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HomeMy WebLinkAboutNCG140029_COMPLETE FILE - HISTORICAL_20170801STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. /v DOC TYPE �, HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ o� 11 [)SS C) I YYYYMMDD i• ROY COOPER Governor MICHAEL S. REGAN Servetary. Energy, Mineral & Lana Resources ENVIRONMENTAL QUALITY August 1, 2017 S & W Ready Mix Concrete Company LLC Attn: Hank Gay PO Box 872 Clinton, NC 28329-0872 Subject: NPDES Stormwater Permit Coverage Renewal COC #NCG140029 Dear Permittee: TRACY DAVIS Dlim-tor For coverage under Stormwater General Permit NCG140000, the Division of Energy, Mineral, and Land Resources (DEMLR) is forwarding herewith the reissued Certificate of Coverage (COC). This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended.) A new Certificate of Coverage (COC) is included with this letter. You must print a copy of the new NCG140000 General Permit from our website here: .,---...-http:.I.Ideq.nc.gov./aboutldivisionsI !ral-- r s - e -1 rm' stor to - e it n es-' ndustrial-s3y. In addition to the full permit, the 2017 print package on the website includes revised Discharge Monitoring Report (DMR) forms, Annual Discharge Monitoring Report forms, and Qualitative Monitoring Report Forms. The General Permit authorizes discharges of stormwater and wastewater (if applicable), and it specifies your obligations with respect to discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all changes in the reissued permit. Significant changes to the General Permit are outlined in the Technical Bulletin, which is also available on the website above. Your facility has six months from receipt of the permit to update your Stormwater Pollution Prevention Plan (SPPP) to reflect any new permit requirements. -�"-°"'Nothing Compares.,--,..,.. SState of North (Mrollrw I bv'iroomental Qwalhy I Energy, hllneral and Land kesou+ces 512 N. Salisbury Street 1 1612 Mail Service Center I Raleigh, North Carolina 27699-IhI2 919 707 9200 f­4 How does the anew General Permit affect Tier Status? The first sample period of your permit begins August 1, 2017. Tier 3 actions in Part IV of your permit are triggered by benchmark exceedances on four occasions beginning on the effective date of this permit and do not count prior exceedances. Likewise, Tier 2 actions are triggered by two consecutive benchmark exceedances beginning on the effective date of this permit and do not count prior exceedances. However, if your facility is already in Tier 2 (monitoring stormwater discharges monthly) or Tier 3, you must continue monthly monitoring until relieved through conditions of the permit or by DEMLR staff approval. When does electronic DMR reporting start? We are setting up our database with final permit parameters and the outfalls that permittees submitted on-line. All NCG14 Permittees will receive notification when our eDMR system. is ready for these permittees to register and begin reporting monitoring data electronically. If you have any questions about the status, please contact Bethany Georgoulias at (919) 807-6372 or Robert Patterson at (919) 807-6369. If you did not submit outfall information already, we have included a form for you to return to us. (Note: NO FORM IS ATTACHED if we already have your outfall information.) Your coverage under the General Permit is transferable only through the specific action of DEMLR. This permit does not affect the legal requirements to obtain other permits which may be required by the N.C. Department of Environmental Quality (DEQ), nor does it relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact the DEMLR Stormwater Permitting Program at (919) 707-9220. cc: Stormwater Program files Sincerely, >T6� �irso�r for Tracy E. Davis, P.E., C.P.M. y- Nothing Compares,. - State of North Utrohna 1 Environmental Quality j Energy, Mineral and Land Resources 512 N. Salisbury Street 1 1612 Mail Service Center 1 Raleigh, North Carolln;i 2769Et-147312 94V) (07 9200 '%w STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF ENERGY, MINERAL, AND LAND RESOURCES STORMWATER AND WASTEWATER DISCHARGES In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, S & W Ready Mix Concrete Company LLC is hereby authorized to operate approved wastewater treatment system(s) and discharge stormwater and/or wastewater, as approved in the original permit/application or subsequent permit modification, from a facility located at: S & W Ready Mix Concrete -Clinton 1395 Turkey Hwy Clinton Sampson County to receiving waters designated as Stewarts Creek, class C;Sw waters in the Cape Fear River Basin, in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, H, III, IV, and V of General Permit No. NCG14OOOO as attached. This Certificate of Coverage (COC) shall become effective August 1, 2017. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day August 1, 2017. roo vwny for Tracy E. Davis, P.E., CPM Director, Division of Energy, Mineral, and Land Resources By the Authority of the Environmental Management Commission Environmental Quality PAT MCCRORY Gnvemor DONALD R. VAN DER VAART Acrelary March 30, 2016 S & W Ready Mix Concrete Company, LLC Attn: Hank Gay PO Box 872 Clinton, NC 28329 Subject: Multimedia Compliance Inspection S & W Ready Mix Concrete -Clinton Sampson County Dear Mr. Gay: APR 4 2016 Department of Environmental Quality staff from the Fayetteville Regional Office conducted a multimedia compliance inspection of S & W Ready Mix Concrete -Clinton on March 4, 2016 for permitted activities administered by the following Divisions: Division of Air Division of Energy, Quality (DAQ) Mineral, and Land Resources (DEMLR) The results of each applicable inspection area and any associated response actions or necessary corrective measures are detailed in the Division specific areas of the attached report(s). Should violations be noted in the attached report(s), you may receive separate enforcement related correspondence in addition to the report(s). If you have any questions regarding this multimedia inspection or the results of each program inspection, please contact the Fayetteville Regional Office at (910) 433-3300 and ask to speak with the appropriate Division staff. Thank you for your cooperation. encl: Air Quality Inspection Report Stormwater Inspection Report cc: (wlattachments) Trent Allen, FRO DAQ FRO Files DEMLR FRO Files State of North Carolina I Department of Environmental Quality Fayetteville Regional Office 1 225 Green Street, Suite 714 1 Fayetteville, NC 29301 910-433-3300 Permit: NCG140029 SOC: County: Sampson Region: Fayetteville Contact Person: Hank Gay Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): On -site representative Related Permits: Compliance inspection Report Effective: 07/01/11 Expiration: 06/30/16 Owner: S & W Ready Mix Concrete Company LLC Effective: Expiration: Facility: S & W Ready Mix Concrete -Clinton 1395 Turkey Hwy Title: Environmental director Certification: Hank Gay Inspection Date: 03/04/2016 Entry Time:-09:30AM Primary Inspector: Mike Lawyer fj ' Secondary Inspoctor(s): vv Clinton NC 28328 Phone: 910-592-0180 Ext.26 Phone: 910-592-0180 ext 26 Exit Time: 11:50AM Phone: 910-433-330Q.Fad-7-29-- Melissa A Joyner Phone Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Ready Mix Concrete StormwaterlWastewater discharge COC Facility Status: Compliant Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 permit: NCG140029 Owner- Facility: S R W Ready Mix Concrete Company LLC Inspection Date: 031041:2016 Inspection Type : Compliance Evaluation Reason for Visit: Routine Inspection Summary: Inspection conducted as part of a Multimedia Inspection with staff with the Division of Air Quality, Division of Energy, Mineral and Land Resources, Division of Waste Management and Division of Water Resources to determine compliance with both the NCG140000 General Stormwater Permit and Air Permit 076651R04. Facility's Stormwater Pollution Prevention Plan (SPPP) contains all required components with the exception of documentation of a feasibility study. Qualitative and Analytical Monitoring for stormwater discharges has been conducted and recorded per the conditions of the NCG140000 permit with no exceedances of the benchmark values. Facility does have a washout/recycle area that receives process wastewater associated with the rinsing of vehicles, wetting of raw material stockpiles and mixing drum cleanout, however it is reportedly maintained such that a discharge of process wastewater does not occur. At the time of inspection, it appeared that some maintenance needs to be conducted for this area in order to maintain no discharge conditions. Some other items that need addressing include; cleaning out of residual material from the catch basins located near the truck scale, providing a locking mechanism for the drain valve at the secondary containment structure, repairlstabilization of areas of erosion at the fiat channel near the entrance to the plant as well as along the area adjacent to the ditch on the east side of the facility. Page: 2 Permit: NCG140029 owner - Facility: S & W Ready Mix Concrete Company LLC Inspection Date: 03104/2016 Inspection Type : Compliance Evaluation Reason for Visit, Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? 0 ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? 0 ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? E ❑ ❑ ❑ # Does the Plan include a BMP summary? 0 ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ! ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? 0 ❑ ❑ ❑ # Does the facility provide and document Employee Training? ❑ ❑ ❑ # Does the Plan include a list of Responsibie Party(s)? ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? N ❑ ❑ ❑ Comment: Documentation of a feasibility studv needs to be added to the SPPP per Part Ill, Item 2(a). The drain valve for the secondary containment structure needs to be secured with a locking_ mechanism per Part III, Item 2(b) of the permit, Qualitative Monitoring Yes Nn NA NE Has the facility conducted its Qualitative Monitoring semi-annually? 0 ❑ ❑ ❑ Comment: Analytical „Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? N ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? E ❑ ❑ ❑ Comment: Permit and OutfaIts Yea No'NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? N ❑ ❑ ❑ # Were all outfalls observed during the inspection? ■ ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? N ❑ ❑ ❑ Comment: Page: 3 NORTH CAROLINA DIVISION OF AIR QUALITY Inspection Report Date: 03/ 11 /2016 Facility Data S&W Ready Mix Concrete Co. - Clinton Plant 1395 Turkey Highway Clinton, NC 28328 Lat: 34d 59.8910m Long: 78d 17,6850m SIC: 3273 / Ready -Mixed Concrete NAICS: 327321 Ready -Mix Concrete Manufacturing Contact Data Facility Contact Authorized Contact Technical Contact Hank Gay Hank Gay Hank Gay Environmental Director Environmental Director Environmental Director (910)284-2664 (910)284-2664 (910)284-2664 Comments: Inspector's Signature:"" — Date of Signature: Fayetteville Regional Office S&W Ready Mix Concrete Co. - Clinton Plant NC Facility ID 8200119 County/FIPS: Sampson/163 Permit Data Permit 07665 / R04 Issued 3/20/2013 Expires 2/28/2018 Classification Small Permit Status Active Current Permit Application(s) None Program Applicability SIP Compliance Data Inspection Date 03/04/2016 Inspector's Name Joshua L. Harris Operating Status Operating Compliance Code Compliance -inspection Action Code FCE On -Site Inspection Result Compliance II Total Actiml emissions in T0NSIVF.AR! I TSP S02 NOX VOC CO PM10 * HAP 2012 4.25 -- --- --- --- 1.28 0.3652 2007 6.60 -- -- --- --- 1.99 --- Five Year Violation History: None Date Letter r Type Rule Violated Performed Stack Tests since last FCE: None Date Test Results Tat Method(s) * Hiehest HAP Emitted Violation Resolution Date Source(s) Tested I. GACTIMACT: The company has a portable hot water heater and portable emergency generator that both run on fuel oil. They are both at this site for part of each year and then transported to other sites during the same year, making them mobile sources, exempt from GACT 6J and GACT 4Z requirements. The boiler was on site at the time of the inspection, but it is unclear how long it has been present on site. The boiler appears to fit the definition of a hot water heater, which would mean that it is not subject to the requirements GACT 6J, but Mr. Gay will be forwarding additional information that can be used to make a final determination. II. DIRECTIONS TO SITE: From FRO travel about 35 miles on Hwy 24 East to Clinton; take the exit for Hwy 701/421/24 bypass; following the signs for Hwy 24 East; travel about % mile and turn left onto Hwy 701, then. right --1/4 mile turn right at the stop light onto Hwy 24 East (Turkey Highway). The plant is —1- 1/2 mile on the left. III. SAFETY: Standard FRO safety gear is required including steel toed shoes, safety glasses, hearing protection, and a safety vest. The inspector should be mindful of vehicular and heavy equipment traffic. )1V. FACILITY/PROCESS DESCRIPTION: S&W Ready Mix Concrete Co. — Clinton Plant is a small, 1.00 cu yd/hr, truck mix concrete batch plant. The facility consists of one cement silo, one fly ash silo, sand and aggregate storage bins, two weigh hoppers (one for sand and aggregate, and one for fly ash and cement), and a truck loadout area. The only control devices at the facility are the two bagfilters (ID Nos. C1 & C2), one controlling each silo. The truck loadout is uncontrolled, and has no shroud which leads to brief fugitive emissions during loading. Aggregate and sand are conveyed from large stockpiles behind the plant to the elevated storage bins from which they are dispensed as needed. Fugitive dust emissions from the facility's stockpiles are controlled using sprinkler heads for wet suppression. Trucks are washed down prior to leaving the site, and there are speed limits posted, as well as a water truck to help control fugitive dust emissions from the unpaved areas around the facility. The facility has never been subject to state toxics rules since it was "grandfathered" in, and has not made any modifications which would trigger a toxics demonstration. Throughputs: Operating hours 0700-1700 Monday -Friday (Occasional Saturday) Employees 1 plant personnel; 12 drivers Production (cu yd) 2015: 37,220 2014: 26,781 2012: 20,380 2010: 18,575 2009: 13,627 V. INSPECTION SUMMARY: On 04 March 2016, Mitch Revels, Heather Carter, and I, Joshua Harris of the Fayetteville Regional Office DAQ, arrived on site to conduct the air quality portion of a multimedia inspection for training. We were accompanied by Mike Lawyer, Melissa Joyner, Tony Honeycutt, Drew Hammonds, Mark Brantley, and Trent Allen, all of FRO DEQ. We met with Hank Gay, Environmental Director, who was gracious enough to host our group for air quality and storm water inspection training. Mr. Gay reviewed the Faff finder data, and pointed out that the street number on the facility's address was incorreet. This change has been made in 1BFAM. Mr. Gay quickly produced a copy of the facility's permit, and I&M records for the facility's bagfAlters. The records were complete and up-to-date, and showed that the facility maintains its control devices on a schedule which is more stringent than that required by the permit. Mr. Gay stated that the facility rarely needs to change any bags, and that there haven't been any complaints from local residents. After reviewing the facility's records, we toured the plant. The plant was operating at the time of the inspection with brief fugitive emissions occurring when each truck was being loaded. Mr. Gay stated that these emissions usually only last 2-3 minutes. Ms. Carter pointed out that a shroud, while not required, would greatly reduce the fugitive emissions at the loadout. VI. PERMITTED EMISSION SOURCES: :h tl�sj i 1�1175]j,�'.II.}.I,'I d I I, {1ry15,,, k-f��i G awl IJItiVs^. ��""s 41 ,Er� ]i �''�. V �I S {, 'I• �.I'3:'.'lr+,I'll _H-ti�s',L};ir„j i'.�--�i•f�.3fE��, .�l {-+1':4�E 11 s� la't } ! I }{` dui i'71-_�1_il�l� -,� I ry� I 1 J I; [ I I fi• Y"} 4'a^*- I ! }r I�l�ir''s�R.t.:�..1 „ II n Cement Silo Bagfilter (225 square feet of filter area) I / Sagfilter r' of filter ' . 'Weigh Hopper Truck Mix Operation Operating brief fugitive emissions during loadout M APPLICABLE AIR QUALITY REGULATIONS: A. 15A NCAC 2D .0202 — PERMIT RENEWAL AND EISSION INVENTORY REQUIREMENT The facility is required to submit an application for permit renewal no later than 40 days prior to expiration, and shall include documentation of air pollutants emitted for the 2016 calendar year. APPEARED INCOMPLIANCE: The facility's permit expires on 28 February 2018. The facility will be deemed in non-compliance if the renewal application and emission inventory is not received by 01 December 2017. B. 1SA NCAC 2D .0515 — PARTICULATES FROM MISC INDUSTRIAL PROCESSES — Particulate emissions shall not exceed allowable emission rates as calculated by the following equations: E = 4.10 * (P) " . for P <_ 30 tons/hr, or E = 55 * (P) " - 40 for P >30 tons/hr APPEARED INCOMPLIANCE: The permit review indicates compliance with these emission rates when the facility is operated in accordance with the permit. There have not been any modifications to the facility, permitted control devices are installed and operated, and all I&Mis being performed as required, C. 15A NCAC'2D .0521— CONTROL OF VISIBLE EMISSIONS —Visible emissions shall not exceed 20%. APPEARED INCOMPLIANCE: The facility was operating, though neither of the silos was observed beingfilled. No visible emissions were noted with the exception of brieffugitive emissions at the truck loadout D. 15A NCAC 2D .0535 —NOTIFICATION REQUIREMENT — Notify .DAQ in the event of excess emissions lasting longer than 4 hours. APPEARED IN COMPLIANCE: There are no indications, and Mr. Gay was not aware of any excess emissions which would require a notification by the facility. There have been no complaints made by local residents. E. 15A NCAC 2D .0540 — PARTICULATES FROM FUGITIVE DUST EMISSION SOURCES — No fugitive dust emissions allowed to cross property boundary. APPEARED INCOMPLIANCE: No fugitive dust concerns at the property boundaries were noted during the inspection. As previously stated, there were brief fugitive emissions visible during truck loadouts. 7iere have been no complaints made by local residents. F. 15A NCAC 2D.0611— FABRIC FILTER REQUIREMENTS — PM emissions controlled by fabric filters; annual inspections; record keeping. APPEARED IN COMPLLANCE: The facility inspects the bagfilters on a monthly basis, and records any maintenance required at the time of each inspection. Both bagfilters were last inspected on 25 February 2016 VIII.. INSIGNIFICANT ACTIVITIES: �.�;`� Iris;;'.'ll i ;' .�' I � � {'�'I'I li r, I c , �fr:i'.'F Ir a n Ilr „ r_,� ; �,r. r ;Ir I„ of � , "` � r; 7TI�_''. � f"'I� "_t „�ai;'�tiE 4k?�tfu i I++ I '}I `�i� � I�';it Irigi:;'•a:"— �i sl �Ir,tlli l , III I{ ' ,i ki}ad' , I�I s �; l!I j I I I�III ,1 r, l: I� I I� 111! 4,•,41 I I -r» 1 1 - C i 1 .I j Ir1I 4 I IrI y I I I I 11 r ,: ,:_i�� I ,:,, I` .. ll :: II :� I I i;114'IIV'Ir:,l I IiL ' L;, ._ �I !r: {;II, .I,,1!'ll ll •.•I, ,, ',�„ .; rl:al l;' i;rs;i! ILL II� ;� i illi�u 4rll,z9lI� i .,Ilr,jtr I+�IIII I gay 13 tr�.Irfl�jnIS-[Ja�:' J}IG::� I r r.,ull ilu:'ll I rl I r I LI , li I lolrl:. Prll�• � :,,� I - r r 4 I U, 1 is P ` {c -l•i1 � y � t(u-r,,.r I,I'19 1�1 1 r� � v � �Ij: ��:Ih I I'r R! `! I I 1 fl " iT , rr,�l r I I I � , I I L ;1 r,�. I I II',I IL .. sI: ', I• r IL ' I �'41 I 1.: � �I �, , ��_. , � �., - `����. ��Iil� I I _.;I .,,I ,I ..>k�ul �� II�I'� ,1 I..#�����l�ll .� , I,�:.� I Il.�: �h7l, � ,I�.=rt r: ►�r�..: Ir,:r:Z�u, .,I,�%�I ��- ,� 1►�TI I I .ca.irl: � LL•h"E,. �,. I, Ll,fiu .l s��::i.• I'.i�r,l,„� Ir Il .. •d •��.. I ., .-a.�t..L,.,�, :•W,�.rr ..!•N�F.I �.L�....�.{l�rrl,r�F�s.,�� I -FUG - Sand and igh Aggregate (including wehopper) . (i) —M= IX. NON-COMPLIANCE HISTORY SINCE 2010: This facility has no negative compliance history since 2010. X. RISK MANAGEMENT (112r): This facility does not use or store any l I2(r) subject materials above threshold limits. Therefore it is not required to maintain a written Risk Management Plan (RMP). XI. CONCLUSION AND RECOMMENDATIONS: - S&W Ready Mix Concrete Co. — Clinton Plant appeared to be operating in compliance with their air quality permit on the date of inspection. PD& SHEET ADDITIONS: - Evaluate addition of the portable boiler to the facility's insignificant list. NORTH CAROLINA DIVISION OF AIR QUALITY Inspection Report Date: 07/24/2015 Facility Data S&W Ready Mix Concrete Co. - Clinton Plant 1365 Turkey Highway Clinton, NC 28328 Lat: 34d 59.8910m Long: 78d 17.6850m SIC: 3273 / Ready -Milted Concrete NAICS: 32732 / Ready -Mix Concrete Manufacturing Contact Data Facility Contact I Authorized Contact + Technical Contact Hank Gay Hank Gay Hank Gay Environmental Director Environmental Director Environmental Director (910) 284-2664 1 (910) 284-2664 1 (910) 284-2664 Comments: Fayetteville Regional Office S&W Ready Mix Concrete Co. - Clinton Plant NC Facility ID 8200119 County/FIPS; Sampson/163 Permit Data Permit 07665 / R04 Issued 3/20/2013 Expires 2/28/2018 Classification Small Permit Status Active Current Permit Application(s) None SIP Program Applicability Compliance Data Inspection Date 07/23/2015 Inspector's Name Neil Joyner Inspector's Signature: Operating Status Operating Compliance Code Compliance - inspection C..� Action Code FCE Date of Signature: ! L �d On -Site Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 * HAP 2012 4.25 --- --- --- --- 1.28 0.3652 2007 6.60 --- --- --- --- 1.99 --- HAP Emitted Five Xear Violation History: None Performed Stack, Testa since last FCE: None GACT/MACT Considerations: The company has a portable hot water heater and portable emergency generator that both run on fuel oil. They are both at this site for part of each year and then transported to other sites during the same year, making them exempt from GACT 6J and GACT 4Z requirements. Safety Considerations; All standard DAQ FRO safety gear is required. Be aware during a silo fill, aggregate transported overhead, and moving equipment on the facility grounds. Directions From FRO travel about 35 miles on Hwy 24 Fast to Clinton; take the exit for Hwy 701/421/24 bypass; following the signs for HWY 24 East; travel about '/2 mile and turn left onto Hwy 70 i, then right approx 1/4 mile turn right at the stop light onto Hwy 24 East (Turkey Highway), The plant is about 1-1/2 mile on the left, Facility Description Concrete is composed essentially of water, cement, sand (fine aggregate), and coarse aggregate. Fly ash is used as a specialty component. The plant stores, conveys, measures and discharges these constituents into trucks for mixing and transport to the job location. The cement and fly ash is transferred to the elevated silo by pneumatics. The aggregates are transferred to the elevated storage bin by front-end loader and then a belt conveyor. From these elevated bins, gravity or screw, convey products to the weigh hopper and feeds the components, with the proper amounts of each material to the truck. The concrete is mixed on the way to the site where it is poured. Emission sources are created during the pouring of the, mix into the truck, the transfer of fly -ash and cement into the silos, the auger transfer of fly -ash from the silo to the hopper, and the transfer of the aggregate to the bin. Bag filters are used as the control devices during each of these processes to capture and contain particulates. The company has a portable hot water heater and portable emergency generator that are both at this site for part of each year and then transported to other sites during the same year. Employees: Hours: Annual Production (cubic yards): 1 plant personnel, 12 drivers 7-5 M-F (occasional Saturday) 26,781 for CY2014 �) 2 2­ 0 (, 20,380 for CY2012 18,575 for CY2010 6t, y drS 13,627 for CY2009 Inspection Summary: On 23 July 2015, 1, Neil Joyner, DAQ FRO, met with Mr. Kalvin Faison, Pldnt•Matiager, and Mr. Hank Gay, Facility Contact, to conduct a compliance inspection.' Mr. Gay reviewed the-.FACFINDER report and verified the contacts and associated info was correct. He provided 1/M documents and the air permit. The records appeared valid and complete. No permitted emission sources were operating during this inspection. While at the site, I performed a 59-minute visible emissions evaluation of cement silo ES-1 during pneumatic loading by tanker truck that resulted in all readings of 0% opacity. The evaluation started at 10:00 AM and ended at 10:59 AM. Emission Sources and Operatine Status: Emission Emission Source i Control System Source ID _ ..... Description System ID .......................... FControl Description ... ....._ ._ . .. concrete batch plant with truck mix (maximum capacity of 100 yd3/hr) ES -TM truck mix operation NIA NIA -not operating without controls ES-1 cement silo (25 tons Cl bagfilter (225 square -not operating per hr maximum feet of filter area) capacity) .... ... ... . .. ... ....... .... ... 1[ ..... ........ ...... ...... . . ...... ..... .. .............. ....... .. ES-2 flyash silo (25 tons C2 bagfilter (160 square not operating per hr maximum feet of filter area) capacity) ES-WH weigh hopper, -not operating without controls N/A j N/A Regulatory Review; A.2 2D .0202 — Emission Inventory Requirement —At least 90 days prior to permit expiration, the Permittee shall submit the renewal application and air pollution emission inventory report, APPEARED IN COMPLIANCE — The facility's air permit renewal with 2012 emission inventory was received 4 February 2013, before the due date. A.3 2D .0515 - "Particulates from Miscellaneous Industrial Processes, particulate matter emissions from the emission sources shall not exceed allowable emission rates. APPEARED IN COMPLIANCE - Compliance was determined by the permit writer, based on operating these sources as in the permit application. There have been no changes to these sources. A.4 2D .0521 "Control of Visible Emissions," — visible emissions from each control device shall not exceed 20 percent opacity. APPEARED IN COMPLIANCE — 59-minute visible emissions evaluation of cement silo ES-1 during pneumatic loading by tanker truck that resulted in all readings of 0% opacity. The evaluation started at 10:00 AM and ended at 10:59 AM, A.6 2D .0540 " Fugitive Dust Control Re uirement," - shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. APPEARED IN COMPLIANCE — I did not observe any dust leaving the facility boundaries and Mr. Gay stated there have been no complaints. Trucks are washed down prior to leaving the facility to prevent fugitive emissions from leaving the property. The facility grounds at the entrance is concrete with the grounds surrounding the batch plant, primarily dirt with gravel. The facility does wet suppression with a truck and the aggregate piles are wetted with a rotating spray nozzle. A.7 2D.0611, "BAGFILTER REOUIREMENT" — Requires annual inspection and maintenance as rZ �� y recommended by mfg, records kept on site. APPEARED IN COMPLIANCE: -Logbook showed internal inspections were being recorded at least {tU'� annually with the last recorded on 31 March 2015. Logbook indicated that on 24 March 2015, the bags in cement bagfilter Cl were changed. Oct; 112r Status: The facility does not use nor store applicable chemical compounds in quantities requiring a written Risk Management Program as required under 40 CFR Part 68. Non -Compliance History since CY2010: No incidents of non-compliance on record since CY2010. Recommendations and Compliance Statement: Based on review of records and visual observations, this facility appeared to be operating in compliance with their air quality standards and regulations at the time of this inspection. Pink Sheet Notes: No new notes needed at this time. /caj IWW Ay 6, 0,�y G C;�c�nk c. U sal ��Qre �a�x&q lid, NCDENR North Carolina Department of Environment and Natural Resources Division of Air Quality Pat McCrory Sheila C. Holman John E. Skvarla, III Governor Director Secretary March 20, 2013 Mr. Hank Gay Environmental Director S&W Ready Mix Concrete Co. - Clinton Plant PO Box 872 Clinton, NC 28329 Subject: Air Permit No. 07665R04 S&W Ready Mix Concrete Co. - Clinton Plant Clinton, Sampson County, North Carolina Permit Class: Small Facility 1D# 8200119 Dear Mr. Gay: In accordance with your completed application received February 4, 2013, we are forwarding herewith Permit No. 07665R04 to S&W Ready Mix Concrete Co. - Clinton Plant, Clinton, Sampson County, North Carolina for the construction and operation of air emissions sources or air cleaning devices and appurtenances. Additionally, any emissions activities determined from your air permit application as meeting the exemption requirements contained in 15A NCAC 2Q .0102 have been listed for information purposes as an "ATTACHMENT" to the enclosed air permit. Please note the records retention requirements are contained in General Condition 2 of the General Conditions and Limitations. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of the entire permit. This hearing request must be in -the form of a written petition, conforming to G.S. 150B-23 of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Unless a request for a hearing is made pursuant to G.S. 150B-23, this air permit shall be final and binding. You may request modification of your air permit.through informal means pursuant to G.S. 150B-22. This request must be submitted in writing to the Director and must identify the specific Fayetteville Aeglonal Office - Division of Air Quality Sysiel Building, 225 Green Street, Suite 714, Fayetteville, Forth Carolina 28301-5094 Phone: 910-433-3300 / FAX: 910.485-7467 lnterhat: www.ncaln a An Equal OppoduNly 1 ARlnnaM Action Employei • Madein part by Recycled Paper Hank Gay March 20, 2013 Page 2 provisions or issues for which the modification is sought. Please note that the permit will become final and binding regardless of a request for informal modification unless a request for a hearing is also made under G.S. 15013-23. Unlev; exempted by a condition of this permit or the regulations, construction of new air pollution sources or air cleaning devices, or modifications to the sources or air cleaning devices described in this permit must be covered under a permit issued by the Division of Air Quality prior, to construction. Failure to do so is a violation of G.S.143-215.108 and may subject the Permittee to civil or criminal penalties as described in G.S.143-215.114A and 143- 215.114B. This permit shall be effective from March 20, 2013 until February 28, 2018, is nontransferable to future owners and operators, and shall be subject to the conditions and limitations as specified therein. Changes have been made to the permit stipulations. The Permittee is responsible for carefully reading the entire permit and evaluating the requirements of each permit stipulation. The Permittee shall comply with all terms, conditions, requirements; limitations and restrictions set forth in this permit. Noncompliance with any permit condition is grounds for enforcement action, for permit termination, revocation and reissuance, or modification, or for denial of a permit renewal application. Should you have any questions concerning this matter, please contact Maureen Matroni-Rakes at (910) 433-3300. Sincerely, r Steven F. Vozzo Regional Air Quality Supervisor /mdr Enclosures c: Fayetteville Regional Office NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF AIR QUALITY AIR PERNUT hig. 07665H04 Issue Date: March 20, 2013 Expiration Date: February 28, 2018 Effective Date. March 20, 2013 Replaces Permit: 07665R03 To construct and operate air emission source(s) and/or air cleaning device(s), and for the discharge of the associated air contaminants into the atmosphere in accordance with the provisions of Article 21 B of Chapter 143, General Statutes of North Carolina (NCGS) as amended, and other applicable Laws, Rules and Regulations, S&W Ready Mix.Concrete Co. - Clinton. Plant 1365 Turkey Highway Clinton, Sampson County, North Carolina Permit Class: Small Facility ID# 8200119 (the Pem- ittee) is hereby authorized to construct and operate the air emissions sources and/or air cleaning devices and appurtenances described below: p� Pg, "ItiRM W; 00""'02 Id�W I�RW"S11 d,F 11VIi %1i w�Vtl i�a 4,!.'W w'I%A,4J;LT�%1mntL�F. �:S ♦. F IR, 4:0 .k i� , sT.t:Esamahi. Fn t rl .w r x i .i�-f f Bagfilter ^ I ES-1 Cement Silo Cl 225 square feet of filter area) --....._. �.._ (160 square feet of filter area) Fly Ash Silo C2 # Ba /ter l s .I Weigh ..,._..._..HopperNIA NIA ES TM _... .... Truck Mix Operation , ...._.._..._._.... _..._......._ in accordance with the completed application 8200119.13A received February 4, 2013 including any plans, specifications, previous applications, and other supporting data, all of which are filed with the Department of Environment and Natural Resources, Division of Air Quality (DAQ) and are incorporated as part of this permit. This permit is subject to the following specified conditions and limitations including any TESTING, REPORTING, OR MONITORING REQUIREMENTS: Permit No. 07665R04 Page 2 A. SPECIFIC CONDITIONS AND MUTATIONS 1. Any air emission sources or control devices authorized to construct and operate above must be operated and maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .0202, 2D ,0515, 2D .0521, 2D .0535, 213.0540 and 2D .0611. 2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance with 15A NCAC 2Q .0304(d) and (f). Pursuant to 15A NCAC 2Q .0203(1), no permit application fee is required for renewal of an existing air permit (without a modification request). The renewal request (with AA application form).should be submitted to the Regional Supervisor, DAQ. Also, at least 90 days prior to the expiration date of this permit, the Permittee shall submit the air pollution emission inventory report (with Certification Sheet) in accordance with 15A NCAC 2D .0202, pursuant to N.C. General Statute 143 215.65. The report shall be submitted to the Regional Supervisor, DAQ and shall document air pollutants emitted for the 2016 calendar year. 3. PARTICULATE CONTROL REOUIR.EMENT - As required by 15A NCAC 2D .0515 "Particulates from Miscellaneous Industrial Processes," particulate matter emissions from the emission sources shall not exceed allowable emission -rates. The allowable emission rates are, as defined. in 15A NCAC 2D .0515, a function of the process weight rate and shall be determined by the following equation(s), where P is the process throughput rate in tons per hour (tons/hr) and E is the allowable emission rate in pounds per hour (lbs/hr). E = 4.10 * (P) "" for P <= 30 tons/hr, or E = 55 * (P) 0"' - 40 for P >30 tons/hr 4. VISIBLE EMISSIONS CONTROL REQUIREMENT - As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six -minute period, except that six -minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period: However, sources which must comply with 15A NCAC 2D .0524 "New Source Performance Standards" or .1110 "National Emission Standards for Hazardous Air Pollutants" must comply with applicable visible emissions requirements contained therein. 5. NOTIFICATION REQUIREMENT -As required by 15A NCAC 2D .0535, the Permittee of a source of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall; a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time of the Division's next business day of becoming aware of the occurrence and describe: i. the name and location of the facility, Permit No. 07665R04 Page 3 ii. the nature and cause of the malfunction or breakdown, iii. the time when the malfunction or breakdown is first observed, iv. the expected duration, and V. an estimated rate of emissions. b. Notify the Director or his designee immediately when the corrective measures have been accomplished. This reporting requirement does not allow the operation of the facility in excess of Environmental Management Commission Regulations. 6. FUGITIVE DUST CONTROL REQUIREMENT - As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour (using Reference Method 22 in 40 CFR, Appendix A),.the owner or operator may be required to submit a fugitive dust plan as described in 2D .0540(f). — 74tive dust emissions" means particulate matter that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as: unloading and loading areas, process areas stockpiles, stock pile working, plant parking lots, and plant roads (including access roads and haul roads). 7. FABRIC FILTER RE UIREMENTS including cartridge filters ba ouses and other dr filter particulate collection devices - As required by 15A NCAC 2D .0611, particulate matter emissions shall be controlled as described in the permitted equipment list. a. Insuection and Maintenance Requirements - To comply with the provisions of this permit and ensure that emissions do not exceed the regulatory limits, the Permittee shall perform, at a minimuin, an annual (for each 12 month period following the initial inspection) internal inspection of each bagfilter system. In addition, the Permittee shall perform periodic inspections and maintenance as recommended by the equipment manufacturer. b. Recordke2ping Requirements - The results of all inspections and any variance from manufacturer's recommendations or from those given in this permit (when applicable) shall be investigated with corrections made and dates of actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. The logbook (in written or electronic format) shall be kept on -site and made available to DAQ personnel upon request. Permit No. 07665R04 Page 4 B. GENERAL CONDITIONS AND LIMITATIONS 1. TWO COPIES OF ALL DOCUMENTS, REPORTS, TEST DATA, MONITORING DATA, NOTIFICATIONS, REQUESTS FOR RENEWAL, AND ANY OTHER INFORMATION_ RB�)UIRED BY THIS PERMIT shall be submitted to the: Regional Air Quality Supervisor North Carolina Division of Air Quality Fayetteville Regional Office Systel Building 225 Green Street, Suite 714 Fayetteville, NC 28301-5094 910-433-3300 For identification purposes, each submittal should include the facility name as listed on the permit, the facility identification number, and the permit number. 2. RECORDS RETENTION REQUIREMENT - Any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. These records must be kept on site for a minimum of 2 years, unless another time period is otherwise specified. 3. ANNUAL FEE PAYMENT - Pursuant to 15A NCAC 2Q .0203(a), the Permittee shall pay the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a timely manner will cause the DAQ to initiate action to revoke the permit. 4, EQUIPMENT RELOCATION - A new air permit shall be obtained by the Permittee prior to establishing, building, erecting, using, or operating the emission sources or air cleaning equipment at a site or location not specified in this permit. 5. REPORTING REQUIREMENT - Any of the following that would result in previously unpermitted, new, or increased emissions must be reported to the Regional Supervisor, DAQ: a. changes in the information submitted in the application regarding facility emissions; b. changes that modify equipment or processes of existing permitted facilities; or c. changes in the quantity or quality of materials processed. If appropriate, modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein. a .. ` Permit No. 07665R04 Page 5 6. This permit is subject to revocation or modification by the DAQ upon a determination that information contained in the application or presented in the support thereof is incorrect, conditions under which this permit was granted have changed, or violations of conditions contained in this permit have occurred. The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution. Unless otherwise specified by this permit, no emission source may be operated without the concurrent operation of its associated air cleaning device(s) and appurtenances. 7. This permit is nontransferable by the Permittee. Future owners and operators must obtain a new air permit from the DAQ: 8. This issuance of this permit.in no way absolves the Permittee of liability for any potential civil penalties which may be assessed for violations of State law which have occurred prior to the effective date of this permit. 4. This permit does not relieve the Permittee of the responsibility of complying with all applicable requirements of any Federal, State, or Local water quality or land quality control authority. 10. Reports on the operation and maintenance of the facility shall be submitted by the Permittee to the Regional Supervisor, DAQ at such intervals and in such form and detail as may be required by the DAQ. Information required in such reports may include, but is not limited to, process weight rates, firing rates, hours of operation, and preventive maintenance schedules. 11. A violation of any term or condition of this permit shall subject the Permittee to enforcement pursuant to G.S. 143-215.114A, 143-215.114B, and 143-215.114C, including assessment of civil and/or criminal penalties. 12. Pursuant to North Carolina General Statute 143-215.3(a)(2), no person shall refuse'entry or access to any authorized representative of the DAQ who requests entry or access for purposes of inspection,. and who presents appropriate credentials, nor shall any person obstruct, hamper, or interfere with any such representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. 13. The Permittee must comply with any applicable Federal, State, or Local requirements governing the handling, disposal, or incineration of hazardous, solid, or medical wastes, including the Resource Conservation and Recovery Act (RCRA) administered by the Division of Waste Management. 14. PERMIT RETENTION REQUIREMENT - The Permittee shall retain a current copy of the air permit at the site. The Permittee must make available to personnel of the DAQ, upon request, the current copy of the air permit for the site. .- ► Permit No. 07665R04 Page 6 15. CLEAN AIR ACT SECTION 112(r) REQUIREMENTS - Pursuant to 15A NCAC 2D .2100 "Risk Management Program," if the Permittee is required to develop and register a risk management plan pursuant to Section 112(r) of the Federal Clean Air Act, then the Permittee is required to register this plan with the USEPA in accordance with 40 CFR Part 68. 16. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY - Pursuant to Title I Part. A Section 112(r)(1) of the Clean Air Act "Hazardous Air Pollutants - Prevention of Accidental Releases - Purpose and General Duty," although a risk management plan may not be required, if the Permittee produces, processes, handles, or stores any amount of a listed hazardous substance, the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. This condition is federally -enforceable only. 17, GENERA_ L EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing to the DAQ in support of a permit application or to demonstrate compliance, the Permittee shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ pro --educes including protocol approval, regional notification, report submittal, and test results approval. Permit issued this the 20t" of March, 2013. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION Steven F. Vozzo Regional Air Quality Supervisor By Authority of the Environmental Management Commission Air Permit No. 07665R04 4 ATTACHMENT to Permit No. 07665R04, March 20, 2013 Insignificant / Exempt Activities Iv Cd #L Iii �. �.}4M,', k Y� fi i', �,5�${, q�I�, �1� 1 ff9Yf # V,. .i '�ti pyA �.. 'i+�. j I -FUG - Sand and Aggregate Handling ��"�i JEA XfY,;*� �.4 41fi �Y���/i 41 �Ii.#llu .l:fTle +�n d9i� J!f. i F�i P. Y'�e 2Q 0102 (c)(2){E}(i) No t Yes (including weigh hopper) � 1. Because an activity is exempted from being required to have a permit or permit modification does not mean that the activity is exempted from an applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with any applicable requirement. 2. When applicable, emissions from stationary source activities identified above shall be included in determining compliance with the permit requirements for toxic air pollutants under 15A NCAC 2D ,1100 "Control of Toxic Air Pollutants" or 2Q .0711 "Emission Rates Requiring a Permit." AJ�A NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary August 1, 2011 Hank Gay S & W Ready Mix Concrete Company LLC PO Box 872 Clinton, NC 28329-0872 Subject: NPDES Stormwater Permit Coverage Renewal S & W Ready Mix Concrete -Sampson Co COC Number NCG140029 Sampson County Dear Permittee: In response to your renewal application for continued coverage under stormwater General Permit NCG140000 the Division of Water Quality (DWQ) is forwarding herewith the reissued General Permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended). The following information is included with your permit package: • A new Certificate of Coverage • A copy of General Permit NCG140000 • A copy of the Technical Bulletin for the General Permit • Two copies of the Discharge Monitoring Report (DMR) Form for Stormwater • Two copies of the DMR Form for Wastewater • Two copies of the Qualitative Monitoring Report Form The General Permit authorizes discharges of stormwater and/or wastewater, and it specifies your obligations with respect to discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all the changes in the reissued permit. If your Certificate of Coverage (COC) restricts authorization to discharge stormwater only (or other limited terms), you must contact the Stormwater Permitting Unit if you would like to request a modification to your CDC. The first sample period of your permit begins July 1, 2011. However, because of the delayed mail -out of permit packages, your facility is expected to attempt to sample during the first sampling period, and must comply with sampling requirements beginning during the second sampling period. Your facility must sample a representative storm event between January 1 and July 30, 2012 (for stormwater sampling), and/or sample wastewater between October 1, 2011 and December 31, 2011 (or, if applicable, report "No Flow", as outlined in Part V, Section E). Additionally, your facility has 6 months from the time of receipt of the permit to update SPPP to current standards. The more significant changes in the General Permit since your last Certificate of Coverage include the following (please note the names and numbers of sections have been changed from the previous permit revision): Part II: • Authorization to Construct (ATC) language was added to the permit and adapted to fit NCG140000. Part III: • The Stormwater Pollution Prevention Plan (SPPP) section has been updated to the most current language of our permits. Some additional conditions specific to this industry have been added to the SPPP language. Part IV: • Sections A & B: Revised provisions require stormwater discharges be sampled twice per year (instead of annually), and sampling results shall be compared to new benchmark values. (The previous cut-off concentrations have been removed). • Sections A & B: Revised provisions require the permittee to execute Tier One, Two & Three response actions: Tier One requirements for a first benchmark exceedence, and/or Tier Two response for a second consecutive benchmark exceedence, if applicable. Tier Two requires that the permittee institute monthly monitoring (reported to the appropriate Regional Offices) instead of twice -per -year monitoring. Monthly monitoring shall be done until three consecutive monitoring events show no benchmark exceedences. • Sections A & B: This permit now contains a provision that four exceedences of any benchmark will trigger increased DWQ involvement in the permittee's stormwater management and control actions (Tier Three). DWQ may direct the permittee to apply for an individual permit, institute specific monitoring, or may direct the implementation or installation of specific stormwater control measures. • Sections A & B: Failure to perform analytical stormwater monitoring requires that the permittee begin a monthly sampling scheme for both industrial stormwater discharges and/or stormwater discharges from VMA areas (where applicable). After 6 months of monthly sampling, the permittee may return to semi- annual sampling, unless otherwise specified by DWQ. • Sections A & B: A lower TSS benchmark of 50 mg/I for MOW, ORW, PNA and Tr Waters was added to this permit for these more sensitive waters. • Section B: The monitoring parameter Oil & Grease has been replaced by the parameter Total Petroleum Hydrocarbons. • Sections A, B & C: Inability to sample due to adverse weather must be reported in the SPPP. • Sections A, B & C: The terminology "Representative Storm Event" has been replaced by "Measurable Storm Event" in response to comments from industry groups. A measurable storm event is a storm event that results in an actual discharge from the permitted site outfall. The previous measurable storm event must have been at least 72 hours prior, unless the permittee is able to document that a shorter interval is representative for local storm events during the sampling period, and obtains written approval from the local DWQ Regional Office. • Section C: Qualitative monitoring must now be conducted semi-annually and is tied to the same measurable storm event as the analytical monitoring. • Section C: If the permittee fails to respond effectively to problems identified by qualitative monitoring, the permittee may be required by DWQ to perform corrective action. • Section D: This section has now been consolidated to one section with one set of combined tables for all types of authorized wastewater discharges. • Section D: The wastewater analytical monitoring schedule has been set to quarterly. • Section D: TSS limits have been revised for PNA, Trout and HQW waters per rule requirements in 15A NCAC 0213.0224. • Section D: 7Q10-based flow limits have been set for PNA waters per regulations in 15A NCAC 02B. • Section D: TPH monitoring requirements have been added to wastewater monitoring when stormwater runoff from VMA areas commingles with wastewater. • Section D: This wording in the permit has been removed: "For facilities which route stormwater and all process wastewater to a recycle system, no analytical monitoring of process wastewater discharges is required if that recycle system discharges as a result of a 10-year 24-hour (or larger) precipitation event." Part V: • Section A: For existing facilities previously permitted and applying for renewal under this General Permit: New elements of the Stormwater Pollution Prevention Plan for this permit renewal shall be developed and implemented within 6 months of the effective date of the initial Certificate of Coverage issued pursuant to this General Permit and updated thereafter on an annual basis. Your coverage under the General Permit is transferable only through the specific action of DWQ. This permit does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact these members of the Stormwater Permitting Unit: Jennifer Jones (919) 807-6379, Ken Pickle (919) 807-6376, or Bethany Georgouiias (919) 807-6372. Sincerely, // for Coleen H. Sullins cc: DWQ Central Files Stormwater Permitting Unit Files Fayetteville Regional Office STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140029 STORMWATER AND/OR PROCESS WASTEWATER NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, S & W Ready Mix Concrete Company LLC is hereby authorized to discharge stormwater and/or wastewater from a facility located at and/or operate an approved wastewater treatment system located at: S & W Ready Mix Concrete -Sampson Co 1375 Turkey Hwy Clinton Sampson County to receiving waters designated as Stewarts Creek, a class C;Sw waterbody in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG140000 as attached. This certificate of coverage shall become effective August 1, 2011. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this I" day of August, 2011. for Coieen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission O'� RV1C]; S & W READY MIX CONCRETE ® V0. Jim 872 (217 LiNvn S4.) Clinton. NC 28324 Email: hgay@snwreadymix.com A1.1FY Hank Gay Safety & Environment Sus: 910-592-0180 Ext,'K'4 Mohile: 910-284-266Q Fax: 910-592-0125 Rawls, Paul From: Rawls, Paul Sent: Thursday, April 14, 2011 3:24 PM To: 'HGay@SNWReadyMix.com' Subject: S&W Ready Mix Concrete Clinton Facility COC NCG140029 Mr. Gay I am in receipt of your letter dated March 10, 2011 that was in response to my inspection of January 6, 2011. Your letter indicated that: 1. Sampling (analytical) will be conducted at two points indicated on the map provided. This modification of the sampling points resolves the issues with offsite water that flows through the site. 2. The samples will not be affected by any offsite water coming from Hog Slat. 3. Sampling WILL include parameters outlined in the permit associated with vehicle maintenance. 4. Process water in the recycle system will be managed in a manner to prevent discharge. The above items appear to resolve the issues noted during the inspection. If you have questions or comments related to your permit please do not hesitate to contact me at 910.433.3303. Paul Rawls NCDENR-DWQ-SWPS Fayetteville Regional Office. SCL7sseC�}leis ;v,� Gad l� 411 /. o// S & W Ready Mix Concrete Company P.O. Box 872 • Clinton, NC 28329.910-592-1733 • Fax: 910-592-1634 March 10, 2011 NCDENR — DWQ ATTN: Mr. Paul Rawls 225 Green Street, Suite 714 Fayetteville, NC 28301 Subject: S&W Ready Mix Clinton N.C. COC NCG 140029 Sampson County Dear Mr. Rawls: DE APR .� DVVQ This is in response to the results of the compliance evaluation- inspection that was conducted on January 6, 2011. First, analytical monitoring will be performed at two locations as indicated on the attached map. All samples will be taken before any storm water discharge reaches the actual receiving stream, an unnamed tributary to Rowan Branch. Second, samples will not be diluted by storm water discharges from Hog Slat. Drainage from Hog Slat has been diverted so that it no longer commingles with storm water runoff from the S&W site. Runoff from the Truck and Industrial site can't feasibly be diverted to prevent it from commingling with storm water from S&W. Therefore; we will begin monitoring for oil and grease to satisfy requirements of the permit. If. monitoring for oil and grease, to include the discharge of storm water from Truck and Industrial is not acceptable, three more outfall monitoring points will have to be added to the SWPPP. The monitoring point for outfall number two will be before it reaches the blue line stream, unnamed tributary to Rowan Branch, which runs through the middle of the property. The process water recycle system will continue to be monitored in a manner that will prevent discharge to surface waters. One foot of free board will be maintained at all times to prevent an illicit discharge into surface waters. Sin erely, Hank Gay S&W Ready Mix lye 3■ N Bid 521 J3 ru •� ' 114 Hwy. N Bi°46'52" E �- - I I M F y I I I I I I ' - Clinton I 1 I Existing Shop to I I {p I I f w I Grassed Waterway I --� w y I I 1 I I I Fu w i Load I 1 Hopper —� and q 1 w I , I ' w G POfce w —1 J i 9) iOD Outfall #2 1 I \ I I Parking I is I ' rr I j!I I I I 11 I 94, I 1`CIt—parking I(1 1 I I I I 1 I r, Recycle System ,11 Outfail #1 S & W Ready Mix Concrete Company P.O. Box 872 • Clinton, NC 28329.910-592-1733 • Fax: 910-592-1 634 March 10, 2011 NCDENR — DWQ ATTN: Mr. Paul Rawls 225 Green Street, Suite 714 Fayetteville, NC 28301 Subject: S&W Ready Mix Clinton N.C. COC NCG 140029 Sampson County Dear Mr. Rawls: RECEIVED MAR 1 1 2011 UNN-EA47TEUILLE REGIONAL OFROE This is in response to the results of the compliance evaluation inspection that was conducted on January 6, 2011. First, analytical monitoring will be performed at two locations as indicated on the attached map. All samples will be taken before any storm water discharge reaches the actual receiving stream, an unnamed tributary to Rowan Branch. Second, samples will not be diluted by storm water discharges from Hog Slat. Drainage from Hog Slat has been diverted so that it no longer commingles with storm water runoff from the S&W site. Runoff from the Truck and Industrial site can't feasibly - be diverted to prevent it from commingling with storm water from S&W. Therefore; we will begin monitoring for oil and grease to satisfy requirements of the permit. If monitoring for oil and grease, to include the discharge of storm water from Truck and Industrial is not acceptable, three more outfall monitoring points will have to be added to the SWPPP. The monitoring point for outfall number two will be before it reaches the blue line stream, unnamed tributary to Rowan Branch, which runs through the middle of the property. The process water recycle system will continue to be monitored in a manner that will prevent discharge to surface waters. One foot of free board' will be maintained at all times to prevent an illicit discharge into surface waters. Sincerely, Hank Gay S&W Ready Mix } Service f S& W Ready Mix Concrete Company P.O. Box $72 •Clinton, NC 28329 m 910-592-1733 •Fax: 910-592-1634 Quality March 10, 2011 RECEIVED MAR ii2011 NCDENR — DWQ ATTN: Mr. Paul Rawls 225 Green Street, Suite 714 Fayetteville, NC 28301 Subject: S&W Ready Mix Clinton N.C. COC NCG 140029 Sampson County Dear Mr. Rawls: DZNR 4"ETTEWLE REGIONAL OFR( This is in response to the results of the compliance evaluation inspection that was conducted on January 6, 2011. � First, analytical monitoring will be performed at two locations as indicated on the attached map. All samples will be taken before any storm water discharge reaches the actual receiving stream, an unnamed tributary to Rowan Branch. Second, samples will not be diluted by storm water discharges from Hog Slat. Drainage from Hog Slat has been diverted so that it no longer cornilungles with storm water runoff from the S&W site. Runoff from the Truck and Industrial site can't feasihly- be diverted to prevent it from commingling with -storm water from S&W. Therefore; we will begin monitoring for oil and grease to satisfy requirements of the permit. If monitoring for oil and grease, to include the discharge of storin water from Truck and Industrial is not acceptable, three more-outf'a11 monitoring points will have to be added to the SWPPP. The monitoring point for outfall number two will be before it reaches the blue line stream, unnamed tributary to Rowan Branch, which runs through the middle of the property. The process water- recycle system will continue to be monitored in a manner that will prevent discharge to surface waters. One foot of free board: will be maintained at all times to prevent an illicit discharge into surface waters. Sincerely, Hank Gay S&W Ready Mix Compliance Inspection Report Permit: NCG140029 Effective: 08/01/09 Expiration: 06/30/11 Owner : S & W Ready Mix Concrete Company LLC SOC: Effective: Expiration: Facility; S & W Ready Mix Concrete -Sampson Co County: Sampson 1375 Turkey Hwy Region: Fayetteville Clinton NC 28328 Contact Person: Colin Clampett Title: Phone: 336-275-9114 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 01/06/2011 Primary Inspector: Paul E Rawls Secondary Inspector(s): Certification: Phone: Entry Time: 08:05AM Exit Time: 11:00AM Phone: 919-733-5083 Belinda S Henson Phone :910-433-3300 Ext.726 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Ready Mix Concrete Stormwaler/Wastewater Discharge COC Facility Status: ❑ Compliant Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 Permit: NCG140029 Owner - Facility: S & W Ready Mix Concrete Company LLC lnspectlon Date: 0110612011 Inspection Type : Compliance Evaluation Reason for Visit: Routine Inspection Summary: The inspection and file review revealed that NPDES Stormwater General Permit and associated Certificate Of Coverage (COC) authorizes discharges of process wastewater and stormwater to receiving waters designated as Stewarts Creek, a class C SW stream, in the Cape Fear River Basin. A review of USGS topographic information, enclosed, for the area reveals that the actual receiving stream is Rowan Branch, a class C SW stream, in the Cape Fear River Basin. Please confirm if the subject site does in fact drain to Rowan Branch and correct this item during the next application for a COC. The following observations were noted during the inspection: 1) Stormwater Pollution Prevention Plan (SPPP) A SPPP has been developed, recorded and properly implemented. 2) Qualitative Monitoring Qualitative monitoring has been conducted and recorded but there were issues noted with the monitoring point, discussed below. 3) Analytical Monitoring Analytical monitoring appears to have not been conducted and recorded in accordance with permit requirements. During the inspection it was noted that analytical monitoring is being preformed at a single point adjacent to Hwy 24. The sampling point is designated as "Outfall #1" on the enclosed Stormwater Site Map. The following should be investigated and addressed in order to address issues associated with monitoring: 1.The sample point appears to be an Unnamed Tributary to Rowan Branch originating from a point either in or very near to the incorporated area of the City of Clinton. 2.The sample point appears to be receiving drainage from two adjacent businesses, Trucking Industrial and Hog Slat. Please be advised that Part II, Section D, Item 1, states: Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Analytical sampling shall be performed during a representative storm event. Samples shall be taken on a day and time that is characteristic of the discharge. All samples shall be taken before the discharge joins or is diluted by any other waste stream, body of water, or substance. Monitoring points as specified in this permit shall not be changed without notification to and approval of the Director. As the current sampling point appears to be an unnamed tributary receiving drainage from other possible pollutant sources you are asked to investigate this matter and submit a written Plan of Action (POA) to the Division of Water Quality Fayetteville Regional Office on or before March 15, 2011. 4) Other Observations Process Wastewater Recycle System The facility is equipped with a process wastewater recycle system but reportedly does not discharge to surface waters. The system while not discharging at the time of the inspection did not appear to have adequate freeboard to hold even a very small rain event. You are asked to provide a written POA to ensure that the recycle system either does not discharge or is Page: 2 Permit: NCG140029 Owner - Facility: S & W Ready Mix Concrete Company LLC Inspection Date: 01106/2011 Inspection Type : Compliance Evaluation Reason for Visit: Routine properly monitored as called for in your permit. The PQA should be submitted on or before March 15, 2011. Silt Fencing 1 Sediment Management Several discharge points on the site are managed utilizing silt fencing and check dams. Please continue to manage all stormwater management practices to protect surface waters. Files: Files were found to be neat and organized. If you have questions, comments or need assistance addressing the items noted in this report please do not hesitate to contact Paul Rawls at (910) 433-3300. Page: 3 Permit: NCG .40029 Owner - Facility: S & W Ready Mix Concrete Company LLC Inspection Date: 0110612011 Inspection Type : Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yea No NA NE Does the site have a Stormwater Pollution Prevention Plan? 0 ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? E ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? 0 ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? 0 ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ M ❑ # Has the facility evaluated feasible alternatives to current practices? E ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ■ ❑ ❑ ❑ # Does the Plan include a BMP summary? ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ❑ ❑ ❑ # Does the facility provide and document Employee Training? 0 0 ❑ [] # Does the Plan include a list of Responsible Party(s)? E ❑ ❑ ❑ # Is the Plan reviewed and updated annually? 0 ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? N ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? 0 ❑ ❑ ❑ Comment: No reported spills in the last three years. gualitative Monitoring Yen No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? 0000 Comment: Qualitative monitorinq has been conducted but see summary for necessary action. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? 0 ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ 0 ❑ Comment: Anal icaI monitorinq has been conducted but see summary for necessary action. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ❑ ❑ ❑ # Were all outfalls observed during the inspection? ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ 0 ❑ # Has the facility evaluated all illicit (non stormwater) discharges? 0 ❑ ❑ ❑ Comment: Page: 4 NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director September 14, 2009 CERTIFIED MAIL: 7001 2510 0000 6681 9817 RETURN RECEIPT REQUESTED Hank Gay S & W Ready Mix Concrete Company, Inc. PO Box 872 Clinton, NC 28329 Subject: NOTICE OF VIOLATION (NOV-2009-PC-0784) S & W Ready Mix Concrete Company S & W Ready Mix Concrete -Clinton NPDES Stormwater General Permit-NCG140029 Sampson County Dear Mr. Gay: Dee Freeman Secretary On September 14, 2009, Danny Strickland from the Fayetteville Regional Office -of the Division of Water Quality, conducted a site inspection for the S & W Ready Mix Concrete facility located at 1375 Turkey Hwy, Sampson County, North Carolina. A copy of the inspection report is enclosed for your review. Stormwater from the facility drains to Stewarts Creek, a Class C,Sw water located in the Cape Fear River Basin. The site visit and file review revealed that the subject facility is covered by NPDES Stormwater General Pernit-NCG 140029. Accordingly, the following observations and/or permit conditions violations were noted during the Division of Water Quality inspection: 1) Stormwater Pollution Prevention Plan SPPP A Stormwater Pollution Prevention Plan (SPPP) has been developed, recorded, and properly im I emented. [Yes ■ No❑ 2) Qualitative Monitoring Qualitative monitoring has been conducted and recorded in accordance with permit requirements. yes No Location: 225 Green Street, Suite 714, Fayetteville, Narth Carolina 28301 phone; 910-433-33001 FAX: 910-486-07071 Customer Service:1-877-623-6746 Internet: vnwv.ncvate ualit .o An Equal Opporlunity 1 Affirrnative Action Ealoyer One NoahCarolina ;Vatu1allrf 3) Analytical Monitories Analytical monitoring has been conducted and recorded in accordance with permit requirements. Yes❑ No■ Other Observations: No Analytical monitoring had been performed for the year 2008. Requested Response: Please include anything; you would like submitted to DWQ to address the violations observed onsite. Thank you for your attention to this matter. This office requires that the violations, as detailed above, be properly resolved and addressed to this office within 30 days upon receipt of this letter. These violations and any future violations are subject to a civil penalty assessment of up to $25,000 per day for each violation. Should you have any questions regarding these matters, please contact Staff or myselfat (910) 433-3309. Sincerely, - Belinda S. Henson Regional Supervisor Surface Water Protection Section BSI: DWS/dws Enclosure cc: FRO -Surface Water Protection NPS-Assistance & Compliance Oversight Unit S� 1 /fle " M/ C Concre`t co Om r,�IJ coPostage Certified Fee Postmark © Return Receipt Fee Here C:3 (Endorseme(It Required) ��y — 0 C3 o� C3 Restricted Delivery Fee (Endorsement Required) NCG / y�do� r-1 Total Postage R Foes $ t.rI ru S n To .- ------------------------------------------------- S r, Apr. o: B Q- - D.f.--���- o ------ . 4- ------------------------ to, X1P 4 A�� Compliance Inspection Report Permit: NCG140029 Effective: 08/01/04 Expiration: 07/31/09 Owner. S & W Ready Mix Concrete Co Inc SOC. Effective: Expiration: Facility: S & W Ready Wx Concrete -Sampson Co 1375 Turkey Hwy County: Sampson Region: Fayetteville Contact Person: Charles B Maynard Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Clinton NC 28328 Title: Phone: 910-592-1733 Certification: Phone' Inspection Date: 09/14/2009 Entry Time: 11:00 AM Exit Time: 11:55 AM Primary Inspector: Danny Strickland Phone: �L Seeertdnelnspector{s): ��� Belinda 5 Henson �/,� Phone: 910-433-3300 Ext.726 Reason for Inspection: Routine Inspection Type: Stormwater Permit Inspection Type: Ready Mix Concrete StormwaterMastewater Discharge OC Facility Status: ❑ Compliant ■ Not Compliant Question Areas: 0 Storm Water 11 Complete items 1, 2, and 3. Also complete Item 4 If Restricted Delivery is desired. ■ Print your name and address on the reverse so that we can return the card to you. ■ Attach this card to the back of the mailplece, or on the front If space permits. 1. Article Addressed to: � AND Na: Rli 1I')1' 1IIN CONCRI"T17CON1I ANN' INt; 11R II tNR G,AV 71tl$T()1 Ki' ' 1W%'' x72 1. 1 I'V 0,N NC 78321) A. Si ature X f i ❑ Agent ❑ Addressee t3. aely d by Printed me) C. Date of Delivery D. Is delivery address 4Wmnt rrk 6 � T ❑ Yes If YES, enter deli v ry �d�ss betovl!� ❑ No a„��-���.z) 3. STIce Type L' I Ce filed Mali o Express Mall ❑ Registered ❑ Return Receipt for Merchandise I3 Insured Mail ❑ C.O.D. 4. Restricted Detivery? {Extra Fee) 11 Yes 2. Article Number ' (liarrsler rrom mw iabe saK. 7001 2 510 0000 6681 9 817 PS Form 3811, February 2004 Domestic Retum Receipt 102595-02•M•1546, Page: 1 Permit: NCG140029 Owner - Facility: S & VV Ready Mix Concrete Co Inc Inspection Date: 09/14/1009 Inspection Type: Stormwaiw Reason for Visit: Routine Inspection Summary: All of the facility's process wastewater flows into two recycle pits. Stormwater from the site that does not commingle with wastewater flows into a ditch, which travels along the east and west/southwest of the property. Sampling is conducted at the point where the two ditches come together to get a representative sample of stormwater runoff from the site. During the inspection it was noted that there was no Analytical sampling performed for the year 2008. Page: 2 Permit: NCG140029 Owner - Facility: S & VV Ready Mix Concrete Co Inc Inspection Date: 09/14/2009 Inspection Type: Stormwater Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (USGS) map? # Does the Plan include a "Narrative Description of Practices"? # Does the Plan include a detailed site map including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? # Does the Plan include a list of Responsible Party(s)? # Is the Plan reviewed and updated annually'? # Does the Plan include a Stormwater Facility inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? Comment: Qualitative Monitorin Has the facility conducted its Qualitative Monitoring semi-annually? Comment: Analytical Monitoring Has the facility conducted its Analytical monitoring? # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? Comment: No Analytical monitoring had been done for the year 2008. Permit and Outfalls # Is a copy of the Permit and the Certificate of Coverage available at the site? # Were all outfalls observed during the inspection? # If the facility has representative outfall status, is it properly documented by the Division? # Has the facility evaluated all illicit (non stormwater) discharges? Comment: Yes No NA NE ■ ❑ ❑ ❑ Yes No NA NE ❑ ■ ❑ ❑ ❑ ❑ ■ ❑ Yes No NA NE Page. 3 x <��'�✓� r!Y J� lied �� �`M 1r �1 renv�rocherri� ��r+ti4 is +� � Y!- ';ir �'J_.y, YYV. 1;� ,k t • ANALYTICAL & CONSULTING CHEMISTS Customer: S & W READY MIX CONCRETE CO. PO Box 872 Clinton, NC 28329 Attn: Hank Gay Date Received: 03/17/09 Sampled By: Hank Gay WATER: Environmental Chemists, Inc. 6602 Windmill Way • Wilminglnn, NC 28405 (910) 392-0223 (Lab) • (910) 392-4 €24 (lax) 710 Bowscrtown Read • Mantco, NC 27954 (252)473-5702 N DI'NR: DWQ CETZT[P[CATE• #94, 1)LS CIiRI'IP[CAT E 037729 REPORT OF ANALYSIS Date of Report: March 31, 2009 Purchase Order #: Report Number: 9-2366 Report To: Hank Gay Project: Sample ID # Lab ID Date Sampled Total Suspended Solids, TSS mg/L PH, units Lumberton # 6393 03/16/09 12 Whiteville # 6394 03/16/09 3 6,23 Elizabethtown # 6395 03/16/09 3 6.12 Clinton 06396 03/16/09 12 5.71 Wallace # 6397 03/17/09 7 5.47 Burgaw # 6398 03/17/09 5 6.35 Wilmington # 6399 03/17/09 28 6.77 Supply # 6400 03/17/09 6 Havelock # 6401 03/16/09 83 6,48 Morehead City # 6402 03/16/09 2 6.95 Hubert # 6403 03/16/09 5 Jacksonville # 6404 03/16/09 25 5.70 Kinston 46405 03/16/09 112 6,48 Castle Hayne 96406 03/17/09 2 Date Analyzed 03/19/09 03/25/09 Method Code SM 2540 D SM 4500 H+B Comments: * Sample was consumed for TSS and could not be analyzed for pH. Reviewed by: 12 e- 1 - \N A rk9 Michael F. Easley, Governor moo` DG William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources p Alan W. Klimek, F.E. Director Division of Water Quality November 13, 2006 Hank Gay S & W Ready Mix Concrete Company, Inc. PO Box 872 ' Clinton, NC 28329 Subject: COMPLIANCE EVALUATION INSPECTION S & W Ready Mix Concrete Company, Inc. S & W Ready Mix Concrete -Clinton NPDES Stormwater General Permit-NCG140029 Sampson County Dear Mr. Gay: On November 8, 2006, 1, Michael Lawyer along with Chad Turlington and Trent Allen from the Fayetteville Regional Office of the Division of Water Quality, conducted a site inspection for the S & W Ready Mix Concrete -Clinton facility located at 1375 'turkey Highway in Sampson County, North Carolina. A copy of the Water Compliance Inspection Report is enclosed for your review. Stormwater from the facility drains to Stewarts Creek, a Class C;Sw water located in the Cape Fear River Basin. The site visit and file review revealed that the subject facility is covered by NPDES Stormwater General Permit-NCG140029. Accordingly, the following observations were noted during the Division of Water Quality inspection: 1) Stormwater Pollution Prevention Plan (SPPP) A Stormwater Pollution Prevention Plan (SPPP) has been developed, recorded, and properly implemented. es ■ No ❑ 2) ualitative Monitoring Qualitative monitoring has been conducted and recorded in accordance with permit requirements. [Yes ■ No 3) Analytical Monitoring Ana! tical monitoring has been conducted and recorded in accordance with permit requirements. IY—es ■ No ❑ (_ OnchCarolina Naturally North Carolina Division of Water Quality 225 Green Street, Suite 714 Fayetteville, NC 28301.5043 Phone (910) 433-3300 Customer Service Intemet: www.r:cwatcraualitv.ore Fax (910) 486-0707 1-877-623-6748 An Equal opportunity/Affirmative Action Employer —50% Recycledh0% Post Consumer Paper rage: 2 Mr, Gay Novemher 13, 2006 Other Observations: Please refer to the inspection summary located on page 2 of the Water Compliance Inspection Report for additional comments and specific observations made during the inspection. Please be advised that violations of the NPDES General Permit are subject to a civil penalty assessment of up to $25,000 per day for each violation. If you or your staff has any questions, comments, or needs assistance with understanding any aspect of your permit, please do not hesitate to contact me at (910) 433-3329. Sincerely, Michael Lawyer Environmental Technician Surface Water Protection Section Enclosures (2) cc: FRO -Surface Water Protection Danny Smith-NPS-Assistance & Compliance Oversight Unit Water Quality Central Files United States Environmental Protection Agency Form Approved. EPA Washington, D.C.204W OMB No. 2040-0057 Water Compliance Inspection Report Approval expires B-31-98 Section A. National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I NI 2 I si 31 NCG140025 111 121 061,1108 117 181 cl 191 sl 24� IJ lJ 1 LI LJ Remarks 211 11 1 1 1 1 1 1 1 1 1 1 1 1 I I I I I I I 1 I I 1 I I I I I I I I I I I I I I_J_ I I .I._I I6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 CIA ----------'------Reserved---------------- 671 1 69 70U3 71 j j 72U 73I _tI � 174 751 I I I I 1 I 180 t .r t Section B: Facility Data Name and Location of Facility Inspected (For industrial lasers discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 01:30 PM 06/11/00 04/08/01 S S W Ready Mix Concrete -Sampson Co Exit Time/Date Permit Expiration Date 1375 Turkey Hwy Clinton NC 26328 03:10 PM 0611110A 09/07/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Flank Gay//910-284-2664 /9105920125 Name, Address of Responsible Official/Tdle/Phone and Fax !Number CharLea H Maynard, PO IInx 872 Clinton NC 2832'9!/5310-5�2-173.3/ ContactedNo Section C: Areas Evaluated During Inspection (Check only those areas evaluated Storm Water Section D: Summary of Find in /Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of lnsp"tor(s) Agency/Office/Phone and Fax Numbers Date II Chad TurlS.nyton FRO WQ//910-433--3300 Ext.';�el /� dQQQ 17 6 0 Mike Lawyer ._* FRO wQ//910-433-3300 Er.t.;.-I/ Trent Allel,�0 FRO WQ//910-433-3300/ Signature of Man Bement ¢,A Reviewer AgencylOfficelPhone and Fax Numbers Date MY4),�Jytl- 1111& /0 L %'X� EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yrlmolday }nspection Type (Cont. 1 1 3I 1qCG14OL j11 121 OF/1t/08 I17 18, , Section D: Summary of (Finding/Comments (Attach additional sheets of narrative and checklists as necessary) All of the facility's process wastewater flows into two recycle pits. No discharge occurred from the pits for 2006. Stormwater from the site that does not commingle with wastewater flows into a ditch system, which travels along the east and west/Southwest of the property. Sampling is conducted at the point where the two ditches come together to get a representative sample of stormwater runoff from both sides of the site. An area was discovered during the inspection where a couple of totes of admixture had been placed that was without secondary containment. It was advised that these bulk storage containers be placed within the secondary containment area where all other containers are currently being stored. Page # 2 NORTH CAROLINA DIVISION OF WATER QUALITY FAYETTEVILLE REGIONAL OFFICE INDUSTRIAL STORMWATER INSPECTION FORM Facility: S&W Ready Mix -Clinton County: Sampson Certificate of Coverage #: NCG 140029 Contact(s): Hank Gay Contact(s) Phone #: 910-592-0180 Date & Time of Inspection: 11/8/2006, 1:30-3:10 Inspector(s): Mike Lawyer, Trent Allen, Chad Turlington 1. Does the site have a Stormwater Pollution Prevention Plan? 2. Is a copy of the Permit and Certificate of Coverage available at the site? 3. Does the SPPP include a General Location (USGS) map? 4. Does the SPPP include a Narrative Description of Practices? 5. Does the SPPP include a detailed map including outfa.11 locations and drainage areas? 6. Does the SPPP include a list of significant spills occurring during the past 3 years? 7. Has the facility evaluated all illicit (non-stormwater) discharges? S. Has the facility evaluated feasible alternatives to current practices? 9. Does the facility provide all necessary secondary containment? 10. Does the SPPP include a BMP summary? 11. Does the SPPP include a Spill Prevention and Response Plan (SPRP)? 12. Does the SPPP include a Preventative Maintenance and Good Housekeeping Plan? 13. Does the facility provide and document Employee Training? 14. Does the SPPP include a list of Responsible Party(ies)? 15. Is the SPPP reviewed and updated annually? 16. Does the SPPP include a Stormwater Facility Inspection Program? 17. Has the SPPP been implemented? 18. Has the facility conducted its semi-annual Qualitative Monitoring? 19. Has the facility conducted its annual Quantitative (Analytical) Monitoring? YES NO NA NE* X X X X X X X X X X X X X X X X X X X 20. Has the facility conducted its Quantitative Monitoring at all outfalls receiving runoff from Vehicle Maintenance areas (only for facilities using an average of more than 55 gallons of new motor oil per month)? X 21. Were all outfalls observed during the inspection? X 22. If the facility has Representative Outfall Status, is it property documented by the Division? AX *Not Evaluated 512006 09:57 9105929461 S&W READY MIX PAGE 08 PL-1 NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael E. Easley, Govemor William G. Ross, Jr., Secretary Alan W. Klimek, P.E., director August 4, 2004 Hank Gay S & W Ready Mix Concrete Co Inc PO Box 872 Clinton, NC 28329 Subject: NPDES Stormwater Pernvt Coverage Renewal S & W Ready Mix Concrete -Sampson Co COC Number NCG140029 Sampson County Dear Perrnittee: In response to your renewal application for continued coverage under general permit NCO 140000 the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandurn of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December b, 1983- The following information is included with your permit package: • A, new Certificate of Coverage • A copy of General Stonnwater Permit NCG 140000 • A copy of a discharge monitoring report form a 5 copies of the qualitative monitoring report form Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Department of Environment and Natural Resources, or relieve the permince from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Bill Mills of the Central Office Stormwater Permitting Unit at (919) 733-5083, ext. 548. cc: Central Files Stormwatcr Permitting Unit Fayetteville Regional Office Sincerely, �tjrr,yt-�,e- for Alan W. Klimek, P.E. Surface Water Protection Section 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 One 512 N. Salisbury St., Raleigh, North Carolina 27604 OCaiohna Phone: 919-733,70151 FAX 919-733-24961 Internet: http,llh2o,enr.state.nc.uslsulstarmwater.himl it of»rn//» �5r2�e� 99:57 9105929461 S&W READY MIX PAGE 09 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DMSION OF WATER QUALITY GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCGNCG140029 STORMWATER DISCHARGES NATIONAL POLLUTANT)DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, S & W Ready Mix Concrete Co Inc is hereby authorized to operate a process wastewater treatment system, and is hereby authorized to discharge process wastewater and stormwater from a facility located at S & W Ready Mix Concrete -Sampson Co 1375 Turkey Hwy Clinton Sampson County to receiving waters designated as Stewarts Creek, a class C SW stream, in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG 140000 as attached. This certificate of coverage shall become effective August 1, 2D04. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day August 1, 2004. for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission 1. State of North Carolina Department of Environment • and Natural Resources f Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary NCDENR Kerr T. Stevens Director NdR -GAROL-INA-I)&PARTMZNT OF - ENVIRO MENTtAND NATUR RE50LJRCES July 26, 1999 CHARLES MAYNARD AUG 5 1�vz2z S & W READY MIX CONCRETE CO. INC. P.O. BOX 872 D W Q CLINTON, NC 28329 Subject: Reissue - NPDES Stormwater Permit S & W Ready Mix Concrete Co. Inc. COC Number NCG140029 Dear Permittee: Sampson County In response to your renewal application for continued coverage under general permit NCG140000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: * A copy of general stormwater permit NCG140000 * A Stormwater Pollution Prevention Plan (SPPP) Certification Form. Completion of this form is required to certify that you have developed and implemented the SPPP as per the conditions of the permit. This form must be completed and returned to the Division within 30 days of receipt of this letter. DO NOT SEND the SPPP with the signed form. * Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form * A copy of a Technical Bulletin for the general permit which outlines changes in the permit, key requirements, and addresses frequently asked questions * A Certificate of Coverage Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Darren England of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 545 Sincerely, for Kerr T. Stevens cc: Central Files Stormwater and General permits Unit Files Fayetteville Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140029 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, S & W READY MIX CONCRETE CO. INC. is hereby authorized to operate a process wastewater treatment system, and is hereby authorized to discharge process wastewater and stormwater from a facility located at S & W READY MIX CONCRETE CO. INC. 1375 TURKEY HWY CLINTON SAMPSON COUNTY to receiving waters designated as Stewarts Creek in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCO140000 as attached. This certificate of coverage shall become effective August 1, 1999. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day July 26, 1999. for Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director January 20, 1995 Charles Maynard S & W Ready Mix Concrete Co P.O. Sox 872 Clinton, NC 28328 ENV iF1YNAllsr.,&EN F Subject: General Permit No. NCG 140000 S & W Ready Mix Concrete Co COC NCG140029 Sampson County Dear Charles Maynard : In accordance with your application for discharge permit received on November 18, 1994, we are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit: This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Environmental Management. The Division of Environmental Management may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any question concerning this permit, please contact MR. STEVE ULMER at telephone number 919/733-5083. cc: Fayetteville Regional Office P.O. Box 29535, Raleigh, North Carolina 27626-0535 An Equal Opportunity Affirmative Action Employer Sincerely, n.at cktied By c� i�'en 4�. Su41�ns A. Preston Howard, Jr. P.E. Telephone 919-733-7015 FAX 919-733-2496 50% recycled110% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT STORMWATER DISCHARGES In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, S & W Ready Mix Concrete Co., Inc. is hereby authorized to discharge stormwater and rinse waters from a facility located at NC Hwy 24 East / 907 Warsaw Road Clinton Sampson County to receiving waters designated as Stewarts Creek in the Cape Fear Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I,11, III and IV of General Permit No. NCG140000 as attached. This Certificate of Coverage shall become effective January 20, 1995. 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