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HomeMy WebLinkAboutNCS000348_Application_20141030Permit Coverage A► Ar Renewal Application Form NCDENR National Pollutant Discharge Elimination System Stormwater Individual Permit NPDEPermit Number N CS000348 Please provide your permit number in box in the upper right hand corner, complete the information in the space provided below and return the completed renewal form along with the required supplemental information to the address indicated. Owner Information * Address to which permit correspondence will be mailed Owner / Organization Name: CPI USA North Carolina LLC Owner Contact: David Groves, Plant Manager Mailing Address: 1281 Powerhouse Drive SE IB C bC���r EED _Southport, NC 28461-3155 W Phone Number: (910) 343-6701 OCT Fax Number: (910) 343-6710 3 0 2014 E-mail address: dgroves@capitalpower.com DENR-LAND QUALITY Facility Information STORMWATER PERMI-I TIN Facility Name: CPI USA North Carolina — Southport Plant Facility Physical Address: 1281 Powerhouse Drive SE Southport, NC 28461-3155 Facility Contact: David Groves, Plant Manager Mailing Address: P.O. Box 10836 Southport, NC 28461 Phone Number: _(910) 343-6701 Fax Number: _(910) 343-6710 E-mail address: dgroves@capitalpower.com Permit Information Permit Contact: Virginia Grace Mailing Address: 1281 Powerhouse Drive SE Southport, NC 28461-3155 Phone Number: (91.0) 343-6711 Fax Number: (910) 343-6710 E-mail address: vgrace@capitalpower.com Discharae Information Receiving Stream: Duke Energy Cooling Water Canal Stream Class: SB Basin: Atlantic Ocean Sub -Basin: NOT APPLICABLE Number of Outfalls: 6 Facility/Activity Changes Please describe below any changes to your facility or activities since issuance of your permit. Attached a separate sheet if necessary. Changes are described in the attached sheet CERTIFICATION I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such informatio is'tr e, c "fete and accurate. Signature Date David Groves Plant Manager Print or type name of person signing above Title Please return this completed application form SW Individual Permit Coverage Renewal Stormwater Permitting Program and requested supplemental information to: 1612 Mail Service Center Raleigh, North Carolina 27699-1612 SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL NPDES STORMWATER PERMIT Two copies of each of the following shall accompany this submittal in order for the application to be considered complete: (Do not submit the site Stormwater Pollution Prevention Plan) Initials TSW 1. A current Site Map from the Stormwater Pollution Prevention Plan. The location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall, building locations and impervious surfaces should be clearly noted. TSW 2. A summary of Analytical Monitoring results during the term of the existing permit (if your permit required analytical sampling). Do not submit individual lab reports. The summary can consist of a table including such items as outfall number, parameters sampled, lab results, date sampled, and storm event data. TSW 3. A summary of the Visual Monitoring results. Do not submit individual monitoring reports. The summary can consist of a table including such items as outfall number, parameters surveyed, observations, and date monitoring conducted. TSW 4. A summary of the Best Management Practices utilized at the permitted facility. Summary should consist of a short narrative description of each BMP's in place at the facility. If the implementation of any BMP's is planned, please include information on these BMP's. TSW 5. A short narrative describing any significant changes in industrial activities at the permitted facility. Significant changes could include the addition or deletion of work processes, changes in material handling practices, changes in material storage practices, and/or changes in the raw materials used by the facility. TSW 6. Certification of the development and implementation of a Stormwater Pollution Prevention Plan for the permitted facility (Sign and return attached form). If the final year analytical monitoring of the existing permit term has not been completed prior to filing the renewal submittal, then the last years monitoring results should be submitted within 30 days of receipt of the laboratory reports. (i.e. do not withhold renewal submittal waiting on lab results) North Carolina Division of Energy, Mineral, and Land Resources - Storm water Permitting Facility Name: CPI USA North Carolina - Southport Plant Permit Number: NCS000348 Location Address: 1281 Powerhouse Drive SE Southport. NC 28461-3155 County: Brunswick "I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information gathered is, to the best of my knowledge and belief, true, accurate and complete." s J "I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been fully implemented at this facility location in accordance with the terms and conditions of the stormwater discharge permit." And "I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing violations." Signature David Groves Print or type name of person signing above Date , `d I' Plant Manager Title SPPP Certification 10/13 a m 7.v m a c 4a O H � W ra I U 9 eaj; a5'eUje,IQ w N li co 4• RI � ®' Q ® Im C ta 0 1. !, t t i3 m yam" m O !� t O pqq f I dJ 'o N a C LLym m y _ r `w .c o O mVm #3 ai_ C U ❑ C p U m c S > h i 1 i e J to N C m wa m z m m ' L w cu c E r i :m m a ` !Y 1 i 1 1 1 I 1 I ar '! 1 "tit u N 5' � ,tItit ,` t tON i i • •x N L Itl v d0 mitt $y NN \ RECEIVE OC 13 0 201, DENR-LAND QUAL STORMWATER PERM M, 9w .�i SJ }�tittt 1CL m ' J L C co u T ' O 34 s `4ttt t AZ 0 i*Nt � r � I k -------------------- cam° ^J. V O N w � O CPI USA North Carolina, LLC - Southport Facility ANALYTICAL MONITORING SUMMARY DATE: 9/27/10 7/8/11 3/19/12 10/1/12 4/12/13 10/7/13 4/8/14 OUTFALL WITH FLOW: 1 1 1 1 1 1 1 PARAMETER UNITS Ag mg/L <0.010 <0.01 <0.010 <0.02 <0.010 <0.010 <0.010 As mg/L <0.010 <0.010 <0.010 <0.02 0.016 0.010 <0.010 Be mg/L <0.010 <0.01 <0.010 <0.004 <0.010 <0.010 <0.010 Cd mg/L <0.010 <0.01 <0.010 <0.005 <0.010 <0.010 <0.010 Cr mg/L <0.010 <0.01 <0.010 <0.02 0.027 0.030 <0.010 Cu mg/L <0.010 <0.01 <0.010 0.025 0.133 0.079 <0.010 Hg mg/L <0.0002 <0.0002 <0.0002 <0.0002 <0.0002 <0.0002 <0.0002 Ni mg/L <0.010 <0.01 <0.010 <0.02 0.035 0.032 <0.010 Pb mg/L <0.010 <0.01 <0.010 <0.015 0.072 0.020 <0.010 Sb ing/L <0.010 <0.01 <0.010 <0.02 0.01G <0.010 <0.010 Se mg/L <0.010 0.036 0.013 <0.02 <0.010 <0.010 <0.010 TI mg/L <0.010 <0.01 <0.010 <0.02 <0.010 <0.010 <0.010 Zn mg/L 0.071 2.12 0.564 4.00 20.0 6.30 0.079 Al mg/L 0.430 0.775 0.282 3.90 4.32 10.6 0.175 B mg/L 0.053 0.242 0.189 0.142 0.041 0.042 0.036 COD mg/L 41 <20 31 79 442 280 35 TSS mg/L 4.9 16.5 4.2 79 236 254 7.8 Sulfate mg/L 26 132 179 60 90 38 50 Oil and Grease (0&G) mg/L <5 <5 <5 <5 <5 <5 <5 pH S.U. 7.4 7.3 7.85 6.96 no data 7.74 7.79 Total Rainfall inches 5.65 0.78 0.33 1.10 1.34 0.84 0.84 m L O CL i J J m 6 L O Z u^i J FL V Z LL O in O F o Q J n• w O Q°a m w w w w m O w U y F Z Z Z Z o i- Q ,v„ Z p F Z a O Z O Z O Z OLn Z p Z s O O Z z 3 a W w ° N C H 0 O � u F- w Ln p Z n. Z ° m Q) a�i v O O W c y N c y } Z Z } } W W V ..O O .n O .Q O 0 a Z n• w W W J m Q J_ ° u a NO Q n• w J fn a Z LL u � � a N V' � O wN n• J z Z Oco ua. a O w > > > > > z > O V1 N u Q H Q z 0 u O Zo a G O W O U -� Q a ui N � m a JLLJ U U a Ui cc aa O u u a OJ w is O a > > } } } } Z } u u a o O O N N ro .-i �. a00 rn N ,-i \ m O Op J J = m H-i O -i 3 LA- O BMP Summary Table A, shown below, provides a list of the BMPs used at the Southport plant. Potentially exposed materials at the Southport plant include coal, wood chips, tire derived fuel (TDF), petroleum products stored in existing ASTs, water and wastewater treatment chemicals, limestone, and ash. Coal for the boiler plant is stored outside in the coal pile and coal pile runoff is treated in the low volume wastewater system prior to discharge (i.e., it is not drained to the stormwater system). Coal is brought in by rail at the north end of the plant and unloaded through the coal chute and transported via conveyor belt to the coal pile. The risk of coal dust entering the storm water via fugitive dust exists and to minimize that risk, coal unloading BMPs are used and, because the drainage adjacent to the rail bed is through vegetative buffers, the quantity of coal reaching the receiving water is minimal. Water is sprayed onto the coal as it is unloaded from the rail cars in one of the coal unloading BMPs. Also, coal dust from the edges of the chute where coal is deposited is swept up daily after unloading operations. These BMPs minimize fugitive dust transport. The risk of the petroleum products entering the storm system is low due to the use of secondary containment that conforms to 40 CFR 112.8(c)(2) and non-structural controls (e.g., routine inspections) to prevent spills. Used oil is stored in a 300-gallon aboveground storage tank (AST) located at inside the Boiler Building's Oil Storage Room, with full volume secondary containment. Diesel is stored in a 300-gallon AST outside the Pump House, in a 1,000-gallon AST located within the Rail Car Unloading Area, and in a 300-gallon AST near Truck Dumper 2, and each tank is equipped with full volume secondary containment. Gasoline is stored in a 30-gallon dispenser located in the Gasoline and Drum Storage Area which is also equipped with full volume secondary containment. Small tanks of turbine lube oil and hydraulic oil are located on the site, as well as transformers containing oil. Any spillage from these tanks and transformers would normally be contained. Chemical storage and usage is limited to the Wastewater Basin (drums and totes containing chemicals are stored outside, equipped with secondary containment), the Demineralizer Building area, the R.O. Building area, and the Cooling Tower Chemical Storage Area. The several chemical storage units in the Demineralizer Building are all equipped with secondary containment and, any spills are routed to the Neutralization Tank and then the Wastewater Basin for treatment. Spill cleanup materials are located inside the Warehouse and the R.O. Building. There is a dedicated Unloading Bay at the Demineralizer Building. All chemicals used in the R.O. Building are stored in secondary containment. A temporary tank designed to store bleach for treating well water is located within containment just outside the R.O. Building. Chemicals stored in the Cooling Tower Chemical Storage Area are equipped with full volume secondary containment. The risk of ash or ash residue entering the storm system is low due to the use of curbs and good housekeeping practices including routine street sweeping/vacuum cleaning. The risk of the petroleum products entering the storm system is low due to the use of secondary containment that conforms to 40 CFR 112.8(c)(2) and non-structural controls (e.g., routine inspections) to prevent spills. The risk of limestone entering the storm system is low due to the use of structural and non-structural controls (i.e. the limestone silo and its blowers and piping are sealed, and limestone is removed from equipment prior to maintenance). Limestone is pneumatically conveyed in closed lines. Any spills of limestone will be promptly cleaned up. Wood chips and TDF may spill from trucks on paved or gravel roads, the truck dumpers, conveyors, and radial stacker. The risk of these materials contaminating stormwater is low because stormwater from the access road flows through a sand filter to remove TSS from the water before it is discharged off -site. State Stormwater Management Permit No. SWS 090511 includes operating and maintenance procedures for the sand filter. That permit was issued on 7-19-2013. In addition, any stormwater from bermed TDF and wood storage areas is diverted to the waste treatment basins. Trucks are covered, tarped, or enclosed when not being loaded or unloaded, and paved roads are swept periodically. Spilled materials are promptly cleaned up. Table A. Inventory of Materials Exposed to Precipitation Materials Management Practice and Control Stormwater Location Exposed Material (Amount) Measures (BMPs) Treatment DAl and DA7 - Ash Silos Fly ash (indeterminate) Good housekeeping BMPs, wet None and ash slurry loading systems unloading stations Al and DA7 - Limestone Limestone Sealed storage, Blowers & Piping, None Storage & Blowers remove limestone from equipment prior to maintenance Al and DA7 - Coal, Wood, TDF Good housekeeping BMPs None Conveyors and Conveyor (de minimis) Tower DA1 and DA7 — Paved Wood; TDF; trash Trucks covered, tarped, or None Roads (indeterminate) enclosed when not being loaded or unloaded; roads swept A2 - Transformer Transformer oil (2 at 9,750-gal Gravity discharge to Oil Trap Pit; None Yards and 2 at 1,090-gal capacity) oil is removed; accumulated stormwater is pumped to Wastewater Basin A2 - Coal Storage Coal (>1,000 tons) Discharge to Wastewater Basin None A2 — Storage and Wood chips (indeterminate) Discharge to Wastewater Basin None conveying of wood A2 — TDF Fuel Storage Tire Chips ( 500+ tons) Discharge to Wastewater Basin None Pad A3 - Cooling Towers None None Runoff from this area of the cooling towers is treated in sand filter A3 - Cooling Tower Proprietary chemicals (1,000- Containment Sand filter Chemical Storage Areas gal) DA3 — Paved and gravel Wood chips; TDF; Hydraulic Oil Tank - Partial roof Sand filter, Hyd. Oil roads, Truck Dumper 1, Hydraulic Oil Tank (700-gal and conforming secondary Tank containment is wood unloading conveyors capacity) containment; paved roads swept drained to Oil Trap Pit A3 - Truck Dumper 2 Wood chips; TDF; Hydraulic Oil Tank and Diesel None Hydraulic Oil Tank (320-gal fuel tank - Conforming secondary capacity); Diesel fuel tank containment (300-gallon capacity) DA3 - Rail Car Unloading Coal (indeterminate); Diesel Coal unloading - covered with None Area fuel tank (1,000-gallon roof Fuel tank and hydraulic fluid capacity); hydraulic fluid reservoir - equipped with reservoir (30 gallon capacity) conforming secondary containment A3 — near Coal Coal (de minimis) Good housekeeping BMPs for None Conveyor and Railroad Spur area beneath conveyor and around railroad spur Table A. Inventory of Materials Exposed to Precipitation Materials Management Practice and Control Stormwa ter Location Exposed Material (Amount) Measures (BMPs) Treatment A3 — Switch Yard Sulfur hexafluoride— gas None Sand filter A3 - Oil Trap Pit Typically none (12,160-gal Oil is removed; accumulated None capacity) stormwater is pumped to Wastewater Basin A4 - Cooling Towers None None None A5 - Condensate Storage None None None Tank A5 - Demineralizer None None None Building A5 — Neutralization None None None Tank AS — Pump House Diesel fuel tank (300-gallon Conforming secondary containment None capacity) A5 — Reverse Osmosis None None None Building A5 — Water Tanks (used None None None for raw water storage) A5 — Paved roads and Wood; TDF; trash Trucks covered, tarped, or None rash dumpsters (indeterminate) enclosed when not being loaded or unloaded; roads swept A6 New and used equipment None None storage outside A7 — Electric Fire Transformer oil (125-gallon Conforming secondary None Pump Transformer capacity) containment A7 - Unloading Bay (at None Containment; discharge via None emineralizer Building) Derain. Building sump to Wastewater Basin A7 — Drum Storage Miscellaneous drums Containment; discharge via Demin. None Area (indeterminate) Building sump to Wastewater Basin aydown Yard Areas Extra material — mostly metal None None piping and wood Significant Changes in Industrial Activities On 7-19-2013, NCDENR issued State Stormwater Management Permit No. SWS 090511, which authorized the construction of a permanent sand filter. The sand filter includes operation and maintenance conditions which are incorporated into that permit, and the filter controls the TSS discharged in stormwater from some pervious and impervious areas within Drainage Area 3, that are associated with equipment that was installed to reduce emissions from the boilers at the site. Stormwater that has been treated by the new sand filter is discharged through Stormwater Outfall No. 3 (003). A new stormwater outfall, Stormwater Outfall No. 6 (006) serving Drainage Area 7, was created during a facility improvement project. This outfall is an internal outfall which discharges stormwater into the ditch which drains through existing Stormwater Outfall No. 5 (005). u CPI USA North Carolina LLC 1281 Powerhouse Dr. SE Southport, NC 28461 T 910-343-6700 F 910-343-6710 October 28, 2014 SW Individual Permit Coverage Renewal Stormwater Permitting Program 1612 Mail Service Center Raleigh, North Carolina 27699-1612 RE: Renewal Application National Pollutant Discharge Elimination System Stormwater Individual Permit NPDES Permit Number NCS000348 Capital Power — Southport Plant Southport, Brunswick County, North Carolina Capital Power Corporation Enclosed please find two copies of the renewal application for Stormwater Individual Permit Number NCS000348 for our Southport, NC plant. Should you have any questions, or need additional information, please contact Virginia Grace at (910) 343-6711. Sincerely, CPI USA NORTH CAROLINA LLC David H. Groves Plant Manager — Southport Enclosures cc: Virginia Grace, CPI Southport Alan Morse, CPI Southport Ted White, RTP Environmental Associates, Inc. RECEIVED tic 1 10 2014 STORMWATER PERM17.1 ING CPI USA North Carolina LLC 1281 Powerhouse Dr. SE Southport, NC 28461 T 910-343-6700 F 910-343-6710 October 28, 2014 SW Individual Permit Coverage Renewal Stormwater Permitting Program 1612 Mail Service Center Raleigh, North Carolina 27699-1612 RE: Renewal Application National Pollutant Discharge Elimination System Stormwater Individual Permit NPDES Permit Number NCS000348 Capital Power — Southport Plant Southport, Brunswick County, North Carolina Capital Power Corporation Enclosed please find two copies of the renewal application for Stormwater Individual Permit Number NCS000348 for our Southport, NC plant. Should you have any questions, or need additional information, please contact Virginia Grace at (910) 343-6711. Sincerely, CPI USA NORTH CAROLINA LLC CD4avid(Groves Plant Manager — Southport RECEIVED Enclosures OCT 3 0 2014 cc: Virginia Grace, CPI Southport 0ENR•LAND QUALITY Alan Morse, CPI Southport STOR WATER PERMITTING Ted White, RTP Environmental Associates, Inc. Hermit Coverage Renewal Application Form AMI NCDENR National Pollutant Discharge Elimination System Stormwater Individual Permit NPDES Permit Number NCS000348 Please provide your permit number in box in the upper right hand corner, complete the information in the space provided below and return the completed renewal form along with the required supplemental information to the address indicated. Owner Information * Address to which permit correspondence will be mailed Owner / Organization Name: CPI USA North Carolina LLC Owner Contact: David Groves, Plant Manager Mailing Address: 1281 Powerhouse Drive SE NC 28461-3155 RECEIVEDSouthport, Phone Number: (910) 343-6701 Fax Number: (910) 343-6710 OCT 3 0 2014 E-mail address: dgroves@capitalpower.com DENR-LAND QUALITY Facility Information STORMWATER PERMITTING Facility Name: CPI USA North Carolina — Southport Plant Facility Physical Address: 1281 Powerhouse Drive SE Southport, NC 28461-3155 Facility Contact: David Groves, Plant Manager Mailing Address: P.O. Box 10836 Southport, NC 28461 Phone Number: (910) 343-6701 Fax Number: (910) 343-6710 E-mail address: dgroves@capitalpower.com Permit Information Permit Contact: Virginia Grace Mailing Address: 1281 Powerhouse Drive SE Southport, NC 28461-3155 Phone Number: (910) 343-6711 Fax Number: (910) 343-6710 E-mail address: vgrace@capitalpower.com Discharge Information Receiving Stream: Duke Energy Cooling Water Canal Stream Class: SB Basin: Atlantic Ocean Sub -Basin: NOT APPLICABLE Number of Outfalls: 6 Facility/Activity Changes Please describe below any changes to your facility or activities since issuance of your permit. Attached a separate sheet if necessary. Changes are described in the attached sheet CERTIFICATION I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such informatio fir, co lete and accurate. I Signature6 Date (� /2 t� ! / David Groves Plant Manager Print or type name of person signing above Title SW Individual Permit Coverage Renewal Please return this completed application form Stormwater Permitting Program and requested supplemental information to: 1612 Mail Service Center Raleigh, North Carolina 27699-1612 SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL NPDES STORMWATER PERMIT Two copies of each of the following shall accompany this submittal in order for the application to be considered complete: (Do not submit the site Stormwater Pollution Prevention Plan) Initials TSW 1. A current Site Map from the Stormwater Pollution Prevention Plan. The location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall, building locations and impervious surfaces should be clearly noted. TSW 2. A summary of Analytical Monitoring results during the term of the existing permit (if your permit required analytical sampling). Do not submit individual lab reports. The summary can consist of a table including such items as outfall number, parameters sampled, lab results, date sampled, and storm event data. TSW 3. A summary of the Visual Monitoring results. Do not submit individual monitoring reports. The summary can consist of a table including such items as outfall number, parameters surveyed, observations, and date monitoring conducted. TSW 4. A summary of the Best Management Practices utilized at the permitted facility. Summary should consist of a short narrative description of each BMP's in place at the facility. If the implementation of any BMP's is planned, please include information on these BMP's. TSW 5. A short narrative describing any significant changes in industrial activities at the permitted facility. Significant changes could include the addition or deletion of work processes, changes in material handling practices, changes in material storage practices, and/or changes in the raw materials used by the facility. TSW 6. Certification of the development and implementation of a Stormwater Pollution Prevention Plan for the permitted facility (Sign and return attached form). If the final year analytical monitoring of the existing permit term has not been completed prior to filing the renewal submittal, then the last years monitoring results should be submitted within 30 days of receipt of the laboratory reports. (i.e. do not withhold renewal submittal waiting on lab results) North Carolina Division of Energy, Mineral, and Land Resources - Stormwater Permitting Facility Name: CPI USA North Carolina - Southport Plant Permit Number: NCS000348 Location Address: 1281 Powerhouse Drive SE Southport, NC 28461-3155 County: Brunswick "I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information gathered is, to the best of my knowledge and belief, true, accurate and complete." And "I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been fully implemented at this facility location in accordance with the terms and conditions of the stormwater discharge permit." And "I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing violations." Sign (according to'permt signatory requirements) and return th; SEND STORMWATER POLLUTION PREVENTION PLAN VG Signature \, rij David Groves Print or type name of person signing above tification. DO NOT PHI.0 CF.RTTFTf ATYnN Date `D Plant Manager Title SPPP Certification 10/13 LLI t W C a0 N NO L L'I o n1°i•9 ° yz c rr-o b ~ r Y i o ICO y tf1 ti�`� N y Y•. f R V7 a l �• a1 Q ,SJ ;,-� -- g ea.lbr�~` M s adeu�er� t I � �+ � w I ccC��\, •. \t4i r ? ems. I 1 cu rr c f p 1. t 1 al C L aj 1 � to m . iJ. � m t - � . 1 ` xr` E � ; ZE i •� W �C ID 9 } ai c U Y m ra a o v L! Y 6 Q W w � w a r� L a w Ura } m v an m 10 z '� � o C7 al 7 D L 0 .@ al 'rO � N ai iy C7 •g N E II 1 j F- ;' wa o co� /I cn � � _ yr- a_�� _rr--.•..� r..r.rr.r* •• 1 • / t m 1 1 m I F-• *� 1 `� � r. 1• s 1 W I E I m n O 1 <tiY 1 OCT 3 0 2014 DENRIAND QUA! 1• STQRMWATER PERMMI `-'o BC,F�Q t, N I o f./7Jjt, 4bF ��v �r t{illl`YYYtii\i��� 0I' jar f t, ; 14J "�`•:`/ V ♦ i:"t � J r a. tj_ m w Y "~ ~`r R/\ -� -------------------- E aaj -O C t9 ¢ al E m `ova n o '� CPI USA North Carolina, LLC - Southport Facility ANALYTICAL MONITORING SUMMARY DATE: 9/27/10 7/8/11 3/19/12 10/1/12 4/12/13 10/7/13 4/8/14 OUTFALL WITH FLOW: 1 1 1 1 1 1 1 PARAMETER UNITS Ag mg/L <0.010 <0.01 <0.010 <0.02 <0.010 <0.010 <0.010 As mg/L <0.010 <0.010 <0.010 <0.02 0.016 0.010 <0.010 Be mg/L <0.010 <0.01 <0.010 <0.004 <0.010 <0.010 <0.010 Cd mg/L <0.010 <0.01 <0.010 <0.005 <0.010 <0.010 <0.010 Cr mg/L <0.010 <0.01 <0.010 <0.02 0.027 0.030 <0.010 Cu mg/L <0.010 <0.01 <0.010 0.025 0.133 0.079 <0.010 Hg mg/L <0.0002 <0.0002 <0.0002 <0.0002 <0.0002 <0.0002 <0.0002 Ni mg/L <0.010 <0.01 <0.010 <0.02 0.035 0.032 <0.010 Pb mg/L <0.010 <0.01 <0.010 <0.015 0.072 0.020 <0.010 Sb mg/L <0.010 <0.01 <0.010 <0.02 0.016 <0.010 <0.010 Se mg/L <0.010 0.036 0.013 <0.02 <0.010 <0.010 <0.010 TI mg/L <0.010 <0.01 <0.010 <0.02 <0.010 <0.010 <0.010 Zn mg/L 0.071 2.12 0.564 4.00 20.0 6.30 0.079 Al mg/L 0.430 0.775 0.282 3.90 4.32 10.6 0.175 B mg/L 0.053 0.242 0.189 0.142 0.041 0.042 0.036 COD mg/L 41 <20 31 79 442 280 35 TSS mg/L 4.9 16.5 4.2 79 236 254 7.8 Sulfate mg/L 26 132 179 60 90 38 50 Oil and Grease (0&G) mg/L <5 <5 <5 <5 <5 <5 <5 pH S.U. 7.4 7.3 7.85 6.96 no data 7.74 7.79 Total Rainfall inches 5.65 0.78 0.33 1.10 1.34 0.84 0.84 Z LL O p w p J O ~ (w LL O 'j w w coO j a aCL co a w Z w Z w Z w Z O w 'p F CL Z O Z O Z O Z N p ¢ z n O O Z Z Q U w LD o _ a z O 0 O w O u N p Zuj r. Z O o != m a v 2 v L v FAN O O E- CL LU O w O c O } Z Z } } W w u O n O O 8 ¢ Z r• w wLU m a Lxn J O U ¢ Q r. � w m ¢ Z LLuj U OU ui r• Z N O aLLJ ¢ LL -A LL Q CL } } } } } } Z } O N N N U aN a z N r w O Zo ¢ C G Q =r a } } } > > } } > J W OC O O U Q a ZD w V) m > Q a w } } } } > } Z > J U U r• J Q 0 O a O v U c w m OCL U O O O N N Q 0 N \ N N 00 Ol \ 00 rn m O -+ N J J = (17 F e-1 a -I c-I ci rl c-I ci O BMP Summary Table A, shown below, provides a list of the BMPs used at the Southport plant. Potentially exposed materials at the Southport plant include coal, wood chips, tire derived fuel (TDF), petroleum products stored in existing ASTs, water and wastewater treatment chemicals, limestone, and ash. Coal for the boiler plant is stored outside in the coal pile and coal pile runoff is treated in the low volume wastewater system prior to discharge (i.e., it is not drained to the stormwater system). Coal is brought in by rail at the north end of the plant and unloaded through the coal chute and transported via conveyor belt to the coal pile. The risk of coal dust entering the storm water via fugitive dust exists and to minimize that risk, coal unloading BMPs are used and, because the drainage adjacent to the rail bed is through vegetative buffers, the quantity of coal reaching the receiving water is minimal. Water is sprayed onto the coal as it is unloaded from the rail cars in one of the coal unloading BMPs. Also, coal dust from the edges of the chute where coal is deposited is swept up daily after unloading operations. These BMPs minimize fugitive dust transport. The risk of the petroleum products entering the storm system is low due to the use of secondary containment that conforms to 40 CFR 112.8(c)(2) and non-structural controls (e.g., routine inspections) to prevent spills. Used oil is stored in a 300-gallon aboveground storage tank (AST) located at inside the Boiler Building's Oil Storage Room, with full volume secondary containment. Diesel is stored in a 300-gallon AST outside the Pump House, in a 1,000-gallon AST located within the Rail Car Unloading Area, and in a 300-gallon AST near Truck Dumper 2, and each tank is equipped with full volume secondary containment. Gasoline is stored in a 30-gallon dispenser located in the Gasoline and Drum Storage Area which is also equipped with full volume secondary containment. Small tanks of turbine lube oil and hydraulic oil are located on the site, as well as transformers containing oil. Any spillage from these tanks and transformers would normally be contained. Chemical storage and usage is limited to the Wastewater Basin (drums and totes containing chemicals are stored outside, equipped with secondary containment), the Demineralizer Building area, the R.O. Building area, and the Cooling Tower Chemical Storage Area. The several chemical storage units in the Demineralizer Building are all equipped with secondary containment and, any spills are routed to the Neutralization Tank and then the Wastewater Basin for treatment. Spill cleanup materials are located inside the Warehouse and the R.O. Building. There is a dedicated Unloading Bay at the Demineralizer Building. All chemicals used in the R.O. Building are stored in secondary containment. A temporary tank designed to store bleach for treating well water is located within containment just outside the R.O. Building. Chemicals stored in the Cooling Tower Chemical Storage Area are equipped with full volume secondary containment. The risk of ash or ash residue entering the storm system is low due to the use of curbs and good housekeeping practices including routine street sweeping/vacuum cleaning. The risk of the petroleum products entering the storm system is low due to the use of secondary containment that conforms to 40 CFR 112.8(c)(2) and non-structural controls (e.g., routine inspections) to prevent spills. The risk of limestone entering the storm system is low due to the use of structural and non-structural controls (i.e. the limestone silo and its blowers and piping are sealed, and limestone is removed from equipment prior to maintenance). Limestone is pneumatically conveyed in closed lines. Any spills of limestone will be promptly cleaned up. Wood chips and TDF may spill from trucks on paved or gravel roads, the truck dumpers, conveyors, and radial stacker. The risk of these materials contaminating stormwater is low because stormwater from the access road flows through a sand filter to remove TSS from the water before it is discharged off -site. State Stormwater Management Permit No. SWS 090511 includes operating and maintenance procedures for the sand filter. That permit was issued on 7-19-2013. In addition, any stormwater from bermed TDF and wood storage areas is diverted to the waste treatment basins. Trucks are covered, Carped, or enclosed when not being loaded or unloaded, and paved roads are swept periodically. Spilled materials are promptly cleaned up. Table A. Inventory of Materials Exposed to Precipitation Materials Management Practice and Control Stormwater Location Exposed Material (Amount) Measures (BMPs) Treatment Al and DA7 - Ash Silos Fly ash (indeterminate) Good housekeeping BMPs, wet None and ash slurry loading systems loading stations Al and DA7 - Limestone Limestone Sealed storage, Blowers & Piping, None Storage & Blowers remove limestone from equipment prior to maintenance DAl and DA7 - Coal, Wood, TDF Good housekeeping BMPs None Conveyors and Conveyor (de minim is) Tower Al and DA7 —Paved Wood; TDF; trash Trucks covered, tarped, or None Roads (indeterminate) enclosed when not being loaded or unloaded; roads swept A2 - Transformer Transformer oil (2 at 9,750-gal Gravity discharge to Oil Trap Pit; None Yards and 2 at 1,090-gal capacity) oil is removed; accumulated stormwater is pumped to Wastewater Basin A2 - Coal Storage Coal (>1,000 tons) Discharge to Wastewater Basin None A2 — Storage and Wood chips (indeterminate) Discharge to Wastewater Basin None conveying of wood A2 — TDF Fuel Storage Tire Chips ( 500+ tons) Discharge to Wastewater Basin None Pad A3 - Cooling Towers None None Runoff from this area of the cooling towers is treated in sand filter A3 - Cooling Tower Proprietary chemicals (1,000- Containment Sand filter Chemical Storage Areas gal) A3 — Paved and gravel Wood chips; TDF; Hydraulic Oil Tank - Partial roof Sand filter, Hyd. Oil roads, Truck Dumper 1, Hydraulic Oil Tank (700-gal and conforming secondary Tank containment is wood unloading conveyors capacity) containment; paved roads swept drained to Oil Trap Pit DA3 - Truck Dumper 2 Wood chips; TDF; Hydraulic Oil Tank and Diesel None Hydraulic Oil Tank (320-gal fuel tank - Conforming secondary capacity); Diesel fuel tank containment (300-gallon capacity) A3 - Rail Car Unloading Coal (indeterminate); Diesel Coal unloading - covered with None Area fuel tank (1,000-gallon roof Fuel tank and hydraulic fluid capacity); hydraulic fluid reservoir - equipped with reservoir (30 gallon capacity) conforming secondary containment A3 — near Coal Coal (de minimis) Good housekeeping BMPs for None Conveyor and Railroad Spur area beneath conveyor and around railroad spur Table A. Inventory of Materials Exposed to Precipitation Materials Management Practice and Control Stormwater Location Exposed Material (Amount) Measures (BMPs) Treatment A3 — Switch Yard Sulfur hexafluoride—gas None Sand filter A3 - Oil Trap Pit Typically none (12,160-gal Oil is removed; accumulated None capacity) stormwater is pumped to Wastewater Basin A4 - Cooling Towers None None None A5 - Condensate Storage None None None Tank DA5 - Demineralizer None None None Building A5 — Neutralization None None None Tank A5 — Pump House Diesel fuel tank (300-gallon Conforming secondary containment None capacity) A5 — Reverse Osmosis None None None Building A5 — Water Tanks (used None None None for raw water storage) A5 — Paved roads and Wood; TDF; trash Trucks covered, tarped, or None rash dumpsters (indeterminate) enclosed when not being loaded or unloaded; roads swept A6 New and used equipment None None storage outside A7 — Electric Fire Transformer oil (125-gallon Conforming secondary None Pump Transformer capacity) containment A7 - Unloading Bay (at None Containment; discharge via None emineralizer Building) Derain. Building sump to Wastewater Basin A7 — Drum Storage Miscellaneous drums Containment; discharge via Derain. None Area (indeterminate) Building sump to Wastewater Basin aydown Yard Areas Extra material — mostly metal None None piping and wood Significant Changes in Industrial Activities On 7-19-2013, NCDENR issued State Stormwater Management Permit No. SWS 090511, which authorized the construction of a permanent sand filter. The sand filter includes operation and maintenance conditions which are incorporated into that permit, and the filter controls the TSS discharged in stormwater from some pervious and impervious areas within Drainage Area 3, that are associated with equipment that was installed to reduce emissions from the boilers at the site. Stormwater that has been treated by the new sand filter is discharged through Stormwater Outfall No. 3 (003). A new stormwater outfall, Stormwater Outfall No. 6 (006) serving Drainage Area 7, was created during a facility improvement project. This outfall is an internal outfall which discharges stormwater into the ditch which drains through existing Stormwater Outfall No. 5 (005).