Loading...
HomeMy WebLinkAboutNCS000598_Application_20190625Airgas. an Air Uquide company June 18, 2019 State of North Carolina Department of Environmental Quality, REOF- Energy, Mineral and Land Resources "191) 1612 Mail Service Center, JUN 5 2019 Raleigh, NC 27699-1612 DENR-LAND QUALITY Attention: Suzanne McCoy STOtRI'VIA'ATER PCERPil i TING Stormwater Program Assistant Subject: The application for an NPDES Permit for Stormwater Runoff Discharges Associated with Industrial Activities Airgas USA, LLC — Mebane, NC ASU Mebane, Alamance County, North Carolina Dear Ms. McCoy: Airgas ITSA, i,I C (Airgas) is submitting the enclosed application for a new individual National Pollutant Discharge Elimination System (NPDES) permit for stormwater runoff discharge associated with industrial activities at the above referenced site. The permit application package includes: 1. EPA Form 1 with a topographic map; 2. EPA Form 2F with a site drainage map; and 3. Permit application fee in the amount of $860 payable to "NCDEQ" Please note that as instructed, an electronic copy of the permit application package is separately emailed to your attention at Suzanne.mccoy@ncdenr.gov. General Planned Activities and Anticipated Production Date: Airgas is in the process of constructing an Air Separation Unit (ASU) plant facility (SIC 2813) in Mebane, Alamance County, North Carolina and is scheduled to begin its production on September 30, 2019 and supply products to its customers in the region. Airgas will use the atmospheric air as the raw material and separate it into liquid Nitrogen, liquid Oxygen and liquid Argon (SIC 2813) at the ASU plant. The products will be stored in the cryogenic tanks prior to distribution to the customers via tank trucks. Trucks will be parked at the facility and maintained indoors in a maintenance shop. Because it is anticipated that the production begins on September 30, 2019, we would like to receive the permit before the end of September 2019. In accordance with our communications with a staff member in your office prior to this application submission, it is understood that the permitting process typically takes two to three months. Thus, we trust that this application is submitted to your office in a timely manner and that the information presented in the permit application is sufficient for issuance of the permit. Stormwater RunoffManaQement System and Outfalls: In accordance with the facility's design drainage plan, all the stormwater runoff from the industrial activity areas will flow into the onsite wet pond first and the onsite wet pond effluent will be discharged Airgas Mebane ASU June 18, 2019 Page 2 of 7 to a surface water, a tributary (Tinnis Creek) to Moadams Creek via a 18" HDPE pipe provided with a riprap apron at the pipe outlet and will follow the drainage pattern in the area. This wet pond effluent pipe outlet is Outfall 001 for the NPDES permit application. There is another outfall via a 6" HDPE pipe. The rainwater collected in the infiltration area at the south end of the facility is discharged through this pipe. The infiltration area is largely covered with grass where no industrial activities are expected to occur. This 6" HDPE pipe outlet is identified as Outfall 002 for the reporting purpose in the permit application. Discharge Information —Analytical Data in Section VII ofform 2F.- The enclosed NPDES permit application is for a new facility that is being constructed. Therefore, there are not sampling and analysis for pollutants listed in Part A of Section VII of Form 2F. The values reported for Outfall 001 in Part A of Section VII of Form 2F are some values observed in similar ASU operations at different locations of Airgas. No values are reported for Outfall 002. If you need an additional information and/or have any questions, please contact Mr. Stephen Kim, our consultant, at (215) 941-2770 or at genesisenviromnental(a,comcast.net or me at (330) 454-1330 or at rod.st.i ohn(&airgas.com. Sincerely, Rodne t. Joh Project Manager cc: File Enclosures: As Noted Please print or type in the unshaded areas only. Form Approved. OMB No. 2040-0086. ws ►2v FORM U.S. ENVIRONMENTAL PROTECTION AGENCY I. EPA I.D. NUMBER =rEPA GENERAL INFORMATION a ]IA C Consolidated permits Program F "C 000 D S �Q� GENERAL (h�iead the "en6i'al lnsit uc tiom" belbl e sta) ang.) i 2 13 14 15 LABEL ITEMS GENERAL INSTRUCTIONS j� If a preprinted label has been provided, affix it in the 0designated �'°"�" i _, space. Review the information carefully; if any of It I. EPA I.D. NUMBER is incorrect, cross through it and enter the correct data in the appropriate fill-in area below. Also, if any of the preprinted data C" Is absent (the area to the left of the label space lists the III. FACILITY NAME PLEASE PLACE IN ht� in that should appear), please provide it in the proper fill-in area(s) below. If the label is complete and correct, you V. FACILITY MAILING D(j-LAND QUALITY need not complete Items I, III, V, and VI (except VI-B which be Complete items if ADDRESS must completed regardless). all no label p nL I"� STQRMWATER PERMITTING has been provided. Refer to the instructions for detailed item VI. FACILITY LOCATION descriptions and for the legal authorizations under which this data is collected. II. POLLUTANT CHARACTERISTICS INSTRUCTIONS: Complete A through J to determine whether you need to submit any permit application forms to the EPA. If you answer "yes" to any questions, you must submit this farm and the supplemental farm listed in the parenthesis fallowing the question. Mark "X" in the box in the third column if the supplemental form is attached. If you answer "no" to each question, you need not submit any of these forms. You may answer "no" if your activity is excluded from permit requirements; see Section C of the instructions. See also, Section D of the instructions for definitions of bold-faced terms. Mark "X" Mark "X" ves No FORM ATTACHED SPECIFIC QUESTIONS ves No FORM ATTACHED SPECIFIC QUESTIONS A. Is this facility a publicly owned treatment works which B. Does or will this facility (either existing or proposed) results in a discharge to waters of the U.S.? (FORM 2A) X include a concentrated animal feeding operation or X aquatic animal production facility which results in a 16 17 1s s 20 21 discharge to waters of the U.S.? (FORM 2B) C. Is this a facility which currently results in discharges to waters of the U.S. other than those described in A or B �/ X D. Is this a proposed facility (other than those described in A or B above) which will result in a discharge to waters of X above? (FORM 2C) 2L 23 & the U.S.? (FORM 2D) 20 25 27 E. Does or will this facility treat, store, or dispose of F. Do you or will you inject at this facility industrial or hazardous wastes? (FORM 3) X municipal effluent below the lowermost stratum X containing, within one quarter mile of the well bore, underground sources of drinking water? (FORM 4) 31 32 33 23 29 30 G. Do you or will you Inject at this facility any produced water H. Do you or will you Inject at this facility fluids for special or other fluids which are brought to the surface in processes such as mining of sulfur by the Frasch process, connection with conventional oil or natural gas production, X solution mining of minerals, in situ combustion of fossil X inject fluids used for enhanced recovery of oil or natural fuel, or recovery of geothermal energy? (FORM 4) gas, or inject fluids for storage of liquid hydrocarbons? (FORM 4) 34 35 36 37 1 38 1 39 I. is this facility a proposed stationary source which is one J. Is this facility a proposed stationary source which is of the 28 industrial categories listed in the instructions and X NOT one of the 28 industrial categories listed in the X which will potentially emit 100 tons per year of any air instructions and which will potentially emit 250 tons per pollutant regulated under the Clean Air Act and may affect year of any air pollutant regulated under the Clean Air Act 40 4, 42 43 44 45 or be located in an attainment area? (FORM 5) and may affect or be located in an attainment area? (FORM 5) III. NAME OF FACILITY c 1 SKIP I Airgas USA, LLC 15 16 - 29 30 69 IV. FACILITY CONTACT A. NAME & TITLE (last, first. & bile) B. PHONE (area code & no.) c 2 Rodney St. John, Project Manager ( 3 ) 4 4-1 30 15 16 45 46 48 1 49 51 1 52- 55 V. FACILTY MAILING ADDRESS A. STREET OR P.O. BOX J3c 314 Lake Latham Road 5 16 45 B. CITY OR TOWN C. STATE D. ZIP CODE C 2 302 41 42 47 51 Jc 4 Mebane 15 16 40 VI. FACILITY LOCATION A. STREET, ROUTE NO. OR OTHER SPECIFIC IDENTIFIER C5 2025 Deve opment Center Drivee 5 16 45 B. COUNTY NAME Alamance 46 ]0 C. CITY OR TOWN D. STATE I E. ZIP CODE F. COUNTY CODE (ifknown) c 6 M b ne C 1 2 3 2 1'u 16 40 41 42 4] 51 52 -54 EPA Form 3510-1 (8-90) CONTINUE ON REVERSE rr rrn2wIllK.618S110211111110SIZ1111 VII. SIC CODES 4-dt it, in order of riorit A. FIRST B. SECOND c (specify) industrial Activities 7 (specify) 7 15 2813 16 19 NA 15 iG 19 C. THIRD D. FOURTH (specify) c (specify) 7 15 NA 16 19 NA 15 116 19 VIII. OPERATOR INFORMATION A. NAME B.Is the name listed In Item c Airgas USA, LLC VIII-A also the owner? 8 © YES ❑ NO ,5 16 55 66 C. STATUS OF OPERATOR (Enter the appropriate letter into the answer box. i( "Other, "specify.) 1D.. PHONE (area code & no.) F = FEDERAL M =PUBLIC (other than federal or state) P (specify) S = STATE P = PRIVATE O = OTHER (sper.�) H.6 19 19 21 22 28 E. STREET OR P.O. BOX 2 A Development Center I Drive 26 55 F. CITY OR TOWN G. STATE I H. zip CODE IN, INDIAN LAND i❑tYESfacility located g Mebane NC 27302 ©nNnOdianlands? sz 15 16 40 Al 4z bT - 51 X. EXISTING ENVIRONMENTAL PERMITS A. NPDES Dischar es to Stafare Water D. PSD Air Emissions from Pro osed Sources c g r N i NA c g r p i �18 NA 15 16 i] 18 30 15 16 17 30 B. UIC Under 'oundhs'ecttono Fluids E. OTHER (specify) c r NA c r i NA (Spec if}}�) 9 U 9 ,5 i6 17 18 30 15 1 16 17 118 30 C. RCRA Hazardous Wastes _ E. OTHER s ecifv C r c r i (specify) g R NA g 1 NA 15 1 Is 17 11. 30 15 16 17 10 30 XI. MAP Attach to this application a topographic map of the area extending to at least one mile beyond property boundaries. The map must show the outline of the facility, the location of each of its existing and proposed intake and discharge structures, each of its hazardous waste treatment, storage, or disposal facilities, and each well where it injects fluids underground. Include all springs, rivers, and other surface water bodies in the map area. See instructions for precise requirements. XII. NATURE OF BUSINESS (provide a brief description) Airgas USA, LLC (Airgas) will separate the stomospheric air, produce liguid Nitrogen, liquid Oxygen and liquid Argon (SIC 2813), and distribute products to its customers in the region via tank trucks. Airgas will have truck maintenance operations inside a maintenance shop at the site location. C G 1\1F- DENR-LAND QUALITY STORMWATER PERMITTING XI II. CERTIFICATION (see instructions) 1 certify under penalty of law that I have personally examined and am familiar with the information submitted in this application and all attachments and that, based on my inquiry of those persons immediately responsible for obtaining the information contained in the application, I believe that the information is true, accurate, and complete. I am aware that there are significant penalties for submitting false information, includiN the possibility of fine and imprisonment. A. NAME & OFFICIAL TITLE (iyne orprint) B. SIGNATU C. DATE SIGNED Thomas Strigner, Vice President, Production & Project Execution AMG r�i Z40 p COMMENTS FOR OFFICIAL USE ONLY JCC 15 i6 �i5 EPA Form 3510-1 (8-90) ATTACHMENT TO EPA FORM 1 TOPOGRAPHIC MAP (USGS MAP Mebane Quadrangle, North Carolina, 7.5 Minute Series, 2016) rY�491?�,ST p W CEWER 5- t� fl�l�' �*�xr L J l I Airgas Site Location a , Tovvji p wdY . - r f Hurdle REST 0. 44+ cvsV.1 Dri w f SCALIE 1:24 000 IyE 1 U.5 0 KILOVErMS I 2 4!' % *'S7NILS ° Gk low 5w fl 1dIE:f'ER5 Ow 7M 4 an' 0.5 0 i � 1HILES inua a 1000 20100 3000' 4000 "go 6w . - 7w � MW 4000 Iom UTNIGRIDAND 201; IWAGWT1C MUN FEET DP. [1INA11.0N AT CENTER ar 'FLEET — Source : Figure 1 TOPOGRAPHIC MAP USGS Topo Map — Mebane Quadrangle, Airgas USA, LLC NC 2016 2025 Development Center Drive, Mebane, NC 27302 Continued from the Front Part C - list each pollutant shown in Table 2F-2, 2F-3, and 2F-4 that you know or have reason to believe is present. See the instructions for additional details and requirements. Complete one table for each outfall. Pollutant and CAS Number (ifavailable) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 20 Minutes Flow -Weighted Composite Grab Sample Taken During First 20 Minutes Flow -Weighted Composite NA Part D — Provide data for the storm event(s) which resulted in the maximum values for the flow weighted composite sample. 1. Date of Storm Event 2. Duration of Storm Event (in minutes) 3. Total rainfall during storm event (in inches) 4. Number of hours between beginning of storm measured and end of previous measurable rain event 5. Maximum flow rate during rain event (gallons/minute or specify units) 6. Total flow from rain event (gallons or specify units) NA 7. Provide a description of the method of flow measurement or estimate. NA EPA Form 3510-2F (1-92) Page VII-2 EPA ID Number (copy from Item 1 of Form 1) Form Approved. OMB No. 2040-0086 Outfall 002 1 Approval expires 5-31-92 VII. Discharge information (Continued from page 3 of Form 2F) Part A — You must provide the results of at least one analysis for every pollutant in this table. Complete one table for each outfall. See instructions for additional details. Pollutant and CAS Number (ifavallable) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 20 Minutes Flow -Weighted Composite Grab Sample Taken During First 20 Minutes Flow -Weighted Composite Oil and Grease NA N/A NA NA No industrial activities Biological Oxygen Demand (BOD5) NA NA NA NA No industrial activities Chemical Oxygen Demand (COD) NA NA NA NA No industrial activities Total Suspended Solids (TSS) NA NA NA NA No industrial activities Total Nitrogen NA NA NA NA No industrial activities Total Phosphorus NA NA NA NA No industrial activities pH Minimum Maximum Minimum Maximum No industrial activities Part B — List each pollutant that is limited in an effluent guideline which the facility is subject to or any pollutant listed in the facility's NPDES permit for its process wastewater (if the facility is operating under an existing NPDES permit). Complete one table for each outfall. See the instructions for additional details and requirements. Pollutant and CAS Number (if available) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 20 Minutes Flow -Weighted Composite Grab Sample Taken During First 20 Minutes Flow -Weighted Composite NA EPA Form 3510-2F (1-92) Page VII-1 Continue on Reverse Continued from the Front Part C - List each pollutant shown in Table 2F-2, 217-3, and 2F-4 that you know or have reason to believe is present. See the instructions for additional details and requirements. Complete one table for each outfall. Pollutant and CAS Number (if available) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 20 Minutes Flow -Weighted Composite Grab Sample Taken During First 20 Minutes Flow -Weighted Composite NA Part D — Provide data for the storm event(s) which resulted in the maximum values for the flow weighted composite sample. 1. Date of Storm Event 2. Duration of Storm Event (in minutes) 3. Total rainfall during storm event (in inches) 4. Number of hours between beginning of storm measured and end of previous measurable rain event 5. Maximum flow rate during rain event (gallons/minute or specify units) 6• Total flow from rain event (gallons or specify units) NA 7. Provide a description of the method of flow measurement or estimate. NA EPA Form 3510-2F (1-92) Page VII-2 ATTACHMENT TO EPA FORM 2F SITE DRAINAGE MAP N O N M v C m y N n -9 Cj) * rn M co °na p Z 3 n C) M m rr � D n N 4 W O N \ fill sit "\ N CDP It 'j /lit f t I 1 pq flit f f r ff ,r ff �� rf flfflr( i ffJf I f l jr r r 1 jtl� a9.4N. 11 1 I i6a �`\ter+ i{ e \ - i V xlraxr� ��`r�-\ ��_+� 1 y�jj+•��1-i"�1 ---I I Y tw I Am r d C)i/i O CD Cp CJ1 O O O CD CJ1 O \ \ `� `\ '\ %i `v, \� ` '\ , 1 1 �, \ �t ►�1 ` O CD CO O O v O \ \'\ ' ``� \` \\t �� \�t \`} 1} 1 }t t } it t1t�41 v Cn O O Ln W 0 N n N CD _ (D _ Cn Cn R I R f 11 F P � ' f