NCS000330_EPA Application Documents NC0045993_20020404

March 27, 2002
Ms. Natalie V. Sierra
NC DENR — Division of Water Quality
1617 Mail Service Center
Raleigh, NC 27699-1617
Subject: Allvac -19garoeTIV
NPDES_ Permit #NC0045993
Union County
Collection
Dear Ms. Sierra:
Allvac
M Allegheny Technologies Company
P.O. Box 5030
2020 Ashcraft Ave.
Monroe, NC 28111
Phone: [phone]
Fax: [phone]
Email: [e-mail].
Please note the following correction for the EPA Forms 1 and 2C that I recently submitted.
In the "EPA I.D. Number" block, I listed the Allvac-Monroe facility's Hazardous Waste
Identification Number, NCD070619911. I should have entered the Allvac-Monroe facility's
NPDES Identification Number, which is NC0045993.
Please make the appropriate corrections on the EPA forms.
If you have any questions or need any additional information, please contact me at 282-1533.
Thank you.
Sineerel
KyVi(
nn
Manager of Enviroiunental Affairs
APR - 4 2002
L._
;,ITY

Please print or type in the unshaded areas only Form Approved. OMB No. 2040-0086.
l 9 nhararta—A—h l
FORM
_,_ U.S. ENVIRONMENTAL PROTEKTION AGENCY -
I. EPA I.D. NUMBER
A GENERAL INFORMATION
Consolidated Permit% Program -
C D `- 0 7 0 6 1 � 9 11 : `D
TT `""i."
GENERAL
(Read the "General Instructions"
before starting.}
TB`"
AB L
GENERAL INSTRUCTIONS
If a preprinted label has been provided, affix
I. EPA I.D. NUMBER
\
\
it in the designated space. Review the inform-:;
ation carefully; if any of it i; incorrect, cross
through it and enter the correct data in the.
}I1. FACILITY NAME
`
\ \
appropriate fill—in area below. Also, if any of
the preprinted data is absent (the area to the
left of the label space lists 'the information
\
\ \
V FACILITY
MAILING ADDRESS
\ Pi_EASE PLACE LABEL ! N
THIS SPACE ` .
that should appear), please provide it in the
proper fill—in-erea(s) below. If the label is
complete and correct, you need not complete.,.
items 1, 111, V, and VI (except VI-B which
�\
\
must be completed .regardless). Complete all
FACILITY
items if no label has.been provided. Refer to>
V 1' LOCATION
the instructions for .detailed . item descrip-
bons and for the legal authorizations. under .
\
which this data is collected..:
IL POLLUTANT CHARACTERISTICS
INST[lUCTIONS: Complate A through J to determine whether you need to submit any permit application forms to the EPA. If you answer "yes" to any ,
submit this form and the supplemental form listed In the
parenthesis following the question. Mark "X'r in the box in the third column
questions, you must
if the supplemental form is attached. if you answer "no" to each question, you need nut submit any of these forms. You may answer "no", if your activity '
is excluded from permit requirements; see Section C of the instructions. See also, Section D of the Instructions for definitiuns of hold --faced terms.
— _V
_ M A RIt
SPECIFIC 4U6ETIONt YES ND v®A°t
- -- ATTwer.Eo
�BPiti{FIG GUECTIONi rea �+m ATYAGM (D
A. Is this facility a publicly owned treatment works
B. Does or will this facility feither existing or prupused).,
a, concentrated animal feeding operation or:
X
which results in a discharge to waters of the U.S.?
X
,include
•;aquatic anima( production facility which results; ;in s
(FORM 2A)
,.
k7
,.
discharge to waters of the U.S.? (FORM 2B)
C. Is this a facility which currently results in.disc arees
X
0. Is this a proposed facility other than those described
I X
to waters of the 'U.S. other than those described in
in A or B above) which will result in's discharge to.-
A or B above? (FORM 2C)
waters of the U.S.? (FORM 2D)
11
2.
a
2E
F. Do you or will you inject at this facility industrial or
E. Does or will this facility treat, store, or dispose of
X
municipal effluent below the lowermost stratum''con-'
X
hazardous wastes? (FORM 3)
taining, within. one quarter mile of the well bore,.'.
:.
:9
„
underground sources of drinking water? tFORM 4j
32
,, -
o you or will you inject at -this facility any produceproducecl
H. Do you or w[U yuu injsut at this faeility'fluidi for sps=
`
water or other fluids which are brought to the surface
X
sial processes Such as mining of sulfur by the Frasch
X
in connection with conventional oil or natural gas pro-
;process, sotution mining'of minerals; insltu'"combus-;'
ductlun, inject fluids used far enhanced recovery.of.
ion of fossil #uel or .recovery of gsothermaf energy?
fo
.
oil or natural gas, or inject fluids'forstorage of Liquid
'••tFORM + ;'
s,
„
as
hydrocarbons? (FORM 4)
s.
tb
s.
s this aclirty a propose stationary. which is
d.. {s this fiacflity o propose, stationary source which is
one of the 28 industrial categories' listed inthein-
MOT one af. the 28 industrial categories Ilsted-in the ; X
structions and which will potentially emit 160 tons
X
instructions lend which will potentially emit 250?tons •`
per year of any air pollutant regulated under"she.
per,year of any eir pollutant regulated under tFte,Clean"
Clean Air Act and ,may affect or be located in an.;
Act arid; may affect or be located iinai n attainment ;'
'attainment area?: (FORM ii1 ";
.o •:.r.:. a
_Air
areal (EORM'51..
111. NAME OF FACILITY
.� SKIP A 1 1 v a c, a d i v i s i
o n o f T D
Y I, n d u s t r i e s, I n c.
IV. FACILITY CONTACT
A. NAME & TITLE (last,-fir$t, $ tide) -
"r-B. PHONE (ar0u Ca1tCd at0 }
c
2 D u n n K y l e E n v r o n m e n t a 1 kl_g r 7 0 2 8 2 1 5 3
- as as .b +9 - sl sac ss
Is le
V. FACILITY MAILING ADDRESS
A. STREET OR P.O. BOX `-
c
3 P O B o x 5 0 3 0
bS
/S 16
B. CITY OR TOWN
C:STATE D. ZIP CODE,
q Monroe
SS Ib -
NC 28111
V1, FACILITY LOCATION
A. STREET. ROUTE NO. OR OTHER SPECIFIC IDENTIFIER -
c
51 20Z0 Ashcraf t A.ve
- a
IS Ib
B. COUNTY NAME
-
-OR
C. CITY TOWN
,{D
ST A'TE�
E ZIP CODE
F. COUNTY COD
fir r 1 mn
,
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M o n r o e
NC
2 811
EPA Form 3510-1 (8-90) LUIV , nvvc �I.

CONTINUED FROM THE FRONT
V11'. SIC CODES (4•ejgir,'irr order of priority)
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C. THIRD
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MATION
Vill.. OPERATOR INFORMATION
;.
A. NAME •• ' • ••
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C. STtATUS OF OPERATOR.(Enter rite appropriate letterinto the answer box: if.':Urtur", spedfy.J •
'= G. PH ONE farCa code it na.)
F � FEDERAL � M =pUB�I.iC (other than federal orsrate)
(specify)
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1 - t'�i' h t.tt•.y(-�
X. EXISTING ENVIRONMENTAL PERMITS
A.'NPOES (Discharges to Surface Water)
.p.'vsD (Air Emissions from Proposed Sour6cs '
.; ° .,�''' '" •.•'•': .�,.
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OTHER E. •'(edi S 1; .:.` :,:!l:: ::'•t,:d�;.t..,; - ::r,. !',r k+
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e
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(specify)
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Pretreatment
..
C.•RCR A•(H¢Stlrd'olr5 tlsreS/ _
1-: 0THER (SPCC1f}') _', '•�.." �r� �. :• (�; • �'•" ;
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(specify)
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g 'T; ',., N C S 0 0 Q 3,, �M� Stormwater
11
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XI. MAP
h `acea eXteRdiR to.at.least orief'Fnjie' i.' ona::p ``,pert, 'ou den1 ,.�.Phe �213 <lltls'. S17
Attach'to t}ijs`appircation.a't6pographic mapji3 a„� 9 C?,,:T!rY
,,. �Y� „9..,�_.,1 Y .,:,. a
Sc .i"_.f: :s- ts;ls+•b.a■r;K;:fl.;rtnrnnne❑'rt:intatcd'.anti'•filler}iir.'ciP>et`rucrtie's=•escFi.of:itshaaard'ouscwasiecl
_ -
,anit uucnllc:vi,afrc�,���ll�.yrr• - -•:}T.. - ---_Y; - - �ffT - �i`•„`
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'treatrrient,:'etorage, ar,;,:�Psposal;�acilities;:and; a. J. p }
ra •.� .,s•';1.; .,y — '''= - . F, "1 ;.,'1� ,;� ,rr'.F4�'�t�:ldr��4"�4., r: � +�xr'r'"`��'�._.,�`.i •'"�
-S..; .:5�-^-%:i,::+:::iym, .i'3'}
watei tfie.�isa' aCea'See friIr ';,,, •;. r.� �x�,,
:bodies'in ,.•a ,.,
X{ L' HAT U R E• OF.SUS I N ESS (pt•odide.a• brief desert."tioii .
Produce nickel and 'titanium alloys• in billet, bar and rod.
Xtll. CERTIFICATION'(see.instructions)
i certify under penalty law, that t have personally' examined andam'faml'liar';with the fn:forrrrafioiasubrr�itted (rahis:ap"P((catio"n and a%1
•of
attachments and ihat;•'based do my inquiry of those persons immediately responsib/e:for obtain/ng the Ynformafion'contained rn tfre
application, 1. believe that -the' information is true, accurate and complete,"I am aware'that there are :significant pena/iies'for subm)ttJng
false information, including the possibility of fine and imprisonment.'
A. NAME & OFFICIAL TITLE (rype or print)
'
a. SIGN A T U
C. DATE SIGNED ,
2_/0 -L -
. -C
COMMENTS FOR -OFFICIAL USE ONLY.
• e .r.? ? i.. js ..y`wi�r=:: T. �'..::':i•: _�?`= •'.f:, i?;z M' e'.'.=.., ' r •,. •. i ::3t.?: N;'r,4:.�•
• t- J
EPA Forin sbiu-i Its-t1u)

Form Approved.
P701911 " rem o Form 11 OMB expBNCD069issi-sa.
rliasa I,nn1 v1 •iw
ffORM U.S. ENV IRONM 914TAL PROTECTION AGENCY
EXISTING MANUFACTURING, COMMERCIAL, MINING AND SILVICULTURAL OPERATIONS
2 �$ ®EPA APPLICATION C FOR PERMIT TO DISCHARGE WASTEWATER
Consolidated Permits Program
L OUTFALL LOCATION
For each outfall, list the latitude and longitude of Its location to the nearest 15 seconds and the name of the receiving water.
NUMBER
(list)
001
B. LATITUDE
C. LONGITUDE
D. RECEIVING WATER (namC)
1. aids.
as MIN.
ft ellst
1. Dids.
3. MIN.
S. fiC._-
35
49
00
80
30
50
Richardson Creek
11. FLOWS, SOURCES OF POLLUTION, AND TREATMENT TECHNOLOGIES
A. Attach a line drawing allowing the water flow through the facility. Indicate sources of intake water, operations contributing wastewater to the effluent,
and treatment units labeled to oorrnsponcito the more detalied descriptions in Item 8, Construct a water balance on the line drawing by showing average
ffpws botween intakell, operstionsr",treatment'units, and outfalls. if a water balance cannot be determined kg for certain mining acdvidasl, provide a
pictorial description o the nature and amount of oily suurcm of water and any collection or treatment Irlessures.
S. For each outfall, provide a description of: Ill All optiratlons 0—ontributing wastewater to the effluent, including process wastewater, sanitary wastewater,
cooling water, and storm water nrrloff; (2) The average flow txxrtributed by each operation; and (3) The treatment received by the wastewater. Continue
on additional sheets if necessary.
2. oPERATION(st CONTRIBUTING FLOW
a. TREATMENT
1.OUT-
FALLN
a. OPERATION (rfaf) -
. AVERAGE FLOW
(intrude unirr)
e. DESCRIPTION
. LIST COD[4 FROM
TABLE 2C-t
See Attachment I
r1 IA L U Is PILr su l
.°::,_ •.
EPA Form 3510-2C (6-90) PAGE 1 OF 4

A
CONT1NUFn FROM THE FRONT
C. Except for storm runoff, leaks, or spills, are any of the discharms described id Items 11-A or B intermittent or seasonal?
❑YEs (complete the following table) [ NO (go to Section III)
r
1 P
3.FREQUENCY
4.FLOW
3. OUTFACE
2. OPERATION(S)
a. GAYS
b. MONTHS
a• FLOW RATE
(in mad)
b. TOTAL VOLUME
(specify with unite)
C. DUR.
NUMBER
CONTRIBUTING FLOW
'►ER WEEK
PER YEAR
ATION
(list)
(tiu)
(epecify
(specify
Lows tas«
1 e
x. MAXIMUM
eR
1. LOMO TM
I. MAXIMUM
(in days)
average)
average)
AVICRAae
DAILY
Av9RAee
DAILY
1
Ill. PRODUCTION
A. Does an effluent guideline limitation promulgated by EPA under Section 304 of the Clean Water Act apply to your facility?
YES (Complete Item rtl-By []NO (to to Section IV)
B. Are the limitations in the applicable effluent guideline.expressed. in terms of production (or other measure of operation)?
gY[s.(eomplete Item III-C) ON (go to Seetfon IV)
C. If you answered "yes" to Item 111-8, list the quantity which represents an actual measurement of your level of production, expressed in the terms and units
used in the applicable effluent guideline, and indicate the affected outfalls.
1. A RAGE DAILY PRODUCTION
a. AFFECTED
a. QUANTITY PtR DAY
b• YwIT■ OF, McAeUwt
C. OPSRATION, PRODUCT, MATERIAL, etc.
(specify)
OUTFALLS
(list outfall numbers)
See Attachment II
Outfall 001
Iv. IMPnowivi NT&
A. Are you now required by any Federal, State or locel4utfiority. to meet any implementation schedule for the construction, upgrading or operation of waste-
water treatment equipment or practices or any other onvironmental programs which may affect the discharges described in this application? This includes,
but is not limited. ta' , pannit conditionns, admirdstre_tl4a or anforcarrierlt orders, enforcerrrent compliance sctedule letters, stipulatlow, court orders, and grant
or loan conditions. ❑YES (CWrtpllte the following table) MO (go to Item IV-B)
I. ID[N7IFICATION.OF CONDITION,
' S• AFF[CT[D�OU7FALLS
4. FINAL
TE
AGRE[M[NT..[TC.
2. BRIEF DESCRIPTION OF PROJECT
Jb
ii eTx.
a. «a.
4 eouReR of aracNARea.
iullRiin
B. OPTIONAL: You may, attach additional sheets describing any additional water pollution control programs (or other environmental projects whleh may affatrt
your ditr�rQssJ you now; have ynderwsy or rV�(C�fybu glen Indigte. whether each program is now underway or planned, and indicate your actual or
planned sctladules #oF construction. ❑MAN. iITtON OF ADDITIONAL CONTROL PROGRAMS IS ATTACHRO
EOA Form 3510-2C (Rev. 2.85) PAGE 2 OF 4 CONTINUE ON PAGE 3

I.D. NUMBER(COPY from Item .
NCD 070619911
r-Rr-'- .
A. ,4NI.. -r;Se6`inttructions before proceeding — Complete one set of tables for each outfall — Annotate the outfall number in the space provided.
NOTE: ';Tables V-A, V-B, and V-C are included on separate sheets numbered V-1 through V-9.
-D. _Use the space below to list any of the pollutants listed in Table 2c-3 of the instructions, which you know or have reason to believe is discharged or may be
disaharged from any outfall. For every pollutant you list, briefly describe the reasons you believe It to be present and report any analytical data in your
possession.
1. POt.I OTANT Z. SQVRC;E 1. POLI-UTANT 2. SOURCE
NA
1. POTENTIAL DISCHARGES NOT COVERED BY ANALYSIS'
Is any pollutant listed in Item V-C a substance ore component of a
byproduct?
LyEs (list all such pollutants below)
Cadmium
Chromium
Copper
Nickel
nce which you currently use or manutacture as an
C3NO (4o to Item VI-8)
ornnatoroauctor
PAGE 3 OF 4 CONTINUE ON REVERSI
EPA Form 3510-2C (8-90)

:ONTINUED FROM THE FRONT
V_if BIOLOGICAL TOXICITY TESTING DATA
". Do you }lave any .knowledge or reason to believe that any biological, for acute orrt►ronic#oxidty hgs,been tnede,oner%y of Your discharges or on a .
receiving water in relation to your discharge within the fast 3
( YlB (identify the test(*) and describe their purposes below) ❑No (go.'toBection 1r171)
Quarterly pass/fail chronic toxicity sampling required by current NPDES Permit.
Last four samples attached - all passed.
WCONTRACT ANALYSIS INFORMATION
Were any of the. analyses reported in item V performed by a contract laboratory or ccnsulting firm?
YES (list the name, address, and telephone number of and pollutants ❑ No (so to Section IX)
wialysed by, each such labarotary or firm below)
A. NAME 6. ADDRESS NE ANTS ANALYZED
area code & no, ist
Prism Laboratories, Tne. 449 Springbrook Rd. 704-529-6364 All Analysis
Charlotte, NC 28224-0543
K. CERTIFICATION
I certify underpenahy offew that this document and all attachments were prepared undermy direction or supervision in accordance with a system designed to
assure that qualified personnel properlygather and evaluate the information submitted. Based on my inquiry of the person or persons who menage the system or
those persons directly responsible forgathering the information, the information submitted is, to the best ofmyknowledge andbefief, true, accurate, and complete.
I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations.
A. NAME & OFFICIAL TITLE (type or print) a. PHONE NO. (area code & no.)
Kyle J. Dunn Manager of Environmental Affairs 704-282-1533
C. SIGNATURE D. DATE SIGNED
3/12/02
PAGE a OF 4
EPA FoMI51V2C (8-90)
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Attachment I
Allvac - Monroe Plant Process Flowrates for Outfa11001
Operation
Average Process
Flow-(GPD)
Description
List Codes
Sawing
11,000
Settling Pond
1-U
Forging Equipment Cleaning Water
100
Settling Pond
1-U
Forging Contact Cleaning Water
75,000
Settling Pond
1-U
Forging Press Hydraulic Fluid Leakage
25
Settling Pond
1-U
Misc. Wastewater Sources
200
Settling Pond
1-U
Rolling Contact Cooling Water
150,000
Settling Pond
1-U
Cooling Tower c& non contact cooling water
275,000
Settling fond
l 11
Stormwater
69,000
Settling Pond
1-U
Total Process Flow: 580,325
Operation
Average Effluent
Flow (GPD)
Sawing
1,895
Forging Equipment Cleaning Water
17
Forging Contact Cleaning Water
12,924
Forging Press Hydraulic Fluid Leakage
4
Misc. Wastewater Sources
34
Rolling Contact Cooling Water
25,848
Cooling Tower & non -contact cooling water
47,387
Stormwater
11,890
Total Effluent Flow:
100,000
Note: The first Table lists Qie estimated daily process flows. The second table estimates the
average daily effluent flow due to each process based on an average daily effluent flow of
100,000 GPD.

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Effluent Toxicity Report Form - Chronic Pass/Fail and Acute LC60 Date 21-Nov-01
NPDES# NCO045993 Pipe# County: UNION
Facility: TELEDYNE ALLVAC EFFLUENT
� • Comments
Laboratory Perf rming Test:
X r' IC71-1
Signature o perator in pon le Char
X
Signature of Laboratory Supervisor
MAIL ORIGINAL TO
ee�a+ncesBranch
vEgli
i
eo
errtrhv�arCoTPntaer27699.1621R�
Carolina Ceriodaphnia Chronic Pass/Fail Reproduction Toxicity Test
Chronic Test Results
Calculated t= 0.756
_North
CONTROL ORGANISMS
Critical Value= 2.508
5 6
7 8 9 10
11 12
% Reduction= 7%
1 2 3 4
17
20
24
18
22
22 18
18
22 18
;Mortality Avg. Reprod.
# Younw Produced
23 23
L
L L
0% 204
Adult (L)Ive (D)ead
L L,
L
L
t_
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L L L
Control Cordiul
25% 190
Effluent %L
82.00%
Treatment 2 Treatment 2-
Control CV
2 3 4 5 6
7 S 9 10
11 12
12.3%
TREATMENT 2 ORGANISMS 1
21 11]23ED
8 221812
20 21
°� 3rd Brood PASS FAIL
L g Produced
28 21
X
L
L D
D L
L L
100%
Adult (L)ive (D)eadL
Complete This for Either Test
Test Start Date
Collection (Start) Date
11-2-01
Sam lei 11-1
2001
Sample 2 11-6 2001
pH 1st sample 1st sample 2nd sample P
Control 7.6 8.1 7.9 7.8 7.6 7.9 Sample Type (Duration)
Grab Com Duratio 1st 2nd
Treatment 2 7.6 8.2 7.8 8.3 7.3 7.9 Tox Tod
Sample 1 X
Dilution Sample Sample
start end start end start end Sample 2 X
D.O. 1st sample 1st sample 2nd sample Hardness (mg/L) 46.0 = ka E
Spec. Cond. (Nmhos) 290 489 446
Culitrul8.6 8.7 �4 F� �
Treatment 2 8.4 8.$ $.8
Chlorine (mg/L): <0.05 0.05
4 0.4
Sample Temp, at receipt (°C)
LC50/Acute Toxicity Test
(Mortality expressed as % combining replicates)
Mortality
startlend startlend
Control
LC50 = Method of Determination
PfObit High Conc.
95% Confidence Limits Moving Average H D.O.
E33
Spearman Kerber Other p
Organism Tested Ceriodaphnia dubia
DEM Form AT-1

cmiwn n+ Tnvirihr Ponnrt Fnrm . Chrnnir- Pacc/Fait and Acute LC50 Date 17-Aug-01
Facility; ,TELEDYNE ALLVAC EFFLUENT NPDES# N40045993 Pipe# County: UNION
'Laboratt Performing Test:
Comments
w
Signature of Operat in Re porisib e
X
Signature of Laboratory Supervisor
MAIL ORIGINAL TO
North Carolina Ceriodaphnia Chronic Pass/Fail Reproduction T
CONTROL ORGANISMS
# Young Produced
Adult (L)ive (D)ood
Effluent % 62.00%
TREATMENT 2 ORGANISMS
# Young Produced
Adult (L)lve (D)ead
iron feral ualiiyces Branch
qq�2p1, ai�e ii e C rater
Ralerg ,o 8arogma 27699-1621
)xiclty Test Chronic Test Results
Rank sum= 137.5
Critical Value= 109
8 9 10 11 12 % Reduction= 5%
MENNE®®®®®
MMMEMEN
[MM
V s a s 6 7
% Mortality Avg. Reprod.
0% 261
Control Control
8% 24.8
Treatment 2 Treatment 2
Control CV
8 9 10 11 12 20.3%
27
17
27
29
24
24
28
11
28
30
24
28
L
D
L
IL
IL
IL
1
t
L
L
L
IL
pH 1st sample 1st sample 2nd sample
Control 7.4 7.9 7.4 8.0 8.0 7.5
Treatment 2 7.5 7.0 7.0 8.2 7.7 7.9
start end start end start end
D.O. 1sl sareipie 1st sample 2nd sample
Control f3.G f3.4 8,4 8.5 8.4 8.6
Treatment 2 8.2 8.2 8.3 8.4 8.0 8.1
LC50/Acute Toxicity Test
(Mortality expressed as %, combining replicates)
LC50 = Method of Determination
95% Confidence Limits Moving Average Probit
Spearman Kerber EOther
Organism Tested Ceriodaphnia dubie
DEM Form AT-1
% 3rd Brood PASS FAIL
100% 1 X
Complete This for Either Test Test Start Date
Collection (Start) Date 8-3-01
Sample 1 8-2 2001 Sample 2 8-7 2001
Grab Comp Duratio
Sample 1 X 4hrs.
Sample 2 X 4hrs.
Hardness (mg/L)
Spec. Cond. (pmhos)
Chlorine (mg/L)
Sample Temp. at receipt (°C)
1st 2nd
Tox Tox
Dilution Sample Sample
47.5-
2.45
368
368
I{�7y14'�^iVtf'�.�7y W N
'0.05
e0.06
Concentration
Mortality start/end start/end
FR_ Control
High Conc.
pH D.O.
iL

_Effluent Toxicity Report Form - Chronic Pass/Fail and Acute LC60 Date 17-May-01
E
Facility: AC EFFLUENT NPDEµ# NC9045993 Pipe# County: UNION
1 nhnratnry PerforminQ Test: mom= I = Comments
X
Signature of Oper at�r in R�p.���Charge
X
Signature of Laboratory Supervisor
MAlL ORIGINAL TO Gpylrteraultjces Branch
�ai
e8Cenne27699-1621i"ela
o�hiarnta
North Carolina Ceriodaphnia Chronic Pass/Fail Reproduction Toxicity Test Chronic Test Results
Rank sum= 160
CONTROL ORGANISMS
Critical Value= 106'
1 2 3 4 5 s 7 8 9 10 11 12 % Reduction= -8%
#Young Ptuduced
Adult (L)ive (D)ead
% Mortality Avg. Reprod.
0% 24.3
Contr'oi Control
Effluent % 62.00% 0% _ 'L6.4
Treatment 2 Treatment 2
Control CV
a a in 11 12 12.8%
TREATMENT 2 ORGANISMS
# Young Produced
Adult (L)ive (D)ead
27
24
27
1 22
1 26
1 26
127
23
27
17
21
25
L
L
L
L
L
L
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28
28
25
27
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MAL
29
28
26
23
29
25
L
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This for Either Test
pH 1st sample 1st sample 2nd sample Sample 1 5-8 2UU1
Control 7.6 8.1 7.9 7.6 7.8 7.9 Sample Type (Duration)
Treatment 2 7.6 8.1 7.8 8.1 7.7 8.0 dt
Sample 1start end start end start end Sample 2
D.O. 1st sample 1st sample 2nd sample
Cutilrul 8.0 8.4 RM
E; 3 8.3
Treatment 2 8.8 8.4 8 3- s
LC50/Acute Toxicity Test
(Mortality expressed as %, combining replicates)
LC50 = Method of Determination
95% Confidence Limits Moving Average Probit
Spearman Kerber El Other
Organism Tested Ceriodaphnia dubia
DEM Foi' '.AT-1
i.
Hardness (mg/L)
Spec. Cond. (umhos)
Chlorine (mg/L)
sample I ernp. at receipt (°C)
% 3rd Brood fff
100%
Test Start Date
5-9-01
Sample 2 5-14 2001
1st 2nd
Tox Tox
Dilution
Sample Sample
49.4
220
328
337
0.07
0.11
Concentration
Mortality start/end start/end
Control
High Conc. E3E
pH D.O.

= i-fftuent Toxicity Report Form - Chronic Pass/Fail and Acute LC50 Date 20-Feb-02
Facility: TELEDYNE ALLVAC EFFLUENT NPDES# NCO045993 Pipe#tom County: UNION
Laboratory Performing Test: 1311 Comments
X
Signature of Operat in Responsilor Charge
X
Signature of Laboratory Supervisor
MAIL ORIGINAL TO EpviY.gIn en%Sc*etynces Branch
Ra erg ,.10 vhr�`a ofina 27699-1621
North Carolina Ceriodaphnia Chronic Pass/Fail Reproduction Toxicity Test Chronic Test Results
CONTROL ORGANISMS Calculated t= 1.657
Critical Value= 2.508
1 2 3 4 5 6 7 8 9 10 11 12 % Reduction= 7%
# Young Produced
Adult (L)ive (D)ead
Effluent % 62.00%
TREATMENT 2 ORGANISMS
# Young Produced
Adult (L)ive (D)ead
pH 1st sample
Control 7.8 8.3
Treatment 2 7.8 9.5
start end
D.O. 15t sample
Control
Treatment 2
25
27
28
1 25
28
24
1 25
1 25
1 30
1 27
1 29
25
L
L
L
L
L
L
L
L
L
L
L
L
% Mortality Avg. Reprod.
0% 26.3
Control Control
0% 24.5
Treatment 2 Treatment 2
Control CV
1 2 3 4 5 6 7 8 9 10 11 12 7.1 %
26
24
25
19
27
25
23
27
30 i
18
24
26
L
L
L
L
L
L
L
L
L
L
L
L
% 3rd Brood PASS FAIL
100% 1 x
Complete This for Either Test Test Start Date
Coilectiorm- tart),Date 2-8-02
1st sample 2nd sample Sample 1 2-7 2002 Sample 2 2-12 2002
8.1 7.7 7.9 8.6 Sample Type (Duration)
8.2 7.4 7.6 8.2 Grab Com Duratio 1st 2nd
Sample 1 X Tax Tax
start end start end Sample 2 tX Dilution Sample Sample
1st sample 2nd sample Hardness (mg/1.) 44.0 x a
[E2 8.58 .q ti F Spec Cond (limhos) 235 2.60 265
k 8.2 8.2 8.5 Chlorine (mg/L) {0.05 E0.05
Sample Temp. at receipt (°C) �,�� 2.1 1.2
LC50/Acute Toxicity Test
(Mortality expressed as %, combining replicates)
LC50 = Method of Determination
95% Confidence Limits Moving Average Probit
% Spearman Karber EOther
Organism Tested Ceriodaphnia dub'
DEM Form AT-1
Concentration
Mortality
start/end startiend
Control
��.
High
r � t •�. l.. �:. �� �' D.O.
FEB 2 5

Allvac - Monroe
Special Sampling
Sample Date: 2/28/2002
Parameter
Concentratior
(mg/1
Mass
#/day
BOD
11
4.31
COD
68
26.6
TOC
8.92
3.49
Aluminum
0.13
0.0509
Cobalt
0.006
0.00235
Iron
0.35
0.137
Molybdenum
U.21
0,0901
Mangane:d
0.099
0.0388
Titanium
0.011
0.00431
Chlorine
0.28
0.110
Flow (2/28/02)
0.047 MGD

Mar-13-02 12:19P P-02
Lab Report m µ
Plusm
4., x, LABORATORIES, INC.
Full Servrce Miafocal & Envlrrmmentat-,cwwivns
3/8/02 Page 1 of 2
Teledyne Allvac Customer Project ID: POND (FEB #3)
Attn: Mr. Tommy Long Customer Sample ID: FEB #3
PO Box 5030 Prism Sample ID: AC35711
Monroe, NC 28110 Loftin Group: WM371-11
Sample Collection Date/Time: 2128102 08:00
Lab Submittal Date/Time: 2/28102 11:30
The following analytical results have been obtained for the indicated sample which was submitted to this laboratory:
TEST
TEST
REPORTING;
METHOD
DATE/TIME
PARAMETER
RESULT
UNITS
LIMIT
REFERENCF
STARTED
ANALYST
TOTAL ORGANIC CARBON
6,92
mg/L
1.00
415.1
3/6/02 04:59
TA
METALS DIGESTION
Oompleled
EPA 200.7
311102 08:00
May
ALUMINUM, TOTAL
0.13
mg/L
0.010
EPA 200.7
314102 16:13
MSC
COBALT, TOTAL
0.006
mg/L
0.002
EPA 200.7
3/4102 16:13
MSC
IRON, TOTAL
0.35
mg/L
0.020
EPA 200.7
3/4/02 16:13
MSC
MOLYBDENUM, TOTAL
0.23
mg/L
0.005
EPA 200 7
3/4/02 16t13
MSC
MANGANESE, TOTAL
0.099
mg/L
0.002
EPA 200.7
314/02 16:13
MSC
TITANIUM, TOTAL
0,011
mg/L
0.010
EPA 200.7
3/4/02 16:13
MSC
CHEMICAL OXYGEN DEMAND
68
mg/L
50
HACH 8000
311102 11:50
MLD
BIOCHEMICAL OXYGEN DEMAND, 3D
I I
mg/l.
3.4
8M 52105
2128/02 13:90
MLD
CHLORINE, RESIDUAL
0.28
mg/L
0,10
SM4500-CI G
3/1102 17:00
RVE
NC Certification No. 402 - $C Certification No. 99012 - NC Drinking Water Cert No, 37735 - FL Certification No. E87519
119 �;pringbrook Hood A. I'.(1. Han 21051:1 A. Charlatlr, NC2K12I 0113
NI'mr: 7111/52)9-6361 A, Tull Frrr Numbrr: I-800/529-6:1rr1 A r'an: 70,1/525 0401)

Mar-13-02 12:19P
P-03 —
Lab Reporth.
y
PRISM
®
tABORhTOAIES, INC.
Zl
i
FNI Seivic.r: Anaryllcal R Fnwror ndnlal Soluncni:
318/02
Page 2 of 2
Teledyne Allvac
Customer Project ID: POND (FEB
03)
Attn: Mr. Tommy Long
Customer Sample ID. FEB 03
PO Box 5030
Prism Sample ID: AC35711
Monroe, NC 28110
Login Group: WM37H1
Sample Collection Date/Time: 2/28102
08:00
Lab Submittal Date/Time: 2/28/02
11:30
The following analytical results have been obtained for the indicated sample which was submitted to this laboratory:
TEST
TEST REPORTING METHOD
DATE/TIME
_PARAMETER
RESULT UNITS LIMIT• REFFRFNCE
STARTED ANA4YST
Sample Commonts:
All containers indicated to be properly preserved and holding times
were met according to 40 CFR Part 136, Table II.
NOTE: Residual chlorine was received and analyzed out of the recommended EPA holding time.
NOTE: TOC was subcontracted to certlfled laboratory #387,
Anpola D. Overcash, V.P. Laboratory Servicos
NC Certification No. 402 - SC Certification No. 99012 - NC Drinking Water Cert. No. 37735 - FL Certification No. E87519
,119 SI,rinvhroA Road Ak. PO lion 3I0613 Ak ('herlutte, NC' 28724 OF 19
t'Iiopr:7Dd;;52y.G:ih4 +Toll I rro Nundwr: 1-901)/ 19-064 Ak6 hix:704/52L t)IQ)

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Allvac - Monroe
March 2001 through February 2002 Temperature Summary
Mar-Ol
1:1
un-01
14
16
17
25
25
27
28
29
29
28
29
29
30
rn
N
Jul-01
28
29
6
to
29
30
Aug-01
28
29
29
30
29
Sep-01
27
27
29
Oct-Ol
21
22
21
20
Nov-01
17
16
16
17
Dec-01
.
18
_ 17,
17
_16
Jan-02
10
�
11
11
12
Feb-02
22
16
14
14
16

Allvac - Monroe
March 2001 through February 2002 Flow Summary
Average Flow
(MGD)
Mar-01
0.274
Apr-01
0.092
May-01
0.128
Jun-01
0.248
Jul-01
0.207
Au -01
0.093
Sep-01
0.104
Oct-01
0.135
Nov-01
0.092
Dec-01
0.167
Jan-02
0.204
Feb-021
0.086
Average:
0.153

Allvac - Monroe
March 2001 through February 2002 pI I Summary
Mar-Ol
7.3
7.4
7.6
7.5
7.5
Apr-Ol
7.3
7.4
7.3
7.4
May-Ol
7.4
7.4
7.3
7.5
7.4
Jun-01
7.6
7.4
7.6
7.5
Jul-Ol
7.4
7.3
7.3
7.4
Aug-Ol
7.3
7.3
7.4
F-
7.4
7.3
Sep-01
7.2
7.1
7.2
7.2
Oct-Ol
7.2
7.5
7.4
7.4
Nov-01
7.5
7.3
7.4
7.3
Dec-01
7.4
7.2
7.2
7.3
Jan-02
7.4
7.5
7.4
7.2
7.2
Feb-02
7.5
7.3
7.4
7.4
7.3
Average: 1 7.36

March 18, 2002
Ms. Natalie V. Sierra
NC DENR — Division of Water Quality
1617 Mail Service Center
Raleigh, NC 27699-1617
Subject: Allvac — Monroe Plant
NPDES Permit #NC0045993
Union County
Permit Application Addendum
Dear Ms. Sierra:
Attached, please find the following documents:
„-Allvac
Ay An Allegheny 7§chnologles Company
P n Box 5030
2020 Ashcraff Ave.
Monroe, NC 28111
Phone: [phone]
Fax: [phone]
Email: [e-mail]
MAR 2 0 i0(0,7
. ' j Si;Jf; E H>tANCH
1. EPA Form 2C Part V. C. Analytical Results
2. Attachment I (Process Flowrate) Update
3. "Special Sampling" Attachment Update (Copper Added)
4. March 2001 letter to Samar Bou-Ghazale concerning the USGS estimate of the
7Q 10 flowrate of Richardson Creek at the Allvac-Monroe facility.
If you have any questions or need any additional information, please contact me at 282-1533.
Thank you.
T
'nn
of Environmental Affairs

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Mar-19-02 11:10A r-v.5
Lab Report s Piz k�k-SM
a LABORATORIES, INC.
1
hall F:r w:o Malyticsi A ErwiinrnneMsl SWuliw
3/19/02 Page 1 of 6
Allvac Customer Project ID: Pond Water
Attn: Mr. Tommy Long Customer Sample ID: POND WATER
PO Box 5030 Prism Sample ID: AC36518
Monroe, NC 28110 Login Group: WM3141-11
Sample Collection DateMme: 318102 08:00
Lab Submittal Date/Time- 3/8/02 09,27
The following analytical results have been obtained for the indicated sample which was submitted to this laboratory
TEST
TEST
REPORTING
METHOD
DATF/TIME
PARAMETER
RESULT
UNITS
LIMIT
REFFRFNCF
STARTED
ANALYST
ME IALS UIGES I IUN
Gompleted
EPA 200.7
3/13102 08.00
MHS
ANTIMONY, TOTAL
Less than
mg/L
0,005
EPA 200.7
3113/02 21:20
MSC
ARSENIC, TOTAL
Less than
mg/L
0.002
EPA 200.7
3/13102 21:20
MSC
BERYLLIUM, TOTAL
Less than
tng1L
0.002
EPA 200.7
3/13/02 21:20
MSC
CADMIUM, TOTAL
Less than
mg/L
0.001
EPA 200.7
3113/02 21:20
MSC
COPPER, TOTAL
0.17
mg/L
0.002
FPA 200.7
3/13102 21-20
MSC
SELENIUM, TOTAL
Less than
mg/L
0.002
EPA 2001
3/13/02 21:20
MSC
SILVER, TOTAL
Lese then
mg/L
0.002
EPA 2001
3/13/02 21:20
MSC
THALLIUM, TOTAL
Less than
mg1L
0,002
EPA 200.7
3/13102 21:20
MSC
MFROLIRY, TOTAL
Less than
mg/L
O OD02
FPA?4Fi, l
3/12/0? 18.43
M9C
MERCURY DIGESTION
Completed
EPA 245.1
3/12/02 12:20
MBS
PREP. METHDD EPA 608
Completed
EPA 608
3112102 09:30
GRR
ALDRIN
Not detected
ug/L
0.06
EPA 608
3113/0213:00
LAC
A-BHC
Not detected
ug/L
0.05
EPA 508
3113/02 13:00
LAC
B-6HC
Not detected
ug/L.
0.05
EPA 608
3/13/0213:00
LAC
D-BHC
Not detected
ug/L
0.05
EPA 608
3/1310213,00
LAC
G-BHC
Not detected
ug/L
0.05
EPA 608
3/13/02 13:00
LAC
CHLORDANE
Not detected
ug/L
015
EPA 608
3/13/0213t00
LAC
4.4'•000
Not detected
ug/L
0.28
EPA 608
311WU2 18:00
LAC
4,4'-L7DE
Net detected
ug/L
0.05
EPA 608
3/13102 13:00
LAC
4 4,-nDT
Not detected
ug/L
0.25
EPA 608
3/13/02 13-00
LAC
DIELDRIN
Not detected
ug/L
0105
EPA 608
3/13/02 13:00
LAC
ENDOSULFAN i
Not detected
ug/L
0.05
EPA 608
3/13102 13:00
LAC
ENDOSULFAN II
Not detected
ug/L
0.1
EPA 608
3113/02 13:0o
LAC
ENDOSULFAN SULFATE
Not detected
ug/L
0.25
EPA 608
3/13/02 13:00
LAC
ENDRIN
Not detected
ug/L
0.05
EPA 608
3/13102 13:00
LAC
ENDRIN ALDEHYDE
Not detected
ug/L
0.05
EPA 608
3113/02 13:00
LAC
HEPTACHLOR
Not detected
ug/L
0.05
EPA 608
3/13102 13:00
LAC
HEPTACHLOR EPDXIDE
Not detected
ug/L
0.1
EPA 608
3/13/02 13:00
LAC
4.4'-METHOXYCHLOR
Not detected
ug/L
0.1
EPA 608
3113102 13:00
LAC
NC Certification No. 402 - SC
Certification No. 99012 - NC Drinking
Water Cert. No. 37735 - FL
Certification No. P57519
449 Springlivouk Rudd Ak, I lim 240y 4A ♦ C'hmlutle, NC 29724 0543
riione:704,•:i29-6,164 A'loll Fiw• Number. 1-8001524-63M & Fwv'/t)4/525-0109

that-1`J--u� 1111H
Lab Report
3/19102
Allvac
Attn: Mr. Tommy Long
PO Box 6030
Monroe, NC 26110
PRISM
tt LABORATORIES, INC.
f t ^
rim :,9"" AoelyWA 8 Eny,roo m dill Sciuuorti
Page 2 of 6
Customer Project ID:
Pond Water
Customer Sample ID,
POND WATER
Prism Sample ID:
AC36518
Login Group:
WM314H1
Sample Collection Date/Time:
318102 08.'00
Lab Submittal DatelTime:
318/02 09:27
The following analytical results have been obtained for the indicated sample which was submitted to this laboratory
TEST
TEST
REPORTING
METHOD
DATEITIME
PARAMETER
RESULT
UNITS
LIMIT
REFERENCE
STARTED
ANALYST
TOXAPHFN€
Not detactod
tlg/t
s, 0
EPA 600
3113/02 13!00
LAC,
PCD-1016
Not detected
ug/L
0.5
EPA 808
311310213:00
LAC
PCB-1221
Not detected
ug/L
2.5
EPA 608
3/13/02 13:00
LAC
PCB-1232
Not detected
ug/L
0.5
EPA 608
3113/02 13:00
LAC
PCB-1242
Not detected
ug/L
0.5
EPA 608
3/13102 13:00
LAC
PCB-1246
Not detected
ug/L
0.5
EPA 608
3/13102 13:00
LAC
PCB-1254
Not detected
ug/L
0.5
EPA 608
3/13/02 13:00
LAC
PCB-1260
Not detected
ug/L
0.5
EPA 608
3/13102 13:00
LAC
2,3,7,8-Tetrachlorodibenzo-p-dioxin
Not Detected
ppq
5.0
EPA 613
3/15102
TL
ACROLEIN
Not detected
mg/L
0.100
EPA 624
3/11102 21:25
MP
ACRYLONITRILE
Not detected
mg1L
0.100
EPA 624
3/11/02 2125
MP
BENZENE
Not detected
mg/L
0.006
EPA 624
3111/02 21:25
MP
CARBON TETRACHLORIDE
Not detected
mg/L
0.005
EPA 624
3111102 21:25
MP
CHLOROSENZENE
Not detected
mg/L
' 0,005
EPA 624
3/11102 21:25
MP
1,2-DICHLOROETHANE
Not detected
mg/L
0.005
EPA 624
3/11/02 21,25
MP
1,1,1-TRICHLOROETHANE
Not detected
mg/L
0.006
EPA 824
3/11/02 21:25
MP
1,1-DICHLOROETHANE
Not detected
mg/L
0.005
EPA 624
3111/02 21:25
MP
1,1,2-TRICI tLORO@TFIANE
Not detected
rng/L
0.005
EPA 624
3/11/02 21:25
MP
1,1,2,2-TETRACHLOROETHANE
Not detected
mg/L
0.005
EPA 824
311I= 21:25
MP
CHLOROETHANE
Not detected
mg/L
0.005
EPA 624
3111/02 21:26
MP
2-CHLOROETHYL VINYL ETHER
Not detected
mg/L
0.010
EPA 624
3/11/02 21:25
MP
CHLOROFORM
Not detected
mg/L
0,005
EPA 824
3111102 21:25
MP
1,2-DICHLOROBENZENE
Not detected
mg/L
0.005
EPA 624
3/11/02 21:25
MP
1,3-DICHLOROBENZENE
Not detected
mg/L
0.005
EPA 624
311I= 21:25
MP
1,4-DICHLOROBENZENE
Not detected
mg/L
0.005
EPA 624
3111102 21:25
MP
1,1-DICHLOROETHENE
Not detected
mg/L
0.005
EPA 624
3111102 21:25
MP
1,2-7RANS-DICHLOROETHENE
Not detected
mg/L
0.005
EPA 624
3111102 21:25
MP
1.2-DICHLOROPROPANE
Not detected
mg/L
0.005
EPA 1324
3111/02 21:25
MP
1,3-DICHLOROPROPENE
Not detected
mg/L
0.005
EPA 624
3/11/02 21:25
MP
NC Certification No. 402 - SC Certification No, 99012 - NC Drinking Water Cert. No. 37735 - FL
Certification No. E87519
4.19 SpTinl;hronk Rtaid AhL 1! 1. Ilm 2409,13 & Charlotte, NC 2822441543
I'hone. 704/32V-6364 Ak Toll Five Nnmbirr: 1-1400/ i24 W(A & Fox: 51)4 i2S ti4(AI

Mal"- 1�-UG 11 11H
Lab Report
3/19/02
Alivac
Attn: Mr. Tommy Long
PO Box 5030
Monroe, NC 28110
PRuSM
LABORATORIES, MC.
FUII Ser wv Anatymal R FnvironmenlnI Solutions
Page 3 of 6
Customer Project ID:
Pond Water
Customer Sample ID:
POND WATER
Prism Sample 10:
AC36518
Login Group:
WM314H1
Sample Collection Date/Time:
3/8/02 08:00
Lab Submittal Datefrime'
3/8102 09:27
The following analytical results have been obtained for the indicated sample which was submitted to this laboratory
TEST
TEST
REPORTING
METHOD
DATElTIME
PARAMETER
RESULT
UNITS
LIMIT
REFERENCE
STARTED
ANALYST
IFTHYLftEWENE
Not deteoted
MCI[
0.005
EPA 624
N11t02 21-25
MP
MEI HYLENE C;1ILORIUE
Not detected
mg/L
0.006
EPA 624
3111102 21:25
MP
CHLOROMETHANE
Not detected
mg/L
0.010
EPA 624
3/11107 21;25
MP
BROMOMETHANE
Not detected
mg/L
0.010
EPA 624
3111102 21:25
MP
BROMOFORM
Not detected
mg/L
0.005
EPA 624
3111/02 21:25
MP
DICHLOROBROMOMETHANE
Not detected
mg/L
0.005
EPA 624
3111102 21:25
MP
CHLORODIBROMOMETHANE
Not detected
mg/L
0.005
EPA 624
3/11102 21:25
MP
TETRACHLOROETHENE
Not detected
mg1L
0.005
EPA 624
3/11102 21:25
MP
TOLUENE
Not detected
mg/L
0,005
EPA 624
3/11102 21:26
MP
TRICHLOROETHENE
Not detected
mg/L
0,005
EPA 624
3/11/02 2125
MP
VINYL CHLORIUL
Not detected
mglt,
0.010
EPA 624
3111/02 21:25
MP
TRICHLOROFLUOROMETHANE
Not detected
mg/L
0.010
EPA 624
3111/02 21:25
MP
DICHLOROOIFLUOROMETHANE
Not detected
mg/L
0.010
EPA 624
3111/02 21:25
MP
PREP. METHOD 625
Completed
EPA 625
3/11/02 13:00
JDP
ACENAPHTHENE
Not detected
mg/L
0.010
EPA 625
3/13/02 08:19
LAC
BENZIDINE
Not detected
mg/L
0.050
EPA 625
3113102 0e:19
LAC
1,2,4-TRICHLOROBENZENE
Not detected
mg/L
0.010
EPA 525
3113/02 08:19
LAC
HEXACHLOR05ENZENE
Not detected
mg/L
0.010
EPA 625
3/13102 08:19
LAC
HCXAC;HLUKUE1HANt
Not deteLied
rng/L
U,Uto
EPA626
a/IS102Us. 19
LAC:
BIS(2-CHLOROETHYL)ETHER
Not detected
mg/L
0.010
EPA 625
3113102 08:19
LAC
2-CHt ORONAPHTHAL FNF
Not detected
mg/L
0.010
EPA 625
3/13/02 08:19
LAC
2,4,6-TRICHIAROPHENOL
Not detected
mg/L
0.010
EPA 625
3/13/02 08:19
LAC
PARAACHLOROMETA CRESOL
Not detected
mg/L
0.010
EPA 625
3113102 08:18
LAC
2-CHLOROPHENOL
Not detected
mg/L
0.010
EPA 625
3/13/02 08:19
LAC
1,2-DICHLOROBENZENE
Not detected
mg/L
0.010
EPA 625
3113102 08:19
LAC
1,3-D►CHLOROBENZENE
Not detected
mg/L
0,010
EPA 625
3/13102 08:19
LAC
1.4-DICHLOROBENZENE
Not detected
mg1L
0.010
EPA 625
3113/02 08:19
LAC
3,3-DICHLOROBE NZI DINE
Not detected
mg/L
0.D50
EPA 625
3113/02 08:19
LAC
2,4-DICHLOROPHENOL
Not detected
mg/L
0.010
EPA 625
3113/02 08:19
LAC
NC Cortification No. 402 - SC Certification No. 99012 - NC Drinking Water Cert. No. 37735 - FL Certification No, E87519
444 Sprin}:Prwk Ko.UI A, C(l. IA , ?40543 A& Charlotty, NC282.24-05aa
I'Irvnv:704/524-6.' A • , Toll Vroo Number: I-SWIr';29-(66-1 & rex: 7M /52a-Nu?

Lab Report 4
�. PRISM
LABORATIDRIU, ero,
Full :Jervice Antdytical & ErMionmenlal Suhn¢m5
3/19/02 Page 4 of 6
Allvac Customer Project ID: Pond Water
Attn: Mr. Tommy Long Customer Sample ID: POND WATER
PO Box 5030 Prism Sample ID: AC36518
Monroe, NC 28110 Login Group: WM3141-11
Sample Collection Date/Time: 316/02 08:00
Lab Submittal Date/Time, 3/8102 0927
The following analytical results have been obtained for the indicated sample which was submitted to this laboratory
TEST
TEST
RFPOATING
METH101)
DATE/TIMF
PARAMETER
RESULT
UNITS
LIMIT
REFERENCE
STARTED
ANALYST
2,4-DIMETHYLPHENOL
Not detected
mg/L
0.010
EPA 625
3/13102 08:19
LAC
2,4-DINITROTOLUENE
Nut detected
mg/L
0.010
EPA 625
3113102 00,19
LAC
2,6-DINITROTOLUENE
Not detected
mg/L
0.010
EPA 625
3113/02 08:19
LAC
1,2-DIPHENYLHYDRAZINE
Not detected
mg/L
0.100
EPA 625
3/13102 08:19
LAC
FLUORANTHENE
Not detected
mg/L
0.010
EPA 625
3/13/02 08:19
LAC
A-CHLOROPHENYL PHENYL ETHER
Not detected
mg/L
0.010
EPA 625
3113102 08:19
LAC
4-BROMON ItNYL PHENYL ETHER
Not detected
mg/L
0.010
EPA 625
3113102 08:19
LAC
815(2-CHLOROISOPROPYL)ETHER
Not detected
mg/L
0.010
EPA 625
3/13/0208:19
LAC
BIS(2-CHLOROETHOXY)METHANE
Not detected
mg/L
0.010
EPA 625
3/13102 08:19
LAC
HEXACHLOROBUTADIENE
Not detected
mg/L
0.010
EPA 625
311310208:19
LAC
HEXACHLOROCYCLOPENTADIENC
Net detected
mg/L
0.010
EPA 625
3/13102 08t10
LAC
ISOPHORONE
Not detected
mg/L
0.010
EPA 625
3113102 D8:19
LAC
NAPHTHALENE
Not detected
mg/L
01010
EPA 625
3/13/02 08:19
LAC
NITROBENZENE
Not detected
mg/L
0.010
EPA 625
3113102 08,19
LAC
2-NITROPHENOL
Not detected
mg/L
0,010
EPA 625
W13/02 08:19
LAC
4-NITROPHENOL
Not detected
mg/L
0.050
EPA 625
3/13/02 08:19
LAC
2,4-DINITROPHENOL
Not detected
mg/L
0.050
EPA 625
W13102 08.19
LAC
4,6-DINITRO-0-CRESOL
Not detected
mg/L
01050
EPA 625
3113102 00:19
LAC
N-NITROSODIMETHYLAMINE
Not detected
mg/L
0.050
EPA 625
3113/02 08,19
LAC
N NITr1O1rODIPHENYLAMIN6
Not detected
mg/L
0.050
EPA 626
3/13/02 08:19
LAC
N-NITROSODI-N-PROPYLAMINE
Not detected
mg/L
0.010
EPA 625
3113102 08:19
LAC
PENTACHLOROPHENOL
Not detected
mg/L
01010
EPA 625
3/13/02 08:19
LAC
PHENOL
Not detected
mg/L
0,010
EPA 625
3/13J02 06:19
LAC
BIS(2-ETHYLHF-Y.YL)PHTHALATE
Not detected
mg/L
0.010
EPA 625
3113/02 08:19
LAC
BUTYLBENZYL PHTHALATE
Not detected
mg/L
0.010
EPA 625
3/13t02 08:19
LAC
DI-N-BUTYLPHTHALATE
Not detected
mg/L
0.01D
EPA 625
3113/02 08,19
LAC
DI-N-0CTYLPHTHALATE
Not detected
mg/L
0.010
EPA 625
3/13(02 08:19
LAC
DIETHYL PHTHALATE
Not detected
mg/L
0.010
EPA 625
3113f02 08:19
LAC
DIMETHYL PHTAHALATE
Not detected
mg/L
0.010
EPA 625
3/13102 08:10
LAC
BENZO(A)ANTHRACENE
Not detected
mg/L
0,010
EPA 625
3113102 08:19
LAC
'NC Certification No. 402 - SC Certification No, 99012 - NC Drinking Water Ceti. No. 37735 - FL Certification No, E87519
4.0 fipringbrox)k Road & PX) Ro.x 2403-11 ♦ Charlolle, NC 28224-0513
Phu,io:704J529-hand A 'lull F'rot. Ntrinhcr: I-Hilll! 1'.i-C,.961 A Pns: (I4/525.4WIM1

Mar-19-02 11:11A F'-UZ
Lab Report
. . PRISM
ueoaATanl6e, n4c.
rtm ;nrvKq AmUpc2l II& Envirunrrwntal Solutions
3/19/02 Page 5 of 6
Allvac Customer Project ID: Pond Water
Attn: Mr. Tommy Long Customer Sample ID: POND WATER
PO Box 5030 Prism Sample ID: AC36518
Monroe, NO 28110 Login Group: WM314H1
Sample Collection DaterTime: 3/8102 08:00
Lab Submittal Date/Time: 3/8/02 09:27
The following analytical results have been obtained for the indicated sample which was submitted to this laboratory
TEST
TEST
REPORTING
i 8THOD
DATEMME
PARAMFTFR
RFSULT
UNITS
LIMIT
REFERENCE
STARTED
ANALYST
BU- 2OWPYREIVE
Not detected
rrtg/L
0-010
EPA US
3113/02 (18:19
LAO
t1ENZO(81Ft UORANTHFNF
Not detected
mg/L
0.010
EPA 625
3113/02 08:19
LAC
eENZO(K)FLUORANTHENE
Not detected
mg/L
0.010
EPA 625
3/13/02 08,19
LAC
CHRYSENE
Not detected
mg/L
0.010
EPA 625
3113102 08:19
LAC
ACENAPHTHYLENE
Not detected
mg/L
0.010
EPA 625
3/13/02 0519
LAC
ANTHRACENE
Not detected
mg1L
0.010
EPA 625
3/13102 08*19
LAC
SENZO(GHI)PERYLENE
Not detected
mg/L
0.010
EPA 625
3/13102 D8:19
LAC
FLUORENE
Not detected
mg/L
0.010
EPA 625
3113102 08:19
LAC
PHENANn 1RLNE
Not detected
mg/L
0 010
EPA 625
/13/02 08-19
t,AC
DIBENZO(A.H)ANTHRACENE
Not detected
mg/L
0.010
EPA 625
3113/02 08:19
LAC
INUEN0(1,1.3-CD)PYRENE
Not detected
' mg/L
0.010
EPA 625
3113102 08.19
LAC
PYRENE
Not detected
mg/L
0.010
EPA 625
3113/02 08:19
LAC
NC Certification No. 402 • SC Certification No. 99012 - NO Drinking Water Gert. No. 37735 - FL Certification No. E87519
4 W spriligbrook Road & 1.0 Rirx lw,43 & C'hnr9trtic, NC 28224-0513
I'hono:701/529 (.;64 A Foll Fnv: Number: 1•ax. 7(H/7i75 04(!9

Lab Report
PRISM
re r* LABORATOARS, INC.
i I
Fidl Snrv.ce Analytical A Cnvircmmental Sdtkonn
3/19/02 Page 6 of 6
Allvac Customer project ID: Pond Water
Attn: Mr, Tommy Long Customer Sample ID: POND WATER
PO Box 6030 Prism Sample ID: AC36516
Monroe, NC 28110 Login Group: WM3141­11
Sample Collection Daterrime: 3/8/02 08:00
Lab Submittal Date/Time: 3002 09:27
The following analytical results have been obtained for the indicated sample which was submitted to this laboratory
TEST TEST REIJORIINU METHOD DATLmmE
PARAMETER RESULT UNITS LIMIT REFERENCE STARTED ANALYST
Sample Comments:
All containers indicated to be proporiy preserved and holding times
were met according to 40 CFR Part 136, Table Il.
Analysis note for EPA-625: Acid side-MS/MSD % recoveries for 2,4-Dinitrophenol and 4-Nitrophenol below
QC limits. RPD's for 2,4-Dinitrophenol and 4,6-Dinitro-2-methylphenoi above QC limits.
NOTE: Dioxin was subcontracted to Triangle Laboratories, Inc.
NOTE: This report is a revision and supersedes our original laboratory dated 3/15/02.
Angela D. Overcash, V.P. Laboratory Services
NC Certification No. 402 - SC Certification No. 99012 - NC Drinking water Cert. No. 37735 - FL Certification No. E87519
,119 Shiinl;Lnrok Road A 11.0. Box ?1644z t C'h.arlotiv. NC 28224_0!34:4
Phone: M4!529-ti36•I & Toll Flit• Nllmhpr 1-8fl(l/S.19-6:161 A, Rw 71.14i525_0409

Mar-19-02 11:12A
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Attachment I
Allvac - Monroe Plant Process Flowrates for Outfall 001
Operation (Note 1)
Average Process
Flow (GPD)
Description
List Codes
Sawing
11,000
Settling Pond
1-U
Forging Equipment Cleaning Water
100
Settling Pond
1-U
Forging Contact Cleaning Water
75,000
Settling Pond
l-U
Forging Press Hydraulic Fluid Leakage
25
Settling Pond
l-U
Misc Wastewater Sources
200
Settling Pond
1-U
Rolling Contact Cooling Water
150,000
Settling Pond
l-U
Cooling Tower & non -contact cooling water
Stormwater
2 643 675
Settling Pond
1-U
69000
Settling Pond
1-U
Total Process Flow:1 2,949,000
Operation
Average Effluent
Flow (GPD)
Sawing
589
Forging Equipment Cleaning Water
5
Forging Contact Cleating Water
4,018
Forging Press Hydraulic Fluid Leakage
Misc. Wastewater Sources
1
11
Rolling Contact Cooling Water
8,037
Cooling Tower & non -contact cooling water
141,641
Stormwater
3,697
Total Effluent Flow:
158,000
Notes: The second table estimates the
1) Process flowrate estimates based on pond water system pumping 2000 GPM.
2) Stormwater based on Average 48" of rain and Allvae's drainage aiea.
3) The average daily effluent flowrate based on the % from each process and the average
daily effluent of 158,000 GPD. (12-month average flow)
4) The pond water is recycled several times prior to becoming effluent.

®,
v Allvac - Monroe
Special Sampling
Sample Date: 2/28/2002
Flow (2/28/02)
0.047 MGD
Mass rates only calculated for parameters greater than detectable
Parameter
Concentration
(mg/1)
Mass
#/day
BOD
11
4.31
COD
68
26.6
TOC
8.92
3.49
Aluminum
0.13
0.0509
Cobalt
Iron
0.006
0.35
0.00235
0137
Molybdenum
0.23
0.0901
Manganese
0.099
0.0388
Titanium
0.011
0.00431
Chlorine
0.28
0.110
Copper
0.17
0.067

pm March 1, 2001
Mr. Samar Bou-Ghazale
NC DENR
Division of Water Quality
919 North Main Street
Mooresville, NC 28115
RE: NPDES Permit No. NCO045993
Allvac - Monroe Facility, Monroe, North Carolina
Dear Mr. Bou-Ghazale:
P.O. Box 5030
2020 Ashcraft Avenue
Monroe, NC 28111-5030
Phone: [phone]
Fax: [phone]
Email: [e-mail]
On June 2, 1999 we submitted our National Pollutant Discharge Elimination System (NPDES) permit
renewal application to the North Carolina Department of Environment and Natural Resources (N(;DENR)
Water Quality Division f61 the above-1efe1e11c;ed permit. This letter includes a discussion of additional
information that Allvac believes will be relevant to the current NCDENR permit renewal review process,
and may affect the discharge limits for certain parameters currently in force.
In an effort to obtain a greater understanding of historical stream flow levels in Richardson Creek adjacent
to the facility, Allvac contacted the United States Geological Survey (USGS) Water Resources Division
in Raleigh. Mr. Curtis Weaver of the USGS conducted a review of available information related to
Ric;haidson C1ec:k in the vicinity of the Allvac facility and its hydrologic drainage basin. A downstream
monitoring station on Richardson Creek near Wingate, NC (Sta. 02125310) has a record of 25
miscellaneous measurements collected during the period 1952 to 1977. The drainage area for the basin
was estimated by the USGS to be approximately 89 square miles. Previous analyses of these records
suggest that a 7Q10 estimate for the creek is approximately 0.6 to 0.8 cubic feet per second (cfs).
The Allvac facility location has a drainage area of approximately 52 square miles. Interpolating the flow
measurements and drainage area for the downstream location and applying this data to the drainage area
surrounding the Allvac facility, the USGS estimated the 7Q10 in Richardson Creek adjacent to the facility
would be approximately 0.4 cfs. In addition, this estimate for the 7Q10 does not take into account any
potential flow contributed to the creek from Lake Lee.
Allvac is interested in whether a revised 7Q10 value from zero to 0.4 cfs would affect the NPDES permit
limits for any or all of the monitored parameters. We would appreciate your consideration of this
information as part of the NPDES permit renewal review process.
If you have any questions about the above information, please call me at [phone].
Sincerel ,
D nn
anger of Environmental Affairs
cc: Mike Condran — Dames & Moore -NC