Loading...
HomeMy WebLinkAboutNCS000171_HISTORICAL WITH APPLICATION_20160627--TSTORMWATER-DIVISION-CODING SHEET PERMIT NO. DOC TYPE ❑ FINAL PERMIT ❑ MONITORING INFO WAPPLICATION ❑ COMPLIANCE ❑ OTHER DOC DATE ❑ YYYYM M D D 0 • Shelton Williams From: helpdesk@epacdx.net Sent: Monday, June 27, 2016 10:47 AM To: Shelton Williams; bobbyjones@aecom.com Subject: TRI-MEweb submission has been certified and sent to a TDX member state. The TRI-MEweb submission for the facility and chemical(s) listed below has been prepared, certified, and sent to EPA. You have reported that your facility is located in the state of NORTH CAROLINA. Please be aware that the state of NORTH CAROLINA is participating in EPA's TRI Data Exchange. This certified submission will be electronically forwarded to NORTH CAROLINA, satisfying your obligation to report to both EPA and the state in which the facility is located ( NORTH CAROLINA ). You may wish to print a copy of this receipt and keep it for your records. You may also print a copy of your state submission by navigating to the "Review" tab in TRI-MEweb and clicking the "Prepare State/Tribal forms" button in the "Certified Submission Summary" table and selecting your facility account. Do not send this receipt to EPA. If you have any questions regarding this email, please contact the CDX Help Desk at the phone numbers listed below for further assistance. Please reference the information below when contacting the CDX Help Desk. ---- REFERENCE INFORMATION ---- TRI Facility ID: 27536KNNMTSTATE Facility: KENNAMETAL INC 139 WAREHO US E RD HENDERSON NORTH CAROLINA, 27537 Chemical Name RY CAS Form Revision Withdrawal Cobalt 2015 7440484 R No No Prepared By: bobby J onesaaecom. com Date Transmitted for Certification: Jun 27, 2016 10:30:49 AM. Certifying Official Name: Shelton Williams Title: Analyst EHS E-mail: sheIton.wilIiarns(@kennametal.com Date Certified and Sent to EPA and Tribe: Jun 27, 2016 10:46:54 AM. ---- CDX HELP DESK ---- I JUL 14 29% NC DENR Raleigh Regional Office Phone (toll -free): +1 (888) 890-1995 Phone (toll): (970) 494-5500 Email: helpdesk@euacdx.net The CDX Help Desk is available Monday through Friday, 8:00 AM to 6:00 PM Eastern Time. Access CDX Home: https:Hcdx.epa.gov/ Plant: Henderson Year: 2015 TRI Chemical Cobalt TRI Report Section era„ „ 4. 3A18�0 4 i' Yy .' t' i 3'. qrh tr �a �` v! r s �� �0 t k x;.� n. '� w.: _3 w� "r - Martin Creek Total Release 1bs! r Basis of Estimate Type of Treatment/ Disposal Recycling! liner Recove 3.1 3.2 3.3 4.1 Onsite Releases 5.1 5.2 5.3 5.4.1 5.4.2 5,5 5.5.1.A 5.5.1.13 5.5.2 5.5.3A 5.5.313Other Manufacture NA X x Process Otherwise Use Max. Amount on -site at one time Invento Code Fugitive air emissions 117,777 05 O Stack air emissions`. Discharges to streams Stream or Body Name 1.2 10.9 C r;�t91�� ri C �4 " 1 r - - Joe's Branch 2.7 C Dischar a to Class I Wells' t z4 , �x'r b .' "� y t` F + # �rr � �faai: 5:. NA Discharge to Class 11-V Wells NA NA Disposal to Land onsite RCRA Subtitle C Landfills Other Landfills Land Teatment RCRA Subtitle C Surface Impoundments NA NA NA NA surface impoundments NA 5.5.4 1 Other dis osai r f �}: ��JWfa- NA z . m Offsite Releases 6.t ��� sSarr�ia� : ` Henderson Nutbush Creek WWTPy 1646 West Avenue 4:0 P _ d11? O �p Discharge to POTW",�aSh. POTW Name POTAddress POTW City Henderson POTW State NC POTW County Zip Vance 27536 6.2.1 Transfers to Other Off -site Locations �i ` S' us;< EPA ID # ALR000007369 4,793 C M26 Name Kennametai Firth Sterling r ;._ a Address 7300 HWY 20 W. City Huntsville State AL County Madison Zip 35806 Onsite Waste Treatment Waste treatment Profile Waste Stream Code Waste Treatment Method Waste Treatment Efficient 7A, On -site Waste Treatment dnr.+a A A06 E3 W H123 E3 7B. 7C. On Energy Recove Processes A, ,� ux NA _ s� t". , : On -site Re clin Processes H39 Source R 8.1a 8.1b 8.1c 8.1d 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 8.10 Re Current Production current year 1,935,784 Production last year 2,370,978 Releases: See "Henderson TRI RY2015 Calculations.xls" file for the assumptions and calculations related to releases of cobalt. Conclusion: The facility only processed cobalt at levels above the reporting thresholds in RY2015; thus TRI reporting is required for this chemical. The annual reportable amount for cobalt is greater than 500 lbslyear, so cobalt must be reported on the TRI Form R. AECOM appreciates the opportunity to support the Henderson facility. Please do not hesitate to contact me or Peter Kroll at (412) 503-4700 if we can be of further assistance, Table I Kennametal Henderson TRI Threshold Determination - RY2015 Usage (lbs) TRI Report TRI TRI Substance Manufactured Processed Otherwise Used Form Required? d. (lb) (lb) (lb) Filed Cobalt235,555 fl Yes Form R x 'RI Reporting Form Form Status: Certified and Sent to USE# Validation Status: Passed with Possible rrors 0 Page 1 of 1 Page 1 of 5 TRI Facility ID Number . EPA FORM R 27536KNNMTSTATE United States Environments! Protection Section 313 of the Emergency Planning and Community Right -to -know Act of 1986, Toxic Chemical, Category, or Generic Name also known as Title III of the Superfund Amendments and Reauthorization Act. gency Cobalt 1. TRI Data Processing Center WHERETO SEND P.O. Box 10163 2. APPROPRIATE STATE OFFICE COMPLETED FORMS: Fairfax, VA 22038 (See instructions in Appendix F) ** File Copy Only: Do Not Submit Paper Form to EPA *** This section only applies if you are revising or Revision (Enter up to two code(s)) Withdrawal (Enter up to two code(s)) withdrawing a previously submitted form, otherwise leave blank: [I ] Im ortant: See Instructions to determine when "Not Applicable NA)" boxes should be checked. Part I. FACILITY IDENTIFICATION INFORMATION SECTION 1. REPORTING YEAR : 2015 SECTION 2. TRADE SECRET INFORMATION 2.1 Are you claiming the toxic chemical identified on page 2 trade 2.2 Is this copy secret? [ ] Yes (Answer questions 2.2; attach substantiation forms) [ I Sanitized [ ] Unsanitized "Yes" [ X ] NO (Do not answer 2.2; go to Section 3) (Answer only if in 2.1) SECTION 3. CERTIFICATION (Important: Read and sign after completing all form sections.) I hereby certify that I have reviewed the attached documents and that, to the best of my knowledge and belief, the submitted information is true and complete and that the amounts and values in this report are accurate based on reasonable estimates using data available to the preparers of this report. Name and official title of ownerloperator or senior management official: Signature: JDate Signed: File Copy Only: Do Not Submit Paper Form to EPA File Copy Only: Do Not Submit Paper Form to EPA jXX1XX1XXXX SECTION 4. FACILITY IDENTIFICATION 4.1 ITRI Facility ID Number 127536KNNMTSTATE Facility or Establishment Name KENNAMETAL INC Street Mailing Address (if different from physical street address) 139 WAREHO US E RD City/County/Tribe/StateoP Code citvlstate/zlP Cod lCountu (Non -US) HENDERSON l Vance l BIA Code; 1 NC 127537 1 1 4.2 This report contains information for: a, [ X J An Entire facility b. [ ] Part of a facility c. [ ] A Federal facility [ ] LOCO Im ortant: d check a orb; check c or if applicable 4.3 Technical Contact name Shelton WilllamS Email Address Telephone Number in lud ar a code and ext. 252-430-3309 Shelton.Williams@KENNAMETAL.COM 4.4 Public Contact name JOY CHANDLER Email Address OY.CHANDLER@KENNAMETAL.COM Telephone Number include area code and ext. 24-539-4618 a.331492 4.5 NAICS Code(s) (6 digits) (Primary) 1b. c,Id. e. if. 4.6 Dun and Bradstreet Number(s) (9 digits) a.00.4397659 b. SECTION 5. PARENT COMPANY INFORMATION 5 1 Name of U.S. Parent Company KENNAMETAL INC No U.S. Parent Company (for TRI Reporting purposes) (forTRI Reporting purposes) [ 5.2 Parent Company's Dun & Bradstreet Number NA 1004397659 itti)s://trimeweb.et)a.aov/trimeweb/formXML?formID=1906149&sublD=233094 7181201t 'R1 Deporting Form Page 2 of 1 reun ZUr o RI Facility ID Number 27536KNNMTSTATE EPA FORM R Toxic Chemical, Category, or Generic Name PART II. CHEMICAL - SPECIFIC INFORMATION Cobalt SECTION 1. TOXIC CHEMICAL IDENTITY (Important: DO NOT complete this section if you are reporting a mixture component in Section 2 below,) CAS Number (Important: Enter only one number exactly as it appears on the Section 313 list. Enter category code if reporting a chemical category.) 1A 440484 Toxic Chemical or Chemical Category Name (Important: Enter only one name exactly as it appears on the Section 313 list.) 1.2 Cobalt Generic Chemical Name (Important: Complete only if Part I, Section 2.1 is checked "Yes". Generic Name must be structurally descriptive). 1.3 NA SECTION 2. MIXTURE COMPONENT IDENTITY (Important: DO NOT complete this section if you completed Section 1 above.) Generic Chemical Name Provided by Supplier (Important: Maximum of 70 characters, including numbers, spaces, and punctuation.) 2.1 NA SECTION 3. ACTIVITIES AND USES OF THE TOXIC CHEMICAL AT THE FACILITY (Important: Check all that apply.) 3.1 IManufacture the toxic chemical: 3.2 Process the toxic chemical: 3.3 Otherwise use the toxic chemical: a. [ ] Produce b. [ ] Import If produce or import: a. [ ] As a reactant c. [ ] For on -site use/processing b. [ X ] As a formulation component a. [ ] As a chemical processing aid d. [ ] For saleldistribution c. [ ] As an article component b. [ ] As a manufacturing aid e. [ ] As a byproduct d. [ X ] Repackaging c. [ ] Ancillary or other use f. [ ] As an impurity e. [_]_As an impurity SECTION 4. MAXIMUM AMOUNT OF THE TOXIC CHEMICAL ON -SITE AT ANY TIME DURING THE CALENDAR YEAR 4.11[ 05 ] (Enter two -digit code from instruction package.) SECTION 5.QUANTITY OF THE TOXIC CHEMICAL ENTERING EACH ENVIRONMENTAL MEDIUM ON -SITE A. Total Release (poundslyear*) B. Basis of Estimate C. Percent from Stormwater (Enter range code or estimate—) (Enter code) 5 1 Fugitive or non -point NA [ ] 0 0 air emissions 5 2 Stack or point NA [ ] 1.2 C air emissions 5.3 Discharges to receiving streams or NA [ ] water bodies (Enter one name per box) Stream or Water Body Name Reach Code (optional) 5.3. 1 IMARTIN CREEK 03020101000661 10.9 C 100% 5.3.2 POES BRANCH 03020101000616 12.7 C 100% *For Dioxin and Dioxin -like Compounds, report in gramslyear -Range Codes: A=1-10 pounds; B=11-499 pounds; C=500-999 pounds. Ons:/Arimeweb.eva.Rov/trimeweb/formXML?formID=I906149&sublD=233094 7/8/201; 'RI JZeporting Form Pa e 3 of a r rage yr 0 EPA FORM R PART II. CHEMICAL - SPECIFIC INFORMATION (CONTINUED) TRI Facility ID Number 27536KNNMTSTATE Toxic Chemical, Category, or Generic Name cobalt SECTION 5. QUANTITY OF THE TOXIC CHEMICAL ENTERING EACH ENVIRONMENTAL MEDIUM ON -SITE (Continued) NA A. Total Release (poundslyear") (Enter range code** or estimate) B. Basis of Estimate (Enter code) 5.4-5.5 Disposal to land on -site 5.4.1 Class I Underground Injection wells [X I 5.4.2 Class II-V Underground Injection wells [ X ] 5.5.1.A IRCRA subtitle C landfills [ X ] 5.5.1,E Other landfills [ X ] 5.5.2 Land treatmentlapplication farming [XI 5.5.3A RCRA Subtitle C surface impoundments [X ] 5.5.315 Other surface impoundments [ X ] 5.5.4 Other disposal [ X ] SECTION 6. TRANSFER(S) OF THE TOXIC CHEMICAL IN WASTES TO OFF -SITE LOCATIONS 6.1 DISCHARGES To PUBLICLY OWNED TREATMENT WORKS (POTWs) NA [ ] 6.1.1 POTW Name HENDERSON NUTBUSH CREEK WWTP POTW Address 1646 WEST ANDREWS AVENUE City HENDERSON County ance State NC Zip 275362556 Country (Non - US) A. Quantity Transferred to this POTW (poundslyear*) (Enter range code —or estimate) B. Basis of Estimate (Enter code) 4 0 *For Dioxin and Dioxin -like Compounds, report in grams/year **Range Codes: A=1-10 pounds; B=11-499 pounds; C=500-999 pounds. ittps://trimeweb.epa.gov/trimeweb/fonnXML?formlD=1906149&subID=233094 7/8/2011 'RI Reporting Form Page 4 of r i iraye ZFul a EPA FORM R PART II. CHEMICAL - SPECIFIC INFORMATION (CONTINUED) TRI Facility ID Number 27536KNNMTSTATE Toxic Chemical, Category, or Generic Name Cobalt 6.2 TRANSFERS TO OTHER OFF -SITE LOCATIONS INA [ ] 6.2.0 Off -Site EPA Identification Number (RCRA ID No.) ALR000007369 Off -Site Location Name: TDY INDUSTRIES LLC (DBA ATI FIRTH STERLING) Off -Site Address: 7300 HIGHWAY 20 WEST City HUNTSVILLE County Madison State L Zip 358062063 Country Non -US Is location under control of reporting facility or parent company? [ X ] Yes [ ] No A. Total Transfer (pounds/year*) Enter range code** or estimate) B. Basis of Estimate Enter code C. Type of Waste Treatment/Disposal/ Rec clip /Ener Recovery (Enter code 1.4793 1 . C 1 . M26 SECTION 7A" ON -SITE WASTE TREATMENT METHODS AND EFFICIENCY [ ] Not Applicable (NA) - Check here if no on -site waste treatment is applied to any waste stream containing the toxic chemical or chemical category. a. General Waste Stream Enter code b. Waste Treatment Method(s) Sequence (Enter 3- or 4-character code(s)) c. Waste Treatment Efficiency Enter 2 character code 7A.1 a 7A.1 b 7A.1 c A 2 : A06 E3 7A.2a 7A.2b 7A.2c W 2:1-1123 E3 *For Dioxin and Dioxin -like Compounds, report in grams/year *`Range Codes: A=1-10 pounds; B=11-499 pounds; C=500-999 pounds. Lttps://trimcweb.epa.gov/trimeweb/formXML?formlD=1906149&sublD=233094 7/8/201 '1ZI Reporting Form Pa e 5 of ; r rayr a TRI Facility ID Number 27536KNNMTSTATE EPA FORM R Toxic Chemical, Category, or Generic Name PART II. CHEMICAL - SPECIFIC INFORMATION (CONTINUED) Cobalt SECTION 7B. ON -SITE ENERGY RECOVERY PROCESSES' [ X ] NA - Check here if no on -site energy recovery is applied to any waste stream containing the toxic chemical or chemical category. Energy Recovery Methods [Enter 3-character code(s)] SECTION 7C. ON -SITE RECYCLING PROCESSES [ ] NA - Check here if no on -site recycling is applied to any waste stream containing the toxic chemical or chemical category. Recycling Methods IEnter 3-character code($)] 1 SECTION 8. SOURCE REDUCTION AND WASTE MANAGEMENT Column A Column B Column C Column D Prior Year Current Reporting Following Second Following (poundslyear') Year Year Year (pounds/ ear*) (poundslyear*) (pounds/ ear*) 8.1 - 8.7 Production -Related Waste Managed Total on -site disposal to Class I 8.1a Underground Injection Wells, RCRA NA NA NA NA Subtitle C landfills, and other landfills 8.1 b Total other on -site disposal or other 11.4 14.8 16 16 releases Total off -site disposal to Class I 8.1c Underground Injection Wells, RCRA 1.28 1.28 1 1 Subtitle C landfills, and other landfills 8 1 d Total other off -site disposal or other 2.72 2.72 3 3 releases 8.2 Quantity used for energy recovery Ion NA NA NA NA -site 8.3 Quantity used for energy recovery NA NA NA NA off -site 8.4 Quantity recycled on -site 33000 48271 51000 54000 8.5 Quantity recycled off -site 4806 4793 5000 5300 8.6 Quantity treated on -site NA NA NA NA 8.7 Quantity treated off -site NA NA NA NA 8.8 Non -production -related waste managed— NA 8.9 [X] Production ratio or [ ] Activity ratio (select one and enter value to right) 0.82 Did your facility engage in any newly implemented source reduction activities for this chemical 8.10 during the reporting year? NA [X] If so, complete the following section; if not, check NA. Source Reduction Activities Methods to Identify Activity (Enter code(s)) Estimated annual reduction (Enter code (Enter code(s)) (s)) (optional) 8.10. 1 INA *For Dioxin and Dioxin -like Compounds, report in grams/year Includes quantities released to the environment or transferred off -site as a result of remedial actions, catastrophic events, or other one-time events not associated with production processes ittDS:Htrimeweb.et7a.eov/trimeweb/formXML?formID=I906149&sub[D=233094 7/8/2011 Itu Reporting Form Page 6 of TRI Facility ID Number 27536KNNMTSTATE Toxic Chemical, Category, or Generic Name Section 8.11: if you wish to submit additional optional information on source reduction, recycling, or pollution control activities, provide it here. opic comment Section 9.9: If you wish to submit any miscellaneous, additional, or optional information regarding our Form R submission, provide it here. Topic comment tttps://trimeweb.et)a. czov/trimeweb/forniXML?formI D=1906149&subID=233094 7/RI70 I CS 0 0 0 t I - 7-0 "� r I Jones, Jennifer From: Jones, Jennifer Sent: - Wednesday, April 06, 2011 12:39 PM To: robert.mcghee@kennametal.com. Cc: Zhang, Cheng; Jones, Jennifer Subject: RE: Draft Stormwater Permit, NCS000171 Hi Robert, Hope you are well. -Thanks for your questions. My answers below: 1. How can we determine that the rain falling from the clouds does not exceed the Benchmark discharge characteristics? Has this ever been an issue in the past? We've had this question regarding pH, but not any of the other parameters Kennametal has been asked to test for, to my knowledge. Is pH what you are referring to? We have told permittees in the -past that if they are concerned that the native rain is causing a SW benchmark exceedence in of itself, then to show that by testing and we would consider that and incorporate that into the response. 2. 1 understand that we can petition for representative outfall status at some point after initial sampling and analysis. The Regional Office indicated to me that the Representative sampling outfalls you had were appropriate. If they confirm that, you do not need to request that again. Cheng -- can you please comment on that? Can we also petition for annual sampling rather than semi-annual sampling? Yes, with an individual permit you can petition for reduced sampling. if your sampling results consistently show your samples are well below benchmark values we would gladly review a modification to your permit. I have some idea of the costs associated with these sampling events (very expensive) and given the shaky economic situation in NC we must all look for ways to conduct our business in a responsible manner but while holding costs to a bare minimum. I've pasted a quote (below) we received from Prism Labs a couple'of years'ago. While the pricing may have changed a bit, we find these prices are pretty standard throughout NC. pH can be done onsite if you have a trained technician or you yourself were able to do it, and samples can be taken by someone at your facility and sent to the lab or taken by the lab or taken by a consultant. It appears from the prices below that the testing itself should be about $200-$300, every six months. These tests are very standard for industrial facilities with general and individual permits, as is the semi-annual testing schedule. We have included these stormwater pollution prevention plan requirements for all individual and general stormwater permits (about 3,000 permits) in North Carolina and in fact Kennametal's permit is oneof the last to have made this change. If Kennametal needs to hire a consultant to. create a SPPP plan there are likely to be many qualified companies and consultants in NC that would be able to bid on this work as there have been so many permittees that have had this requirement. The Regional Office may be able.to tell you of some consultants who's work they have seen. Please give me a tail if you have any further questions or comments —1'd be happy to answer them. Thank you, Jennifer Jones Jennifer Jones Environmental Engineer 4 NCDENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Randall Ferguson, Corporate Engineer Parkdale America 100 Mill St Lexington, NC 27295 Dear Permittee: Division of Water Quality Coleen H. Sullins Director August 3, 2009 Dee Freeman Secretary Subject: NPDES Stormwater Permit Coverage Renewal Parkdale Mills Incorporated -Pit 8 COC Number NCG170340 Gaston County In response to your renewal application for continued coverage under stormwater General Permit NCG170000 the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater General Permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended.) The following information is included with your permit package: • A new Certificate of Coverage • A copy of stormwater General Permit NCG170000 • A copy of a Technical Bulletin for the General Permit • Five copies of the Discharge Monitoring Report (DMR) Form • Five copies of the Qualitative Monitoring Report Form The General Permit authorizes discharges of stormwater only, and it specifies your obligations with respect to stormwater discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all the changes in the reissued permit. The more significant changes in the General Permit since the your last Certificate of Coverage include the following: • Permit cover page — Coverage is expanded to include industrial activities similar to the categorically identified industries. • Part I Section A — This part explains that the No Exposure Exclusion from permitting option may be available to the permittee. • Part II Section A — Several minor expansions and clarifications of the required content of the Stormwater Pollution Prevention Plan have been added. Please be sure that your plan is updated to comply with the new requirements. • Part II Section B — Qualitative monitoring must now be conducted during a representative storm event. • Part II Section B —The permittee is required to keep a written record of his response to problems identified by his qualitative monitoring observations. • Part II Section C - For facilities with vehicle maintenance activities using more than 55 gallons of new motor oil per month, new provisions require that discharges from the vehicle maintenance areas be sampled twice per year, and that the sampling results be compared to new numerical benchmark values. (The previous cutoff concentrations have been eliminated.) • Part 11 Section C -- For facilities,with vehicle maintenance activities using more than 55 gallons of new motor oil per month, new provisions require the permittee to execute Tier One and Tier Two response actions, based on the first benchmark exceedence (Tier One) and the second consecutive benchmark exceedence (Tier Two). Tier Two requires that the permittee institute monthly monitoring instead of twice -per -year monitoring, until three consecutive monitoring events show no benchmark exceedences, • Part II Section C — This part contains a new provision that four exceedences of any particular benchmark will trigger increased DWQ involvement in the permittee's stormwater management and control actions. DWQ may direct the permittee to apply for an individual permit, or may direct the implementation or installation of specific stormwater control measures. Wetlands and Stormwater Branch 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One Phone: 919-807-63001 FAX: 919.807-64941 Customer Service: 1-877-623-6748 NorthCarol_ina Internet: www.ncwaterquality.org An Equal Opporlunity 1 Aifirmaove Action Employer Nvurally NCDENR DWQ I Stormwater Permitting knit 1617 Mail Service Center, Raleigh, NC 27699-1617 512 N. Salisbury St, Raleigh, NC 27604 Phone: (919) 807-6379 Fax: (919) 807-6494 Email: iennifer.'ones@ncdenr.gov Website: httQ://portal.ncdenr.orcVweblwq/wslsu **E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third' parties.** Status: client Credit App on file?. .� ,rx+� Client: Jennifer Jones Prism Quote #: Z: Company: NCDENR - DWQ Project Name/#: Address: Permit Attached? Cit ,State,Zi : Raleigh, NC Anticipated Start Date: Phone: 919-733-5083 ext. 591 Frequency & Duration: Fax: Prism Project Mgr: Clients E-mail: Jennifer.Jones " ncdenr. ov Turnaround: std Quotation Date: 4/9/2008 State Certification: Quote Expiration: 1/12/1900 Program: Quote Status: Analytical Services: Matrix Parameter Method IHlS Detection Limits water AI Ba, Cd, Cr, Cu, Zn 204.7 IH std water AI, Ba, Cd, Cr, Cu, Zn 200.8 IH std water COD HACH 8000' IH std " water TSS SM 2540D IH- std water VOCs 624 IH std water SVOCs 625 IH std water cyanide SM4500 CN E IH std water ammonia SM4500 NH 3E IH std water total nitrogen various IH std water sulfite SM450o S C IH std water sulfate EPA 300 IH std water O&G 1664 IH • std water low level H(trip blank required) 1631 IH sid water Hg 245.1 IH std IHIS-In House or Subcontracted Subcontract Lab: Field Services: - ServicelE ui mentlShl in & Handling 2 A�a HCDEHR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Governor Randall Ferguson, Corporate Engineer Parkdale America 100 Mill St Lexington, NC 27295 Dear Permittee: Coleen H. Sullins Director August 3, 2009 Dee Freeman Secretary Subject: NPDES Stormwater Permit Coverage Renewal Parkdale Mills Incorporated -Pit 5 COC Number NCG170344 Cleveland County In response to your renewal application for continued coverage under stormwater General Permit NCG170000 the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater General Permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended.) The following information is included with your permit package: • A new Certificate of Coverage • A copy of stormwater General Permit NCG170000 • A copy of a Technical Bulletin for the General Permit + Five copies of the Discharge Monitoring Report (DMR) Form • Five copies of the Qualitative Monitoring Report Form The General Permit authorizes discharges of stormwater only, and it specifies your obligations with respect to stormwater discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all the changes in the reissued permit. The more significant changes in the General Permit since the your last Certificate of Coverage include the following: • Permit cover page — Coverage is expanded to include industrial activities similar to the categorically identified industries. • Part I Section A — This part explains that the No Exposure Exclusion from permitting option may be available to the permittee. • Part II Section A — Several minor expansions and clarifications of the required content of the Stormwater Pollution Prevention Plan have been added. Please be sure that your plan is updated to comply with the new requirements. • Part II Section B — Qualitative monitoring must now be conducted during a representative storm event. • Part 11 Section B —The permittee is required to keep a written record of his response to problems identified by his qualitative monitoring observations. • Part 11 Section C - For facilities with vehicle maintenance activities using more than 55 gallons of new motor oil per month, new provisions require that discharges from the vehicle maintenance areas be sampled twice per year, and that the sampling results be compared to new numerical benchmark values. (The previous cutoff concentrations have been eliminated.) • Part II Section C — For facilities with vehicle maintenance activities using more than 55 gallons of new motor oil per month, new provisions require the permittee to execute Tier One and Tier Two response actions, based on the first benchmark exceedence (Tier One) and the second consecutive benchmark exceedence (Tier Two). Tier Two requires that the permittee institute monthly monitoring instead of twice -per -year monitoring, until three consecutive monitoring events show no benchmark exceedences. • Part II Section C —This part contains a new provision that four exceedences of any particular benchmark will trigger increased DWQ involvement in the permittee's stormwater management and control actions. DWQ may direct the permittee to apply for an individual permit, or may direct the implementation or installation of specific stormwater control measures. Wetlands and Stormwater Branch 1617 1 Service Center, Ralegh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One Phone: 919.807.63001FAX: 91H07-64941Customer Service: 1-877-623-6748 Nor hCarolina Internet: www.ncwaterquality.org y+ %r An Equal Opportunity V Affirmative Action Employer (�aw ally Additional Commentstinstructlons: Notes: Above pricing covers sample kits including bottles, labels, COC's and coolers. Projects totaling less than $50 will be billed at $50 to cover administrative reporting costs. Trip Blanks will not be analyzed unless requested on CQC. Samples received at lab after 4pm will not be logged in for billing & turnaround until the following business day. Jennifer Jones Environmental Engineer NCDENR I DWQ I Stormwater Permitting Unit 1617 Mail Service Center, Raleigh, NC .27699-1617 S12 N, Salisbury St, Raleigh, NC 27604 Phone: (919) 807-6379 Fax: (919) 807-6494 Email: jenniferjonesPncdenr,gov Website: http://portal.ncdenr.org/w_eb/wq/ws/su �� I PRISM ,� ISAB ORAYORICS, INC. b Full Service Analylical R Environmental Solutions Proposal Prepared t Proposal Accepted by:_ **E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties.** From: robert.mcghee@kennametal,com[mailto:robert.mcghee@kennametal.com] Sent: Monday, April 04, 2011' 1:53 PM To: Jones, Jennifer Subject: Draft Stormwater Permit, NCS000171 Hi Jennifer, I have been reading over the draft permit that was received on March 24th and have forwarded the draft to our corporate office for their review as well. At this point the questions that I have are: 1. How can we determine that the rain falling from the clouds does not exceed the Benchmark discharge characteristics? Has this ever been an issue in the past? 2. 1 understand that we can petition for representative outfall status at some point after initial sampling and analysis. Can we also petition for annual sampling rather than semi-annual sampling? I have some idea of the costs associated with 3 NCQENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Randall Ferguson, Corporate Engineer Parkdale America 100 Mill St Lexington, NC 27295 Dear Permittee: Division of Water Quality Coleen H. Sullins Director August 3, 2009 Dee Freeman Secretary Subject: NPDES Stormwater Permit Coverage Renewal Parkdale Mills Inc; Plant 10 COC Number NCG170345 Gaston County I . In response to your renewal application for continued coverage under stormwater General Permit NCG170000 the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater General Permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended.) The following information is included with your permit package: • A new Certificate of Coverage • A copy of stormwater General Permit NCG170000 • A copy of a Technical Bulletin for the General Permit • Five copies of the Discharge Monitoring Report (DMR) Form • Five copies of the Qualitative Monitoring Report Form The General Permit authorizes discharges of stormwater only, and it specifies your obligations with respect to stormwater discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all the changes in the reissued permit. The more significant changes in the.General Permit since the your last Certificate of Coverage include the following: • Permit cover page — Coverage is expanded to include industrial activities similar to the categorically identified industries. • Part I Section A — This part explains that the No Exposure Exclusion from permitting option may be available to the permittee. • Part II Section A -- Several minor expansions and clarifications of the required content of the Stormwater Pollution Prevention Plan have been added. Please be sure that your plan is updated to comply with the new requirements. • Part II Section B — Qualitative monitoring must now be conducted during a representative storm event. • Part II Section B —The permittee is required to keep a written record of his response to problems identified by his qualitative monitoring observations. • Part Il Section C - For facilities with vehicle maintenance activities using more than 55 gallons of new motor oil per month, new provisions require that discharges from the vehicle maintenance areas be sampled twice per year, and that the sampling results be compared to new numerical benchmark values. (The previous cutoff concentrations have been eliminated.) • Part II Section C — For facilities with vehicle maintenance activities using more than 55 gallons of new motor oil per month, new provisions require the permittee to execute Tier One and Tier Two response actions, based on the first benchmark exceedence (Tier One) and the second consecutive benchmark exceedence (Tier Two). Tier Two requires that the permittee institute monthly monitoring instead of twice -per -year monitoring, until three consecutive monitoring events show no benchmark exceedences. • Part II Section C — This part contains a new provision that four exceedences of any particular benchmark will trigger increased DWQ involvement in the permittee's stormwater management and control actions. DWQ may direct the permittee to apply for an individual permit, or may direct the implementation or installation of specific stormwater control measures. Wetlands and Stormwater Branch 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One Phone: 919-807-63001 FAX: 919-807-6494 LCustomer Service:1-877-623-6748 NorthCarol.ina Internet: vem.ncwaterquality.org /j An Equal Opportunity 1 Affirmative Action Employer N/jt�u allif these sampling events (very expensive) and given the shaky economic situation in NC we must all look for ways to conduct our business in a responsible manner but while holding costs to a bare minimum. In my preliminary reading of the draft, it is also obvious that we will likely need to contract an engineering firm to satisfy the additional requirements for the site maps, site plan, stormwater management plan and stormwater pollution prevention plan. Since we have strived for compliance and our data has shown good results, I guess I need help justifying the potential expenditure of •>$10,000 in the first year of the new permit compared to <$1,000 for the last 5 years under the pending permit renewal. In looking solely at the increased costs ( and this is exactly what most upper level management looks at,) 'one would think that we have been remiss in our stormwater requirements. Best Regards, Robert De Oppresso Liber Robert T. McGhee Analysis EHS ISCL Kennametal, Inc. Henderson & Kingston Plants 139 Warehouse Road & 3154 Ligonier Street Henderson, NC 27537 & Latrobe, PA 15650 252-492-4163 main switchboard Henderson 252-430-3315 fax Henderson 252-430-3303 direct dial Henderson 724-539-5061 direct dial Kingston 724-539-5049 fax Kingston 828-243-2516 Blackberry 770-201-1358 24 Hr. Pager robert.mcghee@kennametal.com THIS COMMUNICATION IS INTENDED FOR THE SOLE USE OF THE PERSON TO WHOM IT IS ADDRESSED AND MAY CONTAIN INFORMATION THAT IS PRIVILEGED, CONFIDENTIAL AND EXEMPT FROM DISCLOSURE UNDER APPLICABLE LAW. ANY DISSEMINATION, DISTRIBUTION OR DUPLICATION OF THIS COMMUNICATION BY SOMEONE OTHER THAN THE INTENDED RECIPIENT IS STRICTLY PROHIBITED. IF YOUR RECEIPT OF THIS COMMUNICATION IS IN ERROR, PLEASE NOTIFY THE SENDER AND DELETE THIS COMMUNICATION. yixt')7.1 NCDENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Randall Ferguson, Corporate Engineer Parkdale America 100 Mill St Lexington, NC 27295 Dear Permittee: Division of Water Quality Coleen H. Sullins Director August 3, 2009 Dee Freeman Secretary la Subject: NPDES Stormwater Permit Coverage Renewal Parkdale Mills Inc- Plant 15 COC Number NCG170346 Gaston County In response to your renewal application for continued coverage under stormwater General Permit NCG170000 the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater, General Permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended.) The following information is included with your permit package: • A new Certificate of Coverage + A copy of stormwater General Permit NCG170000 A copy of a Technical Bulletin for the General Permit • Five copies of the Discharge Monitoring Report (DMR) Form • Five copies of the Qualitative Monitoring Report Form The General Permit authorizes discharges of stormwater only, and it specifies your obligations with respect to stormwater discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all the changes in the reissued permit. , The more significant changes in the General Permit since the your last Certificate of Coverage include the following: • Permit cover page — Coverage is expanded to include industrial activities similar to the categorically identified industries. • Part I Section A — This part explains that the No Exposure Exclusion from permitting option may be available to the permittee. • Part II Section A — Several minor expansions and clarifications of the required content of the Stormwater Pollution Prevention Plan have been added. Please be sure that your plan is updated to comply with the new requirements. • Part II Section B — Qualitative monitoring must now be conducted during a representative storm event. • Part II Section B — The permittee is required to keep a written record of his response to problems identified by his qualitative monitoring observations. • Part 11 Section C - For facilities with vehicle maintenance activities using more than 55 gallons of new motor oil per month, new provisions require that discharges from the vehicle maintenance areas be sampled twice per year, and that the sampling results be compared to new numerical benchmark values. (The previous cutoff concentrations have been eliminated.) • Part II Section C — For facilities with vehicle maintenance activities using more than 55 gallons of new motor oil per month, new provisions require the permittee to execute Tier One and Tier Two'response actions, based on the first benchmark exceedence (Tier One) and the second consecutive benchmark exceedence (Tier Two). Tier Two requires that the permittee institute monthly monitoring instead of twice -per -year monitoring, until three consecutive monitoring events show no benchmark exceedences. • Part 11 Section C — This part contains a new provision that four exceedences of any particular benchmark will trigger increased DWQ involvement in the permittee's stormwater management and control actions. DWO may direct the permittee to apply for an individual permit, or may direct the implementation or installation of specific stormwater control measures. Wetlands and Stormwater Branch 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One 1, Phone: 91M07-63001 FAX: 919-807-6494 1 Customer Service: 1-877-623-6748 Nol�tliC�i otl.ina Internetwww.ncwaierquality.org � ����� N���� An Equal Opportunity 1 Affirmative Action Employer KNEWAR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen W. Sullins Governor Director RECEACD March 23, 2011 Mr. Robert McGhee Kennametal P.O. Bo Inc. 59 Nova Raler� ftio aiaff,CB Henderson, North Carolina 27536 Subject: Draft NPDES Stormwater Permit Permit No. NC5000171 Kennametal, Inc. 139 Warehouse Road Vance County Dear Mr. McGhee: Dee Freeman Secretary Enclosed with this letter is a copy of the draft stormwater permit for your facility. Please review the draft very carefully to ensure thorough understanding of the conditions and requirements it contains. The draft permit contains the following significant changes from this facility's current permit: AnaIyttical monitoring changes: 1. Analytical monitoring parameters have been added to this permit. 2. pH has been added to the analytical monitoring requirements. 3. All analytical monitoring has been set to semi-annually during a representative storm event as defined in Part II Section B. The permittee must also document the total precipitation for each event. If no discharge occurs during the sampling period, the permittee must submit a monitoring report indicating "No Flow" within 30 days of the end of the six-month sampling period. Additionally, samples must be taken a minimum of 60 days apart, as specified in Table 2. 4. Benchmarks for analytical monitoring have been added to this draft permit. Exceedances of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. If the sampling results are above a benchmark value, or outside of the benchmark range, for any parameter at any outfall then the facility shall follow the Tier 1 guidelines which require a facility inspection within two weeks and implementation of a mitigation plan within two months. If during the term of this permit, the sampling results are above the benchmark values, or outside of the benchmark range, for any specific parameter at a specific discharge outfaU two times in a row (consecutive), then the facility shall follow the Tier 2 guidelines which require a repetition of the steps listed for Tier 1 and also immediately institute monthly monitoring for all parameters at every outfall where a sampling result exceeded the benchmark value for two consecutive samples. 5. You are required to collect all of the analytical and qualitative monitoring samples during representative storm events as defined in Part II Section B. Qualitative monitoring is required regardless of representative outfall status. 6. You are responsible for all monitoring until the renewal permit is issued. See Footnote 1 of Tables 1, 4, and 5. Wetlands and Storrnwater Branch One 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 N6f Carohna Location: 512 N. Salisbury St Ralegh, North Carolina 27604 Phone: 919-807.63001 FAX: 91H07.64941 Customer Service: "77-623-6748 lntemet: www,ncwaterquality.org An Equal Opportunity 1 AffiOnalive Action Employer Mr. Robert McGhee Kennametal Inc. Permit No. NCS000171 7. The flow reporting requirement has been removed per DWQ revised strategy. (The total rainfall parameter is in this permit, however.) 8. Vehicle maintenance monitoring has been revised to semi-annually in order to coincide with analytical and qualitative monitoring. Monitoring for TPH has replaced Oil & Grease. This requirement appears in all Individual Stormwater permits, however it only applies to facilities that do vehicle maintenance. If the facility begins vehicle maintenance during the permitted timeframe then the requirements shall apply. Other permit changes: 1. Additional guidance is provided about the Site Plan requirements. The site map must now identify if the receiving stream is impaired and if it has a TMDL established. It must also describe potential pollutants in each outfall. The map requirements are stated more explicitly. And, the site plan must contain a list of significant spills that have occurred in the past three years and also must certify that the outfalls have been inspected to ensure that they do not contain, non-stormwater discharges. Additional information is provided in Part II Section A. 2. Additional requirements for the Stormwater Management Plan have been specified in Part II Section A. More details regarding secondary containment are provided. 1 3. Additional requirements for the Stormwater Pollution Prevention Plan have been specified in Part 11 Section A. The plan must also be updated annually to include a list of significant spills and to certify that the outfalls do not contain non-stormwater discharges. s 4. The facility must now implement a semi-annual Facility Inspection Program of the site's stormwater management controls as specified in Part iI Section A. 5. Information regarding the No Exposure Exclusion has been added to this draft permit. If industrial materials and activities are not exposed to precipitation or runoff as described in 40 CFR §122.26(g), the facility may qualify for a No Exposure Exclusion from NPDES stormwater discharge permit requirements. Additional information is provided in Part I Section A. 6. Per the requirements of the Tar -Pamlico Riparian Buffer Rule, all stormwater drainage from portions of this site that have been constructed after January 1, 2000 must be discharged through a correctly designed level spreader or another device that meets diffuse flow requirements per 15A NCAC 2B .0261. Diffuse flow requirements are described in Chapter 8 of the North Carolina Stormwater BMP Manual, available at: http://portal.ncdenr.org/web/wq/ws/su/bmp-manual. 7. In addition to submitting two signed copies of DMRs to Central Files, a separate signed Annual Summary DMR copy must be submitted to the local DWQ Regional Office by March 1 of each year. Please submit any comments to me no later than thirty (30) days following your receipt of the draft. Comments should be sent to the address listed at the bottom of this page. If no adverse comments are received from the public or from you, this permit will likely be issued in about two months. If you have any questions or comments concerning this draft permit, contact me at (919) 807-6379 or jennifer.jones®ncdenr.gov cc: Raleigh Regional Office, Danny Smith Stormwater Permitting Unit Attachments Sincerely, i� Jennifer Jones Environmental Engineer Stormwater Permitting Unit 2 '6 NCS000171 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY NATI PERMIT TO DISCHARGE STORMWATER UNDER THE LE ATION !eCtIllso FED ,OIL hRe D ye oranat�� In compliance with the provisions of North Carolina�GeneraI Statute'143-215.1, other lawful standards and regulations promulgated and adopted by the,North Carolina Environmental G "c,"-, Management Commission, and the Federal Water Pollution Control Act, as amended, nennamerairmc. is'hereby authorized o-,dis�char a stormwater from a facility located at Y g Y `Kennametal Inc. 139 Warehouse Road Henderson, NC Vance County to receiving waters designated as both UTs to Joes' Branch and Martin Creek; a class C, NSW stream in the Tar-Pamilco River Basin, in accordance with the discharge limitations, monitoring requirements, and other conditions set forth in Parts 1, II, III, IV, V and VI hereof Note: Draft Permit Dates are Approximate This permit shall become effective May 1, 2011. This permit and the authorization to discharge shall expire at midnight on April 30, 2016. Signed this day April 16, 2011. for Coleen H. Sullins Director Division of Water Quality By the Authority of the Environmental Management Commission Permit No. NCSOOO171 TABLE OF CONTENTS PART I INTRODUCTION Section A: Individual Permit Coverage 4. Section B: Permitted Activities Section C: Location Map PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES Section A: Stormwater Pollution Prevention Plane Section B: Analytical Monitoring Requirements Section C: Qualitative Monitoring Requirements Section D: On -Site Vehicle Maintenance Monitoring Requirements PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS Section A: Compliance and Liability 1. Compliance Schedule 2. Duty to Comply 3. Duty to Mitigate 4. Civil and Criminal Liability 5. Oil and Hazardous Substance Liability 6. Property Rights 7. Severability 8. Duty to Provide Information 9. Penalties for Tampering 10. Penalties for Falsification of Reports Section B: General Conditions 1. Individual Permit Expiration 2. Transfers 3. Signatory Requirements F Permit No. NCS000171 Section C: Section D: Section E: 4. Individual Permit Modification, Revocation and Reissuance, or Termination 5. Permit Actions Operation and Maintenance of Pollution Controls 1. Proper Operation and Maintenance 2. Need to Halt or Reduce Not a Defense 3. Bypassing of Stormwater Control Facilities Monitoring and Records 1. Representative Sampling 2. Recording Results 3. Flow Measurements 4. Test Procedures 5. Representative Outfall 6. Records Retention? 7. Inspectio an&Entry Reporting Requir me ents L. Discharge Monitoring Reports 2. /,.1 /,/ Submitting; Reports 3. \v Availability of Reports 4. Non-Stormwater Discharges 5. Planned Changes 6. Anticipated Noncompliance 7. Spills 8. Bypass 9. Twenty-four Hour Reporting 10. Other Noncompliance 11. Other Information PART IV LIMITATIONS REOPENER PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS PART VI DEFINITIONS 11 Permit No. NCS000171 PART I INTRODUCTION SECTION A: INDIVIDUAL PERMIT COVERAGE During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater associated with industrial activity. Such discharges shall be. controlled, limited and monitored as specified in this permit. If industrial materials and activities are not exposed to precipitation or runoff as described in 40 CFR § 122.26(g), the facility may qualify for a No Exposure Exclusion from NPDES stormwater discharge permit requirements. Any owner or operator wishing to•.obtain a No Exposure Certification must submit a No Exposure Certification NOI form to the Division; must receive approval by the Division; must maintain no exposure condit`ion`s'unless authorized to discharge under a valid NPDES.stormwater permit; and -.must reappVfor thNo'Exposure Exclusion once every five (5) years. SECTION B: PERMITTED ACTIVITIES Until this permit expires or is modified or revoked, -the permittee is authorized to discharge stormwater to the surface Waters "of North Carolina or separate storm sewer system that has been adequately treated and managed in accordance � with the terms and conditions of this individual permit. All stormwater discharges"shall be in•accordance with the conditions of this permit. 1 �J Any other point source discharge to surface waters of the state is prohibited unless it is an allowable non-stonnwater discharge"or is covered by another permit, authorization, or approval. The stormwater discharges allowed by this individual permit shall not cause or contribute to violations of Water Quality Siandards. This permit does not relieve the permittee from responsibility for compliance with any other applicable federal, state, or.local law, -rule, standard, ordinance, order, judgment, or decree. Part II Page 1 of 10 Permit No. NC SOOO 171 SECTION C: LOCATION MAP V7 -,r U4. V K � IN, N"T Y A i■ q ,AMAlit x4,ai�W M pin�p 4 llA1 4: vwnr , '. 1. - fi , R Qv p R. T" JP N "AJ ­ -6i, - 150 A klu fl, , , A 7"Zip Kennarnetal Inc. .7,7, i7 I- AN 11,t. I tv! 'k T i'rr0ti ..3 \�R -Q -n� K S91" I T'. 7' 97 A' .7 Z�, V� . . . . . . . 1W, ".4 - A w -tit "7. ]F3�1, , �Nj J� JF.1­1 4: Az, 0 9 Jj & NCS000171 w S Map Scale 1:13,233 Kennametal Inc.. Henderson, NC Latitude: 3611 17' 34" N Longitude: 780 24'5* W County: Vance Receiving Sirea rns: UTs to Joes Branch & Martin Creek Stream Cass: C, NSW (Both) Sub -basin: 28-17-2-4, 28-78-1-3 (Tar Pam River Basin) Facility Location Part 11 Page 2 of 10 Permit No. NCS000171 PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES SECTION A: STORMWATER POLLUTION PREVENTION PLAN The Permittee shall develop a Stormwater Pollution Prevention Plan, herein after referred to as the Plan. This Plan shall be considered public information in accordance with Part III, Standard Conditions, Section E, Paragraph 3 of this individual permit. The Plan shall include, at a minimum, the following items: 1. Site Plan. The site plan shall provide a description of the physical facility and the potential pollutant sources which maybe expected to contribute to contamination of stormwater discharges. The site plan shall contain the following: (a) A general location map (USGS quadrangle map o� r appropriately drafted equivalent map), showing the facility's 'location in relation to transportation routes and surface waters, the name of the receiving water(s) to which the stormwater outfall(s) discharges, or if the discharge' is to a municipal separate storm sewer system, the name of the municipality"and the; ultimate receiving waters, and accurate latitude and longitude of the,point(s) of discharge. The general location map (or alternatively the site miap) shall .identify whether each receiving water is impaired (on the state's 303(d) list of;impaired waters) or is located in a watershed for which a TMDL has'been established, and what the parameter(s) of concern are. (b) A narrative description of;storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal. practice`s. A narrative description of the potential pollutants which could be expected to be present in the stormwater discharge from each outfall. (c) A site map drawn to scale (including a distance legend) showing: the site property boundary, the stormwater discharge outfalls, all on -site and adjacent surface waters and wetlands, industrial activity areas (including storage of materials, disposal areas, process areas, loading and unloading areas, and haul roads), site topography, all drainage features and structures, drainage areas for each outfall, direction of flow in each drainage area, industrial activities occurring in each drainage area, buildings, existing BMPs, and impervious surfaces. The site map must indicate the percentage of each drainage area that is impervious. (d) A list of significant spills or leaks of pollutants that have occurred at the facility during the three (3) previous years and any corrective actions taken to mitigate spill impacts. (e) Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part III, Standard Conditions, Section B, Paragraph 3. The permittee shall re -certify annually that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. Part II Page 3 of 10 Permit No. NCS000171 2. Stormwaier Management Plan. The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and nonstructural measures. The stormwater management plan, at a minimum, shall incorporate the following: (a) Feasibility Study. A review of the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to stormwater. Wherever practical, the permittee shall prevent exposure of all storage areas, material handling operations, and manufacturing or fueling operations. In areas -where elimination of exposure is not practical, the stormwater management plan,shall document the feasibility of diverting the stormwater runoff away from areas of potential contamination. (b) Secondary Containment Requirements. and, Records. Secondary containment is required for: bulk storage of liquid maierials;,storage in any amount of Section 313 of Title III of the Superfund Amendments.and Reauthorization Act {SARA} water priority chemicals; and storag in anyamount of hazardous substances, in order to prevent leaks and spills from contaminating stormwater runoff. A table or summary of all such tanksd stored materials and their associated secondary containment areas shall be maintained. If the secondary containment devices are connected to stormwater conveyance systems, the connection shall be controlled by manually activated valves -or other similar devices (which shall be secured closed with a locking mechanism), and any stormwater that accumulates in the containment area shall bye at a minimum visually observed for color,foam outfall staining, vis&e`sheens and dry weather flow, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated by any material. Records documenting the individual making the observation, the description of the accumulated stormwater, and the date and time of the release shall be kept for a period of five years. (c) BMP Summary. A listing of site structural and non-structural Best Management .Practices (BMP) shall be provided. The installation and implementation of BMPs shall be based on the assessment of the potential for sources to contribute significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. The BMP Summary shall include a written record of the specific rationale for installation and implementation of the selected site BMPs. The BMP Summary shall be reviewed and updated annually. 3. Spill Prevention and Response Plan. The Spill Prevention and Response Plan (SPRP) shall incorporate an assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel (or the team) responsible for implementing the SPRP shall be identified in a written list incorporated into the SPRP and signed and dated by each individual acknowledging their responsibilities for the plan. A responsible person shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the Part II Page 4 of 10 Permit No. NCS000171 facility operations. The SPRP must be site stormwater specific. Therefore, an oil Spill Prevention Control and Countermeasure plan (SPCC) may be a component of the SPRP, but may not be sufficient to completely address the stormwater aspects of the SPRP. The common elements of the SPCC with the SPRP may be incorporated by reference into the' SPRP. 4. Preventative Maintenance and Good Housekeeping Program. A prevcntative maintenance and good housekeeping program shall be developed. The program shall list all stormwater control systems, stormwater discharge outfalls, all on -site and adjacent surface waters and wetlands, industrial activity areas (including material storage areas, material handling areas, disposal areas, process areas, loading and unloading areas, and haul roads), all drainage features and structures, and existing structural BMPs. The program shall establish schedules of inspections, maintenance, and housekeeping .activities of stormwater control systems, as well as facility equipment, facility areas, and facility systems that present a potential for stormwater exposure or stormwater pollution. Inspection of material handling areas and regular cleaning`schedules of these areas shall be incorporated into the program. Timely compliance with the established schedules for inspections, maintenance, and housekeeping shall be ecorded in writing and maintained in the SPPP. // )n % 5. Employee Training.' Training programs shall be developed and training provided at a minimum on an annual basis, for facility,personnel with responsibilities for: spill response and cleanup, preventative maintenance activities, and for any of the facility's operations that have the potential to contaminate-stormwater runoff. Facility personnel (or team) responsible for implementing the training shall be identified, and their annual training shall be documented by the signature of each employee trained. 6. Responsible Party. The-Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position assignments provided. 7. Plan Amendment. The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of pollutants to surface waters. All aspects of the Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The annual update shall include an updated list of significant spills or leaks of pollutants for the previous three years, or the notation that no spills have occurred. The annual update shall include written re -certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. Each annual update shall include a documented re-evaluation of the effectiveness of the BMPs listed in the BMP Summary of the Stormwater Management Plan. The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit. • Within 30 days of such notice, the permittee shall submit a time schedule, to the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part II Page 5 of 10 Permit No. NCS000171 Part III, Standard Conditions, Section B, Paragraph 3) to the Director that the changes have been made. 8. Facility Inspections. Inspections of the facility and all stormwater systems shall occur as part of the Preventative Maintenance and Good Housekeeping Program at a minimum on a semi-annual schedule, once during the first half of the year (January to June), and once during the second half (July to December), with at least 60 days separating inspection dates (unless performed more frequently than semi-annually). These facility inspections are different from, and in addition to, the stormwater discharge characteristic monitoring required in Part li B and C of this permit. 9. Implementation. The permittee shall implement the Plan. Implementation of the Plan shall.include documentation of all monitoring, measurements, inspections, maintenance activities, and training provided to employees, including'the log•of the sampling data and of actions taken to implement BMPs associated witt t in activities, including Fati vehicle maintenance activities. Such documentation shallbe kept on -site for a period of five years and made available to the Director or the Director's authorized representative immediately upon request. Part 1I Page 6 of I0 Permit No. NCS000171 SECTION B: ANALYTICAL MONITORING REQUIREMENTS Analytical monitoring of stormwater discharges shall be performed as specified in Table 1. All analytical monitoring shall be performed during a representative storm event. The required monitoring will result in a minimum of ten analytical samplings being conducted over the term of the permit at each stormwater discharge outfall (SDO). A representative storm event is a storm event that measures greater than 0.1 inches of rainfall. The time between this storm event and the previous storm event measuring greater than 0.1 inches must be at least 72 hours. A single storm event may have a period of no precipitation of up to 10 hours. For example, if it rains but stops before producing any collectable discharge, a sample may be collected if the next rain producing a discharge begins within 10 hours. Table 1. Analytical Monitoring Requirements <, Discharge Measurement Frequency). Sample Sample Characteristics Units Type2 Location3 Total Suspended Solids m L semt-annual Grab SDO Biochemical Oxygen Demand m L ,; s,emiyannual Grab SDO Chemical Oxygen Demand m L /semi-annual Grab SDO Total Nitrogen 'mg/L semi-annual Grab SDO Cobalt, Total Recoverable �,m L' Asemi-annual Grab SDO Nickel, Total Recoverable ,;m L semi-annual Grab SDO' Chromium, Total Recoverable) m L ,.. semi-annual Grab SDO H standard semi-annual Grab SDO Total Rainfa114 —inches semi-annual Rain Gauge - Footnotes: I Measurement Frequency: Twice per year during a representative storm event. 2 Grab samples shall be collected within the first 30 minutes of discharge. . 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative outfall status has been granted. 4 For each sampled representative storm event the total precipitation must be recorded. An on -site rain gauge or local rain gauge reading must be recorded. The permittee shall complete the minimum ten analytical samplings in accordance with the schedule specified below in Table 2. A minimum of 60 days must separate Period 1 and Period 2 sample dates unless monthly monitoring has been instituted under a Tier Two response. Part 11 Page 7 of 10 Permit No. NCS000171 Table 2. Monitoring Schedule Monitoring period''Z Sample Number Start 'End Year 1 — Period 1 1 May 1, 2011 October 31, 2011 Year 1 — Period 2 2 November 1, 2011 A ri130, 2012 Year 2 — Period 1 3 May 1, 2012 October 31, 2012 Year 2 — Period 2 4 November 1, 2012 Aril 30, 2013 Year 3 — Period 1 5 May 1, 2013 October 31, 2013 Year 3 — Period 2 6 November 1, 2013 Aril 30, 2014 Year 4 — Period 1 7 May 1, 2014 October 31, 2014 Year 4 — Period 2 8 November 1, 2014 A ri130, 2015 Year 5 — Period 1 9 1 May 1, 2015') October 31, 2015 Year 5 —Period 2 10 November/ 2015 Aril 30, 2016 Footnotes: f( 1 Maintain semi-annual monitoring during permit renewal process. If at.the expiration of the Individual Permit, the permittee has submitted an application for renewal.of coverage before the submittal deadline, the permittee will be considered for renewed coverage. The applicant must continue semi-annual monitoring until the renewed permit is issued. 2 If no discharge occurs during the sampling period,the permittee must submit a monitoring report indicating "No Flow" within 30 days of the end of the six-ml th sampling period. The permittee shall reportthe analyttcai results�from each sample within the monitoring period. The permittee shall compare monitoring results to the benchmark values in Table 3. The benchmark values in Table 3 are not permit limits but should be used as guidelines for the permittee's Stormwater Pollution Prevention Plan (SPPP). Exceedences of benchmark values require the permittee to increase monitoring, increase. management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. See below the descriptions of Tier One and Tier Two. Table 3. Benchmark Values for Analytical Monitoring Discharge Characteristics Units Benchmark Total Suspended Solids mg/L 100 Biochemical Oxygen Demand mg/L 30 Chemical Oxygen Demand mg/L 120 Total Nitrogen (TN) mg/L 30 Cobalt, Total Recoverable mg/L NA Nickel, Total Recoverable mg/L 0.26 Chromium, Total Recoverable mg/L I pH standard 6-9 Part II Page 8 of 10 Permit No. NCS000171 r Tier One If. The first valid sampling results are above a benchmark value, or outside of the benchmark range, for any parameter at any outfall; Then: The permittee shall: .1. Conduct a stormwater management inspection of the facility within two weeks of receiving sampling results. 2. Identify and evaluate possible causes of the'benchmark value exceedence. 3. Identify potential and select the specific: source controls, operational controls, or physical improvements to reduce concentrations of the parameters of concern, or to bring concentrations within the benchmark range. 4. Implement the selected actions within two months of the inspection. 5. Record each instance of a Tier One response in the Stormwat r.Pollution Prevention Plan. Include the date and value of the benchmark exceedence, the inspection �daatte; the personnel conducting the inspection, the selected actions, and the date the selected.actions were implemented. Tier Two If: During the term of this permit, the first valid sampling results from two consecutive monitoring periods are above the benchmark values, or outside of the benchmark range, for any specific parameter at a specific discharge outfall; Then: The permittee shall: 1. Repeat all the required actions outlined above to Tier One. 2. Immediately institute m o n hly =all parameters at every outfall where a sampling result exceeded the benchmark valueutive samples. Monthly (analytical and qualitative) monitoring shall•continue.until'three consecutive sample results are below the benchmark values or within the benchmark range. 3. If no discharge occurs during the sampling period, the permittee is required to submit a monthly monitoring report indicating "No Flow" to comply with reporting requirements. 4. Maintain a record of the Tier Two response in the Stormwater Pollution Prevention Plan. During the term of this permit, if the valid sampling results required for the permit monitoring periods exceed the benchmark value, or are outside the benchmark range, for any specific parameter at any specific outfall on four occasions, the permittee shall notify the DWQ Regional Office Supervisor in writing within 30 days of receipt of the fourth analytical results. DWQ may -but is not limited to: • require that the permittee revise, increase, or decrease the monitoring frequency for the remainder of the permit; • require the permittee to install structural stormwater controls; • require the permittee to implement other stormwater control measures; or • require that the permittee implement site modifications to qualify for the No Exposure Exclusion. Part II Page 9 of 10 :'•l"�'+'' i • • ' Permit No. NCS000171 SECTION C: 'QUALITATIVE MONITORING REQUIREMENT'S .e o Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of representative outfall status and shall be performed as specified in Table 4, during the analytical monitoring event. Qualitative monitoring is for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution. In the event an atypical condition is noted at a stormwater discharge outfall, the permittee shall document the suspected cause of the condition and any actions taken in response to the discovery. This documentation will be maintained with the SPPP. Table 4. Qualitative Monitoring Requirements Discharge Characteristics Frequencyt Monitoring Location2 Color semi-annual DO% Odor semi-annual SDO Clarity semi-annual VSDO Floatin Solids semiannual •;.. �,_7 SDO Sus ended Solids semi-annual, SDO Foam y serriiza nual SDO Oil Sheeny'semi-annual SDO Erosion or deposition at the outfall semi-annual SDO Other obvious indicators of stormwater pollution semi-annual SDO Footnotes: 1 Measurement Frequency: Twice per year during a representative storm event, for each year until either another permit is issued for this facility or until this permit is revoked or rescinded. If at the end of this permitting cycle the permittee has submitted the appropriate paperwork for a renewal permit before the submittal deadline, the permittee will be considered for a renewal application. The applicant must continue semi-annual monitoring until the renewed permit is issued. See Table 2 for schedule of monitoring periods through the end of this permitting cycle. 2 Monitoring Location: Qualitative monitoring shall be performed at each stormwater discharge outfall (SDO) regardless of representative outfall status. SECTION D: ON -SITE VEHICLE MAINTENANCE MONITORING REQUIREMENTS Facilities which have any vehicle maintenance activity occurring on -site which uses more than 55 gallons of new motor oil per'month when averaged over the calendar year shall perform analytical monitoring as specified below in Table 5. This monitoring shall be performed at all stormwater discharge outfalls which discharge stormwater runoff from vehicle maintenance areas, and in accordance with the schedule presented in Table 2 (Section B). All analytical monitoring shall be performed during a representative storm event. Part II Page 10 of 10 Permit No. NCS0001.71 Table 5. -: Analytical Monitoring Requirements for On -Site Vehicle Maintenance Discharge Characteristics Units Measurement Fre uenc � Sample _Type2 Sample Location3 H standard semi-annual Grab SDO Non -Polar Oil & Grease / TPH EPA Method 1664 SGT-HEM mg/L semi-annual Grab SDO Total Suspended Solids mg/L semi-annual Grab SDO Total Rainfall4 . inches semi-annual Rain gauge New Motor Oil Usage 1 gallons/month I semi-annual j Estimate - Footnotes: /\ e I Measurement Frequency: Twice per year during a representative storm event, for each year until either another permit is issued for this facility or until this permit is revoked or rescinded. If at the end of this permitting cycle the permittee has submitted the appropriate paperwork for a renewal permittbefore the submittal deadline, the permittee will be considered for a renewal application. The applicant must continue semi-annual monitoring until the renewed permit is issued. See Table 2 for schedule of monitoring periods through the end of this permitting cycle.% If the stormwater runoff is controlled by a stormwafer detention pond a grab sample of the discharge from the pond shall be collected within the first 30 minutes of discharge from the pond. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) that discharges stormwater runoff from area(s) where vehicle maintenance activities occur. 4 For each sampled representative storm event the total precipitation must be recorded. An on -site or local rain gauge reading must be recorded. Monitoring results shall,be compsarred to the benchmark values in Table 6. The benchmark' values in Table 6 are not permit limits but should be used as guidelines for the permittee's Stormwater Pollution Prevention Plan (SPPP). Exceedences of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stonnwater Best Management Practices (BMPs), as provided in Part II Section B. Table 6. Benchmark Values for Vehicle Maintenance Analytical Monitoring Discharge Characteristics Units Benchmark pH standard 6-9 Non -Polar Oil & Grease / TPH [EPA Method 1664 (SGT-HEM)] mg/L 15 Total Suspended Solids mg/L 100 Part IL Page 11 of 10 Permit No. NCS000171 PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS SECTION A: COMPLIANCE AND LIABILITY 1. Compliance Schedule The permittee shall comply with Limitations and Controls specified for stormwater discharges in accordance with the following schedule: Existing Facilities already operating but applying for permit coverage for the first time: The Stormwater Pollution Prevention Plan shall be developed and implemented within I2 months of the effective date of the initial permit and updated thereafter on an annual basis. Secondary containment, as specified in Part II, Section A, Paragraph 2(b) of this permit, shall be accomplished within 12 months of the effective date of the initial permit issuance. t New Facilities applying -for coverage for the first time and existing facilities previously permitted and applying for renewal under this permit: The Stormwater Pollution Prevention•Plan shall be developed and implemented prior to the beginning of discharges from the operation of the industrial activity and be updated thereafter on an annual basis. Secondary containment, as;specified in Part II, Section A; Paragraph 2(b) of this permit shall be accomplished prior to the beginning of discharges from the operation of the industrial activity. //// Ji� % ! 2. Duty to Comply V The permittee must comply with all conditions of this individual permit. `Any permit noncompliance - constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit upon renewal application. Ir . a. The permittee shall comply with staridards'or prohibitions established under section 307(a) of the Clean Water Act for ';toxic pollutants within the time provided in the regulations that establish these standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement. , b. The Clean WatsrAct provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to 25,000 per day of violation, or imprisonment for not more than I year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than •3 years, or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $10,000 per violation with the maximum amount not to exceed $125,000. [Ref. Section 309 of the Federal Act 33 USC 1319 and 40 CFR 122.41(a).] Under state law, a daily civil penalty of not more than ten thousand dollars ($10,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref NC General Statutes 143-215.6A]. d. Any person may be assessed an administrative penalty by the Director for violating section 301, 302, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class I violations are not to exceed $10,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $25,000. Penalties for Class II violations are not to exceed Part III Page 1 of 8 Permit No. NCS000171 $10,000 per day for each day during which the violation continues, with the maximum'amount of any Class II penalty not to exceed $125,000. Duty to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this individual permit which has a reasonable likelihood of adversely affecting human health or the environment. 4. Civil and Criminal Liability Except as provided in Part III, Section C of this permit regarding bypassing of stormwater control facilities, nothing in this individual permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6A, 143-215.613, 143- 215.6C or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be e � temporarily suspended. ,r� t` 5. Oil and Hazardous Substance Liability � Nothing in this individual permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities; or penalties to which the permittee is or -maybe subject to under NCGS 143-215.75 et seq. or Section 311.6f the Federal Act, 33 USC 1321. 6. Property Rights f' ' The issuance of this individual permit does not 'convey any property rights in either real or personal property, or any exclusive privileges, r or does•rt authorize any injury to private property or any invasion of personal fights, -nor any infringement of Federal, State or local laws or regulations. - 7. Severability ire The provisions of this individualpermitare severable, and if any provision of this individual permit, or the application of any provision of this individual permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this individual permit, shall not be affected thereby. Duty to Provide Information The permittee shall famish to the Director, within a reasonable time, any int:ormation which the Director may request to determine whether cause exists for modifying, revoking and reissuing, or terminating the permit issued pursuant to this individual permit or to detemvne compliance with this individual permit. The permittee shall also furnish to the Director upon request, copies of records required to be kept by this individual permit. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this individual permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more that $20,000 per day of violation, or by imprisonment of not more than 4 years, or both. Part III Page 2 of 8 Permit No. NCS000171 10. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this individual permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. SECTION B: GENERAL. CONDITIONS Individual Permit Expiration The permittee is not authorized to discharge after the expiration date.,An order to receive automatic authorization to discharge beyond the expiration date, the permitteeshall submit forms and fees as are required by the agency authorized to issue permits no later -than>180'days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration or any permittee that does not have a permit after the expiration and has not requested enewal at lea 80 days prior to expiration, will be subjected to enforcement procedures as provided in NCGS,§ 1',43-215.36 and 33 USC 1251 et. 'seq. 2. Transfers This permit is not transferable to any person except"after'notice to and approval by the Director. The Director may require modification or revocation and reissuance of the permit to change the name and incorporate such other requirements as may be necessary under the Clean Water Act. The Permittee is required to notify the Division.itiwriting in the event the permitted facility is sold or closed. 3. SiQnatoiy Requirements All applications, reports, or}information submitted to the Director shall be signed and certified. a. All applications to be'covered under this individual permit shall be signed as follows: (1) In the case of a corporation: by a principal executive officer of at least the level of vice- president, or his duly authorized representative, if such representative is responsible for the overall operation of the facility from which the discharge described in the permit application form originates; (2) In the case of a partnership or limited partnership: by a general partner; (3) In the case of a sole proprietorship: by the proprietor; (4) In the case of a municipal, state, or other public entity: by a principal executive officer, ranking elected official, or other duly authorized employee. b. All reports required by the individual permit and other information requested by the Director shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only ii (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent Part III Page 3 of 8 Permit No. NCSOOO 171 responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Director. Any person signing a document under paragraphs a. or b. of this section shall make the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties`for submitting false information, including the possibility of fines and imprisonment fo"rknowing violations." 4. Indivi The issuance of this individual permit does not prohibii the Director from reopening and modifying the individual permit, revoking and reissuing the individual permit; or terminating the individual permit as allowed by the laws, rules, and regulations contamed'an Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .O 100; and North Carolina General Statute 143-215.1 et al. 5. Permit Actions, ~� The permit may be modified, -revoked and reissued, or terminated for cause. The notification of planned changes or anticipated noncompliance does not stay any individual permit condition. SECTION C: OPERATION AND MAINTENANCE OF POLLUTION CONTROLS Proper Operation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this individual permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of this individual permit. Need to Halt or Reduce Not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this individual permit. Bvgassing of Stormwater Control Facilities Bypass is prohibited and the Director may take enforcement action against a pernttee for bypass unless: a. Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; and Part III Page 4 of 8 Permit No. NCS00017 l b. There were no feasible alternatives to the: bypass, such as the use of auxiliary control facilities, retention of stormwater or maintenance during normal periods of equipment downtime or dry weather. This condition is not satisfied if adequate backup controls should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and C. The permittee submitted notices as required under, Part III, Section E of this permit. If the Director determines that it will meet the three conditions listed above, the Director may approve an anticipated bypass after considering its adverse effects. SECTION D: MONITORING AND RECORDS Representative Sampling Samples collected and measurements taken, as required herein; al b vcharacteristic of the volume and nature of the permitted discharge. Analytical sampling,sHall'be performed during a representative storm event. Samples shall be taken on a day and time that is, characteristic of the discharge. All samples shall be taken before the discharge joins or is diluted by any other waste stream, body of water, or substance. Monitoring points as specified in this permit shall- not be changed without notification to and approval of the Director. Recording Results For each measurement, sample; inspection or maintenance activity performed.or collected pursuant to the requirements of this individual permit; thee permittee shall record the following information: a. The date exact place and time of sampling, measurements, inspection or maintenance activity; f� b. The individual(s) who performed the sampling, measurements, inspection or maintenance activity; c. The date(s) analyses were performed; d. The individual(s) who performed the analyses; C. The analytical techniques or methods used; and f The results of such analyses. 3. Flow Measurements Where required, appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et, seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. Part III Page 5 of 8 Permit No. NCS000171 To meet the intent of the monitoring required by this individual permit, all test procedures must produce minimum detection and reporting levels and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. 5. Rep resentative_Outfall If a facility has multiple discharge locations with substantially identical stormwater discharges that are required to be sampled, the permittee may petition the Director for representative outfall status. If it is established that the stormwater discharges are substantially identical and the permittee is granted representative outfall status, then sampling requirements may be performed at a reduced number of outfalls. 6. Records Retention Visual monitoring shall be documented and records maintained at the facility along with the Stormwater Pollution Prevention Plan. Copies of analytical monitoring results shall also be maintained on -site. The permittee shall retain records of all monitoring information; including all calibration and maintenance /i i/�t � Or records and all original strip chart recordings for continuous.momtormg instrumentation, and copies of all reports required by this individual permit for a period of at least 5 years -from the date of the sample, measurement, report or application. This period may be ex`te\ dcdd�yby request of the Director at any time. 7. Inspection and Entry The permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), or in the,case of a facility which discharges through a municipal separate storm sewer system, an authorized, representative of a municipal operator or the separate storm sewer system receiving the discharge, upon the presentation of credentials and other documents as may be required by law, to; �te'e' �Ia. Enter upon the perms premises where a regulated facility or activity -is located'or conducted, or where records must be kept under the conditions of this individual permit; b. Have access to and copy, 'at reasonable times, any records that must be kept under the conditions of this individual permit; C. Inspect..at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this individual permit; and d. Sample or monitor at reasonable times, for the purposes of assuring individual permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. SECTION E: REPORTING REQUIREMENTS I. Discharge Monitoring Reports Samples analyzed in accordance with the terms of this permit shall be submitted to the Division on Discharge Monitoring Report forms provided by the Director. Submittals shall be delivered to the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. The permittee shall submit an Annual Summary Data Monitoring Report to the appropriate DWQ Regional Office in February of each year. The submittal shall be on forms supplied by the Division. Part III Page 6 of 8 Permit No. NCS000171 2. 4. When no discharge has occurred from the facility during the report period, the permittee is required to submit a discharge monitoring report, within 30 days of the end of the six-month sampling period, giving all required information and indicating "NO FLOW" as per NCAC T15A 02B .0506. The permittee shall record the required qualitative monitoring observations on the SDO Qualitative Monitoring Report form provided by the Division, and shall retain the completed forms on site. Visual monitoring results should not be submitted to the Division, except upon DWQ's specific requirement to do so. Submitting Reports Two signed copies of Discharge Monitoring Reports (DMRs) shall be submitted to: Central Files Division of Water Quality�`�.� 1617 Mail Service Center/� Raleigh, North Carolina i776999 -1617 In addition, a separate signed Annual Summary DMR py shall be submitted to the local DWQ Regional Office (RO) by March 1 of each year. .•-1 Addresses for each RO and the counties covered http://portal.nedenr.org/web/wq/home/ro:�TI Visual monitoring results should not be subm tte specifically requested by DW�Q`,'� i„ Availability of Reports �6an be found here: shall retain the completed originals on site. ional Offices or Central Files unless Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of•Wa er Quality. As required by the Act, analytical data shall not be considered confidential. Knowingly making any false stateriient on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.613or in Section 309 of the Federal Act. Non-Stormwater Discharaes If the storm event monitored in accordance with this Individual Permit coincides with a non-stormwater discharge, the permittee shall separately monitor all parameters as required under the non-stormwater discharge permit and provide this information with the stormwater discharge monitoring report. Planned Changes The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which could significantly alter the nature or quantity of pollutants discharged. This notification requirement includes pollutants which are not specifically listed in the Individual Permit or subject to notification requirements under 40 CFR Part 122.42 (a). Anticipated Noncompliance The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which may result in noncompliance with the Individual Permit requirements. Part I11 Page 7 of 8 Permit No. NCS000171 7. Shills The permittee shall report to the local DWQ Regional Office, writhin 24 hours, all significant spills as defined in Part VI of this permit. Additionally, the permittee shall report spills including: any oil spill of 25 gallons or more, any spill regardless of amount that causes a sheen on surface waters, any oil spill regardless of amount occurring within 100 feet of surface waters, and any oil spill less than 25 gallons that cannot be cleaned up within 24 hours. 8. Bypass a. Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. b. Unanticipated bypass. The permittee shall submit notice within 24 hours of becoming aware of an unanticipated bypass. r 9. Twenty-four Hour Reporting The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be. provided orally within 24 hours from the time the permittee became aware of the circumstances:, A written submission shall also be provided within 5 days of the time the permittee becomes,aware of the. circumstances. The written submission shall contain a description6the noncompliance, and .its causes; the period of noncompliance, including exact dates and times;.arid'if the noncompliance has not been corrected, the anticipated time compliance is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance., The Director may waive the written report on a case -by -case basis if the oral report has been received within 24 hours. to. Other Noncompliance The permittee shall report all instances of noncompliance not reported under 24 hour reporting at the time monitoring reports are submitted. 11. Other Information Where the permittee becomes aware that it failed to submit any relevant facts in a Notice of Intent to be covered under this Individual Permit or in any report to the Director, it shall promptly submit such facts or information. Part III Page 8 of 8 NCS000171 PART IV LIMITATIONS REOPENER This individual permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under provisions of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved: a. Contains different conditions or is otherwise more stringent than any effluent limitation in the individual permit; or b. Controls any pollutant not limited in the individual permit. ,4 The individual permit as modified or reissued under this Act then applicable. PART V ADMINISTERING AND CC The permittee must pay the administering and complian the Division. Failure to pay the fee imtiinely manner in Division to initiate action to revo Act . See Clean Water Act. r contaiany other requirements in the CE MONITORING FEE ig fee within 30 (thirty) days after being billed by with 15A NCAC 2H .0105(b)(4) may cause this DEFINITIONS 2. Allowable Non-Stormwatei_Discharges This permit regulates stormwater discharges. Non-stormwater discharges which shall be allowed in the stormwater conveyance system are: (a) All other discharges that are authorized by a non-stormwater NPDES permit. (b) Uncontaminated groundwater, foundation drains, air -conditioner condensate without added chemicals, springs,discharges of uncontaminated potable water, waterline and fire hydrant flushings, water from footing drains, flows from riparian habitats and wetlands. (c) Discharges resulting from fire -fighting or fire -fighting training.• 3. Best Management Practices (BMPs) Measures or practices used to reduce the amount of pollution entering surface waters. BMPs may take the form of a process, activity, or physical structure. More information on BMPs can be found at: http://cfpub,cpa.gov/npdes/stormwater/menuofbmps/index.cfm. Bynass A bypass is the known diversion of stormwater from any portion of a stormwater control facility including the collection system, which is not a designed or established operating mode for the facility. Bulk Storage of Liquid Products Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers located in close proximity to each other having a toial combined storage capacity of greater than 1,320 gallons. Parts IV, V and VI Page 1 of 4 Permit No. NCS000171 6. Certificate of Coverage The Certificate of Coverage (COC) is the cover sheet which accompanies the Individual Permit upon issuance and lists the facility name, location, receiving stream, river basin, effective date of coverage under the permit and is signed by the Director. 7. Clean Water Act The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33 USC 1251, et. seq. 8. Division or DWO The Division of Water Quality, Department of Environment and Natural Resources. 9. Director The Director of the Division of Water Quality, the permit issuing authority: 10. EMC The North Carolina Environmental Management Conunission. > 11. Grab Sample l/ An individual sample collected instantaneously. Grab samples that will be analyzed (quantitatively or qualitatively) must betaken within the first 30 minutes of discharge. 12. Hazardous Substance Any substance designated under. 40 CFR Part .1'16 pursuant to Section 3l l of the Clean Water Act. 13. Landfill » A disposal•facility or part of a disposal facility where waste is placed in or on land and which is not a land treatment facility, a surface impoundment, an injection well, a hazardous waste long-term storage facility or a surface storage facility. \ -- 14. Municipal Separate Storm Sewer System A stormwater collection system within an incorporated area of local self-government such as a city or town.' 15. No Exposure A condition of no exposure means that all industrial materials and activities are protected by a storm resistant shelter or acceptable storage containers to prevent exposure to rain, snow, snowmelt, or runoff. Industrial materials or activities include, but are not limited to, material handling equipment or activities, industrial machinery, raw materials, intermediate products, by-products, final products, or waste products. DWQ may grant a No Exposure Exclusion from NPDES Stormwater Permitting requirements only if a facility complies with the terms and conditions described in 40 CFR § 122.26(g) 16. Notice of Intent The state application form which, when submitted to the Division, officially indicates the facility's notice of intent to seek coverage under an Individual Permit. 17. Permittee The owner or operator issued a certificate of coverage pursuant to this Individual Permit. Part VI Page 2 of 4. Pages Permit No. NCS000171 18. Point Source Discharge of Stormwater Any discernible, confined and discrete conveyance including, -but not specifically limited to, any pipe, ditch, channel, tunnel, conduit, well, or discrete fissure from which stormwater is or may be discharged to waters of the state. 19. Representative „Storm Event A storm event that measures greater than 0.1 inches of rainfall. The time between this storm event and the previous storm event measuring greater than 0.1 inches must be at least 72 hours. A single storm event may have a period of no precipitation of up to 10 hours. For example, if it rains but stops before producing any collectable discharge, a sample may be collected if the next rain producing a discharge begins within 10 hours. 20. Representative Outfall Status When it is established that the discharge of stormwater runoff from a single outfall is representative of the discharges at multiple outfalls, the DWQ may grant representative outfall status. Representative outfall status allows the permittee to perform analytical monitoring at a'reduced number of outfalls. f 2.1. Secondary Containment Spill containment for the contents of the single largest tank'Within the•containment structure plus sufficient freeboard to allow for the 25-year, 24-hour storm everjo; , 22. Section 313 Water Priority Chemical A chemical or chemical category which: / a. Is listed in 40 CFR 372.65 pursuant'to Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) of 1986, alsoed the Emergency Planning and Community Right - to -Know Act of 1986;� b. Is present at or above'th�eshold levels at a.facility subject to SARA title 1II, Section 313 reporting requirements; and �� c. Meets at least one of -the following criteria: (1) Is listed �in appendix D of 40 CFR part 122 on Table II (organic priority pollutants), Table III (certain metals,;cyanides, and phenols) or Table IV (certain toxic pollutants and hazardous substances); (2) Is Iisted'as a•hazardous substance pursuant to section 311(b)(2)(A) of the CWA at 40 CFR 116.4; or (3) Is a pollutant for which EPA has published acute or chronic water quality criteria. 23. Sev_ere_Property Damage Means substantial physical damage to property, damage to the control facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. 24. Significant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 101(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. 25. Significant Spills Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (Ref 40 CFR 110.10 and CFR 117.21) or section 102 of CERCLA (Ref 40 CFR 302.4). Part VI Page 3 of 4 Pages Permit No. NCS000171 26. Stormwater Discharge Outfall (SDO) The point of departure of stormwater from a discernible, confined, or discrete conveyance, including but not limited to, storm sewer pipes, drainage ditches, channels, spillways, or chadnelized collection areas, from which stormwater flows directly or indirectly into waters of the State of North Carolina. 27. Stormwater Runoff The flow of water which results from precipitation and which occurs immediately following rainfall or as a result of snowmelt. 28. Stormwater Associated with Industrial Activity The discharge from any point source which is used for collecting and conveying stormwater and which is directly related to manufacturing, processing or raw material storage areas at an industrial site. Facilities considered to be engaged in "industrial activities" include those activities defined in 40 CFR 122.26(b)(14). The term does not include discharges from facilities or activities excluded from the NPDES program. 29. Stormwater Pollution Prevention Plan s ;� A comprehensive site -specific plan which details measures and; practices, to reduce stormwater pollution and is based on an evaluation of the pollution potential of the u sit 30. Total Maximum Daily Load (TMDL} ��- TMDLs are written plans for attaining and maintaining water quality standards, in all seasons, for a specific water body and pollutant. (A list of approved TMDLs for the state of North Carolina can be found at http://h2o.enr.state.ne.us/tmdV) 31, Toxic Pollutant Any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. 32. Vehicle Maintenance Activity .Vehicle rehabilitation, mechanical repairs, painting, fueling, lubrication, vehicle cleaning operations, or airport deicing operations. 33. Visible Sedimentation Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. 34. 25-year, 24 hour storm event The maximum 24-hour precipitation event expected to be equaled or exceeded, on the average, once in 25 years. Part VI Page 4 of 4 Pages _ ►�lvcs000171 KC EIvEJ) ;A -Ml FEB # 12011 NCDENR North Carolina Department of Environment and Natural Resources MCDENR Division of Water quality Rj6j0R8pi0naj0fflC@ Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary STAFF REVIEW AND EVALUATION NPDES Stormwater Permit Facility Name: Kennametal, Inc.. NPDES Permit Number: NCS000171 Facility Location: 139 Warehouse Road, P.O. Box 159, NC (Vance County) Type of Activity: Metallurigical Powder Manufacturing SIC Code (if applicable): 3399 Receiving Streams: See Figure 1 River Basin: Tar -Pamlico River Basin, Sub -basin 03-03-01 Stream Classification: Joe's Branch and Martin Creek are both are C, NSW Proposed Permit Requirements: See attached draft permit. Monitoring Data: See Table 1 Response Requested by (Date): March ii, zoio Central Office Staff Contact: Return to: Jennifer Jones, (919) 807-6379 Special Issues: Issue Rating Scale: t eas to io hard Compliance histoa 6 Benchmark exceedance 5 Location (TMDL, T&E species, etc 3 Other Challenges: Background review of metallurgical powders 6 Difficult Rating: 20/40 Description of Onsite Activities: Makes and mills metallurgical powders. They ship their powders to other metal plants. From their Website: Kennametal is a leading global supplier of tooling, engineered components and advanced materials that are consumed in production processes. We apply highly complex powder metallurgy, materials science and mechanical engineering technologies to cemented tungsten carbides, high-speed steels, ceramics, industrial diamonds and other material compositions. We manufacture tungsten carbide powder. We receive an intermediate material, process to make tungsten metal, and then add carbon black to make a tungsten carbide. That is sent to other facilities where they bake it on to make blades etc. We do not make blades. • Page 1 of 11 t ' ' NCS000171 Documents Reviewed: "✓ i NPDES.Stormwater Permit Application Materials �✓ National Heritage Program (NHP) Threatened and Endangered Species Database o No T&E Species ✓ SPU File ✓ Central Files ✓ EPA Sector -Specific Permit, 20o8 o No specific tests or benchmarks for 3399 o No information in EPA sector -specific notebooks 303(d) List, 20o8 draft, 20o6 final o None History: • Date permit first issued:1994 • Date permittee submitted renewal application: 2004 Page 2 of 11 � NCS000171 Figure is Map of Facility ,� t ly' Via' � �+ « •.. �� � c ,. � .. r"F ! - : '+ , •�r-�_ . �} : t y f 1 ti - J• 1 \`,;1 i7 .76 r ° •�° � i Y t "`'� "�' I{ ti .a � � t �"� •i � IL � :� t F a. 51: t z , 1i ryry' l ;, 7F'�! " r 4 r�J (`�1} ��! J{, a�vtL f544 1 • �i 111 { a t1 a,f !f'!; 4t;� �. K • N� , rc�f■■ #7 na�lPr r $i 1�'4� ! L�' +� r•}-?x r r [, u+: r a■ v , E 2" "' 1 rr�,!'' �'•sr����'�rJ, Its .$ r 1�4 tr` ...a.�.a•• r ; .. .l. ,,Y� _� � k r .s� 1:t}3 I �. � �� y"` !� � •[JX� ?�';}�q, �` r a � s L� �x�~y 4... f '�.•� `i•,� �'4 i �,. v '�'- •I�a ELy61`�. _•�, ` + �'"; !; �'�, � ��,�� ,xI2'�p �1^Y �"1g-7f)II�•,"M1� : } �kN•. " ir.. p '�:. �� .� ` ' ` • a" , , ^xf. ^ol •' * f !r, . ?? 17f1'� c 11 +'`� '!�.=�.�r'�.4 .•'v:.• '`,y3 •�.`' P ili ��, I; � t e f!-.e� t, � a■ A ..� � � �+ fi '' - "�� ' A; r 7j�1 A�i �a'firf tf +4 ��a �•e '1 !,. - r ;l{.x +..` r-=+'v�5 '�` Y,f� i� � r •� + w ���, (� ,� 4�.f ��`�;�} 1-�}�t �1 � e'L7�i ;gx � at� 's ,Y��. �'yj-y �� �'�E';r ..J.L � �.' - :f zc'�a.,�at'i. ET ' 5� � ` }�L'� `'�'`-• i �� • r r-� ,r • r CAM rr■ .r r . !Y rsf�ra4 ,� ��� •r ;Efk ��� ��{� i� ...� :li • Ij r a J - . x-� ,FI,C° s'' fl ■� '� .I 1- �. ka Ta't r, -.t - - ._`J�ir- , �,• • ie 1%'. �b-,r'�h'�,' lr 4�L��1' �� . ;� i f � �.' �, �I•'3` '�r�`,�1JJ i'th° ���"l��x;,�,�;'�"� '� �'t'�J it r�" � r r l \ w�`r•� !� �. � � ,U � ���� :�•, �� s•L r! t. ����$� x-�- w ti ram.`} -} 4 "•� j,Sy% 1-.,`I�a � 7 +�,�x �t ,e„�'kd �,• ♦,rrlf.! !.. 5, •, k k_ rM1+�+"" _ _ y_ tra �ys ice!1 1 a - . ; �l��-^ 1YL..•,.-'J :�t!r f1 �`7' Eli ;;., *'f�1•s r'yy+5� _,rr -y r' '�-z - ��., 2s_. Kenname�tal L°>[ � Yy{"�"S F '- " a _', a��y1,��y,�f.a •r ! ."� x-^•--�-�—� �1+. t �,� `�µh'i",E +o r� 5',1 1. ,'.�',/.t I i _ i �- _ ` �t - r �. 1� iJ�,� - r"•r ,* r y 1,"L: 1L— Y "•.%! tr ._ \` iF 4 ti. y19l •� 1 41i1 �•, as ` y4_ a 4v� !rf ., kw - �f_ f 5 .� r,i y+Y �ty�.��`y� dt 7.,, `- y'��' J� � � � All x ryI ?,*��y` {l,,r i5.1 1 �r'r' J -�,Xl` .+. •.,�- -,:' : - r till w*.ri nF ♦ - S t C�1 r�`�:Y • �e MT'.�5r r ryJ �,.._-"-.� L�,$ i�• ♦ r t '(J t,rD Lys • r • . L .� .. ,'r,w•'ti' `"�. r• r J ,. } 'jf i ,'S.4i1 • of i""_..--. ,�_ •l ��.-- �� h ...�„'q - f -�ii� ;�iaafr y. 1 t, r �• 1•, r S W 1 r J {�,p M 7S f , '. R a�%�• 1 f f 5 'y . afa�l',+t e d ti-" : f �- �k! �V � r L r Z J{ r} f ` � ���,w��'�, ,' z• tt'' 1 1� v i4j r, phi lz t'� � .'f'I V;\ I<�v aka ■ ' -I' 'J° ���`�•�. �{,R � �E 1 r1t'r� -+ I LL,a _ . �(���°J� f r� *�41 ,��t���5 � �., ���''{ 4 Ij✓y�� �,.d,�- .s m32"'a '?t� r�T it �r�, � �� ��yi ,. LiQn y�-w' r5�' 5. _-r.+.[ F�- k `- rLt% tl i t� y-� ■�+M i I I.=i�La� r it f fsd n�a \ ,t., {,F( ive-iCr . 11�,- t _r r t li rS ,q l y . 5 ■ ! _ t , . r;a r i "` Mkt. i : s 5 .lrq F r t^ e�4' - + f� .'Y'r 'Fry , .,.,� • y'nf -t !'r 3`C .(� f �•>'rra5 � `` y h I r v, L'�r r is E,�a A%P•fi %�: 49.1 j,Ey1"+`yt ���riF� ^.••,,�• .�- : *r•.� . .�., J "Y� , i -�i, r I I r11 r r. ,rF .I �,rz 1 iVt r s^. MS h +,y I�rti •.,� w^ ■ �..-+.-• v''{ a"'` A':, 4 tS'•-Y�`{' �' '�''9•'Yr i ^>tiy .k�)'' �''l ,�n•, d� �. +r c�, i 7 [ ,,tin 51 �.�4+ Y:. c., :r.,a' ■/: %-r -' ,f `�,F - =� .a: %_rra' `l1 A,.9� i� r.'!:E 1 �' lydt'ry,E `!.- ly tr�4 �' [ �5 `� *� t�� II '� �..M.I31'4/,��f'','� �� ,t'4,�C -�� ' ,•-I�h`E:.r-r -�(s` f V ..' >• � i r I ' fp �� �1 rW■ \. t.. ; Lr r t' a!'�,E,� G F. ,SS � t ,: F 5i. 1��►L�`�. r`ip 'fir , S• � 1.� 7 "."w., .Y,c '• .s . ` _Imo.. '�� p�.'`` 4 riw _ "s` �'1',� rR�'m y:.r r f "c,.. � a ! $ yr Ef�a". I' _ 5 i tls. c ,�1 l,�4r ,{+. �� ti I .� �4.•s_ ^' = ' •t' �' S.ri ��4} i _{S F[ `t �r.ii_ s_`1,' C�� � ,t t+r �.'r9$' +� .a e.? k:io.��`i ie'�ki... { 'rr•, �t 111���a�; � .j .i NCS000171 N w S Map Scale 1:13,233 Kennametal Inc. Henderson, NC Latitude: 360 17' 34" N Longitude: 780 24' 5" W County: Vance Receiving Streams: UTs to Ws Branch & Martin Creek Stream Class: C, NSVJ (Both) Sub -basin: 28-17-2-4, 28-78-1-3 (Tar Pam River Basin) Facility Location Page 3 of 11 NCS000171 Central Office Review Summary: 1. Owner's —Other Permits: Information System Information System Environmental Data Source Supplemental Environmental ID Interest Type Interests: AIR FACILITY 3718100082 AIR MAJOR AlRSJAFS SYSTEM (ACTIVE) EMISSION 8032611 CRITERIAAND EIS INVENTORY SYSTEM HAZARDOUS AIR (EIS) POLLUTANT NORTH CAROLINA - FACILITY IDENTIFICATION TEMPLATE FOR STATES NATIONAL EMISSIONS INVENTORY PERMIT COMPLIANCE I SYSTEM RESOURCE CONSERVATION AND RECOVERY ACT INFORMATION SYSTEM 15185 NE146288 NCS000171, INVENTORY STATE MASTER CRITERIA AN D HAZARDOUS AIR POLLUTANT INVENTORY NPDES NON - MAJOR NCDo97721278 SQG (ACTIVE) TOXIC RELEASE 27536KNNMTSTATE� TRI REPORTER INVENTORY SYSTEM L TOXIC SUBSTANCES CONTROL A_CT TOXIC SUBSTANCES CONTROLACT TOXIC SUBSTANCES CONTROLACT TOXIC SUBSTANCES CONTROLACT 2. i5 neralObseaations: 100601767 1oo601768 1oo601769 1oo6o1770 NC-FITS-115DA4YGooUX2W84DXoK89C6UU WASTEWATER FACILITY -2413 AIR PROGRAM -o-oo6984 UNDERGROUND STORAGE TANK PROGRAM -25o6 HAZARDOUS WASTE PROGRAM NEI NPDES PERMIT NOTIFICATION (RCRA) TRI REPORTING FORM TSCA S U BM ITTER TSCA TSCA SUBMITTER TSCA TSCA SUBMITTER TSCA TSCA SUBMITTER TSCA From Summary of BMPs (2004): Loading and unloading takes place via covered'docks. Plant is small quantity generator of haz waste. Each floor drain inside milling room has sedimentation 'sump to separate powders from wash water, then through more separation to city sewer line. No drainage water is discharged to stormwater conveyances. Some empty drums and pallets are stored outside, and may be exposed to SW, however drums are closed or positioned to preclude collection of SW. Collected metal powders from sumps are stored in drums with lids to prevent exposure; they are dried in an enclosed steam heated oven located outside. Drums of water treatment chemicals are on pads inside the building. Monthly visual inspections of outfalls, them. Storage areas & other areas of concern is conducted by EHS admin. Outside bulk storage tanks are enclosed inside concrete dike. Accumulated SW is removed after it is inspected and determined that no sheen is present. Page 4 of 11 NCS000171 • 1999 there was an addition to the warehouse and powder milling departments • November 1999 -- installation and start-up of the solvent recycling system. From 1999-2004 there haven't been any changes to industrial activity. 3. Impairment: Site is located in the Tar -Pam River basin nutrient sensitive waters (N&P). In NC there is a statewide mercury TMDL. There are no other TMDLs for the receiving waters and they are not on the 303D list. 4. Threatened and_Endangered: o There are no threatened or endangered species in the area according to the NCDENR's Natural Heritage Program. 5. Location: o Location drains to z receiving waters, UTs to Joes Branch and Martin Creek. Both are in the Tar - Pam River basin. 6. Iridustrial Changes Sin ce_Prev_ious_Permit: o None from 1999-2004. 7. Analytical-Monitoring_Notes: Sent in test information from 2003. Indicates that the previous permit stated that there was an indication to monitor in the last year of the permit. Permittee tested for BOD, COD, TKN, NO2N, NO3 N, TP, TSS and pH., All tests for parameters were below current benchmarks. Previous staff member wrote a draft permit and included parameters for BOD, COD, Halogenated Hydrocarbons (1,1,1-Tricholroethane), Cobalt, TSS, and pH. No indication in file as to why Halogenated Hydrocarbons (i,i,i-Tricholroethane), and Cobalt were added — only indication is that file states they are added based on information and sample data. There is no other data in DWQ Central files from this facility. 8. Qua Iitative_Monitoring_Notes: o No issues indicated by qualitative monitoring. Page 5 of 11 NCS000171 Table is Analytical Monitoring Required Sampling Range Sample Date Total Flow (MGD) Precipitation (in) Duration (hours) BOD COD TKN NO NON TP TSS Benchmark: 30 mg/L Benchmark: 120 mg1L Benchmark: 20 mg1L Benchmark: 10 mg/L Benchmark: 2 mg/L Benchmark: 100mg1L Outfall 2 6/3/2003 0.072 2.58 4 hours 10.4 90 2.2 1.1 0.1 8 W 612003 0.0045 0.29 24 6 25 1.2 0.5 0.25 11/19/2063 0.038 1.51 13 9.1 60 1.7 0.5 0.6 13 914/2003 0.0073 0.29 4 4 50 1.5 0.7 0.4 43 6/30/2003 2.58 0.072 4 10.4 90 2.2 1.1 0.1 8 Outfall 4 6t312003 0.072 2.58 4 hours 8.2 34 1.5 0.6 0.1 6 3/16/2003 0.0045 0.29 24 10 39 2.3 0.9 0.25 11/19/2003 0.038 1.51 13 8.7 31 1.8 0.5 0.1 15 W412003 0.0073 0.29 4 4 44 1.4 1 0.1 10 6/30/2003 2.58 0.072 4 8.2 34 1.5 0.6 0.1 6 �Over Current Benchmark Data Not Collected Page 6 of 11 �L ►YI I�� Discussions with permittee: 2/3/m Robert McGhee, 252-492-4163 x303 1. Q. Please describe your manufacturing process? ANSWER: We manufacture tungsten carbide powder. We receive an intermediate material, process to make tungsten metal, and then add carbon black to make a tungsten carbide. That is sent to other facilities where they bake it on to make blades etc. We do not make blades. 2. Q. Have you been doing analytical sampling since the last permit? a. ANSWER: Not since the last year of the permit because in that permit it stated that the only monitoring that had to be done was in the last year of the permit 3. Have you had any industrial changes since 2004? a. He can't think of any off the top of his head. He will let me know if there is anything. 4. Q. In your BMP summary you stated that: "Some empty drums and pallets are stored outside, and may be exposed to SW, however drums are closed or positioned to preclude collection of SW". Please describe if this is still happening and if so, how. a. Process still the same. Not noticed any issues or problems with that. When he does the monthly report he would note it to the report and send it immediately to the responsible parties. 5. In your BMP summary you stated that you had "Monthly visual inspections of outfalls & chemical areas". Is this still happening? a. Yes. Sends out report to any problem areas and they are'to clean it up immediately. 6. In your BM P summary you stated that you had "collected metal powders from sumps are stored in drums with lids to prevent exposure; they are dried in an enclosed steam heated oven located outside." Is that still happening? Can you describe that process more? Is there any runoff from the oven are or around the oven? a. Yes. Powder is very expensive and they need to reuse it. It happens just as described above. 7. Because your site is located in the Tar Pam Basin we are concerned about N & P. Do you have any chemicals that have N or P in them? a. - No. 8. Do you have a lot of paints or dyes on site for your process? a. No 9. Do you have a lot of cobalt on site? a. Cobalt is a metal powered and that binds the tungsten together. Yes it is in powered form. 10. What about the Halogenated hydrocarbons? a. Halogenated hydrocarbons — solvent used on site and in process. Mostly in the form of Heptanes. When they mill the powderthey use iot to suspend the mix heterogeneously. They reuse the solvent because it is expensive. All of that process is done in the building. Solvent is stored outside in 2 above ground double- walled tanks and have a cement dyke around them. ii. What would happen if the tanks burst? Page 7 of 11 NCS000171 a. If the inside one burst, there is -an alarm. If both are ruptured the cement dyke around the tank will hold 15,000 gal (tank is io,000 gal). Have pneumatic tanks and would put it in a tank and put it in distillation and reuse it because it is expensive. 12. What other metals and powders are stored onsite? a. Tungsten carbide, Titanium, Cobalt, Niobium carbide, Tantalum carbide, Chromium carbide, and Nickel carbide. b. They are stored in the warehouse. They are transported to the facility by tractor -trailer. Loading/un- loading dock is covered and loading is in the building. c. Site says there is no potential for stormwater exposure. d. If spilled, if touching the ground, it would go to the recycle system, if it is, not touching the ground it would go into the process. 13. Have you had any significant spills of any type? a. No. 14. What is your SIC code? a. 3399 15. Do you have any other permits? a. Air permit (NC), wastewater discharge permit (local permit with the city of Henderson), small quantity generator of haz. waste (contract with a company to take away waste). 16. What monitoring have you done since the last renewal of your permit? a. Have done the analytical monitoring in the last year of the permit and since then have done semi- annual qualitative monitoring and monthly inspection of all the outfalls. 17. Why are you monitoring only outfalls 2 and 4? a. They requested.representative outfall status. He has a letter and will send me a copy. 18. 1 was looking at your TRI and saw that you had releases of ammonia and formaldehyde on there. What are those for, where are they used, -how are they stored on site and would it be possible for them to get into stormwater? a. We began dissociating ammonia to get hydrogen for our furnaces as a result of hurricane Katrina and its effect on the plant that makes liquid hydrogen for us (and NASA). The ammonia is cracked into hydrogen gas and nitrogen gas which we use as an atmosphere in our carburizing furnaces. With electric heating elements in this atmosphere we are able to achieve the high temperatures (2800 F) for the carbon to bind with the tungsten to make tungsten carbide. Anyway the releases of ammonia (io lbs to air) is an good engineering estimate from typical transfer operations of loading our tank from a tank truck. For TRI purposes I used the range code of 1- io lbs. and then put the actual number as io for worse -case scenario. The releases were likely on the lower side of this range. Now, after having said all of that, we are removing this ammonia and tank from our site this month. We now have an alternate means (up north) of acquiring liquid hydrogen in the event that the Louisiana plant gets under water again. The formaldehyde is the by-product of combustion of natural gas in our gas fired boilers which are used for process heating. 1 believe this amounted to o.00185 lb. of emissions to the air last year and Page 8 of 1 i NCS000171 0.7o875 lb. the year before. No stormwater issues with either of these. 19. Do you have ROS? a. Yes. Required to monitoring only #z and #4. [See letter in permit file]. 20. What form is the formaldehyde that is produced (i.e. gas or liquid), if it is in a liquid form is it stored on site, and where and how is it disposed of? a. The formaldehyde that is results from the combustion of natural gas in our boilers is in gas form and is an air emission. This is reported each year in our emissions inventory to the DAQ. 21. Can you describe where the powders used in your process are stored or located on your site? At any time are they located or their products located outside (i.e. waste products and if so, where). a. We occasionally have some drums of secondary material in que [sic] for the dryer oven (back of main building). These are either covered or have tight fitting lids on the containers or both. All of the other powders are stored under roof(s). The materials that are involved in the transfer operations from the metal storage buildings to the main building are in metal drums with tight fitting lids. Revised Permit Recommendations: Analytical Monitoring: 1. Adding Cobalt, Nickel, Chromium, pH, and TN. Removing TKN, NO2-HO3-N and TP. z. All analytical monitoring has been set to semi-annually during a representative storm event as defined in. Part II Section B..The permittee must also document the total precipitation for each event. if no discharge occurs during the sampling period, the permittee must submit a monitoring report indicating "No Flow" within 3o days of the end of the six-month sampling period. Additionally, samples must be taken a minimum of 6o days apart, as specified in Table z. 3. Benchmarks for analytical monitoring have been added to this draft permit. Exceedances of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. If the sampling results are above a benchmark value, or outside of the benchmark range, for any parameter at any outfall then the facility shall follow the Tier 1 guidelines which require a facility inspection within two weeks and implementation of a mitigation plan within two months. if during the term of this permit, the sampling results are above the benchmark values, or outside of the benchmark range, for any specific parameter at a specific discharge outfall two times in a row (consecutive), then the facility shall follow the Tier z guidelines which require a repetition of the steps listed for Tier 1 and also immediately institute monthly monitoring for all parameters at every outfall where a sampling result exceeded the benchmark value for two consecutive samples. 4. The permittee is required to collect all of the analytical and qualitative monitoring samples during representative storm events as defined in Part II Section B. qualitative monitoring Is required regardless of representative outfall status. 5. The permittee is responsible for all monitoring until the renewal permit is issued. See Footnote 1 of Tables 1, 4, and 5. 6. The flow reporting requirement has been removed per DWq revised strategy. (The total rainfall parameter is in this permit, however.) 7. Vehicle maintenance monitoring has been revised to semi-annually in order to coincide with analytical and qualitative monitoring. Page 9 of I NCS000171 Other Proposed Changes to the Previous Permit: 1. Additional guidance is provided about the Site Plan requirements. The site map must now identify if the receiving stream is impaired and if it has a TMDL established. It must also describe potential pollutants in each outfall. The map requirements are stated more explicitly. And, the site plan must contain a list of significant spills that have occurred in the past three years and also must certify that the outfalls have been inspected to ensure that they do not contain non-stormwater discharges. Additional information is provided in Part 11 Section A. 2. Additional requirements for the Stormwater Management Plan have been specified in Part II Section A. More details regarding secondary containment are provided. 3. Additional requirements for the Stormwater Pollution Prevention Plan have been specified in Part 11 Section A. The plan must also be updated annually to include a list of significant spills and to certify that the outfalls do not contain non-stormwater discharges. 4. The facility must now implement a semi-annual Facility Inspection Program of the site's stormwater management controls as specified in Part 11 Section A. 5. Information regarding the No Exposure Exclusion has been added to this draft permit. If industrial materials and activities are not exposed to precipitation or runoff as described in 40 CFR §122.26(g), the facility may qualify for a No Exposure Exclusion from NPDES stormwater discharge permit requirements. Additional information is provided in Part I Section A. Page 10 of ll NCS000171 Recommendations: Based on the documents reviewed, the application information submitted on May 18, 2004 and February 4, 2011 sufficient to issue an Individual Stormwater Permit. Prepared by (Signature) _ Date Stormwater Permitting Unit Supervisory ze, I �At2e, Date 2 o!I for Bradley Bennett Concurrence by Regional Office RO Water Quality Supervisor. ernes Date Date Regional Office Staff Comments (attachhdditlonal pages as necessary) ✓;1;f�Gl �4c ec-3c,'G4-%r c►7 3/37/tot/, Hg -e cipa -tAo vbler'?/�rfi��nf , and ►' c.t-c� w� �e h ��Se a►-�a� , a[I , ra �J maw, -log a� -� F/�;s4 d taV C 11 vc i v1 J n O t 12 Xis al Zj d IFSart-vaY-er� 74 d l ; s' e-o ds /,� >-aGd � t-e^ . ( eu a:..1�r- ��v ®- w G i F� di�✓ 1'O n GI%�✓ I P� �(w P L[iC�[ CG�%!y Gl�t�/viaP�C�� lore wgr p .11" /1 ;Cke 1 Are- r^'� � l v�.vZr -El, c►y �� RyP—pvf4 ehGrn 1--' l rK ( /"/' p.0 37 r�rS�L C�ir *:u�r d .0f7 I w I - t d R J.i iR .•ti C q C tAW C- (--g o, . E-; ra � r 1 t i7 J y�4�!^/v, � q i-C _ y'k if arm �YG.' fowPr —7IiGr• firrG Nr' GRd Cr 6e of R`fca t� � u�'S � r e i a F W - ► Q 7L%ft c ;'f ' e-V- ad 0Av4j'!.� �..�`i X' /% Q;I o.e r-2 •-CV -J '(— r/N ry G � Garh Gw!' L✓r fh O � a ✓'y,, 9/1 r'-i-vv;rr� f �A � r h-C- �s'� �n �. Gh 1 � 2 Dwo - te�0 Page 11 of 11 "NCSOOOI7I Recommendations: Based on the documents reviewed, the application information submitted on May 18, 2004 and February 4, 2oii sufficient to issue an Individual Stormwater Permit. Prepared by (Signature) Date � Z411 Stormwater Permitting Unit Supervisor cJ�y�i Date -Z1q1Xoj1 for Bradley Bennett Concurrence by Regional Office Date RO Water Quality Supervisor. Date Regional Office Staff Comments (attach additional pages as necessary) Page I 1 of 11 NCS000171 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE STORMWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM tl 'g - In compliance with the provisions of North Carolina' arolina General Statute 143-215.1, other lawful Tk S, standards and regulations promulgated and adopted by�the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, y ...N. is hereby authorized to discharge stormwater from a facility located at Kennametal Inc. 139 Warehouse Road Henderson, NC Vance County to receiving waters designated as both UTs to Joes' Branch and Martin Creek, a class C, NSW stream in the Tar-Pamilco River Basin, in accordance with the discharge limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V and VI hereof. Note: Draft Permit Dates are Approximate This permit shall become effective May 1, 2011. This permit and the authorization to discharge shall expire at midnight on April 30, 2016. Signed this day April 16, 2011. for Coleen H. Sullins Director Division of Water Quality By the Authority of the Environmental Management Commission b! Permit No. NCS000171 TABLE OF CONTENTS PART I INTRODUCTION Section A: Individual Permit Coverage Section B: Permitted Activities Section C: Location Map PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES�� Section A: Stormwater Pollution Prevention Plan',� Section B: Analytical Monitoring Require is Section C: Qualitative Monitoring Requirement. Section D: On -Site Vehicle Maintena ce,Monitoring Requirements ; ,_> , PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS .. Section A: Compliance and Liability 1. Compliance Schedule 2. Duty to Comply 3. Duty to Mitigate 4. Civil and Criminal Liability 5. Oil and Hazardous Substance Liability b. Property Rights 7. Severability 8. Duty to Provide Information 9. Penalties for Tampering 10. Penalties for Falsification of Reports Section B: General Conditions 1. Individual Permit Expiration 2. Transfers 3, Signatory Requirements i Permit No. NCS000171 4. Individual Permit Modification, Revocation and Reissuance, or Termination 5. Permit Actions Section C: Operation and Maintenance of Pollution Controls' 1. Proper Operation and Maintenance 2. Need to Halt or Reduce Not a Defense 3. Bypassing of Stormwater Control Facilities Section D: Monitoring and Records 1. Representative Sampling 2. Recording Results 3. Flow Measurements 4. Test Procedures 5. Representative Outfall A... Retention 6. Records 7. Inspect and Entry Section E: Reporting Requirements I. Discharge Monitoring Reports 2. Subt''-mitting.Reports 3. V- Availability of Reports 4. Non-Stormwater Discharges 5. Planned Changes 6. Anticipated Noncompliance 7. Spills 8. Bypass 9. Twenty-four Hour Reporting 10. Other Noncompliance 11, Other Information PART IV LIMITATIONS REOPENER PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS PART VI DEFINITIONS 1=1111K MIUM1101M PART I INTRODUCTION SECTION A: INDIVIDUAL PERMIT COVERAGE During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater associated with industrial activity. Such discharges shall be controlled, limited and monitored as specified in this permit. If industrial materials and activities are not exposed to precipitation or runoff as described in 40 CFR §122.26(g), the facility may qualify for a No Exposure Exclusion from NPDES stormwater discharge permit requirements. Any owner or operator wishing to.obtain a No Exposure Certification must submit a No Exposure Certification NOI form to the Division; must receive approval by the Division; must maintain no exposure conditions unless authorized to discharge under a valid NPDES stormwater permit; and must reapply for th`No�Exposure Exclusion once every five (5) years. SECTION B: PERMITTED ACTIVITIES, Until this permit expires or is modified or, revoked, the permittee is authorized to discharge waters/4 to the surface watersNorth Carolina "or separate storm sewer system that has been adequately treated and managed in accordance'with the terms and conditions of this individual permit. All stormwater discharges shall be-in"/accordance with the conditions of this permit. Any other point source discharge to surface waters of the state is prohibited unless it is an allowable non-stormwater discharge or is covered by another permit, authorization, or approval. The stormwater discharges. allowed by this individual permit shall not cause or contribute to violations of Water Quality Standards. This permit does not relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. Part 11 Page 1 of 10 uO1leaO1 141113e j 01 3° Z aSud II and (uiseg z+ua wed'aeil E-L-8L-8Z'b Z-Li-BZ :u.se4-4nS ('tog) A%SN ':) :SseD wfa7S Xaw:) upeW V tpueig spor o} sln :sweaAS 6utnla3aa aoueA :AuM N# «S .I Z a$L :aPff7l.6U0l N bE ,Li d4E OMPel :)N `uOsaapuaH .:)ui lelaLueuua)l ruTT: T ales deal S T LTOOOSJN 1 w ��MA `r. \ fYrii�'•�1 '1�, �.i 4- .: ,{ J t�O:� �L�A7'Vi �F1 �� i�s�;�i7 Y i I: "fi;,c.A,��" r1i �. FTC ty S "}''� ■�v e+r-� `` Gti �.' fAy.4pe, +-#`-;i� i. �f�Gr �Ft t-� �� y "+ r �`'"'g� �r'd�% t Y �. I ■' • >k. ; L�t!'d ��, t`. •'X` r-'•� A y�- 5 t„ . i F c» v+ p � 3• �. d � 'Yi 'S Y - 'xt-7 r� -�• F. w',. ti' < hi,,r! ,` b+�. 1r a �� �.��,�T •� ^��.- .. w. tl J/• d-ji ra� .y ('I� `�..1 A . , � � }a i t ��! yi,�,rri`]{ .. �„� k�� r + �'� 7 r• ' "'� �i. -�;y �y.r �'aa.S:�•a`' �� �y-��'�'; o. fir, , tiffr t(%x M1 � "'r✓'"~tji -�Sr+ 'fF �:•i.vtiy*+.t is.n�y �f°��-,: �c i,tij, ;1 ' ', ?-'ti'•Ir'�' -� f-J C: •j� •I l 4P, ' � i � �'',.0 "�i - � t� � f+ -'F •V�. �iu�; �-- -' i .- ye r :.�.�,ti 4 ! Yrr •t J -_�-� } r S` �-�. s % ri'1 aey.n,F --lS iri;,, ±.`- :•r,�• .9( i �. r� — i'} }�' n 4 z,� r`".' - `"y " t i 4i'jj'�eeY+�ii* ' ��"EI •�k n +"� Ul•c?AI Qt■ ate} ~s 1 r1�� �I {p�Pi g �' rh.. „ � r ` ... - •. ti....:. �, . w�.nn',. wn {xis � '�4' *" �, �L �. ��t°"+"• J.r {�..il ���r , '. xrr u_y'���� �,r.,,x '�"':.^""'�-•r.r ..,. r+i Yr .\ � r ■ ��.�'�j;,Q�j�.. � r���+'�r R�+-^R'"e: �F�c �..`'d#, 11 1 1 y t1Ry �. Y 1 t r! I rh l� i :" J.1 wa � � �. ,� " 11 ,; �,jl- r ^•'�..-. _ y: �.. `k R 4�4+ ,F 11 uM Lt l.i Y jr S' +^'�.f'... •� ♦ ,/ /' l 12- �sr �S1x �/ } h yam-` , u ` : F,_ •'r c T3Y +�, i r,j.F., ' r, {{ •y `� �. 1*' � j :)ui IeaalUeUUa)j �� �' � �4 r� h TE�;�i �` � ■, -;:il I *�^ �,�Yi � + x rs�+. rt,�e � �'� 1 j�j,, � .�lI•���'''� ,Y ti � . Qiy�,a."�y, �: � 1 ", r � h. �� � e - I � L I� t � - - , • i+t 3 u r , , % Mr'� r I r !r x■•Y rq�'x; Ft -Z, IT l • I,i '� ,,ff r i r}"':'.:i d ^e YE�t' i (' „ `�•- '� ii r , 4, 1 � u ■, r, ..� h,,e j wrt J�a'r ,..a... �' ,� • • .y 1j '�v. � �"'�' ` ,�y. ��' '�I��r^� , k`.� $ . �,, �i { ��, r 1�•r_-a'"�.�r�+—� �1'i r a ■ #r� ',"`'�. {ys,�iT :J 5 ,lr�xTgfA T',7 �P . 1 r s.: f ✓ � r y '� �r,..�y�,r /�+ � - .'r'r'w'r ''` - n >�T �r _ ' ( S\`„ r .'� � '•" � h''�k � �,t.. ' 1 _f1 Y .,y ■ r � 5 Dy s ' '.,":rt?J; `1 It ' � 1�+ . i 1� r �'�' : � 4� t �, .w F•�, ` ,:. ,�k 4 ,',,'°fiC� f ,� z.+ j�� r . , �yr.i / a 4�s h41 t!s �. .;,yty'� d • + zi :int <.• .;w ;,, ` .yam; a o�, ! F 777 . Yr+ r. r • ;F- t -�� ` `.. .+r ' Jti y, ".f ■� r rr �p •fl ■ �r 7'-i! iiYN',1� }r,�tlj�',. :c� ty- r?h r Yy�4 ,7�^r '.+I ';if -�,�+y e{`y i•yLr�{+ •'�, t �,4,• an er t.....�j�C���F�c � "•f'�,•+ r�'�'?ri: w r �,�`.'*..-lp�llll' �'r���y�' 1 SY�.r{r.�, y�, �_..'I �! ..• �_ y. I i�'� r !'JI � , -y. �� i ■�� � t A 'r .��irr 't s ; .�s.- r^ ,., "v L" A"'� 4. .s ' 1,7�' r •? ri �/ %x ', �� X r'. f i i *-. �' r y " � s I��Y.r• "> v , 1 tiN �,T ` r r .+ l it •i f:y.' .r L {'r q �rx'+a� $ ` { lF` (I� £ kir " •:. i�� ��r��� 6. n'A 41r`_J,$Y! a.Ni�J. I ■^ :'I 1 �4 tI ~ •-i•:;. ~ I �� fr .:�..�-•'� f-a. �lt, f r (r ' ■ • s`�"'rr f' lai ■i!'ti - ■ ■11! !� • } r' >� "r '�zf w •��^- � r ■,* r�=,��� is �t�J`�.�' 'r � � � �� '� Y3} �� � E �,��• y�3'�� q� . �;:,}���i�r' �y�l{al; ��' ?y;< f r �a.J: ' 'J i■ r ti i �,. li . r l.�C� �, '+ _"''r�:"r �e.',� er I L 1000SDN 'oil llwJgd dVW Nl0llVJ0Z .3 M011321S r Permit No. NCS000171 PART 11 MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES SECTION A: STORMWATER POLLUTION PREVENTION PLAN The Permittee shall develop a Stormwater Pollution Prevention Plan, herein after referred to as the Plan. This Plan shall be considered public information in accordance with Part ill, Standard Conditions, Section E, Paragraph 3 of this individual permit. The Plan shall include, at a minimum, the following items: Site Plan. The site plan shall provide a description of the physical facility and the potential pollutant sources which may be expected to contribute to contamination of stormwater discharges. The site plan shall contain the following: (a) A general location map (USGS quadrangle map orappropriately drafted AF equivalent map), showing the facility's location to relation to transportation routes and surface waters, the name of the receiving water(s)to which the stormwater outfall(s) discharges, or if the discharge is to'amunicipal separate storm sewer system, the name of the municipality and the ultimate receiving waters, and accurate latitude and longitude of the point(s) of discharge. The general location map (or alternatively the site map) shall identify whether each receiving water is impaired (on the state's 303(d) Gst of;impaired waters) or is located in a watershed for wh`ch�a TMDL !has, been established, and what the parameter(s) of concern are. (b) A narrative description of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices. A narrative description of the potential pollutants which could be expected -to be present in the stormwater discharge from each outfall. (c) A site map drawn to scale (including a distance legend) showing: the site property boundary, the stormwater discharge outfalls, all on -site and adjacent surface waters and wetlands, industrial activity areas (including storage of materials, disposal areas, process areas, loading and unloading areas, and haul roads), site topography, all drainage features and structures, drainage areas for each outfall, direction of flow in each drainage area, industrial activities occurring in each drainage area, buildings, existing BMPs, and impervious surfaces. The site map must indicate the percentage of each drainage area that is impervious. (d) A list of significant spills or leaks of pollutants that have occurred at the facility during the three (3) previous years and any corrective actions taken to mitigate spill impacts. (e) Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part III, Standard Conditions, Section B, Paragraph 3. The permittee shall re -certify annually that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. Part 11 Page 3 of 10 Permit No. NCS000171 2. Stormwater Management Plan. The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and nonstructural measures. The stormwater management plan, at a minimum, shall incorporate the following: (a) Feasibility Study. A review of the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to stormwater. Wherever practical, the permittee shall prevent exposure of all storage areas, material handling operations, and manufacturing or fueling operations. In areas where elimination of exposure is not practical, the stormwater management plan,shaall document the feasibility of diverting the stormwater runoff away from areas of potential contamination. (b) Secondary Containment Requirementsi and. Records. Secondary containment is required for: bulls storage of liquid matZrials;,storage in any amount of Section 313 of Title III of the Superfund Amendment's and Reauthorization Act (SARA) water priority chemicals; and storage,in any/amount of hazardous substances, in order to prevent leaks and spills from contaminating stormwater runoff. A table or summary of all such tanks`nd/stored materials and their associated secondary containment areas shall lie"'maintained. If the secondary containment devices are connected to storr�nwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices (which shall be secured closed with a locking mechanism), and any stormwater that accumulates in the containment area shall tie at a minimum visually observed for color, foam, outfall staining, visiblesheens and dry weather flow, prior to release of the accumulated stormwater. Accumulated stormwater shall -be released'if found to be uncontaminated by any material. Records documenting the individual making the observation, the description of the accumulated stormwater, and the date and time of the release shall be kept for a period of five years. (c) BMP Summary. A listing of site structural and non-structural Best Management Practices (BMP) shall be provided. The installation and implementation of BMPs shall be based on the assessment of the potential for sources to contribute significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. The BMP Summary shall include a written record of the specific rationale for installation and implementation of the selected site BMPs. The BMP Summary shall be reviewed and updated annually. 3. Spill Prevention and Response Plan. The Spill Prevention and Response Plan (SPRP) shall incorporate an assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel (or the team) responsible for implementing the SPRP shall be identified in a written list incorporated into the SPRP and signed and dated by each individual acknowledging their responsibilities for the plan. A responsible person shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the Part II_ Page 4 of 10 Permit No. NCS0o0171 facility operations. The SPRP must be site stormwater specific. Therefore, an oil Spill Prevention Control and Countermeasure plan (SPCC) may be a component of the SPRP, but may not be sufficient to completely address the stormwater aspects of the SPRP. The common elements of the SPCC with the SPRP may be incorporated by reference into the SPRP. 4. Preventative Maintenance and Good Housekeeping Program. A preventative maintenance and good housekeeping program shall be developed. The program shall list all stormwater control systems, stormwater discharge outfalls, all on -site and adjacent surface waters and wetlands, industrial activity areas (including material storage areas, material handling areas, disposal areas, process areas, loading and unloading areas, and haul roads), all drainage features and structures, and existing structural BMPs. The program shall establish schedules of inspections, maintenance, and housekeeping activities of stormwater control systems, as well as facility equipment, facility areas, and facility systems that present a potential for stormwater exposure or stormwater pollution. Inspection of material handling areas and regular cleaning'schedules of these areas shall be incorporated into the program. Timely corripliarice with the established schedules for inspections, maintenance, and housekeeping shall be recorded in writing and maintained _ in the SPPP. � 5. Employee Training. Training programs ishall be developed and training provided at a minimum on an annual basis for facilitypersonnel with responsibilities for: spill response and cleanup, preventative maintenance.activities, and for any of the facility's operations that have the potential to contaminate•stormwater runoff. Facility personnel (or team) responsible for implementing the training shall be identified, and their annual training shall be documented by the signature of each employee trained. 6. Responsible Party. The Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to. the Plan. Responsibilities for all components of the Plan shall be documented and position assignments provided. 7. Plan Amendment. The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of pollutants to surface waters. All aspects of the Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The annual update shall include an updated list of significant spills or leaks of pollutants for the previous three years, or the notation that no spills have occurred. The annual update shall include written re -certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. Each annual update shall include a documented re-evaluation of the effectiveness of the BMPs listed in the BMP Summary of the Stormwater Management Plan. The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part 11 Page 5 of 10 '4• Permit No. NC5000171 Part III, Standard Conditions, Section B, Paragraph 3) to the Director that the changes have been made: 8. Facility Inspections. Inspections of the facility and all stormwater systems shall occur as part of the Preventative Maintenance and Good Housekeeping Program at a minimum on a semi-annual schedule, once during the first half of the year (January to June), and once during the second half (July to December), with at least 60 days separating inspection dates (unless performed more frequently than semi-annually). These facility inspections are different from, and in addition to, the stormwater discharge characteristic monitoring required in Part ll B and C of this permit. 9. Implementation. The permittee shall implement the Plan. Implementation of the Plan shall include documentation of all monitoring, measurements, inspections, maintenance activities, and training provided to employees, including,t.he log -of the sampling data and of actions taken to implement BMPs associated withlthe,industrial activities, including vehicle maintenance activities. Such documentation shall`be kept on -site for a period of five years and made available to the Director or the Director's authorized representative immediately upon request. /'�{'` �. Part I1 Page 6 of 10 Permit No. NCS000I71 SECTION B: ANALYTICAL MONITORING REQUIREMENTS Analytical monitoring of stormwater discharges shall be performed as specified in Table 1. All analytical monitoring shall be performed during a representative storm event. The required monitoring will result in a minimum of ten analytical samplings being conducted over the term of the permit at each stormwater discharge outfall (SDO). A representative ,storm event is a storm event that measures greater than 0.1 inches of rainfall. The time between this storm event and the previous storm event measuring greater than 0.1 inches must be at least 72 hours. A single storm event may have a period of no precipitation of up to 10 hours. For example, if it rains but stops before producing any collectable discharge, a sample may be collected if the next rain producing a discharge begins within 10 hours. Table 1. Analytical Monitoring Requirements -�, < \ e Discharge Characteristics Units Measurement Frequencyl Sample Type2 Sample Location3 Total Suspended Solids m semi-annual Grab SDO Biochemical Oxygen Demand m IL semi-annual Grab SDO Chemical Oxygen Demand m /L nf� ��s`emi-annual Grab SDO Total Nitrogen (TN) m ., "f '•.semi-annual Grab SDO Cobalt, Total Recoverable MWLX semi-annual Grab SDO Nickel, Total Recoverable to . V semi-annual Grab SDO Chromium, Total Recoverable'I m l,r, .f semi-annual Grab SDO H i' \-, standard semi-annual Grab SDO Total Rainfa114 --inches semi-annual Rain Gauge - Footnotes: I Measurement Frequency: Twice per year during a representative storm event. 2 Grab samples shall be collected within the first 30 minutes of discharge. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative outfall status has been granted. 4 For each sampled representative storm event the total precipitation must be recorded. An on -site rain gauge or local rain gauge reading must be recorded. The permittee shall complete the minimum ten analytical samplings in accordance with the schedule specified below in Table 2. A minimum of 60 days must separate Period 1 and Period 2 sample dates unless monthly monitoring has been instituted under a Tier Two response. Part 11 Page 7 of 10 Permit No. NCS000171 Table 2. Monitoring Schedule • "1 . Monitoring periods'? Sample Number Start End Year 1 — Period I 1 May 1, 2011 October 31, 2011 Year 1 — Period 2 2 November 1, 2011 Aril 30, 2012 Year 2 — Period 1 3 May 1, 2012 October 31, 2012 Year 2 — Period 2 4 November 1, 2012 Aril 30, 2013 Year 3 — Period 1 5 May 1, 2013 October 31, 2013 Year 3 — Period 2 6 November 1, 2013 Aril 30, 2014 Year 4 — Period 1 '. 7 May 1, 2014 October 31, 2014 Year 4 — Period 2 8 November 1, 2014 Aril 30, 2015 Year 5 — Period 1 9 May 1, 201V October 31, 2015 Year 5 — Period 2 10 November,1,v2015. Aril 30, 2016 Footnotes:fr �' I Maintain semi-annual monitoring during permit renewal process. If at.the expiration of the Individual Permit, the permittee has submitted an application for renewal.of coverage before the submittal deadline, the permittee will be considered for renewed coverage. Th6app4l:icant must continue semi-annual monitoring until the renewed permit is issued. 2 If no discharge occurs during the sampling period, the permittee must submit a monitoring repoi-f indicating "No Flow" within 30 days of the end of the�siz month sampling period. The.oermittee shall reuort the an�Iicatre`:,Iultslf—r�om each sample within the monitorine t)eriod. The permittee shall compare monitoring -results to•the benchmark values in Table 3. The benchmark values in Table 3 are not permi limits but should be used as 'guidelines for the permitiee's Stormwater Pollution Prevention Plan (SPPP). Exceedences of benchmark values require the permittee to. increase monitoring, increase management actions, increase record keeping, and/or install stormwater.Best Management Practices (BMPs) in a tiered program. See below the descriptions' of Tier Otie and Tier Two. Table 3. Benchmark Values for Analytical Monitoring Discharge Characteristics Units Benchmark Total Suspended Solids' mg/L 100 Biochemical Oxygen Demand mg/L 30 Chemical Oxygen Demand mg/L, 120 Total Nitrogen (TN) mg/L 30 Cobalt, Total Recoverable mg/L NA Nickel, Total Recoverable mg/L 0.26 Chromium, Total Recoverable mg/L 1 PH I standard 6-9 Part III Page 8of 10 Permit No. NCS000171 Tier One If: The first valid sampling results are above a benchmark value, or outside of the benchmark range, for any at any outfall: Then: The permittee shall: 1. Conduct a stormwater management inspection of the facility within two weeks of receiving sampling results. 2. Identify and evaluate possible causes of the benchmark value exceedence. 3. Identify potential and select the specific: source controls, operational controls, or physical improvements to reduce concentrations of the parameters of concern, or to bring concentrations within the benchmark range. 4. Implement the selected actions within two months of the inspection. 5. Record each instance of a Tier One response in the Stormwater,Pollution Prevention Plan. Include f/ /e,�: 1 the date and value of the benchmark exceedence, the nspect�om , the personnel conducting the inspection, the selected actions, and the date the selected. actions were implemented. Tier Two If: During the term of this permit, the first valid sampling results from two consecutive monitoring periods are above the benchmark values, or outside of therb'enchmark range, for any specific parameter at a fic discharge outfall: Then: The permittee shall: 1. Repeat all the required actioriG outlined aliovc in Tier One. 2. Immediately institute monthly monitoring for all parameters at every outfall where a sampling result � i �,. exceeded the benchmark value for two consecutive samples. Monthly (analytical and qualitative) " monitoring shall continue,until`three consecutive sample results are below the benchmark values or within the benchmark range. 3. If no discharge occurs during the sampling period, the permittee is required to submit a monthly monitoring report indicating "No Flow" to comply with reporting requirements. 4. Maintain a record of the Tier Two response in the Stormwater Pollution Prevention Plan. During the term of this permit, if the valid sampling results required for the permit monitoring periods exceed the benchmark value, or are outside the benchmark range, for any specific parameter at any specific outfall on four occasions, the permittee shall notify the DWQ Regional Office Supervisor in writing within 30 days of receipt of the fourth analytical results. DWQ may but is not limited to: • require that the permittee revise, increase, or decrease the monitoring frequency for the remainder of the permit; • require the permittee to install structural stormwater controls; • require the permittee to implement other stormwater control measures; or • require that the permittee implement site modifications to qualify for the No Exposure Exclusion. Part 11 Page 9 of 10 Permit No. NCS000171 SECTION C: QUALITATIVE MONITORING REQUIREMENTS Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of representative outfall status and shall be performed as specified in Table 4, during the analytical monitoring event. Qualitative monitoring is for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution. In the event an atypical condition is noted at a stormwater discharge outfall, the permittee shall document the suspected cause of the condition and any actions taken in response to the discovery. This documentation will be maintained with the SPPP. Table 4. Oualitative Monitoring Reouirements Discharge Characteristics Frequencyl Monitoring Location2 Color semi-annual SDO,f ' Odor semi-annual SDO Claritysemi-annual.::.. k SDO FloatingSolids /f //4 semiannual; SDO. Suspended Solids semiannual, SDO Foam N. "se ni7a iivaI -SDO Oil Sheen serm7annual SDO Erosion or deposition at the outfall semi-annual . SDO. Other obvious indicators semi-annual SDO of stormwater pollution Footnotes: . ' . • I Measurement Frequency: Twice per year during a representative storm event, for each year until either another permit is issued for this facility or until this permit is revoked or rescinded. If at the end of this permitting cycle the permittee has submitted the appropriate paperwork for a renewal permit before the submittal deadline, the permittee will be considered for a renewal application. The applicant must'continue semi-annual monitoring until the renewed permit is issued. See Table 2 for schedule of monitoring periods through the end of this permitting cycle. 2 Monitoring Location: Qualitative monitoring shall be performed at each stormwater discharge outfall (SDO) regardless of representative outfall status. SECTION D: ON -SITE VEHICLE MAINTENANCE MONITORING REQUIREMENTS Facilities which have any vehicle maintenance activity occurring on -site which uses more than 55 gallons of new motor oil per month when averaged over the calendar year shall perform analytical monitoring as specified below in Table 5. This monitoring shall be performed at all stormwater discharge outfalls which discharge stormwater runoff from vehicle maintenance areas, and in accordance with the schedule presented in Table 2 (Section B). All analytical monitoring shall be performed during a representative storm event. Part If Page 10 of 10 Permit No. NCS000171 Table 5. Analytical Monitoring Requirements for On -Site Vehicle Maintenance Discharge Characteristics Units, Measurement Fre uenc 1 I;amOle Type2 Sample LocatioO H standard semi-annual Grab SDO Non -Polar Oil & Grease 1 TPH EPA Method 1664 (SGT-HEM)] mg/L semi-annual Grab SDO Total Suspended Solids in &I semi-annual Grab SDO Total Rainfall¢ inches semi-annual Rain gauge New Motor Oil Usagegallons/month, semi-annual Estimate - Footnotes: I Measurement Frequency: Twice per year during a representativestorni event, for each year until either another permit is issued for this facility or until this permit is revokedior rescinded. 4If-attlie end of this permitting cycle the permittee has submitted the appropriate paperwork for a raewal permit before the submittal deadline, the permittee will be considered for a renewal application. The applicant must continue semi-annual monitoring until the renewed permit is issued. See Table 2 for schedule of monitoring periods through the end of this permitting cycle. ,Ir 2 if the stormwater runoff is controlled by a stormwater detention -pond a grab sample of the discharge from the pond shall be collected within the first 30 minutes of discharge from the pond. 3 Sample Location: Samples shall be'collected at each stormwater discharge outfall (SDO) that discharges stormwater runoff from area(s) wher e vehicle maintenance activities occur. 4 For each sampled representative, storm evenrthe total precipitation must be recorded. An on -site or local rain gauge reading must be recorded': Monitoring results shall be compared to the benchmark values in Table 6. The benchmark values in Table 6 are not permit limits but should be used as guidelines for the permittee's Stormwater Pollution Prevention Plan (SPPP). Exceedences of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs), as provided in Part H Section B. Table 6. Benchmark Values for Vehicle Maintenance Analytical Monitoring Discharge Characteristics Units Benchmark pH standard 6-9 Non -Polar Oil & Grease 1 TPH [EPA Method 1664 (SGT-HEM)] mg/L 15 Total Suspended Solids mg/L 100 Part It Page 11 of 10 Permit No. NCS000171 PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS SECTION A: COMPLIANCE AND LIABILITY 1. Compliance Schedule The permittee shall comply with Limitations and Controls specified for stormwater discharges in accordance with the following schedule: Existing Facilities already operating but applying for permit coverage for the first time: The Stormwater Pollution Prevention Plan shall be developed and implemented within 12 inonths of the effective date of the initial -permit and updated thereafter on an annual basis. Secondary containment, as specified in Part 11, Section A, Paragraph 2(b) of this permit, shall be accomplished within 12 months of the effective date of the initial permit issuance. New Facilities applying for coverage for the first time an' "d existi g:facilities previously permitted and ."L s applying for renewal under this permit: The Stormwater Pollution PrCV6e 'I ton Plan shall be developed and implemented prior to the beginning of discharges from the operation of the industrial activity and be updated thereafter on an'annual basis. Secondary containment, as -,specified in Part LI, Section A, Paragraph 2(b) of this permit shall be accomplished prior to, the/�beginning',of discharges from the operation of the industrial activity.. // /^.. _�7 _ 2. Duty to Comely The permittee must comply with 1 'condrtions'tiof this individual permit. Any permit noncompliance constitutes a violation of the Clean Water Act.and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit upon renewal application. a. The permittee shall comply. w th standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants within the time provided in the regulations that establish these standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement. b. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to 25,000 per day of violation, or imprisonment for not more than I year,.or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $10,000 per violation with the maximum amount not to exceed $125,000. [Ref: Section 309 of the Federal Act 33 USC 1319 and 40 CFR 122.41(a).] ' Under state law, a daily civil penalty of not more than ten thousand dollars ($10,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref: NC General Statutes 143-215.6A]. d. Any person may be assessed an administrative penalty by the Director for violating section 301, 302, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class I violations are not to exceed $10,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $25,000. Penalties for Class II violations are not to exceed �.f Part III Page I of 8 Permit No. NCS000171 $10,000 per day for each day during which the violation continues, with the maximum amount of any Class it penalty not to exceed $125,000. Duty to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this individual permit which has a reasonable likelihood of adversely affecting human health or the environment. Civil and Criminal Liabilit Except as provided in Part tit, Section C of this permit regarding bypassing of stormwater control facilities, nothing in this individual permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6A, 143-215.613, 143- 215.6C or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. % r e 5. Gil and Hazardous Substance Liability -� Nothing in this individual permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities„or penalties t which the permittee is or may be subject to under NCGS 143-215,75 et seq. or Section 31 1f the; 'e eral Act, 33 USC 1321, 6. Property Rights The issuance of this individual 'Permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. 7. Severabilitv�� The provisions of this individual'permit are severable, and if any provision of this individual permit, or the application of any provision of this individual permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this individual permit, shall not be affected thereby. Duty to Provide Information The permittee shall furnish to the Director, within a reasonable time, any information which the Director may request to determine whether cause exists for modifying, revoking and reissuing, or terminating the permit issued pursuant to this individual permit or to determine compliance with this individual permit. The permittee shall also furnish to the Director upon request, copies of records required to be kept by this individual permit. 9. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this individual permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more that $20,000 per day of violation, or by imprisonment of not more than 4 years, or both. Part III Page 2 of 8 Permit No. NCS000171 10. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this individual permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. t SECTION B: GENERAL CONDITIONS 1. 2. 3. Individual Permit Expiration The permittee is not authorized to discharge after the expiration dateIn order to receive automatic authorization to discharge beyond the expiration date, the permitteetshall submit forms and fees as are required by the agency authorized to issue permits no later'thatiA 80'days prior to the expiration date. Any asp >rNw" ' ra permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested, newal at least=l80 days prior to expiration, will be subjected to enforcement procedures as provided in N CGS' §'1'43-215.36 and 33 USC 1251 et. seq. y Transfers This permit is not transferable to any Director may require modification or incorporate such other requirements a required to notify the Division n r Signatory Requirements Fafter'notice to and approval by the Director. The id reissuance of the permit to change the name and essary under the Clean Water Act. The Permittee is event the permitted facility is sold or closed. All applications, reports,. 4riformatibn submitted to the Director shall be signed and certified. a. All applications ewbe covered under this individual permit shall be signed as follows: (1) In the case of a corporation: by a principal executive officer of at least the level of vice- president, or his duly authorized representative, if such representative is responsible for the overall operation of the facility from which the discharge described in the permit application form originates; . (2) In the case of a partnership or limited partnership: by a general partner; (3) In the case of a sole proprietorship: by the proprietor; (4) In the case of a municipal, state, or other public entity: by a principal executive officer, ranking elected official, or other duly authorized employee. b. All reports required by the individual permit and other information requested by the Director shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) - The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent Part III Page 3 of 8 Permit No. NCS000171 responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Director. C. Any person signing a document under paragraphs a. or b. of this section shall make the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties �for submitting false information, including the possibility of fines and imprisont foreknowing violations." men1.M 4. The issuance of this individual permit does not prohibit.the Director from reopening and modifying the individual permit, revoking and reissuing the individual permit;,o terminating the individual permit as allowed by the laws, rules, and regulations contained in Title-40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative�Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et al. 5. Permit Actions The permit may be modified,,r`evoked and reissued, or terminated for cause. The notification of planned changes or anticipated noncompliance does not stay any individual permit condition. SECTION C: OPERATION AND`MAINTENANCE OF POLLUTION CONTROLS Proper Operation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this individual permit, Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of this individual permit. 2. Need to [salt or Reduce Not a Defense It shall not be a defense for a permittee in an enforcement action that it would. have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this individual permit. 3. Bypassing of Stormwater Control Facilities Bypass is prohibited and the Director may take enforcement action against a permittee for bypass unless: a. Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; and Part III Page 4 of 8 Permit No. NCS000171 b. There were no -feasible alternatives to the bypass, such as the use of auxiliary control facilities, retention of stormwater or maintenance during normal periods of equipment downtime or dry weather. This condition is not satisfied if adequate backup controls should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during'normal periods of equipment downtime or preventive maintenance; and C. The permittee submitted notices as required under, Part III, Section E of this permit. If the Director determines that it will meet the three conditions listed above, the Director may approve an anticipated bypass after considering its adverse effects. SECTION D: MONITORING AND RECORDS 1. Representative Samplingi:all Samples collected and measurements taken, as required hereinbe'chara teristic of the volume and nature of the permitted discharge. Analytical samplingsliall'he performed during a representative storm event. Samples shall be taken on a day and time that is. characteristic of the discharge. All samples shall be ro.e11N taken before the discharge joins or is diluted by any other waste•stream,.body of water, or substance. Monitoring points as specified in this permit shall -not be changed without notification to and approval of the Director. 2. Recording Results For each measurement, sample; inspection or'maintenance activity performed or collected pursuant to the requirements of this individual permit; the permittee shall record the following information: a. The date, exact place, and time of sampling, measurements, inspection or maintenance activity; b. The individual(s) who-pe'rfarrmed the sampling, measurements, inspection or maintenance activity; C. The date(s) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. 3. Flow Measurements Where required, appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. ACE' Part III Page 5 of 8 Permit No. NCS000171 To meet the intent of the monitoring required by this individual permit, all test procedures must produce minimum detection and reporting levels and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. Representative Outfall If a facility has multiple discharge locations with substantially identical stormwater discharges that are required to be sampled, the permittee may petition the Director for representative outfall status. if it is established that the stormwater discharges are substantially identical and the permittee is granted representative outfall status, then sampling requirements may be performed at a reduced number of outfalls. Records Retention Visual monitoring shall be documented and records maintained at the facility along with the Stormwater Pollution Prevention Plan. Copies of analytical monitoring results shall also be maintained on -site. The permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous m ntoring instnimentation, and copies of all reports required by this individual permit for a period of at least 5 years -from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time. Inspection and Entry The permittee shall allow the Director, or anthor`ized representative (including an authorized contractor acting as a representative of the Director),,or in the case of a facility which discharges through a municipal separate storm sewer system, an authorized representative of a municipal operator or the separate storm sewer system receiving the discharge, upon the,presentation of credentials and other documents as may be required by law, to; \, a. Enter upon the pe4eittec's premises where a regulated facility or activity is located or conducted, or where recordslmust be kept under the conditions of this individual permit; b. Have access -to and copy, at reasonable times, any records that must be kept under the conditions of this individual permit; c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this individual permit; and d. Sample or monitor at reasonable times, for the purposes of assuring individual permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. SECTION E: REPORTING REQUIREMENTS Discharge Monitoring Reports Samples analyzed in accordance with the terms of this permit shall be submitted to the Division on Discharge Monitoring Report forms provided by the Director. Submittals shall be delivered to the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. The permittee shall submit an Annual Summary Data Monitoring Report to the appropriate DWQ Regional Office in February of each year. The submittal shall be on forms supplied by the Division. Part ill Page 6 of 8 _ 2. 3. 4. Permit No. NCS000171 When no discharge has occurred from the facility during the report period, the permittee is required to submit a discharge monitoring report, within 30 days of the end of the six-month sampling period, giving all required information and indicating "NO FLOW" as per NCAC T15A 02B .0506. The permittee shall record the required qualitative monitoring observations on the SDO Qualitative Monitoring Report form provided by the Division, and shall retain the completed forms on site. Visual monitoring results should not be submitted to the Division, except upon DWQ's specific requirement to do so. Submitting Reports Two signed copies of Discharge Monitoring Reports (DMRs) shall be submitted to: Central Files Division of Water Quality 1617 Mail Service Center Raleigh, North CarolinaY7699= In addition, a separate signed Annual Summary DMR copy shall be submitted to the local DWQ Regional Office (RO) by March I of each year, 1.__1 \ ;�,> Addresses for each RO and the counties covered by66h'R0,�6an be found here: http://portal.ncdenr.org/web/wq/h6me/ro�The,p'ermittee shall retain the completed originals on site. Visual monitoring results should not be submitted to,the Regional Offices or Central Files unless specifically requested by DWQ. Availability, o�ports Except for data determinedto be confidential under NCGS 143-215.3(a}(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of -Water Quality. As required by the Act, analytical data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.613 or in Section 309 of the Federal Act. Non-Stormwater Discharges If the storm event monitored in accordance with this Individual Permit coincides with a non-stormwater discharge, the permittee shall separately monitor all parameters as required under the non-stormwater discharge permit and provide this information with the stormwater discharge monitoring report. 5. Planned Changes The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which could significantly alter the nature or quantity of pollutants discharged. This *notification requirement includes pollutants which are not specifically listed in the Individual Permit or subject to notification requirements under 40 CFR Part 122.42 (a). 6. Anticipated Noncompliance The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which may result in noncompliance with the Individual Permit requirements. M; Part III Page 7 of 8 Permit No. NCS000171 The permittee shall report to the local DWQ Regional Office, within 24 hours, all significant spills as defined in Part VI of this permit. Additionally, the permittee shall report spills including: any oil spill of 25 gallons or more, any spill regardless of amount that causes a sheen on surface waters, any oil spill regardless of amount occurring within 100 feet of surface waters, and any oil spill less than 25 gallons that cannot be cleaned up within 24 hours. Bypass a. Anticipated bypass. if the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. b. Unanticipated bypass. The permittee shall submit notice within 24 hours of becoming aware of an unanticipated bypass. ,,��`�✓� F 9. Twenty-four Hour Reporting The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information ' half be provided orally within 24 hours from the time the permittee became aware of the circumstances;. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of-thee noncompliance, and its causes; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time compliance is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance.\'/ The Director may waive the written report on a case -by -case basis if the oral report has been received within 24 hours. 10. Other Noncompliance The permittee shall report all instances of noncompliance not reported under 24 hour reporting at the time monitoring reports are submitted. 11. Other Information Where the permittee becomes aware that it failed to submit any relevant facts in a Notice of Intent to be covered under this Individual Permit or in any report to the Director, it shall promptly submit such facts or information. Part III Page 8 of 8 NCSoo0171 PART IV LIMITATIONS REOPENER This individual permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under provisions of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved: a. Contains different conditions or is otherwise more stringent than any effluent limitation in the individual permit; or b. Controls any pollutant not limited in the individual permit. The individual permit as modified or reissued under this-paragrapt�.shall"al ntain any other requirements in the Act then applicable. - 4 PART V ADMINISTERING AND COMPLIANCE MONITORING FEE The permittee must pay the administering and complianceponitoring fee within 30 (thirty) days after being billed by Ait ­:z :y the Division. Failure to pay the fee in,tiinely manner in accordance with 15A NCAC 2H .0105(b)(4) may cause this Division to initiate'action to revoke the.Individual Permit. �NN PART.VI DEFINITIONS - 1. Act See Clean Water Act. 2. Allowable Non-Stormwater Dis_charp_es This permit regulates stormwater discharges. Non-stormwater discharges which shall be allowed in the stormwater conveyance system are: (a) All other discharges that are authorized by a non-stormwater NPDES permit. (b) Uncontaminated groundwater, foundation drains, air -conditioner condensate without added chemicals, springs, discharges of uncontaminated potable water, waterline. and fire hydrant flushings, water from footing drains, flows from riparian habitats and wetlands. (c) Discharges resulting from fire -fighting or fire -fighting training. 3. Best Management Practices (BMPs) Measures or practices used to reduce the amount of pollution entering surface waters. BMPs may take the form of a process, activity, or physical structure. More information on BMPs can be found at: http://cfpub.epa.gov/npdes/stormwater/menuofbmps/index.cfm, 4. Bwass A bypass is the known diversion of stormwater from any portion of a stormwater control facility including the collection system, which is not a designed or established operating mode for the facility, 5. Bulk Storage of Liquid Products Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers located in close proximity to each other having a total combined storage capacity of greater than 1,320 gallons. a,4a Parts IV, V and VI Page 1 of 4 Permit No. NCS000171 6. Certificate of Coverage The Certificate of Coverage (COC) is the cover sheet which accompanies the Individual Permit upon issuance and lists the facility name, location, receiving stream; river basin, effective date of coverage under the permit and is signed by the Director. 7. Clean Water Act The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33 USC 1251, et, seq. 8. Division or DWO The Division of Water Quality, Department of Environment and Natural Resources. 9. Director' The Director of the Division of Water Quality, the perrnit issuing authority.` to. EMC The North Carolina Environmental Management Commission. 11. Grab Sample An individual sample collected instantaneously, Grab samples that will be analyzed (quantitatively or qualitatively) must be taken within the first 30 minutes,of discharge. 12, Hazardous Substance ` `\ Any substance designated under 40 CFR Part,l 16 pursuant to Section 311 of the Clean Water Act. 13, Landfill A disposal facility or part of a disposal facility where waste is placed in or on land and which is not a land treatment facility, a surface impoundment, an injection well, a hazardous waste long-term storage facility or a surface storage facility. �--- ` 14. Munici al Separate Storm Sewer S stem A stormwater collection system within an incorporated area of local self-government such as a city or town. 15. No Exposure A condition of no exposure means that all industrial materials and activities are protected by a storm resistant shelter or acceptable storage containers to prevent exposure to rain, snow, snowmelt, or runoff. Industrial materials or activities include, but are not limited to, material handling equipment or activities, industrial machinery, raw materials, intermediate products, by-products, final products, or waste products. DWQ may grant a No Exposure Exclusion from NPDES Stormwater Permitting requirements only if a facility complies with the terms and conditions described in 40 CFR § 122.26(g) 16. Notice of Intent The state application form which, when submitted to the Division, officially indicates the facility's notice of intent to seek coverage under an Individual Permit. l7. Permittee The owner or operator issued a certificate of coverage pursuant to this Individual Permit. Part V1 Page 2 of 4 Pages Permit No. NCS000171 18. Point Source Discharize of Storinwater Any discernible, confined and discrete conveyance including, but not specifically limited to, any pipe, ditch, channel, tunnel, conduit, well, or discrete fissure from which stormwater is or may be discharged to waters of the state. I9. Representative Storm Event A storm event that measures greater than 0.1 inches of rainfall. The time between this storm event and the previous storm event measuring greater than 0.1 inches must be at least 72 hours. A single storm event may have a period of no precipitation of up to 10 hours. For example, if it rains but stops before producing any collectable discharge, a sample may be collected if the next rain producing a discharge begins within 10 hours. 20. Representative Outfall Status When it is established'that the discharge of stormwater runoff from a single outfall is representative of the discharges at multiple outfalls, the DWQ may grant representative outfall status. Representative outfall status allows the permittee to perform analytical monitoring at a reduced number of outfalls. 21. Secondary Containment Spill containment for the contents of the single largest tank'within the containment structure plus sufficient freeboard to allow for the 25-year, 24-hour storm event 22. Section 313 Water Priority Chemical A chemical or chemical category which:` a. Is listed in 40 CFR 372.65 pursuantd'to Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right - to -Know Act of 1986,' k b. Is present at or abovth shoi� eels at a facility subject to SARA title 1I1, Section 313 reporting requirements; and C. Meets at least one of.th f lowing criteria: (1) Is listed in appendiz.D of 40 CFR part 122 on Table 1I (organic priority pollutants), Table III (certain metals ;cyanides, and phenols) or Table IV (certain toxic pollutants and (2) Is listed'as-a1azardous substance pursuant to section 311(b)(2)(A) of the CWA at 40 CFR I t6.4; or (3) Is a pollutant for which EPA has published acute or chronic water quality criteria. 23. Severe Property Damage Means substantial physical damage to property, damage to the control facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. I 24. Significant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 101(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. 25. Significant Spills Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (Ref: 40 CFR 110.10 and CFR 117.21) or section 102 of CERCLA (Ref: 40 CFR 302.4). Part VI Page 3 of 4 Pages ` ' Permit No. NCS000171 26. Stormwater Discharge Outfall (SDO) The point of departure of stormwater from a discernible, confined, or discrete conveyance, including but not limited to, storm sewer pipes, drainage ditches, channels, spillways, or channelized collection areas, from which Stormwater flows directly or indirectly into waters of the State of North Carolina. 27. Stormwater Runoff The flow of water which results from precipitation and which occurs immediately following rainfall or as a result of snowmelt. 28. Stormwater Associated with Industrial Activity The discharge from any point source which is used for collecting and conveying stormwater and which is directly related to manufacturing, processing or raw material storage areas at an industrial site. Facilities considered to be engaged in "industrial activities" include those activities defined in 40 CFR 122.26(b)(14). The term does not include discharges from facilities or activities excluded from the NPDES program. 1?_ �, - 1 29. Stormwater Pollution Prevention Plan A comprehensive site -specific plan which details measures -and practices to reduce stormwater pollution and is based on an evaluation of the pollution potential of the site v 1 30. Total Maximum Daily Load (TMDL) ' \ , TMDLs are written plans for attaining and mai6t in ng wat r quality standards, in all seasons, for a specific water body and pollutant. (A list of approved,YMDLs for [he state of North Carolina can be found at http://h2o.enr.state.ne.usttmdlt) 31. Toxic Pollutant Any pollutant listed as toxic under Section 3f17(a)(1) of the Clean Water Act. 32, Vehicle Maintenance Activity Vehicle rehabilitation, mechanical repairs, painting, fueling, lubrication, vehicle cleaning operations, or airport deicing operations. 33. Visible Sedimentation Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. 34. 25-year, 24 hour storm event The maximum 24-hour precipitation event expected to be equaled or exceeded, on the average, once in 25 years. Part VI Page 4 of 4 Pages • �. .i�a <� p i�%..Ga'�, �'i� y- z �, t.i�a,,• �a ktm�Y4v�i vki� yr "'}. rkt ' ey sq� 4X�s�i7 �i -� k v T4 g4Cpt G' a �} l 4�t4t�sz�� yYti,Y:li" T•' ti .a, w t': tnri• }`_axa,� ivxvvb9`r x k y r is s s41.�1 aw� 1 k aF s s a9 glhr i.4 State otNorth1Caroiinayk.1�1kkgl yy kl ta} f �1�ltYlsYwi1 �d� •a a 4av, �'t1 [- r�1 11f4 ( �`�,- " °;Department of Environment ;.r; �.. ., Health sand Naturalo. Resources 4 ,,. O °Division of `Environmental Management ""rx 4 0r James B. Hunt, Jr.;' Govemor "' Jonathan B. Howes,'Secretary a: } cc dft A. -Preston Howard, Jr.,'P E., Director 0 xApril 24,`1995 Mr. David R Brainard Armstrong Geological & Engineerng Services, P. C. 9101 Leesville Drive, Suite 113 Raleigh, NC 27613 fTA- U- O y.. SbJect. Request r nbcal utfail Exemption NCS000171 ; r.. Kennametal, Inc., Vance County Dear Mr. Brainard:. 3 ti Your request to sample the storrnwater discharge outfalls on the above referenced site for purposes of NPDES stormwater permit monitoring requirements has been reviewed by Steve Ulmer of .the Water. J, ` Quality Section staff. Your request described six outfalls that discharged stormwater from the facility's industrial areas According Io`Ithe site maps that accom •anied our letters of request, outfalls #2 46 #4 and 45 are 1 primarily the ouifalls of concernClearly outfay lls #1 ard #6 da not discha ge stormwater from industrial k areas. L 1 r f r f9 jy� r jai ! J i SlIyl wt - ' Based upon your discussions with Steve Ulmer, the'storrnwater discharges from outfaIls # 2 and #4 shall be,considered representative outfaus for stop 'water analytical monitoring. As mentioned in your't JI„ letter dated April 22, 1995,'continued progress in "'plugging" indoor floor drains that lead to these outfalls is required. Elimination of the indoor floor drain connections to the storm sewers shall be completed by November 1, 1995.:, .v Visual observation shall be required at outfall M. If deemed necessary, analytical monitoring at outfall #3 may be required in the future. The requested determination is warranted and in accordance with Chapter 40 of the Code of Federal Regulation'part 122.21(g) (7). -We authorize you to sample at outfalls" #2 and #4 as stormwater discharges representative of the runoff from the Kennametal, Inc., facility for your NPDES storrnwater permit monitoring requirements. Regional offices Asheville Fayetteville Mooresville ;Raleigh Washington Wilmington Winston-Salem 704R51-6208 919/486-1541 • 704/663-1699 919!]33-2314 9191946-6481 919C395-3900 919/89fi-70Q7 Pollution Prevention "Pays t ; ` P.Q. Sox 29535, Raleigh,.Noiih Caiolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affu7maave Action Employer -i f •. r ftn NCS 000171, Kennameta! Subject: NCS 000171, Kennametal From: Kelly Johnson <kelly.p.johnson@nemail.net> Date: Wed, 10 Jan 2007 15:16:14 -0500 To: Bradley Bennett <Bradley.Bennett@ncmail.net> Bradley, This is one of the files om Jonathan. RIMS says that we received an application on 5/18/04 but it is not in m ile, do you have it? Strangely, the same owner and the same facility has an active p mit, NCG030151, which will expire 8/31/07. NCS00171 expired 12/31/04, so this facility had both a ra nd an individual permit active for quite some time. Neither NC 0171 nor CG030151 ay that they have any related permits in BIMS. Thoughts on why th would ? It doesn't appear as though they have submitted enough testing fo either permi . KJ TT .� f 1 i of 1 1/10/2007 3:16 PM Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality May 10, 2007 Mr. John Lazar Kennametal 139 Warehouse Road Henderson, North Carolina 27536 Subject: NPDES Permit Renewal Application Permit Number NCS000171 Individual Stormwater Permit Vance County Dear Mr. Lazar: The Division of Water Quality's Stormwater and General Permits Unit hereby acknowledges receipt of your renewal application for coverage under NPDES Permit Number NCS000171 on May 18, 2004. The submitted renewal package contained the following items: ➢ Signed application ➢ Site map ➢ Analytical monitoring results summary ➢ Visual monitoring results summary ➢ Best Management Practices summary ➢ Narrative describing significant changes at the permitted facility ➢ Signed Stormwater Pollution Prevention Plan certification A preliminary review of the submitted renewal application package has been conducted and it appears to be complete. No further information is required at this time. I apologize, for the long delay that has occurred in preparing your permit renewal. At this time I have scheduled a time to draft your permit in early June 2007, so you can anticipate receiving a draft for your review by the end of August (Some time will be taken for internal review first.). If you have any questions about the renewal process or would like to discuss this letter, please contact me at (919) 733-5083, extension 578. Sincerely, Aisha H. Lau Environmental Engineer cc: Raleigh Regional Office — Shannon Langley Stormwater and General Permits Unit Central Files SWU-238-090199 - 111MI Carolina N✓vaiura!!y North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Internet: h2o.enr.state.nc.us 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 1-877-623-6748 An Equal Opportunity/Afrmative Action Employer— 50% Recycled110% Post Consumer Paper r . '01 zz KENNAMETAL INC. KENNAMETAL® 139 warehouse Road P.O. Box 159 Henderson; NC 27536 May 14, 2004 Individual Permit Renewal Attn: Darren England Stormwater and General Permits Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Dear Mr. England, 163 Enclosed with this cover letter, please find our Stormwater Permit Renewal Application and two copies of all of the requested supplemental information. If you have any question regarding the renewal application document please contact me. oa°` WprFRo� PERMIT COVERAGE RENEWAL APPLICATION FORM Permit Number National Pollutant Discharge Elimination System NCS000171 Stormwater Discharge Permit THIS APPLICATION MUST BE SIGNED AND RETURNED ALONG WITH THE REQUESTED SUPPLEMENTAL INFORMATION TO THE DIV. OF WATER QUALITY IN ORDER FOR YOUR FACILITY TO QUALIFY FOR RENEWAL OF YOUR STORMWATER PERMIT NCS00017I The following is the information currently in our database for your facility. Please review this information carefully and make all corrections as necessary in the space provided to the right of the current information. OWNER INFORMATION Owner/Org. Name: KENNAMETAL INC Owner Contact: Mailing Address: Phone Number: Fax Number E-mail address: FACILITY INFORMATION Facility Name: KENNAMETAL INCORPORATED Facility Contact: Facility Address: 139 WAREHOUSE RD HENDERSON, NC 26536 Phone Number: Fax.Number E-mail address: PERMIT INFORMATION Permit Contact: JOHN LAZAR Mailing Address: PO BOX 159 HENDERSON, NC 27536 Phone Number: 9194924163 Fax Number: E-mail address: DISCHARGE INFORMATION Discharge Receiving Water: JOE'S BRANCH & MARTIN CREEK Stream Class: C NSW .Basin: Sub -Basin #: 030301 Number of outfalls: CERTIFICATION 139 Warehouse Rd Henderson, NC 27536 Robert McGhee _PO Rox 159 _Henderson, NC 27536 T^ 94-94924163 I certify that I am familiar with the inforrp9tion contained in the application and that to the best of my knowledge and belief such information is tru , c plet nd accurate. �1 Signature Date 3 ��7 Joh . Lazax Plant Manager Print or type name of person signing above Title Please return this completed renewal application form to: Individual Permit Renewal Attn: Darren England Stormwater and General Permits Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL NPDES STORMWATER PERMIT Two copies of each of the following shall accompany this submittal in order for the application to be considered complete: (Do not submit the site Stormwater Pollution Prevention Plan) Initials RTM 1. A current Site Map from the Storiwater Pollution Prevention Plan. The location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall, building locations and impervious surfaces should be clearly noted. RTM 2. A summary of Analytical Monitoring results during the term of the existing permit (if your permit required analytical sampling). Do not submit individual lab reports. The summary can consist of a table including such items as outfall number, parameters sampled, lab results, date sampled, and storm event data. * _ RTM 3. A summary of the Visual Monitoring results. Do not submit individual monitoring reports. The summary can consist of a table including such items as outfall number, parameters surveyed, observations, and date monitoring conducted. RTM A. A summary of the Best Management Practices utilized at the permitted facility. Summary should consist of a short narrative description of each BMP's in place at the facility. If the implementation of any BMP's is planned, please include information on these BMP's. RTM 5. A short narrative describing any significant changes in industrial activities at the permitted facility. Significant changes could include the addition or deletion of work processes, changes in material handling practices, changes in material storage practices, andlor changes in the raw materials used by the facility. RTM 6. Certification of the development and implementation of a Stormwater Pollution Prevention Plan for the permitted facility (Sign and return attached form). * If the final year analytical monitoring of the existing permit term has not been completed prior to filing the renewal submittal, then the last years monitoring results should be submitted within 30.days of receipt of the laboratory reports. (i.e. do not withhold renewal submittal waiting on lab results) i; Representative storm sampling may now be conducted anytime during the year (the April to November window has been eliminated) and the representative rainfall event is now defined as a storm event that measures greater than 0.1 inches and is preceded by at least 72 hours in which no storm event measuring greater than 0.1 inches has occurred. N LOADING, UNLOADING DOCKS co T- L W m ca c Mo LL L co d )- � �EMIWA -Outfall #E H VAC s Main Building VLGravel Parking Area Outfall #1 STORAGE BUILDING _ � I 2 Diked SOLVENT ASTs SOLVENT DISTILL --io- SYST, Liquid Nitrogen Tank Outfall #5 � I i ---- o i Outfall #4 -!..� ..... I..... 0 m — — Outfall #3 co i Diked Kerosene, Oils, and Ethomeen Storage ...............Outfall #2 I Compressed Helium Tank Grass I Dumpster for Crushed Drums _ _ I Liquid Argon Tank DUMPSTERS Liquid Hydrogen Tank. Empty Drums and Powder Drums for Recycling Legend Surface Flow Directions •••• Subsurface Drainage Pipes ■ Grated Storm Drain -- - Fence tine I' � Drainage Ditch � Figure 2 : Site Map . Kennametal Henderson, , NC raawn sy: �CFsNEE Date: s- /� 7' . Approved by: Date: ►/ swpldoc 5-7-04 RTM SUMMARY OF ANALYTICAL MONITORING RESULTS Date Outfall Parameters Lab Sampled No. Sampled Results Storm Event Data 6/30/03 2 BOD 10.4 mg/L Total rainfall was 2.58 inches and COD 90 mg/L the event duration was 4 hours. TKN 2.2 mg/L Total flow for each outfall was Nitrate/Nitrite 1.1 mg/L 0.072 MG. Total Phosphorus 0.1 mg/L TSS 8 mg/L pH 8.1 6/30/03 4 BOD 8.2 mg/L COD 34 mg/L TKN 1.5 mg/L Nitrate/Nitrite 0.6 mg/L Total Phosphorus 0.1 mg/L TSS 6 mg/L pH 7.9 3/16/03 2 BOD 6 mg/L Total rainfall was 0.29 inches and COD 25 mg/L the event duration was 24 hours. TKN 1.2 mg/L Total flow for each outfall was . Nitrate/Nitrite .0.5 mg/L 0.0045 MG. Total Phosphorus <0.25mg/L pH 6.8 3/16/03 4 BOD 10 mg/L COD 39 mg/L TKN 2.3 mg/L Nitrate/Nitrite 0.9 mg/L Total Phosphorus <0.25 mg/L PH 6.6 swp2.doc 5-7-2004 RTM SUMMARY OF ANALYTICAL MONITORING RESULTS Date Outfall Parameters Lab Sampled No. Sampled Results Storm Event Data 11/19/03 2 BOD COD TKN Nitrate/Nitrite Total Phosphorus TSS pH 11/19/03 4 BOD COD TKN Nitrate/Nitrite Total Phosphorus TSS pH 9/4/03 2 BOD COD TKN Nitrate/Nitrite Total Phosphorus TSS pH 9/4/03 4 BOD COD TKN Nitrate/Nitrite Total Phosphorus TSS pH 9.1 mg/L 60 mg/L 1.7 mg/L <0.5 mg/L 0.6 mg/L 13 mg/L 7.9 8.7 mg/L 31 mg/L 1.8 mg/L <0.5 mg/L 0.1 mg/L 15 mg/L 7.3 <4 mg/L 50 mg/L 1.5 mg/L 0.7 mg/L 0.4 mg/L 43 mg/L 6.8 <4 mg/L 44 mg/L 1.4 mg/L 1.0 mg/L <01 mg/L 10 mg/L 6.1 Total rainfall was 1.51 inches and the event duration was 13 hours. Total flow for each outfall was 0.038 MG. Total rainfall was 0.29 inches and the event duration was 4 hours. Total flow for each outfall was 0.0073 MG. Date Outfall Number 04119/2000 1, 2, 3, 4, 5, & 6 Summary of Visual Monitorina Results Parameters Surveyed Observations Color, Odor, Clarity, Floating Solids, Suspended . Solids, Foam, Oil Sheen, Other Obvious Indicators There were no indications of stormwater of Stormwater Pollution. pollution observed at any of the outfalls. Color, Odor, Clarity, Floating Solids, Suspended Solids, Foam, Oil Sheen, Other Obvious Indicators There were no indications of stormwater 09/20/2000 1, 2, 3, 4, 5, & 6 of Stormwater Pollution. pollution observed at any of the outfalls. Color, Odor, Clarity, Floating Solids, Suspended Solids, Foam, Oil Sheen, Other Obvious Indicators There were no indications of stormwater 04/02/2001 1, 2, 3, ,4, 5, & 6 of Stormwater Pollution. pollution observed at any of the outfalls. Color, Odor, Clarity, Floating Solids, Suspended Solids, Foam, Oil Sheen, Other Obvious Indicators There were no indications of stormwater 09125/2001 1, 2, 3, 4, 5, & 6 of Stormwater Pollution. pollution observed at any of the outfalls. Color, Odor, Clarity, Floating Solids, Suspended Solids, Foam, Oil Sheen, Other Obvious Indicators There were no indications of stormwater 04/10/2002 1, 2, 3, 4, 5, & 6 of Stormwater Pollution. pollution observed at any of the outfalls. Color, Odor, Clarity, Floating Solids, Suspended Solids, Foam, Oil Sheen, Other Obvious Indicators There were no indications of stormwater 09111/2002 1, 2, 3, 4, 5, & 6 of Stormwater Pollution. pollution observed at any of the outfalls. 04/04/2003 1, 2, 3, 4, 5, & 6 10/08/2003 1, 2, 3, 4, 5, & 6 Color, Odor, Clarity, Floating Solids, Suspended Solids, Foam, Oil Sheen, Other Obvious Indicators There were no indications of stormwater of Stormwater Pollution. pollution observed at any of the outfalls. Color, Odor, Clarity, Floating Solids, Suspended Solids, Foam, Oil Sheen, Other Obvious Indicators There were no indications of stormwater of Stormwater Pollution. pollution observed at any of the outfalls. Color, Odor, Clarity, Floating Solids, Suspended Solids, Foam, Oil Sheen, Other Obvious Indicators There were no indications of stormwater 04/13/2004 1, 2, 3, 4, 5, & 6 of Stormwater Pollution. pollution observed at any of the outfalls. s%' pldoc 5-10-2004 RTM SUMMARY OF BEST MANAGEMENT PRACTICES Efforts to minimize exposure to stormwater include the following best management practices: • Loading and unloading of materials and products to and from trucks takes place directly into the building via covered docks. • The plant is a small quantity generator of hazardous waste. Full drums of waste are not stored on site. As soon as they are full they are taken off site by a licensed transporter. There is no extented storage of hazardous wastes on site other than satellite accumulation at the point of generation. • Each of the floor drains inside the milling rooms has a sedimentation sump to separate powders from wash water. Drainage then travels to the main sump for / additional opportunity for sedimentation, before it passes through the ✓ solvent/sludge separator, and on to the city sewer line. No drainage water is discharged to stormwater conveyances from these areas. LSome empty drums and used pallets are stored outside where they may be exposed to stormwater. However, these drums are closed or are positioned to preclude the collection of stormwater. • Collected metal powders from the sumps are stored in drums with lids to prevent exposure. These powders are dried in an enclosed steam heated oven located outside. • Drums of recirculating water treatment chemicals are placed on spill containment pallets tin de_tle building. • A monthly visual inspection of the, facility-outfalls, chemical-storage- areas,.and other areas of concern is conducted by the EHS Administrator or his designate. • Outside bulk solvent storage tanks are double steel wall tanks and are enclosed inside a concrete dike. Accumulated stormwater is removed after it is inspected and determined that no sheen is present. • Secondary containment is present in the metal storage building in the location where liquid chemicals are stored. This storage includes containers of kerosene and various oils all of which are in 55 drums or smaller. The secondary containment will hold approximately 300-500 gallons. A large spill containment kit and overpack drum is located in this bay of the metal storage room. Ethomeen (a mild corrosive) used in the manufacturing process (typically 4 drums or less) is stored in a separate bay of the metal storage room. These drums are stored on a still containment pallet. swp4.doc 5-12-2004 SIGNIFICANT CHANGES IN INDUSTRIAL ACTIVITIES The stormwater pollution prevention plan has been amended whenever there was a change in the design, construction, operation or maintenance of chemical storage systems, stormwater controls or conveyances, or production processes affecting stormwater. The plan is also reviewed annually and updated if necessary. The plan was developed and implemented in May 1995. Since that time the plan has had four updates. The first update occurred in June of 1997 and was the result of implementation of BMPs that were part of the development of the initial plan. The second update occurred in March of 1998. This update was the result of the annual review of the plan which showed that some personnel changes had occurred and the address of the plant had been changed for emergence response purposes. The third update occurred in March of 1999 and was the result of an addition to the warehouse and powder milling departments. The fourth update occurred in November of 1999 and was the result of the installation and start-up of the solvent recycling system. No significant changes in industrial activities have occurred recently. The plan has been reviewed on three occasions since 1999. Only administrative and non- significant changes to the plan were implemented. STORMWA;T kER POLLUTION'P,R4E_ v�EGNT�ION;P xx%AWN _ry w.-�,�, P �a{ DEyEL � PMENT A_ N£D IM{P ?rk 'f �E°NTA`TI1, S 7 ��._ ire it{t fi. C"k �7 F" 'ice``%t-°>-ra'3i iacly rY� •� F 3 t" ��r y , CERTIFI`CA {ItONuxx N. C. Division of Water Quality, Stormwater and General Permits Unit Facility Name: KENNAMETAL INCORPORATED Permit Number: NCS000171 Location Address: 139 WAREHOUSE RD HENDERSON, NC 26536 County: VANCE 5 "I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information gathered is, to the best of my knowledge and belief, true, accurate, and complete" "I certify that the SPPP has been developed, signed and retained at the facility location and the SPPP has been fully implemented at the named facility location in accordance with the terms and conditions of the stormwater general permit." "I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing violations" Sign (according to permit signatory requirements) and return this Certification. DO NOT SEND THE STORMWATER POLLUTION PREVENTION PLAN WITH THE CERTIFICATION. Signature Date Joh V. Lazar _ _ _ Plant Manager Print or type name of person signing above Title SPPP Certification 2/99 H rn• N A f LDOADIINNG, UNLOADING cn CM c Outfall #B H A OVEN Main Building r �Gravel Parking Area VL Outfall #1 STORA-E pUILDrM 2 Diked SOL . N ASTs SOLVENT DISTILL . f Liquid Nitrogen Tank a, Outfall #5 I - I I Outfall #4 Outfall #3 .1.. A ' Diked Kerosene, Oils, 1 and Ethomeen Storage s. ..... ..........i .... �� Outfall #2 I Compressed Helium Tank Grass I Dumpster for Crushed Drums Liquid Argon Tank �DUMPSTEF6 Llquld Hydrogen Tank Empty Drums and Powder Drums for Recycling Legend Surface Flow Directions ......•.••• Subsurface Drainage Pipes ■ Grated Storm Drain — Fence Line Drainage Ditch Figure 2: Slte Map Kennametal Henderson, NC ��sNEE Date:. Approved by: Date: __._...--r----- drawn By: � J"f.•, —/ 0 swpldoc 5-7-04 RTM SUMMARY OF ANALYTICAL MONITORING RESULTS Date Outfall Parameters Lab Sampled No. Sampled Results Storm Event Data 6130/03 2 BOD 10.4 mg/L Total rainfall was 2.58 inches and COD 90 mg/L the event duration was 4 hours. TKN 2.2 mg/L Total flow for each outfall was Nitrate/Nitrite . 1.1 mg/L 0.072 MG. Total Phosphorus 0.1 mg/L TSS 8 mg/L PH 8.1 6/30/03 4 BOD 8.2 mg/L COD 34 mg/L TKN 1.5 mg/L Nitrate/Nitrite 0.6 mg/L Total Phosphorus 0.1 mg/L TSS 6 mg/L PH 7.9 3/16/03 2 'BOD 6 mg/L Total rainfall was 0.29 inches and COD 25 mg/L the event duration was 24 hours. TKN 1.2 mg/L Total flow for each outfall was Nitrate/Nitrite 0.5 mg/L 0.0045 MG. Total Phosphorus <0.25mg/L PH 6.8 3/16/03 4 BOD 10 mg/L COD 39 mg/L TKN 2.3 mg/L Nitrate/Nitrite 0.9 mg/L Total Phosphorus <0.25 mg/L PH 6.6 swpLdoe 5-7-2004 RTM SUMMARY OF ANALYTICAL MONITORING RESULTS Date Outfall Parameters Lab Sampled No. Sampled Results Storm Event Data 11/19/03 2 BOD 9.1 mg/L Total rainfall was 1.51 inches and COD 60 mg/L the event duration was 13 hours. TKN 1.7 mg/L Total flow for each outfall was Nitrate/Nitrite <0.5 mg/L 0.038 MG. Total Phosphorus 0.6 mg/L TSS 13 mg/L PH 7.9 11/19/03 4 BOD 8.7 mg/L COD 31 mg/L TKN 1.8 mg/L Nitrate/Nitrite <0.5 mg/L Total Phosphorus 0.1 mg/L TSS 15 mg/L- pH 7.3 9/4/03 2 BOD <4 mg/L Total rainfall was 0.29 inches and COD 50 mg/L the event duration was 4 hours. TKN 1.5 mg/L Total flow for each outfall was Nitrate/Nitrite 0.7 mg/L 0.0073 MG. Total Phosphorus 0.4 mg/L TSS 43 mg/L PH 6.8 9/4/03 4 BOD <4 mg/L COD 44 mg/L TKN 1.4 mg/L Nitrate/Nitrite 1.0 mg/L Total Phosphorus <0.1 mg/L TSS 10 mg/L PH 6.1 Date Outfali Number 04/1912000 1, 2, 3, 4, 5, & 6 Summary of Visual Monitoring Results Parameters Surveyed Observations Color, Odor, Clarity, Floating Solids, Suspended Solids, Foam, Oil Sheen, Other Obvious Indicators There were no indications of stormwater of Stormwater Pollution. pollution observed at any of the outfalls. Color, Odor, Clarity, Floating Solids, Suspended Solids, Foam, Oil Sheen, Other Obvious Indicators There were no indications of stormwater 09/20/2000 1, 2, 3, 4, 5, & 6 of Stormwater Pollution. pollution observed at any of the outfalls. Color, Odor, Clarity, Floating Solids, Suspended Solids, Foam, Oil Sheen, Other Obvious Indicators There were no indications of stormwater 04/02/2001 1, 2, 3, 4, 5, & 6 of Stormwater Pollution. pollution observed at any of the outfalls. Color, Odor, Clarity, Floating Solids, Suspended Solids, Foam, Oil Sheen, Other Obvious Indicators There were no indications of stormwater 09/25/2001 1, 2, 3, 4, 5, & 6 of Stormwater Pollution. pollution observed at any of the outfalls. Color, Odor, Clarity, Floating Solids, Suspended Solids, Foam, Oil Sheen, Other Obvious Indicators There were no indications of stormwater 04/10/2002 1, 2, 3; 4, 5, & 6 of Stormwater Pollution. pollution observed at any of the outfalls. Color, Odor, Clarity, Floating Solids, Suspended Solids, Foam, Oil Sheen, Other Obvious Indicators There were no indications of stormwater 09/11/2002 1, 2, 3, 4, 5, & 6 of Stormwater Pollution. pollution observed at any of the outfalls. 04/04/2003 1, 2, 3, 4, 5, & 6 10/08/2003 1, 2, 3, 4, 5, & 6 04/13/2004 1, 2, 3, 4, 5, & 6 Color, Odor, Clarity, Floating Solids, Suspended Solids, Foam, Oil Sheen, Other Obvious Indicators There were no indications of stormwater of Stormwater Pollution. pollution observed at any of the outfalls. Color, Odor, Clarity, Floating Solids, Suspended Solids, Foam, Oil Sheen, Other Obvious Indicators There were no indications of stormwater of Stormwater Pollution. Color, Odor, Clarity, Floating Solids, Suspended Solids, Foam, Oil Sheen, Other Obvious Indicators of Stormwater Pollution. pollution observed at any of the outfalls. There were no indications of stormwater pollution observed at any of the outfalls. swpldoc 5-10-2004 RTM SUMMARY OF BEST MANAGEMENT PRACTICES Efforts to minimize exposure to stormwater include the following best management practices: • Loading and unloading of materials and products to and from trucks takes place directly into the building via covered docks. • The plant is a small quantity generator of hazardous waste. Full drums of waste are not stored on site. As soon as they are full they are taken off site by a licensed transporter. There is no extented storage of hazardous wastes on site other than satellite accumulation at the point of generation. • Each of the floor drains inside the milling rooms has a sedimentation sump to separate powders from wash water. Drainage then travels to the main sump for additional opportunity for sedimentation, before it passes through the solvent/sludge separator, and on to the city sewer line. No drainage water is discharged to stormwater conveyances from these areas. • Some empty drums and used pallets are stored outside where they may be exposed to stormwater. However, these drums are closed or are positioned to preclude the collection of stormwater. • Collected metal powders from the sumps are stored in drums with lids to prevent exposure. These powders are dried in an enclosed steam heated oven located outside. • Drums of recirculating water treatment chemicals are placed on spill containment pallets inside the building. • A monthly visual inspection of the facility outfalls, chemical storage areas, and other areas of concern is conducted by the EHS Administrator or his designate. • Outside bulk solvent storage tanks are double steel wall tanks and are enclosed inside a concrete dike. Accumulated stormwater is removed after it is inspected and determined that no sheen is present. • Secondary containment is present in the metal storage building in the location where liquid chemicals are stored. This storage includes containers of kerosene and various oils all of which are in 55 drums or smaller. The secondary containment will hold approximately 300-500 gallons. A large spill containment kit and overpack drum is located in this bay of the metal storage room. Ethomeen (a mild corrosive) used in the manufacturing process (typically 4 drums or less) is stored in a separate bay of the metal storage room. These drums are stored on a still containment pallet. n.. swp4.doc 5-12-2004 SIGNIFICANT CHANGES IN INDUSTRIAL ACTIVITIES The stormwater pollution prevention plan has been amended whenever there was a change in the design, construction, operation or maintenance of chemical storage systems, stormwater controls or conveyances, or production processes affecting stormwater. The plan is also reviewed annually and updated if necessary. The plan was developed and implemented in May 1995. Since that time the plan has had four updates. The First update occurred in June of 1997 and was the result of implementation of BMPs that were part of the development of the initial plan. The second update occurred in March of 1998. This update was the result of the annual review of the plan which showed that some personnel changes had occurred and the address of the plant had been changed for emergence response purposes. The third update occurred in March of 1999 and was the result of an addition to the warehouse and powder milling departments. The fourth update occurred in November of 1999 and was the result of the installation and start-up of the solvent recycling system. No significant changes in industrial activities have occurred recently. The plan has been reviewed on three occasions since 1999. Only administrative and non- significant changes to the plan were implemented. tl.�' `�• •cr ier- �, 34 Y' 1 ^• i; .ky— 4 L. i i"yryi+�l+si "cxt ,{Ct' .t^ ',�,i'KS'�i'P ,.37' e ;[\*"� Ts R 1 ����� TJ I "'e�",4�i��_- k' I I�S,�, IO,�I3 {'° �4] t _ _ A ` }-..: F�•i [�1:-'r' j v t"ny�rfaaJ a' u v X�1�4ssr#Pl�rl}} u9p r r.-'-4%! �FRI e14 W ''.!L.(�r'� I 4sp- Slt� f. h: h �� _ # i�k - �. �� f'•Fri ; -� �Ls '.i I p S a CER N.C. Division of Water Quality, Stormwater and General Permits Unit Facility Name: KENNAMETAL INCORPORATED Permit Number: NCS000171 Location Address: 139 WAREHOUSE RD HENDERSON, NC 26536 County: VANCE "I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information gathered is, to the'best of my knowledge and belief, true, accurate, and complete" "I certify that the SPPP has been developed, signed and retained at the facility location and the SPPP has been fully implemented at the named facility location in accordance with the terms and conditions of the stormwater general permit." "I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing violations" Sign (according to permit signatory requirements) and return this Certification. DO NOT SEND THE STORMWATER POLLUTION PREVENTION PLAN WITH THE CERTIFICATION. Signature Joh V. bazar Print or type name of person signing above Date O� /3 2ev f Plant Manager Title SPPP Certification 2/99 Staff Review and Evaluation NPDES Stormwater Permit Contact: Aisha Lau Facility Name: Kennametal Inc. Henderson NC Plant NPQDES No.: NCS 000 Facility Location: SR 1216 and SR 1139, Henderson, NC 2i536 Tyne of Activity : SIC 3399 Receiving Stream Name and Classification: The receiving streams are both Joe's Branch and Martin Creek. Both have a C NSW classification. Proposed Permit Requirements: See attached draft permit Compliance Schedule: See Part I, Section B of attached draft permit Basis for Monitoring Requirements: The monitoring requirements are based on the information and sample data provided by Kennametal Inc. in their permit application. All but the cobalt value were compared against benchmark values to see if they were appreciable enough to continue sampling. The cobalt value was taken as half the chronic value for daphnia. Basis for Other Requirements: N/A PreparW By: Aisha Lau (signature) Permits and Engineering Supgryisor: (signature) Response Requested Before: Concurrence bRegional (signature) (with attachments) (date) (date) (date) Page 1 of 2 Permit No. NCSOOOYW STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT TO DISCHARGE STORMWATER UNDER THE In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Kennametal Inc. Henderson NC Plant is hereby authorized to discharge stormwater from a facility located at Henderson Vance County to receiving waters designated as Martin Creek and Joe's Branch, class C NSW streams, in the Tar - Pamlico River Basin in accordance with the discharge limitations, monitoring requirements, and other conditions set forth in Parts I,1I,111, and IV hereof. Thi�xnnxxnnxnxxnnn� s permits become effective TTT rTI"rT This permit and the authorization to discharge shall expire at midnight on TTTTT TTT=T=. Signed this day riTT R STTT'TTi-cT A. Preston Howard, Jr., P.E., Director Division of Environmental Management By the Authority of the Environmental Management Commission Permit No. NCSOOOWY PERMITTED ACTIVITIES Until this permit expires or is modified or revoked, the permittee is authorized to discharge stormwater to the surface waters of North Carolina or separate storm sewer system which has been adequately treated and managed in accordance with the terms and conditions of this Permit. All discharges shall be in accordance with the attached schedules as follows: Part I: Monitoring, Controls, and Limitations for Permitted Discharges Part II: Standard Conditions for NPDES Stormwater Permits Part III: Limitations Reopener Part IV: Administering and Compliance Monitoring Fee Requirements Any other point source discharge to surface waters of the state is prohibited unless covered by another permit, authorization or approval. This permit does not relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgement, or decree. Page 2 Permit No. NCS0004W PART I MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES �! M. f ► :. 1► : fu M ► ►� • ►M_II' • �3;T.Ti ,:Tiu :I: - .YI:`:t►� During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge stormwater associated with industrial activity. Such discharges shall be controlled, limited and monitored as specified below. The Permittee shall develop a Stormwater Pollution Prevention Plan, herein after referred to as the Plan. This Plan shall be considered public information in accordance with Part II, Standard Conditions, Section E.8. of this permit. The Plan shall include, at a minimum, the following items: a. Site Plan. The site plan shall provide a description of the physical facility and the potential pollutant sources which may be expected to contribute to contamination of stormwater discharges. The site plan shall contain the following: (1) A general location map (USGS quadrangle map or appropriately drafted equivalent map), showing the facility's location in relation to transportation routes and surface waters, the name of the receiving water(s) to which the stormwater outfall(s) discharges, or if the discharge is to a municipal separate storm sewer system, the name of the municipality and the ultimate receiving waters; and accurate latitude and longitude of the point(s) of discharge. (2) A narrative description of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices. (3) A site map drawn to scale with the distance legend indicating location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall and activities occurring in the drainage area, building locations and impervious surfaces, and the percentage of each drainage area that is impervious. For each outfall, a narrative description of the potential pollutants which could be expected to be present in the stormwater discharge. (4) A list of significant spills or leaks of pollutants that have occurred at the facility during the 3 previous years and any corrective actions taken to mitigate spill impacts. (5) Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part II, Standard Conditions, Section 5.9. Page 4 Permit No. NCSOOO¥ b . Stormwater Management Plan. The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and nonstructural measures. The stormwater management plan, at a minimum, shall incorporate the following: (1) A study addressing the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to stormwater. Wherever practicable the permittee shall cover all storage areas, material handling operations, manufacturing or fueling operations to prevent materials exposure to stormwater. In areas where elimination of exposure is not practicable, the stormwater management plan shall document the feasibility of diverting the stormwater runoff away from areas of potential contamination. (2) A schedule to provide secondary containment for bulk storage of liquid materials, storage of Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals, or storage of hazardous materials to prevent leaks and spills from contaminating stormwater runoff. If the secondary containment devices are connected directly to stormwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices (which shall be secured with a locking mechanism] and any stormwater that accumulates in the containment area shall be at a minimum visually observed for color, foam, and visible sheens, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated. Records documenting the individual making the observation, the description of the accumulated stormwater and the date and time of the release shall be kept for a period of five years. (3) A narrative description shall be provided of Best Management Practices (BMPs) to be considered such as, but not limited to, oil and grease separation, debris control, vegetative filter strips, infiltration and stormwater detention or retention, where necessary. The need for structural BMPs shall be based on the assessment of potential of sources to contribute significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. (4) Inspection schedules of stormwater conveyances and controls and measures to be taken to limit or prevent erosion associated with the stormwater systems. c . Spill Prevention and Response Plan. The Spill Prevention and Response Plan shall incorporate a risk assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel (or team) responsible for implementing the plan shall be identified in the plan. A responsible person shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. d . Preventative Maintenance and Good Housekeeping Program. A preventative maintenance program shall be developed. The program shall document schedules of inspections and maintenance activities of stormwater control systems, plant equipment and systems. Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. e. Employee Training. Training schedules shall be developed and training provided at a minimum on an annual basis on proper spill response and cleanup procedures and preventative maintenance activities for all personnel involved in any of the facility's Page 5 Permit No. NCS000M operations that have the potential to contaminate stormwater runoff. Facility personnel (or team) responsible for implementiri$ the training shall be identified in the Plan. f. Responsible Party. The Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position(s) assignments prov d. 9. Plan Ammendment. The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of pollutants to surface waters. The Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part H, Standard Conditions, Section B, #9) to the Director that the changes have been made. h. Facility Inspections. Inspections of the facility and all stormwater systems shall occur at a minimum on a semiannual schedule, once in the fall.(September-November) and once during the spring (April - June). The inspection and any subsequent maintenance activities performed shall be documented, recording date and time of inspection, individual(s) making the inspection and a narrative description of the facility's stormwater control systems, plant equipment and systems. Records of these inspections shall be incorporated into the Stormwater Pollution Prevention Plan. Visual monitoring as required in I.A.2.g.(3) shall be performed in addition to facility inspections. i. Implementation. Implementation of the plan shall include documentation of all monitoring, measurements, inspections and maintenance activities and training provided to employees, including the log of the sampling data and of activities taken to implement BMPs associated with the industrial activities, including vehicle maintenance activities. Such documentation shall be kept on -site for a period of five years and made available to the Director or his authorized representative immediately upon request. 2. Minimum Monitoring and Reporting Requirements Minimum monitoring and reporting requirements are as follows unless otherwise approved in writing by the Director of the Division of Environmental Management. a. If a facility has multiple discharge locations with substantially identical stormwater discharges that are required to be sampled, the permittee may petition the Director for representative outfall status. If it is established that the stormwater discharges are substantially identical and the permittee is granted representative outfall status, then sampling requirements may be performed at a reduced number of outfalls. b. Visual monitoring for color, odor, solids, foam, outfall staining, visible sheens and dry weather flow shall be performed at all stormwater discharge outfall locations. All visual monitoring shall be documented and records maintained with the Stormwater Pollution Prevention Plan. The initial visual monitoring event shall be performed simultaneously Page 6 l' 0611213.Y0=1411 with the first analytical monitoring event and documentation of only this initial visual monitoring event shall be submitted along with the required analytical monitoring submittal. c. For purposes of the stormwater sampling required in this permit, all samples shall be collected from a discharge resulting from a representative storm event (See Part H, Standard Conditions, Section A). Failure to monitor storm events in accordance with the specified frequency shall constitute a violation of this permit. If the stormwater runoff is controlled by a detention pond, the following sampling requirements shall apply: (1) If the detention pond detains the runoff generated by one inch of rainfall for 24 hours, visual observations for color, foam, outfall staining, visible sheens, and dry weather flow are required, but analytical sampling shall not be required. (2) If the detention pond discharges only in response to a storm event exceeding a 25- year, 24-hour storm (See Part II, Standard Conditions, Section A), the pond shall be considered a non -discharging stormwater control system and not subject to NPDES requirements, unless the discharge causes a violation of water quality standards. d. Samples analyzed in accordance with the terms of this permit shall be submitted on forms provided by the Director no later than January 31 for the previous year in which sampling was required to be performed. e. Analytical results from sampling during the final year of the permit term shall be submitted with the permit renewal application. f. This permit regulates stormwater discharges. Non-stormwater discharges which shall be allowed in the stormwater conveyance system are:. (1) All other discharges that are authorized by a non-stormwater NPDES permit. (2) Uncontaminated groundwater, foundation drains, air -conditioner condensate without added chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant flushings, water from footing drains, flows from riparian habitats and,wetlands. (3) Discharges resulting from fire -fighting. If the storm event monitored and reported in accordance with this permit coincides with a non-stormwater discharge, the permittee shall separately monitor and report all parameters as required under the non-stormwater discharge permit and provide this information with the stormwater discharge monitoring report. Page 7 Permit No. NCS0OOYW g. Specific Stormwater Monitoring Requirements The specific stormwater monitoring requirements includes both analytical and visual monitoring of stormwater samples. Specific monitoring requirements are defined below. (1) Analytical Monitoring Stormwater Discharge Characteristics Units Measurement Egagggg 1 Sample 2 Sample Loca6oiP Biological Oxygen Demand m 1/ ear grab SDO Chemical Oxygen Demand m 11 ear grab SDO Halogenated Hydrocarbons (1,1, 1 -Trichloroethane) mg/L 1/year grab SDO Cobalt m 1/ ear. grab SDO Total Suspended Solids m 1/ ear grab SDO H S.U. 11 ear grab SDO Total Rainfal14 inches Event Duration4 minutes Total Flow4 MG SDO Footnotes: 1 Measurement Frequency: Once per year with samples taken during the sampling window of April through November. The facility mjw perform analytical sampling during the first and last year of the permit term regardless of cut-off concentration conditions. 2 Sample Type: Defined in Part II, Standard Conditions, Section A. 3 Sample Location: Samples to be taken at each stormwater discharge outfall (SDO) unless representative outfall status has been granted. 4 For each sampled representative storm event the total precipitation, storm duration, and total flow must be monitored. Total flow shall be either; (a) measured continuously, (b) calculated based on the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the measurement of flow at 20 minute intervals during the rainfall event. Page 8 Permit No. NCS00OWY (2) Cut-off Concentrations For each parameter, the arithmetic mean of all analytical sampling results collected during the term of the permit shall be calculated for each individual outfall and compared to the cut-off concentrations listed below. If the arithmetic mean meets the specified cut-off concentration condition for a given parameter, then the facility is not required to continue annual analytical monitoring for that parameter at that outfall during the term of the permit unless a significant change in facility operations or configuration occurs. If a cut-off concentration results in discontinued analytical monitoring at an individual discharge outfall, the permittee is required to maintain facility operations that ensure the continuation of stormwater runoff quality. The permittee = perform analytical sampling during the first and last year of the permit term regardless of cut-off concentration conditions. Analytical results from sampling during the final year of the permit term must be submitted with the permit renewal application. Biological Oxygen Demand 9 mgtL Chemical Oxygen Demand 65 m Total Suspended Solids 100 m 1, 1, 1 -Trichloroethane 3.1 m Cobalt 0.13 m H 1 within range 6.0 to 9.0 Footnotes: 1 pH cannot be averaged due to the nature of the logarithmic pH scale. The most recent pH sample result shall be used for cut-off concentration purposes. Page 9 Permit No. NCSOOOYW (3) Visual Monitoring Visual monitoring requires a qualitative visual inspection of each stormwater outfall, regardless of representative outfall status, for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution. No analytical tests are required. Visual monitoring of stormwater outfalls does not need to be performed during a representative storm event. Stormwater Discharge Characteristics EMW=U 1 Monitoring 1=2 Monitoring Location3 Color Semi -Annual Visual SDO Odor y Semi -Annual Visual SDO Clarity Semi -Annual Visual SDO Floating Solids Semi -Annual Visual SDO Suspended Solids Semi -Annual Visual SDO Foam Semi -Annual Visual SDO Oil Sheen Semi -Annual Visual SDO O er o vious indicators of stormwater pollution Semi -Annual Visual SDO Footnotes: 1 Frequency: The first visual monitoring event during the term of the permit must be performed during the initial analytical monitoring event. All subsequent visual monitoring will be performed twice per year, once in the spring and once in the fall. 2 Monitoring Type: Visual monitoring requires a qualitative visual observation of each storinwater outfall. No analytical testing or sampling is required. 3 Sample Location: Stormwater Discharge Outfall (SDO) Page 10 Permit No. NCS000YW (4) Analytical Monitoring Requirements for Vehicle Maintenance Activities) Stormwater Discharge Characteristics Units Measurement 2 Sample L= Sample L&QUion3 H standard annually Grab SDO Oil and Grease MRA annually Grab SDO New Motor Oil Usagegallons/month annually Estimate SDO Total Flow4 MG annually Grab SDO Lead, Total Recoverable5 u annually Grab SDO Total Suspended Solids Me annually Grab SDO Detergents AS)b m annually Grab SDO Footnotes: 1 Stormwater discharges from any vehicle maintenance activity occurring on -site which uses more than 55 gallons of new motor oil per month when averaged over the calendar year shall be monitored by the permittee as specified above. 2 Measurement Frequency: Once per year with samples taken within the sampling window of April through November. 3 Sample Location: Samples to be taken at each stormwater discharge outfall (SDO) that discharges stormwater runoff from area(s) where vehicle maintenance activities occur. 4 Total flow shall be; (a) measured continuously, (b) calculated based on the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the measurement of flow at 20 minute intervals during the rainfall event. Total Precipitation and duration of the rainfall event measured shall result from the sampled representative storm event. 5 Total recoverable lead monitoring is required only at facilities where fueling occurs. b Detergent monitoring is required only at facilities which conduct vehicle cleaning operations. Page 11 Permit No. NCS000W¥ (5) Cut-off Concentrations for Vehicle Maintenance Activities For each parameter, the arithmetic mean of all analytical sampling results collected during the term of the permit shall be calculated for each individual outfall and compared to the cut-off concentrations listed below. if the arithmetic mean meets the specified cut-off concentration condition for a given parameter, then the facility is not required to continue annual analytical monitoring for that parameter at that outfall during the tenon of the permit unless a significant change in facility operations or configuration occurs. If a cut-off concentration results in discontinued analytical monitoring at an individual discharge outfall, the permittee is required to maintain facility operations that ensure the continuation of stormwater runoff quality. The permittee must perform analytical sampling during the first and last year of the permit term regardless of cut-off concentration conditions. Analytical results from sampling during the final year of the permit term must be submitted with the permit renewal application. Stormwater Dischar2e Characteris.- H 1 within range 6.0 - 9.0 Oil and Grease < 30 m Lead, Total Recoverable < 0.33 m Total Suspended Solids < 100 mg/1 Detergents (MBAS) < 0.50 m Footnotes: 1 pH cannot be averaged due to the nature of the logarithmic pH scale. The most recent pH sample result shall be used for cut-off concentration purposes. Page 12 Permit No. NCSOOOYW The permittee shall comply with Final Limitations and Controls specified for stormwater discharges in accordance with the following schedule: OPTION 1: EXISTING FACILT s: The Stormwater Pollution Prevention Plan shall be developed and implemented within 12 months of the effective date of this permit and updated thereafter on an annual basis. Secondary containment, as specified in Part I, Section A, 1. b. 2. of this permit, shall be accomplished within 12 months of the effective date of this permit. 2. Permittee shall at all times provide the operation and maintenance necessary to operate the permitted stormwater controls at optimum efficiency. Page 13 Mr. Robert McGhee Kennametal Inc. Permit No. NCS000171 7. The flow reporting requirement has been removed per DWQ revised strategy. (The total rainfall parameter is in this permit, however.) 8. VehicIe maintenance monitoring has been revised to semi-annually in order to coincide with analytical and qualitative monitoring. Monitoring for TPH has replaced Oil & Grease. This requirement appears in all Individual Stormwater permits, however it only applies to facilities that do vehicle maintenance. If the facility begins vehicle maintenance during the permitted timeframe then the requirements shall apply. Other permit changes: 1. Additional guidance is provided about the Site Plan requirements. The site map must now identify if the receiving stream is impaired and if it has a TMDL established. It must also describe potential pollutants in each outfall. The map requirements are stated more explicitly. And, the site plan must contain a list of significant spills that have occurred in the past three years and also must certify that the outfalls have been inspected to ensure that they do not contain non-stormwater discharges. Additional information is provided in Part H Section A. 2. Additional requirements for the Stormwater Management Plan have been specified in Part II Section A. More details regarding secondary containment are provided. 3. Additional requirements for the Stormwater Pollution Prevention Plan have been specified in Part II Section A. The plan must also be updated annually to include a list of significant spills and to certify that the outfalls do not contain non-stormwater discharges. 4. The facility must now implement a semi-annual Facility Inspection Program of the site's stormwater management controls as specified in Part II Section A. 5. Information regarding the No Exposure Exclusion has been added to this draft permit. If industrial materials and activities are not exposed to precipitation or runoff as described in 40 CFR §122.26(g), the facility may qualify for a No Exposure Exclusion from NPDES stormwater discharge permit requirements. Additional information is provided in Part I Section A. 6. Per the requirements of the Tar -Pamlico Riparian Buffer Rule, all stormwater drainage from portions of this site that have been constructed after January 1, 2000 must be discharged through a correctly designed level spreader or another device that meets diffuse flow requirements per 15A NCAC 2B .0261. Diffuse flow requirements are described in Chapter 8 of the North Carolina Stormwater BMP Manual, available at: http://portal.ncdenr.org/web/wq/ws/su/bmp-manual. , 7. In addition to submitting two signed copies of DMRs to Central Files, a separate signed Annual Summary DMR copy must be submitted to the local DWQ Regional Office by March 1 of each year. Please submit any comments to me no later than thirty (30) days following your receipt of the draft. Comments should be sent to the address listed at the bottom of this page. If no adverse comments are received from the public or from you, this permit will likely be issued in about two months. If you have any questions or comments concerning this draft permit, contact me at (919) 807-6379 or jennifer.jones®ncdenr.gov cc: Raleigh Regional Office, Danny Smith Stormwater Permitting Unit Attachments Sincerely, Jennifer Jones Environmental Engineer Stormwater Permitting Unit 2 North Carolina Beverly Eaves Perdue Governor a WNW Department of Environment and Division of Water Quality Coleen H. Sullins Director March 23, 2011 Mr. Robert McGhee Kennametal Inc. P.0, Box 159 Henderson, North Carolina 27536 Subject: Dear Mr. McGhee: Natural Resources Draft NPDES Stormwater Permit Permit No. NCS000171 KennametaI, Inc. 139 Warehouse Road Vance County Dee Freeman Secretary Enclosed with this letter is a copy of the draft stormwater permit for your facility. Please review the draft very carefully to ensure thorough understanding of the conditions and requirements it contains. The draft permit contains the following significant changes from this facility's current permit: Analytical monitoring changes: 1. Analytical monitoring parameters have been added to this permit. 2. pH has been added to the analytical monitoring requirements. 3. All analytical monitoring has been set to semi-annually during a representative storm event as defined in Part II Section B. The permittee must also document the total precipitation for each event. If no discharge occurs during the sampling period, the permittee must submit a monitoring report indicating "No Flow" within 30 days of the end of the six-month sampling period. Additionally, samples must be taken a minimum of 60 days apart, as specified in Table 2. 4. Benchmarks for analytical monitoring have been added to this draft permit. Exceedances of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. If the sampling results are above a benchmark value, or outside of the benchmark range, for any parameter at any outfall then the facility shall follow the Tier 1 guidelines which require a facility inspection within two weeks and implementation of a mitigation plan within two months. If during, the term of this permit, the sampling results are above the benchmark values, or outside of the benchmark range, for any specific parameter at a specific discharge outfall two times in a row (consecutive), then the facility shall follow the Tier 2 guidelines which require a repetition of the steps listed for Tier 1 and also immediately institute monthly monitoring for all parameters at every-outfall where a sampling result exceeded the benchmark value for two consecutive samples. � 2 5. You are required to collect all of the analytical and qualitative monitoring samples during representative storm events as defined in Part II Section B. Qualitative monitoring is required regardless of representative outfall status. 6. You are responsible for all monitoring until the renewal permit is issued. See Footnote 1 of Tables 1, 4, and 5. Wetlands and Stormwater Branch ne 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 N Of Carolina Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-64941 Customer Service: "77-623.6748 atura!!� Internet: www.nmaterquality.org An Equal Opportunity 1 A"ative Actim Employer NCsaoo 171 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE STORMWATER UNDER THE LLUTANT D In compliance with the provisions of North Carolin standards and regulations promulgated and adopted Management Commission, and the Federal Waterl I :� is hereby authorized to d E ELIMINATION SYSTEM I Stu -I43-215.1, other lawful orth Carolina Environmental Sontrol Act, as amended, C. a facility located at: nnametal Inc. Varehouse Road ;nderson, NC 'ante County to receiving waters designated as both unnamed tributaries to Joes' Branch and Martin Creek, both class C, NSW streams in the Tar-Pamilco River Basin, in accordance with the discharge limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V and VI hereof. Note: Draft Permit Dates are Approximate This permit shall become effective May 1, 2011. This permit and the authorization to discharge shall expire at midnight on April 30, 2016. Signed this day April 16, 2011. for Coleen H. Sullins Director Division of Water Quality By the Authority of the Environmental Management Commission Permit No. NCS000171 TABLE OF CONTENTS PART I INTRODUCTION Section A: Individual Permit Coverage Section B: Permitted Activities Section C: Location Map PART II MONITORING, CONTROLS, AND 1 DISCHARGES Section A: Stormwater Pollution Prevention P Section B: Analytical Monitoring Requir e Section C: Qualitative Monitoring R uir e Section D: On -Site Vehicl�tena�.._ Mon A itoring Requirements PERMITTED PART Ill STANDARD CONDITI S FOR NPDES STORMWATER INDIVIDUAL PERMITS jhloo�f Section A: Compliance and Liability 1. Compliance Schedule 2. Duty to Comply 3. Duty to Mitigate 4. Civil and Criminal Liability 5. Oil and Hazardous Substance Liability 6. Property Rights 7. Severability 8. Duty to Provide Information 9. Penalties for Tampering 10. Penalties for Falsification of Reports E Section B: General Conditions 1. Individual Permit Expiration 2. Transfers 3. Signatory Requirements Permit No. NC5000171 4. Individual Permit Modification, Revocation and Reissuance, or Termination 5. Permit Actions Section C: Operation and Maintenance of Pollution Controls 1. Proper Operation and Maintenance 2. Need to Halt or Reduce Not a Defense 3. Bypassing of Stormwater Control Facilities Section D: Monitoring and Records 1. Representative Sampling 2. Recording Results 3. Flow Measurements 4. Test Procedures 5. Representative Out 6. Records Retenfo 7. Inspe . n Section E: Reporting Re is1. )en Dis aitoring Reports 2. Su . tports 3. Avat a ility of Reports 4. Non-Stormwater Discharges 5. Planned Changes 6. Anticipated Noncompliance 7. Spills S. Bypass 9. Twenty-four Hour Reporting 10. Other Noncompliance 11. Other Information PART IV LIMITATIONS REOPENER PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS PART VI DEFINITIONS ii Permit No. NCS000171 PART I INTRODUCTION SECTION A: INDIVIDUAL PERMIT COVERAGE During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stonnwater associated with industrial activity. Such discharges shall be controlled, limited and monitored as specified in this permit. If industrial materials and activities are not exposed to precipitation or runoff as described in 40 CFR § 122.26(g), the facility may qualify for a No Exposure Exclusion from NPDES stormwater discharge permit requirements. Any owner or operator wishing t 51obtan a No Exposure Certification must submit a No Exposure Certification NOI to the Division; must receive approval by the Division; must maintain no exposure dit s mess uthorized to discharge under a valid NPDES stormwater permit; and must r alp . for e ; xposure Exclusion once every five (5) years., �Y�I�]IYL�]►����:7u`iYWIl��7.[�71lllijliC�I Until this permit expires or is mo ified o vo et 6 permittee is authorized to discharge stormwater to the surface water o 0 0 or separate storm sewer system that has been adequately treated and managed MR c r c ith the terms and conditions of this individual permit. All stormwater dischargS5111MIIJin accordance with the conditions of this permit. Any other point source discb&e to sofface waters of the state is prohibited unless it is an allowable non-stormwater d Wed r is covered by another permit, authorization, or approval. The stormwater discharges al this individual permit shall not cause or contribute to violations of Water Quality Standards. This permit does not relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. Part II Page 1 or 10 Permit No. NCSOOO 171 SECTION C: LOCATION MAP s� ''i � r' s.."' � I '' e !I" �'�- y r t t f Jr. ■ �ii "-` �{ t5�d if �t -js 4 . -r�{ . • �'d'�` �Yi• v � 4'' � ' � I s��:a � :: 7 t � +� O- y�� , rrrfff ti`sF.� J I t' r�r 'nex f • i.\ {ffrCc' � Tr�,�} �4 r; $y~ ♦ r� {, Y.� a #� r+�f M !4` lkjt F` es, '+„ � •.e 1 .� lx� •I.r •fjr h� �'. �c'�'ul r � .�� 'fk�i: .�: �I K`%4 ,1� 4 9-�.. }�lr 3R f F4 ! a? d� F L / rtfr •-i=i! �}S,t 1 %I a'•JIyrE*�4 ��� /.�f`�jr • ��41;5. r j 1 ; '1' yR - r' ?,.[ • .� - ti; I• ►„->t r t r a' 4 3 a�h'u�; ��i � yy •"' � �lev• ei t r iv ( �!!i � ■ , � '' }e�r1� '-: w ti y ♦ ) 5 r �"'�•'t• s` _ 1� -MJw �"�-. 4' aiW1 of ��Y1{ f �sL ' �� z ti�,,.��� •� , y -'- t i rf "• f �1 I+t � � Y 7, Yam. "�.. 1II ♦ ^- � � � -. '� i a :��i{tn t f C �'� k r� �'•��,', MU • � y II � +� • • yt. •;.��1 f _ �' ♦ r .�1, Srl' '/ 1 �"I_ n' �.r.i-F�.' /yG il� r �� `�oY-:}}}}� i� �Y 5 i'. f F -ir` � `� Mt �€. y�[ a+ ,,;4 r,• :�- �r���! . i{•rl. A �+_ $ � � l 5 S �. .� rrl . /.. Tl-�Y.`..1.'j{{ (••i r ] f. 11'�. Aj, ;.. r. "� �4�i �: �a{� 1�t►y_.'., � h � }:` , 5�. � � �'yr-'��. ,'• � f ((SS r �� 7 �� 5 }n �l � v X'i �"� ] � ly -G '.+[ i -mot+ �' � 7.1 ..� ✓"' ;. l �Y � 1\ '�.,.r':�",yL` ti �'j�e• �'�?`.��°,�''� k ; it � • t et� � rl * r41 r { s ,��1, � n��`� f� t j/ 1 2r t - ! i ♦ - 6 r :3 r-ys... -1 5., r;}s.� r 4i� laa - ,r,M,r,l 't !. •'.' ! a: :r i ` ` fr _ fy tiSc�Sa]y�{sir %Si- •I' a !. �'. .� � r r-� I f- 1.' j • i t � '.��.� {�� , t�� t � Lfil� '� ff ^�i'i r•ti' `i' „�,., ! Sx { I J-,. � +4j, O� � .]4 •' Fk art f i-. I i f4,y IcC . �I � � �`r�'� P, �� h "'\ f r �' tir�J} �;�. , ��fl _.��. �-� � 15i ����' s.. "t•�•ttl. 1� 5� i� '�' •,r 1$/-Q1 r�'� r 5w (-j'rti..��/ }J 1}52�.■ sl :.� .: IP I r F'.L �' �� r: .t'l. r�. t.r _ y �■+'/ I !f}d 'ra Inc. Kennameta';,�Y.i,'•' L i y/ •I;'' - , ; ♦' i i,t r< r e7riF +. .,`t ,t;� l c � -ca fiy r �.� r ,era{ � �; y��• � "� 1 _ T' •> �� 3y rF�. 5 � ° r/r IIk i �� ' ' "'T " • ' _ , .alarm- �.� —r�,y. l _' ; �' `-`' ,` >; r •�j F� � ti ° �� ` �y !�'-'� I! V . `.�+{l .�,. 54 �' ti 4 ' - •„rr• S-. �'tnJ l r •1i +' i �t r /\f -� l• �( firt i .I ,- ati, a .. 1} ., ]-'v. r;� J`ti _ -S ttl ,% ♦, .' 4 • JJ))f ],� �� r� [jib 1� r 'I'iT a'r. • r� S . ,1 j.j� s� 1.' Fk �' rT-�.rr M1's. 1 Sri' !' ] F•' �'" I1. 4 4• .+.��` r. i ti.r !' - �T ti, I ��I=ywtYr. rF�i• .r, �'a?,r'ti.��0 irr �' X r- tlFrt .rS:}r+ .1_ S fir '•Lr� - _ 5h'rci_ r�'h� i• o J r r tl 1 f ! 5~ i {�• � �,� �k]`' � i [ _�\ i�,'�4�.' i� ,' f �, sr. r,� c1' r � {.�h wC�� r� i t{'- � �+•� -� ;� .., �... \y� '�^uu.-- "8 [,vf+?-• `•L�:,. `I�Hu - F i4 1.111 �e I 'ti3 t: 'ti.] t ?lo e •• I I ,x 'i' ` 1`a 4I �; t - ' ,r I„^'+� {�1 �1,, + i, f}A� { . ti`�A - a ' '"•• ♦`� ,s{ � i r ��ti "♦I 3' � '/:ti,' � f jli a�. +l, � ;. -� j �•.. .' � ', _ti. •y,♦ t: -� s 2 tt :7�1 ..: { � b +,L •w.r' � 1(1 .. �'�\\. �t `j• ive-in li■ i:� i - cd 7 t: :. a� •r, I I.. `-` ) ♦ `1°le ��,�y }]Vo f f �,'� 4 '� : l t9 s 7 ;,,, 4i:y rys .[,y' �J _ • '1 4.o -..h. �j' }.- `!i` 1. '`k( � r _ % �I f '',--.. ``.•' I tt;�; 0.� ■ ■ y r N,t �.� i •I�,.F u '` 141 !_ti ., i 't•�,rl -h�.,w .,,.rry' }may. a. .r 1 f{�� � , t� � 5•�;�y ,�1. I� .r� ... � ! _ �,�"' `"I ,+. r- rti# tp -� S� �,�r-.'S;. �� l`��'�-��1 4,�,.: S.. I r-�•�� �' r� Je •�+ s- # F.' ur...�.� ['� R � r� I-}`e I' '}4;�,'i, rJ` w, �� i `"-u]'•. i.�.. ,� *: �i;',y- 4 4 e ;Kr. ����f�N� f•i I4 l ni N �♦ 5.1, ]u�tif� i} e V� f '.j'• :Yf�". I r.S'�i• kTij .t +�, •�i�`'+>•ai�'. •a�i, '�s<:."fs r^: -. '9,'a�. NCS000171 N W _ E S Map SmIe 1:13,233 J• 1 r , L � r '' d 1!� 51 �y t�j � .•� '•' i e Kennametal Inc. Henderson, NC Latitude: 360 17' 34" N Longitude: 780 24' 5" W County: Vance Receiving Streams: UTs to Joe's Branch & Martin Creek Stream Class: C, NSW (Both) Sub -basin: 28-17-2-4, 28-78-1-3 (Tar Pam River Basin) , r • Facility Location Part I I Page 2 of 10 Permit No. NCS000171 PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES SECTION A: STORMWATER POLLUTION PREVENTION PLAN The Permittee shall develop a Stormwater Pollution Prevention Plan, herein after referred to as the Plan. This Plan shall be considered public information in accordance with Part 111, Standard Conditions, Section E, Paragraph 3 of this individual permit. The Plan shall include, at a minimum, the following items: Site Plan. The site plan shall provide a description of the physical facility and the potential pollutant sources which may be expected to contribute to contamination of stormwater discharges. The site plan shall contain the following: 11 (a) A general location map (USGS qua equivalent map), showing the facili and surface waters, the name of the outfall(s) discharges, or if the disch system, the name of the munici7t, ' accurate latitude and longitude Fn priately drafted n r to transportation routes tewhich the stormwater �,m,unicipal separate storm sewer -municipal receiving waters, and of discharge. The general location map (or alternatively the site , p , hal . identify whether each receiving water is impaired (on the state' s 30 d) mpaired waters) or is located in a watershed for i a L een established, and what the parameter(s) of concern are. ,, (b) A narrative des iption orage practices, loading and unloading activities, outdoor proc areas, st or particulate generating or control processes, and waste dispos ' s. A narrative description of the potential pollutants which could be expe o be present in the stormwater discharge from each outfall. (c) A site map drawn to scale (including a distance legend) showing: the site property boundary, the stormwater discharge outfalls, all on -site and adjacent surface waters and wetlands, industrial activity areas (including storage of materials, disposal areas, process areas, loading and unloading areas, and haul roads), site topography, all drainage features and structures, drainage areas for each outfall, direction of flow in each drainage area, industrial activities occurring in each drainage area, buildings, existing BMPs, and impervious surfaces. The site map must indicate the percentage of each drainage area that is impervious. (d) A list of significant spills or leaks of pollutants that have occurred at the facility during the three (3) previous years and any corrective actions taken to mitigate spill impacts. (e) Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part III, Standard Conditions, Section B, Paragraph 3. The permittee shall re -certify annually that the stormwater outfalls have been evaluated for the presence of non-stornwater discharges. Part I Page 3 of 10 Permit No. NCS000171 2. Stormwater Management Plan. The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and nonstructural measures. The stormwater management plan, at a minimum, shall incorporate the following: (a) Feasibility Study. A review of the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to stormwater. Wherever practical, the permittee shall prevent exposure of all storage areas, material handling operations, and manufacturing or fueling operations. In areas whe a elimination of exposure is not practical, the stormwater management pljWI document the feasibility of diverting the stormwater runoff away f a 'as pote tial contamination. (b) Secondary Containment Requirement ecor Secondary containment is required for: bulk storage of liquid m e `-1 torage in any amount of Section 313 of Title III of the Superfund en a nd Reauthorization Act (SARA) water priority chemicals; and st g yfamount of hazardous substances, in order to prevent leaks and sp' I fr c aminating stormwater runoff. A table or summary of all such to an o materials and their associated secondary containment are s 11 a in d. If the secondary containment devices are connected to stor a c v . ce systems, the connection shall be controlled by manually activ s other similar devices (which shall be secured closed with a I ing m nism), and any stormwater that accumulates in the containment a shall at a minimum visually observed for color, foam, outfall staining, visi le and dry weather flow, prior to release of the accumulated stormwater. ulated stormwater shall be released if found to be uncontaminated by any material. Records documenting the individual making the observation, the description of the accumulated stormwater, and the date and time of the release shall be kept for a period of five years. (c) BMP Summary. A listing of site structural and non-structural Best Management Practices (BMA) shall be provided. The installation and implementation of BMPs shall be based on the assessment of the potential for sources to contribute significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. The BMP Summary shall include a written record of the specific rationale for installation and implementation of the selected site BMPs. The BMP Summary shall be reviewed and updated annually. Spill Prevention and Response Plan. The Spill Prevention and Response Plan (SPRP) shall incorporate an assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel (or the team) responsible for implementing the SPRP shall be identified in a written list incorporated into the SPRP and signed and dated by each individual acknowledging their responsibilities for the plan. A responsible person shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the Part I Page 4 of 10 Permit No. NCS000171 facility operations. The SPRP must be site stormwater specific. Therefore, an oil Spill Prevention Control and Countermeasure plan (SPCC) may be a component of the SPRP, but may not be sufficient to completely address the stormwater aspects of the SPRP. The common elements of the SPCC with the SPRP may be incorporated by reference into the SPRP. 4. Preventative Maintenance and Good Housekeeping Program. A preventative maintenance and good housekeeping program shall be developed. The program shall list all stormwater control systems, stormwater discharge outfalls, all on -site and adjacent surface waters and wetlands, industrial activity areas (including material storage areas, material handling areas, disposal areas, process areas, loading and unloading areas, and haul roads), all drainage features and structures, and Ix g st uctural BMPs. The program shall establish schedules of inspections, ma' nce, and housekeeping activities of stormwater control systems, as we s ` -1 equi ment, facility areas, and facility systems that present a potential for st w r or stormwater pollution. Inspection of material handling areas and reg caning Y edules of these areas shall be incorporated into the program. Timely coH with the established schedules for inspections, maintenance, and housekeepi s ll° corded in writing and maintained in the SPPP. Employee Training. Training p&enctivities, l�ia a developed and training provided at a minimum on an annual fo onnel with responsibilities for: spill response and cleanup, preventative at and for any of the facility's operations that have the potential to rmwater runoff. Facility personnel (or team) responsible for implerg, ting t ining shall be identified, and their annual training shall be documented, the si ture of each employee trained. 6. Responsible Party. TWSWrmwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position assignments provided. 7. Plan Amendment. The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of pollutants to surface waters. All aspects of the Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The annual update shall include an updated list of significant spills or leaks of pollutants for the previous three years, or the notation that no spills have occurred. The annual update shall include written re -certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. Each annual update shall include a documented re-evaluation of the effectiveness of the BMPs listed in the BMP Summary of the Stormwater Management Plan. The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part 11 Page 5 of 10 Permit No. NCS000171 Part III, Standard Conditions, Section B, Paragraph 3) to the Director that the changes have been made. 8. Facility Inspections. Inspections of the facility and all stormwater systems shall occur as part of the Preventative Maintenance and Good Housekeeping Program at a minimum on a semi-annual schedule, once during the first half of the year (January to June), and once during the second half (July to December), with at least 60 days separating inspection dates (unless performed more frequently than semi-annually). These facility inspections are different from, and in addition to, the stormwater discharge characteristic monitoring required in Part II B and C of this permit. 9. Implementation. The permittee shall implement the Plan. mplementation of the Plan shall include documentation of all monitoring, meas nts, inspections, maintenance activities, and training provided to employeesSan ' 'n e to f the sampling data and of actions taken to implement BMPs associatth 'n ial activities, including vehicle maintenance activities. Such docume shal kept on -site for a period of five years and made available to the Director'rector's authorized representative immediately upon request. Part II Page 6 of 10 Permit No. NCS000171 SECTION B: ANALYTICAL MONITORING REQUIREMENTS Analytical monitoring of stormwater discharges shall be performed as specified in Table 1. All analytical monitoring shall be performed during a representative storm event. The required monitoring will result in a minimum of ten analytical samplings being conducted over the term of the permit at each stormwater discharge outfall (SDO). A representative storm event is a storm event that measures greater than 0.1 inches of rainfall. The time between this storm event and the previous storm event measuring greater than 0.1 inches must be at least 72 hours. A single storm event may have a period of no precipitation of up to 10 hours. For example, if it rains but stops before producing any collectable discharge, a sample may be collected if the next rain producing a dischame be: -ins within 10 hours. Table 1. Analytical Monitoring Re uirements D' charge a C�haracteristic�.0 ° Measurement Fquenc�� . 6: h sample T , ut Sample' I.ocatiR 41 Total Suspended Solids m 7 L s al Grab SDO Oxygen Demand m L AumBiochemical e -an at Grab SDO Chemical Oxygen Demand m L xl e ' nnual Grab SDO Total Nitro en TN m r L i-annual Ame Grab SDO Cobalt, Total Recoverable m L lop" semi-annua14 Grab SDO H 1 1 semi-annual Grab SDO Total Rainfalls inchcIMP semi-annual Rain Gauge I - Footnotes: I Measurement Frequency: TwiVin ring a representative storm event. 2 Grab samples shall be collecterst 30 minutes of discharge. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative outfall status has been granted. 4 The permittee shall monitor Cobalt semi-annually for the first two years of the permit. At that time, the permittee may petition DWQ in writing to reduce or remove this parameter. To make that request, the permittee shall send two summaries of data and two written requests (an original and a copy) to DWQ Central Office for review. 5 For each sampled representative storm event the total precipitation must be recorded. An on -site rain gauge or local rain gauge reading must be recorded. The permittee shall complete the minimum ten analytical samplings in accordance with the schedule specified below in Table 2. A minimum of 60 days must separate Period 1 and Period 2 sample dates unless monthly monitoring has been instituted under a Tier Two response. Part II Page 7 of 10 Permit No. NCS000171 Table 2. Monitoring Schedule 1Vlonitori ample Number Start End Year 1 — Period 1 1 --May 1, 2011 October 31, 2011 Year 1 — Period 2 2 November 1, 2011 Aril 30, 2012 Year 2 — Period 1 3 May 1, 2012 October 31, 2012 Year 2 — Period 2 4 November 1, 2012 Aril 30, 2013 Year 3 — Period 1 5 May 1, 2013 October 31, 2013 Year 3 — Period 2 6 November 1, 2013 Aril 30, 2014 Year 4 —Period 1 7 May 1, 2014 October 31, 2014 Year 4 — Period 2 8 November 1, 2014 Aril 30, 2015 Year 5 — Period 1 9 May 1, 01 October 31, 2015 Year 5 — Period 2 10 Nov be , 15 Aril 30, 2016 Footnotes: Maintain semi-annual monitoring during permit renem Permit, the permittee has submitted an application for the permittee will be considered for renewed covera monitoring until the renewed permit is issued. 2 If no discharge occurs during the sampling per , t "No Flow" within 30 days of the end of the -m h The permittee shall report the permittee shall compare moni values in Table 3 are not nerr If expiration of the Individual coverage before the submittal deadline, icant must continue semi-annual must submit a monitoring report indicating period. u from each sample within the monitoring period. The e benchmark values in Table 3. The benchmark i hould be used as guidelines for the permittee's Stormwater Pollution Preve ,4.Plan PPP). Bxceedences of benchmark values require the permittee to increase monit .i i ase management actions, increase record keeping, and/or install stormwater Best Man t Practices (BMPs) in a tiered program. See below the descriptions of Tier One and Tier Two. Table 3. Benchmark Values for Analytical Monitoring ischarge R- Rarjac T I Nis uc= Units Benchmark Total Suspended Solids mg/L 100 Biochemical Oxygen Demand mg/L 30 Chemical Oxygen Demand mg/L 120 Total Nitrogen (TN) mg/L 30 Cobalt, Total Recoverable mg/L NA pH standard 6-9 Part I I Page 8 of 10 ' Permit No. NCS000171 Tier One If: The first valid sampling results are above a benchmark value, or outside of the benchmark range, for any parameter at any outfall; Then: The permittee shall: 1. Conduct a stormwater management inspection of the facility within two weeks of receiving sampling results. 2. Identify and evaluate possible causes of the benchmark value exceedence. 3. Identify potential and select the specific: source controls, operational controls, or physical improvements to reduce concentrations of the parameters of concern, or to bring concentrations within the benchmark range. 4. Implement the selected actions within two months nth .n ection. 5. Record each instance of a Tier One response in th for va I ion Prevention Plan. Include the date and value of the benchmark exceedence, t e ection ate, the personnel conducting the ins ection, the selected actions, and the date the s lect �a .._ons were implemented. . , 4, 4 Tie Tr wo `' If: During the term of this permit, the first vali Wbmark ults from two consecutive monitoring periods are above the benchmark values, uts' the range, for any specific parameter at a specific discharge outfall; Then: The permitter shall: 1. Repeat all the required a ons outl above in Tier One. 2. Immediately institute n hly in storing for all parameters at every outfall where a sampling result exceeded the benchmar val or two consecutive samples. Monthly (analytical and qualitative) monitoring shall continue until three consecutive sample results are below the benchmark values or within the benchmark range. 3. If no discharge occurs during the sampling period, the permittee is required to submit a monthly monitoring report indicating "No Flow" to comply with reporting requirements. 4. Maintain a record of the Tier Two response in the Stormwater Pollution Prevention Plan. During the term of this permit, if the valid sampling results required for the permit monitoring periods exceed the benchmark value, or are outside the benchmark range, for any specific parameter at any specific outfall on four occasions, the permittee shall notify the DWQ Regional Office Supervisor in writing within 30 days of receipt of the fourth analytical results. DWQ may but is not limited to: • require that the permittee revise, increase, or decrease the monitoring frequency for the remainder of the permit; • require the permittee to install structural stormwater controls; • require the permittee to implement other stormwater control measures; or • require that the permittee implement site modifications to qualify for the No Exposure Exclusion. Part 11 Page 9 of 10 Permit No. NCS000171 SECTION C: QUALITATIVE MONITORING REQUIREMENTS Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of representative outfall status and shall be performed as specified in Table 4, during the analytical monitoring event. Qualitative monitoring is for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution. In the event an atypical condition is noted at a stormwater discharge outfall, the permittee shall document the suspected cause of the condition and any actions taken in response to the discovery. This documentation will be maintained with the SPPP. Table 4. Qualitative Monitoring Requirements Discharge Characteristics Frequency) Monito ing I._o_cationZ Color semi-annual Q Odor semi-annual SDO Clarity semi- SDO Floating Solids semizvm SDO Suspended Solids s -a a SDO Foam m' an al SDO Oil Sheen h0innual SDO Erosion or deposition at the o all i-annual SDO Other obvious indicators of stormwater pollution Lw�o semi-annual SDO I Footnotes: I Measurement Frequency: Twice per year during a representative storm event, for each year until either another permit is issued for this facility or until this permit is revoked or rescinded. If at the end of this permitting cycle the permittee has submitted the appropriate paperwork for a renewal permit before the submittal deadline, the permittee will be considered for a renewal application. The applicant must continue semi-annual monitoring until the renewed permit is issued. See Table 2 for schedule of monitoring periods through the end of this permitting cycle. 2 Monitoring Location: Qualitative monitoring shall be performed at each stormwater discharge outfall (SDO) regardless of representative outfall status. SECTION D: ON -SITE VEHICLE MAINTENANCE MONITORING REQUIREMENTS Facilities which have any vehicle maintenance activity occurring on -site which uses more than 55 gallons of new motor oil per month when averaged over the calendar year shall perform analytical monitoring as specified below in Table 5. This monitoring shall be performed at all stormwater discharge outfalls which discharge stormwater runoff from vehicle maintenance areas, and in accordance with the schedule presented in Table 2 (Section B). All analytical monitoring shall be performed during a representative storm event. Part I I Page l0 of 10 Permit No. NCS000171 Table S. Analytical Monitoring Requirements for On -Site Vehicle Maintenance " lf$ r""'er '!S ' -,vr Disch„a�rge aORiters t cs 1 k n'rii Units. kY • '..'�' w ¢Measurement ,' iP T - i::-fC ��ample b^" °.,�' Samples H standard semi-annual Grab SDO Non -Polar Oil & Grease / TPH mg/L semi-annual Grab SDO EPA Method 1664 SGT-HEM Total Suspended Solids mg/L semi-annual Grab SDO Total Rainfall4 inches semi-annual Rain gauge New Motor Oil Usage 1 gallons/month semi-annual Estimate - Footnotes: I Measurement Frequency: Twice per year during a represern permit is issued for this facility or until this permit is revoke the permittee has submitted the appropriate paperwork for a permittee will be considered for a renewal application. The the renewed permit is issued. See Table 2 for schedule of cycle. AQ 2 If the stormwater runoff is controlled by a sto pond shall be collected within the first 30 min ne t, for ch year until either another C d�^�ie end of this permitting cycle permil�beYore the submittal deadline, the t must continue semi-annual monitoring until ¢eriods through the end of this permitting [—pond a grab sample of the discharge from the from the pond. 3 Sample Location: Samples shall be II ed%astormwater discharge outfall (SDO) that discharges stormwater runoff from area(s) where h'c ante activities occur. 4 For each sampled representativorm everytbTtotal precipitation must be recorded. An on -site or local rain gauge reading must be recorde I Monitoring results shall be compared to the benchmark values in Table 6. The benchmark values in Table 6 are not permit limits but should be used as guidelines for the permittee's Stormwater Pollution Prevention Plan (SPPP). Exceedences of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs), as provided in Part 11 Section B. Table 6. Benchmark Values for Vehicle Maintenance Anal tical Mon Dischar Gha acteristics nit Benclimar pH standard 6-9 Non -Polar Oil & Grease / TPH mg/L 15 [EPA Method 1664 (SGT-HEM)] Total Suspended Solids mg/L 100 itoring part I1 Page ] ] of 10 Permit No. NCS000171 PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS SECTION A: COMPLIANCE AND LIABILITY 2. Compliance Schedule The penmittee shall comply with Limitations and Controls specified for stormwater discharges in accordance with the following schedule: Existing Facilities already operating but applying for permit coverage for the first time: The Stormwater Pollution Prevention Plan shall be developed and implemented within 12 months of the effective date of the initial permit and updated thereafter on an annual basis. Secondary containment, as specified in Part 11, Section A, Paragraph 2(b) of this permit, shall be accomplished with' 12 months of the effective date of the initial permit issuance. w New Facilities applying for coverage for the first time e d m cOi ' previously permitted and applying for renewal under this permit: The Stormwate ution Pr van ion Plan shall be developed and implemented prior to the beginning of discharges from op ration of the industrial activity and be updated thereafter on an annual basis. Secondary co nm t, pecified in Part It, Section A, Paragraph 2(b) of this permit shall be accomplished prior to eg in f discharges from the operation of the industrial activity. Dutv to Com The permittee must comply wi al on ' io of this individual permit. Any permit noncompliance constitutes a violation of the Cl W r nd is grounds for enforcement action; for permit termination, revocation and swan �, o edification; or denial of a permit upon renewal application. a. The permittee s l compl.44ith standards or prohibitions established under section 307(a) of the Clean Water A fo ollutants within the time provided in the regulations that establish these standards or proh ' ' ns, even if the permit has not yet been modified to incorporate the requirement. b. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to 25,000 per day of violation, or imprisonment for not more than I year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $10,000 per violation with the maximum amount not to exceed M 25,000. [Ref: Section 309 of the Federal Act 33 USC 1319 and 40 CFR 122.41(a).] Under state law, a daily civil penalty of not more than ten thousand dollars ($10,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref. NC General Statutes 143-215.6A]. d. Any person may be assessed an administrative penalty by the Director for violating section 301, 302, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class I violations are not to exceed $10,000 per violation, with the maximum amount of any Class 1 penalty assessed not to exceed $25,000. Penalties for Class II violations are not to exceed Part III Page I of 8 Permit No. NCSOOO 171 $10,000 per day for each day during which the violation continues, with the maximum amount of any Class II penalty not to exceed $125,000. 3. Duty to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this individual permit which has a reasonable likelihood of adversely affecting human health or the environment. Civil and Criminal Liability Except as provided in Part III, Section C of this permit regarding bypassing of stormwater control facilities, nothing in this individual permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6A, 143-215.613, 143- 215.6C or Section 309 of the Federal Act, 33 USC 1319. Furthermor the permittee is responsible for consequential damages, such as fish kills, even though the resp fity for effective compliance may be temporarily suspended. d? Oil and Hazardous Substance Liabili Nothing in this individual permit shall be construed ecl' e t institution of any legal action or relieve the permittee from any responsibilities, liabilitie en ies which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 31 l th e e ct, 33 USC 1321. 6. ProAerty_Riphis The issuance of this individua d It convey any property rights in either real or personal property, or any exclusive privi es d it authorize any injury to private property or any invasion of personal rights, nor any infri ement eral, State or local laws or regulations. Severability The provisions of this indEMpermit are severable, and if any provision of this individual permit, or the application of any provision of this individual permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this individual permit, shall not be affected thereby. 8. Duty, to Provide Information The permittee shall furnish to the Director, within a reasonable time, any information which the Director may request to determine whether cause exists for modifying, revoking and reissuing, or terminating the permit issued pursuant to this individual permit or to determine compliance with this individual permit. The permittee shall also furnish to the Director upon request, copies of records required to be kept by this individual permit. 9. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this individual permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more that $20,000 per day of violation, or by imprisonment of not more than 4 years, or both. Part I I I Page 2 of 8 Permit No. NCS000171 10. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this individual permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. SECTION B: GENERAL CONDITIONS Individual Permit Expiration The permittee is not authorized to discharge after the expiration authorization to discharge beyond the expiration date, the er required by the agency authorized to issue permits no la ha permittee that has not requested renewal at least 180 d pr' have a permit after the expiration and has not requeste wa subjected to enforcement procedures as provided in N § 2. Transfers This permit is not transferable to any Director may require modification or incorporate such other requir is required to notify the Divisio in Signatory Requirements All applications, reports, a. All applications datc. n order to receive automatic I submit forms and fees as are 8 ays pri to the expiration date. Any !1at i , or any permittee that does not le 0 days prior to expiration, will be 215.36 and 33 USC 1251 et. seq. If afte otice to and approval by the Director. The U01suance of the permit to change the name and 59�ary under the Clean Water Act. The Permittee is e event the permitted facility is sold or closed. submitted to the Director shall be signed and certified. under this individual permit shall be signed as follows: (1) In the case of a corporation: by a principal executive officer of at least the level of vice- president, or his duly authorized representative, if such representative is responsible for the overall operation of the facility from which the discharge described in the permit application form originates; (2) In the case of a partnership or limited partnership: by a general partner; (3) In the case of a sole proprietorship: by the proprietor; (4) In the case of a municipal, state, or other public entity: by a principal executive officer, ranking elected official, or other duly authorized employee. All reports required by the individual permit and other information requested by the Director shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent Part III Page 3 of 8 Permit No. NCS000171 4. responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Director. C. Any person signing a document under paragraphs a. or b. of this section shall make the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my owledge and belief, true, accurate, and complete. I am aware that there are significant peAdA for submitting false information, including the possibility of fines and imprisonrt t fo no 'ng vioJations." The issuance of this individual permit does not proh' the :re r from reopening and modifying the individual permit, revoking and reissuing the ind' I i r terminating the individual permit as allowed by the laws, rules, and regulations co me n itl 0, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina A mi ativ ode, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et al. Permit Actions The permit may be modifNvokeeissued, or terminated for cause. The notification of planned changes or anticipated no not stay any individual permit condition. SECTION C: OPERATION ANWWAINTENANCE OF POLLUTION CONTROLS Proper Operation_ and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this individual permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of this individual permit. 2. Need to Halt or Reduce Not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this individual permit. � 1 Bypassing of Stormwater Control Facilities Bypass is prohibited and the Director may take enforcement action against a permittee for bypass unless: a. Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; and PartI I I Page 4 of S Permit No. NCSOOO 171 b. There were no feasible alternatives to the bypass, such as the use of auxiliary control facilities, retention of stormwater or maintenance during normal periods of equipment downtime or dry weather. This condition is not satisfied if adequate backup controls should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and C. The permittee submitted notices as required under, Part III, Section E of this permit. If the Director determines that it will meet the three conditions listed above, the Director may approve an anticipated bypass after considering its adverse effects. SECTION D: MONITORING AND RECORDS Representative Sampling Samples collected and measurements taken, as require ere' , shwa b$c acteristic of the volume and nature of the permitted discharge. Analytical sampling be perfote during a representative storm event. Samples shall be taken on a day and time that is ra ristic of the discharge. All samples shall be taken before the discharge joins or is diluted by any r w to earn, body of water, or substance. Monitoring paints as specified in this permit sha be an without notification to and approval of the Director. 2. Recordin Results For each measurement, sample, ' s cti or aintenance activity performed or collected pursuant to the requirements of this individualp it, a ittee shall record the fallowing information: a. The date, exact pff e, and tigyeTf sampling, measurements, inspection or maintenance activity; b. The individual( %Wformed the sampling, measurements, inspection or maintenance activity; C. The date(s) analyses were performed; d. The individual(s) who performed the analyses; The analytical techniques or methods used; and f. The results of such analyses. 3. Flow Measurements Where required, appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136, Part III Page 5 of 8 Permit No. NCS000171 To meet the intent of the monitoring required by this individual permit, all test procedures must produce minimum detection and reporting levels and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. Representative Outfall If a facility has multiple discharge locations with substantially identical stormwater discharges that are required to be sampled, the permittee may petition the Director for representative outfall status. If it is established that the stormwater discharges are substantially identical and the permittee is granted representative outfall status, then sampling requirements may be performed at a reduced number of outfalls. 6. Records Retention Visual monitoring shall be documented and records maintained at the ' cility along with the Stormwater Pollution Prevention Plan. Copies of analytical momtorinj res all also be maintained on -site. The permittee shall retain records of all monitoring informat' ", in di all cal' ration and maintenance records and all original strip chart recordings For Conti ous m in in umentation, and copies of all reports required by this individual permit for a period ast S ye om the date of the sample, measurement, report or application. This period may b e to _ed by request of the Director at any time. 7. Inspection and Entry The permittee shall allow the Director, or a th zed presentative (including an authorized contractor acting as a representative of the Director , in of a facility which discharges through a municipal separate storm sewer system, epr ative of a municipal operator or the separate storm sewer system receiving thj.itt)ee'spr u resentation of credentials and other documents as may be required by law, to; a. Enter upon the ses where a regulated facility or activity is located or conducted, or where recordt under the conditions of this individual permit; b. Have access to an y, at reasonable times, any records that must be kept under the conditions of this individual permit; Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this individual permit; and d. Sample or monitor at reasonable times, for the purposes of assuring individual permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. SECTION E: REPORTING REQUIREMENTS Discharge_ Monitoring Reports Samples analyzed in accordance with the terms of this permit shall be submitted to the Division on Discharge Monitoring Report forms provided by the Director. Submittals shall be delivered to the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. 1' The permittee shall submit an Annual Summary Data Monitoring Report to the appropriate DWQ Regional Office in February of each year. The submittal shall be on forms supplied by the Division. Part III Page 6 of 8 Permit No. NCS000171 3. 4. 6. When no discharge has occurred from the facility during the report period, the permittee is required to submit a discharge monitoring report, within 30 days of the end of the six-month sampling period, giving all required information and indicating "NO FLOW" as per NCAC T15A 02B .0506. The permittee shall record the required qualitative monitoring observations on the SDO Qualitative Monitoring Report form provided by the Division, and shall retain the completed forms on site. Visual monitoring results should not be submitted to the Division, except upon DWQ's specific requirement to do SO. Submitting Reports Two signed copies of Discharge Monitoring Reports (DMRs) shall be submitted to: Central Files Division of Water Quality 1617 Mail Service ter oti Raleigh, North Carn 769Y. In addition, a separate signed Annual Summary DMR Office (RO) by March 1 of each year. Addresses for each RO and the counties http://portal.nedenr.org/web/wq/hom Visual monitoring results should not be specifically requested by DWAL 4 Availabilfty of Reports be submitted to the local DWQ Regional be found here: ice shall retain the completed originals on site. Regional Offices or Central Files unless Except for data determine o be conffflRtial under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, a re o s prep d in accordance with the terms shall be available for public inspection at the offices of the Divi 'on er Quality. As required by the Act, analytical data shall not be considered confidential. 1ngly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.613 or in Section 309 of the Federal Act. Non-Stormwater Discharges If the storm event monitored in accordance with this Individual Permit coincides with a non-stormwater discharge, the permittee shall separately monitor all parameters as required under the non-stormwater discharge permit and provide this information with the stormwater discharge monitoring report. Planned Chanaes The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which could significantly alter the nature or quantity of pollutants discharged. This notification requirement includes pollutants which are not specifically listed in the Individual Permit or subject to notification requirements under 40 CFR Part 122.42 (a). Anticipated Noncompliance The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which may result in noncompliance with the Individual Permit requirements. Part II I Page 7 of 8 Permit No. NCSOOO 171 The permittee shall report to the local DWQ Regional Office, within 24 hours, all significant spills as defined in Part VI of this permit. Additionally, the permittee shall report spills including: any oil spill of 25 gallons or more, any spill regardless of amount that causes a sheen on surface waters, any oil spill regardless of amount occurring within 100 feet of surface waters, and any oil spill less than 25 gallons that cannot be cleaned up within 24 hours. Bypass a. Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. b. Unanticipated bypass. The permittee shall submit notice witlijin 24 hours of becoming aware of an unanticipated bypass. * 9. Twenty-four Hour Reporting ` The permittee shall report to the central office or the a ri a regional office any noncompliance which may endanger health or the environment. Any info on 11 provided orally within 24 hours from the time the permittee became aware of the circu e A itten submission shall also be provided within 5 days of the time the permittee becom aw th ircumstances. The written submission shall contain a d ipti noncompliance, and its causes; the period of noncompliance, including ex tes es, �f the noncompliance has not been corrected, the anticipated time compliance is a inue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the non ce. The Director may waive t written --nM on a case -by -case basis if the oral report has been received within 24 hours. A :' 10. Other Noncompliance The pennittee shall report all instances of noncompliance not reported under 24 hour reporting at the time monitoring reports are submitted. 11. Other Information �I Where the permittee becomes aware that it failed to submit any relevant facts in a Notice of Intent to be covered under this Individual Permit or in any report to the Director, it shall promptly submit such facts or information. Part I II Page 8 of 8 NCS000171 PART IV LIMITATIONS REOPENER This individual permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under provisions of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved: a. Contains different conditions or is otherwise more stringent than any effluent limitation in the individual permit; or b. Controls any pollutant not limited in the individual permit. The individual permit as modified or reissued under this paragra hat aontain ny other requirements in the Act then applicable. PART V ADMINISTERING AND M1I%Th CE MONITORING FEE REQUI E S The permittee must pay the administering and cv Kan no ' bring fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in ely r in cc ance with 15A NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke to" n id P it. PA I DEFINITIONS Act See Clean Water Act. 2. Allowable Non-Stormwater Discharges This permit regulates stormwater discharges. Non-stormwater discharges which shall be allowed in the stormwater conveyance system are: (a) All other discharges that are authorized by a non-stormwater NPDES permit. (b) Uncontaminated groundwater, foundation drains, air -conditioner condensate without added chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant flushings, water from footing drains, flows from riparian habitats and wetlands. (c) Discharges resulting from fire -fighting or fire -fighting training. Best Management Practices (BMPs) Measures or practices used to reduce the amount of pollution entering surface waters. BMPs may take the form of a process, activity, or physical structure. More information on BMPs can be found at: http://cfpub.epa.gov/npdes/stormwater/menuofbmps/index.cfm. 4. Bypass A bypass is the known diversion of stormwater from any portion of a stormwater control facility including the collection system, which is not a designed or established operating mode for the facility. 5. Bulk Storaee of Liauid Products Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers located in close proximity to each other having a total combined storage capacity of greater than 1,320 gallons. Parts IV, V and VI Page 1 of 4 Permit No. NCS000171 7. 8. 9. 10. 12. Certificate of Coverage The Certificate of Coverage (COC) is the cover sheet which accompanies the Individual Permit upon issuance and lists the facility name, location, receiving stream, river basin, effective date of coverage under the permit and is signed by the Director. Clean Water Act The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33 USC 1251, et. seq. Division or DWQ The Division of Water Quality, Department of Environment and Natural Resources. Director The Director of the Division of Water Quality, the EMC The North Carolina Environmental Management Grab Sample An individual sample collected instant qualitatively) must be taken within the Hazardous Substance Any substance designated 13. Landfill A disposal facility or pa o a treatment facility, a surfa e i a surface storage facility. ssi iples that will be analyzed (quantitatively or discharge. 6 pursuant to Section 31 1 of the Clean Water Act. facility where waste is placed in or on land and which is not a land nt, an injection well, a hazardous waste long-term storage facility or 14. Municipal Separate Storm -Sewer System A stormwater collection system within an incorporated area of local self-government such as a city or town. 15. No Exposure A condition of no exposure means that all industrial materials and activities are protected by a storm resistant shelter or acceptable storage containers to prevent exposure to rain, snow, snowmelt, or runoff. Industrial materials or activities include, but are not limited to, material handling equipment or activities, industrial machinery, raw materials, intermediate products, by-products, final products, or waste products. DWQ may grant a No Exposure Exclusion from NPDES Stormwater Permitting requirements only if a facility complies with the terms and conditions described in 40 CFR § I22.26(g) 16. Notice of Intent The state application form which, when submitted to the Division, officially indicates the facility's notice of intent to seek coverage under an Individual Permit. 17. Permittee The owner or operator issued a certificate of coverage pursuant to this Individual Permit, Part VI Page 2 of 4 Pages Permit No. NCS000171 18, Point Source Discharge of Stormwater Any discernible, confined and discrete conveyance including, but not specifically limited to, any pipe, ditch, channel, tunnel, conduit, well, or discrete fissure from which stormwater is or may be discharged to waters of the state. 19. Representative Storm Event A storm event that measures greater than 0.1 inches of rainfall. The time between this storm event and the previous storm event measuring greater than 0.1 inches must be at least 72 hours. A single storm event may have a period of no precipitation of up to 10 hours. For'example, if it rains but stops before producing any collectable discharge, a sample may be collected if the next rain producing a discharge begins within 10 hours. 20. Representative Outfall Status When it is established that the discharge of stormwater runoff from a single outfall is representative of the discharges at multiple outfalls, the DWQ may grant representative ou,gall status. Representative outfall status allows the permittee to perform analytical monitoring at 2250ced number of outfalls. 21. Secondary Containment Spill containment for the contents of the single largest freeboard to allow for the 25-year, 24-hour storm ever 22. Section 3_13 Water Priority Chemical A chemical or chemical category which: a. Is listed in 40 CFR 372.65 purs Reauthorization Act (SARA) o to -Know Act of 19864L A b. Is present at or ?a�bove,r—eg�requirements; ac. Meets at least o(1) Is listeIII (ce (2) Is I ithin theWi5tainment structure plus sufficient 3 of Title III of the Superfund Amendments and the Emergency Planning and Community Right - a facility subject to SARA title III, Section 313 reporting S& criteria: of 40 CFR part 122 on Table II (organic priority pollutants), Table anides, and phenols) or Table IV (certain toxic pollutants and is substance pursuant to section 31 1(b)(2)(A) of the CWA at 40 CFR 1 16.4; or (3) Is a pollutant for which EPA has published acute or chronic water quality criteria. 23. Severe Prope , Damage Means substantial physical damage to property, damage to the control facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. 24. Significant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 101(14) ofCERCLA; any chemical the facility is required to report pursuant to section 313 of Title I I I of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. 25. Significant Spills Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (Ref: 40 CFR 1 10.10 and CFR 1 17.21) or section 102 of CERCLA (Ref: 40 CFR 302.4). Part V I Page 3 of 4 Pages Permit No. NCSOOO171 26. Stormwater Discharge Outfall (SDO) The point of departure of stormwater from a discernible, confined, or discrete conveyance, including but not limited to, storm sewer pipes, drainage ditches, channels, spillways, or channelized collection areas, from which stormwater flows directly or indirectly into waters of the State of North Carolina. 27. Stormwater Runoff The flow of water which results from precipitation and which occurs immediately following rainfall or as a result of snowmelt. I 1 28. Stormwater Associated with Industrial Activity 1' } The discharge from any point source which is used for collecting and conveying stormwater and which is directly related to manufacturing, processing or raw material storage areas at an industrial site. Facilities considered to be engaged in "industrial activities" include those activ ' ,�, s defined in 40 C F R 122.26(b)(14). The term does not include discharges from facilities or act_vitie%ded from the NPDES program. 29. Stormwater Pollution Prevention Plan A comprehensive site -specific plan which details mea is based on an evaluation of the pollution potential of 30. Totai Maximum Daily_ Load_(TMDL) TMDLs are written plans for attaining and water body and pollutant. (A list of approv http://h2o.chr.state,ne.us/tmdl/) �& i d practh fo reduce stormwater pollution and Pte uality standards, in all seasons, for a specific the state of North Carolina can be found at 31. Toxic Pollutant t Any pollutant listed as toxic un ^Sec ' n&�)(I) of the Clean Water Act. 4 32. Vehicle Maintenance Acti Vehicle rehabilitation, m c anical r airs, painting, fueling, lubrication, vehicle cleaning operations, or airport deicing operation . 33. Visible Sedimentation Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. 34. 25-year, 24 hour storm event The maximum 24-hour precipitation event expected to be equaled or exceeded, on the average, once in 25 years. Part V I Page 4 of 4 Pages M O�0� W A xFgQG - Michael F. Easley, Governor William G. Ross Jr., Secretary rNorth Carolina Department of Environment and Natural Resources Q ^� Alan W. Klimek, RE. Director Division of Water Quality May 10, 2007 Mr. John Lazar Kennametal 139 Warehouse Road Henderson, North Carolina 27536 Subject: NPDES Permit Renewal Application Permit Number NCS000171 Individual Stormwater Permit Vance County Dear Mr. Lazar: The Division of Water Quality's Stormwater and General Permits Unit hereby acknowledges receipt of your renewal application for coverage under NPDES Permit Number NCS000171 on May 18, 2004. The submitted renewal package contained the following items: D Signed application ➢ Site map ➢ Analytical monitoring results summary ➢ Visual monitoring results summary ➢ Best Management Practices summary ➢ Narrative describing significant changes at the permitted facility ➢ Signed Stormwater Pollution Prevention Plan certification A preliminary review of the submitted renewal application package has been conducted and it appears to be complete. No further information is required at this time. I apologize for the long delay that has occurred in preparing your permit renewal. At this time 1 have scheduled a time to draft your permit in early June 2007, so you can anticipate receiving a draft for your review by the end of August (Some time will be taken for internal review first.). If you have any questions about the renewal process or would like to discuss this letter, please contact me at (919) 733-5083, extension 578. Sincerely, - / (/4+; // - Aisha H. Lau Environmental Engineer cc: Raleigh Regional Office — Shannon Langley Stormwater and General Permits Unit Central Files SWU-238-090199 N�oy,�` Carolina Natundy North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Intemet: h2o.enr.state.nc.us 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 1-877-623.6748 An Equal OpportunitylAtfirmative Action Employer— 50% Recycled110% Post Consumer Paper State of North Carolina Department of Environment • and Natural Resources — — — Division of Water Quality James S. Hunt Jr. Governor NCDENR Wayne McDevitt, Secretary NORTH CAROLINA t]EPARTMENT OF Kerr T. Stevens, Director ENVIRONMENT AND NATURAL RESOURCES June 2, 1999 Mr. John Lazar Kennametal, Inc. P.O, Box 159 - - - Henderson, North Carolina 27536 Subject: NPDES Permit Renewal Application Permit Number NCS000171 Individual Stormwater Permit Vance County Dear Mr. Lazar: The Division of Water Quality's Stormwater and General Permits Unit hereby acknowledges receipt of your renewal application for coverage under NPDES Permit Number NCS000171 on June 1, 1999. The submitted renewal package contained the following items: ➢ Signed application ➢ Site map ➢ Analytical monitoring results summary ➢ Visual monitoring results summary ➢ Best Management Practices summary ➢ Narrative describing significant changes at the permitted facility i Signed Stormwater Pollution Prevention Plan certification A preliminary review of the submitted renewal application package has been conducted and it appears to be complete. No further information is required at this time. If you have any questions about the renewal process or would like to discuss this letter, please contact me at (919) 733-5053, extension 545. cc: f.Raleigh Regional Office Stormwater and General Permits Unit Central Files Sincerely. J �1 Darren bi. England Environmental Engineer 1, 1�� Q 1.9 JI 5WU-238-032499 P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper 5T4rE OF' NORTH CARO A F De artment of Environment and Natural Resatirces Raleigh Regional Office 3800 Barrett Drive Raleigh, North Carolina 27609 9I 9-571-4700 File Access Record SECTION DATE NAME REPRESENTING Guidelines for Access: The staff of the Raleigh Regional Office is dedicated to making public records in our custody readily available to the public for review and copying. We also have the responsibility to the public to safeguard these records and to carry out our day -today program obligations. Please read carefully the following guidelines before signing the form: 1. Please call for an appointment with Charlene Stephens, extension 241. Appointments will be scheduled between 10:30 a.m. and 3:30 p.m.. Tuesday througfi Thursday. Viewing time ends at 4:00 p.m. 2. You must specify files you want to review by facility name, address or incident number. The number of files that you may review at one time will be limited to five. 3. You may make copies of a file when the copier is not in use by the staff and if time permits. Cost per copy -is 10 cents for ALL copies if you make more than 25 conies -there is no charge for less than 25 copies; payment may also be made by check, money order, or cash at the reception desk. Your company can also be invoiced. 4. FILES MUST BE KEPT IN THE ORDER YOU FOUND THEM. Files may not be taken from the office. To remove, alter, deface, mutilate, or destroy material in one of these files is a misdemeanor for which you can be fined up to $500.00. 5. 2, 3. 4. 5. In accordance with General Statute 25-3-506, a $25.00 processing fee will be charged and collected for checks on which payment has been refused. Facility Name Incident number County Moe,, 1 'Nruffis. Please attach a business card if possible 3D Time In / Time Out r FROM : RRMSTROMG_Env i r'OrdnGn to 1 F �. FAX NO. :919838993 24 2803 03:21PM P1 A"STRONGEnvironm'ental, P.C. Fax Transmittal • Please deliver the following pages) To _ _ Y fP aa. ,+f-V f Y1, _From _ i GD P_ -reLL. 0 ,— FilmN G�+m r iJQ�Datc Ir2,q' 03 Fax Number... _ Nusnbcr of Pages (including this pago) Pmjent Name ,_ LSA _.Project Number 3 o Description of transmittal • Comments v0awie') nOe4-BinlVla --h - 4� # +lain Si+P� lined FV Inv.l mpswaw PRIMA VA i 1 �� r A W wa—m 4011 WedChrtsa SouleVN4. Suite 110 5�� 7oD U Tel 919/838-9933 lRaloishn weng@ indsprIal.eom Nodh Carolina 27607 i ✓✓ Fax 919(938.9931 5-Frail;n1 � /% j www,armgeoertg.eom rw�-- o : 3 c�- o� � � v i � � � t , c . i � � '� '. � t i d,�' �i �+ ! �' 4� . 1' t� '� � e . ti♦ � , � \� .ti � � 1 -• •_ � �Fb6 � �8 •� vo Permit Number NCS000171 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE STORMWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Kennametal, Inc. is hereby authorized to discharge stormwater from a facility located at Kennametal, Inc 139 Warehouse Road Henderson, NC - Vance County' to receiving waters designated as Joe's Branch and Martin Creek, clS C NSW streams, in the Tar - Pamlico River Basin in accordance with the discharge limitations, m nitori`ng requirements, and other conditions set forth in Parts I, II, III, IV, V and VI hereof. ��i; •MnlVlnnnnn TY This permit shall become effective This permit and the authorization to discharge shall expire at midnight on. Signed this day TTTTT. for Kerr T. Stevens, Director Division of Water Quality By the Authority of the Environmental Management Commission or „�t t PA.LEIG'`1 R�G-ijAt. OFFICE l v'.5:;�_...,....✓t'R.�_a._L._._s.-.ki'.......:i�.i.._:'�''f�_,::4i:A.Ir_-.,... ..:.u.... r. }'.: .r.. i�a.__ 4>�...��:-/'.�...J:�_'�....�4�.:risi�a,�Ji%��i:`iL�:rS1G.�..�.-.....:.r`e�.��• .......... fin.. ._.. ., h': r_�.. Permit Number NCS000171 TABLE OF CONTENTS PART I INTRODUCTION Section A: Individual Permit Coverage Section B: Permitted Activities Section C: Location Map PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES Section A: Stormwater Pollution Prevention Plan Section B: Analytical Monitoring Requirements Section C: Qualitative Monitoring Requirements Section D: On -Site Vehicle Maintenance Monitoring Requirements PART III STANDARD CONDITIONS Section A: Compliance and Liability I. Compliance Schedule 2. Duty to Comply 3. Duty to Mitigate 4'. Civil and Criminal Liability 5. Oil and Hazardous Substance Liability b. Property Rights 7. Severability 8. Duty to Provide Information 9. Penalties for Tampering 10. Penalties for Falsification of Reports Section B: General Conditions 1. Individual Permit Expiration_- 2. Transfers 3. Signatory Requirements 4. Individual Permit Modification, Revocation and Reissuance, or Termination 5. Permit Ar''�)ns a Permit Number NCS000171 Section C: Operation and Maintenance of Pollution Controls I. Proper Operation and Maintenance 2. Need to Halt or Reduce Not a Defense 3. Bypassing of Stormwater Control Facilities Section D: Monitoring and Records 1. Representative Sampling 2. Recording Results 3. Flow Measurements 4. Test Procedures 5. Representative Outfall 6. Records Retention 7. Inspection and Entry Section E: Reporting Requirements 1., Discharge Monitoring Reports 2. Submitting Reports 3. Availability of Reports 4. Non-Stormwater Discharges S. Planned Changes 6. Anticipated Noncompliance 7. Bypass 8. Twenty-four Hour Reporting 9. Other Noncompliance 10. Other Information PART IV LIMITATIONS REOPENER PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS PART VI DEFINITIONS Permit Number NCS000171 PART I INTRODUCTION SECTION A: INDIVIDUAL PERMIT COVERAGE During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater associated with industrial activity. Such discharges shall be controlled, limited and monitored as specified in this permit. SECTION B: PERMITTED ACTIVITIES Until this permit expires or is modified or revolted, the permittee is authorized to discharge stormwater to the surface waters of North Carolina or separate storm sewer system which has been adequately treated and managed in accordance with the terms and conditions of this individual permit. All discharges shall be in accordance with the conditions of this permit. Any other point source discharge to surface waters of the state is prohibited unless it is an allowable non-stormwater discharge or is covered by another permit, authorization or approval. This permit does not relieve the permittee from responsibility for compliance with any other applicable federal, state, or local taw, rule, standard, ordinance, order, judgment, or decree. J Part I Page I of 2 zjozcoed lind dvw Mollvaoll :3 NOIJLZ)gs I L I OOOSDN i:)qLunN I!w'Od 0 ....t..-i1`. .'.ti .`.. ✓..._..:1 Y4:.'�w��. .. �y•i. _.. ....._. ...::�4:-}....t .-"r�:'vr1..s.v\]-r.... �.�_v7-3... JL._.: 4_ ���_._1 .��i:. a._�`.�4�i.:G�.;: ri:��. �,.-�•,.i::.:}. �.- ....i:?.�...-... Permit Number NCS000171 PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES SECTION A: STORMWATER POLLUTION PREVENTION PLAN The permittee shall develop a Stormwater Pollution Prevention Plan, herein after referred to as the Plan. This Plan shall be considered public information in accordance with Part III, Standard Conditions, Section E, Paragraph 3 of this individual permit. The Plan shall include, at a minimum, the following items: 1. Site Plan. The site plan shall provide a description of the physical facility and the potential pollutant sources which may be expected to contribute to contamination of stormwater discharges. The site plan shall contain the following: - = (a) A general location map (USGS quadrangle map or appropriately drafted equivalent map), showing the facility's location in relation to transportation routes and surface waters, the name of the receiving water(s) to which the stormwater outfall(s) discharges, or if the discharge is to a municipal separate storm sewer system, the name of the municipality and the ultimate receiving waters; and accurate latitude and longitude of the point(s) of discharge. (b) A narrative description of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices. (c) A site map drawn to scale with the distance legend indicating location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall and activities occurring in the drainage area, building locations, existing BMPs and impervious surfaces, and the percentage of each drainage area that is impervious. For each outfall, a narrative description of the potential pollutants which could be expected to be present in the stormwater discharge. (d) A list of significant spills or leaks of pollutants that have occurred at the facility during the 3 previous years and any corrective actions taken to mitigate spill impacts. (e) , Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part III, Standard Conditions, Section B, Paragraph 3. Stormwater Management Plan. The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and nonstructural measures. The stormwater management plan, at a minimum, shall incorporate the following: (a) Feasibility Study. -A review of the technical acid economic feasibiliry•`of changing the'methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to stormwater. Wherever practical, the permittee shall prevent exposure of all storage areas, material handling operations, and manufacturing or fueling operations.' In areas where elimination of exposure is not practical, the stormwater management plan shall document the feasibility of diverting the stormwater runoff away from areas of potential contamination. (b) Secondary Containment Schedule. A schedule to provide secondary containment for bulk storage of liquid materials, storage of Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals,, or storage.of.hazardous substances to .-prevent leaks and spills from contaminating stormwater runoff.-4f the secondary containment devices are connected directly to"stormwater conveyance systems, the connection shall be Part lI Page I of 5 _ Permit Number NCS000171 controlled by manually activated valves or other similar devices [which shall be secured with a locking mechanism] and any stormwater that accumulates in the containment area shall be at a minimum visually observed for color, foam, outfall staining, visible sheens and dry weather flow, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated by the material stored within the containment area. Records documenting the individual making the observation, the description of the accumulated stormwater and the date and time of the release shall be kept for a period of five years. (c) BMP Summary. A narrative description shall be provided of Best Management Practices (BMPs) to be considered such as, but not limited to, oil and grease separation, debris control, vegetative filter strips, infiltration and stormwater detention or retention, where necessary. The need for structural BMPs shall be based on the assessment of potential of sources to contribute significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. Spill Prevention and Response Plan. The Spill Prevention and Response Plan (SPRP) shall incorporate an assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel (or team) responsible for implementing the SPRP shall be identified. A responsible person shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. The SPRP must be site stormwater specific. Therefore, a SPCC plan may be a component of the SPRP, but may not be sufficient to completely address the stormwater aspects of the SPRP. The common elements of the SPCC with the SPRP may be . incorporated by reference into the SPRP. 4. Preventative Maintenance and Good Housekeeping Program. A preventative maintenance program shall be developed. The program shall document schedules of inspections and maintenance activities of stormwater control systems, plant equipment and systems. Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. 5. Employee Training. Training schedules shall be developed and training provided at a minimum on an annual basis' on proper spill response and cleanup procedures and preventative maintenance activities for all personnel involved in any of the facility's operations that have the potential to contaminate stormwater runoff. Facility personnel (or team) responsible for implementing the training shall be identified. 6. Responsible Party. The Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position assignments provided. Plan Amendment. The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of pollutants to surface waters. The Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part III, Standard Conditions, Section B, Paragraph 3) to the Director that the changes have been made. 8. Facility Inspection Program. Facilities are required to inspect all stormwater systems on at least a semiannual schedule, once in the fall (September -November) and once in the spring (April - June). The ._i::;..iispection and any subsequent maintenance activities performed shall be documented, recording date and m- - -- . time of inspection, individual(s) making the inspection and a narrative description of the facility's Part 11 Page 2 of 5 44 l: .:�:f: �.;..^, . r.:4: '.C�s.-. ... .',:.., ".Liti..•}„4ti .�..�-...�.... .+. �. �...... •,,, •,.•,....:¢�A�...:&w•.(.:i.:i..'�_M1}.::iiY.,. ., I'.. ... emu.-.�... .. r. :'A :1•.. .,r .. .. .., ... ... ... , Permit Number NCS000171 stormwater control systems, plant equipment and systems. Records of these inspections shall be incorporated into the Stormwater Pollution Prevention Plan. stormwater discharge characteristic monitoring as required in Part II of this permit shall be performed in addition to facility inspections. 9. Implementation. The permittee shall document all monitoring, measurements, inspections and maintenance activities and training provided to employees, including the log of the sampling data and of activities taken to implement BMPs associated with the industrial activities, including vehicle maintenance activities. Such documentation shall be kept on -site for a period of five years and made available to the Director or his authorized representative immediately upon request. - SECTION B: ANALYTICAL MONITORING REQUIREMENTS During the period beginnirg on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater subject to the provisions of this permit. Analytical monitoring of stormwater discharges shall be performed as specified below in Table 1. All analytical monitoring shall be performed during a representative storm event. The required monitoring will result in a minimum of 4 analytical samplings being conducted over the term of the permit at each stormwater discharge outfall (SDO). The permittee shall complete the minimum-4 analytical samplings in accordance with the schedule specified below in Table 2. Table 1. Analvtical Monitorine Reauirements y Discharge , hs' - �.�. ..3 = `Characteristics' x t� f 1 E ,Units L°, Measurement ki rhi?. Jar a„[ �..: i-'�'• h,.� ,Fie uenc 1 ,;.� Sample T 4}�; ' .+ - _s>T e2 ° ,}r ` ' tYSample';' -»y ei . ''j • L tr r-..Location3. BOD5 mp I ' Quarterly- 41h year Grab SDO Chemical Ox Qen Demand m ! Quarterly- 4`h year Grab SDO Total Suspended Solids mg/1 Quarterly- 4`h year Grab SDO Total K•eldahl Nitrogen m i Quarterly- 4`h year Grab SDO Nitrate plus Nitrite Nitro en mail Quarterly- 4`h year Grab SDO Total Phosphorus mg/1 Quarterly- 4`h year Grab SDO H Standard Quarterly- 4`h year Grab SDO Total Rainfall4 inches Quarterly- 4`h year _ Event Duration 4 .minutes Quarterly- 40' year Q Y- Y - - _ Total Flow4 MG Quarterly- Wh year _ SDO Footnotes: -- 1 Measurement Frequency: Once per quarter during the 4'h year of thi Mpermit terrri.-- A year is'defined as -the 12 month period beginning on the month and day of issuance of the Permit. See Table 2 for schedule of monitoring periods. 2 If the stormwater runoff is controlled by a stormwater detention pond, a grab sample of the discharge from -the pond shall be collected within the first 30 minutes of discharge. If the detention pond discharges only iri response to a storm event exceeding a ten y: .e'sign storm, then no analytical monitoring is required and anly'quahtative < 77 monitoring shall be performed.` Part II Page 3 of 5 �. .tee _.,ti_.._.c__. ..� ..�.._�.. a._r...._.. k.�..... ks s. _-- -..._ .v._,. _.y J.. ...,. .'-s. x..C: .�._,. ..._..r... ._Y_7',� ,.ti-.,„ •.-`-`y"'-"-' ..... r .,...,. .k....• .'«':'.�., .� ._... ..._-.. 0 Permit Number NCS000171 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative outfall status has been granted. 4 For each sampled representative storm event the total precipitation, storm duration, and total flow must be monitored. Total flow shall be either; (a) measured continuously, (b) calculated based on the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the measurement of flow at 20 minute intervals during the rainfall event. Tnhte 2_ Mnnitnrina arheriule '?Maitrtoi ing period: sample Number;-,tE �- Start, s u t ' End Year 4 - 1" quarter • I November 1, 2002 January 31, 2003 Year 4 - 2" d quarter 2 February 1, 2003 April 30, 2003 Year 4 - Yd quarter 3 May 1, 2003 July 31, 2003 Year 4 - 41h quarter 4 August 1, 2003 October 31, 2003 SECTION C: QUALITATIVE MONITORING REQUIREMENTS Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of representative outfall status and shall be performed as specified below in Table 3. Qualitative monitoring is for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution. No analytical tests are required. Qualitative monitoring of stormwater outfalls does not need to be performed during a representative storm event. In the event an atypical condition is noted at a stormwater discharge outfall, the Permittee shall document the suspected cause of the condition and any actions taken in response to the discovery. This documentation will be maintained with the Stormwater Pollution Prevention Plan. All qualitative monitoring will be performed twice per year, once in the spring (April - June) and once in the fall (September - November). Table 3. Oualitative Monitoring Reauirements Discharge Characteristics "Zi Frequency, ,-., ; wMonitoring ; Color Semi -Annual SDO Odor Semi -Annual SDO Clarity Semi -Annual SDO Floatin Solids Semi -Annual SDO Sus ended Solids Semi -Annual SDO Foam Semi -Annual SDO Oil Sheen Semi -Annual SDO Other obvious indicators of stormwater pollution Semi -Annual 5D0 Footnotes: I Monitoring Location: Qualitative monitoring shall be pefto'-fined at eadh stormwater discharge outfall (SDO) _ _ w' regardless of representative outfall status. Part II Page 4 of 5 Permit Number NCS000171 SECTION D: ON -SITE VEHICLE MAINTENANCE MONITORING REQUIREMENTS Facilities which have any vehicle maintenance activity occurring on -site which uses more than 55 gallons of new motor oil per month when averaged over the calendar year shall perform analytical monitoring as specified below in Table 4. This monitoring shall be performed at all outfalls which discharge stormwater runoff from vehicle maintenance areas. All analytical monitoring shall be performed during a representative storm event. The required monitoring will result in a minimum of 4 analytical samplings being conducted over the term of the permit at each stormwater discharge outfall (SDO) which discharges stormwater runoff from vehicle maintenance areas. The permittee shall complete the minimum 4analytical samplings in accordance with the schedule specified in Table 2 (Part II, Section - Table 4. Analvtical Monitoring Requirements for On -Site Vehicle Maintenance D�scha a Characteristres srF ` ter A Umt's�t r7 Wit, Meas eru merit = .�'.i'''�;?�:.'�'t'"i�ci"� ' r ; Fre uenc '1, `' ple �.i Sa171� ��'4 N PT e2 ` u� '''SampIe �w..r r. .. iocatton H standard Quarterly- 4`h year Grab SDO Oil and Grease m l Quarterly- 40' year Grab SDO Total suspended Solids m I Quarterly- 4`h year Grab SDO New Motor Oil Usagegallons/month Quarterly- 40' year Estimate - Total Flow4 MG Quarterly- 4`h year Grab SDO Footnotes: I Measurement Frequency: Once per quarter during the 41h year of the permit term. A year is defined as the 12 month period beginning on the month and day of issuance of the Permit. See Table 2 for schedule of monitoring periods. 2 If the stormwater runoff is controlled by a stormwater detention pond, a grab sample of the discharge from the pond shall be collected within the first 30 minutes of discharge. If the detention pond discharges only in response to a storm event exceeding a ten year design storm, then no analytical monitoring is required and only qualitative monitoring shall be performed. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) that discharges stormwater runoff from area(s) where vehicle maintenance activities occur. 4 Total flow shall be; (a) measured continuously, (b) calculated based on the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the measurement of flow at 20 minute intervals during the rainfall event. Total precipitation and duration of the rainfall event measured shall result from the sampled representative storm event. Part II Page 5 of 5 • • Permit No. NCS000171 PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS SECTION A: COMPLIANCE AND LIABILITY Compliance Schedule The permittee shall comply with Limitations and Controls specified for stormwater discharges in accordance with the following schedule: Existing Facilities: The Stormwater Pollution Prevention Plan shall be developed and implemented within 12 months of the effective date of the initial permit and updated thereafter on an annual basis. Secondary containment, as specified in Part II, Section A, Paragraph 2(b) of this permit, shall be accomplished within 12 months of the effective date of the initial permit issuance. Proposed Facilities: The Stormwater Pollution Prevention Plan shall be developed and implemented prior to the beginning of discharges from the operation of the industrial activity and be updated thereafter on an annual basis. Secondary containment, as specified in Part II, Section A, Paragraph 2(b) of this permit shall be accomplished prior to the beginning of discharges from the operation of the industrial activity. Duty to Comp The permittee must comply with all conditions of this individual permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit upon renewal application. The permittee shall comply with standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants within the time provided in the regulations that establish these standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment for not more than 1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $10,000 per violation with the maximum amount not to exceed $125,000. [Ref: Section 309 of the Federal Act 33 USC 1319 and 40 CFR 122.41(a).] . Under state law, a daily civil penalty of not more than ten thousand dollars ($10,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref: North Carolina General Statutes 143-215.6A] d. Any person may be assessed an administrative penalty by the Director for violating section 301, 302, 306, 307, 308, 318, or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class I violations are not to exceed $10,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $25,000. Penalties for Class II violations are not to exceed $10,000 per day for each day during which the violation continues, with the maximum amount of any Class _ II penalty not to exceed $125,000. Part III Page 1 of 8 Pages .� [.. r,., ..._..._. ...._�� .�____-.-'}., _�. ._.. n,. ,...v-... _-__ _. .,.:. .. ... L... .r.-!-.�-- ti.. .... � :. .1.. «rk..�.'S :�:;'i�.::L`.::._..4�_.�: r'.v. .., «:::^•.. ....f- .- .�r.... n.-.`. • 171 Permit No. NCS000171 3. Duty to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this individual permit which has a reasonable likelihood of adversely affecting human health or the environment. 4. Civil and Criminal Liability Except as provided in Part III, Section C of this permit regarding bypassing of stormwater control facilities, nothing in this individual permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3,143-215.6A, 143-215.613, 143- 215.6C or Section 309 of the Federal Act, 33 USC-1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. , 5. Oil and Hazardous Substance Liability Nothing in this individual permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. 6. Property Rights The issuance of this individual permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. 7. Severability The provisions of this individual permit are severable, and if any provision of this individual permit, or the application of any provision of this individual permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this individual permit, shall not be affected thereby. $. Duty to Provide Information The permittee shall furnish to the Director, within a reasonable time, any information which the Director may request to determine whether cause exists for modifying, revoking and reissuing, or terminating the permit issued pursuant to this individual permit or to determine compliance with this individual permit. The permittee shall also furnish to the Director upon request, copies of records required to be kept by this individual permit. 9. Penalties for Tampering "--"the Clean Water Act provides that any person who falsifies, tampers with; or knowingly renders inaccurate,'":- any monitoring device or method required to be maintained under this individual permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more that $20,000 per day of t violation, or by imprisonment of not more than 4 years, or both. 10. Penalties for Falsification of Reports - . ! asr'y,= ..,.. ^ 0 ra "_ 4f ,Y1'+"+�6+.tR�',i _The Clean Water Act provtdes that any person who knowingly makes any'false statement, representation, or, certification in any record or other document submitted or required to be maintained under this individual w- �v :,�'G': ;'£'�^"'pr T �«,'r::� ,�.wr ._r �•r_..,,�,,; Y �-d r+-; r, ,t�g+,3 Part III Page 2 of 8 Pages • 0 Permit No. NCS000171 permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. SECTION B: GENERAL CONDITIONS 1. Individual Permit Expiration The permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit forms and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will be subjected to enforcement procedures as provided in NCGS §143-2153.6 and 33 USC 1251 et. seq. 2. Transfers This permit is not transferable to any person except after notice to and approval by the Director. The Director may require modification or revocation and reissuance of the permit to change the name and incorporate such other requirements as may be necessary under the Clean Water Act. Permittee is required to notify the Division in writing in the event the permitted facility is sold or closed. Signatory Requirements All applications, reports, or information submitted to the Director shall be signed and certified. a. All applications to be covered under this individual permit shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the individual permit and other information requested by the Director shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the J overall operation of.the: regulated facility or activity,-sncfi as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental Part III Page 3 of 8 Pages _1fiiSit:rG vS..... ^A-•-`"--'-"-'-....1,a,;?�4-,-,..._.,.„�..�.ti__.�...._.,.:^G=i.u,.-�: xrieG's.;Sn.?:,.,..-..s,1'....u.. ..y.. .'i:-=... .... _.. .t �, ,,..._.,.__.. _, ,.. ... � .... .o�. .., • 0 Permit No. NCS000171 matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Director. C. Any person signing a document under paragraphs a. or b. of this section shall make the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted: Based on my inquiry of the person or _ persons who manage the system, or those persons directly responsible for gathering the - information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 4. Individual _Permit _Mod_ification Revocation and Reissuance, or Termination The issuance of this individual permit does not prohibit the Director from reopening and modifying the individual permit, revoking and reissuing the individual permit, or terminating the individual permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. After public notice and opportunity for a hearing, the individual permit may be terminated for cause. The filing of a request for a individual permit modification, revocation and reissuance, or termination does not stay any individual permit condition. The permit shall expire when the individual permit is terminated. 5. Permit Actions The permit may be modified, revoked and reissued, or terminated for cause. The notification of planned changes or anticipated noncompliance does not stay any individual permit condition. SECTION C: OPERATION AND MAINTENANCE OF POLLUTION CONTROLS 1. Proper Operation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this individual permit. Proper operation and maintenance also includes adequate - laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of this individual permit. 2. Need to Halt or Reduce Not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this individual permit. 3. Bypassing Stormwater Control Facilities Bypass is prohibited and the Director may take enforcement action against a perma for bypass unless: Part III Page 4 of 8 Pages • 0 Permit No. NCS000171 a. Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; and b. There were no feasible alternatives to the bypass, such as the use,of auxiliary control facilities, retention of stormwater or maintenance during normal periods of equipment downtime or dry weather. This condition is not satisfied if adequate backup controls should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and C. The permittee submitted notices as required under, Part III, Section E of this permit. If the Director determines that it will meet the three conditions listed above, the Director may approve an anticipated bypass after considering its adverse effects. -. SECTION D: MONITORING AND RECORDS I. Representative Sampling . Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Analytical sampling shall be performed during a representative storm event. Samples shall be taken on a day and time that is characteristic of the discharge. All samples shall be taken before the discharge joins or is diluted by any other waste stream, body of water, or substance. Monitoring points as specified in this permit shall not be changed without notification to and approval of the Director. 2. Recording Results For each measurement, sample, inspection or maintenance activity performed or collected pursuant to the requirements of this individual permit, the permittee shall record the following information: a. The date, exact place, and time of sampling, measurements, inspection or maintenance activity; b. The individual(s) who performed the sampling, measurements, inspection or maintenance activity; c. The date(s) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. 3. Flow Measurements Where required, appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to . NCGS 143-215.63 et. seq, the Water and Air Quality _,forting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. Part III Page 5 of 8 Pages • • Permit No. NCS000171 To meet the intent of the monitoring required by this individual permit, all test procedures must produce minimum detection and reporting levels and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. 5. Representative Outfall If a facility has multiple discharge locations with substantially identical stormwater discharges that are required to be sampled, the permittee may petition the Director for representative outfall status. If it is established that the'stormwater discharges are substantially identical and the permittee is granted representative outfall status, then sampling requirements may be performed at a reduced number of outfalls. 6. Records Retention - - Visual monitoring shall be documented and records maintained at the facility along with the Stormwater Pollution Prevention Plan. Copies of analytical monitoring results shall also be maintained on -site... The permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, and copies of all reports required by this individual permit for a period of at least 5 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time. 7. Inspection and Entry The permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), or in the case of a facility which discharges through a municipal separate storm sewer system, an authorized representative of a municipal operator or the separate storm sewer system receiving the discharge, upon the presentation of credentials and other documents as may be required by law, to; a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this individual permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this individual permit; c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this individual permit; and d. Sample or monitor at reasonable times, for the purposes of assuring individual permit compliance _ or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. SECTION E: REPORTING REQUIREMENTS I. Discharge Monitoring Reports - Samples analyzed in accordance with the terms of this permit shall be submitted to the Division on Discharge Monitoring Report forms provided by the Director. Submittals shall be received by the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. Part III Page 6 of 8 Pages 11 Permit No. NCS000171 2. Submitting Reports Duplicate signed copies of all reports required herein, shall be submitted to the following address: Division of Water Quality Water Quality Section ATTENTION: Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 3. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Water Quality. As required by the Act, analytical data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.6B or in Section 309 of the Federal Act. 4. Non-Stormwater Discharges If the storm event monitored in accordance with this individual permit coincides with a non-stormwater discharge, the permittee shall separately monitor all parameters as required under the non-stormwater discharge permit and provide this information with the stormwater discharge monitoring report. 5. Planned Changes The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which could significantly alter the nature or quantity of pollutants discharged. This notification requirement includes pollutants which are not specifically listed in the individual permit or subject to notification requirements under 40 CFR Part 122.42 (a). 6. Anticipated Noncompliance The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which may result in noncompliance with the individual permit requirements. 7. Bypass a. Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. b. Unanticipated bypass. The permittee shall submit notice within 24 hours of becoming aware of an unanticipated bypass. 8.. Twenty-four Hour Reporting -The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its causes; the period of noncompliance, including exact dates and times, and if thenoncompliance has not been corrected, the -. :.,. A Part III Page 7 of 8 Pages • 0 Permit No. NCS000171 anticipated time compliance is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance. The Director may waive the written report on a case -by -case basis if the oral report has been received within 24 hours. 9. Other Noncom liance The permittee shall report all instances of noncompliance not reported under 24 hour reporting at the time monitoring reports are submitted. 10. _ Other Information - Where the permittee becomes aware that it failed to submit any relevant facts in an application for an individual permit or in any report to the Director, it shall promptly submit such facts or information. M Part III Page 8 of 8 Pages • Permit No. NCS000171 PART IV LIMITATIONS REOPENER This individual permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under Sections 302(b) (2) (c), and (d), 304(b) (2) and 307(a) of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved: a. Contains different conditions or is otherwise more stringent than any effluent limitation in the individual permit; or b. Controls any pollutant not limited in the individual permit. The individual permit as modified or reissued under this paragraph shall also contain any other requirements in the Act then applicable. PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS The permittee must pay the administering and compliance monitoring fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in timely manner in accordance with 15A NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke the Individual Permit. PART VI DEFINITIONS 1. ` Act See Clean Water Act. 2. Arithmetic Mean -The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. 3. Allowable Non-Stormwater Discharges This permit regulates stormwater discharges. Non-stormwater discharges which shall be allowed in the stormwater conveyance system are: (a) All other discharges that are authorized by a non-stormwater NPDES permit. (b) Uncontaminated groundwater, foundation drains, air -conditioner condensate without added chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant flushings, water from footing drains, flows from riparian habitats and wetlands. (c) Discharges resulting from fire -fighting or fire -fighting training. 4. Best Management Practices (BMPs) •.- i4leasures or practices used to reduce the amount of pollution entering surface waters. BMPs may take the ' form of a process, activity, or physical structure. Parts IV, V and VI Page 1 of 5 Permit No. NCS000171 5. B Y.pass A bypass is the known diversion of stormwater from any portion of a stormwater control facility including the collection system, which is not a designed or established operating mode for the facility. 6. Bulk Storage of Liquid Products Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers located in close proximity to each other having a total combined storage capacity of greater than 1,320 gallons. 7. Clean Water Act The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33 USC 1251, et. seq. 8. Division or DWO The Division of Water Quality, Department of Environment and Natural Resources. 9. Director The Director of the Division of Water Quality, the permit issuing authority. 10. EMC The North Carolina Environmental Management Commission. 11, Grab Sample An individual sample collected instantaneously. Grab samples that will be directly analyzed or qualitatively monitored must be taken within the first 30 minutes of discharge. 12. Hazardous Substance Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 13. Landfill A disposal facility or part of a disposal facility where waste is placed in or on land and which is not a land treatment facility, a surface impoundment, an injection well, a hazardous waste long-term storage facility or a surface storage facility. 14. Municipal Separate Storm Sewer System _ '7; x. A stormwater collection system within an incorporated area of local self-government such,as a city or town. 15. Overburden Any material of any nature, concjlidated or unconsolidated, that overlies a mineral deposit, _excluding - topsoil or similar naturally -occurring surface-rtiaterials that are not'disturbed by ruining operations: Part VI Page 2 of 5 Pages • is Permit No. NCS000171 16. Permittee The owner or operator issued a permit pursuant to this individual permit. 17.- Point Source Discharge of Stormwater Any discernible, confined and discrete conveyance including, but not specifically limited to, any pipe, ditch, channel, tunnel, conduit, well, or discrete fissure from which stormwater is or may be discharged to waters of the state. 18. Representative Storm Event A storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours in which no storm event measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. For example, if it rains for 2 hours without producing any collectable discharge, and then stops, a sample may be collected if a rain producing a discharge begins again within the next 10 hours. 19. Representative Outfall Status When it is established that the discharge of stormwater runoff from a single outfall is representative of the discharges at multiple outfalls, the DWQ may grant representative outfall status. Representative outfall status allows the permittee to perform analytical monitoring at a reduced number of outfalls. 20. Rinse Water Dischae The discharge of rinse water from equipment cleaning areas associated with industrial activity. Rinse waters from vehicle and equipment cleaning areas are process wastewaters and do not include washwaters utilizing any type of detergent or cleaning agent. 21. Secondary Containment Spill containment for the contents of the single largest tank within the containment structure plus sufficient freeboard to allow for the 25-year, 24-hour storm event. 22. Section 313 Water Priority Chemical A chemical or chemical category which: a. Is listed in 40 CFR 372.65 pursuant to Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right - to -Know Act of 1986; b. Is present at or above threshold levels at a facility subject to SARA title III, Section 313 reporting requirements; and ,. _... C. That meet at least one of the following criteria: (1) Is listed in Appendix D of 40 CFR part 122 on either Table 11(organic priority pollutants), Table III (certain metals, cyanides, and phenols) or Table IV (certain toxic' - - — pollutants and hazardous substances); (2) Is listed as a hazardous substance pursuant to section. 311(b)(2)(A) of the CWA at 40 CFR 116.4; or (3) Is a pollutant for which EPA has published acute or chronic water quality criteria. Part VI Page 3 of 5 Pages • Permit No. NCS000171 23. Severe Property Damage Means substantial physical damage to property, damage to the control facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. 24. Significant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; - hazardous substances designated under section 101(14) of CERCiA; any chemical the facility is required to_ report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. 25. Significant Spills Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (Ref: 40 CFR 110.10 and CFR 117.21) or section 102 of CERCLA (Ref: 40 CFR 302.4). 26. Stormwater Runoff The now of water which results from precipitation and which occurs immediately following rainfall or as a result of snowmelt. 27, Stormwater Associated with Industrial Activit The discharge from any point source which is used for collecting and conveying stormwater and which is directly related to manufacturing, processing or raw material storage areas at an industrial site. Facilities considered to be engaged in "industrial activities" include those activities defined in 40 CFR 122.26(b)(14). The term does not include discharges from facilities or activities excluded from the NPDES program. 28. Stormwater Pollution Prevention Plan A comprehensive site -specific plan which details measures and practices to reduce stormwater pollution and is based on an evaluation of the pollution potential of the site. 29. Ten Year Design Storm The maximum 24 hour precipitation event expected to be equaled or exceeded on the average once in ten years. Design storm information can be found in the State of North Carolina Erosion and Sediment Control Planning and Design Manual. Z 30. Total Flow The flow corresponding to the time period over which the entire storm event occurs. Total flow shall be either; (a) measured continuously, (b) calculated based on the amaunt'of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the�j.-^• measurement of flow at 20 minute intervals during the rainfall event. 31. Toxic Pollutant - . .. _ _ LYE•. fie Any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. Part VI Page 4 of Pages • 0 Permit No. NCS000171 32, Upset Means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment or control facilities, inadequate treatment or control facilities, lack of preventive maintenance, or careless or improper operation. 33. Vehicle Maintenance Activity Vehicle rehabilitation, mechanical repairs, painting, fueling, lubrication, vehicle cleaning operations, or airport deicing operations. 34. Visible Sedimentation Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. 35. 25- ear 24 hour storm event The maximum 24-hour precipitation event expected to be equaled or exceeded, on the average, once in 25 years. Part VI Page 5 of 5 pages State of North Carolina Department of Environment, Health and Natural Resources - Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director ... ...:... A14�j�� IDEHNR April 24, 1995 Mr. David E. Brainard Armstrong Geological & Engineering Services, P. C. 9101 Leesville Drive, Suite 113 Raleigh, NC 27613 Subject. Request for Identical Outfall Exemption NCS000171 KennameW, Inc. Vance County Dear Mr. Brainard: Your request to sample the stormwater discharge outfalls on the above referenced site for purposes of NPDES stormwater permit monitoring requirements has been reviewed by Steve Ulmer of the Water Quality Section staff. Your request described six outfalls that discharged stormwater from the facility's industrial areas. According to the site maps that accompanied your letters of request, outfalls #2,#3,#4 and #5 are primarily the outfalls of concern. Clearly outfalls #1 and #6 do not discharge stormwater from industrial areas. Based upon your discussions with Steve Ulmer, the stormwater discharges from outfalls # 2 and #4 shall be considered representative outfalls for stormwater analytical monitoring. As mentioned in your letter dated April 22, 1995, continued progress in "plugging" indoor floor drains that lead to these outfalls is required. Elimination of the indoor floor drain connections to the storm sewers shall be completed by November 1, 1995. Visual observation shall be required at outfall #3. If deemed necessary, analytical monitoring at outfall #3 may be required in the future. The requested determination is warranted and in accordance with Chapter 40 of the Code of Federal Regulation part 122.21 (g) (7). We authorize you to sample at outfalls #2 and #4 as stormwater discharges representative of the runoff from the Kennametal, Inc., facility for your NPDES stormwater permit monitoring requirements. Regional Offices Asheville Fayetteville Mooresville Raleigh Washington �� ingtq� 704/251-6208 919/486-1541 704/663-1699 919C733-2314 919/946- �� 9/395� Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Te h 919-733- 5� An Equal Opportunity Affirmative Action Em - r • Kennametal Mr. David Brainard Page 2 If you have any questions concerning this authorization, please contact Steve Ulmer at (919) 733- 5083, Ext. 545. Sincerely, P.15'r—eston J a d, Jr., P.E. cc: Raleigh Regional Office Central Files Facilities Assessment Unit D 11OX LE PEt 'F1 IE Staff Review and Evaluation NPDES Stormwater Permit Contact: Jeanette Briggs DEHNR-RAL R4 Facility Name: Kenametal, Incorporated NPDES No.: NCS 000171 Facility Location: SR 1.216 & SR1139 Henderson, NC Vance County Tyne of Activity: SIC 3399, Primary Metal Products, Not Elsewhere Classified Recgiv,-ing Stream Name and Classification: Joe's Branch, a class C NSW stream in the Tar -Pamlico River Basin and Martin Creek, a class C NSW stream in the Tar -Pamlico River Basin Proposed Permit Requirements: See attached draft permit Compliance Schedule: See Part I, Section B of attached draft permit Basis for Monitoring Requirements: Review of the submitted monitoring data indicates that potential parameters of concern include TKN, Nitrate plus Nitrite Nitrogen, BOD5, COD, TSS, and pH. A combination of these parameters were reported at or above stormwater permitting benchmarks at outfalls 002, 005, and 006. No samples for pH were reported for any of the 6 listed outfalls. Monitoring with cut-off concentrations is recommended for each of the above listed parameters, including pH. The maximum reported Cobalt grab sample is 0.23 mgll and there is no benchmark information available for that parameter. Discussions with Larry Ausley, Aquatic Toxicology Lab, revealed that the maximum reported concentration of 0.23 mg/l would not appear to be of concern in stormwater discharges. Since Nickel was also reported at acceptable concentrations, no monitoring is recommended for either parameter. Basis for Other Requirements: NIA Pre ared l3: (signature) �I + (da e) 7 z (date) Page 1 of 2 (with attachments) (5/02 (date) Water u lit ervis ,- (signat re) (date) Regional Comments: Page 2 of 2 lk �e., r.ERALT NFOR4.: . - -r-_ GENERAIr INFORMATION E 1• PA I.Z. " EPA Consolidated Pormity PrWrtrin "Cenervf F I C D 0 9 7 7 2 1 2 GENERAL Read the in riven na" Wore efart' no. \ I.1T. NUMBS �\ \ \ GENERAL INSTR UCTIdNS f7 If a preprinted raDef has been prpv,4.ed, affix I. EPA \ a In the ,o,,gnateo space. Review the Inform- II1. FACILITY NAME ation carefully; if any of It is incorrect, cross through 1t and enter the correct data in the appropriate fill-.n area below. Also, it any of ' the preprinted data it absent (the arts to the FACILITY V. lafk of the label wave lisp the in!ormation MAILING ADDRESS P E ACE LABEL IN THIS SPAC Chat Mould Appear!, Olsen provide it in the \Pt proper fill-in ares(s) below. It the tabot h Complate and correct, you need not oomplea Items I, III, V, and VI ialrcapr Y!•6 Mskri musr be comiolered-Wrdledrl. Complete NI FA FACILITY VF. FACILITY items if no label has been provided. Refer to the instructions for deuiled item deeerip- lions and for the legal authorizations under which this data is collected, II. POLLUTANT CHARACTERISTICS INSTRUCTIONS: Complete A through J to determine whether you 3111111.1[140 submit.any permit application. forms to the EPk-If you answer "yes" to any questions, you must submit this form and the supplemental form listed in the parenthesis fallowing the question, Mark " X" in the box in the third Column if the supplemental form is aflached. If you answer "no" to each question, you need not submit any of these forms. You may answer "no" if your activity is excluded from permit requirements; see Section C of the instructions. See also, Section D of the instructions for defin::ions of bold-faced taffni. SPECIFIC OUCSTIONS •[[ we •ow.. A TTAC..[ SPECIFIC OtrESTIONS MM .[. .a �aww wR wCr[O A. Is this facility a publicly owned treatment works B. Don or will this facility (either exirring or propo-di which results m a ditcharga to watan o1 tits U.S 7 X include a aortaerrtreted animal fsedlrtg operation or equetic lonilmel facility which results in a X (FORM 2A1 Production i .1 IT e disec+" to wetenof the U.S.? (FORM 2B) C. Is teas a facthiv wr�cn currently results In disichariles X , Is t Is a piir�aposod liciiFy rother than those desttribed X to waters.of the U.S, other than those described in, in A or B above) which will result in a diischarge to i, or 9 above) IFORNI 2C1 wlrta of the U 7 (FORM 201 E. Does Or will this ratility tree;, store, or dispose of X I F, Do you or will you inject at this facility industrial or municipal affluent below the lom werost stratum Con - I X ha:arpus wastes? (FORM 31 a i taining, within one quarter mile of the well bore, 1e underground sources of drinking water? (FORM 4) t, 1 1a 1 a o you Or wl you InieCI at this JacilitV any produced water of other I$uids which are brought to the surface H. Do you or will you inieet n this facility fluids for Spa- in connection with conventional ail or natural gas prp X Cul R such u mining of sulfur by the Fraseh ductlan, inject fluids used for enhanced recovery of protest, solution mining of minerals, in situ combus- X oil or natural gas, or inject fluids for storage of liquid Fof fortis fuel, or ncowry of geothermal energy? O ( (FORM 4} hydrocarbons? (FORM 4) „ 11e N 3+ 1. H s this facility a proposed stationary source WhICh it It this facilitty, a proposed ry source which Is one of the 28 industrial categories listed in the in. NOT one of the 28 industrial categorier listed in the ttruciions and which will potentially emit 100 tons X Instructions end which will'pmentiolly emit 250 tons X per year of any air pollutant regulated under the per year of any air poilutarn regulated under the Clean Clean Air Act and may affect ore be located in an Air Act and may affect or be located in an orminmerst attainment area? (FORM 5) armor {FORM 51 .6. 1 A. I at M. NAME OF FACILITY 1 f SKIP {K e n n a m e t a 1 I n c. H e n d e { r s o n N C P l a n t. 1,4 . , 1e •1V: FACILITYCONTACT ,. A. NAME 6 TITLE flaat, first, ! tide/ a. PHONE (area code b no.) 2 Lazar, John P 1 a n t Manager 919 492 4 163 V. FACILITY MAILING ADORESS A. STREET OR F.O. SOX 3;P0 Box 159 se. CITY OR TOWN C.STATEI O. ZIP COO[ 4:Henderson INC 2 7 S=' VI. FACILITY LOCATION A. STREET, PouTE NO. OR OTHER SPEChFiC IOENTIFIER x1 ,•' I 515 12 i 6andSR� 1�13,9 e COVNTV NAME V a n c e ` C _;Tv OR TOWN F. ouNTr q O.STATE- E. ZIP CODE 'n n o ff e n d e'r s n ,NCI l2 i6 5 '3 '6 Yo __- -- EPA Form 3510.1 (Rev. 10-80) D L. CONTINUE ON REVS\ 1-12 CONTINUED FROM THE FRONT Vll. SIC CODES 14,di9,r, +n order ofor,or+ry! A. FIRST a seCDNO {rPcclf'p) (speclf: 3 3 9 7 , C. THIRD O. FOURTH (spenllV )specify I 7 7 VIii, OPERATOR INFORMATIOFi A. NAME B. I a tf,a nsma Ilsted In I I I I I I I I I I 1. 1 4 1 It*— V I I I -A alao cI Ow nwi B K e n n a m e t. a l I n C. YES ©NO C. STATUS OF OPERATOR o rlfer the appropriare letter info the answer box: if "Other", specify.) a. PHONE (area code A no,) RAL M - PUBLIC (other than federal orsratr) i apecfy) S w STATE 0 -OTHER (specify) W-P A 1 2 3 9 5 b 1 1 P-PRIVATE E, STREET OR F.D. ■OX P O B o x 2 3 1 F. CITY OR TOWN G.STA•r H. ZIF CODE IX. INDIAN LAND Is the facility located on Ind,an lands? B Latrobe PA 15b50 AYES No I X. EXISTING ENVIRONMENTAL PERMIi5 A. NFOES (Discharges to Surface Water) D. PSO (Air Emi='Ont from Proposed Sources) c 9 N NSA 9 P . ra. ulC jUnderaround/nlecrion of Fluids) E. OTHER (specify) fspeci y) 9 U 9 „I , IT I 11 ,. 1T 1. - C. RCRA (Hguar'dou.f WaSres) R. OTHER (apeCjfy) 77 T I C r 1 I (specify) , 9 1 R1 9 x!. MAP Attach to this application a topographic map of the area extending to at least one mile beyond property boundaries. The map must show the outline of the facility, the location of each of its existing, and proposed intake and discharge structures, each of its hazardous waste treatment, storage, or disposal facilities, and each well where it injects fluids underground. Include all springs, rivers and other surface water bodies in the map area. See instructions for precise requirements. XII. NATURE OF BUSINESS fprovide-a brief description Production of tungsten carbide powder blends for use at other Kennametal facilities for manufacturing tungsten carbide cutting tools. XIII. CERTIFICATION (see insomcoontJ I certify under penalty of law that ! have personally examined and am familiar with the information submitted in this application and all attachments and that, based on my inquiry of those persons immediately responsible for obtaining the information contained in the application, 1 believe char the information is true, accurate and complete. 1 am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment. A NAME S OFFICIAL r17t.E,M1•pe or prier) 6. SIGNATURE C. DATE SIGNED John Lazar, Plant Manager f COMMENTS FOR OFFICIAL USE ONLY C , EPA Form 3510-1 (Rev. 10.80) Rerersa 1-13 EPA 110 Number (copy from mom ! of Form f) Please print or type in the unshaded areaI NCD 0977 21278 0 Form Approved. OMB No. 2040.0086 Approval expires 531-92 Form 2F NPDES United States Environmental Protection Agency Washington, OC W460 Application for Permit To Discharge Stormwater �/ Discharges Associated with Industrial Activi Paperwork Reduction Act Notice Public reporting burden for this application is estimated to average 28.6 hours per application, including time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of Information. Send comments regarding the burden estimate, any other aspect of this collection of information, or suggestions for improving this form, including suggestions which may increase or reduce this burden to; Chief, Information Policy Branch, PM•223, U.S. Environmental Protection Agency, 401 M St., SW, Washington, DC 20460, or Director, Office of Information and Regulatory Affairs, Office of Management and Budget, Washington. DC 20503. I. Outfall Location For each outfall, list the latitude and Ion itude of its location to the nearest 15 seconds and the name of the receiving water. A. Outfall Number list B. Latitude C. Lon itude 0. Receiving Water name 31" 78 24' Vt Joe's Branch to Tar River 32" 780 24' VI Martin Creek to Tar River R 33" 780 24 1 Martin Creek to Tar River , 4 34" 780 24' 1" Martin Creek to Tar River 5 35" 780 24' 1" Martin Creek to Tar River 6 36" 780 24' 5" Martin Creek to -Tar River tl.Improvement s A. Are you now required by any Federal. State, or local authority to meet any implementation schedule for the construction, upgrading or operation of wastewater treatment equipment or practices or any other environmental programs which may affect the discharges, described in this application? This includes, but is not limited to, permit conditions, administrative or enforcement orders, enforcement compliance schedule letters, stipulations, court orders, and grant or loan conditions. 1. Identification of Conditions, Agreements, Etc, 2. Affected Outfalls 3. Brief Description of Project 4. Final Compliance Date number source of discharge a. req. b. pro'. ' I i ' I B. You may attach additional sheets describing any additional water pollution (or other environmental projects which may affect your discharges) you now have under way or which you plan. Indicate whether each program is now under way or planned, and indicate your actual or planned schedules for construction. III, Site Drains a Ma Attach a site map showing topography (or indicating the outline of drainage areas served by the outfall(s) covered in the application if a topographic map is unavailable) depicting the facility including: each of its intake and discharge structures; the drainage area of each storm water outfall; paved areas and buildings within the drainage area of each storm water outfall, each known past or present areas used for outdoor storage or disposal of significant materials, each existing structural control measure to reduce pollutants in storm water runoff, materials loading and access areas, areas where pesticides, herbicides, soil conditioners and fertilizers are applied; each of its hazardous waste treatment, storage or disposal units (including each area not required to have a RCRA permit which is used for accumulating hazardous waste under 40 CFR 262.34); each well where fluids from the facility are injected underground; springs, and other surface water, bodies which receive storm water dischar es from the facili , EPA Form 3510-2F (11.50) Page 1 of 3 Continue on Page 2 Continued from the Front A. For each outfaA, provide an estimate the area (include units) of impervious surfaces {fn trng paved areas and building roofs) drained to the outfall, and an estimate of the total surface area drained by the outfali. Outfall Area of Impervious Surface Total Area Drained Outfail Area of Impervious Surface Total Area Drained N if 1 36,094 Sq.Ft. 54,142 Sq.Ft. 4 13,295 Sq.Ft. 17,828 Sq.Ft. 2 25,182 Sq.Ft. 38,763 Sq.Ft. 5 17,984 Sq.Ft. 17,989 Sq.Ft. 3 7,046 Sq.Ft. 17,793 Sq.Ft. 6 43,355 Sq.Ft. 68,800 Sq.Ft. B. Provide a narrative description of significant materials that are currently or in the past three years have been treated, stored or disposed in a manner to allow exposure to storm water; method of treatment, storage, or disposal; past and present materials management practices employed, in the last three years, to minimize contact by these materials with storm water runoff; materials loading and access areas; and the location, manner, and frequency in which pesticides, herbicides, soil conditioners, and fertilizers are applied. No materials have been stored outside in the past three years. once a year 10-10-10 Fertilizer is applied to all grass surfaces with a regular lawn spreader. Also, a small quantity of lime is applied to grass surfaces once a year. No herbicides or pesticides are used. C. Fof each outfali, provide the location and a description of existing structural and nonstructural control measures to reduce poilutants in -storm water runoff; and a description of the treatment the storm water receives, including the schedule and type of maintenance for control reatment measures and thq Wilimate d'soogal gi any solid or fluio wastes other than by dlscharge outfall List Codes from Number TreatMltnt Tabit 2F.1 1,2, None 3,4, 5,6 V. Nonstormwater DISChar es A. I certify under penalty of law that the outfall(s) covered by this application have been tested or evaluated for the presence of nonstormwater ditcher es, and that all nonstormwater discharges from these outfatl(s) are identified in either an accompanying Form 2C Form 1i r Name and Official Title (type orprint) Signature Date Signed John V. Lazar, Plant Manager B. Provide a description of the method used, the date of any testing, and the onsite drainage points that were directly observed during a :esi. All outfalls were inspected visually many times when there was no rainfall. V1. Significant Leaks or Spills Provide existing information regarding the history of significant leaks or spills of toxic or hazardous pollutants at the facility in the lass three years, including the approximate date and location of the spill or leak. and the type and amount of material released. None, not applicable. EPA Form 3510-2F (11-90) Page 2 of 3 Continue on Page 3 EPA ID Number (copy from item 1 of Form 1) Continued from rage 2 NCD 0977 21278 A,B,C, & D: See instructions before proceeding. Complete one set of tables for each outfall. Annotate the outfall number in the space provided. Tables VII-A, VII-B, and ViI-C are included on se arate sheets numbered VII-1 and VII-2, E: Potential discharges not covered by analysis - Is any pollutant listed in Table 2F-2 a substance or a component of a substance which you currently use or manufacture as an intermediate or final product or byproduct? g Yes list all such pollutants below No o to Section Cobalt Nickel 1.1.1 Trichoroethane VIIL-Biologkal Toxicity TeStina Data Do you have any knowledge or reason to believe that any biological test for acute or chronic toxieity.has been made on any of your discharges or on a receiving water in relation to your discharge within the last 3 years? Yes list all such L>914flants below No(gotoSectionpQ l Were any of the analyses reported in hem V performed by a contract laboratory or consulting firm? ElYes (list the name, address, and telephone number of, and pollutants X❑ No (go to Section )Q analyzed by, each such LjL?Qra or finn below) A. Name B. Address C. Area Code & Phone No. D. Pollutants Analyzed X. -Certificaflu 1 certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. 1 am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. A. Name & Official Title (type or print) B. Area Code and Phone No. John V. Lazar, Plant nager 919-492-4163 C. Signature / D. Date Signed !j/ �L 1 / D i ? Z. EPA Form 35>e-'2 (11-90) It Page 3 of 3 r�NCD ID Number (copy frr7m rem r of Form r) harm Approved, OMl3 No, 204t3-008& 0977 21278 Approval expires 531.49 VII. Discharge Information (Continued from a e 3 of Form 2F Part A - You must provide the results of at least one analysis for every pollutant in this table. Complete one table for earn outfall. See instructions for additional details. Pollutant and CAS Number (if available) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled OUTF9LL irk 1 Sources of Pollutants Grab Sample Taken During First 30 Minutes Flow weighted Composite Grab Sample Taken During First 30 • Minutes Flow -weighted Composite Oil and Grease 3 mg/1 N.A. 3 mg/1 I . N.A. 1 Biological Oxygen Demand (BOOS) 4 mg/1 3 mg/1 4 mg/1 3 mg/1 1 Chemical Oxygen' Demand (COD) 34 mg/1 *0 Mel 34 mg/1 :EI 0 mg/1 1 Total Suspended Solids (TSS) 19 mg/1 32 mg/1 19 mg/1 32 mg/1 1 Total Kietdahl Nitrogen 1.4 'mg/1 1.7 mg/I 1.4 mg/1 1.7 mg/1 1 Nitrate plus Nitrite Nitrogen 0.2 mg/1 0.3 mg/1 0.2 mg/1 0.3 mg/1 1 Total ToaSDharV$ <0.1 mg/1 <0.1 mg/1 CO.I mg/1 <0.1 mg/1 1 PH `Ainimum, Maximum Minimum Maximum Part 8 - List each pollutant that is hmitea in an eltlueni guideline which the facility is subject to or any -pollutant listed in the facility's NPDES permit for its process wastewater (if the facility is operating under an existing NPDES permit) Complete one table for each outfall. See the insirlicloons Igr ao0itignal Pollutant and CAS Number (if available) Maximum Values . (include units) I Average Values (include units) Number of Storm Events Sampled . Sources of Pollutants Grab Sample Taken During First 30 Minutes Flow -weighted Composite Grab Sample Taken During First 30 Minutes Row -weighted Composite Cobalt 10.02 mg/1 10.02 mg/1 10.02 mg mg f Nickel KU.02 mg/1 mg mg mg i l ' I 0 EPA Form 3510-2F (11.90) rage vil•t Continue on Reverse 1 EPA Ip Number (copy from r;em r Form Approved. OMB No. 204 oI Form ;) a0088 NCD 0977 21278 Approval expires 5-31_g2 VII. Discharge Information (Continued from page 3 of Form 2F Part A - You must provide the results of at least one analysis for every pollutant in finis table. Complete one table for each outfall. See instructions for additional details. Pollutant and CAS Number Of available) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled OUTFALL #2 Sources of Pollutants Grab Sample Taken During First 30 Minutes Flow -weighted Composite Grab Sample Taken During First 30' Minutes How -weighted Composite Oil and Grease 3 mg/1 N.A. 3 mg/l • I N.A. 1 Biological Oxygen Demand (8005) 6 mg/1 4 mg/l . 6 mg/1 4 mg/1 1 Chemical Oxygen' Demand (CODE 106 mg/l 104 mg/1 I106 mg/1 104 mg/1 1 Total Suspended Solids (TSSI 85 mg/1 41 mg/1 85 mg/1 41 mg/1 1 Total Kieldaht Nitrogen 32.5 mg/1 13.7 mg/1 32.5 mg/1 13.7 mg/1 1 Nitrate plus Nitrite Nitrogen 12 mg/1 5 mg/1 12 mg/1 5 mg/1 1 Tnial Phosphorus 0.1 mg/1 0.4 mg/1 (0.1 mg/1 0.4 mg/1 1 pH Minimum.- maximum Minimum Maximum Part 5 - List each pollutant that is limited on an etiluent gwdeline which the facility is subject to or any pollutant listed in the facility's NPDE permit for its process wastewater (if the lacility is operating under an existing NPOES permit) Complete one table for each outfall. instructions for additional Pollutant and CAS Number (if available) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 30 Minutes Flow weighted Composite Grab Sample Taken During First 30 Minutes Flow -weighted Composite Cobalt 0.2 mg/1 0.18 MR11 1 Nickel ! 0.09 m l 0.03 mgJ1 1 i I i I I � EPA Form 3510-21F (11-90) rage vii-i Continue on Reverse • EPA ID Number co from nem r of Form r Harm A f (copy J PAroved, OMB No. 2040-pp8b NCD 0977 21278 Approval expires 531-99 VI I. Discharge Information (Continued from a e 3 of Form 2F Part A - You must provide the results of at least one analysis for every pollutant in this table. Complete one table for each outfall. See instructions for additional details. Pollutant and CAS Number (if available) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled, OUTFALL #3 Sources of Pollutants Grab Sample Taken During First 30 Minutes Flow -weighted Composite Grab Sample Taken During First 30 ' Minutes Flow -weighted Composite Oil and Grease 3 mg/1 N.A.. 3 mg/1 N.A. 1 Biological Oxygen Demand f80D51 1 mg/1 1 mg/1 1 mg/1 11 mg/1 1 Chemical Oxygen" Demand (COD) 17 mg/1 (10 mg/1 17 mg/1 0 mg/1 1 " Total Suspended Solids (TSS) 6 mg/1 3 mg/1 6 mg/1 3 mg/1 1 Total Kieldah! Nitrogen 1.1 mg/1 0.6 mg/1 1.1 mg/1 0.6 mg/1 1 Nitrate plus Nitrite Nitro en 0.1 mg/1 0.1 mg/1 0.1 mg/1 0.1 mg/1 .1 Total Phosphorus (0.1 mg/1 (0.1 Mel C0.1 mg/1 .1 mg/1 1 PH Minimum- I'dammum Minimum Maximum Part 5 - List each pollutant that is limited in an effluent guideline which the facility is subject to or any pollutant listed in the faGdity'S NPOE permit for its process wastewater fit the facility is operating under an existing NPDES permit) Complete one table for each outtall. See ine instrIjefions f ii Pollutant and CAS Number (if available) Maximum Values (include units) Average Values (include unitsl Number of Storm Events I Sampled I . Sources of Pollutants Grab Sample Taken During First 30 I Minutes Flow -weighted Composite Grab Sample Taken During First 30 Minutes Flow -weighted Composite Cobalt 0.03 ma/1 0.02 m 1 0.03--m `l 0.02 m 1 1 I Nickel X0.02 mg/1 < 0.02 m&j1 40.02 m /1 <0.02 m 1- 1 i I I I � EPA Form 3510-2F (11-90) rage vil-t nr n Continue on Reverse EPA ID Numnef (copy from rem r of Form f-orrn Approved. OM13 No. 2040.0086 NCD 0977 r) 21278 Approval expires 53t.g;, V(I. Discharge information (Continued from page 3 of Form 2F Part A - You must provide the results of at least one analysis for every pollutant in this table. Complete one table for each outlall. See instructions for additional details. Pollutant and CAS Number fifavailable) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled OUTFALL #4 Sources of Pollutants Grab Sample Taken During First 30 Minutes Flow -weighted Composite Grab Sample Taken During First 30 " Minutes Row -weighted Composite Oil and Grease 2 mg/1 N.A. 2 mg/1 N.A. 1 Biological Oxygen Demand (BOD5) 8 mg/1 1 mg/1 8 mg/1 1 mg/1 1 Chemical Oxygen' Demand (COD) 38 mg/1 28 mg/1 38 mg/1 28 mg/1 1 Total Suspended Solids (T55) 0.6 mg/1 2 mg/1 0.6 mg/1 2 mg/1 1 Total Kieldahl Nitro en 9.8 mg/1 5.9 mg/1 9.8 mg/1 5.9 mg/1 1 Nitrate plus Nitrite Nitro en 0.4 mg/1 0.1 mg/1 0.4 mg/1 0.1 mg/1 1 Total Phosphorus 6.1 mg/1 <0.1 mg/1 40.1 mg/1 C0.1 mg/1 1 pH `dinimum Maximum Minimum Maximum Part B - List each pollutant that is limited in an effluent guideline which the facility is subject to or any pollutant listed in the facility's NPDE5 permit for its process wastewater (if the facility is operating under an existing NPDES permit) Complete one table for each outfalt. See the instrIjomonA f i Pollutant and CAS Number (if available) Maximum Values (include units) I Average Values (include units) Number of Storm Events Sampled . Sources of Pollutants Grab Sample Taken During First 30 Minutes Flow -weighted Composite Grab Sample Taken During First 30 Minutes Flow -weighted Composite I � EPA Farm 3510-2F (11.90) rage vu•t trontlnue on Reverse + EPA tD Numoer (copy from item r of Form r) Farm A ppr°ved• OMB No. 2040-0086 NCD 0977 21278 Approval expires 5_31-92 VII. Discharge Information (Continued from 2aQe 3 of Form 2E) Part A - You must provide the results at at least one analysis for every pollutant in this table. Complete one table for each outfalt. See instructions for additional details. Pollutant and CAS Number N/availabfe) Maximum Values (include units) Average Values (include units) Number of Storm Storm Events Sampled OUTFACE ;�5 Sources of Pollutants Grab Sample Taken During First 3Q Minutes Flow -weighted Composite Grab Sample Taken During First 30 Minutes Composite Oil and Grease 3 mg/1 N.A. 3 mg/1 I N.A. 1 Biological Oxyg en Demand (8005) 148 mg/1 24 mg/1 148 mg/1 24 mg/l 1 Chemical Oxygen Demand (COD) 119 mg/1 80 mg/1 119 mg/1 80 mg/1 11 Total Suspended Solids (TSS) 1.7 mg/l 42 mg/1 1.7 mg/1 42 mg/1 1 Tote! Keetdaht Nitrogen 13.4 mg/ 1 7.8 mg/ 1 13.4 mg/1 7.8 mg/ 1 1 Nitrate plus Nitrite Nitrogen 1,3 mg/1 1.5 mg/1 1.3 mg/1 1.5 mg/1 .1 Total Phosphorus 0.4 mg/1 0.5 mg/1 0.4 mg/1 1 0.5 mg/1 1 PH Minimum. F.laximum Minimum Maximum Part $ - List each pollutant that is limited in an effluent guideline which the facility is subject to or any pollutant listed in the facility's NPDES permit tot its process wastewater fit the facility is operating under an exisCrng NPDES permit) Complete one table for each outtall. additionalSee t" instructions fQr Pollutant and CAS Number (it avar'laole) Maximum Values (include units) Average Values I (include units) Number of Storm Events Sampled ! . Sources of Pollutants Grab Sample Taken During First 30 Minutes Flow -weighted Composite Grab Sample Taken During First 30 Minutes Flow -weighted Composite Cobalt 0.1 ME/1 0.08 mg/l 0.1 m /l 0.08 mg 1- 1 _ I - Nickel ! <0.02 mg/1 0.02 mg/1 <0.02 mg l 0.02 mg l' 1 I 1 I EPA Form 3510-2F (11-90) rage vn-i Continue on Reverse EPA 1D Number (copy from item 7 of Form ly 1-orm Approvod. OMB No. 204t3-0086 NCD 0977 2127$ 1 Approval exoires 5_3t.9;, VII. Discharge Information (Continued from a e 3 of Form 2F Part A - You must provide the results of at least one analysis 16r every pollutant in this table. Complete one table for each outfall. See instructions for additional details. Pollutant and CAS Number fit availaDle) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled OUTFALL #6 Sources of Pollutants Grab Sample Taken During First 30 Minutes Flow -weighted Composite Grab Sample Taken During First 30 ' Minutes Flow -weighted Composite Oil and Grease 4 mg/1 N.A. 4 mg/1 N.A. 1 Biological Oxygen Demand (t30D5) 5 mg/1 3 mg/1 5 mg/1 I 3 mg/1 1 Chemical Oxygen' Demand (COD) 52 mg/1 73 mg/1 52 mg/1 73 mg/1 1 Total Suspended Solids ITSS) 44 mg/1 100 mg/1 44 mg/1 100 mg/1 1 Total Kjeldahl Nitrogen 2.2 mg/1 2.0 mg/1 2.2 mg/1 2.0 mg/1 1 Nitrate plus Nitrite Nitrogen 0.2 mg/1 0.2 mg/1 0.2 mg/1 0.2 mg/1 1 Taal Phosphorus 0.1 mg/1 0.1 mg/1 0.1 mg/1 0.1 mg/1 1 pH Minimum Maximum Minimum maximum Part B - List earn pollutant that is limried in an effluent guideline which the facility s suolect to or any pollutant listed in the facility's NPDES permit for its process wastewater (it the facility is operating under an existing NPDES permit) Complete one table for each oulfall. lot additional Pollutant and CAS Number (if available) Maximum Values (include units) Average Values I (include units) Number of Storm Events Sampled . Sources of Pollutants Grab Sample Taken During First 30 Minutes Flow -weighted Composite Grab Sample Taken During First 30 Minutes Flow -weighted Composite 0 Nickel I 0.02 mg/1 <0.02 _mgJ 1 02 2 ! I I EPA Form 3510-2F (11-90) rage v+r-r Continue on Reverse r r Contlnued from the Front s • Part C - List each pollutant shown in Tables 2F-2, 2F-3, and 21`4 that you know or have reason to believe is present. See the instructions for additional details and requirements. Complete one table for each outlall, Pollutant and CAS Number (if available) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 30 Minutes Flow -weighted Composite Grab Sample Taken During First 30 Minutes Flow -weighted Composite NONE r Part D - Provide data for the storm events which resulted in the maximum values for the flow weighted com osite sample. t. Date of Storm Event 2. Duration of Storm in minutes 3. Total rainfall during storm event in inches 4. Number of hours between beginning of storm meas- ured and end of previous measurable rain event 5. Maximum floe rate during rain event (gallons/minute or specify units 6. Total flow from rain event (gallons or specify units) 7. Season sample was taken 8. Form of Precipitation (rainfall, snowmelt 11/12 92 720 1.13 168 Hours Not Measured 106,000 Gal. Est. Fall Rainfall 9. Provide a description of the method of flow measurement or estimate. During the rain event of 9/25/92, reported previously, flow was measured at each outfall using a one (1) liter container and a stopwatch. Total flow was estimated by taking' the total plant area times the rainfall to determine total gallons collected. This number was multiplied by 0.75, assuming 25% of the water is absorbed into the ground. crtr rurm Ja ru-lr- tl I-`JUf rage vu•z 2F-5 i FACILITY: CITY - COUNTY: CCti`NI-Vir- tEINESE NUMBER PERIN=11 N0A0ER Permit Information that Needs to be incorporated into Future Permit Re-,isioas: I Permit No. NCSOOO i 7 l TABLE OF CONTENTS PART I INTRODUCTION Section A: Individual Permit Coverage Section B: Permitted Activities Section C: Location Map PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES Section A: Stormwater Pollution Prevention Plan Section B: Analytical Monitoring Requirements Section C: Qualitative Monitoring Requirements Section D: On -Site Vehicle Maintenance Monitoring Requirements PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS Section A: Compliance and Liability I . Compliance Schedule 2. Duty to Comply 3. Duty to Mitigate 4. Civil and Criminal Liability 5. Oil and Hazardous Substance Liability 6. Property Rights 7. Severability S. Duty to Provide Information 9. Penalties for Tampering 10. Penalties for. Falsification of Reports Section B: General Conditions 1. Individual Permit Expiration 2. Transfers 3. Signatory Requirements i 2 2�11 • 0 AICS00017 l STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE STORMWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Kennametal Inc. is hereby authorized to discharge stormwater from a facility located at: Kennametal Inc. 139 Warehouse Road Henderson, NC Vance County to receiving waters designated as both unnamed tributaries to Joes' Branch and Martin Creek, both class C, NSW streams in.the Tar-Pamilco River Basin, in accordance with the discharge limitations, monitoring requirements, and other conditions set forth in Parts I, H, 11I, IV, V and VI hereof. This permit shall become effective June 1, 2011. This permit and the authorization to discharge shall expire at midnight on May 31, 2016. Signed this day. May 23, 2011. ORIGINAL SIGNED B) KEN PICKLE for Coleen H. Sullins Director Division of Water Quality By the Authority of the Environmental Management Commission IKW NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Governor Mr. Robert McGhee Kennametal Inc. P.O. Box 159 Henderson, North Carolina 27536 Dear Mr. McGhee: Coleen H. Sullins Director May 23, 2011 Subject: Final NPDES Stormwater Permit Permit No, NCS000171 Kennametal, Inc. 139 Warehouse Road Vance County Dee Freeman Secretary In response to your renewal application for continued coverage under NPDES stormwater permit NCS000171, the Division of Water Quality (Division) is forwarding herewith the subject state - NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). This final permit includes no major changes from the draft permit sent to you on March 23, 2011. The qualitative monitoring strategy remains the same (semi-annual) as the previous term of the permit. Please note that analytical monitoring is also required in this permit. Failure to complete the monitoring as required is a violation of the permit and any permit noncompliance constitutes a violation of the Clean Water Act. Reference Part III, Section A, Item 2 "Duty to Comply", Item 9 "Penalties for Tampering" and Item 10 "Penalties for Falsification of Reports" of your permit for further information. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611 -7447. Unless such demand is made, this decision shall be final and binding. Please take notice this permit is not transferable. Part III, B.2. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. Wetlands and Stormwater Branch 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Ralegh, North Carollna 27604 Phone: 919-807-63001 FAX: 919-807-64941 Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org An Enual O000rtunily 1 Affirmative Artion Emnlnver NorthCarolina Naturallrf Mr. Robert McGhee • Kennametal Inc. NCS000171 C I If you have any questions or comments concerning this permit, contact Jennifer Jones at (919) 807-6379 or at jennffer..jones@ncdenr.gov. Sincerely, ORIGINAL SIGNED 8) for CoMIRIGUs, Director cc: Raleigh Regional Office, Water Quality Section Mike Mitchell, EPA Region IV Stormwater Permitting Unit Central Files Attachments 2 • Permit No. NCS000171 4. Individual Permit Modification, Revocation and Reissuance, or Termination 5. Permit Actions Section C: Operation and Maintenance of Pollution Controls 1. Proper Operation and Maintenance 2. Need to Halt or Reduce Not a Defense 3. Bypassing of Stormwater Control Facilities Section D: Monitoring and Records 1. Representative Sampling 2. Recording Results 3. Flow Measurements 4. Test Procedures 5. Representative Outfall 6. Records Retention 7. Inspection and Entry Section E: Reporting Requirements 1. Discharge Monitoring Reports 2. Submitting Reports 3. Availability of Reports 4. Non-Stormwater Discharges 5. Planned Changes 6. Anticipated Noncompliance 7. Spills 8. Bypass 9. Twenty-four Hour Reporting 10. Other Noncompliance 11. Other Information PART IV LIMITATIONS REOPENER PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS I' Ir1�1391a11INIs]►f ii • 0 Permit No. NCS000171 PART I INTRODUCTION SECTION A: INDIVIDUAL PERMIT COVERAGE During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater associated with industrial activity. Such discharges shall be controlled, limited and monitored as specified in this permit. If industrial materials and activities are not exposed to precipitation or runoff as described in 40 CFR § I22.26(g), the facility may qualify for a No Exposure Exclusion from NPDES stormwater discharge permit requirements. Any owner or operator wishing to obtain a No Exposure Certification must submit a No Exposure Certification NOI form to the Division; must receive approval by the Division; must maintain no exposure conditions unless authorized to discharge under a valid NPDES stormwater permit; and must reapply for the No Exposure Exclusion once every five (5) years. SECTION B: PERMITTED ACTIVITIES Until this permit expires or is modified or revoked, the permittee is authorized to discharge stormwater to the surface waters of North Carolina or separate storm sewer system that has been adequately treated and managed in accordance with the terms and conditions of this individual permit. All stormwater discharges shall be in accordance with the conditions of this permit. Any other point source discharge to surface waters of the state is prohibited unless it is an allowable non-stormwater discharge or is covered by another permit, authorization, or approval. The stormwater discharges allowed by this individual permit shall not cause or contribute to violations of Water Quality Standards. This permit does not relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. Part 11 Page I of 10 • SECTION C: LOCATION MAP • Permit No. NCS000171 f1 1i it l � juY : '`4i• { _ �� � i � p ' o pr. � at �ti`-�G7r�O:�i ■ fr}� I v�r'Y+r q • � � "5� u !"r 'r� J •-..ft'� 1 r� � A s.� �"r': + I,,� I.y`■f r'� r• r�! j� �1 , :rt � ::� '-,+�•',.u�� •. `F �lt �I■} � .gib �J1i'i s: :l LL�tI, ,��I{ 1W!'.-. I . 1.1 t' r • - f ■ 1 L ( Pa ' 11J + 1Ip�lt i 5 M1 -.� ! - �•'�;� +I L '' �1I 5� L" !� py�■jpl�l 7�i�r�T ! ~Ill .�1 A- kt- `-'��f f - a ti 1 wale; '. ' 1' '1,�11 ! �•4j1�j•� sr �.,. ;Y1 I!s4��+■r°� � �J,{ " �" �'� •' i� � 91 f "5 I�/�!/. Y.1 _\i t �• "I -■,l ■ jTL4l' .- ■ {' . J ! i «f +`, f� �t^ !\, tY.l r ' i V 1 ■ Y" :, -r7.. a 1 : ly,l. i. Y Rl -�`Y{5`c ' 1s+';I' 1 � I �� ` ,• ltii n-S ' r,�~'�{ � "� �, ^ `�--�: ," ` Pt11 . s friKs , a � : �• i �: , Y£sk 4p j • i 2�?5 r } i`4d a' . • F i■ �5�Y1�1 -pi r �` - I` �• ��� Y I S I f I L l � I �1. 1 n�F..� '�yt - � %. �r.•.*r _ ff� �'` 5�� .�i i:t*~�_{ —� i�4+ •*•'� 4� ■• r J, �r'� "�' � I pl'+k �..1p- n ;t � fr Ik 'ter:; '.e� f ,1• A ,%r ,1'� ti If �I ,,. ..F,'' r�'p � � .�� p, j � � - � y l+ 4 ' �„�; f f �r� .,f�i 'r"•i �1'f • `�ti :l r �;' 1� H� '4-�' 1 4 �� � 1 � �� �� �-- ti 1 4R i r' _r: ._.ti 1 1 S, ' Y � ,�raG � � t y.. I-�i I. t�y;i h' / •'r }k� 14 fr r� ,/. I. S �it ti.-_ iJ - �SP -■y I r' !: 1[�� a � i' i.. � L f �7 f1 � ���' -4 r�. . I S� ~� /f +ff s. ., �4 _ 7 �i•2��5 �j' ..M ::. -Y I �, �.. Y ,Ir 1 , `, '�y ;+ F,,F f ,'g, r ,l f,�t�.. •. 'rid = Z,- f�Cenn.ametal Inc. ,,�1 r• . • a.!i/ y 4 ii il,. �Er I � � f r2y Ir", ''. + -J . 1 f.'✓..1��.•-_.r,.�..•-•----• � Y I; _ ti„. je�.. j 51 _ r. 12 i. � , ,tii r�(l � l;. ,( � � .r. :.�ti� 0 - � ..� t ,y,.314�-` � _4 � .ill • .:.iy 1 M`''.{ 1 r.- IS �;, �'�_• ��• kr � i r , � - Jr �,�'. � 7 - �, p..-1 � � �I ' }I � ,r � r� ?!_ '� ' i i � !I r!� Ir♦ j�1 � ( r 3:= �:i e� � �` �S.-•-�',' / `:\, +ire �5 4 :'7 '-�i� F�. ,J� _ p r rY 1.C'Y 7 rYw l( ' '+, F � 7 -d: �t -••� � '•vY��� l� 'C fiti� f� r���•� '! tt"�/I' afis .{ 1 r :f *i ► r''�l rtf 1 9 !�'r" r � .ram, et' ti`�: � '�r, � ' ■J L � � '�J ' .� S � M1 4 =1� ' � � • f-.r'. 5` PK - F`, f i - �� rL^ _ ' f;• 1 _ �I` r •. j +� y - ` k ••I - ` �i -- •.� \ 1 t E% ,�'I � 7 - h ' : T 1P`vr; "Ilrrrl�r,/rj iF�` f{` I+{{T��}55LJ `1 a'a �� I� �r �•`•�{� �S: Llif.'in r- '� ; \' 'U �~. 5L`y�. ,��j �Jy � .. "+ii•'I �t' � '+° {✓� \ 1f.V��. y` i to L {'_ ��r �t ''� 1 4-,--. .. 2 l la A 4 ■ , R�6�3�r- +•• F r c �, , 1 ■ 1�(1! M1 I I$ 'f F r..l 9 ..l .?�. _ £ "4 _+jr[o 11 f1�; . a•'t"'t F`Lri. Al" ^-,6r ■ ,�Kk �r '[�-l' A' /}.+ ->�. p,.3f 'I`n - h 4 �J{y All Nk 5 i114 trW-J V.. pLeV ! f ft''•id'� V �`*,S'�"'•"s'ti 1 '1 - N (I 5,y`�\ Y y, I{ r Y� " �,a.,•��w� d a �` � ' `�'' it r.. � t� ;4 � sv 9a � if LL, r,� � � � n 1 � � —` .�r r„ .� 1 l r' {� ��b, �%3I JI w�`� � ;.x.. � � i7' �r _ "�I v t fry� s� y `S tr �5�rti 4 '.:� � � Fi.•ti a � �'.,} +,�a`� r�, } L� r 4 � (� �'ti + ._• ' i 4 ; � - ••T,`1• �KeC k 4. �S j* ��-Y3 u� 1 ,� ,r, :' S �. .I`,,�'S � < .Gf r � o• ti 1�.{ o.�fr"r' : r` ��,'%-*S'� ,�eb 1 #�Ir'44r E �L: •\� 1 / �. if 11 n:' r� Y u LIB! iLl';1 '«`• S i °) } r� _{! U r n� {Ir `._ f illa. 4- 4 k,s ! 1 el. ■ ✓ �tr Y r r , �R if 4iE �ryY 1 5 .r �` y •, k. I.. % ✓ ■ .L. {, ler .?.. .1 .x .ti�. I ... a.'Yi s,::5 a...11�tl; 1 NCS000171 ti, W E S Map Scale 1:13,233 Kennametal Inc. Henderson, NC Latitude: 350 17' 34" N Longitude: 780 24' 5" W County: Vance Receiving Streams: L1Ts to Joe's Branch & Martin Creek Stream Class: C, NSW (Both) Sub -basin: 28-17-2-4, 28-78-1-3 (Tar Pam River Basin) Facility Location Part I I Page 2 of 10 n LJ 0 Permit No. NCS000171 PART lI MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES SECTION A: STORMWATER POLLUTION PREVENTION PLAN The Permittee shall develop a Stormwater Pollution Prevention Plan, herein after referred to as the Plan. This Plan shall be considered public information in accordance with Part III, Standard Conditions, Section E, Paragraph 3 of this individual permit. The Plan shall include, at a minimum, the following items: Site Plan. The site plan shall provide a description of the physical facility and the potential pollutant sources which may be expected to contribute to contamination of stormwater discharges. The site plan shall contain the following: (a) A general location map (USGS quadrangle map or appropriately drafted equivalent map), showing the facility's location in relation to transportation routes and surface waters, the name of the receiving water(s) to which the stormwater outfall(s) discharges, or if the discharge is to a municipal separate storm sewer system, the name of the municipality and the ultimate receiving waters, and accurate latitude and longitude of the point(s) of discharge. The general location map (or alternatively the site map) shall identify whether each receiving water is impaired (on the state's 303(d) list of impaired waters) or is located in a watershed for which a TMDL has been established, and what the parameter(s) of concern are. (b) A narrative description of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices. A narrative description of the potential pollutants which could be expected to be present in the stormwater discharge from each outfall. (c) A site map drawn to scale (including a distance legend) showing: the site property boundary, the stormwater discharge outfalls, all on -site and adjacent surface waters and wetlands, industrial activity areas (including storage of materials, disposal areas, process areas, loading and unloading areas, and haul roads), site topography, all drainage features and structures, drainage areas for each outfall, direction of flow in each drainage area, industrial activities occurring in each drainage area, buildings, existing BMPs, and impervious surfaces. The site map must indicate the percentage of each drainage area that is impervious. (d) A list of significant spills or leaks of pollutants that have occurred at the facility during the three (3) previous years and any corrective actions taken to mitigate spill impacts. (e) Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part III, Standard Conditions, Section B, Paragraph 3. The permittee shall re -certify. annually that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. Part I1 Page 3 of 10 • 0 Permit No. NCS000171 2. Stormwater Management Plan. The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and nonstructural measures. The stormwater management plan, at a minimum, shall incorporate the following: (a) Feasibility Study. A review of the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to stormwater. Wherever practical, the permittee shall prevent exposure of all storage areas, material handling operations, and manufacturing or fueling operations. In areas where elimination of exposure is not practical, the stormwater management plan shall document the feasibility of diverting the stormwater runoff away from areas of potential contamination. (b) Secondary Containment Requirements and Records. Secondary containment is required for: bulk storage of liquid materials; storage in any amount of Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals; and storage in any amount of hazardous substances, in order to prevent leaks and spills from contaminating stormwater runoff. A table or summary of all such tanks and stored materials and their associated secondary containment areas shall be maintained. If the secondary containment devices are connected to stormwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices (which shall be secured closed with a locking mechanism), and any stormwater that accumulates in the containment area shall be at a minimum visually observed for color, foam, outfall staining, visible sheens and dry weather flow, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated by any material. Records documenting the individual making the observation, the description of the accumulated stormwater, and the date and time of the release shall be kept for a period of five years. (c) BMP Summary. A listing of site structural and non-structural. Best Management Practices (BMP) shall be provided. The installation and implementation of BMPs shall be based on the assessment of the potential for sources to contribute significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. The BMP Summary shall include a written record of the specific rationale for installation and implementation of the selected site BMPs. The BMP Summary shall be reviewed and updated annually. 3. Spill Prevention and Response Plan. The Spill Prevention and Response Plan (SPRP) shall incorporate an assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel (or the team) responsible for implementing the SPRP shall be identified in a written list incorporated into the SPRP and signed and dated by each individual acknowledging their responsibilities for the plan. A responsible person shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the Part I Page 4 of 10 • • Permit No. NCS000171 facility operations. The SPRP must be site stormwater specific. Therefore, an oil Spill Prevention Control and Countermeasure plan (SPCC) may be a component of the SPRP, but may not be sufficient to completely address the stormwater aspects of the SPRP. The common elements of the SPCC with the SPRP may be incorporated by reference into the SPRP. 4. Preventative Maintenance and Good Housekeeping Program. A preventative maintenance and good housekeeping program shall be developed. The program shall list all stormwater control systems, stonnwater discharge outfalls, all on -site and adjacent surface waters and wetlands, industrial activity areas (including material storage areas, material handling areas, disposal areas, process areas, loading and unloading areas, and haul roads), all drainage features and structures, and existing structural BMPs. The program shall establish schedules of inspections, maintenance, and housekeeping activities of stormwater control systems, as well as facility equipment, facility areas, and facility systems that present a potential for stormwater exposure or stormwater pollution. Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. Timely compliance with the established schedules for inspections, maintenance, and housekeeping shall be recorded in writing and maintained in the SPPP. 5. Employee Training. Training programs shall be developed and training provided at a minimum on an annual basis for facility personnel with responsibilities for: spill response and cleanup, preventative maintenance activities, and for any of the facility's operations that have the potential to contaminate stormwater runoff. Facility personnel (or team) responsible for implementing the training shall be identified, and their annual training shall be documented by the signature of each employee trained. 6. Responsible Party. The Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position assignments provided. 7. Plan Amendment. The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of pollutants to surface waters. All aspects of the Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The annual update shall include an updated list of significant spills or leaks of pollutants for the previous three years, or the notation that no spills have occurred. The annual update shall include written re -certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. Each annual update shall include a documented re-evaluation of the effectiveness of the BMPs listed in the BMP Summary of. the Stormwater Management Plan. The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part I I Page 5 of 10 0 • Permit No. NCS000171 Part III, Standard Conditions, Section B, Paragraph 3) to the Director that the changes have been made. S. Facility Inspections. Inspections of the facility and all stormwater systems shall occur as part of the Preventative Maintenance and Good Housekeeping Program at a minimum on a semi-annual schedule, once during the first half of the year (January to June), and once during the second half (July to December), with at least 60 days separating inspection dates (unless performed more frequently than semi-annually). These facility inspections are different from, and in addition to, the stormwater discharge characteristic monitoring required in Part II B and C of this permit. 9. Implementation. The permittee shall implement the Plan. Implementation of the Plan shall include documentation of all monitoring, measurements, inspections, maintenance activities, and training provided to employees, including the log of the sampling data and of actions taken to implement BMPs associated with the industrial activities, including vehicle maintenance activities. Such documentation shall be kept on -site for a period of five years and made available to the Director or the Director's authorized representative immediately upon request. Part 11 Page 6 of 10 • OPermit No. NCS000171 SECTION B: ANALYTICAL MONITORING REQUIREMENTS Analytical monitoring of stormwater discharges shall be performed as specified in Table 1. All analytical monitoring shall be performed during a representative storm event. The required monitoring will result in a minimum of ten analytical samplings being conducted over the term of the permit at each stormwater discharge outfall (SDO). A representative storm event is a storm event that measures greater than 0.1 inches of rainfall The time between this storm event and the previous storm event measuring greater than 0.1 inches must be at least 72 hours. A single storm event may have a period of no precipitation of up to 10 hours. For example, if it rains but stops before producing any collectable discharge, a sample may be collected if the next rain producing a discharge begins within 10 hours. Table 1. Analytical Monitoring Requirements iI Ihi r e `� 1t . 4,s,� gh�s Cbaracteiris_tics t. is r Units —t i Meauement Frequency �. „y:..; , alt a .� Sample -T , .e?r�od3 r_, r Sample Total Suspended Solids m L semi-annual Grab SDO Biochemical Oxygen Demand m /L semi-annual Grab SDO Chemical Oxygen Demand m L semi-annual Grab SDO Total Nitrogen TN m semi-annual Grab SDO Cobalt, Total Recoverable m L semi-annuala Grab SDO H standard semi-annual Grab SDO Total Rainfalls inches semi-annual Rain Gauge - Footnotes: I Measurement Frequency: Twice per year during a representative storm event. 2 Grab samples shall be collected within the first 30 minutes of discharge. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative outfall status has been granted. 4 The permittee shall monitor Cobalt semi-annually for the first two years of the permit. At that time, the permittee may petition DWQ in writing to reduce or remove this parameter. To make that request, the permittee shall send two summaries of data and two written requests (an original and a copy) to DWQ Central Office for review. 5 For each sampled representative storm event the total precipitation must be recorded. An on -site rain gauge or local rain gauge reading must be recorded. The permittee shall complete the minimum ten analytical samplings in accordance with the schedule specified below in Table 2. A minimum of 60 days must separate Period 1 and Period 2 sample dates unless monthly monitoring has been instituted under a Tier Two response. Part I Page 7 of 10 • • Permit No. NCSOOO171 Table 2. Monitoring Schedule 1Vi nitoring period'` SanpleNumber,leiStart,'::; Eind,,'.u` Year l — Period 1 1 June 1, 2011 November 30, 2011 Year 1 — Period 2 2 December 1, 2011 May 30, 2012 Year 2 — Period 1 3 June 1, 2012 November 30, 2012 Year 2 — Period 2 4 December 1, 2012 Ma 30, 2013 Year 3 — Period 1 5 June 1, 2013 November 30, 2013 Year 3 — Period 2 6 December 1, 2013 May 30, 2014 Year 4 — Period 1 7 June 1, 2014 November 30, 2014 Year 4 — Period 2 8 December 112014 May 30, 2015 Year 5 — Period 1 9 June 1, 2015 November 30, 2015 Year 5 — Period 2 10 December 1, 2015 May 30, 2016 Footnotes: I Maintain semi-annual monitoring during permit renewal process. If at the expiration of the Individual Permit, the permittee has submitted an application for renewal of coverage before the submittal deadline, the permittee will be considered for renewed coverage. The applicant must continue semi-annual monitoring until the renewed permit is issued. 2 If no discharge occurs during the sampling period, the permittee must submit a monitoring report indicating "No Flow" within 30 days of the end of the six-month sampling period. The permittee shall report the analytical results from each sample within the monitoring period. The permittee shall compare monitoring results to the benchmark values in Table 3. The benchmark values in Table 3 are not permit limits but should be used as guidelines for the permittee's Stormwater Pollution Prevention Plan (SPPP). Exceedences of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. See below the descriptions of Tier One and Tier Two. Table 3. Benchmark Values for Analytical Monitoring Discharge Characteristics Units jffjW Total Suspended Solids mg/L 100 Biochemical Oxygen Demand mg/L 30 Chemical Oxygen Demand mg/L 120 Total Nitrogen (TN) mg/L 30 Cobalt, Total Recoverable mg/L NA pH standard 6-9 Part 11 Page 8 of 10 aPermit No. NCS000171 it lerz we IIf: The first valid sampling results are above a benchmark value, or outside of the benchmark range, for any I parameter at any outfall; Then: The permittee shall: l . Conduct a stormwater management inspection of the facility within two weeks of receiving sampling results. 2. Identify and evaluate possible causes of the benchmark value exceedence. 3. Identify potential and select the specific: source controls, operational controls, or physical improvements to reduce concentrations of the parameters of concern, or to bring concentrations within the benchmark range. 4. Implement the selected actions within two months of the inspection. 5. Record each instance of a Tier One response in the Stormwater Pollution Prevention Plan. Include the date and value of the benchmark exceedence, the inspection date, the personnel conducting the inspection, the selected actions, and the date the selected actions were implemented. "a A jow .10rTwn2 G „Ji' ... <�.` a rin #'? If: During the term of this permit, the first valid sampling results from two consecutive monitoring periods are above the benchmark values, or outside of the benchmark range, for any specific parameter at a ific discharge outfall: Then: The permittee shall: I . Repeat all the required actions outlined above in Tier One. 2. Immediately institute monthly monitoring for all parameters at every outfall where a sampling result exceeded the benchmark value for two consecutive samples. Monthly (analytical and qualitative) monitoring shall continue until three consecutive sample results are below the benchmark values or within the benchmark range. 3. If no discharge occurs during the sampling period, the permittee is required to submit a monthly monitoring report indicating "No Flow" to comply with reporting requirements. 4. Maintain a record of the Tier Two response in the Stormwater Pollution Prevention Plan. During the term of this permit, if the valid sampling results required for the permit monitoring periods exceed the benchmark value, or are outside the benchmark range, for any specific parameter at any specific outfall on four occasions, the permittee shall notify the DWQ Regional Office Supervisor in writing within 30 days of receipt of the fourth analytical results. DWQ may but is not limited to: • require that the permittee revise, increase, or decrease the monitoring frequency for the remainder of the permit; • require the permittee to install structural stormwater controls; • require the permittee to implement other stormwater control measures; or • require that the permittee implement site modifications to qualify for the No Exposure Exclusion. Part II Page 9 of 10 • Permit No. NCSOOO171 SECTION C: QUALITATIVE MONITORING REQUIREMENTS Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of representative outfall status and shall be performed as specified in Table 4, during the analytical monitoring event. Qualitative monitoring is for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution. In the event an atypical condition is noted at a stormwater discharge outfall, the permittee shall document the suspected cause of the condition and any actions taken in response to the discovery. This documentation will be maintained with the SPPP. Table 4. Qualitative Monitoring Requirements Dttscharge Cl><aracteristics,, t Frequeneyt I., fw Monrformg Color semi-annual SDO Odor semi-annual SDO Clarity semi-annual SDO Floating Solids semi-annual SDO Suspended Solids semi-annual SDO Foam semi-annual SDO Oil Sheen semi-annual SDO Erosion or deposition at the outfall semi-annual SDO Other obvious indicators of stormwater pollution semi-annual SDO Footnotes: 1 Measurement Frequency: Twice per year during a representative storm event, for each year until either another permit is issued for this facility or until this permit is revoked or rescinded. If at the end of this permitting cycle the permittee has submitted the appropriate paperwork for a renewal permit before the submittal deadline, the permittee will be considered for a renewal application. The applicant must continue semi-annual monitoring until the renewed permit is issued. See Table 2 for schedule of monitoring periods through the end of this permitting cycle. 2 Monitoring Location: Qualitative monitoring shall be performed at each stormwater discharge outfall (SDO) regardless of representative outfall status. SECTION D: ON -SITE VEHICLE MAINTENANCE MONITORING REQUIREMENTS Facilities which have any vehicle maintenance activity occurring on -site which uses more than 55 gallons of new motor oil per month when averaged over the calendar year shall perform analytical monitoring as specified below in Table 5. This monitoring shall be performed at all stormwater discharge outfalls which discharge stormwater runoff from vehicle maintenance areas, and in accordance with the schedule presented in Table 2 (Section B). All analytical monitoring shall be performed during a representative storm event. PartII Page 10 of 10 n LJ 0 Permit No. NCS000171 Table 5. Analytical Monitoring Re uirements for On -Site Vehicle Maintenance D scharge Characteiristres"Unit N..!;. : Measurement xSam�le S ma plc , tom' i' lr y Fre uenc d.,a a T -..>e2,, , Lacahoa3 x H standard semi-annual Grab SDO Non -Polar Oil & Grease 1 TPH mg/L semi-annual Grab SDO EPA Method 1664 5GT-HEM Total Suspended Solids mg/L semi-annual Grab SDO Total Rainfall4 inches semi-annual Rain gauge - New Motor Oil Usage 1 gallons/month 1 semi-annual Estimate - Footnotes: Measurement Frequency: Twice per year during a representative storm event, for each year until either another permit is issued for this facility or until this permit is revoked or rescinded. If at the end of this permitting cycle the permittee has submitted the appropriate paperwork for a renewal permit before the submittal deadline, the permittee will be considered for a renewal application. The applicant must continue semi-annual monitoring until the renewed permit is issued. See Table 2 for schedule of monitoring periods through the end of this permitting cycle. 2 If the stormwater runoff is controlled by a stormwater detention pond a grab sample of the discharge from the pond shall be collected within the first 30 minutes of discharge from the pond. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) that discharges stormwater runoff from area(s) where vehicle maintenance activities occur. 4 For each sampled representative storm event the total precipitation must be recorded. An on -site or local rain gauge reading must be recorded. Monitoring results shall be compared to the benchmark values in Table 6. The benchmark values in Table 6 are not permit limits but should be used as guidelines for the permittee's Stormwater Pollution Prevention Plan (SPPP). Exceedences of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs), as provided in Part lI Section B. Table 6. Benchmark Values for Vehicle Maintenance Analytical Monitoring iscbar- 0 aracteristic it enchmark° 6-9 pH standard Non -Polar Oil & Grease / TPH mg/L 15 [EPA Method 1664 (SGT-HEM)] Total Suspended Solids mg/L too Part I I Page I l of 10 r-1 • Permit No. NCSOOO171 PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS SECTION A: COMPLIANCE AND LIABILITY 1. Compliance Schedule The permittee shall comply with Limitations and Controls specified for stormwater discharges in accordance with the following schedule: Existing Facilities already operating but applying for permit coverage for the first time: The Stormwater Pollution Prevention Plan shall be developed and implemented within 12 months of the effective date of the initial permit and updated thereafter on an annual basis. Secondary containment, as specified in Part 11, Section A, Paragraph 2(b) of this permit, shall be accomplished within 12 months of the effective date of the initial permit issuance. New Facilities applying for coverage for the first time and existing facilities previously permitted and applying for renewal under this permit: The Stormwater Pollution Prevention Plan shall be developed and implemented'prior to the beginning of discharges from the operation of the industrial activity and be updated thereafter on an annual basis. Secondary containment, as specified in Part II, Section A, Paragraph 2(b) of this permit shall be accomplished prior to the beginning of discharges from the operation of the industrial activity. Duty to Compy The permittee must comply with all conditions of this individual permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit upon renewal application. The permittee shall comply with standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants within the time provided in the regulations that establish these standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement. b. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to 25,000 per day of violation, or imprisonment for not more than I year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $10,000 per violation with the maximum amount not to exceed $125,000, [Ref: Section 309 of the Federal Act 33 USG 1319 and 40 CFR 122.41(a).] c. Under state law, a daily civil penalty of not more than ten thousand dollars ($10,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref: NC General Statutes 143-215.6A]. Any person may be assessed an administrative penalty by the Director for violating section 301, 302, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class I violations are not to exceed $10,000 per violation, with the maximum amount of any Class penalty assessed not to exceed $25,000. Penalties for Class II violations are not to exceed Part III rage 1 of 8 • 0 Permit No. NCS000171 $10,000 per day for each day during which the violation continues, with the maximum amount of any Class II penalty not to exceed $125,000. Duty -to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this individual permit which has a reasonable likelihood of adversely affecting human health or the environment. 4. Civil and Criminal Liability Except as provided in Part III, Section C of this permit regarding bypassing ofstormwater control facilities, nothing in this individual permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6A, 143-215.613, 143- 215.6C or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. Oil and Hazardous Substance Liabilit Nothing in this individual permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 31 1 of the Federal Act, 33 USC 1321. Property Rights The issuance of this individual permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. Severability The provisions of this individual permit are severable, and if any provision of this individual permit, or the application of any provision of this individual permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this individual permit, shall not be affected thereby. 8. Duty to Provide Information The permittee shall furnish to the Director, within a reasonable time, any information which the Director may request to determine whether cause exists for modifying, revoking and reissuing, or terminating the permit issued pursuant to this individual permit or to determine compliance with this individual permit. The permittee shall also furnish to the Director upon request, copies of records required to be kept by this individual permit. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this individual permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more that $20,000 per day of violation, or by imprisonment of not more than 4 years, or both. Part III Page 2 of 8 • • Permit No. NCS000171 10. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this individual permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. SECTION Q: GENERAL CONDITIONS Individual Permit Expiration The permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit forms and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any permittee that has not requested renewal at least I80 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will be subjected to enforcement procedures as provided in NCGS § 143-215.36 and 33 USC 1251 et. seq. 2. Transfers This permit is not transferable to any person except after notice to and approval by the Director. The Director may require modification or revocation and reissuance of the permit to change the name and incorporate such other requirements as may be necessary under the Clean Water Act. The Permittee is required to notify the Division in writing in the event the permitted facility is sold or closed. 3. Signatory Requirements All applications, reports, or information submitted to the Director shall be signed and certified. a. All applications to be covered under this individual permit shall be signed as follows: (1) In the case of a corporation: by a principal executive officer of at least the level of vice- president, or his duly authorized representative, if such representative is responsible for the overall operation of the facility from which the discharge described in the permit application form originates; (2) In the case of a partnership or limited partnership: by a general partner; (3) In the case of a sole proprietorship: by the proprietor; (4) In the case of a municipal, state, or other public entity: by a principal executive officer, ranking elected official, or other duly authorized employee. b. All reports required by the individual permit and other information requested by the Director shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent Part III Page 3 of 8 • Permit No. NCS000171 responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Director. C. Any person signing a document under paragraphs a. or b. of this section shall make the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on'my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Individual Permit Modification, Revocation and Reissuance, or "Termination The issuance of this individual permit does not prohibit the Director from reopening and modifying the individual permit, revoking and reissuing the individual permit, or terminating the individual permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et al. Permit Actions The permit may be modified, revoked and reissued, or terminated for cause. The notification of planned changes or anticipated noncompliance does not stay any individual permit condition. SECTION C: OPERATION AND MAINTENANCE OF POLLUTION CONTROLS Proper Operation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this individual permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of this individual permit. Need to Halt or Reduce Not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this individual permit. 3. Bypassing of Stormwater Control Facilities Bypass is prohibited and the Director may take enforcement action against a permittee for bypass unless: Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; and Part III Page 4 of 8 1-1 0 Permit No. NCSOOO 171 There were no feasible alternatives to the bypass, such as the use of auxiliary control facilities, retention of stormwater or maintenance during normal periods of equipment downtime or dry weather. This condition is not satisfied if adequate backup controls should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and C. The permittee submitted notices as required under, Part III, Section E of this permit. If the Director determines that it will meet the three conditions listed above, the Director may approve an anticipated bypass after considering its adverse effects. SECTION D: MONITORING AND RECORDS Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Analytical sampling shall be performed during a representative storm event. Samples shall be taken on a day and time that is characteristic of the discharge. All samples shall be taken before the discharge joins or is diluted by any other waste stream, body of water, or substance. Monitoring points as specified in this permit shall not be changed without notification to and approval of the Director. Recording Results For each measurement, sample, inspection or maintenance activity performed or collected pursuant to the requirements of this individual permit, the permittee shall record the following information: a. The date, exact place, and time of sampling, measurements, inspection or maintenance activity; b. The individual(s) who performed the sampling, measurements, inspection or maintenance activity; C. The date(s) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. 3. Flow Measurements Where required, appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. PartI I1 Page 5 of 8 • 0 Permit No. NCS000171 To meet the intent of the monitoring required by this individual permit, all test procedures ]Must product' minimum detection and reporting levels and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. 5. Representative Outfall If a facility has multiple discharge locations with substantially identical stormwater discharges that are required to be sampled, the permittee may petition the Director for representative outfall status. if it is established that the stormwater discharges are substantially identical and the permittee is granted representative outfall status, then sampling requirements may be performed at a reduced number of outfalls. 6. Records Retention Visual monitoring shall be documented and records maintained at the facility along with the Stormwater Pollution Prevention Plan. Copies of analytical monitoring results shall also be maintained on -site. The permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, and copies.of all reports required by this individual permit for a period of at least 5 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time. Inspection and Entry The permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), or in the case of a facility which discharges through a municipal separate storm sewer system, an authorized representative of a municipal operator or the separate storm sewer system receiving the discharge, upon the presentation of credentials and other documents as may be required by law, to; a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this individual permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this individual permit; C. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this individual permit; and d. Sample or monitor at reasonable times, for the purposes of assuring individual permit compliance or as otherwise authorized by the Clean Water Act, an), substances or parameters at any location. SECTION E: REPORTING REQUIREMENTS I. Discharge Monitoring Reports Samples analyzed in accordance with the terms of this permit shall be submitted to the Division on Discharge Monitoring Report forms provided by the Director, Submittals shall be delivered to the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. The permittee shall submit an Annual Summary Data Monitoring Report to the appropriate DWQ Regional Office in February of each year. The submittal shall be on forms supplied by the Division. Part1 1 1 Page 6 of 8 0 0 Permit No. NCS000171 When no discharge has occurred from the facility during the report period, the permittee is required to submit a discharge monitoring report, within 30 days of the end of the six-month sampling period, giving all required information and indicating "NO FLOW" as per NCAC TI 5A 02B .0506. The permittee shall record the required qualitative monitoring observations on the SDO Qualitative Monitoring Report form provided by the Division, and shall retain the completed forms on site. Visual monitoring results should not be submitted to the Division, except upon DWQ's specific requirement to do SO. Submittine Reports Two signed copies of Discharge Monitoring Reports (DMRs) shall be submitted to: Central Files Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 In addition, a separate signed Annual Summary DMR copy shall be submitted to the local DWQ Regional Office (RO) by March I of each year. Addresses for each RO and the counties covered by each RO can be found here: http://portall.ncdenr.org/web/wq/home/ro. The permittee shall retain the completed originals on site. Visual monitoring results should not be submitted to the Regional Offices or Central Files unless specifically requested by DWQ. 3. Availabilily of Re arts Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Water Quality. As required by the Act, analytical data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.6E or in Section 309 of the Federal Act. 4. Non-Stormwater Discharges If the storm event monitored in accordance with this Individual Permit coincides with a non-stormwater discharge, the permittee shall separately monitor all parameters as required under the non-stormwater discharge permit and provide this information with the stormwater discharge monitoring report. Planned Chanues The pennittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which could significantly alter the nature or quantity of pollutants discharged. This notification requirement includes pollutants which are not specifically listed in the Individual Permit or subject to notification requirements under 40 CFR Part 122.42 (a). Anticipated Noncompliance The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which may result in noncompliance with the Individual Permit requirements. Pars I I I Page 7 of 8 • 0 Permit No. NCS000171 Spills The permittee shall report to the local DWQ Regional Office, within 24 hours, all significant spills as defined in Part VI of this permit. Additionally, the permittee shall report spills including. any oil spill of 25 gallons or more, any spill regardless of amount that causes a sheen on surface waters, any oil spill regardless of amount occurring within 100 feet of surface waters, and any oil spill less than 25 gallons that cannot be cleaned up within 24 hours. 8. Bypass a. Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. 11 1„ b. Unanticipated bypass. The permittee shall submit notice within 24 hours of becoming aware of an unanticipated bypass. 9. Twenty-four Hour Reporting The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its causes; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time compliance is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance. The Director may waive the written report on a case -by -case basis if the oral report has been received within 24 hours. 10. Other Noncompliance The permittee shall report all instances of noncompliance not reported under 24 hour reporting at the time monitoring reports are submitted. 11. Other Information Where the permittee becomes aware that it failed to submit any relevant facts in a Notice of Intent to be covered under this Individual Permit or in any report to the Director, it shall promptly submit such facts or information. Part I I I Page 8 of 8 • CS000171 PART IV LIMITATIONS REOPENER This individual permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under provisions of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved: a. Contains different conditions or is otherwise more stringent than any effluent limitation in the individual permit; or b. Controls any pollutant not limited in the individual permit. The individual permit as modified or reissued under this paragraph shall also contain any other requirements in the Act then applicable. PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS The permittee must pay the administering and compliance monitoring fee within 30 (thirty) days'after being billed by the Division. Failure to pay the fee in timely manner in accordance with 15A NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke the Individual Permit. PART VI DEFINITIONS Act See Clean Water Act. Allowable Non-Stormwater Discharges This permit regulates stormwater discharges. Non-stormwater discharges which shall be allowed in the stormwater conveyance system are: (a) All other discharges that are authorized by a non-stormwater NPDES permit. (b) Uncontaminated groundwater, foundation drains, air -conditioner condensate without added chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant flushings, water from footing drains, flows from riparian habitats and wetlands. (c) Discharges resulting from fire -fighting or fire -fighting training. Best Management Practices (BMPs) Measures or practices used to reduce the amount of pollution entering surface waters. BMPs may take the form of a process, activity, or physical structure. More information on BMPs can be found at: http://cfpub.epa.gov/npdes/stormwater/menuofbmps/index.cftn. 4. Bypass A bypass is the known diversion of stormwater from any portion of a stormwater control facility including the collection system, which is not a designed or established operating mode for the facility. Bulk Storage of Liquid Products Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers located in close proximity to each other having a total combined storage capacity of greater than 1,320 gallons. Parts IV, V and V 1 Page 1 of 4 • 0 Permit No. NCS000171 6. Certificate of Coverage The Certificate of Coverage (COC) is the cover sheet which accompanies the Individual Permit upon issuance and lists the facility name, location, receiving stream, river basin, effective date of coverage under the permit and is signed by the Director. 7. Clean Water Act The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33 USC 1251, et. seq. 8. Division or DWO The Division of Water Quality, Department of Environment and Natural Resources. 9. Director The Director of the Division of Water Quality, the permit issuing authority. 10. EMC The North Carolina Environmental Management Commission. H . Grab Sample An individual sample collected instantaneously. Grab samples that will be analyzed (quantitatively or qualitatively) must be taken within the first 30 minutes of discharge. 12. Hazardous Substance Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 13. Landfill d i A disposal facility or part of a disposal facility where waste is placed in or on land and which is not a land treatment facility, a surface impoundment, an injection well, a hazardous waste long-term storage facility or a surface storage facility. 14. Municipal Separate Storm Sewer System A stormwater collection system within an incorporated area of local self-government such as a city or town. 15. No Exposure A condition of no exposure means that all industrial materials and activities are protected by a storm resistant shelter or acceptable storage containers to prevent exposure to rain, snow, snowmelt, or runoff. Industrial materials or activities include, but are not limited to, material handling equipment or activities, industrial machinery, raw materials, intermediate products, by-products, final products, or waste products. DWQ may grant a No Exposure Exclusion from NPDES Stormwater Permitting requirements only if a facility complies with the terms and conditions described in 40 CFR § 122.26(g) 16. Notice of Intent The state application form which, when submitted to the Division, officially indicates the facility's notice of intent to seek coverage under an Individual Permit. 17. Permittee The owner or operator issued a certificate of coverage pursuant to this Individual Permit. Part VI Page 2 of 4 Pages 0 Permit No. NCS000171 18. Point Source Discharge of Stormwater Any discernible, confined and discrete conveyance including, but not specifically limited to, any pipe, ditch, channel, tunnel, conduit, well, or discrete fissure from which stormwater is or may be discharged to waters of the state. 19. Representative Storm Event A storm event that measures greater than 0.1 inches of rainfall. The time between this storm event and the previous storm event measuring greater than 0.1 inches must be at least 72 hours. A single storm event may have a period of no precipitation of up to 10 hours. For example, if it rains but stops before producing any collectable discharge, a sample may be collected if the next rain producing a discharge begins within 10 hours. 20. Representative Outfall Status When it is established that the discharge of stormwater runoff from a single outfall is representative of the discharges at multiple outfalls, the DWQ may grant representative outfall status. Representative outfall status allows the permittee to perform analytical monitoring at a reduced number of outfalls. 21. Secondary Containment Spill containment for the contents of the single largest tank within the containment structure plus sufficient freeboard to allow for the 25-year, 24-hour storm event., 22. Section 313 Water Priority Chemical A chemical or chemical category which: a. Is listed in 40 CFR 372.65 pursuant to Section 313 of Title I11 of the Superfund Amendments and Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right - to -Know Act of 1986; b. Is present at or above threshold levels at a facility subject to SARA title III, Section 313 reporting requirements; and C. Meets at least one of the following criteria: (1) Is listed in appendix D of 40 CFR part 122 on Table II (organic priority pollutants), Table III (certain metals, cyanides, and phenols) or Table IV (certain toxic pollutants and hazardous substances); (2) Is listed as a hazardous substance pursuant to section 31 1(b)(2)(A) of the C WA at 40 CFR 116.4; or (3) Is a pollutant for which EPA has published acute or chronic water quality criteria. 23. Severe Property Damage Means substantial physical damage to property, damage to the control facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. 24. Significant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 10I (14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. 25. Significant Spills Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (Ref: 40 CFR 110.10 and CFR 1 17.21) or section 102 of CERCLA (Ref 40 CFR 302.4). 4 Part VI Page 3 of 4 Pages ® Permit No. NCS000171 26. Stormwater Discharge Outfall (SDO) The point of departure of stormwater from a discernible, confined, or discrete conveyance, including but not limited to, storm sewer pipes, drainage ditches, channels, spillways, or channelized collection areas, from which stormwater flows directly or indirectly into waters of the State of North Carolina. 27. Stormwater Runoff The flow of water which results from precipitation and which occurs immediately following rainfall or as a result of snowmelt. 28. Stormwater Associated with Industrial Activity The discharge from any point source which is used for collecting and conveying stormwater and which is directly related to manufacturing, processing or raw material storage areas at an industrial site. Facilities considered to be engaged in "industrial activities" include those activities defined in 40 CFR 122.26(b)(14). The term does not include discharges from facilities or activities excluded from the NPDES program. 29. Stormwater Pollution Prevention Plan A comprehensive site -specific plan which details measures and practices to reduce stormwater pollution and is based on an evaluation of the pollution potential of the site. 30. Total Maximum_Daily Load (TMDL) TMDLs are written plans for attaining and maintaining water quality standards, in all seasons, for a specific water body and pollutant. (A list of approved TMDLs for the state of North Carolina can be found at http://h2o.enr.state.ne.us/tmdl/) 31. Toxic Pollutant Any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. 32. Vehicle Maintenance Activity Vehicle rehabilitation, mechanical repairs, painting, fueling, lubrication, vehicle cleaning operations, or airport deicing operations. 33. Visible Sedimentation Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. 34. 25-year, 24 hour storm event The maximum 24-hour precipitation event expected to be equaled or exceeded, on the average, once in 25 years. Part VI Page 4 of 4 Pages