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HomeMy WebLinkAboutNCS000538_COMPLIANCE_20160208STORMWATER DIVISION CODING SHEET PERMIT NO. w 5 oco �j 2�18 DOC TYPE El FINAL PERMIT ❑ MONITORING INFO ❑ APPLICATION '�k COMPLIANCE ❑ OTHER DOC DATE ❑ ZDo� YYYYMMDD ROLL -TECH MOLDING PRODUCTS, LLC 243 Performance Drive SE Hickory, NC 28602 Tel. 828-431-4515 Fax. 828-431-4450 Email: tblair@rolltech.net www.rolitech.net Monday, February 08, 2016 FILE COPY To: Central Files Division of Water Quality 1617 Mail Service Center Raleigh North Carolina, 27699-1617 r REF.: Storm Water Permit # NCS000538 — Period One, Year -Six Dear Central Files, RECEIVED FES 10 ZU16 CENTRAL FILES DWR SECTION We are pleased to submit two signed copies of our Period One, Year -Six Summary Discharge Report required per our contract # NCS 000358. Our contract expired on August 31, 2015 and we have submitted our renewal application. Also, we now have only one outfall after completing on -site stormwater retention ponds. Please, contact me at your convenience if you need any additional information. Thank you. Sincerely, Todd Blair VP/GM Roll -Tech Molding Products, LLC (former Roll -Tech, LLC) Roll -Tech Molding Products, LLC YEARLY SUMMARY REPORT Storm Water Permit# NCS000538 241, Performance Drive SE Hickoy, NC 28602 #-I Analysis Type BOD-5 DAY COD TSS pH Zn Method of Meas. EPA 405.1 SM 52200 SM19 2540D SM 19 4500 EPA 200.7 Benchmark AREA 30 120 100 6-9 0,067 Unit of Measure MG/L MG/L MG/L SU MG/L DATE SAMPLE AREA 5/17/2010 NW 236.7 170 5 8.25 HT 0.234 5/17/2010 NE 285 2210 17 5.90 HT 0.133 5/17/2010 DOCK 351.7 140 5 7.74 HT 0.074 7/28/2010 NW 15.6 350 8.4 3.23 0,286 7/28/2010 NE 50 390 77 2.15 0.565 7/28/2010 DOCK 17.81 230 * 2.96 0.081 10/27/2010 NW 14.4 174 * 4.9 0,127 10/27/2010 NE 15.6 234 * 5.2 0.058 10/27/2010 DOCK 14.4 196 * 4.4 0.158 3/9/2011 NW 15.6 * 12 5.62 0.019 3/9/2011 NE 16.7 30 * 5.85 0.188 3/9/2011 DOCK 14.4 28 20 5.3 0.257 7/18/2011 NW 15.5 * 22 5.5 0.36 7/18/2011 NE 14.4 * 24 5.88 0.213 7/18/2011 DOCK 14.4 * 20 5.34 1.09 2/21/2012 SE 26.7 28 ' 7.51 0.09 2/21/2012 SW 27.8 30 17 7.2 0.036 2/21/2012 NE 26.7 28 6.25 7.1 0.368 2/21/2012 NW 40 45 7.7 7.2 0.288 5/21/2012 SE 43.3 50 * 4.8 0.188 5/21/2012 SW 43.3 50 * 4.6 0.058 5/21/2012 NE 46.7 60 * 4.5 0.245 5/21/2012 NW 43.3 50 * 4.41 0.215 8/3/2012 SE * * 5 3.5 0.099 8/3/2012 SW * * * 3.4 0.061 8/3/2012 NE * * 7.5 43 0.098 8/3/2012 NW " * * 3.5 0.288 12/17/2012 SE 8.7 * * 6.7 0.186 12/17/2012 SW 10.7 * * 6.91 0.102 12/17/2012 NE 9.3 * * 6.7 0.219 12/17/2012 NW 8.7 * * 6.7 0.103 6/10/2013 5E * * * 4.8 * 6/10/2013 SW * * * 5 * 6/10/2013 NE * * * 4.9 * 6/10/2013 NW * * * 4.6 0.001 12/18/2013 SE * * * 4,21 0.093 12/18/2013 SW * 20 11.5 4.2 0.04 12/18/2013 NE ' * * 4.2 0.102 12/18/2013 NW * * * 4.2 0.166 7/30/2014 SE * * * 5.1 0.092 7/30/2014 SW * 31 * 4.8 0.254 7/30/2014 NE * 28 * 4.6 0.138 7/30/2014 NW * * * 4.6 0.1 3/11/2015 SE * 28 * 5.2 0.013 3/11/2015 SW * * * 5 0.131 3/11/2015 NE * * * 4.8 0.049 3/11/2015 NW * * 4.8 0,184 10/20/2015 NO DISCHARGE 1/15/2016 Low Pond * 140 19.1 5.6 0.023 * Concentrations are below minimum quantification limit 2/8/201610:33 AM Y:\ADMIN & HR\Contracts & Permits\Storm Water & Air Perm its\Stormwater Test Results_2.xls Roll -Tech Molding Products, LLC YEARLY SUMMARY REPORT Storm Water Permit# NCS000538 24iPerformance Drive SE Hickor(. NC 28602 Analysis Type BOD-5 DAY COD TSS pH Zn Method of Meas. EPA 405.1 SM 5220D SM19 2540D SM 19 4500 EPA 200.7 Benchmark AREA 30 120 100 6-9 0.067 Unit of Measure MG/L MG/L MG/L SU MG/L DATE SAMPLE AREA 5/17/2010 NW 236.7 170 518.25 HT 0.234 5/17/2010 NE 285 2210 17 5.90 HT 0.133 5/17/2010 DOCK 351.7 140 5 7.74 HT 0.074 7/28/2010 NW 15.6 350 8.4 3.23 0.286 7/28/2010 NE 50 390 77 2.15 0.565 7/28/2010 DOCK 17.81 230 * 2.961 0.081 10/27/2010 NW 14.4 174 * 4.9 0.127 10/27/2010 NE 15.6 234 * 5.2 0.058 10/27/2010 DOCK 14.4 196 * 4.4 0.158 3/9/2011 NW 15.6 * 12 5.62 0.019 3/9/2011 NE 16.7 30 * 5.85 0.188 3/9/2011 DOCK 14.41 28 20 5.31 0.257 7/18/2011 NW 15.5 * 22 5.5 0.36 7/18/2011 NE 14.4 * 24 5.88 0.213 7/18/2011 DOCK 14.4 * 20 5.34 1.09 2/21/2012 SE 26.7 28 * 7.5 0.09 2/21/2012 SW 27.8 30 17 7.2 0.036 2/21/2012 NE 26.7 28 6.25 7.1 0.368 2/21/2012 NW 40 45 7.7 7.2 0.288 5/21/2012 SE 43.3 50 * 4.8 0.188 5/21/2012 SW 43.3 50 * 4.6 0.058 5/21/2012 NE 46.7 60 * 4.5 0.245 5/21/2012 N W 43.3 50 * 4.4 0.215 8/3/2012 SE * * 5 3.5 0.099 8/3/2012 SW * * * 3.4 0.061 8/3/2012 NE ` * 7.5 43 0.098 8/3/2012 N W * * * 3.5 0.288 12/17/2012 SE 8.7 * ` 6.7 0.186 12/17/2012 SW 10.7 * * 6.9 0.102 12/17/2012 NE 9.3 * * 6.7 0.219 12/17/2012 N W 8.7 * * 6.7 0.103 6/10/2013 SE * * * 4.8 * 6/10/2013 SW * ` * 5 * 6/10/2013 NE * * * 4.9 * 6/10/2013 NW * * * 4.6 0.001 12/18/2013 SE * * * 4.2 0.093 12/18/2013 SW * 20 11.5 4.2 0.04 12/18/2013 NE * * * 4.2 0.102 12/18/2013 NW * * * 4.2 0.166 7/30/2014 SE • * * 5.1 0.092 7/30/2014 SW * 31 * 4.8 0.254 7/30/2014 NE * 28 * 4.6 0.138 7/30/2014 NW " * * 4.6 0.1 3/11/2015 SE * 28 * 5.2 0.013 3/11/2015 SW * * * 5 0.131 3/11/2015 NE • * * 4.8 0.049 3/11/2015 NW * * * 4.8 0.184 10/20/2015 NO DISCHARGE 1/15/2016 Low Pond 1 1401 19.11 5,6 0.023 * Concentrations are below minimum quantification limit ffov/' 2,1416 2/5/20165:23 PM Y:\ADMIN & HR\Contracts & Permits\Storm Water & Air Perm its\Stormwate r Test Results_2.xls ROLL -TECH MOLDING PRODUCTS, LLC 243 Performance Drive SE Hickory, NC 28602 Tel. 828-431-4515 Fax. 828-431-4450 Email: tblair@rolltech.net www.rolitech.net February 8, 2016 Mr. Wes Bell Environmental Specialist NCDENR 610 East Center Avenue, Suite 301 Mooresville NC, 28115 REF.: Storm Water Permit # NCS000538 Dear Mr Bell, RTCEIVED a Quality Section fdoL)ris�111ife Regional Office We are pleased to submit our Fifth Year Annual Report required per our contract # NCS 000358. Our contract expired on August 31, 2015 and we have submitted our renewal application. Also, we now have only one outfall after completing on -site stormwater retention ponds. Please, contact me at your convenience if you need any additional information. Thank you. Sincerely, Todd Blair VPIGM Roll -Tech Molding Products, LLC (former Roll -Tech, LLC) Roll -Tech Molding Products, LLC YEARLY SUMMARY REPORT Storm Water Permit# NCS000538 243 Performance Drive SE Hickory, NC 28602 Analysis Type BOD-5 DAY COD TSS pH Zn Method of Meas. EPA 405.1 5M 5220D SM19 2540D SM 19 4500 EPA 200.7 Benchmark AREA 30 120 100 6-9 0.067 Unit of Measure MG/L MG/L MG/L SU MG/L DATE SAMPLE AREA I 1 6 1 5/17/2010 NW 236.7 170 5 8.25 HT 0,234 5/17/2010 NE 285 2210 17 5.90 HT 0.133 5/17/2010 DOCK 351.7 140 5 7.74 HT 0.074 7/28/2010 NW 15.6 350 8.4 3.23 0.286 7/28/2010 NE 50 390 77 2.15 0.565 7/28/2010 DOCK 17.8 230 * 2.96 0.081 10/27/2010 NW 14.4 174 * 4.9 0. 10/27/2010 NE 15.6 234 * 5.2 0.058 10/27/2010 DOCK 14.4 196 * 4.4 0.158 3/9/2011 NW 15.6 * 12 5.62 0.019 3/9/2011 NE 16.7 30 * 5.85 0.188 3/9/2011 DOCK 14.4 28 20 5.3 0.257 7/18/2011 NW 15.5 * 22 5.5 0.36 7/18/2011 NE 14.4 * 24 5.88 0.213 7/18/2011 DOCK 14.4 * 20 5.34 1.09 2/21/2012 SE 26.7 28 * 7.5 0.09 2/21/2012 SW 27.8 30 17 7.2 0.036 2/21/2012 NE 26.7 28 6.25 7.1 0.368 2/21/2012 NW 40 45 7.7 7.2 0.288 5/21/2012 SE 43.3 50 * 4.8 0.188 5/21/2012 SW 43.3 50 * 4.6 0.058 5/21/2012 NE 46.7 60 * 4.5 0.245 5/21/2012 NW 43.3 50 * 4.4 0.215 8/3/2012 SE * ' S 3.5 0.099 8/3/2012 SW * 3.4 0.061 8/3/2012 NE ' * 7.5 43 0.098 8/3/2012 NW * * ' 3.5 0.288 12/17/2012 SE 8.7 * * 6.7 0.186 12/17/2012 5W 10.7 * * 6.9 0.102 12/17/2012 NE 9.3 * ' 6.7 0.219 12/17/2012 NW 8.7 * * 6.7 0.103 6/10/2013 SE * * * 4.8 * 6/10/2013 SW * * * 5 6/10/2013 NE * * * 4.9 * 6/10/2013 NW ' * * 4.6 0.001 12/18/2013 SE * * * 4.2 0.093 12/18/2013 SW * 20 11.5 4.2 0.04 12/18/2013 NE * * * 4.2 0.102 12/18/2013 NW ' * 4.2 0.166 7/30/2014 SE * * 5.1 0.092 7/30/2014 SW * 31 * 4.8 0,254 7/30/2014 NE * 28 * 4.6 0.138 7/30/2014 NW * ' " 4.6 0.1 3/11/2015 SE * 28 * 5.2 0.013 3/11/2015 SW * * * 5 0.131 3/11/2015 NE * * " 4.8 0.049 3/11/2015 NW * * * 4.8 0.184 10/20/2015 NO DISCHARGE * Concentrations are below minimum quantification limit .1. LIVED .- - Mn jw office 2/8/201610:30 AM Y:\ADMIN & HR\Contracts & Permits\Storm Water & Air Permits\Stormwater Test Results_2.xls STORMWATER DISCHARGE OUTFALL'(SDO) ANNUAL SUMMARY DATA MONITORING REPORT (DMR) Calendar Year 2015 General Permit No. NCG200000 Certificate of Coverage No. NCG200000❑ FF fi This monitoring report summary is due to the DEMLR Regional Office no�later'Nr Mar r of each calendar year. Fi�rR Ole Facility Name: C&C Scrap iron & Metal County: cleveland Phone Number: (704 563-0453 Outfall No. 001 Total no. of SDOs onitored 2 Is this outfall currently In Tier 2 (monitored monthly)? Yes ❑ No Was this outfall ever In Tier 2 (monitored monthly) during the past year? Yes ❑ No If this outfall was in Tier 2 last year, why was monthly monitoring discontinued? Enough consecutive samples below benchmarks to decrease frequency ❑ Received approval from DEMLR to reduce monitoring frequency ❑ Other one sample during permit period in 2015 Outfall Total Rainfall, inches 00530 00340 01119 01114 01094 TSS, MRA COD, m Non -polar oil & grease, m Total Capper, Injo Total Lead, rn l Total Zinc, MWI Benchmarks NIA 100150 120 15 0.01010.005 fresh/salt 0.075/0.210 fresh/salt 0.126/0.090 fresh/salt Date Sample Collected, mo/dd/yr MEN 9129/15 0.32 1310 273 5.57 0.698 0.645 2.74 SW U-250NCG20-01.28.15 Additional Outfall Attachment (make copies as needed for additional outfalls) Outfall No. Q02 Is this outfall currently in Tier 2 (monitored monthly)? Yes ❑ No Was this outfall ever in Tier 2 (monitored monthly) during the past year? Yes ❑ No If this outfall was in Tier 2 last year, why was monthly monitoring discontinued? Enough consecutive samples below benchmarks to decrease frequency ❑ Received approval from DEMLR to reduce monitoring frequency ❑ Other one sample during permit period for 2015 Fz Outfall Total Rainfall, inches 00530 00340 01119 01114 01094 TSS, MgAl COD, m Non -polar oil & grease, m Copper, m Lead, m l Zinc, MPA Benchmark NIA 100/50 120 15 0.0101.005 fresh/salt 0.075/0.210 fresh/salt 0.12610.090 fresh/salt Date Sample Collected, mo/dd/yr M 0 9129/15 0.32 1120 476 7.59 0.577 0.526 2.24 SWU-250NCG20-01.28.15 Additional Outfall Attachment (make copies as needed for additional outfalls) CfWI 1s this outfall currently in Tier 2 (monitored monthly)? Yes ❑ No ❑ Was this ouHall ever In Tier 2 (monitored monthly) during the past year? Yes ❑ No ❑ If this outfall was in Tier 2 last year, why was monthly monitoring discontinued? Enough consecutive samples below benchmarks to decrease frequency ❑ Received approval from DEMLR to reduce monitoring frequency ❑ Other ❑ Outfall Total Rainfall, inches 00530 00340 01119 01114 01094 TSS, mvA COD, mgtl Non -polar oil & grease, m Copper, m Lead, m Zinc, Benchmark NIA 100150 120 15 0.0101.005 fresh/salt 0.075/0.210 fresh/salt 0.126/0.090 Fresh/salt Date Sample Collected, mo/dd/yr MEN SW 11-25o NCG20-01.28.15 "I certify, under penalty of law, that this document and all attachments were prepared under my direction' or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Signature Date '2• -/7 /& Mail Annual DMR Summary Reports to Your Regional DEMLR Office: DEMLR Regional Office Contact Information: Asheville Office ...... (828) 296-4500 Fayetteville Office ... (910) 433-3300 Mooresville Office ... (704) 663-1699 Raleigh Office ........ (919) 791-4200 Washington Office ... (252) 946-6481 Wilmington Office... (910) 796-7215 Winston-Salem ...... (336) 771-5000 Central Office ......... (919) 707-9220 A_SHEVILLE REGIONAL OFFICE FAYETTEVILLE REGIONAL OFFICE MOORESVILLE REGIONAL OFFICE 2090 US Highway 70 225 Green Street 610 East Center Avenue/Suite 301 Swannanoa, NC 28778 Systel Building Suite 714 Mooresville, NC 28115 (828) 296-4500 Fayetteville, NC 28301-5043 (704) 663-1699 (910) 433-3300 RALEIGH REGIONAL OFFICE WASHINGTON. REGIONAL OFFICE WILMINGTON REGIONAL OFFICE 3800 Barrett Drive 943 Washington Square Mall 127 Cardinal Drive Extension Raleigh, NC 27609 Washington, NC 27889 Wilmington, NC 28405-2845 (919) 791-4200 (252) 946-6481 (910) 796-7215 ,WINSTON-SALEM REGIONAL CENTRAL OFFICE OFFICE 1612 Mail Service Center 585 Waughtown Street Raleigh, NC 27699-1612 Winston-Salem, NC 27107 (919) 707-9220 (336) 771-5000 S W U-250 N C G 20-01.28.15 roll -tech molding products, Ilc lco�*A /k I. r �i f��/JN o (V � o,. a ti O January 12, 2018 "�.n So Holliday Keen roe Environmental Specialist NCDEQ 610 East Center Avenue, Suite 301 Mooresville NC, 28115 REF.: Storm Water Permit # NCS000538 - Dear Ms. Keen, We are pleased to submit our Seventh Year Annual Report required per our contract # NCS 000358. Per your instruction, we continue to follow the reporting requirements of our contract which expired on August 31, 2015. We understand that you have received our renewal application and that it is in the queue for processing. 4 Please, contact me at your convenience if you need any additional information. Thank you. Sincerely, Todd Blair VP/GM Roll -Tech Molding Products, LLC (former Roll -Tech, LLC) Email: tblair@rolltech.net Analysis Type BOD-5 DAY COD TSS pH Zn Method of Meas. EPA 405.1 SM 5220D SM19 2540D SM 19 4500 EPA 200.7 Benchmark 30 120 100 6-9 0,067 Unit of Measure MG/L MG/L MG/L SU MG/L DATE SAMPLE AREA 3/31/2017 NO DISCHARGE 6/30/2017 NO DISCHARGE 9/30/2017 NO DISCHARGE 12/31/2017 NO DISCHARGE *I Concentrations are below minimum quantification limit 243 Performance Drive SE: Hickory, NC 28602 : Tel. 828-431-4515 : Fax. 828-431-4450 NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor Roll -Tech Molding Products, LLC Attention: Mr. Patrice Bertrand, President 243 Performance Drive SE Hickory, North Carolina 28602 Dear Mr. Bertrand: Donald R. van der Vaart Secretary November 5, 2015 Subject: Receipt Letter Stormwater Pernit # NCS000538 243 Performance Drive SE Catawba County We are in receipt of your letter dated October 29, 2015 regarding the enhancement of the stormwater ponds. Please note to send in the monitoring report even if there was no discharge from the facility. You can send the report with "No discharge" statement. Please note that your permit has expired on 8-31-2015. Please submit for permit renewal if you haven't already. If you have any questions or need further information, please contact Mr. Samar Bou-ghazale at (704) 663-1699, or at Samar.Bou-Ghazale@ncdenr.gov. Sincerely, -S Zahid S. Khan, CPM, CPESC, CPSWQ Regional Engineer Land Quality Section cc: Mr. Bradley Bennett, Stormwater Permitting Program Division of Energy, Mineral, and. Land Resources Energy Section - Geological Survey Section - Land Quality Section 1612 Mail Service Center, Raleigh, North Carolina 27699-1612.919-707-9200 / FAX: 919-715-8801 512 North Salisbury Street, Raleigh, North Carolina 27604 - Internet; http;Nportal.ncdenr.org/webArl An Equal opportunity 1 Affirmative Action Employer — 50% Recycled 110% Post Consumer Paper r tw roll -tech molding products, lie 11,r m Hickory, October 29, 2015 NCDENR Division of energy, Mineral and land Resources 1612 Mad Service Center, Raleigh, NC 27699-1612 Attention Zahid S. Kahn, Dear Sir, RECEIVED NOV 0 2 2015 LAND (.QUALITY SECTION Rk-Ck-z11z)'0Nov D 086w R e Re;iZC � ee Following your letter dated of July 15th 2015, we are pleased to notify you that we have followed your instructions and enlarged, controlled the flow and lined with clay the ponds that collect all storm waters from the property. Three ponds are now connected and catching all water rainfalls. The ponds are large and deep enough to prevent discharges. They were tested during the heavy rain of October 20th this year. We took some photographs in attachment, showing the completed job site and the storage capability during the storm. If you need additional actions from us, please let me know and we will do everything you need to comply. Sincerely, Pa ' e Bertrand President/CEO RMP, LLC Mr. Samar Bou-Ghazale Roll -Tech Molding Products, LLC 243 Performance Drive SE, Hickory, NC 28602 Tel, 828-431-4515 Fax. 828-431-4450 Email: rolltech@rolltech.net r�•}. 6 4 Y TAT r. ,.k" . r r • YM! � � 9.. y f, tF�N •`• . f1V�y�,: y �„ t. ,Y�+ i�l �.�n :i1.w•}.6.., �� '�}}�. �� r. +-+.i.�_ , a. . �'J�. �., :A4 64.d.''�n .eetr�'.M'.�-.i. 1,V , l i 1 r - �ti--�4=^'��. �i-•�i�-mow.,;.; •.• � ,tom :r..,+ -- r '. � _ 2•y IW,�.�--, 1 J '� 1 � . •ar'��C •�� ' :: � � � � � .tom Ap tit if t M ..�i4-4 �h- • � ,� +- r .� L' •�; LFrf i \ r .� K-,�;�4��'.;`R Y- 'T S .i ? 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Hickory, North Carolina 28602 Dear Mr. Bertand: Donald R. van der Vaart Secretary July 15, 2015 Subject: Compliance Evaluation Inspection Roll -Tech, LLC Stormwater Permit NCS006538 Catawba County, NC Enclosed is a copy of the Compliance Evaluation Inspection (CEI) report for the inspection conducted on July 14, 2015by Mr. Samar Bou-Ghazale of this Office. The report should be self-explanatory; however, should you have any questions concerning the report, please do not hesitate to contact Mr. Bou-Ghazale at (704) 663-1699 Ext.2199. Attachment Sincerely Zahid S. Khan, CPM, CPESC, CPSWQ Land Quality Regional Supervisor Division of Energy, Mineral, and Land Resources Energy Section • Geological Survey Section - Land Quality Section 1612 Mail Service Center, Raleigh, North Carolina 27699-1612.919-707-92001 FAX; 919-715-8801 512 North Salisbury Street, Raleigh, North Carolina 27604 • Internet: http:11portaI.ncdenr,org/webhr! An Equal opportunity 1 Affirmative Action Employer — 50% Recycled 110% Post Consumer Paper Compliance Inspection Report Permit: NCS000538 Effective: 09101/10 Expiration: 08/31/15 Owner: Roll -Tech LLC SOC: Effective: Expiration- Facility: Roll -Tech, LLC County: Catawba 243 Performance Dr Se Region: Mooresville Contact Person: 4%1�wlll* Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Title: Eger Inspection Date: 07/14/2015 . EntryTime: 10:OOAM Primary Inspector: Samar E Bou Ghazale Secondary Inspector(s): Reason for Inspection: Routine Permit Inspection Type: Stormwater Discharge, Individual Facility Status: Compliant F1 Not Compliant Question Areas: Storm Water (See attachment summary) Certification: Hickory NC 28602 Phone: 866431-4515 Phone: Exit Time: 10:45AM Phone: 704-663-1699 Ext.2199 Inspection Type: Compliance Evaluation Rage: 1 Pormit: NGS000538 Owner - Facility: Roll -Tech LLC Inspection Date: 07/14/2015 Inspection Type : Compliance Evaluation inspection Summary: Reason for Visit: Routine Site is in compliance with monitoring according to the permit, However,values are often above the benchmark for zinc, pit, BOD and COD. According to Mr. Patrice Bertend, President, the existing stormwater pond will be lined and enlarged in order to acheive no discharge from the facility. Please notify this office when the project has been completed. Page: 2 Permit: NCS000538 Owner -FaCJ14:Roll-Tech LLC Inspection Date: 0711412015 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? 0 ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? 0 ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? 0 ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑0 ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ❑ 0 ❑ ❑ # Does the facility provide all necessary secondary containment? ❑ ❑ ❑ # Does the Plan include a BMP summary? ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? E ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ❑ ❑ ❑ # Does the facility provide and document Employee Training? N ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? M ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection. Program? ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? 0 ❑ ❑ ❑ Comment: No spill has occured: However, Dl_ease Provide a_log and a written statement -in Your SPPP stating that no spill during 2014 etc.. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? 0 ❑ ❑ Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? 0 ❑ ❑ ❑ Comment: Permit and Gtutfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? 0 [] ❑ ❑ # Were all outfalls observed during the inspection? 0 ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? 110 ❑ ❑ # Has the facility evaluated all illicit (non stonnwater) discharges? [] ❑ ❑ . _ „ Comment: Discharge from the site is directed to a strmwater pond on site. See Summaryo Page: 3 roll -tech molding products, Ilc ,,rmp Hickory, March 30, 2015 Mr. Zahid S. Khan Regional Engineer NCDENR 610 East Center Avenue, Suite 301 Mooresville NC, 28115 Dear Sir, 'I AND QUALITY SECTIOV . APR 20�5 .,Gl' mn 1 kvlL1+ i Uf .-,+v tl k%)I%WtV'� AM NATUnAL MCDOURON We have received your letter recently following our fourth year submission of sampling of our Strom Pollution Prevention Plan (SWPP). I had a conversation with Mr. Samar Bou-Ghazale and we agreed that we should have a site visit to review our activity and get your advice in additional equipment that should be required. Please, give me a call at your convenience to setup a meeting. I will be traveling from April 22 to May 3`d and May 27 to June 5th. Other dates I am available. Sincerely, Patrice Bertrand President/CEO Roll -Tech Molding Products, LLC 243 Performance Drive SE, Hickory, NC 28602 Tel. 828-431-4515 Fax. 828-431-4450 Email: rolltechProlltech.net n Pat McCrory Governor F �1 A CDENR North Carolina Depaitment-of Environment and Natural Resources February 25, 2015 Roll -Tech Molding Products, LLC Attention: Mr. Patrice Bertrand, President/CEO 243 Performance Drive SE Hickory, N.C. 28602 Subject: Dear Mr. Bertrand: Donald R. van der Vaart Secretary ' 00 QUALITY SI~CTIUR, APR 12015 A "I Yearly Summary Report Roll -Tech Molding Products, LLC Permit# NCS000538 243 Performance Drive SE Hickory, North Carolina 28602 Thank you for submitting the yearly summary report for the subject facility. Please note that if you have completed tier one and two per the permit requirements and you have maintained the tier responses in the Stormwater Pollution Prevention Plan (SWPPP) and you have exceeded the benchmark in two consecutive months which added to four (4) consecutive sampling events above the bench mark values, then you can submit a letter to this office requesting a site evaluation. A site evaluation will be performed and if it is determined that you have exhausted all the possibilities to be in compliance with the benchmark and exceeding the bench mark values are beyond your control, then your facility might be considered for the requirements mentioned in Tier three. If you have any questions or need further information, please contact Mr. Samar Bou-Ghazale at 704-663-1699 or at samar.bou-ghazale@ncdenr.gov. . Sincerely, ii vv Zahid S. Khan, CPM, CPESC, CPSWQ Regional Engineer Land Quality Section Cc; Bradley Bennett, Stormwater Permitting, Program, Certificate of Coverage NCS000538 Division of Energy, Mineral, and Land Resources Land Quality Section - Mooresville Regional Office 610 East Center Avenue, Suite 301, Mooresville, North Carolina 28115 Telephone: 704-663-16991 FAX: 704-663-6040 • Internet: http://portal.nodenr,org/web/inland-quality An Equal Opportunity 1 Affirmative Action Employer — 50% Recycled 110% Post Consumer Paper gc � NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Donald R. van der Vaart Governor Secretary February 25, 2015 Roll -Tech Molding Products, LLC Attention: Mr. Patrice Bertrand, President/CEO 243 Performance Drive SE Hickory, N.C. 28602 Subject: Yearly Summary Report Roll -Tech Molding Products, LLC Permit# NCS000538 243 Performance Drive SE Hickory, North Carolina 28602 Dear Mr. Bertrand: Thank you for submitting the yearly summary report for the subject facility. Please note that if you have completed tier one and two per the permit requirements and you have maintained the tier responses in the Stormwater Pollution Prevention Plan (S WPPP) and you have exceeded the benchmark in two consecutive months which added to four (4) consecutive sampling events above the bench mark values, then you can submit a letter to this office requesting a site evaluation. A site evaluation will be performed and if it is determined that you have exhausted all the possibilities to be in compliance with the benchmark and exceeding the bench mark values are beyond your control, then your facility might be considered for the requirements mentioned in Tier three. If you have any questions or need further information, please contact Mr. Samar Bou-Ghazale at 704-663-1699 or at samar.bou-ghazale@ncdcnr.gov. Sincerely, PJ-_- 5` Zahid S. Khan, CPM, CPESC, CPSWQ Regional Engineer Land Quality Section Cc; Bradley Bennett, Stormwater Permitting, Program, Certificate of Coverage NCS000538 Division of Energy, Mineral, and Land Resources Land Quality Section - Mooresville Regional Office 610 East Center Avenue, Suite 301, Mooresville, North Carolina 28115 Telephone: 704-663-16991 FAX: 704-663-6040 • Internet: http:l/portal.ncdenr.orgtweb/lr4and-quality An Equal Opportunity I Affirmative Action Employer — 50% Recycled / 10% Post Consumer Paper ROLL -TECH MOLDING PRODUCTS, LLC 243 Performance Drive SE Hickory, NC 28602 Tel. 828-431-4515 Fax. 828-431-4450 Email: rolltechODrolltech. net www.rolitech.net February 20, 2015 Mr. Wes Bell Environmental Specialist NCDENR 610 East Center Avenue, Suite 301 Mooresville NC, 28115 REF.: Storm Water Permit # NCS000538 Dear Mr Bell, DIVISION RECEIVED WATER QUALITY FEB 2 3 2015 MOORESVILLLE REGlOAdAL OFFICE We are pleased to submit our Fourth Year Annual Report required per our contract # NCS 000358. We are missing the period September 2014 to February 2015 but we are working on it. Our contract expires on August 31, 2015. We would like what we need do to renew it? Please, contact me at your convenience if you need any additional information. Thank you, Sincerely, V rce< ee,z,;t0� Patrice Bertrand President/CEO Roll -Tech Molding Products, LLC (former Roil -Tech, LLC) 1 oll-Tech Molding Products, '7143 Performance Drive 5E Hickory, NC 28602 YEARLY SUMMARY REPORT Storm Water Permit# NC5000538 Analysis Type BOD-5 DAY COD TSS pH Zn Method of Meas. EPA 405.1 SM 5220D SM19 2540D SM 19 4500 EPA 200.7 Benchmark AREA 30 120 100 6-9 0.067 Unit of Measure MG/L MG/L MG/L SU MG/L DATE SAMPLE AREA 5/17/2010 NW 236.7 170 5 8.25 HT am 5/17/2010 NE 285 2210 17 5.90 HT 0.133 5/17/2010 DOCK 351.7 140 5 7.74 HT 0.074 7/28/2010 NW 15.6 350 8.4 3.23 7/28/2010 NE 50 390 77 2.15 0.565 7/28/2010 DOCK 17.8 230 * 2.96 0. 10/27/2010 NW 14.4 174 * 4.9 0.127 10/27/2010 NE 15.6 234 * 5.2 0.058 10/27/2010 DOCK 14.4 196 * 4.4 0.158 3/9/2011 NW 15.6 * 12 5.62 ' 3/9/2011 NE 16.7 30 * 5.85 0.188 3/9/2011 DOCK 14.4 28 20 5.3 0.257 7/18/2011 NW 15.5 * 22 5.5 7/18/2011 NE 14.4 * 24 5.88 0.213 7/18/2011 DOCK 14.4 * 20 5.34 1.09 2/21/2012 SE 263 28 * 7.5 0.09 2/21/2012 SW 27.8 30 17 7.2 0.036 2/21/2012 NE 26.7 28 6.25 7.1 0.368 2/21/2012 NW 40 45 7.7 7.2 sow 5/21/2012 SE 43.3 50 * 4.8 0.188 5/21/2012 SW 43.3 50 * 4.6 0.058 5/21/2012 NE 46.7 60 * 4.5 0.245 5/21/2012 NW 43.3 50 " 4.4 8/3/2012 SE * * 5 3.5 0.099 8/3/2012 SW * * * 3.4 0.061 8/3/2012 NE * * 7.5 43 0.098 8/3/2012 NW * * * 3.5 am 12/17/2012 SE 8.7 * * 6.7 0.186 12/17/2012 SW 10.7 * * 6.9 0.102 12/17/2012 NE 9.3 * * 6.7 0.219 12/17/2012 NW 8.7 * 6/10/2013 SE * * * 4.8 * 6/10/2013 SW * * * 5 * 6/10/2013 NE * * * 4.9 * 6/10/2013 NW * * * 4.6 12/18/2013 SE * * 4.2 0.093 12/18/2013 SW * 20 11.5 4.2 0.04 12/18/2013 NE * * * 4.2 0.102 12/18/2013 NW * * * 4.2 IM 7/30/2014 SE * * * 5.1 0.092 7/30/2014 SW * 31 * 4.8 0.254 7/30/2014 NE * 28 * 4.6 0.138 7/30/2014 NW * * * 4.6 * Concentrations are below minimum quantification limit 1� d zle"le4/�- 2/20/201511:28 AM Z:\ADMIN & HR\Contracts & Permits\Storm Water & Air Perm its\5tormwater Test Results_2.xls RECEIVED 'DIVISION OF WATER QUALITY ROLL -TECH MOLDING PRODUCTS, LLC 243 Performance Drive SE Hickory, NC 28602 Tel. 828-431-4515 Fax. 828-431-4450 Email: rolitech _.rolltech.net www.rolltech.net January 28, 2014 Mr. Wes Bell Environmental Specialist NCDENR 610 East Center Avenue, Suite 301 Mooresville NC, 28115 REF.: Storm Water Permit # NCS000538 Dear Mr Bell, JAN 3 12014 Stv - iON MOORESVi:.L4 ,0:v',IONAL OFFICE We are pleased to submit our Third Year Annual Report required per our contract # NCS 000358. Please, contact me at your convenience if you need any additional information. Thank you, Sincerely, Patrice Bertrand President/CEO Roll -Tech Molding Products, LLC (former Roll -Tech, LLC) Roll -Tech Molding Products, LLC YEARLY SUMMARY REPORT Storm Water Permit## NCS000538 243 Performance Drive SE Hickory, NC 28602 Analysis Type BOD-5 DAY COD TSS pH Zn Method of Meas. EPA 405.1 SM 5220D SM19 2540D SM 19 4500 EPA 200.7 Benchmark AREA 30 120 100 6-9 0.067 Unit of Measure MG/L MG/L MG/L SU MG/L DATE SAMPLE AREA 5/17/2010 NW 236.7 170 5 8.25 HT 0.234 5/17/2010 NE 285 2210 17 5.90 HT 0.133 5/17/2010 DOCK 351.7 140 5 7.74 HT 0.074 7/28/2010 NW 15.6 350 8.4 3.23 0.286 7/28/2010 NE 50 390 77 2.15 0.565 7/28/2010 DOCK 17.8 230 * 2.96 0.081 10/27/2010 NW 14.4 174 * 4.9 0.127 10/27/2010 NE 15.6 234 * 5.2 0.058 10/27/2010 DOCK 14.4 196 * 4.4 0.158 3/9/2011 NW 15.6 * 12 5.62 0.019 3/9/2011 NE 16.7 30 * 5.85 0.188 3/9/2011 DOCK 14.4 28 20 5.3 0.257 7/18/2011 NW 15.5 * 22 5.5 0.36 7/18/2011 NE 14.4 * 24 5.88 0.213 7/18/2011 DOCK 14.4 * 201, 5.34 1.09 2/21/2012 SE 26.7 28 * 7.5 0.09 2/21/2012 SW 27.8 30 17 7.2 0.036 2/21/2012 NE 26.7 28 6.25 7.1 0.368 2/21/2012 NW 40 45 7.7 7.2 0.288 5/21/2012 SE 43.3 50 * 4.8 0.188 5/21/2012 SW 43.3 50 * 4.6 0.058 5/21/2012 NE 46.7 60 * 4.5 0.245 5/21/2012 NW 43.3 50 * 4.4 0.215 8/3/2012 SE * * 5 3.5 0.099 8/3/2012 5W * * * 3.4 0.061 8/3/2012 NE * * 7.5 43 0.098 8/3/2012 NW * * * 3.5 0.288 12/17/2012 SE 8.7 * * 6.7 0.186 12/17/2012 SW 10.7 * * 6.9 0.102 12/17/2012 NE 9.3 * 6.7 0.219 12/17/2012 NW 8.7 * * 6.7 0.103 6/10/2013 SE * * * 4.8 6/10/2013 SW * * * 5 6/10/2013 NE * * * 4.9 6/10/2013 NW * * * 4.6 0.001 12/18/2013 SE * * * 4.2 0.093 12/18/2013 SW * 20 11.5 4.2 0.04 12/18/2013 NE * * * 4.2 0.102 12/18/2013 NW * * * 4.2 0.166 ' Concentrations are below minimum quantification lim 1/28/201410:04 AM Z:\ADMIN & HR\Contracts & Permits\Storm Water & Air Permits\Stormwater Test Results_2.xls User ID: PBertrand, Date/Time: 3/14/2013 12:30 PM, Document Name: Microsoft Word - NCS000538 Year -Two Summary Report.docx 4, ROLL -TECH MOLDING PRODUCTS, LLC 243 Performance Drive SE Hickory, NC 28602 Tel. 828-431-4515 Fax. 828-431-4450 Email: rolltech(cDrolltech.net www.rolltech.net Thursday, March 14, 2013 Wes Bell Environmental Specialist NCDENR 610 East Center Avenue, Suite 301 Mooresville INC, 28115 REF.: Storm Water Permit # NCS000538 Dear Mr Bell, RECEIVED DIVISION OF WATER QUALITY MAR 18 2013 SWP SECTION MOORESVILLE REGIONAL OFFICE We are pleased to submit our Second Annual Report required per our contract # NCS 000358. The attached report is missing data collection for the last quarter of 2011. We had very little production during that time. Otherwise, the numbers are close to be within the minimum requirement per the benchmark. We are not doing anything else at this time to decrease the pollution level since we are better and we have decreased our output. Please, contact me at your convenience if you need any additional information. Thank you, Sincerely, Patrice Bertrand President/CEO Roll -Tech Molding Products, LLC (former Roll -Tech, LLC) User ID: PBertrand, DateMme: 3/14/2013 12:25 PM, Document Name: Stormwater Test Results 2.xls nvwsc�niviviumgriuuuub,LL%- icAnLIauivnVIMRInLruni -Storm Water Permit#NCS000538 243 Performance Drive SE Hickory, NC 28602 Analysis Type BOD-5 DAY COD TSS pH Zn Method of Meas. EPA 405.1 SM 5220D SM19 2540D SM 19 4500 EPA 200.7 Benchmark AREA 30 120 100 6-9 0.067 Unit of Measure MG/L MG/L MG/L SU MG/L DATE SAMPLE AREA 5/17/2010 NW 236.7 170 5 8.25 HT 0.234 5/17/2010 NE 285 2210 17 5.90 HT 0.133 5/17/2010 DOCK 351.7 140 5 7.74 HT 0.074 7/28/2010 NW 15.6 3501 8.4 3.23 0.286 7/28/2010 NE 50 390 77 2.15 0.565 7/28/2010 DOCK 17.8 230 * 2.96 0.081 10/27/2010 NW 14.4 174 * 4.9 0.127 10/27/2010 NE 15.6 234 * 5.2 0.058 10/27/2010 DOCK 14.4 196 * 4.4 0.158 3/9/2011 NW 15.6 * 12 5.62 0.019 3/9/2011 NE 16.7 30 * 5.85 0.188 3/9/2011 DOCK 14.4 28 20 5.3 0.257 7/18/2011 NW 15.5 * 22 5.5 0.36 7/18/2011 NE 14.4 * 24 5.88 0.213 7/18/2011 DOCK 14.4 * 20 5.34 1.09 2/21/2012 SE 26.7 28 * 7.5 0.09 2/21/2012 SW 27.8 30 17 7.2 0.036 2/21/2012 NE 26.7 28 6.25 7.1 0.368 2/21/2012 NW 40 45 7.7 7.2 0.288 5/21/2012 SE 43.3 50 * 4.8 0.188 5/21/2012 SW 43.3 50 * 4.6 0.058 5/21/2012 NE 46.7 60 * 4.5 0.245 5/21/2012 NW 43.3 50 * 4.4 0.215 8/3/2012 SE * * 5 3.5 0.099 8/3/2012 SW * * * 3.4 0.061 8/3/2012 NE * * 7.5 43 0.098 8/3/2012 NW * * * 3.5 0.288 12/17/2012 SE 8.7 * * 6.7 0.186 12/17/2012 SW 10.7 *' * 6.9 0.102 12/17/2012 NE 9.3 * * 6,7 0.219 12/17/2012 NW 8.7 * * 6.7 0.103 * Concentrations are below minimum quantification limit 3/14/201312:25'PM ZAADMIN & HR\Contracts & Permits\Storm Water & Air Permits\Stormwater Test Results_2.xls ROLL. -TECH MOLDING PRODUCTS, LIC 243 Performance Drive SE Hickory, NC 28602 Tel. 828-431-4515 Fax, 828-431-4450 Email: rolltech§rolltech.net www.roiltech.net Thursday, March 29, 2012 To: Wes Bell NCDENR 610 East Center Avenue, Suite 301 Mooresville NC, 28115 REF.: Storm Water Permit # NCS000538 Dear Wes Bell, DIVISION OF WATER QUALITY APR - 2 2012 MOORESVILLE REGIONAL OFFICE We are pleased to submit our first Annual Report required per our contract # NCS 000358. Sorry to be late on the deadline as I just got knowledge of the requirement. We have had to downsize our personnel due to a slow activity during the second semester of 2011. Todd Blair is no longer employed by Roll - Tech and I had decided not to replace him until the economy justifies another managing Director for the company. During the mean time I will be your contact and you must feel free to contact me at any time. The attached report is missing data collection for the last quarter of 2011. We had very little production during that time. Otherwise, the numbers are close to be within the minimum requirement per the . benchmark. We are not doing anything else at this time to decrease the pollution level since we are better and we have decreased our output. Please, contact me at your convenience for additional information. Thank you, Sincerely, ��ec �ldscYlai'r� Patrice Bertrand PresidentICEO Roll -Tech Molding Products, LLC (former Roll -Tech, LLC) Mon y cc o Opm! 0 1 N -a no; sit mW y" s f W&V "W" S-�V'qw -Ann.. y4wo 1 :4-: "WAL a K ewre to; rvaw -,,I QM Roll -Tech Molding Products, LLC 243 Performance Drive SE Hickory, NC 28602 YEARLY SUMMARY REPORT Storm Water Permit# NCS000538 Analysis Type BOD-5 DAY COD TS5 pH Zn Method of Meas. EPA 405.1 SM 5220D SM19 25400 SM 19 4500 EPA 200.7 Benchmark AREA 30 120 100 6-9 0.067 Unit of Measure MG/L MG/L MG/L SU MG/L DATE SAMPLE AREA 5/17/2010 NW 236.7 170 5 8.25 HT 0.234 5/17/2010 NE 285 2210 17 5.90 HT 0.133 5/17/2010 DOCK 351.7 140 5 7.74 HT 0.074 7/28/2010 NW 15.6 350 8.4 3.23 0.286 7/28/2010 NE 50 390 77 2.15 0.565 7/28/2010 DOCK 17.8 230 * 2.96 0.081 10/27/2010 NW 14.4 174 * 4.9 0.127 10/27/2010 NE 15.6 234 * 5.2 0.058 10/27/2010 DOCK 14.4 196 * 4.4 0.158 3/9/2011 NW 15.6 * 12 5.62 0.019 3/9/2011 NE 16.7 30 * 5.85 0.188 3/9/2011 DOCK 14.4 28 20 5.3 0.257 7/18/2011 NW 15.5 * 22 5.5 0.36 7/18/2011 NE 14.4 * 24 5.88 0.213 7/18/2011 DOCK 14.4 * 20 5.34 1.09 2/21/2012 SE 26.7 28 * 7.5 0.09 2/21/2012 SW 27.8 30 17 7.2 0.036 2/21/2012 NE 26.7 28 6.25 7.1 0.368 2/21/2012 NW 401 45 7.71 7.2 0.288 3/29/20124:47 PM Z:\ADMIN & HR\Contracts & Permits\Storm Water Permit\Stormwater Test Results_2.xis t2l M Nit, 13L fit k AI r5'''� ��--T