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HomeMy WebLinkAboutNC0047384_Authorization to Construct_20180321 ROY COOPER Goner nor ` ' MICHAEL S. REGAN Secretary LINDA CULPEPPER Water Resources Inter un Du ector ENVIRONMENTAL QUALITY March 21, 2018 Steve Drew Director,Water Resources City of Greensboro 2602 South Elm-Eugene Street Greensboro,North Carolina 27405 SUBJECT: Authorization to Construct A to C No. 047384A05 CORRECTED City of Greensboro T. Z. Osborne WRF Dear Mr. Drew: A letter of request for an Authorization to Construct was received October 6, 2014,by the Division of Water Resources (Division), and final plans and specifications for the subject project have been reviewed and found to be satisfactory. Additional clarification on the facility's design intent was provided March 21, 2018 in which the Division determined a CORRECTED permit was warranted. Therefore, a CORRECTED Authorization is hereby granted for the construction of modifications to the existing 40 MGD T.Z. Osborne WRF,with discharge of treated wastewater into the South Buffalo Creek in the Cape Fear River Basin. This CORRECTED permit supersedes and replaces the 047384A05 permit issued November 7, 2014. This authorization results in no increase in permitted capacity and is awarded for the construction of the following specific modifications: Demolition of existing traveling bridge tertiary filter components and retrofit of six(6)new diamond cloth filter systems into the existing filter concrete structures, each system filter area is 2,560 ft2 nominal 10 µm and is to include backwash pump and other filter support features, specified filter system spare parts, piping, and controls; installation of one (1) new chlorine contact chamber with dual 47.2 ft x 52 ft basins, influent channel, post aeration cascade, effluent channel, parshall flume, single influent line liquid chlorination injector/diffuser, single submerged liquid sodium sulfite solution diffuser,dual 600 GPM at 42 ft THD 15 HP submerged drain pumps (one per basin), piping, and controls; demolition of existing specified liquid chlorination feed system and installation of five(5) new 80 GPH at 30 psi THD liquid chlorination solution metering pumps with direct DC motor control,piping, and other controls; demolition of existing liquid sodium sulfite feed system and installation of four(4)new 10 GPH at 30 psi THD liquid sodium sulfite solution metering pumps with direct DC motor control, piping, and other controls; demolition of existing PACL solution metering system and installation of six(6)new 120 GPH at 30 psi THD PACL solution metering pumps with direct DC motor control, drip systems,piping, and other controls; installation of one (1) new 36 ft diameter scum pre-concentrator with State of North Carolina I Environmental Quality I Water Resources 512 N Salisbury Street 11617 Mail service Center I Raleigh,North Carolina 27699-1617 Phone 919 807 6300 Mr. Steve Drew,Director of Water Resource March 21, 2018 Page 2 of 4 mechanical rakes/baffles, surface sprays, overflow weir ring, one (1) 200 GPM at 14 ft THD 2 HP drain pump,two (2) 150 GPM at 30 psi THD 10 HP pumps with VF drive, one (1) 4 inch inline grinder 150 GPM 3 HP, piping, and controls; upgrade of (6) existing primary settling tanks scum pumps, four (4) 400 GPM at 20 ft TDH 5 HP, two (2) 330 GPM at 14 ft THD 5 HP,piping, and controls; installation of new 54 inch diameter gravity flow outfall line from existing junction box, adjacent to existing 54 inch outfall line, including modification of the existing outfall structure and NPW piping to accommodate second discharge pipe; in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources. This Authorization to Construct is issued in accordance with Part III, Paragraph A of NPDES Permit No. NC0047384 effective July 1, 2014, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0047384. The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the Division. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by the Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. The Winston-Salem Regional Office, telephone number (336) 775-9800, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an on site inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to: NPDES Unit, DWR/DENR, 1617 Mail Service Center, Raleigh,NC 27699-1617. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of Tl5A:8G.0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III and IV facility at least daily, excluding Mr. Steve Drew,Director of Water Resource March 21, 2018 Page 4 of 4 If you have any questions or need additional information, please contact Bing Bai at telephone number(919) 807-6389. Sincerely, -6141 alf2Linda Culpepper Interim Director, Division of Water Resources With Engineer's Certificate attached: cc: DWR Winston-Salem Regional Office, Water Quality Programs Central Files ecopy: James Butcher, P.E. CDM Smith Email: BuchterJM@cdmsmith.com NPDES File Without Engineer's Certificate attached: cc: Guilford County Health Department Mr. Steve Drew,Director of Water Resource March 21, 2018 Page 3 of 4 weekends and holidays, must properly manage the facility, must document daily operation and maintenance of the facility, and must comply with all other conditions of T15A:8G.0202. A copy of the approved plans and specifications shall be maintained on file by the Permittee for the life of the facility. During the construction of the proposed additions/modifications, the permittee shall continue to properly maintain and operate the existing wastewater treatment facilities at all times, and in such a manner, as necessary to comply with the effluent limits specified in the NPDES Permit. You are reminded that it is mandatory for the project to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and when applicable, the North Carolina Dam Safety Act. In addition, the specifications must clearly state what the contractor's responsibilities shall be in complying with these Acts. Prior to entering into any contract(s) for construction, the recipient must have obtained all applicable permits from the State. Failure to abide by the requirements contained in this Authorization to Construct may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. The issuance of this Authorization to Construct does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal)which have jurisdiction. City of Greensboro T. Z. Osborne WRF Authorization to Construct No. 047384A05 CORRECTED Issued March 21, 2018 Engineer's Certification I, , as a duly registered Professional Engineer in the State of North Carolina,having been authorized to observe (periodically/weekly/full time) the construction of the modifications and improvements to the T. Z. Osborne Wastewater Reclamation Facility, located in Guildford County, hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following construction: Demolition of existing traveling bridge tertiary filter components and retrofit of six (6) new diamond cloth filter systems into the existing filter concrete structures, each system filter area is 2,560 ft2 nominal 10 gm and is to include backwash pump and other filter support features, specified filter system spare parts, piping, and controls; installation of one (1) new chlorine contact chamber with dual 47.2 ft x 52 ft basins, influent channel, post aeration cascade, effluent channel, parshall flume, single influent line liquid chlorination injector/diffuser, single submerged liquid sodium sulfite solution diffuser, dual 600 GPM at 42 ft THD 15 HP submerged drain pumps (one per basin), piping, and controls; demolition of existing specified liquid chlorination feed system and installation of five (5) new 80 GPH at 30'psi THD liquid chlorination solution metering pumps with direct DC motor control, piping, and other controls; demolition of existing liquid sodium sulfite feed system and installation of four (4) new 10 GPH at 30 psi THD liquid sodium sulfite solution metering pumps with direct DC motor control, piping, and other controls; demolition of existing PACL solution metering system and installation of six (6)new 120 GPH at 30 psi THD PACL solution metering pumps with direct DC motor control, drip systems, piping, and other controls; installation of one (1) new 36 ft diameter scum pre- concentrator with mechanical rakes/baffles, surface sprays, overflow weir ring, one (1) 200 GPM at 14 ft THD 2 HP drain pump,two (2) 150 GPM at 30 psi THD 10 HP pumps with VF drive, one (1) 4 inch inline grinder 150 GPM 3 HP, piping, and controls; upgrade of(6) existing primary settling tanks scum pumps, four (4) 400 GPM at 20 ft TDH 5 HP, two (2) 330 GPM at 14 ft THD 5 HP, piping, and controls; installation of new 54 inch diameter gravity flow outfall line from existing junction box, adjacent to existing 54 inch outfall line, including modification of the existing outfall structure and NPW piping to accommodate second discharge pipe; in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources. Page 1 of 2 I certify that the construction of the above referenced project was observed to be built within substantial compliance, intent and in conformity with all applicable regulations and statutes and the project plans, specifications, and other supporting documentation comprising the Authorization to Construct Permit Application package. Signature Registration No. Date SEAL / Mail this Certification to: Attn: Bing Bai / Complex Permitting Unit DENR/DWR/Water Quality Programs 1617 Mail Service Center Raleigh,NC 27699-1617