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HomeMy WebLinkAboutNC0021024_Pretreatment_Annual_Report_20230209CITY OF ROXBORO PRETREATMENT ANNUAL REPORT POTW Name: City of Roxboro Report Date: 02/01/23 Period Covered by This Report: from: 1/(/22 to 12/31/22 Period Covered by Previous Report: from 1/l/21 to 12/31/21 Name of Waste Water Treatment Plant NPDES Permit Number Roxboro WWTP NCO021024 Person to contact concerning information contained in this report Name: Crystal Shotwell Title: Pretreatment Coordinator Mailing Address: P.O. Box 128 Roxboro, NC 27573 Telephone Ws (336) 599 - 8232 or (336) 322-6035 I have personally examined and am familiar with the information submitted in this document and attachments. Based upon my inquiry of those individuals immediately responsible for obtaining the information herein, I believe that the submitted information is true, accurate and complete. I am aware that there are significant penalties for submitting false information. tDat3 e Signature City of Roxboro WWTP Superintendent RVED Nan -Discharge Chapter 9, PAR Guidance Pretreatment Performance Summary (PPS) 1. Pretreatment Town Name: City of Roxboro 2. 'Primary" NPDES Number NC00 21024 This Column for office or Non_Discharge Permit # if applicable => use only ePA wEND6 3. PAR begin Date, please enter 01/01/yy or 07/01/yy 3. => 1/l/2022 PSSD 4. PAR end Date, please enter 06/30/yy or 12/31/yy 4. => 12/31/2022 PSED 5. Total number of SIUs, includes CIUs S. => 2 SIUS 6. Number of CIUs 6. => 0 Clus 7. Enter the Higher Number, either (7a) or (7b) here => 0 NOIN 7a. Number of SIUs not sampled by POTW 7a. => 0 7b. Number of SIUs not inspected by POTW 7b. => 0 S. Number of SIUs with no IUP, or with an expired IUP 8. => 0 NOCM 9. Total Number of SIUs in SNC due to either IU Reporting violations or IUP Limit violations. To avoid double counting some SIUs Enter ( 9a + 9b) - 9c here => 0 PSNC Enter the Number of SIUs in SNC for: 9a IU Reporting violations 9a. _> 0 MSNC 9b. IUP Limit violations 9b. => 0 SNPS 9c. Both IU Reporting & Limit violations 9c. => 0 10. Number of SIUs in SNC due to IU Reporting violations that were not sampled or inspected by POTW 10. => 0 SNIN it. Number of SIUs in SNC due to violation of 11. => 0 SSNC Compliance Schedule due dates 12. Number NOVs, NNCs, AOs, or similar assesed to SIUs 12. _> 13 FENF 13. Number Civil or Criminal Penalties assessed to SIUs 13. => 0 TUDI 14. Number of SIUs included in public notice 14. => 0 SVPU 15. Number of SIUs from which penalties collected 15. => 0 IUPN 16. Total Amount of Civil Penalties Collected 16. => $ 0 17. Total Number of SIUs on a compliance schedule 17. => 0 socs AO Administrative Order CIU Categorical Industrial User CO Consent Order [UP Industrial User Pretreatment Permit NNC Notice ofNon-Compliance NOV Notice of Violation PAR Pretreatment Annual Report POTW Public Operated Treatment Works SIU Significant Industrial User Chapter name: PAR Guidance File name: PAR_PPS.xls Revision date: A9guspdcliMMe Guide, Chapter 9, Section B, Page 5 Blank PPS Form, Copy and use in your PAR Pretreatment Program Info Database printed on: 1 /19/2023 for Program Name Roxboro WWTP Name City of Roxboro Program Approval Date 09/16/1983 Stream Information 1wC Rio at 7Q10 100.00 7010 Flow cfs / mgd 0 / 0.00 1 Q10 Flow cfs / mgd 0.00 / 0.00 Pretreatment Status Full Stream Classification C Region RRO Basin Number ROA05 County Person Receiving Stream Name MARLOWE CREEK NPDES Number NCO021024 NPDES Effective Date 10/01/2018 Last PAR Rec 02/04/2022 PAR Due Date03/01/2023 mercury 1631 NPDES Expire Date 05/31/2022 Current Fiscal 03/24/2021 required Year PCI Done POTW is Primary WWTP TRUE Last Audit on 06/29/2017 Audit Year Nex121/22 es Design Flow mgd 5.0000 % Design mgd is SIU permitted 5 _571 Permitted SIU flow (mgd) [Pt_SIU) 275 WWTP SIU's Program SIUs WWTPCIU's OR ProgramCIUs HHWA LTMP IWS SUO ERP date Inactive Date Next Due 04/30/2023 09/01/2024 Date Received by DWR 04/13/2018 09/19/2017 08/26/2019 06/04/2012 01/08/2020 Date Approved 10/29/2018 10/30/2017 11/18/2019 07/04/2012 02/05/2020 Adopt Date Required Date Adopted 05/14/2012 Info in this Box from Pt Contacts Date Date Date PT_Pro Attended Attended Attended Formal Name g. Prime Phonel ext Fax HWA Wkso IUP Wksn PAR Wksn Ms. Crystal Shotwell 1Prim (336) 322-6035 (336) 503-0588 110113112018 1 4/18/2012 02/01/2018 cshotwell@cityofroxboro.com Pretreatment Coordinator PO Box 128 27573 Mr. Derek Clayton 1 336-599-8232 1 11 1 1 1/24/2006 dclayton@cityofroxboro.com WW'rP Superintendent Mr. Van Rogers 1 336-599-8232 1 1/27/2015 Chief Operator NOV-2016-PC-0411 I DWR Central Office Contact JPretreatment Staff DWR Regional Contact heng Zhang City of Roxboro Pretreatment Annual Report 2022 Narrative 1. General Information a. Our LTMP, AT, SUO, HWA, ERP and IWS are up to date. i. Headworks Analysis is due April, 2023, even though the City of Roxboro W WTP has not received it's new NPDES permit. b. All SIU permits are current. c. All Long Term Monitoring was completed each quarter. 2. SIU Information a. Eaton Corporation ([UP 0002) i. Eaton has a current permit that was renewed 7/1/22. ii. Eaton had no violations this year. iii. Eaton only has results for Aluminum, Chromium and Lead for the first half of the year because they were removed from the permit when it was renewed. iv. Eaton only has results for Ammonia for the second half of the year because it was added to the permit when it was renewed. v. Eaton was inspected by the POTW on 11/8/22. vi. Eaton's flow meter was calibrated on 11/3/22. b. Spuntech Industries (IUP 0012) i. Spuntech Industries has a current permit that expires 2/28/2025. ii. Spuntech has a new plant manager. Letter was submitted to Pretreatment on 11/9/22. iii. Spuntech sampled for Cyanide 10/10/22 while the City of Roxboro was performing their sampling event. These two numbers were averaged together. iv. Spuntech sampled for Cyanide as required by permit on 11/2/22 while Meritech performed a retest of Cyanide onll/2/22, required because of a violation. These two numbers were averaged together. v. Spuntech had five Cyanide violations, 4 Total Suspended Solid violations and one zinc violation during 1/l/22-6/30/22 sampling period. They had three Cyanide violations during 7/1/22-12/31/22 sampling period. vi. In May, after receiving approval from Pretreatment Coordinator, Spuntech performed required semi-annual sampling and included the required monthly sampling of Cyanide as part of this sampling event. In November, Spuntech performed semi-annual sampling event and performed monthly testing of Cyanide separately. Therefore, Spuntech only had four Cyanide sample results in May and they had eight Cyanide sample results in November. vii. Spuntech Industries was inspected 11/7/22. viii. Spuntech's flow meter was calibrated on 11/3/22. SNCREPORT 2016 2017 2018 2019 2020 2021 2022 let half 12nd half tat half 12nd half tat half 12nd half tat half 12nd half 1st half 12nd half 1st half 12nd half 1st half 12nd half Eaton Corporation PreviousNames: )UP # 0002 Pipe # 005 SIu word Description: IUP Status: Active metals. not 433 Cyanide Lead I I I I I I I Oil Grease I I I I I I I Oil —Grease I I I I I Zinc I I I I I I I Spuntech Industries, Inc. PreviousNames: IUP # 0012 Pipe # 001 SIO word Desciption: IUP Status: Active Textile Aluminum I I I I Cyanide I XIX I I Oil Grease X I I IX I Reporting I ( I I I An in a semi-annual period Indicates are for the period for the respective parameter. PRINTED ON: 1/19/2023 This information is compiled from many sources, and has not been verified. PAGE 103 Contact the local pretreatment coordinator or state pretreatment staff if errors are noted. Pretreatment Annual Report (PAR) Significant Non -Compliance Report (SNCR) W W YP = Wastewater Treatment Plant, use separate form for each WWTP. SIU = Significant Industrial User SNC = Significant Non -Compliance PAR covers this calendar year => 01/01/22-12/31/22 Control Authority=Program=Town Name => City of Roxboro WWTP Name => Roxboro WWTP NPDES # _> NCO021024 A SNCR Form must be submitted with every PAR. Dlease write "Nnne " if vnn hart Nn 411 Te ;,, QNTP 1,,.: -,]--A-- ­ [UP # Pipe # Industry Name Parameter or "Reporting" SNC? ( Yes / No ) for each 6-month period. Jan. - June July - Dec. NONE tivacn a copy or the Divisions " Slus in SNC Historical Report" for your POTW's SIUs behind this page . Is the database correct ? Notify the Division of any errors ! Database indicates SNC history for previous years. EVERY SNC MUST be explained in the Narrative, How was, is, or will it be resolved? REPEAT SNCs are serious matters that MUST be explained in the Narrative. Form name: PAR,SNCR,2001 Date Revised: 1/4/2001 Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Enter BDL values as < (value) Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 month Average (mg/1) _> * or Average Loading (lb/d) _> % violations,(chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 °/a) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 month Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 month Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Control Authority, Industry Town Name => City of Roxboro Name Eaton Corporation W WTP Name => Roxboro W WTP IUP # 0002 NPDES # _> NC0021024 Pipe # 05 Ist 6 months, dates => 1/1/2022 to 6/30/22 2nd 6 months, dates => 7/1/2022 to 12/30/22 ow, mg mmoma Ist6months 2.nuortionths I s months Zncl 6 mon s st 0 months zriciamonths IsTorriontris zn(l(jmonths 181 184 8 0.0665 0.0292 59.6 0.015 0.0139 NA NA NA NA NA 13.9 33.2 NA NA 4.4 NA NA NA NA Arsenic CacliniumChromium st 6 months 12.nci 6 months Ist 6 months n mont s st 6 months 2nd 6 months Istomonths 2nd6months 8 0.001 (BDL) NA NA NA NA 0.0001 (BDL) NA NA NA 0.001 (1/2 BDL) 0.0001 (1/2 BDL) NA NA Copper st mont s 2nd6months Uyanjue I st 6 months 12nd 6 Leaa 1 st 6 months 2nd 6 months lVilercury I st 6 months 2nd 6 months 8 8 8 8 8 0.065 0.022 0.0025 (BDL) 0.0850 0.0018 0.008 0.003 0.0006 (BDL) 0.0099 0.0002 NA NA NA 0.019 0.016 0.0025 (1/2 BDL) 0.0009 (1/2 BDL) 0.0009 (1/2 BDL) 0.002 0.002 0.0003 (1/2 BDL) 0.0001 (1/2 BDL) 0.0001 (1/2 BDL) 0 0 NA NA NA 0 0 NA NA NA — i,cwcuou �un mg/I => milligrams per liter * POTW must enter at least one of these IUP => Industrial User Permit Ib/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Avg period could be month, Qtr, or 6-month & if BDL, 1/213DL, or zero values used. TRC => Technical Review Criteria W WTP => wastewater treatment plant Chapter: PAR Guidance File name: PF@or}l�Fdha8ai3erGhiided9ktaQtegiB¢slGct8JM6, pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each IUP pipe - Page of Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 month Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 month Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Industry Name Eaton Corporation IUP # 0002 Pipe # 05 lcKel nocienlum Silver me st 0 months 12no I) months I St 0 Months 12nd 6 mon s I st months 211C 0 Months I st 6-morans 2nd b months 8 8 8 8 0.042 0.066 0.125 0.093 0.005 0.013 NA NA NA NA 0.016 0.018 0.021 0.025 0.049 0.069 0.002 0.003 0.006 0.008 NA NA 0 0 NA NA 0 0 Uil an Greme Aluminum I empera ure st 0 months 12nd 6 months Ist6months 2nd6months Ist6months 2nclbmonths Ist6months 2nd6months 8 8 8 8 8 8 8 8.4 5.0 0.238 High - 8.4 High - 8.5 High - 26.0" High - 23.0* 0.8 1.2 0.029 NA Low - 6.6 Low - 6.9 Low - 15.7' Low - 21.0" 4.0 (1/2 BDL) 2.8 (1/2 BDL) 0.113 0.5 (1/2 BDL) 0.4 (1/2 BDL) 0.013 0 1 NA NA NA NA NA 0 0 NA NA NA NA NA st 6 months 2nd 6 months I st 6 months 2nd 6 months I st 6 months 12nd 6 months I st 6 months 2nd 6 mont s BDL => Below Detection Limit mt/I => milligrams per liter * POTW must enter at least one of these ]UP => Industrial User Permit Ib/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Avg period could be month, Qtr, or 6-month & if BDL I/2BDL or zero values used TRC => Technical Review Criteria W WTP => wastewater treatment plant Chapter: PAR Guidance File name: PPt>;tidiafi3ttat�tdet(ieiodeQdt'dta�tgtBts�ct99A6, pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each IUP pipe - Page _ of SIU INSPECTION FORM Name Of Industry:�cL4resIUP # ()[)n Address Of Industry: _��c to�i �1 it 11gay�L� . IUP Expiration Indufstry Representatives: Title Date: POTW Representatives: the -4f Date Of Inspection: 111171 1 as Time Of Inspection: If7 c�,0 att 'pm Purpose of Inspection: Annual -- Other (Describe) POTW to which IU discharges I�>lt Pjorn kl&Mi2 NPDES # yt eFc alc;A4 Is SIU currently in SNC? Q0 If yes, for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product YES / Raw materials used YES / Manufacturing processes YES N Categorical, if applicable YES O Production rate YESQFD Number of employees YES / NO 2-" ,l' Number of shifts YES / NO I han.- -I h: Comments: PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS 1. Are production area? YES/NO Where do they go? WTO= 2. Are production areas diked, contained, or otherwise constructed in such way as to prevent harm to the W WTP, especially from spills or slugs? YES/NO Comments: 3. Are there floor drains in th1�e storage area? YES / Where do they go? �� dn4i_.K�'S a )pc 9,n�e�J t.A✓� 4. Are storage tanks and areas diked, contained, or otherwise e constricted in such a way as to prevent harm to the W WTP, especially from spills or slugs? <NO Comments: 5. Are process and storage tanks and pipes labeled? i!'E�/ NO 6.__\\How are off -spec raw m.}atte_ri�als, and products disposed of? � i7D ,�A en I..�t-N ��-C ��G(lQA Q 'tIz ti A( ' /l -. -ln kL"'-i 7. When is the production area cleaned `r �I� 8. Is the wastewater from cleaning the production area discharged to the POTW? YES 9. What non -process wastewaters are discharged to POTW? clom4n�i Comments: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August I, 1994 Page I SIU INSPECTION FORM PART II - Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. �� 1. Does operator seem knowledgable about the system? ! T E�/ NO Comments: 2. Are all units operational? QYW / NO A 3. How often does operator/maintenance person check system? Qlm y u nit tl. } 4. Is there an operator for each shift? YES(�ac,�.ri%• rno�'t � 5. How and when is sludge disposed of? 6. Is there a schedule for preventative maintenance?/ NO Comments: PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? 2. If industry Nco19r1pletes sampling, ask the i Comments: r hfld'L -'<-L;� ,�Q0 - 3. Is flow measurement equipment operatic YES / NO [f yes, name of lab. ustry representative to describe sampling procedures. Comments: 4. Is there a calibration log for the flow meter? YE NO Comments: Comments: PART III - EXIT INTERVIEW Review monitoring records ther SIU records required by [UP. 1. Are files well organized. YE NO Comments: 2 re sample collect`ipon / chain -of -custody forms filled out properly? .YE NO Comments: A a59Ah�tS�41o�- 3. Do results in files agree with reports sent to POTW? YE / NO Com ents 4. Who has autity to shut down production should a spill or slug discharge occur? 5. How does SIU inform employees of wh m It call at POTW in cas of spill/slug? —t*.a -r-,j s, n n r� 4 n � 7 rMlg Ago f)< r tph—r If slug/spill plan is already required by POTW, review procedures: 6. Is SIU implementing slug/spill plan?y / NO Comments: Comments: INSPECTION RESULTS Slug/Spill Control Plan Needed? YES Comments, Required Or Recommended Actions: l b 1s t% i tano t� c-�ns L1, Signature Of Inspector(s) Date: 11191 Date. Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Enter BDL values as < (value) Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or 6 month Average (mg/1) => * or Average Loading (lb/d) => % violations,(chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) => Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or 6 month Average (mg/1) => * or Average Loading (lb/d) => % violations, (chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or 6 month Average (mg/1) => * or Average Loading (lb/d) => % violations, (chronic SNC is >= 660Yc) => % TRC violations, (SNC is >= 33 %) => Control Authority, Industry Town Name => City of Roxboro Name Spuntech Industries W WTP Name => Roxboro W WTP IUP # 012 NPDES # => NCO021024 Pipe # 01 Ist 6 months, dates => 1/l/2022 to 6/30/22 2nd 6 months, dates => 7/1/2022 to 12/31/22 ow, mg mmonia st 0 mon s 2.nclOmonths IsforriontrisZnct6montns IStOrrunths /nQ0rnOnInS lSt6momns 12nclOmontns 181 184 8 8 12 8 8 8 0.137 0.109 382.0 168.7 1750.0 553.3 1.76 0.98 0.064 0.059 212.2 163.4 64.2 74.1 1097.4 564.0 210.4 142.8 0.89 0.67(1/2 BDL) 0.48 0.69 NA NA 97.5 0 34.8 0 344.6 33.30% 63.8 0 0.37 (1/2 BDL) 0 0.34 0 NA NA 0 0 25% 0 0 0 Arsenic a mmm unromium Ts'trm'ontlis 2ndmonths I at 6 months 2nd6months Ist6months 6 mont Its Ist6months n mont s I NA NA NA NA opper I Uyanicle Leau IVIercury Ist6months 2nd6months I I at 6 months 2nd 6 months Ist mon months Ist6months 12nd6months 8 8 34 35 7snd 0.053 0.031 0.143 0.137 0.029 0.015 0.132 0.075 NA NA 0.022 0.015 0.037 (1/2 BDL) 0.028 (1/2 BDL) 0.013 0.007 0.027 (1/2 BDL) 0.014 (1/2 BDL) 0 0 14.70% 9% 0 0 8.8% 3% * DOL— netow Detection Limit POTW must enter at least one of these IUP => Industrial User Permit mg/I => milligrams per liter Ib/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Avg period could be month, Qtr, or 6-month & if BDL, 1/2BDL or zero values used TRC => Technical Review Criteria W WTP => wastewater treatment plant Chapter: PAR Guidance File name: PP�diaf�imhsi3eK�iaieQdfdta(u�r@1 sY,clBfi�fB, pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each IUP pipe - Page _ of _ Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 month Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 month Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 month Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Industry Name Spuntech Industries IUP # 012 Pipe # 01 tcKell Selentum Silver Line ST 0 months 2ndl mon s IstOmonths 1/narmorims I st 6 months ndt)months Istormontris n mon s 9 8 0.461 0.242 NA NA NA 0.256 0.109 0.156 0.121 0.091 0.057 11% 0 11% 0 Antimony Lid and kirease I empera ure st mont s n mont s st mont s 2nd6months Ist6months 2nd6months st mont s 2nd6months 8 8 8 8 8 8 8 8 0.16 0.22 13.1 14.6 High - 8.3 High - 7.6 High - 24.0` High - 22.7 0.09 0.11 12.4 6.7 Low - 6.1 Low - 6.6 Low - 17.7° Low - 12.8° 0.07 0.11 6.5 (1/2 BDL) 5.5 (1/2 BDL) 0.04 0.05 14.5 (1/2 BDL) 2.7 (1/2 BDL) 0 0 1 0 0 0 1 0 1 0 0 st 6 months nmonts st months n mont s nontsstmont s n mont s oDL —� nauw Dcrecrwn rime mgn => milligrams per liter " POTW must enter at least one of these IUP => Industrial User Pemit Wit => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Avg period could be month, Qtr. or 6-month & if BDL, U2BDL, or zero values used. TRC => Technical Review Criteria W WTP => wastewater treatment plant Chapter: PAR Guidance File name: Pttli�did�h�Ree(iaiideQ�ktatlt�iB.I:*etWAB, pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each ]UP pipe - Page _ of _ SIU INSPECTION FORM Name Of IndustryZ­�))t ,i cN4-, IUP # ur,;a Address Of Industry: T [UP Expiration Date: } -iS-I'Zi zpaa A Industry Representatives: Ti le 1 Ybmas aC ¢sr# �aV A�tX zXl�(1c2 POTW Representatives: <X, U-j r rQ± L 12 tT�jtle l 00 QQ pm Date Of Inspection: (6 �' iJ ZZ Time Of Inspection: Itp Purpose of Inspection: An ua -� Other (Describe) POTW to which IU discharges PDES # A_)C_ CA is'ia- Is SIU currently in SNC? If yes, for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or [UP application in the following: COMMENTS Product YES <a r_-604,n:- Raw materials used YES / E[D� c� am it. Manufacturing processes YES /ZQ C M� Categorical, if applicable YES / NO Production rate YES /,N� S�a_m>z Number of employees YES _�C1[�c� c Number of shifts YES /t I�( �4�hc�..rc 17,4� n t�on lc Comments PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the productiot�area? YE / NO Where do they go? 2. Are production areas diked, contained, or otherwise constructed in such a way as to prevent harm"to the W WTP, especially from spills or slugs? i. / NO Comments: 3. Are there floor drains in the storage area? YES W Where do they go? 4. Are storage tanks and areas diked, contained or otherwise constructed in such a way as to prevent harm to the W WTP, especially from spills or slugs? � NO Comments: 5. Are process and storage tanks and pipes labeled? YE / NO 6. How are off -spec m,materials, and products disposed of? _ 7. When is the production area cleaned? O " 8. Is the wastewater from cleaning the production area discharged to the POTW? NO 9. What non -process wastewaters are discharged to POTW?, M c f j Comments: Title: SIU Inpsection Forth File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page I SIU INSPECTION FORM PART II - Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1. Does operator seem knowledgable about the system? YES / NO Comments: 2. Are all units operational? YES / NO \\nn 3. How often does operator/maintenance person check system? nJFi 4. Is there an operator for each shift? YES / NO n 5. How and when is sludge disposed of? Nm 6. Is there a schedule for preventative maintenance? YES / NO Comments: PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? `YF / NO If yes, name of lab. cY>, 2. If industry completes sampling, ask the industry representative to describe sampling procedures. Comments: 3. Is flow measurement equipment operational? YE / NO Comments: 4. Is there a Comments: flow meter? (YEA / NO Comments: PART III - EXIT INTERVIEW Review monitoring records a her SIU records required by IUP. 1. Are files well organized. YE / NO Comments: 2. Are sample collection / chain -of -custody forms filled out properly? E NO Comments: - 3A Do results in filesagree with reports ksent to POTW? E NO Comments: has aufhority to 5. How does SIU call at or slue discharee occur? If slug/spill plan is already required by POTW, review procedures. 6. Is SIU implementing slug/spill plan? 0NO Comments: Comments: INSPECTION RESULTS Slug/Spill Control Plan Needed? YES IO Comments, Required Or Recommended Ac 'ons: Signature Of Inspector(s) Date: ! Z Date: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 2 �i -•^f.'lp�d %It.��tl �il&;�ryy� l^� /p`�°oj ea[�'!p`�. S'e:�. /sue/asy ssbe Si ov' S November 29, 2022 Mr. Thomas Breedlove Maintenance Manager Spuntech Industries, Inc. 555 North Park Drive Roxboro, NC 27573 Re: Notice of Pretreatment Permit Violation Dear Mr. Breedlove: Our Pretreatment Enforcement Response Plan requires us to issue a Notice of Violation and the industrial user to monitor additionally as many times as the violation occurred. The table below indicates violations from the July -December 2022 reporting period and the resulting resample requirements. Report results of the additional sampling to this office within 30 days of this notification. Spuntech's Results Maximum Violations Resample Requirements Parameter Sampling Requirement Cyanide I Day —Grab sample If you have any questions or comments, please contact me at (336) 322-6035 or email me at cshotwell@c itvofroxboro.com. Sincerely, Crystal Shotwell Pretreatment Coordinator CITY OF ROXBORO W WTP r7 L_ m rU Postage � _m Certified Fee IiK O Retum Receipt Fee r] (Endorsement Required) 0 427 Restricted Delivery Fee 0 (Endorsement Required) O fL r'ofal Postage &Fees rq October 31,2022 -1-aenr ro7ill?vR1-?•S J3 � Street Flpf. Nc.; Mr. Thomas Breedlove r, or Poeoxwo.City, State, ZJP.4 55�j tip, Maintenance Manager JeAkY ll tl Sprimech Industries, Inc. 555 North Park Drive Roxboro, NC 27573 Re: Notice of Pretreatment Permit Violation Dear Mr_ Breedlove: 2 31 2022 MW Our Pretreatment Enforcement Response Plan requires us to issue a Notice of Violation and the industrial user to monitor additionally as many' times as the violation occurred. The table below indicates violations from the July -December 2022 reporting period and the resulting resample requirements. Report results of the additional sampling to this office within 30 days of this notification. City of Roxboro's Results 1 10/12/22 1 Cyanide 1 0.108 muJL I Limit I 0.100 me/L I Resamole Requirements Parameter Sampling Requirement Cyanide 1 Day —Grab sample If you have any questions or comments, please contact me at (336) 322-6035 or email me at cshotwell'?ucityofrosboro. cony. Sincerely, Crz)�stal Shotwe Pretreatment Coordinator CITY OF R033MORO WWTP 43 iNYI Postage .0Pp PosroF, certified Fee T� 1 4 0 i � Postmark a Q Retum Receipt Fee Here a (Endorsement Required) qUG 19 2022 geSBn$q%� Restricted DeOvery Fee rpgSE UEOltrd O (Endorsement F1 'W) d. —7 �%�O 9 LAP / D N Total Postage &Fees ra z 27573 ._ ent o� August18, 2022 rq ----------QZC-r-�-•---------•---------------•---------------------- O o Po aooxmoo" ;�5cc N • P-c�r-tL Dr. Mr. Thomas Breedlove N ciry s e e: ziP+4 -- - - - Maintenance Manager f2A AL C •'� N f 2�5� 3 Spuntech Industries, Inc. 555 North Park Drive Roxboro, NC 27573 Re: Notice of Pretreatment Permit Violation Dear Mr. Breedlove: Our Pretreatment Enforcement Response Plan requires us to issue a. Notice of Violation and the industrial user to monitor additionally as many times as the violation occurred. The table below indicates isolations from the January - June 2022 reporting period and the resulting resample requirements. Report results of the additional sampling to this office within 33 days of this notification- Sguntech's Results Resample Requirements Parameter Sampling Regtdrement Cyanide 1 Day - Grab sample If you have any questions or comments, please contact me at (336) 322-6035 or email me at eshetFrelle,cit ofr.nro.com. Sincerely tal Shotwe I Pretreatment Coordinator CITY OF ROXBORO W WTP June 16, 2022 W. Thomas Breedlove Maintenance Manager Spuntech Industries, In. 555 North Park Drive Roxboro, NC 27573 . a W(I e- ■ Complete items 1, 2, and 3. A o :• 4. item 4 If Restricted Delivery is to ■ Print your name and address - - so that we can return the care ra ' ' - e` ■ Attach this card to the back o m } OP O tr) or on the front if space permN Posage S p a 1. Article Addressed to: (Ylu C3 1�`7LLC�ft<--1"1c��EL�i)�l M ru �- a r7 2. Article Number PS Form 3811, February 2004 Re: Notice of Pretreatment Permit Violation Dear Mr. Breedlove: Certified Fee a Retum Receipt Fes -- (Endorsement RequirM) ' ] i}i!•diadc I LLVV�h e Restricted Delivery Fes (EndomementRequimd) - Total Postage $ Fees S �- ? -t // 57J rnor� ►3r--� 1 p a. tare ----. LP+ ------ �................................................ tirG �'7S7,3 Domestic Return Receipt Our Pretreatment Enforcement Response Plan requires us to issue a Notice of Violation and the industrial user to monitor additionallv as manv times as the violation occurred. The table below indicates violations from the January —June 2022 reporting period and the resulting resample requirements. Report results of the additional sampling to this office within 30 days of this notification. Spuntech's Results Dailv Maximum Violations 5/26/22 TSS 1750 mg/L Limit j 700.0 nrg/L 5/26/22 Zinc 0.461 mg/L Limit 0.27 mglL Resample Requirements Parameter Sampling Requirement TSS 1 Day —composite sample Zinc I Day —composite sample If you have any questions or comments, please contact me at (336) 322-6035 or email me at cshetwell,a--itra'ioxhoro_com. Sincerely, �C C ystal Showell Pretreatment Coordinator CITY OF ROXBORO WA'TP Ise 1025e5-02-WI540 UVI Ut:diaueli?"dd p !V w�'--m---••j.yu�uuwl:.�.�., i S31tl1 U�1.iry Dula igowwrCeJ u^21SIIuJ1 N6JUJ )6y{� ss1'.JU-Su^JU ee1R�VroDE )>d. us"f srS;ungw d9 7L y la rw �'Y ai i,MIPSa,�asaJ oi'eaw.*,sl�aJoS slarrsse �., idIMV.' , M 91e ue Jol _ 'lls9; IISYl W9 sJa U47.o uU,iJod "r4 tiDXaOFO June 7, 2022 Mr. Thomas Breedlove Maintenance Manager Sountech Industries, Inc. 555 North Park Drive Roxboro, NC 27573 Re: Notice of Pretreatment Permit Violation Dear Mr. Breedlove: Our Pretreatment Enforcement Response Plan requires us to issue a Notice of Violation and the industrial user to monitor additionally as many times as the violation occurred. The table below indicates violations from the January — June 2022 reporting period and the resulting resample requirements. Report results of the additional sampling to this office within 30 days of this notification. Snuntech's Results Daily Maximum Violations 4/ 19/22 1 TSS 820 m Limit 700.0 m /L Resample Requirements Parameter Sampiina Requirement TSS I Days —composite sample If you have any questions or comments, please contact me at (336) 322-6035 or email me at csl:otweilC2ci ttiofroyboro. com. Sincerely, _ v Clystal Shotwell Pretreatment Coordinator CITY OF ROXBORO WNAtTP May 11, 2022 Mr. Thomas Breedlove Maintenance Manager Spunteeh Industries, Inc. 555 North Park Drive Roxboro, NC 27573 Re: Notice of Pretreatment Permit Violation Dear Mr. Breedlove: Our Pretreatment Enforcement Response Plan requires us to issue a Notice of Violation and the industrial user to monitor additionally as many times as the violation occurred. The table below indicates violations from the January — Tune 2022 reporting period and the resulting resample requirements. Report results of the additional sampling to this office i ithin 30 days of this notification. City of Roxboro's Results Daily Maximum Violations 4/19/22 TSS 1340 m limit 700.0 m 4/21/22 TSS 1175 m Limit 700.0 m Resample Requirements Parameter Sampling Requirement TSS 2 Days — composite sample If you have any questions or comments, please contact me at (336) 322-6035 or email me at cshohvellydcitvofraxboro.com. Sincerer Clykal Shotwell Pretreatment Coordinator CITY OF ROXBORO WWTP April 1, 2022 Mr. Thomas Breedlove Maintenance Manager Spuntech Industries, Inc 555 North Park Drive Roxboro, NC 27573 Re: Notice of Pretreatment Permit Violation Dear Mr. Breedlove Our Pretreatment Enforcement Response Plan requires us to issue a Notice of Violation and the industrial user to monitor additionally as many times as the violation occurred. The table below indicates violations from the March 2022 monthly reporting and the resulting resample requirements. Report results of the additional sampling to this office within 30 days of this notification. Snuntech's Results Resamnle Requirements Parameter Sampling Requirement Cyanide 1 Day — grab sample If you have any questions or comments, please contact me at (336) 322-6035 or email me at cshotwell(acity ofroxboro.com. Sincerely, "CA,stal Shonvell Pretreatment Coordinator CITY OF ROYBORO WWTP March 15.2022 Mr. Thomas Breedlove Maintenance Manager Spuntech Industries, Inc. 555 North Park Drive Roxboro, NC 27573 Re: Notice of Pretreatment Permit Violation Dear Mr. Breedlove: Our Pretreatment Enforcement Response Plan requires us to issue a Notice of Violation and the industrial user to monitor additionally as many times as the violation occurred. The table below indicates violations from the March 2022 monthly reporting and the resulting resample requirements. Report results of the additional sampling to this office within 30 days of this notification. Spunteeh's Results Resample Requirements Parameter Sampling Requirement Cyanide 1 Day — grab sample If you have any questions or comments, please contact me at (336) 322-6035 or email me at eshotwell aicitvofroxboro.com. Sincerely, al hotwell Pretreatment Coordinator CITY OF ROXBORO W W TP March 3, 2022 Mt-. Thomas Breedlove Maintenance Manager Spuntech Industries, Inc. 555 North Park Drive Roxboro, NC 27573 Re: Notice of Pretreatment Permit Violation Dear Mr. Breedlove Our Pretreatment Enforcement Response Plan requires us to issue a Notice of Violation and the industrial user to monitor additionally as many times as the violation occurred. The table below indicates violations from the February 2022 monthly reporting and the resulting resample requirements. Report results of the additional sampling to this office within 30 days of this notification. Spuntech's Results Maximum 1 222/z2 1 Cyanide I 0.143 me/L I Limit 1 0.1 melt I Resample Requirements Parameter SampUn2Requirement Cyanide I Day — grab sample If you have any questions or comments, please contact me at (336) 322-6035 or email me at eshotwell^a citvofroxboro com. Sincerely, Cr4tat Sho]twellell Pretreatment Coordinator CITY OF ROXBORO W W TP March 1, 2022 Mr. Thomas Breedlove Maintenance Manager Spuntech Industries, Inc. 555 North Park Drive Roxboro, NC 27573 Re: Notice of Pretreatment Permit Violation Dear Mr. Breedlove: Our Pretreatment Enforcement Response Plan requires us to issue a Notice of Violation and the industrial user to monitor additionally as many times as the violation occurred. The table below indicates violations from the February 2022 monthly reporting and the resulting resample requirements. Report results of the additional sampling to this office within 30 days of this notification. Spunteelt's Results Maximum Resample Requirements Parameter Sampling Requirement Cyanide 1 Day — grab sample If you have any questions or comments, please contact me at (336) 322-6035 or email me at cshotwella citvofroxboro com. Sincerely, Crystal Shotwell Pretreatment Coordinator CITY OF ROXBORO W W TP January 25, 2022 Mr. Thomas Breedlove Maintenance Manager Spuntech Industries, Inc. 555 North Park Drive Roxboro, NC 27573 Re: Notice of Pretreatment Permit Violation Dear Mr. Breedlove: Our Pretreatment Enforcement Response Plan requires us to issue a Notice of Violation and the industrial user to monitor additionally as many times as the violation occurred. The table below indicates violations from the January 2022 monthly reporting and the resulting resample requirements. Report results of the additional sampling to this office within 30 days of this notification. Spuntech's Results Violations Resample Requirements Parameter Sampling Requirement Cyanide I Day — grab sample Also, for the data from III l i22, I did not use the third reading of <0.005 mgJL as part of the average. That data point does not seem to be accurate based on the first two from that day. Lr vou have any questions or Comments: please contact me at (336) 322-6035 or email me at cshohyell�mcitvofroxbora coat. Sincerely, Crystal Shot:vell Pretreatment Coordinator CITY OFROXBORO WWTP POTW= NPDESS= ]UP Count 2 3 4 5 6 7 8 9 10 Allocation Table n!nnw2n�e Headworks last approved: Allocation Table updated: Permits last modified: City of Roxboro WWTP NCO021024 INDUSTRY NAMES (please list aiphabwidy) Eaton Corporation S untech Industries 10/29/18 02/0$/22 Ol/04/22 Industry Permit Pipe number number 0002 0005-1 0012 NA 1) Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, password is "2' 2) Formulas are discussed in the Comprehensive Guidance, Chapter 6, Section C. 3) HWA and AT worksheets in this workbook are linked. Pollutant Names, MAHLs, Basis, and Uncontrollable load in automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. FLOW rmit Limits of Effective Effective Permit Type Renewal Modification Date EMG2D Industry Date Date Expiresgal/day NC 1 07/01/22 02/15/19 06/30/27 007501 75,000 NC 02/28/20 01/04/22 02/28/25 0.1250 125,000 Column Totals => 0.2000 200,000 Br is=> MAHL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) _> Percent MAHL still available (%) => 5 Percent MAHL (lbs/day) => NPDES Permitted Flow-> NPDES 93.7 59.7 this AT worksheel are BOD Permit Limits TSS Permit Limits Ammonia Permit Limits Arsenic Permit Limits Cadmium Permit Limits Chromium Permit Limits Cone. Load mg/I Ibs/day Cone. Load mg/I Ibs/day Cone. Load mg/I Ibs/da Cone. Load m /I Ibs/day Cone. Load mg/I lbs/day Cone. Load mg/l Ibs/day 400.00 417.00 700.001 729.75 4.00 4.17 0.0200 0.0209 4171 730 4 0.0000 0.0000 0.0209 NPDES Design NPDES Stream Std Stream Std Stream Std 5185 9383 455.34 0.2881 0.0496 0.9684 3784 3784 378.43 0.0454 0.0454 0.1241 1401 5598 76.92 0.2427 0.0042 0.8442 417 730 4.17 0.0000 0.0000 0.0209 984 4868 72.75 0.2427 0.0042 0.8234 70.2 % 8 7. 0 % 94.6 % 100.0 % 100.0 % 97.5 TX 19.0% 51.9% 16.0% 84.2% 8.4% 85.0°/ Copper Permit Limits Cyanide Permit Limits Lead Permit Limits Mercury Permit Limits Molybdenum Permit Limits Nickel Permit Limits Cone. Load mg/1 Ibs/day Cone. Load mg/I Ibs/day Cone. Load mg/1 Ibs/day Cone. Load mg/1 Ibs/da Cone. Load mg/1 Ibs/day Cone. Load mg/1 Ibs/day 0.1500 0.0938 0.1000 0.1043 0.1000 0.1043 0.1981 0.1043 0.0000 0.000000 0.0000 0.0000 NPDES Stream Std Stream Std Stream Std aivage �enmg HASL Stream Sid 0.8800 0.2556 0.2734 0.002713 0.4160 0.683 0.5147 0.0363 0.0515 0.001514 0.0227 0.054 0.3653 0.2193 0.2220 0.001199 0.3933 0.628 0.1981 0.1043 0.0000 0.000000 0.0000 0.000 0.1673 0.1150 0.2220 0.001199 0.3933 0.62E 45.8 % 52.5 % 100.0 % 100.0 % 100.0 % 100.0' 19.0% 45.0% 81.2% 44.2% 94.5% 92.0' 0.0 Selenium Permit Limits Silver Permit Limits Zinc Permit Limits Oil and Grease Permit Limits Antimony Permit Limits Cone. Load mg/I Ibs/day Cone. Load m I Ibs/day Cone. Load mg/I Ibs/da Cone. Load mg/I Ibs/day Cone. Load mg/I Ibs/day 2.0000 1.2510 100.0000 62.5500 0.2700 0.2815 100.0000 104.2500 1.0000 1.0425 0.0000 0.0000 1.5325 166.8000 1 1.0425 Stream Std Stream Std Stream Std NPDES AWNWIF inhibition 0.1585 0.0038 10.2393 1251.0000 13216 0.0303 0.0000 2.5324 97.0288 0.0545 0.1282 0.0038 7.7068 1153.9712 1.2671 0.0000 0.0000 1.5325 166.8000 1.0425 0.1282 0.0038 6.1744 987.1712 0.2246 100.0 % 100.0 % 80.1 % 85.5 % 17.7 % 80.9% 100.0% 60.3% 78.9%1 17.0%