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HomeMy WebLinkAboutNC0060577_Compliance Evaluation Inspection_20230126 North Carolina Department of Environmental Quality Division of Water Resources Raleigh Regional Office 3800 Barrett Drive Raleigh, North Carolina 27609 919.791.4200 January 26, 2023 Shannon V. Becker Aqua North Carolina, Inc. 202 Mackenan Court Cary, NC 27511 Subject: Compliance Evaluation Inspection Beachwood WWTP NPDES Permit No. NC0060577 Wake County Dear Mr. Becker: On January 24, 2023, Stephanie Goss of the Raleigh Regional Office (RRO) conducted an inspection at the subject facility. The cooperation of Kay Broadwell, operator in responsible charge (ORC) of the facility, along with Andrew Stevenson, was appreciated. Findings during the inspection were as follows: 1. Your NPDES permit was issued effective June 1, 2018 and expires on March 31, 2023. The Division is in the process of renewing this NPDES permit. The renewal application was received on September 28, 2022. 2. The 0.1 MGD treatment plant consists of two 300-gpm influent pumps, one 15,000-gallon equalization tank, one 125,000-gallon aeration tank, one 33,400-gallon clarifier, one 22,500- gallon sludge holding tank, three aeration blowers, an ultraviolet disinfection unit, post aeration, and a flow recorder. 3. The plant discharges to the Neuse River, which is classified as Class C, Nutrient Sensitive Waters in the Neuse River basin. 4. The field parameters performed by the operator are temperature, pH, and Dissolved Oxygen (Lab Certification #5051). Enco Laboratories (Lab Certification #591) performs analysis for all other permitted parameters. Aqua conducts the sampling required by the permit. 5. DWR staff observed Ms. Broadwell perform the calibration of the meter for the pH and Dissolved Oxygen probes. Ms. Broadwell demonstrated acceptable calibration for the on-site parameters. 6. A cursory review of laboratory and DMR data for January and May 2022 showed consistent reporting of results. 7. A review of discharge monitoring report (DMR) data for the period January 2019 through present showed all required monitoring was performed. 8. An operator logbook is kept detailing flow and daily plant operations. 9. The aeration tanks were in use on the day of the inspection and appeared to be operating satisfactorily; however, only two of the three aeration tank blowers are functional and their usage DocuSign Envelope ID: A2FB285F-85B9-46C1-BE88-B610575E4AC9 North Carolina Department of Environmental Quality Division of Water Resources Raleigh Regional Office 3800 Barrett Drive Raleigh, North Carolina 27609 919.791.4200 Page 2 of 2 is rotated every two weeks. Foam was observed on approximately 10% of the surface of the tanks. 10. The overflow weirs appeared to be level and algae free. The operator used a sludge judge to measure the sludge depth in the secondary clarifier which showed the sludge depth to be approximately 5 feet with the clarifier approximately 15 feet deep. 11. The UV disinfection system appeared to be operating satisfactorily. Ms. Broadwell stated the UV system is cleaned weekly, and the bulbs are replaced annually. 12. A generator is present on-site and is tested under load weekly. 13. On the day of the inspection, sampling was not conducted. Ms. Broadwell indicated that the effluent composite sampler is programmed flow proportionate. The refrigerated sampling unit is being maintained at a consistent proper temperature of less than 6 degrees Celsius. Effluent is sampled once per week, along with a grab sample for fecal. 14. The effluent flow meter was calibrated on December 14, 2022 by Clear Water, Inc. You are reminded that calibration of the flow meters is required to be performed annually. 15. The sludge holding tank has the capacity to hold approximately 22,500 gallons and the current volume was approximately 6,000 gallons. 16. Mr. Stevenson stated that sludge is hauled approximately every two to three months from the facility by Granville Farms. 10,000 gallons of sludge was recently hauled by Granville Farms on January 6, 2023. 17. No detrimental impacts to the Neuse River were observed. The effluent discharge pipe was not observed due to the level of the Neuse River during the time of the inspection. If you have questions concerning this report or inspection, please contact Stephanie Goss at 919-791-4256 or stephanie.goss@ncdenr.gov. Sincerely, Vanessa E. Manuel, Assistant Regional Supervisor Water Quality Regional Operations Section Raleigh Regional Office Division of Water Resources, NCDEQ cc: Laserfiche DocuSign Envelope ID: A2FB285F-85B9-46C1-BE88-B610575E4AC9 EPA United States Environmental Protection Agency Washington, D.C. 20460 Water Compliance Inspection Report Form Approved. OMB No. 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 N 52 NC0060577 23/01/24 C S31112171819 20 21 66 Inspection Work Days Facility Self-Monitoring Evaluation Rating B1 QA ----------------------Reserved------------------- N67707172 73 74 75 80 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include POTW name and NPDES permit Number) Beachwood WWTP NCSR 2217 Raleigh NC 27603 Entry Time/Date Permit Effective Date Exit Time/Date Permit Expiration Date 09:00AM 23/01/24 18/06/01 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) /// Kathy J. Broadwell/ORC/919-625-2377/ Other Facility Data 10:50AM 23/01/24 23/03/31 Name, Address of Responsible Official/Title/Phone and Fax Number Timothy Glenn Thomas, //919-467-8712/9194661583 Contacted No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self-Monitoring Program Facility Site Review Effluent/Receiving Waters Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s)Agency/Office/Phone and Fax Numbers Date Stephanie Goss DWR/RRO WQ/919-791-4200/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page#1 1/26/2023 DocuSign Envelope ID: A2FB285F-85B9-46C1-BE88-B610575E4AC9 1/26/2023 NPDES yr/mo/day 23/01/24 Inspection Type C3111218 1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) NC0060577 17 Page#2 DocuSign Envelope ID: A2FB285F-85B9-46C1-BE88-B610575E4AC9 Permit:NC0060577 Inspection Date:01/24/2023 Owner - Facility: Inspection Type: Beachwood WWTP Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? Is the facility as described in the permit? # Are there any special conditions for the permit? Is access to the plant site restricted to the general public? Is the inspector granted access to all areas for inspection? Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? Are the receiving water free of foam other than trace amounts and other debris? If effluent (diffuser pipes are required) are they operating properly? Comment: Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? Is flow meter calibrated annually? Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? Comment: Pump Station - Influent Yes No NA NE Is the pump wet well free of bypass lines or structures? Is the wet well free of excessive grease? Are all pumps present? Are all pumps operable? Are float controls operable? Is SCADA telemetry available and operational? Page#3 DocuSign Envelope ID: A2FB285F-85B9-46C1-BE88-B610575E4AC9 Permit:NC0060577 Inspection Date:01/24/2023 Owner - Facility: Inspection Type: Beachwood WWTP Compliance Evaluation Pump Station - Influent Yes No NA NE Is audible and visual alarm available and operational? Comment: Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? Is the site free of excessive buildup of solids in center well of circular clarifier? Are weirs level? Is the site free of weir blockage? Is the site free of evidence of short-circuiting? Is scum removal adequate? Is the site free of excessive floating sludge? Is the drive unit operational? Is the return rate acceptable (low turbulence)? Is the overflow clear of excessive solids/pin floc? Is the sludge blanket level acceptable? (Approximately ¼ of the sidewall depth) The sludge blanket was at 5 feet and the depth of the clarifier is 15 feet which is a 1/3. Ms. Broadwell stated she took over the facility in December and it was a work in progress. Comment: Equalization Basins Yes No NA NE Is the basin aerated? Is the basin free of bypass lines or structures to the natural environment? Is the basin free of excessive grease? Are all pumps present? Are all pumps operable? Are float controls operable? Are audible and visual alarms operable? # Is basin size/volume adequate? The aeration basins have 3 blowers. Only two are operational.Comment: Standby Power Yes No NA NE Is automatically activated standby power available? Is the generator tested by interrupting primary power source? Is the generator tested under load? Page#4 DocuSign Envelope ID: A2FB285F-85B9-46C1-BE88-B610575E4AC9 Permit:NC0060577 Inspection Date:01/24/2023 Owner - Facility: Inspection Type: Beachwood WWTP Compliance Evaluation Standby Power Yes No NA NE Was generator tested & operational during the inspection? Do the generator(s) have adequate capacity to operate the entire wastewater site? Is there an emergency agreement with a fuel vendor for extended run on back-up power? Is the generator fuel level monitored? Comment: Disinfection - UV Yes No NA NE Are extra UV bulbs available on site? Are UV bulbs clean? Is UV intensity adequate? Is transmittance at or above designed level? Is there a backup system on site? Is effluent clear and free of solids? Comment: Aeration Basins Yes No NA NE Mode of operation Type of aeration system Is the basin free of dead spots? Are surface aerators and mixers operational? Are the diffusers operational? Is the foam the proper color for the treatment process? Does the foam cover less than 25% of the basin’s surface? Is the DO level acceptable? Is the DO level acceptable?(1.0 to 3.0 mg/l) The aeration basins have 3 blowers. Only two are operational.Comment: Page#5 DocuSign Envelope ID: A2FB285F-85B9-46C1-BE88-B610575E4AC9