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HomeMy WebLinkAbout#5638_07_2014_FINALA A4 LTT'-wnYAwA NCDENR North Carolina Department of Environment and Natural Resources �I • August 18, 2014 5638 Mr. Terry Groome Town of Oriental P.O. Box 472 Oriental, NC 28571 John E, Skvarla, Ill Secretary Subject: North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) Initial Inspection Dear Mr. Groome: Enclosed is a report for the inspection performed on July 15, 2014 by Nick Jones. Where finding(s) are cited in this report, a response is required. Within thirty days of receipt, please supply this office with a written item for item description of how these finding(s) were corrected. If the finding(s) cited in the enclosed report are not corrected, enforcement actions may be recommended. For certification maintenance, your laboratory must continue to carry out the requirements set forth in 15A NCAC 2H .0800. Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. If you wish to obtain an electronic copy of this report by email or if you have questions or need additional information, please contact -us at (828) 296-4677. Attachment cc: Master file Nick jones Sincerely, Gary Francies, Technical Assistance/Compliance Specialist Division of Water Resources Water Sciences Section NC Wastewater/Groundwater Laboratory Certification Branch 1623 Mail Service Center. Raleigh, North Carolina 27699-1623 Location: 4405 Reedy Creek Road, Raleigh, North Carolina 27607 Phone: 919-733-39081 FAX: 919-733-6241 Internet: www.dwglab.org An Equal Opportunity t Afrmative Action Employer INSPECTION REPORT ROUTING SHEET To be attached to all inspection reports in-house only. Laboratory Cert. #: Laboratory Name: Inspection Type: Inspector Name(s): Inspection Date: Date Report Completed: Date Forwarded to Reviewer: Reviewed by: Date Review Completed: Cover Letter to use: Unit Supervisor/Chemist III: Date Received: Date Forwarded to Linda: Date Mailed: 5638 Town of Oriental Field Initial Nick Jones July 18, 2014 July 18, 2014 July 18, 2014 Tonga Springer August 6. 2014 ® Insp. Initial ❑ Insp. Reg. ❑ Insp. No Finding ❑ Insp. CP ❑ Corrected Gary Francies 8/6/2014 8/15/2014 ��«Jlt� LABORATORY NAME: NPDES PERMIT # : ADDRESS: CERTIFICATE #: DATE OF INSPECTION: TYPE OF INSPECTION: AUDITOR(S): LOCAL PERSON(S) CONTACTED: INTRODUCTION: On -Site Inspection Report Town of Oriental NCO088447 P.O. Box 472 Oriental, NC 28571 5638 July 15, 2014 Field Initial Nick Jones Terry Groome, Joshua Gibson and Andrew Cox This laboratory was inspected by a representative of the North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) program to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. II. GENERAL COMMENTS: This was the laboratory's first inspection since obtaining certification on November 7, 2013. The facility has all the equipment necessary to perform the analyses. Proficiency Testing (PT) samples for the 2014 proficiency testing calendar year have not yet been analyzed. The laboratory is reminded that these results must be submitted to this office directly from the vendor by September 30, 2014. Contracted analyses are performed by Environment 1, Inc. (Certification #10) and Envirochem (Certification # 94). Current quality assurance policies for Field Laboratories and approved procedures for the analysis of the facility's currently certified parameters were provided at the time of the inspection. III. FINDINGS REQUIREMENTS COMMENTS AND RECOMMENDATIONS: Quality Control A. Finding: The laboratory needs to increase the documentation of purchased materials and reagents. Page 2 #5638 - Town of Oriental B. Requirement: All chemicals, reagents, standards and consumables used by the laboratory must have the following information documented: Date Received, Date Opened (in use), Vendor, Lot Number, and Expiration Date. Consumable materials such as pH buffers and lots of pre -made standards are included in this requirement. Ref: Quality Assurance Policies for Field Laboratories. Comment: An example traceability log sheet that documents all required traceability information was supplied by the auditor during the inspection. C. Finding: Error corrections are not performed properly (i.e., overwriting). Requirement: All documentation errors must be corrected by drawing a single line through the error so that the original entry remains legible. Entries shall not be obliterated by erasures or markings. Wite-Out@, correction tape or similar products designed to obliterate documentation are not to be used. Write the correction adjacent to the error. The correction must be initialed by the responsible individual and the date of change documented. All data and log entries must be written in indelible ink. Pencil entries are not acceptable. Ref: Quality Assurance Policies for Field Laboratories. Documentation D. Finding: The laboratory benchsheets were missing the following pertinent data: • instrument ID - pH, DO and Temperature • facility name - pH, DO and Temperature benchsheet (was on calibration log) Requirement: Documentation: The following must be documented in indelible ink whenever sample analysis is performed. 3. Sample site including facility name and location, ID, etc. 12. Instrument identification. Ref: NC WW/GW LC Approved Procedure for the Analysis of pH, Approved Procedure for the Analysis of Dissolved Oxygen, Approved Procedure for the Analysis of Temperature. Requirement: Documentation: The following must be documented in indelible ink whenever sample analysis is performed. 8. Instrument identification. Ref: NC WW/GW LC Approved Procedure for the Analysis of Dissolved Oxygen. Requirement: Documentation: The following must be documented in indelible ink whenever sample analysis is performed. 9. Thermometer/ Instrument identification. Ref: NC WW/GW LC Approved Procedure for the Analysis of Temperature. Comment: At the request of the laboratory, the inspector prepared a benchsheet that contains all of the required pertinent data. The inspector sent the benchsheet to the lab via email on 7/18/2014. Proficiency Testing E. Finding: The laboratory is not documenting PT sample analyses in the same manner as environmental samples. Page 3 #5638 — Town of Oriental Requirement: All PT sample analyses must be recorded in the daily analysis records as for any environmental sample. This serves as the permanent laboratory record. Ref: Proficiency Testing Requirements, February 20, 2012, Revision 1.2. pH — Standard Methods, 4500 H+ B-2000. Comment: Values were reported that exceed the method specified accuracy of 0.1 units. Standard Methods, 4500 H+ B-2000, (6) states: By careful use of a laboratory pH meter with good electrodes, a precision of ±0.02 unit and an accuracy of ±0.05 unit can be achieved. However, ± 0.1 pH unit represents the limit of accuracy under normal conditions, especially for measurement of water and poorly buffered solutions. For this reason, report pH values to the nearest 0.1 pH unit. Demonstration of acceptable corrective action (i.e., an updated Excel spreadsheet which automatically rounds to one decimal place) was completed during the inspection. No further response is necessary for this finding. Temperature — Standard Methods, 2660 B-2000. F. Finding: The liquid — in - glass thermometer used to obtain reported temperature values has not been checked against a National Institute of Standards and Technology (NIST) traceable thermometer. Requirement: Thermometers and temperature measuring devices, used to measure temperature for compliance monitoring, must be checked every 12 months against a NIST traceable thermometer. The thermometer/meter readings must be less than or equal to 1°C from the NIST traceable thermometer reading. The documentation must include the serial number of the NIST traceable thermometer that was used in the comparison. Document any correction that applies on both the thermometer/meter and on a separate sheet to be filed. Ref: NC WW/GW LC Approved Procedure for the Analysis of Temperature. IV. PAPER TRAIL INVESTIGATION: The paper trail consisted of comparing field testing records and contract lab reports to Discharge Monitoring Reports (DMRs) submitted to the North Carolina Division of Water Resources. Data were reviewed for Town of Aurora (NPDES permit # NC0088447) for February 2014. No transcription errors were detected. The facility appears to be doing a good job of accurately transcribing data. V. CONCLUSIONS: Correcting the above -cited findings will help this lab to produce quality data and meet certification requirements. The inspector would like to thank the staff for its assistance during the inspection and data review process. Please respond to all findings. Report prepared by: Nick Jones Date: July 18, 2014 Report reviewed by: Tonja Springer Date: August 6, 2014