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HomeMy WebLinkAbout#5588_06_2012_FINALINSPECTION REPORT ROUTING SHEET To be attached to all inspection reports in-house only. Laboratory Cert. #: 5588 Laboratory Name: Southern Company — Rowan Plant Inspection Type: Field Initial Inspector Name(s): Chet Whiting, Inspection Date: June 21, 2012 Date Report Completed: June 25, 2012 Date Forwarded to Reviewer: July 3, 2012 Reviewed by: Jason Smith Date Review Completed: July 6, 2012 Cover Letter to use: X Insp. Initial _ Insp. Reg. _ Insp. No Finding _ Insp. CID _Corrected Unit Supervisor: Gary Francies Date Received: 7/9/12 Date Forwarded to Linda: 7/16/2012 Date Mailed: ' ( [ LQ__ Eja NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P. E. Dee Freeman Governor Director Secretary July 16, 2012 5588 Ms. Michelle Kroh Southern Company — Rowan Plant 5575 NC Hwy 801 Salisbury, NC 28147 SUBJECT: North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) Initial Inspection Dear Ms. Kroh: Enclosed is a report for the inspection performed on June 21, 2012 by Chet Whiting. Since the finding(s) cited during the inspection were all corrected prior to the completion of the enclosed report, a response is not required. The staff is commended for taking the initiative in correcting the findings in such a timely manner. For certification maintenance, your laboratory must continue to carry out the requirements set forth in 15A NCAC 2H .0800. Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. If you wish to obtain an electronic copy of this report by electronic mail, or if you have questions or need additional information please contact me at 828-296-4677. Sincerely, G c�� Gary Francies Certification Unit Supervisor Laboratory Section CC: Master File Chet Whiting DENR DWO Laboratory Section NC Wastewater/Groundwater Laboratory Certification Branch 1623 Mail Service Center, Raleigh, North Carolina 27699-1623 Location: 4405 Reedy Creek Road. Raleigh, North Carolina 27607-6445 Phone: 919-733-3908 \ FAX: 919-733-6241 One Internet: www.dwglab.org Nora,, Carolina. An Equal Opportunity \ Affirmative Action Employer AaharallY LABORATORY NAME: NC GENERAL PERMIT # ADDRESS: CERTIFICATE #: DATE OF INSPECTION: TYPE OF INSPECTION: AUDITOR(S): LOCAL PERSON(S) CONTACTED: INTRODUCTION: On -Site Inspection Report Southern Company — Rowan Plant NCG500582 5575 NC Hwy 801 Salisbury, BC 28147 5588 June 21, 2012 Field Maintenance Chet Whiting Michelle Kroh This laboratory was inspected to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. li�rl=�111=1 7_1weilIT, I�il The laboratory is neat and well organized and has all the equipment necessary to perform the analyses. The laboratory is not required to have North Carolina Wastewater/Groundwater certification but has voluntarily maintained certification. III. FINDINGS, REQUIREMENTS, COMMENTS AND RECOMMENDATIONS: Documentation Comment: The laboratory was not documenting pH units.. The North Carolina Administrative Code, 15A NCAC 2H .0805 (g) (1) states: Data pertinent to each analysis must be maintained for five years. Certified Data must consist of date collected, time collected, sample site, sample collector, and sample analysis time. The field benchsheets must provide a space for the signature or initials of the analyst, and proper units of measure for all analyses.. Notification of acceptable corrective action (i.e. a cover statement was written in the log book stating that all pH measurements were in S.U.) was received by email on June 7, 2012. No further response is necessary for this finding. Comment: The laboratory needed to increase the documentation of materials and reagents. The Quality Assurance Policies for Field Laboratories document states: All chemicals, reagents, standards and consumables used by the laboratory must have the following information documented: Date Received, Date Opened (in use), Vendor, Lot Number, and Expiration Date. A system (e.g., traceable identifiers) must be in place that links standard/reagent preparation information to analytical batches in which the solutions are used. Documentation of solution preparation must include the analyst's initials, date of preparation, the volume or weight of standard(s) used, the solvent and final volume of the solution. This information as well as the vendor, manufacturer, lot number, and expiration date must be retained for chemicals, reagents, standards and consumables used for a period of five years. Page 2 #5588 Southern Company Plant Rowan Consumable materials such as pH buffers and lots of pre -made standards are included in this requirement. Notification of acceptable corrective action (i.e., a copy of a new log sheet implemented that includes consumable traceability) was received by email on June 25, 2012. No further response is necessary for this finding. Comment: The laboratory was not documenting Proficiency Testing (PT) samples in the same manner as environmental samples (i,e., on a benchsheet). Proficiency Testing Requirements, February 20, 2012, Revision 1.2. states: The analysis of PT samples is designed to evaluate the entire process used to routinely report environmental analytical results. Therefore, PT samples must be analyzed and the process documented in the same manner as environmental samples. Notification of acceptable corrective action (i.e., PT samples will be documented in the same manner as environmental samples) was received by email on June 25, 2012. No further response is necessary for this finding. Comment: The laboratory was not documenting the preparation of PT samples. The Proficiency Testing Requirements document, February 20, 2012, Revision 1.2 states: PT samples received as ampules must be diluted according to the PT provider's instructions. The preparation of PT samples must be documented in a traceable log or other traceable format. The diluted PT sample becomes a routine environmental sample and is added to a routine sample batch for analysis. Notification of acceptable corrective action (i.e., PT sample traceability will be documented) was received by email on June 25, 2012. No further response is necessary for this finding. pH — Standard Methods, 18t" Edition, 4500 H+ B Comment: pH values were reported that exceed the method specified accuracy (0.1 S.U.) for this analysis. Standard Methods, 4500 H+ B-2000. (6) states in part: However, ± 0.1 pH unit represents the limit of accuracy under normal conditions, especially for measurement of water and poorly buffered solutions. For this reason, report pH values to the nearest 0.1 pH unit. Notification of acceptable corrective action (i.e. a statement that pH results will be reported to 0.1 S.U.) was received by email on June 25, 2012. No further response is necessary for this finding. Total Residual Chlorine — Hach 10014 URL Comment: The annual laboratory generated curve lowest concentration standard was not equal to or less than the permit limit of 17 r;g/L. Approved Procedure for Field Analysis of Total Residual Chlorine (Option 3) states: A series of 5 standard concentrations (not counting the blank) that bracket the range of the samples to be analyzed are analyzed. The obtained values are programmed into the instrument, computer spreadsheet, scientific calculator, or plotted manually. Sample results are obtained by comparison to the linear regression of those values. The standard materials used must be of an acceptable purity. Each analyst performing the test must have an individual calibration curve. This type of curve must be performed annually (i.e., at least every 12 months). Total Residual Chlorine 50,ug/L (May 1,2008) states: "This will not change the analysis, annual verification of meter performance or data reporting, but simply how the reported values will be evaluated by DWQ from a compliance standpoint. Notification of acceptable corrective action (i.e. a new curve verification that includes a 10 ug/L standard) was received by email on June 25, 2012. No further response is necessary for this finding. Comment: The lowest standard of the curve in use at the time of the inspection was 50 ug/L. IV. PAPER TRAIL INVESTIGATION: The paper trail consisted of comparing field testing records to the Self Report Form. Data were reviewed (NC General Permit # NCG500582) for April, 2012. No transcription errors were detected. The facility appears to be doing a good job of accurately transcribing data. Page 3 #5588 Southern Company Plant Rowan V. CONCLUSIONS: All findings noted during the inspection were adequately addressed prior to the completion of this report. The inspector would like to thank the staff for its assistance during the inspection and data review process. No response is required. Report prepared by: Chet Whiting Date: June 25, 2012 Report reviewed by: Jason Smith Date: July 6, 2012