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HomeMy WebLinkAbout#5595_2012 INSPECTION REPORT ROUTING SHEET To be attached to all inspection reports in-house only. Laboratory Cert. #: 5595 Laboratory Name: Agriment Services, Inc. Inspection Type: Field Initial Inspector Name(s): Todd Crawford Inspection Date: August 9, 2012 Date Report Completed: August 24, 2012 Date Forwarded to Reviewer: August 24, 2012 Reviewed by: Chet Whiting Date Review Completed: September 4, 2012 Cover Letter to use: X Insp. Initial Insp. Reg. Insp. No Finding Insp. CP ___Corrected Unit Supervisor: Dana Satterwhite Date Received: September 4, 2012 Date Forwarded to Linda: September 10, 2012 Date Mailed: September 10, 2012 _____________________________________________________________________ On-Site Inspection Report LABORATORY NAME: Agriment Services, Inc. ADDRESS: P.O. Box 1096 Beaulaville, NC 28518 CERTIFICATE #: 5595 DATE OF INSPECTION: August 9, 2012 TYPE OF INSPECTION: Field Initial AUDITOR(S): Todd Crawford LOCAL PERSON(S) CONTACTED: Ronnie G. Kennedy, Jr. I. INTRODUCTION: This laboratory was inspected by a representative of the North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) program to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. II. GENERAL COMMENTS: The facility has all the equipment necessary to perform the analyses. Proficiency Testing (PT) samples have been analyzed for all certified parameters for the 2012 proficiency testing calendar year, however the final report has not yet been issued. Please be reminded that acceptable PT results must be received in our office before September 30, 2012 in order to satisfy the 2012 PT requirements. Be sure to report the correct method reference as well as your EPA Lab Code number and NC Certification number when submitting results. Contracted analyses are performed by Microbac Laboratories, Inc. (Certification #11). III. FINDINGS, REQUIREMENTS, COMMENTS AND RECOMMENDATIONS: Documentation A. Finding: The laboratory needs to increase the documentation of purchased materials and reagents. Requirement: All chemicals, reagents, standards and consumables used by the laboratory must have the following information documented: Date Received, Date Opened (in use), Vendor, Lot Number, and Expiration Date. A system (e.g., traceable identifiers) must be in place that links standard/reagent preparation information to analytical batches in which the solutions are used. Documentation of solution preparation must include the analyst’s initials, date of preparation, the volume or weight of standard(s) used, the solvent and final volume of the solution. This information as well as the vendor and/or manufacturer, lot number, and expiration date must be retained for chemicals, reagents, standards and consumables used for a period of five years. Consumable materials such as pH buffers and lots of pre-made standards are included in this requirement. Ref: Quality Assurance Policies for Field Laboratories. Page 2 #5595 Agriment Services, Inc. B. Finding: Data is frequently recorded using a pencil. Requirement: All documentation errors must be corrected by drawing a single line through the error so that the original entry remains legible. Entries shall not be obliterated by erasures or markings. Wite-Out®, correction tape or similar products designed to obliterate documentation are not to be used. Write the correction adjacent to the error. The correction must be initialed by the responsible individual and the date of change documented. All data and log entries must be written in indelible ink. Pencil entries are not acceptable. Ref: Quality Assurance Policies for Field Laboratories. C. Finding: The laboratory is not documenting Proficiency Testing (PT) sample analyses in the same manner as environmental samples. Requirement: All PT sample analyses must be recorded in the daily analysis records as for any environmental sample. This serves as the permanent laboratory record. Ref: Proficiency Testing Requirements, February 20, 2012, Revision 1.2. Comment: The analysis of PT samples is designed to evaluate the entire process used to routinely report environmental analytical results; therefore, PT samples must be analyzed and the process documented in the same manner as environmental samples. pH – Standard Methods, 18th Edition, 4500 H+ B D. Finding: Values were reported that exceed the method specified accuracy (0.1 units) for this analysis. Requirement: By careful use of a laboratory pH meter with good electrodes, a precision of ±0.02 unit and an accuracy of ±0.05 unit can be achieved. However, ±0.1 pH unit represents the limit of accuracy under normal conditions, especially for measurement of water and poorly buffered solutions. For this reason, report pH values to the nearest 0.1 pH unit. Ref: Standard Methods, 4500 H+ B-2000, (6). E. Finding: Meter calibration times are not consistently documented. Requirement: Time of calibration must be documented whenever sample analysis is performed. Ref: North Carolina Wastewater/Groundwater Laboratory Certification Approved Procedure for Field Analysis of pH. IV. PAPER TRAIL INVESTIGATION: The paper trail consisted of comparing field testing records and contract lab reports to Discharge Monitoring Reports (DMRs) submitted to the North Carolina Division of Water Quality. Data were reviewed for permit # AWS980023 for July and December, 2011, and June, 2012. No transcription errors were detected. The facility appears to be doing a good job of accurately transcribing data. Although no instances were observed, the analyst stated that he was unaware that data qualifiers from the contract laboratory reports needed to be transcribed to the DMRs. The Quality Assurance Policies for Field Laboratories document states in part: It is the responsibility of the laboratory to provide the client or end-user of the data with sufficient information to determine the usability of the qualified data. Where applicable, a notation must be made on the Discharge Monitoring Report (DMR) form, in the comment section or on a separate sheet attached to the DMR form, when any required sample quality control does not meet specified criteria and another sample cannot be obtained. Page 3 #5595 Agriment Services, Inc. V. CONCLUSIONS: Correcting the above-cited findings will help this lab to produce quality data and meet certification requirements. The inspector would like to thank the staff for its assistance during the inspection and data review process. Please respond to all findings. Report prepared by: Todd Crawford Date: August 24, 2012 Report reviewed by: Chet Whiting Date: September 4, 2012