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HomeMy WebLinkAbout#5510_0520_finalTC_2015_A HCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Donald P. van der Vaart Governor Secretary May 26, 2015 5510 Bobby Ward and Llowellyn Boone National Spinning Co., Inc. P.O. Box 547 Whiteville, NC 28472 Subject: North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) Maintenance Inspection Dear Mr. Ward and Mr. Boone: Enclosed is a report for the inspection performed on May 20, 2015 by Todd Crawford. Where finding(s) are cited in this report, a response is required. Within thirty days of receipt, please supply this office with a written item for item description of how these finding(s) were corrected and include an implementation date for each corrective action. If the finding(s) cited in the enclosed report are not corrected, enforcement actions may be recommended. For certification maintenance, your laboratory must continue to carry out the requirements set forth in 15A NCAC 2H .0800. Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. If you wish to obtain an electronic copy of this report by email or if you have questions or need additional information, please contact us at (919) 733-3908. Attachment cc: Todd Crawford Sincerely, Dana Satterwhite, Environmental Program Supervisor Division of Water Resources Water Sciences Section NC Wastewater/Groundwater laboratory Certification Branch 1623 Mall Service Center, Raleigh, North Carolina 27699-1623 Location: 4405 Reedy Creek Road, Raleigh, North Carolina 27607 Phone: 919-733-3908 t FAX: 919-733-6241 Internet: www,dwgEab.orq An Equal Opportunity', Affirmative Action Employer INSPECTION REPORT ROUTING SHEET To be attached to all inspection reports in-house only. Laboratory Cert. #: 5510 Laboratory Name: National Spinning Co., Inc. Inspection Type: Industrial Maintenance Inspector Name(s): Todd Crawford Inspection Date: May 20, 2015 Date Report Completed: May 21, 2015 Date Forwarded to Reviewer: May 21, 2015 Reviewed by: Beth Swanson Date Review Completed: May 21, 2015 Cover Letter to use: ❑ Insp. Initial ® Insp. Reg. ❑ Insp. No Finding ❑ Insp. CP ❑ Corrected ❑ Insp. Reg. Delay Unit Supervisor/Chemist III: Dana Satterwhite Date Received: May 21, 2015 Date Forwarded to Linda: May 22, 2015 Date Mailed: May 26, 2015 , LABORATORY NAME: NPDES QUALITY PERMIT # : ADDRESS: CERTIFICATE #: DATE OF INSPECTION: TYPE OF INSPECTION: AUDITOR(S): LOCAL PERSON(S) CONTACTED: I. INTRODUCTION: National Spinning Co., Inc NC0006785 PO Box 547 Whiteville, NC 28472 5510 May 20, 2015 Industrial Maintenance Todd Crawford Bobby Ward and Llowellyn Boone This laboratory was inspected by a representative of the North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) program to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. II. GENERAL COMMENTS: The facility has all the equipment necessary to perform the analyses. Contracted analyses are performed by Environment 1, Inc. (Certification #10). Current quality assurance policies for Field Laboratories and approved procedures for the analysis of the facility's currently certified parameters were provided at the time of the inspection. III. FINDINGS, REQUIREMENTS, COMMENTS AND RECOMMENDATIONS: Documentation A. Finding: The laboratory benchsheet was lacking pertinent data: Instrument identification. Requirement: The following must be documented in indelible ink whenever sample analysis is performed: Instrument Identification. Ref: NC WW/GW LC Approved Procedure for the Analysis of Temperature. Comment: Sample temperature is documented directly onto the Chain of Custody (COC) for Environment 1, Inc. Recommendation: It is recommended that the temperature probe identification be documented in the Comment section of the COC to satisfy this requirement. Page 2 #5510 National Spinning Co., Inc. IV. PAPER TRAIL INVESTIGATION: The paper trail consisted of comparing original records (e.g., laboratory benchsheets, logbooks, etc.) and contract lab reports to Discharge Monitoring Reports (DMRs) submitted to the North Carolina Division of Water Resources (NC DWR). Data were reviewed for February, March and April, 2015. No transcription errors were detected. The facility appears to be doing a good job of accurately transcribing data. However, "less than" signs were observed in the monthly average cells of the DMR. The NC DWR NPDES Permitting Calculation of Data document states: Complications may arise in calculations when dealing with testing results showing values of less than a minimum detection level for the testing method. Current Division policy gives permittees the benefit of doubt all the way to the lowest levels when performing calculations using such "less than" values. When calculating an arithmetic mean, you may consider a 'less than" value as equal to zero. Remember, this procedure pertains only to the calculation of an average. You must report individual data values on the DMR exactly as reported to you by your laboratory. The NC DWR NPDES Permitting Instructions for Completing a DMR states: Values of results which are less than a detectable limit should be reported in the daily cells using the "less than" symbol (<) and the detectable limit used during the testing (or the value with appropriate unit conversion). Please note there is never a case when an average would need to be recorded along with a 'less than" symbol. It is recommended that you contact the appropriate Regional Office for guidance as to whether amended Discharge Monitoring Reports will be required. A copy of this report will be made available to the Regional Office. V. CONCLUSIONS: Correcting the above -cited finding will help this lab to produce quality data and meet certification requirements. The inspector would like to thank the staff for its assistance during the inspection and data review process. Please respond to all findings and include an implementation date for each corrective action. Report prepared by: Todd Crawford Date: May 21, 2015 Report reviewed by: Beth Swanson Date: May 21, 2015