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HomeMy WebLinkAbout#5190_2017_1121_TLH_FINALINSPECTION REPORT ROUTING SHEET To be attached to all inspection reports in-house only. Laboratory Cert. #: 5190 Laboratory Name: G.C. Environmental, Inc. Inspection Type: Field Commercial Maintenance Inspector Name(s): Tom Halvosa and Todd Crawford Inspection Date: November 21, 2017 Date Forwarded for Initial Review: December 1, 2017 Initial Review by: Beth Swanson Date Initial Review Completed: December 4, 2017 Cover Letter to use: ❑ Insp. Initial ❑Insp. No Finding ❑Corrected ® Insp. Reg ❑Insp. CP ❑Insp. Reg. Delay Unit Supervisor/Chemist III: Todd Crawford Date Received: December 8, 2017 Date Forwarded to Admin.: December 12, 2017 Date Mailed: December 12, 2017 Special Mailing Instructions: Water Resources ENVIRONMENTAL. QUALITY December 12, 2017 5190 Mr. Guido J. Carrara G.C. Environmental Inc. 5312 Pinewood Ct. Wendell, NC 27591 ROY COOPER MICHEAL S. REGAN S. JAY ZIMMERMAN Subject: North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) Maintenance Inspection Dear Mr. Carrara: Enclosed is a report for the inspection performed on November 21, 2017 by Tom Halvosa. Where Finding(s) are cited in this report, a response is required. Within thirty days of receipt, please supply this office with a written item for item description of how these Finding(s) were corrected. Please describe the steps taken to prevent recurrence and include an implementation date for each corrective action. If the Finding(s) cited in the enclosed report are not corrected, enforcement actions may be recommended. For Certification maintenance, your laboratory must continue to carry out the requirements set forth in 15A NCAC 2H .0800. A copy of the laboratory's Certified Parameter List at the time of the audit is attached. This list will reflect any changes made during the audit. Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. If you wish to obtain an electronic copy of this report by email or if you have questions or need additional information, please contact me at (919) 733-3908 ext. 251. Sincerely, Todd Crawford Technical Assistance & Compliance Specialist NC WW/GW Laboratory Certification Branch Attachment cc: Dana Satterwhite, Tom Halvosa, Master File # 5190 Water Sciences Section NC GVastewater/Groundwater Laboratory Certification Branch 1623 ttilail Service Center, Raleigh, North Carolina 27699-1623 Location: 4405 Reed; Creek Road, Raleigh, North Carolina 27607 Rhone: 919-733-3906', FAX; 919-733-6241 nternet: http:lldeg.nc.gov/abouVd!visions/water•resources(water-resources-data/water-sciences-home-pagellaborato ry-certification-branch LABORATORY NAME: G.C. Environmental, Inc. WATER QUALITY PERMIT #: WQ0000233, WQ0007102 and WQ0001203 ADDRESS: 5312 Pinewood Ct. Wendell, NC 27591 CERTIFICATE #: 5190 DATE OF INSPECTION: November 21, 2017 TYPE OF INSPECTION: Field Commercial Maintenance AUDITORS: Tom Halvosa and Todd Crawford LOCAL PERSON CONTACTED: Guido Carrara I. INTRODUCTION: This laboratory was inspected by representatives of the North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) program to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. II. GENERAL COMMENTS: The facility has all the equipment necessary to perform the analyses. Staff were forthcoming and seemed eager to adopt necessary changes. All required Proficiency Testing (PT) Samples have been analyzed for the 2017 PT Calendar Year and the graded results were 100% acceptable. Contracted analyses are performed by Pace Analytical Services, LLC — Raleigh NC (Certification # 67). Quality Assurance Policies for Field Laboratories and Approved Procedure documents for the analysis of the facility's currently certified Field Parameters were provided at the time of the inspection. III. FINDINGS, REQUIREMENTS, COMMENTS AND RECOMMENDATIONS: Documentation A. Finding: The laboratory benchsheet was lacking pertinent data: instrument identification. Requirement: The following must be documented in indelible ink whenever sample analysis is performed: Instrument Identification and Thermometer/Instrument Identification. Ref: NC WW/GW LC Approved Procedure for the Analysis of Total Residual Chlorine, NC WW/GW LC Approved Procedure for the Analysis of Dissolved Oxygen, NC WW/GW LC Page 2 #5190 G.C. Environmental, Inc. Approved Procedure for the Analysis of Temperature and NC WW/GW LC Approved Procedure for the Analysis of pH. B. Finding: Error corrections are not always properly performed. Requirement: All documentation errors must be corrected by drawing a single line through the error so that the original entry remains legible. Entries shall not be obliterated by erasures or markings. Wite-Out®, correction tape or similar products designed to obliterate documentation are not to be used. Write the correction adjacent to the error. The correction must be initialed by the responsible individual and the date of change documented. Ref: Quality Assurance Polices for Field Laboratories. C. Finding: The laboratory needs to increase the traceability documentation of purchased materials and reagents. Requirement: All chemicals, reagents, standards and consumables used by the laboratory must have the following information documented: Date Received, Date Opened (in use), Vendor, Lot Number, and Expiration Date. A system (e.g., traceable identifiers) must be in place that links standard/reagent preparation information to analytical batches in which the solutions are used. Documentation of solution preparation must include the analyst's initials, date of preparation, the volume or weight of standard(s) used, the solvent and final volume of the solution. This information as well as the vendor and/or manufacturer, lot number, and expiration date must be retained for chemicals, reagents, standards and consumables used for a period of five years. Consumable materials such as pH buffers and lots of pre -made standards are included in this requirement. Ref: Quality Assurance Policies for Field Laboratories. Comment: Traceability documentation did not include vendor name. An example receipt log was given to the laboratory for use in the future to help record all pertinent traceability information. Proficiency Testing D. Finding: The laboratory is not documenting the preparation of PT Samples. Requirement: PT Samples received as ampules are diluted according to the Accredited PT Sample Provider's instructions. It is important to remember to document the preparation of PT Samples in a traceable log or other traceable format. The diluted PT Sample then becomes a routine Compliance Sample and is added to a routine sample batch for analysis. No documentation is needed for whole volume PT Samples which require no preparation (e.g., pH), but it is recommended that the instructions be maintained. Ref: Proficiency Testing Requirements, May 31, 2017, Revision 2.0. Comment: Dating and initialing the instruction sheet for the preparation of the Total Residual Chlorine PT Sample would satisfy the documentation requirement. E. Finding: The laboratory is not documenting RT Sample analyses in the same manner as routine Compliance Samples. Requirement: As specified in 15 NCAC 2H .0800, in order to meet the minimum standards for Certification, laboratories must use acceptable analytical methods. The acceptable methods are those defined or referenced in the current State and federal Page 3 #5190 G.C. Environmental, Inc. regulations for the environmental matrix being tested. All samples, (including PT Samples) that are, or that may, be used for Certification purposes, must be analyzed using approved methods only. All PT Samples are to be analyzed and the results reported in a manner consistent with the routine analysis and reporting requirements of Compliance Samples. Laboratories must document any exceptions. All PT Sample analyses must be recorded in the daily analysis records as for any Compliance Sample. This serves as the permanent laboratory record. Ref: Proficiency Testing Requirements, May 31, 2017, Revision 2.0. Comment: The analysis of PT Samples is designed to evaluate the entire process used to routinely report Compliance Sample results; therefore, PT Samples must be analyzed and the process documented in the same manner as Compliance Samples. Chlorine, Total Residual — Standard Methods, 4500 Cl G-2000 (Aqueous) F. Finding: The laboratory is not verifying the instrument's factory -set curve every 12 months. Requirement: Zero the instrument with chlorine -free water and then analyze a reagent blank (i.e., reagent water plus buffer and DPD) and a series of five standards. The curve verification must bracket the range of the samples to be analyzed. This type of curve verification must be performed at least every 12 months. The values obtained must not vary by more than 10% of the known value for standard concentrations greater than or equal to 50 pg/L and must not vary by more than 25% of the known value for standard concentrations less than 50 pg/L. The reagent blank concentration must not exceed half the concentration of the lowest standard. The overall correlation coefficient of the curve must be >_0.995. Ref: NC WW/GW LC Approved Procedure for the Analysis of Total Residual Chlorine. Comment: The regular -level curve has never been verified on the current meter. The analyst assumed no 5-standard calibration verification curve was necessary for regular - level Total Residual Chlorine (TRC) analysis using the Hach Pocket Colorimeter due to a miscommunication during a previous Inspection. Comment: The laboratory is not currently analyzing Compliance Samples for TRC. If a gel -type standard is used for the daily calibration check, a true value needs to be assigned before Compliance Samples are analyzed. Temperature — Standard Methods, 2550 B-2000 (Aqueous) G. Finding: Temperature sensor check readings for devices used for compliance monitoring varied more than 0.5°C from the National Institute of Standards and Technology (NIST) traceable thermometer reading. Requirement: All thermometers and temperature measuring devices used for compliance monitoring must be checked every 12 months against a NIST traceable temperature measuring device and the process documented. To check a thermometer or temperature sensor of a meter, read the temperature of the thermometer/meter against a NIST traceable temperature measuring device and record the two temperatures. The verification must be performed in the approximate range of the sample temperatures measured. The thermometer/meter readings must be less than or equal to 0.5°C from the NIST traceable temperature measuring device reading. If it is, no correction factor would be Page 4 #5190 G.C. Environmental, Inc. IV. applied. If it is not, the thermometer/meter may not be used for compliance monitoring. The calibration verification documentation must include the serial number of the thermometer/meter being checked and the NIST traceable temperature measuring device that was used in the comparison. Document the verification data and keep on file. (NOTE: Other Certified laboratories may provide assistance in meeting this requirement.) Ref: NC WW/GW LC Approved Procedure for the Analysis of Temperature. Comment: On August 10, 2017, the analyst performed multiple checks at different temperatures. One check showed a 0.7°C difference between the NIST thermometer and pH meter temperature sensor while other checks were within the 0.5°C acceptance criterion. PAPER TRAIL INVESTIGATION: The paper trail consisted of comparing original records (e.g., laboratory benchsheets, logbooks, etc.) and contract lab reports to eDMRs submitted to the North Carolina Division of Water Resources. Data were reviewed for G.C. Environmental, Inc. (Water Quality permits # W00001203, WQ0007102 and WQ0000233). The following errors were noted for WQ0000233: Value on Date Parameter Location Benchsheet Value on DMR *Contract Lab Data 2/22/2016 Fecal Coliform MW #1 *4.0 #/100mL < 4.0 #/100mL 2/22/2016 Fecal Coliform MW #2 *4.0 #/100mL < 4.0 #/100mL Please refer to attached document, Precision in Discharge Monitoring Reports, for further guidance on handling less -than values on eDMRs. To avoid questions of legality, it is recommended that you contact the appropriate Regional Office for guidance as to whether an amended eDMR(s) will be required. A copy of this report will be made available to the Regional Office. V. CONCLUSIONS: Correcting the above -cited Findings will help this laboratory to produce quality data and meet Certification requirements. The inspector would like to thank the staff for its assistance during the inspection and data review process. Please respond to all Findings and include supporting documentation and implementation dates for each corrective action. Report prepared by: Tom Halvosa Report reviewed by: Beth Swanson Date: December 1, 2017 Date: December 8, 2017 r- % » CD G \ CD (I 2 a ) / \ / { ) co } § 16 \ E 7 # 2 2 U. \ cu { § - \ ) co } Id / < 15 42 E ca \ E o * 2 / { } * - - e ® � d j / \ § } ) \ . .\ §fIf \ ( )\ c 8 f @< \ / { ® g N { § u 8 // 0 6 j CD �& E w> T 8 0 0 0 o ® ° § ° ) 2 M § CCD 0 } / § / ? \ 0 % )t z } j \ 2 \ \ § } \ Borth Carolina Department of Environment and Natural Resources ® Division of Water Resources "'aAMINNENNEMWater Permitting Section NCDENRWastewater Branch Precision in Discharge Monitoring Reports August 3, 2015 1. INTRODUCTION The results of monitoring required in wastewater permits must be reported as precisely as reasonably possible in order to enable the accurate determination of compliance with permit limits. Significant figures are an established means of expressing the precision of monitoring results. This document provides guidance to promote the consistent use of significant figures in preparing Discharge Monitoring Reports (DMRs). • Section 2 describes the use of significant figures, decimal places, and rounding to indicate precision in numbers. It also notes certain exceptions to the usual conventions for their use. • Section 3 describes the proper use of significant figures in entering data on DMR forms. • Section 4 describes special considerations for reporting mass loads, both for individual discharges and for groups of discharges subject to collective limits. • The Appendices contain additional supporting information and sample calculations. 2. COMMON CONVENTIONS 2.1 Types of Numeric Values Numeric values can be broadly classified as approximate or exact. • All measurements are approximate values. The true precision of a measurement depends on several factors, including the method and equipment used, operator performance, and environmental conditions. • Exact values are counted numbers or other values known with certainty or accepted as given. Both types of values are used in wastewater permitting, and each affects the precision of monitoring results differently. 2.2 Significant Figures There is uncertainty in any measurement. Results must be recorded as precisely as reasonably possible; or, as Standard Methods states it, "All digits in a reported result are expected to be known definitely, except for the last digit, which may be in doubt. Such a number is said to contain only significant figures."' Thus, the precision of a measurement is indicated by the number of significant figures (SFs) in the recorded result. Table 1 summarizes the standard conventions for counting significant figures: 1 APHA/AWWA/WEF, Standard Methods for the Examination of Water and Wastmater, 22nd Edition, 2012, Part 1050 B. htth/l"z��zr�zn.ntrr>rz.caNr/rhtiritar7r�!hte_irptnni/'S 1116�y'__1000-3004.�Id1 Precision in Discharge Monitoring Reports August 3, 2015 Table 1: Conventions for Determining Significant Figures Conventions Example Significant Values ! Figures 23 2 1. Non -zero digits (1-9) are significant. 231 3 4308 4 2. Zeros between non -zero digits are significant. 40.05 4 3. Zeros to the left of the first non -zero digit are not significant. 0.00253 3 4. Trailing zeros (the right -most zeros) are significant in numbers that 0.360 3 4.00 3 have a decimal point. 5. Trailing zeros are ambiguous in numbers with no decimal point and require explanation to establish the number's precision. 470,000 2 to 6 Values with ambiguous zeroes can be expressed in different ways to eliminate the ambiguity. For example, if the value '470,000' is known to have 3 SFs, it could be recorded as'4.70 x 105', '470,000 ± 500', or '470,000, accurate to the nearest thousand'. Proper use of significant figures ensures that results are recorded to their full and true precision. Recording less precise results (for example, using one reporting value when a lower value could be justified) censors potentially useful information. On the other hand, recording results with non -significant figures implies a greater precision than is justified and can be misleading. Note: In the examples given in this document, the underlined digit in a number (such as the in 3.831) is the last significant figure in the number, and any digits to its right are non -significant. 2.3 Decimal Places The number of decimal places (DPs) is another indication of a value's precision and is used instead of significant figures in some situations. Decimal places are typically counted to the right of the decimal place (tenths, hundredths, thousandths, etc.) but can also be counted to the left (10s, 100s, 1000s, etc.). Appendix A lists typical levels of precision (as SFs and as DPs) for common wastewater parameters. 2.4 Rounding Rounding is the process of removing non -significant digits from a number. The two steps in rounding are to: • Step 1: Drop all non -significant figures but the left -most one, then • Step 2: Drop the last remaining non -significant figure and modify the final significant figure (or not) according to the standard conventions summarized in Table 2. Column 2 of Table 2 shows the rounding conventions established in Standard Methods for the recording of analytical results. Column 3 shows the conventions for rounding the results of calculations. The two are similar except when the final digit to be dropped is a'S'. Standard Methods rounds up or down to the nearest even number (Convention 3.a.), while calculated values are simply rounded up (3.b.), consistent with the rounding conventions used in most handheld calculators and computer software applications. 2 Precision in Discharge Monitoring Reports August 3, 2015 Table 2: Conventions for Rounding of Measured and Calculated Values Examples (Rounded to 2 SFs) Conventions for Rounding Measured Values Calculated' Values 1.10 1.1 1. If the digit being dropped is 0, 1, 2, 3 or 4, leave the 1.11 1.1 preceding number as is. 1.12 1.1 Same 1.13 1.1 1.14 1.1 1.16 1.2 2. If the digit being dropped is 6, 7, 8 or 9, increase the 1.17 1.2 preceding digit by one. 1.18 1.2 Same 1.19 1.2 3. If the digit being dropped is 5, a. For measurements: Round the preceding digit to 1.15 4 1.2 the nearest even number (0 is considered as even). b. For calculations: Round the preceding digit up. 1.25 -> 1.3 Example: A result of 5.124315 is known to be precise to 3 SFs, Last SF + 1 Non-SFs non -SF To round this value, truncate the reading to 5.124 (keeping one non -SF), then round to 5.12 per Convention 1 in Table 2. 2.5 Exact Values Exact values are known (or accepted) with certainty. Thus, the concept of precision and the conventions for significant figures and decimal places do not apply to exact numbers. Exact values in wastewater permitting include: • Counted vahtes, such as: i. Bacteria measurements (cfu) ii. Numbers of samples iii. Values denoting time (days, months, etc.) • Conversion factors are, in many cases, commonly accepted as exact numbers and are not considered in rounding. • Design flow of a treatment facility. The design flow represents the actual treatment capacity for which a facility was designed, not more, not less. For permitting purposes, it is usually the same as the flow limit in the facility's discharge permit. • Values below the Practical Quantitatim Limit. Where non -detect results (<PQL) are treated as zero when calculating an average (or one, for geometric means), those zeroes (or ones) do not affect the number of significant figures in the result. • Mass Allocations/Limits f oin a TMDL. For permitting purposes, the Wasteload Allocation (WLA) established in a TMDL or similar study is considered an exact value. 3 Precision in Discharge Monitoring Reports August 3, 2015 2.6 Precision in Calculations Just as there is uncertainty in any measurement, there is uncertainty in any calculation that involves measured values. The precision of each value must be taken into account in order to determine the precision of the calculated results. The following conventions describe how precision is determined in different types of calculations. Significant figures, decimal places, and rounding are again used to indicate the precision of measured values. Exact values are treated differently in calculations, as described later. It is necessary to distinguish between measured (that is, approximate) and exact values, as they affect the precision of the calculated results differently. Approximate Values in Calculations. The following conventions (or rules) are used to determine significant figures and decimal places when approximate values are used in calculations. Calculation Rule #1 - Multiplication, Division, or Roots: The number of significant figures in the result is equal to the least number of significant figures in the measured values used in the calculation. Example: 2.5 x 3.47 = 8.675 --> 8.7 In this case, two measurements are multiplied. 2.5 has fewer significant figures (2 SFs) than does 3.47 (3 SFs), so the final result is rounded to two significant figures: 8.7. Calculation Rule #2 - Addition or Subtraction: The number of decimal places (DPs) in the result is equal to that of the least precise value used in the calculation. h1 contrast to Rule 1, the measure of precision is the number of decimal places, not significant figures. Example: 13.691-0.5=13.191—>13.2 In this case, 0.5 has one decimal place and is less precise than 13.691 (3 DP), so the final answer is rounded to one decimal place: 13.2. Calculation Rule #3 - Multiple Operations: The number of significant figures in the result of multiple calculations is determined by applying both Rules 1 and 2. All Rule 1 operations are conducted, then followed by Rule 2 operations. Note: Rounding of intermediate results can result in rounding errors and loss of precision; therefore, only the final result of multiple calculations is rounded. Example: (2.5 x 3.47) + 13.691 - 0.5 Step 1: Multiplication- use Rule 1: 2.5 x 3.47 = 8.675 (2 SFs) Step 2: Addition - use Rule 2: 8.675 + 13.691= 22.366 (1 DP) Step 3: Subtraction - use Rule 2: 22.366 - 0.5 = 21.866 (1 DP) Step 4: Round final result: 21.866 - > 21.86 --> 21.9 (1 DP) Example: 4-\/ 89 x 229 x 164 x 73 = 124.982... = 120 To calculate this geometric mean, the least precise number has two significant figures, so the result is rounded to 2 SFs: 120. 4 Precision in Discharge Monitoring Reports August 3, 2015 Tip: Preserving intermediate results in their entirety could quickly become burdensome. In practice, this can be made manageable: Spreadsheets. By default, spreadsheets and calculators retain all figures in intermediate results, limited only by the capabilities of the software or device. It is only necessary to note the final result and round as necessary. Carry an extra digit. If calculations are performed step -wise and the intermediate results are recorded at each step, it is acceptable to carry forward the significant figures plus two or three non -significant digit (rather than all digits) through the calculations. With either approach, it is still necessary to track the right -most significant digit in each intermediate step (as in the examples just given) to ensure that the final result is rounded to the correct precision. Exact Values in Calculations. Exact values are, by definition, known with certainty and so do not affect the number of significant figures (or decimal places) in calculated results. Example: 3.27 mg/L TP x 5 MGD x 8.34 = 5.4544 = 5.45 lb/day TP In this case, the Average Design Flow (5 MGD) and the conversion factor (8.34) are both exact values, so the number of significant figures in the TP concentration determines the precision of the final result. Exception - Averages. Averages are an exception to the rounding rules. Consider the arithmetic average of three values: 9.24 + 8.31 + 8.86 = 26.41 (2 DPs (Calculation Rule #2)) 26.41 / 3 = 8.803333 — 8.803 (4 SF (Calculation Rule #1)) By Rule 1, the sum of the values is precise to two decimal places and, in this case, four significant figures. The divisor ('3') is an exact value, so the average would also have four significant figures, or one more decimal place than the original values. The increase in precision is not justified. Regardless of the rounding rules, averages should be no more precise than the least precise value in the data set. In this case, the result would be rounded to 8.80 (3 SFs). Appendix B provides additional sample calculations illustrating the use of these conventions. 3. PRECISION IN DISCHARGE MONITORING REPORTS 3.1 Data Entry in DMRs Permittees record three types of values on the DMR form: daily measurements, statistical data (average, maximum, minimum), and permit limits. The location and expected precision of each type of data are as follows and as illustrated in Figure 1: • Daily results (Days 1-31) are entered in the main section of the DMR table. o Daily analyses must be performed using EPA -approved methods that are capable of producing results less or equal to than the corresponding permit limits, where such 5 Precision in Discharge Monitoring Reports August 3, 2015 methods exist.2 In the case of 'non -detect' values, permittees (or their laboratories) are expected to report daily values to the Practical Quantitation Level (PQL) for each parameter (or "<[PQL]" for values less than the PQL). • Daily values are reported to the same precision as the field or laboratory result. • Daily results calculated from other daily values (for example, Total Nitrogen as the sum of TKN and NO3-N + NO2-N) are rounded according to the conventions for calculated numbers given in Column 3 of Table 2. D Some calculated values, such as mass loads, require special attention and are addressed further in Section 4. Monthly, annual, and other loads are reported as 'daily' values and entered under the proper parameter code to indicate the time period. Figure 1. Discharge Monitoring Report Form MR-1 EFFLUENT INDES FERMTTNO, DISCHARGE NO. MONTH YEAR FACILITY IIAME CLASS ODNIFIY CERTIFIED LAEORATORY (l)_ CERTIFICATION NO.______ _ (Hst additiwl IA-tmi. onNeludaidapage z d this f—) OPERATOR IN RESPONSIBLE CHARGE(ORQ_ GRADE_ CERTIFICATION 110.___ PERSON(S) COLLECTUMAMPLES ORCPHONE______ CHLCRIOIQOICHASCHMED -� NO ILOW lDIS[HAIGL IEON SRL• O MmlUMNAL and UNEW D: ➢IVIIL IOFN dT[la Wtimt ISl1iNATU1(E UY VYltlAi UM Dl C23YU313WLE LtlALU1t DATE W7D 00010 W00 WOW on 0% W530 31616 1 00300 I mm Om Eneen o rm cooEeea� 3`3 F G ROW Measured results from field tests or laboratory: include all significant figures as reported. Statistical/ calculated results — averages, max/min: report no fewer significant figures than in permit limit. Effluent limitations — record as stated in the wastewater permit. EA QFam FR.1(11" • Statistical vnhces calculated for compliance purposes (Monthly and Weekly Averages, Daily Maximum, Daily Minimum) are entered in the lower section of the DMR table. D Statistical values are rounded according to the conventions described in Section 2. 2 When such methods do exist and results are not sufficiently sensitive, the permittee must provide an explanation in the comments section of the DMR form. 31 Precision in Discharge Monitoring Reports August 3, 2015 Statistical values are reported with no fewer significant figures than found in the permit limit (with the exception of annual mass loads or similar limits; see Section 4). ® Pennit limits are also entered on the lower section of the DMR table, above or below the statistical data (location depends on the form used). o Limits are entered as expressed in the permit. 3.2 Compliance Determinations Compliance with permit limits is determined by comparing the statistical values for each parameter with the corresponding effluent limits. Strictly speaking, the statistical values for each parameter should be rounded to the same precision as its limit(s) before the comparison is made. However, this is only necessary if the statistical value is very close to the limit. If the monthly average limit for NH3-N is 4.0 mg/L and the actual average for the month is 2.68 mg/L, we do not have to round the average to 2.7 mg/L (2 SFs,1 DP) to accurately conclude that the discharge met the limit. But if the actual average is 4.03 mg/L instead, proper rounding is essential; without it, one would incorrectly conclude that the discharge exceeded its limit. Example - Compliance: Without rounding: 4.03 mg/L actual > 4.0 mg/L limit Fielding: Violates limit With rounding: 4.03 — 4.0 mg/L = 4.0 mg/L limit Result: Meets limit 3.3 BIMS and eDMRs Data submitted on Discharge Monitoring Report (DMR) forms are entered into the Divisions BIMS database either by Division staff (paper DMRs) or by the permittee (electronic DMRs, or 'eDMRs'). Paper DMRs. Division staff enter daily monitoring results and statistical values as reported on the form, up to 6 decimal places. Digits beyond 6 DPs are not entered. BIMS then recalculates all statistical data from the daily values to 6 DPs and compares its own statistical data with permit limits (if any) to determine compliance. BIMS identifies potential violations, and Division compliance staff review these to identify which findings merit further attention. eDMRs. Permittees submit daily data through the eDMR system. The system calculates and displays statistical values in real time for the permittee's inspection. Daily values are currently limited to 4 DPs, and statistical values extend to BIMS's standard 6 DPs. Once the data are uploaded as an eDMR into BIMS, data storage and compliance determinations are handled the same as with paper DMRs. The Division is working on changes to the eDMR system and BIMS to ensure they handle precision and rounding according to this guidance. 4. PRECISION IN ANNUAL MASS LOADS Some dischargers in watersheds impacted by nutrients have seasonal or annual mass load limits for Total Nitrogen or Total Phosphorus or both. This section describes modified conventions for the calculation and reporting of annual mass loadings. The approach can also be adapted for use with seasonal loadings and for loadings of other parameters. 7 Precision in Discharge Monitoring Reports August 3, 2015 4.1 Setting Permit Limits (Mass) The nutrient management strategies for the Neuse River estuary, Jordan Lake, and Falls Lake each set annual mass limits for nitrogen and/or phosphorus for the existing, nutrient -bearing dischargers. Limits can apply to groups of dischargers as well as to individual dischargers. For permitting purposes, the Wasteload Allocations from nutrient TMDLs are treated as exact values. WLAs are divided among the dischargers in proportion to their permitted flows, which are based on Average Design Flow, also exact values. Thus, the individual nutrient allocations and resulting limits for the affected dischargers are themselves exact values and not subject to rounding. In practice, the convention has evolved to calculate individual allocations without rounding and to display the allocations and corresponding limits to the nearest 1 lb/yr for brevity's sake. 4.2 Reporting Monitoring Results (Mass) Current permits prescribe how nutrient loads are to be calculated; see Appendix C for more detail. Permittees must calculate and report monthly mass loads with each DMR and then report the sum of those monthly loads at the end of the calendar year. Monitoring results for flow and nutrients are approximate values, so the mass loads calculated from them should be rounded to reflect the proper precision. However, monthly loads are intermediate results in the calculation of annual loads and, according to the conventions in Section 2, should not be rounded: only the annual loads need be rounded for compliance purposes. In the case of compliance groups or 'bubble' permit limits, only the collective annual loads of the multiple facilities need be rounded. Reporting the unrounded monthly loads would also be cumbersome (12,345.6789...) and of little real value. Also, additional rounding at each step in the calculations could cause errors in the annual loads, especially significant for dischargers with smaller loads. To avoid these pitfalls, permittees can report all significant digits plus one non -significant digit in their monthly loads, then round the annual load for compliance purposes. An alternate approach would be to report monthly loads to the nearest 1 lb/mo (or greater increments for larger facilities) and, again, round only the final loads. The monthly values would include extra non -significant digits, but this approach is easier to implement where spreadsheets (or similar software) are used. The key would then be for the permittee to properly round its annual load for entry on its DMR. Depending on the facility, annual loads will commonly be rounded to as low as the nearest 1 pound or as high as the nearest 10,000 pounds or more. Thus, loads reported by most facilities will have fewer significant figures than the corresponding limit. (They will appear less precise than the limit but, because the limit is an exact value, measures of precision do not apply to it.) 4.3 Determining Compliance (Mass) Compliance is determined by comparing the calculated annual load (rounded annual value) with the corresponding annual limit (exact value). This is a direct comparison of the two values, with no further rounding of either value beforehand. An actual load that is less than or equal to the permit limit indicates compliance with that limit. Appendix C provides examples of annual nutrient load calculations for individual dischargers and for groups of dischargers that report their collective loads. Precision in Discharge Monitoring Reports August 3, 2015 U1aaIlillU1ff» COMMON SIGNIFICANT FIGURES AND REPORTING CONVENTIONS FOR CONVENTIONAL AND TOXIC PARAMETERS Typical Range of Commonly Used Significant Precision Typically Parameters Permit Limits ` Approved Methods Figures Reported on DMRs: Assorted flow Achievable accuracy of the Flow Vary widely measurement devices 2 3 measurement device used BOD 5.0 to 50 mg/L DO Probe 2 SF If <10: 0.1 mg/L If >10: whole numbers CBOD 2.0 to 45 mg/L DO Probe 2 SF If <10: 0.1 mg/L If >10: whole numbers NH3-N 0.5 to 30.0 mg/L Distill w/ ISE or If <10: 2 SF 0.1 mg/L Colorimetric If > 10: 3 SF TSS 5.0 to 80.0 mg/L Filtration/Gravimetric <10: 2 0.1 mg/L >10: 3 Temperature 90-102 °F (steam electric) Various Various Whole numbers* 200/400 fecal in domestic <10: 1 Bacteria effluent, 5/14 fecal in reuse Various >10 to <100: 2 Whole numbers* (Fecal, E. Coli, etc.) waters, 35/276 for Enterococci >100: 3 Dissolved Oxygen 5.0 to 10.0 mg/L DO Probe 10: 2 <<10: 0.1 mg/L 3 Total Chlorine Residual (method 17-28 µg/Lfreshwater, Amperometric Titration, >13 to <100: 1 10 µg/L 13 µg/L saltwater DPD Colorimetric >100: 2 dependent) — pH 6.0 to 9.0 standard units pH Probe <10: 2>10: 0.1 S.U. 3 Metals Vary widely 2-3 Varies Nutrients Total Nitrogen (TN) Vary widely Sum of TKN Depends on Depends on results from and NO3-N + NO2-N other analyses other analyses TKN <2.0 - 20 mg/L to meet Digest w/ ISE or <10: 2 0.1 mg/L typical TN mass limits Colorimetric >10: 3 Nitrate and Nitrite <1.0 - 20 mg/L to meet Colorimetric or IC <10: 2 0.1 mg/L typical TN mass limits >10: 3 <0.1: 1 If <O.1: 0.01 mg/L Total Phosphorus O.S to 2.0 mg/L Colorimetric 20.1 to <10: 2 I f> 0.1: 0.1 mg/L >10: 3 * Integer values (0 DPs): 23 mg/L, 687, 34 CFM, etc. 3 The Division does not require reporting of specific numbers of significant figures at this time. The values in this appendix are intended merely to illustrate commonly reported results. Precision in Discharge Monitoring Reports August 3, 2015 APPENDIX B: SAMPLE CALCULATIONS 10 Precision in Discharge Monitoring Reports August 3, 2015 APPENDIX C: SAMPLE CALCULATIONS — NUTRIENTS Some nutrient TMDLs and strategies establish annual mass limits for nitrogen or phosphorus or both. Establishing nutrient limits for the affected dischargers (individually or in groups), reporting effluent nutrient loads, and determining compliance with the limits requires special attention and some minor exceptions to the standard conventions described in this document. Examples —Annual Mass Nutrient Limits Examples — Reporting of Nutrient Mass Loads Permits for affected facilities typically prescribe the following methodology for calculating nutrient loads: CALCULATION OF TOTAL NITROGEN AND TOTAL PHOSPHORUS LOADS (a.) The Permittee shall calculate monthly and amlual TN Loads as follows: (i.) Monthly TN (or TP) Load (lb/mo) = TN (or TP) x TMF x 8.34 where: TN or TP = the average Total Nitrogen or Total Phosphorus concentration (mg/L) of the composite samples collected during the month TMF = the Total Monthly Flow of wastewater discharged during the month (MG/mo) 8.34 = conversion factor, from (mg/L x MG) to pounds (ii.) Annual TN (or TP) Load (lb/yr) = Sum of the 12 Monthly TN (or TP) Loads for the calendar year (b.) The Permittee shall report monthly Total Nitrogen and Total Phosphorus results (mg/L and lb/mo) in the appropriate discharge monitoring report for each month and shall report each calendar year's results (lb/yr) with the December report for that year. 11 Precision in Discharge Monitoring Reports August 3, 2015 In short, permittees calculate monthly loads for each nutrient from daily flows and nutrient concentration values. They then sum the monthly loads at the end of each calendar year to calculate the annual loads. The following examples illustrate how annual TN loads are calculated and reported to satisfy this condition. The same approach is used to calculate TP loads and can be adapted to calculate seasonal or other mass loads. The discharger begins by determining its average TN and total flow for the month. These Total Monthly Flow and Monthly Average TN concentrations values are used to calculate the monthly mass load. Monthly Mass Load —Total Nitrogen Calculate the monthly TN Load for January for the same facility. TN Load (lb/mo) = TN Conc. (mg/L) * TMF (MG/mo) * 8.34 8.54 *, 63.514 * 8.34 = 4,523.69573 ­4 4,520 Ib/mo TN (retaining 1 non -SF) OR 4,523 Ib/mo TN (truncate to nearest pound) The precisions of the concentration values and the flow values are two significant figures and three decimal places,`; respectively. The precision of the TN measurements is more limiting in this case. There is no monthly limit, so the facility can record the monthly load with extra digits: either with one extra (non -significant) digit (4,520 lb/mo) or truncated to the nearest pound,(4,523 Ib/mo). The precision of this monthly load is precise to the nearest 100 Ib/mo. Assuming that other monthly values are similar, the annual load (as the sum of these values)will also be precise to the nearest 100 Ib/mo and will be rounded accordingly. Note: If all TN samples were precise to 2 DPs, this monthly load would have been precise to the nearest 10 Ib/mo. 12 Precision in Discharge Monitoring Reports August 3, 2015 Monthly loads are calculated and reported in the facility's DMRs as the year progresses. At the end of the year, the permittee calculates its total load for the calendar year and reports the result on its December DMR. In the case of a group compliance association, the combined annual nutrient loads of all the individual members is calculated and reported to the Division on an annual basis. 13