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HomeMy WebLinkAbout660030_Add-Info Response_20230103Smithfield 6 Good food.1ZesP0VL'S lug. PO Box 856 Warsaw, NC 28398 January 3, 2023 Ms. Christine Lawson Water Quality Permitting Section Animal Feeding Operations Program 1636 Mail Service Center Raleigh, NC 27699-1636 Re: Additional Information Request Application No. ADS660030 Farms 27-30 Washington County Dear Ms. Lawson: Smithfield Hog Production appreciates your review of our application for permit under the Digester General Permit. In response to your October 17, 2022 request for additional information; we are submitting the included responses to your questions. I have included your original questions in bold and our responses are below each question This package is being submitted for permit plan approval by NCDWR for the proposed covered lagoon digesters. The following items are included in this package: Updated CAWMP o Updated Nutrient Management Plan o Updated Irrigation Plan o Odor Control Checklist o Insect Control Checklist o Mortality Management Checklist o Emergency Action Plan 2022 Sludge Survey Updated Engineering Drawings Thank you for taking the time to review this project. Please contact meat (910) 293-3434 orjolmstead@smithfield.com if you have any questions or need additional information. Sincerely, Jason E. Olmstead, P.E. Engineering Project Manager • Page 2 January 3, 2023 1. Freeboard — NC NRCS Standard 366 —Anaerobic Digester requires a minimum of 2 feet of freeboard in the covered digester. Please provide clarification that both digesters meet minimum freeboard requirements. "Provide a minimum of 2 feet of freeboard above the digester design water surface; if rainfall is included in determining the operating volume, only 1 foot of freeboard is required. The digester storage volume does not need to account for rainfall for completely covered digesters." Per the NRCS 366 Anerobic Digester standard rainfall was included in determining the operational volume of the digesters. The NOAA Atlas 14 30yr normal rainfall data for the area was used to determine the 25-year, 24-hour rainfall on the digester. With this data the operational volume for the digester designs at this site are based on 12-inches of structural freeboard plus 7-inches for the 25- year, 24-hour rainfall event to determine the 19-inches of freeboard for the digesters. This allows the covered lagoon digester at farm 8527 to operate with the existing freeboard. For proposed digester at farm 8529 this allows the top of dike and freeboard to be the same as the exiting lagoons. This allows equalization of the lagoons if necessary, during large storm events, which mitigates risk. 2. Stormwater Outlet — Please provide a typical detail for outlet for stormwater removed from digester covers. Please also indicate stormwater outlet location(s) for each digester. The stormwater removal outlet locations have been added to the site plan(s) and a detail of the outlet added to construction plan set. 3. Biogas Use as a Renewable Energy Resource — Please provide information for the intended onsite and/or offsite use of the biogas. Please include expected timeline regarding completion of digester system and utilization of gas as a renewable energy resource. The biogas produced at the site will be cleaned on -site to pipeline quality and trucked to a natural gas pipeline insertion point off -site to be used as renewable natural gas. The anticipated digester completion is Q2 2023 with utilization of the gas in Q4 2023. 4. Gas Generation Estimate — Please submit an estimate for the daily volume of biogas to be generated by the proposed Digester. The estimated total annual RNG generated at this facility is 52,840 dekatherms. The annual average daily RNG produced from each digester would be +/-72 dekatherms (50 scfm) 5. Emergency Flare — Please provide location/identification for the emergency flare(s). An emergency vent/flare connection location has been added to the site plans along with an updated detail. The plan is to us a mobile/moveable "candle stick" flare that will be kept on -site for use on an as needed basis for both digesters. 6. Slam Gate/Secondary Containment — Please indicate location of new slam gates/secondary containment associated with proposed digesters, if applicable. Per the site visit discussion, a secondary containment with valve has been added at the Farm 8529 digester adjacent to the level control station. 7. Influent/Effluent Sampling — Please indicate location for sampling of influent to and effluent from each digester. At Farm 8529 the influent sample(s) will be taken at the farm lift station(s) and the Effluent sample at the digester level control station. At Farm 8527 the influent sample(s) will be taken from the gravity pipeline clean -out nearest the digester and the Effluent sample at the digester level control station. • Page 3 January 3, 2023 8. Odor Control Checklist — The Odor Control Checklist was not included in the application. Please provide as a required component of the CAWMP. Please use the updated form, attached. See attached Swine Odor Control Checklist. 9. Insect Control Checklist — The Insect Control Checklist was not included in the application. Please provide as a required component of the CAWMP. See attached Swine Insect Control Checklist 10. Mortality Management Checklist — The Mortality Management Checklist was not included in the application. Please provide as a required component of the CAWMP. See attached Swine Mortality Management Checklist 11. Emergency Action Plan — The Emergency Action Plan was not included in the application. Please provide as a required component of the CAWMP. See attached Swine Emergency Action Plan 12. Sludge Survey — Please provide a copy of the most recent sludge survey for the existing Primary Lagoon at Farm 27 (proposed Digester Cell 1). See attached sludge survey for 2022. It is planned that approximately 2-3 feet of sludge from the 8527 primary will be removed and transferred into the new digester at Farm 8529. After transfer a new sludge survey will be preformed for the 8527 primary. 13. Land application — Fields A, B, C, D, and E meet land application setback requirements; however, these fields are near the road/neighbors. Please provide any information regarding additional BMPs (example hose -drag vs travelling gun) in these areas used to improve protections and further reduce risk of off -site impacts. 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AD r3 +� t.� r# ',3 #.J it IN" OIL c iI F 6 Ell i r 1 7 � y Cho y VF- +R i !✓ �! r- Ld f on IEmp 0 LW 0 PM e4A Ift* Ilbn Pnmary n . 0 Veer — ftaroerntiie r 26. ZO I Mortality Management Methods lWicate which method(s) will be rmplemenled. When selectingmultiple meihWs indc,ate a prrmary versus secondmry opts.: Methods other than those listed must be approved by the State Vetennanan. �ondarf Routine Mortality Banal three feet beneath the surface of the ground wrthrn 24 hours of knowfedge of anirnal death, The burial must be at fast 300 Feet from any fbwing stream or public body of water (G S.106-403). The bottom of the budal pd should he at least one foot above the seasonal high water table. Attach banal location map and pion Landfill at municipal solid waste facility permuted by NC DEQ under GS 15A NCAC 13B 0200. 10 Rendering at a rendenng plant licensed under G S 106-168 l Complete incineration according to 42 h1CAC 52C 0102. composting system approved and permitted by the NC Department of Agnculture & Con- sumer Services Veterinary i sion (attach copy of permit). If compost is distributed off -farm, additional requirements must he met and a permit is required from NC DE . In the case of dead poultry only, plactng In a disposal pit of a size and design approvedby the epar rent of Aciric ufture & Consumer S a 10 - 4 * 0)� Any method which, in the profes!5iu gal opinion of the State I etennana . would make possible the salvage of part of a dead anima: s value wrthout endangering human or animal health (Written approval by the State V t rinanan must be attached). Mays Mortality Plan Mass mortality plans are required for farms covered by an t PDES permit. Thee plans are also recommended for all animal operations This plan ou`lirie farrin-specrfic moftality mares agement methods to be used for mass mortality. The D Vetennary Do von sup- porls a variety of emergency mortality dose sa, options contact the Di ion for quidance., catastrophic mortality disposal plan is part of the facility's P and is activated when numbers f dead animals exceed normal mortality rates as specrfied by the Slate Velerinarian . • Bunal mist be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance • Mass banal sites are subject to additional permit conditions (refer to facildy's animal waste management system permit) ■ In the event of imminent threat of a disease emergency, the State Vetennanan may enact addiWnal t parary p edures or measures for, disposal accard:ng to G S 106-399 4 0/ 17 Signature of Farm'QwnerJManagei ` f Date Signature of Technical Specialtst Date 04 so oft go 40 WOW r F 4 � do qlp •• , . r A 0 CD Aj4 ap x C7 c� TAM. kL dp i M QI -WOO t.l. NNW • —EEL t f K r �y 4 1 t r r Id f i 11 i 7 i W� 4 k f r v p * I,� i . r I a r � ry • + mom It - h h IPILdp —. _ir qL N : f i .AL- - `} L 6 # ' )ywrj' { + rep `f r 4 ab x*Jw * �� i P i � f * r APk r rt t 4 # 4p IL too � L fir• � � v' , i� a IF 1 14 ti a v CD CL h � y L IL A4 JL- i • 0 4 rlp r do b * 46 i i or 4. v I 4 Idr or. 0 rF 0� 46 — 4 ri &Oeo = F' p A w w 0 110 16 Ml A* %I� ff le I URF� Steven W. Trier Mr. R. O. Britt Murphy -Brown LLC 434 East Main Street PO Box 434 Waverly, office North Carolina Department of Agriculture and Consumer Services VA 23890 804-834-2109 Swine Fenn 911 Address: Farm #29 422 Barrow Trail Garysburg, NC 27831 Northampton County Composter Permit # 13 - 1013 Dear Mr. Britt: Veterinary Division January 16, 2015 Swine Farm 911 Address: Harm #30 (Composter Location) 732 Barrow Trail Garysburg, NC 27831 Northampton County Composter Permit # 15 - 1012 Swine. Farm 911 Address: Farm 428 298 Gilt Lane Garysburg, NC 27831 Northampton County Composter Permit t1 15 - 1014 Rt Douglas Mocker, DVM Swine Farm 911 Address: Farm 427 684 Gift Lane Garysburg, NC 27831 Northampton County Composter Permit # 15 VV 1015 Pursuant to N C A C 5 2C.0102, your request to compost swine morality an your premises at 732 Barrow Trail, Garysburg, NC'I'n Northampton County is approved, The approval is gTanted under the following conditions and stipulations: 1. AID North Carnfina solid waste, air, water quality, and other applicable regulations mint be met in siting and operation of the system 2. only poultry or swine are to be processed in this facility; NO bovine, caprine, ovim or Gervid species shall be processed 3. Mortality to be processed shall originate only from the identified premises and the finished product is used safely on agricultural operations owned, operated, or leased, by the permitce Q. The final product of the process must be stared, treated and utilized in accordance with all federal, state, and local laws, regulations, and pe it requirements; the final product shad not be sold S. Temperatures steal[ be within MRCS guidelines to reach a minimum of 131 degrees F witt�m S days of filling the unit and amain at least at 131 degrecs F for a minimum of S consecutive days to maintain the composting process and reduce pathogen load 6. Dyad animals arc not to be removed from composting until -till flesh, intcmal organs, and ether soft 4; tissue erc fully decomposed 7. The proposed facility shell have the following g]jnimum setback requirements: 1030 Mail Servlca Cenlac, Rplalph, North Carzl no 27699•1030 0 (919) 733-7601 M Equol QppcnunAy Affrrnsilyd Ad Ion Emaioyir • 100-foot buffer betwccn all property lines and compost tUcas • 100-foot buffer between all wells and compost areas, except for monitoring wills • 504oul buffer between perennial streams/rivers and compost areas S. A copy o!`the pe it, plans, and operationel reports shad be inwntaincd ari site and be available ul)an request by NCDA&CS, Vcterinary Division personnel 9.6 The facility and operational regards shall be available for annual inspection by Veterinary If Ir Division personnel and shyl bc sent to the Veterinary Division upon request 10. Opemficnal reports shah include temperature monitoring during init"lal facility se.art-up and follow- up records that contain either 10 days/monfli or annul laboratory results of pathogen load testing I L An application for e pellil't modification shall be required for char��cs in Facility ownership, an increasein facifity capacity, or any oUier changes from the stipulations of this permit 12. in the event that movement of carcasses from the premises of origin to the compost facility on another premiscs is specifically permitted by NCDA&CS, die owner must comply with condiUnns in GS 106-168.8 (5) and (6) followed by licensed renderers: 'The carcasses must he transported within 24 hours of death in a leak-proo!`vessel or vehicle with a cover, to prevent spread of disease by flips or other agents during the transportation. Friar to movement from the premises of origin, the vessel or leak -proof container or vehicle containing die caresses must be disinfected following loading of carcasses, to prevent the 5piC8d of disease, Following unlond1ng at the compvs#tr, the vehicle or vessel must be cleaned and disinfected prior to leaving the compasier prernises. The person loading and transporting the carcasses must wear ribber boots and suitable protective clothing. The bets must be disinfected prior to entering the premises with carcasses to be moved, as well as after unloading carcasses at the compost facility, prior to leaving Oiat premises or cntcrin� a public �rca. Contaminated protecti�� clothir�b must be discarded or removed and safely disposcd of to prevent carrying disease orgaausms away from the farm of origin or the compost facility. 13. The Veterinary DIvision must be irmmediately riatified of any complicating issues involving animal disease or enVtronmenW concerns 14MThe State Velc6narian reserves the right to cancel this permit if A specific concem for controlling animal disease arises, or if any of the aforementioned conditions are not met. This document shah in no circumstances be'lnteMreled as an endorsement of any specific manufacturer or type of mar#,ality management system by the State Velefinan'an aiid the Office of die State Veterinarian does nvt approve or disapprove the technical or perf ance standards for specific makes or designs of equipment. *Additional requirements and regulations will apply from DENR, Division of Solid Waste Management if application for off -farm dispositioni of composted r�}atcrial s requested(see G.S. 13DA-309.29 and 15A NCAC 13B, Section. 1400 Sincerely, i A Dr. Carol Woodlicf, DVM Interim Director of Animal Health Program slLi vesto ck c: Dr. R. Douglas Mecke..%. State Veterinarian Dr. Sarah .Meson, Director, AHP-Poultry �r 9 -7 -30 3 60 EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) EMERGENCY MANAGEMENT SERVICES (EMS) SOIL AND WATER CONSERVATION DISTRICT (SWCD) NATURAL RESOURCES CONSERVATION SERVICE (NRCS) COOPERATIVE EXTENSION SERVICE (GES) 919-791-4200 911 252-534-2591 252-534-2591 252-534-2831 31 SI This plan will he implemented in the event that wastes from your operation are leaking, overflowing of gunning off site. You should not wait until wastes reach surface waters or heave your property to consider that you have a roble Yo should make every eff.-ort to ensure that this does not happen. This P:an should be posted in an accessible location for all employees at the facility. The following are some action items you should take. Stop the release ofwastes. Depending on the situation, this may or may not be possible. Suggested respon5ea to some possible problems are listed below, A. Lagoa overflow - passible solutions are; a) Add soil to berm to increase elevation of dam. by Pump wastes to fields at an acceptable rate. c} Stop all flaw to the lagoon immediately. d} Call a pumping contractor. ej Make sure no surface water is entering lagoon. Runoff from waste application field-acfions in ludw. a) Immedlately stop waste. applicaton. b) Create temporary diversion to contain waste* C) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s) that cause the runt. e) Evaluate the application rates for the fielft where runoff occurred. C. Leakage from the waste pipes and sprInklers - action Include: 8 Stop recycle pump. b Stop i ation pump. C) Close valves to eliminate finer d's ar e. d Repair all leaks pr1or to restarting pumps. D. Leakage from flush systems, houses, solid saparaiors -action include: a} Stop recycle pump. bj Stop irrigation pump. c) Make pure siphon occurs. dj Stop all flow in the house, flush systems, or solid separators. E. Lpakage from base or sldewa"I of lagoon often this is seepage as apposed to flowing leaks - poss(ble acation: �) Did a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b) If hales are caused by burrowing animals, trap or remove anlmals and fill holes and compact with e clay type soli. t) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 1 1 19r2ao8 3 2 Assess the extent of the spill and note any obv:ous damages. a Did the waste reach surface waters? b. Approximately how much was released and for what duratioO c Any damage rotes, such as employes injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface wa1ers7 f Could a future rain event pause the spill to reach surface waters? g Are potable water wills in danger (either on or off the property)? h How much reached aurlace waters? Contact appropnate agencies. Dudng normal business hours call your DWO regional oboe; Phone , After hours, emergencyn urnberg 1) 7 _ 94. Your phone call should include, your name, facility number* telephone number, the details of the incident from item 2 above, the ey.act location of the facility, the location or direction of the movement of the spill, weather and grind condihons. The correchve measures that have been under taken, and the seriousness of the s 1tuado r . b. If the spUl I -eaves property or eaters surface wafers, call local EMS phone nu m be.r.. . Instruct EMS to contact kcal Health Department Contactd. E's hone number, local S D office phone n u m beA and the local NRCS office for advice I technical assistance phone number, 4. if none o If the above works call 11 c>r the Sheriffs Department and explain your problem to therm and ask the person to contact the proper agencies for cu` A Contact the contractor of your claice to begin repair or problem to minimize offsite damage a- Contractors Name- b. Contractors Address. d. c . Contractors Phone.. Munphy Brows LL R i Bob,.856. Warsaw, NC 28398 (9110 44 ConLact the technical specialist rho certified the lagoon (NRCS, ons lting Engineer-, etc.) . Name, r i esterbee b.. Phone. 1 i 533Q 7 implement procedures as advised by DV1Jp and techndcai assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 1008 Smithfield CJood food. �RespoKsib[8 Sonar Sludge Survey Reporting Form Farm or Permit Number: Lagoon I.D. Number: Person taking measurements: Date of Measurements: Methods/Devices used for measurement of: Number of measurement data points: Staff Sonar Distance from the present liquid level to the top of sludge: A. Start Pump Level: B. Stop Pump Level: C. Current Freeboard Level: D. 1/2 Treatment Level: E. Average Sludge Level: If pump intake level is <2.5 ft a plan of action is required. If value for E is greater than D then sludge levels are in Compliance. AWS660030 If value for E is equal to or less than D then a Plan of Action is required. Volume of sludge to be removed to reach compliance Completed by: Dylan Carden Print Name Retention: 5 years SignajAfre 8527 12/8/2022 -340 .3:304eet 19.08 inches 60.00 inches 73 inches 111.96 inches 112.60 inches N/A feet In Compliance Gallons In Compliance Dry Tons I Z/19��L Date Original: 5/21/19 **********New Lagoon Started************** 3632.641 7736.293 1.3 Date 3632.64 7736.295 1.2 Lagoon 3632.64 7736.296 1.4 Freeboard 3632.64 7736.298 1.4 Dist. To Sludge 3632.639 7736.299 1.4 Pump Intake 3632.639 7736.299 1.3 3632.638 7736.302 1.3 3632.638 7736.304 1.1 3632.637 7736.305 1.2 3632.637 7736.307 1.2 3632.637 7736.308 1.1 3632.637 7736.308 1.5 3632.636 7736.31 3.2 3632.636 7736.312 1.3 3632.636 7736.313 1.7 3632.635 7736.314 1.5 3632.635 7736.315 1.6 3632.635 7736.315 1.6 3632.633 7736.316 1.5 3632.633 7736.316 1 3632.632 7736.317 1 3632.631 7736.318 1.1 3632.631 7736.318 1.4 3632.631 7736.318 1.4 3632.63 7736.319 1 3632.63 7736.321 1.3 3632.63 7736.322 1.4 3632.63 7736.323 1.5 3632.629 7736.324 1.5 3632.629 7736.325 1.3 3632.628 7736.325 1.2 3632.628 7736.326 1.3 3632.627 7736.326 1.3 3632.626 7736.326 1.5 3632.626 7736.326 1.2 3632.626 7736.326 1.7 3632.625 7736.324 1.1 3632.625 7736.323 1.3 3632.625 7736.322 1.2 3632.625 7736.322 1.2 3632.625 7736.32 1.2 3632.625 7736.319 1.1 3632.625 7736.319 1.2 3632.626 7736.317 1.2 3632.626 7736.317 1.2 3632.626 7736.316 3.8 12/8/2022 27p 73 inches 2.803550296 0.5 3.30355 N/A 3632.626 7736.315 3.8 3632.626 7736.314 3.7 3632.626 7736.313 4.7 3632.626 7736.312 4.2 3632.626 7736.311 3.6 3632.626 7736.31 4.1 3632.626 7736.309 3 3632.626 7736.308 1.7 3632.626 7736.307 4.1 3632.626 7736.307 3.5 3632.627 7736.306 3.4 3632.627 7736.305 3.9 3632.627 7736.304 4.4 3632.627 7736.304 4.3 3632.627 7736.303 3.1 3632.627 7736.301 3.8 3632.627 7736.301 4.1 3632.627 7736.3 3.5 3632.627 7736.299 3.8 3632.627 7736.299 2.4 3632.627 7736.298 4.4 3632.627 7736.298 4.4 3632.627 7736.298 4.4 3632.627 7736.297 4.5 3632.627 7736.297 4.5 3632.628 7736.297 4.1 3632.628 7736.296 4.1 3632.628 7736.296 3.7 3632.628 7736.296 4.3 3632.628 7736.295 3.8 3632.628 7736.295 3.4 3632.628 7736.294 5 3632.628 7736.294 3.6 3632.629 7736.294 2.9 3632.629 7736.293 4.4 3632.629 7736.293 4.2 3632.63 7736.292 3.5 3632.63 7736.291 3.9 3632.63 7736.29 3.8 3632.63 7736.29 3.3 3632.629 7736.288 2.7 3632.629 7736.287 4.5 3632.629 7736.286 3.8 3632.628 7736.285 1.1 3632.628 7736.284 4 3632.627 7736.284 3.8 3632.627 7736.283 3.4 3632.626 7736.283 1.1 3632.625 7736.282 1.1 3632.625 7736.282 1.3 3632.624 7736.282 2.9 3632.623 7736.282 3.4 3632.622 7736.282 3.8 3632.621 7736.283 4.1 3632.62 7736.283 1.5 3632.62 7736.283 3.4 3632.619 7736.283 3.3 3632.619 7736.283 3.5 3632.617 7736.282 1.3 3632.617 7736.281 1.2 3632.617 7736.281 3.8 3632.617 7736.28 3.2 3632.616 7736.279 3.2 3632.615 7736.279 3.6 3632.614 7736.279 3.7 3632.613 7736.28 3.7 3632.613 7736.28 3.2 3632.613 7736.28 3.8 3632.612 7736.282 4.2 3632.611 7736.282 3.2 3632.611 7736.283 3.1 3632.611 7736.284 3.2 3632.61 7736.285 3.5 3632.61 7736.286 4.1 3632.609 7736.287 4.3 3632.609 7736.287 3.9 3632.609 7736.288 3.9 3632.609 7736.288 3.2 3632.608 7736.29 3.6 3632.608 7736.29 3.5 3632.608 7736.291 4.2 3632.608 7736.291 4.2 3632.608 7736.293 4.2 3632.608 7736.294 4.8 3632.608 7736.294 3.8 3632.608 7736.295 3.2 3632.608 7736.297 3.2 3632.608 7736.298 3.9 3632.608 7736.299 4.5 3632.608 7736.299 1.3 3632.607 7736.301 1.3 3632.607 7736.301 1.6 3632.607 7736.302 1 3632.607 7736.303 2.8 3632.606 7736.305 2.8 3632.606 7736.306 2.8 3632.606 7736.307 2.9 3632.606 7736.307 3.2 3632.606 7736.308 2.5 3632.605 7736.309 2.6 3632.605 7736.31 2.5 3632.604 7736.311 2.2 3632.604 7736.312 2.5 3632.604 7736.313 1.6 3632.603 7736.314 1.5 3632.603 7736.315 1.5 3632.602 7736.315 1.2 3632.602 7736.316 2.9 3632.601 7736.317 3.5 3632.6 7736.318 3.7 3632.6 7736.319 3.6 3632.599 7736.319 3.5 3632.598 7736.32 3.5 3632.598 7736.321 3.6 3632.597 7736.321 2.5 3632.596 7736.321 4 3632.595 7736.321 3.7 3632.595 7736.321 3.4 3632.594 7736.321 2.9 3632.593 7736.321 3.3 3632.592 7736.321 3.5 3632.591 7736.321 3.3 3632.59 7736.321 4.3 3632.59 7736.321 1.3 3632.589 7736.321 1.8 3632.588 7736.321 1.3 3632.587 7736.32 1.4 3632.587 7736.32 1.5 3632.586 7736.319 1.4 3632.585 7736.318 1.2 3632.585 7736.318 1.4 3632.584 7736.317 1.5 3632.584 7736.316 1.5 3632.584 7736.315 1.6 3632.583 7736.314 1.6 3632.583 7736.313 1.1 3632.583 7736.312 1 3632.583 7736.311 3.8 3632.583 7736.31 3.2 3632.583 7736.309 3.4 3632.583 7736.308 3.5 3632.583 7736.307 3.1 3632.583 7736.306 4.3 3632.583 7736.305 1.2 3632.582 7736.304 3.4 3632.582 7736.303 3.4 3632.582 7736.302 3.3 3632.582 7736.301 3.8 3632.581 7736.3 3.8 3632.581 7736.299 4 3632.581 7736.298 4.9 3632.58 7736.297 5.4 3632.58 7736.297 6 3632.58 7736.296 3.8 3632.58 7736.295 3.8 3632.58 7736.294 3.8 3632.58 7736.294 5.4 3632.581 7736.293 5.4 3632.582 7736.293 3.3 3632.582 7736.293 4 3632.583 7736.293 3.3 3632.584 7736.292 3.3 3632.585 7736.292 3.8 3632.585 7736.292 3 3632.586 7736.292 4 3632.587 7736.293 3.6 3632.587 7736.293 3.7 3632.588 7736.293 1.1 3632.589 7736.294 1.2 3632.589 7736.294 1.1 3632.59 7736.294 3.2 3632.59 7736.295 3.6 3632.591 7736.296 1.3 3632.592 7736.296 1.3 3632.593 7736.297 1.4 3632.594 7736.297 1.3 3632.595 7736.297 1.2 3632.595 7736.296 1.6 3632.596 7736.296 1.4 3632.597 7736.296 1 3632.597 7736.296 1.1 3632.598 7736.296 3.7 3632.599 7736.296 3.2 3632.6 7736.296 3.4 3632.6 7736.297 3.8 3632.601 7736.297 3.7 3632.602 7736.297 3.5 3632.603 7736.297 3.5 3632.603 7736.297 3.5 3632.604 7736.297 1.1 3632.605 7736.298 1.3 3632.605 7736.298 3.6 3632.606 7736.298 3.6 3632.606 7736.298 3.7 3632.607 7736.298 4.5 3632.607 7736.298 3.4 3632.608 7736.298 3.8 3632.608 7736.298 4.4 3632.609 7736.298 4.4 3632.609 7736.298 4 3632.61 7736.298 3.1 3632.61 7736.298 4.2 3632.611 7736.298 3.5 3632.612 7736.298 4.1 3632.612 7736.298 3.5 3632.613 7736.298 3.4 3632.614 7736.298 3 3632.614 7736.298 1 3632.615 7736.298 1.5 3632.615 7736.298 1 3632.616 7736.298 3 3632.617 7736.298 3.5 3632.617 7736.298 3 3632.618 7736.298 3.3 3632.618 7736.298 3.9 3632.619 7736.298 3.5 3632.619 7736.298 3.3 3632.62 7736.298 3.5 3632.62 7736.298 3.5 3632.621 7736.298 5 3632.621 7736.298 4.6 3632.621 7736.298 2.9 3632.622 7736.298 3.5 3632.622 7736.298 3.7 3632.623 7736.297 3.8 3632.623 7736.297 5 3632.624 7736.297 3.7 3632.624 7736.297 3.5 3632.625 7736.297 4.5 3632.625 7736.297 4 3632.625 7736.297 3.2 3632.626 7736.297 4.6 3632.626 7736.297 3.2 3632.626 7736.297 4.1 3632.626 7736.296 3.4 3632.626 7736.296 3.4 3632.627 7736.295 3.4 3632.627 7736.295 0 3632.627 7736.295 0 3632.627 7736.295 0 3632.627 7736.294 0 3632.627 7736.294 0 3632.627 7736.294 3.4 3632.627 7736.294 0 3632.628 7736.294 4 3632.628 7736.294 4.4 3632.628 7736.294 4.8 3632.629 7736.294 5.4 3632.629 7736.293 3.7 3632.63 7736.293 3.7 3632.631 7736.292 1.2 3632.631 7736.291 1.2 3632.632 7736.291 4.3 3632.633 7736.292 3.9 3632.633 7736.292 3.3 3632.634 7736.292 3.6 3632.634 7736.292 4.3 3632.635 7736.292 4.4 3632.635 7736.292 3.4 3632.635 7736.292 4.1 3632.636 7736.293 3 3632.636 7736.293 3.4 3632.637 7736.293 3.4 3632.638 7736.293 3.7 3632.638 7736.293 1.4 3632.639 7736.293 1.4 3632.64 7736.293 1.1 3632.64 7736.292 1.4 3632.641 7736.291 1.2 3632.641 7736.29 1.4 3632.641 7736.289 1.5 3632.641 7736.288 1.3 3632.641 7736.287 1.4 3632.642 7736.286 1.3 3632.642 7736.285 1.6 3632.642 7736.284 1.5 3632.642 7736.283 1.6 3632.642 7736.282 1.4 3632.642 7736.282 1.5 3632.642 7736.281 1.2 3632.642 7736.28 1.3 3632.642 7736.28 1.2 3632.643 7736.28 1.8 3632.643 7736.28 1.6 3632.643 7736.28 3.9 3632.644 7736.28 3.9 3632.644 7736.28 1.3 3632.644 7736.28 1.1 3632.645 7736.28 1 3632.645 7736.28 1 3632.646 7736.28 1.1 3632.646 7736.279 5.3 Facility Number: 66-0030 Grower: Gaston Farm 8527 Primary Designed By: JEO Address: PO Box 1240 Checked By: DSE Waverly, VA 23890 Date: 01/03/23 County: Northampon, NC Sheet 1 of 12 ANAEROBIC DIGESTER DESIGN FARM INFORMATION Farm Population: Nursery: Wean to Finish: Finishing: Farrow to weanling: Farrow to feeder: Farrow to finish: Boars: 25 Yr. / 24 Hr Storm Event Recycle Flush Water Volume: DIGESTER INFORMATION Is Digester Designed as an Irregular Shape? (YIN) ------------ Y Was This Facility Built Prior to 9/96? (Y/N)------------ Y Is Drain Tile Req'd to Lower SHWT? (Y/N)------------ N Seasonal High Water Table Elev: ------------------- Freeboard:------------------- 0 24642 Hd. 0 0 0 0 0 6.7 In. 126.00 Ft. 1.0 Ft. Side Slopes: ------------------- 3 :1 (H:V) 495.0 Ft. 377.0 Ft. Top of Dike Elevation: ---------------- Depth 136.30 Ft. Finished Bottom Elevation: BOTTOM E 14.76 Ft. 121.54 Ft. Start Pump Elevation: ---------------- 19.08 In. 134.71 Ft. Stop Pump Elevation: ---------------- 27.00 In. 134.05 Ft. Top of Sludge Elevation: ---------------- 135.6 In. 125.00 Ft. DIGESTER VOLUMES REQUIRED VOL. Storm Temp= 105174 (Cu.Ft.) Temporary = 0 (Cu.Ft.) Operational = 1355310 (Cu.Ft.) Permanent Sludge 0 (Cu.Ft.) Total Volume = 1,460,484 (Cu.Ft.) Lagoon Surface Area: (Inside TOD) DESIGN VOLUMES 106,292 (Cu.Ft.) 117,129 (Cu.Ft.) 1,412,312 (Cu.Ft.) 407,593 (Cu.Ft.) 2,043,327 (Cu.Ft.) % REQ'D. 101.06% 8.64% 104.21 % 139.91 % 188,372 S.F. Smithfield Nog Production Engineering P.O. Box 856, Warsaw, NC 28398 (910) 293-3434 aci ity Number: 66-0030 Grower: Gaston Farm 8527 Primary Designed By: JEO Address: PO Box 1240 Checked By: DSE Waverly, VA 23890 Date: 01/03/23 County: Northampon, NC Sheet 2 of 12 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: ©Cu. Ft. DIGESTER STAGE -AREA VOLUMES Contour Elevation (FT.) Area SF Incr. Vol. (Cu. FT} Cumul. Vol. (Cu. FT 123.54 128,451 214,515 124.00 130,937 59,659 274,174 125.00 135,900 133,419 407,593 126.00 140,368 138,134 545,727 127.00 144,850 142,609 688,336 128.00 149,437 147,143 835,479 129.00 154,114 151,775 987,255 130.00 158,548 156,331 1,143,585 131.00 162,667 160.607 1,304,193 132.00 166,821 164,744 1,468,936 133.00 171,033 168,927 1,637,863 134.00 175,304 173,169 1,811,032 135.00 179,634 177,469 1,988,501 136.00 185,875 182,754 2,171,255 136.30 188,372 56,137 2,227,392 These volumes were calculated using the vertical average end area method TOTAL REQD VOL 1,460,484 CF CUMULATIVE VOL. ZONE VOL. 139.91% END PUMP = = = = 134.05 FT 1,819,905 CF TR'MT 1,412,312 104.21 % START PUMP = =: 134.71 FT 1,937,035 CF TEMP 117,129 8.64% MAX STORAGE = 135.30 FT 2,043,327 CF STORM 106,292 101.06% Smithfield Hog Production Engineering P.O. Box 856, Warsaw, NC 28398 (910) 293-3434 Grower: Gaston Farm econ ary Designed y: JEO Address: PO Box 1240 Checked By: DSE Waverly, VA 23890 Date: 01/03/23 County: Northampon, NC Sheet 3 of 12 WASTE STORAGE POND DESIGN 2nd STAGE FARM INFORMATION Farm Population: Nursery: ------------------- 0 Wean to Finish: ------------------- 24642 Hd. Finishing: ------------------- 0 Farrow to weanling:------------------- 0 Farrow to feeder: ------------------- 0 Farrow to finish: ------------------- 0 Boars: ------------------- 0 Storage Period: ------------------- 180 Days 25 Yr. / 24 Hr Storm Event ------------------- 6.7 In. "Heavy Rain" Factor Not Applicable Even if Value Shown Rainfall in Excess of Evaporation ------------------- 7 In. Additional Water Usage: ------------------- 0 Additional Drainage Area: ------------------- 0 STORAGE INFORMATION Is Storage Pond Designed as an Irregular Shape? (Y/N)------------ Y Does Operator Want Emergency Spillway? (Y/N)------------ N Was This Design Built Prior to 9/96? (Y/N)------------ Y Is Drain Tile Req'd to Lower SHWT? (Y/N)------------ N Seasonal High Water Table Elev: ------------------- 126.00 Ft. Freeboard: ------------------- 1.0 Ft. Emergency Spillway Flow Depth: Not Applicable Even if Value Shown 0 Side Slopes: ------------------- 3 :1 (H:V) From Lagoon Volume Check Contours 0.0 contour areas see shPPt d of 12... 0.0 Top of Dike Elevation: ---------------- Depth 136.30 Ft. Finished Bottom Elevation: BOTTOM E 13.76 Ft. 122.54 Ft. Start Pump Elevation: ---------------- 19.08 In. 134.71 Ft. Stop Pump Elevation: ---------------- 99.6 In. 128.00 Ft. CHECK PUMPING ELEVATIONSM STORAGE VOLUME REQUIRED VOL. DESIGN VOLUMES % REQ'D. Storm Stor = 50487 (Cu.Ft.) 50,486 (Cu.Ft.) 100.00% Temporary = 744788 (Cu.Ft.) 507,711 (Cu.Ft.) 68.17% Permanent = 0 (Cu.Ft.) 374,446 (Cu.Ft.) Total Volume = 795,275 (Cu.Ft.) 932,642 (Cu.Ft.) 117.27% 90 Temporary Storage Volume Elevation = 130.31 Ft. 1 71.90 In. Lagoon Surface Area: (Inside TOD)------------------- 90,424 S.F Smithfield Hog Production Engineering P.O. Box 856 ,Warsaw, NC 28398 (910) 293-3434 Grower: Gaston Farm 8527 Secondary Designed By: JEO Address: PO Box 1240 Checked By: DSE Waverly, VA 23890 Date: 01/03/23 Countv: Northamr)on, NC Sheet 4 of 12 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: ®Cu. Ft. STORAGE POND STAGE -AREA VOLUMES Contour Elevation (FT.) Area (SF) Incr. Vol. (Cu. FT 124.54 54,226 125.00 56,421 25,449 126.00 60,919 58,670 127.00 64,448 62,683 128.00 67,055 65,751 129.00 69,537 68,296 130.00 72,056 70,796 131.00 74,618 73,337 132.00 77,224 75,921 133.00 79,873 78,549 134.00 82,565 81,219 135.00 85,301 83,933 136.00 89,002 87,152 136.30 90,424 26,914 Cumul. Vol. (Cu. FTC 161,892 187,341 246,011 308,695 374,446 442,741 513,538 586,875 662,796 741,344 822,563 906,497 993,649 1,020,563 These volumes were calculated using the vertical average end area method. TOTAL REQD VOL 1,460,484 CF CUMULATIVE VOL. ZONE VOL. 117.27% END PUMP = = = = 128.00 FT 374,446 CF TR'MT 374,446 START PUMP = =: 134.71 FT 882,156 CF TEMP 507,711 68.17% MAX STORAGE = 135.30 FT 932,642 CF STORM 50,486 100.00% Smithfield Nog Production Engineering P.O. Sox 856 ,Warsaw, NC 28398 (910) 293-3434 Grower: Gaston Farm 8527 Primary Designed By: JEO Address: PO Box 1240 Checked By: DSE Waverly, VA 23890 Date: 01/03/23 County: Northampon, NC Sheet 5 of 12 MINIMUM REQUIRED VOLUME CALCULATIONS DIGESTER Permanent Storage: Required Treatment Volume: Animal ype Capacity (cu.ft. hd) = Total Nursery 0 1.00 0 Wean to Finish 24,642 55.00 1,355,310 Finishing 0 32.00 0 Farrow to weanling 0 1.00 0 Farrow to feeder 0 1.00 1 0 Farrow to finish 0 1.00 0 Boars 0 1.00 0 Total Required Treatment Volume (cu. ft.)= 1,355,310 Sludge Storage Volume: Animal Type Capacity ALW (cu. t.11b) = Total Nursery 0 30 0.00 0 Wean to Finish 24,642 115 0.00 0 Finishing 0 135 0.00 0 Farrow to weanling 0 433 0.00 0 Farrow to feeder 0 522 0.00 0 Farrow to finish 0 1,417 0.00 0 Boars 0 400 0.00 0 Total Required Sludge Storage Volume (cu. ft.)= No Storm Storage Unless a Partial Cover Digester: Vol.=(Digester Surf. Area + Addt'I Drainage Area) * 25Yr./24Hr. Storm(in) / 12in./ft. Vol.= (188372 sq.ft + 0 sq.ft.) * 6.7 in. /12 in./ft. Total Required Volume for 25Yr./24Hr. Storm Event (cu.ft)= No "Heavy Rain" Storage Unless a Partial Cover Digester: Vol.=(Digester Surf. Area + Addt'I Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Vol.= (188372 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = (for Extended Periods of Chronic Rainfall) N 105,174 Total Required Storm Storage (25Yr. / 24Hr. Storm +'Heavy Rain')= 105,174 (CU.FT) Total Required Permanent Storage (Treatment + Sludge) = 1,355,310 (CU.FT) TOTAL REQUIRED DIGESTER VOLUME = 1460484 (CU.FT.) Production 0 10) 293-3434 Grower: Gaston Farm 8527 Secondary Designed By: JEO Address: PO Box 1240 Checked By: DSE Waverly, VA 23890 Date: 01 /03/23 County: Northampon, NC Sheet 6 of 12 Temporary Storage Volume: Manure Production: IA-pimal Type Capacity Sto. Period=Total Nursery 0 0 0.30 Wean to Finish 24,642 180 1.17 !'10 Finishing 0 180 1.37 Farrow to weanling 0 0 4.39 Farrow to feeder 0 0 5.30 1 0 Farrow to finish 0 0 114.38 1 0 Boars 0 0 1 4.06 0 Total Manure Production (gals.)= 5,176,463 Total Manure Production (cu.ft.)= 692,040 Excess Fresh Water: jAnimal TypeCapacity' to. Period I ota Nursery 0 0 0.00 0 Wean to Finish 24,642 180 0.00 0 Finishing 0 180 0.00 0 Farrow to weanling 0 0 0.00 0 Farrow to feeder 0 1 0 0.00 0 Farrow to finish 0 0 0.00 0 Boars 0 0 0.00 0 Total Fresh Water Excess (gals.)= Total Fresh Water Excess (cu.ft.)= Smithfield Hog 0 0 (910) 293-3434 Grower: Gaston Farm 8527 Secondary Designed By: JEO Address: PO Box 1240 Checked By: DSE Waverly, VA 23890 Date: 01/03/23 County: Northampon, NC Sheet 7 of 12 Temporary Storage Volume: Cont. Rainfall in Excess of Evaporation: Only in Waste Storage Pond since digester is covered Vol.=(Digester Surface Area + Waste Storage Pond Area + Additional Drainage Area) * Rainfall / 12in./ft Vol.= (0.0 sq.ft. + 90424 sq.ft. + 0 sq.ft.) * 7.0 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 52,747 Storm Storage: Only in Waste Storage Pond since digester is covered Vol.=(Waste Storage Pond Area + Additional Drainage Are * 25Yr./24Hr Storm(in.)/12in./ft. Vol.= (0.0 sq.ft. + 90424 sq.ft. + 0 sq.ft.) * 6.7 in. /12 Total Required Volume for 25Yr./24Hr. Storm Event (cu.ft)= 50,487 "Heavy Rain" Storage: Only in Waste Storage Pond when required since digester is covered Vol.=(Waste Storage Pond Area + Additional Drainage Area) * = Heavy Rain Factor(in) / 12in./ft. Vol.= (0.0 sq.ft. + 90424 sq.ft. + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = 0 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required 0 Total Required Storm Storage (25Yr. / 24Hr. Storm +'Heavy Rain')= Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage)= Total Required Permanent Storage (Treatment + Sludge) _ 50,487 (CU.FT) 744,788 (CU.FT) 0 (CU.FT) TOTAL REQUIRED 2nd STAGE VOLUME = 795275 (CU.FT.) LVA 10) 293-3434 0 Grower: Gaston Farm 8527 Primary Designed By: JEO Address: PO Box 1240 Checked By: DSE Waverly, VA 23890 Date: 01/03/23 County: Northampon, NC Sheet 8 of 12 DIGESTER DESIGN SUMMARY Top of Dike Elevation ------------------- 136.30 FT. Top of 25Yr. / 24Hr. Storm Storage 135.30 FT. Start Pump Elevation ------------------- 134.71 FT. End Pump Elevation ------------------- 134.05 FT. Top of Sludge Storage ------------------- 125.00 FT. Seasonal High Watertable Elev------------------- 126.00 FT. Finished Bottom Elevation ------------------- 121.54 FT. Inside Top Length ------------------- Not Applicable Inside Top Width ------------------- Not Applicable Side Slopes ------------------- 3.0:1 H:V Lagoon Surface Area ------------------- 188,372 SF Freeboard Depth Zone Depths: TOTAL DESIGN VOLUME = 2043327 (CU.FT.) Treatment / Sludge Storage Zone Depth Temporary Storage Zone Depth Freeboard Depth Total Digester Depth Smithfield Hog Production 1.00 FT. 12.5 FT. 0.7 FT. 1.6 FT. 14.8 FT. Grower: Gaston Farm 8527 Secondary Designed By: JEO Address: PO Box 1240 Checked By: DSE Waverly, VA 23890 Date: 01 /03/23 County: Northampon, NC Sheet 9 of 12 STORAGE POND DESIGN SUMMARY 2nd STAGE Top of Dike Elevation ------------------- 136.30 FT. Emergency Spillway Crest Elevation ------------------- Not Applicable Top of 25Yr. / 24Hr. Storm Storage ------------------- 135.30 FT. Top of "Heavy Rain" Storage ------------------- Not Applicable Start Pump Elevation ------------------- 134.71 FT. End Pump Elevation ------------------- 128.00 FT. Top of Sludge Storage ------------------- Not Applicable Seasonal High Watertable Elev------------------- 126.00 FT. Finished Bottom Elevation ------------------- 122.54 FT. Inside Top Length ------------------- Not Applicable Inside Top Width ------------------- Not Applicable Side Slopes ------------------- 3.0:1 H:V Lagoon Surface Area ------------------- 90,424 SF Freeboard Depth Temporary Storage Period Zone Depths: 1.00 FT. 180 Days TOTAL DESIGN VOLUME = 932642 (CU.FT.) Treatment / Sludge Storage Zone Depth ----------- 5.5 FT. Temporary Storage Zone Depth ----------- 6.7 FT. Freeboard / Storm Storage Zone Depth ----------- 1.6 FT. Total Storage Pond Depth ----------- 13.8 FT. Smithfield Hop Production Enqineerinq P.O. Box 856, Warsaw NC 28398 (910) 293-3434 M N M O (V ow�T- U) o W o ❑ o O O i m - M co H Co m U) N � != Y � U � ❑U r LO o CM -- CD O M r II LO N r c CO II c> > w I I LO r w H II J J W > W N r U) W II � W W J W II W p J W W Q Z O W (D J Z W Y F- ❑ W O U) O Q 0 O a O Z w O > U- W W m � j O a LL 00 a O Q W _ W z a w `n 0 o a Z N H LL cm E L a � CN rn N LO 00 U 00 CO Z > LL r" o- >+ E M r 4 0co m Q) c/> > II J r II O m O C7a3:z w a J w 2 IL IL C of o 0 o Fa- z C7 Q U 0 w M M M a) N O e-- co M M co N U c>3 i co O m M N OCV 0 LLI U) O O / / W o N co ..c U) H m fn _ U) N � C Y � U � Iv - �U ti I G ao O d o ch M II II LO W M W W cV N II II J W J W II y J w W Q of w W O o O a O Q O w w a 'L O w w a w 00 o LL a Z a U) O O Z N H LL �I M c 0 0 N U N W Ln co U / 0o N Z / c L.�'Qo > o CD LL CL X >' E M 00 0 m0 N > II W T- II co C7d3:Z IL � w � � IL d a, Z a L I_ 0 W 0 Q U co M M M N O co M co N U 3 ca i co a co 0 m Grower: Gaston Farm 8527 Primary Designed By: JEO Address: PO Box 1240 Checked By: DSE Waverly, VA 23890 Date: 01/03/23 County: Northampon, NC Sheet 12 of 12 This Anerobic Digester is designed in accordance with the North Carolina Natural Resources Conservation Service PRACTICE STANDARD 366- ANEROBIC DIGESTER, revised in September, 2018. The Waste Storage Pond is designed in accordance with the North Carolina Natural Resources Convservation Service PRACTICE STANDARD 313- WASTE STORAGE FACILITY, revised in December, 2017 DESIGNED: DATE: 01 /03/2023 COMMENTS: The lagoon has been designed as an irregular shape. Actual contour areas taken from the lagoon design are used to calculate the surface area and storage volume characteristics of the lagoon. This approach ensures that rainfall capture on the lagoon is fully accounted for and that storage volumes calculated represent actual conditions. Elevations are based on an assumed benchmark and do not represent mean sea level datum. 1 certify, to the best of my professional knowledge, judgement, and belief, this design calculation is in accordance with the applicable NRCS standards. Smithfield Hog Production Engineering P.O. Box 856, Warsaw NC 28398 (910) 293-3434 Facility Number: 66-0030 Grower: Gaston Farm 8529 Designed By: JEO Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 01/03/23 Countv: Bladen Sheet 1 of 12 ANAEROBIC DIGESTER DESIGN FARM INFORMATION Farm Population: Nursery: ------------------- 0 Wean to Finish: ------------------- 24642 Hd. Finishing: ------------------- 0 Farrow to weanling: 0 Farrow to feeder: ------------------- 0 Farrow to finish: ------------------- 0 Boars: ------------------- 0 25 Yr. / 24 Hr Storm Event ------------------- 6.7 In. Recycle Flush Water Volume: ------------------- u DIGESTER INFORMATION Is Digester Designed as an Irregular Shape? (Y/N)------------ Y Was This Facility Built Prior to 9/96? (Y/N)------------ N Is Drain Tile Req'd to Lower SHWT? (Y/N)------------ N Seasonal High Water Table Elev: ------------------- 128.50 Ft. Structural Freeboard: ------------------- 1.0 Ft. Side Slopes: ------------------- 3 :1 (H:V) From Lagoon Volume Check Contours 630.0 Ft. contour areas see shPPt 2 of 7... 260.0 Ft. Top of Dike Elevation: ---------------- Depth 139.50 Ft. Finished Bottom Elevation: ---------------- 17.50 Ft. 122.00 Ft. Start Pump Elevation: ---------------- 19.08 In. 137.91 Ft. Stop Pump Elevation: ---------------- 26.00 In. 137.33 Ft. Permanent Sludge Elevation: ---------------- 156 In. 126.50 Ft. DIGESTER VOLUMES REQUIRED VOL. DESIGN VOLUMES % REQ'D. Freeboard = 91455 (Cu.Ft.) 93,047 (Cu.Ft.) 101.74% Temporary = 0 (Cu.Ft.) 88,439 (Cu.Ft.) 6.53% Operational = 1355310 (Cu.Ft.) 1,362,086 (Cu.Ft.) 100.50% Sludge = 0 (Cu.Ft.) 282,436 (Cu.Ft.) Total Volume = 1,355,310 (Cu.Ft.) 1,826,008 (Cu.Ft.) 134.73% Lagoon Surface Area: (Inside TOD) 163,800 S.F. Smithfield Hog Production Engineering P.O. Box 856, Warsaw, NC 28398 (910) 293-3434 Facility um ber: 66- 03 Grower: Gaston Farm 8529 Designed By: JEO Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 01/03/23 County: Bladen Sheet 2 of 12 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: Cu. Ft. DIGESTER STAGE -AREA VOLUMES Contour Elevation (FT.) Area I� Incr. Vol. (Cu. FT) Cumul. Vol. Cu. FT 122.00 0 0 123.00 21,621 10,811 10,811 124.00 67,509 44,565 55,376 125.00 93,934 80,721 136,097 126.00 98,271 96,102 232,199 127.00 102,675 100,473 332,672 128.00 107,151 104,913 437,585 129.00 111,699 109,425 547,010 130.00 116,319 114,009 661,019 131.00 121,011 118,665 779,684 132.00 125,775 123,393 903,077 133.00 130,611 128,193 1,031,270 134.00 135,519 133,065 1,164,335 135.00 140,499 138,009 1,302,344 136.00 145,551 143,025 1,445,369 137.00 150,675 148,113 1,593,482 138.00 155,871 153,273 1,746,755 139.00 161,139 158,505 1,905,260 139.50 163,800 81,235 1,986,495 These volumes were calculated using the vertical average end area method. TOTAL REQD VOL 1,355,310 CF CUMULATIVE VOL. ZONE VOL. 134.73% END PUMP = = = = 137.33 FT 1,644,522 CF TR'MT 1,362,086 0.00% START PUMP = = : 137.91 FT 1,732,961 CF TEMP 88,439 100.50% MAX STORAGE = 138.50 FT 1,826,008 CF STORM 93,047 6.53% Smithfield Hog Production Engineering P.O. Box 856, Warsaw, NC 28398 (910) 293-3434 rower: Gaston Farm 8029 Primary Designed By: JEU Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 01/03/23 County: Bladen Sheet 3 of 12 WASTE STORAGE POND DESIGN 2nd STAGE FARM INFORMATION Farm Pouulation: Nursery: ------------------- 0 Wean to Finish: ------------------- 24642 Hd. Finishing: ------------------- 0 Farrow to weanling:------------------- 0 Farrow to feeder: ------------------- 0 Farrow to finish: ------------------- 0 Boars: ------------------- 0 Storage Period: ------------------- Days 100 Yr. / 24 Hr Storm Event ------------------- 6.7 In. "Heavy Rain" Factor Not Applicable Even if Value Shown 0 Rainfall in Excess of Evaporation ------------------- 7 In. Additional Water Usage: ------------------- 0 Additional Drainage Area: ------------------- 0 STORAGE INFORMATION Is Storage Pond Designed as an Irregular Shape? (Y/N)------------ Y Does Operator Want Emergency Spillway? (Y/N)------------ N Was This Design Built Prior to 9/96? (Y/N)------------ Y Is Drain Tile Req'd to Lower SHWT? (Y/N)------------ N Seasonal High Water Table Elev: ------------------- 128.50 Ft. Freeboard: ------------------- 1.0 Ft. Emergency Spillway Flow Depth: Not Applicable Even if Value Shown 0 Side Slopes: ------------------- 3 :1 (H:V) From Lagoon Volume Check Contours 0.0 contour areas see shPP+ ? of 7... 0.0 Top of Dike Elevation: ---------------- Depth 137.59 Ft. Finished Bottom Elevation: BOTTOM E 12.21 Ft. 125.38 Ft. Start Pump Elevation: ---------------- 19.08 In. 136.00 Ft. Stop Pump Elevation: ---------------- 82.2 In. 130.74 Ft. CHECK PUMPING ELEVATIONSM STORAGE VOLUME REQUIRED VOL. DESIGN VOLUMES Storm Stor = 103298 (Cu.Ft.) 106,408 (Cu.Ft.) Temporary = 1254587 (Cu.Ft.) 880,644 (Cu.Ft.) Permanent = 0 (Cu.Ft.) 722,102 (Cu.Ft.) Total Volume = 1,357,884 (Cu.Ft.) 1,709,154 (Cu.Ft.) 90 Temporary Storage Volume Elevation = 132.68 Ft. Lagoon Surface Area: (Inside TOD) % REQ'D. 103.01 % 70.19% 125.87% 58.97 In. 185,011 S.F. Smithfield Hog Production Engineering P.O. Box 856, Warsaw, NC 28398 (910) 293-3434 Grower: Gaston Farm 8029 Primary Designed By: JEO Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 01/03/23 County: Bladen Sheet 4 of 12 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: Cu. Ft. STORAGE POND STAGE -AREA VOLUMES Contour Elevation (FT.) Area (SF) Incr. Vol. (Cu. FT) Cumul. Vol. (Cu. FT} 126.82 130,259 159,165 127.00 131,631 23,570 182,735 128.00 139,002 135,317 318,052 129.00 145,150 142,076 460,128 130.00 150,997 148,074 608,201 131.00 156,842 153,920 762,121 132.00 162,100 159,471 921,592 133.00 166,206 164,153 1,085,745 134.00 170,284 168,245 1,253,990 135.00 174,384 172,334 1,426,325 136.00 178,459 176,421 1,602, 746 13 7.00 182,248 180,303 1,783,099 137.82 185,011 150,576 1,933,675 These volumes were calculated using the vertical average end area method. TOTAL REQD VOL 1,355,310 CF CUMULATIVE VOL. ZONE VOL. 125.87% END PUMP = = = = 130.74 FT 722,102 CF TR'MT 722,102 START PUMP = =: 136.00 FT 1,602,746 CF TEMP 880,644 70.19% MAX STORAGE = 136.59 FT 1,709,154 CF STORM 106,408 103.01% Smithfield Hog Production Engineering P.O. Box 856, Warsaw, NC 28398 (910) 293-3434 Grower: Gaston Farm 8029 Designed By: JEO Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 01/03/23 County: Bladen Sheet 5 of 12 MINIMUM REQUIRED VOLUME CALCULATIONS DIGESTER Permanent Storage: Required Treatment Volume: Animal Type Capacity (cu.ft./hd) = Total Nursery 0 1.00 0 Wean to Finish 24,642 55.00 1,355,310 Finishing 0 55.00 0 Farrow to weanling 0 0.67 0 Farrow to feeder 0 0.67 0 Farrow to finish 0 1.00 0 Boars 0 0.50 0 Total Required Treatment Volume (cu. ft.)= 1,355,310 Sludge Storage Volume: Animal Type Capacity ALW (cu.ft./lb) = Total Nursery 0 30 0.25 0 Wean to Finish 24,642 115 0.00 0 Finishing 0 135 0.00 0 Farrow to weanling 0 433 0.17 0 Farrow to feeder 0 522 0.17 0 Farrow to finish 0 1,417 0.25 0 Boars 0 400 0.25 0 Total Required Sludge Storage Volume (cu. ft.)= No Storm Storage Unless a Partial Cover Digester: Vol.=(Digester Surf. Area + Addt'I Drainage Area) * 100Yr./24Hr. Storm(in) / 12in./ft. Vol.= (163800 sq.ft + 0 sq.ft.) * 6.7 in. /12 in./ft. Total Required Volume for 100Yr./24Hr. Storm Event (cu.ft)= No "Heavy Rain" Storage Unless a Partial Cover Digester: Vol.=(Digester Surf. Area + Addt'I Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Vol.= (163800 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) _ (for Extended Periods of Chronic Rainfall) Total Required Storm Storage (100Yr. / 24Hr. Storm +'Heavy Rain')= Total Required Permanent Storage (Treatment + Sludge) _ 0 91,455 91,455 (CU.FT) 1,355,310 (CU.FT) TOTAL REQUIRED DIGESTER VOLUME = 1446765 (CU.FT.) Warsaw NC 28398 9 0 Grower: Gaston Farm 8029 Primary Designed By: JEO Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 01/03/23 Countv: Bladen Sheet 6 of 12 Temporary Storage Volume: Manure Production: nima ypeCapacity to. Period = Total Nursery 0 0 0.30 0 Wean to Finish 24,642 180 1.17 5,176,299 Finishing 0 180 1.40 0 Farrow to weanling 0 0 4.30 0 Farrow to feeder 1 0 0 4.50 0 Farrow to finish 0 0 13.50 0 Boars 0 0 1 4.00 0 Excess Fresh Water: Smithfield Hog Total Manure Production (gals.)= 5,176,299 Total Manure Production (cu.ft.)= 692,019 Animal Type Capacity Sto. Period I ota Nursery 0 0 0.20 0 Wean to Finish 24,642 180 0.77 3,400,744 Finishing 0 180 0.90 0 Farrow to weanling 0 0 2.90 0 Farrow to feeder 0 0 3.50 1 0 Farrow to finish 0 0 9.50 1 0 Boars 0 0 2.70 1 0 Total Fresh Water Excess (gals.)= 3,400,744 Total Fresh Water Excess (cu.ft.)= 454,645 W 10 Grower: Gaston Farm 8029 Primary Address: PO Box 759 Rose Hill, NC 28458 County: Bladen Temporary Stora a Volume: Cont. Designed By: JEO Checked By: DSE Date: Sheet 7 of 12 01 /03/23 Rainfall in Excess of Evaporation: Only in Waste Storage Pond since digester is covered Vol.=(Digester Surface Area + Waste Storage Pond Area + Additional Drainage Area) * Rainfall / 12in./ft Vol.= (0.0 sq.ft. + 185011 sq.ft. + 0 sq.ft.) * 7.0 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 107,923 Storm Storage: Only in Waste Storage Pond since digester is covered Vol.=(Digester Surface Area + Waste Storage Pond Area - * 100Yr./24Hr Storm(in.)/12in./ft. Vol.= (0.0 sq.ft. + 185011 sq.ft. + 0 sq.ft.) * 6.7 in. Total Required Volume for 100Yr./24Hr. Storm Event (cu.ft)= 103,298 "Heavy Rain" Storage: Only in Waste Storage Pond when required since digester is covered =(Digester Surface Area + Waste Storage Pond Area + Additional Drainage Area) * Heavy Rain Factor(in) / 12in Vol.= (0.0 sq.ft. + 185011 sq.ft. + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = 0 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required 0 Total Required Storm Storage (100Yr. / 24Hr. Storm + 'Heavy Rain')= Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage)= Total Required Permanent Storage (Treatment + Sludge) _ 103,298 (CU.FT) 1,254,587 (CU.FT) 0 (CU.FT) TOTAL REQUIRED 2nd STAGE VOLUME=1357884 (CU.FT.) 0 Grower: Gaston Farm 8029 Designed By: JEO Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 01/03/23 Countv: Bladen Sheet 8 of 12 Top of Dike Elevation Top of 25Yr. / 241-1r. Storm Storage Start Pump Elevation End Pump Elevation Top of Sludge Storage Seasonal High Watertable Elev Finished Bottom Elevation Inside Top Length Inside Top Width Side Slopes Lagoon Surface Area Freeboard Depth Zone Depths: DIGESTER DESIGN SUMMARY TOTAL DESIGN VOLUME = 1781723 (CU.FT.) Treatment / Sludge Storage Zone Depth Temporary Storage Zone Depth Freeboard Depth Total Digester Depth Smithfield Hog Production 139.50 FT. 138.50 FT. 137.75 FT. 137.25 FT. 126.50 FT. 128.50 FT. 124.00 FT. 630.00 FT. 260.00 FT. 3.0:1 H:V 163,800 SF 1.00 FT 13.3 FT. 0.5 FT. 1.8 FT. 15.5 FT. 1 Grower: Gaston Farm 8029 Primary Designed By: JEO Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 01/03/23 Countv: Bladen Sheet 9 of 12 STORAGE POND DESIGN SUMMARY 2nd STAGE Top of Dike Elevation ------------------- 137.59 FT. Emergency Spillway Crest Elevation ------------------- Not Applicable Top of 100Yr. / 24Hr. Storm Storage ------------------- 136.59 FT. Top of "Heavy Rain" Storage ------------------- Not Applicable Start Pump Elevation ------------------- 135.98 FT. End Pump Elevation ------------------- 130.74 FT. Top of Sludge Storage ------------------- Not Applicable Seasonal High Watertable Elev.------------------- 128.50 FT. Finished Bottom Elevation ------------------- 125.38 FT. Inside Top Length ------------------- Not Applicable Inside Top Width ------------------- Not Applicable Side Slopes ------------------- 3.0:1 H:V Lagoon Surface Area ------------------- 185,011 SF Freeboard Depth ------------------- 1.00 FT. Temporary Storage Period ------------------- 180 Days Zone Depths: TOTAL DESIGN VOLUME = 1709154 (CU.FT.) Treatment / Sludge Storage Zone Depth ----------- 5.4 FT. Temporary Storage Zone Depth ----------- 5.2 FT. Freeboard / Storm Storage Zone Depth ----------- 1.6 FT. Total Storage Pond Depth ----------- 12.2 FT. Smithfield Hog Production Engineering P.O. Box 856, Warsaw NC 28398 (910) 293-3434 CM N M O N O � Ow U) p O OD N N � cu t 0 co E— in CO U � C Y � U .0 � U U - ❑U Lrj LO N cM -- O V II N O lLO II � > LU O W M T- W II J J W w co LU II � LU w J W II InJ w w Q Z O W U LU J LU LU0U) � � ❑ w 0 w O U- O U) a O t- w > a LL W O H O Q co ❑ uJ O a w 00 O w _ w z ~ 0 w O O a z N L- �I LL 0 rn L N O O co N U z M N L� ti 0 O = m N -0 � IIco J j O O w II Cr)a- wmIL J w C d a, a F a L C: w U Q U U) IQ co m M Co N U c� i LO co O m LOW CM N C—M o N O � W OW U) p o ❑ i OD N (6 C m .0 (n C � Y U) _ U — N � — �U rn -I G ui O O IL rn � n II M W M W W � N II II W W II 0 W W H W U J w w Q w w Z W Y 0 O0 O O 0- 2 > tL O U) LL w m O w O n- O IL a. w Z d O O O z N H IL �I m E a 0 rn L N 0 CDN co U U Z ti LL M O X O O 2 O m II f u � (a O O w 0n.�m a J w — a � L � _a a 0 Q U � w M V. M co 0) N O e- I co M co N U 3 c� i LO co O m rz 10 Grower: Gaston Farm 8029 Designed By: JEO Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 01/03/23 County: Bladen Sheet 12 of 12 This Anerobic Digester is designed in accordance with the North Carolina Natural Resources Conservation Service PRACTICE STANDARD 366- ANEROBIC DIGESTER, revised in September, 2018. The Waste Storage Pond is designed in accordance with the North Carolina Natural Resources Convservation Service PRACTICE STANDARD 313- WASTE STORAGE FACILITY, revised in December, 2017 DESIGNED: C7(�— DATE: 01 /03/2023 COMMENTS: The lagoon has been designed as an irregular shape. Actual contour areas taken from the lagoon design are used to calculate the surface area and storage volume characteristics of the lagoon. This approach ensures that rainfall capture on the lagoon is fully accounted for and that storage volumes calculated represent actual conditions. Elevations are based on an assumed benchmark and do not represent mean sea level datum. 1 certify, to the best of my professional knowledge, judgement, and belief, this design calculation is in accordance with the applicable NRCS standards. Smithfield Hog Production Engineering P.O. Box 856, Warsaw NC 28398 (910) 293-3434