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HomeMy WebLinkAboutNC0024147_Pretreatment Compliance Inspection_20221118DocuSign Envelope ID: C4B124F8-F43D-496C-AA39-AC2A98418DA9 ROY COOPER Governor ELIZABETH S. BISER Secretary RICHARD E. ROGERS, JR. Director Mr. Scott Siletzky WWTP Superintendent City of Sanford P.O. Box 3729 Sanford, NC 27331-3729 NORTH CAROLINA Environmental Quality November 18, 2022 Subject: Pretreatment Compliance Inspection City of Sanford Big Buffalo WWTP - NPDES Permit No. NC0024147 Lee County Dear Mr. Siletzky: On August 24, 2022, Cheng Zhang of the Raleigh Regional Office conducted a Pretreatment Compliance Inspection of City of Sanford's pretreatment program. The assistance given by Ms. Sarah Jordan, the pretreatment coordinator, was greatly appreciated. The inspection report is attached. Findings during the inspection were as follows: 1. There are eleven Significant Industrial Users (Sills) discharging, nine of which are also Categorical Industrial Users (CIUs). It was noted that Chara and Arauco were in Significant Non -Compliance (SNC) during the two most recent semi-annual periods. 2. The pretreatment inspection file review included Arauco (Permit No. 0042), Pfizer (Permit No. 0022) and Moen (Permit No. 0008). The files needed for review were available for inspection, contained all the required elements and were in excellent condition. During the first semi-annual period of 2012, Arauco had a copper and four Zinc violations and was late in submitting required zinc resampling result, Arauco was in SNC for zinc violation. These violations were appropriately addressed by the POTW per Enforcement Response Plan (ERP). Pfizer and Moen were in compliance. 3. A review of the files containing the pretreatment program elements was conducted. All files were up to date, available and well organized. It was noted that update of Headworks Analysis was submitted in April 2022 and is in review by the Division. The City needs to update the Long Term Monitoring Plan (LTMP) by using the NC DEQ Published Detection Limit Values. 4. LTMP data for were reviewed, it was noted that all parameters were sampled at required locations and analyzed with required detection levels. LTMP data was well organized and maintained. D.••=EQ NORTH CAROLINA DeperhneM of Environmental Oual� North Carolina Department of Environmental Quality I Division of Water Resources Raleigh Regional Office I 3800 Barrett Drive I Raleigh, North Carolina 27609 919.791.4200 DocuSign Envelope ID: C4B124F8-F43D-496C-AA39-AC2A98418DA9 Thank you for your continued support of the Pretreatment Program. If you have any questions or comments, please call Cheng Zhang at (919) 791-4200 (or email: cheng.zhang@ncdenr.gov). Enclosure: City of Sanford PCI Inspection Form CC: Laserfiche D_E NORTH CARCLINA gaparhnanl of Environmental quality Sincerely, DocuSigned by: Ehuiu-ssa f. �4 ai in,ltit,(, B2916E6AB32144F... Vanessa E. Manuel, Assistant Regional Supervisor Water Quality Regional Operations Section Raleigh Regional Office Division of Water Resources North Carolina Department of Environmental Quality I Division of Water Resources 512 North Salisbury Street 11611 Mail Service Center I Raleigh, North Carolina 27699-1611 919.707.9000 DocuSign Envelope ID: C4B124F8-F43D-496C-AA39-AC2A98418DA9 NORTH CAROLINA DIVISION OF WATER RESOURCES PRETREATMENT COMPLIANCE INSPECTION (PCI) REPORT Water Resources ENVIRONMENTAL QUALITY BACKGROUND INFORMATION [Complete Prior To PCI; Review Program Info Database Sheet(s)1 1. Control Authority (POTW) Name: City of Sanford 2. Control Authority Representative(s): Sarah Jordan 3. Title(s): Pretreatment Coordinator 4. Last Inspection Date: 9/17/2021 Inspection Type (Check One): ❑ PCI ® Audit 5. Has Program Completed All Requirements from the Previous Inspection and Program Info Sheet(s)? ® YES ❑ NO 6. Is POTW under an Order That Includes Pretreatment Conditions? ❑ YES ® NO Order Type, Number, Parameters: Are Milestone Dates Being Met? ❑ YES ❑ NO ICIS CODING Main Program Permit Number NICIO 10 12141114171 MM/DD/YY L 08 124 1 22 I 7. Current Number Of Significant Industrial Users (SIUs)? 11 8. Number of SIUs With No IUP, or With an Expired IUP? 0 9. Number of SIUs Not Inspected By POTW in the Last Calendar Year? 0 10. Number of SIUs Not Sampled By POTW in the Last Calendar Year? 0 11. Number of SIUs In SNC For Limits Violations During Either of the Last 2 Semi -Annual Periods? 0 12. Number of SIUs in SNC For Reporting During Either of the Last 2 Semi -Annual Periods? 2 13. Number of SIUs in SNC with Pretreatment Schedule? 0 14. Number of SIUs on Schedules? 0 15. Current Number Of Categorical Industrial Users (CIUs)? 9 16. Number of CIUs in SNC? 2 POTW INTERVIEW 17. Since the Last PCI, has the POTW had any NPDES Limits Violations? If Yes, What are the Parameters and How are these Problems Being Addressed? 18. Since the Last PCI, has the POTW had any Problems Related to an Industrial Discharge (Interference, Pass -Through, Blockage, Citizens' Complaints, Increased Sludge Production, Etc.)? If Yes, How are these Problems Being Addressed? 19. Which Industries have been in SNC for Limits or Reporting during either of the Last 2 Semi -Annual Periods? Not Been Published for Public Notice?(May refer to PAR if Excessive SIUs in SNC) SNC for SNC for Not Put 20. Which Industries are on Compliance Schedules or Orders? For all SIUs on an Order, Has a Signed Copy of the Order been sent to the Division? 21. Are Any Permits or Civil Penalties Currently Under Adjudication? If Yes, Which Ones? Chara is challenging the SNC status and penalty ❑ YES /1 NO ❑ YES A NO Limits: Chara for Mo, Arauco for Zn Reporting: None lished: None None /1 YES ❑ NO LTMP/STMP FILE REVIEW: 22. Is LTMP/STMP Monitoring Being Conducted at Appropriate Locations and Frequencies? ® YES ❑ NO 23. Are Correct Detection Levels being used for all LTMP/STMP Monitoring? ® YES ❑ NO 24. Is LTMP/STMP Data Maintained in a Table or Equivalent? ® YES ❑ NO Is Table Adequate? ® YES ❑ NO 25. All LTMP/ effluent data reported on Discharge Monitoring Report? ® YES ❑ NO Division Inspector, please verify yourself! 26. If NO to 23 - 26, list violations 27. Should any Pollutants of Concern be Eliminated from or Added to LTMP/STMP? ❑ YES ® NO If yes, which ones? Eliminated: Added: NC DWR Pretreatment Compliance Inspection (PCI) Form Updated December 2016 Page 1 DocuSign Envelope ID: C4B124F8-F43D-496C-AA39-AC2A98418DA9 28. PRETREATMENT PROGRAM ELEMENTS REVIEW— Please review POTW files, verify POTW has copy of Program Element in their files, complete with supporting documents and copy of PERCS Approva Letter, and dates consistent with Program Info: Program Element Last Submittal Date In file? Last Approval Date In file Date Next Due, If Applicable Headworks Analysis (HWA) 4/2022 @ Yes ❑ No 2/22/2018 @ Yes ❑ No 5/1/2022 Industrial Waste Survey (IWS) 6/30/2018 /1 Yes ❑ No 8/10/2018 /1 Yes ❑ No 8/1/2023 Sewer Use Ordinance (SUO) 12/20/2011 a Yes ❑ No 1/25/2012 r Yes ❑ No Enforcement Response Plan (ERP) 4/20/2009 a Yes ❑ No 7/17/2009 r Yes ❑ No Long Term Monitoring Plan (LTMP) 12/22/2014 /1 Yes ❑ No 3/12/2015 r Yes ❑ No INDUSTRIAL USER PERMIT (IUP) FILE REVIEW (3 IUP FILE REVIEWS OR 1 FILE REVIEW AND 1 IU INSPECTION 29. User Name 1. Arauco 2. Pfizer 3. Moen 30. IUP Number 0042 0022 0008 31. Does File Contain Current Permit? /1 Yes ❑ No /1 Yes ❑ No /1 Yes ❑ No 32. Permit Expiration Date 9/30/2024 9/30/2024 9/30/2024 429 439 433 33. Categorical Standard Applied (I.E. 40 CFR, Etc.) Or N/A 34. Does File Contain Permit Application Completed Within One Year Prior to Permit Issue Date? i1 Yes ❑ No @ Yes ❑ No /1 Yes ❑ No 35. Does File Contain an Inspection Completed Within Last Calendar Year? /1 Yes ❑ No /1 Yes ❑ No 1 Yes ❑ No 36. a. Does the File Contain a Slug/Spill Control Plan? b. If No, is One Needed? (See Inspection Form from POTW) a. AYes •No b. •Yes •No a. ► Yes •No b. •Yes •No a. AYes •No b. •Yes •No 37. For 40 CFR 413 and 433 TTO Certification, Does File Contain a Toxic Organic Management Plan (TOMP)? ❑ Yes ❑No®N/A ❑Yes❑No ON/A ®Yes❑No❑N/A 38. a. Does File Contain Original Permit Review Letter from the Division? b. All Issues Resolved? a. AYes •No b.❑Yes❑No❑N/A a. ► Yes •No b.❑Yes❑No❑N/A a. AYes •No b.❑Yes❑No❑N/A 39. During the Most Recent Semi -Annual Period, Did the POTW Complete its Sampling as Required by IUP, including flow? /1 Yes ❑ No /1 Yes ❑ No ❑ Yes I No 40. Does File Contain POTW Sampling Chain -Of -Custody Forms? A Yes ❑ No /1 Yes ❑ No A Yes ❑ No 41. During the Most Recent Semi -Annual Period, Did the SIU Complete its Sampling as Required by IUP, including flow? ®Yes❑No❑N/A ®Yes❑No❑N/A ®Yes❑No❑N/A 41b. During the Most Recent Semi -Annual Period, Did SIU submit all reports on time? ®Yes❑No❑N/A NYes❑No❑N/A ®Yes❑No❑N/A 42a. For categorical IUs with Combined Wastestream Formula (CWF), does file include process/dilution flows as Required by IUP? 111Yes®NoE1N/A ❑Yes❑NoON/A ❑Yes❑No®N/A 42b. For categorical IUs with Production based limits, does file include production rates and/or flows as Required by IUP? ❑Yes❑No®N/A ❑Yes❑NoNN/A ❑Yes❑No®N/A 43a. During the Most Recent Semi -Annual Period, Did the POTW Identify All Limits Non -Compliance from Both POTW and SIU Sampling? ® Yes ❑No❑N/A ❑Yes❑No ON/A III Ycs❑No®N/A 43b. During the Most Recent Semi -Annual Period, Did the POTW Identify All Reporting Non -Compliance from SIU Sampling? ❑Yes❑No®N/A ❑Yes❑NoON/A ❑Yes❑No®N/A 44. a. Was the POTW Notified by SIU (Within 24 Hours) of All Self- Monitoring Violations? b. Did Industry Resample and submit results to POTW Within 30 Days? c. If applicable, Did POTW resample within 30 days of becoming awarec. of SIU limit violations in the POTW's sampling of the SIU? a.❑Yes❑NoNN/A b.®Yes❑No❑N/A ❑yes❑NoNN/A a.❑Yes❑NoEIN/A b.❑Yes❑NoEIN/A c.❑Yes❑No®N/A a.❑Yes❑No®N/A b.❑Yes❑No®N/A c.❑Yes❑No®N/A 46. During the Most Recent Semi -Annual Period, Was the SIU in SNC? /1 Yes ❑ No ❑ Yes 0 No /1 Yes ❑ No 47. During the Most Recent Semi -Annual Period, Was Enforcement Taken as Specified in the POTW's ERP (NOVs, Penalties, timing, etc.)? ®Yes❑No❑N/A ❑Yes❑NoON/A ®Yes❑No❑N/A 48. Does the File Contain Penalty Assessment Notices? ® Yes ❑No❑N/A ❑Yes❑No ON/A ® Yes ❑No❑N/A 49. Does The File Contain Proof Of Penalty Collection? ®Yes❑No❑N/A ❑Yes❑NoON/A ®Yes❑No❑N/A 50. a. Does the File Contain Any Current Enforcement Orders? b. Is SIU in Compliance with Order? a.❑Yes❑No®N/A b.❑Yes❑NoEIN/A a.❑Yes❑NoEIN/A b.❑Yes❑No®N/A a.❑Yes❑No®N/A b.❑Yes❑NoEIN/A 51. Did the POTW Representative Have Difficulty in Obtaining Any of This Requested Information For You? ❑ Yes /1 No ❑ Yes r No ❑ Yes I No NC DWR Pretreatment Compliance Inspection (PCI) Form Updated December 2016 Page 2 DocuSign Envelope ID: C4B124F8-F43D-496C-AA39-AC2A98418DA9 FILE REVIEW COMMENTS: 41— Arauco had multiple four zinc violations and one copper violation. 46 — Arauco was in SNC for zinc violations. 47 — POTW issued two NOVs to Arauco limit violations and SNC. INDUSTRY INSPECTION ICIS CODING: Main Program Permit Number MM/DD/YY J I I I I I I I JL1 1 I I l 1. Industry Inspected: 2. Industry Address: 3. Type of Industry/Product: 4. Industry Contact: Title: Phone: Fax: 5. Does the POTW Use the Division Model Inspection Form or Equivalent? ❑ YES ❑ NO 6. Did the POTW Contact Conduct the Following Parts of the Industrial Inspection Thoroughly? Comments: A. Initial Interview El YES E NO B. Plant Tour El YES ❑ NO C. Pretreatment Tour ❑ YES ❑ NO D. Sampling Review ❑ YES ❑ NO E. Exit Interview ❑ YES ❑ NO Industrial Inspection Comments: OVERALL SUMMARY AND COMMENTS: Comments: The program is well managed. Requirements: LTMP needs to be updated by using the NC DEQ Published Detection Limit Values Recommendations: None NOD: ❑ YES ® NO NOV: ❑ YES ® NO QNCR: ❑ YES ® NO POTW Rating: ® Satisfactory ❑ Marginal ❑ UnSatisfactory PCI COMPLETED BY: Cheng Zhang, Raleigh Regional Office DATE: August 24, 2022 NC DWR Pretreatment Compliance Inspection (PCI) Form Updated December 2016 Page 3