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HomeMy WebLinkAboutNCS000233_Renewal application_20160830©�L, Permit Coverage NCDENR Renewal Application Form National Pollutant Discharge Elimination System Stormwater Individual Permit NPDES Permit Number NCS000233 Please provide your permit number in box in the upper right hand corner, complete the information in the space provided below and return the completed renewal form along with the required supplemental information to the address indicated. Owner Information * Address to which permit correspondence will be mailed Owner / Organization Name: Trinity Manufacturing, Inc. Owner Contact: Daryl Mitzel Mailing Address: PO Box 1519 / V Phone Number: 910-410-2726 Fax Number: 910-817-4791 E-mail address: dmlf2elCa%trinllymfa. Facility Information Facility Name: Facility Physical Address: Facility Contact: Mailing Address: Phone Number: Fax Number: E-mail address: Permit Information Permit Contact: Mailing Address: Phone Number: Fax Number: E-mail address: Dischage Information Receiving Stream: Stream Class: Basin: Sub -Basin: Number of Outfalls Trinity Manufacturing, Inc. 11 E.V. Hogan Drive / Hamlet, NC 28345-8812 V Karen Messana 910-419-6566 kmessa na Capri n itvmfa.com South Prong Falling Creek C A06 3 o S;In W to To LANDio G Facility/Activity Changes Please describe below any changes to your facility or activities since issuance of your permit. Attached a separate sheet if necessary. Changes at the facility include implementing a batch process to produce chlorinated paraffins, constructing a maintenance/receiving/ warehouse building, and expanding the employee parking lot. See enclosures for more information. CERTIFICATION I certify that I am f such information is the information contained in the application and that to the best of my knowledge and belief Signature Daryl Mitzel Print or type name of person signing above Please return this completed application form and requested supplemental information to: Date Executive Vice President Title SW Individual Permit Coverage Renewal Stormwater Permitting Program 1612 Mail Service Center Raleigh, North Carolina 27699-1612 SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL NPDES STORMWATER PERMIT Two copies of each of the following shall accompany this submittal in order for the application to be considered complete: (Do not submit the site Stormwater Pollution Prevention Plan) Initials A'B� 1. A current Site Map from the Stormwater Pollution Prevention Plan. The location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall, building locations and impervious surfaces should be clearly noted. 'f3 2. A summary of Analytical Monitoring results during the term of the existing permit (if your permit required analytical sampling). Do not submit individual lab reports. The summary can consist of a table including such items as outfall number, parameters sampled, lab results, date sampled, and storm event data. 3. A summary of the Visual Monitoring results. Do not submit individual monitoring reports. The summary can consist of a table including such items as outfall number, parameters surveyed, observations, and date monitoring conducted. 4. A summary of the Best Management Practices utilized at the permitted facility. Summary should consist of a short narrative description of each BMP's in place at the facility. If the implementation of any BMP's is planned, please include information on these BMP's. 5. A short narrative describing any significant changes in industrial activities at the permitted facility. Significant changes could include the addition or deletion of work processes, changes in material handling practices, changes in material storage practices, and/or changes in the raw materials used by the facility. 6. Certification of the development and implementation of a Stormwater Pollution Prevention Plan for the permitted facility (Sign and return attached form). If the final year analytical monitoring of the existing permit term has not been completed prior to filing the renewal submittal, then the last years monitoring results should be submitted within 30 days of receipt of the laboratory reports. 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Stormwater Discharge Permit Renewal - 2016 NCS 000233 Analytical Monitoring Results Summary for Outfall OF-1 Outfall OF-1 Total Rainfall SM 5210B EPA 410.4 SW-846 9020E EPA 300.0 SW846 9040C BOD COD Chloroplij rin Chloride pH Testing Lab Benchmark inches 30 mg/L 120 mg/L µg/L 860 mg/L 6-9 Date Sample Collected, mm-dd-yy 06-26-16 0.4 2.25 16.8 23.1 10.3 7.37 Test America 02-04-16 0.5 4.67 24.1 111 7.19 Test America 02-04-16 0.5 42 8.46 ALS 08-20-15 0.4 3.5 4.32 48.4 8.46 Test America 08-20-15 0.4 1 28 8.46 G-Cal 11-17-14 0.35 4.29 25.0 1 18.2 7.63 Test America 11-17-14 0.35 27.2 7.63 G-Cal 09-04-14 0.3 4.54 25.4 22.9 8.46 Test America 09-04-14 0.3 48.5 8.46 G-Cal 12-04-13 0.3 MDL NP m /L 33.7 33.4 7.0 Test America 12-04-13 0.3 29.7 7.0 G-Cal 08-19-13 0.9 MDL ND2 m /L 6.06 4.58 7.3 Test America 08-19-13 0.9 4.2 7.3 G-Cal 01-31-13 0.3 64.7 7.89 G-Cal 01-17-13 0.6 5.08 9.31 29.3 7.3 Test America 05-09-12 0.3 16 29 7.29 7.3 Test America 05-09-12 0.3 ND < 50 7.3 G-Cal Trinity Manufacturing, Inc. Stormwater Discharge Permit Renewal - 2016 NCS 000233 Analytical Monitoring Results Summary for Outfall OF-1 Outfall OF-1 Total Rainfall SM 5210B EPA 410.4 SW-846 9020E EPA 300.0 SW846 9040C BOD COD Chloropi fin Chloride pH Testing Lab Benchmark inches 30 mg/L 120 mg/L µg/L 860 mg/L 6-9 Date Sample Collected, mm-dd-yy 06-26-16 0.4 2.25 16.8 23.1 10.3 7.37 Test America 02-04-16 0.5 4.67 24.1 111 7.19 Test America 02-04-16 0.5 42 8.46 ALS 08-20-15 0.4 3.5 4.32 48.4 8.46 Test America 08-20-15 0.4 1 28 8.46 G-Cal 11-17-14 0.35 4.29 25.0 18.2 7.63 Test America 11-17-14 0.35 27.2 7.63 G-Cal 09-04-14 0.3 4.54 25.4 22.9 8.46 Test America 09-04-14 0.3 48.5 8.46 G-Cal 12-04-13 0.3 MDL ND m L 33.7 33.4 7.0 Test America 12-04-13 0.3 29.7 7.0 G-Cal 08-19-13 0.9 MDL N4 m IL 6.06 4.58 7.3 Test America 08-19-13 0.9 4.2 7.3 G-Cal 01-31-13 0.3 64.7 7.89 G-Cal 01-17-13 0.6 5.08 9.31 29.3 7.3 Test America 05-09-12 0.3 1 16 29 7.29 7.3 Test America 05-09-12 0.3 1 1 ND < 50 7.3 G-Cal Trinity Manufacturing, Inc. SUMMARY OF VISUAL MONITORING RESULTS (2012 — 2016) Stormwater Permit No. NCS000233 Outfall No. OF-1 Other Sampling Color Odor Clarity Floating Suspended Foam Oil Sheen Erosion or Obvious Date Solids Solids Deposition Indicators of Pollution 06 Light gray None 2 1 1 None None None None 0.41, .4" 02 Light gray None 2 1 1 None None None None 0.51, .5" 08-20-15 Light gray None 2 1 1 None None None None 0.4" 11-17-14 No Color Grayish None 2 1 1 None None None None 0.35" Medium Tint 09-04-14 NoColor 0.3" Medium Tint None 2 1 2 None None None None 12-04-13 No Color 0.3" Light None 2 1 1 None None None None 089 No Color 0.91, 0." Light None 2 1 1 None None None None 01-31-13 Not Typical Typical Typical Typical Typical Typical Typical None 0.3" Observed 01 Typical No Typical Typical Typical No No Not None 0.61, Observed 04-0412 Typical Typical Typical Typical Typical Typical Typical Not None > 0.1"1 1 1 1 1 Observed Form 9046 — Stormmter Visual Summary Trinity Manufacturing, Inc. SUMMARY OF VISUAL MONITORING RESULTS (2012-2016) Stormwater Permit No. NCS000233 Outfall No. OF-1 Other Sampling Floating Suspended uso ErosioDeposition Ovious Date Color Odor Clarity ids fended Foam Oil Sheen Indicators of Pollution 06 Light gray None 2 1 1 None None None None 0.41, .4" 02 Light gray None 2 1 1 None None None None 0.51, .5" 08-20-15 Light gray None 2 1 1 None None None None 0.4" 11-17-14 No Color Grayish None 2 1 1 None None None None 0.35° Medium Tint 09-04-14 No Color 0.3" Medium Tint None 2 1 2 None None None None 12-04-13 No Color 0.3" Light None 2 1 1 None None None None 089 No Color 0.91, 0." Light None 2 1 1 None None None None 01 Not Typical Typical Typical Typical Typical Typical Typical Observed None 0.31, 0.3" 01 Typical No Typical Typical Typical No No Not None 0.61, 0.6" Observed 04-04-12 Not Typical Typical Typical Typical Typical Typical Typical Observed None > 0.1" I I I I I I I Form 9046 - Stormwater Visual Summary Trinity Manufacturing Inc. Stormwater Discharge Permit NCS 000233 Best Management Practices (BMPs) Best Management Practices for the site include a combination of operational and source control BMPs. These BMPs have been implemented to minimize precipitation contact with potentially contaminating activity, contain and treat precipitation contacting industrial activity, and preemptively provide systems and equipment to deal with unanticipated occurrences. General BMPs implemented throughout the facility to achieve stormwater pollution prevention goals include: • Vegetative areas are created and maintained to prevent erosion and sedimentation. • Loading and unloading operations are either covered and/or done in areas designed to catch stormwater which may contact these operations as well as any minor drips associated with connecting or disconnecting. • Storage of all bulk liquid materials at Trinity is provided with secondary containment. Stormwater collected in these secondary containment areas is treated and discharged through the sanitary sewer in accordance with its POTW IUP permit. • Impervious surface are sloped to catch basins and routed to a stormwater detention pond for the majority of industrial activity. Use of the stormwater detention pond is incorporated in the Spill Response Plan • Concrete pad areas are sloped and laid out to minimize or prevent stormwater run-off into areas containing significant materials associated with industrial activity. • Significant material areas are included as part of facility inspections to identify improvement opportunities. Best Management Practices (BMPs) address potential pollutant areas that have been identified during facility inspections. The BMPs are designed to help reduce the potential for stormwater pollution. BMP categories considered include: Flow Diversion, Exposure Minimization, Mitigate Practices, Sediment and Erosion Prevention, Infiltration Practices, and Other Preventive Practices such as Good Housekeeping, Preventive Maintenance, Visual Inspections, Spill and Stormwater Plan Training, and Documentation. Area 1- Storage of drums containing surfactant liquids and non -hazardous waste as well as storage of empty totes and drums. • Materials are stored in this area only on a temporary basis. While stored in this area, containers are readily visible and any leakage or run-off can be dealt with quickly. • Drums of liquid surfactant are used on a seasonal basis. These inventories are minimized and managed to eliminate carry-over of inventory between seasons. • Drumming of dry materials in the area is scheduled around weather forecasts and covered during periods of unanticipated precipitation. Following completion, the area is swept to prevent contamination. Area 3- Storage of empty nitromethane metal drums. • Drums are pumped until empty and the bung caps are re -secured before being temporarily stored while awaiting pickup. • Empty drums are picked up for recycling on a frequent and regular basis. Area 4- Railcar loading/unloading stations (Chloropicrin & Chlorine). • Spill containment (railcar pans) is included at each railcar loading station. The pans are piped to a treatment tank, treated if necessary, and discharged to the sanitary sewer. • Area lighting and video cameras facilitate enhanced surveillance of loading operations above and beyond operator attendance. • Loading operations are instrumented and automated to minimize opportunities for overfilling. Area 5- Storage area for used equipment. • Used equipment stored in the area is decontaminated prior to its storage. • Storage containers allow small, primarily metal, parts to be housed out of the weather, minimizing opportunity for the formation of rust. Area 6- Railcar loading stations (Caustic and HCI). • Spill containment (railcar pans) is included at each railcar loading station. The pans are piped to a treatment area, treated if necessary, and discharged to the sanitary sewer. • Area lighting and video cameras facilitate enhanced surveillance of loading operations above and beyond operator attendance. • Loading operations are instrumented and automated to minimize opportunities for overfilling. Area 7- Brine filter waste collection dumpster and salt unloading. • Dumpster is set in a curbed area to allow collection of any leakage. • Dumpster is kept covered to prevent stormwater contact. • Salt conveying system is inspected and cleaned as part of the preventative maintenance program. Trinity Manufacturing Inc. Stormwater Discharge Permit NCS 000233 Best Management Practices (BMPs) Best Management Practices for the site include a combination of operational and source control BMPs. These BMPs have been implemented to minimize precipitation contact with potentially contaminating activity, contain and treat precipitation contacting industrial activity, and preemptively provide systems and equipment to deal with unanticipated occurrences. General BMPs implemented throughout the facility to achieve stormwater pollution prevention goals include: • Vegetative areas are created and maintained to prevent erosion and sedimentation. • Loading and unloading operations are either covered and/or done in areas designed to catch stormwater which may contact these operations as well as any minor drips associated with connecting or disconnecting. • Storage of all bulk liquid materials at Trinity is provided with secondary containment. Stormwater collected in these secondary containment areas is treated and discharged through the sanitary sewer in accordance with its POTW IUP permit. • Impervious surface are sloped to catch basins and routed to a stormwater detention pond for the majority of industrial activity. Use of the stormwater detention pond is incorporated in the Spill Response Plan • Concrete pad areas are sloped and laid out to minimize or prevent stormwater run-off into areas containing significant materials associated with industrial activity. • Significant material areas are included as part of facility inspections to identify improvement opportunities. Best Management Practices (BMPs) address potential pollutant areas that have been identified during facility inspections. The BMPs are designed to help reduce the potential for stormwater pollution. BMP categories considered include: Flow Diversion, Exposure Minimization, Mitigate Practices, Sediment and Erosion Prevention, Infiltration Practices, and Other Preventive Practices such as Good Housekeeping, Preventive Maintenance, Visual Inspections, Spill and Stormwater Plan Training, and Documentation. Area 1- Storage of drums containing surfactant liquids and non -hazardous waste as well as storage of empty totes and drums. • Materials are stored in this area only on a temporary basis. While stored in this area, containers are readily visible and any leakage or run-off can be dealt with quickly. • Drums of liquid surfactant are used on a seasonal basis. These inventories are minimized and managed to eliminate carry-over of inventory between seasons. • Drumming of dry materials in the area is scheduled around weather forecasts and covered during periods of unanticipated precipitation. Following completion, the area is swept to prevent contamination. Area 3- Storage of empty nitromethane metal drums. • Drums are pumped until empty and the bung caps are re -secured before being temporarily stored while awaiting pickup. • Empty drums are picked up for recycling on a frequent and regular basis. Area 4- Railcar loading/unloading stations (Chloropicrin & Chlorine). • Spill containment (railcar pans) is included at each railcar loading station. The pans are piped to a treatment tank, treated if necessary, and discharged to the sanitary sewer. • Area lighting and video cameras facilitate enhanced surveillance of loading operations above and beyond operator attendance. • Loading operations are instrumented and automated to minimize opportunities for overfilling. Area 5- Storage area for used equipment. • Used equipment stored in the area is decontaminated prior to its storage. • Storage containers allow small, primarily metal, parts to be housed out of the weather, minimizing opportunity for the formation of rust. Area 6- Railcar loading stations (Caustic and HCI). • Spill containment (railcar pans) is included at each railcar loading station. The pans are piped to a treatment area, treated if necessary, and discharged to the sanitary sewer. • Area lighting and video cameras facilitate enhanced surveillance of loading operations above and beyond operator attendance. • Loading operations are instrumented and automated to minimize opportunities for overfilling. Area 7- Brine filter waste collection dumpster and salt unloading. • Dumpster is set in a curbed area to allow collection of any leakage. • Dumpster is kept covered to prevent stormwater contact. • Salt conveying system is inspected and cleaned as part of the preventative maintenance program. Trinity Manufacturing Inc. Stormwater Discharge Permit NCS 000233 Significant Industrial Activity Changes Changes in industrial activity at the site since the previous stormwater permit application include implementing a process to produce chlorinated paraffins at the Trinity Manufacturing facility. This is a batch process where dry chlorine gas is reacted with raw paraffin or olefin wax in a reactor. This process is in contained areas. The original BMP philosophies for the facility have been extended to encompass this process. Also, a maintenance/receiving/wa rehouse building has been constructed and the parking lot has been expanded at the facility as well. Trinity Manufacturing Inc. Stormwater Discharge Permit NCS 000233 Significant Industrial Activity Changes Changes in industrial activity at the site since the previous stormwater permit application include implementing a process to produce chlorinated paraffins at the Trinity Manufacturing facility. This is a batch process where dry chlorine gas is reacted with raw paraffin or olefin wax in a reactor. This process is in contained areas. The original BMP philosophies for the facility have been extended to encompass this process. Also, a maintenance/receiving/warehouse building has been constructed and the parking lot has been expanded at the facility as well. STORMWATER POLLUTION PREVENTION PLAN DEVELOPMENT AND.IMPLEMENTATION CERTIFICATION North Carolina Division of Energy, Mineral, and Land Resources - Stormwater Permitting Facility Name: Permit Number: Location Address: County: Trinity Manufacturing, Inc. NCS000233 11 EV Hogan Dr Hamlet, NC 28345 Richmond "I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information gathered is, to the best of my knowledge and belief, true, accurate and complete." And "I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been fully implemented at this facility location in accordance with the terms and conditions of the stormwater discharge permit." And "I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing violations." Sign (according to permit signatory requirements) and return this Certification. DO NOT SEND STORMWATER POLLUTION PREVENTION PLAN WITH THIS CERTIFICATION. Signature Daryl Mitzel Print or type name of person signing above Date4 / 4 Executive Vice President Title SPPP CertificaUon 10113 STORMWATER POLLUTION PREVENTION PLAN DEVELOPMENT AND IMPLEMENTATION CERTIFICATION North Carolina Division of Energy, Mineral, and Land Resources — Stormwater Permitting Facility Name: Permit Number: Location Address: County: Trinity Manufacturing, Inc. NCS000233 11 EV Hogan Dr Hamlet, NC 28345 Richmond "I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information gathered is, to the best of my knowledge and belief, true, accurate and complete." And "I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been fully implemented at this facility location in accordance with the terms and conditions of the stormwater discharge permit." And "I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing violations." Sign (according to permit signatory requirements) and return this Certification. DO NOT SEND STORMWATER POLLUTION PREVENTION PLAN WITH THIS CERTIFICATION. Signature Daryl Mitzel Print or type name of person signing above Date fflzs%r6 Executive Vice President Title SPPP Certification 10/13 0 -_`.\,TRINITY Ver—d ® MANUFACiU81NG ihC August 25, 2016 SW Individual Permit Coverage Renewal Stormwater Permitting Program 1612 Mail Service Center Raleigh, NC 27699-1612 Re: Stormwater Discharge Permit No. NCS000233 Dear Sir or Madam, 11 E. V. Hogan Drive P.O. Box 1519 Hamlet, NC 28345 910-582-5650 910-817-4791 (fax) Enclosed is the information required by the Division of Energy, Mineral and Land Resources for renewal of Trinity Manufacturing Inc.'s NPDES Individual Stormwater Permit. Following is a list of the enclosed information: Signed copy of Renewal Application Form Supplemental Information Checklist form o Current site map from our Stormwater Pollution Prevention Plan o Summary of Analytical Results o Summary of Visual Monitoring Results o Summary of Best Management Practices o Short narrative of Significant Changes in Industrial Activities o Signed Certification of the development and implementation of a Stormwater Pollution Prevention Plan If you have any questions, Karen Messana is our contact person for the permit and SPPP. She can be reached at 910- 419-6566. Best Regards, *arylMitzel Executive Vice President Enclosures RFcFi� sroR��R R� 00 ?0�6