Loading...
HomeMy WebLinkAboutNCS000050_Renewal Application_20160729Permit Coverage TA Renewal Aoolication Form NCDENR National Pollutant Discharge Elimination System Stormwater Individual Permit NPDES Permit Number NCS000050 Please provide your permit number in box in the upper right hand corner, complete the information in the space provided below and return the completed renewal form along with the required supplemental information to the address indicated. Owner Information * Address to which permit correspondence will be mailed Owner / Organization Name: SCM Metal Products, Inc. Owner Contact: Barton White Mailing Address: 2601 Weck Drive RTP, NC 27709 Phone Number: 919-S44-8090 Fax Number: 919-544-7996 E-mail address: bwhite@scmmetals.com Facility Information Facility Name: SCM Metal Products, Inc. Facility Physical Address: 2601 Weck Drive RTP, NC 27709 Facility Contact: Jill Spaulding Mailing Address: 2601 Weck Drive RTP, NC 27709 Phone Number: 919-544-8090 Fax Number: 919-544-8332 E-mail address: Ispaulding@scmmetals.com Permit Information Permit Contact: Mailing Address: Phone Number: Fax Number: E-mail address: Discharoe Information Receiving Stream: Stream Class: Basin: Sub -Basin: Number of Outfalls Wesdev Riscili 2601 Weck Drive, RTP, NC 27709 RTP, NC 27709 919-287-9891 919-544-8332 wriscili @scmmetals.com Unnamed tributary to Northeast Creek, Stirrup Iron Creek C,C Cape Fear River Basin, Neuse River Basin 3 Facility/Activity Changes Please describe below any changes to your facility or activities since issuance of your permit. Attached a separate sheet if necessary. The Brazing Paste Manufacturing Process was moved from an outside building into the main facility in march of 2013. In addition, the Tln Manufacturing Process was discontinued at this facility in December of 2013. All additives, with the exception of some drums of Flammable material, are stored Inside. SCM has an agreement with the local fire department to store these drums outdoors, covered on a secondary containment pallet. CERTIFICATION I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true com to and accurate. Signature Date 7! ZS /Ib Ti /1 Swau lct'fh!j Plant Agmagej- Print or type name of person signing above Title SW Individual Permit Coverage Renewal Please return this completed application form Stormwater Permitting Program and requested supplemental information to: 1612 Mail Service Center Raleigh, North Carolina 27699-1612 SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL NPDES STORMWATER PERMIT Two copies of each of the following shall accompany this submittal in order for the application to be considered complete: (Do not submit the site Stormwater Pollution Prevention Plan) Initials WSR 1. A current Site Map from the Stormwater Pollution Prevention Plan. The location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall, building locations and impervious surfaces should be clearly noted. WSR 2. A summary of Analytical Monitoring results during the term of the existing permit (if your permit required analytical sampling). Do not submit individual lab reports. The summary can consist of a table including such items as outfall number, parameters sampled, lab results, date sampled, and storm event data. WSR 3. A summary of the Visual Monitoring results. Do not submit individual monitoring reports. The summary can consist of a table including such items as outfall number, parameters surveyed, observations, and date monitoring conducted. WSR 4. A summary of the Best Management Practices utilized at the permitted facility. Summary should consist of a short narrative description of each BMP's in place at the facility. If the implementation of any BMP's is planned, please include information on these BMP's. WSR 5. A short narrative describing any significant changes in industrial activities at the permitted facility. Significant changes could include the addition or deletion of work processes, changes in material handling practices, changes in material storage practices, and/or changes in the raw materials used by the facility. WSR 6. Certification of the development and implementation of a Stormwater Pollution Prevention Plan for the permitted facility (Sign and return attached form). If the final year analytical monitoring of the existing permit term has not been completed prior to filing the renewal submittal, then the last years monitoring results should be submitted within 30 days of receipt of the laboratory reports. (i.e. do not withhold renewal submittal waiting on lab results) SCM Metal Products.. Inc. Storm Water Site Map Outfall 1 4 c Outfall 1 - Outfall2 02 C�2 Outfall 3 't.D Outfall 2 SCIVI Metal Products,, Inc. Summary of Analytical Monitoring Results Permit No. NCS000050 Date: 05/09/12 1 Total Rainfall (inches): 0.3 1 Year: 1 1 Period: I Outfall # Copper, Total Recoverable (mg/1) Zinc, Total Recoverable (mg/1) Total Suspended Solids (TSS) pH 1 13.5 0.118 145 7.7 2 0.692 0.048 1 <2.5 7.5 3 1 12.1 1 0.106 1 1180 8.1 Date: 05/30/12 1 Total Rainfall (inches): 0.2 1 Year: 1 1 Period: 1 (resample) Outfall # Copper, Total Recoverable (mg/1) Zinc, Total Recoverable (mg/1) Total Suspended Solids (TSS) pH 1 0.599 0.082 5.1 7.8 2 0.756 0.055 16.8 7.9 3 0.360 1 0.030 1 5.6 1 8.4 Date: 06/11/12 1 Total Rainfall (inches): 1.0 1 Year: 1 1 Period: 1 (resample) Outfall # Copper, Total Recoverable (mg/1) Zinc, Total Recoverable (mg/1) Total Suspended Solids (TSS) pH 1 4.29 0.102 9.1 7.7 2 0.517 0.029 <2.5 7.8 3 1 0.794 1 0.021 1 8.4 1 7.9 Date: 11/13/12 Total Rainfall (inches): 0.15 Year: 1 Period: 2 Outfall # Copper, Total Recoverable (mg/1) Zinc, Total Recoverable (mg/1) Total Suspended Solids (TSS) pH 1 0.919 0.037 7.0 8.0 2 0.385 0.036 ND 8.1 3 2.64 1 0.110 1 53.5 1 8.1 SCIVI Metal Products, Inc. Summary of Analytical Monitoring Results Permit No. NC5000050 Date: 05/06/13 1 Total Rainfall (inches): 1.35 1 Year: 2 1 Period: 1 Outfall # Copper, Total Recoverable (mg/1) Zinc, Total Recoverable (mg/1) Total Suspended Solids (TSS) pH 1 1.29 0.0686 13.5 8.2 2 1.32 0.0698 16.4 7.6 3 1 0.494 0.0403 5.2 8.5 Date: 12/07/13 1 Total Rainfall (inches): 0.2 1 Year: 2 1 Period: 2 Outfall # Copper, Total Recoverable (mg/1) Zinc, Total Recoverable (mg/1) Total Suspended Solids (TSS) pH 1 0.72 0.040 4.1 8.1 2 1.2 0.058 27.1 7.9 3 1 1.7 1 0.048 1 26.0 8.1 Date: 04/15/14 1 Total Rainfall (inches): 1.10 1 Year: 3 1 Period: I Outfall # Copper, Total Recoverable (mg/1) Zinc, Total Recoverable (mg/1) Total Suspended Solids (TSS) pH 1 1.34 0.079 49.6 7.3 2 1.62 0.026 9.3 7.4 3 1.47 1 0.036 63.0 7.3 Date: 11/17/14 1 Total Rainfall (inches): 0.35 1 Year: 3 1 Period: 2 Outfall # Copper, Total Recoverable (mg/1) Zinc, Total Recoverable (mg/1) Total Suspended Solids (TSS) pH 1 1.27 0.168 13.6 7.3 2 0.848 0.050 1 3.1 1 7.1 3 1.58 1 0.054 1 7.2 1 7.4 SCIVI Metal Products, Inc. Summary of Analytical Monitoring Results Permit No. NCS000050 Date: 04/15/15 1 Total Rainfall (inches): 1.00 1 Year: 4 1 Period: 1 Outfall # Copper, Total Recoverable (mg/1) Zinc, Total Recoverable (mg/1) Total Suspended Solids (TSS) pH 1 0.801 0.067 9.4 7.6 2 0.937 0.04AC 6 1 3.4 7.3 3 1.16 0.037 1 6.1 7.5 Date: 11/19/15 1 Total Rainfall (inches): 1.40 Year: 4 1 Period: 2 Outfall # Copper, Total Recoverable (mg/1) Zinc, Total Recoverable (mg/1) Total Suspended Solids (TSS) pH 1 0.675 0.035 9.7 7.6 2 0.713 0.024 3.6 7.2 3 1 1.08 1 0.019 26.3 7.5 Date: 05/13/16 1 Total Rainfall (inches): 0.5 1 Year: 5 1 Period: 1 Outfall # Copper, Total Recoverable (mg/1) Zinc, Total Recoverable (mg/1) Total Suspended Solids (TSS) pH 1 1.34 0.152 12.3 7.8 2 0.963 0.062 3.0 7.4 3 1 0.890 1 0.024 15.0 7.5 Date: I Total Rainfall (inches): I Year: 5 1 Period: 2 Outfall # Copper, Total Recoverable (mg/1) I Zinc, Total Recoverable (mg/1) Total Suspended Solids (TSS) pH 1 Will report results after next rain event. 2 3 SCM Metal Products, Inc. Summary of Visual Monitoring Results NCS000050 Date: 05/09/12 Total Rainfall (inches): 0.30 1 Year: 1 1 Period: 1 Outfall # Color Odor Clarity Floating Solids Suspended Solids Foam Oil Sheen Erosion or deposition at the outfall Obvious indicators of pollution 1 Clear None 2 1 1 2 None None No No 2 Clear None 1 1 1 None None No No 3 Clear None 2 1 2 None None No No Date: 05/30/12 Total Rainfall (inches): 0.20 1 Year: 1 1 Period: 1 Outfall # Color Odor Clarity Floating Solids Suspended Solids Foam Oil Sheen Erosion or deposition at the outfall Obvious indicators of pollution 1 Clear None 1 1 1 None None No No 2 Clear None 1 1 1 None None No No 3 Clear None 1 1 1 1 1 None None No No Date: 06/11/12 Total Rainfall (inches): 1.0 1 Year: 1 1 Period: 1 Outfall # Color Odor Clarity Floating Solids Suspended Solids Foam Oil Sheen Erosion or deposition at the outfall Obvious indicators of pollution 1 Clear None 1 1 1 None None No No 2 1 Clear None 1 1 1 None None No No 3 1 Clear None 1 1 1 None None No No Date: 11/13/12 Total Rainfall (inches): 0.15 Year: 1 Period: 2 Outfall # Color Odor Clarity Floating Solids Suspended Solids Foam Oil Sheen Erosion or deposition at the outfall Obvious indicators of pollution 1 Slight Brown None 1 1-leaves 1 None None No No 2 Clear I None 1 1 1-leaves I 1 None None No No 3 Clear I None 1 1 1 1 11 None None No No SCM Metal Products, Inc. Summary of Visual Monitoring Results NCS000050 Date: 05/06/13 Total Rainfall (inches): 1.35 Year: 2 Period: 1 Outfall # Color Odor Clarity Floating Solids Suspended Solids Foam Oil Sheen Erosion or deposition at the outfall Obvious indicators of pollution 1 Clear None 1 2-pollen 1 None None No No 2 Clear None 2 1 2 None None No No 3 Clear None 1 1 1 None None No No Date: 12/07/13 Total Rainfall (inches): 0.20 1 Year: 2 1 Period: 2 Outfall # Color Odor Clarity Floating Solids Suspended Solids Foam Oil Sheen Erosion or deposition at the outfall Obvious indicators of pollution 1 Clear None 2 1 1 None None No No 2 Clear None 2 4-leaves A None I None I No No 3 Clear None 2 1 1 None I None I No No Date: 04/15/14 Total Rainfall (inches): 1.1 1 Year: 3 Period: 1 Outfall # Color Odor Clarity Floating Solids Suspended Solids Foam Oil Sheen Erosion or deposition at the outfall Obvious indicators of pollution 1 Slight tan None 2 1 2 None None Yes No 2 Slight brown None 1 1 1 None None No No 3 Light tan None 2 1 2 None None Yes No Date: 11/17/14 Total Rainfall (inches): 0.35 Year: 3 Period: 2 Outfall # Color Odor Clarity Floating Solids Suspended Solids Foam Oil Sheen Erosion or deposition at the outfall Obvious indicators of pollution 1 Clear None 1 3-leaves 1 None None Yes No 2 Clear None 1 3-leaves 1 None None Yes No 3 Clear None 1 3-leaves 1 None None Yes No SCM Metal Products, Inc. Summary of Visual Monitoring Results NCS000050 Date: 04/15/15 Total Rainfall (inches): 1.00 1 Year: 4 1 Period: 1 Outfall # Color Odor Clarity I Floating Solids Suspended Solids Foam Oil Sheen Erosion or deposition at the outfall Obvious indicators of pollution 1 Clear None 2 1 2-silt None None Yes No 2 Clear None 1 2-leaves 1 I None None Yes No 3 Clear None 1 2-pollen 1 None None Yes No Date: 11/19/15 Total Rainfall (inches): 1.40 1 Year: 4 Period: 2 Outfall # Color Odor Clarity Floating Solids Suspended Solids Foam Oil Sheen Erosion or deposition at the outfall Obvious indicators of pollution 1 Clear None 1 1 1 None None Yes No 2 Clear None 1 2-leaves I None None I No No 3 Clear None 1 2-leaves I 2-silt I None None I yes No Date: 05/13/16 Total Rainfall (inches): 0.50 1 Year: 5 1 Period: 1 Outfall # Color Odor Clarity Floating Solids Suspended Solids Foam Oil Sheen Erosion or deposition at the outfall Obvious indicators of pollution 1 Brown None 2 1 2 None None Yes No 2 Clear None 1 1 1 None None Yes No 3 Clear None 1 1 1 None None Yes No Date: Total Rainfall (inches): I Year: 5 Period: 2 Outfall # Color Odor Clarity Floating Solids Suspended Solids Foam Oil Sheen Erosion or deposition at the outfall Obvious indicators of pollution 1 Will report after next rain event. 2 3 HEM Metal Products, Inc. BEST MANAGEMENT PRACTICES 1. A high -efficiency sweeper was purchased for use on the paved area around the copper production area. The area between the copper production building and the CuBond®/Maintenance Building receives intensive sweeping. This area is swept twice per day, as weather conditions permit. 2. The slag storage has been located in the covered pad area. This storage removes this material from any storm water exposure. 3. The CuBond® dust collector has been enclosed and a clean-up method will be installed to gather possible spilled material. 4. A corrosion -proof storage tank with secondary containment has been installed for waste oil storage. 5. Clean out corrugated pipe leading to Outfall 1 6. New style trash dumpster/compactor to minimize rain water entering and washing through the dumpster. Also, an indicator will be included in the hydraulic system; this indicator will lead to more efficient use of the dumpster by assuring maximum loading. Maximum loading will minimize handling. 7. New rules on used pallet and card board disposal. These revisions have lowered the amount of material in the dumpster. These improvements also minimize dumpster handling. 8. Rules on material that can be added to the dumpster and different packaging requirements. CuBond® regularly bags the trash they add to the dumpster. 9. "Tacky Mats" at doorways between the copper production area and the outside area. 10. Fork truck and sweeper maintenance is performed indoors. 11. Preventative Maintenance of dust collectors was improved to include dye inspection of interior. 12. Glycerin storage has been moved indoors. Additionally, glycerin is stored in re -usable containers. 13. Written and posted instructions on floor sweeping. Sweeping is accomplished at least daily. 14. Work Instructions on Dust Collector Media change -out. 15. Implementation of employee task group meetings to elicit and evaluate copper exposure reduction BMP's. 16. Installation of new equipment to reduction fugitive copper dust emissions. 17. The Dust Control Committee will be revitalized 18. Include Storm Water Prevention awareness as part of Housekeeping Committee inspections. 19. A major Best Management Practice installed in 2010 was a Bio-Retention Device servicing the run-off from the paved area between the copper production building and the Maintenance/Cubond building. 20. The area north of the Maintenance/Cubond building was re -graded and planted to control run-off. 21. The continued implementation and improvement of dust collector bag change -out procedures, especially the Shot Furnace and Thin Layer Furnace dust collectors. 2601 Weck Drive, Box 12166, Research Triangle Park, NC 27709, Ph 919.544.8090, Fx 919.544.8332 HEM Metal Products, Inc. 22. Different filter media is being used in Dust Collector to determine efficacy 23. Improvement to storm drainage around the "Microbond Building" was completed. This work is expected to improve silt run-off in Outfall 3. The work was also undertaken to alleviate flooding conditions in the "Microbond Building." 24. Improvements to erosion control have been implemented in other locations around the facility. These improvements were undertaken to reduce soil run-off. 25. Cubond® powder is stored indoors. 26. Additional erosion controls have been installed around the Cubond® building (formerly the Microbond building.) 27. Cubond® paste operations relocated to allow transfer of raw materials and product without exposure to storm water. 28. Additional erosion control installed. 29. Improved feeders were installed at belt furnaces to minimize fugitive emissions. 30. Cyclones in process area replaced to minimize fugitive emissions. 31. Trees have been planted in the Northwest corner of the property to help with erosion. 32. Used and broken pallets are stored indoors to minimize potential contact of contaminated pallets with storm water. 33.Outfall 3 was cleared of silt. 34. The corrugated pipe leading to Outfall 1 was cleared of silt. 35. Additional trees have been planted in the Northeast corner of the property to help reduce erosion. 36. A level spreader was installed in the Northeast corner of the property to help slow storm water runoff coming from the top of the hill to help ameliorate erosion issues in that area. This BMP runs North and South, parallel to the fence line on the east side of the property. 37. The earthen swale that runs from the Northeast corner of the property was re -graded, a silt liner was added to the swale and covered with grade A rip rap to help protect the swale from erosion. 38. The Bio-retention device located to the west of the hydrogen tank has been cleared of old vegetation, mulch, and soil, all of which has been replaced to specification of the original Bio-retention plans. 2601 Weck Drive, Box 12166, Research Triangle Park, NC 27709, Ph 919.544.8090, Fx 919.544.8332 SEW Metal Products, Inc. SIGNIFICANT CHANGES IN INDUSTRIAL ACTIVITIES In March of 2013, the Brazing Manufacturing Process was moved into the main facility from an outside building. This relocation of this process has helped eliminate the transfer of materials between buildings. In December of 2013, the Tin Manufacturing Process was discontinued at the RTP facility. This process was moved to another SCM Manufacturing Plant in Union, New Jersey. Most additives are stored indoors, with the exception of some drums of flammable liquids, which SCM is required to store outdoors by the fire department. These drums are stored on secondary containment pallets and are covered with tarps. 2601 Weck Drive, Box 12166, Research Triangle Park, NC 27109, Ph 919.544.8090, Fx 919.544.8332 STORMWATER POLLUTION PREVENTION PLAN DEVELOPMENT AND IMPLEMENTATION CERTIFICATION North Carolina Division of Energy, Mineral, and Land Resources - Stormwater Permitting Facility Name: Permit Number: Location Address: County: "I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information gathered is, to the best of my knowledge and belief, true, accurate and complete." And "I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been fully implemented at this facility location in accordance with the terms and conditions of the stormwater discharge permit." And "I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing violations." Sign (according to permit signatory requirements) and return this Certification. DO NOT SEND STORMWATER POLLUTION PREVENTION PLAN WITH THIS CERTIFICATION. Signature V ✓!iS-0-a de I fh Print or type name of pefson signing ove t 7/2S//.b Date R/4 or fVona2e.," Title SPPP Certification 10/13