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HomeMy WebLinkAboutNCS000088_Renewal Application_20151201t x 'V 1411 Industrial Drive Fayetteville, NC 28301 hexion.com November 20, 2015 NCDEQ Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 RE. 2015 NPDES Storm Water Permit Renewal Hexion Inc. Permit Number NCS000088 Cumberland County Dear Sir or Madam: Hexion Inc. owns and operates a chemical manufacturing operation in Fayetteville, North Carolina (Fayetteville facility). The facility is currently operating in accordance with Permit # NCS000088, issued on May 23, 2011 with an effective date of June 1, 2011. Attached are the permit renewal application and attachments for our facility. Also included is a copy of the delegation of authority. Hexion appreciates the review of this permit application. If there are any questions or more information is required, please contact Michelle West at (910) 485-9221. Sincerely, HEX Kevin orris Site Leader Enclosures cc: M. West DEC O 120115 Permit Coverage ©*A Renewal Application Form NCDENR National Pollutant Discharge Elimination System Stormwater Individual Permit NPDES Permit Number NCS000088 III` Please provide your permit number in box in the upper right hand corner, complete the information in the space provided below and return the completed renewal form along with the required supplemental information to the address indicated. Owner Information Owner / Organization Name: Owner Contact: Mailing Address: Phone Number: Fax Number: E-mail address: Facility Information Facility Name: Facility Physical Address Facility Contact: Mailing Address: Phone Number: Fax Number: E-mail address: Permit Information * Address to which permit correspondence will be mailed Kevin.morris@he)don.com 1411 Industrial Drive Fayetteville, NC 28301 Kevin.monis@hexion.com Permit Contact: Michelle West Mailing Address: 1411 Industrial Drive Fayetteville, NC 28301 Phone Number: 910-485-9221 Fax Number: 910-483-3147 E-mail address: Michelle.west@hexion.com Discharge Information Receiving Stream: Stream Class: Basin: Sub -Basin: Number of Outfalls: Cape Fear River C DEC 01 2015 Facility/Activity Changes Please describe below any changes to your facility or activities since issuance of your permit. Attached a separate sheet if necessary. Replaced several older formaldehyde storage tanks with new tanks and new secondary containment. Increased automation in the facility. Expanded secondary containment for the methanol tanks and for the tank farm on the southeastern side of the facility. CERTIFICATION I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, cony let nd accurate. Signature / / Date Sites I aariar Print or type name of person signing above Title Please return this completed application farm SW Individual Permit Coverage Renewal p pp Stormwater Permitting Program and requested supplemental information to: 1612 Mail Service Center Raleigh, North Carolina 27699-1612 SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL NPDES STORMWATER PERMIT Two copies of each of the following shall accompany this submittal in order for the application to be considered complete: (Do not submit the site Stormwater Pollution Prevention Plan) Initials �. A current Site Map from the Stormwater Pollution Prevention Plan. The location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall, building locations and impervious surfaces should be clearly noted. �2. A summary of Analytical Monitoring results during the term of the existing permit (if your permit required analytical sampling). Do not submit individual lab reports. The summary can consist of a table including such items as outfall number, parameters sampled, lab results, date sampled, and storm event data. 3. A summary of the Visual Monitoring results. Do not submit individual monitoring reports. The summary can consist of a table including such items as outfall number, parameters surveyed, observations, and date monitoring conducted. 4. A summary of the Best Management Practices utilized at the permitted facility. Summary should consist of a short narrative description of each BMP's in place at the facility. If the implementation of any BMP's is planned, please include information on these BMP's. 5. A short narrative describing any significant changes in industrial activities at the permitted facility. Significant changes could include the addition or deletion of work processes, changes in material handling practices, changes in material storage practices, and/or changes in the raw materials used by the facility. 6. Certification of the development and implementation of a Stormwater Pollution Prevention Plan for the permitted facility (Sign and return attached form). If the final year analytical monitoring of the existing permit term has not been completed prior to filing the renewal submittal, then the last years monitoring results should be submitted within 30 days of receipt of the laboratory reports. (i.e. do not withhold renewal submittal waiting on lab results) Summary of Analytical Monitoring Outfall 001 Sample Date Ammonia as N (mg/L) BOD (mg/L) COD (mg/L) Nitrate as N (mg/L) Nitrite as N (mg/L) Total Nitrogen (mg/L) Total Kjeldahl Nitrogen (mg/L) Methanol (mg/L) pH Rainfall (inches) 10/11/2011 2.4 6.81 38.7 4.07 0.199 11.3 7 <1 7.01 0.24 3/26/2012 2.24 5.24 67.3 7.2 0.404 12.6 5.04 <1 6.97 0.35 10/8/2012 <0.1 5.33 101 3.31 1.39 8.55 3.84 <1 5.9 0.54 2/26/2013 1.56 7.88 47.1 2.11 0.712 6.89 4.07 <1 6.22 0.91 11/2/2013 2.5 4.92 50.1 5.91 0.295 35.6 29.4 <1 6.07 0.81 4/15/2014 <0.1 12 124 2.61 0.0992 7.56 4.85 <1 6.39 0.58 9/2/2014 0.91 15.7 162 5.64 0.604 18.1 11.8 <1 6.24 0.45 12/6/2014 3.04 6.6 54.6 2.48 0.246 156 154 <1 8.8 0.2 1 /4/2015 3.05 4.36 123 3.62 0.425 7.91 3.87 <1 8.31 0.23 2/2/2015 2.93 5.78 33.4 2.05 0.33 9.42 7.04 <1 6.84 0.5 3/5/2015 <0.1 15.8 268 4.53 <0.05 10.9 6.33 <1 6.61 0.36 4/9/2015 <0.1 25.1 105 1.27 0.55 6.66 4.84 <1 6.11 0.23 5/9/2015 <0.1 9.48 218 1.85 0.615 3.84 1.38 <1 6.65 0.54 6/2/2015 <0.1 14.6 128 2.5 0.278 6.73 3.95 <1 7.59 0.42 7/13/2015 <0.1 17.9 126 1.88 0.246 7.29 5.17 1 7.45 0.29 8/6/2015 <0.1 19.8 82.9 1.72 <0.05 5.95 4.23 <1 7.15 0.16 9/24/2015 4.24 9.15 43.6 1.65 <0.05 10.1 8.47 <1 7.09 0.15 10/10/2015 <0.1 5.18 158 1.04 <0.05 8.3 7.26 <1 6.88 0.36 11/1/2015 2.42 3.9 25.6 10.4 <0.05 18.7 8.21 <1 7.3 0.15 Outfall 002 Total Ammonia Total Kjeldahl as N BOD COD Nitrate as Nitrite as Nitrogen Nitrogen Methanol Rainfall Sample Date (mg/L) (mg/L) (mg/L) N (mg/L) N (mg/L) (mg/L) (mg1L) (mg/L) pH (inches) 10/11/2011 11.6 6.89 70.4 2.5 0.109 14.7 12 0.695 7.24 0.24 3/26/2012 0.56 3.28 36.3 6.61 0.25 12.2 5.32 15.8 7.04 0.35 10/8/2012 <0.1 2.32 26.2 1.27 0.644 1.91 <0.14 <1 5.93 0.54 2/26/2013 <0.1 3.43 27.8 0.72 0.687 2.66 1.25 <1 6.72 0.91 11/2/2013 1.91 4.61 48 4.92 0.352 15.1 9.79 <1 6.21 0.81 4/15/2014 <0.1 6.78 64.2 1.06 0.0845 3.26 2.12 <1 6.59 0.58 9/2/2014 <0.1 7.27 48.7 1.71 0.505 5.24 3.03 <1 7.88 0.45 2/2/2015 1.17 2.8 18 1.05 0.252 4.47 3.17 <1 7.16 0.5 9/24/2015 7.26 12 41.6 1.14 0.346 19 17.6 1.3 7.1 0.15 Outfall 003 Sample Date Ammonia as N (mg/L) BOD (mg/L) COD (mg/L) Nitrate as N (mg/L) Nitrite as N (mg/L) Total Nitrogen (mg/L) Total Kjeldahl Nitrogen (mg/L) Methanol (mg/L) pH Rainfall (inches) 10/11/2011 2.63 7.55 84 8.37 0.235 20.1 11.5 <1 6.98 0.24 3/26/2012 0.56 6.56 89.5 1.02 0.679 5.9 4.2 12.8 7 0.35 10/8/2012 <0.1 3.97 50.3 2.02 1.37 5.75 2.36 2.47 5.82 0.54 2/26/2013 1.09 3.17 60 1.7 0.694 7.08 4.69 <1 6.41 0.91 11/2/2013 1.62 4.86 50.1 4.7 0.359 13.3 8.26 <1 6.13 0.81 4/15/2014 0.91 10 70.8 2.2 0.111 8.68 6.37 <1 6.56 0.58 9/2/2014 <0.1 11.4 79.1 3.56 0.573 9.59 5.46 <1 6.76 0.45 2/2/2015 1.41 4.99 36.3 2.45 0.332 15.5 12.7 <1 6.81 0.5 9/24/2015 <0.1 18.6 73.4 4.52 0.237 16.9 12.1 <1 7.13 0.15 Summary of Visual Monitoring Outfall 001 Other Floating Suspended Erosion or Indicators of Rainfall Sample Date Color Odor Clarity Solids Solids Foam Oil Sheen Deposition Pollution (inches) Medium 10/11/2011 Brown None 3 3 3 No No No None 0.24 Medium 3/26/2012 Brown None 3 3 3 No No No None 0.35 Medium 10/8/2012 Brown None 5 3 4 No No No None 0.54 Medium 2/26/2013 Brown None 3 2 3 No No No None 0.91 Light 11/2/2013 Brown None 3 2 2 No No No None 0.81 Light 4/15/2014 Brown None 3 2 2 No No No None 0.58 9/2/2014 Tan None 3 1 1 No No No None 0.45 Light 12/6/2014 Brown None 3 2 1 No No No None 0.2 Clear - Light 1/4/2015 Brown None 1 2 1 No No No None 0.23 Light 2/2/2015 Brown None 2 2 1 No No No None 0.5 Light 3/5/2015 Brown None 3 2 1 No No No None 0.36 Light 4/9/2015 Brown None 3 2 1 No No No None 0.23 Light 5/9/2015 Brown None 3 2 1 No No No None 0.54 Light 6/2/2015 Brown None 4 2 1 No No No None 0.42 Light 7/13/2015 Brown None 3 2 1 No No No None 0.29 Light 8/6/2015 Brown None 3 2 1 No No No None 0.16 Light 9/24/2015 Brown None 2 3 1 No No No None 0.15 Light 10/10/2015 Brown None 3 1 2 No No No None 0.36 Clear/ Light 11/1/2015 Brown None 1 2 1 No No No None 0.15 Outfall 002 Other Floating Suspended Erosion or Indicators of Rainfall Sample Date Color Odor Clarity. Solids Solids Foam Oil Sheen Deposition Pollution (inches) 10/11/2011 Clear None 2 2 2 No No No None 0.24 3/26/2012 Clear None 2 2 2 No No No None 0.35 Clear & 10/8/2012 light tint None 3 2 2 No No No None 0.54 Light 2/26/2013 brown None 2 2 2 No No No INone 0.91 Light 11/2/2013 brown None 2 2 2 No No No None 0.81 Light 4/15/2014 brown None 3 2 2 No No No None 0.58 9/2/2014 Tan None 3 1 1 No No No None 0.45 Light 2/2/2015 Brown None 2 2 1 No No No None 0.5 Light 9/24/2015 Brown None 2 3 1 No No No I None 0.15 Outfall 003 Other Floating Suspended Erosion or Indicators of Rainfall Sample Date Color Odor Clarity Solids Solids Foam Oil Sheen Deposition Pollution (inches) Light 10/11/2011 Brown None 3 3 3 No No No None 0.24 Light 3/26/2012 Brown None 3 3 3 No No No None 0.35 Medium 10/8/2012 Brown None 5 3 4 No No No None 0.54 Medium 2/26/2013 Brown None 3 3 3 No No No None 0.91 Light 11/2/2013 Brown None 3 3 3 No No No None 0.81 Light 4/15/2014 Brown None 3 2 2 No No No None 0.58 9/2/2014 Tan None 4 2 1 No No No None 0.45 Light 2/2/2015 Brown None 2 1 1 No No No None 0.5 Light 9/24/2015 Brown lNone 1 21 3 1 No jNo No None 1 0.15 Best Management Practices (BMP) Summary Locked Storm Water Outfall Gates - only specific trained personnel are allowed to open the outfall gates after following the draining procedure which involves evaluating the storm water and completing a storm water drain clearance form. Locked Secondary Containment Areas - the three secondary containment areas that can be drained to the storm water outfall drainage area are locked closed. Only specific trained personnel are allowed to open the secondary containment areas after following the draining procedure which involves evaluating the storm water and completing a storm water drain clearance form. Spill Response Kits - several spill kits are located throughout the facility. Limit Exposure - chemicals are not stored in the storm water outfall drainage area unless there is secondary containment. Also there is a truck station in the storm water drainage area with secondary containment that drains to a sump that flows to waste water treatment system in order to capture any potential drips during the connecting/disconnecting of the trailers. Methanol Truck Unloading Station Design - the unloading station has secondary containment that drains into a sump. The sump is only drained after trained personnel follow the draining procedure which involves evaluating the water and completing a storm water drain clearance form. Sediment and Erosion Control - currently there are no operations that routinely occur that warrant erosion and sedimentation controls. A determination of the need for erosion and sedimentation control measures will be made when any activity at the facility disturbs the existing ground surface. STORMWATER POLLUTION PREVENTION PLAN DEVELOPMENT AND IMPLEMENTATION CERTIFICATION North Carolina Division of Energy, Mineral, and Land Resources - Stormwater Permitting Facility Name: Permit Number: Hexion Inc. NCS000088 Location Address: 1411 Industrial Drive NC 28301 County: Cumberland "I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information gathered is, to the best of my knowledge and belief, true, accurate and complete." And "I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been fully implemented at this facility location in accordance with the terms and conditions of the stormwater discharge permit." "I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing violations." Sign (according to permit signatory requirements) and return this Certification. DO NOT SEND STORMWATER POLLUTION PREVENTION PLAN WITH THIS CERTIFICATION. Signature Print or type name of person signing above Date // 970 Site Leader Title SPPP Certification 10/13 Hex on HEXION 180EaslBro MEMO 1-1 C /� 1 V 180 East Broad Street MEMO I Columbus, OH 43215 hexion.com Date: February 5, 2015 To: Site Leaders and Regional Manufacturing Directors of Forest Products Division Sites From: Dale Plante, President - Forest Products Division CC: Rick Springer, VP EHS - Forest Products Division Subject: Delegation of Environmental, Health and Safety Authority As President of Hexion Inc.'s Forest Products Division ("FPD"), I confirm that I have authorized you to interface with appropriate governmental authorities, media representatives and the public (in a manner consistent with applicable Hexion policies and standards) on environmental, health, and safety related matters relating to the FPD Site or Sites for which you are responsible, as a responsible official of Hexion. You are further authorized to sign on behalf of Hexion, as a responsible corporate official, all environmental, health, and safety related: - applications (including, but not limited to, permit applications); - transportation documents (including, but not limited to, manifests and shipping papers); - periodic reports; and - correspondence. relating to the FPD Site or Sites for which you are responsible. This delegation of authority is effective immediately, is consistent with Hexion policies and standards, supersedes all prior delegations of authority which may have been in place, and shall continue to be effective until explicitly revoked or otherwise superseded. Note that this delegation is not effective when otherwise prohibited or superseded by applicable law or regulation, and does not eliminate the need to submit any legally -mandated delegation of authority form that locally applicable laws or regulations may require to effectuate delegation of authority. Note also that this delegation of authority authorizes you to further delegate the authority granted hereunder- except where otherwise prohibited by Hexion policies or standards, or by applicable laws or regulations. Sincerely, Dale Plante President, Forest Products Division w CAPE FEAR RIVER CAP & "EA R RIVER 0 o ' 0� "o 'I 0D x2 HHN ea t n m cn pip 0 z > 01 0 o� ;0. R, m )> m 0 00 HHH 0 MOMENTIVE SPECIALTY CHEMICAL z CUMBERLAND COUNTY, NC U) a, TOPOGRAPHIC MAP / DIGITAL ORTHOPHOTC it M—m THE ROSE GROUP