HomeMy WebLinkAboutNC0024147_Modification IUP (000040)_20220729 PO Box 3729 Phone(919)777-1783
Sanford,NC 27330 U it p of f a It f o r b Fax (919)776-5037
WASTEWATER MANAGEMENT
FACILITY
Sarah Jordan
PRETREATMENT COORDINATOR
July 26,2022
Mr. Keyes McGee
Department of Water Quality,PERCSECENED
1617 Mail Service Center J U L 2 9 202Z.
Raleigh,NC 27699-1617
DEQ!D\N IWPDES
Subject: Permit Modifications for IUP 000033 and IUP 000040
Dear Mr. McGee:
The City of Sanford are submitting modifications for IUP 000033 (Caterpillar Paint&
Plating Operations)and IUP 000040 (Caterpillar Inc.). The modification are as follows:
• IUP 000033: Pipe 02 flow limit went from a daily maximum of 0.044 MGD to a
monthly average of 0.044 MGD.
• IUP 000040: Pipe 01 flow limit went from a daily maximum of 0.027 MGD to a
monthly average of 0.027 MGD. The pipe 02 flow limit went from a daily maxi-
mum of 0.0373 MGD to a monthly average of 0.0373.
Changing the flow limits to monthly averages as opposed to daily maximums more accu-
rately depicts both facilities batch processing practices.
Attached are copies of the modified permits and copies of their respective transmittal let-
ters. The allocation table has not changed in reference to these modifications.
If there are questions or comments,please feel free to contact me at(919)777-1783.
Sincerely,
Sarah Jordan
Pretreatment Coordinator
City of Sanford
Enclosures
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FACILITY
Sarah Jordan?
PRETREATMEPj COC)RDR,ATOR
July 26,2022
Mark Cauthen
EFTS Associate
Caterpillar Inc.
5000 Womack Road
Sanford,NC 27330
Subject: Transmittal Letter for Industrial User Permit#000040(Boone Trail Facility)
Dear Mr.Cauthen:
1_ The daily maximum flow limit on pipe 01 has been changed to a monthly aver-
age of 0_027 MOD to accommodate batch processing.
2. The daily maximum flow limit on pipe 02 has been changed to a monthly aver-
age of 0.0373 MOD to accommodate batch processing.
The modified pages(1,2,5,and 6)are included Please add these modified pages to your
current IUP.Remove the former pages and place them in a separate"historical"file and
retain them for future reference.
Please read this permit carefully,paying special attention to the changes referenced
above.. If any parts(measurement frequencies,sampling requirements,and/or limits)con-
tained in this permit are unacceptable to you,you have the right to an adjudicatory hear-
ing upon written request within thirty(30)days following the receipt of this letter_Unless
such demand is mule,this decision shall be-Final and binding.
Sincerely,
Sarah Jordan
Pretreatment Coordinator
City of Sanford
CITY OF SANFORD
Control Authority andfar Municipality
PERMIT
Industrial User Pretreatment Permit OUP)
To Discharge Wastewater Under the
Industrial Pretreatment Program
000040 433
IUP Number -00 CFR Category(if Applicable)
In compliance with the provisions of North Carolina General Statute 143-2151, any
applicable federal categorical pretreatment regulations, all other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management
Commission, and the Control Authority and/or Municipality Sewer Use Ordinance. The
following Industry hereafter referred to by name or as the permittee:
Industryrhame permittee:
CATERPILLAR INC.
Fealty Located at Street Address
2018 Boone Trail Road
city
Sanford
State,zip
North Carolina 27330
is hereby authorized to discharge wastewater from the facility located at the above listed
address into the sanitary sewer collection system and the wastewater treatment facility of
the Control Authority and/or Municipality listed below:
IUP Control Authority andfor Municipatty WWIP name:
City of Sanford Big Buffalo Creek WWTP
NPDES Number:
NC 0024147
wwrp Address
5327 Iron Furnace Road
City,State,Zip
Sanford,North Carolina 27331-3729
in accordance with effluent limitations,monitoring requirements, and all other conditions
set forth in Parts I,II,and III of this Industrial User Pretreatment Permit(IUP).
Effective date,this permit and the autiwrirmtion to discharge shall become
effective et midnight on this date:
August 1, 2022
Expiration date,this permit and the authorization to discharge shall expire at
midnight on this data
September 30, 2024
Date
Works
Industrial User Pretreatment Permit(IUP)
PART I
Specific Conditions
RIP,PART I, OUTLINE:
A.) IUP Basic Information
B.) IUP Modification history
C.) Authorization Statement
D.) Description of Discharges
E.) Schematic and Monitoring Locations
F.) Effluent Limits&Monitoring Requirements
G.) Definitions and Limit Page(s)notes
A. IUP Basic Information:
Receiving Control Authority&W WTP name: POTW NPDES 0:
City of Sanford Big Buffalo WWTP NC 0024147
IUP Name: IUP Number
Caterpillar Inc. 000040
IUP Effective date: Pipe Numbers,ret all regulated pipes:
August 1,2022 Pipe 01 and 02
IUP Expiration date: IUP 40 CFR#(if applicable),or N/A:
September 30,2024 433
B. IUP History.
Effective Renewal or Description of changes over previous IUP.
Date Modification
9/3/19 New permit New permit
9/30/19 Renewal Permit renewed for the next 5 years
11/12/21 Modification Daily maximum flow on Pipe 01 changed from 0.0187
MGD to 0.027 MGD due to addition of a shift and an
8/1/22 Modification _ increase in production
The daily maximum flow has been changed to a monthly
average flow of 0.027 MGD for pipe 01 and 0.0373 MGD
for pipe 02.This is due to running a batch process.An
average more accurately follows true flow trends.
2
Receiving POTW name => Big Buffalo WWTP LU name=> Caterpillar Inc.
IUP, Part 1 Section F: Receiving POTW NPDES#_> NC 0024147 IUP#_> 000040
Effluent Limits and Monitoring Requirements Effective date for these Limits=> August 1,2022 Pipe#_> 01
Expiration date for these Limits=> September 30,2024 40 CFR#_>• 433
The Permittee may discharge from this specific if not applicable put N/A
Pipe number according to these specific dates, THE LIMITS ON THIS PAGE ARE,(Check one below):
LIMITS for ENTIRE permit period => X
effluent limits, and monitoring requirements INTERIM Limits for period# 1 =>
INTERIM Limits for period#2 =>
FINAL Limits Page =>
Concentration Limits Monitoring Frequency
Sample Collection
Daily Monthly Method Required Laboratory
Max Average Units • By Industry By City (C or G) Detection Level in mg/I,
1 flaw 0.027 MGD . Daily&Each Composite Each Composite Sampling Event Metered
Sampling Event
2 Arsenic mg/ 1 per six months Composite .005
3 Cadmium 0.05 mg/ 1 per six months 4 per six months Composite .002
4 Chromium 1.50 mg/ 4 per six months Composite .005
5 Copper 1.42 mg/ 4 per six months Composite .005
7 Cyanide 0.15 mg/ 4 per six months I per six months Grab .01
8 Lead 0.30 mg/ 4 per six months Composite .005
_ 9 Mercury mg/ 2 per six months Composite .0002
10 Nickel 1.00 mg/ 4 per six months Composite .005
11 pH(Range 6,0- Std.Un is
Min,/Max.) 1" 4 per six months Grab Std. Units
12 phenol mg/I 1 per six months Grab .01
13 Silver 0.24 mg/I 4 per six months Composite .005
14 Temperature 66 °C 4 per six months Instantaneous °C
15 D 2.13 mg/I 1 per six months I per six months providing the Grab .01
certification is not submitted
16 Xylem mg/I 1 per six months Grab .01
17 Zinc 1.24
mg/I 4 per six months Composite 0.01
I
5
IUP, Part 1 Section F: Receiving POTW name=> Big Buffalo WWTP IU name => Caterpillar Inc.
Effluent Limits and Monitoring Requirements Receiving POTW NPDES#=> NC 0024147 IUP#_> 000040
Effective date for these Limits=> August 1,2022 Pipe#=> 02
The Permittee may discharge from this specific Expiration date for these Limits=> September 30,2024 40 CFR#=> 433
Pipe number according to these specific dates, if not applicable put N/A
effluent limits, and monitoring requirements THE LIMITS ON THIS PAGE ARE,(Check one below):
LIMITS for ENTIRE permit period => X
INTERIM Limits for period# 1 =>
INTERIM Limits for period#2 =>
FINAL Limits Page =>
Concentration Limits Monitoring Frequency
Required
Sample Laboratory
Collection Detection
Daily Monthly Method Level in
Max Average Units By Industry By POTW (C or G) mg/I
1 Flow 0.0373 MGO Daily&Each Composite Sampling Event Each Campsite Sampling Event Metered
2 Ammonia mg/1 1per six months Composite 0.1
3 CBOD-5 mg/1 4 per six months Composite 2.0
4 COD mg/1 4 per six months Composite _ 10.0
5 Molybdenum mg/1 1 per six months Composite 0.1
6 Oil&Grease mg/1 4 per six months Grab 5.0
7 pH(Range Min./Max.) 6,0-10.5 Std.Units 4 per six months Grab
8 Selenium mg/1 1 per six months Composite 0.01 _
9 Temperature 66 °C 4 per six months Instantaneous
10 Total Nitrogen(NO2+NO3+TKN) mg/1 1per six months 1
� Composite 0.5
11 Total Phosphorous mg/1 1 per six months Composite 0.1
12 TSS mg/I 4 per six months Composite 2.5
1
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