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HomeMy WebLinkAboutNCS000370_APPLICATION_20031027STORMWATER DIVISION CODING SHEET NCS PERMITS PERMIT NO. NLSQD D31 p DOC TYPE ❑ FINAL PERMIT ❑ MONITORING REPORTS APPLICATION ❑ COMPLIANCE ❑ OTHER DOC DATE ❑ 20b3102-7 YYYYMMDD October 30, 2003 Mr. Darren England Stormwater and General Permits Unit North Carolina Division of Water Quality 1 617 Mail Service Center Raleigh, North Carolina 27699-1617 Dear Mr. England: BRIDGESTONE/FIRESTONE NORTH AMERICAN TIRE, LLC Wilson Plant P.O. Box 1139 _ Wilson, North Carolina-27894-1139 ---- --'-'— �� ! a: i y ! Y Enclosed are two copies of Bridgestone/Firestone North American Tire, LLC's (BFNT's) stormwater discharge permit (Permit No. NCS000370) renewal application. The application consists of a completed and signed Renewal Application Form, a signed Stormwater Pollution Prevention Plan Development and Implementation Certification, an initialed Supplemental Information Checklist for Renewal of Individual NPDES Permit, a current Site Map, a summary of Analytical Monitoring results during the term of the present permit, a summary of Visual Monitoring results during the term of the present permit, a summary of the Best Management Practices utilized at the Wilson plant, and a short narrative describing the significant changes in industrial activities at the Wilson plant. BFNT would like to request that the requirement for a "site map drawn to scale" in Part II, Section A.1 .(c) be changed to "a site map drawn approximately to scale." If the site map is approximately to scale and locates pertinent structures, this should be sufficient for the Stormwater Pollution Prevention Plan. If you have any questions concerning this application, please contact me at (252) 246-7485. Sincerely, Dennis L. Hargens Environmental Engineer Bridgestone/Firestone Wilson o�\o� PERMIT COVERAGE V RENEWAL APPLICATION FORM Permit Number National Pollutant Discharge Elimination System NCS000370 Stormwater Discharge Permit THIS APPLICATION MUST BE SIGNED AND RETURNED ALONG WITH THE REQUESTED SUPPLEMENTAL INFORMATION TO THE DIV. OF WATER QUALITY IN ORDER FOR YOUR FACILITY TO QUALIFY FOR RENEWAL OF YOUR STORMWATER PERMIT NCS000370 The following is the information currently in our database for your facility. Please review this information carefully and make all corrections as necessary in the space provided to the right of the current information. OWNER INFORMATION Owner/Org. Name: BRIDGESTONEIFIRESTONE NORTH AMERICA Owner Contact: Mailing Address: Phone Number: Fax Number E-mail address: FACILITY INFORMATION Facility Name: BRIDGESTONEIFIRESTONENORTH AMERICA Facility Contact: Facility Address: .2800 FIRESTONE PARKWAY WILSON, NC 27894 Phone Number: Fax Number E-mail address: PERMIT INFORMATION Permit Contact: DENNIS HARGENS Mailing Address: PO BOX 1139 WILSON, NC 278941139 Phone Number: 2522467495 Fax Number: E-mail address: DISCHARGE INFORMATION Discharge Receiving Water: UT OFTOISNOT SWAMP& WHITE Stream Class: C SW NSW Basin: Sub -Basin #: 030407 & 030303 Number of outfalls: CERTIFICATION 30o I �r e c V%q 7pcxf 1< " �soyx,Nt a1%9,3 a5a--206-73. hyr�eytsde nn s�uc'0. COYr'1 'AMP I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete and accurate. M4 ` Signature � � ,%�D't/1 Date /�,� - �_7 .J_ —aj Kaz-i -4 scA, W 5 � i ri g', �l ah� 1►'la nt � Print or type name of person signing above Title - Please return this completed renewal application form to: Individual Permit Renewal Attn: Darren England Stormwater and General Permits Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 STORMWATER POLLUTION PREVENTION PLAN DEVELOPMENT AND IMPLEMENTATION CERTIFICATION N.C. Division of Water Quality, Stormwater and General Permits Unit Facility Name: BRIDGESTONE/FIRESTONENORTH AMERICA Permit Number: NCS000370 Location Address: 280O FIRESTONE PARKWAY WILSON, NC 27894 County: WILSON "I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information gathered is, to the best of my knowledge and belief, true, accurate, and complete" "I certify that the SPPP has been developed, signed and retained at the facility location and the SPPP has been fully implemented at the named facility location in accordance with the terms and conditions of the stormwater general permit." "I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing violations" Sign (according to permit signatory requirements) and return this Certification. DO NOT SEND THE STORMWATER POLLUTION PREVENTION PLAN WITH THE CERTIFICATION. Signature Print or type name of person signing —above Date Title SPPP Certification 2/99 SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL NPDES STORM WATER PERMIT Two copies of each of the following shall accompany this submittal in order for the application to be considered complete: (Do not submit the site Stormwater Pollution Prevention Plan) Initials _ 1. A current Site Map from the Stormwater Pollution Prevention Plan. The location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall, building locations and impervious surfaces should be clearly noted. 2. A summary of Analytical Monitoring results during the term of the existing permit (if your permit required analytical sampling). Do not submit individual lab reports. The summary can consist of a table including such items as outfall number, parameters sampled, lab results, date sampled, and storm event data. * 3. A summary of the Visual Monitoring results. Do not submit individual monitoring reports. The summary can consist of a table including such items as outfall number, parameters surveyed, observations, and date monitoring conducted. 4. A summary of the Best Management Practices utilized at the permitted facility. Summary should consist of a short narrative description of each BMP's in place at the facility. If the implementation of any BMP's is planned, please include information on these BMP's. 5. A short narrative describing any significant changes in industrial activities at the permitted facility. Significant changes could include the addition or deletion of work processes, changes in material handling practices, changes in material storage practices, and/or changes in the raw materials used by the facility. 6. Certification of the development and implementation of a Stormwater Pollution Prevention Plan for the permitted facility (Sign and return attached form). * If the final year analytical monitoring of the existing permit term has not been completed prior to filing the renewal submittal, then the last years monitoring results should be submitted within 30 days of receipt of the laboratory reports. (i.e. do not withhold renewal submittal waiting on lab results) Representative storm sampling may now be conducted anytime during the year (the April to November window has been eliminated) and the representative rainfall event is now defined as a storm event that measures greater than 0.1 inches and is preceded by at least 72 hours in which no storm event measuring greater than 0.1 inches has occurred. Stormwater Analyses Summary Table Bridgestone/Firestone North American Tire, LLC - Wilson, NC Year of Permit First Second Third Fourth Fifth Date 13-A r-00 24-A r-Ot 19-A r-02 21-A r-03 8-Oct-03 Parameter -East Outfall Units pH (Field/Lab) SU NR/5.98 6/6.21 6/6.05 6/NR 6/6.25 Kjeldahl Nitrogen mg/I 1.04 1.24 3.65 5.33 1.96 Nitrate mg/I 0.543 0.115 0.249 0.257 0.239 Nitrite mg/I 0.183 <0.050 Part of Nitrate <0.050 <0.050 Total Nitrogen mg/I 1.77 1.36 3.9 5.59 2.2 Total Phosphorous mg/I 0.1126 0.2 --- ' "0.334 ----,_0.09 0.224 Chemical Oxygen Demand mg/I 48.6 NR NR NR `\ <10.0 Total Suspended Solids mg/I 5.0 NR NR NR / 13 Zinc mg/I 0.179 0.131 0.054 0.095 0.06 Event Precipitation inches 0.25 1.5 0.3 0.3 1.40 Total Flow MG 0.66 3.95 0.79 0.54 3.68 Parameter -South Outfall Units pH (Field/Lab) SU NR/6.20 6/6.24 5/6.22 6/NR 5.5/5.68 Kjeldahl Nitrogen mgA 0.657 4.01 3.98 5.66 2.94 Nitrate mg/I 1.03 0.532 0.822 0.537 0.596 Nitrite mg/I 0.221 <0.050 Part of Nitrate <0.050 <0.050 Total Nitrogen mgA 1.91 4.53 4.8 6.2 3.54 Total Phosphorous mgA <0.050 0.12 _-- - -0.33 0.183 <0.050 'NR Chemical Oxygen Demand mgA 39.9 NR NR <10.0 f' Total Suspended Solids mg/I 20 NR NR NR 33 i Zinc mgA 0.11 NR NR NR .! 0.087 Event Precipitation inches 0.25 1.5 --------0.3 _` 0.3 1.4 Total Flow MG 0.027 1.64 0.33 0.16 1.05 Stormwater Qualitative Monitoring Summary Table Bridgestone/Firestone North American Tire, LLC -Wilson, NC Year of Permit First Second Third Third Fourth Fourth Fifth Date 13-Apr-00 24-Apr-01 11-Dec-01 19-Apr-02 4-Nov-02 21-Apr-03 8-Oct-03 Parameter -East Outfall . Units Color None Light Brown Light Brown Light Brown Light Brown Light Brown Light Brown Light Brown Odor None None None None Stagnant Water None None None Clarity 1=clear 2 2 2 2 2 1 1 Floating Solids 1= no solids 1 3 1 2 1 2 1 Suspended Solids 1= no solids 2 1 2 1 2 1 1 Foam Yes/No No No No No No No No Oil Sheen Yes/No No No No No No No No Parameter -South Outfall Units Color None Light Brown Light Gray Light Brown Light Gray Light Brown Light Gray Light Brown Odor None None None None None None None None Clarity 1=clear 2 1 2 5 2 2 2 Floating Solids 1= no solids 1 2 1 2 1 3 1 Suspended Solids 1= no solids 2 1 2 4 2 3 2 Foam Yes/No No No No No No No No Oil Sheen Yes/No No No No No No No No Best Management Practices Summary Bridgestone / Firestone North American Tire, LLC-Wilson, NC Permit Number NCS000370 Unloading Best Management Practices #6 fuel oil unloading area covered and diked. Solvent unloading area covered and diked. Covered process oil unloading areas (truck and rail). Diked process oil unloading areas (truck and rail). Storage Best Management Practices 46 fuel oil storage area is covered and diked. Solvent storage area is covered and diked. Process oil storage area is covered and diked. Used oil and sludge storage area is covered and diked. Diesel air compressor is covered and diked. Gasoline and generator diesel storage tanks are double walled. Lobe oil storage area covered and diked. Other Best Management Practices Storm water retention ponds to catch sediment. Containment booms (2) across last storm water retention pond. No raw materials stored outside. Air compressor condensate treatment area covered and diked. Oil trap on gasoline storage/maintenance staging area. The hazardous waste storage pad is covered and diked. Narrative of Changes inIndustrialActivities Bridgestone / Firestone North American Tire, LLC-Wilson, NC Permit Number NCS000370 Outfall Areas During 2002, Bridgestone / Firestone North American Tire, LLC (BFNT) discovered that 103,429 square feet of total area that had been assumed to be in the South Outfall was really in the East Outfall. Of this, 76,063 square feet were paved. The total drainage area for the South Outfall is 2,947,607 square feet of which 386,628 are paved or covered. In addition to this, building additions since 2000 have added 41,040 square feet to the paved areas of the East Outfall. The total drainage area for the East Outfall is 6,119,189 square feet of which 2,556,781 are paved or covered. Raw Materials During the last two years, usage of the solvent containing N-hexane and hexane isomers was eliminated. This solvent was replaced by a naphtha/heptane based solvent and a pure heptane solvent. A liquid ethanol producing pigment replaced three solid ethanol producing pigments. The liquid arrives by truck in totes and is stored inside. It is not exposed to storm water. Activities When the previous permit application was submitted, a tire shredding operation was inadvertently left out of the application although it was listed on the site map tit was submitted. The operation has been moved once during the current permit's coverage period, but the operation is still in the East Outfall's_drainage area. The tire shredding operation does not produce fine particulate which could contaminate storm water and the area is swept periodically to minimize storm water contamination. In addition, since the state of North Carolina has approved shredded tire for use in septic tank drainage beds, shredded cured tires do not leach harmful amounts of contaminants in water contacting them. BFNT has recently installed 3 peak shaving diesel fired generators and the City of Wilson has installed one generator on site. The diesel tanks for these generators are double walled and are away from any traffic that could damage them. The diesel unloading area for these is not covered or diked. ---- - ��