HomeMy WebLinkAboutNCS000325_COMPLIANCE_20110912---STORM WATER-D IVI SI ON-CODI NG-SH E ET -----
PERMIT NO.
/N C S oo� �S
DOC TYPE
❑ FINAL PERMIT
❑ MONITORING INFO
❑ APPLICATION
COMPLIANCE
❑ OTHER
DOC DATE
❑ a D l I o `l
YYYYM M DD
N
IGFEHR-GRAHAM & ASSOCIATES
Engineering 6 Science Consultants SOLUTIONS SINCE 1 9 7 3
CERTIFIED MAIL, NO. 7009 1680 0001 6051 7896
RETURN RECEIPT REQUESTED
September 7, 2011
Mr. Thomas Ascenzo
North Carolina Divisio;t cf water Quality
1628 Mail Service Center
Raleigh, INC 27699-1628
_:I�ff! E
RE: Compliance Evaluation inspection
Myers Industries - Patel) Rubber Company
Permit Number NC'S000325
Halifax Count,
Dear Mr. ;Ascenzo,
1920 Daimler Road
Rockford IL 61112
ph 815 394 4700
fax 815 394 4702
www.fehr-graham.com
On behalf of our client, Patch Rubber Company, this letter is intended to address the concerns f0wid
during the Compliance Evaluation Inspection conducted recently at their facility. The '',iivisi ri of
Water Quality letter dated August 1. 2011 requested a response to four items detailed in the letter.
These items are addressed individually below.
Observation .5. Fnrplovee Training Documents were not observed at the time o(6rspection.
The Human Resource; Department of Patch Ruhber Company maintains training records for each
individuai employee. Due to the number of employees at the facility, individual training rccords are
not provided with this submittal; however, an example Training Sign -In Sheet and a current list of
employees who hav,:. received storm water training are attached. We respectfully request Mat the
employee names and identification numbers be kept confidential.
Observation 9. Stornnl-ater Pollution Prevention Plan (SP3) is required to be reviewed crud updated
annztalhV. The inspection revelled the ,SP3 had not been updated.
The SP3 is being amended to include a page to document annual reviews and note any changes that
have been made.
Freeport, It I Rochelle, IL I Rockford, It I Springfield, It I Monroe, WI
September 7, 2011
Mr. Thomas Ascenzo/North Carolina Division of Water Quality
Patch Rubber Company
Page 2
Observation 10. No spills were noted churing the three near period. Document the fact and include in
the SP3 Notebook when created. Be sure to ztndwe the SP3 plan indicating document that no spills
occurred.
A Significant Spills and Leaks recording .form will be added to the SP3 notebook upon its. completion.
The SP3 will be amended to reference this form.
Observation Il. Create a Notebook �vith all the permit components located act a central locaiion.
A three-ring binder containing copies of the Permit, SP3 and all related documents will be assembled
and kept in the environmental filing cabinets located in the facility's lab area.
We trust that this letter has sufficiently addressers the concerns of the Division of Water Quality."; t[ .
you have any questions or require additional information, please do not hesitate to contact this officere, .
Sincerely,
/ � a 9 J,c .
0
�. Brian J. Paluzzi. P.G.
Project EnvironmentarScientist
d
0
m
BJP:cld
Enclosures
cc: John Attinello/Patch Rubber Company
K:\Sec\SEC 2011\I 1-105 -Patch Rubber Company\nJP I 1-105 -Storm Water Inspection Response Letter.docx .
❑1
0
SIGN IN SHEET
MEETING:l Wad mo--
RESPONSIBLE PARTY:9s a
DATE: �1 w 10 [_+
Please Sign In and Date to Signify That You Attended The Above Meeting:
F5210A
10/20/00
ADP
NO
--= 4L•1 3WAtrt` ; V16iN.i�i
°r'
Moody, David W.
Moody, Joe Ann
13107 X
14251 X
ADP
EMPL. NAME
#
YES
NO
Moseley, Travis K.
Mungin, Shakeena
53612 X
41815 X
,Adams, JoeAnna 28628 X
Anderton, Clinton T.
13147
X
Newell, Brian L.
X
Banty, Brandon A.
56495
X
Newell, Esther M.
18
136 X
Barnes, Christie
55994
X
Norman, Leola V.
3 8910910 X
Barrett, Reginald K.
13202
X
Norwood, Ricky
51399 X
Best, Shirley H.
13126
X
Parker, Charles
13143 X
Branch, John
45154
X
Parker, Marian C.
44315 X
Britt, Monica
56023
X
Patillo, Carolyn
13153 X
Broady, Michael
13119
X
Patterson, Felecia
13193 X
Byranl, Tijuana
13233
X
Person, Brenda D.
13082 X
Burgess, Antonio
54252
X
Peugh, Russell
56246 X
Burgess, Betsey L.
51315
X
Pierce, Edith
45131 X
Burgess, Karen B.
13074
X
Pittman, Anthony
55886 X
Carroll, Roderick K.
43758
X
Pleasant, Deborah J.
13110 X
Chambers, Donna S.
21041
X
Plum, Roy L.
31592 X
Chau, Mike
X
Powers, Brent W.
51675 X
Clements, Jimmy
5
X
Rawles, Mary E.
43374 X
Clements, Portia W.
13455
3244 44
X
Rice, William Jake
13128 X
Costa, Anthony G.
12930
X
Richardson, Kelvin
55995 X
Cowan, Travis
54660
X
Richardson, Stacey
42861 X
Cullom, Michael K.
X
Richardson, Terry
44313 X
Davis, Mark J.
52114
X
Rivers, Mary G.
13205 X
Dura t, Joseph III
40532
46204
X
Roberts, Angela
13076 X
Sch,
Durant, Sylvester
X
Robinson, Lanita S.
40456 X
Edmonds, Sandra
51287
53281
X
Robinson, Rhonda
45001 X
Miranda
Epps,
X
Rosser, Robert L.
51981 X
Glenda
Epps, Glenda F.
21251
21251
X
Ruble, Charles E.
51249 X
Fajna, Donald
13067
X
Sellers, Danny F.
13001 X
Ferguson, Willie
13248
X
Shearin, Linwood R.
43757 X
Freeman, Robert L.
13133
X
Shearin, Timothy R.
56280 X
Garner, Bobby
44704
X
Silver, Joe Ann
19313 X
Gorham, James A.
13073
X
Squire, Patricia
13024 X
Graham, Tonya D.
13157
X
Stallings, Barry L.
56196 X
Greene, Ricky
13104
X
Stallings, Christopher
54711 X
Harris, Charmain
44314
X
Sykes, Thelma H.
13108 X
Harris, David Todd
20665
X
Turner, Rhonda
13101 X
Harrison, Jr. Charlie
43755
X
Tyrone, Cedric
13070 X
Hendricks, Leo
13109
X
Ward, Teresa A.
41812 X
Hicks, Kenneth T.
X
Watson, Gwendolyn K.
13096 X
Hill, Ronald
13167
X
Watson, Lashone P.
56345 X
Hollowell, Jonathan
4758
54758
X
Whitaker, Christopher
51067 X
Holt, Debbie J.
42327
X
White, Peggy J.
13027 X
Hux, Billy
53118
X
Williams, Candice S.
38413 X
Hux, Caroll
G.
13220
X
Winkler, Linda C.
13212 X
Jackson, Ronald
ald E.
13
X
Wirtanen, Jeffery
13028 X
Jarrell, Karen S.
62
13062
X
Wishon, Joseph D.
56353 X
Jarrell, Woodrow
13215
X
Jenkins, Howard E.
50381
X
Lab
Johnson, Dora A.
13129
X
Brown, Patricia H.
32715 X
Johnson, Frank J.
56422
X
Felt, Chris
55958 X
55958
Johnson, Tammy E.
56344
X
Johnson, Annette J.
X
Johnston, John
5210
X
Keeler, Wayne A.
51979 X
Kearney, Hascal
43900
X
Mosley, Donna
13160 X
King, Levon
13197
X
King, Sheilah A.
13173
X
Knight, Robert
56315
X
Office
Lee, Catherine
X
Carpenter, Jane B.
41407 X
Linton, Gary D.
19835
X
Harris, Jr. Danny F.
50487 X
Linton, Joshua
56365
X
Lewis, Susan O.
13179 X
Lyles, Brenda J.
J.
22123
X
Little, Joy
53102 X
Lynch, Carol
13192
X
Moye, Gayle P.
13206 X
Lynch, tt B.
40533
X
Odom, Cindy (PT)
53354 X
Macon, Major
Verona
13156
13131
X
Powell, Judith H.
13213 X
Mason, Mary Y.
Y.
13131
X
Ryder, Willie B.
13203 X
Miles, Erma J.
13170
X
Mitchell, Carlos 56227 X
Moody, Barbara J.
13194
X
e
North Carolina
Beverly Eaves Perdue
Governor
ARIA ro c
NC®ENR
Department of Environment and Natural Resources
Mr. Mario Carter
Myers Industries -Patch Rubber Company
PO Box H
Roanoke Rapids, NC 27870
Dear Mr. Carter:
Division of Water Quality
Coleen H. Sullins Dee Freeman
Director Secretary
August 2, 2011
Subject: Compliance Evaluation Inspection
Myers Industries -Patch Rubber Company
Permit Number: NCS000325
Halifax County
On August 1, 2011, Thomas Ascenzo and Myrl Nisely of the Raleigh Regional Office (RRO), conducted a
compliance inspection (CEI) of the Patch Rubber Company's Stormwater program. The assistance of yourself
and John Attinello, was appreciated as it facilitated the inspection process. The Basin -Wide Information
Management System (BIMS) inspection report is attached.
The following observations were made:
1. The Myers Industries -Patch Rubber Company is authorized to discharge stormwater from its facility
located at 100 Patch Rubber Road, Roanoke Rapids NC to receiving waters of the Roanoke Rapids. A
class c stream in the Roanoke River Basin.
2. The Review of your Stormwater Pollution Prevention Plan revealed the following:
• All the components were located in separate locations which makes it harder to locate in the
event of a spill. Create One Notebook with all the components of the plan located in a central
location where all staff can review and be aware of procedures.
• It was indicated that employee training was being conducted by Human Resources but no
documentation was noted.
3. Qualitative Monitoring Forms were being completed as per permit requirements. April 2011, and May
2011 forms observed.
4. Analytical Monitoring is being conducted monthly due to Zinc being over benchmarks. It was indicated
that Sitehawk Consultants have been hired to conduct Tier 1,2,3 investigations to mitigate overage and
to find source of pollutants. April 2011, May 2011 analytical data was reviewed. Please submit results of
investigation to the Division as the investigation progresses.
5. Employee Training Documents were not observed at the time of inspection.
6. Outall #1 was observed to be dry with no signs of pollutants, Ouffall #2 was also dry, and stream had a
slight turbid appearance due to recent rainfall.
7. Site inspection revealed stockpiled 55 gallon drums which were empty. A suggestion to secure bungs
and turn drums upside down so rainwater will not collect on surface of the drums and cause a residue of
product to overflow onto the ground surface.
No thCarolina
Natura!!il
North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone (919) 791,1200 Customer Service
Internet: w .nmaterquahty.org 1628 Mail Service Center Raleigh, NC 27699-1628 FAX (919) 788-7159 877-623-6748
An Equal Opportunity/Affirmative Action Employer— 50 % Recycled/10% Post Consumer Paper
Patch Rubber Company CEI
NCS000325 Page 2 of 2
8. Site inspection also revealed stockpiled wooden pallets which appeared to be new and unused. If pallets
become oil soaked or contaminated please properly dispose of them from site.
9. Stormwater Pollution Prevention Plan (SP3) is required to be reviewed and updated annually. The
inspection revealed the SP3 had not been updated.
10. No spills were noted during the three year period, Document the fact and include in the SP3 notebook
when created. Be sure to update the SP3 plan indicating document that no spills occurred.
11. Create a Notebook with all the permit components located at a central location
Please respond to Questions 5 and 9, 10, 11 to the letterhead on this inspection letter by Sept.2, 2011.
Should you or your staff have any questions regarding this inspection, please do not hesitate to contact me at
919-791-4317 or you can e-mail me at tom.ascenzoaa.ncdenr.gov.
Sincerely,
Thomas Ascenzo
Environmental Specialist
Surface Water Protection
Attachment: Compliance Inspection Reports
CC: Central Files NCS000325
Raleigh Regional Office SWP
r�
Compliance Inspection Report
Permit: NCS000325 Effective: 05/01/09 Expiration: 04/30/14 Owner: Myers Industries
SOC: Effective: Expiration: Facility: Myers Industries -Patch Rubber
County: Halifax Sr 1729
Region: Raleigh
Roanoke Rapids NC 27870
Contact Person: Mario Carter Title: Phone: 252-536-2574
Directions to Facility:
System Classifications:
Primary ORC: Certification: Phone:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Inspection Date: 07/29/2011 Entry Time: 09:35 AM
Primary Inspector: tom ascenzo
Secondary Inspector(s):
Myrl Nisely
Reason for Inspection: Routine
Permit Inspection Type: Stormwater Discharge, Individual
Facility Status: ■ Compliant ❑ Not Compliant
Question Areas:
Q Storm Water
(See attachment summary)
Exit Time: 11:00 AM
Phone: 919-791-4200
Phone:
Inspection Type: Compliance Evaluation
Page:1
Permit: NCS000325 Owner - Facility: Myers Industries
Inspection Date: 07/29/2011 Inspection Type: Compliance Evaluation
Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Yes
No
NA NE
Does the site have a Stormwater Pollution Prevention Plan?
■
❑
❑
❑
# Does the Plan include a General Location (USGS) map?
■
❑
❑
❑
# Does the Plan include a "Narrative Description of Practices"?
■
❑
❑
❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
■
❑
❑
❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
■
❑
❑
❑
# Has the facility evaluated feasible alternatives to current practices?
■
❑
❑
❑
# Does the facility provide all necessary secondary containment?
■
❑
❑
❑
# Does the Plan include a BMP summary?
■
❑
❑
❑
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
■
❑
❑
❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
■
❑
❑
❑
# Does the facility provide and document Employee Training?
■
❑
❑
❑
# Does the Plan include a list of Responsible Party(s)?
■
Cl
❑
❑
# Is the Plan reviewed and updated annually?
■
❑
❑
❑
# Does the Plan include a Stormwater Facility Inspection Program?
■
❑
❑
❑
Has the Stormwater Pollution Prevention Plan been implemented?
■
❑
❑
❑
Comment: Plans components are located in separate locations.
Create a SP3 Notebook including necessary items as required by the permit
It was indicated that employee training was conducted and Human Resources has the
documents. Include the document in SP 3 manual.
Qualitative Monitoring
Yes
No
NA
NE
Has the facility conducted its Qualitative Monitoring semi-annually?
■
❑
❑
❑
Comment: 4/2011, 5/2011
Analytical Monitoring
Yes
No
NA
NE
Has the facility conducted its Analytical monitoring?
■
❑
❑
❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
❑
❑
■
❑
Comment: Zinc has been over the benchmark so Tier 1,2,3 investigations are
ongoing.. Samples are being taken monthly and Site hawk consultants has been hired
to investigate reasons.
Permit and Outfalls
Yes
No
NA
NE
# Is a copy of the Permit and the Certificate of Coverage available at the site?
■
❑
❑
❑
# Were all outfalls observed during the inspection?
■
Cl
❑
❑
Page:3
Permit: NCS000325 Owner -Facility: Myers Industries
Inspection Date: 07/29/2011 Inspection Type: Compliance Evaluation - Reason for Visit: Routine
At If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ■ ❑
# Has the facility evaluated all illicit (non stormwater) discharges? ®❑ ❑ ❑
Comment: Outfall #1, 2 are dry with no evidence of pollutants.
Page: 4
® AMA
OEM
North Carolina Department of Environment and
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins
Governor Director
September 18, 2009
CERTIFIED MAIL 7009 0080 0000 9785 7644
RETURN RECEIPT REQUESTED
Mr. Marlo Carter
Patch Rubber Company
P.O. Box H
Roanoke Rapids, NC 27870
Dear Mr. Carter:
Natural Resources
Subject: Notice of Violation
Case No. NOV-2009-PC-0771
Stormwater Compliance Evaluation Inspection
Patch Rubber Co.
Permit No. NCS000325
Roanoke Rapids, NC
Halifax County
Dee Freeman
Secretary
Thank you for your help in carrying out this inspection with Myrl Nisely on Tuesday, September 1,
2009. Please see the attached inspection checklist for details. The following issues were noted:
Corrective actions requested in the last inspection (December 2006) had not been accomplished. These
included site map details and broader employee training for stormwater awareness. Employee training
for specific employees apparently had not been maintained since 2006, as well. Annual updates of the
Stormwater Pollution Prevention Plan (SP3) had not been made in 2007 or 2008. No documentation of
Qualitative Monitoring for 2009 could be located, although a visual check had reportedly been made in
April. These lapses in following the permit cause this to be a Notice of Violation letter.
Consultants are currently preparing an update of the SP3. This permit was renewed in May 2009. A
contract laboratory has been hired to do both Analytical sampling and Qualitative Monitoring at the
same time. The first round of sampling is to be accomplished. by October 31, 2009.
If you have any questions or comments about the insp ction, please cc ct 1 Nisely at 919-791-
4255. \
Sincere 1
Danny Srlrith
cc: RRO/SWP file
Central Files
Surface Water Protection Section
North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone (919) 791-4200
Internet: w .nmaterquality.org 1628 Mail Service Center Raleigh, NC 27699-1628 FAX (919) 788-7159
An Equal Opportunity/Affirmative Action Employer— 50% Recycled/1 0% Post Consumer Paper
NonhCarolina
— Natmra!!y
Customer service
877-623-6748
0
a
Permit: NCS000325
SOC:
County: Halifax
Region: Raleigh
Compliance Inspection Report
Effective: 05/O1/09 Expiration: 04/30/14 Owner: Myers Industries
Effective: Expiration: Facility: Myers Industries -Patch Rubber
Sr 1729
Contact Person: Marlo Carter
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Inspection Date: 09/01/2009
Primary Inspector: Myrl Nisely
Secondary Inspector(s):
Title:
Entry Time: 09:10 AM
Reason for Inspection: Routine
Permit Inspection Type: Stormwater Discharge, Individual
Facility Status: ❑ Compliant 0 Not Compliant
Question Areas:
0 Storm Water -
(See attachment summary)
Roanoke Rapids NC 27870
Phone:252-536-2574
Certification:
Exit Time: 10:45 AM
Phone:
Phone:919-791-4200
Inspection Type: Compliance Evaluation
Page: 1
Permit: NCS000325 Owner - Facility: Myers Industries
Inspection Date: 09/01/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Stormwater Pollution Prevention Plan Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan? ■ ❑ ❑ ❑
# Does the Plan include a General Location (USGS) map?
■ ❑ ❑ ❑
# Does the Plan include a "Narrative Description of Practices"?
■ ❑ ❑ ❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
■ ❑ ❑ ❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
■ ❑ ❑ ❑
# Has the facility evaluated feasible alternatives to current practices?
■ ❑ ❑ ❑
# Does the facility provide all necessary secondary containment?
■ ❑ ❑ ❑
# Does the Plan include a BMP summary?
■ ❑ ❑ ❑
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
■ ❑ ❑ ❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
■ ❑ ❑ ❑
# Does the facility provide and document Employee Training?
❑ ■ ❑ ❑
# Does the Plan include a list of Responsible Party(s)? -
■ ❑ ❑ ❑
# Is the Plan reviewed and updated annually?
❑ ■ ❑ ❑
# Does the Plan include a Stormwater Facility Inspection Program?
■ ❑ ❑ ❑
Has the Stormwater Pollution Prevention Plan been implemented?
■ ❑ ❑ ❑
Comment: The Stormwater Pollution Prevention Plan had not been updated since
2006. However, consultants have been working on updates of all environmental plans
for the plant since June 2009. Employee training had been allowed to lapse, as well. A
software program for training employees one at a time had been in
use previously, and
is still available.
Qualitative Monitoring Yes No NA NE
Has the facility conducted its Qualitative Monitoring semi-annually? ❑ ■ ❑ ❑
Comment: Documentation of a 2009 inspection could not be located, although one
was said to be made in April. The company is expecting a contract lab to make and
document the qualitative observations at the same time that analytical samples are
taken under the recently renewed permit.
Analytical Monitoring Yes No NA NE
Has the facility conducted its Analytical monitoring? ❑ ■ ❑ ❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ■ ❑
Comment: The permit was renewed in May 2009, at which time analytical monitoring
for Zn, COD and pH were added. A schedule in the permit provides for this to be
completed for the first time by the end of October, 2009.
Permit and Outfalls Yes No NA NE
Page: 3
Permit: NCS000325 Owner - Facility: Myers Industries
Inspection Date: 09/01/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine
# Is a copy of the Permit and the Certificate of Coverage available at the site? ® ❑ Cl ❑
# Were all outfalls observed during the inspection?
■ ■ ■
# If the facility.has representative outfall status, is it properly documented by the Division? ❑ ❑ M ❑
# Has the facility evaluated all illicit (non stormwater) discharges?
Comment: With a couple of small changes (padlocks on an oil drum storage building
and handling a few drums better by either bringing them under roof or turning them
upside down so rainwater does not stand around the bungs, this facility can qualify for a
No Exposure Permit.
a ❑ O ❑
Page: 4
wAtF9
Q
www --I
Mr. Marlo Carter
Patch Rubber Company
P.O. Box H
Roanoke Rapids, NC 27870
Dear Mr. Carter:
®Michael F. Easley, Governor
William G. Ross, Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E., Director
Division of Water Quality
December 6, 2006
Subject: Stormwater Compliance Evaluation Inspection
Patch Rubber Co.
Permit No. NCS000325
Roanoke Rapids, NC
Halifax County
It was a pleasure meeting you Monday, December 4, 2006. Your help during the inspection was much
appreciated.
The facility has a well -documented stormwater program (see attached checklist) that is being implemented.
As we discussed, a general presentation about stormwater should be given to all employees once a year for
their awareness of what to do if they observe something unusual. Continued use of the more specific
software course for particular employees is also encouraged.
Please read through Part II, Section A of the permit regarding the details the State specifies to be in the
Stormwater Pollution Prevention Plan, especially the paragraph about the site map. Delineation of the
directions of flow, and a calculation of % impervious area should be added. A user of the map should also
be able to make quick identification of the outfall on the north side of the building.
If you have any questions or comments about the inspection, please contact me at 919-791-4255.
Sincerely,
G . P'2i
MyrI A. Nisely
Environmental Chemist
RO/SWP-file
Central Files
No� rtthhCarolina
,/V!lfllydllbl
North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone (919) 7914200 Customer Service
Internet: www.ncwatcmu:dity.or- 1628 Mail Service Center Raleigh, NC 27699-1628 FAX (919) 5714718 1-877-623-6748
An Equal Opportunity/Affirmative Action Employer — 50 % Recycled110% Post Consumer Paper
AM NC DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
CDE NNR ONOTRIAL STORM WATER INSPI ORM
RALEIGH REGIONAL OF E
Facility: Patch Rubber Co
Date: 12/4/2006
Location Address: S.R. 1729 (Patch Rubber Rd)
Permit No: NCS000325
Contact Name: Mr. Mario Carter
Phone Number: 252-536-2574
Contact Mailing Address:P.O. Box H
County: Halifax
Directions: Industrial Park off Hwy 158 just E of 1-95
x
Routine Compliance Inspection
Rescission Request
Complaint Investigation
Other - Explain
A.
STORM WATER POLLUTION PREVENTION PLAN
Yes
No
N/A
Comments
1.
Is a copy of the signed and certified SWPPP at the facility?
x
2.
Does the facility's SWPPP address the minimum BMP
requirements?
x
3.
Are amendments to the SWPPP clearly documented?
x
4.
Is the current SWPPP complete?
x
B.
VEHICLE EQUIPMENT
Yes
No
N/A
1.
Were the vehicle/equipment maintenance areas inspected?
x
2.
Are vehicle/machinery leaks and drips properly managed?
x
3.
Is vehicle/equipment washing done in.a designed area so that
wash water can be properly managed?
x
4.
Was the vehicle fueling area inspected?
x
5.
Are vehicle maintenance activities kept indoors?
x
6.
Were the vehicle/equipment storage areas inspected?
x
7.
Are current BMPs in vehicle/equipment/fueling areas adequate?
x
C.
WASTE MANAGEMENT
Yes
No
NIA
1.
Are containers for temporary storage of wastes labeled?
x
2.
Are waste materials recycled?
x
3.
Are hazardous wastes properly handled and disposed of?
x
4.
Is processed debris removed regularly?
x
5.
Is there secondary containment for liquid wastes?
x
6.
Are current waste management BM Ps adequate?
x
D.
MATERIAL STORAGE
Yes
No
NIA
1.
Are there appropriate BMPs for outdoor storage of raw materials,
products, and byproducts?
x
2.
Are containers for chemical substances labeled?
x
3.
Is there secondary containment for liquid storage?
x
4.
Are current BMPs in material storage areas adequate?
x
E.
SPILL CONTROL W 9 411
YO
No
NIA
Comments
1.
Are there procedures for spill response and cleanup?
x
2.
Are appropriate spill containment and cleanup materials kept on -site and in
convenient locations?
x
3.
Are used absorbent materials disposed of in a timely manner?
x
4.
Are current spill BMPs adequate?
x
F.
EROSION
Yes
No
NIA
1.
Are unpaved outdoor areas protected from water/wind erosion?
x
2.
Are drainage ditches or the areas around the outfalls free of erosion?
x
3.
Do implemented BMPs appear effective in controlling erosion?
x
G.
NON -STORM WATER MANAGEMENT
Yes
No
NIA
1.
Have all illicit water discharges been eliminated or permitted?
x
2.
Are BMPs for authorized non -storm water discharges properly implemented?
x
3.
Are current BMPs adequate for management of authorized non -storm water
discharges?
x
H.
PROCESS WASTEWATER CONTROLS AND MONITORING
Yes
No
NIA
1.
Are wastewater treatment facilities properly maintained?
x
2.
Has monitoring been done?
x
I.
STREAM OBSERVATIONIIMPACTS
Yes
No
NIA
1.
Were there any stream impacts?
x
2.
Were field parameters taken for pH or DO?
x
3.
Were there any stream standard violations/
NE
4.
Were there excessive solids in the stream?
x
5.
Were pictures taken?
x
6.
Were samples taken?
x
J.
SUMMARY 1 ADDITIONAL COMMENTS
Employee training should be expanded to provide an awareness of stormwater protection to all employees at least once / year.
Site map would be improved if the details in Part Il, Section A (1)(c) were included, especially arrows showing direction of flow around the site.
NE = not evaluated
K.
RATING LEVEL (CIRCLE ONE: 1.6)
7TIndusry
in substantial compliance
2.
Minor deficiencies noted. Revist scheduled for (date).
3.
Major deficiencies or discharges noted and require prompt correction. Revisit scheduled for (date).
4.
Critical deficiencies or discharges noted and require immediate correctioin. Revisit scheduled for (date).
5.
Rescission is appropriate.
6.
Rescission is not appropriate.
0®
United Slates Environmental Protection Agency
Form Approved.
Washington, D.C. 20460
EPA �
7Approval
OMB No. 2040-0057
Water Compliance Inspection Report
expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 yl 2 Ls 1 31 ;C5000325 �'1 121 06/12/04 i17 i8U 19cU 20J
Remarks
211111111111111111111111111111111111111111111111161
Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 OA ------------- Reserved--------
67I 1 69 701 LJ I 71 I liI 721 , LJ I 73I I) 74 75I I I I I I I 180
�u
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
Myers 1r.dustrzes-Patch Rubber
02:20 PM 06/12/04
02/05/01
Exit Time/Date
Permit Expiration Date
Sr 1729
Roanoke Rapids NC 27870
03:30 PM 06/12/04
07/04/30
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s)
Other Facility Data
Name, Address of Responsible Official/Title/Phone and Fax Number
Marla Carte r, PO Bor. H Roanoke Rapids VC 27970//252-536-2574j ContactedNo
C: Areas Evaluated During Inspection (Check only those areas evaluated)
InSection
Storm Water
Section D: Summary of Findin Comments Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signatures) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
Myrl Naely RR0 HQ//919-791-4200/
Signature of Management O A Reviewer Agency/Office/Phone and Fax Numbers Date
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
Page # 1
Michael F. Easley, Governor
William G. Ross, Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E., Director
Division of Water Quality
December 6, 2006
Mr. Marlo Carter
Patch Rubber Company
P.O. Box H
Roanoke Rapids, NC 27870
Subject: Stormwater. Compliance Evaluation Inspection
Patch Rubber Co.
Permit No. NCS000325
Roanoke Rapids, NC
Halifax County
Dear Mr. Carter:
It was a pleasure meeting you Monday, December 4, 2006. Your help during the inspection was much
appreciated.
The facility has a well -documented stormwater program (see attached checklist) that is being implemented.
As we discussed, a general presentation about stormwater should be given to all employees once a year for
their awareness of what to do if they observe something unusual. Continued use of the more specific
software course for particular employees is also encouraged.
Please read through Part I1, Section A of the permit regarding the details the State specifies to be in the
Stormwater Pollution Prevention Plan, especially the paragraph about the site map. Delineation of the
directions of flow, and a calculation of % impervious area should be added. A user of the map should also
be able to make quick identification of the outfall on the north side of the building.
If you have any questions or comments about the inspection, please contact me at 919-791-4255.
Sincerely,
Myrl A. Nisely
Environmental Chemist
cc: RRO/SWP file
Central Files
[9'o �`hCrolina
writurully
North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection
Internet: www.ncwatcrguality.orz 1628 Mail Service Center Raleigh, NC 27699-1628
An Equal Opportunity/Aff noative Action Employer— 50% Recycled/l0% Post Consumer Paper
Phone (919) 7914200 Customer Service
FAX (919) 5714718 1-877-623-6748
®Gn NC DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
NCDENR INDUSTRIAL STORM WATER INSPECTION FORM
RALEIGH REGIONAL OFFICE
Facility: Patch Rubber Cc
Date: 12/4/2006
Location Address: S.R. 1729 (Patch Rubber Rd)
Permit No: NCS000325
Contact Name: Mr. Mario Carter
Phone Number: 252-536-2574
Contact Mailing Address:P.O. Box H
County: Halifax
Directions: Industrial Park off Hwy 158 just E of 1-95
x
Routine Compliance Inspection
Rescission Request
Complaint Investigation
Other -Explain
A.
STORM WATER POLLUTION PREVENTION PLAN
Yes
No
N/A
Comments
1.
Is a copy of the signed and certified SWPPP at the facility?
x
2.
Does the facility's SWPPP address the minimum BMP
requirements?
x
3.
Are amendments to the SWPPP clearly documented?
x
4.
Is the current SWPPP complete?
x
B.
VEHICLE EQUIPMENT
Yes
No
NIA
1.
Were the vehicle/equipment maintenance areas inspected?
x
2.
Are vehicle/machinery leaks and drips properly managed?
x
3.
Is vehicle/equipment washing done in a designed area so that
wash water can be properly managed?
x
4.
Was the vehicle fueling area inspected?
x
5.
Are vehicle maintenance activities kept indoors?
x
6.
Were the vehicle/equipment storage areas inspected?
x
7.
Are current BMPs in vehicle/equipment/fueling areas adequate?
x
C.
WASTE MANAGEMENT
Yes
No
N/A
1.
Are containers for temporary storage of wastes labeled?
x
2.
Are waste materials recycled?
x
3.
Are hazardous wastes properly handled and disposed of?
x
4.
Is processed debris removed regularly?
x
5.
Is there secondary containment for liquid wastes?
x
6.
Are current waste management BMPs adequate?
x
D.
MATERIALSTORAGE..
Yes
No
N/A
1.
Are there appropriate BMPs for outdoor storage of raw materials,
products, and byproducts?
x
2.
Are containers for chemical substances labeled?
x
3.
Is there secondary containment for liquid storage?
x
4.
Are current BMPs in material storage areas adequate?
x
E. '
SPILL CONTROL
Yes
No
NIA
Comments
1,
Are there procedures for spill response and cleanup?
x
2.
Are appropriate spill containment and cleanup materials kept on -site and in
convenient locations?
x
3.
Are used absorbent materials disposed of in a timely manner?
x
4.
Are current spill BMPs adequate?
x
F.
EROSION
Yes
No
NIA
1.
Are unpaved outdoor areas protected from water/wind erosion?
x
2.
Are drainage ditches or the areas around the outfalls free of erosion?
x
3.
Do implemented BMPs appear effective in controlling erosion?
x
G.
NON -STORM WAVER MANAGEMENT
Yes
No
NIA
1.
Have all illicit water discharges been eliminated or permitted?
x
2.
Are BMPs for authorized non -storm water discharges properly implemented?
x
3.
Are current BMPs adequate for management of authorized non -storm water
discharges?
x
H.
PROCESS WASTEWATER CONTROLS AND MONITORING
Yes
No
NIA
1.
Are wastewater treatment facilities properly maintained?
x
2.
Has monitoring been done?
x
I.
STREAM OBSERVATIONIIMPACTS
Yes
No
NIA
1.
Were there any stream impacts?
x
2.
Were field parameters taken for pH or DO?
x
3.
Were there any stream standard violations/
NE
4.
Were there excessive solids in the stream?
x
5.
Were pictures taken?
x
6.
Were samples taken?
x
J.
SUMMARY/,ADDITIONAL COMMENTS .
Employee training should be expanded to provide an awareness of stormwater protection to all employees at least once / year.
Site map would be improved if the details in Part II, Section A (1)(c) were included, especially arrows showing direction of flow around the site.
NE = not evaluated
K.
RATING LEVEL (CIRCLE'ONE: 1.6)
1O
Indusry in substantial compliance
2.
Minor deficiencies noted. Revist scheduled for (date).
3.
Major deficiencies or discharges noted and require prompt correction. Revisit scheduled for (date).
4.
Critical deficiencies or discharges noted and require immediate correctioin. Revisit scheduled for (date).
5.
Rescission is appropriate.
6.
Rescission is not appropriate.