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HomeMy WebLinkAboutNCS000096_HISTORICAL FILE_20130703STORMWATER DIVISION CODING SHEET PERMIT NO. DOC TYPE ❑ FINAL PERMIT ❑ MONITORING INFO ❑ APPLICATION ❑ COMPLIANCE OTHER - I iSC F��) DOC DATE ❑ 2 0) 3 0 )0 � YYYYM M D D CHEMETALL FOOTE CORP. KINGS MOUNTAIN OPERATIONS SWPPP SITE MAP Jari� ^ Division of Energy, Mineral & Land Resources Land Quality Section/Stormwater Permitting NCDENR National Pollutant Discharge Elimination System NW ..o.M..,NTa Ervvrupxn[irt u,O NMnw C[s PERMIT NAME/OWNERSHIP CHANGE FORM FOR AGENCY USE ONLY Date Received Year Month I Da Please enter the permit number for which the change is requested. NPDES Permit (or) Certificate of Coverage N C S O 10 For3rl(e I N I G 10 tI. Permit status prior to requested change. a. Permit issued to (company name): b. Person legally responsible for permit: RECEIVED JUL 03 2017 DENR•LAND QUALITY STOR"ATER PERMII"ftNG c. Facility name (discharge): d. Facility address: e. Facility contact person: RWet core First MI lasto S0_� Title 3tig _. Drt..e Per6it Holder Mailing Address V A, s 010.�nA=,13 N c 2_'WUVo " City State Zip (-X 1 ) '139 aS'O I ( ) Phone Fax Address I4,!2�s Mw tom, VC 2�D�Co City State Zip T0h.. V'" (-7W )_134 alog First / MI / Last Phone III. Please provide the following for the requested change (revised permit). a. Request for change is a result of: ❑ Change in ownership of the facility Q�ame change of the facility or owner /f other please explain b. Permit issued to (company name): {j llDewxarle V. S-„e . c. Person legally responsible for permit: Keui--) First MI 'St 1� Title 3`1L� Iloltol�., T.n Dn.., Plarinit Holder Mailing Address Ktn3s 010,JA4a„J NC_ 7-RD%(o . City State Zi ctTbeVa(le,ca., Phone E-mail Address d. Facility name (discharge): y Xbak ew, r l< L) . S , _�r C e. Facility address: 34s, 0Q1 re\ i r Dv, Address (PIN C_ City State Zip f. Facility contact person: First MI Last ,j-j a-708 kl+n_ k4'l!22 Phone E-mail Address IV. Permit contact information (if different from the person legally responsible for the permit) Revised Jan. 27, 2014 NPDES PERMIT NAME/OWNERSHIP CHANGE FORM Page 2 of 2 Permit contact: U�,n (%v kj First MI Last MgAag 2lt_ Title 3� g ICI td 7,a,., IINIg ling Address {�,6hy 61aJA4-a," INC.- City State Zip (76t( ) 7Lf q-713r! �n. kr�& eTf1XA1kA le.CAA1 Phone E-mail Address V. Will the permitted facility continue to conduct the some industrial activities conducted prior to this ownership or name change? P__I�e_s ❑ No (please explain) VI. Required Items: THIS APPLICATION WILL BE RETURNED UNPROCESSED IF ITEMS ARE INCOMPLETE OR MISSING: , [ his completed application is required for both name change and/or ownership change requests. ❑ Legal documentation of the transfer of ownership (such as relevant pages of a contract deed, or a bill of sale) is required for an ownership change request. Articles of incorporation are not sufficient for an ownership change. The certifications below must be completed and signed by both the permit holder prior to the change, and the new applicant in the case of an ownership change request. For a name change request, the signed Applicant's Certification is sufficient. PERMITTEE CERTIFICATION (Permit holder prior to ownership change): I, , attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. Signature Date APPLICANT CERTIFICATION I,�, attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. nature Date PLEASE SEND THE COMPLETE APPLICATION PACKAGE TO: Division of Energy, Mineral and Land Resources Stormwater Permitting Program 1612 Mail Service Center Raleigh, North Carolina 27699-1612 Revised Jan. 27. 2014 A ALBEMARLE0 Kings Mountain Facility 348 Holiday Inn Drive Kings Mountain NC 28086 June 21, 2017 NCDEQ — DEMLR Stormwater Permitting Program 1612 Mail Service Center Raleigh, NC 27699-1612 RE: Official Notice of Company Name Change Rockwood Lithium Inc. to Albemarle U.S., Inc. NPDES/Stormwater Permit NCS000096 Certified Mail Number 7016 7016 2070 0000 1240 4622 Dear Sir or Madam: 4 �'ql This letter is to inform you that Rockwood Lithium, Inc. has officially changed its corporate name to Albemarle U.S., Inc, effective June 15, 2017. As such, this letter requests that your records, and if necessary, the above referenced permit or any subsequent revisions be updated to reflect the new name, Albemarle U.S., Inc. The appropriate form is attached to this letter. Please note the following: • The current permit lists the name of Chemetall Foote Corp. Since initial issuance of this permit, a name change to Rockwood Lithium Inc. had occurred, with notification previously sent to your office. • Your office holds an application for renewal of this permit, so please incorporate the name change when issuing the new permit. Please be advised that other than the name change, there are no further changes. Importantly, the tax identification, contact information, management, location, and corporate structure are all remaining the same. If you need any additional information. please do not hesitate to contact me at 704-734-2708, or via email: john.kuhn@albemarle.com Sincerely, J KuF — HSE Manager WS/VEd JUL 03 2017 i$1p 1 END QUAVty W+4r, '"W'rPNc October 10. 2103 CERTIFIED MAIL To: NC Dept of Environment and Natural Resources Division of Water Quality Wetlands and Stormwater Branch 1617 Mail Service Center Raleigh, NC 27604 Attn: Director Lithium RE: Notification of Change in Authorized Responsible Signatory Official Addition of New Site Director NPDES Stormwater Permit # NCS000096 Rockwood Lithium Inc. (formerly Chemetall Foote Corporation) Kings Mountain Facility, Cleveland County, North Carolina Please accept this letter as official notification of a change in the individual serving as the Responsible Signatory Official (RO) at Rockwood Lithium Inc.'s (formerly Chemetall Foote Corporation) manufacturing facility located in Kings Mountain, North Carolina. This request is necessitated by a recent change in the Site Director at the plant. The position of Site Director is responsible for making daily decisions that affect the operation of the Kings Mountain plant and its potential impact to the environment. As such, this position has served as the authorized Responsible Official (RO) at this facility in the past and will continue to do so. Designation of this position as the signatory agent meets the requirements set forth in Section B.3 (a) and (b) of the site's NPDES Stormwater Permit referenced above. With this notice, I authorize the new Site Director, Christian Mueller, to serve as the primary signatory for all environmental permits at the Kings Mountain facility. If you have any questions with respect to this notice, please contact Ken Brown, SHE-Q Director for the company, at 704-734-2694. Sin(c]ere�ly, 0 n,� OCT 1 6 2013 Ronald A. France Chief Financial Officer, Rockwood Lithium Inc. �__ - , ARodevood Company !LVJkvvood Lithium Inc. 348 Holiday Inn Drive Kings Mountain, NC 28086 Phone. 704-739 2501 ..rockwoodlithiu m.cord i I: H: yt ` � y � .. � .. it Lip. �i.:..o. � d , if.:�. �... y C�t•� r/�� c•� r,a ti �.� n February 12, 2009 L6. K. Pickle Division of Water Quality/ WQ Section 1617 Mail Service Center Raleigh, NC 27699-1617 Ms. D. Hood N.C. Division of Water Quality Mooresville Regional Office 610 East Center Avenue Suite 301 Mooresville. NC 28115 Ref.; NPDES STORMWATER PERMIT REVISION CHEMETALL FOOTE CORP. PERMIT NUMBER NCS000096 CLEVELAND COUNTY SUBJECT: Management Change Notification for NPDES Permit No. NCA000096 Dear Mr. Pickle and Ms. Hood: This is to notify you that there has been a change in the management at Chemetall Foote Corp., Kings Mountain Operations. The new General Manager is Mr. George W. Rohlman. r-- His mailing address is at the plant. His phone number is 704-734-2674. His e-mail is george.rohlman(o)chemetall.com If you have any questions, please call me at 704-734-2698. Ralph Hawk Senior Process Engineer Chemetall Foote Corporation a 348 Holiday Inn Drive • Kings Mountain, North Carolina 28086 Telephone 704-739-2501 . Fax 704-734-2752 MC NA' MW1'417tt L (Ii / �DP (WI 5 v) 7 ; "'F 7Al Mr. K. Pickle Division of Water Quality/ WQ Section 1617 Mail Service Center Raleigh, NC 27699-1617 'Ms. D. Hood N.C. Division of Water Quality Mooresville Regional Office 610 East Center Avenue Suite 301 Mooresville, NC 28115 Ref.; NPDES STORMWATER PERMIT REVISION CHEMETALL FOOTE CORP. PERMIT NUMBER NCS000096 CLEVELAND COUNTY February 12, 2009 k.i FEB 17 2008 DWG -Surface Water Pro e ;iion SUBJECT: Management Change Notification for NPDES Permit No. NCA000096 Dear Mr. Pickle and Ms. Hood: This is to notify you that there has been a change in the management at Chemetall Foote Corp., Kings Mountain Operations. The new General Manager is Mr. George W. Rohlman. His mailing address is at the plant. His phone number is 704-734-2674. His e-mail is oeorge.rohlman(a)chemetall.com If you have any questions, please call me at 704-734-2698. Ralph Hawk Senior Process Engineer Chemetall Foote Corporation • 348 Holiday Inn Drive • Kings Mountain, North Carolina 28086 Telephone 704-739-2501 . Fax 704-734-2752 �r NC®ENR North Carolina Department of Environment and Beverly Eaves Perdue Governor Division of Water Quality Charles Wakild, P. E Director F LE Natural Resources DIVISION OF WATER QUALITY April 25, 2012 Chemetall Foote Corporation Mr. Ken Brown, North America SHE Manager 348 Holiday Inn Drive Kings Mountain, NC 28086 Dear Mr. Brown: Dee Freeman Secretary Subject: Chemetall Foote Corporation Stormwater Permit No. NCS000096 Cleveland County Attached is a copy of the subject stormwater permit inspection conducted on April 12, 2012 By Mr. Samar Bou-Ghazale of this Office. The report should be self-explanatory; however, should you have any questions concerning the report, please do not hesitate to contact Mr. Bou-Ghazale at (704) 235-2199. Sincerely, Robert B. Krebs Surface Water Protection Regional Supervisor Attachment Mooresville' Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-1699 \ Fax: (704) 663-6040 \ Customer Service: 1-877-623-6748 NorthCamlina Internet: www.ncwatemualitv.oro /�Qll1JYl%elf An Equal Opportunity \ At6nnative Action Employer— 50% Recycled/10 % Post Consumer paper t. Compliance Inspection Report Permit: NCS000096 Effective: 11/01/09 SOC: Effective: County: Cleveland Region: Mooresville BPo w✓W Contact Person: <fzadph,W'F..iaWk/ Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Expiration: 10/31/14 Owner: Chemetall Foote Corporation Expiration: Facility: Chemetall Foote Corporation 348 Holiday Inn Dr Title: Inspection Date: 04/12/2012 EntryTime: 10:00 AM Primary Inspector: Samar E Bou Ghazale 5-66 Secondary Inspector(s): Reason for Inspection: Routine Permit Inspection Type: Stormwater Discharge, Individual Facility Status: ■ Compliant fl Not Compliant Question Areas: Storm Water (See attachment summary) Kings Mountain INC 28086 Phone: 704-734-2698 Certification: Exit Time: 12:00 PM Phone: Phone: 704-663-1699 Ext.2199 Inspection Type: Compliance Evaluation Page:1 Permit: NCS000096 Owner - Facility: Chemetall Foote Corporation Inspection Date: 04/12/2012 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Site is compliance with the permit. No problems were noted during investigation. It should be noted that this permit does not include the two mines (Kings Mountain Mine East & Kings Mountain Mine West) since these two mines do not discharge to surface water. Land Quality permit numbers for these two mines are 23-01 & 23-24 respectively. This permit covers only the industrial area at the site. Page: 2 0 Permit: NCS000096 Owner - Facility: Chemetall Foote Corporation Inspection Date: 0411212012 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ Q Q Q # Does the Plan include a General Location (USGS) map? ■ n n n # Does the Plan include a "Narrative Description of Practices"? ■ n n n # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ fl 11 # Does the Plan include a list of significant spills occurring during the past 3 years? n n ■ n # Has the facility evaluated feasible alternatives to current practices? ■ n n n # Does the facility provide all necessary secondary containment? ■ Q Q n # Does the Plan include a BMP summary? ■ n n n # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ n n n # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ n Cl n # Does the facility provide and document Employee Training? ■ n n p # Does the Plan include a list of Responsible Party(s)? ■ n n Cl # Is the Plan reviewed and updated annually? ■ ❑ ❑ Q # Does the Plan include a Stormwater Facility Inspection Program? ■ Q fl Q Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ ❑ Q Comment: No spill during the past 3 years. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ Q Q ❑ Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ■ n n n # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? Q ❑ ■ Q Comment: Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ n n n # Were all outfalls observed during the inspection? ❑ ■ 0 ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ Q ■ Q # Has the facility evaluated all illicit (non stormwater) discharges? ■ n n 0 Comment: Page: 3 C%IC'/IIC't..7�� F(I71d�t" October 18, 2010 'Mr. Ken Pickle Division of Water Quality/ WQ Section 1617 Mail Service Center Raleigh, NC 27699-1617 Ms. Donna Hood N.C. Division of Water Quality Mooresville Regional Office 610 East Center Avenue Mooresville, NC 281115 Ref.; NPDES STORMWATER PERMIT REVISION CHEMETALL BER-4 CORP. PERMIT Nj1MBER NCS000096 CLEV LAND COUNTY SUBJECT: Management Change Notification for NPDES Permit No. NCS000096 Dear Mr. Pickle and Ms. Hood: This is to notify you that there has been a change in the management at Chemetall Foote Corp., Kings Mountain Operations. The new Safety & Environmental officer is Mr. John Kuhn. His mailing address is at the plant. His phone number is 704-734-2708. His e-mail is �ohn.kuhn(a�chemetall.com 1o1zs/10 _! 404P 7-6 eB1104 Wes '-f7 1ii-i'17 f0 1),2 to iS `i %s If you have any questions, please call me at 704-734-2698. Sincerely., !! l�s�d`'`rCr/t P t�2y) K4W,0'-Sexy /7GS CIrivir�Cj a�r ✓C . Ralph Hawk 2 4ParS �� f�i��5 moun�2�o � Senior Process Engineer ] N/ / ✓ // "'P•�✓//LL'"// /vLl /�/7 P/ LJ STPr �//C cam, �✓o morP 7'r%DS To ;7jj.YIE� CY1��f?7 ✓1 7�-i�i[rr� NaO r�d� G O✓�L>'i �/O nl' 7"4d-'��rr7 �/ /S•P///Jfi r?"n" PM 2,i� /O.i L-aura. /✓�mEo�j � �,2/`J �Jo /1a..r 6rc� h�S fonrr.�%a�-� ✓Cr O v-e.- Chemetall Foote Pration • 348 Holiday Inn Drive • Kings Mountain, North Carolina 28086 Telephone 704-739-2501 • Fax 704-734-2752 Lowther, Brian From: Larsen, Cory Sent: Monday, June 15, 2009 11:07 AM To: Lowther, Brian Subject: FW: Chemical questions -----Original Message ----- From: Remington, Nikki Sent: Friday, May 01, 2009 12:25 PM To: Larsen, Cory Subject: RE: Chemical questions There is no information available for Chloropicrin or Exxsol D-80. However, the Exxsol D-80 appears to be mostly hydrocarbons so if you come up with a TPH number it may be applicable. N-hexane has a limited data number available. The benchmark would be as follows. n-hexane (CAS #110-54-3) 1 mg/L Limited Data I1i1= -----Original Message ----- From: Larsen, Cory [mailto:cory Sent: Wednesday, April 29, 2009 To: Nikki Remington Cc: Connie Brower Subject: RE: Chemical questions larsen@ncdenr.gov] 10:05 AM Turns out they have more good stuff onsite (see attached) benchmarks on these three chemicals? Cory -----Original Message ----- From: Nikki Remington[inailto:Nikki.Remington@NCMail.net] Sent: Tuesday, March 03, 2009 10:11 AM To: Cory Larsen Cc: Connie Brower Subject: Re: Chemical questions Hi Cory, Do we have any data for For methyl bromide (CAS # 74-83-9) the benchmark was calculated to be 0.4 ug/L for the protection of aquatic life. This is a limited data value so use it with caution. Connie suggested that you could request the use of the GC/MS method 601/624 to analyze your samples. This is the approved method for methyl bromide and it would also provide a screen for other pesticides. Metam sodium currently has no approved analytical method as well as no data available on which to calculate a benchmark. Nikki Cory Larsen wrote: • r-A d ISI5 ' w • ol.- fill "vt0-1 / r � . �a a > r � -err e:� • £ - �� � s5 �i i P" sit 1- Tc 117 -5fi 05 ----- ----- L+I 7b bpi' S. = 100 > Hi Nikki and Connie, > I'm permitting a pesticide producer whose two main chemicals handled > are methyl bromide / bromomethane and metam sodium. I don't know very > much about these pesticides but would like to hear if these can/should > be monitored in stormwater and if we have any data to support a > benchmark. Or are there other better surrogate indicators to monitor > for? > Cory Nikki Remington Environmental Senior Specialist NC Department of Environment and and Standards Unit 1617 Mail Service Center Raleigh NC 27699 (919)807-6413 Natural Resources Division of Water Quality -Classification E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. 2 \,NrA)(*`1iA) IDF (D from 25 TO These pteclpllat en frequency estlmalea are based on a Please refer to NOAA A hs 14 Document for mote inform POINT PRECIPITATION FREQUENCY ESTIMATES S i FROM NOAA ATLAS 14 1 ,. 10 North Carolina 34.9344 N 80.75254 W 629 feet Lion -Frequency Anus of the United States" NONA Atlm 14. Volume 2, Vusinn 3 A. aonnin. Il. Matin, B. Lin. T. 1'arr5lark, M.Yekm, and D. Riley Caromed: Thu Dec 11 2004 Estimates threatener lmerval. Does 45 II 44 Upper bound of the 90% confidence interval Precipitation Frequency Estimates (inches) ARI** 5❑ SO 15 30 6 120 I2 48 � 10 20 30 45 60 ❑3 (years) mm mm mm mm mm min hr hr hr hr hr day day day day Ja day day [ 0.46 0.73 0.9I 1.25 I.56 1.81 1.93 2.32 2.73 3. 99 3.77 4.21 4.84 5.52 7.34 8.96 i 1.18 13.26 00.54 0.86 1.08 1.50 1.8E 2.19 2.33 2.79 3.31 3.85 4.64 4,54 5.66 5.04 6.24 5.76 7.04 6.5E 7.90 8.66 10.24 10.55 12.29 13.09 14.99 15.47 17.51 00.63 L00 1.27 1.80 2.31 2.71 2.90 3.48 4.13 10 0.69 1.10 1.39 2.02 2b2 3.11 3.34 4.02 4.79 5.63 6.55 7.18 8.05 8.96 11.48 13.63 16.46 19.09 25 0.76 L21 1.53 2.27 3.03 3.62 3.94 4.75 5.71 6.72 7.80 8.50 9.46 10.40 I 13.18 15.41 18.36 21.14 50 0.81 1.29 1.63 2.46 3.33 4.01 4.42 5.33 6.46 7bl 8.81 9.57 10.60 1455 14.52 16.79 19.82 22.68 100 0.86 1,36 1.72 2.63 3.63 4.41 4.89 5.94 7.23 B.55 9.87 10.69 11.78 12.73 15.87 18.16 21.25 24. 88 200 Fo -9ol Efl 1.80 280 I F 9-31 4.81 5.40 6.57 8.06 1 9.55 10.99 11.85 13.01 13.95 17.26 19.55 22.66 25.64 500 0.95 1.5 0 1.89 3.01 4.31 5.34 6.10 7.44 9.22 10.94 12.57 13.52 14.79 15.65 19.18 21.41 24.52 27.53 1000 0.98 L55 1.95 3.15 4.6I 5.75 6.66 8.15 10. 77 12.09 13.86 14.8E 16.23 17.04 20.70 22.85 25.94 28.95 The upper bound ofthe cordidence Werval M 90% confidence level he the value which 5%ol the simulated quarter, values for a given hequeney are greater than. "These pmapilalion herquerry, estimates are based on a panlnldmation series. ARI o the Avemgo aecuzence Imarval Please refer to NOAA Atlas 14 Document for more information. NOTE: Fmmaning prevents estimates new zero to appear as zero. Lower bound of the 90% confidence interval Precipitation Frequency Estimates (inches) (years) min m n m n m n m n m n hr Ir I r hr hr day day day Jay day dayday =I 0.39 462 0.77 106 1.32 1.51 1.61 1.93 2.29 2.72 3.21 3.62 4.22 4.84 6.49 7.98 IO.II 12.06 = 0.46 0.73 0.92 1.26 1.59 1.83 1.94 2.33 2.76 3.29 3.87 4.34 535 5.04 6 5.75 91 7.65 9.39 09 11.82 3.52 14.07 15.92O0 084 10 521.9522 2 204542 48 10 0.58 0.93 1.17 1.70 22I 2.59 2.77 3.35 3.99 4.79 5.57 6.14 7.00 8.19 Z82 9.06 10.11 I1.56 12.11 13.66 14.84 16.53 17.35 19.19 ?5 0.64 1.02 1.29 1.91 2.55 3.01 3.26 3.94 4.74 5.70 6.fi0 7.25 50 0.68 1.08 1.37 2.0E 2.79 3.33 3.64 4.41 5.32 6.43 7.43 8.13 9.14 10.03 12.71 14.83 17.80 20.52 100 0.71 1.13 1.43 2.20 3.02 3.64 4.01 4.88 5.92 7.19 8.28 9.04 10.11 I1.01 13.85 15.99 19.03 21.81 F-IF-1 r-ir-- F--�-7r-1 m Lowther, Brian From: Remington, Nikki Sent: Wednesday, June 17, 2009 12:27 PM To: Lowther, Brian Cc: Brower, Connie Subject: RE: Stormwater benchmark question Hi Brian, We have no data on which to calculate a benchmark for lithium. However, according to some of the information I've seen, lithium appears to have a relatively low toxicity to aquatic life. I was able to find limited data for lithium chloride. Again, it is not highly toxic with a benchmark value of 13 mg/L (this is a limited data value). The limited data tag is based on the fact that one parameter in the equation had to be estimated (no data could be found) and the species the benchmark is based on is only found in the western part of the country (however, the family is native to NC). As far as our actual ability to test for lithium, I don't know whether the lab has a method to test for it or what compounds they can pick up. You could contact them directly for that info if you are thinking of including lithium as a monitoring parameter in you permit. Ellen Stafford would probably be the best lab person to contact for metals questions. Hope this helps! Nikki Please note new e-mail address: nikki.remington(dncdenr.gov Nikki Remington Environmental Senior Specialist NC Department of Environment and Natural Resources Division of Water Quality -Classification and Standards Unit 1617 Mail Service Center Raleigh NC 27699 (919)807-6413 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Lowther, Brian Sent: Monday, June 15, 2009 11:54 AM To: Remington, Nikki; Brower, Connie Subject: Stormwater benchmark question Hi Nikki and Connie, I'm permitting a chemical processing facility. Below is a description of some of their onsite activities. They have lithium brines and lithium metal onsite. They wash drums that have lithium metal in them. I don't know very much about lithium but would like to hear if it can/should be monitored in stormwater and if we have any data to support a benchmark. Thanks, Brian Project: Waxhaw-Sand-Simple Simulation Run: 10 YEAR Start of Run: 01Jan2008, 00:00 End of Run: 01Jan2008, 06:00 Compute Time: 24Feb2009, 23:57:17 Basin Model: POST -SITE Meteorologic Model: Charlotte-10 Control Specifications: Control 1 Volume Units: IN Hydrologic Element Drainage Area (MI2) Peak Discharge (CFS) Time of Peak Volume (IN) FRONT 0.0010 2.61 01Jan2008, 03:08 2.25 JUNCTIONI 0.0053 13.60 01Jan2008, 03:08 2.21 ONSITE 0.0043 10.99 01Jan2008, 03:08 12.20 IL The site is a diversified chemical processing facility. a. Casting - melts and casts lithium metal for the Battery Industry. b. Battery - extrudes lithium ingot from Casting into foil, and sends the foil to battery producers. No batteries are produced on site. c. Halide - produces • lithium bromide in a water solution from lithium carbonate and hydrobromic acid. • lithium chloride in a water solution from a concentrated lithium chloride brine brought to the site and the use of lithium carbonate and hydrochloric acid. • lithium aluminate - from a reaction of aluminum oxides and lithium compounds. • pharmaceutical carbonate - from lithium hydroxide and carbon dioxide. d. Shipping - repackages different lithium products and loads them into trucks. Also stores different products produced at other locations for shipment to customers. Brian C. Lowther Environmental Engineer NCDENR I DWQ I Stonnwater Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 512 N. Salisbury St, Raleigh, NC 27604 Phone: (919) 807-6368 Email: brian.lowthcrnncdenr.t,ov Website: h�://h2o.enr.st.ite.nc.us/su/stormwatcr.html E-mail correspondence to and from this address may be subject to the North Carolina Public Recm•ds Law and may be disclosed to third parties. 3 r'- Project: Waxhaw-Sand-Simple Simulation Run: 50 YEAR Start of Run: 01Jan2008, 00:00 End of Run: 01Jan2008, 06:00 Compute Time: 24Feb2009, 23:57:49 Basin Model: POST -SITE Meteorologic Model: Charlotte - 50 Control Specifications: Control 1 Volume Units: IN Hydrologic Element Drainage Area (MI2) Peak Discharge (CFS) Time of Peak Volume (IN) FRONT 0.0010 3.71 01Jan2008, 03:07 3.34 JUNCTIONI 0.0053 19.42 01Jan2008, 03:07 3.29 ONSITE 10.0043 115.70 01Jan2008, 03:07 13.28 I-7 CHEMETALL FOOTE CORP., KINGS MOUNTAIN ADDITIONAL INFORMATION I. General Description of onsite industrial activities. The site is a diversified chemical processing I:acility. a. Casting - melts and casts lithium metal for the Battery Industry. b. Battery - extrudes lithium ingot from Casting into foil, and sends the foil to battery producers. No batteries are produced on site. c. Halide - produces • lithium bromide in a water solution from lithium carbonate and hydrobromic acid. • lithium chloride in a water solution from a concentrated lithium chloride brine brought to the site and the use of lithium carbonate and hydrochloric acid. • lithium aluminate - from a reaction of alumimmn oxides and lithium compounds. • pharmaceutical carbonate - from lithium hydroxide and carbon dioxide. d. Shipping - repackages different lithium products and loads them into trucks. Also stores different products produced at other locations for shipment to customers. e. pilot Facility - Produces developmental organometallic products in solvents. 2. Site Map More detailed site map included. With respect to the stonmvater flows, there are 3 separate areas. 004 is on the Last Side of the plant. Runoff from that area flows through piping to a low point, where a pipe carries the water under a plant road to SW Discharge Point 4, which discharges into Kings Creek. Area OO5A discharges across the surface and through piping. All the run-off from this area drains into piping in front of the Shipping building, and from there Flows under a road to a discharge in the area we call the Sand Trap, The Sand Trap is simply an open area with no chemicals or equipment. It flows across this area towards the South, where it enters a pipe that runs under a plant road and discharges into Kings Creek. Area 005B is primarily surface run-off that flows across the plant and a swale on the South side, above Kings Creek, channels the flow to a [train pipe that runs under a plant road and then discharges into the Sand Trap. At one point, in previous permits, discharge point 005 was the only stormwater discharge point. The problem was that it required a very significant rain fall event to get a discharge from pipe 005. Since there was nothing in the Sand Trap area, we modified the permit to allow sampling and monitoring to occur at Points 005A and 13. 3. Lithium brines outside There is no secondary containment. The brine is in final product packagings that are inspected as part of the Quality Management System. This inspection is done monthly. The maximum size of these containers is 275 gallon totes. Most are 55 gallon and 30 gallon plastic drums. The brine stored in the containers is neutral and has no ingredients that have RQ's. The brine in the final packagings is stored in these areas, there is no processing, sampling or opening of containers. Hydrograph Report Hydraflow Hydrographs by Intelisolve v9.02 Hyd. No. 2 WQ Hydrograph type = Diversion1 Storm frequency = 1 yrs Time interval = 2 min Inflow hydrograph = 1 - Post #1 South Diversion method = Constant Q &V Tuesday, Jun 2, 2009 Peak discharge = 2.710 cfs Time to peak = 710 min Hyd. volume = 10,758 cuft 2nd diverted hyd. = 3 Constant Q = 2.71 cfs Q (cfs) Hyd. No. 2 -- 1 Year Q (cfs) 6.00 6.00 5.00 5.00 _ — 3.00 3.00 2.00 2.00 � 1.00 1.00 0 120 240 360 480 600 720 840 960 1080 1200 Time (min) — Hyd No. 2 -- Up to 2.71 cfs —Hyd No. 1 --Inflow —Hyd No. 3 -- 1 minus 2 4. Materials on site stored outdoors. • HCI Bulk Storage Tank - 15,000 gallons, within containment. • 1-1131 Bulk Storage Tank - 13,000 gallons, within containment, and wider roof, no sides • Used Oil Tank - 1,000 gallons, in secondary containment. • Diesel & Gasoline Tanks - 1,000 gallons, within containments, under roof, no sides • Lithium Drum Wash - drums that had lithium metal are staged on a concrete pad until washed. The pad is curbed and contained. No runoff from the pad. The neutralized washings are collected in totes (275 gallon) for transfer to storage tanks. Adjacent to this area is the hexane storage area where up to two 500 gallon transportable tanks are staged after delivery. These transportable tanks contain hexane for use in the plant. The hexane is transferred to drums form the tanks. These tanks are stored in a curbed area under a roof. The hexane in drums is stored in a building (roof and walls) that has a containment. • Bulk liquefied argon and carbon dioxide tanks. Cryogenic liquids. • There are a number of empty cylinders for the shipment of product outside, around the Pilot Facility. These cylinders arc kept closed. • There are also several small tanks of cryogenic liquids (argon, nitrogen) staged around laboratory areas, and two storage tanks for propane along with a storage rack for propane tanks for fork lifts. There are compressed gas cylinders stored outside, adjacent to buildings. None appear to be any issue related to stonnwater. • There are a number of dumpsters on site. Some are equipped with covers, but some are not. Hydrograph Report Hydraflow Hydrographs by Intelisolve v9.02 Tuesday, Jun 2, 2009 Hyd. No. 3 Detention Hydro graph type = Diversion2 Peak discharge = 2.952 cfs Storm frequency = 1 yrs Time to peak = 716 min Time interval = 2 min Hyd. volume = 1,384 cuft Inflow hydrograph = 1 - Post #1 South 2nd diverted hyd. = 2 Diversion method = Constant Q Constant Q = 2.71 cfs Detention Q (cfs) Hyd. No. 3 -- 1 Year Q (cfs) 6.00 6.00 5.00 5.00 _ __ _ _ _._ _ ___,. . _ _,_ _------ _,. _----- _,.,. ,_.. ...... 3.00 3.00 2.00 2.00 1.00 1.00 0 120 240 360 480 600 720 840 960 1080 1200 Time (min) Hyd No. 3 -- > 2.71 cfs —Hyd No. 1 -- Inflow —Hyd No. 2 CHEMETALL FOOTE CORP. KINGS MOUNTAIN OPERATIONS SWPPP SITE MAP Hydrograph Report HydraFlow Hydrographs by Intelisolve v9.02 Hyd. No. 5 Post #1 Sheet Hydrograph type = SCS Runoff Storm frequency = 1 yrs Time interval = 2 min Drainage area = 0.260 ac Basin Slope = 0.0 % Tc method = USER Total precip. = 2.90 in Storm duration = 24 hrs Tuesday, Jun 2, 2009 Peak discharge = 0.371 cfs Time to peak = 718 min Hyd. volume = 748 cuft Curve number = 74 Hydraulic length = 0 ft Time of conc. (Tc) = 5.00 min Distribution = Type II Shape factor = 484 Post #1 Sheet Q (cfs) Q (cfs) Hyd. No. 5 -- 1 Year 0.50 0.45 0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.05 0.00 0.50 0.45 0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.05 0.00 0 120 240 360 480 600 720 840 960 1080 1200 1320 1440 1560 Hyd No. 5 Time (min) /NC/S 0006 96 ' Ar7 (741+i) 734- 2G7¢ qem/q e . �o�i�nJd>7�n J iG�BntPf�l f .GO<+1 Re: Chemetall Subject: Re: Chemetall From: Ken Pickle <ken.pickle@ncmailnet> Date: Wed, 07 Nov 2007 08:12:05 -0500 To: Laura Moody <Laura.Moody@cnn.corn> CC: Bradley Bennett <Bradley.Bennett@ncmailnet>, Bethany Georgoulias <bethany.georgoulias@ncmaiLnet>, Kelly Johnson <Kelly.P.Johnson@ncmaiLnet>, robert.patterson@ncmaiLnet, Mike Randall <mike.randall@ncmailnet> Hi Laura, We are a little behind in getting out all of -our notices for renewal. I see from our database that Ralph's permit, NCS000096, is valid until May 31, 2008. I think we will have Ralph's notice out by the end of the year. We are mounting a focussed effort (as of yesterday) to address a substantial backlog of various tasks related to our individual stormwater permits, the NCSxxxxxx permits, but I can't give Ralph a firm date for when we will have the renewal notice to him. I advise Ralph to wait until we send him the renewal notice. I have confirmed that his permit is in our system, and on that basis I expect we will not overlook Chemetall when we catch up with renewal notices. I will today insert a copy of this email into our file on NCS000096 as evidence that, so far, the delay in renewal is attributable to DWQ, not Chemetall. If he has not heard from us by Feb. 1, I would appreciate another contact, just to be sure that there hasn'.t been a problem,at our end. Ken Laura Moody wrote: Ken - Ralph is getting nervous that he has not received application yet. His renewal is due this month. that he has not received his application package information he has already gathered for submittal Thanks Laura Laura Rohe Moody *ERM NC, PC* Woodfield Corporate Center 8000 Corporate Center Drive Suite 200 Charlotte, NC 28226 704-541-8345 ext. 2998 704-541-8416 (fax) his stormwater renewal Should he send a letter stating or should he send in the (and assume he has everything)? I of 1 11/7/2007 8:20 AM RB: Chemetall Subject: RE: Chemetall From: Laura Moody <Laura.Moody@erm.com> Date: Wed, 7 Nov 2007 07:06:41 -0800 To: Ken Pickle <ken.pickle@ncmaiLnct> Thanks for the response! Hope all is well on your end. Did Bethany show you the picture of my kids in their Halloween costume? You'd get a kick out of David's costume. Laura Rohe Moody ERM NC, PC Woodfield Corporate Center 8000 Corporate Center Drive Suite -200 Charlotte, NC 28226 704-541-8345 ext. 2998 704-541-8416 (fax) -----Original Message ----- From: Ken Pickle [mailto:ken.pickle@ncmail.net] Sent: Wednesday, November 07, 2007 8:12 AM To: Laura Moody Cc: Bradley Bennett; Bethany Georgoulias; Kelly Johnson; robert.patterson@ncmail.net Mike Randall Subject: Re: Chemetall Hi Laura, We are a little behind in getting out all of our notices for renewal. I see from our database that Ralph's permit, NCS000096, is valid until May 31, 2008. I think we will have Ralph's notice out by the end of the year. We are mounting.a focussed effort (as of yesterday) to address a substantial backlog of various tasks related to our individual stormwater permits, the'NCSxxxxxx permits, but I can't give Ralph a firm date for when we will have the renewal notice to him. I advise Ralph to wait until we send him the renewal notice. I have confirmed that his permit is in our system, and on that basis I expect we will not overlook Chemetall when we catch up with renewal notices. I will today insert a copy of this email into our file on NCS000096 as evidence that, so far, the delay in renewal is attributable to DWQ, not Chemetall. If he has not heard from us by Feb. 1, I would appreciate another contact, just to be sure that there hasn't been a problem at our end. Ken Laura Moody wrote: Ken - Ralph is getting nervous that he has not received his stormwater renewal application yet. His renewal is due this month. Should he send a letter stating that he has not received his application package or should he send in the information he has already gathered for submittal (and assume he has everything)? Thanks Laura Laura Rohe Moody *ERM NC, PC* Woodfield Corporate Center 8000 Corporate Center Drive I of2 11/7/2007 10:12 AM/, RE: Chemctall Suite 200 Charlotte, NC 28226 704-541-8345 ext. 2998 704-541-8416 (fax) 1 ' 2 of 2 11/7/2007 10:1 k.i NC®ENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Mr. Ralph Hawk Chemetall Foote Corp. 348 Holiday Inn Drive Kings Mountain, NC 28086 Dear Mr. Hawk: Division of Water Quality Coleen H. Sullins Director June 10, 2009 Subject: Compliance Evaluation Inspection Chemetall Foote Individual Stormwater Permit NPDES Permit No. NCS000096 Cleveland County, North Carolina Dee Freeman Secretary Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on April 21, 2009 by Ms. Donna Hood of this Office. The report should be self-explanatory; however, should you have any questions concerning this report, please do not hesitate to contact Ms. Hood or me at (704) 663-1699. Sincerely, Robert B. Krebs Surface Water Protection Regional Supervisor Enclosure t cc: Cleveland County Health Department DH Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NO 25115 Phone: (704) 663-16991 Fax: (704) 663-60401 Customer Service: 1-877-623-6748 Internet:w .ncwaterquality.org None rth Carolina JVaturally An Equal Cppotlunity 1 Affumaave Action Employer - 50% Recydeo110% Post Consumer paper Compliance Inspection Report Permit: NCS000096 Effective: 06/O1/03 Expiration: 05/31/08 Owner: Chemetall Foote Corporation SOC: Effective: Expiration: Facility: Chemetall Foote Corporation County: Cleveland 348 Holiday Inn Dr Region: Mooresville Kings Mountain NC 28086 Contact Person: Ralph W Hawk Title: Phone: 704-734-2698 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Certification: Phone: Inspection Date: 04/21/2009 -. Eir)try Time: 10.05 A 1, it Time: 01:00 PM Phone: Primary Inspector: Donna Hood J / 704-663-1699 A� ,�//i�/y Secondary Inspector(s): rl [ v �� l/" ! 4 / Ext.2193 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Slormwater Discharge, Individual Facility Status: ■ Compliant [1 Not Compliant Question Areas: ® Storm Water (See attachment summary) Page:1 Permit: NCS000096 Owner - Facility: Chemetall Foote Corporation Inspection Date: 04/21/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Page: 2 Permit: NCS000096 Owner -Facility: Chemetall Foote Corporation Inspection Date: 04/21/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? e n n n # Does the Plan include a General Location (USGS) map? ■ n n n # Does the Plan include a "Narrative Description of Practices"? ■ n n n # Does the Plan include a detailed site map including outfall locations and drainage areas? ® n n n # Does the Plan include a list of significant spills occurring during the past 3 years? ■ n n n # Has the facility evaluated feasible alternatives to current practices? ® n n ❑ # Does the facility provide all necessary secondary containment? ■ ❑ ❑ ❑ # Does the Plan include a BMP summary? ■ n n n # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ n n n # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ n n n # Does the facility provide and document Employee Training? ■ n n n # Does the Plan include a list of Responsible Party(s)? ® n n # Is the Plan reviewed and updated annually? ■ ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? s n n n Has the Stormwater Pollution Prevention Plan been implemented? ■ n n n Comment: The Stormwater Pollution Prevention Plan was last updated on 03.17.2009. Employee training occurred on 08.05/12.2008. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? _ ■ ❑ ❑ n Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ■ n n n # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? n ❑ ■ n Comment: All monitoring is performed per permit requirements. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ n 00 # Were all outfalls observed during the inspection? ■ n n n # If the facility has representative outfall status, is it properly documented by the Division? ■ n 00 # Has the facility evaluated all illicit (non stormwater) discharges? ■ n Do Page: 3. Permit: NCS000096 Owner -Facility: Chemetall Foote Corporation Inspection Date: 04/21/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine Comment: The facility has three outfalls: 4, 5A and 5B. Outfalls are monitored with automatic samplers attached to rain gauges. Flow is calculated by surface area of the facility, volume of rainfall, and assuming 100% run-off. Page. 4 NI ATi q 0 Michael F. Easley, Covert,. ,0 William G. Ross Jr., Secretary /JJ,„` North Carolina Department of Environment and of Environment and Natural Resources 1-0 July 1, 2008 Mr. Ralph Hawk Chemetall Foote Corp. 348 Holiday Inn Drive Kings Mountain, NC 28086 Coleen Sullins, P. E., Director Division of Water Quality Subject: Compliance Evaluation Inspection Chemetall Foote Individual Stormwater Permit NPDES Permit No. NCS000096 Cleveland County, North Carolina Dear Mr. Hawk: Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on April 29, 2008 by Ms. Donna Hood of this Office. During the facility site review several pipe breaks in the fire suppression water supply line were observed. Water leaking from this pipe was filling the storm water detention ponds, which would negatively affect detention time during a storm event or accidental spill. It also causes excessive water to be pumped from the creek during a time of serious drought in the State of North Carolina. Please repair these Teaks as soon as possible. The report should be self-explanatory; however, should you have any questions concerning this report, please do not hesitate to contact Ms. Hood or me at (704) 663-1699. Sincerely, Robert B. Krebs Surface Water Protection Regional Supervisor Enclosure cc: Cleveland County Health Department DH N. C. Division of Water Quality, Mooresville Regional Office, 6I0 East Center Avenue, Suite 301, Mooresville NC 28115 (704) 663-1699 Customer Service 1-877-623-6748 Compliance Inspection Report Permit: NCS000096 Effective: 06/01/03 Expiration: 05/31/08 Owner: Chemetall Foote Corporation SOC: Effective: Expiration: Facility: Chemetall Foote Corporation -County: Cleveland 348 Holiday Inn Dr Region: Mooresville Contact Person: Ralph W Hawk Title: Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 04/29/2008 Primary Inspector: Donna Hoo Secondary Inspector(sy Marcia Allocco Reason for Inspection: Routine Permit Inspection Type: Stormwater Discharge, Individual Facility Status: ■ Compliant ❑ Not Compliant Question Areas: ® Storm Water (See attachment summary) Kings Mountain NC 28086 Phone:704-734-2698 Certification: Phone: �E try Time: 01 30 PM q' it Time: 02:30 PM �y Phone:704-663-1699 Y Ext.2193 Phone: 704-663-1699 Ext.2204 Inspection Type: Compliance Evaluation Paget M Permit: NCS000096 Owner • Facility: Chemetall Foote Corporation Inspection Date: 04/29/2008 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Chemetall Foote holds laboratory certification #537. Flow is calculated by measuring suface area of the facility, volume of rainfall, and assuming 100% run-off. All analytical and qualitative monitoring is performed according to the permit. Page:2 Permit: NCS000096 Owner - Facility: Chemetall Foote Corporation Inspection Date: 04/29/2008 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan YesNo NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ Cl ❑ ❑ # Does the Plan include a General Location (USGS) map? ■ ❑ ❑ ❑ If Does the Plan include a "Narrative Description of Practices'? ■ ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ ❑ ❑ ❑ If Does the Plan include a list of significant spills occurring during the past 3 years? ■ ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ■ ❑ ❑ 0 # Does the facility provide all necessary secondary containment? ■ ❑ ❑ ❑ # Does the Plan include a BMP summary? ■ ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ ❑ ❑ # Does the facility provide and document Employee Training? ■ ❑ 0 ❑ # Does the Plan include a list of Responsible Party(s)? ■ ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ■ ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ■ ❑ 0 0 Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ ❑ ❑ Comment: Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ ❑ ❑ ❑ NOT,lr�iii Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ■ ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ■ ❑ Comment: Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ ❑ # Were all outfalls observed during the inspection? ■ ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ■ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ■ ❑ ❑ ❑ Comment Page:3 r MC NR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director May 5, 2009 Ralph W Hawk Chemetall Foote Corporation 348 Holiday Inn Dr Kings Mountain, NC 28086 Subject: NPDES Stormwater Permit Coverage Renewal Chemetall Foote Corporation COC Number NCS000096 Cleveland County Dear Permittee: Dee Freeman Secretary Your facility is currently covered for stormwater discharge under NPDES Permit NCS000096. This permit expired on May 31, 2008. North Carolina Administrative Code (15A NCAC 2H.0105(e)) requires that an application for permit renewal be filed at least 180 days prior to expiration of the current permit. In order to assure your continued coverage under your permit, you must apply to the Division of Water Quality (DWQ) for renewal of your.permit. To make this renewal, process easier we are informing you that your permit will be expiring. Enclosed you will find an individual permit renewal application form and supplemental information request. Filing the application, form along with the requested supplemental information will constitute your application for renewal of your permit. As stated above, the application form must be completed and returned along with all requested information by June 5, 2009 in order for the permit to be renewed. Should your permit expire before the renewed permit can be reissued continue to operate following the terms and schedule of the expired permit. Failure to request renewal within the time period specified may result in a civil assessment of at least $500.00. Larger penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your facility without coverage under a valid stormwate'r NPDES permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If the subject stormwater discharge to waters of the state has been terminated, please complete the enclosed Rescission Request Form. Mailing instructions can be found on the bottom of the form. You will be notified when the rescission process has been completed. If you have any questions regarding the permit renewal procedures please contact Brian Lowther of the Central Office Stormwater Permitting Unit at (919) 807-6368. Sincerely, tell Bradley Bennett Bennett Supervisor, Stormwater Permit Unit Cc: Central Files Mooresville Regional Office SWPU Files 1617 Mail Service Center, Ralegh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Ralegh, North Carolina 27604 - - One Phone: 919-807-63001FAX: 919-807-64921Customer Service: 1-877-6i23-6748 - NOCt}1Ca.001111$ Internet: w .ncwaterquality.org, Naturally An Equal Opportunity l Affirmative Action Employer - - ✓ atur" lly ono •�qoc rcu nu wvei aye G�K Renewal Application Form National Pollutant Discharge Elimination System Certificate of Coverage Number Stormwater Individual Permit NCS000096 NCS000096 The following is the information currently in our database for your facility. Please review this information carefully and make all corrections/ additions as necessary in the space provided to the right of the current information. Owner Affiliation Information * Reissued Permit will be mailed to the owner address Owner / Organization Name: Chemetall Foote Corporation Owner Contact: Ralph W Hawk Mailing Address: 348 Holiday Inn Dr Kings Mountain, NC 28086 Phone Number:, (704) 739-2501 Fax Number: E-mail address:' Facility/Permit Contact Information Facility Name: Chemetall Foote Corporation Facility Physical Address: 348 Holiday Inn Dr Kings Mountain, NC 28086 Facility Contact: George W Rohlman Mailing Address: .348 Holiday Inn Dr Kings Mountain, NC 28086 Phone Number: (704) 734-2674 Fax Number: E-mail address: george.rohlman@chemetall.com Discharge Information Receiving Stream: Kings Creek Stream Class: C Basin: Yadkin River Basin Sub -Basin: 03-08-05 Number of Outfalls: Impaired Waters[TMDL - - Does this facility discharge to waters listed as impaired or waters With a finalized TMDL? ❑ Yes ❑ No ❑ Don't Know ( forinformation on these waters refer to http.y/h2o.ennstate.nc.us/su/impaired Waters TMDL/) CERTIFICATION I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete and, accurate. Signature Date Print or type name of person signing above Title Please return this completed renewal application form to: SW Individual Permit Coverage Renewal Stormwater Permitting Unit . 1617 Mail Service Center Raleigh, North Carolina 27699-1617 OF WAtpq or o� Permit Coverage o�Rescission 12eauest Form National Pollutant Discharge Elimination System Individual Permit NCS0000096 Certificate of Coverage Number NCS000096 Please fill out and return this form only if you no longer need to maintain your NPDES stormwater permit. The following is the information currently in our database for your facility. Please review this information carefully and make all corrections as necessary in the space provided to the right of the current information. Owner Affiliation Information*ReissuedPermitwillbemailedtotheowneraddress - Owner / Organization Name: Chemetall Foote Corporation Owner Contact: Ralph W Hawk Mailing Address: 348 Holiday Inn Dr Kings Mountain, NC 28086 Phone Number: (704) 739-2501 . Fax Number: E-mail address: Facility/Permit Contact Information Facility Name: Chemetall Foote Corporation . Facility Physical Address:. 348 Holiday Inn Dr Kings Mountain, NC 28086 Facility Contact: George W Rohlman Mailing Address: 348 Holiday Inn Dr Kings Mountain, NC 28086 Phone Number: (704) 734-2674 Fax Number: E-mail address: george.rohlman@chemetall.com Reason for rescission request (This is required information. Attach separate sheet if necessary): REQUEST AND CERTIFICATION I, as an authorized representative, hereby request rescission of certificate of coverage under NPDES Stormwater Individual Permit NCS000096 for the subject facility. I am familiar with the information contained in this request and to the best of my knowledge and belief such information is true, complete and accurate. Signature Print or type name of person signing above Please return this completed rescission request form to: Date Title SW Individual Permit Coverage Rescission Stormwater Permitting Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL NPDES STORMWATER PERMIT Two copies of each of the following shall accompany this submittal in order for the application to be considered complete: Initials (Do not submit the site Stormwater Pollution Prevention Plan) 1. A current Site Map from the Stormwater Pollution Prevention Plan. The location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall, building locations and impervious surfaces should be clearly noted. 2.. A summary of Analytical Monitoring results during the term of the existing permit (if your permit required analytical sampling). Do not submit individual lab reports. The summary can consist of a table including such items as outfall number, parameters sampled, lab results, date sampled, and storm event data. H 3. A summary of the Visual Monitoring results. Do not submit individual monitoring reports. The summary can consist of a table including such items as outfall number, parameters surveyed, observations, and date monitoring conducted. 4. A summary of the Best Management Practices utilized at the permitted facility. Summary should consist of a short narrative description of each BMP's in place at the facility. If the implementation of any BMP's is planned, please include information on these BMP's. 5. A short narrative describing any significant changes in industrial activities at the permitted facility. Significant changes could include the addition or deletion of work processes, changes in material handling practices, changes in material storage practices, and/or changes in the raw materials used by the facility. 6. Certification of the development and implementation of a Stormwater Pollution Prevention Plan for the permitted facility (Sign and return attached form). If the final year analytical monitoring of the existing permit term has not been completed prior to filing the renewal submittal, then the last years monitoring results should be submitted within 30 days of receipt of the laboratory reports. (i.e. do not withhold renewal submittal waiting on lab results) Representative storm sampling may now be conducted anytime during the year (the April to November window has been eliminated) and the representative rainfall event is now defined as a storm event that measures greater than 0.1 inches and is preceded by at least 72 hours in which no storm event measuring greater than 0.1 inches has occurred. Chemeta// Foote Corp, August 31, 2009 SW INDIVIDUAL PERMIT COVERAGE RENEWAL STORMWATER PERMITTING UNIT 1617 MAIL SERVICE CENTER Raleigh, North Carolina 27699-1617 ATTN: Mr. Brian Lowther Ref.; NPDES STORMWATER PERMIT RENEWAL CHEMETALL FOOTE CORP. PERMIT NUMBER NCS000096 CLEVELAND COUNTY Dear Mr. Lowther: On reviewing the Draft Permit, I have some comments. 1. The new requirement for analyzing and reporting n-hexane is a concern since it is unlikely that n- hexane would be present in KM's Stormwater Discharge. • The largest container of hexane on site is only 500 gallons, so the greatest potential spill would be that quantity. • The hexane transfers are performed within containment. • Hexane is very volatile, and quickly evaporates. A spill outside of containment would evaporate within 30 minutes or an hour, so it is unlikely that there would be hexane residues from spills present in stormwater. • While n-hexane is a VOC and has issues relating to air releases, the best information I have at this time does not indicate it is a significant issue with respect to releases to water. The stormwater sample would have to be sent to a qualified laboratory for analysis, an added cost to the facility. 2. The new requirement for analyzing and reporting oil and grease also requires that a sample be sent off site for analysis. The largest tanks of oil on site is 500 gallons, and these are all within secondary containment. The site has an active SPCC plan and program to verify the integrity of vessels of oil and their containments. We would appreciate your consideration in reviewing these two comments. If there are any questions, please call me at 704-734-2698or by e-mail at raloh.hawk(d)chemetall.com Thank you for your consideration. Ralph Hawk Sr. Process Engineer.. Chemetall Foote Corporation • 348 Holiday Inn Drive • Kings Mountain, North Carolina 28086 Telephone 704-739-2501 • Fax 704-734-2752 Page 5 1. on -site generated land clearing debris 2. conveyor belts 3. wire cables 4. v-belts 5. steel reinforced air hoses 6. drill steel D. If mining refuse is to be permanently disposed within the mining permit boundary, the following information must be provided to and approved by the Division of Lan&Res urces rip for to commencement of such disposal: 1. the approximate boundaries and size of'the refuse disposal area; 2. a list of refuse items to be disposed; / 3. verification that a minimum of 4 feet of cover will be provided over the refuse; 4. verification that the refuse will be disposed at least 4 feet above the seasonally high water table; and 5. verification that a permanent�vegetative groundcover will be established. 11. An Annual Reclamation Report shall be submitted on a form supplied by the Department by February 1 of each year until reclamation is completed and approved. 12. The operator shall notify the Department in writing mhe desire to delete, modify or otherwise change any part of the mining, reclamation, or erosion/sediment control plan contained in the approved application for a mining permit\or any approved revision to it. Approval to implement such changes must be obtained from the Department prior to on -site implementation of the revi "'ions. 13. The security, which was posted pursuant to N.C.G.S. 74-54 in the form of a $12,800.00 surety bond, is sufficient to cover the operation as indicated in the approved application. This security must remain in force for this permit to be valid. The total affected land shall not exceed the bond acreage. 14. A. Authorized representatives of the Division of Archives and History shall be granted access to the site to determine the presence of significant \ archaeological resources. B. Pursuant to N.C. G. S. 70 Article 3, 'The Unmarked Human Burial and Human Skeletal Remains Protection Act," should the operator or any person in his employ encounter human skeletal remains, immediate notification shall be provided to the county medical examiner and the chief archaeologist, North Carolina Division of Archives and History. r A —� NCDENR North Carolina Department of Environment and Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director DATE: August 14, 2009 TO: Shelby Star EMAIL: amymills@shelbystar.com 'FROM: SARAH YOUNG, DIVISION OF WATER QUALITY SUBJECT: PUBLIC NOTICE PAGES: 1 Natural Resources Dee Freeman Secretary Please publish only the information (Public Notice) attached, ONE TIME in the legal section of your paper by Tuesday, August 18, 2009. Please fax a copy of the proof to me at (919) 807-6494 for final approval prior to publication. Within 10 days after publish date, please send the invoice and two copies of the original affidavit to: Sarah Young NCDENR/DWQ Stormwater Permitting Unit 1617 Mail Service Center Raleigh, NC 27699-1617 NC DIVISION OF WATER QUALITY INTENT TO ISSUE A STORMWATER DISCHARGE PERMIT Public comment or objection to the draft permit is invited. Submit written comments to DWQ at the address below. All comments received prior to September 17, 2009 will be considered in the final determination regarding permit issuance and permit provisions. Application: Chemetall Foote Corporation, 348 Holiday Inn Dr. Kings Mountain, NC 28086 has applied for an NPDES permit to discharge stormwater from an industrial facility at: Chemetall Foote Corporation, 348 Holiday Inn Dr. Kings Mountain, NC, Cleveland County. The facility discharges to Kings Creek. Copies of the draft permit, No. NCS000096, are available at: http://h2o.enr.state.nc.us/su/publicnotice.htm . Additional permit documents are available for the reproduction cost at: DWQ Stormwater Permitting Unit 512 N. Salisbury Street (location, zip 27604) 1617 Mail Service Center (mail) Raleigh, NC 27699-1617 DWQ Contact: Brian Lowther (919)-807-6368 brian.lovvther@ncdenr.gov Wetlands and Stonnwater Branch 1617 Mail Service Center, Ralegh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Ralegh, North Carolina 27604 Phone: 919A07-63001 FAX: 919.807.64941 Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org An Equal Opportunity \ Affirmative Action Employer NorthCarolina Naturally Young, Sarah From: Legals[she!by_lega!s@link.freedom.com] ent: Friday, August 14. 2009 2:26 PM o: Young, Sarah Subject: Re: Fwd(2): Stormwater Public Notice-NCS000096 Importance: High Good afternoon, Sarah. Below is a proof of your legal notice scheduled to publish one time only in The Star on Tuesday, August 18, 2009. It will publish as an in -column legal notice in the classified legal section. Cost is $133.80. Please advise before 4:30pm today if changes are needed. Thanks! Bernadette Eberli The Shelby Star PO Box 48 Shelby NC 28150 Phone: 704-669-3366 Fax: 704-484-0805 NC DIVISION OF WATER QUALITY INTENT TO ISSUE A STORMWATER DISCHARGE PERMIT Public comment or objection to the draft permit is invited. Submit kritten comments to DWQ at the address below. All comments received �rior to September 17, 2009 will be considered in the final determination regarding permit issuance and permit provisions. Application: Chemetall Foote Corporation, 348 Holiday Inn Dr. Kings Mountain, NC 28086 has applied for an NPDES permit to discharge stormwater from an industrial facility at: Chemetall Foote Corporation, 348 Holiday Inn Dr. Kings Mountain, NC, Cleveland County. The facility discharges to Kings Creek. Copies of the draft permit, No. NCS000096, are available at: http://h2o.enr.state.nc.us/su/publicnotice.htm . Additional permit documents are available for the reproduction cost at: DWQ Stormwater Permitting Unit 512 N. Salisbury Street (location, zip 27604) 1617 Mail Service Center (mail) Raleigh, NC 27699-1617 DWQ Contact: Brian Lowther '919)-807-6368brian.lowtherpncdenr.aov August 18, 2009. ltc. JUL .16.2008 7:21All CHAR-MECK UTY-ENO NO.1975 F. 20 (kfter consideration of the compensatory mitigntion proposal) are determined by the district engineer to be minimal, the district engineer will provide a timely written response to the applicant. The response will state that the project can proceed under the terms and conditions of the NWP. If the district engineer determines that the adverse effects of the proposed work are more than minimal, then the district engineer will notify the applicant either: (1) That the project does not qualify for authorization under the NWP and instruct the applicant on the procedures to seek authorization under nil individual pennit (2) that the project Is authorized under the MVP subject to the applicant's submission of a mitigation plan that would reduce the adverse efreris on tho aquntic environment to the minimal level; or (3) that the project is authorized under the NWP with specific moditicntions or cunditions. Where rite district engineer determines that mitigation is required to ensure no more than miniunal adverse effects occur to the aquatic environment, the activity will be authorized within the 45-day PCN period. The authorization will include the necessary conceptual or specific mitigation or a requirement that tie applicant submit it mitigation plan that would reduce the adverse offews on the aquatic onvironment to the nhinitual level. When rititigation is required, no work In waters of the United States rutty occur until due district engineer has approved it spocific mitigation plan. 28. Sinele and ('omnlrte, I rn'ect. The activity must be it single and contpicte project. 'I'Ite saute NWP cannot be used more than once for the same single and complete project. FITR'I FIRR INFOXIMATIOAV 1. District F-ngincors have authority, to determine if an activity complies with the terms and conditions of an NWP. 2. NWPs do not obviate the need to obtain other federal, state, or local permits, approvals, or authorizations required by law. 3. NWPs do not gf ant any property rights or exclusive privileges. 4. NWPs do not authorize any injury to the property or rights of others. 5. NWPs do not authorize interference with any existing or proposed Pedentl project. DEFINITIONS Best ninnngeinent pruc lce�(I1MPs1: Policies, practices, procedures, or structures implemented to mitigate the adverse environmental ottects on surface water quality resulting from development. 131vIPs are categorized as structural or non-stmcttiral. Cnnymnsarav indizatlon: 'file restoration, establishment (creation), enhancement, or preservation of aquatic resources for the purpose of compensating for unavoidable adverse impacts whicli remain after all appropriate and practicable avoidance and minimization has been achieved. Currently setvice e: Usonble its is or with some maintenance, but not so degraded as to essentially require reconstruction. Discha Sit: The term "discharge" means any discharge of dredged or fill material. Enhancenmgig: The manipulation of the physical, chemical, or biological cliametehistics of au aquatic resource to heighten, intensify, or improve a specific aquatic resource fimclion(s). Enhancement results in the gain of selected aquatic resource function(s), but may also lead to a 13 4 i THE STAR August 20, 2009 CHEMETALL FOOTE CORPORATION, No. NCS000096 I, Aron Goss, Advertising Director, at THE CHEMETALL FOOTE CORPORATION, No. NCS000096STAR, a newspaper published in Shelby, N. C., do solemnly swear that the advertisement hereto annexed appeared in the SHELBY STAR, one successive weeks/days beginning August 18, 2009 ZD p. G a erg P N o iy ln3a, At, ,-, Advertising Director Name of Account: NCDENR/DWQ/NPDES Order Number: 54441776 Ad Number:.54479375 Sworn to, and subscribed before me this 20 th day of August, 2009. a My Commission Expires OFFICIAL SEAL wa.n vm+c. wan Cre:. @REBECCA CLEVELAND COUNTY R. RENKO DYC m NC®ENR North Carolina Department of Environment and Division of Water Quality Beverly Eaves Perdue Governor Mr. Ralph W Hawk Chemetall Foote Corporation 348I Ioliday Inn Dr Kings Mountain, NC 28086 Dear Mr. Hawk: Coleen H. Sullins Director August 11, 2009 Natural Resources Subject: Draft NPDES Stormwater Permit Permit No. NCS000096 Chemetall Foote Corporation Cleveland County Dee Freeman Secretary Enclosed with this letter is a copy of the draft stormwater permit for your facility: Please review the draft very carefully to ensure thorough understanding of the conditions and requirements it contains. The draft permit contains the following significant changes from this facility's current permit: Analytical monitoringchanges: hanges: 1. Analytical monitoring parameters, pH and TSS have been maintained in this permit. 2. Analytical monitoring parameters, n-Hexane and Oil & Grease have been added to the analytical monitoring requirements because they are potential pollutants from the site. 3. All analytical monitoring has been set to semi-annually during a representative storm event as defined in Part II Section B. The permittee must also document the total precipitation for each event. If no discharge occurs during the sampling period, the permittee must submit a monitoring report indicating "No Flow' within 30 days of the end of the six-month sampling period. Additionally, samples must be taken a minimum of 60 days apart, as specified in Table 2. 4. Benchmarks for analytical monitoring have been added to this draft permit. Exceedances of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. If the sampling results are above a benchmark value, or outside of the benchmark range, for any parameter at any outfall then the facility shall follow the Tier 1 guidelines which require a facility inspection within two weeks and implementation of a mitigation plan within two months. If during the term of this permit, the sampling results are above the benchmark values, or outside of the benchmark range, for any specific parameter at a specific discharge outfall two times in a row (consecutive), then the facility shall follow the Tier 2 guidelines which require a repetition of the steps listed for Tier 1 and also immediately institute monthly monitoring for all parameters at every outfall where a sampling result exceeded the benchmark value for two consecutive samples. 5. You are required to collect all of the analytical and qualitative monitoring samples during representative storm events as defined in Part II Section B. Qualitative monitoring is required regardless of representative outfall status. 6. You are responsible for all monitoring until the renewal permit is issued. See Footnote 1 of Tables 1, 4, and 5. Wetlands and Stormwater Branch �I1 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 One tt"ICapOtlrilt Phone: 9-8 7 Salisbury St. Rale19-807, North Carolina 27604 N" tu"Rillf Phone: 919E07-63001 FAX: 919-807-64941 Customer Service:l-877823-6748 - l4 L Internet: www.nmaterquality.or9 An Equal Opportunity 1 Affirmative Action Employer Mr. Ralph W Hawk Chemetall Foote Corporation Permit No. NCS000096 7. The flow reporting requirement has been removed per DWQ revised strategy. (The total rainfall parameter is in this permit, however.) 8. Vehicle maintenance monitoring has been revised to semi-annually in order to coincide with analytical and qualitative monitoring. This requirement appears in all Individual Stormwater permits, however it only applies to facilities that do vehicle maintenance. If the facility, begins vehicle maintenance during the permitted timeframe then the requirements shall apply. Other permit changes: 1. Additional guidance is provided about the Site Plan requirements. The site map must now identify if the receiving stream is impaired and if it has a TMDL established. It must also describe potential pollutants in each outfall. The map requirements are stated more. explicitly. And, the site plan must contain a list of significant spills that have occurred in the past three years. and also must certify that the outfalls have been inspected to ensure that they do not contain non-stormwater discharges. Additional information is provided in Part II Section A. 2. Additional requirements for the Stormwater Management Plan have been specified in Part II Section A. More details regarding secondary containment are provided. . 3. Additional requirements for the Stormwater Pollution Prevention Plan have been specified in Part II Section A. The plan must also be updated annually to include a list of significant spills and to certify that the outfalls do not contain non-stormwater discharges. 4. The facility must now implement a semi-annual Facility Inspection Program of the site's stormwater management controls as specified in Part II Section A. 5. Information regarding the No Exposure Exclusion has been added to this draft permit. If industrial materials and activities are not exposed to precipitation or runoff as described in 40 CFR §122.26(g), the facility may qualify for a No Exposure Exclusion from NPDES stormwater discharge permit requirements. Additional information is provided in Part I Section A. Please submit any comments to me no later than thirty (30) days following your receipt of the draft. Comments should be sent to the address listed at the bottom of this page. If no adverse comments are received from the public or from you, this permit will likely be issued in about two months. If you have any questions or comments concerning this draft permit, contact me at (919) 807-6368 or brian.lowther@ncdenr.gov Sincerely, ll Brian Lowther Environmental Engineer Stormwater Permitting Unit cc: Mooresville Regional Office Stormwater Permitting Unit Attachments: Draft Stormwater Permit Chemetall Foote Corp, May 20, 2009 SW INDIVIDUAL PERMIT COVERAGE RENEWAL STORMWATER PERMITTING UNIT 1617 MAIL SERVICE CENTER Raleigh, North Carolina 27699-1617 ATTN: Mr. Brian Lowther Ref.; NPDES STORMWATER PERMIT RENEWAL CHEMETALL FOOTE CORP. PERMIT NUMBER NCS000096 CLEVELAND COUNTY Dear Mr. Lowther: Attached is the NPDES Stormwater Permit Renewal for Chemetall Foote Corp., Kings Mountain, North Carolina. If there are any questions, please call me at 704-734-2698 or by e-mail at ralph.hawk(cDchemetall.com Thank you for your assistance in this renewal. C Ralph Hawk Sr. Process Engineer. Chemetall Foote Corporation . 348 Holiday Inn Drive • Kings Mountain, North Carolina 28086 Telephone 704-739-2501 . Fax 704-734-2752 �i Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Y January 22, 2007 Mr. Ralph Hawk Chemetall Foote Corp. 348 Holiday Inn Drive Kings Mountain; NC 28086 Alan W. Klimek, P. E., Director Division of Water Quality Subject: Compliance Evaluation Inspection Chemetall Foote Individual Stormwater Permit NPDES Permit No. NCS000096 Cleveland County, North Carolina Dear Mr. Hawk: Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on January 17, 2007 by Ms. Donna Flood of this Office. The report should be self-explanatory; however, should you have any questions concerning this report, please do not hesitate to contact Ms. Hood or me at (704) 663-1699. Sincerely, Michael L. Parker Acting Regional Supervisor Surface Water Protection Section Enclosure cc: Cleveland County Health Department DH N. C. Division of Water Quality, Mooresville Regional Office, 610 East Center Avenue, suite 301, Mooresville NC 28115 (704) 663-1699 Customer Service 1-877-623-6748 United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 LI 2 I5I 11 NCS000096 111 121 OW01/17 117 18LI 19LSI ' 201 II 1— 1- LL.= Remarks 21111111111111111111111111111111111111111111111116 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA --------Reserved---------------------- 671 1 .5 169, 701 5I 71 I I 721 N I 731 I I 174 75I I I I I I I 180 `J I I Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) Chemetall Foote Corporation 10:00 AM 07/01/17 03/06/01 Exit Time/Date Permit Expiration Date 348 Holiday Inn Dr Kings Mountain NC 28086 12:00 PM 07/01/17 09/05/31 Name(s) of Onsite Representalive(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Ralph W Hawk,348 Holiday Inn or Kings Mountain NC 28086//704-734-269�/ es Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit ■ Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Pollution Prevention Facility Site Review Laboratory Storm Water Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Donna MRO WQ/// Signa e f Management Q A Review Agency/Office/Phone and Fax Numbers Date lI 'CGT Marcia Allocco MRO WQ//704-235-2204/ EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/nno/day Inspection Type NCS000096 I11 12I 07/01/17 I17 18I_' Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Additional Comments. The facility consists of 3 outfalls: 4, 5A, & 5B. Outfalls are monitored with an automatic sampler attached to a rain gauge. Each outfall could be isolated in the event of a catastrophic spill. House keeping at the facility is immaculate. The Pollution Prevention Plan was last updated on April 2006. Page # 2 Permit: NCS000096 Owner - Facility: Chemetall Foote Corporation Inspection Date: 01/17/2007 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ❑ ❑ ■ ❑ Is the facility as described in the permit? ■ ❑ ❑ ❑ # Are there any special conditions for the permit? ❑ ■ ❑ ❑ Is access to the plant site restricted to the general public? ■ ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ ❑ ❑ ❑ Are all other parameters(excluding field parameters) performed by a certified lab? ■ ❑ ❑ ❑ # Is the facility using a contract lab? ❑ ■ ❑ ❑ Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)? ■ ❑ ❑ ❑ Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? ❑ ❑ ■ ❑ Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? ❑ ❑ ■ ❑ Comment: Chemetall Foote holds laboratory certification #537. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ❑ ❑ ■ ❑ Judge, and other that are applicable? Comment: Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ ❑ ❑ ❑ Is all required information readily available, complete and current? ■ ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? - ■ ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ■ ❑ ❑ ❑ Is the chain -of -custody complete? ■ ❑ ❑ ❑ Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Page # 3 Permit: NCS000096 Owner - Facility: Chemetall Foote Corporation Inspection Date: 01/17/2007 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ■ ❑ ❑ ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 2417 with a certified operator on each shift? ❑ ❑ ■ ❑ Is the ORC visitation log available and current? ❑ ❑ ■ Cl Is the ORC certified at grade equal to or higher than the facility classification? ❑ ❑ ■ ❑ Is the backup operator certified at one grade less or greater than the facility classification? ❑ ❑ ■ ❑ Is a copy of the current NPDES permit available on site? ■ ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ❑ ■ ❑ Comment: Flow Measurement - Effluent yes No NA NE # Is flow meter used for reporting? ❑ ❑ ■ ❑ Is flow meter calibrated annually? ❑ ❑ ■ ❑ Is the flow meter operational? ❑ ❑ ■ ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ ■ ❑ Comment: Flow is calculated by measuring suface area of the facility, volume of rainfall, and assuming 100% run-off. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ❑ ■ ❑ Is sample collected below all treatment units? ■ ❑ ❑ ❑ Is proper volume collected? ■ ❑ fl ❑ Is the tubing clean? ■ ❑ ❑ ❑ Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)? ❑ ❑ ■ ❑ Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ ❑ ❑ ❑ Comment: All analytical and qualitative monitoring is perfomred according to the permit. Page # 4 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director RALPH HAWK CYRUS FOOTE MINERAL COMPANY PO BOX 689 KINGS MOUNTAIN, NC 28086 Dear Pennittee: February 19, 1999 A �r NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: NPDES Stormwater Permit Renewal Cyrus Foote Mineral Company Permit Number NCS000096 Cleveland County Your facility is currently covered for stormwater discharge under NPDES Permit NCS000096. This permit expires on August 31, 1999. In order to assure your continued coverage under your permit, you must apply to the Division of Water Quality (DWQ) for renewal of your permit. To make this renewal process easier, we are informing you in advance that your permit will be expiring. Enclosed you will find an individual permit renewal application form, supplemental information request, and Stormwater Pollution Prevention Plan certification. Filing the application form along with the requested supplemental information will constitute your application for renewal of your permit. The application form must be completed and returned along with all requested information within thirty days of receipt of this letter in order to constitute a timely renewal filing. Recent legislation modified the fee structure for DWQ permits. Renewal fees have been eliminated and annual fees have been changed. The new annual fee for your permit is now $715.00 (you will be invoiced later this year for your annual fee.) A copy of the new fee schedule is enclosed in this package. Failure to request renewal within the time period indicated may result in a civil assessment of at least $250.00. Larger penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your facility without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $10,000 per day. If you have any questions regarding the permit renewal procedures please contact Bill Mills of the Stormwater and General Permits Unit at (919) 733-5083, ext. 548. Sincerely, Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Central Files Mooresville Regional Office P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper 1. State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard. Jr.. P.E.. Director MEMORANDUM To: Bill Mills, Stormwater Unit Through: NA From: Tom Belnick. NPDES Unit `/ ✓ .40 12a. � /l/CSer2o9( A"�, • : ' W _ w�P2 Loo4 ����� A NCDENR . July 2, 1998 Subject: Cyprus Foote Mineral Company Cleveland County NPDES Permit No. NCO033570 Stormwater Permit No. NCS000096 -0 Bill- I'm working on the NPDES permit renewal for the above facility. They are requesting removal of Outfall 002 from the permit, since it was originally permitted for the discharge of stormwater from industrial activities which are no longer in operation (Attachment 1). The last Compliance Sampling Inspection conducted by Patricia Beam (Mooresville Region) concluded that 002 should be removed from the NPDES permit, and be included in the stormwater permit (Attachment 2). I'm not sure what she meant to be included in the stormwater permit, and she is no longer with the DWQ Regional office. I talked with the facility (Ralph Hawk, Environmental Coordinator, 704-734-2698) and he wasn't sure either. He said that their stormwater permit requires monitoring at 2 discrete stormwater discharge points (4 and 5), but that the 002 outfall is downstream of any direct stormwater discharge point and therefore may not be appropriate for stormwater monitoring. I'm proceeding with drafting the NPDES permit with Outfall 002 removed. Bradley suggested I send you the stormwater info to determine if any changes need to be made to the stormwater permit. Let me know if you need additional info. Thanks. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083/FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Agar rw4 I CYPROS FOOTS MINERA6 COMPANY A Cyprus Amex Company Mr. Charles H. Weaver, Jr. NC DENR/DWQ/NPDES PO Box 29535 Raleigh, North Carolina 27626-0535 Ref; Cyprus Foote Mineral Company, Cleveland County NPDES Permit No. NCO033570 Dear Mr. Weaver: Cyprus Foote Mineral Company 348 Holiday Inn Drive Kings Mountain, North _Carolina 28086 (704)739-2501 FAX (704)734-2752 June 29, 1998 Cyprus Foote Mineral Company is requesting the renewal of NPDES permit No. NC0033570. Enclosed please find an application for renewal and a check in the amount of $250 to cover the renewal fee. Cyprus Foote proposes the following modifications be made to the permit Outfall 00 L No permit modifications are recommended for Outfall 001 at this time. No changes to the process or effluent have occurred since the last permit renewal. Outfall 002: Cyprus Foote is requesting the removal of Outfall 002 from the NPDES permit. Outfall 002 was originally permitted for the discharge of stormwater originating from a mining/mineral plant process, recycling system, and tailings pond. The mineral plant and associated ponds are no longer in operation; no industrial activity is associated with the stormwater. Ms. Patricia Beam of the DWQ recommended during the last Compliance Sampling Inspection that Outfall 002 be removed from the NPDES permit. Because the only discharge from Cyprus Foote is boiler blowdown, no sludge is generated and, therefore, the facility has no sludge management plan. If you have any questions or require further information, please contact me at (704) 734-2698. Sincerely, W 1-6tn R W. Hawk Safety and Environmental Coordinator FOOTE LITHIUM &ONrt'f: �o�p�lANr� , ��a•t !Ayet hon 3 11110 J b� Pa�,�,u �A�, mao•Ps�l�k R.�;� CYPRUS FOOTE MINERAL COMPANY NCO033570 Page 2 The facility was last inspected by Linda Vernon of this office on May 8, 1997. PERMIT: The permit for this facility became effective 3/l/94 and expires at midnight on 12/31/98, Please be aware that the permit renewal application must be submitted at least 180 days prior to permit expiration. The facility is permitted for the discharge of stormwater from Outfall 002. Outfall 002 was originally permitted for the operation of a recycling wastewater system with intermittent overflows from the tailings pond to Kings Creek when wet weather exceeded the facility's recycling capabilities. Based upon correspondence from the company, the mineral plant, recycling system, and tailings pond are no longer in operation. It is this Office's understanding that Outfall 002 samples are often collected when no rain event has occurred; therefore, these samples do not reflect stormwater run-off from the old reservoir. The Cyprus Foote Mineral Company also has a Stormwater Permit, No. NCS000096. It is recommended that Outfall 002 be deleted from the NPDES discharge permit and be included in Stormwater Permit No. NCS000096. The "effluent" samples for Outfall 002 are collected instream at the Kings Creek Weir No. 3, which the operator indicated is also the downstream sampling point for Outfall 001. It is recommended that the sampling duplication also be addressed upon permit renewal. FACILITY SITE REVIEW/OPERATIONS AND MAINTENANCE: Cyprus Foote Mineral Company is permitted to discharge condensate, non -contact cooling water and boiler blowdown water from Outfall 001, and to discharge stormwater from Outfall 002 to Kings Creek- a Class C water in the Broad River Basin. The process water sump, which the operator indicated consists of boiler blowdown water, is pumped as needed. The pH of the wastewater is adjusted and recirculated through a filter before discharge. LABORATORY: Laboratory analyses for pH, total suspended solids, settleable solids, turbidity, and lithium are performed by the on -site certified laboratory. Documentation is maintained to verify pH analyses are conducted within 15 minutes of sample collection. The laboratory was not evaluated during the inspection. Toxicity tests are performed by Burlington Research Laboratory in Burlington, N.C. The thermometer which the operator uses for on -site temperature measurements is checked against a NIA 18gcrptation is maintained.