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HomeMy WebLinkAboutNCS000018_Renewal Application_20210505April 26, 2021 Ms. Suzanne McCoy DEMLR — Stormwater Program NC Department of Environmental Quality 1612 Mail Service Center Raleigh, NC 27699-1612 Re: J.C. Steele & Sons, Inc. Statesville, Iredell County, North Carolina NPDES Permit No. 000018 Dear Ms. McCoy: AERIS ENVIRONMENTAL RECEIVED HAY 0 5 2021 DENR-LAND QUALITY DTORMWATER PERMITTING This letter and supporting documents represent a request for renewal of the National Pollutant Discharge Elimination System (NPDES) Individual Permit for J.C. Steele & Sons, Inc. located at 710 Mulberry Street in Statesville, Iredell County, North Carolina. No significant changes have occurred at the facility that would impact stormwater since the issuance of the current permit. An electronic copy of this submittal has been emailed to you at suzanne.mccoy@ncdenr.gov. Thankyou for your attention tothis request. Should you have anyquestionsor require additional information, please contact me by telephone at 704.641.7003 or by email at kevin@aerisenviro.com. The facility contact is Mr. Curtis Daniels by telephone at 704.768.3230 or by email at cld@jcsteele.com. Sincerely, Kevin S. Woods, PE 1440 Blueberry Lane • Charlotte, North Carolina 28226 704.641.7003 — Phone www.aerisenviro.com J.C. STEELE Ht SONS, INC. Statesville, North Carolina STORMWATER PERMIT RENEWAL APPLICATION APRIL 2021 •:': AERIS •. ENVIRONMENTAL • 1440 Blueberry Lane • Charlotte, NC 28226-6525 Phone — 704.641.7003 www.aerisenviro.com Page 1 of 10 J.C. Steele & Sons, Inc. Stormwater Permit Renewal Application Statesville, North Carolina April 2021 TABLE OF CONTENTS SUMMARY.................................................................................................................. 3 RENEWAL APPLICATION FORM........................................................................................4 SUPPLEMENTAL INFORMATION FORM...............................................................................5 SWPPP DEVELOPMENT AND IMPLEMENTATION CERTIFICATION.............................................6 ANALYTICAL SAMPLING RESULTS......................................................................................7 VISUALSAMPLING RESULTS............................................................................................8 SITEMAP...................................................................................................................9 AERIS Environmental, Inc. Page 2 of 10 J.C. Steele & Sons, Inc. Statesville, North Carolina Stormwater Permit Renewal Application April 2021 SUMMARY J.C. Steele & Sons, Inc. is located at 710 South Mulberry Street in Statesville, North Carolina, operates under National Pollutant Discharge Elimination System (NPDES) Individual Permit No. NCS 000018 expiring October 31, 2021, and manufactures machinery used in the brick manufacturing industry. Operations include primary metal working (foundry) and secondary metal working (machining). Best Management Practices J.C. Steele employs structural and non-structural measures or practices to reduce pollution entering surface waters. Structural measures include the use of storage covers for hoppers and bins, storage of liquid chemicals within a curbed building, use of a canopy over the area used for pressure washing, collection of pressure washing water, curbing, and secondary containment. Catch basins, ditches, berms, and curbed channels are provided to improve stormwater flow throughout the facility. Riprap is used reduce erosion. Non-structural measures and practices include semi-annual stormwater inspections, monitoring of loading/unloading operations, and good housekeeping which includes daily sweeping. The pressure wash area is inspected frequently to ensure that all discharge in the area is contained and routed to wastewater collection. Significant Changes There have not been any changes in industrial activities that would significantly impact stormwater since the previous permit issuance. Technical Contact The technical contact for questions regarding this submittal is Kevin Woods, PE of AERIS Environmental, Inc. available by telephone at 704.641.7003 or by email at kevin@aerisenviro.com. AERIS Environmental, Inc. Page 3 of 10 Permit Coverage Renewal Application Form National Pollutant Discharge Elimination System NPDES Permit Number Environmental Stormwater Individual Permit NCS 000018 Quality Please provide your permit number in box in the upper right hand corner, complete the information in the space provided below and return the completed renewal form along with the required supplemental information to the address indicated. Owner Information * Address to which permit correspondence will be mailed Owner / Organization Name: J.C. Steele & Sons, Inc. Owner Contact: Marian Clark Mailing Address: P.O. Box 1834 Statesville, NC 28687 Phone Number: 704.872.3681 Fax Number: E-mail address: marian.clark@jcsteele.com Facility Information Facility Name: J.C. Steele & Sons, Inc. Facility Physical Address: 710 South Mulberry Street Statesville, NC 28677 Facility Contact: Curtis Daniels Mailing Address: P.O. Box 1834 Statesville, NC 28687 Phone Number: 704.872.3631 Fax Number: E-mail address: curtis.daniels@jcsteele.com Permit Information Permit Contact: Curtis Daniels Mailing Address: P.O. Box 1834 Statesville, NC 28687 Phone Number: 704.872.3681 Fax Number: E-mail address: curtis.daniels@jcsteele.com Discharge Information Receiving Stream: Fourth Creek (12-108-20al) Stream Class: C Basin: Yadkin -Pee Dee River Basin Sub -Basin: South Yadkin Number of Outfalls: Two MAY Q D 2021 DENR-LAND QUALITY STORMWATER PERMITTING- Facility/Activity Changes Please describe below any changes to your facility or activities since issuance of your permit. Attached a separate sheet if necessary. No significant chances. CERTIFICATION I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such informatioi is true, complete a accurate. Signature �" °V Date It AV Marian Clark President Print or type name of person signing above Please return this completed application form and requested supplemental information to: Title DEMLR - Stormwater Program Dept. of Environmental Quality 1612 Mail Service Center Raleigh, North Carolina 27699-1612 AERIS Environmental, Inc. Page 4 of 10 J.C. Steele & Sons, Inc. Statesville, North Carolina Stormwater Permit Renewal Application April 2021 SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL NPDES STORMWATER PERMIT Two copies of each of the following shall accompany this submittal in order for the application to be considered complete: Initials (Do not submit the site Stormwater Pollution Prevention Plan) 1. A current Site Map from the Stormwater Pollution Prevention Plan. The location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall, building locations and impervious surfaces should be clearly noted. 2. A summary of Analytical Monitoring results during the term of the existing permit (if your permit required analytical sampling). Do not submit individual lab reports. The summary can consist of a table including such items as outfall number, parameters sampled, lab results, date sampled, and storm event data. \-k& 3. A summary of the Visual Monitoring results. Do not submit individual monitoring reports. The summary can consist of a table including such items as outfall number, parameters surveyed, observations, and date monitoring conducted. 4. A summary of the Best Management Practices utilized at the permitted facility. Summary should consist of a short narrative description of each BMP's in place at the facility. If the implementation of any BMP's is planned, please include information on these BMP's. 5. A short narrative describing any significant changes in industrial activities at the permitted facility. Significant changes could include the addition or deletion of work processes, changes in material handling practices, changes in material storage practices, and/or changes in the raw materials used by the facility. 6. Certification of the development and implementation of a Stormwater Pollution Prevention Plan for the permitted facility (Sign and return attached form). If the final year analytical monitoring of the existing permit term has not been completed prior to filing the renewal submittal, then the last years monitoring results should be submitted within 30 days of receipt of the laboratory reports. (i.e. do not withhold renewal submittal waiting on lab results) AERIS Environmental, Inc. Page 5 of 10 STORMWATER POLLUTION PREVENTION PLAN DEVELOPMENT AND IMPLEMENTATION CERTIFICATION North Carolina DIvIsion of Lnergy, Mineral, and Land Resources — Stormwater Program Facility Name: J.C. Steele & Sons, Inc. Permit Number: NCS000018 Location Address: 710 South Mulberry Street Statesville, NC 28687 County: Iredell I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information gathered is, to the best of my knowledge and belief, true, accurate and complete." "I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been fully implemented at this facility location in accordance with the terms and conditions of the Stormwater discharge permit." And "I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing violations." ISign (according to permit signatory requirements) and return this Certification. DO NOT I SEND STORMWATER POLLUTION PREVENTION PLAN WITH THIS CERTIFICATION. Signature Marian Date President Print or type name of person signing above Title SPPP Certification 10/13 AERIS Environmental, Inc. Page 6 of 10 C O N - O �p N a a as 3 v c N O O rl O Ln N I-i O 00 O O V ri z m 0 0 3 N O L L CD Ln N p) N 00 0000 O O O V O o z C) 0 N N O 3 O Ln p Ln n NC) N 0., V p I\ i \ Z V to C>'cn N ' _4 N Q Llr 0 O E ca c1 O N z z 00 > Z' o a: Mo Ln `„ r O ` N 00 0 O O V . 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Stormwater Permit Renewal Application Statesville, North Carolina April 2021 J.C. Steele Site Plan Information Key ID Description 1 Liquid propane tank 2 250-Gallon diesel fuel tank is stored in this area. This tank does have secondary containment. 3 Castings are stored in this area on the paved courtyard. 4 A dumpster is located in this area. The dumpster is exposed to rainwater. 5 Silos contain sand for casting process. The sand is not exposed to rainwater. 6 Sand is stored in bins under roof for the core and molding processess. The sand is not exposed to rainwater. 7 Chrome ore is stored in this area under roof. The ore is not exposed to rainwater. 8 Pig iron is stored in this area under roof. The pig iron is not exposed to rainwater. 9 Scrap steel is stored in area under roof. This scrap steel is not exposed to rainwater. 10 Water cooling system 11 Dust system 12 Air coolers 13 Used sand from the no -bake and green sand operations is stored here. This sand waiting landfill disposal. The sand is exposed to rainwater. 14 Chrome ore is stored in this area. The ore is stored in crates, exposed to rainwater. 15 Bulk pig iron is stored in this area. Pig iron is stored on a concrete area exposed to rainwater. 16 Scrap steel is stored in this area. The scrap steel is exposed to stormwater. 17 This building contains oil and core wash storage. Neither is exposed to rainwater. The building has secondary containment. 18 Welding department located inside the building. 19 Various size flasks are stored in this area. 20 Bulk 250-gallon containers of no -bake resins and activators are stored in this area. These have 21 Empty bulk no -bake resin and activator containers are stored in this area. Containers are awaiting pickup by vendor. 22 Empty drum storage 23 A trash dumpster is located in this area. The dumpster is covered. 24 The quonset but stores waste drums and solvent in 55-gallon drums. There is containment. 25 Pressure washer area. The platform drains into 270-gallon totes and waste vendors service wastewater. 26 One tote from the pressure washer area is stored in this area. Tote has secondary containment. 27 Cast parts are stored on the paved courtyard. 28 Painted metal parts or scrap metal is stored in this area. 29 The concrete courtyard is several feet below the street level to the north and west to provide a sw barrier. 30 Welding department 31 Drum crusher unit 32 Air cooler (Swamp Cooler) (Not used) 33 Finished machine storage area. Machines are typically stored with a tarp covering them. 34 Stormwater sheet flow runoff area 35 Dust collection system 36 Metal hopper (open) 37 Scrap metal dumpster (open) 38 Drum of paint filters (closed) 39 Waste paint drum (closed) (Under roof) 40 Spill kit (Under roof) 41 Loading/Unloading area (Under roof) 42 Drums of fly ash (closed) 43 Emergency generator with diesel tank 44 Pallets 45 Tote of pressure wash discharge 46 Recyclables dumpster (covered) 47 Covered Pressure wash area containing: 1 sweeper waste hopper 5 scrap metal shavings dumpsters 1 pallet hopper (outside of cover) AERIS Environmental, Inc. Page 10 of 10