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HomeMy WebLinkAboutNC0000396_Request for Minor Modification_20210426 . - - 4' DUKE Antonio D.Price,PE � ENERGY® Plant General Manager Asheville Combined Cycle Station PROGRESS FedEx tracking: 773483832087 Duke Energy Progress ASVL PLT 146 Duke Energy Lane Arden,NC 28704 File: 12520B o: 828-650-0620 April 20, 2021 r 828-650-0701 antonio.price@duke-energy.com Dr. Sergei Chernikov,PhD North Carolina Department of Environmental Quality RECEIVED Division of Water Resources 1617 Mail Service Center AI'-? 2 6 2021 Raleigh,NC 27699-1617 NCDEQIDWRINPDES Subject: Asheville Steam Electric Generating Plant NPDES Permit NC0000396 Request for minor NPDES permit modification removing Outfalls OO1B and OO1D Dear Dr. Chernikov: The Asheville Steam Electric Generating Plant coal units retired in January of 2020 as planned and concurrent to the new natural gas combined cycle station completing commissioning. Decommissioning of the old units are well underway. A malfunction of the new oil water separator units, internal outfalls 001B and 001D,in February of 2020 has resulted in removing the equipment from normal service to investigate and resolve conditions that may have caused the incident. The investigation of the oil water separator malfunction revealed design criteria opportunities as well as process improvements. Some exterior stormwater containments were diverted to the industrial stormwater discharges and internal equipment drain piping was routed to the cooling water system. During the engineering evaluation of the system,the preferred design change was to route the discharge lines from the oil water separators to the side stream filter backwash sumps. This routing eliminates internal outfalls 001B and 001D by recycling the flow back into the cooling water system and release through existing internal outfalls 001A and 001C. Outfalls OOIA,001B,OO1C and OO1D contain the same permit limits. This work was completed on April 19,2021 in accordance with the written confirmation to proceed received from the North Carolinas Division of Water Resources. 1 A minor NPDES permit modification is therefore requested to remove internal outfalls 001B and 001D from NPDES permit NC0000396. Enclosed are updated process flow diagrams for the system showing this change. Should you have questions or need additional information please contact Robert Wylie at 704 562-8258. Sincerely, i(iibtissr9 •fir Antonio D. Price,P.E. Asheville Plant Manager Attachments cc: Landon Davidson,DEQ,Asheville Regional Office Teresa Williams,Duke Energy Robert Wylie, Duke Energy Former Coal Plant Operation French Broad Make Up Consumptive River L-oss I Y X Flue Gas V Ong ' g ng Clarifier gene Units 1 &2 S Lake Julian > Condensers '' --> Outfall 002 Public B Sewer N Lake > Intake Circulating Water F System Structure > to Heat Exchanger —> Ash Sump MSD I U YI Diesel $ Y Y Y Fire > Fire Preheater Ash Evaporation Pump AA PProtection Cleaning Sluice in Boilers e System Water Water IL Y >D Chemical Metal Service-Water Mender--supplied R Cleaning Waste A water treatment G fA1t) Combustion M _� -> ) 4- - Turbine Site 1964 Y > I=-ew-Vslame E Ash Pond > Rim Ditch 8, d ) {Duck Pond) o_r er ��` � > Waste Sources X T ) Settling > River A14 d - - - A Outfall 001 'i St Water '• n # RetenRe-tent-ran ---- . Phys/Chem ndwa�er Basin ,v Ba s+n WAS Ex Extraction Coal Pile Public Potable and Public Runoff Dam Seepage Attachment C Procecs Flow Diagram Water —> Sanitary > Sewer Duko Energy Progrecs LLC Shy Sir, Evaporation Y MSD Fivaeemlae-County November-29-1-9 Post Coal plant shutdown Jan 2021 French Broad Combined River Intake ►and Simple Cycle Structure Plant Note: Some process removed, no Change in discharge Make-up O Service location/characteristics Water > Water V Settling N Zone E Lined Retention D Pond A V V Pre-Protection Combined Lakest + Q and Simple Cycle Julian Plant V Power Block/Demo K Industrial Storm EE Water V v City of Onsite GG Secondary French Broad Asheville v Physical/Chemical > Settling Basin al r River Public Water truck dust Outfall 001 water S A A suppression Potable C BB and Contact SW and Sanitary Interstitial water Systems Evaporation < 1964 Ash Pond FF Public Sewer Segregated clean SW(potentially) Attachment A—Process Flow Diagram System (MSD) I Duke Energy Progress,LLC Groundwater Dam Seepage Extraction Asheville Steam Electric Plant Outfall 101 Buncombe County March 2021 S Combined and Simple Cycle Combustion Turbine Plant 1 2 4 Ultrafiltration 8 10 16 25 Intake Backwash Strainer Service Water/Fire Service Equipment Lake Structure >0 >0 > and ultrafiltration — > Water Tank ' Water Users > Drains Sump > Julian skids 17 Existing Simple Cycle Existing Simple Cycle\ Existing 5 > Evap Cooling& J —Sto mwater Drains }—► Outfall Makeup / and lift station / 002 to 3 38 38 Lako Unit 07/08 Raw\ Standby RO/Demin Julian > Water Supply > Trailers 9 12 Existing Unit 3 and 4 Simple 13 15 V 18 A Simple Cycle Cycle CTG Two-Pass Reverse Mixed-Bed Demineralized CTG NOx Demineralized Water Water > Osmosis > Demineralizer > Water Tanks >I Injection > Storage Tanks Injection 6 f • Atmosphere < 14 D Simple Cycle Evaporation 20 CTG Water Atmosphere < Wash V - 22 19 > 11 21 > HRSG Blowdown HRSG Transfer Truck Cooling Tower& >" Tank/Sump < F— Basin • A v OF Backwash Sump - > < I 24 CTG Wash (Shared) 45 I 24 V Water Transfer Truck T 23 Sample A 37 38 39 Panel 19 44 Unit 07/08 I (( Cooling Tower —'? t/ Unit 07/08 Unit 7/8 TB/ r X __ Oil Water Separator < 43 y Slowdown 001B WiB drains sump Sludge Side-stream Filter Side-Stream 001C a — Thickener(1 per <— Filters(1 per - Backwash Sump ---1 Filters ! Unit 05/06 Oil-Water Unit 5/6 TB power block) (1 per power power block) X Separator <-- drain sump 46 block) 0010 v 47 5 v v v 25 Unit 05/06 Filter Press Secondary Cooling Tower(Shared) Blowdown > Waste Water Sump (Shared) > Settling Basin French Broad River - 001A 26 Outfal 1001 • Kxistins Existing Fuel Oil> Transfer Truck Fuel Oil Oil-Water Area Separator Stormwater Existing Ash pond LRB/WTS Attachment A-Process Flow Diagram Duke Energy Progress,LLC Asheville Steam Electric Plant Buncombe County, March 2021