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HomeMy WebLinkAboutNCS000539_Renewal Application_20150818©' Permit Coverage M Renewal Application Form NPDES Permit Number NCDENR National Pollutant Discharge Elimination System Stormwater Individual Permit NCSO 0 0 5 3 9 Please provide your permit number in box in the upper right hand corner, complete the information in the space provided below and return the completed renewal form along with the required supplemental information to the address indicated. Owner Information * Address to which permit correspondence will be mailed Owner / Organization Name: Tyton NC Biofuels, LLC Owner Contact: Richard Brehm, General Manager Mailing Address: 800 Pate Road Raeford NC 28376 Phone Number: 910-878-7820 Fax Number: E-mail address: rbrehm@tytonbiofuels.com Facility Information Facility Name: Tyton NC Biofuels, LLC Facility Physical Address: 800 Pate Road Raeford NC 28376 Facility Contact: Royce Todd, Plant Manager Mailing Address: 800 Pate Road Raeford NC 28376 Phone Number: 910-878-7820 Fax Number: _ E-mail address: rtodd@tytonbiofuels.com Permit Information Permit Contact: Denise DePolis, EHS Manager Mailing Address: 800 Pate Road Raeford NC 28376 Phone Number: 910-878-7820 Fax Number: E-mail address: ddepolis@tytonbiofuels.com Discharge Information Receiving Stream: UT to Little Marsh Swam Stream Class: C-Sw Basin: Lumber Sub -Basin: 03-07-53 Number of Outfalls: 1 PFFCEIVED . . 18 2915 a bENR-LAND QUALITY MWA4 ER PERMITT ING Facility/Activity Changes Please describe below any changes to your facility or activities since issuance of your permit. Attached a separate sheet if necessary. The manufacturing facility was restarted in August 2015 under the ownership of Tyton NC Biofuels, LLC. There were no substantive changes to the facility that would impact Stormwater quality since the original permit was issued. CERTIFICATION I certify that I am famili ith the information contained in the application and that to the best of my knowledge and belief such information is tr�e, mpl and ccurate. Signature i Date Print or type name of person signing above General Manager Title SW Individual Permit Coverage Renewal Please return this completed application form Stormwater Permitting Program and requested supplemental information to: 1612 Mail Service Center Raleigh, North Carolina 27699-1612 Draft ot text 1-oi-vansmiital letter should go on Tyton letterhead kl13radi,,w Bennett. Supervisor Storn1l"x-a-ler Permitting Program Mait Service. 'enter SuL)ie(�-k Application tor Renawai of Permit NCS000539 De-, 1, INIt- "nennert, Attached are the foliowing dc-icunients, lei Re-neycjl Appiication Forrn for NPDES Permit Number NCS000539 n. he , uppieniental Iniorniation Required checklist 3, -7 vvo copies of Si,,- Mao taken from the Storrnwater Pollution Prevention Man (SPPTI) Thts :s been -1 an the Checklist. `NO 01' �! SUMrTlary of the Best Management Practices utilized at the facility, taken t`on i the SPPP This is Iterri, 4 on the checklist. T-vvo copses of the Storrnwater Pollution Prevention Plan Development and G-,ertifticafion forn-,, This, is item 0- on the checklist, ee har pies o,ai-ntnary oAnalytical Monitoring or Visual Monitoring being prol;ide-cl oecause no analytical or visual monitoring has been done. I he 'o e I n 1! lk V" a -,i e, i s s u e a vn Nm oC Biofuels in December cif 2014 to reflect a change � I in ')k�vtlersillro However, "'he faciiitv has not yei been placed into operation by Tyton. CIUIJ'Elrlt sci)edule if for ��roduction to begin in August of 2015. Analytical and visual n initi ated 'o orijt.)-jr g e-,vfll be in_,te as required by the permit when that occurs. These are Items -hecklist, 2 and 3 on 'he c Aisc please note is no Cotoies of a short narrative describing changes is being provided oecause thfe tacility has not yet beep{ placed in operation and no changes that could impact th,--i starrnwater discharge have occurred since the permit was issued in 0114- Dec niber mica advise 'if vou have axl[V questions or need additional information, ncereiv Tyton NO Bi0fuels-z- LL(D G&nerai Niariager INFORMATIONSUPPLEMENTAL REQUIRED INDIVIDUAL NPDES STORMWATER Two copies of each of the following shall accompany this submittal in order for the application to be considered complete: (Do not submit the site Stormwater Pollution Prevention Plan) Initials Attached 1. A current Site Map from the Stormwater Pollution Prevention Plan. The location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall, building locations and impervious surfaces should be clearly noted. NA_ 2. A summary of Analytical Monitoring results during the term of the existing permit (if your permit required analytical sampling). Do not submit individual lab reports. The summary can consist of a table including such items as outfall number, parameters sampled, lab results, date sampled, and storm event data. NA 3. A summary of the Visual Monitoring results. Do not submit individual monitoring reports. The summary can consist of a table including such items as outfall number, parameters surveyed, observations, and date monitoring conducted. Attached 4. A summary of the Best Management Practices utilized at the permitted facility. Summary should consist of a short narrative description of each BMP's in place at the facility. If the implementation of any BMP's is planned, please include information on these BMP's. NA 5. A short narrative describing any significant changes in industrial activities at the permitted facility. Significant changes could include the addition or deletion of work processes, changes in material handling practices, changes in material storage practices, and/or changes in the raw materials used by the facility. Attached 6. Certification of the development and implementation of a Stormwater Pollution Prevention Plan for the permitted facility (Sign and return attached form). If the final year analytical monitoring of the existing permit term has not been completed prior to filing the renewal submittal, then the last years monitoring results should be submitted within 30 days of receipt of the laboratory reports. (i.e. do not withhold renewal submittal waiting on lab results) Note: The plant is now restarting under current ownership and analytical and visual monitoring will begin in August 2015. The BMP's in place are taken from the facility SPPP plan. .:gt ' x > fn oAnZ r1l Am , C, � zoz G) P rl E x 8 0 Z xZ m 00 0 a-) 0 a 'MT, 0z r; 0 i i, 1 11 11 Jill The purpose of the Storm Water Management Plan is to identify site -specific sources of storm water pollution based on the field assessment and to develop best management practices to decrease and/or eliminate potential pollutant sources. The preferred hierarchy of Best Management Practices (BMPs) is: 1 ) Source Reduction: includes preventive maintenance, spill prevention, chernical substitution, housekeeping, and training. 2) Containment/Diversion: includes segregating activities of concern, cove, ringthe activity, berming the activity, and diverting flow to a grassed area, 3) Recycling 4) Storm Water Treatment These practices are applied in each area where there is a potential for storrnwater to become contaminated by the industrial activity as described below- 7.1.1 Area 300 This is the cook area. This area is completely enclosed and not subject toweather conditions. The BMPs applied are Source Reduction (preventive maintenance and housekeeping), Containment, and Recycling. The area is permanently diked to capture any spills or drips and a SUMP Pump discharges any leaks or spills back into the process. Routine (weekly) inspection of the diked area insures that the systerns are functioning properly. An inspection log is maintained for the area, and the mechanical equipment is on a routine maintenance schedule maintained by the plant maintenance supervisor. 7.1.2 Area 400 This area includes seven large fermenters that are designed to Lie operated outdoors and subject to rainfall. In normal operation, there is no exposure Of Pollutants to rainfall, but there is potential for any leaks, spills, or drips from the rnechanical eqUipn lent 10 become contaminated by runoff. The PIMP applied in this area is Source Reduction, consisting of preventive maintenance, housekeeping, and weekly inspection, Anyspills, leaks, or drips noted during inspection will be addressed promptly. An inspection loci is maintained for the area. and the mechanical equipment is on a routine- maintenance schedule maintained by the plant maintenance Supervisor 7.1.3 Area 600 This area contains the distillation equipment for the operation The BMPs applied in this area include Source Reduction consisting of ii ispectioi i, preventive maintenance. a, nd good housekeeping: Containment: and kelcyclin-c, This area is contained and has sump pumps for evacuating the water from the containment area, Vvater from this area r-.an lie e sent back into the process eliminating the possibility for release. We also have theoptiorl to discharge the water from the containment area to the, plant stormwater dra-Inage, system by manually pumping the captured stormwater to the ad) a cent storniwater drainage ditch. Prior to any such discharge the stormwater is visually nispectedand tested in the plant laboratory for COD and TISS to verify that it is notcon"Laminated fiffz�-TWMWM This area has tanks, pumps, and piping which are designed to be operated outdoors exposed to the weather, The BMPs used to reduce the potential for the discharge of pollutants in stormwater are good maintenance practices and routine weekly inspection, of the area. The plant maintenance program has a schedule for preventive maintenance of the equipment that meets manufacturers recommendations, 7.1.5 Area 800 This area contains the ethanol tanks and the storage tank for natural gasolinethe denaturant. These tanks are inside a large containment area designed to provide the proper containment volume for the tanks and a 1 00-year storm, These tanks are outside and exposed to the weather, the product cannot corne into contact with thestormwater. The drain valve to this area is always closed and locked. As the conta! n me tit becomes filled with rainwater the water is sampled and analyzed, and is released if it if found to be uncontaminated. After the water is released, the valve is again closed and locked. This activity is documented on the inspection log form, This area is visually inspected weekly. Adjacent to the storage area is a truck loading/Unloading area wheredenaturant is unloaded to the storage tanks and product is loaded to trucks for shipment. Thisarea can handle, two trucks at once. The floor is of the area is conorpte. and slopes to astimp This sump is sealed and would be pumped out by a portable pump in the event of a -spill, The BMPs used for this area are good housekeeping and operational controls toprovent spills or discharges. The standard operating procedure for truck loading or unloading is attached for reference. The area is inspected weekly. 7.1.6 Area 900 Area 900 is the DDGS drying and storage area. The BMPs Used in this area are containment, recycling, and good housekeeping. In normal operation, there is no potential for exposure of any product or raw material to stormwater, in the event of S- process upset, the partially finished product, DDGS, is stored oil a pad that is exposed to rainfall. The material is contained by the construction of the pad and all oroduetplus, any rainfall that may accumulate on the pad is returned to the process with no discharge to the stormwater system. 7.1.7 Area 1000 This is the chemical storage area for the process. The chemicals are stored inside, Out of the weather with the exception of some tank storage The HMP's chosen for this area are Source Reduction through containment around the tanks and Good HOUseke eplog. This area is inspected weekly. 7.2.1 Sediment and Erosion Control I he topography of the facility and surrounding land Includes Rtle relief, f esUltmp III relatively sluggish water movement in most areas. No significant erosion or sedimentation problem areas have been identified at the facility. The enbro. proces-sing area drains to the existing stormwater detention porid. The existing storrilwate r detention pond is adequately sized to contain a 10 year and 25 year storm and release the water at the required rates. STORMWATER POLLUTION PREVENTION PLAN DEVELOPMENT AND IMPLEMENTATION CERTIFICATION North Carolina Division of Energy, Mineral. and .and Resources — Stormwater Permitting Facility Name Tyton NC Biofuels, LLC Permit Number NdS006539 Location Address- 800 Pate Road Raeford, NC 28376 County, Hoke I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel property gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information gathered is, to the best of my knowledge and belief, true, accurate and complete," And I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been fully implemented at this facility location in accordance with the terms and conditions of the stonriwater disUiaige permit." And "I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing violations " Sign (according to permit signatory requirements) and return this Certification. DO NOT SEND STORMN),jkTER POLLUTION PREVENTION PLAN WITH THIS CERTIFICATION. Signature III Date 8 /0 General Manager Print Ay type name of person signing above Title SPPP Certification 10/13 SUPPLEMENTAL 11-NFOICNIA,rION REQUIRED FOR RENEWAL OF INDIVIDUAL NPDES STD RNIINN ATER PERN41T [,wo Come', ofcach of the i-Ottowia(l shall accouipati\ this submittal in order for the application Z71 to he �oasidcred coniplete: Do not submit tile site Storni\vater Pollution Prevention Plan.) tilitial" VtaohQd I current Site fl ap 1'roni the Storillwater Pollution Prevention Plan. The location of indli-sirl'it acli\ Ines (ilicillding storage of materials, disposal areas, process areas and Z71 loadiii- and utl[oadin- areash drainage structures, drainage areas for each outfall, building, locations i,lidimpervious surfaces should be clearty noted. 1 A summary ofAtialytical Monitoring results durinc, the term of the existing permit (il'N'011r permit required analytical sampling). Do not submit individual lab reports. 'I-hQ SUITHIIIII'V can consist of a table including,) such items as 01.11ftill number. parmlieters Sampled. lab result,,, date sampled, and storm event data. Asilriunar\ ofthe Visual Monitoring results. Do not Submit individual monitoring reports. sul tana inary can consist of a table including such items as outfall number. parameters sur\ eyed, observations. and date monitoring conducted. Attachod4, A -iIiiiiniar\ of thy: Bost Management Practices utilized at the permitted facility. sulniliar\ should consist ofashort narrative description of each BMP's in place at the . It"the implementation of any BMP's is planned, please include in f0ralation oil these BMP's. A short narrative describing any° significant changes in industrial activities at the permitted facilit,,, Significant changes could include the addition or deletion of work processes, changes in material handling practices. changes in material storage pf"Ictices, and"'or challges in the raw materials used by the facility. Atiachcd6. Certl t icatio a of the d e-velopment and implementation of a Storniwater Pollution lljvvenLiori Plart for the permitted facility (Sign and return attached form). ti'ttAQ final voanr analytical monitoring ofthe existing _,., permit term has not been completed prior to titilw' tile retlowal submittal, then the last nears rnonitorim,, results should be submitted withlil 30 dziN s of're, oipt ot'th-e taboratory reports. (i.e. do not withhold, renewal submittal wanill"', oil tat) results) Note: The plant i,; ilow restarting under current wvvnersship and analytical and visual monitoring VVill be to in 20 1 i. Thy 13NMP's in place are taken from the f-acility SPPP plan. -117 g 'm AgH I fps I fps fi 7A Development of Best Management Practices The purpose of the Storm Water Management Plan is to identify site -specific sources of ,itorni water pollution based on the field assessment and to develop best management praQtlo,(­,; to dc-Grease andlor eliminate potential pollutant sources. Tho preforred nierarchy of Best Management Practices (BMPs) is Sour ce Reduction: includes preventive maintenance, spill prevention, chemical $uostitution, housekeeping, and training o nta I n mei it/ Diversion: includes segregating activities of concern, coveringthe activity, berming The activity, and diverting flow to a grassed area. I �3) Reevolilip 4) �torni VVater'lk reatment These practices are applied in each area where there is a potential for stormwater to become contaminated by the industrial activity as described below. i'l Area 300 his es ,,he cook area This area is completely enclosed and not subject to weather conditions. The BMPs applied are Source,, Reduction (preventive maintenance and housekeeping), Containment, and Recycling. The area is permanently diked to capture any spills or drips and a sump pump discharges any leaks or spills back into the process, Routine (weekly) inspection of the diked area insures that the systems are functioning properly, An inspection log is maintained for the area, and the mechanical equipment is on a routine maintenance schedule maintained by the Plant maintenance supervisor A. Area 400 'D')!S area Includes seven large fermenters that are designed to be operated outdoors - and subject to rainfall. In normal operation, there is no exposure of pollutants to rainfall, but there is potential for any leaks, spills, or drips from the mechanical equipment to oeconie contaminated by runoff, The BIVIP applied in this area is Source Reduction, consisting of preventive maintenance. housekeeping, and weekly inspection. Any spills, !eaks, or drips rioted during inspection will be addressed promptly. An inspection log is maintained for the area. and the mechanical equipment is on a routine maintenance schedule rnaintained by the plant rnainteriancesupervisor. 7,,L3 Area 500 This area contains the distillation equipment for the operation. The BMPS applied in this area include Source Reduction consisting of inspection, preventive maintenance, and good housekeeping,, Containment: and Recycling. This area is contained and has sump PUMPS for evacuating the water from the containment area. Water from this area can be sent back Into the process eliminating the possibility for release. We also have theoption to discharge line water from the containment area to the plant stormwater drainage ­vstem Ov manually pumping the captured stormwater to the adjacent stormwater s drainage ditch, Prior to any such discharge the stormwater is visually inspected and jested in the plant laboratory for COD and TSS to verify that it is notcontaminated. 11,4 Area 700 This, area has [at iks-, purtips, and piping which are designed to be operated outdoors, exposed to the weather. The BMPs used to reduce the potential for the discharge of pollutants in stormwater are good maintenance practices and routine weekly inspection of the area, Fhe plant maintenance program has a schedule for preventive maintenance of the equipment that meets manufacturers recommendations. 7-1,5 Area 800 This area contains the ethanol tanks and the storage tank for natural gasoline, the denaturant, These tares are inside a large containment area designed to provide the proper containment volume for the tanks and a I 00-year storm. These tanks are outside and exposed to the weather, the product cannot come into contact with thestormwater. The drain valve to this area is always closed and locked. As the containment becomes filled with rainwater the water is sampled and analyzed, and is released if it if found to be uncontaminated, After the water is released, the valve is again closed and locked. This activity is documented on the inspection log form. This area is visually inspected weekly, Ad ' iacent to the storage area is a truck loading/unloading area wheredenaturant is unloaded to the storage tanks and product is loaded to trucks for shipment. This area can n handle two trucks at once. The floor is of the area is concrete and slopes to a sump This surrip is sealed and would be pumped out by a portable pump in the event of a spill. The WvWs used for this area are good housekeeping and operational controls to prevent spills or discharges. The standard operating procedure for truck loading or unloading is attached for reference. The area is inspected weekly, 7.�I.6 AreaW Area 900 is the DDGS drying and storage area, The BMPs used in this area are oontainnient. recycling , , and good housekeeping. In normal operation, there is no potential for exposure of any product or raw material to stormwater. In the event of a process up -set, the partially finished product, DDGS , is stored on a pad that is exposed to rainfall. The material is contained by the construction of the pad and all productplus any rainfall that may accumulate on the pad is returned to the process with no discharge to the storrnwater system, '7 ; 1,7 Area 1000 This is the chemical storage area for the process. The chemicals are stored inside, out or the weather with the exception of some tank storage. The BMP's chosen for this area are Source Reduction through containment around the tanks and Good Housekeeping. This area is inspected weekly, 72 SITE -SPECIFIC CONTROLS 7.2. 1 Sediment and Erosion ontrol T I he topography of the facility and surrounding land includes little relief, resulting in relatively sluggish water nnovement in most areas. No significant erosion or sedimentation problem areas have been identified at the facility. The entire processing area C4rains to the existing stormwater detention pond. The existing stormwater detention pond is adequately sized to contain a 10 year and 25 year storm and release the water at the required rates. STORMWATER POLLUTION PREVENTION PLAN DEVELOPMENT AND IMPLEMENTATION CERTIFICATION North Caroline Division of Fnergy, Mineral, and L and Resotlrres — Stormwater Permitting Facility Name. Permit Number. Location Addri—is County: Tyton NC Biofuels, LLC NCS000539 800 Pate Road— Raeford, NC 28376 Hoke I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel property gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information gathered is, to the best of my knowledge and belief, true, accurate and complete," And I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been fully irriplementod at this facility location in accordance with the terms and conditions of the stormwater discharge permit." And I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing violations " Sign (according to pernitit signatory requirements) and return this Certification. DO NOT SEND STORNMAJER, POLLUTION PREVENTION PLAN WITH THIS CERTIFICATION. Signature Richard Print or type name of person -signing ab-ove Date A General Manager Title SPPP Certification 10/13