NCS000183_Renewal Application_20131230

serp RSC
Chemical Solutions
a division of Radiator Specialty Company
December 20, 2013 _
Stormwater Permitting Program`'
Individual Permit Renewal Ilk
North Carolina Department of Environment-' E
and Natural Resources Lljv
TY
Division of Ener Mineral and Land Resources ''`'' �' '°`��gY� s
Land Quality Section
1612 Mail Service Center
Raleigh, North Carolina 27699
RE: NPDES Stormwater Permit Coverage Renewal
Radiator Specialty Company
Radiator Road, Indian Trail, North Carolina
NPDES Permit No. NCS000183
Dear Sirs:
Enclosed please find two copies' of Radiator Specialty Company's National
Pollutant Discharge Elimination System (N, PDES) Stormwater Permit Coverage Renewal
Application and Supplemental Information for NPDES Permit Number NCS000183.
Radiator Specialty Company appreciates the North Carolina Department of
Environment and Natural Resources cooperation and assistance in his matter. If you
have any questions, or require any additional information, please call me at (704) 684-
1815.
Sincerely,
Radiator Specialty Company
Stuart A. Kerkhoff, CHMM
Environmental Health and Safety Manager
Attachments
STRM WAT\PERRENCVLT2013. DOC
600 Radiator Road — Indian Trail, NC 28079-5225 — Telephone: [phone] — Fax: [phone] — www.rscbrands.com

Permit Coverage
ALT Renewal AwficatiOn Form NPDES Permit Number
NCDENR National Pollutant Discharge Elimination System
Stormwater Individual Permit NCS000183
Please provide your permit number in box in the upper right hand corner, complete the information in the space provided
below and return the completed renewal form along with the required supplemental information to the address indicated.
Owner Information * Address to which permit correspondence will be mailed
Owner / Organization Name: Radiator Specialty Company
Owner Contact: Ron Weiner Q.��
Mailing Address: 600 Radiator Road
Indian Trail NC 28079
Phone Number: 704 684-1937JIA
Fax Number: 704 684-1979
LDL'E-mail address: [e-mail]- WATF
Facility Information
Facility Name:
Radiator Specialty Company
Facility Physical Address:
600 Radiator Road
Indiari Trail, NC 28079.
Facility Contact:
Stuart Kerkhoff
Mailing Address:
600 Radiator Road
Indian Trail, NC 28079
Phone Number:
[phone]
Fax Number:
[phone]
E-mail address:
[e-mail]
Permit Information
Permit Contact:
Stuart Kerkhoff
Mailing Address:
600 Radiator Road
Indian Trail, NC 28079
Phone Number:
[phone]
Fax Number:
[phone]
E-mail address:
_
[e-mail]
Discharne Information
Receiving Stream: South Fork Crooked Creek
Stream Class: C
Basin: Yadkin River Basin
Sub_Basin: 03-07-1Z
Number of Outfalls: 5
Facility/Activity Changes Please. describe below any changes to your facility or activities since issuance of your permit. Attached a
separate sheet if necessary.
See narrative describing any significant changes in industrial activities attached with the Supplemental Information.
CERTIFICATION
I certify, .that Lam.farriiliar with the information contained inahe application and that to the best of my knowledge and belief
such information is true; complete and Accurate..-
Signature � �(� 1� � ` Date December 20, 201-3
Stuart Kerkhnff EHS Manager
Print or type name of person signing above Title
Please return this completed application form SW Individual Permit Coverage Renewal Stormwater Permitting Program
and requested supplemental information to: 1612 Mail Service Center
Raleigh, North Carolina 27699-1612

SITE MAP

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Radiator Specialty Company.
Indian Trail, North
Carolina
Industrial Activities Map
1 =
Production
21 =
Maintenance Shop
2 =
Raw Material Storage — Chemicals,
22 =
MRO Room
Non -chemicals
3 =
Finished Goods Storage — Chemicals,
23 =
Forklift Repair Shop
Non -Chemicals
24 =
Rework
4 =
Flush Mounted Dock Doors
25. =
Mops, Absorbents, Rags
5 =
Tank Track Unloading Areas
"Drain" Drums
6 =
Bulk Chemical Storage
26 = :
Out of Service Equipment
27 =
Air Compressor
7 =
Flamable/Hazardous Waste Storage Room
28 =
Forklift Wash Shed
8 =
Closed Impoundments
.29 =
Miscellaneous Scrap Wood
9 =
Vapor Extraction Units (VES)
,
30 =
Empty Mix/Storage Tanks
10 =
Air Stripping. Tower.
31 r
Chiller
11 =
Drum/Tote Staging Area (Empty/Full) '
32 =
LP: Tank Storage Rack
12 =
Surplus Scrap Steel
33 =
Sand Pile
13: _.
Pipe Rack (Metal/PVC)
34 =
Surplus Brick Storage
14 =
Motor Medic Pump Station
3-5 =
Gravel Pile
15 =
Dump ster Shelter
36 =
Scrap. Steel Dumpster
16 =
Pallet Storage
17
Solid Waste Dumpster
® �5
18 =.
Railcar Unloading AreaDEC
19 =
Pesticide StorageDENR
- WAr� u»v
tianda &to Branch
20 =
Satellite Accumulation Area
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STRMWAT NDACTMP.DOC
REVISED 12/19/13

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Radiator Specialty Company
Indian Trail, North Carolina
Site Map
Area 001 — 76% Impervious
Activities occurring in drainage area:
1. Storage of chemical drums and totes (Empty and Full)
2. Transportation of Hazardous Waste to/from the Flammable/Hazardous Waste
Storage Room to/from facility
3.. Transportation of Chemical Drums and.Tote Tanks to/from facility to storage
.shed -and/or parking lot
: 4. Transfer of bulk chemicals from tank truck to. storage:tank and from storage tank .
to production facility
5. Storage of -chemicals in storage. tanks
6. .Loading of non -hazardous wastewater from storage tank to tank truck
7.. .. Recovery of free product
8: Recovery of impacted groundwater
9: Transfer of impacted groundwater from storage tank to air stripping tower
10. Application of pesticides .
11. Storage of trailers (Empty and Full)
12. Pickup. and drop off of storage trailers
13. Storage of surplus scrap steel
14. Air Compressors. Maintenance to air compressors
15. Storage *of out of service equipment:
16. Vapor extraction of soil. Maintenance to vapor extraction system
:17. Loading empty drums onto drum trailer
18. ' Washing of forklifts, company truck
:19. Loading/UnlQadirig Ammonium Hydroxide Solution Drums from supplier
20.. Storage of Hazardous Waste
21. Monitoring'of Groundwater .
22. Lawn Maintenance.
Possible Pollutants in Stormwater Discharge:
Pollutants that maybe present in stormwater discharge from outfall 001- are
Volatile Organic Compounds (VOC) and Total Suspended Solids (TSS). The source of
the contamination may be from the tank• farm, where the drums are stored, where trailers
are stored and during the transportation of drums, to.and from the facility to the back
parking lot and runoff from the roof of the facility.

Radiator Specialty Company
Indian Trail, North Carolina
- Site Map
Area 002 — 73% Impervious
u�M1lR - W�17'��i ilRL1TY
o water Branch
Activities occurring in drainage area: Wekiar►d�..
1. Storage of trailers (Empty and Full)
2. Pickup and drop off of storage trailers
3. Transfer of diesel fuel from tank truck to storage tank and from storage tank to
boiler
4. Loading and unloading -of solid -waste compactors
5. Application of pesticides
6. Lawn Maintenance
7. Air Compressor. Maintenance of Air Compressor
8. Groundwater Monitoring
9. Storage of LP Tanks
..10.. Servicing of Boiler
Possible Pollutants in Stormwater Discharge: .
Pollutants that may be present in stormwater discharge from.outfall 002 are Oil .
and. Grease (O&G) and TSS. The source of the contamination may be runoff from the
trailers, algae and debris in the retention pond or runoff from the roof of the facility.
Area 003 - 75% Impervious
Activities occurring in drainage
1. Storage of trailers (Empty and Full)
2. Pickup and drop off of' torage trailers.
3. Transfer of stock between buildings 7., 8; 9 and buildings 3, 4, 5, 6
4. Transfer of diesel fuel from storage tank to boiler .
5.. Loading and unloading of solid .waste dumpster.
6: Application of pesticides
7. Lawn Maintenance
8. Air Compressor. Maintenance of Air Compressor
9. Associate Parking
10.. Storage of LP Tanks
11. Servicing of Boiler
12. Former storage of finished goods
11. Former active Natural Gas. Main
2 .

Radiator Specialty Company llit c
_Indian Trail, North Carolina
Site Map
r.B h
Possible Pollutants in Stormwater Discharge:
Pollutants that may be present in stormwater discharge from outfall 003 may be
VOC, Semi-VOC, O&G and TSS. The source of the contamination may be runoff from
the employee. parking lot, runoff from the. storage of. trailers,.. the storage of finished
product outside, the transportation of stock between buildings 7, 8, 9. and buildings 3, 4,
5, 6 and runoff from -the roof of the facility.
Area 004.-13%o Impervious
Activities occurring in drainage area:
1. Transfer of bulk chemicals -from tank truck to storage tank and from -storage tank •
to production facility
2. Storage of chemicals in storage tanks '
3. Transfer of chemicals from railcar to storage tanks and from storage tanks tothe
production facility
4. Storage of railcars (Empty and Full)
5. Application of pesticides
6. Lawn Maintenance
7. Vapor extraction of soil. Maintenance to vapor extraction system
8. Monitoring of groundwater
9.. Boiler blowdown
10. Servicing of Boiler .
Possible'Pollutants in Stormwater Discharge
Pollutants that may be present in stormwater discharge from outfall 004 are.
Volatile Organic Compourids (VOC). and Total Suspended Solids (TSS).� The source of
the contamination may be from'.the tank farm and Jo ''the the boiler blowdown.
Area 005 _ 0% Impervious
Representative. outfall status with Outfall 001
STRMWAnSITEMAP.DOC - REVISED 12/19/13

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Radiator Specialty Company
Indian Trail, North Carolina
Permit No. NCS000183
Outfall 005
Outfall 005 has been granted representative outfall status by the North Carolina Department of
Environment and Natural Resources Division of Water Quality. It is considered the same as
outfall 001. With the representative outfall status, there are no analytical results or visual
monitoring results for Outfall 005.

VISUAL MONITORING
RESULTS

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Radiator Specialty Company
Indian Trail, North Carolina
Permit No. NCS000183
Outfall 005
Outfall 005. has been granted representative outfall status by the North Carolina Department of
Environment and Natural Resources Division of Water Quality. It is considered the same as
outfall 001. With the representative outfall status, there are no analytical results or visual
monitoring results for Outfall 005.

BEST MANAGEMENT
PRACTICES

Radiator Specialty Company.3
Indian Trail, North Carolina
Best Management Practices (BMPs)
RSC uses the best management practices available to them at this time. The
BMPs currently in use are listed on Table 2. The specific rationale for installation and
implementation of the selected site BMPs is summarized below.
Two tank truck unloading sheds are utilized to off-load bulk chemicals into
aboveground storage tanks (AST). The sheds are sloped to the center to contain any
spills. In addition, a thirty (30) mil liner lies beneath the floor of the unloading sheds to
prevent any possible contamination from entering the environment. Both areas are
covered. - The tank truck unloading shed located adjacent to Building 1 -was coated with a
novalak epoxy in September 2009. The truck unloading sheds were installed to prevent
any drips, leaks and/or spills from the off-loading of tank trucks to come into contact with
stormwater.
RSC installed a tank truck unloading pad to the Southeast of Building 3. This pad
is sloped to the back and curbed around three (3) sides. This tank truck unloading pad
was installed to prevent any drips, leaks and/or spills from the off-loading of tank trucks
to come finto contact with-stormwater and enter the environment. This pad is not covered.
Any contained stormwater that has come into contact with the product being off-loaded is
managed internally. by RSC.
RSC's four (4) tank farm containment systems were coated in July 2003 with a
novalak epoxy. This coating was installed to seal the floor and walls of the containment
systems to prevent any migration of chemicals through the cracks and into the
environment. They will also prevent any stormwater that has come into contact with
chemicals from entering the environment. Any contained stonmwater that has come into
contact with chemicals from the tank farm is.managed internally by RSC.
RSC installed three (3) railcar containment pans in January 2008. Each pan
system consists of three (3) pans:. one for each side of the rail spur and onefor the center
of the rail spur. The overall dimensions are twenty (20) feet by ten (10) feet by four (4)
inches tali. The pans are plumbed into the corresponding. tank farm containment system.
.By doing this, the entire contents of a railcar can be contained in the event of a. spill.
RSC has one AST located outside the shipping department behind building 4,
south of the facility, that contains boiler fuel. This AST is located in. a containment
system.. This containment system will prevent any stormwater that has come into contact
with diesel fuel from entering the environment. Any contained stormwater that has come
into contact with chemicals from the tank farm is managed internally by RSC. RSC has
attached a hose to the unloading valve on the AST and leaves it connected year round to
minimize the chance for drips while disconnecting the hose.

Radiator. Specialty Company
Indian Trail, North Carolina E
t '
Best Management Practices. (BMPs)
� cry t+• �:? '=� �°:.s.vr :::�r �3ra�
RSC has one AST located southwest of building 7. This ASS-eated m-a-
covered containment system. By, covering the containment system, RSC will prevent any
stormwater from coming into contact with diesel fuel stored inside the AST.
In March 2005, RSC constructed a storage shed located to the northeast of the
production building on the back parking lot. This shed is forty (.40) feet by forty (40) feet
by fourteen (14) feet tall. It has a roof and three (3) sides extend from the roof down six
(6) feet to the ground. This shed was constructed to store empty and full drums, tote
tanks and cubic yard boxes. The purpose was to move chemical storage containers out of
the weather while being stored between uses.
RSC inspects all drums of waste staged in the storage shed and on the back
parking lot at a minimum of weekly. The drums are inspected for leaks, potential leaks,
bulging and product on 'the top or side of the drum. Any. non -conforming drums are
handled immediately. Hazardous waste drums are labeled properly and relocated to the
hazardous waste/flammable storage room upon receipt.
Any stock transferred between buildings 3, 4, 6 and 7, 8 and 9 is kept watey tight
to prevent contact with stormwater.
Scrap steel is ' moved from the property as soon as enough is generated to fill a
forty (40) yard container.
Empty drums are. placed on•a trailer to be shipped to a drum reconditioner as soon
as they are generated...
RSC. has. trained a:NPDES Emergency Response Team to iespond to.stormwater... ..
emergencies. "This team is trained at a'- minimum, annually. Training focuses on
vulnerabilities at the facility and how to respond to chemical spills in storm events to
minimize the impact to storm -water runoff.
RSC continues to develop ways to minimize stormwater contact with .possible
pollutant sources.
STRM WAT\BMRDOC
— REVISED 12/19/13
2

Radiator Specialty Company
Indian Trail, North Carolina
List of Best Management Practices
Stuctural /
BMP No. BMP Description Location Non -Structural
1
Old Truck Shed
Adjacent to Tank Farm A-1
Structural
2
New Truck Shed
Between Building 1 and Tank
Structural
Farm A-2
.3 ,
Wax] P3 Unloading Pad
Tank Farm - Northeast -of building 3
Structural
4
Tank Farm A-1
Tank Farm
Structural
4.
Tank Farm A-2
Tank Farm
Structural .
4'
Tank Farm B=1
Tank Farm
Structural
.4
Tank Farm B-2
Tank Farm
Structural
5
Shipping Boiler Fuel
Behind Building 4
Structural
6
Motor.Medic Pump with
Tank Farm - Northeast of building 3
Structural
Secondary Containment Dike and
Shed
7
Covered/Contained Dumpster
-Northeast Behind Building 3 .
Structural -
Shelter
8
Building 7 Boiler Fuel.
South of Building.?
Structural
9
Storage Shed
Northeast of Building 1
Structural
. 10
Back Parking Lot
Northeast of Tank Farm
Non -Structural
1-1
Rail Pans.
Rail Spur - Tank Farm
Structural
REVISED
12/19/13
Table 2
STRMWAT\BMPLIST.XCLS

NARRATIVE -
SIGNIFICANT CHANGES

Radiator Specialty Company
Indian Trail, North Carolina
Industrial Activities
I��at1 i:I L�
7043
9
:, NR - WATER QUALITY
VW00d St-cWnVaater Branch
The following changes to industrial activites have taken place at Radiator Specialty
Company's Indian Trail, North Carolina Facility since the last revision to the Stormwater
Pollution Prevention Plan (SPPP) in October 2011.
In March 2005, RSC constructed a storage shed located to the northeast of the production
building on the back parking lot. This shed is forty (40) feet by forty (40) feet by
fourteen (14) feet tall. It has a roof and three (3) sides extend from the roof down six (6)
feet to the ground. This shed was constructed to store empty and full drams, tote tanks
and cubic yard boxes. The purpose was to move chemical storage containers out of the
weather while being stored between uses.
In January 2008, RSC purchased and installed three (3) railcar containment pans. Each
pan system consisted of three (3) pans: one for each side of the rail spur and one for the
center of the rail spur. The overall dimensions were twenty (20) feet by ten (10) feet by
four (4) inches tall. The pans were plumbed into the corresponding tank farm
containment system. By doing this, the entire contents of a railcar could be contained in
the event of of spill.
In September 2012, RSC tied the boiler blowdown from the boiler located behind
building 2. into the sanitary sewer. In addition, RSC also tied the Tank Farm air
compressors blowdown into the sanitary sewer. By doing this, RSC eliminated the
chance of contamination to any stormwater runoff coming into contact with the boiler
and/or air compressor blowdown.
The current operations that transpire at RSC are the blending and packaging of
automotive chemicals and the filling of tuck filters with powder pellets.
No changes have taken place in how RSC handles materials, stores materials or utilizes
materials.
The following changes to industrial activites have taken place at Radiator Specialty
Company's Indian Trail, North Carolina Facility since the last revision to the Stormwater
Pollution Prevention Plan (SPPP) in May 2010.
RSC permanently ceased the following operations on March 31, 2011:
• The manufacture of polyethylene and polyvinyl chloride tubing
• The packaging of automotive hose and plumbing parts
• The manufacture of wax bowl rings
RSC added the following production operation in 2012:
• The filling of a truck filter element with powder pellets
STRMWAnITINDPRO.DOC REVISED 12/19/13

No changes have taken place in how RSC handles materials, stores materials or utilizes
materials.
STRMWATIITINDPRO.DOC REVISED 12/19/13

STORMWATER POLLUTION PREVENTION PLAN
DEVELOPMENT AND IMPLEMENTATION
CERTIFICATION
North Carolina Division of Energy, Mineral, and Land Resources - Stormwater Permitting
Facility Name: Radiator Specialty Co -Matthews
Permit Number: NCS000183
Location Address: 600 Radiator Rd
ltXXKMIndian Trail, NC 28079
County: Union
"I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and
implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather
and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons
directly responsible for gathering the information, the information gathered is, to the best of my knowledge and belief, true, accurate and
complete."
And
"I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been fully implemented at
this facility location in accordance with the terms and conditions of the stormwater discharge permit."
And
"I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing
violations."
Sign (according to permit signatory requirements) and return this Certification. DO NOT SEND
STORMWATER POLLUTION PREVENTION PLAN WITH THIS CERTIFICATION.
Signature
Stuart Kerlehoff
Print or type name of person signing above
ur v 0 2013
Date December 20, 2013
EHS Manager
Title
SPPP Certification 10/13