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HomeMy WebLinkAboutNCG160057_COMPLETE FILE - HISTORICAL_20160727V V y STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. w U% l bo S 7 DOC TYPE. [ HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ o'� �� �� a YYYYM M D D S.T. WOOTEN July 27, 2016 Attn: Thad Valentine DEQ Raleigh Regional Office 1628 Mail Service Center Raleigh, North Carolina 27699-1628 Subject: NPDES Stormwater Compliance Evaluation Inspection Certificate of Coverage No. NCG 160057 S. T. Wooten Corporation, Pittsboro Plant Chatham County Dear Mr. Valentine, S. T. Wooten has corrected the outfalls on the site map, and will eliminate the discharge point on the North side of property. Thank You Sincerely, James wasnourn Environmental Compliance Manager W AUG —1 V16 NC DEW Raleigh Re9ww 0mce "'furap -"q; ;'! l �j Environmental Quality June 9, 2016 Mr. Brian Gurganus, Vice President S.T. Wooten Corporation PO Box 2408 Wilson, NC 27312 PAT MCCRORY Go emor DONALD R. VAN DER VAART Secretary Subject: Multimedia Compliance Inspection S.T. Wooten Asphalt Plant Pittsboro Plant Chatham County Dear Permittee: Department of Environmental Quality staff conducted a multimedia compliance inspection of S.T. Wooten Asphalt Plant on May 31, 2016 for permitted and/or other activities administered by the following Divisions: Division of Air Division of Mineral Divisions Water Division of Waste Quality(DAQ) and Land Resources Resources (DWR) Management (DMLR) (DWM) We hope that you have enjoyed the benefit of our initiative to provide a single inspector capable of handling multiple areas of environmental compliance at your facility. The results of each applicable inspection area and any associated response actions or necessary corrective measures are detailed in the Division specific areas of the attached report. If there are no notes or comments under each Division header, you may assume compliance with that particular Division's rules and regulations at the time of inspection. Should violations be noted in the attached report, you may receive separate enforcement related correspondence in addition to this report. If you have any questions regarding this multimedia inspection, please contact Thad Valentine at 919- 791-4200 or thad.valentine@ncdenr.gov. Thank you for your cooperation. cc: DAQ RRO Files DEMLR (DWR) RRO Stormwater Files DWR RRP Files DWM RRO Files Department of Environmental Quality, Raleigh Regional Office Websitc: http://deq.nc.gov/ 1628 Mail Service Center. Raleigh, W 27699-1628 Phone: (919) 791-4200 Location: 3800 Barrett Drive. Raleigh, NC 27609 Fax: (919) 571-4718 Compliance Inspection Report Permit: NCOI60057 Effective: IGW14 Expiration: 09130110 Owner: S T Wooten Corporation SOC: Effective: Expired=: Facility: S T Wooten Corpweilon - Pitisboro County: Chatham 240 Sugar Lake Rd Fission: Raleigh PMsboro NC 27312 Contact Persons James Weshbum Title; Phone: 252.201-5185 Directions to FWilty: Syatam Classl0catens: Primary ORC: Secondary ORC(s): On -Site Representativs(s): Related Permltw Impaction Date: 0601I2018 Entry Tlme: 10:OOAM Primary Inspector. Thaddeus W Valentine Secondary Inspector(s): CortIficadon: Phone: Felt Tlms: 12:10PM Phorm:* Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permlt Inspection Type: Asphalt PaNng Mixture Stormwater Discharge COC Facility Status: ® Compliant ❑ Not Compliant Question Ames: ® Slonn Water (See attachment summary) Page: 1 p�ti; NC6160a5T C~.Fsc66y:STVWotw CarparmWn Inspecdon Dab: 05031=16 Inspection Type: Compliance Eraention Moon (at VleR Routine Inspection Summary. The facility has two outfalls that are not labeled correctly and one Is not shown in the correct location an the site map, these Issues should corrected and the analytical results should note the sample point ID. The SP3 plan should Include a site specific BMP summery that summarizes In words the the BMP's on the site. The plan also needs to Include a spifl prevention and resporlce plan within the SP3 plan that dearly outlines the measures used to prevent spills and the process for dealing with spills if they occur. The site map Included In the plan needs more detail and should include flow patterns , permit and property boundaries, SMPs such as the banns sediment pits and the location of all on site equipement. Lastly the fructose tank on site requires secondary contalnmenLif that can't be accomplished the lank should be removed from this property Page: 2 psend: NCgt80057 owner- FaAW. e T Wooten Corporation Inapecean Data 0W1/2010 tmpMlon Type: Camglance Evaluation Reason far tlhlt Rm*w Analvtcal allonhorina Has the facility conducted Its Analytical monitoring? 0 Has the facility conducted Its Analytical monitoring from Vehicle Maintenance areas? Comment: Although the samples have been take the sample polls are not numbered corectly on t olan and this should be corrected Permit and Outfalis v.a No. NA NE 0Is a copy of the Permit and the Cadllcate of coverage avallaae at the site? 0 ❑ ❑ ❑ e Were all oudalls observed during the Inspection? ®❑ ❑ ❑ 0If the facility, has representative outati status, Is It property documented by the DMaicn? ❑ ❑ ® ❑ Is Has the facility evaluated all 01dt (non stcmwmtw) discharges? ®❑ ❑ ❑ Comment: The outfalls have where observed during the Inspection. There are two outfalls and they should be numbered correctly on the site mao and on the lab result documents. Qualitative Monitoring Has the facility conducted Its Qualitative Monitoring semi-annually? Comment: Qualatatiye monitorina has been recorded as required but the sample Points and outlet numbers need to be updated to reflect the two outlets on site Stor2nwater Pollution Prevention Plan yn No NA NE Does the site have a Slormmter POUution Prevention Ran? ®❑ ❑ ❑ 0 Does the Plan Include a General Location (USGS) map? In ❑ ❑ 0 Does the Plan include a'Narradve Description of Practices'? ®❑ 1311 0 Does the Plan Include a detailed site map Including outfaU locations and drainage areas? ❑ ®❑ ❑ 0 Dow the Plan Include a Ilsl of sigNikmht spills occurring during the past 3 yean? ®❑ ❑ ❑ 0 Has the facility evaluated feasible atemativea to anent preCUCea? _ ®❑ 1111 0 Does the facility Provide all necessary secondary containmem? ❑ ❑ ❑ 0 Does the Ran Include a SMP summary? - ❑ M O ❑ 0 Does the Ran Include a Spill Prevention and Response Plan (SPRP)? ❑ ®❑ ❑ 0 Does the Ran Include a Preventative Maintenance and Good Housekeeping Ran? ®❑ ❑ ❑ d Does the facility provide and document Employee TrainN? ®❑ 1111 0 Does the Plan Include a I131 of. Responsible Pany(s)? ®❑ 110 0Is the Plan reviewed and updated annually? ®❑ ❑ ❑ 0 Does the Plan Include a Stormwaler Facility Inspection Program? ®❑ ❑ ❑ Page: 3 pomal; NCOIS0057 owner.FecIIRy:STNhoton CoWr%Uvn Inspudon Osto: QW31li015 hnpeetlan Typo: Compliance Ewluaeon Reaaanforvlslt Rooms Stormwater Pollution Prevention Plan Has the Stommater Poliutlon Prevemlon Plan been Implemented? Comment: The site specific BMP summery document was not evallable and should be added to the Dermit documents Detail In a sentence all BMP measures used at the facility including an update of sample points and the sample point numbedna for outlets #1 & 92 which are numbered Incorrectly on the site map Provide a spill prevention responce plan that dearly outlines the step to take in case of a spill and the persons to contact should a spill occur. There is a fructose tank on the facility property that belongs to the DOT used as Part of a remedlation system that will need Anal Property containment The owner should Provide dual containment or remove the tank from the ■ �i Page: 4 1900023 1nspcction Report _52 PaLe 11 NORTH CAROLINA DIVISION OF AIR QUALITY Inspection Report Date: 04/23/2015 Facility Data S. T. Wooten - Pittsboro Asphalt Plant 240 Sugar Lake Road Pittsboro, NC 27312 Lat: 35d 44.6930m Long: 79d 5.7040m SIC: 2951/ Paving Mixtures And Blocks NAICS: 324121 / Asphalt Paving Mixture and Block Manufacturing Contact Data Facility Contact I Authorized Contact I Technical Contact James Washb Brian Gurganus James Washburn Environmentaurn l Vice President Environmental Compliance Manager (252) 291-5165 1 Compliance Manager 1 (252)290-5912 (252)290-5912 Comments: Appeared to be in compliance and was part of a Multi Media Inspection Inspector's Signature: Date of Signature: 6PI-7110 Raleigh Regional Office S. T. Wooten - Pittsboro Asphalt Plant NC Facility ID 1900023 County/FIPS: Chatham/037 Permit Data Permit 01887 / R20 Issued 8/14/2012 Expires 7/31/2017 Classification Synthetic Minor Permit Status Active Current Permit Application(s) None Program Applicability SIP NSPS: SubpartI Compliance Data Inspection Date 05/31/2016 Inspector's Name Thad Valentine Operating Status Operating Compliance Code Compliance - inspection Action Code FCE On -Site Inspection Result Compliance I Total Actual emissions in TONS/YEAR: I TSP S02 NOX VOC CO PM10 * HAP 2011 3.77 13.52 5.89 3.89 10.95 2.55 508.00 2006 2.60 10.60 4.50 2.60 7.50 1.80 344.00 Five Year Violation History: None Date Letter Type Rule Violated Performed Stack Tests since last FCE: None Date Test Results Test Method(s) HAP Emitted Violation Resolution Date Source(s) Tested (1) DIRECTIONS TO SITE: From the RRO, take I-440 W, then US-1 S toward US-64. Take US-64 W exit toward Pittsboro. After passing Jordan Lake, continue on US-64 (-16.5 miles). Turn right onto Mt. Gilead Church Rd (SR. 1700) and follow for —0.6 miles. Turn left onto Sugar Lake Rd (S.R. 1714). S.T. Wooten — Pittsboro Plant is about 0.5 miles on the right. h 1900023 Inspection Report Page 12 (II) FACILITY DESCRIPTION: S.T. Wooten Corporation — Pittsboro Plant (Plant #211) is a Hot Mix Asphalt (LIMA) rotary double barrel drum plant. The facility has 3 full-time employees on site and operates 8-10 hours/day, 5 days/week year round. Occasionally when demand is high the plant may operate on a Saturday. (Iip INSPECTION SUMMARY: On May 31, 2016, I Thad Valentine with DLR along with Gary Perlmutter DAQ Chang Zhang DWR and Eric Swope DWM as of a Multi Media inspection visited S.T. Wooten Plant #211 for an air permit compliance inspection. Upon arrival the facility was in full operation with several trucks receiving loads. I met with Mr. James Washburn in the parking lot and we reviewed the facility permit stipulations. Mr. Washburn showed me the facility permit and -all required records, -which appeared complete and up to date with the most recent I&M logbook entries made on March 24, 2016. Mr. Washburn informed me that the plant runs solely on natural gas, and had stopped receiving recycled asphalt shingles this season. Overall the facility appeared to be operating properly from an Air Quality standpoint per the details below. (IV) Safety note: required personal protective equipment includes hard hat, safety glasses, hearing protection and steel -toed shoes and safety vest. Be aware of vehicles entering and leaving the facility (V) PERMITTED EMISSION SOURCES: jIEmission Source ID Emission Source Description : Control IS ID Control System Description I.Drum-type hot.mix.asphalt plant (250_tons per, hour maximum production rate).consistmg of:., _ ES-14ES 1 natural gas / No.2 /recycled No.2 / No. 4 / recycledNo.(horizontal cyclone (10 ft ilia) (CD 14-(NSPS) 4 fuel oil -feed rotary drum aggregate dryer/mixer (96 8 {[CD-114-11CI, -4 BHl HC1) in series with bag filter (9348 ftZ mmBtu/hr maximum permitted heat input rate) of filter area) (CD-14-BHl) ES-.14S1 Ihot mix asphalt storage silo (150 ton storage capacity) N/A ES 14S2 hotmix asphalt storage silo (150 ton storage capacity) ' N/A N/A __.. _._.__......... _..._. ES 14S3 Ihot mix asphalt storage silo (150 ton storage capacity) ! N/A N/A ES-14F1 truck loadout operation N/A N/A Portable RAP plant (65 tons per hour processing capacity) consisting of: ES-14F2 portable RAP crusher (65 tons per hour maximum i N/A N/A crushing capacity) _ '�-� ES 14F3.2 1portable RAP conveyor N/A ;I N/A ES-14F3 I portable RAP ___ conveyor N/A N/A --.-._._ .. ._....._.. _..__....._._...._...... _._. ........ _._._._. .. __._....... .._.. . _.. ES- 14F4 RAP screen ( N/A N/A All equipment was observed in operation. (VI) SPECIFIC CONDITIONS AND LIMITATIONS: A.1 . The Permittee shall comply with 15A NCAC, Subchapter 2D .0202, 2D .0506, 2D .0516, 2D .0521, 2D .0524 (40 CFR 60, Subpart I), 2D .0535, 2D .0540, 2D .0611, 2D .1100, 2D .1806, 2Q .0315, 2Q .0317 (Avoidance) and 2Q .0711. Appeared to be in compliance — see below. A.2 PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - The Pemattee, at least 90 days prior to the expiration date of this permit, shall request permit renewal and submit the air pollution emission inventory report for the 2016 calendar year. Appeared to be in compliance — I reminded Mr. Washburn of this condition. A.3 PARTICULATE CONTROL REOUIREMENT - As required by 15A NCAC 2D .0506, a. PM emissions resulting from the operation of a hot mix asphalt plant shall not exceed allowable emission rates. Appeared to be in compliance — this had been addressed in the permit review process as well as the stack test conducted on September 23, 2004. Source test results for total PM were 1.4 Ib/hr (0.5 lb/hr filterable and 0.8 Ib/hr condensable) demonstrating compliance with the emission limit of 53.7 lbs/hr. 1900023 Inspection Report Page 13 b. VE from stacks or vents at a hot mix asphalt plant shall be < 20 % opacity when averaged over a six -minute period. Appeared to be in compliance — no VE was observed during the inspection other than steam, including bluish steam during truck loading. c. Fugitive dust emissions shall be controlled as required by 15A NCAC 2D .0540. Appeared to be in compliance — no dust was observed leaving the facility; no complaints are filed against the facility. d. Fugitive emissions for sources at a hot mix asphalt plant not covered elsewhere under this Rule shall be < 20 % opacity averaged over six minutes. Appeared to be in compliance - no VE was observed during the inspection other than steam, including bluish steam during truck loading. e. All hot mix asphalt batch plants shall be equipped with a scavenger process dust control system for the drying, conveying, classifying, and mixing equipment. Not applicable — the asphalt plant is a drum plant, not a batch plant. This item should be removed in the next permit revision. A.4 SULFUR DIOXIDE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0516, SO2 emissions from combustion sources shall not exceed 2.3 lbs/MMBtu heat input. Appeared to be in compliance— Mr. Washburn informed me that the facility runs on natural gas. Emission factor for natural gas is 0.000591b/MMBtu (= 0.6 lb S02 / mmscf x mmsef / 1020 MMBtu). A.5 VISIBLE EMISSIONS CONTROL REQUIREMENT: (non —NSPS sources) — As required by 15A NCAC 2D .0521, VE . from sources manufactured after July 1, 1971, shall not be >20 % opacity. Appeared to be in compliance — no visible emissions observed during the inspection; only steam from the asphalt loadout. A.6 NEW SOURCE PERFORMANCE STANDARDS (NSPS) - For rotary drum aggregate dryer/mixer (ID No. ES-14ES1), the Permittee shall comply with 15A NCAC 2D .0524, NSPS as promulgated in 40 CFR 60, Subpart I, including Subpart A "General Provisions." a. NSPS Emissions Limitations -the Permittee shall not discharge or cause the discharge into the atmosphere from any affected source any gases which: i. Contain particulate matter in excess of 90 mg/dscm (0.04 gr/dscf); or ii. Exhibit 20 percent opacity, or greater. Appeared to be in compliance — the NSPS performance testing was conducted on September 23, 2004 and the results were 6 mg/dsem and 0% opacity as per the DAQ letter dated March 3, 2005. No VE were observed at the time of the inspection. A.7 NOTIFICATION REQUIREMENT - As required by 15A NCAC 2D .0535, the Permittee of a source of excess emissions that last > 4 hr and results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall notify DAQ by the next business day. Appeared to be in compliance — Mr. Washburn indicated that no such incidents have occurred. A.8 FUGITIVE DUST CONTROL REOUIREMENT - As required by 15A NCAC 2D .0540, the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess VE beyond the property boundary. Appeared to be in compliance — no dust was observed leaving the property during the inspection; no complaints are on file against the facility. A.9 FABRIC FILTER REQUIREMENTS - As required by 15A NCAC 213.0611, particulate matter emissions shall be controlled as described in the permitted equipment list. a. Inspection and Maintenance (I&M) Requirements - the Permittee shall perform, at a minimum, an annual internal inspection and perform periodic I&M as recommended by the equipment manufacturer. b. Recordkeeping Requirements — All I&M actions shall be recorded in a logbook; the logbook shall be kept on -site and made available to DAQ personnel upon request. 1900023 Insoection Report 11age14 Appeared to be in compliance — I reviewed the plant calendar logbook, which documented I&M activities for both the bagfilter (CD-14-BHI) and cyclone (CD-14-HCI). Records appeared complete and up to date with monthly "annual Inspections" with most resent March 24, 2016. A.10 CYCLONE REQUIREMENTS - As required by 15A NCAC 21) .0611, particulate matter emissions shall be controlled as described in the permitted equipment list. a. Inspection and Maintenance (I&M) Requirements - the Permittee shall perform, at a minimum, an annual internal inspection and perform periodic I&M as recommended by the equipment manufacturer. b.- Recordkeeping Requirements-- Al1.I&M actions shall.be recorded in a logbook; the logbook.shall be kept on-site.and made available to DAQ personnel upon request. Appeared to be in compliance — I reviewed the plant calendar logbook, which documented I&M activities for both the bagfilter (CD-14-BHI) and cyclone (CD-14-HCI). Records appeared complete and up to date with monthly "annual Inspections" with most resent March 24, 2016. A.11 TOXIC AIR POLLUTANT EMISSIONS LIMITATION AND REPORTING REQUIREMENT - pursuant to 15A NCAC 2D A 100, the Permittee shall not exceed the toxic emission limits specified in the permit. Appeared to be in compliance — emission limits are based on maximum throughput on hourly, daily and yearly basis. A. 12 CONTROL AND PROHIBITION OF ODOROUS EMISSIONS - As required by 15A NCAC 213.1806, the Permittee shall prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. Appeared to be in compliance — no objectionable odors were detected during the inspection; no complaints are on file against the facility. A.13 LIMITATION TO AVOID 15A NCAC 20.0501 - Pursuant to 15A NCAC 2Q .0315 "Synthetic Minor Facilities," to avoid the applicability of 15A NCAC 2Q .0501 "Purpose of Section and Requirement for a Permit," as requested by the Permittee, facility -wide emissions shall be less a. Operations Restrictions - the than the following. Pollutant Emission Limit (tpy) S02 100 CO 100 following restrictions shall apply: . i. The asphalt produced shall be < 1,245,000 tons per consecutive 12-month period. ii. The sulfur content of the No. 2, recycled No. 2, No. 4, and recycled No. 4 fuel oil shall be limited to 0.5% sulfur by weight. b. Recordkeeping Requirements i. The Pemnttee shall record tons of asphalt produced monthly and total annually; ii. Fuel supplier certification shall be kept on -site and made available to DAQ personnel upon request. c. Reporting Requirements - Within 30 days after each calendar year, the Permittee shall submit the following: i. Monthly and 12 month totals for the previous 12 month period. A. Tons of asphalt produced; B. S02 and CO emissions. Appeared to be in compliance — the plant produced 21,000 tons asphalt for year to date for 2016 as is recorded in the plant calendar logbook. Since the plant runs on natural gas, there are no current fuel oil records. The 2015 annual report was received on January 28, 2016 and documents a total of 27,691 tons asphalt produced for 2015, and 0.008 tons S02 and 1.140 tons CO emitted for the year 2015. A.14 LIMITATION TO AVOID 15A NCAC 2D .0530 "PREVENTION OF SIGNIFICANT DETERIORATION" - In accordance with 15A NCAC 2Q .0317, to comply with this permit and avoid the applicability of 15A NCAC 2D .0530 "Prevention of Significant Deterioration," emissions shall be limited as follows: Affected Source(s)Pollutant Emission Limit (tpy) Facility Wide S02 250_ Appeared to be in compliance — see A.13 above. Y ` Q 1900020 Inspection Report Pa,,e 15 A.15 RECYCLED ASPHALT SHINGLE REOUIREMENTS - In accordance with Rule 2Q .0317, the Permittee is avoiding the applicability of Rule 2Q .0700 and 2D .1100 for asbestos, and 40 CFR 61, Subpart M, National Emission Standard for Asbestos by using post -consumer reclaimed asphalt roofing shingles which are equivalent to their virgin or unadulterated counterparts. The Permittee is allowed to use the recycled shingles and associated asphalt roofing materials provided the following conditions are met (see permit for details). Appeared to be in compliance -Mr. Washburn confirmed that they no longer receive recycled shingles. He showed me older records of recycled shingle reports from suppliers that date from 2011-2013 - they appeared complete. A.16 VENDOR SUPPLIED RECYCLED No(s). 2 and 4 FUEL OIL REQUIREMENTS - in accordance with Rule 2Q .0317, the Permittee is avoiding the applicability of Rule 2Q .0700 by using recycled fuels which are equivalent to their virgin counterparts. Appeared to be in compliance - Mr. Washburn told me that the facility has not used recycled fuel oil for a few years, and records indicate that the last shipment was in June 2012. The tank that is used for recycled fuel oil has been emptied. A.17 TOXIC AIR POLLUTANT EMISSIONS LIMITATION REQUIREMENT - Pursuant to 15A NCAC 2Q .0711 'Emission Rates Requiring a Permit," for each of the listed toxic air pollutants (TAPS), the Permittee has made a demonstration that facility -wide actual emissions do not exceed the Toxic Permit Emission Rates (TPERs) listed in 15A NCAC 2Q .0711. The facility shall be operated and maintained in such a manner that emissions of any listed TAPS from the facility, including fugitive emissions, will not exceed TPERs listed in 15A NCAC 2Q .0711. See permit for list. Appeared to be in compliance - the facility appeared well run and maintained from an air quality standpoint. (VII) GENERAL PERMIT CONDITIONS: B.5 REPORTING REQUIREMENT - Any changes that would result in previously unpermitted, new, or increased emissions must be reported to DAQ. Appeared to be in compliance - Mr. Washburn indicated that no such changes have been made; only the removal of recycled fuel oil and recycled asphalt shingle use. B.14 PERMIT RETENTION REQUIREMENT - The Permittee shall retain and make available to DAQ personnel a current copy Of the air permit at the site. Appeared to be in compliance - Mr. Washburn presented a copy of Air Permit No. 018871120 during my inspection. B.15 CLEAN AIR ACT SECTION 112(r) REQUIREMENTS - Pursuant to 40 CFR Part 68 "Accidental Release Prevention Requirements: Risk Management Programs Under the Clean Air Act, Section 112(r)," if the Permittee is required to develop and register a risk management plan pursuant to Section 112(r) of the Federal Clean Air Act, then the Permittee is required to register this plan with the USEPA. Not applicable - the facility is not subject to 112(r). (VII) INSIGNIFICANT / EXEMPT SOURCES: Source .... ............... Exemption Regulation IES-14FST 1 fuel oil storage tank (20,000 gallon capacity) ..__._-......_ �- .___.. __.__ _ ._ .. _ _ .___ _ _.__.____. __ .__.._.... _ . _ 2Q 0102 (c)(1)(D)(i) IES-14FST2 - fuel oil storage tank (20,000 gallon storage capacity) IES-14ACST1 - asphalt cement storage tank (20,000 gallon storage capacity) 12Q 0102 (c)(1)(L)(xii) IES-14ACST2 - asphalt cement storage tank (20,000 gallon storage capacity) - IES-14ACH1 - No.2 fuel oil fired asphalt cement heater (1.2 MMBtu/hr maximum _ permitted heat input) -.. _ .... -..... .... - - .. _....-. .......... . . --. _...__.... �0 0102 O( )( )( )O .. _.. IES-14ACH2 - No 2 fuel oil fired asphalt cement heater (1.2 MMBtu/hr maximum permitted heat input) 2Q .O102 (c)(2)(B)(i)(I) All sources were verified and observed in operation during the inspection with the following exception: one of the two fuel oil storage tanks had been emptied as the facility no longer uses recycled fuel oil. While looking through the exempt source records it was discovered that one of the asphalt tanks had a 30,000 gallon capacity instead of the 20,000 gallon shown on previous records. This should be corrected in the next permit revision. 1900023 Inspection Report Page 16 (VIII) EMISSION INVENTORY REVIEW: All criteria pollutant emissions had increased from Emissions Inventory (EI) years 2006 to 2011 due to an increase in production: EI Year Pollutant. 2006. 2011.. % Increase.. __.. TSP 2.60 tons 3.77 tons 45.00 PM10 1.80 tons 2.55 tons 41.67 S02 10.60 tons 13.52 tons 27.55 NOx 4.50 tons 5.89 tons 30.89 CO 7.50 tons 10.95 tons 46.00 VOC 2.60 tons 3.89 tons 49.62 HAP' 344.00lbs 508.00lbs 47.67 'Highest HAP is Formaldehyde in both years. (I� SOURCE TEST REVIEW: the facility has conducted the following performance tests: • September 23, 2004 — the drum -type hot mix asphalt plant (ID No. ES-14ES1) was tested for compliance with NSPS Subpart I. This test was observed by DAQ personnel. Test results were reviewed and found to demonstrate compliance. (7) ENFORCEMENT HISTORY: the facility has been issued the following compliance letters: • October 9, 2003 — an NOV was issued for failing to maintain monthly production records as well as fuel certification sheets. • April 27, 1999 — an NOV was issued for failing to submit the annual report by the due date. (XI) CONCLUSIONS / RECOMMENDATIONS: At the time of this inspection, it appears that S.T. Wooten — Pittsboro Asphalt Plant is in compliance with all air permit requirements. Stipulation A.3.e should be removed from the next permit revision as it applies to batch plants, which the facility is not. The facility should be inspected again in one year. G:\AQ\S hared\SHARED\_AQ LAN\Chatham-19\00023\20160531 A 16MM