NCG210393_COMPLETE FILE - HISTORICAL_20190404

STORMWATER DIVISION CODING SHEET
NCG PERMITS
PERMIT NO.
/v
DOC TYPE
XHISTORICAL FILE
❑ MONITORING REPORTS
DOC DATE
❑ cad! �]' D 4 0 ¢
YYYYMMDD

MY COOPER
Governor
MICHAEL S. REGAN '
Secretary
S. DANIEL SMITH
Interim Director
Zickgraf Hardwood Flooring LLC
Attention: Chad Christman
41 Hardwood Drive
Franklin, North Carolina
�Sa SCATE
• Qua
NORTH CAROLINA
Environmental Quality
April 4, 2019
Subject: Compliance Evaluation Inspection
Permit: NCG210000
Certificate of Coverage: NCG210393
Macon County, North Carolina
Dear Mr. Christman:
Enclosed please find a copy of the Compliance Evaluation Inspection Report for the
inspection I conducted at the subject facility on March 26, 2019.
The report should be self-explanatory; however, should you have any questions
concerning this report, please do not hesitate to contact me at [phone] or by email
at [e-mail].
SinceF ,
Isaiah Reed, PSCI, MS4CEC
Environmental Specialist
Land Quality Section
Enclosure: Inspection Report
„OX North Carolina Department of Environmental Quality I Division of Energy, Mineral and Land Resources
Asheville Regional Office 12090 U.S. Highway 70 1 Swannanoa, North Carolina 28778
828.296.4500

• 0
Compliance Inspection Report
Permit: NCG210 93 Effective: • 08/01118 Expiration: 07131/23 " Owner: - 7ickgraf Hardwood Flooring LLC
SOC: Effective: Expiration: Facility: Zickgraf Hardwood Flooring, LLC-Plant Z1
County: Macon +41 Hardwood Dr
Region: Asheville
Franklin NC 28744
Contact Person: Heath Talley Title: Phone: [phone]
Directions to Faciffty:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Inspection Date: 03/26/2019
Primary Inspector: Isaiah L Reed
Secondary Inspector(s):
Certification:
Phone:
Entry Time: 10:30AM Exit Time: 1 i:30AM
Phone: [phone]
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Timber Products Stormwater Discharge COC
Facility Status: ® Compliant ❑ Not Compliant
Question Areas:
® Storm Water
(See attachment summary)
lw�
Page I of 3

Permit: NGG210393 Owner -Facility: Zickgraf Hardwood Flooring LLP
inspection Date: 0312612019 Inspection Type : Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
On March 26, 2019 this facility was inspected for compliance. I met with Chad Christman on site. No issues were observed
during the inspection and the issues from previous the inspection report have been addressed.
If you have any questions. please contact this office at [phone]
Page 2of3

Permit: NGG210393 Owner - Facility: Zickgraf Hardwood Flooring LLC
Inspection Date: 0312612019 Inspection Type : Compliance Evaluation Reason for Visit: Routine
Page 3 of 3

• 0
Compliance inspection Report
Permit: NCG210393
SOC:
County: Macon
Region: Asheville
Contact Person: Heath Talley
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Effective: 08/01/18 Expiration: 07/31/23 owner: ' Zickgraf Hardwood Flooring LLC
Effective: Expiration: Facility: Zickgraf Hardwood Flooring, LLC-Plant Z1
41 Hardwood Dr
Inspection Date: 03/26/2019
Primary Inspector: Isaiah L Reed
Secondary Inspector(s):
Title:
Entry Time: 10:30AM
Certification:
Franklin NC 28744
Phone: [phone]
Phone:
Exit Time: 11:30AM
Phone: [phone]
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Timber Products 5tormwater Discharge COC
Facility Status: ® Compliant Not Compliant
Question Areas:
Storm Water
(See attachment summary)
Page 1 of 3

• 0
Permit: NCG210393 Owner - Facility: Zickgraf Hardwood Flooring LLC
Inspection Date: 0312612019 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
On March 26, 2019 this facility was inspected for compliance, I met with Chad Christman on site. No issues were observed
during the inspection and the issues from previous the inspection report have been addressed.
If you have any questions, please contact this office at [phone]
Page 2 of 3

! i
Permit: NCG210393 Owner - Facility:Zickgraf Hardwood Flooring LLC
Inspection pate_ 0312612019 Inspection Type : Compliance Evaluation Reason for Visit: Routine
Page 3 of 3

0
•
1
FLOORS
Shaw Industries Group, Inc.
Mail Drop WD-53
P.O. Drawer 2128
Dalton, GA 30721-2128
March 15, 2019
North Carolina Department Environmental Quality
Attn: Isaiah Reed, Environmental Specialist
2090 U.S. Highway 70
Swannanoa, NC 28778
Subject: Compliance Evaluation Inspection
Shaw Industries -Plant Z1
Permit No. NCG290393
Macon County, North Carolina
Dear Mr. Reed:
Shaw Industries; Plant Z1 in Franklin; NC would like to submit this letter in response to the
findings for the February 1 P, 2019 Compliance Inspection. The results show the facility has
addressed both items on the inspection report.
The Inspections Summary identified two items that were in need of correction which are
referenced below:
1. Exposed accumulations of sawdust/woodchips or other similarly sized material were
observed on site during the inspection. The permittee is directed to immediately begin
analytical monitoring at all outfalls, or remove all exposed accumulations of saw dust or
other materials prior to the next inspection.
2. The facility owner that is listed with the Department is still "Zickgraf Hardwood
flooring". The permittee is directed to immediately submit a change of ownership form to
the department as soon as possible.
Corrective Actions:
Item 1: The sawdust/woodchips that were observed during the inspection have been removed
and the surrounding areas cleaned. The unpaved areas at or near the sawdust/woodchips
accumulations has been cleaned and backfilled with gravel. The included photos display each of
the areas of interest and the improvements made. Received
MAR 1 8 2019
Land Quality Section
Asheville

•
Item 2: Shaw Industries, Plant Z1 is in the final stages of a transfer ownership of the facilities
Iocated in Franklin, NC and Bryson City, NC. A change of ownership is anticipated to be
completed the first week of April 2019. At that time a transfer of ownership will take place and
appropriate documentation will be submitted to NCDEQ.
Silo / conveyor area
New gravel / quarry sand: Baghouse / Trailer loading area

New gravel / quarry sand: Upper lumber storage area
New gavel / quarry sand: Lower lumber storage area
If you have questions or need additional information, I can be reached by telephone at
706.532.2854 or e-mail at [e-mail].
Sincerely,
Brett Owen
Sr. Corporate EHS Manager

ROY COOPER
Governor
MICHAEL S. REGAN
Secretary
S. DANIEL SMITH
Interim Director
Shaw Industries
Attention: Chad Christman
41 Hardwood Drive
Franklin, North Carolina 28734
A
�� y�Al/y 2Nri ,y
NORTH CAROLINA
Environmental Quality
February 25, 2019
Subject: Compliance Evaluation Inspection
Permit: NCG210393
Macon County, North Carolina
Dear Mr. Christman:
Enclosed please find a copy of the Compliance Evaluation Inspection Report for the
inspection I conducted at the subject facility on February 13, 2019.
The report should be self-explanatory; however, should you have any questions
concerning this report, please do not hesitate to contact me at [phone] or by email
at [e-mail].
Sinc ely,
Isaiah Reed, CEPSCI, MS CECI
Environmental Specialist
Land Quality Section
Enclosure: Inspection Report
Wox- k§. North Carolina Department of Environmental Quality I Division of Energy, Mineral and Land Resources
_EQ Asheville Regional Office 1 2090 U.S. Highway 70 1 Swannanoa, North Carolina 28778
828.296.4500

• 0
Compliance Inspection Report
Permit: NCG210393
SOC:
County: Macon
Region: Asheville
Contact Person: Heath Talley
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Effective: 08/01/18 Expiration: 07/31/23 owner: Zickgraf Hardwood Flooring LLC
Effective: Expiration: Facility: Zickgraf Hardwood Flooring, LLC-Plant Z1
41 Hardwood Dr
Franklin NC 28744
Title: Phone: [phone]
Inspection Date: 02/13/2019
Primary Inspector: Isaiah L Reed
Secondary Inspector(s):
Certification: Phone:
EntryTime: 01:OOPM Exit Time: 02:30PM
Phone: [phone]
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Timber Products Stormwater Discharge COC
Facility Status: ❑ Compliant Not Compliant
Question Areas:
Storm water
(See attachment summary)
Page: j

0 •
Permit: NCG210393 Owner - Facility:Zickgraf Hardwood Flooring LLC
Inspection Date: 02/13/2019 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
On February 13, 2019 this facility was inspected for compliance. I met with Chad Christman on site. During the inspection,
the following items were noted.
1) exposed accumulations of sawdustlwoodchips or other similarly sized material were observed on site during the
inspection. The permittee is directed to immediately begin analytical monitoring at all outfalls, or remove all exposed
accumulations of sawdust or other material prior to the next inspection.
2) The facility owner that is listed with the Department is still "Zickgraf Hardwood flooring". The permittee is directed to
immediately submit a change of ownership form to the department as soon as possible.
Please give the above items your immediate attention.
This facility will be re -inspected on or after March 26, 2019. If the above items are not addressed, further action will be taken.
If you have any questions, please contact this office at [phone]
Page: 2

Permit: NGG210393 Owner - Facility: Zickgraf Hardwood Flooring LLC
Inspection Date: 02/13/2019 Inspection Type : Compliance Evaluation Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan?
0 ❑ ❑ ❑
# Does the Plan Include a General Location (USGS) map?
N ❑ ❑ ❑
# Does the Plan include a "Narrative Description of Practices"?
E Cl ❑ ❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
® ❑ ❑ ❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
0 ❑ ❑ ❑
# Has the facility evaluated feasible alternatives to current practices?
i ❑ ❑ ❑
# Does the facility provide all necessary secondary containment?
0 ❑ ❑ ❑
# Does the Plan include a BMP summary?
E ❑ ❑ ❑
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
E ❑ ❑ ❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
E ❑ ❑ ❑
# Does the facility provide and document Employee Training?
. ❑ ❑ ❑
# Does the Plan include a list of Responsible Party(s)?
0 ❑ ❑ ❑
# Is the Plan reviewed and updated annually?
0 ❑ ❑ ❑
# Does the Plan include a Stormwater Facility Inspection Program?
■ ❑ ❑ ❑
Has the Stormwater Pollution Prevention Plan been implemented?
■ ❑ ❑ ❑
Comment
Qualitative Monitoring
Yes No NA NE
Has the facility conducted its Qualitative Monitoring semi-annually? 0❑ ❑ ❑
Comment:
Anal ical Monitoring
Yes Na NA NE
Has the facility conducted its Analytical monitoring? ❑ 0 ❑ ❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ E ❑
Comment: Facility has conducted Analytical Monitorinq
Permit and O_u_tfalls Yes No NA NE
# Is a copy of the Permit and the Certificate of Coverage available at the site? ❑ ❑ ❑
# Were all outfalis observed during the inspection? ® ❑ ❑ ❑
# If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ❑
# Has the facility evaluated all illicit (non stormwater) discharges? N ❑ ❑ ❑
Comment:
Page: 3

Herbert, Laura C
From:
Sent:
To:
Subject:
Thank you for your reply..
[e-mail]
Thursday, March 13, 2014 5:45 PM
Herbert, Laura C
Re: Zickgraf Inquiry NCG210393 Macon County
There should be updated monitoring and it should be published for the public. They will go as far as they want if it is not.
Acrolin and Arsenic are carcinogens...and harmful to the population of Macon County.
Everyone in the area suffers from allergy's. I believe Zickraf emissions are contributing to this, and also the
high cancer rates in this area. The Franklin Press and the Macon News dont even publish obituaries with cause of
that state anything about cancer.
There are no updated figures published about cancer rates in this county, that i know of . If you have any
2013-14 data please forward.
Thank you
Janie Lauter
-----Original Message -----
From: Herbert, Laura C <laura.herbert ncdenr. ov>
To: janie215 <ianie215(aD_aol.com>
Cc: Hopper, Angela <[e-mail]>
Sent: Thu, Mar 13, 2014 12:28 pm
Subject: Zickgraf Inquiry NCG210393 Macon County
Ms. Lauter,
Thank you for your inquiry regarding Zickgraf and water quality monitoring.
Zickgraf is under a general stormwater permit (NPDES) which requires monitoring of their stormwater outfalls for such
parameters as color, odor, clarity, Floating solids, suspended solids, foam, oil sheen, and erosion at the outfalls. They are
required to monitor these semiannually during rainfall events. The facility's last monitoring report did not note any
problems observed with these parameters.
They are not required to sample for acrolein or arsenic at their outfalls as part of their general stormwater permit
requirements.
I am unaware of any water quality monitoring in this area for arsenic or acrolein, but will forward your inquiry to our
Division of Water Resources for review.
For more information on their general stormwater permitting requirements, please refer to the following website and
General Permit NCG210000:
http:llportal. ncdenr.org/web/lr/npdes-stormwater#tab-3
If you have specific concerns regarding this facility and stormwater outfalls, please let us know,
Regard,
Laura

0 •
Laura Herbert, P.E.
Regional Engineer
Division of Energy, Mineral, and Land Resources - Land Quality Section
NCDENR-Asheville Regional Office
2090 US Highway 70
Swannanoa, NC 28778
Tel:[phone] Fax:[phone]
http://portal.ncdenr.org/web/i
Notice! E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and
therefore may be disclosed to third parties unless the content is exempt by statute or other regulation.

•
•
Herbert, Laura C
From: Herbert, Laura C
Sent: Thursday, March 13, 2014 12:26 PM
To: janie215@aol,com'
Cc: Hopper, Angela
Subject: Zickgraf Inquiry NCG210393 Macon County
Ms. Lauter,
Thank you for your inquiry regarding Zickgraf and water quality monitoring.
Zickgraf is under a general stormwater permit (NPDES) which requires monitoring of their stormwater outfalls for such
parameters as color, odor, clarity, floating solids, suspended solids, foam, oil sheen, and erosion at the outfalls. They are
required to monitor these semiannually during rainfall events. The facility's last monitoring report did not note any
problems observed with these parameters.
They are not required to sample for acrolein or arsenic at their outfalls as part of their general stormwater permit
requirements.
I am unaware of any water quality monitoring in this area for arsenic or acrolein, but will forward your inquiry to our
Division of Water Resources for review.
For more information on their general stormwater permitting requirements, please refer to the following website and
General Permit NCG210000:
http:/lportal.ncdenr.orp/web/Ir/npdes-stormwater#tab-3
if you have specific concerns regarding this facility and stormwater outfalls, please let us know.
Regard,
Laura
Laura Herbert, P.E.
Regional Engineer
Division of Energy, Mineral, and Land Resources - Land Quality Section
NCDENR-Asheville Regional Office
2090 US Highway 70
Swannanoa, NC 28778
Tel:[phone] Fax:[phone]
http.,//Portal.ncdenr.org/web/Ir
Notice: L-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and therefore may be disclosed to
third parties unless the content is exempt by statute or other regulation.

Herbert, Laura C
From:
Heath Talley <heath.talley@shawinc_com>
Sent:
Thursday, March 13, 2014 11:29 AM
To:
Herbert, Laura C
Cc:
Cynthia Dunn
Subject:
Fwd: Message from "RNP002673646600"
Attachments:
201403131003.pdf
Ms. Herbert, please see attached inspections per your request.
---------- Forwarded message ----------
From: <scanner.messa es shawinc.com>
Date: Thu, Mar 13, 2014 at 10:03 AM
Subject: Message from "RNP002673646600"
To: Heath <heath.tall [e-mail]>
This E-mail was sent from "RNP002673646600" (Aficio MP C3502).
Scan Date: 03.13.2014 10:03:29 (-0400)
Queries to: [e-mail]
Heath Talley
Shaw Industries Group; Inc.
Environmental, Health and Safety Manager
Plants Z 1 /Z4
41 Hardwood Drive
Franklin,N.C. 28734
Office: [phone]
Cell: [phone]
Fax: [phone]
Privileged and/or confidential information may be contained in this message. If you are not the addressee indicated in this message (or are not responsible for
delivery of this message to that person) , you may not copy or deliver this message to anyone. In such case, you should destroy this message and notify the
sender by reply e-mail.
If you or your employer do not consent to Internet e-mail for messages of this kind, please advise the sender.
Shaw Industries does not provide or endorse any opinions, conclusions or other information in this message that do not relate to the official business of the
company or its subsidiaries.

•
Hopper, Angela
From: jane lauter <[e-mail]>
Sent: Monday, March 10, 2014 5:11 PM
To: Hopper, Angela
Subject: Zickgraf C- c� a i p 3 7 3
Can you please advise me as to the pollution readings of Zickgraf, in Franklin, NC to air and water?
Please include Acrolin, rsenic
And when (or if) the compliance of lesser pollutants will be required of them.
Thank you.
ps are they restricted as to how often they can keep those steam or smoke, haystack going?
Thank you
Janie Lauter
ZI/- 1kr

•
monthly Inspection Checklist
Zicicgr•af Hardwood Flooring Compaity, LLC -- Plattt ZI
r rankim, IN C
inspector's Name and Plione Number: Heath Talle J8281421-4234
Inspection ©ate: 11/22/2013 inspection Areas Covered: Mill ingjoilers/Kihis
Weather Conditions; Surury
Houselteeping Item
Yes NIA
No Corrective Action
1. Are there any damaged or corroded storage dnrms or drlmts without
plugs or covers?
X
2. Are there any corroded or damaged tanks, tank supports, tank drain
valves, or secondary containment?
X
3. Is there any evidence of spills next to fueling or fuel storage areas?
X
4. Is there any evidence of leaking of futel/oils from piping/hoses?
X
5. Are vehicles operati g on -site, including parked pucks awaiting
mahrtenance, fi-ee from fluid leaks?
X
6. Are leaks from equipment, vehicles, and containment stnrctures
properly handled by using drip parts, absorbents, or other spill
prevention treasures?
X
7. Are stored materials and waste products properly curbed, covered
and/or contained to prevent contact with stornnvater?
X
8. Are spill kits complete and accessible?
X
9. Are there any recovered batteries exposed to precipitation?
X
10. Are there any dry weather discharges routed to stone ester
drains/ditches?
X
11. Are floors and ground surfaces dry and free from debris and waste
material?
X
12. Are materials stored in their designated areas and labeled properly?
X
13. Are outside areas kept In a neat and orderly condition?
X Continue to address Rigitive
dust at loadout; Rotary valve
being replaced.(Thanksgiving
weekend)
14. Is there evidence of drips or leaks bent equipment or machinery on-
site that can lead to contact with stormwatcr?
X
15. Is garbage removed regularly?
X
16. Are garbage bins kept closed?
X
17. Is there evidence of erosion?
X
Gravel approved
8. Is there evidence of excessive sedimentation?
X
19. Is there evidence of stained soil or stressed vegetation?
X
20. Are all containers 55-gallons or greater labe W appropriately? ,f
X
13
Ynspector Signature

Ll

Monthly Inspection Checklist
Zickgraf Hardwood Flooring Company, LLC — Plant Z1
r+ratnutn, INC
htspector`s Naitte and Phone Number: Heath Talley [phone]
hispection hate: 10/28/2013 Inspection Areas Covered: MillingBoileis/Kilns
Weatlter Conditions: Sunn
Househeeping Item Yes
N/A No
Corrective Action
1, Are there any damaged or corroded storage drums or drums without
plugs or covers?
X
2. Are there any corroded or damaged tanks, tank supports, tank drain
valves, or secondary containment?
X
3. Is there any evidence of spills next to fueling or fuel storage areas?
X
4, Is there any evidence of leaking of fueVoils from piping/hoses?
X
5. Are vehicles operating on -site, includutg parked trucks awaiting X
+nahitenance, free from fluid leaks'l
G. Are leaks fi•orn equipment vehicles, and containment structures X
properly handled by using drip pans, absorbents, or other spill
prevention measures?
7. Are stored materials and waste products properly curbed, covered X�
and/or contahred to prevent contact with stornwater?
8. Are spill kits complete and accessible? X
9. Are there any recovered batteries exposed to precipitation?
X
10. Are there any dry weather discharges routed to stonttwater
drains/ditches?
X
1I. Are floors and ground surfaces dry and five from debris and waste X
material?
12. Are materials stored irr their designated areas and labeled properly? X
13, Are outside areas kept in a neat and orderly condition?
X
Continue to address fugitive
dust at loadout; ONGOING
14. Is there evidence of drips or leaks from equipineat or inachutery on-
site that can lead to contact with stormwater7
X
15. Is garbage removed regularly? X
16, Are garbage bins kept closed?
X
17. Is there evidence of erosion? X
Gravel quote going through
approval process
18. is there evidence of excessive sedimentation?
X
19. Is there evidence ofstained soil or stressed vegetation?
X
20. Are all containers 55-gallons or greater label d appropriately,?
Heatti Talle 10/28/201 //4,;'�
Inspector Signature �- T'

i
i

0 •
Nemtannual visual Assessment Reuort
Sample Location (outfall #): 0o I Collection Date: i' 7 .� w(j Collection Time: U a v,%
Persomrel collecting sample: 0-tk :FrSignature:
Nature. of discharge (runoff, snownrelt):
Date of fast Sampling Event iv 12 71 ?,()13 - (must be >60 days since last Sampling Event)
Visual Assessment Date: G 270 l3 Time: Q bUci r• — L I J (, ►►,
Personnel assessing sample: � � f � 1, (n 1 f Signature: ".'c
a. Color Describe the color of the discharge using basic colors (red, brown, blue, etc) and tint
(light, medium, dark) as descriptors
Clear 1 h4k+
b, Odor -Describe any distinct odors that the discharge may have (i.e. smells strongly of oil,
weals chlorine odor, etc.)
,ry civ!E_
c. Clarity —Choose the number which best describes the clarity of the discharge where 1 is
clean and�Q is very cloudy:
NA (` I'7 2 3 4 5 6 7 8 9 10
d. Floating Solids —Choose the number which best describes the amount of floating solids in
the stormwater discharge where I is no solids and 10 is the surface covered with floating
solids:
NA CID 2 3 4 5 6 7 8 9 10-
e. - Suspended Solids —Choose the number which best describes amount of suspended solids
in the st ater discharge where I is no solids and 10 is very muddy,
NA 3 2 3 4 5 6 7 8 9 10
f. Foam Is there any foam in the stormwater discharge? Yes
g. Oil, Sheell —Is there any oil sheen in the stormwater discharge? Yes No
h. Erosion or deposition at the outfall Yes Q
i. Other obvious indicators of stoimwater pollution Y No
(If any, list and describe on separate page.)
II.,IS 51aawlPIaaIZl-Franklin,NCWjYPPP1SPPP.doc

C� J
Identify the probable sources or any obsezved stornwater contamination: Al R-
Identify any corrective action necessary (update pages i and ii of plan as necessary):
J1Jfi�
H--W r,nAPW 1 ZJ - rroj k, NC iVPPPVPPP *c

i
leiniannual Visual AssesSment Kegort
Sample Location (outfall #): ocr ` Collection Date: 2 2ni� Collection Time:
Personnel collecting Sample: fee l- ( Signature: fc-Auvtcx.�
Nature of discharge (runoff, snowruelt): _ �,{ch
Date of last Sampling Event io z 2-d 1 '3 (must be >60 days since last Sampling Event)
Visual Assessment Date: t z 7 / 1 Time: f a oo - / %13 Qr�
Personnel assessing saluple: a Il e- Signature: ,, ---,/- A 4t—d,
a. Color -Describe the color of the discharge using basic colors (red, brown, blue, etc) and tint
(light, nrediurn, dark) as descriptors
Near-
b. Odor ,Describe any distinct odors that the discharge inay have (i.e. smells strongly of oil,
weak chlorhic odor, etc.)
NB�E.
c. Clarity -Choose the number which best describes the clarity of the discharge where 1 is
clear and is very cloudy:
NA LU 2 3 4 5 6 7 8 9 10
d. Floating Solids -Choose the number which best describes the ainount of floating solids in
the storrxrwater discharge where I is no solids and 10 is the surface covered with floating
solids:
NA 1 2 3 4 5 6 7 8 9 to.
e. 'Suspended Solids -Choose the number which best describes aruouut of suspended solids
in, the st ni ater discharge where I is no solids and 10 is very muddy.
NA ki 2 3 4 5 6 7 8 9 10
f. Foam fs there any foam in the stormwater discharge? Yes o
g. Oil, Sheen -is there any oil sheen in the storniwater discharge? Yes
h. Erosion or deposition at the otutfall Yes
i. Other obvious indicators of stormwater pollution Yes Nod
(1f any, list and describe on separate page.)
11. LS14hmy0mir ZI - Franklin, NC0;vPPPw-PP.dx

Identify the probable sources or any observed stonnrvater cojztatnination: IVA-
Identify any corrective action necessary (update pages i and ii of plan as necessary):
Al A-
H: M3hmP Plarit Zt - Franklin, MM;VPPPWPPP.doe

e
•
semtannuat Visual ASsessment Report
Sample Location (outfall #):Do 7� Collection Dater 3 &AJA Collection Time: 9 : ,i 0c, ,
Personnel collecting Sample: ecI L Signature: (c, , Signat
-
Nature of discharge (runoff, snowmelt). 6yV4 —,
Date of Last Sampling Event 4 1 z7 i ZU I.; (must be >60 days since last Sampling Fvent)
Visual Assessment Date: 7 Zv 13 Time: / O o o at- — 1,
Personnel assessing sample: ti cc f G, l e (jG, Signature.'_'&' 14-
a. Color -Describe the color of the discharge using basic colors (red, brown, blue, etc) and tint
(light, mcdiurr , dark) as descriptors
efce-r f,S
b. Odor -Describe any distinct odors that the discharge may have (i.e. smells strongly of oil,
weak chlorine odor, etc.)
Af O P-;r .
c. Clarity —Choose the number which best describes the clarity of the discharge where 1 is
clear and is very cloudy:
NA 2 3 4 5 6 7 8 9 10
d. Floating Solids —Choose the number which best describes the amount of floating solids itt
the stormwater discharge where 1 is no solids and 10 is the surface coveted with floating
solids:
NA 2 3 4 5 6 7 8 9 10,
e. Suspended Solids ---Choose the number which best describes imouut of suspended solids
in the stormwater discharge where 1 is na solids and 10 is very muddy.
NA (D 2 3 4 5 6 7 8 9 .10
f. Foam Ts there any foam in the storinwater• discharge? Yes No
g. Oil. Sheen -is there any oil sheen in the stonnwater discharge? Yes No
I Erosion or deposition at the outfall Yes No
i. Otlier obvious indicators of stormwater polhition Yes Na
(If any, list and describe on separate page.)
HASOmYl Plane Zl - Franklin, YC%S1YPPPWPPP.doe

0 .
Identify the probable sources or any observed stormNvatcr contamination:. &6,
Identify any corrective action necessary (update pages i and ii of phin as necessary):
ov
H. i MicnAPlant ZI - Fraaklin, NG1 iffPPISPPPAc

0 •
Seiniannual. Visual Assessment Re )or•t
Sainple Vocation (outfall #}:_QC Collection Date: Z K lol g:ollectioi► Time: _9: bow
Personnel collecting sampler c; u J Signature. e'
Nature of discharge (rLIBOff, snowrnelt):
Date of Last Sampling Event 70 (inust be >60 days since last Sampling Event)
Visual. Assessznerzt Date: L• 7 40 f Tine: TJ & u 6 rt n, - l: IJ rM
Personnel assessing sample: fier. �� —� (� Signatrne: �� -
a. Color -Describe the color of the discharge using basic colors (red, brown, blue, etc) and tilt
(light, inedi► n►, dark) as descriptors
�t.1•-
b. Odor -Describe any distinct odors that the discharge may have (i.e. smells strongly of oil,
weak chloriac odor, etc,)
IV0Nk,
c. Clarity —Choose the jiumber which best describes the clarity of the discharge where 1 is .
clear and,-10 is very cloudy:
NA UI 2 3 4 5 6 7 8 9 10
d. Floating Solids —Choose the number which best describes the amount of floating solids in
the stormwater discharge where I is no solids and 10 is the surface covered with floating
solids:
NA 1 ! 3 4 5 6 7 8 9 10
e. , Suspended Solids —Choose the number which best describes arnount of suspended solids
in the stonnwater discharge where 1 is no solids and 10 is very muddy.
NA CI
2 3 4 5 6 7 8 9 10
f Foam —Ts there any foam in the stormwater discharge?
g. Oil.Sheen —Is there any oil sheen in the stonnwater discharge?
h. Erosion or deposition at the outfall
i. Other obvious indicators of stormwater polhrtion
(If any, list and describe on separate page,)
H,-=hmvIFIanf ZI - Franklin, JVCVfYPF.PWPPRdoc
B6
Yes o
Yes No'
Yes
No

•
Identify the probable smirces of any observed stormwatcr contamination: iv [,I -
Identify
H.-MbmvLPh;w Z!-Frad0j, N=; PPPLSPPP.dac

0
0
Nemianailat visttat Assessment Keuort
Sample Location (otitfall g): 0 r Collection Date, Z S 2�13 Collection Tinie: $ : 0(�a�
Personnel collecting sample: U C'Signahue:s_i-P 'x r
Nature of discharge (runoff, suow.nelt):y. i
Date of Last Sampling Event Z `t 1 (inust be >60 days since last Salnplurg Event)
Visual Assessment Date: L 12-1 ? O f S Time: 1 o - 0 06,­ -
Personnel assessing sa�nl>le: "en�l, e°. I I _Signature.
a. Color -Describe the color of the discharge rising basic colors (red, brown, blue, etc) and tint
(light, rnedium, dark) as descriptors
b. Odor -Describe any distinct odors that the discharge inay have (i.e. smells strongly of oil,
weak chlorine odor, etc.)
c. Clarity --Choose the number which best describes the clarity of the discharge where 1 is
clear and 10 is very cloudy:
NA � 1� 2 3 4 5 6 7 8 9 to
d. Floating Solids —Choose the nimiber which. best describes the amount of floating solids in
the ston-awater discharge where 1 is no solids and 10 is the surface covered with floating
solids:
NA �� 2 3 4 5 6 7 8 9 to.
e. , Suspended Solids —Choose the number which best describes amount of suspended solids
in the sto water discharge where 1 is no solids and 10 is very muddy.
NA / 1' } 2 3 4 5 6 7 8 9 10
f. Foam As there any foam in file storinwatcr discharge? Yes o
g. Oil.Sl.eeti Is there any oil sheen in the stortriwater discharge? Yes o
h. Erosion or deposition at the outfall Yes o
i. Other obvious indicators of sto.t iwater polltttion Yes No
(1f any, list and describe on separate page.)
H15 ha WInnr ZI - Franklin, NC JVPPPISFPP.dac

• 0
Identify the probable som-ces or any observed stormwater contamination: A,a
Identify any corrective action necessary (update pages i and ii of plan as necessary):
N:ISLSIiawOaw7.l-Fimtkim, MaSWPPP;SPPP.dvc

0 0
t7Clllli1111rilill Y1Jllill ii`��C��111C11L iCCjlUl'L
Sample Location (outfali #): 6014 CollectionDate:_[Z
j3_WColicctionTijne: i W 1"
Personnel collecting sample: + f, j signature:,-4/_ ez Ct
Nature of discharge (runoff, snowmelt): _ h G_
Date df Last Sampling Event (, 2-1 U { 3 (must be >60 days since last Sampling Event)
Visual Assessment Date: G z ? 2,0Time: I {a:y 0�.r - 1 !1 n
Personnel assessing sample: ccz �J 1 �.Signature., 'e,ty—
a. Color -Describe the color of the discharge rising basic colors (red, brown, blue, etc) and tint
(light, snediu:n, dark) as descriptors
b. Odor -Describe any distinct odors that the discharge may have (i.e, smells strongly of oil,
weak chlorine odor, etc,)
A/u NL
c. Clarity —Choose the number which best describes the clarity of the discharge where 1 is
clear and 10 is very cloudy:
NA fl'1 2 3 4 5 6 7 8 9 10
d. Floating Solids —Choose the nuinber which. best describes the amount of floating solids in
the stormwater discharge where 1 is no solids and 10 is the surface covered with floating
solids:
NA (1 ) 2 3 4 5 6 7 8 9 to.
e. Suspended Solids —Choose the number which best describes amount of suspended solids
in the sto ater discharge where 1 is no solids and 10 is very nhuddy.
NA `.1 2 3 4 5 6 7 8 9 10
f. Foam —Is there achy foam in the stormwater discharge? Yes ED6
g. Oil.Sheen Is there any oil sheen in the stonnwater discharge? Yes to
h. Erosion or deposition at the outfall Yes
i. Other obvious indicators of storrawater pollution Yes No
(If any, list and describe on separate page.)
H. MjmvlPlai d Z1- Fmirkllrr, NM1YPPP13PPP.doc

0 0
Identify the probable soityces or any observed stormwater• contamination: N a --
Identify any corrective actim necessary (update pages i and ii ofplau as necessary):
APT-
ff.

91LA ANNUAL PREVENTATNE MAINTENANCE AND HOUSEKEEPING MEASURES INSPECTION LOG
SHAW - PLANT ZI
FRAIL KLIN. NORTH CAROLINA
Date: Z 3 12 G! Date of Last Inspection: L JZ 2 1 Z b (>60 days from Today) Time:
`
Inspector Name --ti, r f G i I, Inspector Signature 6:C4 d
Good
item Housekeeping
Y N
Preventative
Maintenance
Spill Prevention
and Response_
Problems Identified
Corrective Actions Taken
and Date
Y/
N
Y
N
General Trash Dumpster
✓
✓
Scrap Metal Dumpster %
p
Ash Dumpster and Drams
V/
V/
Wood Dumpster
Oil Storage .%
Transformers
Miscellaneous Metal
Storage
Lumber Storage
,�
J
Wood Chips Unloading
✓
iJ
Shipping and Receiving
Areas
/
✓
Outfalls 001 - 006
H.' SU& vTlmt ZI - Franklin, NCSWPPP44PPP.doe
0
0

E'ALE CCPY
NC®ENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins Dee Freeman
Governor Director Secretary
May 4, 2009
Heath `Palley
Zickgraf Hardwood Flooring, LLC
41 Hardwood Drive
Franklin, North Carolina 28744
SUBJECT: NPDES Stormwater Permit Compliance Inspection
Zickgraf Hardwood flooring, LLC-Plant 21
Permit No: NCO210393
Macon County
Dear Mr. Talley:
This letter is in follow-up to the NPDES Stormwater Permit Compliance Inspection conducted on
April 6, 2009, The facility was found to be in compliance with permit NCG21 O393.
Enclosed is a copy of the Compliance Inspection Report, which contains additional observations
and comments for your reference.
Please contact me at [phone] or chuck.cranford a,ncdenr.pov , if I can be of any further
assistance.
Sincerely,
,
V
Chuck Cranford
Environmental Specialist
Surface Water Protection
Enclosure
cc: Central Piles
Asheville Piles
G:IWPDA"rA1DLMWQIv3acon\StormNvater Timber Products NCG21\KickgrailCtil_Zickgraf 4-6-09.doc
Location: 2090 U.5.'Highway 70, Swannanoa, North Carolina 28778
Phone: [phone]M FAX: [phone] Customer Service:1-877-623-6748
nternet www.nmalerquahly.org
An Equal Oppoetuoily V Atfnalive Action Employer
Nne
orthCarolina
Natimallff

Permit: NCG210393
SOC:
County: Macon
Region: Asheville
Contact Person: Larry Coy
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Compliance Inspection Report
Effective: 10/31/08 Expiration: 07/31/13 Owner: Zickgraf Hardwood Flooring LLC
Effective: Expiration: Facility: Zickgraf Hardwood Flooring, LLC-Plant 21
41 Hardwood Dr
Title:
Inspection Date: 04/06/2009 Entry Time: 11:30 AM
Primary Inspector: Chuck Cranford
Secondary Inspector(s):
Franklin NC 28744
Phone: [phone]
Certification:
Exit Time: 12:30 PM
Phone:
Phone:
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit inspection Type: Timber Products Siormwater Discharge COC
Facility Status: E3 Compliant Q Not Compliant
Question Areas:
® storm water
(See attachment summary)
Page: 1

Permit: NCG210393 owner - Facility: Zickgrat Hardwood Flooring LLC
Inspection Date: 04/06/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
The inspector was met on site by Heath Talley and John Bauer. A tour was conducted of the exterior of the facility,
observing the stormwater conveyances and outfalls and site conditions. During the visit, the SPPP manual was reviewed,
operational activities and existing stormwater exposures were discussed. At the time of the inspection the site was found
to be in compliance with the permit. The inspector noted that the facility appears to maintain good housekeeping
practices and records were found to be in good order.
Representative Outfall Status was discussed, but does not apply because current facility operations do not require
analytical monitoring.
Zickgraf staff indicated that installation of new secondary containment is underway for the onsite diesel fuel tang.
Adjacent to the fueling location, a considerable area of unused building and other materials currently exists, which is
planned to be cleaned up, according to the same staff. Both of these steps were supported by the inspector.
Page: 2

Permit: NCG210393 Owner - Facility: Zickgraf Hardwood Flooring LLC
Inspection Date: 04106/2009 Inspection Type: Compliance Evaluation
Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Yes
No
NA
NE
Does the site have a Stormwater Pollution Prevention Plan?
®n
n
n
# Does the Plan include a General Location (USGS) map?
o
n
n
n
# Does the Plan include a "Narrative Description of Practices"?
®
n
n
n
# Does the Plan include a detailed site map including outfall locations and drainage areas?
n
n
n
# Does the Plan include a list of significant spills occurring during the past 3 years?
n
n
n
# Has the facility evaluated feasible alternatives to current practices?
®
n
n
n
# Does the facility provide all necessary secondary containment?
®
n
n
n
# Does the Plan include a BMP summary?
®
n
n
n
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
®❑
❑
n
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
®
n
n
n
# Does the facility provide and document Employee Training?
®
❑
❑
❑
# Does the Plan include a list of Responsible Party(s)?
❑
❑
❑
# is the Plan reviewed and updated annually?
®
❑
n
❑
# Does the Plan include a Stormwater Facility Inspection Program?
®
n
n
n
Has the Stormwater Pollution Prevention Plan been implemented?
M
0
n
n
Comment:
Qualitative Monitoring
Yes
No
NA
NE
Has the facility conducted its Qualitative Monitoring semi-annually?
®
❑
❑
❑
Comment:
Analytical Monitoring
Yes
No
NA
NE
Has the facility conducted its Analytical monitoring?
n
n
®
❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
❑
❑
M
❑
Comment:
Permit and Outfalls
Yes
No
NA
NE
# Is a copy of the Permit and the Certificate of Coverage available at the site?
®
❑
n
❑
# Were all outfalis observed during the inspection?
m
❑
❑
❑
# If the facility has representative outfall status, is it properly documented by the Division?
®
❑
❑
❑
# Has the facility evaluated all illicit (non stormwater) discharges?
®
❑
❑
❑
Comment:
Page: 3

HARDWOOD FLOORING
Zickgraf Hardwood Flooring, LLC — Plant Z I
41 Hardwood Drive
Franklin, NC 28734
01 /08/09
Certified Mail
Return Receipt Requested
NC Dept. of Environment & Natural Resources
DWQ-Division of Water Quality
2090 US. Highway 70
Swannanoa, N.C. 28778
Re: Diesel Fuel Spill
To whom it may concern:
1
lie
LE C
F111 1 4 2009
.WA.7EA QUALITY w:CTION
l AZi-IC1"ltLE RI=GfCNAL OfiFfCr
On January b`h, 2009, Zickgraf Hardwood Flooring Company, LLC — Plant Z 1, contacted
the North Carolina Department of Environment and Natural resources (NCDENR)
regarding the release of approximately 5 gals. of diesel fuel. As required under -Part
IIl.E.8 of the NPDES General Permit No. NCG210000, I am submitting a written report
of the incident and corrective actions taken.
[ncident Summary
On January 61h, at approximately 9:45 AM, a forklift driver exiting the fueling area
inadvertently caught the dispensing hose attached to the diesel fuel tank. Subsequently,
the dispensing hose broke at the fueling meter located on the exterior of the secondary
containment structure. As a result, approximately 5 gals. of diesel fuel was released to
the surrounding area. Absorbents were used to contain and remediate the shill.
Additionally, absorbent socks were place in the adjacent drainage culvert to capture any
residual fuel that may have entered the culvert. As a precautionary measure, the National
Response Center, the North Carolina Division of Emergency Management, and the
NCDENR were contacted due to the proximity of the Little Tennessee River.
Corrective/Preventative Action
By design, the dispensing hose and fueling meter are currently attached to the exterior of
the secondary containment structure of the diesel fuel tank. The dispensing hose and

V
fueling meter shall be relocated to the interior of the secondary containment structure and
ballast shall be place in front of the secondary containment structure to prevent vehicles
from accessing the area immediately adjacent to the diesel fuel tank and associated
secondary containment structure.
1f you have any questions regarding this matter, please contact me at [phone].
Sincerely,
Heath Talley, EHS Manager

OF W A rFqly u a � - _ Michael F. Easley, Governor
..: _.
-,William G. Ross Jr ,Secretary "
C/J North Carolina Depa C13t of Fi yjironmcnt and Natural Resources
—i D r ! n n I��
C�feen!H. Sulhns�DirCcto-r
isionro€-Wate-6ria14
October 31, 2008OU 5 2008 U
Mr. Larry C. Cox, Vice President
Zickgraf Hardwood FIooring Plant 21
41 Hardwood Drive
Franklin, North Carolina 28744
Dear Mr. Cox:
WATER QUALITY SECTION
ASHEVILLE REGIONAL OFFICE
Subject: General Permit No. NCG210000
Zickgraf Hardwood Flooring Plant 21
COC No. NCG210393
Macon County
In accordance with your application for a discharge permit received on September 2, 2008, we
are forwarding herewith the subject certificate of coverage (COC) to discharge under the subject state —
NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General
Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US
Environmental Protection Agency dated October 15, 2007 (or as subsequently amended).
If any parts, measurement frequencies, or sampling requirements contained in this permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual
permit application. Unless such demand is made, this certificate of coverage shall be final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to the
Division of Water Quality. The Division of Water Quality may require modification or revocation and
reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain
other permits which may be required by the Division of Water Quality or permits required by the
Division of Land Resources, Coastal Area Management Act or any other federal or local governmental
permit that may be required.
If you have any questions concerning this permit, please contact Bill Diuguid at telephone
number [phone].
Sincerely,
ORIGINAL SIGNED BY
BRADLEY BENNETT
Coleen H. Sullins
cc: Asheville Regional Office
Central Files
Stormwater Permitting Unit Files
.Attachments rlo°rtltCarotina
North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone [phone] Customer Service .
Internet: www.ncwate[quality.org Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax [phone]
An Equal OpportuniWAlfirmative Action Employer — 500% Recycled110% Post Consumer Paper

0
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG210000
CERTIFICATE OF COVERAGE No. NCG210393
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Zickgraf Hardwood Flooring, LLC
is hereby authorized to discharge stormwater from a facility located at
Zickgraf Hardwood Flooring Plant 21
41 Hardwood Drive
Franklin
Macon County
to receiving waters designated as Little Tennessee River, a Class C river, to Little Tennessee River Basin_, in
accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III,
IV, V and VI of General Permit No. NCG210000, as attached.
This Certificate of Coverage shall become effective October 31, 2008.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day October 31, 2008,
ORIGINAL SIGNED BY
BRADLEY BENNETT
Coleen H. Sullins, Director
Division of Water Quality
By Authority of the Environmental Management Commission

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Latitude: 35110'44"
III Longitude: 83 22'20" NCG210393 Facility
County: Macon Zickgraf Hardwood Location
Flooring, Stz�am Class: C g, Plant 21
Receiving Stream: Little Tennessee River
Stream Index: 2-(1) NOT RAU 0
Sub -basin: 04-04-01 (Little Tennessee River Basin)