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HomeMy WebLinkAboutNC0024406_SOC WQ S18-009 amendment application_20190416DUKE ENERGY April 16, 2019 Linda Culpepper, Director NC Division of Water Resources 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: SOC amendment application Belews Creek Steam station NC0024406 EMC SOC WQ S 18-009 Dear Ms. Culpepper, Paul Draovitch, P.E. Senior Vice President Envlronrnentat, Health & Safety 526 S, Church Street Mall Code EC3XP Charlotte, NC 2tt2t)2 Enclosed please find an application for amendment of the subject Consent Order. A check in the amount of $400.00 for the application fee is being hand delivered to your office by our staff in Raleigh. If there are any questions about this matter please feel free to contact Shannon Langley at (919) 546-2439 or shannon.lanizley@duke-energy.com. Sincere , Paul Draovitch, P.E. Senior Vice President Environmental Health & Safety Enclosures cc: Jim Wells • w/enclosures via email Richard Baker w/enclosures via email Joyce Dishmon/Filenet — w/enclosures via email Reginald Anderson — w/enclosures via email Shannon Langley — w/enclosures via email www,dukcaenLrgy.com STATE OF NORTH CAROLINA DEPARTRIENT OF ENVIRONMENT AND NATURAL RESOURCES D1IVISION OF WATER RESOURCES APPLICATION FOR AN AMENDMENT TO A SPECIAL ORDER BY CONSENT I. GENERAL INFORMATION: Applicant (corporation, individual, or other): Duke Enerev Carolinas LLC 2. Owner Phone: 980 373-4370 (or) 1 Owner Email: aul.draovitch@duke-ever .com 4. Facility Name (must be the same as name on the original SOC): Belews Creek Steam Station 5. Original SOC No. / Issuance Date: EMC SOC WO_S 18-009 6. NPDES Permit No. (if applicable): NCO024406 5. Application Date: Aril 16 2019 II. SOC COMPLIANCE HISTORY: Please attach a listing of all violations this facility has had under this Order. Include jgy violation of interim dates, relaxed permit parameters, and existing permit limits. SEE ATTACHED DOCUMENT III. ADDITIONAL FLOW OR REALLOCATION OF EXISTING FLOW: Only facilities owned by a unit of government may request to add additional flow to the treatment system as part of this SOC Amendment in accordance with NCGS 143-215.67(b). Additional flow may be allowed under an SOC amendment only in specific circumstances. These circumstances may include eliminating discharges that are not compliant with an NPDES or Non - discharge permit as specified in the original SOC. These circumstances do not include failure to perform proper maintenance on treatment systems, collection systems or disposal systems. When requesting additional flow, the facility must include its justification and supporting documentation. If the requested additional flow is non -domestic, the facility must be able to demonstrate the ability to effectively treat the waste and dispose of residuals. The applicant must provide a detailed analysis of all constituents in the proposed non -domestic wastewater. The total domestic additional flow requested: N/A gallons per day. The total non -domestic additional flow requested: N/A gallons per day. The total additional flow (sum of the above); N/A gallons per day. If a reallocation of existing additional flow is needed the facility must provide justification as to why this reallocation is needed. Any additional flow that may be allowed will be determined by an analysis of projected adverse impacts on the wastewater treatment facility and/or surface waters. IV. WHY AN SOC AMENDMENT IS NEEDED: Please provide a detailed explanation as to why the SOC amendment is being requested. Include actions already taken to avoid noncompliance with the existing SOC. Also provide details on activities that were delayed. SEE ATTACHED DOCUMENT THE DIVISION OF WATER RESOURCES WILL NOT ACCEPT THIS APPLICATION PACKAGE UNLESS ALL OF THE APPLICABLE ITEMS ARE INCLUDED WITH THE SUBMITTAL. Required Rents; a. One original and two copies of the completed and appropriately executed application form„ along with all required attachments. • If the SOC Amendment is for a City / Town, the person signing the SOC must be a ranking elected official or other duly authorized employee. • If the SOC Amendment is for a Corporation / Company / Industry / Other, the person signing the SOC must be a principal executive officer of at least the level of vice-president, or his duly authorized representative. • If the SOC Amendment is for a School District, the person signing the SOC must be the Superintendent of Schools or other duly authorized employee. Note: Reference to signatory requirements in SOCs may be found in the North Carolina Administrative Code [TISA NCAC 2H .I206(a)(3)]. b. The non-refundable Special Order by Consent (SOC) processing fee of $400.00. A check must be made payable to The Department of Environment and Natural Resources. APPLICANT'S CERTIFICATION: (NO MODIFICATION TO THIS CERTIFICATION IS ACCEPTABLE) I, Paul Draovitch, P.E. , attest this application for a Special Order by Consent (SOC) amendment has been reviewed by me and is accurate and complete to the best of my knowledge. I understand if all required parts of this application are not completed and if all required supporting information and attachments are not included, this application package may be returned as incomplete. (Please be advised that the return of this application does not prevent DWR from collecting all outstanding penalties upon request). Furthermore, I attest by my signature that I fully understand that an upfront penalty, which may satisfy as a full settlement for past violations, may be imposed. {Nate: Reference to upfront penalties in Special ders by Consent may be found in the North Carolina Administrative Code [T15A NCAC 2H .1206( )(3)], } Date Signature of Signing Official Senior Vice President, Environmental. Health & Safety _ Printed Name of Signing Official THE COMPLETED AMENDMENT APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER RESOURCES POINT SOURCE BRANCH 1617 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1617 IF THIS APPLICATION IS FOR A NON -DISCHARGING SYSTEM, THEN SEND TO: NORTH CAROLINA DIVISION OF WATER RESOURCES AQUIFER PROTECTION SECTION 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1636 Attachments Application for amendment to Special Order by Consent Belews Creek Steam station 'Permit Number: NCO024406 Consent Order #: EMC SOC WQ S 18-009 April 2019 SOC application Section II SOC Compliance History The facility has complied with all interim dates under the SOC. The facility is on target to comply with all future compliance dates in the Order. Specifically: Progress is being made towards relocation of the outfall from the Lined Retention basin away from the newly classified "unnamed tributary" to the main stem of the Dan River. Construction began on the new line on March 15, 2019. Progress is being made in decanting the ash basin. Decanting of the basin began on March 27, 2019. This action was required to comply with terms of Consent Order "EMC SOC WQ S 18-004". Engineering work continues related to relocating outfall I I I flows to the Dan River via outfall new pipeline that is being constructed. The facility has noted the Interim Action Level UAL) for total hardness is set at a level that is lower than historic discharge concentrations of the ash basin and request that it be modified to a level attainable based on sampling data from the ash basin and the Lined retention basin. The facility has started up the new Lined retention basin treatment system built to replace the ash basin and eliminated flows to the ash basin to comply with the Federal CCR rule. The facility has begun decanting the ash basin as required by Consent Order EMC SOC WQ S 18-004. Since the removal of bottom ash sluice water and startup of these activities, the facility has noted the following results very close to interim limits and slight exceedences of interim limits: Date Location Constituent y Result % of limit March 28 LRB Selenium 81.9 u 96.4% April 2 LRB Selenium 85.4 ug/l 100.005% April 9 LRB Selenium 89.4 u l 105.2% March 28 Ash basin Selenium 23.0 ug/l 92% Februai 15' Ash basin Selenium 19.2 ug/l 'Sampe taken before effective date of SOC but not considered in interim limit development. Duke Energy has assembled personnel to quickly evaluate short-term measures that can be implemented to address these items ahead of relocation of the outfall to the Dan River. A detailed evaluation is underway. A detailed, daily process sampling plan was implemented to more closely identify the source of elevated selenium. Initial results from this evaluation have identified the FGD landfill leachate as a contributor of the selenium load to the Lined retention basin. Subsequently, this flow has been isolated and is not being discharged to the LRB as of the date of this submittal. We are evaluating the potential to handle this flow through some additional treatment in addition to limiting the flow through landfill operational modifications as appropriate and possible. Additional smaller sources are also being evaluated to identify and implement ways to further reduce the load of selenium. SOC application Section IV Whv an SOC amendment is needed An amendment to the SOC is needed to modify the Interim Action Level (IAL) for total hardness and interim Iimits for selenium. The SOC provides a compliance schedule for Duke Energy to redirect flows away from an unnamed tributary. In the interim, the SOC provides alternate discharge limits and IALs that will allow the plant to continue to operate while this redirection work is being conducted. The IALs were set at a level that is more stringent than set in prior permits but that would allow discharges in an acceptable range consistent with historical data. Recent sampling data from the ash basin and Lined Retention Basin included with this submittal demonstrates the existing total hardness is higher than the IAL included in the SOC. Additionally, flows from the Lined retention basin — the system built to replace the ash basin — will typically have lower flow rate than the historic flow from the ash basin but higher total water hardness given the fact that the Flue gas desulfurization (FGD) wastestream comprises a higher percentage of the flow after the removal of ash sluice flows. The FGD system consists of blowdown from a limestone slurry air emissions system required for air quality compliance. Water Hardness has no known health or environmental risks. In general, increased water hardness levels decrease the bioavailability of hardness dependent metals. The following information on water hardness is extracted from a "A Summary of North Carolina Water Quality Standards 2007-2014"' published by the Forth Carolina Department of Environmental and Natural Resources dated April 2015. The calcium and magnesium ions that contribute to water hardness are known to lower the toxicity of some metals by competing with the dissolved metal ions for binding sites on an aquatic organism ........ The higher the water hardness (indicating more hardness related ions are present) the lower the toxicity of some metals. Duke Energy requests that IAL's and interim limits be re-evaluated based on the data that has been gathered that was not utilized in the development of the interim limits for the facility. As discussed above, the startup of the new wastewater treatment system resulted in higher than predicted selenium concentrations. A team has been assembled to evaluate not only the source but short term and long-term mitigation needs. In light of the immediate actions taken upon identifying this condition after system startup, Duke requests that the interim limits be adjusted while we continue to work to make progress on addressing both the short term and long term needs to correct this initial condition. Figure 1. Process control data from the ash basin showing historic water hardness levels compared to the IAL WM 900 EDO 700 c =th7 MS +�+ 61 �w+iww �uri�e Iner rn A"n Le.e Table I. Potential Hardness calculated Vj - seleWIN Asti basin LRB Inlet FGD WWT LRB Effluent Decanting GPM 2,600 600 3,200 3,400 Hardness - (Ppm) 616 13,400 3,013 936 ictions tomingling of LRB%Decanting 6,600 1,943 Table 2. Lined retention basin initial sampling results for total