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HomeMy WebLinkAboutNCG060160_CEI_20190916ROY COOPER Govemor MICHAEL S. REGAN Secretory S. DANIEL SMITH Director Valley Proteins, Inc. Attm Bob Vogler, Director of Environmental Affairs P.O. Box 3588 Winchester, VA 22604 NORTH CAROLINA Environmental Quality September 16, 2019 Subject: COMPLIANCE EVALUATION INSPECTION NPDES Stormwater General Permit NCG060160 Valley Proteins, Inc. Valley Proteins, Inc. — Fayetteville Division, Certificate of Coverage NCG060160 Cumberland County Dear Mr. Vogler: On August 29, 2019, Melissa Joyner and Mike Lawyer from the Fayetteville Regional Office of the Division of Energy, Mineral and Land Resources (DEMLR), conducted a site inspection for the Valley Proteins, Inc. — Fayetteville Division facility located at 1309 Industrial Drive, Fayetteville, Cumberland County, North Carolina. A copy of the Compliance Inspection Report is enclosed for your review. Matt Hill, Wastewater Supervisor and Tom Shoe, Environmental Manager were also present during the inspection and their time and assistance is greatly appreciated. The site visit and file review revealed that the subject facility is covered by NPDES Stormwater General Permit NCG060000 under Certificate of Coverage NCG060160. Permit coverage authorizes the discharge of stormwater from the facility to receiving waters designated as the Cape Fear River, a Class WS-IV, CA waterbody in the Cape Fear River Basin. As a result of the inspection, the facility was found to be in compliance with the conditions of the NCG060000 permit. Please refer to the enclosed Compliance Inspection Report for additional comments and observations made during the inspection. Please be advised that violations of the NPDES Stormwater General Permit are subject to a civil penalty assessment of up to $25,000 per day for each violation. If you or your staff have any questions, comments, or needs assistance with understanding any aspect of your permit, please contact me at (910) 433-3384 or by e-mail at melissa.joyner@ncdenr.gov. Sincerely, �U& f Aln"'v Melissa Joyner Environmental Specialist DEMLR Enclosure: Compliance Evaluation Inspection ec: Matt Hill, Wastewater Supervisor, Valley Proteins, Inc. — Fayetteville Division (via email) Tom Shoe, Environmental Manager, Valley Proteins, Inc. — Fayetteville Division (via email) Shannon Owen, General Manager, Valley Proteins, Inc. — Fayetteville Division (via email) cc: FRO — DEMLR, Stormwater Files North Carolina Department of Environmental Quality I Division of Energy, Mineral and Land Resources Fayetteville Regional Office 1 225 Green Street, Suite 7141 Fayetteville, North Carolina 28301 rrcxzrrtrnr+�w. D � ,,�/ �•��a+�+r\ ! 910.433.3300 Compliance Inspection Report Permit: NCG060160 Effective: 11/01/18 Expiration: 05/31/21 Owner: Valley Proteins Inc SOC: Effective: Expiration: Facility: Valley Proteins - Fayetteville Div 1309 Industrial Dr County: Cumberland Region: Fayetteville Fayetteville NC 28301 Contact Person: Shannon Owen Title: Phone: 910-483-0473 Ext.20101 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 08/2912019 Primary Inspector: Melissa A Joyner Secondary Inspector(s): Certification: Phone: Entry Time: 09:36AM Exit Time: 11:45AM Phone: Mike Lawyer Phone :910-433-3300 Ext.729 Reason for Inspection: Complaint Inspection Type: Compliance Evaluation Permit Inspection Type: Foodrrobacm/Soaps/Cosmetics/Public Warehousing Slormwater Discharge CDC Facility Status: Compliant ❑ Not Compliant Question Areas: N Storm Water (See attachment summary) Page 1 of 3 Permit: NCG060160 Owner -Facility: Valley Proteins Inc Inspection Date: 08129/2019 Inspection Type : Compliance Evaluation Reason for Visit: Complaint Inspection Summary Melissa Joyner and Mike Lawyer met with Matt Hill, Wastewater Supervisor and Tom Shoe, Environmental Manager and conducted an inspection at the Valley Proteins, Inc. - Fayetteville Division facility. The inspection was initiated due to a complaint received by this Office from personnel with the Department of Environmental Quality, Division of Air Quality about standing stormwater observed within the facility grounds. This was not observed during the inspection. Ms. Joyner and Mr. Lawyer were informaed that a drain had been clogged causing an excess of stormwater but this water was draining directly to a wastewater containment treatment system owned by the facility. Initially the Stormwater Pollution Prevention Plan (SPPP) was reviewed. It was orderly and contained the information required by General Permit NCGO60000. The Drainage Pad Area should be labeled on the Site Map. The SPPP was being thoroughly implemented by the facility. The Analytical and Qualitative Monitoring forms were reviewed. Fecal Coliform does not need to be monitored because meat by-products are only being processed at this facility. In the first period of 2019, there was an exceedance of the benchmark value of Chemical Oxygen Demand (COD) at Outfall #2. If there is a sample result of a consecutive exceedance of COD in the second period of 2019 for Outfall #2 (omitting periods with no discharge), the facility will be in Tier Two and monthly monitoring will need to be initiated for all parameters at this outfall until three consecutive sample results are below or within the benchmark range. On the Qualitative Monitoring form, if there is no discharge, "No Discharge" is the only information which should be noted on the form. The facility grounds and Outfalls #1, #2 and #3 were inspected. There was no active discharge from Outfall #1. The water was being pumped back to the on -site wastewater containment treatment system where it was treated prior to being discharged to PWC. The discharge point for Outfall #2 was observed with no issues. It was unsafe to easily access this discharge point and it was recommended that the water sample be collected from the drop inlet upslope of this location. If the sampling location for Outfall #2 is changed, the site map will need to be updated with the new location of Outfall #2. Outfall #3 was also observed with no issues. Page 2 of 3 Permit: NCG060160 Owner -Facility: Valley Proteins Inc Inspection Date: 08/29/2019 Inspection Type : Compliance Evaluation Reason for Visit: Complaint Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ❑ ❑ ❑ # Does the Plan include a General Location (LISGS) map? ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? 0 ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? 0 ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? E ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? 0 ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? E ❑ ❑ ❑ # Does the Plan include a BMP summary? 0 ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? 0 ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? 0 ❑ ❑ ❑ # Does the facility provide and document Employee Training? 0 ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? E ❑ ❑ ❑ Comment Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? M ❑ ❑ ❑ Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? 0 ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ❑ Comment: Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ❑ ❑ ❑ # Were all outfalls observed during the inspection? ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ E ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ❑ ❑ ❑ Comment: Page 3 of 3