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NC0043532_Application (ATC) Package_20190905
616 Colonnade Drive Charlotte, NC 28205 Tel. 704.334.5348 www.wkdickson.com Aviation Water Resources Urban Development Geomatics September 5, 2019 Ms. Julie Grzyb Supervisor NC NPDES Permitting NC Department of Environmental Quality 1617 Mail Service Center Raleigh, NC 27669‐1617 RE: West Stanly Wastewater Treatment Plant Sanitary Sewer Improvements SRF#CS370834‐04 Application for Authorization to Construct Permit WK Dickson Project No. 20170316.00.CL Dear Ms. Grzyb: I am pleased to submit the Final Design Package for the West Stanly WWTP Sanitary Sewer Improvements SRF # CS370834‐04, for the Division’s review and comment. Currently the West Stanly WWTP operates under NPDES permit number NC0043532. This project includes improvements of the McCoy Creek Pump Station, new headworks facility, the replacement of aerating and mixing equipment in aeration basin, the removal of two 25’ diameter secondary clarifiers and replacement with one 75’ diameter secondary clarifier, the removal and replacement of RAS pump station, modifications to the chlorine contact chamber, modifications to existing yard hydrant pump house, modifications to plant drain pump station, and modifications to effluent pump station. The construction phase of the project is expected to take 12 months to complete. This package is being submitted in accordance with the Bid and Design Document Submittal Checklist and the Application for Authorization to Construct. Included in this submittal package is: one (1) complete set (as hard copies) of the sealed plans, specifications, and engineering calculations one (1) complete set (as a digital copy) of the sealed plans, specifications, and engineering calculations Signed Authorization to Construct Permit Application Existing NPDES Permit APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC‐12‐14) Application for Authorization to Construct Permit (FORM ATC‐12‐14) Page 1 State of North Carolina Department of Environmental Quality Division of Water Resources SECTION 1: INSTRUCTIONS AND INFORMATION A. The Division of Water Resources will accept this application package for review only if all of the items are provided and the application is complete. Failure to submit all of the required items will result in the application package being returned as incomplete per 15A NCAC 02T .0105(b). B. Plans and specifications must be prepared in accordance with 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133‐3, North Carolina General Statute 143‐215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities. C. The plans and specifications submitted must represent a completed final design that is ready to advertise for bid. D. Any content changes made to this Form ATC‐12‐14 shall result in the application package being returned. E. The Applicant shall submit ONE ORIGINAL and ONE DIGITAL COPY (CD) of the application, all supporting documentation and attachments. All information must be submitted bound or in a 3‐ring binder, with a Section tab for each Section, except the Engineering Plans. F. Check the boxes below to indicate that the information is provided and the requirements are met. G. If attachments are necessary for clarity or due to space limitations, such attachments are considered part of the application package and must be numbered to correspond to the item referenced. H. For any project that requires review under the State Environmental Policy Act (SEPA), an Authorization to Construct cannot be issued prior to the completion of a State Clearinghouse advertisement period for a FONSI, EIS, etc. unless the project qualifies for a Determination of Minor Construction Activity. I. For more information, visit the Division of Water Resources web site at: https://deq.nc.gov/about/divisions/water‐resources/water‐ resources‐permits/wastewater‐branch/npdes‐wastewater/authorization‐to‐construct. J. In addition to this Authorization to Construct, the Applicant should be aware that other permits may be required from other Sections of the Division of Water Resources (for example: reclaimed water facilities permits; Class A or B biosolids residuals permit). SECTION 2: APPLICANT INFORMATION AND PROJECT DESCRIPTION A. APPLICANT Applicant’s name Stanly County Signature authority’s name per 15A NCAC 02T .0106(b) Andy Lucas Signature authority’s title County Manager Complete mailing address 1000 N. First Street, Suite 12, Albemarle, North Carolina 28001 Telephone number (704) 986‐3686 Email address alucas@stanlycountync.gov B. PROFESSIONAL ENGINEER Professional Engineer’s name James W Holland Professional Engineer’s title Project Manager North Carolina Professional Engineer’s License No. 33716 Firm name WK Dickson & Co., Inc. Firm License number F‐0374 Complete mailing address 616 Colonnade Dr., Charlotte, NC 28205 APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC‐12‐14) Application for Authorization to Construct Permit (FORM ATC‐12‐14) Page 2 State of North Carolina Department of Environmental Quality Division of Water Resources Telephone number (704) 334‐5348 Email address jholland@wkdickson.com C. NPDES PERMIT NPDES Permit number NC0043532 Current Permitted flow (MGD) – include permit flow phases if applicable 0.9 MGD, 1.2 MGD upon completion of construction D. PROJECT DESCRIPTION Provide a brief description of the project: This project will move to expand plant process to handle higher surge flows, as well as improve the processes for ease of operation. New aeration units will be placed in the aeration basins to replace the current mechanical mixers. The proposed floating aeration units will include separate submersible mixing and blower assemblies to provide greater operator control of the aeration process. The headworks assembly will be relocated from the McCoy Creek Pump Station to the Plant site, this will allow the operators to have more daily oversight of the primary treatment. Two currently abandoned 25‐foot secondary clarifiers will be demolished and replaced with a single 75‐foot clarifier, which will run simultaneously with the current 50’ clarifier. This will provide redundancy as well as increase capacity. The chlorine contact chamber will be expanded for capacity and split into two separate trains to allow easier access for cleaning. The disinfection and dichlorination system will be replaced and relocated to separate building from the lab office, closer to the chlorine contact chamber. The effluent will be upgraded to increase capacity. With the increase in sludge, the RAS pump station will be replaced, and new force main will be installed to be able to pull from each clarifier independently. Finally, the increase in water demand from the headworks unit and additional yard hydrants will be met installing a new non‐potable plant water system, originating from the effluent wet well. Perform Work of Contract under stipulated sum contract with Owner in accordance with Conditions of Contract. SECTION 3: APPLICATION ITEMS REQUIRED FOR SUBMITTAL FOR ALL PROJECTS A. Cover Letter The letter must include a request for the Authorization to Construct; the facility NPDES Number; a brief project description that indicates whether the project is a new facility, facility modification, treatment process modification, or facility expansion; the construction timeline; and a list of all items and attachments included in the application package. If any of the requirements of 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133‐3, North Carolina General Statute 143‐215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities are not met by the proposed design, the letter must include an itemized list of the requirements that are not met. B. NPDES Permit Submit Part I of the Final NPDES permit for this facility that includes Part A (Effluent Limitations and Monitoring Requirements) for the monthly average flow limit that corresponds to the work that is requested for this project. C. Special Order by Consent If the facility is subject to any Special Orders by Consent (SOC), submit the applicable SOC. Not Applicable. APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC‐12‐14) Application for Authorization to Construct Permit (FORM ATC‐12‐14) Page 3 State of North Carolina Department of Environmental Quality Division of Water Resources D. Finding of No Significant Impact or Record of Decision Submit a copy of the Finding of No Significant Impact or Record of Decision for this project. Provide a brief description of any of the mitigating factors or activities included in the approved Environmental Document that impact any aspect of design of this project, if not specified in the Finding of No Significant Impact or Record of Decision. ___________________________________________________________________________________________ ___ Not Applicable. E. Engineering Plans Per 15A NCAC 02T .0504(c)(1), submit one set of detailed plans that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer. Per 21 NCAC 56 .1103(a)(6), the name, address and License number of the Licensee’s firm shall be included on each sheet of the engineering drawings. Plans must be labeled as follows: FINAL DRAWING – FOR REVIEW PURPOSES ONLY – NOT RELEASED FOR CONSTRUCTION. 15A NCAC 02H .0124 requires multiple (dual at a minimum) components such as pumps, chemical feed systems, aeration equipment and disinfection equipment. Is this requirement met by the design? Yes or No. If no, provide an explanation: _____________________________ ___ ____ ____ Plans shall include: Plans for all applicable disciplines needed for bidding and construction of the proposed project (check as appropriate): Civil Not Applicable Process Mechanical Not Applicable Structural Not Applicable Electrical Not Applicable Instrumentation/Controls Not Applicable Architectural Not Applicable Building Mechanical Not Applicable Building Plumbing Not Applicable Plan and profile views and associated details of all modified treatment units including piping, valves, and equipment (pumps, blowers, mixers, diffusers, etc.) Are any modifications proposed that impact the hydraulic profile of the treatment facility? Yes or No. If yes, provide a hydraulic profile drawing on one sheet that includes all impacted upstream and downstream units. The profile shall include the top of wall elevations of each impacted treatment unit and the water surface elevations within each impacted treatment unit for two flow conditions: (1) the NPDES permitted flow with all trains in service and (2) the peak hourly flow with one treatment train removed from service. Are any modifications proposed that impact the process flow diagram or process flow schematic of the treatment facility? Yes or No. If yes, provide the process flow diagram or process flow schematic showing all modified flow paths including aeration, recycle/return, wasting, and chemical feed, with the location of all monitoring and control instruments noted. F. Engineering Specifications Per 15A NCAC 02T .0504(c)(2), submit one set of specifications that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer. APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC‐12‐14) Application for Authorization to Construct Permit (FORM ATC‐12‐14) Page 4 State of North Carolina Department of Environmental Quality Division of Water Resources Specifications must be labeled as follows: FINAL SPECIFICATIONS – FOR REVIEW PURPOSES ONLY – NOT RELEASED FOR CONSTRUCTION. Specifications shall include: Specifications for all applicable disciplines needed for bidding and construction of the proposed project (check as appropriate): Civil Not Applicable Process Mechanical Not Applicable Structural Not Applicable Electrical Not Applicable Instrumentation/Controls Not Applicable Architectural Not Applicable Building Mechanical Not Applicable Building Plumbing Not Applicable Detailed specifications for all treatment units and processes including piping, valves, equipment (pumps, blowers, mixers, diffusers, etc.), and instrumentation. Means of ensuring quality and integrity of the finished product including leakage testing requirements for structures and pipelines, and performance testing requirements for equipment. Bid Form for publicly bid projects. G. Construction Sequence Plan Construction Sequence Plan such that construction activities will not result in overflows or bypasses to waters of the State. The Plan must not imply that the Contractor is responsible for operation of treatment facilities. List the location of the Construction Sequence Plan as in the Engineering Plans or in the Engineering Specifications or in both: Page C.1 of drawings H. Engineering Calculations Per 15A NCAC 02T .0504(c)(3), submit one set of engineering calculations that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer; the seal, signature and date shall be placed on the cover sheet of the calculations. For new or expanding facilities and for treatment process modifications that are included in Section 4.C, the calculations shall include at a minimum: Demonstration of how peak hour design flow was determined with a justification of the selected peaking factor. Influent pollutant loading demonstrating how the design influent characteristics in Section 4.B.2 of this form were determined. Pollutant loading for each treatment unit demonstrating how the design effluent concentrations in Section 4.B.2 of this form were determined. Hydraulic loading for each treatment unit. Sizing criteria for each treatment unit and associated equipment (blowers, mixers, pumps, etc.) Total dynamic head (TDH) calculations and system curve analysis for each pump specified that is included in Section 4.C.6. Buoyancy calculations for all below grade structures. Supporting documentation that the specified auxiliary power source is capable of powering all essential treatment units. APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC‐12‐14) Application for Authorization to Construct Permit (FORM ATC‐12‐14) Page 5 State of North Carolina Department of Environmental Quality Division of Water Resources I. Permits Provide the following information for each permit and/or certification required for this project: Permit/Certification Not Applicable Date Submitted Date Approved Permit/ Certification Number If Not Issued Provide Status and Expected Issuance Date Dam Safety X Soil Erosion and Sediment Control X USCOE / Section 404 Permit X Water Quality Certification (401) X USCOE / Section 10 X Stormwater Management Plan X CAMA X NCDOT Encroachment Agreement X Railroad Encroachment Agreement X Other: X J. Residuals Management Plan For all new facilities, expanding facilities, or modifications that result in a change to sludge production and/or sludge processes, provide a Residuals Management Plan meeting the requirements of 15A NCAC 02T .0504(j) and 15A NCAC 02T .0508; the Plan must include: A detailed explanation as to how the generated residuals (including trash, sediment and grit) will be collected, handled, processed, stored, treated, and disposed. An evaluation of the treatment facility’s residuals storage requirements based upon the maximum anticipated residuals production rate and ability to remove residuals. A permit for residuals utilization or a written commitment to the Applicant from a Permittee of a Department approved residuals disposal/utilization program that has adequate permitted capacity to accept the residuals or has submitted a residuals/utilization program application. If oil, grease, grit or screenings removal and collection is a designated unit process, a detailed explanation as to how the oil/grease will be collected, handled, processed, stored and disposed. Not Applicable. APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC‐12‐14) Application for Authorization to Construct Permit (FORM ATC‐12‐14) Page 6 State of North Carolina Department of Environmental Quality Division of Water Resources SECTION 4: PROJECT INFORMATION A. WASTEWATER TREATMENT PLANT FLOW INFORMATION – COMPLETE FOR NEW OR EXPANDING FACILITIES 1. Provide the following flow information: Plant Flows Existing Plant Design 0.9 MGD Current NPDES Permit Limit 0.9 MGD Current Annual Average (past 12 months) 0.445 MGD For Past 12 Months: Start Date: 01/18 End Date: 12/18 For Past 24 Months: Start Date: 01/17 End Date: 12/18 Maximum Month 0.666 MGD 0.666 MGD Maximum Day 2.037 MGD 2.409 MGD Peak Hour 4.94 MGD 5.82 MGD APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC‐12‐14) Application for Authorization to Construct Permit (FORM ATC‐12‐14) Page 7 State of North Carolina Department of Environmental Quality Division of Water Resources B. WASTEWATER TREATMENT FACILITY DESIGN INFORMATION – COMPLETE FOR NEW OR EXPANDING FACILITIES AND FOR TREATMENT PROCESS MODIFICATIONS 1. Have all of the requirements of 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133‐3, North Carolina General Statute 143‐215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities been met by the proposed design and specifications? Yes or No. If no, provide justification as to why the requirements are not met, consistent with 15A NCAC 02T .0105(n): _ _______________ ___ _ ___ 2. Provide the design influent and effluent characteristics that are used as the basis for the project design, and the NPDES permit limits for the following parameters: Parameter Influent Concentration ‐ Current Annual Average (past 12 months) if Available Project Basis of Design NPDES Permit Limits (monthly average) Design Influent Concentration (Must be supported by Engineering Calculations [Section 3.H]) Design Influent Load (Must be supported by Engineering Calculations [Section 3.H]) Design Effluent Concentration and/or Load Ammonia Nitrogen (NH3‐N) 35.3 mg/L 40 mg/L 400 lb/day 4.0 mg/L 4.0 mg/L Biochemical Oxygen Demand (BOD5) 168 mg/L 250 mg/L 2500 lb/day 10.0 mg/L 10.0 mg/L Fecal Coliform 200 per 100 mL 200 per 100 mL Nitrate + Nitrite Nitrogen (NO3‐N + NO2‐N) ‐ mg/L ‐ mg/L Total Kjeldahl Nitrogen N/A mg/L Total Nitrogen ‐ mg/L ‐ mg/L ‐ lb/year ‐ lb/year Total Phosphorus N/A mg/L 12 mg/L 120 lb/day ‐ mg/L ‐ mg/L ‐ lb/year ‐ lb/year Total Suspended Solids (TSS) 181 mg/L 250 mg/L 2500 lb/day 30.0 mg/L 30.0 mg/L 3. Based on the “Project Basis of Design” parameters listed above, will the proposed design allow the treatment facility to meet the NPDES Permit Limits listed above? Yes or No. If no, describe how and why the Permit Limits will not be met: APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC‐12‐14) Application for Authorization to Construct Permit (FORM ATC‐12‐14) Page 8 State of North Carolina Department of Environmental Quality Division of Water Resources 4. Per 15A NCAC 02T .0505(j), by‐pass and overflow lines are prohibited. Is this condition met by the design? Yes or No If no, describe the treatment units bypassed, why this is necessary, and where the bypass discharges: 5. Per 15A NCAC 02T .0505(k), multiple pumps shall be provided wherever pumps are used. Is this condition met by the design? Yes or No. If no, provide an explanation: 6. Per 15A NCAC 02T .0505(l), power reliability shall be provided consisting of automatically activated standby power supply onsite capable of powering all essential treatment units under design conditions, or dual power supply shall be provided per 15A NCAC 02H. 0124(2)(a). Is this condition met by the design? Yes or No. If no, provide (as an attachment to this Application) written approval from the Director that the facility: Has a private water supply that automatically shuts off during power failures and does not contain elevated water storage tanks, and Has sufficient storage capacity that no potential for overflow exists, and Can tolerate septic wastewater due to prolonged detention. 7. Per 15A NCAC 02T .0505(o), a minimum of 30 days of residual storage shall be provided. Is this condition met by the design? Yes or No. If no, explain the alternative design criteria proposed for this project in accordance 15A NCAC 02T .105(n): The technology used to process wasted activated sludge is not changing and the existing residual storage will be maintained throughout and after this project. 8. Per 15A NCAC 02T .0505(q), the public shall be prohibited from access to the wastewater treatment facilities. Explain how the design complies with this requirement: Facility enclosed within a security fence. 9. Is the treatment facility located within the 100‐year flood plain? Yes or No. If yes, describe how the facility is protected from the 100‐year flood: _ __________________ C. WASTEWATER TREATMENT UNIT AND MECHANICAL EQUIPMENT INFORMATION – COMPLETE FOR NEW OR EXPANDING FACILITIES AND FOR MODIFIED TREATMENT UNITS 1. PRELIMINARY AND PRIMARY TREATMENT (i.e., physical removal operations and flow equalization): Treatment Unit No. of Units Type Size per Unit Plan Sheet Reference Specification Reference Calculations Provided? (Yes or No) Manual Bar Screen N/A MGD at peak hourly flow Mechanical Bar Screen 1 Cylindrical Rotating Rake 9.0 MGD at peak hourly flow C.6/C.7 46 21 33 Grit Removal 1 Shafted Screw 9.0 MGD at peak hourly flow C.6/C.7 46 21 33 Flow Equalization N/A ‐‐ gallons Primary Clarifier N/A Circular ft diameter; ft side water depth Primary Clarifier N/A Rectangular square feet; ft side water depth Other N/A APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC‐12‐14) Application for Authorization to Construct Permit (FORM ATC‐12‐14) Page 9 State of North Carolina Department of Environmental Quality Division of Water Resources 2. SECONDARY TREATMENT (BIOLOGICAL REACTORS AND CLARIFIERS) (i.e., biological and chemical processes to remove organics and nutrients) Treatment Unit No. of Units Type Size per Unit Plan Sheet Reference Specification Reference Calculations Provided? (Yes or No) Aerobic Zones/ Tanks N/A gallons Anoxic Zones/ Tanks N/A gallons Anaerobic Zones/Tanks N/A gallons Sequencing Batch Reactor (SBR) N/A ‐‐ gallons Membrane Bioreactor (MBR) N/A ‐‐ gallons Secondary Clarifier 1 Circular 75 ft diameter; 14 ft side water depth C.13/C.14 46 43 21 Yes Secondary Clarifier N/A Rectangular square feet; ft side water depth Other N/A 3. TERTIARY TREATMENT Treatment Unit No. of Units Type Size per Unit Plan Sheet Reference Specification Reference Calculations Provided? (Yes or No) Tertiary Clarifier N/A Circular ft diameter; ft side water depth Tertiary Clarifier N/A Rectangular square feet; ft side water depth Tertiary Filter N/A square feet Tertiary Membrane Filtration N/A square feet Post‐Treatment Flow Equalization N/A ‐‐ gallons Post‐Aeration N/A gallons Other N/A 4. DISINFECTION Treatment Unit No. of Units Type Size per Unit Plan Sheet Reference Specification Reference Calculations Provided? (Yes or No) Ultraviolet Light N/A (Parallel; in series) gal/day per bank at peak hourly flow; number of banks; number of lamps/bank Chlorination 2 Gas (Gas; tablet; liquid) 22,721 gallons of contact tank/unit C.19‐C.21 46 31 11 Yes APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC‐12‐14) Application for Authorization to Construct Permit (FORM ATC‐12‐14) Page 10 State of North Carolina Department of Environmental Quality Division of Water Resources Dechlorination 1 Gas (Gas; tablet; liquid) 803 gallons of contact tank/unit C.19‐C.21 46 31 11 Yes 5. RESIDUALS TREATMENT Treatment Unit No. of Units Type Size per Unit Plan Sheet Reference Specification Reference Calculations Provided? (Yes or No) Gravity Thickening Tank N/A square feet; ft side water depth Mechanical Thickening/ Dewatering N/A dry lb/hour Aerobic Digestion N/A gallons Anaerobic Digestion N/A gallons Composting N/A dry lb/hour Drying N/A dry lb/hour Other N/A 6. PUMP SYSTEMS (include influent, intermediate, effluent, major recycles, waste sludge, thickened waste sludge and plant drain pumps) Location No. of Pumps Purpose Type Capacity of each pump Plan Sheet Reference Specification Reference GPM TDH RAS Pump Station 3 RAS Suction Lift 625 37 C.17 46 07 83 Effluent Pump Station 3 Effluent FM Vertical Turbine 1500 295 C.22 43 21 49 Effluent Pump Station 1 Plant Water Service Vertical Turbine 96 440 C.22 43 21 49 7. MIXERS Location No. of Mixers Purpose Type Power of each Mixer (HP) Plan Sheet Reference Specification Reference Aeration Basin 8 Mixing/Aeration Floating Aerator/Mixer 10 C.10/C.11 46 41 26 APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC‐12‐14) Application for Authorization to Construct Permit (FORM ATC‐12‐14) Page 11 State of North Carolina Department of Environmental Quality Division of Water Resources 8. BLOWERS Location No. of Blowers Purpose Type Capacity of each Blower (CFM) Plan Sheet Reference Specification Reference Aeration Basin 8 Mixing/Aeration Floating 7 C.10/C.11 46 41 26 9. ODOR CONTROL Location No. of Units Purpose Type Plan Sheet Reference Specification Reference N/A D. SETBACKS – COMPLETE FOR NEW WASTEWATER TREATMENT STRUCTURES 1. The minimum distance for each setback parameter to the wastewater treatment/storage units per 15A NCAC 02T .0506(b) are as follows: Setback Parameter Minimum Distance Required from Nearest Treatment/Storage Unit Is Minimum Distance Requirement met by the Design? If “No”, identify Setback Waivers in Item D.2 Below Any habitable residence or place of assembly under separate ownership or not to be maintained as part of the project site 100 ft Yes No Any private or public water supply source 100 ft Yes No Surface waters (streams – intermittent and perennial, perennial waterbodies, and wetlands) 50 ft Yes No Any well with exception of monitoring wells 100 ft Yes No Any property line 50 ft Yes No 2. Have any setback waivers been obtained per 15A NCAC 02T .0506(d)? Yes or No. If yes, have these waivers been written, notarized and signed by all parties involved and recorded with the County Register of Deeds? Yes or No. If no, provide an explanation: APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC‐12‐14) Application for Authorization to Construct Permit (FORM ATC‐12‐14) Page 12 State of North Carolina Department of Environmental Quality Division of Water Resources SECTION 5: APPLICATION CERTIFICATION BY PROFESSIONAL ENGINEER Professional Engineer's Certification per 15A NCAC 02T .0105: I, James W. Holland, P.E., attest that this application package for an Authorization to Construct (Typed Name of Professional Engineer) for the West Stanly Wastewater Treatment Plant Sanitary Sewer Improvements SRF # CS370834‐04 (Facility and Project Name) was prepared under my direct supervisory control and to the best of my knowledge is accurate, complete and consistent with the information supplied in the engineering plans, specifications, calculations, and all other supporting documentation for this project. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with all applicable regulations and statutes, 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133‐3, North Carolina General Statute 143‐215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities, and this Authorization to Construct Permit Application, except as provided for and explained in Section 4.B.1 of this Application. I understand that the Division of Water Resources’ issuance of the Authorization to Construct Permit may be based solely upon this Certification and that the Division may waive the technical review of the plans, specifications, calculations and other supporting documentation provided in this application package. I further understand that the application package may be subject to a future audit by the Division. Although certain portions of this submittal package may have been prepared, signed and sealed by other professionals licensed in North Carolina, inclusion of these materials under my signature and seal signifies that I have reviewed the materials and have determined that the materials are consistent with the project design. I understand that in accordance with General Statutes 143‐215.6A and 143‐215.6B, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000, as well as civil penalties up to $25,000 per violation. North Carolina Professional Engineer's seal with written signature placed over or adjacent to the seal and dated: Form PS‐SUBMITTAL‐05/18 Page 1 North Carolina Department of Environmental Quality Division of Water Infrastructure BID AND DESIGN DOCUMENT SUBMITTAL CHECKLIST (Form PS‐SUBMITTAL‐05/18) SECTION 1: INSTRUCTIONS AND INFORMATION A. The Division of Water Infrastructure will accept a submittal package for review only if all of the items are provided and the submittal is complete. Failure to submit all of the required items may result in an inability to meet funding deadlines and subsequent loss of funding assurance. B. The submittal shall include a completed copy of this submittal checklist, one copy of plans and specifications, and all supporting documentation and attachments. All supporting information should be submitted bound or placed in a 3‐ring binder. C. Check the boxes below to indicate the information is provided and the requirements are met. D. Plans and specifications must be prepared in accordance with North Carolina General Statute 133‐3 and North Carolina General Statute 143‐215.1. E. The plans and specifications submitted must represent a completed final design that is ready to advertise for bid. SECTION 2: CONTACT INFORMATION A. Owner Information Owner Stanly County Name of Owner’s Authorized Representative Andy Lucas Title County Manager Complete mailing address 1000 N. First Street, Suite 12, Albemarle, North Carolina 28001 Telephone number (704) 986‐3686 Email address alucas@stanlycountync.gov B. Professional Engineer Information Professional Engineer’s name James W Holland North Carolina Professional Engineer’s License No. 33716 Firm name WK Dickson & Co., Inc. Firm License number F‐0374 Complete mailing address 616 Colonnade Dr., Charlotte, NC 28205 Telephone number (704) 334‐5348 Email address jholland@wkdickson.com Form PS‐SUBMITTAL‐05/18 Page 2 SECTION 3: PROJECT INFORMATION A. Project Title West Stanly WWTP Improvements B. Project Description Please provide a full description of the project. This description should be similar or identical to what is imbedded in the Summary of Work section of the specifications. Include all changes to the existing system (demolition, rehabilitation, additions, etc.): This project will move to expand plant process to handle higher surge flows, as well as improve the processes for ease of operation. New aeration units will be placed in the aeration basins to replace the current mechanical mixers. The proposed floating aeration units will include separate submersible mixing and blower assemblies to provide greater operator control of the aeration process. The headworks assembly will be relocated from the McCoy Creek Pump Station to the Plant site, this will allow the operators to have more daily oversight of the primary treatment. Two currently abandoned 25‐foot secondary clarifiers will be demolished and replaced with a single 75‐foot clarifier, which will run simultaneously with the current 50’ clarifier. This will provide redundancy as well as increase capacity. The chlorine contact chamber will be expanded for capacity and split into two separate trains to allow easier access for cleaning. The disinfection and dichlorination system will be replaced and relocated to separate building from the lab office, closer to the chlorine contact chamber. The effluent will be upgraded to increase capacity. With the increase in sludge, the RAS pump station will be replaced, and new force main will be installed to be able to pull from each clarifier independently. Finally, the increase in water demand from the headworks unit and additional yard hydrants will be met installing a new non‐potable plant water system, originating from the effluent wet well. Perform Work of Contract under stipulated sum contract with Owner in accordance with Conditions of Contract. Does the Project design match the Engineering Report/Environmental Information Document (ER/EID) Approval Letter, Categorical Exclusion (CE), Finding of No Significant Impact (FONSI), or issued Record of Decision (ROD)? Yes No. If no, clearly describe any portions of the design that vary from the approved documents and the reasons for the differences. Several modifications were made to the design specified in the ER/EID. THE ER/EID specified that the grit removal system at the McCoy Creek Pump Station would be removed and replace with a hydraulic scour to prevent solids from settling. The design presented with this application calls for leaving the grit removal in place. The ER/EID also recommends the implementation of an MLE process in the aeration basin. The MLE Process requires anoxic and aerobic zones within the aeration basin. The new aerating and mixing equipment that is being installed will allow for the independent aeration and mixing which could be used to establish anoxic and aerobic zones. This flexibility will allow the operator to implement which conditions will be best for the biological treatment of the wastewater. The ER/EID state that in‐house modification would be made to the chlorine contact basin, however the needed modifications will require skilled labor outside the skill set of the operators. These modifications include concrete work to change the internal configuration of the basin creating two parallel trains, moving chlorine and dechlorination feed points thus increasing chlorine contant time while still maintaining the required dechlorination contact time. Note: based upon the scope of differences, an Amendment to the ER/EID or CE, FONSI, or ROD may be required. Form PS‐SUBMITTAL‐05/18 Page 3 SECTION 4: INFORMATION REQUIRED FOR ALL PROJECT TYPES A. For Wastewater Treatment Plant projects: Complete Attachment A, filling out specific information regarding this project B. For Sewer Infrastructure projects: Complete Attachment B, filling out specific information regarding this project C. For Drinking Water projects: Complete Attachment C, filling out specific information regarding this project D. Permits Provide copies of all permits and/or certifications that are required for this project as identified below. Permit/Certification Not Applicable Date Submitted Date Approved If Not Issued Provide Status and Expected Issuance Date Does this Permit match the Design Documents for this Project as Submitted for Review? Authorization to Construct* September 6, 2019 Yes No CAMA X Yes No Dam Safety X Yes No NCDOT Encroachment Agreement X Yes No NPDES X Yes No Railroad Encroachment Agreement X Yes No Sewer Extension* X Yes No Soil Erosion and Sediment Control X Yes No Stormwater Management Plan X Yes No USCOE/Section 10 X Yes No USCOE/Section 404 Permit X Yes No Water Quality Certification (401) X Yes No Other: X Yes No *Provide application if not issued as of date of submittal of this package. If no, clearly describe any portions of the design that vary from the Permit and the reasons for the differences. _______________________________________________ __ _ _ _ Note: Based upon the scope of differences, a permit revisions may be required. Form PS‐SUBMITTAL‐05/18 Page 4 E. Easements Provide status of all easements required for completion of this project. Not Applicable. F. Cost Estimate For all project components provide a project line‐item cost estimate that has been prepared or updated not more than 60 days prior to submittal of this package. This estimate should be at least as detailed as the bid form in the specifications. Does the project design include any bid alternates? Yes No. If yes, provide a separate project line‐item cost estimate for each bid alternate. G. Engineering Plans Submit one set of detailed plans that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer on each sheet of the engineering drawings. Per 21 NCAC 56 .1103(a)(6), the name, address and License number of the Licensee’s firm shall be included on each sheet of the engineering drawings. Plans must be labeled as follows: FINAL DRAWING – FOR REVIEW PURPOSES ONLY – NOT RELEASED FOR CONSTRUCTION. The cover sheet of the plans must contain the CDBG, SRF, SRL, SEL, and/or State Grant Project Number. Plans shall include all applicable disciplines needed for bidding and construction of the proposed project. H. Engineering Specifications Submit one set of specifications that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer. Specifications must be labeled as follows: FINAL SPECIFICATIONS – FOR REVIEW PURPOSES ONLY – NOT RELEASED FOR CONSTRUCTION. The cover sheet of the specifications must contain the SRF, SRL, SEL, and/or State Grant Project Number. A reasonable subsurface investigation must be made available to the contractor. If it is not included in the specifications, the specifications must advise where a copy of the report can be observed. Specifications shall include all applicable disciplines needed for bidding and construction of the proposed project. Contract duration Applicable encroachment agreements (NCDOT, railroad, utilities, etc.) Advertisement for Bids Information for Bidders Bid Form Are portions of the project ineligible for CDBG, SRF, SRL, SEL, and/or State Grant funds? Yes or No. If yes, the bid form must clearly identify and break out separately the eligible and ineligible items. Bid Bond Agreement Payment Bond Performance Bond Notice of Award with lines for signatures of the Owner and the Contractor (cannot substitute signature by Engineer) Notice to Proceed with lines for signature of the Owner and the Contractor (cannot substitute signature by Engineer) Change Order Form General Conditions Special Conditions For SRF and State funded projects only: MBE/WBE (DBE) Compliance Supplement Additional for SRF funded projects only: Davis‐Bacon Specifications Wage Determination Schedule American Iron and Steel Provisions Form PS‐SUBMITTAL‐05/18 Page 5 For CDBG funded projects only: MBE/WBE Compliance Instruction and Forms Contractor Table CDBG‐I MBE/WBE Advertisement for Bids Statement encouraging Historically Underutilized Businesses (HUB) to submit bids/proposals Statement encouraging Minority/Women Owner Businesses to submit bids/proposals Section 3 Clause Contractor’s Section 3 Plan Template Labor Standard provisions Davis‐Bacon Wage Determination Contract Provisions Certificate of Eligibility Employment and Contracting Opportunities Commitment Copy of all applicable State and Federal permits included in the specifications Form PS‐SUBMITTAL‐05/18 Page 7 ATTACHMENT A INFORMATION REQUIRED FOR WASTEWATER TREATMENT PLANT INFRASTRUCTURE PROJECTS (New, Expanding, Replacement, and Rehabilitation) Submit a copy of the Authorization‐to‐Construct or application, if required for the project. A. Engineering Plans Plan and profile views and associated details of all modified treatment units including piping, valves, and equipment (pumps, blowers, mixers, diffusers, electrical, etc.) Are any modifications proposed that impact the hydraulic profile of the treatment facility? Yes No. If yes, provide a hydraulic profile drawing on one sheet that includes all impacted upstream and downstream units. The profile shall include the top of wall elevations of each impacted treatment unit and the water surface elevations within each impacted treatment unit for two flow conditions: (1) the NPDES permitted flow with all trains in service and (2) the peak hourly flow with one treatment train removed from service. Are any modifications proposed that impact the process flow diagram or process flow schematic of the treatment facility? Yes No. If yes, provide the process flow diagram or process flow schematic showing all modified flow paths including aeration, recycle/return, wasting, and chemical feed, with the location of all monitoring and control instruments noted. B. Engineering Specifications Detailed specifications for all treatment units and processes including piping, valves, equipment (pumps, blowers, mixers, diffusers, electrical, etc.), and instrumentation. Means of ensuring quality and integrity of the finished product including leakage testing requirements for structures and pipelines, and performance testing requirements for equipment. C. Construction Sequence Plan Construction Sequence Plan such that construction activities will not result in overflows or bypasses to waters of the State. The Plan must not imply that the Contractor is responsible for operation of treatment facilities. List the location of the Construction Sequence Plan as in the Engineering Plans or in the Engineering Specifications or in both: Construction sequence plan as in the Engineering Plans. D. Engineering Calculations Submit one set of engineering calculations that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer. The calculations shall include at a minimum: Demonstration of how peak hour design flow was determined with a justification of the selected peaking factor. Influent pollutant loading demonstrating how the design influent characteristics were determined. Pollutant loading for each treatment unit demonstrating how the design effluent concentrations were determined. Hydraulic loading for each treatment unit. Sizing criteria for each treatment unit and associated equipment (blowers, mixers, pumps, etc.) Total dynamic head (TDH) calculations and system curve analysis for each pump specified. Buoyancy calculations for all below grade structures. Supporting documentation that the specified auxiliary power source is capable of powering all essential treatment units. ROY COOPER Governor IA *-11‘T MICHAEL S.REGAN Secretary aw+ VO4,% LINDA CULPEPPER Interim Director NORTH CAROLINA Environmental Quality October 19, 2018 Donna L. Davis Stanly County Utilities Director Stanly County 1000 North First Street, Suite 10 Albemarle,North Carolina 29001 Subject:Final NPDES Permit Renewal Permit NC0043532 West Stanly WWTP Stanly County Grade III Biological WPCS SIC Code 4952 Dear Ms. Davis: Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly,we are forwarding the attached NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 or as subsequently amended). Please note that the receiving streams are listed as impaired for copper and zinc on the North Carolina 2016 303(d) Impaired Waters List. Addressing impaired waters is a high priority with the Division, and instream data will continue to be evaluated. If there is noncompliance with permitted effluent limits and stream impairment can be attributed to your facility, then mitigative measures may be required. The following changes were made to the draft permit sent to you on May 2,2018: The facility classification has been added to the titles in Special Conditions A. (1), (2), & 3). The fmal permit maintains the following significant changes identified in the letter sent on May 2,2018: The NC 2007-2014 Water Quality Standards(WQS)Triennial Review was approved by the NC Environmental Management Committee(EMC) on November 13,2014. The US EPA LDEQ lemma of Eerhmas.bl0.\ nr, North Carolina Department of Environmental Quality I Division of Water Resources 512 North Salisbury Street 11617 Mail Service Center I Raleigh,North Carolina 27699-1617 919.707.9000 subsequently approved the WQS revisions on April 6,2016 with some exceptions.The NC Division of Water Resources NPDES Permitting Unit is required to implement the new dissolved metal standards in all permits public noticed after April 6,2016.The new standards for most metals include acute standards.Further,the freshwater standards for several metals are expressed as the dissolved form of the metals, and seven metals have hardness-dependent equations. As a result,the NPDES Permitting Unit will need site-specific effluent hardness data and instream hardness data,upstream of the discharge, for each facility monitoring these metals in order to calculate permit limitations. Effluent hardness and instream hardness sampling, upstream of the discharge,has been added to this permit at a monitoring frequency of quarterly. See Section A. (1)Effluent Limitations and Monitoring Requirements. Total copper and zinc monitoring have been changed to quarterly monitoring.A reasonable potential analysis did not indicate potential to violate the WQS,however,both receiving streams are impaired for copper and one for zinc,therefore monitoring will be maintained until the streams can be re-evaluated under the new WQS or a TMDL is in place to address the impairments.Additionally,in accordance with 15A NCAC 2B .0500 all test procedures must produce detection and reporting levels that are below the permit discharge requirements and all data generated must be reported to the approved detection level or lower reporting level of the procedure. Currently,DWR's laboratory identifies the Practical Quantitation Limit(PQL)for total copper at<2 µg/L and total zinc at<10 µg/L.Using these values as benchmarks, future sampling for total copper and zinc should sample to these lower reporting levels. In a limited dataset,bis(2-ethylhexyl)phthalate and cyanide showed reasonable potential to violate WQS in Long Creek via emergency Outfall 001 and quarterly monitoring for these parameters has been added to that outfall. See Section A. (2). Emergency Outfall 001 has been removed upon expansion to 1.2 MGD.Upon expansion to 1.2 MGD,BOD, ammonia, and dissolved oxygen limits change and total nitrogen and phosphorous sampling are increased to monthly. See Section A. (3).After expansion,the facility will have to perform three seasonal effluent pollutant scans during the permit cycle and four second species toxicity tests prior to permit renewal in accordance with 40 CFR 122.21(j)(5). See Section A. (5). Instream monitoring for conductivity has been removed due to lack of industrial dischargers and a pretreatment program. Some of the wording in A. (4)CHRONIC TOXICITY PERMIT LIMIT has been updated,please review carefully.The changes include a 6.0%effluent concentration at 1.2 MGD. Special condition A. (6)EFFLUENT MERCURY ANALYSIS has been added to the permit requiring at least one low level mercury analysis using EPA Method 1631E within 12 months prior to the permit renewal application date until expansion to 1.2 MGD. Federal program reports.The requirement to continue reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report(eDMR)internet application has been added to your NPDES permit. [See Special Condition A. (7)] regulations require electronic submittal of all discharge monitoring reports(DMRs)and If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699- 6714). Unless such demand is made, this decision shall be final and binding. D E Qi North Carolina Department of Environmental Quality I Division of Water Resources 512 North Salisbury Street 11617 Mail Service Center I Raleigh,North Carolina 27699-1617 919.707.9000 Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Resources or any other Federal, State, or Local governmental permits that may be required. If you have any questions concerning this permit, please contact David Hill at (919) 707-3612 or via email at david.hill@ncdenr.gov. Sincerely, i Le- a 4\ ' .da Culpep o er t- 'm Director ivision of Water Resources,NCDEQ Hardcopy: NPDES Files Central Files Ecopy: US EPA Region 4 DWR/Mooresville Regional Office/Water Quality Regional Operations DWR/Ecosystems Branch/Mark Vander Borgh DWR/Aquatic Toxicology Branch/Susan Meadows LD_EQ.#)raEartrcavneatal m North Carolina Department of Environmental Quality I Division of Water Resources 512 North Salisbury Street 11617 Mail Service Center I Raleigh,North Carolina 27699-1617 919.707.9000 Permit NC0043532 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Stanly County is hereby authorized to discharge wastewater from a facility located at the West Stanly WWTP Off of NCSR 1953 East of Oakboro Stanly County to receiving waters designated as the Rocky River(Outfall 002) and Long Creek(Outfall 001) in the Yadkin—Pee Dee River Basin in accordance with effluent limitations,monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective December 1, 2018 This permit and authorization to discharge shall expire at midnight January 31, 2023 Signed this day October 19, 2018 A-La i. Culpeppe ir m Director, Division of Water Resources By Authority of the Environmental Management Commission Page 1of15 Permit NC0043532 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. Stanly County is hereby authorized to: 1.Continue to operate and maintain a 0.90 MGD wastewater treatment plant consisting of the following components: Influent pump station with bar screen, grit removal, flow measurement Influent flow splitter box Influent composite sampler Two (2) 0.6 MG aeration basin with mechanical aerators Clarifier splitter box Two (2) 0.055 MG secondary clarifiers WAS pump station RAS pump station One(1) 0.2 MG secondary clarifier Return sludge pump station 0.035 MG Chlorine contact basin with dechlorination unit Effluent composite sampler Effluent pump station with three(3)pumps and force main to Outfall 002 Two (2) 225 ft2 sludge holding tanks One(1) 0.4 MG aerobic digester/sludge holding basin with floating aerators, floating mixer, a floating decant mechanism, and auxiliary pumps Two (2) 1,250 ft2 sludge drying beds, surplus Standby electric generator The facility is located at the West Stanly WWTP, off of NCSR 1953, east of Oakboro, Stanly County. 2. -After receiving an Authorization to Construct, construct a new wastewater treatment facility with an average design flow of up to 1.2 MGD. Continued next page) Page 2 of 15 Permit NC0043532 Continued Supplement to Permit Cover Sheet) 3. Upon submittal of an Engineer's Certification form, operate said treatment works at 1.2 MGD. 4. Discharge from said treatment works at the locations specified on the attached map into Rocky River (Outfall 002) and Long Creek (emergency Outfall 001 until expansion above 0.9 MGD). Both locations are classified C waters in the Yadkin-Pee Dee River Basin. Page 3 of 15 Permit NC0043532 Part I A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS 15A NCAC 02B .0400 et seq., 02B .0500 et seq.] Grade III Biological Water Pollution Control System [15A NCAC 08G.0302] a. During the period beginning on the effective date of the permit and lasting until expansion above 0.9 MGD or expiration,whichever is sooner,the Permittee is authorized to discharge treated domestic wastewater from Outfall 002 (Rocky River). Such discharges shall be limited and monitored 1 by the Permittee as specified below: EFFLUENT LIMITATIONS' MONITORING REQUIREMENTS CHARACTERISTICS Monthly . Weekly Daily ' Measurement Sample Sample Average Average Maximum Frequency Type Location 2, Flow 0.9 MGD Continuous Recording I or E BOD, 5 day,20°C 3 9.0 mg/L 13.5 mg/L 3/Week Composite I and EApril1 —October 31) BOD, 5 day, 20°C 3 18.0 mg/L 27.0 mg/L 3/Week Composite I and ENovember1 —March 31) Total Suspended Solids 3 30.0 mg/L 45.0 mg/L 3/Week Composite I and E NH3 as N 3.0 mg/L 9.0 mg/L 3/Week Composite EApril1 —October 31) NH3 as N 6.0 mg/L 18.0 mg/L 3/Week Composite ENovember1 —March 31) Dissolved Oxygen Not less than 5.0 mg/L, daily average 3/Week Grab E Dissolved Oxygen,mg/L Variable 2 Grab U,D pH Between 6.0 and 9.0 Standard Units 3/Week Grab E Fecal Coliform 200/100 mL 400/100 mL 3/Week Grab E geometric mean) Fecal Coliform,#/100 mL Variable 2 Grab U, D Total Residual Chlorine 4 28 µg/L 3/Week Grab E Total Copper, µg/L Quarterly Composite E Total Zinc, µg/L Quarterly Composite E Temperature, °C Daily Grab E Temperature, °C Variable 2 Grab U, D Total Hardness as s Quarterly Composite E CaCO3] ,mg/L Total Hardness as Quarterly Grab U CaCO3] 6, mg/L Total Nitrogen 7, mg/L Quarterly Composite E Total Phosphorus,mg/L Quarterly Composite E Chronic Toxicity 8 Quarterly Composite E Page 4 of 15 Permit NC0043532 Continued A. (1)EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS) Footnotes: 1. The Permittee shall submit discharge monitoring reports electronically using NC DWR's eDMR application system. See Special Condition A. (7). 2. Sample locations: E - Effluent, I - Influent, U - Upstream at least 100 feet above the discharge point, D - Downstream 1.7 miles below the discharge point (near the end of NCSR 1659). Instream monitoring requirements are waived as long as the facility retains membership in the Yadkin-Pee Dee River Basin Association. If membership is cancelled, facility will monitor 3/week during the months of June through September and once per week during the remaining months of the year. 3. The monthly average effluent BODS and TSS concentrations shall not exceed 15% of the respective influent value(85%removal). 4. The Division shall consider all effluent total residual chlorine values reported below 50 g/L to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory(including filed certified) even if these values fall below 50 µg/L. 5. Effluent hardness sampling shall be performed in conjunction with testing for hardness dependent metals (cadmium, chromium, copper, lead,nickel, silver, and zinc). 6. The Permittee shall sample instream hardness, approximately 100 yards upstream from the facility's discharge and shall be representative of the hardness in the receiving stream. If the Permittee is a member of a Monitoring Coalition Program, sampling for instream hardness may be waived as long as the Monitoring Coalition agrees to sample hardness at the same upstream location, at a minimum frequency of quarterly, and the Permittee has obtained approval from the DWR -NPDES Permitting Unit. The Permittee is responsible for submitting instream hardness test results with its permit renewal application package. If Coalition membership,is cancelled or the Coalition terminates instream hardness sampling at the approved station, the Permittee will immediately notify the Division and resume sampling for instream hardness,upstream of its discharge. 7. Total Nitrogen is the sum of TKN+NO3-N+NO2-N, where TKN and NO3-N+NO2- N are Total Kjeldahl Nitrogen and Nitrate and Nitrite Nitrogen respectively. 8. Chronic Toxicity (Ceriodaphnia) P/F at 4.6%; January, April, July, and October. See Special Condition A. (4)—Outfall 002. b. There shall be no discharge of floating solids or visible foam in other than trace amounts. Page 5 of 15 Permit NC0043532 A. (2) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS 115A NCAC 02B .0400 et seq., 02B .0500 et seq.] Grade III Biological Water Pollution Control System [15A NCAC 08G.0302] a. During the period beginning on the effective date of the permit and lasting until expansion above 0.9 MGD or expiration, the Permittee is authorized to discharge treated domestic wastewater from emergency backup Outfall 001 (Long Creek) in case of an effluent pump station failure. Such discharges shall be limited and monitored 1 by the Permittee as specified below: EFFLUENT LIMITATIONS MONITORING REQUIREMENTS CHARACTERISTICS Monthly Weekly Daily Measurement Sample Sample Average Average Maximum Frequency Type Location 2 Flow 0.9 MGD Continuous Recording I or E BOD,5 day,20°C 3 9.0 mg/L 13.5 mg/L 3/Week Composite I and E April 1 —October 31) BOD, 5 day, 20°C 3 18.0 mg/L 27.0 mg/L 3/Week Composite I and E November 1 —March 31) Total Suspended Solids 3 30.0 mg/L 45.0 mg/L 3/Week Composite I and E NH3 as N 2.8 mg/L 8.4 mg/L 3/Week Composite E April 1 —October 31) NH3 as N 6.0 mg/L 18.0 mg/L 3/Week Composite E November 1 —March 31) Dissolved Oxygen Not less than 5.0 mg/L, daily average 3/Week Grab E Dissolved Oxygen,mg/L Variable 2 Grab U,D pH Between 6.0 and 9.0 Standard Units 3/Week Grab E Fecal Coliform 200/100 mL 400/100 mL 3/Week Grab E geometric mean) Fecal Coliform,#/100 mL Variable 2 Grab U,D Total Residual Chlorine 4 28 µg/L 3/Week Grab E Total Copper, µg/L Quarterly Composite E Total Zinc, µg/L Quarterly Composite E Temperature, °C Daily Grab E Temperature, °C Variable 2 Grab U,D Total Hardness as Quarterly Composite E CaCO3]5,mg/L Total Hardness as CaCO3] 6, mg/L Quarterly Grab U Total Nitrogen 7, mg/L Quarterly Composite E Total Phosphorus,mg/L Quarterly Composite E Chronic Toxicity 8 Quarterly Composite E Bis(2-ethylhexyl)phthalate, Quarterly Composite E g, Cyanide,mg/L Quarterly Grab E Page 6of15 Permit NC0043532 Continued A. (2) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS) Footnotes: 1. The Permittee shall submit discharge monitoring reports electronically using NC DWR's eDMR application system. See Special Condition A. (7). 2. Sample locations: E - Effluent, I - Influent, U - Upstream at least 100 feet above the discharge point, D -Downstream 1.7 miles below the discharge point(near the end of NCSR 1659). Instream monitoring requirements are waived as long as the facility retains membership in the Yadkin-Pee Dee River Basin Association. If membership is cancelled, facility will monitor 3/week during the months of June through September and once per week during the remaining months of the year. 3. The monthly average effluent BODS and TSS concentrations shall not exceed 15% of the respective influent value(85%removal). 4. The Division shall consider all effluent total residual chlorine values reported below 50 µg/L to be in compliance with the permit. However,the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory including filed certified) even if these values fall below 50 µg/L. 5. Effluent hardness sampling shall be performed in conjunction with testing for hardness dependent metals (cadmium, chromium, copper, lead, nickel, silver, and zinc). 6. The Permittee shall sample instream hardness,approximately 100 yards upstream from the facility's discharge and shall be representative of the hardness in the receiving stream. If the Permittee is a member of a Monitoring Coalition Program, sampling for instream hardness may be waived as long as the Monitoring Coalition agrees to sample hardness at the same upstream location, at a minimum frequency of quarterly, and the Permittee has obtained approval from the DWR -NPDES Permitting Unit. The Permittee is responsible for submitting instream hardness test results with its permit renewal application package. If Coalition membership is cancelled or the Coalition terminates instream hardness sampling at the approved station, the Permittee will immediately notify the Division and resume sampling for instream hardness,upstream of its discharge. 7. Total Nitrogen is the sum of TKN+NO3-N+NO2-N,where TKN and NO3-N+NO2- N are Total Kjeldahl Nitrogen and Nitrate and Nitrite Nitrogen respectively. 8. Chronic Toxicity (Ceriodaphnia) P/F at 30%; January, April, July, and October. See Special Condition A. (4)—Outfall 001. b. There shall be no discharge of floating solids or visible foam in other than trace amounts. Page 7 of 15 Permit NC0043532 A. (3) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS 115A NCAC 02B .0400 et seq., 02B .0500 et seq.] Grade III Biological Water Pollution Control System [15A NCAC 08G.0302] a. During the period beginning upon receipt of an Engineer's Certificate for completion of the 1.2 MGD expansion and lasting until expiration, the Permittee is authorized to discharge treated domestic wastewater from Outfall 002 (Rocky River). Such discharges shall be limited and monitored 1 by the Permittee as specified below: EFFLUENT LIMITATIONS MONITORING REQUIREMENTS CHARACTERISTICS Monthly Weekly Daily Measurement Sample Sample Average . Average Maximum Frequency ., 'Type Location 2 Flow 1.2 MGD Continuous Recording I or E BOD, 5 day, 20°C 3 10.0 mg/L 15.0 mg/L 3/Week Composite I and E Total Suspended Solids 3 30.0 mg/L 45.0 mg/L 3/Week Composite I and E NH3 as N 4.0 mg/L 12.0 mg/L 3/Week Composite E Dissolved Oxygen Not less than 6.0 mg/L, daily average 3/Week Grab E Dissolved Oxygen,mg/L Variable 2 Grab U, D pH Between 6.0 and 9.0 Standard Units 3/Week Grab E Fecal Coliform 200/100 mL 400/100 mL 3/Week Grab E geometric mean) Fecal Coliform, #/100 mL Variable 2 Grab U, D Total Residual Chlorine 4 28 µg/L 3/Week Grab E Total Copper, µg/L Quarterly Composite E Total Zinc, gg/L Quarterly Composite E Temperature, °C Daily Grab E Temperature, °C Variable 2 Grab U, D Total Hardness as s Quarterly Composite E CaCO3] ,mg/L Total Hardness as 6 Quarterly Grab U CaCO3] ,mg/L Total Nitrogen 7, mg/L Monthly Composite E Total Phosphorus,mg/L Monthly Composite E Chronic Toxicity 8 Quarterly Composite E Effluent Pollutant Scan See Footnote 9 E Footnotes: 1. The Permittee shall submit discharge monitoring reports electronically using NC DWR's eDMR application system. See Special Condition A. (7). Page 8 of 15 1 West Stanly u ; outfall 001 C'.1i ,,=,..,'.. r: 4 tr Ni.M.... 1.- B-. 7.„ W•.T0'\'n'.. 1.,... 76.,O,.,iA ( e _ c,- f_)/_._ e.,(.40' i- . WWTP Upstream P a' 7....r....,.,... 0____/.-,. r_xA 4:,... It _.__ ,-,.... ._.•., ,..._.- 7-..._ .z./ ..-i_lit:/ , 171vt,,,,,..7 1,...,_. ,Iik, _,., .—el, 3—c--- ..... t. c ..... .,..„.. d et4. 4.4.) s,.......4) 44,,i ,.,,,,\, gig'7ve" ofil NO . -, ' 1,-,;;,\-\v,ii , 4( • tf,--, .), ) -'l ''' 'ilKti--. ..1 ji f/3 7; °Wall 001 r . a, f r 11,- zi),,,... 1-- ,-,w .t- S. t„ --:"'-'-'4 s\%? Fo. Hyloij I 7:-.—''...1 2.), Gt. ___c!_. -:::" 1 r--) 4 r -.I r 4, „:"-::, iICP- " ..-..-- el,A: hh \ --''7. -:,I 1 76)4 „\ I A k\ ---.. ---_, r -•:i L./ a: ji t..\--( 2.,,,,,-.....:-.Ni 41 v ,) /) k.„..... /'t , . .,-,,,/ . 4.„,,,/ .,,.. 4, , - , r. t i /. ,, rijj „ Jet , i ,. ..!,!yr, , ,,.,,,,,„k\ N ,.,,,-- C.1„,c., ,---...3 0 P; 1\ 1\ 101/4N1,57,, F )1, 5 r,,,,1,‘\_,,,• r • * v;\_ i (i/AfV, .;:-. e,/ ,..*,...../ " rt.( ,,i z..c.j-, 23-"?..-jr--- o /-...e z, '..„:.. --:,,\ 0 ;,IX, 1. / !_,..."/:, 0 ,..„,-- \ ....0 - it A. - , ir - / V ;C f, am/ r - O ` ti` 7 `11,,> I ! ,. • • wr : rte?-1 y.r:- -.• '..(\ I' O fir Outfall 002 Lip, (c_t'<•rk1 , - 7 `1 U-. Out a mo i` f._-ik>> 1 cel, t FL. „l .14...,61.(----!: j Outfall 002 0 i ,-. . / , 4I4 s 4 Upstream , \ y, /-;;r" t 7) kitid/,:.< 11.....,\N\ u: L..A,1% t , 6; 1, i i, i,,,s,..,.,,, c'e, , )ti0A.7 U ;`ii''' 1 q c s r 'yN 110``jl ( It , ; 1 T)( 1(\ , \ / «` ` Q.1,27:3J J1 111 I 1 E 1 f+ ! p yf•, ii ,, - lam _ 1C."1 .%„___,,../„ )J. L i` ‘I '\,,...••- ./..1 -=a"( -- 1•' l `% ;?1 0?),..: ; f. / ' f"-)11 k' /rte /, f/' Y \ \\ '' ...... i ... .;: (.'J \ C 't {`(1I• •' _- .``.,, i.• n ( A ft l V . 1 / .'/ ' int `, w.- .1.(// i _ ffli T 1, e . , ,, if, ., t f// 4'l 4. 1:::,.....‘i‘, k\ ,.. tirel.,..,---,• .., , :. l,r----..-7- 1; f, 1 2' Outfalls 001 & 002 N;(- v., t_, , -tom Downstream I f 41 ,(2,j, ,, r , , i \•, ' , f4 L'C 1 ;r•-/,:.../ 1, X17• + if/,,,:,,,,,,,,: i. r f/1. (c9, 111; 2/.,") +\ , .:. M", fie,/ l r--'r • -F/ ir }' , f`" `y ` J F//. r.5-\.,...,,,..47>1 f i x! \- 1 f 1 sY f a."":14/..s\‘‘. C ,f t4', ,.::„..._,..„.._00FS ' l-) if i((..kv/, /ate, - \-\\ ,it- -- 1, ii/2--, , --, 7 r.,.,.,..„,,a/ 1if t. f qtr_ f It -->,;,r 1` 7,,,.,,1 I 5\) 1Kr- rte'.:,,.{-' r_J ..t;_ i% 5- SCALE: 1:24000 USGS Quad: G 17NE Oakboro,NC ippFacilityOutfall001Outfall002 Latitude: 35° 14'9.8"N 35° 14' 7.8"N 35° 12'41"N Longitude: 80° 16' 8.9"W 80° 15' 58" W 80° 15' 16" W Streams Class:C Facility Location Subbasins:03-14-13/03-14-14 HUC: 03040105 North Receiving Streams:Outfall 001 Long Creek/Outfall 002 Rocky West Stanly WWTP NC0043532 River Stanly County Permit NC0043532 Continued A. (3) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS) 2. Sample locations: E - Effluent, I - Influent, U - Upstream at least 100 feet above the discharge point, D _Downstream 1.7 miles below the discharge point(near the end of NCSR 1659). Instream monitoring requirements are waived as long as the facility retains membership in the Yadkin-Pee Dee River Basin Association. If membership is cancelled, facility will monitor 3/week during the months of June through September and once per week during the remaining months of the year. 3. The monthly average effluent BODS and TSS concentrations shall not exceed 15% of the respective influent value(85%removal). 4. The Division shall consider all effluent total residual chlorine values reported below 50 µg/L to be in compliance with the permit.However,the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory including filed certified) even if these values fall below 50 µg/L. 5. Effluent hardness sampling shall be performed in conjunction with testing for hardness dependent metals (cadmium, chromium, copper, lead, nickel, silver, and zinc). 6. The Permittee shall sample instream hardness,approximately 100 yards upstream from the facility's discharge and shall be representative of the hardness in the receiving stream. If the Permittee is a member of a Monitoring Coalition Program, sampling for instream hardness may be waived as long as the Monitoring Coalition agrees to sample hardness at the same upstream location, at a minimum frequency of quarterly, and the Permittee has obtained approval from the DWR -NPDES Permitting Unit. The Permittee is responsible for submitting instream hardness test results with its permit renewal application package. If Coalition membership is cancelled or the Coalition terminates instream hardness sampling at the approved station, the Permittee will immediately notify the Division and resume sampling for instream hardness,upstream of its discharge. 7. Total Nitrogen is the sum of TKN+NO3-N+NO2-N,where TKN and NO3-N+NO2- N are Total Kjeldahl Nitrogen and Nitrate and Nitrite Nitrogen respectively. 8. Chronic Toxicity(Ceriodaphnia) P/F at 6.0%; January, April, July, and October. See Special Condition A. (4)—Outfall 002. 9. The permittee shall perform three Effluent Pollutant Scans and four Second Species ' Toxicity Tests in conjunction with this permit next renewal, commencing with this permit activation of the 1.2 MGD terms. See Special Condition A. (5). b. There shall be no discharge of floating solids or visible foam in other than trace amounts. Page 9 of 15 Permit NC0043532 A. (4) CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY) 15A NCAC 02B .0200 et seq.] The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 4.6% for a permitted flow of 0.9 MGD and 6.0% for a permitted flow of 1.2 MGD from Outfall 002. An effluent concentration of 30.0% shall be used for a permitted flow of 0.9 MGD from Outfall 001. The permit holder shall perform at a minimum,quarterly monitoring using test procedures outlined in the `North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised December 2010, or subsequent versions or"North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"(Revised-December 2010)or subsequent versions.The tests will be performed during the months of January, April, July, and October. These months signify the first month of each three-month toxicity testing quarter assigned to the facility. Effluent sampling for this testing must be obtained during representative effluent discharge and shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple-concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised-December 2010) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWR Form AT-3 (original) is to be sent to the following address: Attention: North Carolina Division of Water Resources Water Sciences Section/Aquatic Toxicology Branch 1623 Mail Service Center Raleigh,NC 27699-1623 Completed Aquatic Toxicity Test Forms shall be filed with the Water Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate,include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of"No Flow" in the comment area of the form. The report shall be submitted to the Water Sciences Section at the address cited above. Page 10of15 Permit NC0043532 Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Assessment of toxicity compliance is based on the toxicity testing quarter,which is the three month time interval that begins on the first Continued A. (4) CHRONIC TOXICITY PERMIT LIMIT(QUARTERLY)) day of the month in which toxicity testing is required by this permit and continues until the final day of the third month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Resources indicate potential impacts to the receiving stream, this permit may be re-opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. A. (5) EFFLUENT POLLUTANT SCAN G.S. 143-215.1(b)] Once the 1.2 MGD limitation page is effective,the Permittee shall perform a total of three(3)Effluent Pollutant Scans for all parameters listed below. Based on the time between the 1.2 MGD effective date and when the renewal application is submitted, the three scans will be conducted at equal intervals so the data can be incorporated in the renewal application.Analytical methods shall be in accordance with 40 CFR Part 136 and shall be sufficiently sensitive to determine whether parameters are present in concentrations greater than applicable standards and criteria. Samples should be collected with one quarterly toxicity test each scan, and must represent seasonal variation [i.e., do not sample in the same quarter every year]. Unless otherwise indicated,metals shall be analyzed as"total recoverable." Ammonia(as N) Trans-1,2-dichloroethylene Bis(2-chloroethyl)ether Chlorine(total residual,TRC) 1,1-dichloroethylene Bis(2-chloroisopropyl)ether Dissolved oxygen 1,2-dichloropropane Bis(2-ethylhexyl)phthalate Nitrate/Nitrite 1,3-dichloropropylene 4-bromophenyl phenyl ether Kjeldahl nitrogen Ethylbenzene Butyl benzyl phthalate Oil and grease Methyl bromide 2-chloronaphthalene Phosphorus Methyl chloride 4-chlorophenyl phenyl ether Total dissolved solids Methylene chloride Chrysene Hardness 1,1,2,2-tetrachloroethane Di-n-butyl phthalate Antimony Tetrachloroethylene Di-n-octyl phthalate Arsenic Toluene Dibenzo(a,h)anthracene Beryllium 1,1,1-trichloroethane 1,2-dichlorobenzene Cadmium 1,1,2-trichloroethane 1,3-dichlorobenzene Chromium Trichloroethylene 1,4-dichlorobenzene Copper Vinyl chloride 3,3-dichlorobenzidine Lead Acid-extractable compounds: Diethyl phthalate Mercury(EPA Method 1631E) P-chloro-m-cresol Dimethyl phthalate Nickel 2-chlorophenol 2,4-dimtrotoluene Selenium 2,4-dichlorophenol 2,6-dinitrotoluene Silver 2,4-dimethylphenol 1,2-diphenylhydrazine Page 11 of 15 Permit NC0043532 Thallium 4,6-dinitro-o-cresol Fluoranthene Zinc 2,4-dinitrophenol Fluorene Cyanide 2-nitrophenol Hexachlorobenzene Total phenolic compounds 4-nitrophenol Hexachlorobutadiene Volatile organic compounds: Pentachlorophenol Hexachlorocyclo-pentadiene Acrolein Phenol Hexachloroethane Acrylonitrile 2,4,6-trichlorophenol Indeno(1,2,3-cd)pyrene Benzene Base-neutral compounds: Isophorone Bromoform Acenaphthene Naphthalene Carbon tetrachloride Acenaphthylene Nitrobenzene Chlorobenzene Anthracene N-nitrosodi-n-propylamine Chlorodibromomethane Benzidine N-nitrosodimethylamine Chloroethane Benzo(a)anthracene N-nitrosodiphenylamine 2-chloroethylvinyl ether Benzo(a)pyrene Phenanthrene Chloroform 3,4 benzofluoranthene Pyrene Dichlorobromomethane Benzo(ghi)perylene 1,2,4-trichlorobenzene 1,1-dichloroethane Benzo(k)fluoranthene 1,2-dichloroethane Bis(2-chloroethoxy)methane Reporting. Test results shall be reported on DWQ Form-A MR-PPA1 (or in a form approved'by the Director) by December 31St of each designated sampling year. The report shall be submitted to the following address: NC NCDWR/ Central Files, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. Additional Toxicity Testing Requirements for Municipal Permit Renewal. Please note that Municipal facilities that are subject to the Effluent Pollutant Scan requirements listed above are also subject to additional toxicity testing requirements specified in Federal Regulation 40 CFR 122.21(j)(5). The US EPA requires four(4)toxicity tests for a test organism other than the test species currently required in this permit. The multiple species tests should be conducted either quarterly for a 12-month period prior to submittal of the permit renewal application,or four tests performed at least annually in the four and one half year period prior to the next renewal application. These tests shall be performed for acute or chronic toxicity,whichever is specified in this permit. The multiple species toxicity test results shall be filed with the Aquatic Toxicology Branch at the following address: North Carolina Division of Water Resources Water Sciences Section/Aquatic Toxicology Branch 1623 Mail Service Center Raleigh,North Carolina 27699-1623 Contact the Division's Aquatic Toxicology Branch at 919-743-8401 for guidance on conducting the additional toxicity tests and reporting requirements. Results should also be summarized in Part E(Toxicity Testing Data)of EPA Municipal Application Form 2A,when submitting the permit renewal application to the NPDES Permitting Unit. A. (6) EFFLUENT MERCURY ANALYSIS G.S. 143-215.3(a)(2), G.S. 143-215.66] If no Effluent Pollutant Scans are required in conjunction with the next permit renewal, the Permittee shall provide in conjunction with the next permit renewal application a minimum of one effluent mercury analysis using EPA Method 1631E determined within 12 months prior to the Page 12 of 15 Permit NC0043532 application date.Any additional effluent mercury measurements conducted from the effective date of this permit and up to the application date shall also be submitted with the renewal application. If the mercury analysis is not provided with the application, the application may be returned as incomplete and the Permittee considered non-compliant. A. (7) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS [G.S. 143-215.1(b)] Federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and program reports. The final NPDES Electronic Reporting Rule was adopted and became effective on December 21, 2015. NOTE: This special condition supplements or supersedes the following sections within Part II of this permit(Standard Conditions for NPDES Permits): Section B.'(11.) Signatory Requirements Section D. (2.) Reporting Section D. (6.) Records Retention Section E. (5.) Monitoring Reports 1. Reporting Requirements [Supersedes Section D. (2.) and Section E.(5.) (a)1 The permittee shall report discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report(eDMR) internet application. Monitoring results obtained during the previous month(s) shall be summarized for each month and submitted electronically using eDMR. The eDMR system allows permitted facilities to enter monitoring data and submit DMRs electronically using the internet. Until such time that the state's eDMR application is compliant with EPA's Cross-Media Electronic Reporting Regulation(CROMERR),permittees will be required to submit all discharge monitoring data to the state electronically using eDMR and will be required to complete the eDMR submission by printing, signing, and submitting one signed original and a copy of the computer printed eDMR to the following address: NC DENR/Division of Water Resources/Water Quality Permitting Section ATTENTION: Central Files 1617 Mail Service Center Raleigh,North Carolina 27699-1617 If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility being physically located in an area where less than 10 percent of the households have broadband access, then a temporary waiver from the NPDES electronic reporting requirements may be granted and discharge monitoring data may be submitted on paper DMR forms (MR 1, 1.1, 2, 3) or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the mailing address above. See"How to Request a Waiver from Electronic Reporting" section below. Page 13 of 15 Permit NC0043532 Regardless of the submission method, the first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Starting on December 21,2020, the permittee must electronically report the following compliance monitoring data and reports, when applicable: Sewer Overflow/Bypass Event Reports; Pretreatment Program Annual Reports; and Clean Water Act(CWA) Section 316(b)Annual Reports. The permittee may seek an electronic reporting waiver from the Division(see"How to Request a Waiver from Electronic Reporting" section below). 2. Electronic Submissions In accordance with 40 CFR 122.41(1)(9), the permittee must identify the initial recipient at the time of each electronic submission. The permittee should use the EPA's website resources to identify the initial recipient for the electronic submission. Initial recipient of electronic NPDES information from NPDES-regulated facilities means the entity(EPA or the state authorized by EPA to implement the NPDES program) that is the designated entity for receiving electronic NPDES data [see 40 CFR 127.2(b)]. EPA plans to establish a website that will also link to the appropriate electronic reporting tool for each type of electronic submission and for each state. Instructions on how to access and use the appropriate electronic reporting tool will be available as well. Information on EPA's NPDES Electronic Reporting Rule is found at: https://www.federalregister.gov/documents/2015/10/22/2015-24954/national-pollutant- discharge-elimination-system-npdes-electronic-reporting-rule Electronic submissions must start by the dates listed in the"Reporting Requirements" section above. 3. How to Request a Waiver from Electronic Reporting The permittee may seek a temporary electronic reporting waiver from the Division. To obtain an electronic reporting waiver, a permittee must first submit an electronic reporting waiver request to the Division. Requests for temporary electronic reporting waivers must be submitted in writing to the Division for written approval at least sixty(60) days prior to the date the facility would be required under this permit to begin submitting monitoring data and reports. The duration of a temporary waiver shall not exceed 5 years and shall thereupon expire. At such time, monitoring data and reports shall be submitted electronically to the Division unless the permittee re-applies for and is granted a new temporary electronic reporting waiver by the Division. Approved electronic reporting waivers are not transferrable. Only permittees with an approved reporting waiver request may submit monitoring data and reports on paper to the Division for the period that the approved reporting waiver request is effective. Page 14 of 15 Permit NC0043532 Information on eDMR and the application for a temporary electronic reporting waiver are found on the following web page: http://deq.nc.gov/about/divisions/water-resources/edmr 4. Signatory Requirements (Supplements Section B. (11.) (b) and Supersedes Section B. (11.)(d)1 All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part II, Section B. (11.)(a) or by a duly authorized representative of that person as described in Part II, Section B. (11.)(b). A person, and not a position,must be delegated signatory authority for eDMR reporting purposes. For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user account and login credentials to access the eDMR system. For more information on North Carolina's eDMR system,registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://deq.nc.gov/about/divisions/water-resources/edmr Certification. Any person submitting an electronic DMR using the state's eDMR system shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility offines and imprisonment for knowing violations." 5. Records Retention [Supplements Section D. (6.)1 The permittee shall retain records of all Discharge Monitoring Reports, including eDMR submissions. These records or copies shall be maintained for a period of at least 3 years from the date of the report. This period may be extended by request of the Director at any time [40 CFR 122.41]. Page 15of15 NPDES Permit Standard Conditions Page 1 of 18 PART II STANDARD CONDITIONS FOR NPDES PERMITS Section A. Definitions 2/Month Samples are collected twice per month with at least ten calendar days between sampling events. These samples shall be representative of the wastewater discharged during the sample period. 3/Week Samples are collected three times per week on three separate calendar days. These samples shall be representative of the wastewater discharged during the sample period. Act or"the Act" The Federal Water Pollution Control Act,also known as the Clean Water Act(CWA),as amended, 33 USC 1251,et. seq. Annual Average The arithmetic mean of all"daily discharges"of a pollutant measured during the calendar year. In the case of fecal coliform,the geometric mean of such discharges. Arithmetic Mean The summation of the individual values divided by the number of individual values. Bypass The known diversion of waste streams from any portion of a treatment facility including the collection system,which is not a designed or established or operating mode for the facility. Calendar Day The period from midnight of one day until midnight of the next day.However,for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. Calendar Week The period from Sunday through the following Saturday. Calendar Quarter One of the following distinct periods:January through March,April through June,July through September,and October through December. Composite Sample A sample collected over a 24-hour period by continuous sampling or combining grab samples of at least 100 mL in such a manner as to result in a total sample representative of the wastewater discharge during the sample period.The Director may designate the most appropriate method(specific number and size of aliquots necessary,the time interval between grab samples,etc.)on a case-by-case basis. Samples may be collected manually or automatically. Composite samples may be obtained by the following methods: 1) Continuous: a single, continuous sample collected over a 24-hour period proportional to the rate of flow. 2) Constant time/variable volume: a series of grab samples collected at equal time intervals over a 24 hour period of discharge and combined proportional to the rate of flow measured at the time of individual sample collection,or 3) Variable time/constant volume: a series of grab samples of equal volume collected over a 24 hour period with the time intervals between samples determined by a preset number of gallons passing the sampling point. Flow measurement between sample intervals shall be determined by use of a flow recorder and totalizer, and the preset gallon interval between sample collection fixed at no greater than 1/24 of the expected total daily flow at the treatment system, or Version 11/09/2011.1 NPDES Permit Standard Conditions Page 2 of 18 4) Constant time/constant volume: a series of grab samples of equal volume collected over a 24-hour period at a constant time interval.Use of this method requires prior approval by the Director. This method may only be used in situations where effluent flow rates vary less than 15 percent. The following restrictions also apply: Influent and effluent grab samples shall be of equal size and of no less than 100 milliliters Influent samples shall not be collected more than once per hour. Permittees with wastewater treatment systems whose detention time<24 hours shall collect effluent grab samples at intervals of no greater than 20 minutes apart during any 24-hour period. Permittees with wastewater treatment systems whose detention time exceeds 24 hours shall collect effluent grab samples at least every six hours;there must be a minimum of four samples during a 24-hour sampling period. Continuous flow measurement Flow monitoring that occurs without interruption throughout the operating hours of the facility.Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. Daily Discharge The discharge of a pollutant measured during a calendar day or any 24-hour period that reasonably represents the calendar day for purposes of sampling. For pollutants measured in units of mass,the "daily discharge"is calculated as the total mass of the pollutant discharged over the day. For pollutants expressed in other units of measurement,the daily discharge"is calculated as the average measurement of the pollutant over the day. (40 CFR 122.2; see also Composite Sample,"above.) Daily Maximum The highest"daily discharge"during the calendar month. Daily Sampling Parameters requiring daily sampling shall be sampled 5 out of every 7 days per week unless otherwise specified in the permit. Sampling shall be conducted on weekdays except where holidays or other disruptions of normal operations prevent weekday sampling. If sampling is required for all seven days of the week for any permit parameter(s),that requirement will be so noted on the Effluent Limitations and Monitoring Page(s). DWR or"the Division" The Division of Water Resources,Department of Environment and Natural Resources. Effluent Wastewater discharged following all treatment processes from a water pollution control facility or other point source whether treated or untreated. EMC The North Carolina Environmental Management Commission EPA The United States Environmental Protection Agency Facility Closure Cessation of all activities that require coverage under this NPDES permit. Completion of facility closure will allow this permit to be rescinded. Geometric Mean The Nth root of the product of the individual values where N=the number of individual values.For purposes of calculating the geometric mean,values of"0"(or"< [detection level]")shall be considered= 1. Grab Sample Individual samples of at least 100 mL collected over a period of time not exceeding 15 minutes. Grab samples can be collected manually. Grab samples must be representative of the discharge(or the receiving stream, for instream samples). Version 11/09/2011.1 NPDES Permit Standard Conditions Page 3of18 Hazardous Substance Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the CWA. Instantaneous flow measurement The flow measured during the minimum time required for the flow measuring device or method to produce a result in that instance. To the extent practical,instantaneous flow measurements coincide with the collection of any grab samples required for the same sampling period so that together the samples and flow are representative of the discharge during that sampling period. Monthly Average(concentration limit) The arithmetic mean of all"daily discharges"of a pollutant measured during the calendar month. In the case of fecal coliform or other bacterial parameters or indicators,the geometric mean of such discharges. Permit Issuing Authority The Director of the Division of Water Resources. Quarterly Average(concentration limit) The arithmetic mean of all samples taken over a calendar quarter. Severe property damage Substantial physical damage to property,damage to the treatment facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage excludes economic loss caused by delays in production. Toxic Pollutant: Any pollutant listed as toxic under Section 307(a)(1)of the CWA. Upset An incident beyond the reasonable control of the Permittee causing unintentional and temporary noncompliance with permit effluent limitations and/or monitoring requirements.An upset does not include noncompliance caused by operational error,improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance,or careless or improper operation. Weekly Average(concentration limit) The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar week.In the case of fecal coliform or other bacterial parameters or indicators,the geometric mean of such discharges. Section B. General Conditions 1. Duty to Comply The Permittee must comply with all conditions of this permit.Any permit noncompliance constitutes a violation of the CWA and is grounds for enforcement action;for permit termination,revocation and reissuance,or modification; or denial of a permit renewal application[40 CFR 122.41]. a. The Permittee shall comply with effluent standards or prohibitions established under section 307(a)of the CWA for toxic pollutants and with standards for sewage sludge use or disposal established under section 405(d)of the CWA within the time provided in the regulations that establish these standards or prohibitions or standards for sewage sludge use or disposal, even if the permit has not yet been modified to incorporate the requirement. b. The CWA provides that any person who violates section[s] 301,302,306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any such sections in a permit issued under section 402,or any requirement imposed in a pretreatment program approved under sections 402(a)(3)or 402(b)(8)of the Act, is subject to a civil penalty not to exceed$37,500 per day for each violation. [33 USC 1319(d)and 40 CFR 122.41(a)(2)] c. The CWA provides that any person who negligently violates sections 301, 302, 306, 307, 308,318, or 405 of the Act, or any condition or limitation implementing any of such sections in a permit issued under section 402 of the Act,or any requirement imposed in a pretreatment program approved under section 402(a)(3)or 402(b)(8)of the Act,is subject to criminal penalties of$2,500 to $25,000 per day of violation,or Version 11/09/2011.1 NPDES Permit Standard Conditions Page 4 of 18 imprisonment of not more than 1 year, or both. In the case of a second or subsequent conviction for a negligent violation,a person shall be subject to criminal penalties.of not more than$50,000 per day of violation,or by imprisonment of not more than 2 years, or both. [33 USC 1319(c)(1)and 40 CFR 122.41(a)(2)] d. Any person who knowingly violates such sections,or such conditions or limitations is subject to criminal penalties of$5,000 to$50,000 per day of violation,or imprisonment for not more than 3 years,or both.In the case of a second or subsequent conviction for a knowing violation,a person shall be subject to criminal penalties of not more than$100,000 per day of violation,or imprisonment of not more than 6 years,or both. 33 USC 1319(c)(2)and 40 CFR 122.41(a)(2)] e. Any person who knowingly violates section 301, 302, 303,306,307,308,318 or 405 of the Act,or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act,and who knows at that time that he thereby places another person in imminent danger of death or serious bodily injury,shall,upon conviction,be subject to a fine of not more than$250,000 or imprisonment of not more than 15 years,or both.In the case of a second or subsequent conviction for a knowing endangerment violation, a person shall be subject to a fine of not more than$500,000 or by imprisonment of not more than 30 years, or both.An organization,as defined in section 309(c)(3)(B)(iii)of the CWA,shall,upon conviction of violating the imminent danger provision,be subject to a fine of not more than$1,000,000 and can be fined up to 2,000,000 for second or subsequent convictions. [40 CFR 122.41(a)(2)] f. Under state law, a civil penalty of not more than$25,000 per violation maybe assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [North Carolina General Statutes § 143-215.6A] g. Any person maybe assessed an administrative penalty by the Administrator for violating section 301,302, 306, 307,308,318 or 405 of this Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of this Act.Administrative penalties for Class I violations are not to exceed$16,000 per violation,with the maximum amount of any Class I penalty assessed not to exceed 37,500.Penalties for Class II violations are not to exceed$16,000 per day for each day during which the violation continues,with the maximum amount of any Class II penalty not to exceed$177,500. [33 USC 1319(g)(2)and 40 CFR 122.41(a)(3)] 2. Duty to Mitigate The Permittee shall take all reasonable steps to minimize or prevent any discharge or sludge use or disposal in violation of this permit with a reasonable likelihood of adversely affecting human health or the environment[40 CFR 122.41(d)]. 3. Civil and Criminal Liability Except as provided in permit conditions on"Bypassing" (Part II.C.4),"Upsets"(Part II.C.5)and"Power Failures" Part H.C.7),nothing in this permit shall be construed to relieve the Permittee from any responsibilities,liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1319.Furthermore,the Permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 4. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the Permittee from any responsibilities, liabilities,or penalties to which the Permittee is or may be subject to under NCGS 143- 215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore,the Permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 5. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges,nor does it authorize any injury to private property or any invasion of personal rights,nor any infringement of Federal, State or local laws or regulations[40 CFR 122.41(g)]. 6. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. Version 11/09/2011.1 NPDES Permit Standard Conditions Page 5of18 7. Severability The provisions of this permit are severable. If any provision of this permit, or the application of any provision of this permit to any circumstances, is held invalid,the application of such provision to other circumstances,and the remainder of this permit, shall not be affected thereby[NCGS 150B-23]. 8. Duty to Provide Information The Permittee shall furnish to the Permit Issuing Authority,within a reasonable time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying,revoking and reissuing,or terminating this permit or to determine compliance with this permit.The Permittee shall also furnish to the Permit Issuing Authority upon request,copies of records required by this permit[40 CFR 122.41(h)]. 9. Duty to Reapply If the Permittee wishes to continue an activity regulated by this permit after the expiration date of this permit,the Permittee must apply for and obtain a new permit[40 CFR 122.41(b)]. 10. Expiration of Permit The Permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date,the Permittee shall submit such information,forms,and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date unless permission for a later date has been granted by the Director. (The Director shall not grant permission for applications to be submitted later than the expiration date of the existing permit.) [40 CFR 122.21(d)]Any Permittee that has not requested renewal at least 180 days prior to expiration, or any Permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration,will subject the Permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et. seq. 11. Signatory Requirements All applications,reports,or information submitted to the Permit Issuing Authority shall be signed and certified[40 CFR 122.41(k)]. a. All permit applications shall be signed as follows: 1) For a corporation: by a responsible corporate officer. For the purpose of this Section,a responsible corporate officer means: (a)a president,secretary, treasurer or vice president of the corporation in charge of a principal business function,or any other person who performs similar policy or decision making functions for the corporation, or(b)the manager of one or more manufacturing,production,or operating facilities,provided,the manager is authorized to make management decisions which govern the operation of the regulated facility including having the explicit or implicit duty of making major capital investment recommendations,and initiating and directing other comprehensive measures to assure long term environmental compliance with environmental laws and regulations;the manager can ensure that the necessary systems are established or actions taken to gather complete and accurate information for permit application requirements; and where authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures . 2) For a partnership or sole proprietorship: by a general partner or the proprietor,respectively; or 3) For a municipality, State,Federal,or other public agency: by either a principal executive officer or ranking elected official [40 CFR 122.22]. b. All reports required by the permit and other mfonnation requested by the Permit Issuing Authority shall be signed by a person described in paragraph a. above or by a duly authorized representative of that person.A person is a duly authorized representative only if: 1) The authorization is made in writing by a person described above; 2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and 3) The written authorization is submitted to the Permit Issuing Authority[40 CFR 122.22] Version 11/09/2011.1 NPDES Permit Standard Conditions Page 6 of 18 c. Changes to authorization: If an authorization under paragraph(b)of this section is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, a new authorization satisfying the requirements of paragraph(b)of this section must be submitted to the Director prior to or together with any reports,information, or applications to be signed by an authorized representative[40 CFR 122.22] d. Certification.Any person signing a document under paragraphs a. or b. of this section shall make the following certification[40 CFR 122.22].NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: I cert, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted.Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief true, accurate, and complete.I am aware that there are significant penalties for submitting false information, including the possibility offines and imprisonment for knowing violations." 12. Permit Actions This permit may be modified,revoked and reissued, or terminated for cause. The filing of a request by the Permittee for a permit modification,revocation and reissuance,or termination,or a notification of planned changes or anticipated noncompliance does not stay any permit condition[40 CFR 122.41(f)]. 13. Permit Modification,Revocation and Reissuance,or Termination The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit, revoking and reissuing the permit,or terminating the permit as allowed by the laws,rules, and regulations contained in Title 40, Code of Federal Regulations,Parts 122 and 123;Title 15A of the North Carolina Administrative Code, Subchapter 02H.0100; and North Carolina General Statute 143.215.1 et. al. 14. Annual Administering and Compliance Monitoring Fee Requirements The Permittee must pay the annual administering and compliance monitoring fee within thirty days after being billed by the Division. Failure to pay the fee in a timely manner in accordance with 15A NCAC 02H .0105(b)(2) may cause this Division to initiate action to revoke the permit. Section C. Operation and Maintenance of Pollution Controls 1. Certified Operator Owners of classified water pollution control systems must designate operators, certified by the Water Pollution Control System Operators Certification Commission(WPCSOCC),of the appropriate type and grade for the system,and,for each classification must[T15A NCAC 08G .0201]: a. designate one Operator In Responsible Charge(ORC)who possesses a valid certificate of the type and grade at least equivalent to the type and grade of the system; b. designate one or more Back-up Operator(s)in Responsible Charge(Back-up ORCs)who possesses a valid certificate of the type of the system and no more than one grade less than the grade of the system,with the exception of no backup operator in responsible charge is required for systems whose minimum visitation requirements are twice per year; and c. submit a signed completed"Water Pollution Control System Operator Designation Form"to the Commission or to the local health department for owners of subsurface systems)countersigned by the designated certified operators,designating the Operator m Responsible Charge(ORC)and the Back-up Operator in Responsible Charge(Back-up ORC): 1) 60 calendar days prior to wastewater or residuals being introduced into a new system;or 2) within 120 calendar days following: receiving notification of a change in the classification of the system requiring the designation of a new Operator in Responsible Charge(ORC)and Back-up Operator in Responsible Charge(Back-up ORC) of the proper type and grade;or a vacancy in the position of Operator in Responsible Charge(ORC)or Back-up Operator in Responsible Charge(Back-up ORC). Version 11/09/2011 1 NPDES Permit Standard Conditions Page 7 of 18 3) within seven calendar days of vacancies in both ORC and Back-up ORC positions replacing or designating at least one of the responsibilities. The ORC of each Class I facility(or the Back-up ORC,when acting as surrogate for the ORC)must: Visit the facility as often as is necessary to insure proper operation of the treatment system; the treatment facility must be visited at least weekly Comply with all other conditions of 15A NCAC 08G .0204. The ORC of each Class II,III and IV facility(or the Back-up ORC,when acting as surrogate for the ORC)must: Visit the facility as often as is necessary to insure proper operation of the treatment system; the treatment facility must be visited at least five days per week, excluding holidays Properly manage and document daily operation and maintenance of the facility Comply with all other conditions of 15A NCAC 08G .0204. 2. Proper Operation and Maintenance The Permittee shall at all times properly operate and maintain all facilities and systems of treatment and control and related appurtenances)which are installed or used by the Peiuuttee to achieve compliance with the conditions of this permit.Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures.This provision requires the Permittee to install and operate backup or auxiliary facilities only when necessary to achieve compliance with the conditions of the permit[40 CFR 122.41(e)]. NOTE: Properly and officially designated operators are fully responsible for all proper operation and maintenance of the facility, and all documentation required thereof,whether acting as a contract operator[subcontractor] or a member of the Permittee's staff. 3. Need to Halt or Reduce not a Defense It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity m order to maintain compliance with the condition of this permit[40 CFR 122.41(c)]. 4. Bypassing of Treatment Facilities a. Bypass not exceeding limitations [40 CFR 122.41(m)(2)] The Permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded,but only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the provisions of Paragraphs b. and c. of this section. b. Notice [40 CFR 122.41(m)(3)] 1) Anticipated bypass.If the Permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and effect of the bypass. 2) Unanticipated bypass. The Permittee shall submit notice of an unanticipated bypass as required in Part II.E.6. (24-hour notice). c. Prohibition of Bypass 1) Bypass from the treatment facility is prohibited and the Permit Issuing Authority may take enforcement action against a Permittee for bypass,unless: A) Bypass was unavoidable to prevent loss of life,personal injury or severe property damage; B) There were no feasible alternatives to the bypass,such as the use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal periods of equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and C) The Permittee submitted notices as required under Paragraph b. of this section. 2) Bypass from the collection system is prohibited and the Permit Issuing Authority may take enforcement action against a Permittee for a bypass as provided in any current or future system-wide collection system permit associated with the treatment facility. Version 11/09/2011.1 NPDES Permit Standard Conditions Page 8 of 18 3) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse effects,if the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph c. 1)of this section. 5. Upsets a. Effect of an upset[40 CFR 122.41(n)(2)]: An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit effluent limitations if the requirements of paragraph b. of this condition are met.No determination made during administrative review of claims that noncompliance was caused by upset,and before an action for noncompliance,is fmal administrative action subject to judicial review. b. Conditions necessary for a demonstration of upset:Any Permittee who wishes to establish the affirmative defense of upset shall demonstrate,through properly signed,contemporaneous operating logs,or other relevant evidence that: 1)An upset occurred and that the Permittee can identify the cause(s)of the upset; 2)The Permittee facility was at the time being properly operated; and 3)The Permittee submitted notice of the upset as required in Part II.E.6.(b)of this permit. 4)The Permittee complied with any remedial measures required under Part II.B.2. of this permit. c. Burden of proof[40 CFR 122.41(n)(4)]: The Penuiittee seeking to establish the occurrence of an upset has the burden of proof in any enforcement proceeding. 6. Removed Substances Solids,sludges,filter backwash,or other pollutants removed in the course of treatment or control of wastewaters shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States except as permitted by the Commission. The Permittee shall comply with all applicable state and Federal regulations governing the disposal of sewage sludge,including 40 CFR 503, Standards for the Use and Disposal of Sewage Sludge;40 CFR Part 258,Criteria For Municipal Solid Waste Landfills;and 15A NCAC Subchapter 2T,Waste Not Discharged To Surface Waters.The Permittee shall notify the Permit Issuing Authority of any significant change in its sludge use or disposal practices. 7. Power Failures The Permittee is responsible for maintaining adequate safeguards(as required by 15A NCAC 02H.0124)to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources,standby generators or retention of inadequately treated effluent. Section D. Monitoring and Records 1. Representative Sampling Samples collected and measurements taken, as required herein, shall be representative of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is representative of the discharge for the period the sample represents.All samples shall be taken at the monitoring points specified in this permit and,unless otherwise specified,before the effluent joins or is diluted by any other wastestream,body of water,or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority[40 CFR 122.41(j)]. 2. Reporting Monitoring results obtained during the previous month(s)shall be summarized for each month and reported on a monthly Discharge Monitoring Report(DMR)Form(MR 1, 1.1,2,3)or alternative forms approved by the Director,postmarked no later than the last calendar day of the month following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge.Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: Version 11/09/2011.1 NPDES Permit Standard Conditions Page 9 of 18 NC DENR/Division of Water Resources/Water Quality Permitting Section ATTENTION: Central Files 1617 Mail Service Center Raleigh,North Carolina 27699-1617 3. Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges.The devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than 10%from the true discharge rates throughout the range of expected discharge volumes. Flow measurement devices shall be accurately calibrated at a minimum of once per year and maintained to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device. The Director shall approve the flow measurement device and monitoring location prior to installation. Once-through condenser cooling water flow monitored by pump logs, or pump hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. 4. Test Procedures Laboratories used for sample analysis must be certified by the Division. Permittees should contact the Division's Laboratory Certification Section(919 733-3908 or http://portal.ncdenr.org/web/wq/lab/cert)for information regarding laboratory certifications. Facilities whose personnel are conducting testing of field-certified parameters only must hold the appropriate field parameter laboratory certifications. Test procedures for the analysis of pollutants shall conform to the EMC regulations(published pursuant to NCGS 143-215.63 et. seq.),the Water and Air Quality Reporting Acts,and to regulations published pursuant to Section 304(g), 33 USC 1314,of the CWA(as amended), and 40 CFR 136; or in the case of sludge use or disposal, approved under 40 CFR 136,unless otherwise specified in 40 CFR 503,unless other test procedures have been specified in this permit[40 CFR 122.41]. To meet the intent of the monitoring required by this permit,all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and reporting levels below permit discharge requirements,then the most sensitive(method with the lowest possible detection and reporting level)approved method must be used. 5. Penalties for Tampering The CWA provides that any person who falsifies,tampers with, or knowingly renders inaccurate,any monitoring device or method required to be maintained under this permit shall,upon conviction,be punished by a fine of not more than$10,000 per violation,or by imprisonment for not more than two years per violation, or by both.If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more than$20,000 per day of violation,or by imprisonment of not more than 4 years, or both [40 CFR 122.41]. 6. Records Retention Except for records of monitoring information required by this permit related to the Permittee's sewage sludge use and disposal activities,which shall be retained for a period of at least five years(or longer as required by 40 CFR 503),the Permittee shall retain records of all monitoring information,including: all calibration and maintenance records all original strip chart recordings for continuous monitoring instrumentation copies of all reports required by this permit copies of all data used to complete the application for this permit These records or copies shall be maintained for a period of at least 3 years from the date of the sample, measurement,report or application.This period may be extended by request of the Director at any time[40 CFR 122.41]. Version 11/09/2011.1 NPDES Permit Standard Conditions Page 10 of 18 7. Recording Results For each measurement or sample taken pursuant to the requirements of this permit,the Permittee shall record the following information[40 CFR 122.41]: a. The date,exact place,and time of sampling or measurements; b. The individual(s)who performed the sampling or measurements; c. The date(s)analyses were performed; d. The individual(s)who performed the analyses; e. The analytical techniques or methods used;and f. The results of such analyses. 8. Inspection and Entry The Permittee shall allow the Director,or an authorized representative(including an authorized contractor acting as a representative of the Director),upon the presentation of credentials and other documents as may be required by law,to; a. Enter,at reasonable times,upon the Permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this permit; b. Have access to and copy,at reasonable times, any records that must be kept under the conditions of this permit; c. Inspect at reasonable times any facilities, equipment(including monitoring and control equipment),practices, or operations regulated or required under this permit; and d. Sample or monitor at reasonable times,for the purposes of assuring permit compliance or as otherwise authorized by the CWA,any substances or parameters at any location[40 CFR 122.41(i)]. Section E Reporting Requirements 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit.The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. 2. Planned Changes The Permittee shall give notice to the Director as soon as possible of any planned physical alterations or additions to the permitted facility[40 CFR 122.41(1)].Notice is required only when: a. The alteration or addition to a permitted facility may meet one of the criteria for new sources at 40 CFR 122.29(b); or b. The alteration or addition could significantly change the nature or increase the quantity of pollutants discharged.This notification applies to pollutants subject neither to effluent limitations in the permit,nor to notification requirements under 40 CFR 122.42(a)(1);or c. The alteration or addition results in a significant change in the Permittee's sludge use or disposal practices, and such alteration,addition or change may justify the application of permit conditions that are different from or absent in the existing permit,including notification of additional use or disposal sites not reported during the permit application process or not reported pursuant to an approved land application plan. 3. Anticipated Noncompliance The Permittee shall give advance notice to the Director of any planned changes to the permitted facility or other activities that might result in noncompliance with the permit[40 CFR 122.41(1)(2)]. 4. Transfers This permit is not transferable to any person without prior written notice to and approval from the Director in accordance with 40 CFR 122.61. The Director may condition approval in accordance with NCGS 143-215.1,in particular NCGS 143-215.1(b)(4)b.2.,and may require modification or revocation and reissuance of the permit,or a minor modification,to identify the new permittee and incorporate such other requirements as may be necessary under the CWA[40 CFR 122.41(1)(3), 122.61] or state statute. Version 11/09/2011.1 NPDES Permit Standard Conditions Page 11 of 18 5. Monitoring Reports Monitoring results shall be reported at the intervals specified elsewhere in this permit[40 CFR 122.41(1)(4)]. a. Monitoring results must be reported on a Discharge Monitoring Report(DMR) (See Part II.D.2)or forms provided by the Director for reporting results of monitoring of sludge use or disposal practices. b. If the Permittee monitors any pollutant more frequently than required by this permit using test procedures approved under 40 CFR Part 136 and at a sampling location specified in this permit or other appropriate instrument governing the discharge,the results of such monitoring shall be included in the calculation and reporting of the data submitted on the DMR. 6. Twenty-four Hour Reporting a. The Permittee shall report to the Director or the appropriate Regional Office any noncompliance that potentially threatens public health or the environment.Any information shall be provided orally within 24 hours from the time the Permittee became aware of the circumstances.A written submission shall also be provided within 5 days of the time the Permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance,and its cause;the period of noncompliance,including exact dates and times, and if the noncompliance has not been corrected,the anticipated time it is expected to continue;and steps taken or planned to reduce, eliminate,and prevent reoccurrence of the noncompliance [40 CFR 122.41(1)(6)]. b. The Director may waive the written report on a case-by-case basis for reports under this section if the oral report has been received within 24 hours. c. Occurrences outside normal business hours may also be reported to the Division's Emergency Response personnel at(800) 662-7956,(800) 858-0368 or(919)733-3300. 7. Other Noncompliance The Permittee shall report all instances of noncompliance not reported under Part II.E.5 and 6. of this permit at the time monitoring reports are submitted.The reports shall contain the information listed in Part II.E.6. of this permit 40 CFR 122.41(1)(7)]. 8. Other Information Where the Permittee becomes aware that it failed to submit any relevant facts in a permit application,or submitted incorrect information in a permit application or in any report to the Director,it shall promptly submit such facts or information[40 CFR 122.41(1)(8)]. 9. Noncompliance Notification The Permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible,but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal m quantity or characteristic, such as the dumping of the contents of a sludge digester;the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons,that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators,compressors,etc. c. Any failure of a pumping station, sewer line,or treatment facility resulting in a by-pass without treatment of all or any portion of the influent to such station or facility. Persons reporting such occurrences by telephone shall also file a written report within 5 days following first knowledge of the occurrence.Also see reporting requirements for municipalities in Part IV.C.2.c. of this permit. 10. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3 (a)(2)or Section 308 of the Federal Act,33 USC 1318,all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division.As required by the Act, effluent data shall not be considered confidential.Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143- 215.1(b)(2)or in Section 309 of the Federal Act. Version 11/09/2011.1 NPDES Permit Standard Conditions Page 12 of 18 11. Penalties for Falsification of Reports The CWA provides that any person who knowingly makes any false statement,representation,or certification in any record or other document submitted or required to be maintained under this permit,including monitoring reports or reports of compliance or noncompliance shall,upon conviction,be punished by a fine of not more than 25,000 per violation,or by imprisonment for not more than two years per violation,or by both[40 CFR 122.41]. 12. Annual Performance Reports Permittees who own or operate facilities that primarily collect or treat municipal or domestic wastewater and have an average annual flow greater than 200,000 gallons per day shall provide an annual report to the Permit Issuing Authority and to the users/customers served by the Permittee(NCGS 143-215.1C). The report shall summarize the performance of the collection or treatment system,as well as the extent to which the facility was compliant with applicable Federal or State laws,regulations and rules pertaining to water quality.The report shall be provided no later than sixty days after the end of the calendar or fiscal year,depending upon which annual period is used for evaluation. The report shall be sent to: NC DENR/Division of Water Resources/Water Quality Permitting Section ATTENTION: Central Files 1617 Mail Service Center Raleigh,North Carolina 27699-1617 Version 11/09/2011.1 NPDES Permit Standard Conditions Page 13of18 PART III OTHER REQUIREMENTS Section A. Construction a. The Permittee shall not commence construction of wastewater treatment facilities,nor add to the plant's treatment capacity,nor change the treatment process(es)utilized at the treatment plant unless(1)the Division has issued an Authorization to Construct(AtC)permit or(2)the Permittee is exempted from such AtC permit requirements under Item b. of this Section. b. In accordance with NCGS 143-215.1(a5) [SL 2011-394],no permit shall be required to enter into a contract for the construction,installation, or alteration of any treatment work or disposal system or to construct,install, or alter any treatment works or disposal system within the State when the system's or work's principle function is to conduct, treat, equalize,neutralize,stabilize,recycle, or dispose of industrial waste or sewage from an industrial facility and the discharge of the industrial waste or sewage is authorized under a permit issued for the discharge of the industrial waste or sewage into the waters of the State. Notwithstanding the above,the permit issued for the discharge may be modified if required by federal regulation. c. Issuance of an AtC will not occur until Final Plans and Specifications for the proposed construction have been submitted by the Permittee and approved by the Division. Section B. Groundwater Monitoring The Permittee shall,upon written notice from the Director, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. Section C. Changes in Discharges of Toxic Substances The Permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe(40 CFR 122.42): a. That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis,of any toxic pollutant which is not limited in the permit,if that discharge will exceed the highest of the following notification levels"; 1) One hundred micrograms per liter(100 µg/L); 2) Two hundred micrograms per liter(200 µg/L)for acrolein and acrylonitrile;five hundred micrograms per liter 500 µg/L) for 2,4-dinitrophenol and for 2-methyl-4,6-dinitrophenol; and one milligram per liter(1 mg/L)for antimony; 3) Five times the maximum concentration value reported for that pollutant in the permit application. b. That any activity has occurred or will occur which would result in any discharge, on a non-routine or infrequent basis, of a toxic pollutant which is not limited in the permit,if that discharge will exceed the highest of the following "notification levels"; 1) Five hundred micrograms per liter(500 µg/L); 2) One milligram per liter(1 mg/L)for antimony; 3) Ten times the maximum concentration value reported for that pollutant in the permit application. Section D. Facility Closure Requirements The Permittee must notify the Division at least 90 days prior to the closure of any wastewater treatment system covered by this permit. The Division may require specific measures during deactivation of the system to prevent adverse impacts to waters of the State. This permit cannot be rescinded while any activities requiring this permit continue at the permitted facility. Version 11/09/2011.1 NPDES Permit Standard Conditions Page 14 of 18 PART IV SPECIAL CONDITIONS FOR MUNICIPAL FACILITIES Section A. Definitions In addition to the definitions in Part II of this permit,the following defmitions apply to municipal facilities: Indirect Discharge or Industrial User Any non-domestic source that discharges wastewater containing pollutants into a POTW regulated under section 307(b), (c)or(d)of the CWA. [40 CFR 403.3 (i)and(j)and 15A NCAC 02H.0903(b)(11)] Interference Inhibition or disruption of the POTW treatment processes; operations; or its sludge process,use, or disposal which causes or contributes to a violation of any requirement of the Permittee's (or any satellite POTW's if different from the Permittee)NPDES,collection system,or non-discharge permit or prevents sewage sludge use or disposal in compliance with specified applicable State and Federal statutes,regulations,or permits. [15A NCAC 02H 0903(b)(14)] Pass Through A discharge which exits the POTW into waters of the State in quantities or concentrations which, alone or with discharges from other sources, causes a violation,including an increase in the magnitude or duration of a violation,of the Permittee's(or any satellite POTW's,if different from the Permittee)NPDES, collection system,or non-discharge permit. [15A NCAC 02H.0903(b)(23)] Publicly Owned Treatment Works (POTW) A treatment works as defmed by Section 212 of the CWA,which is owned by a State or local government organization. This definition includes any devices and systems used in the storage,treatment,recycling and reclamation of municipal sewage or industrial wastes of a liquid nature. It also includes the collection system, as defined in 15A NCAC 2T 0402,only if it conveys wastewater to a POTW treatment plant. The term also means the local government organization,or municipality,as defmed in section 502(4)of the CWA,which has jurisdiction over indirect discharges to and the discharges from such a treatment works.In this context,the organization maybe the owner of the POTW treatment plant or the owner of the collection system into which an indirect discharger discharges. This second type of POTW may be referred to as a"satellite POTW organization." [15A NCAC 02H.0903(b)(26)] Significant Industrial User" or"SIU" An Industrial User that discharges wastewater into a publicly owned treatment works and that[15A NCAC 02H 0903(b)(33)]: 1. Discharges an average of 25,000 gallons per day or more of process wastewater to the POTW(excluding sanitary, noncontact cooling and boiler blowdown wastewaters); or 2. Contributes process wastewater which makes up five percent or more of the NPDES or non-discharge permitted flow limit or organic capacity of the POTW treatment plant.In this context, organic capacity refers to BOD,TSS and ammonia;or 3. Is subject to categorical standards under 40 CFR Part 403.6 and 40 CFR Parts 405-471; or 4. Is designated as such by the Permittee on the basis that the Industrial User has a reasonable potential for adversely affecting the POTW's operation or for violating any pretreatment standard or requirement,or the POTW's effluent limitations and conditions in its NPDES or non-discharge permit, or to limit the POTW's sludge disposal options; 5. Subject to approval under 15A NCAC 02H.0907(b),the Permittee may determine that an Industrial User meeting the criteria in paragraphs 1 or 2 of this defmition above has no reasonable potential for adversely affecting the POTW's operation or for violating any pretreatment standard or requirement,the POTW's effluent limitations and conditions in its NPDES or non-discharge permit,or to limit the POTW's sludge disposal options,and thus is not a Significant Industrial User(SIU);or 6. Subject to approval under 15A NCAC 02H .0907(b),the Permittee may determine that an Industrial User meeting the criteria in paragraph 3 of this definition above meets the requirements of 40 CFR Part 403.3(v)(2)and thus is a non-significant categorical Industrial User. Section B. Publicly Owned Treatment Works(POTWs) Version 11/09/2011.1 NPDES Permit Standard Conditions Page 15 of 18 All POTWs must provide adequate notice to the Director of the following[40 CFR 122.42(b)]: 1. Any new introduction of pollutants into the POTW from an indirect discharger,regardless of the means of transport,which would be subject to section 301 or 306 of CWA if it were directly discharging those pollutants; and 2. Any substantial change in the volume or character of pollutants being introduced by an indirect discharger as influent to that POTW at the time of issuance of the permit. 3. For purposes of this paragraph,adequate notice shall include information on(1)the quality and quantity of effluent introduced into the POTW,and(2)any anticipated impact that may result from the change of the quantity or quality of effluent to be discharged from the POTW. Section C. Municipal Control of Pollutants from Industrial Users. 1. Effluent limitations are listed in Part I of this permit. Other pollutants attributable to inputs from Industrial Users discharging to the POTW may be present in the Permittee's discharge.At such time as sufficient information becomes available to establish limitations for such pollutants,this permit may be revised to specify effluent limitations for any or all of such other pollutants in accordance with best practicable technology or water quality standards. 2. Prohibited Discharges a. The Permittee shall develop and enforce their Pretreatment Program to implement the prohibition against the introduction of pollutants or discharges into the waste treatment system or waste collection system which cause or contribute to Pass Through or Interference as defined in 15A NCAC 02H.0900 and 40 CFR 403. [40 CFR 403.5(a)(1)] b. The Permittee shall develop and enforce their Pretreatment Program to implement the prohibitions against the introduction of the following wastes in the waste treatment or waste collection system[40 CFR 403.5(b)]: 1) Pollutants which create a fire or explosion hazard in the POTW,including,but not limited to, wastestreams with a closed cup flashpoint of less than 140 degrees Fahrenheit or 60 degrees Centigrade using the test methods specified in 40 CFR 261.21; 2) Pollutants which cause corrosive structural damage to the POTW,but in no case discharges with pH lower than 5.0,unless the works is specifically designed to accommodate such discharges; 3) Solid or viscous pollutants in amounts which cause obstruction to the flow in the POTW resulting in Interference; 4) Any pollutant, including oxygen demanding pollutants(BOD,etc.)released in a Discharge at a flow rate and/or pollutant concentration which will cause Interference with the POTW; 5) Heat in amounts which will inhibit biological activity in the POTW resulting in Interference,but in no case heat in such quantities that the temperature at the POTW Treatment Plant exceeds 40°C(104°F) unless the Division,upon request of the POTW,approves alternate temperature limits; 6) Petroleum oil,non-biodegradable cutting oil,or products of mineral oil origin in amounts that will cause Interference or Pass Through; 7) Pollutants which result in the presence of toxic gases,vapors,or fumes within the POTW in a quantity that may cause acute worker health and safety problems; or 8) Any trucked or hauled pollutants,except at discharge points designated by the POTW. c. The Permittee shall investigate the source of all discharges into the POTW,including slug loads and other unusual discharges,which have the potential to adversely impact the Permittee's Pretreatment Program and/or the operation of the POTW. The Permittee shall report such discharges into the POTW to the Director or the appropriate Regional Office. Any information shall be provided orally within 24 hours from the time the Permittee became aware of the circumstances.A written submission shall also be provided within 5 days of the time the Permittee becomes aware of the circumstances. The written submission shall contain a description of the discharge; the investigation into possible sources; the period of the discharge,including exact dates and times;if the discharge has not ceased,the anticipated time it is expected to continue;and steps taken or planned to reduce, eliminate,and prevent reoccurrence of the noncompliance, Version 11/09/2011.1 NPDES Permit Standard Conditions 4 Page 16 of 18 3. With regard to the effluent requirements listed in Part I of this permit,it may be necessary for the Permittee to supplement the requirements of the Federal Pretreatment Standards(40 CFR,Part 403)to ensure compliance by the Permittee with all applicable effluent limitations. Such actions by the Permittee may be necessary regarding some or all of the industries discharging to the municipal system. 4. The Permittee shall require any Industrial User(IU)discharging to the POTW to meet Federal Pretreatment Standards developed under Section 307(b)of the Act as amended(which includes categorical standards and specific local limits,best management practices and narrative requirements).Prior to accepting wastewater from any Significant Industrial User(SIU),the Permittee shall either develop and submit to the Division a new Pretreatment Program or,as necessary,a modification of an existing Pretreatment Program, for approval as required under section D below as well as 15A NCAC 02H .0907(a)and(b). [40 CFR 122.44(j)(2)] 5. This permit shall be modified,or alternatively,revoked and reissued,to incorporate or modify an approved POTW Pretreatment Program or to include a compliance schedule for the development of a POTW Pretreatment Program as required under Section 402 (b)(8)of the CWA and implementing regulations or by the requirements of the approved State pretreatment program,as appropriate. Section D. Pretreatment Programs Under authority of sections 307(b)and(c)and 402(b)(8)of the CWA and implementing regulations 40 CFR 403, North Carolina General Statute 143-215.3(14)and implementing regulations 15A NCAC 02H .0900,and in accordance with the approved pretreatment program,all provisions and regulations contained and referenced m the pretreatment program submittal are an enforceable part of this permit. [40 CFR 122.44(j)(2)] The Permittee shall operate its approved pretreatment program in accordance with Section 402(b)(8)of the CWA,40 CFR 403, 15A NCAC 02H.0900, and the legal authorities,policies,procedures,and financial provisions contained in its pretreatment program submission and Division approved modifications thereof. Such operation shall include but is not limited to the implementation of the following conditions and requirements.Terms not defined in Part II or Part IV of this permit are as defined in 15A NCAC 02H.0903 and 40 CFR 403.3. 1. Sewer Use Ordinance(SUO) The Permittee shall maintain adequate legal authority to implement its approved pretreatment program. [15A NCAC 02H.0903(b)(32), .0905 and.0906(b)(1);40 CFR 403.8(f)(1)and 403.9(b)(1)and(2)] 2. Industrial Waste Survey(IWS) The Permittee shall implement an IWS consisting of the survey of users of the POTW collection system or treatment plant,as required by 40 CFR 403.8(f)(2)(i-iii)and 15A NCAC 02H.0905 [also 40 CFR 122.44(j)(1)], including identification of all Industrial Users that may have an impact on the POTW and the character and amount of pollutants contributed to the POTW by these Industrial Users and identification of those Industrial Users meeting the definition of SIU.Where the Permittee accepts wastewater from one or more satellite POTWs,the IWS for the Permittee shall address all satellite POTW services areas,unless the pretreatment program in those satellite service areas is administered by a separate Permittee with an approved Pretreatment Program. The Permittee shall submit a summary of its IWS activities to the Division at least once every five years,and as required by the Division. The IWS submission shall include a summary of any investigations conducted under paragraph C.2.c. of this Part. [15A NCAC 02H .0903(b)(13), .0905 and.0906(b)(2);40 CFR 403.8(f)(2)and 403.9] 3. Monitoring Plan The Permittee shall implement a Division-approved Monitoring Plan for the collection of facility specific data to be used in a wastewater treatment plant Headworks Analysis(HWA)for the development of specific pretreatment local limits. Effluent data from the Plan shall be reported on the DMRs(as required by Parts II.D and II.E.5.). [15A NCAC 02H.0903(b)(16), .0906(b)(3)and.0905] 4. Headworks Analysis(HWA)and Local Limits The Permittee shall obtain Division approval of a HWA at least once every five years, and as required by the Division. Within 180 days of the effective date of this permit(or any subsequent permit modification)the Permittee shall submit to the Division a written technical evaluation of the need to revise local limits (i.e.,an updated HWA or documentation of why one is not needed) [40 CFR 122.44]. The Permittee shall develop, in accordance with 40 CFR 403.5(c) and 15A NCAC 02H .0909, specific Local Limits to implement the prohibitions listed in 40 CFR 403.5(a)and(b)and 15A NCAC 02H .0909.Pursuant to 40 CFR 403.5,local limits are Version 11/09/2011 1 NPDES Permit Standard Conditions Page 17 of 18 enforceable Pretreatment Standards as defined by 40 CFR 403.3(1). [15A NCAC 02H.0903(b)(10), .0905,and 0906(b)(4)] 5. Industrial User Pretreatment Permits(IUP)&Allocation Tables In accordance with NCGS,143-215.1,the Permittee shall issue to all Significant Industrial Users,permits for operation of pretreatment equipment and discharge to the Permittee's collection system or treatment works.These permits shall contain limitations, sampling protocols,reporting requirements,appropriate standard and special conditions,and compliance schedules as necessary for the installation of treatment and control technologies to assure that their wastewater discharge will meet all applicable pretreatment standards and requirements. The Permittee shall maintain a current Allocation Table(AT)which summarizes the results of the HWA and the limits from all IUPs.Permitted IUP loadings for each parameter cannot exceed the treatment capacity of the POTW as determined by the HWA. [15A NCAC 02H.0906(b)(6), .0909, .0916,and.0917;40 CFR 403.5,403.8(f)(1)(iii); NCGS 143-215.67(a)] 6. Authorization to Construct(AtC) The Permittee shall ensure that an Authonzation to Construct permit(AtC)is issued to all applicable Industrial Users for the construction or modification of any pretreatment facility.Prior to the issuance of an AtC,the proposed pretreatment facility and treatment process must be evaluated for its capacity to comply with all Industrial User Pretreatment Permit(IUP)limitations. [15A NCAC 02H.0906(b)(7) and.0905;NCGS 143- 215.1(a)(8)] 7. POTW Inspection&Monitoring of their IUs The Permittee shall conduct inspection,surveillance,and monitoring activities as described in its Division approved pretreatment program in order to determine,independent of information supplied by Industrial Users, compliance with applicable pretreatment standards. [15A NCAC 02H.0908(e);40 CFR 403.8(f)(2)(v)] The Permittee must: a. Inspect all Significant Industrial Users(SIUs)at least once per calendar year; b. Sample all Significant Industrial Users(SIUs)at least once per calendar year for all SIU permit-limited parameters including:flow except as allowed under 15A NCAC .0908(e); and c. At least once per year,document an evaluation of any non-significant categorical Industrial User for compliance with the requirements in 40 CFR 403.3(v)(2),and either continue or revoke the designation as non- significant. 8. IU Self Monitoring and Reporting The Permittee shall require all Industrial Users to comply with the applicable monitoring and reporting requirements outlined m the Division-approved pretreatment program,the industry's pretreatment permit,or in 15A NCAC 02H.0908. [15A NCAC 02H.0906(b)(5)and.0905;40 CFR 403.8(f)(1)(v)and(2)(iii);40 CFR 122.44(j)(2)and 40 CFR 403.12] 9. Enforcement Response Plan(ERP) The Permittee shall enforce and obtain appropriate remedies for violations of all pretreatment standards promulgated pursuant to section 307(b) and(c)of the CWA(40 CFR 405 et. seq.),prohibitive discharge standards as set forth in 40 CFR 403.5 and 15A NCAC 02H.0909, specific local limitations,and other pretreatment requirements.All remedies, enforcement actions and other, shall be consistent with the Enforcement Response Plan(ERP) approved by the Division. [15A NCAC 02H.0903(b)(7), .0906(b)(8) and.0905;40 CFR 403.8(f)(5)] 10. Pretreatment Annual Reports (PAR) The Permittee shall report to the Division in accordance with 15A NCAC 02H.0908. In lieu of submitting annual reports,Modified Pretreatment Programs developed under 15A NCAC 02H.0904(b)may be required to submit a partial annual report or to meet with Division personnel periodically to discuss enforcement of pretreatment requirements and other pretreatment implementation issues. For all other active pretreatment programs,the Permittee shall submit two copies of a Pretreatment Annual Report PAR)describing its pretreatment activities over the previous calendar year to the Division at the following address: Version 11/09/2011.1 NPDES Permit Standard Conditions Page 18of18 NC DENR/Division of Water Resources/Water Quality Permitting Section Pretreatment,Emergency Response,and Collection Systems(PERCS)Unit 1617 Mail Service Center Raleigh,North Carolina 27699-1617 These reports shall be submitted by March 1 of each year and shall contain the following: a. Narrative A narrative summary detailing actions taken,or proposed,by the Permittee to correct significant non- compliance and to ensure compliance with pretreatment requirements; b. Pretreatment Program Summary(PPS) A pretreatment program summary(PPS)on forms or in a format provided by the Division; c. Significant Non-Compliance Report(SNCR) A list of Industrial Users(IUs)in significant noncompliance(SNC)with pretreatment requirements,and the nature of the violations on forms or in a format provided by the Division; d. Industrial Data Summary Forms(IDSF) Monitoring data from samples collected by both the POTW and the Significant Industrial Users(SIUs). These analytical results must be reported on Industrial Data Summary Forms(IDSF) or on other forms or in a format provided by the Division; e. Other Information Copies of the POTW's allocation table,new or modified enforcement compliance schedules,public notice of IUs in SNC, a summary of data or other information related to significant noncompliance determinations for IUs that are not considered SIUs, and any other information,upon request,which in the opinion of the Director is needed to determine compliance with the pretreatment implementation requirements of this permit; 11. Public Notice The Permittee shall publish annually a list of Industrial Users(IUs)that were in significant noncompliance(SNC) as defined in the Permittee's Division-approved Sewer Use Ordinance with applicable pretreatment requirements and standards during the previous twelve month period.This list shall be published within four months of the applicable twelve-month period. [15A NCAC 02H.0903(b)(34), .0908(b)(5)and.0905 and 40 CFR 403.8(f)(2)(viii)] 12. Record Keeping The Permittee shall retain for a minimum of three years records of monitoring activities and results,along with support information including general records,water quality records, and records of industrial impact on the POTW and shall retain all other Pretreatment Program records as required by 15A NCAC 02H.0908(f). [15A NCAC 02H.0908(f);40 CFR 403.12(o)] 13. Pretreatment Program Resources The Permittee shall maintain adequate funding and qualified personnel to accomplish the objectives of its approved pretreatment program. and retain a written description of those current levels of inspection. [15A NCAC 02H 0906(b)(9)and(10)and.0905;40 CFR 403.8(f)(3),403.9(b)(3)] 14. Modification to Pretreatment Programs Modifications to the approved pretreatment program including but not limited to local limits modifications,POTW monitoring of their Significant Industrial Users (SIUs),and Monitoring Plan modifications, shall be considered a permit modification and shall be governed by 40 CFR 403.18, 15 NCAC 02H.0114 and 15A NCAC 02H.0907. Version 11/09/2011.1 Table of Contents Design Calculations Issue Date: Aug. 2019 TOC - 1 Section Page I – Influent and Effluent Parameters 1 II – Design Flow Rates 2 III – Proposed Headworks 3 IV – Aeration Basin 5 V – Clarifier Splitter Box 7 VI – Secondary Clarifiers 10 VII – Proposed Chlorine Contact Chamber 12 VIII – Effluent Pump Station 13 IX – Proposed Disinfection/Dechlorination Feed 16 X – Proposed RAS/WAS Pump Station 17 XI – Plant Drain Pump Station 24 XII – Proposed Plant Water Supply 28 XII – Aerobic Sludge Digester 32 Appendix Page Appendix A Geotechnical Engineering Report 35 West Stanly WWTP I. Influent and Effluent Parameters Influent Values listed below are from DMRs from June ʹ16 to December ʹ18 Effluent Values listed below are based on NPDES Permit Requirements for Permit #NC0043532 Pollutant Influent Concentrations Effluent Average Max Monthly Average Permitted Flow (MGD) 0.447 2.41 1.2 BOD5 (mg/L)10.0168 405 Fecal Coliform ‐‐200/100 mL Total Suspended Solids (mg/L)181 883 30.0 NH3‐N (mg/L)4.035.3 50.8 West Stanly WWTP, Sanitary Sewer Improvements 20170316.00.CL 8/5/2019 1 West Stanly WWTP II. Design Flow Rates A. Influent Flow Maximum Daily Flow (past 24 month) 2.411 MGD Current Permitted Capacity 0.900 MGD Assumed Diurnal Curve Peaking Factor 1.350 Peak Hourly Flow 3.255 MGD Peaking Factor 3.617 Peaking Factor Current Peak Flow 3.255 MGD Design Influent Flow 1.2 MGD x 3.600 PF = 4.32 MGD B. RAS Flow Rates Daily Flow Conditions Maximum Flow Conditions RAS Rate 0.50 RAS Rate 1.50 Influent Flow Rate 1.20 MGD Influent Flow Rate 4.32 MGD RAS Flow Rate 0.60 MGD RAS Flow Rate 1.80 MGD Total Flow 1.80 MGD Total Flow 6.12 MGD Peak Daily Flow 6.12 MGD Peak Hourly Flow 4,250 gpm Because there is no storage capacity prior to the aeration basin, everything before the aeration basin must be designed to accommodate max influent flow conditions and max RAS flow. Including headworks, piping between headworks and influent combination box, and aeration basin splitter box. General range of RAS flow is 50% to 150% of minimum and maximum influent flow rate, respectively. The peak hourly flow rate is based on the proposed permitted capacity of 1.2 MGD with a daily peaking factor of 3.6, plus the maximum return flow rate. West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 2 West Stanly WWTP III. Proposed Headworks A. Proposed Influent Force Main Design Flow 1.20 MGD Peaking Factor 3.60 PF Peak Design Flow 4.32 MGD B. Magnetic Flow Meter Type Influent Flow Diameter 18 inch Maximum Flow 3500 gpm Minimum Flow 0 gpm C. Refridgerated Auto Sampler A refridgerated auto sampler will be stationed on top of the Influent Combination Box. D. Combination Rotary Drum Screen and Grit Removal Design Flow 9.00 MGD Rotary Drum Screen Opening ‐ Perforated Plate 6 mm Inlet ANSI Flagnes 20 inches Outlet ANSI FLANGES 24 inches E. Lime Slurry Slurry Feed Feed Concentration 1000 mg/L (10%) Feed Rate Headworks shall include a proposed 18ʺ flow meter on the proposed influent force main, Two influent force mains combine at the headworks of the West Stanly WWTP one being 10ʺ West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 3 West Stanly WWTP F. Gravity Pipe to Aeration Basin Splitter Box Pipe Diameter 24 inches Full Pipe Area 3.14 ft2 Full Pipe Wetted Perimeter 6.28 ft Hydraulic Radius 0.50 ft Invert Elevation 372.33 ft Effluent Elevation 372.33 ft Length 5 ft Slope 0 ft/ft Manning Coefficient 0.013 Flow (Manningʹs Eq) 0 ft3/s G. Aeration Basin Splitter Box Influent Invert Elevation 372.33 ft Influent Diameter 24 inches Effluent Invert Elevation 371.50 ft Effluent Diameter 18 inches Number of Effluent Pipes 2 Total H. Gravity Pipe: Aeration Basin Splitter Box to Aeration Basins Pipe Diameter 18 inches Full Pipe Area 1.77 ft2 Pull Pipe Wetted Perimeter 4.71 ft Hydraulic Radius 0.38 ft Invert Elevation 371.50 ft Effluent Elevation 365.00 ft Length 148 ft Slope 0.04 ft/ft Manning Coefficient 0.013 Flow (Manningʹs Eq) 22.07 ft3/s 14.27 MGD Design Flow 3.06 MGD OK West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 4 West Stanly WWTP IV. Aeration Basin A. Operating Conditions Basin Volume 1,064,000 gallon MLSS 3,750 mg/L RAS/WAS Concentration 8,000 mg/L α, Alpha Transfer Rate 0.75 β, Beta Transfer Rate 0.95 MCRT 25 days Cww, Design DO 6.00 mg/L Cs, DOsat of Tap Water at Field Conditions 7.99 mg/L CS20, DOsat of Tap Water at 20°C 9.03 mg/L Tmax 27 °C lb BOD5/ 1,000 cf Aeration Volume 20 lb/cf Required O2 lb/BOD5 Removed lb 0.70 O2 lb/ BOD5 lb Removed Required O2 lb/TN Removed lb 4.60 O2 lb/ TN lb Removed Sludge Yield 0.65 lb TSS/ lb BOD5 Destroyed VSS Fraction 0.65 MLVSS/MLSS lb O2/BHP‐HR 7.5 BHP/1,000 CF 1.5 B. Aeration Requirements for BOD 5 and Nitrogen Removal Average Influent BOD 5 168 mg/L Effluent Weekly Average BOD 5 Limit 15.0 mg/L BOD5 Removed 153.0 mg/L Average Influent TSS 181.0 mg/L Effluent Weekly Average TSS Limit 45.0 mg/L TN (approximated from TSS values, 0.12 g N/g TSS)16.3 mg/L West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 5 West Stanly WWTP Actual Oxygen Transfer Rate 1,823 lb/day 6,563 lb/day Standard Oxygen Transfer Rate 11,690 lb/day 42,085 lb/day Required Oxygen per Day 1,823 lb/day 6,563 lb/day Required Oxygen per Day per Basin 912 lb/day/basin 3,282 lb/day/basin Required Oxygen per Hour per Unit 9 lb/hr/unit 34 lb/hr/unit Required Aeration Volume 572,716 gallons 2,061,778 gallons C. Proposed Aeration Basin Equipment Independent Aerating and Mixing Equipment 1. Aeration ‐ Submerged Fine Bubble Diffuser Oxygen Supplied per Unit 32 O2 lb/hr Number of Units 4 per basin Oxygen Supplied per Basin 3,072 O2 lb/day/basin 2. Mixing ‐ Submerged Rotating Propeller Mixing HP 10 hp Number of Units 4 per Basin Mixing HP per Basin 40 hp/basin Mixing Requirements Design Flow Peak Flow Required BHP per Hour per Basin 5 HP 18 HP Required BHP per Hour per Unit 1.27 HP 5 HP Design Flow Peak Flow* West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 6 West Stanly WWTP V. Clarifier Splitter Box A. Gravity Pipe to Clarifier Splitter Box Pipe Diameter 18 inches Full Pipe Area 1.77 ft2 Pull Pipe Wetted Perimeter 4.71 ft Hydraulic Radius 0.38 ft Invert Elevation 364.25 ft Effluent Elevation 360.82 ft Length 150 ft Slope 0.02 ft/ft Manning Coefficient 0.012 Flow (Manningʹs Eq) 17.26 ft3/s 11.16 MGD Design Flow 3.06 MGD OK B. Clarifier Splitter Box Influent Flow 4.32 MGD RAS Flow 1.80 MGD Total Flow Through Clarifiers 6.12 MGD Assumed Weir Overflow Rate (per Metcalf & Eddy)25,000 gal/ft day Clarifier No. 1 ‐ 50 ft Clarifier Effluent Weir Diameter 40.00 ft Weir Length 125.66 ft Flow Rate 3,141,593 gal/day Clarifier No. 2 ‐ 75 ft Clarifier Effluent Weir Diameter 75.00 ft Weir Length 235.62 ft Flow Rate 5,890,486 gal/day Porportion of Flow in Clarifier No. 1 34.78 % Porportion of Flow in Clarifier No. 2 65.22 % Assuming peak flow conditions with both clarifiers in service, using weir overflow length, West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 7 West Stanly WWTP C. Gravity Pipe to Proposed 75ʹ Diameter Clarifier Pipe Diameter 16 inches Full Pipe Area 1.40 ft2 Pull Pipe Wetted Perimeter 4.19 ft Hydraulic Radius 0.33 ft Invert Elevation 364.46 ft Effluent Elevation 364.11 ft Length 65 ft Slope 0.005 ft/ft Manning Coefficient 0.012 Flow (Manningʹs Eq) 6.116 ft3/s 3.95 MGD Design Flow 3.99 MGD Problem D. Gravity Pipe to 50ʹ Diameter Clarifier Pipe Diameter 12.00 inches Full Pipe Area 0.79 ft2 Pull Pipe Wetted Perimeter 3.14 ft Hydraulic Radius 0.25 ft Invert Elevation 364.46 ft Effluent Elevation 364.11 ft Length 83.50 ft Slope 0.004 ft/ft Manning Coefficient 0.012 Flow (Manningʹs Eq) 2.506 ft3/s 1.62 MGD Design Flow 2.13 MGD Problem West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 8 West Stanly WWTP VI. Secondary Clarifiers LEGEND 0.00 = data that is input into spreadsheet 0.00 = values calculated by spreadsheet NARRATIVE GIVEN & ASSUMPTIONS Design Flow Peak Total Flow (Influent + RAS)1.80 MGD 6.12 MGD Design MLSS Concentration 3,750 mg/l # of Units 2 1 @ 75 ft. diameter 1 @ 50 ft. diameter Sidewater Depth 14 ft. Design Surface Loading Rate 400 gpd/sf 1000 gpd/sf Design Solids Loading Rate 30 lb/day/sf 38 lb/day/sf Design Weir Overflow Rate 10,000 gpd/lf 30,000 gpd/lf Design Detention Time 4 hrs.4 hrs. SELECTED DIMENSIONS A. Proposed 75ʹ Secondary Clarifier Diameter 75 ft Sidewater Depth 14 ft Clarifier Surface Area 4,418 ft2 Weir Length 236 ft B. Existing 50ʹ Secondary Clarifier Diameter 50 ft Sidewater Depth 14 ft Clarifier Surface Area 1,963 ft2 Weir Length 157 ft Plant layout shall include the addition of a new onsite headworks, replacement of aeration and mixing equipment, and replacement of two 25 ft secondary clarifiers with one 75 ft secondary clarifier. West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 9 West Stanly WWTP 1. Area Required a. Surface Loading Basis:Area = Design Flow / Surface Loading Rate =4,500 ft2 b. Solids Loading Basis:Area = (Design Flow x MLSS x( 8.34 lb./gal.)) / (30 lb./day/sf) =1,877 ft2 c.Weir Overflow Basis Weir Length = Design Flow / Weir Overflow Rate =180 ft. (Calculated Parameters, cont.) d. Detention Time Basis Area = =1,432 ft2 AVAILABLE CLARIFIER AREA ‐6,381 ft2 AVAILABLE WEIR LENGTH ‐392.7 ft. 2. Surface Loading Rates Surface Loading Rate = Flow / Area @ Peak Flow =959 gpd/sf @ Design Flow =282 gpd/sf 3. Solids Loading Rates Solids Loading Rate = (Flow x MLSS x (8.34 lb./gal.)) / Area @ Peak Flow =29.99 lb/day/sf * @ Design Flow + RAS =8.82 lb/day/sf 4. Weir Overflow Rate = Flow / Weir Length (7.48 gal./cf) x SWD x 2 units Design Flow x Detention Time West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 10 West Stanly WWTP @ Peak Flow =15,584 gpd/lf @ Design Flow =4,584 gpd/lf 5. Detention Time = @ Peak Flow =2.62 hrs. @ Design Flow =8.91 hrs. 6. Buoyancy Calculations 7. Combined Gravity Pipe from Secondary Clarifiers to Chlorine Contact Chamber Pipe Diameter 18 inches Full Pipe Area 1.77 ft2 Pull Pipe Wetted Perimeter 4.71 ft Hydraulic Radius 0.38 ft Invert Elevation 350.44 ft Effluent Elevation 350.44 ft Length 21 ft Slope 0.000 ft/ft Manning Coefficient 0.012 Flow (Manningʹs Eq) 0.000 ft3/s 0.00 MGD Area x SWD x (7.48 gal./cf) x (24 hrs./day) Flow (gpd) * Solids loading rate during peak conditions is typically more dilute as inflow and infiltration dilute the concentration of the wastewater, thereby also diluting the concentration of the solids loading rate. The calculations were not completed for the clarifier because there was no water table documented on any of the five borings completed on site, three of which were on the proposed clarifier perimeter. See Geotechnical report prepared by ECS Sotuheast in Appendix A. West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 11 West Stanly WWTP VII. Proposed Chlorine Contact Chamber A. Chlorine Contact Basin Influent Invert Elevation 350.44 ft Bottom of Channel Elevation 344.88 ft Top of Wall 354.98 ft Existing Top of Wall 352.38 ft Change in Top of Wall Elevation 2.60 ft Effluent Weir Elevation 352.50 ft Effluent Invert Elevation 345.44 ft Water Level at Permitted Flow 352.71 ft Water Level at Peak Flow 352.98 ft B. Chlorine Contact Time Dual Train Flow Length 125 ft/train Channel Width 3 ft Bottom of Channel 344.88 ft Weir Elevation 352.50 ft Water Level at Permitted Flow 352.71 ft Water Level at Peak Flow 352.98 ft Permitted Flow Per Train 0.60 MGD Detention Time 52.72 minutes Peak Flow Per Train 2.16 MGD Detention Time 15.15 minutes C. Dechlorination Dual Train Flow Length 32 ft/train Pipe Diameter 18 inch Permitted Flow Per Train 0.60 MGD Detention Time 19.54 minutes Peak Flow Per Train 2.16 MGD Detention Time 5.43 minutes West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 12 West Stanly WWTP VIII. Effluent Pump Station A. Calculating Design Effluent Flow Permitted Capacity 1.200 MGD 833 gpm Peak Flow 4.320 MGD 3,000 gpm B. Calculating the Proposed System Curve 1. PS Total Suction Head Pressure (psi) 0 Initial Elevation 317.50 C, value 150 Equivalent Length (ft) 15 Length (ft) 15 Diameter (in) 8 Material DIP Per Total 90° Bend 0 60 45° Bend 0 60 Tee‐Straight 0 40 Tee‐Branch 0 20 0 Swing Valve (full open) 0 70 Globe Valve (full valve) 0 210 0 0 2. PS Total Discharge Head Pressure (psi) 0 Final Elevation (ft) 418 C, value 150 Equivalent Length (ft) 12,896 Length 12,700 Diameter (in) 12 Material DIP Per Total 90° Bend 2 816 45° Bend 9 10 87 Tee‐Straight 2 510 Tee‐Branch 2 30 60 Swing Valve (full open) 1.5 12 18 Globe Valve (full valve) 0 330 0 Gate Valve (full open) 1.5 3 4 196 West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 13 West Stanly WWTP C. PS Total Dynamic Head (ft) Flow (gpm)Velocity (ft/s)Hv (S) (ft)Hf (S) (ft) Total Suction (ft)Hv (D) (ft)Hf (D) (ft) Total Discharge (ft)TDH (ft) 600 3.83 0.23 0.08 317.81 0.23 9.71 427.94 110.75 900 5.75 0.51 0.17 318.19 0.51 20.56 439.08 122.26 1,200 7.67 0.91 0.29 318.71 0.91 35.01 453.93 137.63 1,500 9.59 1.43 0.44 319.37 1.43 52.91 472.34 156.71 1,800 11.50 2.05 0.62 320.18 2.05 74.13 494.19 179.36 2,100 13.42 2.80 0.83 321.12 2.80 98.60 519.39 205.52 2,400 15.34 3.65 1.06 322.21 3.65 126.23 547.88 235.09 2,700 17.25 4.62 1.32 323.44 4.62 156.96 579.58 268.02 3,000 19.17 5.71 1.60 324.81 5.71 190.74 614.45 304.25 3,450 22.05 7.55 2.07 327.12 7.55 247.02 672.57 364.68 3,900 24.92 9.65 2.60 329.74 9.65 309.91 737.55 432.30 D. Calculating NPSHA ElevationPS (ft)331.69 hatm (ft)33.6 he (ft)14.19 hf (ft)1.60 Temperature WW (°F)60 hvp (ft)0.60 FS (ft)2 15.21 2 Pumps in Parallel D. Pump Selection 1 TDH (ft) Q (gpm) 3600 240 Goulds 14RJLC 480 0 3000 295 Qpump (gpm)1500 425 600 2400 335 TDH (ft)295 395 1200 1800 365 Speed (rpm)1770 365 1800 1200 395 Diameter (in)10 335 2400 600 425 NPSHR (ft)16 295 3000 0 480 Efficiency 79.27% 240 3600 Power (hp)158.8 Pump Curve NPSHA (ft) West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 14 West Stanly WWTP Pump Impeller E. Pump Evaluation NPSHRmax 16.00 ft NPSHA 15.21 ft Design Flow Rate 3,000 gpm Flow Rate of One Pump at Design Head 1,500 gpm Flow Rate of Two Pumps at Design Head 3,000 gpm 0 100 200 300 400 500 600 0 500 1000 1500 2000 2500 3000 3500 4000 4500TDH (ft)Flow (gpm) Effluent Pump Station Proposed System Curve vs Pump Curves Pump Curve at Min. Conditions System Curve Pump Curve at Max. Conditions West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 15 West Stanly WWTP IX. Proposed Chlorine and Sulfur Dioxide Feed 1. Chlorine Gas Feed Chlorine Contact Time @ Peak Flow 15.15 minutes Chlorone Contact Time @ Average Daily flow 52.72 minutes Maximum Dosage 8 mg/L CL2 Feed Rate at Peak Flow 288 lbs/day CL2 Feed Rate at Permitted Flow 80 lbs/day Amount of SO2 Required 1 lb/lb of CL2 SO2 Feed Rate at Peak Flow 288 lbs/day SO2 Feed Rate at Permitted Flow 80 lbs/day Chemical Storage= 3x Peak Daily Feed Rate = 865 lbs Additional 150 lb Cylinders Required for Storage = 6 Cylinders West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 16 West Stanly WWTP X. RAS/WAS Pump Station A. Calculating Design Return Flow Return at 50% Permitted Capacity 0.600 MGD 417 gpm Return at 150% Peak Flow 1.800 MGD 1,250 gpm Return through RAS Pump #3 815 gpm Return through RAS Pump #2 435 gpm B. PS Total Suction Head Pressure (psi) 0 363.55 140 Equivalent Length (ft) 168 80 Diameter (in) 8 Material DIP Per Total 90° Bend 5 629 45° Bend 0.5 63 Tee‐Straight 0 40 Tee‐Branch 1 20 20 Swing Valve (full open) 0 70 Plug Valve 3 12 36 88 361.25 Initial Elv. / Clarifier Weir Elv. (ft) C, value Length West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 17 West Stanly WWTP C. PS Total Discharge Head Force Main #1 Pressure (psi) 0 Final Elevation (ft) 374 C, value 140 Equivalent Length (ft) 1,089 Length 922 Diameter (in) 8 Material DIP Per Total 90° Bend 10 657 45° Bend 10 663 Tee‐Straight 2 48 Tee‐Branch 0 20 0 Swing Valve (full open) 2 715 Globe Valve (full valve) 0 210 0 Plug Valve 2 12 24 167 D. PS Total Dynamic Head (ft) Force Main #1 S Flow (gpm)D Flow (gpm) Velocity (D) (ft/s)Hf (ft)Suction (ft) Velocity (D) (ft/s)Hf (ft) Discharge (ft)TDH (ft) 163 163 1.04 0.09 363.64 1.04 0.60 374.44 13.07 245 245 1.56 0.20 363.75 1.56 1.28 375.12 14.89 326 326 2.08 0.33 363.88 2.08 2.17 376.01 16.96 408 408 2.60 0.51 364.06 2.60 3.28 377.12 19.29 489 489 3.13 0.71 364.26 3.13 4.60 378.44 21.85 571 571 3.65 0.94 364.49 3.65 6.12 379.96 24.64 652 652 4.17 1.21 364.76 4.17 7.83 381.67 27.66 734 734 4.69 1.50 365.05 4.69 9.74 383.58 30.90 815 815 5.21 1.82 365.37 5.21 11.83 385.67 34.36 938 938 5.99 2.36 365.91 5.99 15.32 389.16 39.96 1,060 1,060 6.77 2.96 366.51 6.77 19.23 393.07 46.02 West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 18 West Stanly WWTP E. Calculating NPSHA ElevationPS (ft)360.75 522 hatm (ft)33.5 he (ft)10.29 hf (ft)1.82 Temperature WW (°F)60 hvp (ft)0.60 FS (ft)2 NPSHA (ft)39.37 F. Pump Selection Force Main #1 @ 743 rpm @ 903 rpm Gorman Rupp T4B‐B‐6 Interpolated Pump Curve Two in Parallel Qpump (gpm)325 TDH (ft)Flow (gpm)TDH (ft)Flow (gpm) TDH (ft)15 18 0 26.5 0 Speed (rpm)743 18 100 26.5 100 Diameter (in)9.75 17.8 150 26.5 150 NPSHR (ft)4.53 17.5 200 26.4 200 Efficiency 60 17 250 26.2 250 Power (hp)1.99 15.3 300 26 300 Pump Curve T4B‐B‐6 13.75 350 25.75 350 Pump Impeller 38618‐002 25.3 400 25.1 450 24.7 500 24 550 23.5 600 23 650 22 700 West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 19 West Stanly WWTP G. Pump Evaluation Force Main #1 NPSHRmax 4.53 ft NPSHA 39.37 ft Design Flow Rate 815 gpm 0 5 10 15 20 25 30 35 40 45 50 0 200 400 600 800 1000 1200TDH (ft)Flow (gpm) RAS Pump Station Proposed System Curve vs Pump Curves Pump Curve at Min. Conditions Proposed System Curve West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 20 West Stanly WWTP H. PS Total Discharge Head Force Main #2 Pressure (psi) 0 Final Elevation (ft) 374 C, value 140 Equivalent Length (ft) 1,049 Length 922 Diameter (in) 6 Material DIP Per Total 90° Bend 10 547 45° Bend 10 545 Tee‐Straight 2 36 Tee‐Branch 0 15 0 Swing Valve (full open) 2 510 Globe Valve (full valve) 0 150 0 Plug Valve 2 9 18 127 I. PS Total Dynamic Head (ft) Force Main #2 S Flow (gpm)D Flow (gpm) Velocity (D) (ft/s)Hf (ft)Suction (ft) Velocity (D) (ft/s)Hf (ft) Discharge (ft)TDH (ft) 87 87 0.56 0.03 363.58 0.99 0.74 374.58 12.60 130 130 0.83 0.06 363.61 1.48 1.56 375.40 14.23 174 174 1.11 0.10 363.65 1.98 2.65 376.49 16.14 217 217 1.39 0.16 363.71 2.47 4.01 377.85 18.32 261 261 1.67 0.22 363.77 2.96 5.62 379.46 20.76 304 304 1.94 0.29 363.84 3.46 7.47 381.31 23.46 348 348 2.22 0.38 363.93 3.95 9.57 383.41 26.41 391 391 2.50 0.47 364.02 4.45 11.90 385.74 29.60 435 435 2.78 0.57 364.12 4.94 14.46 388.30 33.04 500 500 3.20 0.74 364.29 5.68 18.72 392.56 38.63 565 565 3.61 0.93 364.48 6.42 23.49 397.33 44.74 West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 21 West Stanly WWTP F. Pump Selection Force Main #2 @ 743 rpm @ 903 rpm Gorman Rupp T4B‐B‐6 Interpolated Pump Curve Two in Parallel Qpump (gpm)325 TDH (ft)Flow (gpm)TDH (ft)Flow (gpm) TDH (ft)15 18 0 26.5 0 Speed (rpm)743 18 100 26.5 100 Diameter (in)9.75 17.8 150 26.5 150 NPSHR (ft)4.53 17.5 200 26.4 200 Efficiency 60 17 250 26.2 250 Power (hp)1.99 15.3 300 26 300 Pump Curve T4B‐B‐6 13.75 350 25.75 350 Pump Impeller 38618‐002 25.3 400 25.1 450 24.7 500 24 550 23.5 600 23 650 22 700 West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 22 West Stanly WWTP G. Pump Evaluation Force Main #2 NPSHRmax 4.53 ft NPSHA 39.37 ft Design Flow Rate 435 gpm 0 5 10 15 20 25 30 35 40 45 50 0 100 200 300 400 500 600 700 800TDH (ft)Flow (gpm) RAS Pump Station Proposed System Curve vs Pump Curves Pump Curve at Min. Conditions Proposed System Curve West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 23 West Stanly WWTP XI. Plant Drain PS A. Existing Pump Conditions Crown PO4LB Suction Size 4ʺ Discharge Size 4ʺ 500 34 1650 8.25 10.5 60 7.5 PO4LB‐8D FP‐4285‐A B. PS Total Suction Head Pressure (psi) 0 335.90 125 Equivalent Length (ft) 24 15 Diameter (in) 6 Material DIP Per Total 90° Bend 2 59 45° Bend 0 50 Tee‐Straight 0 30 Tee‐Branch 0 15 0 Swing Valve (full open) 0 50 Plug Valve 0 909 Efficiency Power (hp) Pump Curve Pump Impeller Qpump (gpm) TDH (ft) Speed (rpm) Diameter (in) NPSHR (ft) Min. Wet Well Elev. (ft) C, value Length West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 24 West Stanly WWTP C. PS Total Discharge Head Pressure (psi) 0 Final Elevation (ft) 374 125 Equivalent Length (ft) 711 605 8 Material DIP Per Total 90° Bend 7 640 45° Bend 5 632 Tee‐Straight 40 Tee‐Branch 1 20 20 Swing Valve (full open) 2 715 Globe Valve (full valve) 0 210 0 Plug Valve 0 12 0 106 D. PS Total Dynamic Head (ft) D Flow (gpm) Velocity (D) (ft/s)Hf (ft) Velocity (D) (ft/s)Hf (ft)TDH (ft) 100 1.14 0.03 0.64 0.20 40.27 150 1.70 0.06 0.96 0.42 41.41 200 2.27 0.10 1.28 0.71 42.63 250 2.84 0.15 1.60 1.07 43.93 300 3.41 0.21 1.92 1.50 45.30 350 3.98 0.28 2.24 1.99 46.76 400 4.54 0.36 2.56 2.55 48.28 450 5.11 0.44 2.88 3.18 49.88 500 5.68 0.54 3.20 3.86 51.54 575 6.53 0.70 3.67 5.00 54.17 650 7.38 0.87 4.15 6.27 56.95 700 7.95 1.00 4.47 7.19 58.89 C, value Length Diameter (in) West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 25 West Stanly WWTP E. Calculating NPSHA 347 522 33.5 11.10 0.54 60 0.60 FS (ft)2 19.26 F. Pump Selection @ 1150 rpm Gorman Rupp T6A‐B‐4 Interpolated Pump Curve 500 TDH (ft)Flow (gpm) 56 68 0 1150 64.5 100 12.38 62 200 8 60 300 55 57 400 15 54.5 500 T6A‐B‐4 52 600 38615‐087 49 700 ElevationPS (ft) hatm (ft) Power (hp) he (ft) hf (ft) Temperature WW (°F) hvp (ft) NPSHA (ft) Qpump (gpm) TDH (ft) Speed (rpm) Diameter (in) NPSHR (ft) Efficiency Pump Curve Pump Impeller West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 26 West Stanly WWTP G. Pump Evaluation 8.00 ft 19.26 ft 0 gpm Flow Rate of One Pump at Design Head 285 gpm Flow Rate of Two Pumps at Design Head 600 gpm NPSHRmax NPSHA Design Flow Rate 0 10 20 30 40 50 60 70 80 0 100 200 300 400 500 600 700 800TDH (ft)Flow (gpm) RAS Pump Station Proposed System Curve vs Pump Curves Pump Curve at Min. Conditions Proposed System Curve West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 27 West Stanly WWTP XII. Plant Water Supply A. Plant Nonpotable Water Demand Maximum Flow Yard Hydrants = 8 Ea. @ 5 gpm Total= 40 Headworks Unit = 1 Ea. @ 46 gpm Total= 46 2 Ea. @ 5 gpm Total= 10 Total Flow Demand= 96 B. PS Total Suction Head Pressure (psi) 0 316.50 140 Equivalent Length (ft) 23 15 Diameter (in) 2 Material PVC Per Total 90° Bend 1 88 45° Bend 0 30 Tee‐Straight 0 40 Tee‐Branch 0 12 0 Swing Valve (full open) 0 12 0 Plug Valve 0 808 Disinfection/ Dechlorination Feed = C, value Length Initial Elv. (ft) West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 28 West Stanly WWTP C. PS Total Discharge Head Pressure (psi) 100 Final Elevation (ft) 383 140 Equivalent Length (ft) 944 900 2 Material PVC Per Total 90° Bend 2 815 45° Bend 4.5 312 Tee‐Straight 4 417 Tee‐Branch 0 12 0 Swing Valve (full open) 0 12 0 Globe Valve (full valve) 0 70 0 44 D. PS Total Dynamic Head (ft) Flow (gpm)Velocity (S) (ft/s)Hv (S) (ft)Hf (ft) Velocity (D) (ft/s)Hv (D) (ft)Hf (ft)TDH (ft) 19 2.0 0.06 0.20 2.0 0.06 8.5 306 29 2.9 0.13 0.43 2.9 0.13 18.1 316 38 3.9 0.24 0.73 3.9 0.24 30.8 329 48 4.9 0.37 1.11 4.9 0.37 46.5 345 58 5.9 0.54 1.55 5.9 0.54 65.2 365 67 6.9 0.73 2.07 6.9 0.73 86.7 387 77 7.9 0.96 2.65 7.9 0.96 111.0 413 86 8.8 1.21 3.29 8.8 1.21 138.0 441 96 9.8 1.50 4.00 9.8 1.50 167.7 472 110 11.3 1.98 5.18 11.3 1.98 217.2 523 125 12.8 2.53 6.49 12.8 2.53 272.4 581 Diameter (in) C, value Length West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 29 West Stanly WWTP E. Calculating NPSHA 332.67 33.6 16.17 4.00 60 0.60 FS (ft)2 10.83 F. Pump Selection Goulds TDH (Ft) Flow (GPM) 86 600 0 440 580 20 3550 555 40 4 525 60 8.7 460 80 61.08% 400 100 20 340 120 ElevationPS (ft) hatm (ft) Pump Curve Pump Impeller Power (hp) he (ft) hf (ft) TDH (ft) Speed (rpm) Diameter (in) NPSHR (ft) Efficiency Temperature WW (°F) hvp (ft) NPSHA (ft) Qpump (gpm) West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 30 West Stanly WWTP G. Pump Evaluation 8.70 ft 10.83 ft 96 gpm NPSHRmax NPSHA Design Flow Rate 0 100 200 300 400 500 600 700 0 20406080100120140TDH (ft)Flow (gpm) Plant Water Pump Proposed System Curve vs Pump Curve Pump Curve at Min. Conditions Proposed System Curve West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 31 West Stanly WWTP XIII. Aerobic Sludge Digester A. Existing Dimensions Digester Length 75 ft Digester Width 52 ft Sidewater Depth 17 ft Storage Volume 495,957 gallons B. Required Dimensions Aeration Basin Volume 1.06 MG Total Clarifier Volume 0.67 MG MLSS Concentration 3,750 mg/L WAS Concentration 8,000 mg/L Monthly Average Effluent TSS 30 mg/L Design Effleunt Flow 1.2 MGD Design MCRT 20 days Design WAS Flow 18,938 GPD Required Detention Time 25 Days Required Storage Volume 473,438 Gallons C. Conclusion 495,957 gallons is larger than 473,438 gallons, therefor the existing digester has adequate storage for the desired wasting volume and retetion time. West Stanly WWTP and Sanitary Sewer Improvements SRF 20170316.00.CL 8/5/2019 32 W.K. DICKSON & CO., INC Community Infrastructure Consultants 616 Colonnade Drive Charlotte, NC 28205 Phone (704) 334‐5348 Fax (704) 334‐0078 Project:West Stanly WWTP Improvements WKD No: 20170316.00.CL Owner:Stanly County, NC Date: 09/05/19 Project Description: ITEM DESCRIPTION UNIT EST QTY UNIT COST TOTAL 1 Mobilization (3% of Construction Cost) LS 1 $91,300 $91,300 2 Earthwork LS 1 $50,000 $50,000 3Erosion and Sedimentation Control LS 1 $15,000 $15,000 4 Demolition LS 1 $50,000 $50,000 Headworks 5Asphalt Patch SF 4,860 $6 $29,160 6Concrete Slab ‐ Concrete and Reinforcement CY 5 $350 $1,750 7Aluminum Grating SF 475 $80 $38,000 8Aluminum Railing LF 148 $120 $17,700 9Aluminum Stairs LS 1 $7,500 $7,500 10 Refrigerated Auto Sampler EA 1 $7,500 $7,500 11 18ʺ Influent Magnetic Flow Meter and Vault EA 1 $22,500 $22,500 12 Rotary Drum Screen and Grit Removal EA 1 $676,400 $676,400 13 Aeration Basin Splitter Box EA 1 $52,500 $52,500 Aerating and Mixing Equipment 14 Aerating and Mixing Equipment with controls EA 8 $75,000 $600,000 15 Clarifilier Splitter Box Modifications LS 1 $25,000 $25,000 Clarifier Splitter Box 16ʺx21ʺ Weir Gate EA 1 $3,000 $3,000 12ʺx21ʺ Weir Gate EA 1 $3,000 $3,000 Proposed 75ʺ Diameter Clarifier 16 Hydraulic Drive Rotating Mechanism EA 1 $225,000 $225,000 17 Concrete Slab ‐ Concrete and Reinforcement CY 220 $350 $77,000 18 Concrete Walls ‐ Concrete and Reinforcement CY 180 $700 $126,000 Existing 50ʹ Diameter Clarifier Opinion of Probable Project Costs This project will move to expand plant process to handle higher surge flows, as well as improve the processes for ease of operation. New aeration units will be placed in the aeration basins to replace the current mechanical mixers. The proposed floating aeration units will include separate submersible mixing and blower assemblies to provide greater operator control of the aeration process. The headworks assembly will be relocated from the McCoy Creek Pump Station to the Plant site, this will allow the operators to have more daily oversight of the primary treatment. Two currently abandoned 25‐foot secondary clarifiers will be demolished and replaced with a single 75‐foot clarifier, which will run simultaneously with the current 50’ clarifier. This will provide redundancy as will as increased capacity. The chlorine contact chamber will be expanded for capacity and split into two separate trains to allow easier access for cleaning. The disinfection and dichlorination system will be replaced and relocated to separate building from the lab office, closer to the chlorine contact chamber. The effluent will be upgraded to increase capacity. With the increase in sludge, the RAS pump station will be replaced, and new force main will be installed to be able to pull from each clarifier independently. Finally, the increase in water demand from the headworks unit and additional yard hydrants will be met installing a new non‐potable plant water system, originating from the effluent wet well. 19 Clarifier Rehabilitation EA 1 $165,000 $165,000 RAS Pump Station 20 RAS Pumps with NEMA 4X Control Panel (VFDʹs) LS 1 $150,000 $150,000 21 Concrete Slab ‐ Concrete and Reinforcement CY 8 $350 $2,625 22 4ʺ WAS Magnetic Flow Meter and Vault EA 1 $10,000 $10,000 Chlorine Contact Chamber 22 Modications for Dual Chambers for Chlorine Contact LS 1 $35,000 $35,000 23 Aluminum Grating SF 315 $80 $25,200 24 Aluminum Railing LF 225 $120 $27,000 Effluent Pump Station 25 Effluent Vertical Turbine Pumps LS 1 $250,000 $250,000 26 NPW Vertical Turbine Pumps LS 1 $35,000 $35,000 27 Concrete Pedestal ‐ Concrete & Reinforcement CY 0.15 $350 $53 28 pH Probe W/ 4ʺ Penetration LS 1 $2,000 $2,000 Disinfection Building 29 Chlorination/Dechlorination Equipment LS 1 $75,000 $75,000 30 Metal Roof Overhang LS 1 $2,250 $2,250 31 Concrete Pad for Caustic Feed CY 3 $350 $1,050 32 Metering Pump for Caustic Feed (Pump, piping, spill pads) LS 1 $4,500 $4,500 33 7ʹ Single Aluminum Swing Door EA 2 $500 $1,000 34 Wood Framed Partition Wall SF 255 $20 $5,100 35 Water Line, 2ʺ SCH 80 PVC LF 45 $20 $900 Piping, Valves, and Fittings 36 4ʹ Dia. Concrete Manhole, Completed EA 2 $7,500 $15,000 37 Yard Piping ‐ Influent Header, 16ʺ DIP LF 339 $103 $34,917 38 Yard Piping ‐ Influent to Influent Combination Box, 18ʺ DIP LF 355 $140 $49,700 39 Yard Piping ‐ Aeration Splitter to Aeration Basin, 18ʺ DIP LF 335 $140 $46,900 40 Yard Piping ‐ Aeration to Clarifier Splitter Box, 18ʺ DIP LF 265 $140 $37,100 41 Yard Piping ‐ Clarifier Splitter to Clarifier #2, 16ʺ DIP LF 65 $140 $9,100 42 Yard Piping ‐ Clarifier #2 Effluent Line, 16ʺ DIP LF 50 $125 $6,250 43 Yard Piping ‐ SSMH to Chlorine Contact Chamber, 16ʺ DIP LF 15 $125 $1,875 44 Yard Piping ‐ CCC to Effluent PS, 18ʺ DIP LF 22 $140 $3,080 45 Yard Piping ‐ RAS Suction Line, 8ʺ DIP LF 85 $80 $6,800 46 Yard Piping ‐ RAS Line, 6ʺ DIP LF 695 $70 $48,650 47 Yard Piping ‐ RAS Line, 8ʺ DIP LF 705 $80 $56,400 48 Yard Piping ‐ Drain Line, 8ʺ DIP LF 625 $80 $50,000 49 Yard Piping ‐ WAS Line, 4ʺ DIP LF 35 $50 $1,750 50 Yard Piping ‐ Drain Line, 4ʺ SCH 40 PVC LF 600 $30 $18,000 51 Yard Piping ‐ Water Line, 2ʺ SCH 80 PVC LF 290 $40 $11,600 52 Non‐Freeze Yard Hydrant EA 4 $65 $260 Micellaneous 53 Electrical LS 1 $250,000 $250,000 Opinion of Probable Project Cost $3,557,370 costs will not vary from opinions of probable construction costs prepared by WK Dickson. WK Dicksonʹs opinions of probable construction costs are made on the basis of WK Dicksonʹs experience and qualifications and represent WK Dicksonʹs best judgment as a professional generally familiar with the construction industry. Since WK Dickson has no control over the cost of labor, materials, equipment, or services furnished by others; over the contractorʹs methods of determining prices; or over competitive bidding or market conditions, WK Dickson cannot and does not guarantee that proposals, bids, or actual construction ECS Southeast, LLP Geotechnical Engineering Report Stanly County WWTP Rehabilitation Oakboro, Stanly County, North Carolina ECS Project Number 08:12742 May 3, 2018 Stanly County WWTP Rehabilitation 05/03/2018 ECS Project No. 08:12742 Page 1 TABLE OF CONTENTS EXECUTIVE SUMMARY ............................................................................................................. 2 1.0 INTRODUCTION .................................................................................................................. 3 1.1 General ................................................................................................................................... 3 1.2 Scope of Services .................................................................................................................... 3 2.0 PROJECT INFORMATION ..................................................................................................... 4 2.1 Project Location...................................................................................................................... 4 2.2 Past Site History/Uses and current site conditions ................................................................ 4 3.0 FIELD EXPLORATION ........................................................................................................... 5 3.1 Field Exploration Program ...................................................................................................... 5 3.1.1 Test Borings .................................................................................................................. 5 3.2 Regional/Site Geology ............................................................................................................ 5 3.3 Subsurface Characterization .................................................................................................. 6 3.4 Groundwater Observations .................................................................................................... 6 4.0 LABORATORY SERVICES ...................................................................................................... 7 5.0 DESIGN RECOMMENDATIONS ............................................................................................. 8 5.1 Building Design ....................................................................................................................... 8 5.1.1 Foundations .................................................................................................................. 8 5.1.2 Floor Slabs ..................................................................................................................... 8 5.1.3 Seismic Design Considerations ..................................................................................... 9 5.2 Site Design Considerations ................................................................................................... 10 5.2.1 Cut and Fill Slopes ....................................................................................................... 10 6.0 SITE CONSTRUCTION RECOMMENDATIONS ....................................................................... 11 6.1 Subgrade Preparation .......................................................................................................... 11 6.1.1 Stripping and Grubbing ............................................................................................... 11 6.1.2 Proofrolling ................................................................................................................. 11 6.1.3 Subgrade Stabilization ................................................................................................ 11 6.2 Earthwork Operations .......................................................................................................... 12 6.2.1 Below Grade Excavation ............................................................................................. 12 6.2.2 Structural Fill Materials............................................................................................... 13 6.2.3 Compaction ................................................................................................................. 13 6.3 Foundation and Slab Observations ...................................................................................... 15 6.4 Utility Installations ............................................................................................................... 15 6.5 General Construction Considerations .................................................................................. 16 7.0 CLOSING ........................................................................................................................... 17 APPENDICES Appendix A – Drawings & Reports Site Vicinity Map Boring Location Diagram Appendix B – Field Operations Reference Notes for Boring Logs Boring Logs B-1 through B-5 Stanly County WWTP Rehabilitation 05/03/2018 ECS Project No. 08:12742 Page 2 EXECUTIVE SUMMARY This report contains the results of our subsurface exploration and geotechnical engineering evaluation for the proposed rehabilitation project. The project site is located at the existing wastewater treatment facility located at 24939 Barbees Grove Road, Oakboro, North Carolina. The results of our exploration and geotechnical recommendations are summarized as follows: The subsurface conditions disclosed by the borings generally consisted of surficial topsoil, underlain by existing fill soils and residual soils, underlain by partially weathered rock to the explored depths of the borings. The existing fill soils typically consisted of Sandy CALY (CL) and Sandy SILT (ML) with SPT N-values ranging from 3 to 18 bpf. Onsite residual soils typically consisted of Sandy CLAY (CL), Clayey SAND (SC), and Sandy SILT (ML). Based on the results of the subsurface exploration, the proposed structures can be supported on conventional shallow foundations bearing on approved existing fill, low plasticity residual soils, or new engineered fill. An allowable bearing pressure of 2,500 psf is recommended provided the site and foundation subgrade preparation sections of this report are followed. Concrete slabs-on-grade supported by approved residual soils or properly prepared engineered fills can be designed using a modulus of subgrade reaction of 100 pounds per cubic inch (pci). A Seismic Site Class “C” may be used for the site property based on the Average N method. Specific information regarding the subsurface exploration procedures, the site and subsurface conditions at the time of our exploration, and our conclusions and recommendations concerning the geotechnical design and construction aspects of the project are discussed in detail in the subsequent sections of this report. Please note this Executive Summary is an important part of this report but should be considered a “summary” only. The subsequent sections of this report constitute our findings, conclusions, and recommendations in their entirety. Furthermore, ECS should review our findings and recommendations in their entirety once the final project criteria have been established. Stanly County WWTP Rehabilitation 05/03/2018 ECS Project No. 08:12742 Page 3 1.0 INTRODUCTION 1.1 GENERAL The purpose of this study was to provide general subsurface conditions at the site and to evaluate those conditions with regard to foundation and floor slab support, along with general site development. The project will include a rehabilitation of the existing wastewater treatment facility. No other information has been provided at this time. A grading plan and finished floor elevation has not been provided to us at this time; therefore, we have assumed cut/fill depths across the site will on the order of 5 feet or less. The recommendations developed for this report are based on project information supplied by WK Dickson. This report contains the results of our subsurface exploration and laboratory testing programs, site characterization, engineering analyses, and recommendations for the design and construction of the proposed structures. 1.2 SCOPE OF SERVICES To obtain the necessary geotechnical information required for design of the proposed structure, five (5) soil test borings were performed at locations jointly selected by WK Dickson. A laboratory- testing program was also implemented to characterize the physical and engineering properties of the subsurface soils. This report discusses our exploratory and testing procedures, presents our findings and evaluations and includes the following. Information on site conditions including surface drainage, geologic information, and special site features. Description of the field exploration and laboratory tests performed. Final logs of the soil borings and records of the field exploration and laboratory tests in accordance with the standard practice of geotechnical engineers. This includes a boring location diagram and vicinity map. Grade elevations at the top of each boring are provided. Seismic site classification per the North Carolina Building Code (NCBC). Recommendations regarding foundation options for the structure and settlement potential. Recommendations regarding slab-on-grade construction and design. Evaluation of the on-site soil characteristics encountered in the soil borings. Recommendations for minimum soil cover during frost heaving, compaction requirements for fill and backfill areas, and slab-on-grade construction. Recommendations regarding site preparation and construction observations and testing. Stanly County WWTP Rehabilitation 05/03/2018 ECS Project No. 08:12742 Page 4 2.0 PROJECT INFORMATION 2.1 PROJECT LOCATION The project site is located at the existing wastewater treatment facility located at 24939 Barbees Grove Road, Oakboro, North Carolina as shown in the Site Vicinity Map (Figure 2.1.1) below, and included in Appendix A. Figure 2.1.1. Site Location 2.2 PAST SITE HISTORY/USES AND CURRENT SITE CONDITIONS Based on the Google Earth historical imagery, the site was developed to its current state prior to 1993, with additions to the facilities that likely included minor grading. Based on Google Earth the ground surface at the site generally ranges from a high elevation of approximately 367 feet in the north western portion of the site to a low elevation of approximately 345 feet on the south eastern portion of the site. The previous use discussion is not considered a comprehensive or in- depth review of the site history, rather a brief overview of available aerial imagery. Stanly County WWTP Rehabilitation 05/03/2018 ECS Project No. 08:12742 Page 5 3.0 FIELD EXPLORATION 3.1 FIELD EXPLORATION PROGRAM The field exploration was planned with the objective of characterizing the project site in general geotechnical and geological terms and to evaluate subsequent field and laboratory data to assist in the determination of geotechnical recommendations. 3.1.1 Test Borings The subsurface conditions were explored by drilling five (5) soil test borings across the site. An ATV-mounted SIMCO 2400 drill rig was utilized to drill the soil test borings. Borings were generally advanced to depths ranging from approximately 13.1 to 20 feet below the current ground surface. Boring locations were identified in the field by ECS personnel using handheld GPS techniques and existing landmarks as reference prior to mobilization of our drilling equipment. The approximate as-drilled boring locations are shown on the Boring Location Diagram in Appendix A. Ground surface elevations noted on our boring logs were approximated from Google Earth and should be considered approximate. Standard penetration tests (SPTs) were conducted in the borings at regular intervals in general accordance with ASTM D 1586. Small representative samples were obtained during these tests and were used to classify the soils encountered. The standard penetration resistances obtained provide a general indication of soil shear strength and compressibility. 3.2 REGIONAL/SITE GEOLOGY The site is located in the Piedmont Physiographic Province of North Carolina. The native soils in the Piedmont Province consist mainly of residuum with underlying saprolites weathered from the parent bedrock, which can be found in both weathered and unweathered states. Although the surficial materials normally retain the structure of the original parent bedrock, they typically have a much lower density and exhibit strengths and other engineering properties typical of soil. In a mature weathering profile of the Piedmont Province, the soils are generally found to be finer grained at the surface where more extensive weathering has occurred. The particle size of the soils generally becomes more granular with increasing depth and gradually changes first to weathered and finally to unweathered parent bedrock. The mineral composition of the parent rock and the environment in which weathering occurs largely control the resulting soil's engineering characteristics. The residual soils are the product of the weathering of the parent bedrock. In addition, it is apparent that the natural geology within the site has been modified in the past by grading that included placement of fill materials. The quality of man-made fills can vary significantly, and it is often difficult to access the engineering properties of existing tests performed in soil test borings and the degree of compaction of existing fill soils; however, a qualitative assessment of existing fills can sometimes be made based on the N-values obtained and observations of the materials sampled in the test borings. Stanly County WWTP Rehabilitation 05/03/2018 ECS Project No. 08:12742 Page 6 3.3 SUBSURFACE CHARACTERIZATION The following sections provide generalized characterizations of the soil and rock strata encountered during our subsurface exploration. For subsurface information at a specific location, refer to the Boring Logs in Appendix B. Table 3.3.1 Subsurface Stratigraphy Approximate Depth Range (ft) Stratum Description Ranges of SPT(1) N-values (bpf) 0 to 0.25(2) (Surface cover) n/a Varying amounts of surficial organic laden soil was present at the ground surface at each of the boring locations. N/A 0.25 to 8 I FILL – Sandy CLAY (CL) and Sandy SILT (ML) 3 to 18 5 ½ to 8 II RESIDUAL- Sandy CLAY (CL) and Sandy SILT (ML)(3) 33 to 77 8 to 20 III PARTIALLY WEATHERED ROCK – Sampled as Clayey SAND and Sandy CLAY(4)(5) 100+ Notes: (1) Standard Penetration Test (2) Surficial organic laden soils were encountered at each boring location. Please note that the surficial materials are driller reported. Therefore, they should not be used in surficial material removal takeoffs. (3) Residual soils were encountered below fill soils at Borings B-2 and B-3. (4) Partially weathered rock (PWR) was encountered below fill soils at Borings B-1, B-4, and B-5 and below residual soils at Borings B-2 and B-3. (5) Auger refusal was encountered below PWR at each boring location with the exception of Boring B-1. 3.4 GROUNDWATER OBSERVATIONS Groundwater measurements were attempted at the termination of drilling and prior to demobilization from the site. Each of the boring locations was dry at the time of drilling and to the depths explored. Cave-in depths were attempted to be measured at each of the boring locations with the cave-in depths ranging from approximately 9.5 to 15.7 feet. Cave-in of a soil test boring can be caused by groundwater hydrostatic pressure, weak soil layers, and/or drilling activities (i.e. drilling fluid circulation or advancement of bit). Fluctuations in the groundwater elevation should be expected depending on precipitation, run- off, utility leaks, and other factors not evident at the time of our evaluation. Normally, highest groundwater levels occur in late winter and spring and the lowest levels occur in late summer and fall. Depending on time of construction, groundwater may be encountered at shallower depths and locations not explored during this study. If encountered during construction, engineering personnel from our office should be notified immediately. Stanly County WWTP Rehabilitation 05/03/2018 ECS Project No. 08:12742 Page 7 4.0 LABORATORY SERVICES The laboratory testing performed by ECS for this project consisted of selected tests performed on samples obtained during our field exploration operations. The following paragraphs briefly discuss the results of the completed laboratory testing program. Classification and index property tests were performed on representative soil samples obtained from the test borings in order to aid in classifying soils according to the Unified Soil Classification System and to quantify and correlate engineering properties. A geotechnical staff professional visually classified each soil sample from the test borings on the basis of texture and plasticity in accordance with the Unified Soil Classification System (USCS) and ASTM D-2488 (Description and Identification of Soils-Visual/Manual Procedures). After classification, the staff professional then grouped the various soil types into the major zones noted on the boring logs in Appendix B. The group symbols for each soil type are indicated in parentheses following the soil descriptions on the boring logs. The stratification lines designating the interfaces between earth materials on the boring logs are approximate; in situ, the transitions may be gradual. Stanly County WWTP Rehabilitation 05/03/2018 ECS Project No. 08:12742 Page 8 5.0 DESIGN RECOMMENDATIONS 5.1 BUILDING DESIGN The following sections provide recommendations for foundation design, soil supported slabs, pavements, below grade and site retaining walls and seismic design parameters. ECS was not provided with information regarding building type, location, or anticipated loading conditions at the time of this report. This report assumes that maximum column and wall foundations loads for the structures will not exceed 100 kips and 2 kips per linear foot, respectively. 5.1.1 Foundations Provided subgrades and structural fills are prepared as discussed herein, the proposed structure can be supported by conventional shallow foundations: individual column footings and continuous wall footings. The design of the foundation shall utilize the following parameters: Table 5.1.1.1 Foundation Design Design Parameter Column Footing Wall Footing Net Allowable Bearing Pressure1 2,500 psf Acceptable Bearing Soil Material Stratum I, II, III OR Newly placed Engineered Fill Minimum Width 24 inches 18 inches Minimum Footing Embedment Depth (below slab or finished grade) 18 inches 18 inches Estimated Total Settlement Less than 1 inch Less than 1 inch Estimated Differential Settlement Less than ½ inch between columns Less than ½ inch over 50 feet 1. Net allowable bearing pressure is the applied pressure in excess of the surrounding overburden soils above the base of the foundation. Most of the soils at the assumed foundation bearing elevation are anticipated to be suitable for support of the proposed structure. If soft or unsuitable soils such as moisture sensitive soils (MH soils with a PI greater than 30) are observed at the footing bearing elevations, the unsuitable soils should be undercut and removed. Any undercut should be backfilled with lean concrete (f’c ≥ 1,000 psi at 28 days) up to the original design bottom of footing elevation; the original footing shall be constructed on top of the hardened lean concrete. 5.1.2 Floor Slabs The on-site residual soils are considered suitable for support of the floor slabs, although moisture control during earthwork operations, including the use of discing or appropriate drying equipment, may be necessary. Most of the existing residual soil is likely suitable for the support of a slab-on-grade, however, there may be areas of soft or yielding soils, particularly in the vicinity of Borings B-3, B-4, and B-5 that should be removed and replaced with compacted structural fill in accordance with the recommendations included in this report. Stanly County WWTP Rehabilitation 05/03/2018 ECS Project No. 08:12742 Page 9 The following graphic depicts our soil-supported slab recommendations: Figure 5.1.2.1 1. Drainage Layer Thickness: 4 inches 2. Drainage Layer Material: GRAVEL (GP, GW), SAND (SP, SW) 3. Subgrade compacted to 100% maximum dry density per ASTM D698 Subgrade Modulus: Provided the placement of Structural Fill and Granular Drainage Layer per the recommendations discussed herein, the slab may be designed assuming a modulus of subgrade reaction, k1 of 100 pci (lbs/cu. inch). The modulus of subgrade reaction value is based on a 1 ft by 1 ft plate load test basis. Slab Isolation: Ground-supported slabs should be isolated from the foundations and foundation- supported elements of the structure so that differential movement between the foundations and slab will not induce excessive shear and bending stresses in the floor slab. Where the structural configuration prevents the use of a free-floating slab, the slab should be designed with suitable reinforcement and load transfer devices to preclude overstressing of the slab. Maximum differential settlement of soils supporting interior slabs is anticipated to be less than 0.96 of an inch in 40 feet. 5.1.3 Seismic Design Considerations Seismic Site Classification: The North Carolina Building Code (NCBC) requires site classification for seismic design based on the upper 100 feet of a soil profile. Three methods are utilized in classifying sites, namely the shear wave velocity (vs) method; the unconfined compressive strength (su) method; and the Standard Penetration Resistance (SPT N-value) method. The SPT N-value method was used in classifying this site. Based on the weighted average N-value, the Seismic Site Class is C. The seismic site class definitions for the weighted average of SPT N-value in the upper 100 feet of the soil profile are shown in the following table: Table 5.1.3.1: Seismic Site Classification Site Class Soil Profile Name SPT Resistance, N-bar N value (bpf) A Hard Rock Not Applicable N/A B Rock Not Applicable N/A C Very dense soil and soft rock N-bar > 50 >50 D Stiff Soil Profile 15 ≤ N-bar ≤ 50 15 to 50 E Soft Soil Profile N-bar < 15 <15 Concrete Slab Vapor Barrier Granular Capillary Break/Drainage Layer Compacted Subgrade Stanly County WWTP Rehabilitation 05/03/2018 ECS Project No. 08:12742 Page 10 5.2 SITE DESIGN CONSIDERATIONS 5.2.1 Cut and Fill Slopes ECS does not anticipate cut or fill slopes greater than 10 feet in height. We recommends that permanent cut slopes with less than 10 feet crest height through undisturbed residual soils be constructed at 2:1 (horizontal: vertical) or flatter. Permanent fill slopes less than 20 feet tall may be constructed using engineered fill at a slope of 2.5:1 or flatter. However, a slope of 3:1 or flatter may be desirable to permit establishment of vegetation, safe mowing, and maintenance. The surface of cut and fill slopes should be adequately compacted. Permanent slopes should be protected using vegetation or other means to prevent erosion. A slope stability analysis should be performed on cut and fill slopes exceeding 10 feet in height to determine a slope inclination resulting in a factor of safety greater than 1.4. Upon finalization of site civil drawings, ECS should be contacted to perform slope stability analysis and determine if further exploration is necessary. The outside face of building foundations and the edges of pavements placed near slopes should be located an appropriate distance from the slope. Buildings or pavements placed at the top of fill slopes should be placed a distance equal to at least 1/3 of the height of the slope behind the crest of the slope. Buildings or pavements near the bottom of a slope should be located at least ½ of the height of the slope from the toe of the slope. Slopes with structures located closer than these limits or slopes taller than the height limits indicated should be specifically evaluated by the geotechnical engineer and may require approval from the building code official. Temporary slopes in confined or open excavations should perform satisfactorily at inclinations of 2:1. Excavations should conform to applicable OSHA regulations. Appropriately sized ditches should run above and parallel to the crest of permanent slopes to divert surface runoff away from the slope face. To aid in obtaining proper compaction on the slope face, the fill slopes should be overbuilt with properly compacted structural fill and then excavated back to the proposed grades. Stanly County WWTP Rehabilitation 05/03/2018 ECS Project No. 08:12742 Page 11 6.0 SITE CONSTRUCTION RECOMMENDATIONS 6.1 SUBGRADE PREPARATION 6.1.1 Stripping and Grubbing The subgrade preparation should consist of stripping all vegetation, rootmat, topsoil, and any other soft or unsuitable materials 10-foot from buildings and 5-foot from pavement limits and to 5 feet beyond the toe of structural fills. Borings performed in “undisturbed” areas of the site contained topsoil. Deeper topsoil or organic laden soils may be present in wet, low-lying, and poorly drained areas. In the wooded areas, the root balls may extend as deep as about 2 feet and will require additional localized stripping depth to completely remove the organics. ECS should be called on to verify that topsoil and unsuitable surficial materials have been completely removed prior to the placement of Structural Fill or construction of structures. 6.1.2 Proofrolling After removing all unsuitable surface materials, cutting to the proposed grade, and prior to the placement of any structural fill or other construction materials, the exposed subgrade should be examined by the Geotechnical Engineer or authorized representative. The exposed subgrade should be thoroughly proofrolled with previously approved construction equipment having a minimum axle load of 10 tons (e.g. fully loaded tandem-axle dump truck). The areas subject to proofrolling should be traversed by the equipment in two perpendicular (orthogonal) directions with overlapping passes of the vehicle under the observation of the Geotechnical Engineer or authorized representative. This procedure is intended to assist in identifying any localized yielding materials. In the event that unstable or “pumping” subgrade is identified by the proofrolling, those areas should be marked for repair prior to the placement of any subsequent structural fill or other construction materials. Methods of repair of unstable subgrade, such as undercutting or moisture conditioning or chemical stabilization, should be discussed with the Geotechnical Engineer to determine the appropriate procedure with regard to the existing conditions causing the instability. A test pit(s) may be excavated to explore the shallow subsurface materials in the area of the instability to help in determined the cause of the observed unstable materials and to assist in the evaluation of the appropriate remedial action to stabilize the subgrade. 6.1.3 Subgrade Stabilization Subgrade Benching: Fill should not be placed on ground with a slope steeper than 5H:1V, unless the fill is confined by an opposing slope, such as in a ravine. Otherwise, where steeper slopes exist, the ground should be benched so as to allow for fill placement on a horizontal surface. Subgrade Stabilization: Is some areas, particularly low-lying, wet areas of the site, undercutting of excessively soft materials may be considered inefficient. In such areas the use of a reinforcing geotextile or geogrid might be employed, under the advisement of ECS. Suitable stabilization materials may include medium duty woven geotextile fabrics or geogrids. The suitability and employment of reinforcing or stabilization products should be determined in the field by ECS personnel, in accordance with project specifications. Based on the results of the subsurface exploration, the near surface soils in the vicinity of Boring B-8 appear to be weak, and soil remediation will likely be required. Stanly County WWTP Rehabilitation 05/03/2018 ECS Project No. 08:12742 Page 12 6.2 EARTHWORK OPERATIONS 6.2.1 Below Grade Excavation We anticipate a majority of the near-surface subgrade soils at the site can be excavated with backhoes, front-end loaders or other similar equipment using conventional means and methods. However, please note that preliminary finished floor elevations (FFE), finished grade elevations, as well as information regarding the depth of the planned utilities were not provided at the time of this report. Depending on the depth of the planned utilities, difficult excavation into PWR may be encountered during utility excavation. Based on the results of the soil test borings and the anticipated cut/fill depths, we do not anticipate difficult excavation will be encountered. As noted in the Geology section of this report, the weathering process in the Piedmont can be erratic and significant variations of the depths of the more dense materials can occur in relatively short distances. In some cases, isolated boulders or thin rock seams may be present in the soil matrix. 6.2.2 Existing Man-Placed Fill Existing fill soils were encountered below the surficial materials at each of the boring locations. The existing fill soils extended to depths ranging from approximately 5 ½ to 8 feet below the existing ground surface. ECS has not been provided with test records (such as proofrolling, compaction testing, etc.) at the time of this report, thus the fill should be considered undocumented. However, based on the SPT N-values in the fill soils, the existing fill soils appear to have been placed with some compactive effort. Undocumented fill poses risks associated with undetected deleterious inclusions within the fill and/or deleterious materials at the virgin ground fill interface that are covered by the fill. Deleterious materials can consist of significant amount of organics derived from organic rich strippings, rubbish, construction or demolition debris, stumps and roots, and logs. If these materials are covered over by or are within undocumented fill, the organic materials tend to decompose slowly in the anaerobic conditions in or under the fill. Decomposition can occur over periods ranging from several years to several decades. As the organic materials decompose, a void is created which can create soft conditions and even subsidence in areas above the organics. Where these types of conditions exist under or within undocumented fill, they are sometimes in discreet pockets that can go undetected by normal subsurface exploration techniques, i.e., soil test borings and test pits. Based on our evaluation of the existing fill soils, we anticipate the risk of supporting the structures and pavements on the fill soils is relatively low. However, we anticipate there will be areas in the existing fill that will need remediation, specifically within the vicinity of Borings B-3, B-4, and B-5. The risk associated with the existing fill can be lowered by partial undercutting and replacement with engineered fill. Since we have not been provided documentation of the compaction testing records, we cannot qualify the fill soils in between our boring locations and cannot be responsible for potential settlement of the structure if the owner elects to support the structure on these soils. Bearing the structure on the existing fill soils is a business decision that only the owner can make. Stanly County WWTP Rehabilitation 05/03/2018 ECS Project No. 08:12742 Page 13 6.2.3 Structural Fill Materials Product Submittals: Prior to placement of Structural Fill, representative bulk samples (about 50 pounds) of on-site and off-site borrow should be submitted to ECS for laboratory testing, which will include Atterberg limits, natural moisture content, grain-size distribution, and moisture- density relationships for compaction. Import materials should be tested prior to being hauled to the site to determine if they meet project specifications. Satisfactory Structural Fill Materials: Materials satisfactory for use as Structural Fill should consist of inorganic soils classified as CL, ML, SM, SC, SW, SP, GW, GP, GM and GC, or a combination of these group symbols, per ASTM D 2487. The materials should be free of organic matter, debris, and should contain no particle sizes greater than 4 inches in the largest dimension. Open graded materials, such as Gravels (GW and GP), which contain void space in their mass should not be used in structural fills unless properly encapsulated with filter fabric. Suitable Structural Fill material should have the index properties shown in Table 6.2.3.1 Table 6.2.3.1 Structural Fill Index Properties Location LL PI Building Areas 50 max 30 max Pavement Areas 50 max 30 max Retaining Walls 30 max 10 max Unsatisfactory Materials: Unsatisfactory fill materials include materials which to not satisfy the requirements for suitable materials, as well as topsoil and organic materials (OH, OL), elastic Silt (MH) (with a PI greater than 30), and high plasticity Clay (CH). The owner can consider allowing soils with a maximum Liquid Limit of 65 and Plasticity Index of 30 to be used as Structural Fill at depths greater than 4 feet below pavement subgrades outside the expanded building limits and within non-structural areas. 6.2.4 Compaction Structural Fill Compaction: Structural Fill within the building, pavement, and embankment limits should be placed in maximum 8-inch loose lifts, moisture conditioned as necessary to within -3 and +3 % of the soil’s optimum moisture content, and be compacted with suitable equipment to a dry density of at least 95% of the Standard Proctor maximum dry density (ASTM D698) except within 24 inches of finished soil subgrade elevation beneath slab-on-grade and pavements. Within the top 24 inches of finished soil subgrade elevation beneath slab on grade and pavements, the approved project fill should be compacted to at least 100 % of its standard Proctor maximum dry density. ECS should be called on to document that proper fill compaction has been achieved. Fill Compaction Control: The limits of the proposed construction areas should be well defined, including the limits of the fill zones for buildings, pavements, and slopes, etc., at the time of fill placement. Grade controls should be maintained throughout the filling operations. All filling operations should be observed on a full-time basis by a qualified representative of the construction testing laboratory to determine that the minimum compaction requirements are being achieved. Field density testing of fills will be performed at the frequencies shown in Table 6.2.4.1, but not less than 1 test per lift. Stanly County WWTP Rehabilitation 05/03/2018 ECS Project No. 08:12742 Page 14 Table 6.2.4.1 Frequency of Compaction Tests in Fill Areas Location Frequency of Tests Expanded Building Limits 1 test per 2,500 sq. ft. per lift Pavement Areas 1 test per 10,000 sq. ft. per lift Utility Trenches 1 test per 200 linear ft. per lift Outparcels/SWM Facilities 1 test per 5,000 sq. ft. per lift Retaining Walls 1 test per 500 sq. ft. per lift All Other Non-Critical Areas 1 test per 10,000 sq. ft. per lift Compaction Equipment: Compaction equipment suitable to the soil type being compacted should be used to compact the subgrades and fill materials. Sheepsfoot compaction equipment should be suitable for the fine-grained soils (Clays and Silts). A vibratory steel drum roller should be used for compaction of coarse-grained soils (Sands) as well as for sealing compacted surfaces. Fill Placement Considerations: Fill materials should not be placed on frozen soils, on frost-heaved soils, and/or on excessively wet soils. Borrow fill materials should not contain frozen materials at the time of placement, and all frozen or frost-heaved soils should be removed prior to placement of Structural Fill or other fill soils and aggregates. Excessively wet soils or aggregates should be scarified, aerated, and moisture conditioned. At the end of each work day, all fill areas should be graded to facilitate drainage of any precipitation and the surface should be sealed by use of a smooth-drum roller to limit infiltration of surface water. During placement and compaction of new fill at the beginning of each workday, the Contractor may need to scarify existing subgrades to a depth on the order of 4 inches so that a weak plane will not be formed between the new fill and the existing subgrade soils. Drying and compaction of wet soils is typically difficult during the cold, winter months. Accordingly, earthwork should be performed during the warmer, drier times of the year, if practical. Proper drainage should be maintained during the earthwork phases of construction to prevent ponding of water which has a tendency to degrade subgrade soils. Alternatively, if these soils cannot be stabilized by conventional methods as previously discussed, additional modifications to the subgrade soils such as lime or cement stabilization may be utilized to adjust the moisture content. If lime or cement are utilized to control moisture contents and/or for stabilization, Quick Lime, Calciment® or regular Type 1 cement can be used. The construction testing laboratory should evaluate proposed lime or cement soil modification procedures, such as quantity of additive and mixing and curing procedures, before implementation. The contractor should be required to minimize dusting or implement dust control measures, as required. Where fill materials will be placed to widen existing embankment fills, or placed up against sloping ground, the soil subgrade should be scarified and the new fill benched or keyed into the existing material. Fill material should be placed in horizontal lifts. In confined areas such as utility trenches, portable compaction equipment and thin lifts of 3 inches to 4 inches may be required to achieve specified degrees of compaction. We recommend that the grading contractor have equipment on site during earthwork for both drying and wetting fill soils. We do not anticipate significant problems in controlling moisture within the fill during dry weather, but moisture control may be difficult during winter months or Stanly County WWTP Rehabilitation 05/03/2018 ECS Project No. 08:12742 Page 15 extended periods of rain. The control of moisture content of higher plasticity soils is difficult when these soils become wet. Further, such soils are easily degraded by construction traffic when the moisture content is elevated. 6.3 FOUNDATION AND SLAB OBSERVATIONS Protection of Foundation Excavations: Exposure to the environment may weaken the soils at the footing bearing level if the foundation excavations remain open for too long a time. Therefore, foundation concrete should be placed the same day that excavations are made. If the bearing soils are softened by surface water intrusion or exposure, the softened soils must be removed from the foundation excavation bottom immediately prior to placement of concrete. If the excavation must remain open overnight, or if rainfall becomes imminent while the bearing soils are exposed, a 1 to 3-inch thick “mud mat” of “lean” concrete should be placed on the bearing soils before the placement of reinforcing steel. Footing Subgrade Observations: Most of the soils at the foundation bearing elevation are anticipated to be suitable for support of the proposed structure. It will be important to have the geotechnical engineer of record observe the foundation subgrade prior to placing foundation concrete, to confirm the bearing soils are what was anticipated. If soft or unsuitable soils are observed at the footing bearing elevations, the unsuitable soils should be undercut and removed. Any undercut should be backfilled with lean concrete (f’c ≥ 1,000 psi at 28 days) up to the original design bottom of footing elevation; the original footing shall be constructed on top of the hardened lean concrete. Slab Subgrade Verification: A representative of ECS should be called on to observe exposed subgrades within the expanded building limits prior to Structural Fill Placement to assure that adequate subgrade preparation has been achieved. A proofroll using a drum roller or loaded dump truck should be performed in their presence at that time. Once subgrades have been prepared to the satisfaction of ECS, subgrades should be properly compacted and new Structural Fill can be placed. Existing subgrades to a depth of at least 10 inches and all Structural Fill should be moisture conditioned to within +/- 3 percentage points of optimum moisture content then be compacted to the required density. If there will be a significant time lag between the site grading work and final grading of concrete slab areas prior to the placement of the subbase stone and concrete, a representative of ECS should be called on to verify the condition of the prepared subgrade. Prior to final slab construction, the subgrade may require scarification, moisture conditioning, and re-compaction to restore stable conditions. 6.4 UTILITY INSTALLATIONS Utility Subgrades: The soils encountered in our exploration are expected to be generally suitable for support of utility pipes. The pipe subgrade should be observed and probed for stability by ECS to evaluate the suitability of the materials encountered. Any loose or unsuitable materials encountered at the utility pipe subgrade elevation should be removed and replaced with suitable compacted Structural Fill or pipe bedding material. Utility Backfilling: The granular bedding material should be at least 4 inches thick, but not less than that specified by the project drawings and specifications. Fill placed for support of the utilities, as well as backfill over the utilities, should satisfy the requirements for Structural Fill given in this report. Compacted backfill should be free of topsoil, roots, ice, or any other material Stanly County WWTP Rehabilitation 05/03/2018 ECS Project No. 08:12742 Page 16 designated by ECS as unsuitable. The backfill should be moisture conditioned, placed, and compacted in accordance with the recommendations of this report. Excavation Safety: All excavations and slopes should be made and maintained in accordance with OSHA excavation safety standards. The contractor is solely responsible for designing and constructing stable, temporary excavations and slopes and should shore, slope, or bench the sides of the excavations and slopes as required to maintain stability of both the excavation sides and bottom. The contractor’s responsible person, as defined in 29 CFR Part 1926, should evaluate the soil exposed in the excavations as part of the contractor’s safety procedures. In no case should slope height, slope inclination, or excavation depth, including utility trench excavation depth, exceed those specified in local, state, and federal safety regulations. ECS is providing this information solely as a service to our client. ECS is not assuming responsibility for construction site safety or the contractor’s activities; such responsibility is not being implied and should not be inferred. 6.5 GENERAL CONSTRUCTION CONSIDERATIONS Moisture Conditioning: During the cooler and wetter periods of the year, delays and additional costs should be anticipated. At these times, reduction of soil moisture may need to be accomplished by a combination of mechanical manipulation and the use of chemical additives, such as lime or cement, in order to lower moisture contents to levels appropriate for compaction. Alternatively, during the drier times of the year, such as the summer months, moisture may need to be added to the soil to provide adequate moisture for successful compaction according to the project requirements. Subgrade Protection: Measures should also be taken to limit site disturbance, especially from rubber-tired heavy construction equipment, and to control and remove surface water from development areas, including structural and pavement areas. It would be advisable to designate a haul road and construction staging area to limit the areas of disturbance and to prevent construction traffic from excessively degrading sensitive subgrade soils. Haul roads and construction staging areas could be covered with excess depths of aggregate to protect those subgrades. The aggregate can later be removed and used in pavement areas. Surface Drainage: Surface drainage conditions should be properly maintained. Surface water should be directed away from the construction area, and the work area should be sloped away from the construction area at a gradient of 1 percent or greater to reduce the potential of ponding water and the subsequent saturation of the surface soils. At the end of each work day, the subgrade soils should be sealed by rolling the surface with a smooth drum roller to minimize infiltration of surface water. Excavation Safety: Cuts or excavations associated with utility excavations may require forming or bracing, slope flattening, or other physical measures to control sloughing and/or prevent slope failures. Contractors should be familiar with applicable OSHA codes to ensure that adequate protection of the excavations and trench walls is provided. Erosion Control: The surface soils may be erodible. Therefore, the Contractor should provide and maintain good site drainage during earthwork operations to maintain the integrity of the surface soils. All erosion and sedimentation controls should be in accordance with sound engineering practices and local requirements. Stanly County WWTP Rehabilitation 05/03/2018 ECS Project No. 08:12742 Page 17 7.0 CLOSING ECS has prepared this report of findings, evaluations, and recommendations to guide geotechnical-related design and construction aspects of the project. The description of the proposed project is based on information provided to ECS by CASCO Diversified Corporation and Seaman Development Corporation. If any of this information is inaccurate, either due to our interpretation of the documents provided or site or design changes that may occur later, ECS should be contacted immediately in order that we can review the report in light of the changes and provide additional or alternate recommendations as may be required to reflect the proposed construction. We recommend that ECS be allowed to review the project’s plans and specifications pertaining to our work so that we may ascertain consistency of those plans/specifications with the intent of the geotechnical report. Field observations, monitoring, and quality assurance testing during earthwork and foundation installation are an extension of and integral to the geotechnical design recommendation. We recommend that the owner retain these quality assurance services and that ECS be allowed to continue our involvement throughout these critical phases of construction to provide general consultation as issues arise. ECS is not responsible for the conclusions, opinions, or recommendations of others based on the data in this report. APPENDIX A – Drawings & Reports Site Vicinity Map Boring Location Diagram APPENDIX B – Field Operations Reference Notes for Boring Logs Boring Logs B-1 through B-5 Reference Notes for Boring Logs (FINAL 08-23-2016).doc © 2016 ECS Corporate Services, LLC. All Rights Reserved COHESIVE SILTS & CLAYS UNCONFINED COMPRESSIVE STRENGTH, QP 4 SPT5 (BPF) CONSISTENCY7 (COHESIVE) <0.25 <3 Very Soft 0.25 - <0.50 3 - 4 Soft 0.50 - <1.00 5 - 8 Medium Stiff 1.00 - <2.00 9 - 15 Stiff 2.00 - <4.00 16 - 30 Very Stiff 4.00 - 8.00 31 - 50 Hard >8.00 >50 Very Hard GRAVELS, SANDS & NON-COHESIVE SILTS SPT5 DENSITY <5 Very Loose 5 - 10 Loose 11 - 30 Medium Dense 31 - 50 Dense >50 Very Dense REFERENCE NOTES FOR BORING LOGS 1Classifications and symbols per ASTM D 2488-09 (Visual-Manual Procedure) unless noted otherwise. 2To be consistent with general practice, “POORLY GRADED” has been removed from GP, GP-GM, GP-GC, SP, SP-SM, SP-SC soil types on the boring logs. 3Non-ASTM designations are included in soil descriptions and symbols along with ASTM symbol [Ex: (SM-FILL)]. 4Typically estimated via pocket penetrometer or Torvane shear test and expressed in tons per square foot (tsf). 5Standard Penetration Test (SPT) refers to the number of hammer blows (blow count) of a 140 lb. hammer falling 30 inches on a 2 inch OD split spoon sampler required to drive the sampler 12 inches (ASTM D 1586). “N-value” is another term for “blow count” and is expressed in blows per foot (bpf). 6The water levels are those levels actually measured in the borehole at the times indicated by the symbol. The measurements are relatively reliable when augering, without adding fluids, in granular soils. In clay and cohesive silts, the determination of water levels may require several days for the water level to stabilize. In such cases, additional methods of measurement are generally employed. 7Minor deviation from ASTM D 2488-09. RELATIVE AMOUNT7 COARSE GRAINED (%) FINE GRAINED (%) Trace <5 <5 Dual Symbol (ex: SW-SM) 10 10 With 15 - 20 15-25 Adjective (ex: “Silty”) 25 - <50 30 - <50 WATER LEVELS6 WL Water Level (WS)(WD) (WS) While Sampling (WD) While Drilling SHW Seasonal High WT ACR After Casing Removal SWT Stabilized Water Table DCI Dry Cave-In WCI Wet Cave-In DRILLING SAMPLING SYMBOLS & ABBREVIATIONS SS Split Spoon Sampler PM Pressuremeter Test ST Shelby Tube Sampler RD Rock Bit Drilling WS Wash Sample RC Rock Core, NX, BX, AX BS Bulk Sample of Cuttings REC Rock Sample Recovery % PA Power Auger (no sample) RQD Rock Quality Designation % HSA Hollow Stem Auger PARTICLE SIZE IDENTIFICATION DESIGNATION PARTICLE SIZES Boulders 12 inches (300 mm) or larger Cobbles 3 inches to 12 inches (75 mm to 300 mm) Gravel: Coarse ¾ inch to 3 inches (19 mm to 75 mm) Fine 4.75 mm to 19 mm (No. 4 sieve to ¾ inch) Sand: Coarse 2.00 mm to 4.75 mm (No. 10 to No. 4 sieve) Medium 0.425 mm to 2.00 mm (No. 40 to No. 10 sieve) Fine 0.074 mm to 0.425 mm (No. 200 to No. 40 sieve) Silt & Clay (“Fines”) <0.074 mm (smaller than a No. 200 sieve) MATERIAL1,2 ASPHALT CONCRETE GRAVEL TOPSOIL VOID BRICK AGGREGATE BASE COURSE FILL3 MAN-PLACED SOILS GW WELL-GRADED GRAVEL gravel-sand mixtures, little or no fines GP POORLY-GRADED GRAVEL gravel-sand mixtures, little or no fines GM SILTY GRAVEL gravel-sand-silt mixtures GC CLAYEY GRAVEL gravel-sand-clay mixtures SW WELL-GRADED SAND gravelly sand, little or no fines SP POORLY-GRADED SAND gravelly sand, little or no fines SM SILTY SAND sand-silt mixtures SC CLAYEY SAND sand-clay mixtures ML SILT non-plastic to medium plasticity MH ELASTIC SILT high plasticity CL LEAN CLAY low to medium plasticity CH FAT CLAY high plasticity OL ORGANIC SILT or CLAY non-plastic to low plasticity OH ORGANIC SILT or CLAY high plasticity PT PEAT highly organic soils 0 5 10 15 20 25 30 365 360 355 350 345 340 S-1 S-2 S-3 S-4 S-5 S-6 SS SS SS SS SS SS 18 18 18 9 16 15 16 12 14 9 16 14 Topsoil Depth [2"] (CL FILL) SANDY CLAY, contains slight roots and rock fragments, grayish brown, moist, stiff (ML) SANDY SILT, contains slight roots, mica, and rock fragments, grayish brown, moist, firm (CL) SANDY CLAY, contains slight rock fragments, orangish brown, moist, stiff (PWR) PARTIALLY WEATHERED ROCK SAMPLED AS CLAYEY SAND, grayish tan (PWR) PARTIALLY WEATHERED ROCK SAMPLED AS SANDY CLAY, grayish tan END OF BORING @ 20.0' 6 5 5 5 4 3 2 5 8 29 50/3 12 24 50/4 12 43 50/3 10 7 13 100+ 100+ 100+ CLIENT W.K. Dickson, Inc. Job #: 08:12742 BORING # B-1 SHEET PROJECT NAME Stanly County WWTP Rehabilitation - GEO ARCHITECT-ENGINEER SITE LOCATION 24939 Barbees Grove, Oakboro, Stanly County, NC NORTHING EASTING STATION THE STRATIFICATION LINES REPRESENT THE APPROXIMATE BOUNDARY LINES BETWEEN SOIL TYPES. IN-SITU THE TRANSITION MAY BE GRADUAL. WL GNE WS WD BORING STARTED 04/04/18 CAVE IN DEPTH @ 15.7' WL(SHW)WL(ACR) GNE BORING COMPLETED 04/04/18 HAMMER TYPE Manual WL RIG SIMCO 2400 FOREMAN Cody Presley DRILLING METHOD 2.25 HSADRILLING METHOD 2.25 HSADEPTH (FT)SAMPLE NO.SAMPLE TYPESAMPLE DIST. (IN)RECOVERY (IN)SURFACE ELEVATION DESCRIPTION OF MATERIAL WATER LEVELSELEVATION (FT)BLOWS/6"10 20 30 40 50+ 20% 40% 60% 80% 100% 1 2 3 4 5+ ENGLISH UNITS BOTTOM OF CASING LOSS OF CIRCULATION CALIBRATED PENETROMETER TONS/FT2 PLASTIC LIMIT % WATER CONTENT % LIQUID LIMIT % ROCK QUALITY DESIGNATION & RECOVERY RQD% REC.% STANDARD PENETRATION BLOWS/FT367 1 OF 1 0 5 10 15 20 25 30 365 360 355 350 345 340 S-1 S-2 S-3 S-4 S-5 S-6 SS SS SS SS SS SS 18 18 18 18 11 0 18 18 16 18 11 0.1 Topsoil Depth [1"] (CL FILL) SANDY CLAY, contains slight roots, rock fragments, and mica, orangish brown, moist, stiff to very stiff (CL RESIDUAL) SANDY LEAN CLAY, contains slight roots and rock fragments, orangish brown, moist, hard (SC) CLAYEY SAND, contains slight rock fragments, grayish tan, moist, very dense (PWR) PARTIALLY WEATHERED ROCK SAMPLED AS SANDY CLAY, grayish tan (PWR) PARTIALLY WEATHERED ROCK SAMPLED AS SANDY CLAY, grayish tan AUGER REFUSAL @ 17.1' 4 6 12 4 6 9 6 13 20 16 31 48 17 50/5 50/0 18 15 33 79 100+ 100+ CLIENT W.K. Dickson, Inc. Job #: 08:12742 BORING # B-2 SHEET PROJECT NAME Stanly County WWTP Rehabilitation - GEO ARCHITECT-ENGINEER SITE LOCATION 24939 Barbees Grove, Oakboro, Stanly County, NC NORTHING EASTING STATION THE STRATIFICATION LINES REPRESENT THE APPROXIMATE BOUNDARY LINES BETWEEN SOIL TYPES. IN-SITU THE TRANSITION MAY BE GRADUAL. WL GNE WS WD BORING STARTED 04/04/18 CAVE IN DEPTH @ 12.0' WL(SHW)WL(ACR) GNE BORING COMPLETED 04/04/18 HAMMER TYPE Manual WL RIG SIMCO 2400 FOREMAN Cody Presley DRILLING METHOD 2.25 HSADRILLING METHOD 2.25 HSADEPTH (FT)SAMPLE NO.SAMPLE TYPESAMPLE DIST. (IN)RECOVERY (IN)SURFACE ELEVATION DESCRIPTION OF MATERIAL WATER LEVELSELEVATION (FT)BLOWS/6"10 20 30 40 50+ 20% 40% 60% 80% 100% 1 2 3 4 5+ ENGLISH UNITS BOTTOM OF CASING LOSS OF CIRCULATION CALIBRATED PENETROMETER TONS/FT2 PLASTIC LIMIT % WATER CONTENT % LIQUID LIMIT % ROCK QUALITY DESIGNATION & RECOVERY RQD% REC.% STANDARD PENETRATION BLOWS/FT367 1 OF 1 0 5 10 15 20 25 30 360 355 350 345 340 335 S-1 S-2 S-3 S-4 S-5 S-6 SS SS SS SS SS SS 18 18 18 11 5 1 18 14 18 11 5 1 Topsoil Depth [1"] (CL FILL) SANDY CLAY, contains slight roots, grayish brown, moist, stiff (ML) SANDY SILT, contains slight mica and rock fragments, orangish brown, moist, soft (ML RESIDUAL) SANDY SILT, contains slight rock fragments, grayish tan, moist, very hard (PWR) PARTIALLY WEATHERED ROCK SAMPLED AS SANDY CLAY, orangish tan (PWR) PARTIALLY WEATHERED ROCK SAMPLED AS CLAYEY SAND, grayish tan AUGER REFUSAL @ 16.1' 7 6 5 3 2 1 32 37 40 31 50/5 50/5 50/1 11 3 77 100+ 100+ 100+ CLIENT W.K. Dickson, Inc. Job #: 08:12742 BORING # B-3 SHEET PROJECT NAME Stanly County WWTP Rehabilitation - GEO ARCHITECT-ENGINEER SITE LOCATION 24939 Barbees Grove, Oakboro, Stanly County, NC NORTHING EASTING STATION THE STRATIFICATION LINES REPRESENT THE APPROXIMATE BOUNDARY LINES BETWEEN SOIL TYPES. IN-SITU THE TRANSITION MAY BE GRADUAL. WL GNE WS WD BORING STARTED 04/04/18 CAVE IN DEPTH @ 10.2' WL(SHW)WL(ACR) GNE BORING COMPLETED 04/04/18 HAMMER TYPE Manual WL RIG SIMCO 2400 FOREMAN Cody Presley DRILLING METHOD 2.25 HSADRILLING METHOD 2.25 HSADEPTH (FT)SAMPLE NO.SAMPLE TYPESAMPLE DIST. (IN)RECOVERY (IN)SURFACE ELEVATION DESCRIPTION OF MATERIAL WATER LEVELSELEVATION (FT)BLOWS/6"10 20 30 40 50+ 20% 40% 60% 80% 100% 1 2 3 4 5+ ENGLISH UNITS BOTTOM OF CASING LOSS OF CIRCULATION CALIBRATED PENETROMETER TONS/FT2 PLASTIC LIMIT % WATER CONTENT % LIQUID LIMIT % ROCK QUALITY DESIGNATION & RECOVERY RQD% REC.% STANDARD PENETRATION BLOWS/FT363 1 OF 1 0 5 10 15 20 25 30 355 350 345 340 335 330 325 S-1 S-2 S-3 S-4 S-5 SS SS SS SS SS 18 18 18 9 1 18 14 18 7 1 Topsoil Depth [1"] (ML FILL) SANDY SILT, contains slight roots and rock fragments, grayish brown, moist, stiff (CL) SANDY CLAY, contains slight roots, mica, and rock fragments, orangish brown, moist, stiff (PWR) PARTIALLY WEATHERED ROCK SAMPLED AS CLAYEY SAND, grayish tan AUGER REFUSAL @ 13.1' 3 6 4 3 3 3 3 5 9 45 50/3 50/1 10 6 14 100+ 100+ CLIENT W.K. Dickson, Inc. Job #: 08:12742 BORING # B-4 SHEET PROJECT NAME Stanly County WWTP Rehabilitation - GEO ARCHITECT-ENGINEER SITE LOCATION 24939 Barbees Grove, Oakboro, Stanly County, NC NORTHING EASTING STATION THE STRATIFICATION LINES REPRESENT THE APPROXIMATE BOUNDARY LINES BETWEEN SOIL TYPES. IN-SITU THE TRANSITION MAY BE GRADUAL. WL GNE WS WD BORING STARTED 04/04/18 CAVE IN DEPTH @ 9.5' WL(SHW)WL(ACR) GNE BORING COMPLETED 04/04/18 HAMMER TYPE Manual WL RIG SIMCO 2400 FOREMAN Cody Presley DRILLING METHOD 2.25 HSADRILLING METHOD 2.25 HSADEPTH (FT)SAMPLE NO.SAMPLE TYPESAMPLE DIST. (IN)RECOVERY (IN)SURFACE ELEVATION DESCRIPTION OF MATERIAL WATER LEVELSELEVATION (FT)BLOWS/6"10 20 30 40 50+ 20% 40% 60% 80% 100% 1 2 3 4 5+ ENGLISH UNITS BOTTOM OF CASING LOSS OF CIRCULATION CALIBRATED PENETROMETER TONS/FT2 PLASTIC LIMIT % WATER CONTENT % LIQUID LIMIT % ROCK QUALITY DESIGNATION & RECOVERY RQD% REC.% STANDARD PENETRATION BLOWS/FT355 1 OF 1 0 5 10 15 20 25 30 355 350 345 340 335 330 S-1 S-2 S-3 S-4 S-5 S-6 SS SS SS SS SS SS 18 18 18 11 6 4 4 16 18 11 6 4 Topsoil Depth [2"] (CL FILL) SANDY CLAY, grayish brown, moist, soft to firm (CL) SANDY CLAY, grayish brown, moist, very stiff (PWR) PARTIALLY WEATHERED ROCK SAMPLED AS SANDY CLAY, grayish tan (PWR) PARTIALLY WEATHERED ROCK SAMPLED AS CLAYEY SAND, grayish tan AUGER REFUSAL @ 17.4' 4 2 2 3 2 4 4 7 10 29 50/5 50/6 50/4 4 6 17 100+ 100+ 100+ CLIENT W.K. Dickson, Inc. Job #: 08:12742 BORING # B-5 SHEET PROJECT NAME Stanly County WWTP Rehabilitation - GEO ARCHITECT-ENGINEER SITE LOCATION 24939 Barbees Grove, Oakboro, Stanly County, NC NORTHING EASTING STATION THE STRATIFICATION LINES REPRESENT THE APPROXIMATE BOUNDARY LINES BETWEEN SOIL TYPES. IN-SITU THE TRANSITION MAY BE GRADUAL. WL GNE WS WD BORING STARTED 04/04/18 CAVE IN DEPTH @ 10.5' WL(SHW)WL(ACR) GNE BORING COMPLETED 04/04/18 HAMMER TYPE Manual WL RIG SIMCO 2400 FOREMAN Cody Presley DRILLING METHOD 2.25 HSADRILLING METHOD 2.25 HSADEPTH (FT)SAMPLE NO.SAMPLE TYPESAMPLE DIST. (IN)RECOVERY (IN)SURFACE ELEVATION DESCRIPTION OF MATERIAL WATER LEVELSELEVATION (FT)BLOWS/6"10 20 30 40 50+ 20% 40% 60% 80% 100% 1 2 3 4 5+ ENGLISH UNITS BOTTOM OF CASING LOSS OF CIRCULATION CALIBRATED PENETROMETER TONS/FT2 PLASTIC LIMIT % WATER CONTENT % LIQUID LIMIT % ROCK QUALITY DESIGNATION & RECOVERY RQD% REC.% STANDARD PENETRATION BLOWS/FT356 1 OF 1 Important Information About Your Geotechnical Engineering Report Subsurface problems are a principal cause of construction delays, cost overruns, claims, and disputes The following information is provided to help you manage your risks. Geotechnical Services Are Performed for Specifi c Purposes, Persons, and Projects Geotechnical engineers structure their services to meet the specifi c needs of their clients. A geotechnical engineering study conducted for a civil engineer may not fulfi ll the needs of a construction contractor or even another civil engineer. Because each geotechnical engineering study is unique, each geo- technical engineering report is unique, prepared solely for the client. No one except you should rely on your geotechnical engineering report without fi rst conferring with the geotechnical engineer who prepared it. And no one - not even you - should apply the report for any purpose or project except the one originally contemplated. Read the Full Report Serious problems have occurred because those relying on a geotechnical engineering report did not read it all. Do not rely on an executive summary. Do not read selected elements only. A Geotechnical Engineering Report Is Based on A Unique Set of Project-Specifi c Factors Geotechnical engineers consider a number of unique, project-specifi c factors when establishing the scope of a study. Typical factors include: the client’s goals, objectives, and risk management preferences; the general nature of the structure involved, its size, and confi guration; the location of the structure on the site; and other planned or existing site improvements, such as access roads, parking lots, and underground utilities. Unless the geotechnical engi- neer who conducted the study specifi cally indicates otherwise, do not rely on a geotechnical engineering report that was: • not prepared for you, • not prepared for your project, • not prepared for the specifi c site explored, or • completed before important project changes were made. Typical changes that can erode the reliability of an existing geotechnical engineering report include those that affect: • the function of the proposed structure, as when it’s changed from a parking garage to an offi ce building, or from alight industrial plant to a refrigerated warehouse, • elevation, confi guration, location, orientation, or weight of the proposed structure, • composition of the design team, or • project ownership. As a general rule, always inform your geotechnical engineer of project changes - even minor ones - and request an assessment of their impact. Geotechnical engineers cannot accept responsibility or liability for problems that occur because their reports do not consider developments of which they were not informed. Subsurface Conditions Can Change A geotechnical engineering report is based on conditions that existed at the time the study was performed. Do not rely on a geotechnical engineering report whose adequacy may have been affected by: the passage of time; by man-made events, such as construction on or adjacent to the site; or by natu- ral events, such as fl oods, earthquakes, or groundwater fl uctuations. Always contact the geotechnical engineer before applying the report to determine if it is still reliable. A minor amount of additional testing or analysis could prevent major problems. Most Geotechnical Findings Are Professional Opinions Site exploration identifi es subsurface conditions only at those points where subsurface tests are conducted or samples are taken. Geotechnical engineers review fi eld and laboratory data and then apply their professional judgment to render an opinion about subsurface conditions throughout the site. Actual subsurface conditions may differ-sometimes signifi cantly from those indi- cated in your report. Retaining the geotechnical engineer who developed your report to provide construction observation is the most effective method of managing the risks associated with unanticipated conditions. A Report’s Recommendations Are Not Final Do not overrely on the construction recommendations included in your re- port. Those recommendations are not fi nal, because geotechnical engineers develop them principally from judgment and opinion. Geotechnical engineers can fi nalize their recommendations only by observing actual subsurface conditions revealed during construction. The geotechnical engi- neer who developed your report cannot assume responsibility or liability for the report’s recommendations if that engineer does not perform construction observation. A Geotechnical Engineering Report Is Subject to Misinterpretation Other design team members’ misinterpretation of geotechnical engineer- ing reports has resulted in costly problems. Lower that risk by having your geotechnical engineer confer with appropriate members of the design team after submitting the report. Also retain your geotechnical engineer to review pertinent elements of the design team’s plans and specifi cations. Contractors can also misinterpret a geotechnical engineering report. Reduce that risk by having your geotechnical engineer participate in prebid and preconstruction conferences, and by providing construction observation. Do Not Redraw the Engineer’s Logs Geotechnical engineers prepare fi nal boring and testing logs based upon their interpretation of fi eld logs and laboratory data. To prevent errors or omissions, the logs included in a geotechnical engineering report should never be redrawn for inclusion in architectural or other design drawings. Only photographic or electronic reproduction is acceptable, but recognize that separating logs from the report can elevate risk. Give Contractors a Complete Report and Guidance Some owners and design professionals mistakenly believe they can make contractors liable for unanticipated subsurface conditions by limiting what they provide for bid preparation. To help prevent costly problems, give con- tractors the complete geotechnical engineering report, but preface it with a clearly written letter of transmittal. In that letter, advise contractors that the report was not prepared for purposes of bid development and that the report’s accuracy is limited; encourage them to confer with the geotechnical engineer who prepared the report (a modest fee may be required) and/or to conduct ad- ditional study to obtain the specifi c types of information they need or prefer. A prebid conference can also be valuable. Be sure contractors have suffi cient time to perform additional study. Only then might you be in a position to give contractors the best information available to you, while requiring them to at least share some of the fi nancial responsibilities stemming from unantici- pated conditions. Read Responsibility Provisions Closely Some clients, design professionals, and contractors do not recognize that geotechnical engineering is far less exact than other engineering disciplines. This lack of understanding has created unrealistic expectations that have led to disappointments, claims, and disputes. To help reduce the risk of such outcomes, geotechnical engineers commonly include a variety of explanatory provisions in their reports. Sometimes labeled “limitations” many of these provisions indicate where geotechnical engineers’ responsibilities begin and end, to help others recognize their own responsibilities and risks. Read these provisions closely. Ask questions. Your geotechnical engineer should respond fully and frankly. Geoenvironmental Concerns Are Not Covered The equipment, techniques, and personnel used to perform a geoenviron- mental study differ signifi cantly from those used to perform a geotechnical study. For that reason, a geotechnical engineering report does not usually re- late any geoenvironmental fi ndings, conclusions, or recommendations; e.g., about the likelihood of encountering underground storage tanks or regulated contaminants. Unanticipated environmental problems have led to numerous project failures. If you have not yet obtained your own geoenvironmental in- formation, ask your geotechnical consultant for risk management guidance. Do not rely on an environmental report prepared for someone else. Obtain Professional Assistance To Deal with Mold Diverse strategies can be applied during building design, construction, op- eration, and maintenance to prevent signifi cant amounts of mold from grow- ing on indoor surfaces. To be effective, all such strategies should be devised for the express purpose of mold prevention, integrated into a comprehensive plan, and executed with diligent oversight by a professional mold prevention consultant. Because just a small amount of water or moisture can lead to the development of severe mold infestations, a number of mold prevention strategies focus on keeping building surfaces dry. While groundwater, wa- ter infi ltration, and similar issues may have been addressed as part of the geotechnical engineering study whose fi ndings are conveyed in-this report, the geotechnical engineer in charge of this project is not a mold prevention consultant; none of the services performed in connection with the geotechnical engineer’s study were designed or conducted for the purpose of mold prevention. Proper implementation of the recommendations conveyed in this report will not of itself be suffi cient to prevent mold from growing in or on the struc- ture involved. Rely on Your ASFE-Member Geotechnical Engineer For Additional Assistance Membership in ASFE/The Best People on Earth exposes geotechnical engi- neers to a wide array of risk management techniques that can be of genuine benefi t for everyone involved with a construction project. Confer with your ASFE-member geotechnical engineer for more information. 8811 Colesville Road/Suite G106, Silver Spring, MD 20910 Telephone:’ 301/565-2733 Facsimile: 301/589-2017 e-mail: info@asfe.org www.asfe.org Copyright 2004 by ASFE, Inc. Duplication, reproduction, or copying of this document, in whole or in part, by any means whatsoever, is strictly prohibited, except with ASFE’s specifi c written permission. Excerpting, quoting, or otherwise extracting wording from this document is permitted only with the express written permission of ASFE, and only for purposes of scholarly research or book review. Only members of ASFE may use this document as a complement to or as an element of a geotechnical engineering report. Any other fi rm, individual, or other entity that so uses this document without being anASFE member could be committing negligent or intentional (fraudulent) misrepresentation. IIGER06045.0M The Best People on Earth