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HomeMy WebLinkAboutNC0084573_Inspection_20190918ROY COOPER Governor MICHAEL S. REGAN Secretary LINDA CULPEPPER Director Mr. Don Chamblee, Public Works Director County of Lincoln It 5 West Main Street Lincolnton, NC 28092 Dear Mr. Chamblee: NORTH CAROLINA Enwhvftwenfaf Qegority September 18, 2019 Subject: Compliance Evaluation Inspection Lincoln County WTP NPDES Permit No. NCO084573 Lincoln County Enclosed is a copy of the Compliance Evaluation Inspection for the inspection conducted at the subject facility on September 11, 2019, by Ori Tuvia. Adam Jolicoeur's cooperation during the site visit was much appreciated. Please advise the staff involved with this NPDES Permit by forwarding a copy of the enclosed report. The following should be addressed: At the time of inspection, ORC logs were incomplete. 15A NCAC 08G .0204 (5) RESPONSIBILITIES OF AN OPERATOR IN RESPONSIBLE CHARGE states that an ORC of a water pollution control system shall "document the operation, maintenance, and all visitation of the system in a log that shall be maintained at the system". 2. Chlorine standards must to be verified annually (in addition to the Chlorine curve) The report should be self-explanatory; however, should you have any questions concerning this report, please do not hesitate to contact Ori Tuvia at (704) 235-2190, or at ori.tuviakncdenr.gov. Sincerely, Doccu/Signed by: A14CC681AF27425... W. Corey Basinger Regional Supervisor Mooresville Regional Office Division of Water Resources Cc: NPDES, MRO Files (Laserfiche) State of North Carolina I Environmental Quality I Water Resources I Water Quality Regional Operations Mooresville Regional Office 1 610 East Center Avenue, Suite 301 1 Mooresville, North Carolina 28115 704 663 1699 United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 IN I 2 15 I 3 I NCO084573 111 12 I 19/09/1, I17 18 I S I 19 I G I 201 I 211111 1 1 I I I I II I I I I I I I I I I I I 1 I I I I I I I I I I II I I I I I f6 Inspection Work Days Facility Self -Monitoring Evaluation Rating 131 QA ---------------------- Reserved ------------------- 67 1.0 70 71 [„ I 72 n 73 L_LJ74 751 u u I I I I I I I80 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES oermit Number) 09:50AM 19/09/11 17/04/01 Lincoln County WTP 7674 Tree Farm Rd Exit Time/Date Permit Expiration Date Denver NC 28037 11:20AM 19/09/11 20/03/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Adam Michael Jolicoeur/ORC/704-483-7070/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Adam Michael Jolicoeur,7674 Tree Farm Rd Denver NC 28037//704-483-7070/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date DocuSigned by: Ori A Tuvia i DWR/MRO WQ/704-663-1699/ 9/18/2019 CC EBB057A2DE017498... Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date W. Corey Basinger DWR/Division of Water Quality/704-235-2194/ EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. EDocuSigned by: eyj 9/18/2019 AtaccsatAFvazs... Page# NPDES yr/mo/day Inspection Type NCO084573 I11 121 19/09/11 117 18 JCJ Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Page# Permit: NCO084573 Owner - Facility: Lincoln County WTP Inspection Date: 09/11/2019 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new ❑ ❑ 0 ❑ application? Is the facility as described in the permit? 0 ❑ ❑ ❑ # Are there any special conditions for the permit? ❑ 0 ❑ ❑ Is access to the plant site restricted to the general public? 0 ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? 0 ❑ ❑ ❑ Comment: The subject permit expires on March 31, 2020. The facillity is in the process of installing an additional screw press for sludge. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? 0 ❑ ❑ ❑ Is all required information readily available, complete and current? ❑ 0 ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? 0 ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? 0 ❑ ❑ ❑ Is the chain -of -custody complete? ❑ ❑ ❑ Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator ❑ ❑ ❑ on each shift? Is the ORC visitation log available and current? ❑0 ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ❑ ❑ Comment: The Dermittee's records were organized and well maintained and records reauested durin the inspection were readily retrievable. DMRs, COCs, ORC logs, and calibration logs were reviewed for April 2019 through September 2019. 15A NCAC 08G .0204 (5) RESPONSIBILITIES OF AN OPERATOR IN RESPONSIBLE CHARGE states that an ORC of a water pollution control system shall "document the operation, maintenance, and all visitation of the system in a log that shall be maintained at the system". Page# 3 Permit: NCO084573 Owner - Facility: Lincoln County WTP Inspection Date: 09/11/2019 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ❑ 0 ❑ Is sample collected below all treatment units? 0 ❑ ❑ ❑ Is proper volume collected? 0 ❑ ❑ ❑ Is the tubing clean? ❑ ❑ 0 ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees ❑ ❑ 0 ❑ Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type 0 ❑ ❑ ❑ representative)? Comment: The permit requires grab samples for all required parameters. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? 0 ❑ ❑ ❑ Are all other parameters(excluding field parameters) performed by a certified lab? 0 ❑ ❑ ❑ # Is the facility using a contract lab? M ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees 0 ❑ ❑ ❑ Celsius)? Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? ❑ ❑ 0 ❑ Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? ❑ ❑ 0 ❑ Comment: Lincoln Countv WTP (certification #5025) perform samDlina for chlorine and DH. RA Labs (Turbidity and TSS) and ETS Labs (Toxicity and metals) have also been contracted. Chlorine standards, need to be verified annually (in addition to the Chlorine curve) Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? 0 ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable ❑ ❑ ❑ Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: De -chlorination Type of system ? Is the feed ratio proportional to chlorine amount (1 to 1)? Is storage appropriate for cylinders? # Is de -chlorination substance stored away from chlorine containers? Are the tablets the proper size and type? Yes No NA NE Liquid ❑ ❑ ❑ ■ ■ ❑ ❑ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ Page# 4 Permit: NCO084573 Owner - Facility: Lincoln County WTP Inspection Date: 09/11/2019 Inspection Type: Compliance Evaluation De -chlorination Yes No NA NE Comment: Liquid sodium thiosulfate is used for dechlorination; stored within new building used for sludge management Are tablet de -chlorinators operational? ❑ ❑ 0 ❑ Number of tubes in use? Comment: Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? 0 ❑ ❑ ❑ Is flow meter calibrated annually? 0 ❑ ❑ ❑ Is the flow meter operational? 0 ❑ ❑ ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ 0 ❑ Comment: The flow meter was last calibrated on August 5, 2019 by Wright Instruments. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? 0 ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? 0 ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ 0 ❑ Comment: At the time of the inspection the effluent appeared clear. Drying Beds Yes No NA NE Is there adequate drying bed space? 0 ❑ ❑ ❑ Is the sludge distribution on drying beds appropriate? ❑ ❑ 0 ❑ Are the drying beds free of vegetation? 0 ❑ ❑ ❑ # Is the site free of dry sludge remaining in beds? 0 ❑ ❑ ❑ Is the site free of stockpiled sludge? 0 ❑ ❑ ❑ Is the filtrate from sludge drying beds returned to the front of the plant? ❑ ❑ 0 ❑ # Is the sludge disposed of through county landfill? 0 ❑ ❑ ❑ # Is the sludge land applied? 0 ❑ ❑ ❑ (Vacuum filters) Is polymer mixing adequate? ❑ ❑ 0 ❑ Comment: The permittee previously used vacuum filter beds before the recent sludge handling upgrade; they are no longer in service, only to be used in case of emergency. If drying beds are no longer needed, they should be removed from the permit during renewal process prior to being removed. Page# 5 Permit: NC0084573 Inspection Date: 09/11/2019 Solids Handling Equipment Is the equipment operational? Is the chemical feed equipment operational? Owner - Facility: Lincoln County WTP Inspection Type: Compliance Evaluation Is storage adequate? Is the site free of high level of solids in filtrate from filter presses or vacuum filters? Is the site free of sludge buildup on belts and/or rollers of filter press? Is the site free of excessive moisture in belt filter press sludge cake? The facility has an approved sludge management plan? Yes No NA NE ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Comment: sludge dewatering system (polymer addition, screw presses, screw conveyers, sludge handling building and a truck loading bay). Page# 6