HomeMy WebLinkAboutNCG140397_COMPLETE FILE - HISTORICAL_20160127STORMWATER DIVISION CODING SHEET
RESCISSIONS
PERMIT NO.
IV-(�jr /e-//' .3,�`�
DOC TYPE
0 COMPLETE FILE -HISTORICAL
DATE OF
RESCISSION
YYYYMMDD
1/27/2016
)Elaine F Marshall
Secretary
Corporations Division
North Carolina
EPARTVi ENT of THE
SECRETARYOFSTATE
PO Box 29622 Raleigh, NC 27626-0622 (919)807-2000
Filings For: Blue Ridge Concrete, tnc.
Image
Date Filed
Document Id
Event
Fiscal Year
I Document Type
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11/21/2007
C200731200391
Creation Filing
Articles of Incorporation
J
3I12I2010
C201007117565
Notice Annual Report
ADM Notice
®J
5I17I2010
CA201013700829'
Annual Report
F—
Annual Report
J
5/17/2010
C 2010137008301
Annual Report
�
Annual Report
�J
511712010
CA201013700831
Annual Report
Annual Report
J
5/17/2010
CA201013700836
Annual Report
Annual Report
J
6/20/2011
CA201122500088
Annual Repart��
Annual Report
�J
5/14/2013
2013 534 02817
Suspension
Revenue Suspension
Account
Login
Register
http:/Mrww.secretary.state.nc.us/SearcWfilingsl8607276 1/1
Blue Ridge Concrete
COC No. NCG140397
May 7. 2010
Engineer's Certification COC No. NCG140397
I, (K) �%Jwo tMs a duly registered Professional Engineer in the State of North
Carolina, having been authorized to observe ( eriodica-Ilya, weekly, full time) the construction of the project,
OOWO_elL , LO ecL\Ier VAke )Ae- .=Y.nr the Permittee hereby state that, to the best
Project Name Location
of my abilities, due care and diligence was used in the observation of the following installations:
Construction of a closed -loop process wastewater recycle system at the Blue Ridge Concrete Ready Mix
site.
I certify that the construction of the above referenced project was observed to be built within substantial iac�u<r
compliance and intent of the a provedl plans and specificatioDs w 0 1� ��`" G Xc'_` � GN1 0+ *\-` fCq-P k
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kak5. wr,.r ko'�' vlr•r.Qrc4. S�r n1�c.t4�c1 45 �ui(-S• �mwi�s -For ��a.u`'r S`if`�Jc`�SJ'r. lo�o.`�abtLs
Signature �� �� _ Registration No.
Date
Mail this Certification to: •Stormwater Permitting Unit
NC Division of Water Quality
1617 Mail Service Center
Raleigh, NC 27699-1617
4b j 13 /7-01
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Rece; d Slci I 10
Central Files: AP5 SWP
W07110
Permit Number [NCG140397-7 Permit Tracking Slip
Program Category
NPDES SW
Permit Type
Ready Mix Concrete Sto rmwate r[Wastewa ter Discharge COC
Primary Reviewer
Bethany,Georgoulias
Coastal SW Rule
Permitted Flow
Status Project Type
In review New Project
Version Permit Classification
COC
Permit Contact Affiliation
Facili v
Facility Name Major/Minor Region
Blue Ridge Concrete Minor Asheville
Location Address County
50 Murphy Mill Rd Buncombe
Weaverville NC 28787 Facility Contact Affiliation
Johnny Maroney
PO Box 2594
Weaverville NC 28787
Owner
Owner Name Owner Type
Blue Ridge Concrete Non -Government
Owner Affiliation
Johnny Maroney
PO Box 2594
Weaverville
NC 28787
DateslEvents
Scheduled
Orig Issue App Received Craft Initiated Issuance
Public Notice Issue
_ 7
Effective Expiration J
02103/10
5/7/ZDIO
S/7 f Znlo�
Regulated Activities
ReauestedlReceived Events
Ready mixed concrete production
RC staff report requested
02/05/10
Ready mixed recycle system overflow
Additional information requested
03/22/10
Additional information received
04/16/10
Additional information requested
04/19/10
Additional information received
05/04/10
RC staff report received
05/06/10
Outfall 001
Waterbody Name Stream Index Number Current Class Subbasin
Flat Creek 6-88 C 04-03-02
AfiNXW
AA
NCDENR
North Carolina Department of Environment and Natural Resources
Beverly Eaves Perdue
Governor
Andrew Bradley
Unimin Corporation
258 Elrn Street
New Carn.:an, CT 06840
Dear Pernrrttee:
Division of Water Quality
Coleen H. Sullins Dee Freeman
Director Secretary
April 21, 2010
Subject: NPDI S Stormwater Permit Coverage Renewal
Unimin Corp. -Green MOUntain Plant 92
COC NumberNC—G424N6-?� A/C4 a2,0057
Mitchell County
In response to your renewal application for continued coverage under the Stormwater General Permit the Division of
Water Quality (DWQ) is forwarding herewith the reissued Certificate of Coverage and stormwater General Permit.
This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the
MemorandUrn of'Agreement between the state of North Carolina and the U.S. Environmental Protection Agency,
dated October 15, 2007 (or as subsequently amended.)
The following information is inciuded with your pert -nit package:
• A new Certificate of Coverage
• A copy of the stormwater General Permit
• A copy of a Technical BILIlletin for the General Permit
• Five copies of the Discharge Monitoring Report (DMR) Form
• Five copies of -the Annual Discharge Monitoring Report Form (if applicable)
Five copies of the Qualitative Monitoring Report Form
The General Permit authorizes discharges of stormwater only, and it specifies your obligations with respect to
stornnvatcr discharge controls, management, monitoring, and record keeping. Please review the new permit to
familiarize yourself with all the changes in the reissued permit. The significant changes made arc outlined in tile/
Technical 13ulletin, which is attached. r
Your coverage under the General Permit is transferable only through the specific action of DWQ.
Wetlands and Stormwater Branch
1617 Mail Service Center, Ralegh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Ralegh, North Carolina 27604 One
Phone: 919-807-63001 FAX: 91M07-64941 Customer Service: 1-877-623-6748 NOI'thC%lrol
Internet: www.navaterquality.org ll'l��
An Equal opportunity 1 Affirmative Action Employer Nlltl
l
NCDENR
North Carolina Department of Environment and Natural Resources
Beverly Eaves Perdue
Governor
Mr. Johnny Maroney
Blue Ridge Concrete
Post Office. Box 2594
Weaverville, NC 28787
Dear Mr. Maroney:
Division of Water Quality
Coleen H. Sullins
Director
May 7, 2010
Subject: General Permit No. NCG140000
Blue Ridge Concrete
COC No. NCG140397
Buncombe County
Dee Freeman
Secretary
In accordance with your application for a discharge permit received on February 3, 2010, and
additional information with revised plans received in April -May 2010, we are forwarding herewith the subject
certificate of coverage (COC) to discharge under the subject state — NPDES.general permit. This permit is
issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of
Agreement between North Carolina and the US Environmental Protection Agehcy dated May 9, 1994 (or as
subsequently amended).
Please note that this COC does not allow discharge from the irrigation of raw material stockpiles, which
is defined as a wastewater, from this site. This stipulation is a result of information presented in your
application and technical review of your request for an authorization to construct a wastewater treatment
system. Because drum washout wastewater will be contained and treated within a closed -loop recycle
system, designed in accordance with 15A NCAC 2T .1000, the COC authorizes discharges of stormwater only.
Please take notice that this certificate of coverage is not transfera'ale except after notice to the Division
of Water Quality. The Division of Water Quality may require modification or.revocation and reissuance of the
certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may
be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal
Area Management Act or any other federal or local governmental permit that may be required.
Wetlands and Stormwater Branch
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604
Phone: 919-807-63001 FAX'. 919-807-64941 Customer Service: 1-877-623-6748
Internet: www.ncwaterquality.org
An Equal Opportunity 1 Affirmative Action Employer
One
North Carol i rI a
,Alatdtrully
r'
Blue Ridge Concrete
COC No. NCG140397
May 7. 2010
An Authorization to Construct (ATC) treatment facilities has been issued concurrently with this COC.
The Asheville Regional Office, telephone number (828) 296-4500, shall be notified at least forty-eight (48)
hours in advance of operation of the installed facilities so that an in -place inspection can be made. Such
notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00
p.m. on Monday through Friday, excluding State Holidays.
Leakage Test Specifications and Spill Control Plan
The recycle system must be tested for integrity. Any exfiltration should not exceed 20 gallons per 24
hours, per 1,000 gallons of tank capacity. Therefore, a 24-hour static test should be conducted showing the
tank does not lose more than 20 gallons per 1,000 gallons of capacity in`that period. The facility should also
develop and maintain a spill control plan in the event of a wastewater release as part of its Stormwater
Pollution Prevention Plan (SPPP).
Engineer's Certification
Upon completion of.construction and prior to operation of this permitted facility, a certification must
be received from a professional engineer certifying that the permitted facility has been installed in
accordance with the NPDES Permit, the associated Authorization to Construct, and the approved plans and
specifications. Please mail the certification (attached) to the Stormwater Permitting Unit, 1617 Mail Service
Center, Raleigh, NC.27699-1617.
During review we noted that the -design plans state, "If fleet size is increased additional washout area
for truck washout basin will be added." Please note that any future construction, installation, or modification,
of wastewater treatment facilities (including process wastewater recycle systems) will require an Authorization
to Construct (ATC) prior to construction per 15A NCAC 2N .0138 & .0139. You must submit, in triplicate,
plans/specifications and design calculations, stamped and sealed by a professional engineer, with a letter
requesting an ATC to the Stormwater Permitting Unit, 1617 Mail Service Center, Raleigh, NC 27699-1617.]
One (1) set of approved plans and specifications is being forwarded to you. The Permittee shall
maintain a copy of the approved plans and specifications on file for the life of the facility. If you have any
questions concerning this permit or Authorization to Construct, If you have any questions concerning this
permit, please contact Bethany Georgoulias at telephone number (919) 807-6372.
Sincerely,
for Coleen H. Su ins
cc: Asheville Regional Office
Central Files
Stormwater Permitting Unit Files
W.S. Anderson, ill, P.E./ WPC, Inc./ 2201 Rowland Ave./ Savannah, GA 31404
enclosure
Blue Ridge Concrete
COC No. NCG140397
May 7. 20.10
Engineer's Certification (COC No. NCG140397)
1, . , as a duly registered Professional Engineer in the State of North
Carolina, having been authorized to observe (periodical)}:, weekly, full time) the construction of the project,
Project Name
Location
Jor the Permittee hereby state that, to the best
of my abilities, due care and diligence was used in the observation of the following installations:
• Construction of a closed -loop process wastewater recycle system at the Blue Ridge Concrete Ready Mix
site.
I certify that the construction of the above referenced project was observed to be built within substantial
compliance and intent of the approved plans and specifications.
Signature
Date
Mail this Certification to:
Registration No.
Stormwater Permitting Unit
NC Division of Water Quality
1617 Mail Service Center
Raleigh, NC 27699-1617
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
. GENERAL PERMIT NO. NCG140000
CERTIFICATE OF COVERAGE No. NCG140397
STORMWATER AND PROCESS WASTEWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Managemcnt Commission, and the Federal Water Pollution Control Act, as amended,
Johnny Maroney
is hereby authorized to construct and operate a closed -loop process wastewater recycle system,
and is hereby authorized to discharge stormwater from a facility located at
Blue Ridge Concrete
50 Murphey Hill Road
_ Weaverville
Buncombe County
to receiving waters designated as Flat Creek; a class C water in the French Broad River Basin, in
accordance with the effluent lirnitations,.monitoring requirements, and other conditions set forth
in Parts I, II, III, IV, V, and VI of General Pen -nit No. NCG1.40000 as attached.
This certificate of coverage shall become effective May 7, 2010.
This Certificate of Coverage shall remriin in effect for the duration of the General Pen -nit,
Signed this day May 7, 2010.
®to
.fa- Coleen 1-1. Sullins, Director
Division of Water Quality
By the Authority of the Environmental Management Commission
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NCG140397
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Blue Ridge Concrete
Weaverville Facility
Latitude: 350 43' 55" N
Longitude: 82'0 33' 12" VV
Receiving Stream: Flat Creek
Stream Class: C
SLib-Basin: 04-03-02 (French Broad River Basin)
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Facility Location
NCG140397 April 15, 2010
B. Georgoulias
Blue Ridge Concrete
rev. 5/6/10
Summary
This facility originally submitted a Notice of Intent to be covered under General Permit NCG140000
(Ready -mixed Concrete) a few years ago (N01 No. NCG140376); however, the package was eventually
returned (Return No. 1172) in January 2008 when zoning challenges brought the project to a salt. Based
on an NC Court of Appeals decision in April 2009, the property was found to be consistent witr the
Buncombe County Zoning Ordiance (see Dec 2009 letter in re -submittal for this permit).
The stormwater discharge drains to Flat Creek (Class C), in the French Broad River Basin. All
wastewater will be recycled in a closed -loop recycle system (no discharge). This facility is locai::d in
Buncombe County, handled by the Asheville Regional Office.
Application review
a) The permit application has been signed and sufficiently completed. Yes.
b) The SIC code accurately describes this facility's activities and is covered by this general
permit. Yes, SIC 3273 (Ready -mixed Concrete). This facility will be a concrete batch plant,
an activity similar enough to be included under this general permit.
c) Does the facility propose anew or expanding wastewater discharge to ORW waters (not
allowed), or waters upstream of ORW (special limits may apply)? No.
d) DEW or Shellfish Sanitation Approval Required? N/A
e) Does this facility have other permits? Yes. Buncombe County issued post -construction
stormwater permit S-2008-035 (Buncombe is a delegated authority for Weaverville).
f) Hazardous Waste Activities? No.
g) DLR Mining Permit status: N/A
h) Regional Office input requested: 2/8/2010 (ARO contact S. Wilson).
RO Approval received: 5/6/2010. Also, ARO noted treatment systems would not be in the
100-year flood plain.
i) Is an ATC Required (NCG02 or NCG14)? Yes. After design modifications in April 2010, this
system will likely meet most or all criteria of the 2T Rules for a deemed permitted system.
See ATC review section.
j) Erosion/Sedimentation Plan Approval for NCG14 or NCG02 ATC? Yes —documentation
included in application.
k) Application approved? Yes.
1) In Mecklenburg or Wake County (If so, copy final COC there)? No.
NCG140397 April 15, 2010
S. Georgoulias
m] Special Notes: None
Phone logs
Spoke with Bill Anderson, WPC Engineering (912.629.4000) on several occasions, including 4/9, 4/16,
and 4/21/10.
ATC Review
Originally proposed an earthen (unlined) washout pit that was large enough to be considered a "non -
discharging system"; however, did not meet any design criteria for such a system. 'After discussions with
the Asheville Regional office (who also visited the site in March 2010) and consulting the Aquifer
Protection Section, the owner agreed to modify the design to a concrete basin that essentially satisfied
deemed -permitted status. See 15A NCAC 2T Rules.
15A NCAC 02T .1003 PERMITTING BY REGULATION
(a) The following systems are deemed permitted pursuant to Rule .0113 of
this Subchapter provided the system meets the criteria in Rule .0113
of this Subchapter and all criteria required for`the specific system
in this Rule:
(1) Return of wastewater contained and under roof within an industrial
or commercial process where there is no anticipated release of
wastewater provided the facility develops and maintains a spill control
plan in the event of a release and no earthen basins 'are used.
(2) Recycling of rinse water at concrete mixing facilities for
concrete mix removal from equipment provided the wastewater is
contained within concrete structures, there is sufficient storage
capacity to contain the runoff from a 24-hour, 25-year storm
event plus one foot freeboard and the facility develops and
maintains.a spill control plan in the event of a wastewater release.
The facility must notify the appropriate Division regional office in
writing noting the owner,- location, and that the design complies
with the above criteria.
15A NCAC 02T .1005 DESIGN CRITERIA
(a) Design criteria related to closed -loop recycle systems in general.
(1) There shall be no public access to the wastewater treatment
equipment, wastewater storage structures or to the wastewater within a
closed -loop recycle facility.
(2) Where potable water is used to supplement a closed -loop recycle
water system, there shall be an air gap separation between the potable
water and closed -loop recycle water systems.
(b) Design criteria related to treatment and storage units utilized in
closed -loop recycle systems.
K
NCG140397
April 15, 2010
S. Georgoulias
(1) The facility shall have the ability to stop production of effluent,
/ return the effluent back to the treatment facility, store the effluent,
or discharge the effluent to another permitted wastewater treatment
facility when recycling cannot be conducted.
(2) Essential treatment units shall be provided in duplicate where
proper operation of the treatment unit is essential to the operation of
the closed -loop recycle system and the operation cannot safely or
efficiently be immediately stopped or altered to operate without the
closed -loop recycle system.
(3) An autor:i�tically activated standby power source, system shutdown,
or other means shall be employed to prevent improperly treated
wastewater from entering a treated waste water storage structure or
from being recy,.:ied where loss of power would create an unsafe
condition. „
(4) Where they are suitable for reuse, residues recovered during the
treatment process may be recycled through the processes that generated
the wastewater rather than disposed of as a waste.
(5) A water tight seal on all treatment/storage units or a minimum of
two feet protection from the 100-year flood shall be provided.
(6) Storage ur.its in a closed -loop recycle system shall be designed to
contain the accumulation of water from a 25-year, 24-hour storm event
with 1 foot freeboard, unless the system is protected from rainfall and
runoff.
(7) The bottoms of earthen impoundments, trenches or other similar
excavations shall be at least four feet above the bedrock surface,
except that the bottom of excavations which are less than four feet
above bedrock shall have a liner with a-hydraulic.conductivity no
greater than 1 x 10-7 centimeters per second. Liner thickness shall be
that thickness necessary to achieve a leakage rate consistent with the
sensitivity aL classified groundwaters. Liner requirements may be
reduced if it can be demonstrated by predictive calculations or
modeling meth(,ds acceptable to the Director that construction and use
of these treatment and disposal units will not result in contravention
of surface water or groundwater standards.
(8) Treatment works and disposal systems utilizing earthen basins,
lagoons, ponds or trenches, excluding holding ponds containing non-
industrial treated effluent prior to spray irrigation, for treatment,
storage or disposal shall. have either a liner of natural material at
Least one foot in thickness and having a hydraulic conductivity of no
greater than 1 x 10-6 centimeters per second when compacted, or a
synthetic liner of sufficient thickness to exhibit structural integrity
and an effective hydraulic conductivity no greater than that of the
natural material liner.
Re -submitted Design Review (submitted April 16, 2010):
• Basin scaled down after reconvening with owner on size and cost. Fewer trucks and less water
used for washout (5 per day at 75 gallons per washout).
■ Now proposing a concrete structure (ramp and holding basin) set partially below grade (with 6"
above grade / 3-4" berm "speedbump" that trucks can back over at entrance of ramp). This
should meet the hydraulic conductivity requirements in 2T .1005 for these systems.
14..
NCG 140397
April 15, 2010
B. Georgoulias
■ Water balance demonstrates sufficient capacity for more than one operating day, as well as 25-
year, 24 hour storm and ability to remove any accumulation to a water batch tank for use in the
concrete manufacture (e.g., successive large rain events that would jeopardize freeboard).
Based on assumptions of number of trucks and amount used per washout.
■ Floatation calculations? Would not be required for deemed permitted system, but they are
eviewed by the Land Application Unit (LAU) in APS for other recycle systems. SPU has not
,required these in the past fogy smaller recycle systems, but will consider this design aspect in
future reviews. Will advise engineer to check these.
■ Setbacks? Should be a 50' setback from the property line. The scale on sheet 2 of the drawings
is not correct, so unable to verify setback. Plans need revision. Based on 25' tree buffer noted
elsewhere, the distance looks okay, but will have engineer resubmit drawings with corrected
scale for approval.
■ Leak test specifications? Based on advice for the LAU (Nathaniel Thornburg, 4/12/10),
permittee should be advised to conduct a 24-hour static test showing the structure does not
exceed the 20 gallons per 1,000 gallons of capacity over a 24-hour period. Again, SPU has not
required these in the past for smaller recycle systems, but will consider this design aspect in
future reviews.
■ Protections from 100-year flood? ARO confirmed this site was not in the floodplain.
Residuals management? Narrative indicates that the washout material will be excavated and
disposed of properly on a weekly basis. No additional details.
Add Info. Review (received May 4, 2010):
■ Confirmed setback of greater than 50 feet. The scale on the drawings was corrected, but a
standard scale was not used. (Would normally require standard scale, but the reviewer let it go
after all other issues were addressed.)
■ Cover letter will advise of leak testing specifications; engineer is aware of flotation calculations.
■ Residuals in basin will be stockpiled temporarily and remain covered until disposed of properly
off -site (see April 30, 2010 submittal letter).
■ Okay to issue COC / ATC.
E
Georgoulias, Bethany
From: Wilson, Susan A
Sent: Thursday, May 06, 2010 1:29 PM
To: Georgoulias, Bethany
Subject: RE: Blue Ridge Concrete
Sounds like a good plan to me Bethany! Thanks!
Susan A. Wilson - Susan.A.Wilson@ncdenr.gov
North Carolina Dept. of Environment and Natural Resources
Asheville Regional Office
Division of Water Quality - Surface Water Protection
2090 U.S. 70 Highway
Swannanoa, NC 28778
Tel: 828-296-4500
Fax: 828-299-7043
Notice: E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and
therefore may be disclosed to third parties.
From: Georgoulias, Bethany
Sent: Thursday, May 06, 2010 9:44 AM
To: Wilson, Susan A
Subject: Blue Ridge Concrete
Susan,
I finally got all the final plans in from the engineer for Blue Ridge Concrete. After discussing with the owner and agreeing
on a concrete recycle basin, they re -sized based on revised truck washout assumptions (and fixed some other things I'd
asked about); the drawings came in this week. I'll forward a copy to your office for reference, but at this point, I'm ready
to issue the COC if the ARO is okay with it.
The system should essentially meet the 2T'permit by rule' criteria (it's 25-yr hold with a foot of freeboard, meets
setbacks and impermeability requirements, etc.). I am still issuing an 'ATC' for this system with the COC, though, just
because it's part of our NCG14 permit and oversight, and frankly because of all the rigmarole we had to go through to
get there. I think the fall -out will be more specific requirements outlined on our NOI about basic recycle system designs
we will accept (I think we're close to saying no recycle pits just dug in the ground for new facilities, please.)
Thanks,
Bg
Bethany Georgoulias
Environmental Engineer
NCDENR I DWQ I Stormwater Permitting Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
512 N. Salisbury St, Raleigh, NC 27604
Phone: (919) B07-6372
Fax: (919) 807-6494
NEW Website: http://portal.nedenr.org/web/wq/ws/su
E-mail correspondence to and from this address may be subject to the North Carolina Public
Records Law and may be disclosed to third parties.
www.encolabs.com
Description: 4 Lab Sample ID:C908925-04 Received: 11/11/09 08140
Matrix: Water Sampled: 11/10/09 13:58 Work Order: C9CS925
Project: Stormwater Sampled By Daniel Walker
Classical Chemistry Parameters
^ - ENCO JaCA-Sonviile cprtited ana/yte [NC 4421
Analvte fCAS Numberl $esul EWg Uniu DE RU BaLGII Meth Analyzed U Note
Oil & Grease (HEM) [C-0007] ^ < 5.00 mg/L 1 5.00 91<16002 EPA 1664 11/18/09 08:16 MY
This report relates only to the sample as received by the laboratory, and may only N reproduced in full.
Page I I of 17
From: Wilson, Susan A
Sent: Monday, February 08, 2010 8:41 AM
To: Davidson, Landon
Cc: Edwards, Roger; Georgoulias, Bethany
Subject: FW: NCG14 Reapplication headed your way
Landon — I'm just going to forward this along to you re. Bethany's concerns on their proposed wash pit. I'll get you guys
a copy of what Bethany sends me.
Wasn't sure who of your folks to forward this to. Thanks!
Susan A. Wilson - Susan.A.Wilson@ncdenr.gov
North Carolina Dept. of Environment and Natural Resources
Asheville Regional Office
Division of Water Quality - Surface Water Protection
2090 U.S. 70 Highway
Swannanoa, NC 28778
Tel: 828-295-4500
Fax: 828-299-7043
Notice: E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and
therefore may be disclosed to third parties.
From: Georgoulias, Bethany
Sent: Friday, February 05, 2010 4:18 PM
To: Wilson, Susan A
Subject: NCG14 Reapplication headed your way
Hi Susan,
Just a heads up that something will be coming your way in your box at the ARO. We just got an NO1/ATC application in
for a new facility that attempted to get a COC back in 2007. We'd requested additional information, that we never got,
but there was also some sort of legal action going on with the zoning of the property. Eventually we returned it. It
appears they finally got that worked out in the court system, and Blue Ridge Concrete reapplied for NCG14 to build their
facility in Weaverville.
The new permit number will be NCG140397. I attached the map I made up for the old COC, but the location should still
be the same — thought it would be helpful.
They've also attempted to address a long list of deficiencies I asked for add info. on way back then. I haven't yet looked
at things too carefully to know if everything is addressed completely, but I can tell you that we'd like to coordinate with
Aquifer Protection on this review. These guys are proposing a big earthen pit for recycling truck washout water, and at
the moment, there's nothing (policy or otherwise) that requires a concrete or lined recycle system basin under our
NCG14. We question the prudence of no barrier, though, and I already asked them about pH adjustment because this
stuff could still affect groundwater. They're proposing manual adjustment in the pit each day.
Not sure who in APS is the best contact at ARO, but I'd advise touching base with them when you get the package. We'd
like to know whether our discomfort level with that design is warranted, or if that's just not a problem. (Bear in mind
we do have plenty of ready -mix places with pits in the ground around the state; they just tend to be older facilities).
Hope you have a good weekend!
Bethany
Description: 5
Matrix. Water
Project: Stormwater
Lab Sample ID:C908925-05
Sampled: 11/ 10/09 14:15
Sampled By: Daniel Walker
www.encolabs.com
Received: 11/11/09 08:40
Work order: C908925
Classical Chemistry Parameters
......-.- ..... .......... -
^ ENCO Cary certified anal4e (NC 5911
Analyte (CAS Numberl Resul}c UAq units DE MDR MU @atch Method Analyzed III Notes
PH [ECL-0062] ^ 6.8 pH Units 1 1.0 1.0 9K31015 SM4500-H/B 11/11/09 14:44 FLT Q
Total Suspended Solids [ECL-0169] ^ 44 mg/L 1 1.0 9K17006 SM 2540D 11/17/09 09,49 FLT
Pagc 12 of 17
. - e
�I
ANYCENGINEERING, ENVIRONMENTAL
LIS'rw4 • RESPOND • PERFORM
�C CONSTRUCTION SERVICES
WW%V.wpccng.Conl
April 30, 2010
Ms. Bethany Georgoulias
North Carolina Department of Environment and Natural Resources
Division of Water Quality
1617 Mail Service Center
Raleigh, North Carolina 27699
RE: NPDES Stormwater General Permit NCG140000 Application p
Blue Ridge Concrete
� D
Truck Washout System MAY — 4 ZM
P.O. Box 2594
Weaverville, North Carolina 28787 WA WQ�s arancl
Di<NR.
Dear Ms. Georgoulias:
On behalf of Blue Ridge Concrete, WPC is providing; the attached drawings as discussed
with you on April 23, 2010. To provide clarification to our phone conversation concerning;
the dried sand and aggregate material from the truck washout ramp area, the material will be
initially stockpiled and remained covered on -site until being disposed of: As needed, the
material will be properly disposed of by placing; the material in a permitted landfill facility,
selling; the material, and/or recycling of the material into the concrete batching operations.
Should you have any further questions, please do not hesitate to call us at (912) 629-4000.
Respectfully submitted,
WPC, Inc.
William S. Anderson, 111, I'.I
Senior Environmental Engineer
Cc: Mr. Johnny Maroney /Blue Ridge Concrete
2201 KUWLANi) Av1:NUE • SAVANNAH, GA 31404 • TEL 912.629.400() • FAX 912.621/A001
CTIARLKSTON • CHAR1,E) TIi • COLUNI1i1A JACKSONViLLE • MYRTLE BEACH • SAVANNAHI
�D
ENGINEERING, ENVIRONMENTAL Lis,rEN • RESPON13 • PFTRF70RM
& CONSTRUCTION SERVICES
WW%V.W;)CC11g.Cn111
April 15, 2010
Ms. Bethany Georgoulias
North Carolina Department of Environnicnt and Natural our •osn
Division of Water Quality
1617 Mail Service Centertp
' r ��
Raleigh, North Carolina 27699
RE: NUDES Stormwater General Permit NCG140000 Application
Blue Ridge Concrete. --
Truck Washout System
P.O. Box 2594
Weaverville, North Carolina 28787
Dcar Ms. Georgo>_Ilias:
On behalf of Blue Ridge Concrete, WPC is providing the following truck washout
revision/submittal and as well as the appropriate responses to North Carolina Department of
Environment and Natural Resources (NCDENR) review comments, dated December 28,
2007 as they relate to the washout system. This rc-submittal is being submitted as discussed
With you on March 22, 2010 and April 15, 2010. Listed below in ilulics are NCDE-NI Z
comments pertaining to the washout 1 recycle system design followed by the appropriate:
response.
1. Plans and Specifications: These mist he prepared either by CI ProlCssiomd E"g neer
or emplolvee lnlernal to the companj, that is fhlallfle tl to pet'fOrin Such ►i ork in
accorckrnce with G.S. 89C-25(7). There were no plans anclspec{1!culinns.frlr the
recycle sjslem included Il�ith the application package, uncl neither plans not-
calculalionc u,ere signecl, sealecl, and datecl hi, a P.E. Mein .1bur elf' the Final
Checklist in the application, page .1.]
The plans and specilications have been signed, scaled, and dated by a 1'.E. and are
attached as shown on Figures 2-4. Specifications are indicated on the drawings.
2201 ROWLAM) AVENUE • SAVANNAH, GA 31404 • TFL 912.629.4000 • FAX 912,029,4001
CHAR i•Esr'(yN • ClIAlk[.O.rrE • C.OLUNIDTA JACKSONVILLE' • MYlkT1.F 1317ACH • SAVANNAHT
RE: NPDkS Stornnrauer General Permit A'CG 140000 Application
Blue Riche Concrete
an
2. Recycle System Design Calculations
JVPC Proiecl No. ii'PC'3407.0010
April 15, 2010
a. There were no details Of the !'ecycle system pi-Ovldc'd. I he site map lust .chows
a 50' x 50' "box. " Plans and specifications should be provided thal sho►v the
structure in detail, including whether thet-e are multiple selllin,g cells, hove, the
tivalet• flows between cells, the proposed berm, whether there is any raml)
,loii,ing into the ivashoul system where trucks r-inse out, etc. I -loll' will the
water he reused?' In the plaw process, fi)r more truck washouls, and/nr•.fiw
of he!' uses?
Based on our discussion with Blue Ridge Concrete representatives, the design
of the truck washout system has been revised and the details are provided on
Figure 4, Detail Sheet attached. Section 4.2 of the previous submitted
Storrnwater Management flan should be replaced with the attached Section
4.2 which presents the revised process Ior the truck washout system. The
revised truck washout System consists of a 40' by 15' by 4' concrete ramp
with a 10' by 15" by 4" concrete water holding basin. The sides of the truck
washout system will be slightly above the facility's finished grade elevation to
prevent stromwater runoff from entering the truck washout system. Each
concrete truck backs down the concrete ramp and the driver will wash out the
truck at the end of each workday with up to 75 gallons of water. Wash water
and sand/aggregate will be captured by and retained in the truck washout
concrete structure. As water accumulates within the structure, the water level
will rise and force the water to flow through the weep holes into the concrete
water holding basin. The water will be pumped into the water basin from the
ramp area as needed. The water in the holding basin will be used as the truck
washout water with a floating pump located in the water basin area. The ramp
area of the structure will be cleaned as needed of sandlaggregate material and
disposed of properly. Water from the water holding basin will be transferred
to the batch water tank and used for concrete batching as needed.
b. The ivatei- balance equation provided ft)r the recycle .system in not complele.
A ivaier balance .should show all Inputs — Outputs = No Accumulation. The
ivaler balance presented in the applicalion package appecn-s to jim calculate
design volume. The calculation .should demonslrale a balance between (the
ww1tT.wpCC11g.COni
P({ge 2 f f !
RE: NPOES Sioninvaler General Permil rvCG 140000 Applicalion
Blue Riche Concrete
ly, -./ -
WWw.wpccng,com
11TC Protect No, JVPC3107.00168
April 15, 2010
wales dispensed by truck ii-as'hottts + design storm vohnne + freeeboard) cmd
(the wales to he used) on a daily basis. If all the water will he usecl again fen•
the same number of truck washouts, please certify this asstunplion about what
"operating volume" means. How will the ,cyslem ensure sutfficient settling so
that the wafer can be re-used.fi,r its purpose?
See attached Section 4.2, 'fable 2.
c, How »>ill the freeboai-cl he 1•estored after- sign{ficanl rain events? The
calculations assert the assumption that "operating volume is relained in the
truck washout basin and atlo+recl to percolate into the soil within 2-5 c1ays. "
This implies that (1) the enlire operating volume will exit the .cvslem ►pia
percolation into the soil and not by recvcling and (2) the .Soils have an
infiltration rate to accommodate this assumption. However, there is no
iglbt-mation about the soils to suppoi,i this claim. Fw-lherinol-e, the
calculations go on to assume sediment fi-oin concrete owc•k washing will he
allowed to build tip to a clepth of 8.5 feet. How will a washout basin with 8.5
,feel of sediment and concrete residue accumulated at the bollom allow any
mltlti-atlon into the soil? Please betlei- explain how the .freeboard will be
restored, in what amount of time it is reasonable, and the basis of these
assump!ions.
The total available capacity for the truck washout system is 8,415 gallons with
one foot of freeboard, which exceeds the combined volume (7,878 gallons) of.,
1) washing operations, 2) one foot of' freeboard required by North Carolina
Department of Environment and Natural Resources, and 3) precipitation
resulting from a 25-year 24-hour storm, 5.25 inches. The ramp area of' the
truck wash out area will be cleaned weekly of sand and aggregate material
such that the capacity of the system will be maintained. CalCulatiOns for the
truck washout system are presented in the attached revised Section 4.2 of the
Stormwater Management flan.
The truck washout system, water level, and the amount of material within the
system will be inspected and monitored daily. As discussed in item "a"
above, the washout system will fill over time with washout water, rain water
in varying amounts of sand, aggregate and minimum amounts of cement. On
Page 3 01'4
RE: NI'DES SIm-muwalcr General Pennil NCG 140000 Applicalion
Blue Ridge Concrele
PITC Project No. OTC'3 F07.00168
Aprit 15, 2010
a weekly basis the wash out material will be excavated and disposed of
properly. 11' needed, the water within the washout holdings basin will be
pumped from the holding; basin to the batch water tank.
d. Olill the truck washout recycle system include a pH ut#ustinent .system? While
ol'c'rfloll- may happen rarely in a single rain event tf the Ay.1tent is designed f(!r
the 25-year storm. it is a possibilily during the periods Uf chronic rain events.
Ei,en if the absence Of pH a(#uslment is based on the slwaetn maintaining
enough fi-eeboard to rea5'onahly accommodate consecutive storm ei)enl.1, the
calculations imply this system ii,ill be earthen, and not concrete. Ifthis is the
case, the design should incorporate pH -control to prevent adverse iml)(icls to
groiin&iwfer. 01her",ise, the desig-n and narralive .should clearly, justify tahy
there is no pH adjustnient proposed. Please provide additional nlfoi'ination
regarding 1.)H adjustment.
The facility's standard operating; procedure'�will be to monitor pl-I, by Method
9040C, pl-1 Iaectrometric Measurement, of the washout storage basin on a
weekly basis. Based on the measurements, Blue Ridgc Concrete will
manually adjust the pl-I in the basin to maintain the water within the regulated
pl-1 limit of 6.0 to 9.0.
WPC will continue to work closely with Blue Ridge Concrete and NCDF_'NR Division of
Water Quality in order to maintain compliance with state and local stormwater regulations.
Should you have any further questions, please do not hesitate to call us at (912) 629-4000.
Respectfully submitted,
� s
WPC, Inc. ���.,.�\A GAR%
SEAL
No. 02140611
—
William S. Anderson, III, F.LI:��� •�' N.
Senior Environmental Engineer �'14'SANO�.�``%
www.wpceng.Coll)
Page 4 of 4
Blue Ridge C'oncrefe.Sfornt valet• Management Plug
Weaverville, No17h Ccn•olimi
RTC Project it ly11C3407.00168
.Icnru ny 22, 2008, Revised Ap1•il 14, 2010
Table 1: SCS Calculations for Stormwatcr Runoff
Blue Ridge Concrete, Inc.
Weavervillo, North Carolina
Calculations for Retention Sizing, Buncombe County
A. Runoff Volume (using SCS Method)
Pro -Development
Q' = ((P-0,2S?y(P+0.8S)
S = (10001CN)-10
CN = Composite Curve Number Using Table 3-5 of NCDENR Manual
(Clifton Series Soil Is "Group B" Soil)
Land Use
Area
(acres)
Curve Number
(dimensionless)
Area-R'efghted.
Curve Number
Open Space, Poor Condition, c501/o Grass Cover
2.99
79
23
Total
2.99
23
Composite Curve Number
7
S = (1000179}10 =
P - Design Storm Rainfall Depth, 1-yr. 24-hr (from NOAA)
Q' = ((P-0 2S?y(P+O.SS)
V = Q' ' A, V = Runeff Vol)me. A = 2.997 acres
Vprr
B. Runoff Volume (using SCS Method)
Post -Development
Q- = ((P-0.2S?y(P+0.8S)
S = (10001CN} 10
CN = Composite Curve Number Using Table 3-5 of NCDEI4R Manual
(Clifton Series Soil is'Group 9" Soil)
2.66
2.50 Inches
0,84 Inches
9.110 cubic feet
I,an(I Use
Area
(acres)
Curve Number
dimensionless
Area -Weighted
Curve Number
RooriConcretc
0.06
98
Grntvel
2
85
22
Woods (Protected From Grazing; Litter and Brush Cover Soil)
0*277
55
15
Total
2,9971
24
Corn oslte Curve Number
1 82
S = (I0001CN)-10 = 2.12
P = Design Storm Rainfall Depth. 1-yr. 24-hr (from NOAA) 2,50 Inches
Q' = ((P-0.2S)�y(P+D.8S) 1,03 Inches
V = Q' - A. V = Runoff Volume. A = 2.997 acres
VPw = 11.161 cubit feet
C. Post-Developmeni Volume - Pro -Development Volume
Requirementto Capture Difference Between Post -and Pre -Development Stormwater and Retain for 2.5 Days
Vpog - VP,Q = 2.051 cubic feet
V,� - Vp,e = 15.338 gallons
Vpw - VP,o = 155DO gallons (rounded up;
4.2 TRUCK WASHOUT SYSTEM
The truck washout system is a 40' by 15' by 4' concrete ramp with a 10' by 15' by 4'
concrete water holding basin. The sides of the truck washout systeln will be slightly above
the 1-acility's finished grade elevation to prevent stormwater runoff from entering the washout
system. Each concrete truck will be washed out at the end of each workday with up to 75
Page 5
www.wpCelig.com
Blue Rikke Concreie.Slorr ovaler Management Plan
Weaverville, North Carolina
WPCProjecl # fiPC3407.00168
Juniany 22, 2008, Revised April 14, 2010
gallons. Wash water will be captured by and retained in the truck washout ramp area and
concrete holding basin, As water accumulates within the ramp area of the structure the water
level will rise and the water will be forced to flow through the weep holes into the concrete
water holding basin. The water will be pumped into the holding basin from the ramp area as
needed. '['lie water in the holding basin will be used as truck washout water with a floating
pump located in the holding basin. The ramp area of the truck washout system will be
cleaned as needed of sand and aggregate material and the matcriai will be disposed of
properly. Water from the holding basin will be transferred to the batch water tank and used
for concrete batching as needed.
The available capacity of` the truck washout system, —8,415 gallons with one fbot of
freeboard, which exceeds the combined volume (7,878 gallons) of 1) washing operations, 2)
one foot of freeboard required by North Carolina Department of Environment and Natural
Resources, and 3) precipitation resulting from a 25-year 24-hour storm, 5.25 inches.
CalCulations and applicable reference values are shown below in Table 2.
The truck washout system, water level, and the amount of material within the system will be
inspected and monitored daily. The washout system ramp area will fill over time with wash
water, rain water in varying amounts, sand, aggregate and minimum amounts ol'ccmcnt. On
a weekly basis the washout material from the ramp area will be excavated and disposed of
properly. III needed, the water within the water holding basin will be pumped from the
holding basin into the concrete batch water tank to be used as concrete batching water.
The facility's standard operating; procedure will be to monitor pl-1, by Method 9040C, pl-I
Electrometric Measurement, of the washout collection area on a weekly basis. Based on the
measurements, Blue Ridge Concrete will manually adjust the pl-I in the basin to maintain the
water within the regulated pl-I limit of 6.0 to 9.0.
Page G
WWW%VpCCT19.00177
• Blue Ridge Concrete Storinwater Management Plali Projec! # JJTC3407.00168
lVeaverville, Nor111 Carolina Janucary 22, 2008, Revised April 14, 2010
Table 2: Truck Washout Area Calculations
Blue Ridge Concrete, Inc.
Weaverville, North Carolina
Calculations for Truck Washout System
A. Design Volume = Operating Volume + Design Storm Volume +Volume for 1 foot of freeboard
AA Operating Volume
Operating volume - volume per truck" trucks per day
Assumption: 75 gallonsAruck
Assumpton: 5 trucks/day
Operating Volume (per day) =
375 gallons
Or
50 cubic feet
A.2 Design Storm Volume
Design Storm Volume - (Surface Area (ramp)+ Surface Area (basin))' Design Precipitation Depth
Surface Area (ramp) - L•w
Surface Area (basin) = Lp w
L - 40 feet, Lb = 10 feet, w - 15 feet
Surface Area =
750 square feet
Design storm is 25+year, 24-hour storm
Design Precipitation Depth Is 5.25Inches based on NOAA data for area
Design Storm Volume a 750 square feet' 5.25Inches • 1 foot/12 inches
Design Storm Volume -
328 cubic feet
Or
2.454 gallons
A.3 Volume for 7 Foot of Freeboard
Volume of Freeboard = (VPasmA' - VP_3,) + Vb.*,'
L-10'h
Vr,.,,,,� = 112 ' L ' h ' w--> fa' h = 4' and L - 40'
1,2D0 cu ble feet
Vo,,,„,,3• = 112 ' L ' h ' w--> far h = 3' and L = 30'
675 cubic feet
Vb„„1 • = 4 ' w' 1'
150 cubic feet
Volume of Freeboard =
675 cubic feet
Or
5.049 gallons
AA Required Design Volume
Required Design Volume = Operating Volume + Design Storm Volume+ Volume for i foot of freeboard
Required Design Volume =
1.053 eublc feet
Or
7,878 gallons
B. Required Depth of Washout Basin
Volume -V-(12'L'h'w)+(Ly•h'w)-(5h'•w)+(Lb'h•w)
Depth -h - (sgrt(20 ' w' V + Lb' w) - Lb' w) l (10 • w)
Depth -
2.7 feet
C. Total Volume of Washout Basin =
Total Volume = VP,,,,a• + Vb,,,, j,
Vp—, r =
675 cubic feet
Vb i'x
450 cubic feet
Total Volume =
1,125 cubic feet
Or
8,415 gallons
D. Total Operating Days of Fresh Water Without DisposallReuse
Design Volume
7,87E gallons
Actual Volume
8,415 gallons
Additional Capacity - Actual Volume - Design Volume
537 gallons
Operating Volume Per Day
375 gallons
Operating Days - (Additional Capacity! Operating Volume Per Day) + 1 Day
2 days
4.3 STORMWATER RETENTION BASIN
'I'11e storrnwater retention basin is designed to be 200 Feet long and 30 Feet wide at the
surface, and 5 iect deep with sides constl•Llcted with 3:1 slopes. Its construction Volume
'TA
sV�s u>,svpc:cFig. coil]
Page 7
Georgoulias, Bethany
From: Thornburg, Nathaniel
Sent: Monday, April 12, 2010 6:51 AM
To:, Montgomery, Lori; Georgoulias, Bethany
Subject: RE: Flotation Calculation for structures below grade
Bethany,
In the past we have followed the following two guidelines for buoyancy and leakage testing.
Leakage Test Specifications?
♦ Ensure that leakage test specifications have been that will insure that any exfiltration.occurs at a rate which does not
exceed twenty (20) gallons per twenty-four (24) hours per 1,000 gallons of tank capacity.
Buoyancy calculations?
♦ Ensure that flotation calculations have been completed and are accurate, and ensure that the plans match the.
requirements of the calculations. In general 1.5 is a good safety factor. Flotation calculations should only include the
weight of the water at minimum depth.
For leakage testing, they will need to conduct a 24 hour static.test showing the ,611Vdoes n' o" f exceed the 20
gallons perj,,000'gallons of tank capacity ovena�24 hour period... o
For buoyancy, I usually ant ok with a safety factor of 1.2 if they do not account for soil overburden. If they do
use soil overburden, I use a SF of 1.5.
For a partial -grade tank, I'd be cotnfor#ahle with a SF of 1.2.
Nathaniel
Nathaniel D. Thornburg — Environmental Engineer
Aquifer Protection Section Land Application Unit
1636'Ylaii Set -vice Center
.Raleigh, NC 27699-16.,36 .
919-715-616(.)
919-715-6048 FAX
litto://norta1.iicdenr.ore/web/ivu/ans/fait -
Please note: my e-mail address has changed to natlianiel.thornbtlrg(@ncdenr.gov
DISCI.AINIER: All e-mails sent to and from this account are subject to'the North Carolina Public Records Law and may be
disclosed to third parties.
From: Montgomery, Lori
Sent: Friday, April 09, 2010 4:01 PM
To: Georgoulias, Bethany
Cc: Thornburg, Nathaniel
Subject: RE: Flotation Calculation for structures below grade
Bethany —
it has been a while since I have looked at buoyancy stuff myself. Attached is a rudimentary spreadsheet that has been
used to check buoyancy for septic tanks. I think we typically prefer to see a safety factor of 1.5 with no allowance for
soil cover or minimum water weight in the tank.. But you can see that the spreadsheet allows you to look at different
scenarios for safety factors and soil/water weights. I have been somewhat flexible on this in the past b/c we do not
1
have.the criteria specified anywhere in rule or policy. If it looks like floatation could be a problem, then they usually can
easily add some type of anti -floatation ballast.
As far as leakage/pressure testing, I usually just make sure the specs at least address some type of method they plan to
use for testing to ensure no leakage for some defined period of time. Nathaniel may have some better wisdom to offer
-on that one.
Thanks,
Lori
Lori A. i19ont,,oinet_v, PE
Envirownentctl Engineer
NC Division of illaterQualitl'
Aquifer Protection Section
Land Application Unit
phone: (919) 715-6187
fit.: (919) 715-6048
Ptea�w n,Ae: MV e..-ma l address has chasiced to Iori.montgomerV(@ncdenr.gov.
DISCLAINIER: All e-mails sent to and from this account are subject to the North Carolina Public. Records I-aw and may
be disclosed to third paities.
From: Georgoulias, Bethany
Sent: Friday, April 09, 2010 2:31 PM
To: Montgomery, Lori; Thornburg, Nathaniel
Subject: Rotation Calculation for structures below grade
Hi there,
I'm getting things back in for that Ready Mix recycle system project that we talked about, and it looks like they're going
to go with a concrete structure partially below grade. We'll probably be able to review this one on our own, but I did
want to ask about a couple things on your checklist.
One is flotation calculations for tanks constructed below -grade. I've never done or reviewed those before; do you all
have guidance or an example on that? I need to ask the engineer to submit it, and I'm assuming he'll know what I mean,
but if not... would be nice to be prepared to talk about i'r more with him.
Also, under `Specifications,' there's an item that says `Means for ensuring quality and integrity of the finished product
including leakage and pressure testing.' Could you give examples of what you accept for that?
Thanks for the help!
Bethany
Bethany Georgoulias
Environmental Engineer
NCDENR I DWQ I Stormwater Permitting Unit
1617 Mail Service Center,Raleigh, NC 27699-1617
512 N. Salisbury St, Raleigh, NC 27604
Phone: (919) 807-6372
Fax: (919) 807-6494
NEW Website: http://Portal.ncdenr.org/web/wq/ws/su
2
Georgoulias, Bethany
From: Wilson, Susan A
Sent: Tuesday, March 16, 2010 10:00 AM
To: Georgoulias, Bethany
Subject: RE: blue ridge
Yeah — that's exactly the problem I was realizing in talking to Bev — no firm stance on saying "no". I'd say if they don't
line it —all bets are off and they have to go through APS for "concurrence"/recommentdations — not permitting — but the
same review process: Lengthy process, etc.
Hey — unfortunately I'll be out in the field this afternoon (I'll call you when I get back). I can also see about grabbing Bev
tomorrow morning?
Susan A. Wilson - Susan.A.Wilson@ncdenr.Rov
North Carolina Dept. of Environment and Natural Resources
Asheville Regional Office
Division of Water Quality - Surface Water Protection
2090 U.S. 70 Highway
Swannanoa, NC 28778
Tel: 828-296-4500
Fax: 828-299-7043
Notice: E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and
therefore may be disclosed to third parties.
From: Georgoulias, Bethany
Sent: Tuesday, March 16, 2010 9.56 AM
To: Wilson, Susan A
Subject: RE: blue ridge
Hey —just got your message. Yes, we can talk more because it's complicated. I'll call you after lunchtime.
I know APS keeps thinking if they don't meet deemed permitted, they need a permit from APS. That would be true,
EXCEPT ... we wrapped that "permit" (i.e., authorization to operate a recycle system) under the NCG14, so here we are
with the added duty of permitting such a system (so the permittee only has to get one permit). No one is APS has ever
said, "yeah, you should make 'em line those or build concrete, or it's no go," so we've gotten push back to keep
permitting pits in the ground as just fine. I agree, we should push new facilities. We just need some help in making the
case (and maybe drive us to a policy on not permitting new pits in the ground for recycle systems).
Ok, gotta run to a conference call on a mining O&M plan (another fun wastewater activity. Who says we're not
diversified here in SW?) Thanks for the help with this one!! Will talk this afternoon,
Bg
Bethany Georgoulias
Environmental Engineer
NCDENR I DWo I Stormwater Permitting Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
512 N. Salisbury St, Raleigh, NC 27604
Phone: (919) 807-6372
Fax: (919) 807-6494
NEW Website: http://Portal.ncdenr.oro/web/wq/ws/su
E-mail correspondence to and from this address may be subject to the North Carolina Public
Records Law and may be disclosed to third parties.
From: Wilson, Susan A
Sent: Tuesday, March 16, 2010 9:43 AM
To: Georgoulias, Bethany
Subject: blue ridge
I'll call you again — but —ref. This (2)
15A NCAC 02T .1003 PERMIT'FING BY RE.GUI,ATION
(a) The f0ll0w3,!,g systems are deemed permitted pursuant to Rule .01 13 of this Subchapter provided the system meets
the criteria in Rule .01 13 of this Subchapter and all criteria required for the specific system in this Rule:
(1) Return of wastewater contained and under roof within an industrial or commercial process where there
is no anticipated release of wastewater provided the facility develops and maintains a spill control plan
in the event of a release and no earthen basins are used.
(2) Recycling of rinse water at concrete mixing facilities for concrete mix removal from equipment
provided the ws.<tewater is contained within concrete structures, there is sufficient storage capacity to
contain the runoff from a 24-hour, 25-year storm event plus one foot freeboard and the facility
develops and maintains a spill control plan in the event of a wastewater release. The facility must
notify the appropriate Division regional office in writing noting the owner, location, and that the
design complies with the above criteria.
(3) Recycling of wash and rinse water at vehicle wash facilities provided the wastewater is contained
within concrete, steel or synthetic structures (i.e. not including earthen basins), all vehicle washing is
conducted under roof and there are no precipitation inputs (direct or indirect), and the facility develops
and maintains a spill control plan in the event of a wastewater release.
(4) The reuse or return of wastewater within the treatment works of a permitted wastewater treatment
system.
(b) The Director may determine that a system should not be deemed permitted in accordance with this Rule and Rule
.01 13 of this Subehapten-This determination shall be made in accordance with Rule .0113(e) of this Subehapter.
Susan A. Wilson-Susan.A.Wilson@ncdenr.gov
North Carolina Dcpt. of Environment and'Natural Resources
Asheville Regional Office
Division of Water Quality - Surface Water Protection
2090 U.S. 70 Highway
Swannanoa, NC 28778
Tel: 828-296-4500
Fax: 828-299-7043
Notice: E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and
therefore may be disclosed to third parties.
A4*T
5�-ar� Cutouw, I?[sawrMcrt or
FNVn7 wry, Nei NaLm. Rr.;ajp
NOTICE OF INTENT
Division of Water Quality 1 Surface Water Protection
National Pollutant Discharge Elimination System
NCGI40000
FOR AGENCY U56 ONLY
Date Received
I Mon�7th�I
Da
__!car
Ccr,ificata of ovcrn
c
1 4
Check N Amount
31 2 _10Of
Pcmit Assi ncd to
National Pollutant Discharge Elimination System application for coverage under General Permit
NCG1 40000:
STORMWATER AND PROCESS WASTEWATER DISCHARGES associated with activities classified as:
SIC (Standard Industrial Classification) Code - 3273 Ready Mixed Concrete
For new plant sites that will discharge or recycle process wastewater (even if commingled with
stormwater): This NOI is also an APPLICATION FOR Authorization to Construct (ATC) wastewater
treatment facilities. ATC requests must be submitted at least 90 days prior to construction'.
For existin plant sites discharging or recycling process wastewater (even if commingled with
stormwater): This NOI is also an APPLICATION FOR Authorization to continue to operate wastewater
treatment facilities in place. Construction, modification, or installation of any new treatment components
at an existing site requires an ATC.
Treatment facilities used to treat or recycle process wastewater (including stormwater BMP structures
treating process wastewater flows commingled with stormwater) require an ATC prior to construction
per 15A NCAC 2H .0138. The authorization to construct or continue to operate will be issued at the
same time as the Certificate of Coverage (COC) for the NCG14 permit. Design of treatment facilities
must comply with requirements of 15A NCAC 2H .0138 & .0139.
Construction of wastewater treatment facilities (this includes recycle systems) at new or existing plant
sites requires submission of three (3) sets of plans and specifications signed and sealed by a
Professional Engineer (P.E.) or qualified staffz along with this application. A copy of the design
calculations should be included. Please see questions 14 & 15.
�Wk For questions, please contact the DWO Regional Office for your area. (See page 5)
(Please print or type)
f) Mailing address of owner/operator (address to which all permit correspondence will be mailed):
Name Johnny Maroney
Street Address P.O. Box 2594
City Weaverville State NC ZIP Code 28787
Telephone No. 828 450-4706 Fax: 828 _ 765-9544 (Call first)
2) Location of facility producing discharge:
Facility Name Blue Ridge Concrete
Facility Contact Johnny Maroney
Street Address 50 Murphy Hill _Road
City Weaverville State NC ZIP Code 28787
County Buncombe
Telephone No, 828 450-4706 Fax: 828 765-9544 (call first)
Page 1 of 5
'As per 15A NCAC 2H .0106
2Unless treatment facilities are designed, constructed, and put into operation by employees internal to the company who are qualified to
perform such work for their respective companies in accordance with General Statutes, 89C-25 (7), plans and specifications must be signed
and sealed by a P.E.
SWU-229-071408 Last revised 7114108
`.`f..:;;.:. .:�idl. mil!-:•rrtt r_rvf... �� ,cif. .
v
NCG140000 N.O.I.
3) Physical location information:
Please provide a narrative description of how to ge1,
t to the facility (use street names, state road numbers, and
distance and direction from a roadway intersection)From Asheville, cake VS-19N/US-23N to miles toward Weaverville. Take
Exit 17 toward Flat Creek and turn left on Buncombe School Roan, o mi ea rn g o Uia Mars hilloa e r1glit onto
(A copy of a county map or USGS quad sheet with facility clearly located on the map is a required part of this application.)
4) Latitude 35d 43' 34 .83 " Longitude 82d 33' 11.37"(deg, min, sec)
5) This NPDES Permit Application applies to which of the following:
eNew or Proposed Facility Date operation is to begin
❑ Existing
6) Standard Industrial Classification:
2010
Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial
activity at this facility
SIC Code: 3 2 7 3
7) Provide a brief description of the types of industrial activities and products produced at this facility:
(Include a site diagram showing the process areas present at this facility.)
Concrete Batch Plant
8) Discharge points / Receiving waters:
How many discharge points (ditches, pipes, channels, etc.) convey stormwater and/or wastewater from the
property? One
What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater
and/or wastewater discharges end up in? Flat Creek
If the site stormwater discharges to a separate storm sewer system, name the operator of the separate storm
sewer system (e.g. City of Raleigh municipal storm sewer). N/A
Receiving water classification (if known): N A
Note: Discharge of process wastewater to receiving waters classified as WS-II to WS-V or SA must
be approved by the N.C. Dept. of Environmental Health. If DEH does not approve, coverage
under NCG140000 cannot be granted. No new discharges of process wastewater are
permitted in receiving waters classified as WS-I or freshwater ORW.
9) Does this facility have any other NPDES permits?
No
❑ Yes
If yes, list the permit numbers for all current NPDES permits for this facility:
10) Does this facility have any Non -Discharge permits (ex: recycle permits)?
NeN0
❑ Yes
If yes, list the permit numbers for all current Non -Discharge permits for this facility:
11) Does this facility employ any best management practices for stormwater control?
❑ No
4Yes h
If yes, please briefly describe: Stormwater will be directed Loa retention basin on -site. &tormwat er will not be allowed to flow
into the truck wash out area, and washout fluids will not be allowed to flow over the bermed edge of the truck washout area and he
discharged with the stormwater.
Page 2of5
SW U-229-071408 Last revised 7/14/2008
..........
NCG140000 N.O.I.
12) Does this facility have a Stormwater Pollution Prevention Plan?
❑ No
Yes
f yes, when was it implemented? To be implemented _post construction.
13) Are vehicle maintenance activities occurring or planned at this facility?
WNo
❑ Yes
Wastewater 'Treatment Desl_gn Information
14) Are discharges occurring or planned from any of the following process wastewater generating activities?
Vehicle and equipment cleaning ❑ Yes ,eNo
Wetting of raw material stockpiles ❑ Yes No
Mixing drum cleaning ❑ Yes No
If yes to any of the above, please describe the type of process used to treat and/or recycle the process
wastewater.
�,� For a sufficient application, you must provide design specifics (e.g., design volume, retention time, surface
t�� area, etc.) and calculations to demonstrate compliance with permit effluent limits (pH — 6-9 SU, Total
Suspended Solids (TSS) — 30 mg/l, and Settleable Solids (SS) -- 5 ml/l.) [Use separate sheet(s)].
If all these discharges are recycled, please refer to Question 15.
For plants that recycle and/or discharge Process wastewater.
When applying for this permit, you are also applying for an authorization to construct (new
treatment facilities) or authorization to continue to operate (existing treatment facilities) as
part of the NOI. For new sites, you must submit three (3) sets of design plans and
specifications with this application and provide supporting calculations that predict
compliance of final discharge with permit limits. For existing sites, applicants should submit
three (3) sets of plans and specs for facilities as -built and provide as many design details as
possible, or submit a detailed diagram of treatment systems in place that includes information
such as tank volumes, dimensions, retention time, piping, settling basin details, etc.
Please note: If new treatment systems are planned for an existing site, an ATC will be required
prior to construction of those facilities. Plans/specs/calculations prepared by a P.E. and the
request for an ATC may be submitted with this NOI, or separately at a later date. DWO may
request the status of your plans for requesting an ATC upon issuance of the COC.
15) Does the facility use or plan to use a recycle system?
❑ No Only in a limited capacity depending on the amount of water present within the washout basin. There will not he
0Yes an effluent discharge from the washout basin.
If yes, what size storm event is the system designed to hold before overflowing? (for example, 10-yr, 24-hr)
25 year, 24-hr rainfall event
For a recycle system (regardless of when it overflows), please provide plans, calculations, and design
specifics (e.g., throughput assumptions/water balance, design volume, retention time, surface area, amount of
freeboard in design storm event, etc.). [Use separate sheet(s)].
r�For a sufficient application, the information must demonstrate compliance of final discharge with permit
effluent limits (pH — 6-9 SU, Total Suspended Solids (TSS) — 30 mg/I, and Settleable Solids (SS) — 5 ml/l), or
must demonstrate that the recycle system has sufficient capacity to contain runoff from a 25-year, 24-hr
rainfall event plus one foot of freeboard under design operating conditions.
Page 3 of 5
SWU-229-071408 Last revised 7/14/2008
NCG140000 N.O.I.
16) Are wastewater treatment facilities (including recycle systems) planned in the 100-year flood plain?
)�No ❑ Yes if so, include information to demonstrate protection from flooding. (Minimum design
requirements for treatment works include protection from the 100-year flood, per 15A NCAC 2H .0219.)
17) Hazardous Waste:
a) WN
.s facility a Hazardous Waste Treatment, Storage, or Disposal Facility?
0
❑ Yes
b) Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of
haz rdous waste?
,7N0
❑ Yes
c) 1s this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of
hazardous waste?
No
❑ Yes
d) 1f you answered yes to questions b, or c., please provide the following information:
Type(s) of waste:
How is material stored:
Where is material stored:
How many disposal shipments per year:
Name of transport 1 disposal vendor: _
Vendor address:
18) Certification:
North Carolina General Statute 143-215.6 B(i) provides that:
Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other
document filed or required to be maintained under this Article or a rote implementing this Article; or who knowingly makes a false
statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsities, tampers with, or knowingly
renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the
[Environmental Management] Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine
not to exceed ten thousand dollars ($10,000).
I hereby request coverage under the referenced General Permit. I understand that coverage under this permit
will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an
individual permit.
I certify that I am familiar with the information contained in this application and that to the best of my
knowledge and belief such information is true lete, an accurate.
Printed Name oZeAl'—,.
son Signing: ! `^�►� �•
Title: - ��
(Signature of Applicant)
/2 4
(Date Signed)
Notice of Intent must be accompanied by a check or money order for $100.00 made payable to:
NCDENR
Page 4 of 5
SWU-229.091007 Last revised 09107/2007
S•.-r rr.:: �::.. , . •rev. r•r�: s c _ v.., . , .... -.. ._--"
NCG i 40000 N.O.I.
Final Checklist
This application will be returned as incomplete unless all of the following items have been included:
Check for $100 made payable to NCDENR.
This completed application and all supporting documentation (including design details and calculations for
treatment systems).
1�' t if an Erosion & Sedimentation Control (E&SC) Plan is required from Division of Land Resources (DLR)
or local designee: documentation verifying applicant has developed and submitted that Plan to the governing
agency (required per 15A NCAC 02H .0138).
For new sites (or sites that will install new treatment facilities): Three (3) copies of plans and
specifications for wastewater treatment facilities (including recycle systems), signed and sealed by a
Professional Engineer or qualified staff meeting requirements of G.S. 89C-25 (7).
' ❑ For existing sites: three (3) copies of plans and specifications for wastewater treatment facilities (including
1 recycle systems) as built, stamped and sealed by a Professional Engineer, or (only if plans not available) a
detailed diagram of treatment systems in place that includes information such as tank volumes, dimensions,
retention time, piping, settling basin details, etc.
A site map showing, at a minimum, (existing or proposed):
(a) outline of drainage areas, (b) storm wate r/wastewater treatment structures, (c) location of
storm water/wastewate r outfalls (corresponding to which drainage areas), (d) runoff conveyance structures,
(e) areas where materials are stored, (f) impervious areas, and (g) site property lines.
A county map or USGS quad sheet with location of facility clearly marked.
Mail the entire package to:
Stormwater Permitting Unit
Division of Water Quality
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Note
The submission of this document does not guarantee the issuance of an NPDES permit.
For questions, please contact the DWQ Regional Office for your area.
DWQ Regional Office Contact Information:
Asheville Office ...... (828) 296-4500
Fayetteville Office ... (910) 433-3300
Mooresville Office ... (704) 663-1699
Raleigh Office ........ (919) 791-4200
Washington Office ...(252) 946-6481
Wilmington Office ... (910) 796-7215
Winston-Salem ...... (336) 771-5000
Central Office .........(919) 807-6300
Page 5 of 5
SWU-229-071408 Last revised 7/14/2008
'EN
wwxv.wpceng.com
JEERING, ENVIRONMENTAL
NSTRUCTION SERVICES
January 28, 2010
Ms. Bethany Georgoulias
North Carolina Department of I.nvironment and Natural Resources
Division of Water Quality
1617 Mail Service Center
Raleigh, North Carolina 27699
RE: NPDES Stormwater General Permit NCG140000 Application
Blue Ridge Concrete
P.O. Box 2594
Weaverville, North Carolina 28787
Dear Ms. Georgoulias:
LISTEN • REVONI) • PERPORM
On behalf of Blue Ridge Concrete, WPC is providing the following re -submittal and
responses to North Carolina Department of 1nvironment and Natural Resources (NCDENR)
review comments, dated December 28, 2007. This re -submittal was submitted and returned
in 2008 due to the property not having the appropriate Buncombe County zoning
consistency. This issue has been resolved, please see the attached Buncombe County Zoning
Consistency letter of December 11, 2009 along with the Buncombe County. With the
property now having the correct zoning, the NPDES Permit NCG140000 Application is
being resubmitted. This cover letter highlights the requested information based on the past
review. Listed below in italics are NCDhN.R's comments followed by the appropriate
response.
1. Plans and Specifications: These inust be prepared either by a Professional Isngineer
or employee internal to the company that is qualified to perform such work in
accordance with G.S. 89C-25(7). There ivere no plans and specifications for the
recycle systein included with the application package, and neither plans nor"
calculations were signed, sealed, and dated by a P.F. 111ein four of the Final
Checklist in the application, page 5._1
2201 IZOWLANI} AVENUE • SAVANNAH, GA 31404 • TrL 912.629,4000 • FAX 912.629,4001
�� C HARLESTON • CHARLOTTR • C.OLUMBIA JACKSONVILLF, • MYri'f a BEACH • SAVANNAt-I
RE: N!'DES Stornnvater General Permit NCG 140000 Application
Blue fudge Concrete
WPC Project No. WPC3407.00168
January 28, 2010
The plans and specifications have been signed, sealed, and dated by a P.E. and are
attached. Specifications are indicated on the drawings as well as in the Stormwater
Management Plan.
2. Site Map Item six of the Final Checklist in the application, page 5_]
a. The site map does not show an outline of drainage areas, or which drainage
areas correspond to which outfall.
The drainage sheet (figure 3) is provided in the Stormwater Management
Plan. All drainage at the facility is sheet- flow towards the proposed
stormwater retention pond. The stormwater retention pond has one discharge
outfall.
b. The site map does not indicate the location of stormtiiwater discharge outfalls.
The stormwater discharge outfall is shown on the drainage sheet (Figure 3).
c. The site, map does not specify where materials will be .stored (e.g., aggregate
piles).
The site map (figure 2) has been revised to show the locations of all
aggregate, and sand stockpiles.
c! Will aggregate Miles he irrigated? Please clarify on the snap or in the
application, even if no discharge is expected.
The stockpiles are not to be irrigated. No discharge is expected.
e. The site rnop does not clearly indicate which areas are to be impervious,
graveled, etc. Does the magenta outline of' the plant .site represent the
graveled area, drainage arect, or something else? There was no legend to
clarify.
A legend has been incorporated into the drawings in order to indicate property
boundaries, gravel areas, drainage contours, etc.
www wpceng.conl Page 2 of 7
RE: NPDES Stormwater General Permit NC'G 140000 Application
Bhie Ridge Concrete
3. Recycle System Design Calculations
WPC Project No. WPC3407.00168
January 28, 2010
a. There were no details of the recycle system provided. The site map just shows
a 50' x 50' "box. " Plans and specifications should be provided that show the
structure in detail, including whether there are multiple settling cells, how the
water flows between cells, the proposed berm, whether there is any ramp
flowing into the washout system where trucks rinse out, etc. Flow will the
water be reused? In the plant process, for more truck washouts, and/or for
other uses?
Details of the truck wash out area are provided in Figure 4, Detail Shect.
Section 4.2 of the Stormwater Management flan presents the process for the
truck washout use. As presented in the Stormwater Management flan, the
truck washout system is a conical bermed basin 50 feet in diameter and 10 feet
deep. The sides of the truck washout basin will be sloped 4:1. Each concrete
truck backs up to the berm and the driver will wash out the truck at the end of
each workday with up to 150 gallons. Wash water will be captured by and
retained in the truck washout basin. As water accumulates within the basin a
floating pump could be used to recycle water during washing operations.
Water would then be pumped from the basin and used to help rinse sediment
from the trucks, thereby reducing the total amount of Iresh water used during
the process. As needed, maintenance will occur to maintain the slope of the
basin and surrounding berm.
h. The water balance equation ,provided for the recycle syslein in not complete.
A water balance should shore all .Inputs — Outputs = No Accumulation. The
water balance presented in the application package appears to just calculate
design volume. The calculation should demonstrate a balance between (the
water dispensed by truck washouts + design storm volume + freeboard) and
(the water to be used) on a daily basis. If all the water will be used again fbr
the same number of'truck washouts, please certify this assumption about iwhal
WPC
JdAk
www.wpceng.cocn Page 3 of 7
RE: NPDES Stormivaler General Permit NCG 140000 Application WPC Project No, WPC3407.00168
Blue Ridge Concrete JaniraYY 28, 2010
WT-I Z--I
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www wpceng.corn
"operating volume" means. Ilow will the system ensure sufficient settling so
that the water can be re -used for its purpose?
A water balance equation is not applicable to use on the truck washout basin
and therefore it is not included in the revised Stormwater Management Plan.
c. How will the freeboard he restored after significant rain events? The
calculations assert the as.sunlption that "operating volume is retained in the
truck washout basin and allowed to percolate into the soil within 2-5 days. "
This implies that (1) the entire operating volume will exit the system via
percolation into the soil and not by recycling and (2) the soils have an
infiltration rate to accommodate this assumption. However, there is no
lnf )rination about the soils to support this -claim. Furthermore, the
calculations go on to assume sediment from concrete truck washing will be
allowed to buildup to a depth of 8.5 feet. How will a washout basin with 8.5
feet of sediment and concrete residue accumulated at the bottom allow any
infiltration into the soil? Please better explain how the freeboard will be
restored, in what amount of time it is reasonable, and the basis of these
assumptions.
The capacity of the truck washout basin is 118,000 gallons with one foot of
Freeboard, which exceeds the combined volume (22,500 gallons) of 1)
washing operations, 2) one foot of freeboard required by North Carolina
Department of Environment and Natural Resources, and 3) precipitation
resulting from a 25-year 24-hour storm, 5.25 inches. The soils on -site are
(Clifton Soil'_Series_whichhas an-infiltfation rate=of_0.-4_to_0:5`galloiis per days
E_per. square -foots Even in the case in which the truck washout basin is filled
with 5 feet of washout sediment, 55,000 gallons of water can be contained in
the basin while still maintaining 1 foot of freeboard. Calculations for the
truck washout system are presented in the Stormwater Management Plan.
The truck washout basin, surrounding berm, water level, and the amount of
material within the basin will be inspected and monitored daily. As discussed
in item "a" above, the wash out basin will fill over time with wash water, rain
water in varying amounts, sand, aggregate and minimum amounts of cement.
Once the wash out area has filled with five feet of wash out material, the
L
Page 4 of 7
RE: NPD !.S Storraivater General Permit NCG 140000 Application
Blue Ridge Concrete
JYPC Project No. WIC3407. 001 G8
January 28, 2010
material will be excavated and disposed of properly. (If -needcd-_tlze�water
witl�in the washouC5asin will=15e pumpcd-from-the was. hout_basinJilit, C_the
watterstrag' ge_tank-to_be_used=in_the_concreetd� atcl�ing-operations. This will
accommodate settling of the truck drum contents, maintain the required free
board, as well as allow for potential water use and prevent any wastewater
effluent overflow of the washout collection area.
d Will the truck washout recycle system include a pII adjustment .sysletn? While
overflow may happen rarely in a single rain event if the system is designed for
the 25 year ,storm, it is a possibility during the periods of chronic rain events.
Even if the absence of pH adjustment is based on the system maintaining
enough freeboard to reasonably accommodate consecutive storm events, the
calculations imply this system will be earthen, and not concrete. If this is the
case, the design should incorporate pII-control to prevent adverse impacts to
groundwater. Otherwise, the design and narrative should clearly justify why
there is no pH adjustment proposed Please provide additional information
regarding pII adjustment.
The facility's standard operating procedure will be to monitor pH, by Method
9040C, pIl Electrometric Measurement, of the washout collection area on a
weekly basis. Based on the measurements, Blue Ridge Concrete will
rmanually_adjust 11he p_fifi-ttiie-basin_to.maintain_the-water-within- the- rcguIdted7
L�H limit of 6:O�Io..9:0�
e. Please clarify is the assumption of the number of'trucks per clay is based on
an average or maximum design scenario.
The assumption of the number of trucks is based on the maximum.
4. Stormwater Retention Basin Design Calculations
a. The impervious area fraction in based on 2,344 square ,feet of impervious
surface. It is difficult to discern from the site plan which areas will be
impervious. It is also not clear how much of ' the site will be paved or
graveled, and whether graveled areas are included as impervious cover' in the
runoff volume calculation using the Simple Method. All areas with gravel
XA)
www.wpcellg.�oIp I'cr��c 5 of 7
RE. NPDES Stormwater General Permit NCC 140000 Application
Blue Ridge Concrete
JVPC Project No. fVPC3407.00168
January 28, 2010
should be considered impervious. Please revise the impervious area and
design calculations if necessary.
A legend has been inserted into the stormwater drawings. The calculations
using the Simple Method have been revised to reflect the correct impervious
areas covered with gravel. Please refer to the attached drawings and the
attached runoff volume calculations using the Simple Method.
b. If aggregate piles are irrigated at all, any flow from that area (including
stormwater that contacts the piles between irrigation) is included wastewater.
If any wastewater flows to the retention basin, that ,structure must treat the
wastewater to meet effluent limits. No information was provided about
whether stockpiles will be wetted or how the retention basin will provide
sujjicient treatment to meet TS,5 and pFllimits if applicable.
Aggregate piles are not expected to be irrigated. The aggregate bays are
positioned with the open side facing the up -gradient side of the property.
Stormwater incident on or around the piles will not be capable of carrying
particulate from the piles. Therefore, the generation of `wastewater' will not
occur to the extent that it would reach the stormwater retention pond.
c. Please be aware that Weaverville is a Phase II city, and post -construction
stormwater requirements may apply to this project. Buncombe County was
recently delegated to administer the post -construction program within its
jurisdiction and within some Phase II cities; please consult the County
government about retention pond design review requirements.
WPC and Blue Ridge Concrete are in continuous contact with the Buncombe
County Planning and Development Office.
5. Erosion & Sedimentation Control Plan: No documentation verifying that an F&SC
Plan has been developed and submitted to the Division of Land Resources (D.LR) or
local delegated authority was included with the application. If ern Ts'&SC Plan is not
required, please explain why not; the site map indicates more than one acre of land
will be disturbed by this project. fliem three of the Final Checklist in the application,
page 51
WW%V.WPCctlg.Col'll
Page 6 o f 7
RE: NPIMS Stormwater General Permit NCG 140000 Application
Blue Ridge Concrete
WPC Project No. WPC3407.00168
danualy 28, 2010
The revised E&SC flan has been provided as an attachment.
WPC will continue to work closely with Blue Ridge Concrete and NCDENR Division of
Water Quality in order to maintain compliance with state and local stormwater regulations.
Should you have any further questions, please do not hesitate to call us at (912) 629-4000.
Respectfully submitted,
WPC, Inc.
/4",
Joseph R. Ross, Jr., MS
Staff Environmental Engineer
ly,
w.vw.wpccr,1).com
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SEAL
No. 02-1406
�R �f •,�r=,r�".:;i��'T. rid
William S. Anderson, III,��Fa�,as5�'
Vice President
Page 7 of 7
]�ut�rnco �e County Government
Planning and Develapnnent Jon C. Creighton
46 Valley Street Assistant Couhty Manager/Planning Director
Asheville, NC 28801 Telephone (828) 250-4830
Fax (828) 250-6086
December 11, 2009
Blue Ridge Concrete Properties, U.0
c/o Johnny Maroncy
P.Q. Box 501
Spruce Pine, NC
Re: Determination of Zoning Consistency
Dear Nlr. Maroney,
This letter is to confirm that the property at 50 Murphy Hill road (tax lot PIN 9744-50-
416j) was consistent with the rcCluimments of the Buncombe C01111ty Z011i11g Ordlnallce,
as this property was nrizoned at the time application was made.
,mis Clcterminatlon is made pLlPillElilt to Ilse riding of'the North Carolina Court of Appeals
negating the 'r_onin') of this property, effective April, 2009.
Please contact Ind if l call be of furtller assistance.
Sincerely,
.f
Cain I .. Coliliul, AICP, C%0
zoning Ad111inistrator
Buncombe County Government
Planning and Development Jon E. Creighton
46 Valley Street Assistant County Manager/Planning
Asheville, NC 28801 Director
Telephone (828) 250-4830
Fax (828) 250-6086
LETTER OF PERMIT ISSUANCE
October 15, 2009
Mark Turner, President
Blue Ridge Concrete
P.O. Box 2594
Weaverville, NC 28787
Dear Mr. Turner,
Please find Stormwater Permit No. S-2008-035 for the Blue Ridge Concrete project enclosed. The permit
should be posted on the construction site in a location clearly visible to the public. Several procedures are
required by the Stormwater Management Ordinance (Buncombe County Chapter 26 Envirorunent, Article VIi
Stormwater Management). Please ensure the following items are completed prior to the completion of the
Project'
1. An operation and maintenance manual for the stormwater management system is created for the end
user of the project. A copy must be. submitted to this office. If a record plat is required it must
reference the Operations and Maintenance Manual which instructs the responsible party about annual
maintenance tasks for at least a 20 year period.
Following completion of the project the following items are required.
I. The stormwater management plan designer must submit as -built plans, or certify the existing plans as
"As -Built" if no changes have occurred, of the installed stormwater improvements.
2. The developer must disclose which party will be responsible for continued maintenance ou the record
Mat and on the stormwater management plan.
3. An Operations and Maintenance Agreement for the stormwater management system must be recorded.
See Division 5, Section 5 (f) of the Buncombe County Stormwater Ordinance for more information on
the elements of the agreement.
4. The approval of the stormwater permit shall require an enforceable restriction on property usage that
runs with the land, such as recorded deed restrictions or protective covenants, to ensure that future
development and redevelopment maintains the site consistent with the approved project plans.
5. All maintenance documents requited by this ordinance must be submitted to the Stormwater
Administrator prior to record plat approval. In the case of single family lots not requiring record plats,
documentation must be submitted to the Stormwater Administrator before building permits can be
issued.
Should you have gdestions or comments feel free to contact this office at (828)250-4848.
�Sincce elly,, 1
Mike Goodson, PE, CPESC
Stormwater Administrator
Cc: WPC, Inc.
Buncombe County Erosion Control
Stormwater Management 250-4848
County of Buncombe
STORMWATER MANAGEMENT
Telephone: (828) 250-4845
Fax: (828) 250-6086
46 VALLEY STREET
ASHEVILLE-, NC 28801
LOCATION:. Murphy Hill Road
RESPONSIBLE PERSON: Mark Turner
Phone: 912/S96-1609
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Stormwater Permit No.
BLUE RIDGE CONCRETE
PROJECT NAME
THIS CERTIFIES THAT A STORMWATER PERMIT ZIAS BEEN ISSUED FOR THE
CONSTRUCTION WORD SET OUT ABOVE.
STORMWATER ADMINSTRATOR
THIS CERTIFICATE MUST BE POSTED AT THE CONSTRUCTION SITE IN A SECURE PLACE FROM THE TIME
WORK IS COMMENCED UNTIL STORMWATER ADMINSTRATOR GIVES FINAL APPROVAL,
A COPY OF TILE STORMWATER PLAN MUST BE AVAILABLE FOR THE INSPECTORS USE AT ALL TIMES.
October 15, 2009
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CAVANAU r H
Solutions du'ou,,h integrity grid f�nrtnc rsiii�
December 31, 2007
Mr. Michael Brookshire, CPESC
Buncombe County
Erosion and Sedimentation Control
46 Valley Street
Asheville, NC 28801
Re: Re -submittal of Erosion Control Permit Application for
Blue Ridge Concrete, Inc.
Dear Michael,
Based on your Letter of Disapproval dated December 19, 2007, we have revised the
plans accordingly. Please find enclosed'
a one (1) complete set of revised plans
We have revised the plans according to the following responses in the order they are
listed in the 'reasons for disapproval' letter dated December 19, 2007:
1. We have shown additional Limits of Disturbance around the proposed
septic area. This additional area of 0.06 Acres did not change the total
Limits of Disturbance area.
2. We have added applicable notes to Sheet C,3.2 which refer to leaving the
existing erosion control measures intact.
3, The Stormwater plan has been prepared by another fine and our
understanding is that it has been submitted and is under review by the
Buncombe County Stormwater Department.
Thank you for your valuable time in reviewing this re -submittal. Please don't hesitate to
call with any questions.
Sincerely,
CAVANAUGH & ASSOCIATES, P.A.
Larry Lewison
Enclosures
Cc: Johnny Mwonay
Dana Bolden, P,E.
:�:f i1T TlII r iT rrxS [ fs.....:� s wf�-r_ rarr ra — — __—.--------
Blue Ridge Concrete, Inc.
Weaverville, North Car9liiva•
Calculations for Retention Sizing, NCDENR
Runoff Volume (using Simple Method)
Requirement to Capture First 1 Inch of Stormwater and Retain for 2-5 Days
Runoff Volume (in cubic feel) = 3630 * Ra * Rv * Area
Rn = Design Storm Rainfall Depth in inches, assume 1 inch 1 inches
Rv = 0.05 + 0.91A, IA =. Impervious Fraction
Impervious Fraction = impervious AreafTotal Area
Assume Areas of Gravel, Concrete, and Roof are Impervious
Impervious Fraction = IA = 2.72 acros/2.997 acres = 0.91
RV = 0.05 + 0.9*IA = 0,87
Runoff Volume = 3630 * 1 ` 0.87 * 2.997 = 9,430 cubic feet
Runoff Volume = 9,430 cubic feet = 70,538 gallons
Runoff Volume = 71,000 gallons
(rounded up)
BLUE RIDGE CONCRETE, INC
NEW CONCRETE PLANT
BUNCOMBE COUNTY, NORTH CAROLINA
OWNER
BLUE RIDGE CONCRETE, INC
MARKTURNER
MURPHY HILL RD.
P.O. BOX 2594
WEAVERVILLE, NORTH CAROLINA 28757
(252) 946-00791(252) 946-7722 (FAX)
CAVANAUGH & ASSOCIATES, P.A
1200 CENTREPARK DR, SU4TE 100
ASHEVILLE, NORTH CAROLINA 28805
(528) 255-75961(828) 255-0770 (Sax)
SURVEYOR
RANDY A. CARPENTER, PLS
P,O. BOX 567
SPRUCE PINE, NO 26777
(628) 765-9102
SHEET INDEX
C_1.1
COVER
C.2.1
LEGEND & NOTES
C.3.t
SITE PLAN
C,3.2
SEDIMENT AND EROSION CONTROL PLAN
CAA
EROSION CONTROL DETAILS
C.4.2
EROSION CONTROL DETAILS
PC ORE YQU M 1
CALL 1-500-632-19.2
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TOPOGRAPHIC SURVEY JAMES COUNSEL
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ac-Esc co,-- nt ry3r/0 NEW COUCRETr PUNT
EROSION AND SEDIMENT
CONTROL PLAN
CAVANAUGH
Solutions through integrity, and partnership
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PAM. LOG SUSPENDED
ON STAKE LOCATED
WHERE DIVERSION
ENTERS TRAP
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3600 CO- FT/ACRE
ti,1 5 MAX.
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5 M1N.
MEASURING STAKE MARKED AT E `FILTER FABRIC
25% FULL LEVEL.
NOTES: CROSS SECTION
1. USE FOR DRAINAGE AREAS .,
NOT EXCEEDING 2 (TWO) ACRES. OVERFILL 6" FOR
2. EARTH BERM SHALL BE STABILIZED W/ SEEDING SETTLEMENT
SEE EROSION CONTROL PACKAGE
I q• MfN, I 5 "}" EMERGENCY
BY-PASS
_ - �-SE BELOW
2: SIDE OFnDAM LED TO?
SLOPE MAX
FILTER FABRIC_.._)
MIN I:I SIDE SLOPE MAX
STONE SECTION
ilua
MO
ORAIV�GE
41FA
MTU11M0
MEA
sv R41
{-olcrle
SaOPE UEPIIt
uE
RLpARED
YRfaE
PROV�LEO
EA
ala>nEP
u
AvriOH
uwv
1
112
1.12
29
6�
L.{ 13
� Al2
� ABi
13'-l2
I.I�O
S
L
1 1.36
1 1-36
19
52
2-1 3.1
4,696
5A40
1,412
2.020
INSPECT TEMPORARY SEDIMENT TRAPS AFTER EACH PERIOD OF SIGNIFICANT RAINFALL. REMOVE SEDIMENT AND RESTORE
TRAP TO ITS ORIGINAL DIMENSIONS WHEN THE SEDIMENT HAS ACCUMULATED TO DNE-QUARTER THE DESIGN DEPTH OF THE
TRAP. PLACE THE SEDIMENT THAT IS REMOVED IN A DESIGNATED DISPOSAL AREA AND REPLACE THE CONTAMINATED
CHECK THE STRUCTURE FOR DAMAGE FROM EROSION OR PIPING. PERIODICALLY CHECK THE DEPTH OF THE SPILLWAY
TO ENSURE IT IS A MINIMUM OF 1.5 FT. BELOW THE LOW POINT OF THE EMBANKMENT. IMMEDIATELY FILL ANY SETTLEMENT
OF THE EMBANKMENT To SLIGHTLY ABOVE DESIGN GRADE. ANY RIP RAP DISPLACED FROM THE SPILLWAY MUST BE
REPLACED IMMEDIATELY.
TEMPORAF3Y__SWIMENT TRAP
DETAIL
NOT TO SCALE
SCALE TO DIRECT FLOW AWAY
COMPACTED SOIL---\ -� 2' MIN FROM EROSION SENSITIVE .AREAS �-
la" AiN F�_OVd
I _ IL-LI Ir Ir--fLL� -111 -uL IIrl l
1i31' I�If I�IF�li=il!-II.--IF=I-I�II�i� Y�i1;�IGlI�
=ii "II
6' TYPICAi_
TEMPORARY DIVERSION
DETAIL
NOT TO SCALE
DIVERSION RIDGE RES
WHERE GRADE EXCEEDS 7L 2 K OR CRFATO'
ROADWAY
T$TER FABRIC
SECTION A - A R a
\ NOTE: / �i lz
BE
SPILLWAY USE NOSAGS. STRAW SALES E2
STRAW BALES, SAOR OTHER APPROVED MLIHODS Q7
OR CONTINUOUS BERMMOO F C
EOUNALENT HEIGHT TO CHANNELIZE RUNOFF TO lz
BASIN AS REOUiRFD. cp
SUPPLY WATER TO WASH io
R
WHEELS IF NECESSARY 01
`j
6F it \ Q
ryo EIAII -�,J L FIDW
t
b
• MUMMER
SIi�--, • COU AGGREW r_A •' 25' MIN. C
a: MIN. 6" (150mm) THICK +ASR4 (3.6m) O
L.�.T'c.1,`"#T`Y"Y�fa� •�KY!S,-.T i.�,.St�'.tiJ' I/Oj
ONERSION RIDGE
50' (15m.) MIN.
PLAN
1. THE ENTRANCE SHALL 8E MWNTAINED IN A CONDITION THAT WELL PREVENT
TRACKING OR FLOWING OF S£OIMENT ONTO PUBLIC RIGHT-OF-WAYS. THIS MAY
REQUIRE TOP DRESSING. REPAIR AND/OR CLEANOUT OF ANY MEASURES USED U
CLEANED PRIOR TO ENTRANCE ONTO PUBLIC
J. WHEN WASHING IS REOLRRED, IT SHALL BE
4 N
DONE ON AN AREASTABUZEO WITH CRUSHED Q
A. CONSTRUCTION ENTRANCE/EXIT TO BE INSPECTED AND MAINTAINED CL O
To TRAP SEDIMENT.
2, WHEN NECESSARY. WHEELS SHALL BE z
RIGHT-OF-WAY. O U
U C)
STONE THAT DRAINS INTO AN APPROVED
SEDIMENT TRAP OR SEDIMENT BASIN. W Z
z
AF'IEft EACH STORM EVENT. O �
TEMPORARY GRAVEL CONSTRUCT10N � O
ENTRAEXIT j W (4C
DETAIL
a
a
u
W
O
a
FLOW 1 2 i 2' NIN.� SHEET NUMBER
F
0 1�,t: COMPACTED GRAVEL
/ f
1- Hn*I;'1iI ic" MlN.
Ilfr �r�' _l�iF�':iI�JI II 3-u IIf��AII,=r_1ff'F�n'11a'- o 0
U•_6
N 2
NOTE: DIVERSIONS MUST BE MAIN TAlNEO THROUGHOUT CONSTRUCTION
WATER BAR
�a�� LINED DITCH DETAIL w Z
DETAIL NOT TO SCALE w w
SCALE: NOT TO SCALE
FINAL DRAWING
NOT FOR CONSTRUCTION
l.AIT
I U1�14T„P.a
s
` r�a.�iws z�ilxlseeEia:nic olaavl
!!T us.f] fTSK (s' 0.YM1
CROSS SECR l
�!!1 �aq,[p li64 1!' DEPr.j
} �f / �a��EvmtRpva Cwrinn Sr>n
50.1E SECnON fVIR0.aSn9LDe0rt(ao1G rRCA]N
ROCK CHECK DAM
DETAIL.
NOT TO SCALE
iirm'smuirl SIMMONSissi�ilrr
risrwM ■■s�iiisii0erriii�i
rirl'iQiii-
�iM►1oEri a ar��i�pipiirir�r�jj i�:is�.
�r■�Ri��
�awlrRl�i�■ OWNS
r`--
TEMPORARY SEEDING RECOMMENDATIONS
VANTER - EARLY SPRING
SEF7DINf: MIXTIIRF
Species Rate (lb/Acre)
Rye (grain) 120
Korean lespedeza 50
Omit annual lespedeza when duration of temporary cover is not to extend beyond June
Mountains - Above 25GO It: Feb. 15 to May 15
Below 2500 ft: Feb. t to May 1
Vno AYFNOMENTS
Follow recommendations of sail tests or apply 2,000 lb/Acre ground ogricuUurut limestone and 750
Ib/Acre 10--10-10 fertilizer.
Apply Straw netting NAG S75 to all ditches and/or diversions or equal per manufacturers requirements.
MAINTENANCE
RefertiliZe if growth is not fully cdegva!e. Reseed, refertiV2e and mulch immediately following erosion
or other damage.
N1RC rEIAY ,( TER FABRC
VEIL POSE
ryA NRAI
a uu dP
;r
1L
BA'% UPENDS ANO
CplPACT MOROUp LY
CROSS-SECTION
VIEW
NAWTENINICE NOTES:
1. llISKCT SEBWLNT FENCES A LEAST oKE A xEEN ANO A RR EACH RAPIFALL-
N E !NT REUUPEU REP NUEPATEL`-
2. SNOULB ME rABRL. CECo.IPGsE dj BECOW FIEFTECTTE PReYi TO 1 END OF IM
EXPECTED uSABEE UFE AND THE BARREL Er- BE IIECESSART. ME fA.5MC SHALL
BE RE%ACEB PROICPIIT.
s. SEBPFENt DEP TS 91plED eE RELOV D Al -.ER EACH SIOR. EKNT_ TWE CARE
TO AvW UHDERV XU THE FENCE OM IG 4EMiOUT.
A. RCMOAE ALL FENCNG UAIEFb LS AI10 UIISTASLE SED1NENr DEP091S AND 6Ra1.^, THE
AREA TO CRADr AND STABy/TE IT AFrER nIE ONTRIEu WG Dn AINACE AREA MAs
BEEN PROPERL
Y SIADel2E0-
TEMPORARY SILT FENCE
DETAIL
SCALE: NOT TO SCALE
NOTES:
wRE: A UM N CAUCE
FABRIC: ST tHEAC PETER FABRIC CERWFED AS1M a 5161
STONE /A wASr M ST�'ZT'_ To BE PLACED e- DEEP
POSTS- STEEL - Ill T LONG, 1.33 LB/UAEAR FT
sPACD1G: POSES ARE 10 BE A NAXINU4 ff e' APART
» JP44LR
NarE:
SEE PLANs roR umN9oNs
ANO MATERIALS .0 BE USED
JJ.
d,
1. LLS
1. L. rs IiNGSFi OF R1P
RAP MRON
2. ALL
IREER FASRSC SHOULD
BE V1sTCb ef%ERR EN B
M AND SOIL FOUNDAnw
z1�sLnPE
ST STONE AWAFT SOOx FLIER FABIIC Ett
APPP.OYEO ECUAL
SECTNIN A_A
R;P RAE OUTLET PROTECTION
nFTAII
STEEL Past, 24'
.To aor,61 OR STARE rD SUPPORI-
%VPGTT RUK to SIDE
h'DIE TO SAlZl NI\
SAGGWG
■r
■
_rwi
t�� ,'
a■
i�r!r
n
r
■■
r■
i■w
1
r�am
y■■
1:
'a
■■■
a■■M
O
ir�■
.
'rAr�
�r! ' !'
irr
rrllrE
radiii
i.irrim
iiiirr
aI■t■r
3■��r�
■■i
�..
■■■■tea
■rrara
rw■wiE■
ro■o
.
rrrrr-
w w■
" °IN-.
■
rarrrr
ra.ar.....
■■■i■a■
NoI
i
■
a■
1401602
...
..
■r
ra■w■r
war
riiw.wrra
r LLI1r=U
It.-lI
rr ■■■
SET rrNCF, COR -E9( QJ
DYILAR, STAPLED OR 1RENCHEO
el TO BOTTOM OR WE OF BA"
@AFFLE_ FENCE
DETAIL
SCALE: NOT TO SCALE
Q
z
Q
a
v
LM
Cn
SHEET NUMBER
C.4.2
t�
O q V
a o ie 'o b
m n
' C O
V Z $
vF" W Icy,
W U j J
w a
o a o [=i i
FINAL DRAWING
NOT FOR CONSTRUCTION
T;7
A
'YA
ENGINEERING, ENVIRONMENTAL
& CONSTRUCTION SERVICES
WWW Wj„C1i com Stormwater Management
Plan
Blue Ridge Concrete
WeaverviUc, North Carolina
WPC Project # WPC3407.00168
PREPARED FOR:
Blue Ridge Concrete
50 Murphy Mill Road
Weaverville, North Carolina 28787
PREPARED BY:
WPC, Inc.
2201 Rowland Avenue
Savannah, Georgia 31404
(912) 629-4000
January 22, 2008
LISTEN • RESPOND • PERrORM
2201 fZOWLAM) AVENUE • SAVANNAIT, (,A 31404 • TEL 912.029.4000 • FAX 912.629.4001
CHARLFST(JN • C:1'IAR1,0T'rF • C'.OLU\•11HA JACKSONVIIAR • MYK'rLr, BFACH • SAVANNAH
Blue Ridge Concrefe,51orlinvater Management Plan
Weaverville, North Carolina
TABLE OF CONTENTS
f,VPC Project 4 WPC3407.00168
January 22, 2008
SECTION PAGE
RECORD OF DOCUMENT REVISIONS .................................................................................................. I
1.0
INTRODUCTION .........................................................................................................................
. 2
2.0
FACILITY AND CONTACT' INFORMATION.........................................................................
2
3.0
SITE DESCRIPTION .................................................................................................................. 1.3
3.1
GENERAL SITE FEATURES ....... ................................ ......................... .................................
3
3,2
SITE. DRAINAGE FEATURES ................................................. ..................... ..........................
3
4.0
CALCULATIONS .............................................. ...........................................................................
4
4,1
RUNOFF VOLUME .......................... .........................................................................................
4
4.2
TRUCK WASHOUT SYSTEM ..... .............................................................................................
5
43
STORMWATER RETENTION BASIN .............................................................. ......................
7
5.0
STABILIZATION ........................................................................................................................
14
6.0
CONSTRUCTION rRUCTION SEQUENCE AND COST ...........................................................................
15
6.1
CONSTRUCTION SEQUENCE FOR PERMANENTSTORMWATEIR MANAGEMENT
MEASURFS...........................................................................
15
6.2
ESTIMATED COST' OF PERMANENT STORM WATER MEAStJRI:-:S ................................
15
APPENDICES
Appendix 1: Storinwater Pollution Prevention Plan (SWPPP)
I
\V\VNVI Nv p Coll (TICO I I I
Blue Ridge Concrete ,Stormivater Management Plan
Weaverville, North Carolina
RECORD OF DOCUMENT REVISIONS
Initial Document Date Prepared
Name Of Preparer:
Revision Number I
Date:
Signature of Authorized Representative
Revision Number 2
Date:
Signature ot� Authorized Representative:
Revision Number 3
Date:
Signature of Authorized Representative:
WPC Project 1# WI'C3407.00168
Junumy 22, 2008
December 4, 2007
WPC, Inc.
10907 Downs Road
Pineville, NC 28134
C)IV-
�, No. 021408
January 22 2008
�..
�j/��� ��''•,.a.sp�'gqtt�,+ ac
Page 1
W\v lv.WPcelly.cotlI
Blue, Ridge Concrele Stormwater Managemoy Plon
Weaverville, Norlh Carolina
1.0 INTRODUCTION
IVPC Project # I'VPC3407.00168
January 22, 2008
The purpose of the construction activity that is the subject of this Stormwater Management
Plan is to build a concrete batch plant that will supply needed concrete to construction
projects in the community. Preparation of this Stormwater Management Plan for the planned
Blue Ridge Concrete facility is a requirement of the Buncombe County Planning and
Development Department. The plan contains facility and contact information, a site
description, stormwater calculations, a narrative that includes the construction sequence and
the estimated cost of permanent stormwater measures, and a copy of the Stormwater
Pollution Prevention Plan {SWPPP} prepared for the facility, which outlines operations and
maintenance procedures associated with the stormwater controls. Site figures are included in
the SWPPP.
2.0 FACILITY AND CONTACT INFORMATION
facility 'Title: Blue Ridge Concrete
50 Murphy Hill Road
Buncombe County
Weaverville, North Carolina 28787
Owner Name and Address: Blue Ridge Concrete
50 Murphy Hill Road
P.O. Box 2594
Weaverville, North Carolina 28787
End User Responsible for Annual Inspection, Maintenance, and Repair of Stormwater
Management System:
Johnny Maroney
Blue Ridge Concrete
50 Murphy Hill Road
P.O. Box 2594
Weaverville, North Carolina 28787
Telephone: 912-596-1609
E-mail: Johnny-kam@bellsouth.net
Page 2
w���w.wpccn�.curr�
Blue Ridge Concrete Storniwater Management Plan
Weaverville, North Carolina
3.0 SITE DESCRIPTION
WPC Project it WPC3407.00168
Janvaiy 22, 2008
The Blue Ridge Concrete facility is located to the west of US Highways 19123, off Old Mars
Hill Road in Weaverville, Buncombe County, North Carolina (see Figure 1 of the SWPPP —
Blue . Ridge Concrete Site Topographic Map). The site is bordered to the north by
undeveloped land; to the east by Murphy Hili Road beyond which is undeveloped land; to the
west by a stream beyond which is undeveloped land; and to the south by undeveloped land.
The site address is 50 Murphy Hill Road; however, the address of 110 Old Mars Hill Road is
also associated with the property.
3.1 GENERAL SITE FEATURES
1'his property currently consists of approximately 12.95 acres of undeveloped land, of which
approximately 3.93 acres will be developed as the concrete plant that is the subject o1' this
Stormwater Management Plan. The retraining 9.02 acres will be undisturbed and reserved
for undetermined future development. The 3.93-acre concrete plant will include an office
building, a storage building, a silo and two conveyor belt systems (approximately 0.06 acres
in total). The remaining areas are 2.66 acres of gravel base, including an unpaved parking lot
for employee and concrete truck parking that is planned near the southern boundary of the
concrete plant, 0.277 acres. of vegetated, landscaped areas, and 0.933 acres of undeveloped
land. A 50-Foot diameter, bermed, truck washout area will be constructed near the northeast
corner of the concrete plant. A stormwater retention area is located at the south end of file
property. Refer to Figure 2 for additional site details.
3.2 SITE DRAINAGE FEATURES
The 1997 "Weaverville, NC" United State Geological Survey (USGS) Quadrangle
topographic maps indicates that the slope is in a southwesterly direction across the site with
the elevation ranging from 2,165 to 2,105 feet above mean sea level (see Figurc 1). The
existing drainage pattern in the area of the planned concrete plant is mainly southwesterly
flow in accordance with the topography; however, at the western edge of the area, drainage
flows west through the sloped undeveloped area oftlic site towards Flat Creek.
The planned drainage pattern is described in the following paragraphs. Surface water (via
the onsite stormwater retention area) will be discharged during the 25-year rain event to an
unnamed existing drainage ditch. Two drainage areas are planned for the site.
Page 3
Ifluu Ridge Concrete; Stormwater Management Plan
Wcoverville, North Carolina
PITC Project # WPC3407.00168
January 22, 2008
Y Drainage Area 1 (DA1) drains the gravel and building pad areas. Surface flow is
directed to the stormwater retention area located along the southern boundary of the
concrete plant. The truck washout area is designed not to discharge stormwater or
concrete truck washout water.
O DA2 is located in the vegetated area along the northern boundary of the concrete
plant. The drainage in this area flows southward to the stormwater retention area
located along the southern boundary of the concrete plant.
Based on information provided by the Buncombe County Soil and Water Conservation
District, soils at the site consist of Clifton Series soils. Clifton Series soils consist of very
deep, well drained soils on gently sloping to very steep ridges and side slopes of the Southern
Appalachian Mountains. Slopes are 2 to 95 percent. The soils formed in residuum
weathered From intermediate and mafic igneous and high-grade metamorphic rocks such as
hornblende gneiss, amphibollte, and gneiss or schist that is high in ferromagneskan minerals.
Neer the type location mean annual air temperature is about 51 degrees Fahrenheit and mean
annual precipitation is about 53 inches. Clifton Series soils at the site are in Hydrologic Soil
Group B.
4.0 CALCULATIONS
4.1 RUNOFF VOLUME
The difference between pre- and post -construction runoff" volunIes was calculated as 15,500
gallons using the Discrete SCS Method. Calculations and applicable reference values are
shown below in Table 1.
Page 4
.'ywwwpceng.com
13hre fudge Correrete Storinlvaler Alamrgement Plan
1f%euv4:rvi11e, North Carolina
Table t: SCS Calculations for Stornnvater Runoff
Blue Ridgo Concrete, Inc.
Weavorville, North Carolina
Cal culatione for Retention Siring, Sun cDmbe County
A Runoff Volume (using SCS Method)
Pre -Development
Q-= ((P-0.2Sft(P+0.8SI
S = (1DOOrCN)-10
CN = Composile Curve Number Using Table 3-5 of NCDENR Manual
(Clifton Series Soil is "Group B" Soil)
WPC Project # Il'PC3407.00168
.larluary 22, 2008
Land Use
Area
(acres
Curve Number
(dimensionless)
Area -Weighted
Curve Number
O n Spacc, Poor Condition, <50%Gmss Cover
2.99
79
23
Total
2,9971
23
Composite Curve Nunther
7
S = (10D()n9} 10 =
P = Design Stone Rainfall Depth. 1-yr. 24-hr (from NOAA)
Q' = ((P-0.2S)1y(P+0,8S )
V = Q' " A. V = Runoff Volume, A = 2.997 acres
VP,. =
B. Runoff Volume (using SCS Method)
Post -Development
Q. = ((P-0.2S )2 y(P+0,8S )
S a (10001CNI-10
CN = Composite Curve Number Using Table 3-5 of NCDENR Manual
(Clifton Series Soil is "Group B" Soil)
2.66
2.50 Inches
0,84 inches
9.110 cubic feet
Land Use
Area
acres
Curve Number
dimensionless)
Area -Weighted
Curve Number
Roof/Concrete
0,06
98
Gravel
2.66
85
226
Woods (Protected From Grazing; Litter and Brush Cover Soil)
0.277
55
15
Total
2.997
-
24
Com osite Curve Number
82
S = (10001CN )-10 = 2.12
P = Design Storm Rainfall Depth. 1-yr. 24-hr (from NOAA) 2.60 inches
Q' = ((P-0.2S)2y(P+0,8S) 1,03 Inches
V = Q" ' A, V = Runoff Volume, A = 2.997 acres
VPW = 11,161 cubic feet
C. Post -Development Volume - pre -Development Volume
Requirement to Capture Difference Between Pont- and Pre -Development Stormwater and Retain for 2-5 Days
VPav - VP,e = 2,051 cubic feet
VPou VP'. = 15,338 gallons
Vosst - VI = 16.500 gallons (rounded up)
4.2 TRUCK WASHOUT SYSTEM
The truck washout system is a conical bermed basin 50 feet in diameter at ground surface and
10 feet deep. The side of the truck washout basin will be sloped 4:1 to a bottom diameter of
45 feet. Each concrete truck will be washed out at the end of each workday with up to 150
gallons, Wash water will be captured by and retained in the truck washout basin. As water
Page 5
%V,V,V.wpcoll coil
Blue Ridge Concrete Stornnwater Management Plan
Weai,erville, Norlh Carolina
WPC Project # 1VPC3407.00168
January 22, 2008
accumulates within the basin a floating pump could be used, when sufficient water is present,
as recycle water for truck washout operations. Water would then be pumped from the basin
and used to help rinse sediment from the trucks, thereby reducing the total amount of fresh
water used during the process. As needed, maintenance will occur to maintain the basin side
walls and the surrounding berm.
The capacity of the truck washout basin,----118,000 gallons with one foot of freeboard
(-14,000 gallons), exceeds the combined volume (22,500 gallons) of 1) washing operations,
2) one foot of freeboard required by North Carolina Department of Environment and Natural
CIa 1 Resources, and 3) precipitation resulting from a 25-year 24-hour storm, 5.25 inches. Even in
the case in which the truck washout basin is filled with 5 feet of washout sediment, 55,000
1 gallons can be contained in the basin while still maintaining I foot of freeboard. Calculations
and applicable reference values are shown below in Table 2.
The truck washout basin, surrounding berm, water level, and the amount of material within
the basin will be inspected and monitored daily. As discussed above, the wash out basin will
fill over tune with wash water, rain water in varying amounts, sand, aggregate and minimum
amounts of cement. Once the washout basin has filled with five feet of washout material the
material will be excavated and disposed of properly. If needed, the water within the washout
basin will be pumped from the washout basin into the water storage tank to be used in the
concrete bitching operations. This will accommodate settling of the truck drum contents,
maintain the required Free board, as well as allow for potential water use and prevent any
wastewater effluent overflow of the washout collection area.
The facility's standard operating procedure will be to monitor pl-1, by Method 9040C, pl-1
Electrometric Measurement, of the washout collection area on a weekly basis. Based on the
measurements, Blue Ridge Concrete will manually adjust the pFl in the basin to maintain the
water within the regulated pli limit of 6.0 to 9.0.
Page 6
ww\V.WPC ell .cona
Blue Ridge Concrete S'io•rnrvaler Management Plan
Weaverville, North Carolina
'fable 2: Truck Washout Area Calculations
Blue Ridge Concrete, Inc.
Weaverville, North Carolina
Calculations for Truck Washout System
6VPC Project # 1i/PC3407.00168
Junitaly 22, 2008
A. Design Volume = Operating Volume + Design Storm Volume +Volume for 1 foot of freeboard
A.1 Operating Volume
Operating Volume = volume per truck' trucks per day
Assumption: 150 gallonsRruck
Assumption: 10 tmckslday
Operating Volume (per day) _
Or
A.2 Design Storm Volume
Design Storm Volume= Surface Area' Design Predpitatlon Depth
Surface Area =m�
r a 25 feet for 50-foot-diameter Basin
Surface Area =
Design storm is 25-year, 24-hour storm
Design Precipitation Depth is 5.25 inches based on NOAA data for area
Design Storm Volume = 1,963 square feet' 525 inches ' 1 footI12 inches
Design Storm Volume -
Or
A.3 Volume for 1 Foot of Freeboard
Volume of Frustrum of Right Circular Cone = rT(r,2 + q r2 +r22)hl3
r. = 25 feet
rz = 24.75 feet for 50-foot diameter hole with 4:1 slope
h = 1 foot of freeboard
Volume of 1 foot of freeboard (assumes worst case: freeboard is top 1 foot of conical basin)
Volume =
Or
A.4 Required Design Volume
Required Design Volume = Operating Volume + Design Stomp Volume +Volume for 1 foot of freeboard
Required Design Volume =
Or
B. Required Depth of Washout Basin
Depth - h - 3V/(Tr(r,2 + r, r2 +r2I))
Depth =
C. Total Volume of Washout Basin =
Volume = Lower 9 feet (maintaining 1 foot of freeboard)
r,
rz
Volume =
Or
D. Volume of Washout Basin if bottom filled with 5 feet of sediment
Volume a From 1 to 5 feet below ground surface (maintaining 1 foot of freeboard)
r, =
r2 =
volume =
Or
4.3 STORMWATER RETENTION BASIN
1,500 gallons
201 cubic feet
1,963 square feet
859 cubic feet
6,424 gallons
25 feel
24.75 feet
f feet
1,944 cubic feet
14,541 gallons
22,404 gallons
3,003 cubic feel
1.5 feet
24.75 feet
22.5 feet
15,793 cubic feet
118,131 gallons
24.75 feet
23.75 feet
7,391 cubic feet
55,284 gallons
The storinwater retention basin is designed to be 200 feet long and 30 feet wide at the
surface, and 5 feet deep with sides constructed with 3:1 slopes. Its construction volume
WW
JTA
%vww.wPcell g.com
Page 7
Blue Ridge Concrete Stornnvaler Munagernent Plan
Ifeuverville, North Carolina
IYPC Project 4 JYPC.3407.00168
January 22, 2008
exceeds the Buncombe County requirement to retain the difference between the pre -
construction' runoff volume and the host -construction runoff volume (15,500 gallons). The
volume of the retention basin also exceeds the state requirement to capture at least the first
one inch of stormwater resulting from a 1-year 24-hour storm at the site (71,000 gallons).
The results of the HydroCAD Modeling assessment are shown below.
Asheville Concrete Pre - HydroCAD 6.50 Sampler (5 node stn 15097)
ISIS]
www. wpce17g.c.olll
Page 8
Bhie Ridge Concrele Sloi'mit,ater Maiiagemeilt Plan
Weciverville, Noi-th Cw-oliila
WPC Project 4 DVPC3407.00168
January 22, 2008
Table 2: Pre -Construction Input Data Summary
Summary for Subcatchment 1S: Sheet Flow
Runoff — 2.09 cfs @ 12.25 hrs, Volume= 0,200 af, Depth= 0,84"
Runoff by SC TR-20 method, UH=SCS, Time Span= 0.00-26.00 hrs, dt= 0.05 hrs
Type 11 24-hr 1-Year 24-Hour Rainfai1=2.50"
Area (ac) CN Description
0.277 79 <50% Grass cover, Poor, HSG B
2,720 79 <50%Grass cover, Poor, MSG B — —
2.997 79 Weighted Average
2,997 Pervious Area
Tc Length
Slope
Velocity
Capacity Description
_ (min) (feet)
(f AO
(fttsec)
(cfs)
1.5 41
0.3415
0.46
Sheet Flow, Sleep Sheet
Grass: Short n= 0.150 P2= 3.50"
27.5 491
0.0326
0.30
Sheet Flow, Sheet
Grass: Short n= 0.150 P2= 3.50"
29.0 532 Total
I+rewoi.ia:
269crs T f E I
{pTpYpe 1124'-hrs 1=Year 24 Hour..
J.Rainfatl� 2�5D11
! Runoff Area 2.997 a'e
1.
NRunoff V lume 0:209 of
I4 `r � � s I 1 � •'"� r a t � J11
ll,". ` i RunoDepth= 0 k84
,, i
ow Length=532'
T1c=29; 0 m i n
.I
CN=79
J- j- --- T - II-�- --
i
f I
I I i
Figure 1: Hydrograph for Sheet Flow prior to Construction for 1-Year 2444our
Event
Page 9
NVWkv.WPCC11�.CD111
Blue Ridge Concrete Stornovater Managemei?l Plcu7
6Weavery lle, North Ccrrolhia
Protect OU6ram Nude View VMl SeUt H*
WPC Project # WPC3407.00168
Jw7itary 22, 2008
Table 3: Post -Construction input Data Summary — Sheet Flow
Summary for Subcatchment 1 S: Sheet Flow
Runoff = 5.54 cis Q 11.98 hrs, Volume= 0.269 at. Depth> 1.05"
Runoff by SCS TR-20 method, UH=SCS, Time Span= 0.00-24.00 hrs, dt= 0.05 hrs
Type 11 24-hr 1-Year 24-Hour Rainfall=2.50"
Area {act CN Descriotion
0.277
55
Woods, Good, HSG B
0.060
98
Paved parking & ioofs
2.720
85
Gravel roads HSG B
3.057
83
Weighted Average
2.997
Pervious Area
0.060
Impervious Area
Te Length
Slope
Velocity
Capacity Description
min feet
fVft)
(fVsec)
(cfs)
3.2 41
0.3415
0.21
Sheet Flow, Steep Sheet
Woods: Light underbrush n= 0.400 P2= 3.50"
3.4 491
0.0326
2.40
Sheet Flow, Sheet
Smooth surfaces n= 0.011 P2= 3.50"
6.6 532 Total
-WINxii
WkvW.WI)CCnti.Cun1
Page 10
Flue Ridge Comi-ele.57or-m>tiralei- Maiiagemml Plem
Weavei-ville, North Carolh7a
WPC Project # I9'PC3407.00168
deoma7y 22, 2008
I i I S51 C$ I '
Type 11 24 yp 1 r
r Year 24-Hour
�....,_ Rainfall=2-.50"
i i Runoff, Areal 3.057 ac
{ Runoff Volume=0.269 of
i r t ; '11.05 1 1 �;... f." ".Runoff 1]eptli� ".
1 Flow Lersgth=532'
Tc=6.61min
T---'CN=83-
3 if
I I I I I
_.. _......_, __. -.a.._.
2
p 1 2 3 4 5 6 7 8 9 1p It 12 13 14 19 16 17 18 19 20 21 22 23 24
Figure 2: Hydrograph for Sheet Flow following Construction for 1-Year 24-Hour Event
Table 4: Post -Construction Input Data Summary - Retention Pond
Summary for Pond 2P: Retention Pond
Inflow Area 3.057ac, 1.96%Impervious, Inflo.vDepth > 1.05" for 1 -Year 24-Hour event
Inflow = 5.54 cfs @ 11-98 hrs, Volume= 0.269 of
Outflow = 0.00 cfs @ 0.00 hrs, Volurne= 0.000 of, Allen= 100%, Lag= 0.0 min
Primary = 0.00 ON @ 0.00 hrs, V6lrlme= 0.000 of
Routing by Stor-Ind method, Time Span= 0.00-24.00 hrs, dl= 0.05 hrs
Peak Bev= 2,065.91' @ 24.00 hrs Surf.Area= 0.144 ac Storage= 0.268 at
Plug -Flow detention time= (not calculated: initial storage excedeS outflow)
Center -of -Mass del. time= (not calculated: no outflow)
Volume Invert Avail.Storage Storage Oescription
91 2,064.00' 0.729 of 30.00'W x 200.001 x 5.00'H Prismatoid Z=0.3
Device Rouling Invert Outlet Devices _
141 Primary 2,069.00' 5.0' long x 4.0' breadth Broad -Crested Rectangular Weir
Head (feet) 0.20 0.40 0,60 0.90 1,00 1,20 1.40 1.60 1.80 2.00 2.50 3.00 3.50
4.00 4.90 5,00 5.50
Coef. (English) 2.38 2.54 2.69 2.68 2,67 2,67 2.65 2.66 2.66 2,68 2.72 2.73 2.76
2.79 2.88 3,07 3.32
Primary OutFlow, Max=0,00 cfs @ 0.00 hrs HW=2,064,00' (Free Discharge)
t1=13road-Crested Rectangular Weir ( Controls 0.00 c(s)
VXA
"VwkV.whccng.Co111
Page 11
Blue Ridge ConcreteStorinwater Management Plan
Weaverville, North Carolina
WPC P;-ujcct 4 WPC340700168
Jan awy 22, 2008
t
lap—
InflowArea=3.057 -ad
:Peak Ele�=2,065.91;'
St6r6ge=O:268 of
J 4
Figure 3- Hydrograph for Retention Pond Flow following Construction for 1.
Hour Event
f
2.D65
065 0:1 c 15 02 075 03 B35 04 0.45 05 0.55 08
Figure 4: Storage Volume for Retention Pond based on Elevation
-Year 24-
Page 12
'IV %V\,V. \V p cc 11 g. co; I I
Bluc Ridge Concrete 5'lornnvater Management Plain
Wc,averville, Norllr Carolina
JYPC Project 9 JVPC3407.00168
.1017101y 22, 2008
Table 5: Post -Construction Summary -- Retention Pond (Multiple Events)
Events for Pond 2P: Retention Pond
Event Inflow Primary Elevation Storage
(cfs) (cfs) (feet) (acre-feet)
1 -Year 24-Hour
5.54
0.00
2,065,91
0.268
2-Year 24-Hour
7.65
0.00
2,066.62
0.372
5-Year 24-Hour
10.93
0.00
2,067.73
0.535
10-Year 24-Hour
13.62
0.00
2,068,64
0.673
25-Year 24-Hour
17.32
0.47
2,069.12
0.729
0 CO2 0.04 coo 0.0e Q) 0-12 o,Id 016 p,1B 02 0.22 024 026
H9uk!� Slwq� lace I+�I,
Fi,,ure 5: Storage Volume Required based on Design Outflow — t-Year 24-Hour Event
VY,
ww«twpceng.c:om
Page 13
Blue Ridge Concrete .Siormwater Management Pia17
J-Veuven)ille North Carolina
anpeal�eerpe
Broad-Credeed Rec,pn0dar.Mhh
2,069
I
I
1
2,068
I I I
2,065
I
s
2,665# i i I
! i I
UIC Project # PVPC3407.00168
January 22, 2008
�
2,064
0 0.05 0.1 0.16 0.2 0,25 0'3 0.35 0.4 0.45 0.5 0-65 0.6 0,65
Figure G: Discharge Rate based on Water Elevation
5.0 STABILIZATION
Methods used to stabilize the site include the following:
l . Maintaining a gravel bed across unpaved and non -landscaped areas of the site to
reduce the potential for ponding and promote flow to the stormwater retention area.
2. Maintain rip rap at the discharge (west end) of' the stormwater retention area to
control flow, particularly during storm events.
3. Maintaining a grassy retention basin and a grassy berm around the truck washout
basin.
Page 14
�<<w���.�u�cGltti.com
Blare Riche Cnlrcrele Stornmaler Management Plan
Weaverville, North Cal-olimr
6.0 CONSTRUCTION SEQUENCE AND COST
WPC Project # WPC3407.00168
January 22, 2008
G.I CONSTRUCTION SEQUENCE FOR PERMANENT STORMWATER
MANAGEMENT MEASURES
Construction of the permanent stormwater management measures will be completed prior to
initiation of'concrete plant operations.
6.2 ESTIMATED COST OF PERMANENT STORMWATER MEASURES
'rhe estimated cost of the permanent stormwater measures is as follows:
Materials $5,000
Installation $15,000
Total Estimated Cost $20,000
VY, i
mvmwpceng.com
Page 15
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PAWed fmmTOP01 02001 Nabs 1 ;1Lpbic P1oldiry (w,w++r.topo mm)
10907 Cowns Road
WP CENGINEERING, ENVIRONMENTAL Pineville, NC
Blue Ridge Concrete Site Topographic Map
50 Murphy Hill Road
28134
& CONSTRUCTION SERVICES Phone 704-927-4000
704-927-4001
Weaverville, Buncombe County, North Carolina
Source: National Geographic TOPO "Weaverville, NC" 1997 USGS
I_Ddljy�Fax
L
[SCALE: As Shown
DATE: 11/12/2007 �F�EPARED
BY: MEF
PROJECT NO: WPC3407.0016811
FIG. NO: 1
o�pF wArF, pG Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
to -C Coleen El. Sullins, Director
Division of Water Quality
July 2, 2008
C'or-� CC CeAL-r-i - l4e
Mr. Johnny Maroney
Blue Ridge Concrete
Post Office Box 2594
Weaverville, NC 28787
Subject: NPDES Permit NCG140000 Application
Proposed Blue Ridge Concrete Plant
Application Return 91 186
Buncombe County
Dear Mr. Maroney:
On January 28, 2008, the Division of Water Quality received your Notice of Intent (N01)
requesting coverage under general stormwater permit NCG020000. The Division requested
additional information verbally by phone and in an e-mail to your consultant, Mr. Joseph Ross,
Jr., on February 11, 2008. Per his request, we then extended the response date to April 24, 2008,
and subsequently to June 30, 2008. To date, we have not received any of that information.
Therefore, we must return your application as incomplete at this time. Your NO] application
package is being returned to you with this letter.
The return ofthis application does not affect the legal requirements to obtain other
permits which may be required by the Division of Water Quality or permits required by the
Division of Land Resources, Coastal Area Management Act (LAMA), or any other federal or
local governmental permit or approval that may be required. If you have any questions
concerning this matter, please contact Bethany Georgoulias at (919) 733-5083, ext. 529.
Sincerely,
6V'(3 . S i yt,� by . R �
for Coleen H. Sullins
Enclosure
cc: Asheville Regional Office
Stormwater Permitting Unit
Central Files
.Joseph R. Ross, Jr. / WPC, Inc.12201 Rowland Avenue/ Savanna, GA 31404
Wetlands and Stormwater Branch 101l Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-5093
Internet: h2o enr.stale.nc.us 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733 9612
On
No thcarolin
111a4lrrr!!t1
An Equal OpportunitylAHirmative Action Employer - 50% Recycled/l0% Post Consumer Paper
C4 E C- e
www.encolabs.com
rr���:..�i rr.e...:��.-. ems.-�.....•...� _ r...�r`., r....•.-..r
EWC-P YAI I VI - IVU J-KO' I r
1 ](
LCS (9K11015-BSI) Prepared & Analyzed: 11/11/2009 14:44
Duplicate (91(11015-DUP1 Prepared & Analyzed:/11/11/20M 1 44
Source: C908925-01 1 I
pH 5.7 1.0 pH Units 5.7' 0,4 25 Q
Batch 9K17006 - NO PREP
i
i
Blank (9K17006-BLKi) Prepared'& Analyzed: 1111712009109:49
i
......... ..... .......... - - .-.........
LCS (9K17006-BSI) Prepared & Analyzed: 11/17/2009 09:49
Total Suspended Solids 89 1 0 l 80.0 11l l 82-119
Duplicate (9K17006-DUPI) Prepared & Analyzed: 11/17/2009 09:49
Source: C907507-01 j
Total Suspended SOUS 34 .1.0 mg/L 34 1 0 25
r
QUALITY CONTROL
r'laccirnt I`hprrl Parnmatarc - Aualitu Pnntrnl .
oatur YAIG— -- IVUVM
Blank (9K16002-BLKi)
12:34 Analyzed: 11/17/2009 16:17
Oil & Grease (HEM) /� 500 5.00 mg/L I
LCS (911(16002-BSI) 1 Prepared: 11/16/2009 12:34 Analyzed: 11/17/20C9 16:17
OVI & Grease (HEM) / 39.3 5100 mg/L 43.7 90 78-114
{
Matrix Spike (9K16002-MS1) i Prepared: 11/16/2009 12:34 Analyzed: 11/17/2009 16:17
Source: 8905429-02
Oil & Grease (HEM) 45.7 5.64 mg{L 47.0 5.64 U 97 7B-114
Pugs; 14 of 17
NCG140376 01.,(S Su�j t/�y z February 5, 2008
B. Georgou[ias
- 140�>9i
Blue Ridge Concrete f7� vt6V��" in 20 [ D .
rev. 2/11/08 1��
Summary
'Phis facility submitted a Notice of Intent to be covered Under General Permit NCG140000
(Ready-tuixed Concrete). The stormwater discharge drains to Flat Creek (Class C), in the
French Broad River Basin. This facility is located in Buncombe County, handled by
the Asheville Regional Office.
Application review
a) The permit application has been "s-igned and sufficiently completed. Yes.
b) The SIC code accurately describes this facility's activities and is covered by this
general permit. Yes, SIC 3273 (Ready -mixed Concrete). This facility will
be a concrete batch plant, an activity similar enough to be included
under this general permit.
c) Does the facility propose n new or expanding wastewater discharge to ORW
waters (not allowed), or waters upstreani of OIZW (special limits may apt ]Jyp
No.
(1) DEH or Shellfish Sanitation Approval Required? NIA
e) Does this facility have other permits? No. Buncombe County will likely
issue post -construction stormwater permit of some kind (delegated
authority for Weaverville).
fj Hazardous Waste Activities? No.
g) DLR Mining Perinit status: NIA
h) Regional Office input requested: 2/7/08 (ARO contact S. Silvis).
RO Approval received: pending...
i) Is an ATC Required (NCG02 or NCG14)? Yes.
j) Erosion/Sedimentation Plan Approval for NCGIA or NCG02 ATC? Yes —
documentation included in application.
k) Application approved? Yes.
1) In Mecklenburg or Wake County (If so, copy final COC there)? No.
m) Special Notes: None
NCG140376
r
February 5, 2008
B. Georgoulias
Phone logs
2/11/2008, Spoke with Joe Ross, WPC Engineering (912.629.4000). Will send add.
info. request via e-mail to irossgwpe.eng.com
ATC Review
Earti)en washout pit closely resembles a non -discharge system; shouldn't it be
lined? What rules and design criteria apply to non -discharge systems of this type?
See 15A `1CAC 2T Rules.
Review will look to these rules for guidance standards to ensure groundwater is
protected. However, not all criteria may apply because this system will still be
permitted under an NPDES discharge permit (not necessarily a non -discharging
treatment system).
15A NCAC 2T .0801 SCOPE
This Section applies to systems not specifically regulated by other
rule: in this Subchapter in which the waste is disposed of by ground
absorption systems or other non -discharge systems such as infiltration
lagoons and evaporative systems as well as authorizations to construct for
NPDES facilities.
15A NCAC 2T .0805 DESIGN CRITERIA
Design requirements shall be the same as systems permitted under 15A
NCAC 02T .0505 except those that are not applicable to authorization to
construct type permits (e.g. degree of treatment and irrigation system
design requirements) or specifically addressed by Section 15A NCAC 02H
.0100.
15A NCAC 2T .0806 SETBACKS
Setbacks shall be the same as those listed in 15A NCAC 02T .0306 except
infiltration basins, which shall meet the setbacks listed in 15A NCAC 02T
.0706 for infiltration units. (Not applied).
15A NCAC 2T .0505 DESIGN CRITERIA
(a) The requirements in this Rule apply to ail new and expanding
facilities, as applicable.
(b) Minimum degree of treatment for new and expanding systems are as
follows:
(1) For new municipal, domestic and commercial facilities, the minimum
degree of treatment shall meet a monthly average of five-day Biochemical
Oxygen Demand (SODS) :�30 mg/L; Total Suspended Solids (TSS) :<30 mg/h;
Ammonia (NH3) <_15 mg/L; and Fecal Coliforms <--200 colonies/100 ml.
r
NCG140376
February 5, 2008
B. Georgoulias
(2) For expanding municipal, domestic, and commercial facilities except
systems subject to Subparagraphs (b)(3) or (b)(4) of this Rule,
facilities shall meet the limitation provided in Subparagraph (b)(1) of
this Rule.
(3) For expanding municipal facilities, except those permitted as new
under Subparagraph(b)(1) of this Rule, with lagoon treatment systems, the
minimum degree of treatment shall meet a monthly average of five-day
Biochemical Oxygen Demand (BOD5) -<60 mg/L; Total Suspended Solids (TSS) 590
mg/f; Fecal Coliforms 5200 colonies/100 ml. No expanding facilities shall be
permitted under this provision for any project whose application is
received by the Division after December 31, 2011.
(4) For expanding municipal facilities whose application is received by
the Division after December 31, 2011, except those permitted as new under
Subparagraph (b)(1) of this Rule, with lagoon treatment systems, the
minimum degree of treatment, shall meet a monthly average of five-day
Biochemical Oxygen Demand (BOD5) S30 mg/L; Total Suspended Solids (TSS)
590 mg/L; Fecal Coliforms -<200 colonies/100 ml.
(5) Treatment for other operations shall be based on producing the
quality effluent used in documenting protection of surface water or
groundwater standards.
(c) All wastes shall be applied at agronomic rates unless predictive
calculations are provided that document State groundwater standards will
be protected.
(d) All treatment/storage lagoons/ponds shall have at least two
feet of freeboard. (Not applied).
(e) Waste, including treated waste, shall not be placed directly into,
or in contact with, GA classified groundwater unless such placement will
not result: in a contravention of GA groundwater standards, as
demonstrated by predictive calculations or modeling.
(f) Treatment works and disposal systems utilizing earthen basins,
lagoons, ponds or trenches, excluding holding ponds containing
non -industrial treated effluent prior to spray irrigation, for
treatment, storage or disposal shall have either a liner of natural
material at 1,.�ast one foot in thickness and having a hydraulic
cc�nductivit_y of no greater than 1 x 10-6 centimeters per second when
compacted, or a synth tic lino of sufficient thickness to exhibit
structural integrity and an effective hydraulic conductivity no greater
than th, r_ of the natural mager-ial. liner.
(g) The bottoms of earthen impoundments, trenches or other similar
excavations shall, be at least four feet aLove the bedrock surface, except
that thI_ b0ttOm oaf wxcavations which are less than four feet above
l.:)ed.r.oc.kshall. have a liner with a hydraulic conductivity no greater than
1 x 10-7 centimeters per second. Liner thickness shall be that thickness
necessary to achieve a leakage rate consistent with the sensitivity of
classified groundwaters. Liner requirements may be reduced if it can be
demonstrated by the applicant through predictive calculations or modeling
methods that construction and use of these treatment and disposal units
will not result in contravention of surface water or groundwater
NCG140376
February 5, 2008
B. Georgoulins
standards.
(h) Impoundments, trenches or other excavations made for the purpose of
storing or treating waste shall not be excavated into bedrock unless the
placement of waste into such excavations will nor result in a
contravention of surface water or groundwater standards, as demonstra:ed
by predictive calculations or modeling.
(i) Flow equalization of at least 25 percent of.the facilities
permitted hydraulic capacity must be provided for all seasonal or resort
facilities and all other facilities with fluctuations in influent flow
which may adversely affect the performance of the system.
(j) By -pass -and overflow lines shall be prohibited.
(k) Multiple pumps shall be provided if pumps are used. (No t app I ie d).
(1) Power reliability shall be provided consisting of:
(1) automatically activated standby power supply onsite, capable of
powering all essential treatment units under design conditions; or
(2) approval by the Director that the facility:
(A) serves a private water distribution system which has automatic
shut-off at power failure and no elevated water storage tanks,
(B) has sufficient storage capacity that no potential for overflow
exists, and
(C) can tolerate septic wastewater due to prolonged detention.
"m) ;- water-tigl t Se%al OFF all treatment/stcirage uni-r-s or minimum oS: tw0
feet p::,tecti ,r. from 100-yc: ar flood be provided.
(n) Irrigation system design shall not exceed the recommended
precipitation rates in the soils report prepared pursuant to Rule .0504 of
this Section.
(,D) A minimum of 30 days :,f-�esidual st C)raga sl-I�.l l bM �rovide�.
ip) Disoo;5al areas sI,al.l be Jesi'�rled to fiainl:airG a oni-_- -.rDC)L.
separation Y e.LwrNen t�ae high itiai:C';:r to ?l_, ;end 'l:h', C3round
(q) 'Inar' public: shall bc-, rot i}_it , cc._:ss to the :r,t:l.;e<i irrigation
area grad trea"Llr.ent fr_Cii.iti.c's.
(r) Influent pump stations shall meet the sewer minimum design
criteria as provided in Section .0300 of this Subchapter.
(s) Septic tanks shall adhere to the standards established in 15A
NCAC 18A .1900.
(t) The irrigation system shall be provided with a flow meter to allow
accurate determination of the volume of treated wastewater applied to
each field.
NCG140376
y};a .7r.+.. "+
February 5, 2008
B. Georgouh is
The proposed washout pit is not lined but does not meet the definition of a high rate
infiltration system:
.f.rom 15A NCAC 2T .0702 DEFINITIONS
"High -rate infiltration'": (in non -coastal areas) shall mean ... an application
rage that exceeds 1.50 gallons of wastewater effluent per day per. -square foot
of land (16.8 inches per week). r:
From submittal, soil infiltration rate is only 0.4-0.5 gallons per day per square foot.
This system is also not necessarily a closed -loop recycle system, but the applicant
proposes to reuse the wastewater on an intermittent "recycle -as -needed" basis to
prevent overflow. Design proposes sufficient capacity and storage/disposal
capability to maintain.
Questions:
■ What liner will be used? (See 2T .0505 for criteria). If no liner, we need
an engineering demonstration that groundwater standards will not
be contravened.
■ What is the vertical separation from the water table? (Should be at least 1').
Separation from bedrock? (Should be 4% unless a liner with appropriate
permeability used)
■ How will the basin be dredged while maintaining integrity of the structure?
(equipment access, pump, etc.)
■ Plans show a graveled berm around the truck basin, but the narrative states
the berm will be grassy/vegetated. Which is it, and how will it maintain the
integrity of the basin?
■ To where will water be pumped when solids need to be cleaned? Note — no
pumps, piping, or water storage tank included on plans. Even if floating
pump used, how will it get to the tank, and how will the amount of solids
churned in the basin or high pH affect its reuse'?
■ What is the size of the storage tank?
■ In the event enough water cannot be reused in the concrete batch process,
how will excess water be disposed of?
NCG1.40376
February 5, 2008
B. Georgouiias
■ Narrative states pH will be checked on a weekly hasis and manually
adjusted, and gives no details about the chemicals or treatment that will be
used to neutralize the wastewater. This is unacceptable. Weekly is too
infrequent, and an automated system should be used. Please design
and provide details of this treatment process step.
■ How will the sediment level in the basin be gauged?
■ A basin this large and deep with only a few feet of bermed edge around it
seems like a safety hazard on a job site like this; how will that be addrE� -ed?