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HomeMy WebLinkAboutNCG050387_COMPLETE FILE - HISTORICAL_20130109NORTH CAROLINA ....J� Department of Environmental dual STORMWATER DIVISION CODING SWEET RESCISSIONS PERMIT NO. NcG 0 5z 38-1 DOC TYPE ❑COMPLETE FILE -HISTORICAL DATE OF RESCISSION ❑ 026/3D��9 YYWMMDD I NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor Norma.Burns EZ Flow LP 4 Business Park Road Old Saybrook, CT 06475 Dear Ms. Burns: Division of Water Quality Charles Wakild, P.E. Director January 9, 2013 John Skvarla, Ili Secretary Subject: Rescission ofNPDES Stormwater Permit Certificate of Coverage Number NCGO50387 EZ Flow LP Wake County On 11/19/2012, the Division of Water Quality received your request to rescind your coverage for your Garner facility under Certificate of Coverage Number NCG050387. In accordance with your request, Certificate of Coverage Number NCGO50387 is rescinded effective immediately. Operating a treatment facility, discharging wastewater or discharging specific types of stormwater to waters of the State without valid coverage under an NPDES permit is against federal and state laws and could result in fines. If something changes and your facility would again require stormwater or wastewater discharge permit coverage, you should notify this office immediately. We will be happy to assist you in assuring the proper permit coverage. We have received your request for the Pisgah Forest facility and will be acting on that in the very near future. If you have questions about these permits, please contact Boyd DeVane at 919 807-6373. Sincerely, for Charles Wakild, P.E., Director cc: Raleigh Regional Office Stormwater Permitting Unit DWQ Central Files - w/attachtrtents Fran McPherson, DWQ Budget Office - please'waive applicable fees Wake County Wetlands and Stormwater Branch One 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 NorthCarolina Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 �! r/ Phone: 91M07.63001 FAX: 919-807.6494 I �%tut'�t1L Il Internet: www.ncwaterquality,org ;/ An Egaaf Opportunity t AfrirMtive Action Employer FOR AGENCY USE ONLY A '� „ Division of Crater Quality / Surface Water Protection Date Reeeived r -Yearl Month Da National Pollutant Discharge Elimination System NCDENR RESCISSION REQUEST FORM IJN.i0v4k1,'4.J vqv I+a1'ans..a 13 Please fill out and return this form if you no longer need to maintain your NPDES stormwater permit. 1) Enter the permit number to which this request applies; Individual Permit (or) Certificate of Coverage 2) Owner/Facility Information: * Final correspondence will be mailed to the address noted below Owner/Facility Name t Z (30 L Facility Contact VC)A-r a_ - Street Address 4 ws4 City ci County Se.l Telephone No. Q _�) 77 State L2 ZIP Code E-mail Address � � — 140Fax: _ � 31 Reason for rescission request (This is required information. Attach separate sheet if necessary): Facility closed or is closing on All industrial activities have ceased such that no discharges of stormwater are contaminated by exposure to industrial activities or materials. V 5 4 n-_� Facility sold to h . 7- r- `' on I� . If the facility will continue operations under the new owner it may be more appropriate to request an ownership change to reissue to permit to the new owner. 4) Certification: I, as an authorized representative, hereby request rescission of coverage under the NPDES Stormwater Permit for the subject facility. I am familiar with the information contained in this request and to the best of my knowledge and belief such information is true, complete and accurate. Signature &ws Print or type name of person signing above Please return this completed rescission request form to: 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Lacation: 5t2 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919.807.63001 FAX: gig- 07.64921 Customer Service: 1-877-623-6748 Internet: vNm.ncavaterquality,org An Equal Qpportunily 1 AffirmaWt Anon Employer Title SW NPDES Permit Coverage Rescis Stormwater Permitting Unit 1617 Mail Service Center Raleigh, North Carolina 27699-161 n l : ALz 'r1 MS ! rmk.; onna AA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director February 26, 2010 Mr. Diego Posada EZ Flow, LP 820 North Greenfield Parkway Garner, NC 27529 Subject: General Pennit No. NCG050000 EZ Flow, LP COC NCG050387 Wake County Dear Mr. Posada: Dee Freeman Secretary In accordance with your application for a discharge permit received on February 9, 2010, we are forwarding herewith the subject certificate of coverage to discharge under the subject state — NPDES general pen -nit, This permit is issued pursuant to the requirements of�North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality, The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. Per the requirements of the NLUSC Riparian Buffer Rule, all stormwater drainage to stream buffers, from portions of this site that have been constructed after July 22, 1997, must be discharged through a correctly designed level spreader or another device that meets di f fuse flow requirements per 15A NCAC 2B .0233. Diffuse flow requirements are described in Chapter 8 of the North Carolina Stormwatcr BMP Manual, available at: http://portal.ncdenr.org/web/wq/ws/su. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other federal or local governmental permit that may be required. Wetlands and stormwater Branch One 1617 Mail Service Center, Raleigh, North Carolina 27699.1617 North Caro I i na Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 ��tur�ll� Phone: 919.807.63001 FAX: 919-607-64941 Custorner Service: 1.877.623V48 Internet: www,ncwaterquality.org Mr. Diego f osada EZFIow, LP—NCG050387 February 26, 2010 0 If you have any questions concerning this permit, please contact Brian Lowther at telephone number (919) 807-6368 or briaii.lowtlier@ticdenr.gov. ncdenr.gov. Sincerely, for Coleen H. Sullins cc: Raleigh Regional Office Central Files Stonmwater Pen -sitting Unit Files STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG050000 CERTIFICATE OF COVERAGE No. NCG050387 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, EZ Flow, L.P. is hereby authorized to discharge stormwater from a facility located at EZ Flow, L.P. 820 North Greenfield Parkway Garner, NC Wake County to receiving waters designated as White Oak Creek, a class C; NSW water in the Neuse River Basin, in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, I1, 111, IV, V, and VI of General Pen -nit No. NCG050000 as attached. This certificate of coverage shall become eff4ctive Febmary 26, 2010. ]'his Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day February 26, 2010. ORIGINAL SIGNSID By for Coleen H. Sullins., DirectgiEN PICKI..E Division of Water Quality By the Authority of the Environmental Management Commission LOCATION MAP: //r \',� J I f V �,,.. t r � � � r: .� ((���: •e- .,�sr- � __. .,�� .. I s_�. t , `' 1 r♦ I V, �_, '; . J j ti\����:y, � I 1 j '�,� "',• 11{- 'F �1( I i { ,.y� r ^ily I�f � ' �' i , ler! NO \�`yc� r1 i y \, q ♦,1�11 } ir f %� , _s I , 1 `N� i ;, ,\ 7- IL \\ } r• ( L r ��"`;t -• `� i )` it �i �p}, ,�aiL l . �,�1 -� , � / f ° � 11 r ,'rl� 1 � C 1 �. � I` ��+ I�; \__ 1 1�{r i � r' ' ��,- ra f �' ,• ,�'f � 1K�{ \�L `yl ilt "1� r �. �z•' � `•, ' :. 5���t �—:;'/,-' y r •�,i�~ �1 � 3�. ..—� r '�1 �,:'�4 ��*��� ^^ ;•'� �,� ,.�§-'Y'" r�` `� r+y'I{��', ,11c�..,�i.� I��t� ^ `%�}�y�, o �p14��,; i1 � IQ �� ..�yLi �j.5��.�4-j"�_ J sl,.l�h � ...� � 7 �� il. a�j Mrs,' ,��� �� � ''`� 11`'!'s � i�+ 1���.� kirr� i:;`. (I,��t1•.4)XS �:">r „=.5���•�r" r J'bI —.`! s„�•'�"�«'�-�--.� �� s r r F , y . r � Y' ` L. �:.:r, r i>>� t���� l i�',': � :r,'`��� yF � 75 /;11�I ^ ��,. NCGO50387 Il Nk�n Scale 1:24, 000 Ez Flow, LP Lati tude: 35141' 53" N Longitude: 781) 34S" W County: Wake Receiving Stream; WhiLe Odc Creek Stream Gass: C; NSW Sub -basin: 03-04-02 (Neuse River Basin) Facility Location Lowther, Brian From: Garrett, Judy Sent: Thursday, February 25, 2010 3:59 PM To: Lowther, Brian Subject: RE: SWGerieral'Permit NCG050387 Hi Brian, No. We have no objections to issuance of the COC. Thanks, Judy Garrett Environmental Chemist Raleigh Regional Office Surface Water Protection Section Division of Water Quality Phone (919) 791-4257 FAX (919) 788-7159 My Email address has changed to judy.garrett@ncdenr.gov "E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties." From: Lowther, Brian Sent: Thursday, February 25, 2010 2:31 PM To: Garrett, Judy Subject: SW General Permit NCGO50387 Judy, We've received an NOI from the EZ Flow, LP for their facility in Garner, Wake County. The site discharges stormwater into White Oak Creek (C; NSW). The NOI is attached. Does the Raleigh Regional Office have any concerns about issuing this facility a COC for this general permit, and are there any potential impacts to wetlands? If we don't receive any objections, we'll issue the COC in 30 days. Brian Brian C. Lowther Environmental Engineer NCDENR I DWQ I Stormwater Permitting Unit 1 ConnectGIS Page I of 1 Parcels (Update 1/7/2009) COOPER,GILBERT G OWNER; PIN15 UR ETUX BARBA HOUSE NUMBER 633602668421000 (7 Digit EX. 0000200 0000812): STREET NAME: PETE STREET TYPE: RD CITY: NEWPORT MAILING MAILING ADDRESS ZIP: 28570 ADDRESS HOUSE 200 DIRECTION: MAILING ADDRESS PETE ROAD STREET: MAILING NC ADDRESS STATE: TOTAL ACRES: 3.8 DEED PAGE: 00024 BATHROOMS: 2 CITY LIMIT: RESCUE BR/GALES CK DISTRICT: RESCUE PDOT: 8421 TAX VALUE: 213712 BLT CONDO: 0 Noise: 1:476 feet NUMBER: MAILING ADDRESS STREET TYPE: MAILING 28570 ADDRESS ZIP: DEED DATE: 0 TOWNSHIP: MOREHEAD TOTALSQUARE 1440 FEET: LEGAL AC PT TRACT 2 DESCRIPTION: CARPENTER LAND MOTHER: 0 STRUCTURE 128551 VALUE: OTHER VALUE: 2341 PRID: 1302300141 aicuz: MAILING ADDRESS NEWPORT CITY: MAILING ADDRESS PO BOX: DEED BOOK: 0596 BEDROOMS: 2 YEAR BUILT: 1986 BROAD/GALES FIRE DISTRICT: CK FIRE CONDO—: LAND VALUE: 82820 SALE PRICE: 0 ROLL TYPE: R Risk_levet: http://carteret.connectgis.com/Map/PrintW indow'.aspx?Map=http://carteret. connectgis.co... 2009-01-20 EZ Flow, LP Storm Water Pollution Prevention Plan EZ Flow, LP 820 North Greenfield Parkway Garner, North Carolina February 2010 ERM Delivering sustainable solutions in a more competitive world Presented to: EZ Flow, LP 820 North Greenfield Parkway Garner, North Carolina Storm Water Pollution Prevention Plan EZ Flow, LP Production Facility 820 North Greenfield Parkway Garner, North Carolina February 2010 ERM NC, PC 8000 Corporate Center Drive, Suite 200 Charlotte, North Carolina www.erm.com EZ Flow, LP 820 North Greenfield Parkway Garner, North Carolina Storm Water Pollution Prevention Plan EZ Flow, LP Production Facility 820 North Greenfield Parkway Garner, North Carolina February 20'10 Scott A. Robinsori, P.E. Senior Project Manager C. Greg Towler Project Manager ERM NC, PC 8000 Corporate Center Drive, Suite 200 Charlotte, North Carolina 28226 (704)541-8345 Fax: (704) 541-84-16 TABLE OF CONTENTS 1.0 INTRODUCTION 4 1.1 REGULATORY BACKGROUND 4 1.2 PURPOSE OF THE SWPP PLAN 4 2.0 SITE DESCRIPTION 6 2.1 LOCATION OF FACILITY 6 2.2 GENERAL DESCRIPTION OF BUSINESS 6 2.3 PHYSICAL DESCRIPTION OF SITE 7 2.4 STORM WATER FLOW 7 3.0 SWPP COORDINATOR AND TEAM 9 4.0 DESCRIPTION OF INDUSTRIAL ACTIVITIES 11 5.0 IDENTIFICATION OFPOTENTIAL POLLUTANT SOURCES 12 5.1 LOADING AND UNLOADING OPERATIONS 12 5.2 OUTDOOR STORAGE ACTIVITIES 12 5.3 DUST OR PARTICULATE GENERATING PROCESSES 12 5.4 SUPPORT UTILITY EQUIPMENT 13 5.5 ON -SITE WASTE MANAGEMENT PRACTICES 13 5.6 SARA TITLE III SECTION 313 WATER PRIORITY CHEMICALS 13 5.7 AREAS OF HISTORICAL LEAKS SPILLS 1.3 6.0 STORM WATER CONTROLS 15 6.1 NON STRUCTURAL BMPS 15 6.1.1 Good Housekeeping 15 6.1.2 Preventive Maintenance 16 6.1.3 Spill Prevention and Response Procedures 16 6.1.4 Employee Training 17 i 6.2 STRUCTURAL BMPS 17 6.2.1 Erosion and Sediment Control BMPs 17 6.2.2 Permanent Storm Water Controls 18 6.3 OTHER BMPS 18 7.0 IDENTIFICATION OF DISCHARGES OTHER THAN STORM WATER 19 7.1 PROCESS WASTEWATER 19 7.2 ALLOWABLE NON -STORM WATER DISCHARGES 19 7.3 CERTIFICATION OF NON -STORM WATER DISCHARGES 20 8.0 INSPECTIONS AND MONITORING 21 8.1 WHO WILL CONDUCT INSPECTIONS AND MONITORING? 21. 8.2 WHAT WILL BE INSPECTED AND WHEN? 21. 8.3 HOW INSPECTIONS MUST BE CONDUCTED 21. 8.4 DEADLINES FOR CORRECTING BMP DEFICIENCIES 22 8.5 i DOCUMENTATION OF INSPECTIONS 22 8.6 MONITORING INFORMATION 22 9.0 REVISION OF SWPP PLAN 25 10.0 ANNUAL REPORT 26 11.0 CONSISTENCY WITH OTHER PLANS (SPCC PLAN) 27 12.0 CERTIFICATION 28 LIST OF FIGURES Figure 1 Site Location Map Figure 2 Site Layout Map ii LIST OF APPENDICES Appendix North Carolina General PernzitNo. NCG050000 Appendix B Surnmary of Facilihj Best Management Practices Appendix C Lrnployee Training Outline and Log Appendix D Certification of Non Storm Water Discharges Appendix E Storm Water Inspection Forms Appendix F SWPP Plan Revision Log iii ' TI N 1.0 INTRODUC O 1.1 REGULATORY BACKGROUND This Storm Water Pollution Prevention (SWPP) Plan was developed for ' the EZ Flow, LP manufacturing Facility Iocated at 820 North Greenfield Parkway, Garner, North Carolina ("the Facility"). The industrial activities conducted at the Facility are defined by SIC Code 3086 - Plastics Foam Products. Federal storm water regulations (40 CFR 122.26(a)(1)(ii) and 40 CFR 122.26(b)(14)) and corresponding state storm water regulations require a permit for the discharge of storm water associated with industrial activities within this SIC code. The Water Quality Act of 1987 (Section 402(p)) requires that operators of certain facilities which discharge storm water associated with industrial activity apply for a permit to conduct such activities. The State of North Carolina, through the North Carolina Department of Natural Resources (DENR), has administrative authority for NPDES storm water discharges. Infiltrator Systems is covered under North Carolina General Permit No. ' NCG050000 (General Permit). NC DENR has therefore been delegated authority to implement and manage North Carolina's storm water i ' program. Part 11, Section A of the permit requires that the permittee shall develop a Storm Water Pollution Prevention Plan (SWPPP) in an effort to reduce pollutant discharge to surface waters. A copy of General Permit ' NCGO50000 is provided in Appendix A. This SWPP Plan was developed in accordance with the requirements of this permit. 1.2 PURPOSE OF THE SWPP PLAN ' The purpose of this SWPP Plan is to evaluate potential pollution sources at the Facility and to select and implement appropriate measures to ' prevent or control the discharge of pollutants in storm water runoff from the Facility. The pollution prevention approach employed in this Plan focuses on three objectives: 1. To identify sources of pollution potentially affecting the quality of storm water discharges associated with industrial activity from the ' Facility; 2. To describe best management practices (BMPs) that will be implemented to minimize and control pollutants in storm water discharges associated with industrial activity from the Facility; and ' 4 3. To provide a mechanism for compliance with the terms and conditions of the General Permit. This SWPP Plan describes activities, materials and physical features of the Facility that may contribute pollutants to storm water runoff and the procedures and methods that are used to minimize these impacts. It serves as the foundation for the Facility's storm water pollution prevention program and, accordingly will be revised as conditions and practices at the Facility change to accommodate new methods of production, storage, and material transfer. A copy of this SWPP Plan must be kept on site at all times. 5 ' 2.0 SITE DESCRIPTION ' 2.1 LOCATION OF FACILITY The general location of the Facility and the topographic, hydrologic and ' physiographic features of the surrounding area are shown on Figure 1, developed from the United States Geological Survey (USGS) 7.5-minute quadrangle for Garner, North Carolina, dated 2002. The center of the eFacility is located at approximately 35' 41' 52.53" North and 78' 34' 05.03" West. 2.2 GENERAL DESCRIPTION OF BUSINESS The Facility manufactures various configurations of a lightweight, flexible subsurface drainage system that consists of corrugated pipe surrounded by geosynthetic aggregate and enclosed in high strength polystyrene netting. Solid polystyrene strips (called expandable polymeric beads) are delivered to the Facility by truck and are passed through an expander chamber (three parallel units) where steam from a small fossil fuel -fired boiler causes the beads to expand to form small foam pieces that are ' similar in appearance to the "Foam peanuts" used in packaging. The expandable polymeric beads contain a maximum of 3.9% pentane, by weight. While no styrene is released from the heating of the beads, ' pentane is released during the expansion and curing process. The expanded foam pieces ("beads") are pneumatically conveyed from ' the expander chambers to one of several large storage hoppers (nets) and allowed to cure for 24 hours. After curing the beads are passed through ' the expander chambers a second time and returned to a storage hopper to finish curing for an additional 4 to 12 hours. The cured beads are then moved to the assemble machines, where they are wrapped around corrugated, perforated polyethylene pipe and secured with polystyrene netting to produce the final product - a ' lightweight, flexible polyethylene drain pipe assernbly. The Facility employs approximately 15 full-time employees, including ' production, maintenance, and administration personnel. Operations are generally conducted during 2 shift per day, 5 days per week. 1 2 ' 2.4 PHYSICAL DESCRIPTION OF SITE The facility consists of an approximately 24,000 square foot suite that is part of a larger building in an industrial park. Walk-in access to the suite is located on the east side of the building and shipping/receiving docks are located on the west side of the building. The building is bound by concrete driveways and North Greenfield Parkway is located on the south side of the building. Neighboring building occupants include RevCar Fasteners to the south and Pergo to the north. Land use in the area of the subject property includes mostly residential and corrunercial developed land. The abutting properties and nearby land use includes: • North: Properties to the north are undeveloped woodland. • South: North Greenfield Parkway bounds the site to the south. • East: Industrial warehouse buildings are present to the east of the facility. • West: Industrial warehouse buildings are present to the west ofthe facility. The site configuration is shown on Figure 2, Site Layout Map that was developed from publically available aerial photography. The subject property consists of an approximately 24,000 square foot suite that is part of a larger building in an industrial park. Asphalt paved parking and driveways are present on the east, and west sides of the building. Areas not containing the building or asphalt are grass -covered. The property is accessed from the south by North Greenfield Parkway. The property is serviced by public water and sewer utilities. STORM WATER FLOW ' Storm water runoff at the Facility generally gravity flows overland to the west towards a storm water catch basin. The storm water collection system then conveys water to a storm water collection pond located south of North Greenfield Parkway. Runoff from the site building, parking lots, driveways, and land surface drains to a storm water collection system located along the western property boundary. The collection system conveys storm water to a storm water collection pond on the south side of North Greenfield Parkway. J ' 7 ' Approximately 1 percent of the site consists of pervious cover (grass, shrubs, and trees), while buildings and paved parking/roads/storage occupy the remaining 99 percent of the site. The developed portion of the Facility is generally flat to very gently sloping to the west at an approximate elevation of 340 feet above mean sea level (MSL). 3.0 SWPP COORDINATOR AND TEAM 1 EZ Flow has identified a primary coordinator and a support team of Facility employees assigned primary responsibility to implement and continually improve the pollution prevention provisions of this SWPP Plan. This group also assists Infiltrator Systems' plant management in maintaining and revising the plan whenever necessary. It is part of the responsibility of each SWPP Team member to ensure that the identified BMPs are followed throughout the plant site. The SWPP Coordinator for the Facility is James Jett (telephone number (919) 661-8022, or email jjett@infiltratorsystems.net. The Coordinator's duties include the following: 1. Organize the support team to aid in SWPP PIan implementation; 2. Supervise SWPP PIan implementation; 3. Oversee maintenance practices identified as BM.Ps in the SWPP Plan; 4. Oversee employee training; 5. Provide for required inspection and/or monitoring activities; 6. Prepare and submit required reports; 7. Identify other potential pollutant sources and ensure they are added to the plan in a timely manner; 8. Identify deficiencies in the SWPP Plan and ensure they are corrected in a timely manner; and 9. Ensure that any changes in Facility operation are addressed in the SWPP PIan. To aid in the implementation of the SWPP Plan, the coordinator will be assisted by the following members of the SWPP Team: Responsibility Individual / Title Telephone SWPP Plan administration and revision. James Jett/Plant Supervisor (919) 661-8022 SWPP employee training James Jett/Plant Supervisor (919) 661-8022 BMP Installation James Jett/Plant Supervisor (919) 661-8022 BMP Inspection & documentation James Jett/Plant Supervisor (919) 661-8022 BNIP Maintenance James Jett/Plant Supervisor (919) 661-8022 Implementation of procedural BMPs James Jett/Plant Supervisor (919) 66"1-8022 Emergency/incident response James Jett/Plant Supervisor (919) 66-1-8022 9 The teams main responsibilities are to ensure the following activities are performed: • Identify potential pollution sources at the plant site. ' • Establish BMPs for each potential pollution source/activity and ensure that the established BMPs are followed. ' • Evaluate whether the established BMPs are effective in fulfilling the SWPP Plan objective of pollution prevention. ' • Update the SWPP Plan to reflect modified or improved pollution prevention practices where these have been identified. ' • Review changes in operational procedures or new processes and projects to evaluate their impact on the SWPP Plan. • Establish BMPs for new processes and projects that have the ' potential to impact the storm water system or the SWPP Plan implementation. ' • Ensure that plant personnel are trained regarding the SWPP Plan content, as well as pollution prevention practices and procedures. ' • Perform periodic and annual evaluations of the SWPP Plan to verify its effectiveness. ' The SWPP Team will meet as needed to address all general aspects of the SWPP Plan implementation and any situation related to compliance with the SWPP PIan. Members of the SWPP Team may call additional ' meetings, as needed, if any of the following occurs: ' • An incident occurs that should be discussed to address its causes and impact on the SWPP Plan implementation. • Observations are made during an inspection that are not corrected ' by the date agreed to in the action plan. • A new project will be undertaken at the Facility that has the ' potential to impact the storm water system or the SWPP Plan implementation. 10 4.0 DESCRIPTION OF INDUSTRIAL ACTIVITIES Outdoor industrial activities conducted at the Facility include: 1. Manual loading/unloading of containerized raw materials and final products at the loading dock areas (two) along the west and north side of the main production building. 2. Fugitive dust and debris from foam bead production, conveyance, and storage. 3. Operating support utility equipment (e.g., electrical transformer, trash collection dumpsters, vehicle parking, etc.). Each of these industrial activities and their potential to contribute pollutants to storm water are further described in Section 5.0 of this plan. The locations of these industrial activities are shown on Figure 2, which also depicts the following features of the Facility: • Property boundaries; • Buildings and structures; • Grassy/vegetated and paved areas; • Storm Water outfall (discharge point); • Surface water bodies; • Arrows showing directions of storm water flow; • All existing Best Management Practices (BMPs); • Locations of potential pollutant sources; and • Locations where major spills or leaks have occurred. 11 5.0 IDENTIFICATION OF POTENTIAL POLLUTANT SOURCES 1 A thorough evaluation was conducted of each area where industrial materials or activities are exposed to storm water prior to development of this SWPP Plan. This evaluation took into account the quantity and nature of the pollutants potentially associated with industrial materials or activities and their potential to impact the quality of receiving waters. The industrial materials or activities that were evaluated, along with the ' specific pollutants that may potentially be associated with each area, are discussed in the sections below. 5.1 LOADING AND UNLOADING OPERATIONS 1 The Facility receives various raw materials and supplies for its operations and ships finished products via truck. These items are routed through the four loading dock facilities located on the west side of the main production building. The loading dock on the west side of the facility is covered under the building roof structure and consists of concrete pavement leading to an elevated deck. Four overhead doors provide access to the building interior. Concrete pavement at the Ioading dock slopes slightly away from the building exterior- thereby allowing incidental rainwater accumulation to drain via sheet flow to the storm water collection system located on the west side of the subject property. 1 Potential Pollutants: suspended solids, oil & grease, organics. 5.9 OUTDOOR STORAGE A CTI VITIES Incoming raw materials are brought directly into the main production building for immediate use or are stored under cover in one of the loading dock areas. No outside storage of raw or finished materials is present at the subject property. Potential Pollutants: Not Applicable 5.3 DUST OR PARTICULATE GENERATING PROCESSES ' The physical handling of the foam beads during production, conveyance, and storage can result in fugitive dust and debris that can become ' airborne inside the building envelop and subsequently transported 12 1 outside via ventilation fans and open overhead and man doors in these process areas. These materials can also be released directly from the storage hoppers (nets) located under cover in the manufacturing building and can be tracked outside via foot and vehicle traffic within the Facility. ' Potential Pollutants: suspended solids, organics. ' 5.4 SUPPORT UTILITY EQUIPMENT Concrete and asphalt paved parking areas are located on the west and east side of the site building and are used for short- and long-term vehicle parking in support of Facility operations. Potential Pollutants: rust, oils, fuels. 5.5 ON -SITE WASTE MANAGEMENT PRACTICES All solid waste (garbage, trash) is collected in one dumpster located on the west side of the main production building. All dumpsters are serviced at least weekly for off -site disposal. Potential pollutants: trash/debris, scrap wood, floor sweepings, residual product scrap, oils, sediment, etc. 5.6 SARA TITLE III SECTION 313 WATER PRIORITY CHEMICALS The Facility is not subject to the reporting requirements of EPCRA 313 because it does not manufacture, process, or otherwise use Section 313 chemicals in quantities greater than the regulatory threshold. 5.7 AREAS OF HISTORICAL LEAKS SPILLS The Facility has not experienced a significant spill or leak of toxic or hazardous pollutants in areas exposed to storm water in the three years prior to the preparation of this SWPP Plan. A "significant spill or leak" is defined by the General Permit as a release of oil or hazardous substances in excess of reportable quantities under Section 311 of the Clean Water Act (see 40 CFR 110.10 and CFR 117.21) or Section 102 of CERCLA (see 40 CFR 302.4). The Facility's ongoing maintenance and inspection programs are expected to prevent and detect future spills, If, however, any such spills occur, this 13 I SWPP Plan must be revised and the following information regarding the spiII must be recorded in this section: • Date of spill; • Material spilled; • Amount spilled; and • Summary of spill response. 14 ' CONTROLS 6.r7 STORM WATERCO T OLS EZ Flow has identified measures and controls which will be implemented ' at the Facility to control the introduction of pollutants into storm water discharged from the industrial materials or activities discussed in the previous section. When the potential for storm water exposure warrants, best management practices (BMPs) have been implemented at the Facility. A summary of the Facility BMPs is provided in Appendix B and the ' specific BMPs required to be considered by the General Permit are further discussed in the following paragraphs. ' 6.1 NON STRUCTURAL BMPS 6.1.1 Goon[ Housekeeping Good housekeeping is essential to the Facility's efforts to maintain areas that may contribute pollutants to storm water discharges in a clean orderly manner that will prevent pollutants from entering the storm water ' system. It is also essential in the early detection of spills, leaks, or indications of potential storm water contamination. Good housekeeping practices at the Facility encompass the following activities and ' procedures: a. Regular pickup and disposal of garbage and waste materials. This is ' conducted weekly for regularly generated waste materials and on a timely, as needed basis for intermittently generated waste materials. Waste receptacles will be maintained indoors or with lids closed or ' with tarp covers between scheduled pickups. b. Routine housekeeping inspections. These inspections are formally conducted and documented monthly in order to specifically hold Facility staff accountable for conducting proper housekeeping on a regular basis. These formal inspections are supplemental to normal ' day-to-day observations by Facility operations and maintenance personnel that may identify housekeeping issues for immediate ' resolution. The details of these housekeeping inspections are discussed in a later section of this plan. c. Maintain clean ground surfaces. In general, ground surfaces will be ' cleaned on an as -needed basis whenever daily observations by operating personnel or monthly housekeeping inspections reveal the ' need. � 15 Preventive Maintenance The Facility operational and maintenance staff are responsible for preventive maintenance of both on site storm water management devices and Facility equipment or systems which, if malfunctioning, could potentially contribute pollutants to storm water. The following table lists the equipment that is included in the Facility's preventive maintenance program, along with the applicable requirements: Equipment Covered PM Schedule Items Covered Method of Documentation Inside chemical and waste Daily storage areas. Inside machinery. 1. Daily 2. As needed Storm water collection and Monthly conveyance structures Outside trash and debris 1. Daily dunipsters 2. Monthly Secure, no damaged Part of routine operations containers, no leaks Secure, no leaks, 1. Part of routine operations housekeeping 2. Pursuant to manufacturer Integrity/function, Inspection logs housekeeping Secure/closed, no 1. Part of routine operations leaks, housekeeping 2. Inspection logs If indicated by routine operation or inspection, appropriate repair, adjustment or replacement of equipment will be completed as soon as practicable. Potential impacts to storm water will be addresses immediately. Spill Prevention and Response Procedures The Facility has the following hazardous materials stored on site: • Boiler feed water treatment chernicals (salts, acids, etc.), • Machine lubricants, • Small quantities of paints, • Small quantities of maintenance lubricants, and • Small quantities of cleaning supplies. These materials are stored and used in a manner intended to prevent spills or leaks. Operational and inspection procedures are used that will detect a spill or leak in a timely manner and allow corrective actions to be implemented to prevent storm water impacts. Commercial quantities of liquid and dry chemical raw materials, products, and wastes are stored indoors, away from traffic pathways, and are handled in a careful manner by experienced staff. 16 In the event of a chemical spill or leak, the area will be immediately isolated, and the manager on duty will be notified. For a spill or leak outside or immediately adjacent to a building opening, storm water drainage pathways will be diked or blocked as needed to prevent discharge to the storm water retention pond. If the spill is less than five gallons, the on -site spill kit will be obtained and trained employees will then don the proper PPE and clean-up the spill utilizing items in the spill kit. The contents of leaking containers will be transferred to an intact container as soon as practicable. As necessary, EZ Flow's designated spill response contractor (Eagle SWS) will be contacted for the chemical specific clean-up and PPE advisement. If the spill requires clean-up beyond the capabilities of Facility employees, EZ Flow's designated spill response contractor (Eagle SWS - 800-852-8878) will be contacted for assistance and the appropriate local agencies will be notified. Collected liquids or solids, as well as used absorbent materials will be containerized and disposed of in accordance with applicable regulations. Chemical spill areas will not be hosed down. Spill kits equipped with absorbent are kept in areas with chemical locations designated on Figure 2, Site Layout Map. Emergency notification procedures are posted near each spill kit. Employee Training The Plant Manager and existing employers with storm water responsibilities will be trained within 30 days of submission of the Notice of Intent (NOI) to be covered under the General Permit and annually thereafter. New employees with storm water responsibilities will be trained prior to carrying out any storm water responsibilities. The training will address the items listed in the Storm Water Training Outline included in Appendix C, with emphasis on EZ Flow's requirements for materials management, good housekeeping, waste minimization, weekly inspections, and spill response. Storm water training will require reading of the SWPP Plan and all of its appendices. Training of individual employees will be documented on the Storm Water Training Log, also included in Appendix C. STRUCTURAL BMPS Erosion and Sediment Control BMPs Facility run off is adequately controlled as to volume and velocity so as to minimize the potential for damaging erosion. Therefore, erosion is not deemed to be an issue at this Facility. 17 6.2.2 6.3 T'ermanent Storm Water Coittrois BMPs to control runoff at the site and other permanent storm water Flow controls at the site are discussed in Section 2.4 above. OTHER BMPS in instances where industrial materials or activities require BMPs in addition to those listed in the above sections, such additional BMPs have been implemented and are described in Appendix B. M 7.0 IDENTIFICATION OF DISCHARGES OTHER THAN STORM WATER The General Permit prohibits the commingling of process wastewater and nonexempt, non -storm water discharges with storm water discharges. The Facility's status relative to this prohibition is discussed in the following paragraphs. 7.1 PROCESS WASTEWATER Process wastewater generation is limited to blow down from the small natural gas -fired boiler used to supply steam for the bead expansion process, and condensed steam from the expander operation. The boiler is blown down on a daily basis and generates approximately 30 gallons of blow down each event that is discharged to the local sewer system. The only other wastewater generated on site is related to domestic uses ' (e.g., toilets, sinks, and showers). Domestic wastewater is also discharged to the local sewer system. 7.2 ALLOWABLE NON -STORM WATER DISCHARGES ' The following non -storm water discharges are authorized in the General Permit and can be commingled with storm water: i discharges from fire fighting activities, ' • fire hydrant flushing, • potable water sources including waterline flushing; ' • uncontaminated compressor and air conditioner condensate; • routine external building wash down that does not use detergents ' or other compounds; • uncontaminated springs, ground water; and foundation or footing drains where flows are not contaminated with process materials ' such as solvents ' No other non -storm water discharges may be commingled with storm water. EZ Flow discharges or has the potential to discharge the following authorized non -storm waters along with its storm water: 1 19 1 7.3 Authorized Non -Storm Water Location/ Frequency Condition or BMPs Discharge Discharges from fire fighting activities; Potable waters, including water line flushing; As needed As needed Air conditioning or compressor Building perimeter condensate locations. See above BMPs. Potable sources only, non -contact, see above BMPs. Uncontaminated, see above BMI's. CERTIFICATION OF NON -STORM WATER DISCHARGES Evaluations for non -storm water discharges at the Facility were made using dry weather observations. This involved observing the following potential sources: ' 1. Where present, observations were made of storm drain inlets and outlets during normal operating hours when an illicit discharge, if one existed, would be expected to be visible. No such flows were observed and illicit connections were deemed not to be present. ' 2. Where drains were not present and discharge is conveyed above ground, observations were made to verify that there were no exposed outlets from floor drains, sumps, etc. Observations were ' started at the farthest point downstream that the system was visible and no outlets or discharges were observed. ' The evaluations showed no evidence of non -storm water commingled with storm water discharges. Certification of the evaluation results is ' included in Appendix D. In addition, updated certification that all storm water outfalls have been evaluated for the presence of non -storm water discharges is required as part of the subsequent annual comprehensive site evaluations. 20 8.0 INSPECTIONS AND MONITORING Storm water inspections and monitoring will be conducted at the Facility in accordance with the requirements of the General Permit. The following paragraphs further describe the specific inspection and monitoring procedures to be followed at the Facility. 8.1 WHO WILL CONDUCT INSPECTIONS AND MONITORING? The SWPP Coordinator will be responsible for conducting inspections and completing monitoring of storm water runoff or for ensuring that an alternate qualified individual conducts the required inspections and/or monitoring. Only personnel who have completed the Facility's storm water training may conduct inspections or monitoring activities. 8.2 WHAT WILL BE INSPECTED AND WHEN? 1 8.3 Areas and items to be included in the required inspections include the following: Inspection Type Inspection Areas/Items Frequency Housekeeping • Operational observations • Ongoing/daily Inspections • Inspect areas noted on • Monthly inspection form Semi -Annual Visual . Visually monitor storm water Monitoring runoff for color, odor, clarity, floating solids, settled solids, suspended solids, foam, oil sheen Comprehensive Site • Areas where industrial Compliance 1.ValUatlDn materials or activities are exposed. • Areas where spills or leaks have occurred in the last 3 years. • Review of visual monitoring results, • Discharge locations or nearby down stream locations. HOW INSPECTIONS MUST BE CONDUCTED • Once per calendar quarter • Annually The storm water inspector will inspect all of the items listed in the Storm Water Inspection Forms, included in Appendix E, including all the potential pollutant sources and activities at the site. The storm water inspector will inspect each of the BMPs listed in the SWPP Plan, ensuring 21 IN 8.6 that all BMPs are properly implemented according to the specifications in this SWPP Plan and are functional. If any of the BMPs do not appear to be functioning adequately, the storm water inspector will notify the SWPP Team Coordinator, who will evaluate the situation and make arrangements for BMP repair or maintenance. The storm water inspector will note on the Inspection Report Forms whether any BMPs require maintenance (e.g., housekeeping; repair of concrete, etc.). DEADLINES FOR CORRECTING BMP DEFICIENCIES All BMP deficiencies noted during inspections will be remedied in a timely manner. In no case shall corrections exceed the following time limits: 14 days for maintenance of BMPs: If BMPs are functioning as intended, but simply need maintenance, such maintenance shall be completed as soon as practicable but no longer than 2 weeks after inspection. 14 days_for_revisions to SWPP Plan: If, as a result of the inspection, it is noted that a BMP is not adequately controlling pollutants as intended, or if the Facility's potential pollutant sources change, the SWPP Plan shall be revised within 14 days of tile-' Inspection. 90 days for implementation of revised BMPs: If the SWPP Plan is revised, the revisions must be implemented within 90 days of the inspection. DOCUMENTATION OF INSPECTIONS The storm water inspector will document all storm water inspections on the Storm Water Inspection Forms included in Appendix E. MONITORING INFORMATION Qualitative monitoring requires a visual inspection of each storm water outfall regardless of representative outfall status and shall be performed as specified below in Table 1. No analytical tests are required. Qualitative monitoring of storm water outfalls must be performed during a representative storm event. 22 A representative storm event is a storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours in which no storm event measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. For example, if it rains for 2 hours without producing any collectable discharge, and then stops, a sample may be collected if a rain producing a discharge begins again within the next 10 hours. Table I Qualitative Monitoring Requirements Discharge ;Characteristic"s Frequency Monitor'ingl *� '- ' Location? Color Semi -Annual SDO Odor Semi -Annual SDO Clarity Semi -Annual SDO Floating Solids Semi -Annual SDO Suspended Solids Semi -Annual SDO Foam Semi -Annual SDO Oil Sheen Semi -Annual SDO Erosion or deposition at the outfall Semi -Annual SDO Other obvious indicators of storm water pollution Semi -Annual SDO Footnotes: I Monitoring Location: Qualitative monitoring shall be performed at each storm water discharge oLktfall (SDO) regardless of representative outfall status. If the permittee's qualitative monitoring indicates that existing storm water BMPs are ineffective, or that significant storm water contamination is present, the permittee shall investigate potential causes, evaluate the feasibility of corrective actions, and implement those corrective actions appropriate. A written record of the permittee's investigation, evaluation, and response actions shall be kept in the Storm Water Pollution Prevention Plan. ' Qualitative monitoring is for the purposes of evaluating the effectiveness of the Storm Water Pollution Prevention Plan (SPPP), assessing new sources of storm water pollution, and prompting the permittee's response ' actions to pollution. If the permittee repeatedly fails to respond Effectively to correct problems identified by qualitative monitoring, or if the discharge causes or contributes to a water quality standard violation, ' DWQ may: • require that the permittee revise, increase, or decrease the monitoring frequency for the remainder of the permit; ' • rescind coverage under the General Permit, and require that the permittee apply for an individual storm water discharge permit; ' • require the permittee to install structural storm water controls; 23 1 • require the permittee to implement other storm water control measures, or • require that the permittee implement site modifications to qualify for the No Exposure Exclusion. Qualitative monitoring will be performed twice per year, in accordance with the schedule in Table 2. A minimum of 60 days must separate Period I and Period 2 monitoring dates, unless monthly sampling has been instituted under a Tier Two response for vehicle maintenance activity areas. Table 2 Monitoring Schedule Monitoring periodl,2 Event Number Start End Year 1 - Period 1 1 1 July 1, 2008 December 31, 2008 Year 1- Period 2 2 January 1, 2009 June 30, 2009 Year 2 - Period 1 3 July 1, 2009 December 31, 2009 Year 2 - Period 2 4 January 1, 2010 Juice 30, 2010 Year 3 - Period 1 5 July 1., 201.0 December 31., 2010 Year 3 - Period 2 6 January 1, 2011.. June 30, 2011. Year 4 - Period 1 7 July 1, 20.11 December 31, 2011 Year 4 - Period 2 8 January 1, 2012. June 30, 2012 Year 5 - Period 1 9 July 1, 2012 December 31, 2012 Year 5 - Period 2 1.0 January 1, 2013 May 31, 201.3 Footnotes: 7 Maintain semi-annual monitoring during permit renewal process. If at the expiration of the general permit, the permittee has submitted an application for renewal of coverage before the submittal deadline, the permittee will be considered for renewed coverage. The applicant must continue semi-annual monitoring until the renewed Certificate of Coverage is issued. 2 If analytical monitoring applies, but no discharge occurs during the monitoring period, the permittee must submit a monitoring report indicating "No Flow" within 30 days of the end of the six-month monitoring period. 24 e F SWPP PLAN 9.0 REVISION O S 1 This SWPP Plan will be amended whenever there is a change in design, ' construction, operation, or maintenance that has a significant effect on the potential for the discharge of pollutants, or if the SWPP Plan proves ineffective in achieving the general objective of controlling storm water ' discharges. Amendments to the plan will be recorded in the SWPP Plan Revisions Log included in Appendix F. 1 25 0 1.0.0 ANNUAL REPORT The SWPP Team, or its designee, will conduct annual site compliance ' evaluations complying with the requirements of the General Permit. A report summarizing the scope of the evaluation, personnel making the evaluation, the date(s) of the evaluation, observations relating to the implementation of the plan, and actions taken shall be made and retained as part of the plan for at least 3 years after the date of the evaluation. The - report shall also identify any incidents of noncompliance. Where a report does not identify any incidents of noncompliance, the report shall contain a certification that the Facility is in compliance with the plan and this ' permit. All monitoring results obtained during the second and fourth years of ' permit coverage must be submitted no later than the 31st day of March the year following the monitoring period. 1 26 1.1.0 CONSISTENCY WITH OTHER PLANS (SPCC PLAN) The Facility has no other pollution prevention plans with which to ' coordinate the provisions of this SWPP Plan. An SPCC Plan per 40 CFR Part 112 is not required for the Facility because its aggregate oil storage capacity does not exceed the applicability thresholds specified under 40 ' CFR 112.1. 27 12.0 CERTIFICATION I certify under penalty of law that this document and all attachments were ' prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons ' who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my ' knowledge and belief, true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Signature of Legally Responsible Party Date Printed Name and Title NOTE: The preceding certification statementapplies to this Storm Water Management Plan and must also be included in every formal submittal made to the implementing agency under the storm water permit, and must be signed by the legally responsible ' party or his/her representative. I W Figures FA SITEF f f P- Asphalt f Manufacturing r` Area As halt 4 1 1 y � ; 'h Storm Drain l 1 1p Storm Water Flow Path ' N Approximate Property Boundary �. I SOURCE Wake County GES System (circa zoos)Approximate Scale 1" = 150' SITE LAYOUT & DRAINAGE MAP Figure F.RM, NC PC 820 N. GREENFIELD PARKWAY 2 ERM GARNER, NORTH CAROLINA Appendix A - North Carolina General.Permit No. NCG05000 M r M= M= M = = = M = = M = = M Permit No. NCG050000 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERI IIT NO. NCGIlsom TO DISCHARGE STORMWATER UNDER THE NATIONAL POLLUTANT DISCHARGF: ELMI NATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission and the Federal Water Pollution Control Act, as amended, this permit is hereby issued to all owners or operators, hereafter perminees. which are covered by this permit as evidenced by receipt of a Certificate of Coverage by the Environmental Management Commission to allow the discharge of stormwater to the surface waters of North Carolina or separate storm sewer systems conveying stormwater to surface waters in accurdance with the terms and conditions set forth herein. Coverage under this general permit is applicable to all owners or operators of stormwater point source discharges associated with activities classified as establishments primarily engaged in: Apparel and Other Finished Products Made from Fabrics and Similar Materials [standard industrial classification (SIC) 23], Printing Publishing and Allied Industries [SIC 271, Converted Paper and Paperboard Products [SIC 267], Paperboard Containers and Boxes [SIC 2651, Miscellaneous Manufacturing Industries [SIC 391, Leather and Leather Products [SIC 3) 1, and Rubber and Miscellaneous Products ]SIC 301; and like activities deemed by DWQ to he similar in the proems and/or the exposure of raw materials, products, by-products, or waste materials. The following activities are specifically excluded from coverage under this General Permit: Leather Tanning and Finishing [SIC 3l I] and Tires and Inner Tubes [SIC 301]. The General Permit shall become effective on June 1, 2008. The General Permit shall expire at midnight on May 31.2013. Signed this day May 9, 2008, QKidnal sinned (err Coleen Sullins Coleen H. Sullins, Director Division of Water Quality By the Authority of the Environmental Management Commission Permit No. NCGO50000 TABLE OF CONTENTS PART I INTRODUCTION Section A: General Permit Coverage Section B: Permitted Activities PART li MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES Section A: Stormwaier Pollution Prevention Plan Section B: Qualitative Monitoring Requirements Section C- On -Site Vehicle Maintenance Monitoring Requirements PART III STANDARD CONDITIONS Section A: Compliance and Liability 1. Compliance Schedule 2. Duty to Comply 3. Duty to Mitigate 4. Civil and Criminal Liability 5. Oil and Hazardous Substance Liability 6, Property Rights 7. Sevemhility 8. Duty to Provide Information 9. Penalties for Tampering 10, Penalties for Falsification of Reports Section B: General Conditions 1. General Permit Expiration 2. Transfers 3. When an Individual Permit May be Required 4. When an Individual Permit May be Requested 5. Signatory Requirements 6. General Permit Modification, Revocation and Reissuance, or Termination i Permit No. NCM50000 7_ Certificate mf Coverage Actions Section C: Operation and Maintenance of Pollution Controls 1. Proper Operation and Maintenance 2. Need to Halt or Reduce not a Defense 3. Bypassing of Sturmwater Control Facilities Section D: Monitoring and Records 1. Representative Sampling 2. Recording Results 3. Flow Measurements 4. Test Procedures 5. Non-Stormwater Discharges 6. Representative Outfall 7. Records Retention 8. Inspection and Entry Section E: Reporting Requirements I . Discharge Monitoring Reports 2. Submitting Reports 3. Availability of Reports 4. Non-Stormwater Discharges 5. Planned Changes 6. Anticipated Noncompliance 7. Bypass 8. Twenty-four Hour Reporting 9. Other Noncompliance 10. Other Information PART IV LIMITATIONS REOPENER PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS PART VI DEFINITIONS IE Permit No. NCt3050000 PART hiMODUMON SECTION A: GENERAL PERMIT COVERAGF, All persons desiring to be coveted by this General Permit must register with the Division of Water Quality by the filing of a Notice of Intent (NOI) and applicable fees. The NOI shall be submitted and a certificate of coverage issued prior to any discharge of stormwater associated with industrial activity that has a point source discharge to the surface waters of the state. Any owner or operator not wishing to be covered or limited by this General Permit may make application for an individual NPDES permit in accordance with NPDES procedures in 15A NCAC 2H .0100, stating the reasons supporting the request, Any application for an individual permit should be made at least 190 days prior to commencement of discharge. This General Permit does not cover activities or discharges covered by an individual NPDES permit until the individual permit has expired or has been revoked. Any peraon conducting an activity covered by an individual permit but which could be covered by this General Permit may request that the individual permit be revoked and coverage under this General Permit be provided. If industrial materials and activities are not exposed to precipitation or runoff as described in 40 ClHR §122.26(g), the facility may qualify for a No Exposure Exclusion from NPDES stormwater discharge permit requirements- Any owner or operator wishing to obtain a No Exposure Certification must submit a No Exposure Certification NOI form to the Division, must receive approval by the Division, must maintain no exposure conditions unless authorized to discharge under a valid NPDI'.S stormwater permit, and must reapply for the No Exposure Exclusion once every five (5) years. Facilities submitting NOR for coverage under this permit, and facilities submitting renewal forms for continued coverage under this permit, prior to establishment or approval of a Total Maximum Daily head (TMDL) for pollutant(s) for stormwater discharges (i.e. wet weather flows), may be covered under this permit during its term. For such facilities, continued coverage under the reissuance of this permit is subject to the facility demonstrating that it does not have a reasonable potential to violate applicable water quality standards for such pollutants due to the stormwater discharge(s). For facilities that do have a reasonable potential for violation of applicable water quality standards due to the starmwater discharge(s), the facility shall apply for an individual permit 180 days prior to the expiration of this general permit. Once the individual permit is issued and becomes effective the facility will no longer have coverage under the general permit. Impaired waters scheduled for TMDL development arc on North Carolina's 303(d) List and can be found here: http://k2o.enr- tale.ocus/tmdUGeneral_303d.htm#DGwniondr.. A list of approved TMDLs for the state of North Carolina can be found here: htlp:tfh2o.enr.state.nc. usilmdYGenerel_TMDI,&htm. During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge stormwater associated with industrial activity. Such discharges shall be controlled, limited, and monitored as specified in this permit. Part I Page I of 2 Permit No. NCG050000 SECTION B: PERMITTED ACTIVITIES Until this permit expires or is modified or revolted, the permittee is authorized to discharge stormwater to the surface waters of North Carolina or separate storm sewer system which has been adequately treated and managed in accordance with the terms and conditions of this General Permit. All discharges shall be in accordance with the conditions of this permit. Any other point source discharge to surface waters of the state is prohibited unless it is an allowable non-stormwater discharge or is covered by another permit, authorization, or approval. The stormwater discharges allowed by this General Permit shall not cause or contribute to violations of Water Quality Standards. This permit does not relieve the petmittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, Or decree. Permit No. NCG050000 PART H MONITORING, CONTROLS, AND LIMITATIONS FOR PERNUTTED DISCHARGES SECTION A. STORMWATER POLLUTION PREVENTION PLAN The Permittee shall develop a Stormwater Pollution Prevention Plan, herein after referred to as the Plan. This Plan shall be considered public information in accordance with Part III, Standard Conditions, Section E, Paragraph 3 of this general permit. The Plan shall include, at a minimum, the following items: Site Plan. The site plan shall provide a description of the physical facility and the potential pollutant sources which may be expected to contribute to contamination of stormwater discharges. The site plan shall contain the following: (a) A general location map (USGS quadrangle map or appropriately drafted equivalent map), showing the facility's location in relation to transportation routes and surface waters, the name of the receiving water(s) to which the stormwater outfall(s) discharges, or if the discharge is to a municipal separate storm sewer system, the name of the municipality and the ultimate receiving waters, and accurate latitude and longitude of the point(s) of discharge. The general location map (or alternatively the site map) should identify whether each receiving water is impaired (on the state's 303(d) list of impaired waters) or is located in a watershed for which a TMDL has been established, and what the parameter(s) of concern are. North Carolina's 303(d) List can be found here: hll p:!!h 2o.en r.state.n e. usltmdl/Gene ral_303d.h tm#Downl pads North Carolina TMDL documents can be found here: htto://h2o.enrstate.ne.usltmdlrrMDL list htm#Final_TMDIs. (b) A narrative description of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices. A narrative description of the potential pollutants which could be expected to be present in the stormwater discharge from each outfall. (c) A site map drawn to scale (including a distance legend) showing: the site property boundary, the stormwater discharge points, all on -site and adjacent surface waters and wetlands, industrial activity areas (including storage of materials, disposal areas, process areas, loading and unloading areas, and haul toads), site topography, all drainage features and structures, direction of flow, drainage areas for each outfall, industrial activities occurring in each drainage area, buildings, existing and proposed BMPs, and impervious surfaces. The site map must indicate the percentage of each drainage area that is impervious. (d) A list of significant spills or leaks of pollutants that have occurred at the facility during the three (3) previous years and any corrective actions taken to mitigate spill impacts. (e) Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in Part I Page 2 of 2 Part 11 Page 1 of 8 Permit No. NCGo5ww accordance with the requirements found in Part 111, Standard Conditions, Section B, Paragraph 5. The permittee shall re -certify annually that the stormwater outfalls have been evaluated for the presence of non-stomrwatcr discharges. Stormwater Management Plan. The stormwater management plan shail contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and nonstructural measures. The stormwater management plan, at a minimum, shall incorporate the following: (a) Feasibility Study. A review of the technical and economic feasibility of changing the methods of operations and/or storage practices to chminate or reduce exposure of materials and processes to stormwater. Wherever practical, the permittee shall prevent exposure of all storage areas, material handling operations, and manufacturing or fueling operations by permanent or semi -permanent covers. In areas where elimination of exposure is not practical. the stormwater management plan shall document the feasibility of diverting the stormwater runoff away from areas of potential contamination, (b) Secondary Containment Requirements and Records. Secondary containment is required for: bulk storage of liquid materials; storage in any amount of Section 313 of Title 11I of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals; and storage in any amount of hazardous substances, in order to prevent leaks and spills from contaminating stormwater runoff. A table or summary of all such tanks and stored materials and their associated secondary containment areas shall be maintained, and shall record the volume capacity of each tank and containment area. If the secondary containment devices are connected directly to stormwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices (which shall be secured closed with a locking mechanism), and any stormwater that accumulates in the containment area shall be at a minimum visually observed for color, foam, outfall staining, visible sheens and dry weather flow, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to he uncontaminated by the material stored within the containment area. Records documenting the individual making the observation, the description of the accumulated stormwater, and the date and time of the release shall be kept for a period of five years. (c) BMP Summary. A narrative description shall be provided of Best Management Practices (BMPs) to be considered such as, but not limited to, diversion structures, secondary containment structures, oil and grease separation, debris control, vegetative filter strips, infiltration, and stormwater detention or retention, where necessary. The need for structural BMPs shall be based on the assessment of potential of sources to contribute significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. Spill Prevention and Response Plan. The Spill Prevention and Response Plan (SPRP) shall incorporate an assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel (or team) responsible for implementing the Part 11 Page 2 of 8 Permit No. NCG050DOO SPRP shall be identified. A responsible pemson shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. The SPRP must be site stormwater specific. Therefore, a SPCC plan may be a component of the SPRP, but may not be sufficient to completely address the stormwater aspects of the SPRP. The common elements of the SPCC with the SPRP may be incorporated by reference into the SPRP. 4. Preventative Maintenance and Good Housekeeping Program. A preventative maintenance program shall be developed. The program shall document schedules of inspections and maintenance activities of stormwater control systems, plant equipment and systems. Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. The program shall specifically identify industrial areas that have the potential for soil erosion, and must specifically note the preventative BMP or maintenance activity implemented in the areas, and must include regular inspections of the areas. 5. Employee Training. Training schedules shall be developed and training provided at a minimum on an annual basis on proper spill response and cleanup procedures and preventative maintenance activities for all personnel involved in any of the facility's operations that have the potential to contaminate stormwater runoff. Facility personnel (or team) responsible for implementing the training shall be identified. 6. Responsible Party. The Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position assignments provided. 7. Plan Amendment. The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of pollutants to surface waters. The Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The annual update shall include an updated list of significant spills or leaks of pollutants for the previous three years, or the notation that no spills have occurred. The annual update shall include re -certification that the stormwater outfalls have been evaluated for the presence of non- stormwater discharges. The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part III, Standard Conditions, Section B, Paragraph 5) to the Director that the changes have been made. Facility Inspection Program, Inspections of the facility and all stormwater systems shall occur at a minimum on a semi-annual schedule, once during the first half of the year (January to June), and once during the second half (July to December), with at least 60 days separating inspection dates (unless performed more frequently). The inspection and any subsequent maintenance activities performed shall be documented, recording date and time of inspection, individual(s) making the inspection and a narrative description of Pan II Page 3 of & M M M M s M M Permit No. NCG050000 the facility's stormwafer control systems, plant equipment and systems. Records of these inspections shall be incorporated into the Stormwater Pollution Prevention Plan. These facility inspections are different from, and in addition to, the stormwater discharge characteristic monitoring required in Part 11 of this permit. Implementation. The permitter shall implement the Plan. Implementation of the Plan shall include documentation of all monitoring, measurements, inspections, maintenance activities, and training provided to employees, including the log of the sampling data and of actions taken to implement BMPs associated with the industrial activities, including vehicle maintenance activities. Such documentation shall be kept on -site for a period of live years and made available to the Director or the Director's authorized representative immediately upon request. SECTION B. QUALITATIVE MONITORING REQUIREMENTS Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of representative outfall status and shall be performed as specified below in Table 1. No analytical tests are required. Qualitative monitoring of stormwater outfalls must be performed during a representative storm event. A representative storm event is a storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours in which no storm event measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. For example, if it rains for 2 hours without producing any collectable discharge, and then stops, a sample may be collected if a rain 2!Dducing a discharge begins again within the next 10 hours. Table 1. Oualitative Monitorinu Reouirements Discharge Characteristics Frequency Monitoring Location] Color Semi -Annual SDO Odor Semi -Annual SDO Claris Semi -Annual SDO Floating Solids Semi -Annual SDO Suspended Solids Semi -Annual SOO Foam semi -Annual SDO Oil Sheen Semi -Annual SDO Erosion or deposition at the outfall Semi -Annual SDO Other obvious indicators of stormwater pollution Semi -Annual SDO FD01nW,C31 I Monitoring Location: QmhLanve monitoring shall be performed al each normwaterdiwharge outfall (SDO) mgazdlcss of rctacsentxnve nurfall status. Permit No. NCG050000 If the permiubt's qualitative monitoring indicates either that existing stormwater BMPs are ineffective, or that significant stormwater contamination is present, the permince shall investigate potential causes, evaluate the feasibility of conxctive actions, and implement those corrective actions appropriate. A written record of the peraiiuce`s investigation, evaluation, and response actions shall be kept in the Sturmwater Pollution Prevention Plan. Qualitative monitoring is for the purposes of evaluating the effectiveness of the Stormwater Pollution Prevention Plan (SPPP). assessing new sources of stormwater pollution, and prompting the permittee's response actions to pollution. If the pennittee repeatedly fails to respond effectively to correct problems identified by qualitative monitoring, or if the discharge causes or contributes to a water quality standard violation, DWQ may: • require that the pertniuce revise. increase. or decrease the monitoring frequency for the remainder of the permit; • rescind coverage under the General Permit, and require that the permittee apply for an individual stormwater discharge permit; • require the permittee to install structural stormwater controls; • require the permitted to implement other stormwater control measures; or • require that the permitted implement site modifications to qualify for the No Exposure Exclusion. Qualitative monitoring will be performed twice per year, in accordance with the schedule in Table 2- A minimum of 60 days must separate Period I and Period 1 monitoring dates, unless monthly sampling has been instituted under a Tier Two response for vehicle maintenance activity areas. Table 2. Monitorine Schedule Monitoring period Event Number Start End Year I —Period 1 1 July 1, 2008 December 31, 2008 Year 1— Period 2 2 January 1, 2009 June 30, 2009 Year 2 —Period 1 3 July 1, 2009 December 31, 2009 Year 2 — Period 2 4 January 1, 2010 June 30, 2010 Year 3 — Period I 5 July 1, 2010 December 31, 2010 Year 3 — Period 2 6 January 1, 2011 June 30, 2011 Year 4 —Period l 7 July 1, 2011 December 31, 2011 Year 4 — Period 2 8 January 1, 2012 June 30, 2012 Year 5 — Period 1 9 July 1, 2012 December 31, 2012 Year 5 — Period 2 10 January 1, 2013 May 31, 2013 roomotes: I Maintain semi-amual tmnitoring during petaat rrmcwal procti s. tf at the expimnan of the general permit, the permitter has subtmtted an application for mm%vi t of coverage before the mb=uat deaM=t the Part 11 Page 4 of 8 Part 11 Page 5 of 9 Permit No. NCG050" pemuncc will he considered for renewed coverage. The applicant must continue semi-annual monitonng until the renewed Certificate of Coverage is issued. 2 If analytical monitoring applies, but no discharge occurs during the monitonng period, the Pennines, must submit a monitoring report indicating "No Flow' within 30 days of the end of the six-month monitoring period. SECTION C. ON -SITE VEIRCLE MAINTENANCE MONITORING REQUIREMENTS Facilities which have any vehicle maintenance activity occurring on -site which uses more than 55 gallons of new motor oil per month when averaged over the calendar year shall perform analytical monitoring as specified in Table 3. This monitoring shall be performed at all outfalls which discharge stormwater runoff from the vehicle maintenance areas, and in accordance with the schedule presented in Table 2. All analytical monitoring shall be performed during a representative storm event. Table 3- Analvtical Monitoring RenuiremenN for nn Site Vehicle Maintenance Discharge Characteristics Units Measurement Frequencyl Sample T e2 Sample Location3 H standard semi-annual Grab SDO Oil and Grease mgA semi-annual Grab SDO Total Suspended Solids mgA semi-annual I Grab SDO Total Rainfail4 inches semi-annual Rain gauge New Motor Oil Usagegallons/month semi-annual Estimate roomotm I Measurement Frequency: 'Twice per year during a representative storm event. 2 If the stormwater runoff is controlled by a stormwater detention pond a grab sample of the discharge from the pond shall be collected within the first 30 minutes of discharge from the pond. 3 Sample Location: Samples shall he collected at each stormwater discharge outfall (SDO) that discharges storntwater runoff from area(s) where vehicle maintenance activities occur. 4 For each sampled representative storm event the total precipitation must be recorded. Anon -site or local rain gauge reading must be recorded. In all cases, the permittee shall report the analytical results from the first sample with valid results within the monitoring period. The permittce shall compare those results to the benchmark values in Table 4. Exceedences of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. See below the descriptions of Tier One and Tier Two. T.W. 4 R—hmurlr Vuln— for rin_Q'HP VPhirlr MutnfPnunrn A.- -M-Discharge Characteristics Benchmark Value H Within range 6.0 - 9.0 Oil and Grease 30 mgA Total Suspended Solids 100 m Part II Page 6 of 8 Permit No. NCG05tl()00 Tier One If: The first valid sampling results are above a benchmark value, or outside cf the benchmark range, for any parameter at any outfall'. Then: The permittee shall: l . Conduct a stormwater management inspection of the facility within two weeks of receiving sampling results. 2. Identify and evaluate possible causes of the benchmark value exceedence. 3. Identify potential and select the specific: source controls, operational controls, or physical improvements to reduce concentrations of the parameters of concern, or to bring concentrations to within the benchmark range. 4. Implement the selected actions within two months of the inspection. 5. Record each instance of a Tier One response in the Stormwater Pollution Prevention Plan. Include the date and value of the benchmark exceedence, the inspection date, the personnel conducting the inspection, the selected actions, and the date the selected actions were If: During the term of this permit, the first valid sampling results from two consecutive monitoring periods are above the benchmark values, or outside of the benchmark range, for any specific Then: The permitter shall: 1. Repeat all the required actions outlined above in Tier One. 2. Immediately institute monthly monitoring for all parameters at every outfall where a sampling result exceeded the benchmark value for two consecutive valid samples. Monthly (analytical and qualitative) monitoring shall continue until three consecutive sample results are below the benchmark values, or within the benchmark range. 3. If no discharge occurs during the sampling period, the permittee is required to submit a monthly monitoring report indicating "No Flow" to comply with reporting requirements. 4. Maintain a record of the Tier Two response in the Soormwater Pollution Prevention Plan. Part ll Page 7 of 8 ■s M M M M M M M M M M a== M M = = M Permit No. NC0050" Pernilt No, NCGO50000 During the term of this permit, if the valid sampling results required for the permit monitoring periods exceed the benchmark value, or are outside the benchmark range, for any specific parameter at any specific outfall on more than four occasions, the permitter shall notify the DWQ Regional Office Supervisor in writing within M days of receipt of the fourth analytical results, DWQ may: • require that the permittee revise, increase, or decrease the monitoring frequency for the remainder of the permit; • rescind coverage under the General Permit, and require that the perninee apply for an individual stormwater discharge permit; • require the permitter to install structural stormwater controls: • require the perrnitte a to implement other storttwater control measures; or • require that the perminet implement site modifications to qualify for the No Exposure Exclusion. PART ID STANDARD CONDITIONS FOR NPDFFS STORMWATER GENERAL PERMITS SECTION A. COMPLWNCE AND LIABILITY I. Compliancg Schedule The permittee shall comply with Limitations and Controls specified for siormwater discharges in accordance with the following schedule: Existing facilities already operating, but applying for coverage under this general permit for the first time: The Slorrnwater Pollution Prevention Plan shall be developed and implemented within 12 months of the effective date of the initial Certificate of Coverage issued pursuant to this general permit and updated thereafter on an annual basis. Secondary containment. as specified in Part 11, Section A, Paragraph 2(b) of this permit, shall be accomplished within 12 months of the effective date of the initial Certificate of Coverage. New facilities applying for permit coverage for the first time and existing facilities previously permitted and applying for renewal under this general permit: All requirements, conditions, limitations, and controls contained in this permit become effective immediately upon issuance of the Certificate of Coverage. The Stormwater Pollution Prevention Plan shall be developed and implemented prior to the beginning of discharges from the operation of the industrial activity and be updated thereafter on an annual basis. Secondary containment, as specified in Part 11, Section A. Paragraph 2(b) of this permit shall be accomplished prior to the beginning of discharges from the operation of the industrial activity_ Duty to Comply. The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Ciean Water Act and is grounds for enforcement tuition; for permit termination, revocation and reissuance, or modification; or denial of a permit renewal application. (a) The pemuttee shall comply with standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants within the time provided in the regulations that establish these standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement. (b) The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed 525,000 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to 25,000 per day of violation, or imprisonment for not more than 1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to 550,000 per day of violation. or imprisonment for not more than 3 years, or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $10.000 per violation with the maximum amount not Part 11 Page 8 of 8 Part M Page I of 1 I Permit No. NCGU5 = to exceed $125,000. 1Ref. Section 309 of the Federal Act 33 USC 1319 and 40 CFIt 122.4[(a).] (c) Under state law, a daily civil penalty of not more than ten thousand dollars (510,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. jRef: NC General Statutes 143-215.6A1. (d) Any person may be assessed an administrative penalty by the Director for violating section 301, 302, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit 'issued under section 402 of the Act. Administrative penalties for Class 1 violations are not to exceed $10,000 per violation, with the maximum amount of any Class 1 penalty assessed not to exceed $25,000. Penalties for Class H violations are not to exceed $ t 0,000 per day for each day during which the violation continues, with the maximum amount of any Class 11 penalty not to exceed $125,000. Duty to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this general permit which has a reasonable likelihood of adversely affecting human health or the environment. Civil and Criminal liability Except as provided in Section C of this permit regarding bypassing of stormwater control facilities, nothing in this general permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143- 215.3, 143-215.6A, 143-215.6B, 143-215.6C or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittec is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. Oil and Hazardous Substance Liability Nothing in this general permit shall he construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. Prooertv Riahts The issuance of this general permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of federal. state or local laws or regulations. Part III Page 2 of 11 Permit No. NCGOSO" &Vecbjlit The provisions of this general permit are severable, and if any provision of this general permit, or the application of any provision of this genera] permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this general permit, shall not be affected thereby, Duty to Provide Information The permitree shall fumish to the Director, within a reasonable time, any information which the Director may request to determine whether cause exists for modifying, revoking and reissuing, or terminating the certificate of coverage issued pursuant to this general permit or to determine compliance with this general permit. The permittec shall also furnish to the Director upon request, copies of records required to be kept by this general permit. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this general permit shall, upon conviction, be punished by a fine of MH more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not mote that S20,000 per day of violation, or by imprisonment of not more than 4 years, or both. 10, Penaitits for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this general permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. SECTION H: GENERAL CONDITIONS General Permit Expiration The permittee is not authorised to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit forms and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any permittee that has not requested renewal at least I80 days prior to expiration, or any permiuee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will be subjected to enfonxment ptacedure-s as provided in NCGS $143.2133.6 and 33 USC 1251 et. seq. Part III Page 3 of 11 M M Permit No. NCG05DDDo Permit No. NCG0500DO All applications, reports, or information submitted to the Director shall be signed and 2. Transfers certified. The certificate of coverage issued pursuant to this general permit is not transferable to any a- All notices of intent to be coveted under this general permit shall be signed as person except after notice to and approval by the Director. The Director may requite follows: modification or revocation and reissuance of the certificate of coverage to change the name and incorporate such other requirements as may be necessary under the Clean (I) in the case of a corporation: by a principal executive officer of at least the Water Ac>_ Permittee is required to notify the Division in the event the permitted level of vice-president, or his duly authorized representative, if such facility is sold or closed. representative is responsible for the overall operation of the facility from which the discharge described in the permit application form originates; 3. When an Individual Permit May be Required (2) In the case of a partnership or limited partnership: by a general partner, The Director may require any ownerloperator authorized to discharge under a certificate of coverage issued pursuant to this general permit to apply for and obtain an individual (3) In the case of a sole proprietorship: by the proprietor; permit or coverage under an alternative general permit. Any interested person may petition the Director to take action under this paragraph. Cases where an individual (4) In the case of a municipal, state, or other public entity: by a principal permit may be required include, but are not limited to, the following: executive officer, ranking elected official, or other duly authorized employee. a. The discharger is a significant contributor of pollutants; b. All reports required by the general permit and other information requested by the b. Conditions at the permitted site change, altering the constituents and/or Director shall be signed by a person described above or by a duly authorized characteristics of the discharge such that the discharge no longer qualifies for a representative of that person. A person is a duly authorized representative only if: general permit; (1) The authorization is made in writing by a person described above, c_ "live discharge violates the terms or conditions of this general permit; (2) The authorization specified either an individual or a position having d_ A change has occurred in the availability of demonstrated technology or practices responsibility for the overall operation of the regulated facility of activity, for the control or abatement of pollutants applicable to the point source; such as the position of plant manager, operator of a well or well field, Superintendent, a position of equivalent responsibility, or an individual or C. Effluent limitations are promulgated for the point sources covered by this general position having overall responsibility for environmental matters for the permit, company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and f. A water quality management plan containing requirements applicable to such point sources is approved after the issuance of this general permit. (3) The written authorization is submitted to the Director. g_ The Direrlor detcnnines at his own discretion that an individual permit is C. Any person signing a document under paragraphs a_ or b. of this section shall required. make the following certification: 4. When an Individual Permit May be Requested 'I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed Any permitter operating under this general permit may request to be excluded from the to assure that qualified personnel properly gather and evaluate the information coverage of this general permit by applying for an individual permit. When an individual submitted. Based on my inquiry of the person or persons who manage the system, permit is issued to an owner/operator the applicability of this general permit is or those persons directly responsible for gathering the information, the automatically terminated on the effective date of the individual permit_ information submitted is, to the best of my knowledge and belief, tote, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing 5. Signatory Requirememis violations." Pan M Page 4 of I I Part i31 Page 5 of I I Permit Nu. NCM5t100o 6. General Permit Modification Revocation and Reissuarim. or Termin ' n The issuance of this general permit does not prohibit the Director from reopening and modifying the general permit, revoking and reissuing the general permit, or terminating the general permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parrs 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143- 215.1 et. al. After public notice and opportunity for a hearing, the general permit may be terminated for cause, The filing of a request for a general permit modification, revocation and reissuance, or termination does not stay any general permit condition. The certificate of coverage shall expire when the general permit is terminated. 7. Ce ljogate of Coverage Actions The certificate of coverage issued in accordance with this general permit may be modified, revoked and reissued, orterminated for cause. The notification of planned changes or anticipated noncompliance does not stay any general permit condition. SECTION C: OPERATION AND MAINTENANCE OF POLLUTION CONTROLS I. Proocr QZration and Maintenance The permittee shall at all times properly operate and maintain a)) facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this general permit, Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of the general permit. 2. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this general permit. Permit No. NCM50000 b. There were no feasible alternatives to the bypass, such as the use of auxiliary control facilities, retention of stormwater or maintenance during normal periods of equipment downtime or dry weather. This condition is not satisfied if adequate backup controls should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and C. The permittee submitted notices as required under Section E of this Part . If the Director determines that it will meet the three conditions listed above, the Director may approve an anticipated bypass after considering its adverse effects. SECTION D. MONITORING AND RECORDS 1. &2resentative Sampling Samples collected and measurements taken. as required herein, shall be characteristic of the volume and nature of the permitted discharge. Analytical sampling shall be performed during a representative storm event. Samples shall be taken on a day and time that is characteristic of the discharge. All samples shall be taken before the discharge joins or is diluted by any other waste stream, body of water, or substance. Monitoring points as specified in this permit shall not be changed without notification to and approval of the Director. 2. Recording Results For each measurement, sample, inspection or maintenance activity performed or collected pursuant to the requirements of this general permit, the permittee shall record the following information: A. The date, exact place, and time of sampling, measurements, inspection or maintenance activity; b. The individual(s) who performed the sampling, measurements, inspection or maintenance activity; C. The date(s) analyses were performed; d. The individual(s) who performed the analyses; A. Rmassinv of Stnrmwater C tiniml Facilities_ C. The analytical techniques or methods used; and Bypass is prohibited and the Director may take enforcement action against a permittee for bypass unless. f. The results of such analyses. a. Bypass was unavoidable to prevent loss of life, personal injury or severe property 3. How iMmurements damage; and Pan III Page 6 of I I Part III Page 7 of I I = = = ■w M ■e M = M i = = = M M = M r M M M M M = 0 Permit No. NC00500fx1 Where required, appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Test Procedures Test procedures .for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et, seq. the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136, To meet the intent of the monitoring required by this general permit, all test procedures must produce minimum detection and reporting levels and all data generated must be reported down to the minimum detection or lower reporting level of the procedure, Representative Outfall If a facility has multiple discharge locations with substantially identical stormwater discharges that arc required to be sampled, the permittee may petition the Director for representative outfall status. If it is established that the stormwater discharges are substantially identical and the permittee is granted representative outfall status, then sampling requirements maybe performed at a reduced number of outfalls. Records Retention Qualitative monitoring shall be documented and records maintained at the facility along with the Stormwater Pollution Prevention Plan. Copies of analytical monitoring results shall: also be maintained on -site. The permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, and copies of all reports required by this general permit for a period of at least 5 years from the date of the sample. measurement, report or application, This period may be extended by request of the Director at any time. Inspection and Entry The pemtinee shall allow the Director. or an authorized representative (including an authorized contractor acting as a representative of the Director), or in the case of a facility which discharges through a municipal separate storm sewer system, an authorized representative of a municipal operator or the separate storm sewer system receiving the discharge, upon the presentation of credentials and other documents as may be required bylaw, to; Enter upon the permittee's premises where a regulated facility or activity is located or conduard, or where records must be kept under the conditions of this general perrnit; Permit No. NCGO50000 Have access to and copy, at reasonable times, any records that must be kept under the Conditions of ibis general pemrit: Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices. or operations regulated or required under this general permit; and Sample or monitor at reasonable times, for the purposes of assuring general permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. SECTION E: REPORTING REQUIREMENTS Discharge Monitoring Reports Samples analyzed in accordance with the tennis of this permit shall be submitted to the Division on Discharge Monitoring Report forms provided by the Director. Submittals shall be delivered to the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. When no discharge has occurred from the facility during the report period, the permitiee is required to submit a discharge monitoring report, within 30 days of the end of the six- month sampling period, giving all required information and indica[ing "NO FLOW" as per NCAC T15A 02B .0506. The permittee shall record the required qualitative monitoring observations on the SDO Qualitative Monitoring Report form provided by the Division, and shall retain the completed forms on site. Qualitative monitoring results should not be submitted to the Division, except upon DWQ's specific requirement to do so. Submitting Yepatts Duplicate signed copies of all reports required herein, shall be submitted to the following address: Central Files Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Availabi lity,5t[Reports Except for data determined to be confidential under NCGS 143-2153(a)(2) or Section 308 of the Federal Act 33 USC 1318. all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Water Quality. As required by the A", analytical data shall not be considered confidential. Knowingly Part III Page 8 of 11 Pan M Page 9 of 11 Permit No. NCGO50000 Permit No. NCGQ50000 making any false statement on any such report may result in the imposition of criminal 9. Outer Noncompliance penalties as provided for in NCGS 143-215.613 or in Section 309 of the Federal Ace. lice permittee shall report all instances of noncompliance not reported under 24 hour 4. Non•Stormwater Disehar¢es reporting at the time monitoring reports are submitted, If Ibc storm event monitored in accordance with this general permit coincides with a non- 10. Other Information stormwater discharge, the permittee shall separately monitor all parameters as required under the non-stormwater discharge permit and provide this information with the Where the permittee becomes aware that it failed to submit any relevant facts in a Notice starmwater discharge monitoring report. of Intent to be covered under this general permit or in any report to the Director, it shall promptly submit such facts or information, 5. Planted Changes The permittee shall give notice to the Director as soon as possible of any planned changes at the pernt twd facility which could significantly alter the nature or quantity of pollutants discharged. This notification requirement includes pollutants which arc not specifically listed in the general permit or subject to notification requirements under 40 CFR Part 122,42 (a). 6. Anticipated Noncompliance The permitter shall give notice to the Director as soon as possible of any planned changes at the permitted facility which may result in noncompliance with the general permit requirements. 7. Bvoasx a. Anticipated bypass. if the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. b. Unanticipated bypass. The permittee shall submit notice within 24 hours of becoming aware of an unanticipated bypass. S. Twenty-four Hour Renordn The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written euhmissinn shall contain a description of the noncompliance, and its causes; the period of noncompliance. including exact dates and times, and if the noncompliance has not been corrected, the anticipated time compliance is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance. The Director may waive the written report on a case -by -case basis if the oral report has been received within 24 hours. Pan 111 Page to of l l Part M Page 11 of ] ] M= M M M = == s M ■w == M M M r M Permit No, NCG450000 PART IV LIMITATIONS REOPENER -his general permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under Sections 302(b) (2) (c), and (d), 304(b) (2) and 307(a) of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved: a Contains different conditions or is otherwise more stringent than any effluent limitation in the general permit; or b. Controls any pollutant not limited in the general permit. The general permit as modified or reissued under this paragraph shall also contain any other requirements in the Act then applicable. PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS -ire permittee must pay the administering and compliance monitoring fee within 30 (thirty) days after being billed by the Division, Failure to pay the fee in timely manner in aLcotdance with 15A NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke the Certificate of Coverage, PART VI DEFINITIONS 1. ct See Clean Water Act. 2. Arithmetic Mean The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. 3. Allowablt onStormwater Discharges This permit regulates stmmwater discharges- Noa-stormwater discharges which shall be allowed in the stormwater conveyance system are: (a) All other discharges that are authorized by a non-stormwater NPDES permit. Pernut Na. NCt O50000 (b) Uncontaminated groundwater, foundation drains, air -conditioner condensate without added chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrantflushings, water from footing drains, flows from riparian habitats and wetlands. (e) Discharges resulting from fire -fighting or fite-fighting training. 4, Best Management Practices (BMPs) Measures or practices used to reduce the amount of pollution entering surface waters. BMPa may take the form of a process, activity, or physical structure. 5. Bvnass A bypass is the known diversion of stormwater from any portion of a stormwater control facility including the collection system, which is not a designed or established operating mode for the facility. 6. Bulk Storage of Liquid Products Liquid raw materials, manufachaed products, waste materials or byproducts with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers located in close proximity to each other having a total combined storage capacity of greater than 1,320 gallons. 7. Certificate of Coverage The Certificate of Coverage (COC) is the cover sheet which accompanies the general permit upon issuance and lists the facility name, location, receiving Sur -am, river basin, effective date of coverage under the permit and is signed by the Director. S. Clean Water Act The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33 USC 1251. et. seq. 9. Division or DWO The Division of Water Quality, Department of Environment and Natural Resources. 10. QI The Director of the Division of Water Quality, the permit issuing authority- The North Carolina Environmental Management Commission. Parts W. V and VI Page i of 7 Pan VI Page 2 of 7 Pages Permit No. NCG050000 Permit No. NCG050DW 12. Grab Sample 20. Point Source Discharge of Stormwater An individual samples collected instantaneously. Grab samples that will be directly Any discernible, confined and discrete conveyance including, but not specifically limited analyzed or qualitatively monitored must be taken within the first 30 minutes of to, any pipe, ditch, channel, tunnel, conduit, well, or discrete fissure from which discharge. stormwater is or may be discharged to waters of the state. 13, Hazardous Substance 21. Representative Storm Event Any substance designated under 40 CFR Pan 116 pursuant to Section 311 of the Clean A storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 Water Act. hours in which no storm event measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. For example, if it rains for 2 14, Landfill hours without producing any collectable discharge, and then stops, a sample may be collected if a rain producing a discharge begins again within the next 10 hours. A disposal facility or part of a disposal facility where waste is placed in or on land and which is not a land treatment facility, a surface impoundment, an injection well, a 22. Representative Outfall Status hazardous waste long-term storage facility or a surface storage facility. When it is established that the discharge of stormwater runoff from a single outfall is 15. Municipal Separate Storm Sewer System representative of the discharges at multiple outfalls, the DWQ may grant representative outfall status. Representative outfall status allows the permiuee to perform analytical A stormwater collection system within an 'incorporated area of local self-government such monitoring at a reduced number of outfalls. as a city or town. 23. Rinse Water Discharge 16. No Exposure The discharge of rinse water from equipment cleaning areas associated with industrial A condition of no exposure means that all industrial materials and activities are protected activity. Rinse waters from vehicle and equipment cleaning areas are process by a storm resistant shelter or acceptable storage containers to prevent exposure to rain, wastewaters and do not include washwaters utilizing any type of detergent or cleaning snow, snowmelt, or runoff. Industrial materials or activities include, but are not limited agent. to, material handling equipment or activities, industrial machinery, raw materials, intermediate products, by-products, final products, or waste products. DWQ may grant a 24. Secondary Containment No Exposure Exclusion from NPDES Stormwater Permitting requirements only if a facility complies with the terms and conditions described in 40 CFR § 122.26(g) Spill containment for the contents of the single largest tank within the containment structure plus sufficient freeboard to allow for the 25-year, 24-hour storm event. 17. Notice of Intent 25. Section 313 Water Priority Chemical The state application form which, when submitted to the Division, officially indicates the facility's notice of intent to seek coverage under a general permit. A chemical or chemical category which: 18. Overburden a. Is listed in 40 CPR 372.65 pursuant to Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) of 1986, also titled the Emergency Any material of any nature, consolidated or unconsolidated, that overlies a mineral Planning and Community Right -to -Know Act of 1986; dcposit, cxcluding topsoil or similar naturally occurring surface materials that arc not disturbed by mining operations. b. is present at or above threshold levels at a facility subject to SARA title IU, Section 313 reporting requirements; and 19. Permittee C. That meets at least one of the following criteria: The owner or operator issued a certificate of coverage pursuant to this general permit. Part VI Page 3 of 7 Pages PartVI Page 4 of 7 Pages S M M M M M M M M M Permit No. NCG050000 (1) Is listed in appendix D of40 CFR pan 122 on Table 11(organic priority pol)utants), Table [II (certain metals. cyanides, and phenols) or Table IV (certain toxic pollutants and hazardous substances); (2) Is listed as a hazardous substance pursuant to section 311(b)f2)(A) of the C W A at 40 CFR 116.4; or (3) Is a pollutant for which EPA has published acute or chronic water quality criteria. 26. Severe Property Damage Means substantial physical damage to property, damage to the control facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in ft absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. 27, Significant Materials Includes, but is not limited to: raw material$: fuC15; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 101(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. 2& Siigwrtificant Spills Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (Ref: 40 CFR 110.10 and CPR 117.21) or section 102 of CERCLA (Ref; 40 CFR 302.4). 29. Stotmwater Runoff The flow of water which results from precipitation and which occurs immediately following rainfall or as a result of snowmcJt. 30. SIQUDwafer As.Wgiatrd with Industfial Activily The discharge from any point source which is used for collecting and conveying stormwater and which is directly related to manufacturing, processing or raw material storage areas at an industrial site. Facilities considered to be engaged in "industrial activities" include those activities defined in 40 CFR 122.26(b)(14). The term does not include discharges from facilities or activities excluded from the NPDES program. Permit No, NCG0SWW 31. Stormwater_Pollution Prevention Plan A comprehensive site -specific plan which details measures and practices ro reduce stormwater pollution and is based on an evaluation of the pollution potential of the site- 32, Ten Year Design Storm The maximum 24-hour precipitation event expected to be equaled or exceeded on the average once in ten years. Design storm information can be found in the State of North Carolina Erosion and Sediment Control Planning and Design Manual. 33. Total Flow The flow corresponding to the time period over which the entire storm event occurs. Total flow shall be either, (a) treasured continuously, (b) calculated based on the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the measurement of flow at 20 minute intervals during the rainfall event. 34, Total Maximum Daily Load (TMDL) TMDIs am wrirten plans for attaining and maintaining water quality standards, in all seasons, for a specific water body and pollutant. (A list of approved TMDLs for the state of North Carolina can be found at bttp:Nlt3o.enr.5tate.nc.usltmdln 35. Toxic Polluwt Any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. 36, Upset Means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permiace. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment or control facilities, inadequate treatment or control facilities, lack of preventive maintenance, or careless or improper operation. 37. Vehicle Maintenance Activity Vehicle rehabilitation, mechanical repairs, painting, fueling, lubrication, vehicle cleaning operations, or airport deicing operations. Part V1 Page 5 of 7 Pages Part VI Page 6 of 7 Pages Pt: mit No. NCGOSOO[ID 38. Visible Sedimentation Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. 39. 25-vau.24 hQur_storm event The maximum 24-hour precipitation event expected to be equaled or exceeded, on the average, once in 25 years. PartV l Page 7 of 7 Pages Appendix B --- Str nnnary of Facility Best .Management .Practices EZflow, LP EZ Flow Garner, North Carolina Operations Suminarij of Facility Best Management Practices AREA ACTT117TY POLLUTANT SOURCE INDUSTRIAL POLLUTANT BESTMANAGEMENTPRACTTCES (BAfPs) RESPONSIBLE FOR ]AIPLEAIENTATION Loading & Unloading Loading/unloading/handling Spills and Ieaks during Resins, suspended solids, oil & • Monitor and supervise all loading/unloading operations. • Dock supervisor Operations of drums, pails, totes, bags, load inng/unloading/handling grease, organics • Continually observe handling operations to detect potential problems. • Delivery drivers sacks containing raw materials operations • Move all materials to inside storage as soon as practicable. • Dock employees and products. • Conduct regular dry -sweeping of the area and clean up incidental • Dock employees contamination using dry methods. • Secure the area and notify area supervisor upon discovery of a spill or leak- • First employee to see spill • Clean up spills immediately using dry methods and materials (i.e., rags for small spills, damp mop for general clean up, dry absorbent material for • SWPP Coordinator or trained larger spills). designee • Inspect accumulated storm water and discharge to the drainage system only when there is no evidence of contamination. • SIAIPP Coordinator or trained • Visually inspect loading dock area for potential sources of storm water designee contamination and address corrective actions in a timely manner. • SWPP Coordinator or trained designee Significant Dust or Production, storage, and Fugitive release of foam debris and Suspended solids, organics • Store bulk materials only in the designated hoppers. • Dock supervisor Particulate Generating conveyance of foam beads. abrasion of beads during storage • Properly maintain the fabric hoppers and conveyance systems. • Maintenance supervisor Processes and handling operations • Periodically clean the pneumatic conveyance system equipment to prevent • Maintenance supervisor blocked ductwork. • Inspect the conveyance system after each maintenance activity and clean up • SWPP Coordinator or trained incidental contamination using dry methods. designee • Conduct regular (i_e_, at least weekly) dry-s,.weeping of the roof top Assigned employee conveyance system and the main travel pathway between the silos and the Powder Department_ • Use and maintain inside dust collection systems and conduct regular dry- • Assigned einployee(s) sweeping of traffic areas inside the building to minimize tracking of material outside. • Visually inspect the roof top conveyance system and the main travel • SWPP Coordinator or trained pathway bet%veen the silos and the Powder Department for potential designee sources of storm water contamination and address corrective actions in a timely manner. Outdoor Contact steam from the Steam exhaust condensate Organics • route steam exhaust to allow capture and containment of any condensate. • Plant manager or designee Manufacturing or polystyrene strip expansion • Discharge captured condensate to the local sewer system as appropriate. • Plant manager or designee Processing Activities process. Support Utility Operation of the electrical AlechanicaI equipment operation Oil and grease, fuels, and suspended • Properly maintain equipment to prevent malfunction or fluid Ieaks. • Maintenance supervisor Equipment transformer. solids • Visually inspect the outdoor support utilities to ensure that spills and leaks • SWPP Coordinator or trained are identified for immediate cleaned up. designee Parking of employee and Spills and leaks from vehicles and • When possible, identify problematic vehicles or equipment and compel • Plant manager or designee customer owned vehicles and equipment repair of leaks as a condition of continued use of company parking lots. equipment I 1 • Use dry absorbent materials are to clean up spills/leaks in lieu of water. • Assigned employee B-1 I 1 AREA ACTIVITY POLLUTANTSOURCE INDUSTRIAL POLLUTANT BEST MANAGEMENT PRACTICES (BhIPS) RESPONSIBLE FOR IMPLEMENTATION On -Site Waste Storage and handling of solid Dispersal of waste components by Residual raw materials and products, • Collect solid waste and debris in proper receptacles with closed lids and • Plant manager or designee Management Practices waste and debris wind, spills and leaks of impacted rust, sediment, trash/debris, etc. make sure containers are not overloaded. storm grater from uncovered . Dispose of solid waste and debris off site on a regular basis (i.e., %veekly). 0 SWPP Coordinator or trained containers ` Visually inspect collection areas for potential sources of storm water designee contamination and address corrective actions in a timely manner. . Assigned employee • Use dry absorbent materials are to clean up spills/leaks in lieu of water. B-2 Appendix C - Employee Train ng 0-ulline and Log 1 ' EZflow, LP EZ Flow Garner, North Carolina Operations ' Stor rn Water Training Outline I. Overview Purpose of the permit Infiltrator Systentis' responsibilities under the permit • Storm Water Pollution Prevention Plan 2. Potential Pollutant Sources • Loading and unloading operations ' • Outdoor storage activities • Dust or particulate generating processes • Outdoor manufacturing or processing activities ' • Support utility equipment • On -site waste management practices 3. Best Management Practices • Review Appendix B in Detail 4. Training • Required initially and annually thereafter ' • Applies to anyone with duties that can impact storm water 5. Inspections ' Required semi-annual (two times per year) • Conducted by appointed inspector ' Use inspection report forms • Correct deficiencies in timely manner ' 6. Spill Prevention and Response • Review response procedures • Review management of potentially contaminated precipitation from secondary containment areas. 7. Preventive maintenance ' • Review all equipment included in PM program • Review tasks associated with PM for each site EZflow, LP EZ Flow Garner, North Carolina Operations SWPP Training Log Employee Name Employee Title Training Date Duration Appendix D - Certification of Non Storm, Water Discharges r M = M = M M = M 0 EZf ozv, LP Garner, North Carolina. Operations Non -Storm Water Discharge Certification Date of Evaluation Outfall Observed Evaluation Method Evaluation Results Potential Sources Evaluator August 7, 2009 General Surface Flow Paths/Conveyances Visual observations No flow observed. None identified Scott Robinson, ERM NC, PC Certification 1, Ishbak Saldana(responsible corporate official), certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly, responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. James Jett, Plant Manager Phone Number: (919) 661-8022 Signature: D. Date Signed: Appendix E - Storm Water Inspection Forms EZflow, LP EZ Flow Garner, North Carolina Operations Quarterly Visual Examination of Stone Water Quality Date of Examination: Time Discharge Began: _ Inspection Performed By: Type Discharge: Time of Examination: Duration at Examination: Circle Description Observation Description Comments Color Clear Cloudy Dark Odor Absent Sewage Rotten Eggs Clarity CIear Cloudy Dark Floating Solids Absent Present Settled Solids Absent Present Suspended Solids Absent Present Foam Absent Present Oil Sheen Absent Present Smell Stains at Outfall Absent Present Other Dead Vegetation Absent Present If no qualifying storm event resulted in runoff from the facility during a monitoring quarter, sign below: ' l certifil under penalty of lazo that this docrttnettt and all altachtttents were prepared trader aty direction or srrl)ervisioti iti accordance with a systettt designed to assure that grtalified personnel properly gathered and evalitated lite information snbtuitted. Based irlrolr ttty ittguirty of lire person or jtersons who rnatrage the system, or those ' persotrs directly respotrsible for gatheritig the itrf rrruatioal srrbttiitted is, to the best of illy kttozoledge and belief, tare, accurate, and complete,, t am azoare that there are significant penalties for submitting false information, inchtding the possibility off ire and ittiprisotrtrretrt for kno ohig violatiotrs. Signature: (Certifying Official Date: 1 NO" E: Certification is not required if monitoring was completed. I;"M Page 1 of 1 Appx E - Quarterly Visual Huminalion Form.doc ' EZ ow LP ' EZ Flow Garner, North Carolina Operations Monthly Housekeeping Inspection Checklist I Inspector: Date: INSPECTION ITEM COMMENTS Yes No NA 1. Are the loading dock areas clean and well maintained? * West dock free of debris & contaminants? 2. Are raw material containers, drums, and bags stored under cover and away from direct traffic routes? 3. Are the building entrances and outdoor traffic pathways free of spilled materials? 4. Have the traffic pathways been swept or cleaned regularly as needed, at least weekly? 5. Is the trash container area free of trash, debris, and staining? 6. Arc the parking lot areas and building perimeter areas clean and well maintained? 7. is there evidence of sheen on water or pollution in retention pond? ' Notes: ' Copysent to SWPP Coordinator? Y N Noted corrective action(s) completer[? Y N 1 ' FRm Page 1 of 1 Appx E - Monthly I [ousckcepim, hispectioa I'mm.doe Appendix F - SWPP Plan Revision Log 1 EZflow, LP EZ Flow Garner, North Carolina Operations SWPP Plan Revision Log Description of Revision Sections/Pages Date of . Affected Revision I