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HomeMy WebLinkAboutNCG020789_COMPLETE FILE - HISTORICAL_20160505STORMWATER DIVISION CODING SHEET RESCISSIONS PERMIT NO. N/� /� U a4 C.C9 DOC TYPE ❑COMPLETE FILE -HISTORICAL DATE OF RESCISSION ❑ a-� I CP U.S�Q� YYYYMMDD y Energy, Mineral and land Resources ENVIRONMENTAL QUALITY May 5, 2016 Mr. J. David McKeown Forterra Brick, LLC 5100 Brickyard Road Columbia, SC 29203 ["AT MCCRORY hove or DONAI,D R. VAN DER VAART Secrerru;p `l'RACY DAVIS Ihr"tclur Subject: NPDLS Stormwater Permit NCG020789 Forterra Brick, I_ LC Formerly Hanson Brick lust, LLC Union County Dear Mr. McKeown: Division personnel received your request to revise your stormwater permit Certificate of Coverage to accurately reflect your new company and/or facility name. Please rind enclosed the revised Certificate of'Coverage. The terms and conditions contained in the General Permit remain unchanged and in I'ull effect. This revised Certificate of Coverage is issued under the requirements of'North Carolina General Statutes 143-215.1 and the Memorandum of'Agreement between North Carolina and the U.S. Environmental Protection Agency. if'you have any questions or need further information, please contact the Stormwater Permitting Program at (919) 707-9220. Sincerely, ORIGINAL SIGNED W KEN PICKLE for Tracy E. Davis, P.L., CPM, Director Division of Energy, Mineral and Land Resources cc: Mooresville Regional Office Storm���atcr Permitting Progra�n.I:iles Central F�'iles Slate of Noah Guroiina I ISm-iromnenlal Qualily I Fnergy, Mineral and Land Resources 1012 Mail Smice CenTcT j 512 Nonb SalisburyStrccl I Raleigh, North Car0lina 27699-1612 919 707 9220 T STATE 01' NORTI-I CAROLINA DIEPARTME:NT OF LNVIRONMEINTAL QUALITY DIVISION OF ENERGY, MINERAL, AND LAND RIESOURCI S GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE, No. NCG020789 STORM WATI R AND PROCESS WASTEWATER D1SCE-EARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Forterra Brick, LLC is hereby authorized to discharge stormwater and to operate treatment systems and discharges associated with mine dewatering wastewater and process wastewater from a f icility located at: Forterra Brick, LLC — Monroe Plant and Mine 2304 Brickyard Road Monroe Union County to receiving waters designated as an unnamed tributary to South fork Crooked Creek, a class C water in the Yadkin-Pec Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, and IV of General Pcrmit No. NCG020000 as attached. This certificate of coverage shall become effective May 5, 2016. '['his Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day May 5, 2016. ORIGINAL SIGNED W' KEN PICKLE for Tracy E. Davis, P.1a., Director Division of Energy, Mineral, and Land Resources By the Authority of the Environmental Management Commission State of North Carolina Department of Environment and Natural Resources Division of Water Quality STATE STORMWATER PERM I. CURRENT PERMIT INFORMATION 1. Stormwater Management Permit Number: NAME/OWNERSHIP CHANCE FORM .'77-e e S i 1 11F,2 f" t S G(ed f. f`f•_l17 2. Project Name: Hanson Brick - Monroe Plant and Mine `Ia�PSS '� '35 i701oiper 3. Current Permit Holder's Company Name/Organization.. Hanson Brick East, LLC 4. Signing Official's Name: d• David McKeown Title: Regional Environmental Manager 5. Mailing Address: 5100 Brickyard Road City: Columbia 6. Phone: 8( 03 ) 691-3121 State: SC Zip: 29203 Fax: 8(_ 03 ) 786-9703 II. PROPOSED PERMITTEE / OWNER I PROJECT 1 ADDRESS I This request is for: (please check all that apply) �l 0 Name change of the owner (Please complete Items 1, 2 and 3 below) ❑ Name change of project (Please complete Item 5 below) c ❑ Change in ownership of the property/company (Please complete Item ❑ Mailing address / phone number change. (Please complete Item 4 below) ❑ Other (please explain): 1.- Proposed permittee's company name/organization: Forterra Brick, LLC 2. Proposed permittee's signing official's name: J. David McKeown 3. Proposed permittee's title: Regional Environmental Manager 4. Mailing Address: 5100 Brickyard Road City: Columbia Phone: 803 ) 691-3121 5. New Project Name to be placed on permit rEB 0 4 2016 State: SC Zip: 29203 _ Fax: ( 803 ) 786-9703 Forterra Brick, LLC - Monroe Plant and Mine .7}�- ,e6p �1'1/4- Please check the appropriate box. The proposed permittee listed above is: ❑ HOA or POA (Attach documentation showing that the HOA or POA owns, controls, or has a recorded easement for all areas that contain stormwater system features. Print name of HOA or POA in #1 above and provide name of HOA/POA's authorized representative in #2 above) ® The property owner ❑ Lessee (Attach a copy of the lease agreement and complete Property Owner -Information on page 4) ❑ Purchaser (Attach a copy of the pending sales agreement. Final approval of this transfer will be granted upon receipt of a copy of the recorded deed) ❑ Developer (Complete Property Owner Information on page 4) SSW N/O Change Rev24Sept2012 Pagel of 4 Ill. REQUIRED ITEMS A request to transfer a permit will not be approved by the Division of Water Quality (DWQ) unless all of the applicable required items listed below are included with the submittal. Failure to provide the listed items may result in processing delays or denial of the transfer. 1. This completed and signed form. This certification must be -completed and signed by both the current permit holder and the new applicant if this is.a change of ownership. 2. Legal documentation of the property transfer to a new owner. 3. A copy of any recorded deed restrictions, covenants, or easements, if required by the permit. 4. The designer's certification (DWQ Engineer and Designer Certification Forms are available from each DWQ Regional office), if required by the permit and if not already submitted to DWQ. 5. If the proposed permittee is a firm, partnership, association, institution, corporation, limited liability company, or other corporate entity, provide documentation showing the authority of the named representative to act on behalf of the proposed permittee. 6. The $40.00 processing fee. If this is an initial transfer from the original permittee the processing fee is not required. Subsequent ownership transfers will require the $40.00 processing fee. IV. CURRENT PERMITTEE'S CERTIFICATION Please check one of the following statements and fill out the certification below that statement: ® Check here if the current permittee is 1I changing his/her/its name, the project name, or mailing address, but will retain the permit. I, , the current permittee, hereby notify the DWQ that I Am changing my name and/or I am changing my mailing address and/or I am changing the name of the permitted project. I further attest that this application for a name/ownership change is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed or if all required supporting information and attachments listed above are not included, this application package will be returned as incomplete. ❑ Check here if current permittee is transferring the property to a new owner and will not retain ownership of the permit. I, , the current permittee, am submitting this application for a transfer of ownership for permit # . I hereby notify DWQ of the sale or other legal transfer of the stormwater system associated with this permit. I have provided a copy of the most recent permit, the designer's certification for each BMP, any recorded deed restrictions, covenants, or easements, the DWQ approved plans and/or approved as -built plans, the approved operation and maintenance agreement, past maintenance records, and the most recent DWQ stormwater inspection report to the proposed permittee named in Sections 11 and V of this form. I further attest that this application for a name/ownership change is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed or if all required supporting information and attachments listed above are not included, this application package will be returned as incomplete. I assign all rights and obligations as permittee to the proposed permittee named in Sections II and V of this form. I understand that this transfer of ownership cannot be approved by the DWQ unless and until the facility is in compliance with the permit. Signature: County of Date: a Notary Public for the State of do hereby certify that personally appeared before me this the day of , 20 , and acknowledge the due execution of the forgoing instrument. Witness my hand and official seal, (Notary Seal) Notary Signature SSW N/O Change Rev24Sept2012 Page 2 of 4 V. PROPOSED PERMITTEE CERTIFICATION: (This section must be completed by the Proposed Permittee for all transfers of ownership) 1, , hereby notify the DWO that I have acquired through sale, lease or legal transfer, the responsibility for operating and maintaining the permitted stormwater management system, and, if applicable, constructing the permitted system. I acknowledge and attest that I have received a copy of: (check all that apply to this permit) the most recent permit the designer's certification for each BMP ❑ any recorded deed restrictions, covenants, or easements ❑ the DWO approved plans and/or approved as -built plans ❑ the approved operation and maintenance agreement ❑past maintenance records from the previous permittee (where required) DWO stormwater inspection report showing compliance within 90 days prior to this transfer I have reviewed the permit, approved plans and other documents listed above, and I will comply with the terms and conditions of the permit and approved plans. I acknowledge and agree that I will operate and maintain the system pursuant to the requirements listed in the permit and in the operation and maintenance agreement. I further attest that this application for a name/ownership change is accurate and complete to the best of my. knowledge. I understand that if all required parts of this application are not completed or if all required supporting information and attachments listed above are not included, this application package will be returned as incomplete. Signature: Date: I, , a Notary Public -for the State of County of do hereby certify that personally appeared before me this the day of , 20 , and acknowledge the due execution of the forgoing instrument. Witness my hand and official seal, Notary Signature (Notary Seal) Additional copies of the original permit and the approved Operation and Maintenance agreement can be obtained from the appropriate Regional Office of the Division of Water Quality. This completed form, including all supporting documents and processing fee (if required), should be sent to the appropriate Regional Office of the North Carolina Department of Environment and Natural Resources, Division of Water Quality, as shown on the attached map. Please note that if the Proposed Permittee listed above is not the property owner, the property owner must complete and sign page 4 of this document. Both the lessee / developer and the property owner will appear on the permit as permittees. SSW N/O Change Rev24Sept2012 Page 3 of 4 VI. PROPERTY OWNER CONTACT INFORMATION AND CERTIFICATION If the Proposed Permittee listed in Sections 11 and V of this form is not the Property Owner, the Property Owner must provide his/her Contact Information below and sign this form: Printed Name: Organization: Title within the Organization: Street Address: City: State: Zip: Mailing Address: (if different from street address) City: State: Zip: Phone: Fax: Email: I certify that I own the property identified in this permit transfer document and have given permission to the Proposed Permittee listed in Sections 11 and V to develop and/or, lease the property. A copy of the lease agreement or other contract, which indicates the party responsible for the construction and/or operation and maintenance of the stormwater system, has been provided with the submittal. As the legal property owner I acknowledge, understand, and agree by my signature below, that 1 will appear as a permittee along with the lessee/developer and I will therefore share responsibility for compliance with the DWQ Stormwater permit. As the property owner, it is my responsibility to notify DWQ by submitting a completed Name/Ownership Change Form within 30 days of procuring a developer, lessee or purchaser for the property. I understand that failure to operate and maintain the stormwater treatment facility in accordance with the permit is a violation of NC General Statute (NCGS) 143-215.1, and may result in appropriate enforcement action including the assessment of civil penalties of up to $25,000 per day, pursuant to NCGS 143-215.6. Signature of the property owner , County of day of Date: a Notary Public for the State of do hereby certify that personally appeared before me this the 20 , and acknowledge the due execution of the forgoing instrument. Witness my hand and official seal, (Notary Seal) Notary Signature SSW N/O Change Rev24Sept2012 Page 4 of 4 NCDENR NLRB, CMOLIW OLFI.I1rMFNf OF E.mrronr.E- µu Naww REEOpAC> Division of Energy, Mineral and Land Resources Land Quality Section / Stormwater Permitting Program National Pollutant Discharge Elimination System (NPDES) PERMIT OWNER AFFILIATION DESIGNATION FORM (Individual Legally Responsible for Permit) FOR AGFNCY USEONLY Date Received Year Month I)a if NO CHANGE in company or facility ownership or name has occurred. If a Name Change and/or Ownership Transfer at the facility has prompted this change, do NOT use this form. You must fill out the Name -Ownership Change Form and provide all necessary supporting documentation instead. 1) Enter the permit number for which this change in Legally Responsible Individual ("Owner Affiliation") applies: Individual Permit N C S 2) Facility Information: Facility name: Cotnpany/Owner Organization: Facility address: (o�) Certificate of Coverage N C G o 2 0 a 9 Hanson Brick - Monroe Plant and Mine Hanson Brick East, LLC 2304 Brickyard Road Address Monroe NC 28111 City Stale Zip To find the current legally responsible person associated with your permit, go to this websitc: http://portal,ncdenr.orglweb/Ir/sw-permit-contacts and run the Permit Contact Summary Report. 3) OLD OWNER AFFILIATION that should be removed: Previous legally responsible individual: John Gargaro First M I Last 4) NEW OWNER AFFILIATION (Legally responsible for the permit): Person legally responsible for this permit: t JUL 1 4 2014 O Nft - h�1P, _i2 CNJALtTY Mike Shipley First MI Last Vice President, _US _Operations_ Title 300 E John Carpenter Freeway; Suite 1600 Mailing Address Irving TX 75062 City State Zip ( 972 ) 653-3876 Mike.Shipley@Hanson.com Telephone E-mail Address ( 469 ) 586-1614 Fax Number SW U-OWNERAFFIL-22May2014 Page I of 2 NPDESStormwater Permit OWNER AFFILATION DESIGNATION Form (if no Facility Name/Ownership Change) 5) Reason for this change: A result of: x❑ Employee or management change ❑ Inappropriate or incorrect designation before ❑ Other !f other please explain: What does "legally responsible person" mean? 'That person is either: • the responsible corporate officer (for a corporation); • the principle executive officer or ranking elected official (for a municipality, State, Federal, or other public agency); • the general partner or proprietor (for a partnership or sole proprietorship); • or the duly authorized representative of that person above. The certification below must be completed and signed by the permit holder. PERMITTEE CERTIFICATION: I, Mike Shipley , attest that this application for this change in Owner Affiliation (person legally responsible for the permit) has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this form are not completed, this change may not be processed. Signature �� Date PLEASE SEND THE COMPLETED FORM TO: Division of Energy, Mineral and Land Resources Stormwater Permitting Program 1612 Mail Service Center Raleigh, North'Carolina 27699-1612 For more information or staff contacts, please visit our website: hitp://portal.ncdenr.oq web/lr/stonnwater Page 2 of 2 SW U-OW NERAFFIL-22May2014 �� NCDENR Honor Cann [row Wr a Division of Energy, Mineral and Land Resources Land Quality Section / Stormwater Permitting Program National Pollutant Discharge Elimination System (NPDES) PERMIT OWNER AFFILIATION DESIGNATION FORM (Individual Legally Responsible for Permit) 17OR AGENCY USEiONLY .Date Rcceivcd Year Month ba if NO CHANGE in company or facility ownership or name has occurred. !fa Name Change and/or Ownership Transfer at the facility has prompted this change, do NOT use this form. You -must rill out the Name -Ownership Change Form and provide all necessary supporting documentation instead. 1) Enter the permit number for which this change in Legally Responsible Individual ("Owner Affiliation") applies: individual Pennit N] C ."S 2) Facility Information: Facility name: Cotnpany/Owner Organization: Facility address: (m) Certificate of Coverage N]I C G 1 o 1 z 1 o 1 Te 9 Hanson Brick - Monroe Plant and Mine Hanson Brick East, LLC 2304 Brickyard Road Address Monroe NC 28111 City Slate Zip To find the current legally responsible person associated with your permit, go to this website: http://12ortal.ncdcnr.ordweb/]r/sw-12ermit-contacts and run the Permit Contact Summary Report. 3) OLD OWNER AFFILIATION that should be removed: Previous legally responsible individual: John Gar aro First M I Last 4) NEW OWNER AFFILIATION (Legally responsible for the permit): Person legally responsible for this permit Mike Shipley First M I Last Vice President. US Operations Title 300 E John Carpenter Freeway; Suite 1600 Mailing Address Irving TX 75062 City State Zip f 972 1653-3876 Mike.ShiolevaOHanson.com Telephone E-mail Address 469 586-1614 Fax Number Page I of 2 SW U-OW NFRAFF11. 22May2014 NPDESStormwater Permit OWNER AFFILATION DESIGNATION Form (if no Facility Name/Ownership Change) 5) Reason for this change: A result of': If other please explain: What does "legally responsible person" mean? 'I'hnt person is either: El Employee or management change ❑ Inappropriate or incorrect designation bei'ore ❑ Other • the responsible corporate officer (for a corporation); • the principle executive officer or ranking elected official (fora municipality, State, Federal, or other public agency); • the general partner or proprietor (for a partnership or sole proprietorship); • or the duly authorized representative of that person above. The certification below must be completed and signed by the permit holder. PFRM11-I EE CERTIFICATION: 1, Mike Shipley , attest that this application for this change in Owner Affiliation {person legally responsible for the permit) has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this form arc not completed, this change may not be processed. Signature �� Date PLEASE SEND TIIE COMPLETECD FORM TO. - Division of Energy, Mineral and Land Resources Stormwater Permitting Program 1612 Mail Service Center Raleigh, North'Carolina 27699-1612 For more infonnation or staff contacts, please visit our website: lit t p:Hi)otla f .ncdenr.t)ryjwcb/Ir/sioniiwa ter Pagc 2 of 2 SW U-OW NERAFFIL-22May2014 ��►7 N6r®ENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor Jim Keck Hanson Brick East LLC PO Box 5012 Monroe, NC 28111 Dear Mr. Keck: Division of Water Quality Charles Wakild, P.E. Director March 14, 2013 John Skvarla, III Secretary Subject: Rescission ofNPDES Stormwater Permit Certificate of Coverage Number NCG070066 Hanson Brick Fast LLC Union County The Division of Water Quality rescinded your coverage under Certificate of Coverage Number NCG070066. We replaced your coverage with .Certificate of Coverage Number NCG020789, with an effective date of May 25, 2011. Operating a treatment facility, discharging wastewater or discharging specific types of stormwater to waters of the State without valid coverage under an NPDES permit is against federal and state laws and could result in fines. If something changes and your facility would again require stormwater or wastewater discharge permit coverage, you should notify this office immediately. We will be happy to assist you in assuring the proper permit coverage. If the facility is in the process of being sold, you will be performing a public service if you would inform the new or prospective owners of their potential need for NPDES permit coverage. If you have questions about this matter, please contact Boyd DeVane at 919 807-6373, or the Water Quality staff in our Mooresville Regional Office at 704-663-1699. Sincerely, for Charles Wakild, P.E., Director cc: Mooresville Regional Office Stormwater Permitting Unit DWQ Central Files - wlattachments Fran McPherson, DWQ Budget Office - please waive applicable fees Wetlands and Stormwater Branch One 1617 Mail Service Center, Raleigh, North Carolina 27699.1617 NorthCaColina Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 -�► q Phone: 91 M07.63001 FAX: 919-807.6494 v /'jatumll y Internet: www.ncwaterquality.org ;J An Equal Opportunity 1 Affirmative Action Employer STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG020000 CERTIFICATE OFCOVERAGE No: NCG02789 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and'adopted by the North Carolina Environmental Management Commission, and the Federal,WaterPollution Control Act, as amended, Hanson Brick East, LLC is hereby authorized to discharge stormwater from a facility located at Kendrick Mine/ Hanson Brick - Monroe 2304 Brickyard Road Monroe, NC Qi} yCounty - -v _ . to receiving waters designated as an unnamed tributary to South Fork Crooked Creek, a class C water in the Yadkin Pee -Dee River Basin, in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG020000 as attached. This certificate of coverage shall become effective May 25, 2011. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this 25`" day of May, 2011. for Coleen H. Sullins, Director Division of Water Quality By the Authority o K!t ,e Environmental Management Commission LOCATION MAP: y �p Z, sw SiA /2 Hanson Brick - Monroe t,;,. ty 'I' �11-1(� !/ + s ,wart` - r: � k � _ .r�•, ��j � n4 jg, IVA A) .,Z"— Al Ir J Yi. 1S 7:7R�*—', 4-N, t Ito kv., Ass NCG020789 M9p Scale 1:24 000 Hanson Brick - Monrod Lad tu de: 350 2' 33" N Longitude: 800 37' 2 1 " W County: Lhion Receiving Stream: South Fork Crooked Creek OJT) Stream Gass: C Sub -basin: 03-07-12 (Yadkin River Basin) Facility Location "q,DENR North Carolina Department.bf.Enviroriment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director May 25, 2011 John Gargara Hanson Brick - Monroe 2304 Brickyard Road Monroe, NC 28111 Subject: General Permit No. NCG020000 Hanson Brick - Monroe COC NCG020789 Union County Dear Mr. Gargaro: Dee Freeman Secretary j '5 In accordance with your applicatipii,f��QQv a,discharge permit received on March 30, 2011, we are forwarding herewith the subject'cert�.ficate:.of coverage to discharge under the subject state — NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality. The Division"bf Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other federal or local governmental permit that may be required. If you have any questions concerning this permit, please contact Brian Lowther at telephone number (919) 807-6368. .i1'' � j'tr�^r• I'.FF cc: Mooresville Regional Office Central Files Stormwater Permitting Unit Files Wetlands and Stormwater Branch 1617 Mail Service Center, Raleigh, North Carolina 27699.1617 i 1 C; Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807.63001 FAX: 919-807-6494 t Customer Service: 1-877-623.6748 Internet: www.ncwaterquality.org An Equal Opportunity 1 ANirmative Action Employer Sincerely, for Coleen H, Sullins ``' ' One NorthCarolina Naturally Lowther, Brian From: Parker, Michael Sent: Wednesday, May 25, 2011 7:08 AM To: Lowther, Brian Subject: RE: SW General Permit NCG020789 Follow Up Flag: Follow up Flag Status: Flagged Dang Brian, I thought I had already replied to that one! Heck no, go ahead and issue the thing. From: Lowther, Brian Sent: Tuesday, May 24, 2011 4:46 PM To: Parker, Michael Subject: RE: SW General Permit NCG020789 Hey Mike, I just wanted to check and see about the status of this review. Do you want us to wait on issuing this permit? Brian Brian C. Lowther Environmental Engineer NCDENR I DWQ ! Stormwater Permitting; Unit 1617 Mail Serviee Center, Raleigh, NC 27699-1617 512 N. Salisbury St, Raleigh, NC 27604 Phone: (919) 807-6368 Email: hrian.lcn�rther u�nccienr. c>v Website: http://Vortal.iicdenr,org/web/wg/ws/su E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Lowther, Brian Sent: Thursday, April 07, 2011 2:02 PM To: Parker, Michael Subject: SW General Permit NCG020789 Mike, We've received an NOI from the Hanson Brick for their site in Monroe (Union County) for coverage of their clay and shale mine. The site discharges stormwater to an unnamed tributary to South Fork Crooked Creek (C). The NOI is attached. Please let me know if you would like me to send a hardcopy of the NOI and the large site plan. Does the Mooresville Regional Office have any concerns about issuing this facility a COC for this general permit, and are there any potential impacts to wetlands? If we don't receive any objections, we'll issue the COC in 30 days. Thanks, Brian Brian C. Lowther Environmental Engineer NCDENR I DWQ I Stormwater Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 512 N. Salisbury St, Raleigh, NC 27604 Phone: (919) 807-6368 Email: brian.lowther Camcdenr.gov Website: http://portal.nedenr.oi r weblwq/ws/su E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. z Lowther, Brian From: Pickle, Ken Sent: Tuesday, April 05, 2011 11:24 AM To: Lowther, Brian Subject: FW: [Fwd: Re: General Mining Question] And this too. kbp -----Original Message ----- From: Bethany Georgoulias rmailto:Bethany.Georgoulias@ncm_a_il.netl Sent: Wednesday, February 13, 2008 8:55 AM To: Ken Pickle; Bradley Bennett Subject: [Fwd: Re: General Mining Question] Not sure I got the most definitive answer, but it sounds like most places (clay mines with brick plants, anyway) will need a mining permit. -------- Original Message -------- Subject: Re: General Mining Question Date: Wed, 13 Feb 2008 08:52:50 -0500 From: Judy Wehner <Judy.Wehner@ncmail_.net> To: Bethany Georgoulias <Bethany.Georgoulias(lncmail.net> References: <47B20E70.9040407 ncmail.net> <47B21554.2040807@n_cmail.net> <47B2E9A3.9030609@ncmail.net> If it is at the same site it is usually under the mining permit. Bethany Georgoulias wrote: > Even if the clay mine is at the > they might not be "removing" it same site as the brick plant? (so > Judy Wehner wrote: >> We require a mining permit if one acre -or more the surface of the >> earth is disturbed and the material-,.is'removed from the site. A >> brick plant may not need a mine permit but where they are getting the >> clay from would require the permit. >> Bethany Georgoulias wrote: >>> Judy, >>> We are preparing to renew a general permit that has covered >>> stormwater discharges at brick manufacturing facilities in the past, >>> and we are struggling with what to do with those that have mines at >>> the same location. Our question is, does an operation have to sell >>> what they mine in order for the operation to require a mining permit >>> from DLR? In the case of bricks, for example, would selling the >>> brisk (made from the mined clay) still"'require a mining permit, or >>> not necessarily? What are the criteria that exempt an operation >>> (any kind) from a mining permit? >>> Thanks so much for your help! >>> BG Bethany Georgoulias Environmental Engineer NC DENR Division of Water Quality 5tormwater Permitting Unit tel. (919) 733-5083, ext. 529 fax (919) 733-9612 NCG020000 Notice of Intent Hanson Brick — Monroe Plant & Mine 2304 Brickyard Road Monroe, NC 28111 MAR 3 0 2011 ORIGINAL Hanson Brick — Monroe Plant & Mine Application & 4utfall Map I LEHIGH HANSON INC Lehigh'Hanson HEIDEL9ERGUMENT6roup 300 E John Carpenter Frwy Irving, TX 75062 'q.,.dqjpVqq. DEPARTMENT OF ENVIRONMENT&, 12296..\i k 2'-M'AR-11 40105022 LJ I`— - � - 'jj NUA6 W ', 21-MAR-11( NCG020000KAAF411 ." MONROE PERMIT; 100.00 100.00 Page I of I TOTALS 7 Tc. 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Simons, P.G., P.E. Acting Director Mr. Jack Garvey Boren Clay Products Company P.O. Box 5102 Monroe, North Carolina 28111 RE, Permit No. 90-01 Kendrick Mine Union County Yadkin River Basin Dear Mr. Garvey; Land Quality Section August 19, 2002 Michael F. Easley, Governor William G. Ross Jr., Secretary Your application for modification of the above referenced mining permit has been approved. The modification is to increase the permitted acreage to 396.46 acres and the affected acreage to 196.22 acres as indicated on the mine map last revised July 25, 2002. The modification includes the addition of 22.1 acres to the permit with 21 acres of new mine area, including the construction and maintenance of the associated erosion and sedimentation control measures. A copy of the modified permit is enclosed. The conditions in the modified permit were based primarily upon the, initial application. Modifications were made as indicated by modification request and as required to insure compliance with The Mining Act of 1971. The expiration date, mine name and permit number shall remain the same as before the modification. G.S. 74-65 states that the issuance of a mining permit does not supersede or otherwise affect or prevent the enforcement of any zoning regulation or ordinance duly adopted by an incorporated city or county or by any agency or department of the State of North Carolina. As a reminder, your permitted, acreage at this site is 396.46 acres and the amount of land you are allowed to disturb is 196.22 acres. 1S1 Mail Ser�iee Cetite Raieig,fi.L od#f�G�rali�a_276.9.9�151.2-919_Z33�574 LEAX:-9J19--73328Z6 -------....-.�- 512 North Salisbury Street, Raleigh, North Carolina, 27604 An Equal Opportunity lAffirrnalive Adios En, ployer--';0ID' Recyded 170% Post consumer Paler Mr. Garvey Page Two Please review the modified permit and advise this of ice at (919) 733-4574 should you have any questions concerning this matter. Sincerely, racy E. vis, P.E., C.P.M. State Mining Specialist Land Quality Section TED/jw Enclosures cc: Mr. Doug Miller, P.E. Ms. Diane Renzi-WRC, w/enclosures Mr. Bradley Bennett-DWQ, w/enclosures Mr. William Gerringer-DOL, Mine and Quarry Bureau, w/o enclosures DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF LAND RESOURCES LAND QUALITY SECTION PERMIT for the operation of a mining activity In accordance with the provisions of G.S. 74-46 through 68, "The Mining Act of 1971," Mining Permit Rule 15A NCAC 5 B, and other applicable laws, rules and regulations Permission is hereby granted to: Boren Clay Products Company Kendrick Mine Union County - Permit No. 90-01 for the operation of a Clay Mine which shall provide that the usefulness, productivity and scenic values of all lands and waters affected by this mining operation will receive the greatest practical degree of protection and restoration. MINING PERMIT EXPIRATION DATE_ AIri4-2012 Page 2 In accordance with the application for this mining permit, which is hereby approved by the Department of Environment and Natural Resources, hereinafter referred to as the Department, and in conformity with the approved Reclamation Plan attached to and incorporated as part of this permit, provisions must be made for the protection of the surrounding environment and for reclamation of the land and water affected by the permitted mining operation. This permit is expressly conditioned upon compliance with all the requirements of the approved Reclamation Plan. However, completed performance of the approved Reclamation Plan is a separable obligation, secured by the bond or other security on file with the Department, and may survive the expiration, revocation or suspension of this permit. This permit is not transferable by the permittee with the following exception: If another operator succeeds to the interest of the permittee in the permitted mining operation, by virtue of a sale, lease, assignment or otherwise, the Department may release the permittee from the duties imposed upon him by the conditions of his permit and by the Mining Act with reference to the permitted operation, and transfer the permit to the successor operator, provided that both operators have complied with the requirements of the Mining Act and that the successor operator agrees to assume the duties of the permittee with reference to reclamation of the affected land and posts a suitable bond or other security. In the event that the Department determines that the permittee or permittee's successor is not complying with the Reclamation Plan or other terms and conditions of this permit, or is failing to achieve the purposes and requirements of the Mining Act, the Department may give the operator written notice of its intent to modify, revoke or suspend the permit, or its intent to modify the Reclamation Plan as incorporated in the permit. The operator shall have right to a hearing at a designated time and place on any proposed modification, revocation or suspension by the Department. Alternatively and in addition to the above, the Department may institute other enforcement procedures authorized by law. Definitions Wherever used or referred to in this permit, unless the context clearly indicates otherwise, terms shall have the same meaning as supplied by the Mining Act, N.C.G.S. 74-49. Modifications July 14 1992: This permit has been modified to allow the commencement of mining activities as indicated on the Mine Map Layout plan and corresponding Details and Specifications sheet dated November 1, 1991 and as specified by the additional information dated April 20, 1992 With several stipulations incorporated herein. Septem,t)er 22 1999, This permit has been modified to allow construction of a new Reclaiming Building, Crusher Building, Clay Building, an additional Conveyor, and a 30 foot extension to an existing culvert to provide additional haul road access as indicated on the mine map dated August 9, 1999 and supplemental information dated August 6, 1999, June 8 2000 This permit has been modified to allow construction of a new kiln, an addition to the grinding room, a concrete slab around the existing material prep building and several stone surfaced parking and brick storage yards as indicated on the mine map and detail sheet both dated February 9, 2000. This modification increases the affected acreage at the site to 134.22 acres and includes all associated erosion and sedimentation control measures as submitted with the modification request received by the Land Quality Section on May 3, 2000. Page 3 july-13 200 i : This permit has been modified to increase the affected acreage to 168.87 acres as indicated on the Mine Map dated June 4, 2001, April 4, 2002: This permit has been modified to increase the affected acreage to 175.22 acres as indicated on the mine maps fast revised January 15, 2002 and received by the Land Quality Section on April 3, 2002. The modification includes the addition of 5.9 acres of mine excavation in the southern portion of the property and the construction of a 30 ft by 40 ft. shed near the existing stockpile area, including the associated erosion and sedimentation control measures. The modification also includes the transformation of the 50 foot undisturbed buffers along the railroad at Basins A and B to 50 foot unexcavated buffers. u ust 19_.2002, This permit has been modified to increase the permitted acreage to 396.46 acres and the affected acreage to 196.22 acres as indicated on the mine map last revised July 25, 2002. The modification includes the addition of 22.1 acres to the permit with 21 acres of new mine area, including the construction and maintenance of the associated erosion and sedimentation control measures. Expiration Date This permit shall be effective from the date of its issuance until April 4, 2012. Conditions This permit shall be subject to the provisions of the Mining Act, N.C.G.S. 74-46, et. seq., and to the following conditions and limitations. OPEBATING CONDITIONS: 1. A. Any wastewater processing or mine dewatering shall be in accordance with the permitting requirements and rules promulgated by the N.C. Environmental Management Commission. B. Any stormwater runoff from the affected areas at the site shall be in accordance with any applicable permit requirements and regulations promulgated by the Environmental Protection Agency and enforced by the N.C. Environmental Management Commission. It shall be the permittee`s responsibility to contact the Stormwater Section, Division of Water Quality, to secure any necessary stormwater permits or other approval documents. 2. A. Any mining process producing air contamination emissions shall be subject to the permitting requirements and rules promulgated by the N.C. Environmental Management Commission and enforced by the Division of Air Quality. B. During mining operations, water trucks or other means that may be necessary shall be utilized to prevent dust from leaving the permitted area. A. Sufficient buffer shall be maintained between any affected land and any adjoining waterway or wetland to prevent sedimentation of that waterway or wetland from erosion of the affected land and to preserve the integrity of the natural watercourse or wetland. B. Any mining activity affecting waters of the State, waters of the U. S., or wetlands shall be in accordance with the requirements and regulations promulgated and enforced by the N. C. Environmental Management Commission. Pace 4 4. A. Adequate mechanical barriers including but not limited to diversions, earthen dikes, silt check dams, silt retarding structures, rip rap pits, or ditches shall be provided in the initial stages of any land disturbance and maintained to prevent sediment from discharging onto adjacent surface areas or into any take, wetland or natural watercourse in proximity to the affected land. B. Erosion and sedimentation control measures shall -be installed and maintained as indicated on the Mine Layout plan and corresponding Details and Specifications sheet dated November 1, 1991 and as specified by the additional information dated April 20, 1992 with the following stipulations: 1) Ail pipes outlets shall be stabilized with a ground cover sufficient to restrain erosion; 2) The brick dams shall have a minimum base width of 35 feet to provide stability for the structure; 3) The NCDOT Class Il rip rap used to construct Outlet Mats A and B on the above referenced Mine Layout Plan shall be placed at a minimum depth of 27 inches; and 4) The minimum depth of brick bats used to construct the spillway sections of the earthen berm constructed near SR 1378 shall be 12 inches. C. Mining activities, including the installation and maintenance of approved erosion and sediment control measures, shall be conducted as indicated on the Mine Map dated .tune 4, 2001 and the supplemental information dated June 5, 2001 with the following stipulations: Silt fence shall be installed and maintained along the outside toe of any constructed visual screening berms until permanent cover has been established on said berms; 2. All run off shall be directed into the approved sediment basins or internal to the mine excavation; and 3. A 100 foot long gravel construction entrance shall be constructed at the intersection of the access road and SR 1379 and SR 1378, using No. 57 washed stone or equivalent. D. - Mining activities; including the installation and maintenance of the associated erosion and sediment control measures, shall be conducted as indicated on the mine maps (Sheets 1 and 3 of 3) last revised January 15, 2002 and received by the Land Quality Section on April 3, 2002 and the details sheet (Sheet 2 of 3) dated November 21, 2001. E. Mining activities in the Proposed New Mine Area, including the installation and maintenance of all erosion and sedimentation control measures, shall be conducted as indicated on the mine map last revised July 25, 2002 and in accordance with all supplemental information associated with said map. Page 5 F. An erosion and sediment control plan(s) shall be submitted to the (department for approval prior to any land disturbing activities not indicated on the revised erosion control plan or mine maps submitted with the approved application for a mining permit and any approved revisions to it. Such areas include, but are not limited to, expansion outside of the approved pit area, creek crossings, or _ expansion of overburden or waste disposal areas. 5. All mining permit boundaries (396.46 acres) shall be permanently marked at the site on 100 foot intervals unless the line of sight allows for larger spacing intervals. 6. The angle for graded slopes and fills shall be no greater than the angle which can be retained by vegetative cover or other adequate erosion control measure, structure, or device. In any event, exposed slopes or any excavated channels, the erosion of which may cause off -site damage because of -siltation, shall be planted or otherwise provided with ground cover, devices or structures sufficient to restrain such erosion. 7. The affected land shall be graded so as to prevent collection of pools of water that are, or likely to become, noxious or foul. Necessary structures such as drainage ditches or conduits shall be constructed or installed when required to prevent such conditions. 8, A. Existing vegetation or vegetated earthen berms shall be maintained between the mine and public thoroughfares whenever practical to screen the operation from the public. B. Three rows of loblolly pines on 7 foot staggered spacings shall be established, or, as an alternative, an eight foot high berm with two horizontal to one vertical sideslopes, shall in installed and permanently stabilized as indicated in the supplemental information dated June 5, 2001 between any mining activities and SR 1378 and SR 1379 (Hayes Road), U.S. Highway 74, and any other areas where existing vegetation does not provide adequate visual barriers to screen the mining activities at the site. C. The vegetated earthen diversion berms located along SR 1378 (Hayes Road) shall also be maintained as visual barriers to screen the Proposed New Mine Area from the public. 9. A. Sufficient buffer shall be maintained between any excavation and any mining permit boundary or right-of-way to protect adjacent property. B. Buffer zones at this site shall be maintained as indicated on the mine map last revised July 25, 2002. 10. A physical barrier consisting of a fence or earthen berm, etc., shall be maintained around the perimeter of any highwall. 11. A. No on -site disposal of refuse or other solid waste that is generated outside of the mining permit area shall be allowed within the boundaries of the mining permit area unless authorization to conduct said disposal has first been obtained from both the Division of Waste Management and the Land Quality Section, Department of Environment and Natural Resources. The method of disposal shall be consistent with the approved reclamation plan. Page 6 B. Mining refuse as defined by G.S. 74-49 (14) of The Mining Act of 1971 generated on -site and direct€y associated with the mining activity may be disposed of in a designated refuse area. All other waste products must be disposed of in a disposal facility approved by the Division of Waste Management. No petroleum products, acids, solvents or their storage containers or any other material that may be considered hazardous shall be disposed of within the permitted area, C. For the purposes of this permit, the Division of land Resources considers the following materials to be "mining refuse" (in addition to those specifically listed under G.S. 74-49 (14) of the N.C. Mining Act of 1971): 1 on -site generated land clearing debris 2 conveyor belts 3 wire cables 4) v-belts 5) steel reinforced air hoses 6) drill steel D. If mining refuse is to be permanently disposed within the mining permit boundary, the following information must be provided to and approved by the Division of Land Resources prior to commencement of such disposal: 1. the approximate boundaries and size of the refuse disposal area; 2. a list of refuse items to be disposed; 3. verification that a minimum of 4 feet of cover will be provided over the refuse; 4. verification that the refuse will be disposed at feast 4 feet above the seasonally high water table; and 5. verification that a permanent vegetative groundcover will be established. 12. An Annual Reclamation Report shall be submitted on a form supplied by the Department by February 1 of each year until reclamation is completed and approved. 13. The operator shall notify the Department in writing of the desire to delete, modify or otherwise change any part of the mining, reclamation, or erosion/sediment control plan contained in the approved application for a mining permit and any approved revisions to it, Approval to implement such changes must be obtained from the Department prior to on -site implementation of the revisions. 14. The security which was posted pursuant to N.C.G.S. 74-54 in the form of a $500,000.00 blanket bond is sufficient to cover the operation as indicated in the approved application. This security must remain in force for this permit to be valid. The total affected land shall not exceed the bonded acreage. 15. A. Authorized representatives of the Division of Archives and History shall be granted access to the site to determine the presence of significant archaeological resources. B, Pursuant to N. C. G. S. 70 Article 3, "The Unmarked Human Burial and Human Skeletal Remains Protection Act," should the operator or any person in his employ encounter human skeletal remains, immediate notification shall be provided to the county medical examiner and the chief archaeologist, North Carolina Division of Archives and History. r -ayu r APPROVED REQC AMATION PLAN The Mining Permit incorporates this Reclamation Plan, the performance of which is a condition on the continuing validity of that Mining Permit. Additionally, the Reclamation Plan is a separable obligation of the permittee, which continues beyond the terms of the Mining Permit. The approved plan provides: Minimum Standards As Provided By G.S 7�4-5_3 The final slopes in all excavations in soil, sand, gravel and other unconsolidated materials shall be at such an angle as to minimize the possibility of slides and be consistent with the future use of the land. 2. Provisions for safety to persons and to adjoining property must be provided in all excavations in rock. 3. All overburden and spoil shall be left in a configuration which is in accordance with accepted conservation practices and which is suitable for the proposed subsequent use of the land. 4. No small pools of water shall be allowed to collect or remain on the mined area that are, likely to become noxious, odious or foul. 5. The revegetation plan shall conform to accepted and recommended agronomic and reforestation practices as established by the North Carolina Agricultural Experiment Station and the North Carolina Forest Service. S. Permittee shall conduct reclamation activities pursuant to the Reclamation Plan herein incorporated. These activities shall be conducted according to the time schedule included in the plan, which shall to the extent feasible provide reclamation simultaneous with mining operations and in any event, provide reclamation at the earliest practicable time after completion or termination of mining on any segment of the permit area and shall be completed within two years after completion or termination of mining. RECLAMATION CONDITIONS: 1. Provided further, and subject to the Reclamation schedule, the planned reclamation shall be to restore the mine excavations to lake areas and to grade and satisfactorily revegetate the adjacent disturbed areas as per the approved mine maps and reclamation plan for this site. 2. The specifications for surface gradient restoration to a surface suitable for the planned future use are as follows: A. The lake areas shall be excavated to maintain a minimum water depth of four feet measured from the normal low water table elevation. B. All sidesiopes to the lake excavations shall be graded to a minimum of 3 horizontal to 1 vertical above the water line and a minimum of 2 horizontal to 1 vertical below the water line to the bottom. Page 8 C. All remaining affected areas shall be graded to a 2 horizontal to 1 vertical or flatter slope. D. Any settling ponds or sediment basins shall be backfilled and stabilized. E. The processing, stockpile, and other disturbed areas neighboring the mine excavation shall be leveled and smoothed. F. Compacted surfaces shall be disced, subsoiled or otherwise prepared before revegetation. G. No contaminants shall be permanently disposed of at the mine site. On -site disposal of waste shall be in accordance with Operating Condition Nos. 11.A. through D. H. The affected land shall be graded to prevent the collection of noxious or foul water. 3. Revegetation Plan: After site preparation, all disturbed land areas shall be revegetated as specified in the Vegetation Plan outlined on the mine map, Sheet 3 of 3, last revised January 15, 2002. Whenever possible, disturbed areas should be vegetated with native warm season grasses such as switch grass, Indian grass, bluestem and gamma grass. In addition, the permittee shall consult with a professional wildlife biologist with the N.C. Wildlife Resources Commission to enhance post -project wildlife habitat at the site. 4. Reclamation Plan: Reclamation shall be conducted simultaneously with mining to the extent feasible. In any event, reclamation shall be initiated as soon as feasible after completion or termination of mining of any mine segment under permit. Final reclamation, including revegetation, shall be completed within two years of completion or termination of mining. This permit, issued July 20, 1972, renewed February 8, 1982, simultaneously renewed and modified July 14, 1992, modified September 22, 1999, June 8, 2000 and July 13, 2001, and renewed and modified April 4, 2002, is hereby modified this 19th day of August, 2002 pursuant to G.S. 74-52. James D. Simons, Acting Director Div' ion of Land Resources By Authority of the Secretary Of the Department of Environment and Natural Resources n ) . IN fy L 4 N Y i' O 3 c . -!' i >1 = iH In 5 +' >, _ -- 31 uc5 N) p 6 LO d 0)0) " ON 4 dd 3 V':3 SN N6c NO Uw'}',n ~ S N 0. 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N J , d / _ //y, / 4 W >\ s Z.i - a n ❑ / aaayyy q- $$$ q s C> ` i d y d �, E �, _....... _ . of � i o r (n to ' / !p,, > :` \� � �< ', In o a to i 6 \. , - .:.., _ L a � \, - O) L d) 3 > d e c tl J Ui ;'' d S / U 1 i �If \ `i I c_ � i Li i, �` ` ` Vl L ti d \/ cCT \\ 'i L i d d p 3 U a, >. , !� I - J !. /... c . ... 0) c Y L d 0- -0 fv > d a L O N > d L L7 I L, N 4' d 3 a-. 0 >, 6 O pq N U d w L 3 f/) I c 0 i= d > d u x w d c X 6 fy N N O I a c O -i d u O 0) 0) L rn .V) CL X 01 _, I I ,__.-_-- i ESE MAR 3 0 2011 NCG020000 Notice of Intent :Manson Brick — Monroe Plant & Mine 2304 Brickyard Road Monroe, NC 28111 COPY sion LEHIGH HANSON INC { Lehigh Han,, HEIDELBERGCEMENTGrou 300 E John Carpenter Frwy / P Irving, TX 75052 I , <'Vendor Name�.r,"�t'ti;� �^�Vendo�. Nurtiber q`Check Date�'k „Check Number, DEPARTMENT OF ENVIRONMENT & 12298 ' II 24-MAR-11 40105022 InvoicelNurfib r;" '" rGross Amourit� , ;N IDiscouritj �Ne 21-MAR-11[ NCG0200010MAR11 MONROE PERMIT- 100,00, 100.00 , 1 4 � V Page 1 of 1 TOTALS f 4 • - Y�^'.• r -.z._- r r .,�'" -.rS a `ram- of -n.T ✓;•er ,may -as 1, i' - _ �„ ..� {. �• r¢{,I` - ,'r`�4, '�kE ��R�� ;',z� a ,��,N DATE •CHxEC.-K'NQx .Bank of America N Au 64 1z7sieii LehighHanson- Dallas.TX75201 IDELBERGCMEMI Grou24-MAR 11,� �40105022 �Nj RI �'1 �`•� �k r .�•' �' t� �� 5rs a.� � � - s � yy r _ L'EHIGH'HANS0N INC 300 E John,Carpenter,l=rwy Irving, TX 75062, o. t AMOUNT PAY One Hundred Dollars Andr00�Centsx t'l!** * ******"************ = ? Void after 180 days TO THE ,�j � `:DEPART_ MENT OF: E=NV)RONMENT & NATURAURESOUR g s, ,<;� r ORDERIOFr DIViSION'OF WATER'OUAL'ITY.: �' - € /reef a 1�61r7WAILSER_ VICE CTR #• Ati• RALEIGH;'NC27699 s �a ' E r Authorized Signaturos I"L,010502211' l:06LL12?13W: Hanson Brick — Monroe Plant & Mine Application & Outfall Map A�, Division of Water Quality 1 Surface Water Protection NCDENR- National Pollutant Discharge Elimination System NMT1 Car Mo DErua 'T Or E—O—ENT AND N'SlR Re,CE5 NCG020000 NOTICE OF INTENT FOR AGENCY USE. ONLY Daze Received YCi]r rvtomli Day Certificate of Coverage N 2 Chcck !i0 Amount Permit Assigned to National Pollutant Discharge Elimination System application for coverage under General Permit NCG020000: STORMWATER DISCHARGES associated•with activities classified as: SIC (Standard Industrial Classification) Code - 14XX Mineral Mining Industry (except as specified below) The following activities are also included: • Active or inactive alining operations (including borrow pits --except for NCDOT borrow pits) that discharge stormwater contaminated with or that has come in contact with, any overburden, raw material, intermediate products, finished products, byproducts or waste products located on the site of such operations; • Stormwater from vehicle maintenance activities at mining operations; • Overflow from facilities that recycle process wastewater; and/or • Mine dewatering (wastewater) The following activities are specifically excluded from coverage under this General Permit: • Stormwater discharges associated with peat mining, coal mining, and metal mining; • Stormwater discharges from mining operations which are intermixed on site with stormwater from asphalt operations and/or concrete operations; • Stormwater discharges associated with oil and gas extraction operations; and • Stormwater discharges associated with tourist gem mines • NCDOT borrow pits are covered under NCS000150 The following discharges are covered by NPDES general permit NCG520000 instead of NCG020000: • Point source discharges of stormwater and wastewater from in -stream sand mining operations (i.e., sand dredging or dipping operations) For new mining sites that require an authorization to construct (ATC) wastewater treatment facilities: This NOI is also an APPLICATION FOR an ATC for new.wastewater treatment facilities. ATC requests must be submitted at least 90 days prior to construction'. For existing mining sites that require an Authorization to Operate (ATO) wastewater treatment facilities: This NOI is also an APPLICATION FOR an ATO for wastewater treatment facilities in place. Construction, modification, or installation of anV new treatment components at an existin_g site requires an ATC. (If the site is already covered by NCG020000, the ATC request may be submitted without an NOI). Some wastewater treatment facilities used to treat or recycle wastewater at mining sites will require an ATC rp for to construction per 15A NCAC 2H .0138. Please see the NCG020000 General Permit for details about which treatment facilities require an ATC (summarized in Table 1 below). The authorization to construct or continue to operate will be issued at the same time as the Certificate of Coverage (COC) for the NCG02 permit. Design of treatment facilities must comply with requirements of 15A NCAC 2H .0138 & .0139. Construction of wastewater treatment facilities subject to the ATCIATO requirements in the NCG02 permit at new or existing mining sites requires submission of three (3) sets of plans and specifications signed Page 1 of 9 'As per 15A NCAC 2H .0106 2Unless treatment facilities are designed, constructed, and put into operation by employees internal to the company who are qualified to perform such work for their respective companies in accordance with General Statutes, 89C-25 (7), plans and specifications must be signed and sealed by a P. E. SWU-NCG02-NOI Last revised 06/07/2010 NCG020000 N.O.I. and sealed by a Professional Engineer (P.E.) or qualified staff2 along with this application. A copy of the design calculations should be included. Please see questions 18 & 19. 'i ` .. • - Table 1: Summary`of Wastewater Permit'Requirements Quarterly Requires ' Monitoring? A to C? Mine Dewateririg (MD) ; Yes'' -No Yes '.No MD Discharges that do not need treatment ✓ ✓ other than E&SC to meet permit conditions MD Discharges that need treatment other than ✓ ✓ E&SC to meet permit conditions 'Process Wastewater Other Recycle ✓ ✓ Closed Loop Recycle ✓ ✓ Any Other Process WW ✓ ✓ Vr For questions, please contact the DWQ Regional Office for your area. (Seepage 7) (Please print or type) 1) Mailing address of ownerloperator (address to which all permit correspondence will be mailed): Owner Name Hanson Brick — Monroe Owner Contact John Gargaro, Regional Operations Manager Street Address 2304 Brickyard Road City Monroe State: NC ZIP Code: 281111 Telephone No. (704) 283-8158, Ext. 117 Fax: (704) 238-9890 E-mail Address John.Gargaro(c-Dhanson.com 2) Location of facility producing discharge: Facility Name Hanson Brick - Monroe Facility Contact. Jason Smith Street Address 2304 Brickyard Road City Monroe County Union Telephone No. (704) 283-8158, Ext. 118 Contact E-mail Jason.Smith@hanson.com 3) Physical Location Information: State: NC ZIP. Code: 28111 Fax: (704) 238-9890 Please provide a narrative description of how to get to the facility (use street names, state road numbers, and distance and direction from a roadway intersection). Take HWY 601 South to HWY 74. Take right onto HWY 74 West. Travel 5 miles and then take a left into entrance which is Brickyard Road. Travel 0.6 miles and park at the Plant Office. 4) Latitude : 35° 2' 32.5788" Longitude: -80' 37' 21.324" (degrees, minutes, seconds) Page 2 of 9 SWU-NCG02-NOI Last revised 6/7/2010 NCG020000 N.Q.I. Permits: 5) This NPDES Permit Application applies to which of the following: ❑ New or Proposed Facility Date operation is to begin X Existing ❑ New Permit not applicable — ATC request only. NPDES Permit Number 6) Standard Industrial Classification: Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility SIC Code: 3251; however, mining operations (SIC 1459) do occur on this site. 7) Provide a narrative description of the types of minerals mined at this facility: Clay and shale (weathered clay) are mined to manufacture face brick. 8) Is this mine an inactive mine site? X No El Yes If yes,. do you posses an "Inactive Renewal" from DLR and notified the DWQ Regional Office or have you certified to the DWQ that the site has been stabilized? ❑ No ❑ Yes 9): Does this facility already have a valid Mining Permit from the Division of Land Resources (DLR)? ❑ No If No, please indicate the status of the Mining Permit application: X Yes If yes, please provide the Mining Permit number: 90-01. Please also provide a copy of your DLR Mining Permit with this DWQ application. Note: DWQ cannot issue a CDC for the NCG020000 Genera! Permit until a Mining Permit is issued or renewed by the Division of Land Resources (DLR). 10) Does this facility have any other NPDES permits? ❑ No X Yes If yes, list the permit numbers for all current NPDES permits for this facility: NCG070066 1.1) Does this facility have any -Non -Discharge permits (ek: recycle permits)? X No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: 12) Does total area of this mine site include ready -mix and asphalt areas? X No ❑ •Yes If yes, do they have DWQ stormwater permits (if owned by the same company)? ❑ No ❑ Yes (provide permit number ) If not owned by the same company, who is the owner? 13) Will this mining operation precede development activities at this site? X No ❑ Yes 14) Is this mine located within one of the 20 Coastal Counties and will it add more than 10,000 ft2 of impervious surface? X No Page 3 of 9 5WU-NCG02-NOI Last revised 6/7/2010 NCG020000 N.O.I. ❑ Yes If yes, you may be required to apply for an additional state stormwater permit. Check with your local Regional Office. See contact information and checklist below. 15) Is this mine located the Neuse, Tar -Pamlico, or Catawba River Basin, or the Randleman or Jordan Water supply Watersheds? X No ❑ Yes If yes, what size stream buffers are included on site? ft. Please show buffers in site plans. Discharge Points Receiving Waters & Wetlands: 16) Receiving waters: What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater and/or wastewater discharges end up in? South Fork Crooked Creek If the site stormwater discharges to a separate storm sewer system, name the operator of the separate storm sewer system (e.g. Cily of Raleigh municipal storm sewer). Receiving water classification (if known): C Note: Discharge of process wastewater to receiving waters classified as WS-11 to WS-V or SA must be approved by the N.C. Dept. -of Environmental Health. If DEH does not approve, coverage under NCG020000 cannot be granted. No new discharges of wastewater are permitted in receiving waters classified as WS-1 or freshwater ORW. Wastewater discharges to Saltwater ORW will not be approved under the NCG02 General Permit. 17) If your facility has wastewater discharges and they are to HWQ, PNA waters (Primary Nursery Areas) waters, what is the flow rate? NIA (See http://www,ncdmf.neUmaps/FNA maps/index.html, for map) 18) Discharge Points: Number of discharge points (ditches, pipes, channels, etc. that convey discharges from the property): Onsite: Stormwater: 4 Mine dewatering: Process Wastewater Overflow: Offsite: Stormwater: Mine dewatering: Process Wastewater Overflow: Discharge points should be clearly marked on the submitted site plan. Please provide short narrative description of discharges: SDO-1: receives stormwater run-off from plant• mine. and gravel storaoe areas SDO-2: rarely discharges_A large rain event will cause the water to run out of SDO-1, and then, SDO-2 if the stormwater conveyance level rises high enough. SDO-3: receives stormwater from a reclaimed area. SDO-4: proposed mine area across Hayes Road Watershed II dischar e: No land disturbance to date. SDO-5: proposed mine area across Hayes Road Watershed III dischar e@ No land disturbance to date. SDO-6: proposed mine area across Hayes Road, Watershed XI discharge: No land disturbance to date. a) Is your mine dewatering and discharging? (Answer only if you are dewatering), X No ❑ Yes If yes, where to? Surface Waters and/or Wetlands (on -site or off -site) Other (on -site or off -site) Describe: b) Are you dewatering but not discharging? (Answer only if you are dewatering) X No ❑ Yes If Yes, please explain how you are dewatering, and where that water will be directed: Page 4 of 9 SWU-NCG02-NOI Last revised 6/7/2010 NCG020000 N.O.I. 19) Will mining operations require dewatering near wetlands or impact any stream, groundwater, or wetlands? X No ❑ Yes Note: Wetlands must be CLEARLY DELINEATED on the site plan. Mine dewatering activities that have the potential to drain wetlands or otherwise impact surface water or groundwater MUST develop and implement a Pumping Operation and Monitoring (O&M) Plan that has been approved by the Division. For sites that may drain wetlands — approval of a Pumping O&M plan may be required prior to coverage under _this general permit. The Pumping O&M Plan should be submitted to the appropriate Regional Office and must be approved prior to operation. The plan shall include, but is not limited to: (1) Groundwater monitoring strategies to demonstrate the effect of pumping and to establish any pumping regime necessary to reduce impacts, and (2) Detailed plans to maintain surrounding hydrology and respective monitoring to demonstrate compliance. See checklist at end of document. Contact your local Regional Office for questions specific to your mine. 20) If you are dewatering, are there wetlands or surface waters within 400' of the mine pit perimeter? X No ❑ Yes If yes, what distance are they from the mine pit perimeter? 21) Have you been required to obtain a 404/401 Certification permits? X No feet. ❑ Yes if yes, please briefly describe below (include information such a required mitigation, BMPs, setbacks, and/or O&M plans for on or off -site wetlands or other pertinent information). Attach other sheets as necessary: 22) Have you been required to obtain a wetland delineation certified by the US Army Corps of Engineers? X No - ❑ Yes If yes, please attach to application submission. Stormwater BMPs: 23) Does this facility employ any best management practices for stormwater control? ❑ No X Yes If yes, please briefly describe: DLR approved erosion control structures are maintained, fuels are stored with secondary containment, spill kits are provided at appropriate locations, good housekeeping policies are in place, most operations are located inside a building, closed loop vehicle wash system. 24) Does this facility have a Stormwater Pollution Prevention Plan? ❑ No X Yes If yes, when was it implemented? 1993 25) Will vehicle maintenance activities occur at this facility? ❑ No X .Yes; but new oil usage has stayed under 55 gallons for quite a few years because of'the economy and the decision to use contract haulers rather than maintain .its own fleet. It is not expected to exceed 55 gallons per month in the near future. Mining is contracted, and the equipment is serviced off site. Page 5 of 9 5WU-NCG02-NOI Last revised 6/7/2010 NCG020000 N.O.I. Wastewater Treatment Facilities: 26) Will mine dewatering discharges occur? (An ATC/ATO is required for wastewater treatment facilities' dewatering discharges where E&SC devices alone will not meet effluent limits and/or protect water quality standards). X No ❑ Yes 27) Will discharges of overflows from process wastewater treatment systems occur? (ATC or ATO required, unless closed -loop recycle system) X No ❑ Yes If yes, answer the following questions for each wastewater treatment system: a. Please describe the type of process used to treat and/or recycle the process wastewater. Give design specifics (i.e. design volume, retention time, surface area, etc.). Existing treatment facilities should be described in detail, and design criteria or operational data should be provided (including calculations) to ensure that the facility can comply with requirements of the General Permit. [Use separate sheet(s)] b. Does this facility employ chemical additives to flocculate suspended solids? ❑ No ❑ Yes If yes, please state the name, manufacturer and the quantity of average daily usage of the chemical additive Note: Please see our website for a list of evaluated polyacrylamide (PAMS) products for use in North Carolina. C. Does this facility overflow only during rainfall events exceeding the i0-yr, 24-hr rainfall event? X No ❑ Yes 28) Are wastewater treatment facilities (including recycle systems) planned in the 100-year flood plain? X No ❑, Yes 'If -so, include information to demonstrate protection from flooding. (Minimum design requirements for treatment works include protection from the 100-ye2r flood, per 15A NCAC 2H .0219.) Other: 29) Hazardous Waste: a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? X No ❑ Yes b) Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of hazardous waste? X No ❑ Yes The Monroe facility is a Conditionally Exempt Small Quantity Generator (CESQG): less than 220 lbs/mo. c) Is this facility a Large Quantity. Generator. (1000 kg. or more of hazardous waste generated per month) of hazardous waste? X No ❑ Yes Page 6 of 9 5WU-NCG02-NOI Last revised 6R12010 NCG020000 N.O.I. d) If you answered yes to questions b, or c., please provide the following information: Type(s) of waste: How is material stored: Where is material stored: How many disposal shipments per year: Name of transport/ disposal vendor:_ Vendor address: 30) Are you applying for a mining permit in the same location as a previously permitted mine? X No ❑ Yes If yes, specify permit number and name if known: 31) Does your site have an active landfill within the mining permit boundary? X No ❑ Yes If yes, specify type: ❑ LCID ❑ Other: 32) Is your facility providing appropriate secondary containment for bulk storage of liquid materials? See permit text online for secondary containment requirements. ❑ No X Yes Final Checklist: This application will be returned as incomplete unless all of the following items have been included and initialed for. Please show that the following required information has been included by initialing in each space below. RX_ Fee of $100 made payable to NCDENR _X` Completed application and all supporting documents _X_ Copy of the valid approved mining permit (MP) for the facility or indication of MP application status _X_ Copy of a county map or other general location map that shows the mining site and nearest major roads _X_ Copy of USGS topographic map showing the mining site and surrounding areas, or other map that clearly shows site location in relation to nearby streams, wetlands, and other waters, etc. _X_ 2 copies of large-scale site -plan with topographical lines with all outfalls, applicable buffers.and wetlands. clearly delineated _X_ A copy of your DLR mining permit _NIA 'A copy of your US Army Corps -approved wetland delineation if you marked "yes" to question 22 above. _NIA If mine site is in one of the 20 Coastal Counties, • Applicant has checked with the appropriate regional office to verify the need for a Coastal State Stormwater permit. Regional Office Contact: • Applicant has included a detailed list of impervious surface areas and percentages, sub -drainage areas and total drainage area. NIA If the mine is dewatering and near wetlands, or may otherwise impact surface waters or groundwater, include the following and contact your local regional office about a Pumping O&M Plan (see below for contact information). You may be required to provide an approved Pumping O&M_plan prior to NCG02 issuance. 2 copies of detailed Full Size Plans delineating areas on the plans and !;sling acreage (including: wetlands, ditches, well -placements, pits, borrow areas, overburden storage, stormwater controls/BMPs, vehicle maintenance areas, settling basins, product process (such as screening, stockpiles, waste piles), total drainage area, impervious surface percentages (if state sw programs apply), applicable buffers, and access and/or haul roads). Page 7of9 SWU-NCG02-NOI Last revised V712010 NCG020000 N.O.I. Well information (design, depths, maintenance) Physical monitoring for the wetlands areas Settling pond sizing information, if applicable Level spreader design, if applicable Details about dewatering method Cone of influence calculations Description of measures to prevent erosion and flooding Description & information about 401/404 permits that have been obtained Copy of US Army Corps of Engineers wetland delineations or approved wetland delineation (if applicable) I have contacted my local regional office about a Pumping O&M Plan. Regional Office Contact: . Date contacted: -OR- _X_ I will not any impact nearby wetlands, surface waters or groundwater by dewatering. NIA If an ATC or ATO is required, three (3) sets of plans, specifications, and design calculations, signed, sealed, and dated by a P.E. ATC and ATO requirements in NCG02000 are summarized in Table 1 on Page 2 of this NOI (see the permit text for more details). Plans shall show all pertinent design features, including the location of the outfoll(s). If stormwater is flowing off -site, the plan must show that stormwater will not be mixed with wastewater. Certification: North Carolina General Statute 143-215.6 b (i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Management] Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). I hereby request coverage under the referenced General Permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. I agree to abide by the following as a part of coverage under this General Permit: I. I agree to abide by the approved Mining Permit for this mining activity. '(A copy of the valid mining permit must be attached to this request. 2. 1 agree to not discharge any sanitary wastewater from this mining activity except under the provisions of another NPDES permit specifically issued therefore. 3. 1 agree that bulk storage of petroleum products and other chemicals shall have adequate protection so as to contain all spills on the site. 4. I agree that solid wastes will be disposed of in accordance with N.C. statutes and rules governing solid waste disposal. 5. 1 agree that maintenance activities for vehicles and heavy equipment will be performed so as to not result in contamination of the surface or ground waters. Page 8 of 9 SWU-NCG02-NOI Last revised 6/7/2010 NCG020000 N.Q.I. I agree to abide by the provisions as listed above and recognize that the provisions are to be considered as enforceable requirements of the General Permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: John Gargaro Title: Regional Operations Manager (Signature bf-A piican) ! (Date Signed) Notice of Intent must be accompanied by a check or money order for $100.00 made payable to NCDENR. Mail the entire package to: Stormwater and General Permits Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Note The submission of this document does not guarantee the issuance of an NPDES permit. For questions, please contact the DWQ Regional Office for your area. DWQ Regional Office Contact Information: Asheville Office ..... Fayetteville Office .. Mooresville Office .. Raleigh Office ....... Washington Office. Wilmington Office.. Winston-Salem ..... Central Office ....... (828) 2964500 (910) 433-3300 (704) 663-1699 (919) 791-4200 .. (252) 946-6481 (910) 796-7215 (336)771-5000 .(919) 807-6300 RQ� 9'f 9 _ Oattall . .r. l��-� ,f,� ice_--\ r ❑\y J.% /��•\ 101. ti ❑�� � l 1 i r �' ❑� _ _ ,} '� __ .' ,/ �\ J •�' !. � / �4' _�` � 1, �-F_ \ S ��� � � PRor�e�r' Outfalr SD0.5 ; 1 _ 1❑ 1 ` � RcJC .P t ,' --- . - s .I V ;t, ^.,� .J ✓ u. •' \1,-I�' j Hn.., cc..w � \; r.. \� ❑ii j - i ''• r� f �'r"l - 1 1 ; \�.�J i,. ` ' ��� \ - "' � .`•.L- � - - - _ �. y, t ! ; 1 �� 7 `�� �� '�- ..Phn isve..rwr ' _ :� ~ } -_ r Icy-i� ❑ a,..�w.a. ..re.www OutfallSDO-1 v \ ta .;'«i. etprSFiejf:Area_- _ F'�A �„ M 7,;t 7 t 1`1 J \ i'I y'i;1 / i ,..,...�� aRe.,'r..'.s � w+�•i:t�lnw.. �e :.:`s:� v :a wPa�w Z7 rs-�r `.: .—_. _�._ -- J� P 1F Y•v.. ��� _ � � _` J � (� m 2.' ` � � 5 1` v,�J, � � /' � LL��✓r,•x�,x'a�vsraaw� t � �' Kv gert�r.sm.•r vrtp n1a ,, ❑ �t \ �f �. ~ � �, J� — __ - • tCr She .'�� '� / � J � �ri�, ' a'®,�+�"�.. �....�s..p�e�e..x�1a� vim- R. v .,.` q �' OuIfaIISDO� p =.�'•ti i...s � ^-i• � ❑ i tip':. ��°""..."'.Y'° o.k.-..°�.,,...w �'iM':�o:.:.:a.�:" nese.: R.rv.,r � I f � 1��«`A/ 'k� \, 4 ~ � - -_ - Vim• �_ �. �� � � � .� �t / • w.rr. P.. r� ..we .cur bra[ vaR�f ❑ / Y i Vnter-Shed Ram r'� 0 ut1. 11 SDO-6 r _ --� Outfall S55-2 f _ /' i % `� /• vet ,+Shed Area / -.•, - _ - -�- g _� r Diu ll i, �� _ �^5• ♦ �� i' 1C`=�tw / _� ��`� �_ _ _ _ ,^ - � �ti�v�u.4-.z. - :-�,���r �J "+"J_ YsterShed. rn / d. ----ram n...lrr�t •Y t. \ /� ' i ' i - r \� I nPPRQX]MATELY 37.4 Ac •read D•_ EEP/ J - - - - - - N c•.v�, sK. •� \` �' ` \ 70 MARTIN MARILTYA Legend: - /� ❑ tr/�' }� }� ~~\ /x- cu. I - --- { - ..... v..arv.. _-!•�_- ❑ \/' � la..,.,,. ro. alr` �� �.t J� � i J I,, Ppe ro sed Ner M.Te Hanson Brick - Monroe Plant and Kendrick Mine ,' 1 ❑ NPDES General Permit No. NCG020000 NOI \\ che, v se.•ba.Gcson/ Y" ��~ ❑ �`� Stormwater Outfall Map Scale: I" ;zf 400' .. .. ENGINEERING S EMV:RCNMENTAL - - - - [.at.p r nows<, � C.a..m F ❑ , �• LJ $CI�NCEr ;PIIMPAYf YM KENDRICK MINE (90-0 Tm - r B,Q Be Ot2 cis ❑ i S<iL FdaerOe, h C29BIlt ""•"+ 1 1 �.-� , t c •� bIL b YlioFct. - w.. � Hanson Brick — Monroe Plant & Mine Valid DLR Approved Mine Permit No. 90-01 NCQENR North Carolina Department of Environment and Natural Resources Division of land Resources fames D. Simons, P.G., P.E. Acting Director Mr. Jack Garvey Boren Clay Products Company P.O. Box 5102 Monroe, North Carolina 28111 RE, Permit No. 90-01 Kendrick Mine Union County Yadkin River Basin Dear Mr. Garvey: Land Q«ality Section August 19, 2002 Michael F. Easley, Goverror l JIi am G. Ross Jr., Secretary Your application for modification of the above referenced mining permit has been approved. The modification is to increase the permitted acreage to 396.46 acres and the affected acreage to 196.22 acres as indicated on the mine map last revised July 25, 2002. The modification includes the addition of 22.1 acres to the permit with 21 acres of new mine area, including the construction and maintenance of the associated erosion and sedimentation control measures. A copy of the modified permit is enclosed. The conditions in the modified permit were based primarily upon the -initial application. Modifications were made as indicated by modification request and as required to insure compliance with The Mining Act of 1971. The expiration date, mine name and permit number shall remain the same as before the modification. G.S. 74-65 states that the issuance of a mining permit does-npt supersede or otherwise affect or prevent the enforcement of any zoning regulation or ordinance duly adopted by an incorporated city or county or by any agency or department of the State of North Carolina. As a reminder,.your permitted acreage at this site is 396.46 acres and.the amount.of land you are allowed to disturb is 196.22 acres. __._.._ 1612 [Vail S�rtiice CrvnjLQu Raleigr�Norh C�ra1i1}a_2Z�9.9_151.2_ 919_7?35.7I_F.4X:_9_t9 7.332$78� _ 512 North Salisbury Street, Raleigh, North Carolina, 27604 An Equal Op;artunity lAtfrmalive Aclion Emp<oyer— 50% Re.-yded 110%* Post Cwsumer Paper Mr. Gamey Page Two Please review the modified permit and advise this ofce at (919) 733-4574 should you have any questions concerning this matter. . Sincerely, racy E. vis, P.E., C.P.M. State Mining Specialist Land Quality Section TED/jw Enclosures cc: Mr. Doug Miller, P.E. Ms. Diane Renzi-WRC, w/enclosures Mr. Bradley Bennett-DWQ, w/enclosures Mr. William Gerringer-DOL, Mine and Quarry Bureau, w/o enclosures DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF LAND RESOURCES LAND QUALITY SECTION PERMIT for the operation of a mining activity In accordance with the provisions of G.S. 74-46 through 68, "The Mining Act of 1971," Mining Permit Rule 15A NCAC 5 B, and other applicable laws, rules and regulations Permission is hereby granted to: Boren Clay Products Company Kendrick Mine Union County - Permit No. 90-01 for the operation of a Clay Mine which shall provide that the usefulness, productivity and scenic values of all lands and waters affected by this mining operation will receive the greatest practical degree of protection and restoration. WNING PERMIT EXPIRATION, DATE• April__. 2012 Page 2 In accordance vrith the application for this mining permit, which is hereby approved by the Department of Environment and Natural Resources, hereinafter referred to as the Department, and in conformity with the approved Reclamation Plan attached to and incorporated as part of this permit, provisions must be made for the protection of the surrounding environment and for reclamation of the land and water affected by the permitted mining operation. This permit is expressly conditioned upon compliance with all the requirements of the approved Reclamation Plan. However, completed performance of the approved Reclamation Plan is a separable obligation, secured by the bond or other security on file with the Department, and may survive the expiration, revocation or suspension of this permit. This permit is not transferable by the permittee with the following exception: If another operator succeeds to the interest of the permittee in the permitted mining operation, by virtue of a sale, lease, assignment or otherwise, the Department may release the permittee from the duties imposed upon him by the conditions of his permit and by the Mining Act with reference to the permitted operation, and transfer the permit to the successor operator, provided that both operators have complied with the requirements of the Mining Act and that the successor operator agrees to assume the duties of the permittee with reference to reclamation of the affected land and posts a suitable bond or other security. in the event that the Department detr±rmines that the permittee or permittee's successor is not complying with the Reclamation Plan or other terms and conditions of this permit, or is. failing to achieve the purposes and requirements of the Mining Act, the Department may give the operator written notice of its intent to modify, revoke or suspend the permit, or its intent to modify the Reclamation Plan as incorporated in the permit. The operator shall have right to a Dearing at a designated time and place on any proposed modification, revocation or suspension by the Department. Alternatively and in addition to the above, the Department may institute other enforcement procedures authorized by law. Debi itions Wherever used or referred to in this permit, unless the context clearly indicates otherwise, terms shall have the same meaning as supplied by the Mining Act, N.C.G.S. 74-49. Modifications July 14, 1992: This permit has been modified to allow the commencement of mining activities as indicated on the Mine Map Layout plan and corresponding Details and Specifications sheet dated November 1, 1991 and as specified by the additional information dated April 20, 1992 With several stipulations incorporated herein. September 22,_ 1999; .This permit has been modified to allow construction of a new Reclaiming Building, Crusher Building, Clay Building, an additional Conveyor, and a 30 foot extension to an existing culvert to provide additional haul road access as indicated on the mine map dated August 9, 1999 and supplemental information dated August 6, 1999. June 8. 2000: This permit has been modified to allow construction of a new kiln, an addition to the grinding room, a concrete slab around the existing material prep building and several stone surfaced parking and brick storage yards as indicated on the mine map and detail sheet both dated February 9, 2000. This modification increases the affected acreage at the site to 134.22 acres and includes all associated erosion and sedimentation control measures as submitted with the modification request received by the Land Quality Section on May 3, 2000. Page 3 July 13� 2001: This permit has been modified to increase the affected acreage to 168.87 acres as indicated on the Mine Map dated June 4, 2001, April 4, 2002: This permit has been modified to increase the affected acreage to 175.22 acres as indicated on the mine maps fast revised January 15, 2002 and received by the Land Quality Section on April 3, 2002. The modification includes the addition of 5.9 acres of mine excavation in the southern portion of the property and the construction of a 30 ft by 40 ft. shed near the existing stockpile area, including the associated erosion and sedimentation control measures. The modification also includes the transformation of the 50 foot undisturbed buffers along the railroad at Basins A and B to 50 foot unexcavated buffers. August 19, 2002: This permit has been modified to increase the permitted acreage to 396.46 acres and the affected acreage to 196.22 acres as indicated on the mine map last revised July 25, 2002. The modification includes the addition of 22.1 acres to the permit with 21 acres of new mine area, including the construction and maintenance of the associated erosion and sedimentation control measures. Expiration Date This permit shall be effective from the date of its issuance until April 4, 2012. Conditions This permit shall be subject to the provisions of the Mining Act, N.C.G.S. 74-46, et. seq., and to the following conditions and limitations: OPERATING CONDITIONS: 1. A. Any wastewater processing or mine dewatering shall be in accordance with the permitting requirements and rules promulgated by the N.C. Environmental Management Commission, B. Any stormwater runoff from the affected areas at the site shall be in accordance with any applicable permit requirements and regulations promulgated by the Environmental Protection Agency and enforced by the N.C. Environmental Management Commission. It shall be the permittee's responsibility to contact the Stormwater Section, Division of Water Quality, to secure any necessary stormwater permits or other approval documents. 2. A. Any mining process producing air contamination emissions shall be subject to the permitting requirements and rules promulgated by the N.C. Environmental Management Commission and enforced by the Division of Air Quality. B. During mining operations, water trucks or other means that may be necessary shall be utilized to prevent dust from leaving the ;permitted area. 3. A. Sufficient buffer shall be maintained between any affected land and any adjoining waterway or wetland to prevent sedimentation of that waterway or. wetland from erosion of the affected land and to preserve the integrity of the natural watercourse or wetland. B. Any mining activity affecting waters of the State, waters of the U. S., or wetlands shall be in accordance with the requirements and regulations promulgated and enforced by the N. C. Environmental Management Commission. Page 4 4. A. Adequate mechanicai barriers including but not limited to diversions, earthen dikes, silt check dams, silt retarding structures, rip rap pits, or ditches shall be provided in the initial stages of any land disturbance and maintained to prevent sediment from discharging onto adjacent surface areas or into any lake, wetland or natural watercourse in proximity to the affected land. B. Erosion and sedimentation control measures shall be installed and maintained as indicated on the Mine Layout plan and corresponding Details and Specifications sheet dated November 1, 1991 and as specified by the additional information dated April 20, 1992 with the following stipulations: 1 } All pipes outlets shall be stabilized with a ground cover sufficient to restrain erosion; 2) The brick dams shall have a minimum base width of 35 feet to provide stability for the structure,- 3) The NCDOT Class If rip rap used to construct Outlet Mats A and B on the above referenced Mine Layout Plan shall be placed at a minimum depth of 27 inches; and 4) The minimum depth of brick bats used to construct the spillway sections of the earthen berm constructed near SR 1378 shall be 12 inches. C. Mining activities, including the installation and maintenance of approved erosion and sediment control measures, shall be conducted as indicated on the Mine Map dated June 4, 2001 and the supplemental information dated June 5, 2001 with the following stipulations: Silt fence shall be installed and maintained along the outside toe of any constructed visual screening berms until permanent cover has been established on said berms; 2. All run off shall be directed into the approved sediment basins or internal to the mine excavation; and 3. A 100 foot long gravel construction entrance shall be constructed at the intersection of the access road and SR 1379 and SR 1378, using No. 57 washed stone or equivalent. D. .Mining activities, including the installation and maintenance of the associated erosion and sediment control measures, shall be conducted as indicated on the mine maps (Sheets 1 and 3 of 3) last revised January 15, 2002 and received by the Land Quality Section on April 3, 2002 and the details sheet (Sheet 2 of 3) dated November21, 2001, E. Mining activities in the Proposed New Mine Area, including the installation and maintenance of all erosion and sedimentation control measures, shall be conducted as indicated on the mine map last revised July 25, 2002 and in accordance with all supplemental information associated with said map. Page 5 F. An erosion and sediment control plan(s) shall be submitted to the Department for approval prior to any land disturbing activities not indicated on the revised erosion control plan or mine maps submitted with the approved application for a mining permit and any approved revisions to it. Such areas include, but are not limited to, expansion outside of the approved pit area, creek crossings, or expansion of overburden or waste disposal areas. 5. All mining permit boundaries (396.46 acres) shall be permanently marked at the site on 100 foot intervals unless the line of sight allows for larger spacing intervals. 6. The angle for graded slopes and fills shall be no greater than the angle which can be retained by vegetative cover or other adequate erosion control measure, structure, or device. In any event, exposed slopes or any excavated channels, the erosion of which may cause off -site damage because of -siltation, shall be planted or otherwise provided with ground cover, devices or structures sufficient to restrain such erosion. 7. The affected land shall be graded so as to prevent collection of pools of water that are, or likely to become, noxious or foul. Necessary structures such as drainage ditches or conduits shall be constructed or installed when required to prevent such conditions. 8. A. Existing vegetation or vegetated earthen berms shall be maintained between the mine and public thoroughfares whenever practical to screen the operation from the public. B. Three rows of lobiolly pines on 7 foot staggered spacings shall be established, or, as an alternative, an eight foot high berm with two horizontal to one vertical sideslopes, shall in installed and permanently stabilized as indicated in the supplemental information dated June 5, 2001 between any mining activities and SR 1378 and SR 1379 (Hayes Road), U.S. Highway 74, and any other areas where existing vegetation does not provide adequate visual barriers to screen the mining activities at the site. C. The vegetated earthen diversion berms located along SR 1378 (Hayes Road) shall also be maintained as visual barriers to screen the Proposed New Mine Area from the public. 9. A. Sufficient buffer shall be maintained between any excavation and any mining permit boundary or right-of-way to protect adjacent property. B. Buffer zones at this site shall, be maintained as indicated on the mine map last revised July 25, 2002. 10. A physical barrier consisting of a fence or earthen berm, etc., shall be maintained around the perimeter of any highwall. 11. A. No on -site disposal of refuse or other solid waste that is generated outside of the mining permit area shall be allowed within the boundaries of the mining permit area unless authorization to conduct said disposal has first been obtained from both the Division of Waste Management and the Land Quality Section, Department of Environment and Natural Resources. The method of disposal shall be consistent with the approved reclamation plan. Page 6 B. Mining refuse as defined by G.S. 74-49 (14) of The Mining Act of 1971 generated on -site and directly associated with the mining activity may be disposed of in a designated refuse area. All other waste products must be disposed of in a disposal facility approved by the Division of Waste Management. No petroleum products, acids, solvents or their storage containers or any other material that may be considered hazardous shall be disposed of within the permitted area. C. For the purposes of this permit, the Division of Land Resources considers the following materials to be "mining refuse" (in addition to those specifically listed under G.S. 74-49 (14) of the N.C. Mining Act of 1971). 1 on -site generated land clearing debris 2 conveyor belts 3 wire cables 4) v-belts 5 steel reinforced air hoses 6� drill steel D. If mining refuse is to be permanently disposed within the mining permit boundary, the following information must be provided to and approved by the Division of Land Resources prior to commencement of such disposal: 1. the approximate boundaries and size of the refuse disposal area; Z. a list of refuse items to be disposed; 3. verification that a minimum of 4 feet of cover will be provided over the refuse; 4. verification that the refuse will be disposed at least 4 feet above the seasonally high water table; and 5. -verification that a. permanent vegetative groundcover will be established. 12. An Annual Reclamation Report shall be submitted on a form supplied by the Department by February 1 of each year until reclamation is completed and approved. 13. The operator shall notify the Department in writing of the desire to delete, modify or otherwise change any part of the mining, reclamation, or erosion/sediment control plan contained in the approved application for a mining permit and any approved revisions to it. Approval to implement such changes must be obtained from the Department prior to on -site implementation of the revisions. 14. .The security which was posted pursuant to N.C.G.S. 74-54 in the form of a $500,000.00 blanket bond is sufficient to cover the operation as indicated in the approved application. This security must remain in force for this permit to be valid, The total affected land shall not exceed the bonded acreage. 15, A. Authorized representatives of the Division of Archives and History shall be granted access to the site to determine the presence of significant archaeological resources. B. Pursuant to N. C. G. S. 70 Article 3, "The Unmarked Human Burial and Human Skeletal Remains Protection Act," should the operator or any person in his employ encounter human skeletal remains, immediate notification shall be provided to the county medical examiner and the chief archaeologist, North Carolina Division of Archives and History. r-aye r APPROVED RECLAMATION PLAN The Mining Permit incorporates this Reclamation Plan, the performance of which is a condition on the continuing validity of that Mining Permit. Additionally, the Reclamation Plan is a separable obligation of the permittee, which continues beyond the terms of the Mining Permit. The approved plan provides: Minimum Standards As Provided By G.S. 74-53 1. The final slopes in all excavations in soil, sand, gravel and other unconsolidated materials shall be at such an angle as to minimize the possibility of slides and be consistent with the future use of the land. 2- Provisions for safety to persons and to adjoining property must be provided in all excavations in rock. 3. All overburden and spoil shalt be left in a configuration which is in accordance with accepted conservation practices and which is suitable for the proposed subsequent use of the land. 4. No small pools of water shall be allowed to collect or remain on the mined area that are, likely to become noxious, odious or foul, The revegetation plan shall conform to accepted and recommended agronomic.and reforestation practices as established by the North Carolina Agricultural Experiment Station and the North Carolina forest Service. 6. Permittee shall conduct reclamation activities pursuant to the Reclamation Plan herein incorporated. These activities shall be conducted according to the time schedule included in the plan, which shall to the extent feasible provide reclamation simultaneous with mining operations and in any event, provide reclamation at the earliest practicable time after completion or termination of mining on any segment of the permit area and shall be completed within two years after completion or termination of mining. RECLAMATION CON ITIONS. 1. Provided further, and subject to the Reclamation schedule, the planned reclamation shall be to restore the mine excavations to lake areas and to grade and satisfactorily revegetate the adjacent disturbed'areas as per the approved mine maps and reclamation plan for this site. 2. The specifications for surface gradient restoration to a surface suitable for the planned future use are as follows: A. The lake areas shall be excavated to maintain a minimum water depth of four feet measured from the normal low water table elevation. B. All sidesiopes to the fake excavations shall be graded to a minimum of 3 horizontal to 1 vertical above the water line and a minimum of 2 horizontal to 1 vertical below the water line to the bottom. Page 8 C. All remaining affected areas shall be graded to a 2 horizontal to 1 verticai or flatter slope. D. Any settling ponds or sediment basins shall be backflled and stabilized. E. The processing, stockpile, and other disturbed areas neighboring the mine excavation shall be leveled and smoothed. F. Compacted surfaces shall be disced, subsoiled or otherwise prepared before revegetation. G. No contaminants shall be permanently disposed of at the mine site. On -site disposal of waste shall be in accordance with Operating Condition Nos. 11.A. through D. H. The affected land shall be graded to prevent the collection of noxious or foul water. 3. Revegetation Plan. After site preparation, all disturbed land areas shall be revegetated as specified in the Vegetation Plan outlined on the mine map, Sheet 3 of 3, last revised January 15, 2002. Whenever possible, disturbed areas should be vegetated with native warm season grasses such as switch grass, Indian grass, bluestem and gamma grass. In addition, the permittee shall consult with a professional wildlife biologist with the N.C. Wildlife Resources Commission to enhance post -project wildlife habitat at the site. 4. Recla Con Plate: Reclamation shall be conducted simultaneously with mining to the extent feasible. In any event, reclamation shall be initiated as soon as feasible after completion or termination of mining of any mine segment under permit. Final reclamation, including revegetation, shall be completed within two years of completion or termination of mining. This permit, issued July 20, 1972, renewed February 8, 1982, simultaneously renewed and modified July 14, 1992, modified September 22, 1999, June 8; 2000 and July 13, 2001, and renewed and modified April 4, 2002, is hereby modified this 19th day of August, 2002 pursuant to G.S. 74-52. James P/Simons, Acting Director Div' ron of Land Resources By Authority of the Secretary Of the Department of Environment and Natural Resources Hanson Brick — Monroe Plant & Mine Copy of USGS Topographic Map • ,� ` fir.~ ` `` 4 .. l4 r , - �.• J • V� Sto Llta .1_ ` +' - �� /-'�l { �•,;,.;f % �1 , 1` `, --`�, �•`\ ! ]A:pry_/ A'att+. 4rore 4 l is r `~ " ` _ }LJ _ t7 ✓f �' 1 SE .IT < i��ti'° } I.ra _ rt \ - 1 •? SubsSAt,nr,\' r t'� �i •`,. j1 i :�//t��jf 151'-` •\ t /! fl i iF 5 f ,1n •.'r' `•.ram ;G< -/ i •7 Y T9wi IA I Al v ht. + ,�•.1.�,, � r � - \h •,� �� ` `� 71 t � . ' h Ili' .l'!• �r 4 _ A. X:.A Monroe X Airport A �' j /� •" fir'' - - SOURCE: " United States Geological Survey 7.5- Minute Series Topographic Map: Bakers, North Carolina Quadrangle Bated 1971, Photorevised in 1987 Contour huerval = 10 feetLLP Scale: 1 "=2,000' FIGURE 1 SITE LOCATION MAI' Hanson Brick — Monroe T 2304 Brick Yard Road l� Monroe, Union County, North Carolina ECS PROJECTNO. 08-2591 K Hanson Brick — Monroe Plant & Mine Large Scale Mine Maps w/Vicinity Map Outran SD0.3 o _ APP�R4RD HATE OutranSD0.5 ❑ a f - \ - - \- - - \` _,. - V o _erSM -ar•eo _ _ I cx t .r .e :., — f.� — \ • �o•n .. 4 .... r'd"'. , Ou[(a11 S60-1 ea- .- , ..,�..+iw.r� Y — `'::r% :���..a"'�,-.+. �°' °ate...' .�>r•, ::: �� a � �;�.. � .'"'...' .» rr'",.., i - . _.u;..._ _ ' / � n { w.'t�». _- I I t`�h r _ f' � � `�r.. m z.• .% . e u, w- N �� v'-- '.}Y^ � /. ._. 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[ � /' ice'"- �' � ' ' � � / _� ,} - - Legend: ...F ; ; ❑ ! i\ `lam// r - me e...se rq., N .,r -' A. a r s.r�,r •. �.\ l' \ -2 \ i, Ner wlk J l �—p r• ♦a\ '} L'o Seh Md � / ❑ .� � M� J halo:: 1'=200' Jam/ _ �i�r _\' •��,, - APPROXIMATELY 37,4 Ac;4as. p 7°; TO MARIETTAy Hanson Brick - Monroe Plant and Kendrick Mine 6 NPDES General Permit No. NCG020000 NOf Stormwater Outfall May Scale: V = 400' ' �2CENGINEERING 6 ENVIRONMENTAL Nara SCIENCE QMPANY a. ,c zwv ws, c�rr i ° k . w rn _ O c s Qj o d 0 l Jl p t 0 a L Z <1' z 3 y\ td a Y 1 c 3 - ._ . ':3T U d N i, zS s 1. I uy _ ° 4 L ix4 t- , J O-lP Ocu L 6 . S C U1O C0)0, uQ,+, UI -0 0, � -P Q) O� 00 :5 -C tn ..) i�( 1 d� VIN d E OL u L - , , "� ,.mot z `-/ O .�, V o� °a ros+F+ v3d� f�' , IvIv Z>- ZWCD Low -N Q� o o . 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Division of Water Quality / Surface Water Protection �ri� Sri NCDENRNational Pollutant Discharge Elimination System NCG020000 NOTICE OF INTENT FOR AGENCY USE, ONLY Date Received Year Month Day Certificate of COVCTZsge N Check tt Amount I A ii • Permit Assigned to r National Pollutant Discharge Elimination System application for coverage under General Permit NCG020000: STORMWATER DISCHARGES associated with activities classified as: SIC {Standard Industrial Classification) Code - 14XX Mineral Mining Industry (except as specified below) The following activities are also included: • Active or inactive mining operations (including borrow pits —except for NCDOT borrow pits) that discharge stormwater contaminated with or that has come in contact with, any overburden, raw material, intermediate products, finished products, byproducts or waste products located on the site of such operations; • Stormwater from vehicle maintenance activities at mining operations; • Overflow from facilities that recycle process wastewater; and/or • Mine dewatering (wastewater) The following activities are specifically excluded from coverage under this General Permit: • Stormwater discharges associated with peat mining, coal mining, and metal mining; • Stormwater discharges from mining operations which are intermixed on site with stor IMAR operations and/or concrete operations; TE F730 Stormwater discharges associated with oil and gas extraction operations; and Stormwater discharges associated with tourist gem mines 1 • NCDOT borrow pits are covered under NCS000150 i The following discharges are covered by NPDES -general permit NCG520000 instea Point source discharges of stormwater and wastewater from in -stream sand mining operations (i.e., sand or dipping operations) For new mining sites that require an authorization to construct (ATC) wastewater treatment facilities: This NOI is also an APPLICATION FOR an ATC for new wastewater treatment facilities. ATC requests must be submitted at least 90 days prior to construction'. For existin_g mining sites that require an Authorization to Operate (ATO) wastewater treatment facilities: This NOI is also an APPLICATION FOR an ATO for wastewater treatment facilities in place. Construction, modification, or installation of any new treatment components at an existing site requires an ATC. (If the site is already covered by NCG020000, the ATC request may be submitted without an NOI). Some wastewater treatment facilities used to treat or recycle wastewater at mining sites will require an ATC 2LLor to construction per 15A NCAC 2H .0138. Please see the NCG020000 General Permit for details about which treatment facilities require an ATC (summarized in Table 1 below). The authorization to construct or continue to operate will be issued at the same time as the Certificate of Coverage (COC) for the NCG02 permit. Design of treatment facilities must comply with requirements of 15A NCAC 2H .0138 & .0139, Construction of wastewater treatment facilities subject to the ATC/ATO requirements in the NCG02 permit at new or existing mining sites requires submission of three (3) sets of plans and specifications signed Page 1 of 9 'As per 15A NCAC 2H .0106 2Unless treatment facilities are designed, constructed, and put into operation by employees internal to the company who are qualified to perform such work for their respective companies in accordance with General Statutes, 89C-25 (7), plans and specifications must be signed and sealed by a RE, SWU-NCG02-NOI Last revised 06/07/2010 NCG020000 N.O.I. and sealed by a Professional Engineer (P.E.) or qualified staff2 along with this application. A copy of the design calculations should be included. Please see questions 18 & 19. Table 1: Summary of Wastewater Permit Requirements Quarterly Monitoring? Requires A to C? Mine Dewatering (MD) Yes No Yes No MD Discharges that do not need treatment other than E&SC to meet permit conditions ✓ MD Discharges that need treatment other than E&SC to meet permit conditions ✓ ✓ Process Wastewater Other Recycle ✓ ✓ Closed Loop Recycle ✓ ✓ Any Other Process WW ✓ ✓ �f For questions, please contact the DWQ Regional Office for your area. (See page 7) (Please print or type) 1) Mailing address of owner/operator (address to which all permit correspondence will be mailed): Owner Name Hanson Brick — Monroe Owner Contact John Gargaro, Regional Operations Manager Street Address 2304 Brickyard Road City Monroe State: NC ZIP Code: 281111 Telephone No. (704) 283-8158, Ext. 117 Fax: (704) 238-9890 E-mail Address John.Gargaro@hanson.com 2) Location of facility producing discharge: Facility Name Hanson Brick - Monroe Facility Contact Jason Smith Street Address 2304 Brickyard Road City Monroe County Union Telephone No. (704) 283-8158, Ext. 118 Contact E-mail Jason.Smith@hanson.com 3) Physical Location Information: State: NC ZIP Code: 28111 Fax: (704) 238-9890 Please provide a narrative description of how to get to the facility (use street names, state road numbers, and distance and direction from a roadway intersection). Take HWY 601 South to HWY 74. Take right onto HWY 74 West. Travel 5 miles, and then, take a left into entrance which is Brickyard Road. Travel 0.6 miles and park at the Plant Office. 4) Latitude : 35° 2' 32.5788" Longitude : -80° 37' 21.324" (degrees, minutes, seconds) Page 2 of 9 SWU-NCG02-NOI Last revised 6/7/2010 NCG020000 N.O.I. Permits: 5) This NPDES Permit Application applies to which of the following: ❑ New or Proposed Facility X Existing Date operation is to begin ❑ New Permit not applicable — ATC request only. NPDES Permit Number 6) Standard Industrial Classification: Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility SIC Code: 3251; however, mining operations (SIC 1459) do occur on this site. 7) Provide a narrative description of the types of minerals mined at this facility: Clay and shale (weathered clay) are mined to manufacture face brick. 8) Is this mine an inactive mine site? X No ❑ Yes If yes, do you posses an "Inactive Renewal" from DLR and notified the DWQ Regional Office or have you certified to the DWQ that the site has been stabilized? ❑ No ❑ Yes 9) Does this facility already have a valid Mining Permit from the Division of Land Resources (DLR)? ❑ No If No, please indicate the status of the Mining Permit application: X Yes If yes, please provide the Mining Permit number: 90-01. Please also provide a copy of your DLR Mining Permit with this DWQ application. Note: DWQ cannot issue a COC for the NCG020000 General Permit until a Mining Permit is issued or renewed by the Division of Land Resources (DLR). �.t•, C(�0- 10) Does this facility have any other NPDES permits? ❑ No X Yes If yes, list the permit numbers for all current NPDES permits for this facility NCG070066 11) Does this facility have any Non -Discharge permits (ex: recycle permits)? X No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: 12) Does total area of this mine site include ready -mix and asphalt areas? X No ❑ Yes If yes, do they have DWQ stormwater permits (if owned by the same company)? ❑ No (provide permit number ) If not owned by the same company, who is the owner? 13) Will this mining operation precede development activities at this site? X No ❑ Yes ❑ Yes 14) Is this mine located within one of the 20 Coastal Counties and will it add more than 10,000 ftZ of impervious surface? 1*M Page 3of9 SWU-NCG02-NOI Last revised 617l2010 NCG020000 N.O.I. Cl Yes If yes, you may be required to apply for an additional state stormwater permit. Check with your local Regional Office. See contact information and checklist below. 15) Is this mine located the Neuse, Tar -Pamlico, or Catawba River Basin, or the Randleman or Jordan Water supply Watersheds? X No ❑ Yes If yes, what size stream buffers are included on site? ft. Please show buffers in site plans. Discharge Points, Receiving Waters & Wetlands: 16) Receiving waters: What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater and/or wastewater discharges end up in? South Fork Crooked Creek If the site stormwater discharges to a separate storm sewer system, name the operator of the separate storm sewer system (e.g. City of Raleigh municipal storm sewer). Receiving water classification (if known): C Note: Discharge of process wastewater to receiving waters classified as WS-II to WS-V or SA must be approved by the N.C. Dept. of Environmental Health. If DEH does not approve, coverage under NCG020000 cannot be granted. No new discharges of wastewater are permitted in receiving waters classified as WS-I or freshwater ORW. Wastewater discharges to Saltwater ORW will not be approved under the NCG02 General Permit. 17) If your facility has wastewater discharges and they are to HWQ, PNA waters (Primary Nursery Areas) waters, what is the flow rate? NIA (See http://www,ncdmf.net/maps/FNA maps/index.html, for map) 18) Discharge Points: Number of discharge points (ditches, pipes, channels, etc. that convey discharges from the property): Onsite: Stormwater: 4 Mine dewatering: Process Wastewater Overflow: Offsite: Stormwater: Mine dewatering: Process Wastewater Overflow: Discharge points should be clearly marked on the submitted site plan. Please provide short narrative description of discharges: SDO-1: receives stormwater run-off from plant, mine, and gravel storaoe areas SDO-2: rarely discharges. A large rain event will cause the water to run out of SDO-1, and then,_SDO-2 if the stormwater conveyance level rises high enough. SDO-3: receives stormwater from a reclaimed area. SDO-4: proposed mine area across Haves Road, Watershed II discharge; No land disturbance to date. SDO-5: proposed mine area across Haves Road, Watershed III discharge; No land disturbance to date._ SDO-6 proposed mine area across Haves Road, Watershed_ XI discharge; No land disturbance to date. a) Is your mine dewatering and discharging? (Answer only if you are dewatering), X No ❑ Yes If yes, where to? Surface Waters and/or Wetlands (on -site or off -site) Other (on -site or off -site) Describe: b) Are you dewatering but not discharging? (Answer only if you are dewatering) X No ❑ Yes If Yes, please explain how you are dewatering, and where that water will be directed: Page 4 of 9 SWU-NCG02-NOI Last revised 6/7/2010 NCG020000 N.O.I. 19) Will mining operations require dewatering near wetlands or impact any stream, groundwater, or wetlands? X No ❑ Yes Note: Wetlands must be CLEARLY DELINEATED on the site plan. Mine dewatering activities that have the potential to drain wetlands or otherwise impact surface water or groundwater MUST develop and implement a Pumping Operation and Monitoring (O&M) Plan that has been approved by the Division. For sites that may drain wetlands — approval of a Pumping O&M plan may be required prior to coverage under this general permit. The Pumping O&M Plan should be submitted to the appropriate Regional Office and must be approved prior to operation. The plan shall include, but is not limited to: (1) Groundwater monitoring strategies to demonstrate the effect of pumping and to establish any pumping regime necessary to reduce impacts, and (2) Detailed plans to maintain surrounding hydrology and respective monitoring to demonstrate compliance. See checklist at end of document. Contact your local Regional Office for questions specific to your mine. 20) If you are dewatering, are there wetlands or surface waters within 400' of the mine pit perimeter? X No ❑ Yes If yes, what distance are they from the mine pit perimeter? 21) Have you been required to obtain a 404/401 Certification permits? X No feet. ❑ Yes if yes, please briefly describe below (include information such a required mitigation, BMPs, setbacks, and/or OEM plans for on or off -site wetlands or other pertinent information). Attach other sheets as necessary 22) Have you been required to obtain a wetland delineation certified by the US Army Corps of Engineers? X No ❑ Yes If yes, please attach to application submission. Stormwater BMPs: 23) Does this facility employ any best management practices for stormwater control? ❑ No X Yes If yes, please briefly describe: DLR approved erosion control structures are maintained, fuels are stored with secondary containment, spill kits are provided at appropriate locations, good housekeeping policies are in place, most operations are located inside a building, closed loop vehicle wash system. 24) Does this facility have a Stormwater Pollution Prevention Plan? ❑ No X Yes If yes, when was it implemented? 1993 25) Will vehicle maintenance activities occur at this facility? ❑ No X Yes; but new oil usage has stayed under 55 gallons for quite a few years because of the economy and the decision to use contract haulers rather than maintain its own fleet. It is not expected to exceed 55 gallons per month in the near future. Mining is contracted, and the equipment is serviced off site. Page 5 of 9 SWU-NCG02-NOI Last revised 6/7/2010 NCG020000 N.O.I. Wastewater Treatment Facilities: 26) Will mine dewatering discharges occur? (An ATC/ATO is required for wastewater treatment facilities' dewatering discharges where E&SC devices alone will not meet effluent limits and/or protect water quality standards). X No ❑ Yes 27) Will discharges of overflows from process wastewater treatment systems occur? (ATC or ATO required, unless closed -loop recycle system) X No ❑ Yes If yes, answer the following questions for each wastewater treatment system: a. Please describe the type of process used to treat and/or recycle the process wastewater, Give design specifics (i,e, design volume, retention time, surface area, etc.). Existing treatment facilities should be described in detail, and design criteria or operational data should be provided (including calculations) to ensure that the facility can comply with requirements of the General Permit. [Use separate sheet(s)) b. Does this facility employ chemical additives to flocculate suspended solids? ❑ No ❑ Yes If yes, please state the name, manufacturer and the quantity of average daily usage of the chemical additive Note: Please see our website for a list of evaluated polyacrylamide (PAMS) products for use in North Carolina. C. Does this facility overflow only during rainfall events exceeding the 10-yr, 24-hr rainfall event? X No ❑ Yes 28) Are wastewater treatment facilities (including recycle systems) planned in the 100-year flood plain? X No ❑ Yes If so, include information to demonstrate protection from flooding. (Minimum design requirements for treatment works include protection from the 100-year flood, per 15A NCAC 2H .0219.) Other: 29) Hazardous Waste: a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? X No ❑ Yes b) Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of hazardous waste? X No ❑ Yes The Monroe facility is a Conditionally Exempt Small Quantity Generator (CESQG); less than 220 Ibs_/mo. c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of hazardous waste? X No ❑ Yes Page 6 of 9 SWU-NCG02-NOI Last revised 6/7/2010 NCG020000 N.0.1. d) If you answered yes to questions b. or c., please provide the following information: Type(s) of waste: How is material stored: Where is material stored: How many disposal shipments per year: Name of transport / disposal vendor: _ Vendor address: 30) Are you applying for a mining permit in the same location as a previously permitted mine? X No ❑ Yes if yes, specify permit number and name if known: 31) Does your site have an active landfill within the mining permit boundary? X No ❑ Yes If yes, specify type: ❑ LCID ❑ Other: 32) Is your facility providing appropriate secondary containment for bulk storage of liquid materials? See permit text online for secondary containment requirements. ❑ No X Yes Final Checklist: This application will be returned as incomplete unless all of the following items have been included and initialed for. Please show that the following required information has been included by initialing in each space below. _X_ Fee of $100 made payable to NCDENR _X_ Completed application and all supporting documents _X_ Copy of the valid approved mining permit (MP) for the facility or indication of MP application status _X_ Copy of a county map or other general location map that shows the mining site and nearest major roads _X_ Copy of USGS topographic map showing the mining site and surrounding areas, or other map that clearly shows site location in relation to nearby streams, wetlands, and other waters, etc. _X_ 2 copies of large-scale site plan with topographical lines with all outfalls, applicable buffers and wetlands clearly delineated _X_ A copy of your DLR mining permit _NIA A copy of your US Army Corps -approved wetland delineation if you marked "yes" to question 22 above. _NIA If mine site is in one of the 20 Coastal Counties, • Applicant has checked with the appropriate regional office to verify the need for a Coastal State Stormwater permit. Regional Office Contact: • Applicant has included a detailed list of impervious surface areas and percentages, sub -drainage areas and total drainage area. NIA If the mine is dewatering and near wetlands, or may otherwise impact surface waters or groundwater, include the following and contact your local regional office about a Pumping O&M Plan (see below for contact information). You may be required to provide an approved Pumping O&M plan prior to NCG02 issuance. 2 copies of detailed Full Size Plans delineating areas on the plans and tistinq acreage (including: wetlands, ditches, well -placements, pits, borrow areas, overburden storage, stormwater controls/BMPs, vehicle maintenance areas, settling basins, product process (such as screening, stockpiles, waste piles), total drainage area, impervious surface percentages (if state sw programs apply), applicable buffers, and access and/or haul roads). Page 7 of 9 SWU-NCG02-NOI Last revised 6/7/2410 NCG020000 N.O.I. Well information (design, depths, maintenance) Physical monitoring for the wetlands areas Settling pond sizing information, if applicable Level spreader design, if applicable Details about clewatering method Cone of influence calculations Description of measures to prevent erosion and flooding Description & information about 401/404 permits that have been obtained Copy of US Army Corps of Engineers wetland delineations or approved wetland delineation (if applicable) I have contacted my local regional office about a Pumping O&M Plan. Regional Office Contact: Date contacted: -OR- _X_ I will not any impact nearby wetlands, surface waters or groundwater by dewatering. NIA If an ATC or ATO is required, three (3) sets of plans, specifications, and design calculations, signed, sealed, and dated by a P.E. ATC and ATO requirements in NCG02000 are summarized in Table 1 on Page 2 of this NOI (see the permit text for more details). Plans shall show all pertinent design features, including the location of the outfall(s). If stormwater is flowing off -site, the plan must show that stormwater will not be mixed with wastewater. Certification: North Carolina General Statute 143-215.6 b (i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rutemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Management] Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). hereby request coverage under the referenced General Permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. I agree to abide by the following as a part of coverage under this General Permit: 1. 1 agree to abide by the approved Mining Permit for this mining activity. (A copy of the valid mining permit must be attached to this request. 2. 1 agree to not discharge any sanitary wastewater from this mining activity except under the provisions of another NPDES permit specifically issued therefore. 3. 1 agree that bulk storage of petroleum products and other chemicals shall have adequate protection so as to contain all spills on the site. 4. 1 agree that solid wastes will be disposed of in accordance with N.C. statutes and rules governing solid waste disposal, 5. 1 agree that maintenance activities for vehicles and heavy equipment will be performed so as to not result in contamination of the surface or ground waters. Page 8 of 9 SWU-NCG02-NOI Last revised 6/7/2010 NCG020000 N.O.I. I agree to abide by the provisions as listed above and recognize that the provisions are to be considered as enforceable requirements of the General Permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: John Gargaro Title: Regional Operations Manager (Signature bf A plican ) 3 - apll (Date Signed) Notice of Intent must be accompanied by a check or money order for $100.00 made payable to NCDENR. Mail the entire package to: Stormwater and General Permits Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Note The submission of this document does not guarantee the issuance of an NPDES permit. For questions, please contact the DWQ Regional Office for your area. DWQ Regional Office Contact Information: Asheville Office ...... (828) 296-4500 Fayetteville Office ... (910) 433-3300 Mooresville Office ... (704) 663-1699 Raleigh Office ........ (919) 791-4200 Washington Office ...(252) 946-6481 Wilmington Office ... (910) 796-7215 Winston-Salem ...... (336) 771-5000 Central Office ......... (919) 807-6300 Pay. 9of9 OulfAll SDO-3 �—j 7 < N d PROKER Outfull SD(IL 7�- 0A '10,14 0 -CT I—- 0 -st i V L 0 Outfall SD04 u -r 0 VaterShed AT N "Ma WnteLrNriL ol Area XI < V" Z: 7- 4 � \ / ); '1, ti k J j f � -\v . Z,t J I r I k' — — — — — — — — — — — Legend: - - - - - - - - - - E) ri 10 ke, M� /Y '—posed 10. K" '7 V,te,--d it lI,/ 0 N APPROXIMATELY 37.4 AC--�,W tDr U 7/ TO MARTIN WILF --- i-- I -- -',I Hanson Brick - Monroe Plant and Kendrick Mine NPDES General Permit No. NCG020000 NOI Stormwater Outfall Map Scale: V - 400' ENGINEERING I ENVIRCNMENTAL T.— SCIENEF CaKPANY .=Z--::I -- i-e. MINE d—tsiMy Pro J March 29, 2011 Mr. Bradley Bennett Supervisor, DWQ Permitting Unit 1617 Mail Service Center Raleigh, NC 27699-1617 RE: Hanson Brick — Monroe Plant & Mine NCG020000 NOI Submittal Dear Mr. Bennett: son MEN m"Hanson Hanson Brick P.O. Box 368 1410 Forest Acres Circle Pleasant Garden, NC 27313 Tel: (336) 674-2255 Fax: (336) 674-5397 www.hansonbrick.com 2@19adR 1 MAR 3 0 Z019 Please find the attached original and one copy of the Notice of Intent (NOI) for the above referenced facility as directed in your March 8, 2011 letter. The $100.00 application fee is included in the original packet. Should you have any questions or need additional information, please call me at (336) 398- 1262, or you may send me an email at Jack.Garvey@hanson.com. Sincerely, Jack Garvey Environmental Manager Enclosures: cc: John Gargaro, Monroe, NC Jason Smith, Monroe, NC David McKeown, Columbia, SC Lehigh 'Hans -on LEHIGH HANSON INC 300 E John Carpenter Frwy HEIDELBERGUMENTGroup Irving, TX 75062 Vendor .Numberj ,.dheck:Dat0' Check Number DEPARTMENT OF ENVIRONMENT & 12296 24-MAR-11 40105022 Invoice Date' ':, , . -' Invoice Number ;� y � Remarks'fi ' f ; A" 1"Gross Amount';: Discount Net'<dmount . 21-MAR-11r NCG020060MAR11 MONROE PERMIT' / 100.00 100.00 I r i 1 Page i of 1 707AL5100:OOF �.s: E�,�i ;J, •G�' tS.,a V:. �:...i�a� � ...f<�p.�, .'d,SL b,:!: �',.� ` `'c I 0 00 i !➢ O ' ' } a 160.00 r�r ` y u ` t...Fs,> SSFrh k _�` . i "•.,s1i '• a .:.: _Ir pi MCDENR North Carolina Department of Environment and Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director March 8, 2011 Mr. Jack Garvey, Environmental Manager Hanson Brick POB 368 1410 Forest Acres Circle Pleasant Garden, NC 27313 Natural Resources Dee Freeman Secretary Subject: Recent Stormwater Inspection, NCG070066 Change in permit coverage Monroe, NC Dear Mr, Garvey: As you and I discussed by phone on Friday, March 4, 2011, DWQ's Stormwater Permitting Unit concurs with the instruction from our Mooresville Regional Office inspector, Mr. Samar Bou-Ghazale, to Hanson to apply for coverage for your surface water discharges under a different DWQ permit, our General Permit NCG020000. This change represents a new emphasis in the Implementation of our program for brick manufacturing facilities with clay pits on the same site. Beginning in the early 1990's, Hanson's Monroe facility and other brick manufacturers have been provided discharge authorization under North Carolina's NPDE!�'pfbgrai#ilvia our NPDES Stormwater General Permit, NCG070000, for stone, clay, and glass manufacturing industrial activities. Per my review of your files in our office last week, I can report that in January 1996, and partially as a result of our visit to your Monroe facility, DWQ decided to develop a new General Permit for brick manufacturers with clay pits on the same site. Unfortunately other priorities in other program areas intervened, and the Stormwater Permitting Unit was never able to develop the intended new General Permit. This left Hanson and other brick manufacturers covered under the original General Permit, NCG070000. DWQ subsequently renewed your coverage under NCG070000 three more times at the end of successive five-year permit terms. We no longer intend to develop a new industry -wide General Permit for your industry, in part in recognition of the staff resources required, and the ongoing limitations imposed by competing priorities. We note that across your industry we have not received widespread water quality complaints from our Regional Office staff as to your industry in general, nor specifically as to your Monroe facility. Our perspective on past permitting actions is that Hanson's Monroe facility applied for the General Permit NCG070000, and that DWQ issued or reissued that permit four times over the last 17 years. Hanson's permit coverage represented DWQ's permitting strategy at the time. However, DWQ has developed a new emphasis in our permitting strategy for the brick manufacturing locations where clay pits are located on the same site: As these facilities have come to our attention we are directing those facilities to re -apply for coverage under our mining General Permit for NPDES discharges, NCG020000. Several other facilities have already made this transition. We are conscious of the interruption this may cause on -going businesses and we are implementing this strategy In as low -impact a manner as possible, namely as I referred to, only as facilities come to our notice. r 1617 Mall Service Center, Raleigh, Noll) Carolina 27699.1617 One Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 No thCa�r rolina Phone: 919.807.63001 FAX: 919.807.64941 Customer Service: 1.877-623-6748 Amanl�i7l ty Internet: voyu malerquality.org An (mull! Onnnr!nnilp %AfGrrnnGvn Ai: Iton Gnm!m:nr Jack Garvey March 8, 2011 Page 2 In our telephone conversation, you indicated that Hanson's Monroe facility would apply for coverage under NCG020000, as directed by Mr. Bou-Ghazale from our Mooresville Regional Office. Upon receipt and approval of your application we will concurrently rescind your coverage under your current permit, NCG070000 and your current Certificate of Coverage NCG070066. You should also expect to receive an inspection report from Mr. Bou-Ghazale from his recent visit to your site. I've discussed this change in coverage with the supervisor of the Stormwater Permitting Unit, Bradley Bennett, and you may contact him or me with any questions. Sincerely, Ken Pickle DWQ Stormwater Permitting Unit cc: Thomas Green, Hanson Brick Samar Bou-Ghazale Bradley Bennett