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NCG210255_COMPLETE FILE - HISTORICAL_20090220
STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. �vC�oZ)pp�55 DOC TYPE D� HISTORICAL FILE 0 MONITORING REPORTS DOC DATE ❑ o'er u / b a n YYYYMMDD CIAL, U-111,S)"r B � L, I Ll 5880 Crestline Road Laurinburg, NC 28352 Phone. 910-276-0195 Fax: 910-277-4278 t FEB 2 6 2009 t OENR-FAYE(iEVILLEREGIOALOFRCE February 20, 2009 Ms. Belinda S. Henson Surface Water Protection Section NC Department of Environment and Natural Resources 225 Green Street Suite 714 Fayetteville, NC 28301 Dear Ms. Henson: I am in receipt of your Notice of Violation dated February 13, 2009. In response to the Notice of Violation the following corrective measures will be implemented: 1. Qualitative monitoring will be performed and documented on a bi-annual basis per permit requirements. 2. The Stormwater Pollution Prevention Plan will be updated to reflect current conditions to include the fact that this facility is now connected to the sewer system maintained by the City of Laurinburg. I believe that these two measures adequately address the conditions noted in the Notice of Violation. If there are any additional requirements or I may answer any questions about our facility, please do not hesitate to call me at (910) 276-0195. U Kathy Mani General ManhgJ Crestline Custom Builders, LLC. (910) 276-0195 ext 248 K 1f1 \ �� ✓• ..j NCDETVR Noah Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director February 13, 2009 CERTIFIED MAIL .RETURN RECEIPT REQUESTED 7006 2150 0005 2109 8808 T Ms. Kathy Manis Crestline Custom Builders; LLC 5880 Crestline Rd. Laurinburg, NC 28352 Subject: NOTICE OF VIOLATION (NOV-2009-PC-0107) Crestline Custom Builders, LLC Crestline Homes NPDES Stormwater Permit-NCG210255 Scotland County Dear Ms. Manis Dee Freeman. Secretary On February 10, 2009, Hughie White from the Fayetteville Regional Office of the Division of Water Quality, conducted a site inspection at the Crestline Homes facility located at 5880 Crestline Road, Scotland County, North Carolina. A copy of the Compliance Inspection Report is attached for your review. Your assistance during this inspection was greatly appreciated. Stormwater from this facility drains to an unnamed tributary to Leith Creek, a Class C water Iocated in the Lumber River Basin. The site visit and file review revealed that the subject facility is covered by NPDES Stormwater Permit-NCG210255. Accordingly, the following observations were noted during the Division of Water Quality inspection: 1) Stormwater Pollution Prevention Plan (SPPP) A Stormwater Pollution Prevention Plan (SPPP) has been developed, recorded, and properly implemented. es ■ No ❑ NA❑ Location, 225 Green Street, Suite 714, Fayetteville, North Carolina 28301 On.,,lle, t, Phone: 910-433-33001 FAX: 91OA86.07071 Customer Service:1-877-623-6748 No I.Carolina Internet www.ncwaterqualityorg An Equat Opportunity 1 Affirmative Action Employer Naturally 2) 4ualitative Monitoring Qualitative monitoring has been conducted and recorded in accordance with permit requirements. es ❑ No ■ NA❑ 3) Analytical Monitoring Analytical monitoring has been conducted and recorded in accordance with permit requirements. es ❑ No ❑ NA■ Other Observations: Please refer to the attached Compliance Inspection Report for additional observations and comments. You are asked to respond to this office, in writing, by no later than March 13, 2009 detailing the plan of action that will be taken to eliminate the violation stated above. Also, the response should include what action will be taken to revise a new stormwater pollution prevention plan. Please be advised that violations of,the NPDES Permit are subject to a civil penalty assessment of up to $25,000 per day for each violation. If you or your staff has any questions, comments, or needs assistance with understanding any aspect of your permit, please do not hesitate to contact Hughie White or myself at (910) 433-3300. Attachment cc: FRO -Surface Water Protection NPS-Assistance & Compliance Oversight Unit Location: 225 Green Street, Suite 714, Fayetteville, North Carolina 28301 Phone: 910-433-33001 FAX: 910-486.07071 Customer Service: 1-877.623.6748 Internet: www,ncwalerqual'ity.org An Equal Opportunity l Affirmative Action Employer Sincerely, r Belinda S. Henson Regional Supervisor Surfacc,Water Protection Section COELUZONiaiiii co CrFFI O a Postagerti $ Certified Fee Ln © Return Receipt Fee C3 (Endorsement Required) Q Restricted Delivery Fee (Endorsement Required) Postmark Hera t3 r-3 Total Postage ru Ms. Kathy Manis -p a�, Crestline Custom Builders, LL C a �freer;;4pt'7ve., 0 or PO Box No. 5880 Crestline Rd. �' Z`ky"sisio,"zlr Laurinburg, NC 28352 r One NorthCarolina Naturally Permit: NCG210255 SOC: County: Scotland Region: Fayetteville Compliance Inspection Report Effective: 08/01/08 Expiration: 07/31/13 Owner: Crestline Custom Builders LLC Effective: Expiration: Facility: Crestline Homes Incorporated 5880 Crestline Rd Contact Person: Don Nelson Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s)- Related Permits: Title: Manager Certification: Laurinburg NC 28353 Phone: 910-276-0195 Phone: Inspection Date: 02/10/2009 Entry Time: 10:30 AM Exit Time: 12:30 PM Phone: 910-433-3300 Primary Inspector: .Hughie White Ext.708 S `9&A44N Belinda S Henson Phone: 9107433-3300 Ext.726 Reason for Inspection: - Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Timber Products Stormwater Discharge COC Facility Status: ❑ Compliant ■ Not Compliant Question Areas: Storm Water ■ Complete items 1, 2, and 3. Also complete Item 4 If Restricted Delivery is desired. 2 Print your lidme and address on the reverse so that we can return the card to you. ■ Attach this card to the back of the mailpiece, or on the front If space permits. 1. Article Addressed to: Ms. kathy Mavis Crestline C>_lstoln 131.1ilders, Lt_,C 5880 Crestline Rd. A. Signature - "❑Agent ❑ Addressee q.Pecalved by {Pd } C. Date of Delivery j D. is delivery address different from ham 1? ❑ Yes ' If YES, enter delivery address below: ❑ No S. servmelype Laurinburb, NC 28352 I � 0 Certified Mail 0 Evrew Mall � 0 Registered ❑ Return Recelpt for Momhandise ` ❑ insured Mall 0 C.O.D. 4. Restrtated Delivery? (Extra Fee} [] yes 2.Ad1cleNumber a `, 7006 21'50 0005+72109i18808', - Mwisfer from service &uW PS Form 3811, February 2004 Domestic Return Recelpt 10269502-M-1540 Page'. 1 Permit: NCG210255 Owner - Facility: Cresiline Custom Builders LLC Inspection Date: 0211012009 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: A copy of the permit and Certificate of Coverage was available. A stormwater pollution prevention plan has been developed and implemented. The current plan was developed in June 2003 and'there have been some ownership changes and significant operations changes at this facility that are not reflected in the current plan. It is recommended that a new plan be developed to reflect those changes. No qualitative monitoring is being performed at this facility, as required. This facility does not meet the requirements to perform analytical monitoring. All outfalls were observed during this inspection. Page: 2 I :r Permit: NCG210255 Owner - Facility: Crestline Custom Builders LLC Inspection Date: 02l1012009 Inspection Type: Compliance Evaluation Reason for VisIt: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ■ ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ■ ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ ■ ❑ # Has the facility evaluated feasible alternatives to current practices? ■ ❑ ❑ ❑ # Does the facility provide all necessary secondary containment?' ■ ❑ ❑ ❑ # Does the Plan include a BMP summary? ■ ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ ❑ ❑ # Does the facility provide and document Employee Training? ■ ❑ ❑ ❑ # Does the Plan include a list of Responsible Pariy(s)? ■ ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ❑ ■ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ■ ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ ❑ ❑ Comment: The SPPP has not been updated annually. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ❑ ■ ❑ ❑ Comment: The qualitative monitoring is not being performed, as required. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ❑ ■ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ■ ❑ Comment: This facility does not meet the requirements to perform analytical monitoring. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ ❑ # Were all outfalls observed during the inspection? ■ ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ■ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ❑ ❑ ❑ ■ Comment: Page: 3 North Carolina Michael F. Easley, Governor 44", .�A NCDENR Department of Environment and December 10, 2003 Mr. Milton Cochran, Project Manager U S Department of Commerce & Economic Administration Atlanta Regional Office 401 W. Peachtree Street NW Atlanta, Georgia 30308-3510 SUBJECT: EDA Grant Project 04-79-05330 Sanitary Sewer Improvement to Service Crestline Homes Scotland County, North Carolina Dear Mr. Cochran: Natural Resources William G. Ross Jr., Secretary Alan W. Klimek, P.E., Director Coleen H. Sullins, Deputy Director Division of Water Quality On May 19, 2003 the Fayetteville Regional Office issued a Notice of Violation to Crestline Homes for stormwater compliance requirements. Presently, Crestline Homes is meeting compliance requirements as outlined in the NOV, and is satisfactorily working towards remedy of the problems cited. Below is a Summary of Accomplishments since May 19, 2003: • A stormwater pollution prevention plan has been developed, addressing the minimum BMP's. • Associates have received training and a written plan exists to comply with guidelines. • Vehicle maintenance areas are inspected on a monthly basis. Repairs have been made to vehicle refueling areas. • A number of waste materials are recycled. • Spill control has been addressed and kits are in place. • All illicit water discharges have been eliminated and' certification is on file. • Process wastewater is controlled and monitored. BMP's have been established. • Permit ownership changes have been addressed. • General clean-up of the yard is progressing. If you have any questions or should you need additional information, please do not hesitate to contact me at (910) 486-1541. Sincerely, /rr Ricky Revels Environmental Technician V. cc: Don Nelson, Crestline Homes 225 Green Street -- Suite 714, Fayetteville, North Carolina 28301-5043 NorthCarolina Phone: 910-486-1541 I FAX: 910-486-07071 Internet: www.enr,state.nc.us/ENR/ Aaturally An Equal opportunity ! Affirmative Action Employer - 50 % Recycled 410 % Post Consumer Paper r_reoQtiine Homes, Inc. Dan Nelson M& gger Fhwew hpmv&T=t 5080 Crestlim Road Leurinburg, NC 28352 .mail : (910) 27&0195 Ext. 232 Fax: (910) 2764794 Cal: (810) 28068360 dnetson@crestlinehomas.com North Carolina Michael F. Easley, Governor A 'Yv .��... F NCDENR Department of Environment and December 10, 2003 Mr. Milton Cochran, Project Manager U S Department of Commerce & Economic Administration Atlanta Regional Office 401 W. Peachtree Street NW Atlanta, Georgia 30308-3510 SUBJECT: EDA Grant Project 04-79-05330 Sanitary Sewer Improvement to,Service Crestline Homes Scotland County, North Carolina Dear Mr. Cochran: Natural Resources William G. Ross Jr., Secretary Alan W. Klimek, P.E., Director Coleen H. Sullins, Deputy Director Division of Water Quality On May 19, 2003 the Fayetteville Regional Office issued a Notice of Violation to Crestline Homes for stormwater compliance requirements. Presently, Crestline Homes is meeting compliance requirements as outlined in the NOV, and is satisfactorily working towards remedy of the problems cited. Below is a Summary of Accomplishments since May 19, 2003: • A stormwater pollution prevention plan has been developed, addressing the minimum BMP's. • Associates have received training and a written plan exists to comply with guidelines. • Vehicle maintenance areas are inspected on a monthly basis. Repairs have been made to vehicle refueling areas. • A number of waste materials are recycled. • Spill control has been addressed and kits are in place. • All illicit water discharges have been eliminated and' ecrtification is on file. • Process wastewater is controlled and monitored. BMP's have been established. • Permit ownership changes have been addressed. • General clean-up of the yard is progressing. If you have any questions or should you need additional information, please do not hesitate to contact me at (910) 486-1541. Irr cc: Don Nelson, Crestline Homes Sincerely, R.4'e;/7 Re4� Ricky Revels Environmental Technician V. 225 Green Street — Suite 714, Fayetteville, North Carolina 28301-5043 Phone: 910-486-1541 I FAX: 910-486-07071 Internet: www.enr.state,nc,us/ENR/ An Equal opportunity 1 Affirmative Action Employer - 50 % Recycled L 10 % Post Consumer Paper NorthCarolina Natu,rallb( NCDENR North Carolina Department of Environment and Natural Resources Michael F. Easley, Governor December 10, 2003 Mr. Milton Cochran, Project Manager U S Department of Commerce & Economic Administration Atlanta Regional Office 401 W. Peachtree Street NW Atlanta, Georgia 30308-3510 SUBJECT: EDA Grant Project 04-79-05330 Sanitary Sewer'Improvement to Service Crestline Homes Scotland County, North Carolina Dear Mr. Cochran: William G. Ross Jr., Secretary Alan W. Klimek, P.E., Director . Coleen H. Sullins, Deputy Director Division of Water Quality On May 19, 2003 the Fayetteville Regional Office issued a Notice of Violation to Crestline Domes for stormwater compliance requirements. Presently, Crestline Homes is meeting compliance requirements as outlined in the NOV, and is satisfactorily working towards remedy of the problems cited. Below is a Summary of Accomplishments since May 19, 2003: • A stormwaterr-pollution prevention plan has been developed, addressing the minimum BMA's. • Associates have received training and a written plan exists•to.comply with guidelines. • Vehicle maintenance areas are inspected on a monthly basis Repairs have been made to vehicle refueling areas. 0 A number of waste materials are recycled. 0 Spill control has been addressed and kits are in place. • All illicit water discharges have been eliminated and certification is on file. • Process wastewater is controlled and monitored. BMA's have been established. Permit ownership changes have been addressed. • General clean-up of the yard is progressing. If you have any questions or should you need additional information, please do not hesitate to contact me at (910) 486-1541. /rr cc: Don Nelson, ,Crestline Homes Sincerely, g4 Ricky Revels Environmental,Technicia' V. . ,. . 225 Green Street — Suite 714, Fayetteville, North Carolina 28301-5043 Phone: 910-486-1541 I FAX: 910-486-07071 Internet: www.enr.state.nc,us/ENR/ An Equal opportunity ! Affirmative Action Employer - 50 % Recycled 110 % Post Consumer Paper • - •, . J . . None rthCarohna Aaturally NORTH CAROLIKA DEPARTMENT OF Agaw ENVIRONMENT AHD NATURAL RESOURCES NCDENRFAYETTEVILLE, 225 GREEN STREET - SUITE 714 Nc 28301-5043 CDEC 11'03 u .3 rrc 81597pagFIER1 'AGE s6LU,S,Pr,S1 (,-E[; OR. MR MILTON COCHRAM US DEPT OF C&E ADMIN 401 W PEACHTREE ST NW ATLANTA GA 30308-31510 111114 lh$ I Itilillsod 1111111i I Iloilo 0 r Servi July 15, 2003 Mr. Ricky Revels Division of Water Quality NC DENR 225 Green St., Ste. 714 Fayetteville, NC 28301-5043 RE: Crestline Homes, Inc. - COC Permit No. NCG210255 Mr. Revels: 1251-6 Trillium Circle Raley, North Carolina 27606 Phone: (919) 816-0591 Fax: (919) 816-0661 i t 6 2003 ff ' Cl) _ - Enclosed, please find one copy of the final SWPPP for the subject facility for your files. The original and final SWPPP was delivered to Crestline Homes on July 14, 2003. If you have any questions, do not hesitate to call me. Sincerely, S RMWATER SERVICES GROUP, LLC amen D. Frei President and Senior Project Manager cc. File James A Frei President and Project Manager E-Mail: jdfreia)storm watergroup.com SWSG Stormwater Services Group, LLC 1251-G Trillium Circle Raleigh, Norlh Carolina 27606 Ph: (919) 816-0591 Fax: (919) 816-0661 Cell: (919) 919-4229 http://www.stormwatergroup.com Thank you for allowing us to assist with your environmental compliance activities. • 0 0 30 JUNE 2003 Mr. Don Nelson Manager Performance Coordinator Improvement and Facility Environmental SUBJECT: Stormwater Pollution Prevention Plan (SWPPP) 1. Reference: North Carolina General Statute 143-215.1 (Control of Sources of Water Pollution and Permits Required). 2. Forwarded is the Stormwater Pollution Prevention Plan (SWPPP) for the above referenced facility. 3. Maintain a central file for all SWPPP documentation Updates to the Plan may be required annually. 4. The Facility Environmental Coordinator will follow the instructions for the SWPPP and complete the required documentation as outlined in the front of the SWPPP. 5. The Point of Contact for Permit information is NCDWQ at 1-919-733-5083. SIGNED: General Manager Crestline Homes, LLC • CRESTLINE HOMES, INC. LAURINBURG, NORTH CAROLINA STORMWATER POLLUTION PREVENTION PLAN Prepared in Accordance with • NPDES General Permit No. NCG210000 Certificate -of -Coverage No. NCG210255 Prepared by: STORMWATER SERVICES GROUP, LLC 1251 Trillium Circle, Ste. G Raleigh, North Carolina 27606 (919)816-0591 EFFECTIVE PLAN DATE . J UNE 30, 2003 • TABLE OF CONTENTS 1. STORMWATER POLLUTION PREVENTION PLAN...............................................1 1.1. INTRODUCTION................................................................................................... I 1.2. STORMWATER POLLUTION PREVENTION TEAM (SWPPT)...................... 2 1.2.1. SWPPT Organization Chart ............................................................................... 2 1.3. FACILITY INDUSTRIAL ACTIVITY.................................................................. 3 1.4. SITE ASSESSMENT...............................................................................................3 1.4.1. Site Location...................................................................................................... 3 1.4.2. Facility Description............................................................................................ 5 1.4.3. Site Drainage..................................................................................................... 8 1.4.4. Spill History..................................................................................................... 10 1.4.5. Non-Stormwater Discharge Investigation......................................................... 11 1.4.6. Risk Assessment............................................................................................... 11 1.5. SCHEDULE OF BEST MANAGEMENT PRACTICES....................................12 MAPS • MAP 1 SITE LOCATION MAP.................................................................................................4 MAP 2 FACILITY SITE MAP...........................................................................................................15 TABLES TABLE I COMPLIANCE TASK SCHEDULE (YEAR l) ................................................... iv TABLE 2 ABOVEGROUND STORAGE TANKS.................................................................. 8 TABLE 3 INDUSTRIAL OUTFALLS................................................................................... 10 TABLE 4 BMP STATUS (YEAR 1)..................................................................................... 13 TABLE 5 ADDITIONAL BMPS........................................................................................... 14 FIGURES FIGURE 1 AERIAL VIEW OF FACILITY...............................................................................5 FIGURE 2 USED OIL AST-5............................................................... ...... ...................... .... ..... 6 FIGURE 3 ILLICI CONNECTION FROM PLANT #1.............................................................6 FIGURE 4 SCRAP DEBRIS ALONG WEST FENCE...............................................................7 FIGURE 5 ILLICIT DISCHARGE FROM PLANT #2.............................................................. 7 FIGURE6 AST-1...................................................................................................................... 8 FIGURE7 SDO-001..................................................................................................................9 . FIGURE 8 SDO-002................................................................................................................10 Crestline Homes, Inc. Stormwater Pollution Prevention Plan NPDES Permit No. NCG210255 Page i . APPENDICES REQUIRED DOCUMENTATION....................................................................... APPENDIX A SWPPP GUIDANCE............................................................................................ APPENDIX B BEST MANAGEMENT PRACTICES (BMPs) .................................................... APPENDIX C ACRONYMS AND DEFINITIONS..................................................................... APPENDIX D CERTIFICATE OF COVERAGE and PERMIT ................................................... APPENDIX E COMPLETED CHECKLISTS AND FORMS........................................................APPENDIX F • 0 Crestline Homes, Inc. Stormwater Pollution Prevention Plan NPDES Permit No. NCG210255 Page ii • STORMWATER POLLUTION PREVENTION PLAN INSTRUCTIONS Table 1, shown on the next page, provides the Stormwater Pollution Prevention Team leader with a schedule to perform and document the best management practices required by this Stormwater Pollution Prevention Plan (SWPPP). The Plan has been developed to address the requirements of NPDES General Permit No. NCG210000. The Permit was re -issued in April 2003. For purposes of this Plan, this facility is in the first year of Permit coverage; thus new procedures and forms for documenting Permit compliance are effective in Year 1. Master originals of the forms and checklists identified in Table 1 are located in Appendix A. Implementation of the SWPPP should commence no later than 12 months from the effective date of the initial certificate of coverage (COC) of the Stormwater Permit. Target dates indicated are based on these Permit requirements. Table 1 identifies compliance tasks and their schedule of performance. Table 1 is formatted to provide the user with a permanent record of Permit compliance. The user will fill in the status bullet and enter the implementation date onto Table I when the tasks are implemented. All copies or originals of all documentation regarding the Permit and this Plan including completed forms, checklists, and sampling records are then inserted into Appendix F. . Tables similar to Table 1 are provided for subsequent years in Appendix A. Use the designated table for each year of Permit coverage. 0 Crestline Homes, Inc. Stormwater Pollution Prevention Plan NPDF.S Permit No. NCG210255 Page iii 0 0 TABLE 1 COMPLIANCE TASK SCHEDULE (YEAR 1) Task to be Performed Required Documentation Target Date Frequency Status Completion Date Make copies of Forms I thru 5 None 07/30/03 Annual • 07/11/03 Obtain SWPPP certification signatures Form 1 07/30/03 Annual O Appoint the SWPPT members Form 1 07/30/03 As needed O I 1 Read the SWPPP Form 2 07/30/03 Annual O / 1 Train SWPPT Members/ Company Personnel on SWPPP activities and compliance Form 4 07/30/03 Annual O l l Conduct stormwater discharge collection and monitoring training None 08/15/03 As needed O l l Send Notification Letter to NCDOT Page B-9 08/15/03 Once a 07/09/03 Check BMP target dates and modify dates if required Table 4 08/15/03 Annual O / 1 — — — Collect and analyze stormwater samples' DWQ Form 08/30/03 This year O 1 I Begin implementing BMPs Table 4 08/30/03 As needed O I 1 Insert COC letter and Permit into Appx E COC & Permit 09/15/03 This year O I 1 Make copies of BMP Checklists #1 thru #6 None 10/30/03 Each Fall O I I Observe wet weather discharge from outfails' Checklist #6 11/15/03 Each Fall O 1 I Perform site inspections Checklists #1 - #6 11/30/03 Each Fall O I 1 Conduct Comprehensive Compliance Inspection3 Forms 6 and 7 11/30/03 Annual O l l Review the SWPPP Form 2 12/15/03 Annual O I 1 Make revisions to SWPPP Form 51 Table 5 12/30/03 As -needed O / 1 Submit Significant Spill Report Form 8 @ O Submit Permit Non-compliance Report Form 9 @ O 1_I Insert completed forms, checklists, and this page into Appendix F None 01/10/04 Annual O Task has not been completed. • Task has been completed on date indicated. @ Report required at each incident. Send copy to Maintenance Manager. `During first and fifth years of Permit coverage only, send one copy of the Qualitative Monitoring Reports to NCDWQ. 2 Perform analytical monitoring each year until running average does not exceed cut-off 1 imits. 3The Comprehensive Compliance Inspection is performed in conjunction with the Fall site inspections. Cresiline Homes, Inc. NPDES Permit No. NCG210255 Stormwater Pollution Prevention Plan Page 1v • 1. STORMWATER POLLUTION PREVENTION PLAN 1.1. INTRODUCTION This Stormwater Pollution Prevention Plan (SWPPP) has been prepared to comply with the United States Environmental Protection Agency (EPA) National Pollutant Discharge Elimination System (NPDES) program under the amended 1977 Federal Water Pollution Control Act. The SWPPP has been developed using information from Stormwater Management for Industrial Activities: Developing Pollution Prevention Plans and Best Management Practice (USEPA, 1992). This SWPPP replaces all previous SWPPPs written for this Permittee. A SWPPP consists of steps and activities designed to identify potential sources of stormwater pollution or contamination, and establishes Best Management Practices (BMPs) that will prevent or reduce pollutants in stormwater runoff. This SWPPP has been prepared in accordance with standard engineering practices. The North Carolina Department of Environment and Natural Resources (NCDENR), Division of Water Quality (DWQ), has adopted final stormwater permitting rules for industrial discharges in North Carolina. North Carolina is a delegated NPDES state with general and individual permitting authority. EPA regulations 40 CFR 122 require most industrial facilities and certain vehicle maintenance facilities to apply for a NPDES permit for stormwater discharges. This facility is subject to NPDES General Permit No. NCG210000, which expires March 31, 2008`. • The personnel at this Permitted facility are required to: • Learn and implement stormwater pollution prevention procedures and requirements; • Establish spill containment procedures, drainage control, and security measures; • Follow written standard operation procedures for hazardous material handling and storage; • Perform routine inspections; and • Maintain records to document successful completion of SWPPP requirements. • Technical and economic feasibility issues are a baseline consideration in choosing BMPs that will be performed during the first year of permit compliance. Expensive or unproved technologies are dismissed early in the selection process. The result is a list of practical BMPs (see Table 4) that the facility will implement. Additional BMPs, including structural controls, will be evaluated during the first annual Plan review. The following appendices are included as part of this SWPPP: Appendix A contains the required documentation (administrative forms and inspection checklists) to be used at the facility. Appendix B contains SWPPP guidance information relevant to the SWPPP tasks and duties of the SWPPT. Applicable BMPs are detailed in Appendix C. Appendix D contains SWPPP-related acronyms and definitions. Appendix E contains the COC and Permit issued to this Crestline Homes facility located in Laurinburg, North Carolina. Completed checklists and forms will be inserted into Appendix F. E A Notice -of -Intent to continue Permit coverage will be submitted 180 days prior to the expiration date. Crestline Homes, Inc. Stormwater Pollution Prevention Plan NPDES Permit No. NCG210255 Page 1 • 1.2. STORMWATER POLLUTION PREVENTION TEAM (SWPPT) The responsibilities of the SWPPT members are to: • Schedule the actions to be performed as directed in the SWPPP; • Monitor stormwater discharges as specified in the Permit; • Conduct semi-annual site inspections; • Implement best management practices; • Perform record keeping and documentation as required by the SWPPP; • Perform the annual updating and certifications as required by the SWPPP; • Evaluate the adequacy of the SWPPP; and • Modify the SWPPP as necessary to achieve reasonable pollutant reductions at the facility. The General Manager will designate the SWPPT Leader. The organizational arrangement of the SWPPT is presented schematically in Section 1.2.1. A chart showing actual names, areas of responsibility, and telephone numbers is provided in Appendix F. The SWPPT will meet at least once each year to evaluate the effectiveness of the BMPs and determine if additional BMPs need to be incorporated at the facility. A series of BMP checklists are included in Appendix A to assist the team in the evaluation of their assigned areas. The SWPPT is required to make revisions to the PIan where changes to the facility affect the potential risks to stormwater quality. These revisions can be simple and brief narratives inserted as amendments to the original Plan (use Record of • Amendments form provided in Appendix A). The Plan may need to be updated or re -written completely when the Permit is renewed. CJ 1.2.1. SWPPT Organization Chart Pit #1 Production Manager Pit #1 Production Staff Crestline Homes General Manager SWPPT Leader Manager Process Improvement SWPPT Members Pit #2 Production Manager Pit #2 Production Staff Truck Mechanic Stormwater Consultant Stormwater Services Group, LLC Maintenance Manager Production Staff Crestline Homes, Inc. Stormwater Pollution Prevention Plan NPDES Permit No. NCG210255 Page 2 • 1.3. FACILITY INDUSTRIAL ACTIVITY This facility is considered to have the following industrial activities: Modular Home Manufacturing Stormwater discharges covered in this category include runoff from areas where lumber, siding, hardware, dry -wall, adhesives, paint, plumbing and other materials are received, stored, processed, and disposed. Areas where any materials or processes may be exposed to stormwater are considered. Vehicle Maintenance Stormwater discharges covered in this category include runoff from areas where the following vehicle maintenance activities occur: fluid changes, lubrication, engine and drive train repair, brake repair, fueling, and vehicle washing. Stormwater discharges are included when any portion of the vehicle maintenance processes are exposed or can be potentially exposed to rainfall or stormwater runoff Hazardous Materials Handbg Loading docks and receiving areas are considered industrial activity areas when hazardous materials are received and shipped and there is a reasonable potential for a spill or leak of said materials entering the stormwater drainage system or waters of the State. Hazardous Materials Storage Storage areas for new and waste materials such as paint, motor oil, lubricants, fuel, solvents, and • cleaners are included when the storage areas are either directly exposed to rainfall or when spills or leaks from these areas have the potential to enter the storm drainage system. Materials used and stored at this facility include corrosives, toxics, flarnmables, and oxidizers. Hazardous Waste Generation and Accumulation Central and satellite accumulation points are addressed where there is a potential for the storage areas or spills to be exposed to precipitation or stormwater runoff. Non -Hazardous Materials PrgcesW Areas where raw materials, scrap debris, and trash are accumulated and handled are subject to stormwater controls where there is a reasonable potential for the items to enter the storm drainage system via surface runoff. 1.4. SITE ASSESSMENT 1.4.1. Site Location The Crestline Homes manufacturing facility is Iocated at the intersection of SR 1622 and SR 1619, approximately one mile .south of Hasty. The facility is located approximately eight miles southeast of Laurinburg. The surrounding area is woodlands, pasture, and single-family houses. Map 1 shows the location of the facility: • Crestline Homes, Inc. Slormwater Pollution Prevention Plan NPDES Permit No. NCG210255 Page 3 • • C� J L/V WORMAN11A N O IGtS j 4 � i �•.• 9 y I�O ��`A � ; ' � _•III �rvm �meaa N \ 1 ;� Al 1624 I►• � � V ., I b5 � .Yr 44 O . 1.. J .... I qcI60 0a rrl \ P $pCD r� ' 1 \ ram• •� ^ • K1 Crestline Homes, Inc. NPDES Permit No, NCG210255 JOHNS, NC (1971) QUADRANGLE 7.5 MINUTE SERIES, 1:24000 MAP 1 - SITE LOCATION MAP Stormwater Pollution Prevention Plan Page 4 1-1 The facility is in an area of pastures, woodlands, and scattered single-family houses. To the immediate north of this facility is located a pasture, and to the west is an undeveloped wooded area. The east and south sides of the facility are bound by state roads. There is no adjacent industrial or commercial development 1.4.2. Facility Description The industrial activities performed at the facility include the construction of modular homes and support activities. The significant support activity with industrial characteristics is the maintenance and repair of transport vehicles (e.g., trucks and trailers). Other support activities include vehicle rinsing, fueling, hazardous materials receiving and storage, non -hazardous waste generation, and hazardous waste generation. Sanitary sewer service is provided by an on -site septic system. The layout of the facility is shown in Figure 1 and on Map 2. The site map identifies building locations, the stormwater drainage system, industrial waste systems, potential pollution sources, and stormwater discharge outfalls. Figure 1 — Aerial View of Facility include the storage of hazardous and non -hazardous materials. Plant 41 consists of a modular home manufacturing building, material storage, and administrative offices. Industrial activities occurring in this building include the storage of hazardous and non -hazardous materials. Dry -wall installation tools are rinsed at in interior wash pit which discharges to a settling tank. This tank discharges into SDO-001. Plant #2 consists of a modular home manufacturing building, material storage, and administrative offices. Industrial activities occurring in this building Dry -wall installation tools are rinsed at in interior wash pit which discharges to a settling tank. This tank discharges into SDO-002. r A sink located outside the north wall of Plant #2 is used to rinse tools and paint brushes. This sink discharges to a holding tank which often overflows onto the ground upgradient of SDO-002. • Gaza e Crestline Homes, Inc. Stormwater Pollution Prevention Plan NPDES Permit No, NCG210155 Page 5 C] dispensers. Transport trucks and trailer assemblies are maintained and repaired in the garage. Materials stored in the shop consist of lubricating oils, and other vehicle fluids (e.g., antifreeze, transmission fluid) in 55-gallon drums. Materials, mostly POLs, used in the garage are in various containers including bottles, jugs, barrels, and drums up to 55-gallons is size. A 500-gallon metal tank (AST-5) is used to hold used motor oil prior to pick-up by Santee -Cooper (see Figure 2 - Used Oil AST-5 Figure 2). One parts washer is located in the garage along with several 55-gallon drums used as POL Bags of granular absorbents are on hand for spill response. It is unlikely that significant spills could exit the garage and contaminate stormwater or the adjacent waters of the State -- a bump diverter is provided at the overhead door threshold. Spill response equipment consists of absorbent wipes and one portable spill kit. • Figure 3 - illicit Connection from Plant #1 Crestline Homes, Inc. NPDES Permit No. NCG210255 Several 55-gallon drums containing new and used POL are placed around the perimeter of the garage. Some of the drums containing used POL and drained oil filters have an open top and are covered with a piece of plywood. This arrangement presents a moderate risk of spills and overflow. At least two drums already show evidence of drippage onto the pavement. These exposed drums are not provided with secondary containment. Perimeter of Plant # 1 Several items of concern are observed around the perimeter of Plant #L Refer to Map 2 for shown locations. Rinse water from dry -wall installation and painting operations discharges into a settling tank which then discharges via a PVC pipe into the ditch above SDO- 001 (see Figure 3). This discharge is considered illicit under General Permit NCG210000. Stormwater Pollution Preventlon Plan Page 6 • Figure 4 - Scrap Debris along West Fence Perimeter of Plant #2 Empty drums are stored near the northwest corner of Plant #1. Empty drums may still contain residue unless they are thoroughly emptied and cleaned. Hazardous materials should not be stored in an exposed location. Exposed drums are typically a potential source of stormwater pollutants; keep empty drums indoors or under cover prior to disposal. Scrap debris is piled along the fence line west of Plant #1 (see Figure 4). These items can contribute pollutants such as paint chips, leaching metals, adhesives, and lubricants. Items of concern around Plant #2 (refer to Map 2 for locations) include a pile of scrap debris near the southwest corner and around CB#21, several exposed drums containing antifreeze at the north end, and a sink that discharges into a holding tank at the north end of the building. Rinse water from dry -wall installation tools and paint brushes are discharged such that the flow enters SDO- 002 (see Figure 5). This discharge is considered illicit under General Permit NCG210000. Figure 5 - Illicit Discharge from Plant #2 0 Crestline Homes, Inc. NPDES Permit No, NCG210255 Fueling Station. AST-1, an 8000-gallon tank, is used to hold diesel fuel (see Figure 6). This AST is made of welded steel and sits within a CMU-block containment structure. All secondary containment structures must be provided with a lockable drain valve that must remain closed and locked except when making controlled releases of accumulated rainwater. Stormwater Pollution Prevention Plan Page 7 n U Figure 5 - Diesel Fuel AST-1 Exterior Grounds The exterior grounds are either paved with concrete or are a dirt and gravel driving surface, several areas are covered with a good stand of grass or landscaping. There are currently no areas that need additional soil treatment, seeding, and mulching to improve the vegetation. No areas with severe erosion problems were identified during the May 27, 2003 field inspection conducted for the development of this Plan. Closed -topped dumpster are located near the manufacturing plants. Ensure that no liquids or pertruscibles are placed in these dumpsters, and that the covers remain closed. As of the effective date of this Plan, four exposed aboveground storage tanks are in use at this facility. Table 2 is provided to list aboveground storage tanks that may be placed into service at this facility at a later date: TABLE 2 ABOVEGROUND STORAGE TANKS I.D. CONTENTS SIZE CONSTRUCTION COMMENTS AST-1 Diesel Fuel 8,000 gal Steel W/ in Secondary Containment AST-2 Unleaded Gasoline 950 gal Steel W/ in Secondary Containment AST-3 Diesel Fuel 500 gal Steel W/ in Secondary Containment AST4 Kerosene 150 gal Steel W/ in Secondary Containment AST-5 Used Oil 500 gal Steel Indoors, w/ secondary containment 1.4.3. Site Drainage The facility is located in the upper Coastal Plain physiographic region. Locally, the soils at the facility are in the Lakeland sand association. The surface layer is a loamy sand or sand to a depth of 43 inches, and the subsoil is sand to a depth of 80 inches. • Cresiline Homes, Inc. Slormwater Pollution Prevention Plan NPDES Permit No. NCG210255 Page 8 . This soil is excessively drained with a high permeability (6.0 to 20.0 in/lu) in the upper stratum. Infiltration is moderate and surface runoff is moderate. The seasonal high water table is at a depth greater than six feet below the surface. (Soil Survey of Scotland County, USDA). The local soils have been disturbed due to construction of the facility and are probably more compacted near the surface than the natural soils in the vicinity. Maintaining or regenerating an adequate plant cover can minimize wind erosion and off -site sedimentation. Figure 7 - SDO-001 View is looking toward pipe under SR 1622. The general topography of the site is flat with a slight slope away from Plants #1 and #2 toward the adjacent public roads. • The site is paved around the perimeter of the manufacturing and garage buildings. It is likely that spills of hazardous materials exterior to the plants and the garage would quickly enter the storm drainage system, and could potentially enter adjacent waters of the State via the facility's storm drainage system, depending on the location of the spill. According to FEMA Flood Insurance Rate Map Panel No. 3703160175B (1988), this facility is not within a mapped 100-year flood zone. The facility is located within the Little Pee Dee River Basin. Runoff from this facility drains eastward to off -site storm drainage ditches, which then discharges into an unnamed tributary to Leith Creek. Two stormwater discharge outfalls (SDOs) are located at the facility. SDO-001 (see Figure 7) is at the entrance to a culvert that passes under SR 1622. SDO-001 collects runoff from the truck maintenance garage, the warehouses, a portion of Plant #1, the diesel fuel tanks, and parking areas. SDO-002 (see Figure 8) is a ditch that flows along the south property line and parallel to SR 1619. SDO-002 collects runoff from a portion of Plant #1, most of Plant #2, trailer storage areas, and parking areas. Leaks from underground fuel tanks or spills beyond artificial ridgelines could enter this Permittee's property due to groundwater flow. A groundwater study was not conducted as part of this Plan development and such flow patterns are not known. Cresiline Homes, Inc. Stormwaler Pollution Prevention Plan NPDES Permit No. NCG210255 Page 9 • There is no runoff from other industrial properties onto this Permittee's facility or through its outfalls. Both of this Permittee's outfalls discharge into storm drainage systems operated by the North Carolina Department of Transportation. • The industrial drainage outfalls are identified in Table 3. The approximate location of the outfalls (defined here as point source discharges of stormwater to "waters of the State') are shown in the table. Figure 8 - SDO-002 View is looking upgradient. TABLE 3 INDUSTRIAL OUTFALLS SDO TYPE LATITUDE LONGITUDE MONITORING 001 Ditch N 340 40' 03" W 790 29' 27" Analytical and Visual 002 Ditch N 340 39' 54" W 790 29' 3T' Visual only Stormwater discharge monitoring as shown in Table 3 will be performed at the designated outfall points as located on Map 2. Visual monitoring will be conducted as described in Appendix B. For SDO-001, the visual observation and sample collection can be performed at the fence line or at entrance to the culvert under Crestline Road (SR 1622). For SDO-002, the visual observation point will be in the ditch closest to the property corner at the point where the ditch passes under the fence. Other discretionary points within the facility that may be useful to isolate potential pollutant sources can be identified and observed by the Petmittee. 1.4.4. Spill History There have been no significant spills of fuels or hazardous substances at the facility in the three (3) • years prior to the effective date of this Plan. If a significant spill occurs at this facility, then it shall be reported using Form 8 found in Appendix A. Crestline Homes, Inc. Stormwater Pollution Prevention Plan NPDES Permit No. NCG210255 Page 10 • There is evidence of incidental spills and drips around the vicinity of the garage, but these are not necessarily reportable under NCG210000. Refer to Appendix C for spill prevention and response guidance. 1.4.5. Non-Stormwater Discharge Investigation Stormwater Services Group conducted an investigation at the Crestline Homes facility on May 27, 2003. During this investigation, several illicit connections and improper discharges from this Permittee's activities were identified during the initial site inspections; several potential sources were observed. Refer to the completed Forms b and 7 in Appendix F and Map 2 for a description of potential improper discharges. The most significant illicit connection is the direct pipe from the settling tanks that serve Plant #1 and Plant #2 — both discharge directly into the storm drainage system via pipes. Another illicit discharge is the sink water at Plant Q. This discharge enters SDO-002. via surface flow. The fuel pump at AST-1 shows evidence of minor leakage; an oil sheen was visible on the adjacent wet ground during the initial site inspection. • As a point of reference, wash waters containing detergents, other cleaning agents, or degreasers cannot be directly discharged to the stormwater drainage system under NPDES Permit No. NCG210000. Refer to the section on Equipment Cleaning Areas in Appendix C for additional information. Illicit connections and improper discharges, where identified now or in the future, must be plugged and abandoned, authorized under a separate NPDES permit, or re-routed to a municipal sanitary sewer system'. 1.4.6. Risk Assessment The operation that has a moderate risk of contributing to a large spill (more than 100 gallons) into the storm drainage system is the filling of the POL tanks (ASTs-1, 2, 3, and 4) or emptying of the used oil tank (AST-5). The operation that has a moderate risk of contributing to a medium spill (up to 55 gallons) into the storm drainage system is the transfer of the hazardous materials and spent solvent wastes to and from the facility The handling of small -quantity solvents, lubricants, and degreasers presents a moderate risk. Regular spill prevention awareness training will help minimize accidental spills and leaks. . 2 Floor drains that conned to a permitted process water or sanitary sewer system are not considered illicit under NPDES General Permit NCG210000. Crestline Homes, Inc. Slormwater Pollution Prevention Plan NPDES Permit No. NCG210255 Page 11 • There is a moderate risk of spills in the vicinity of hazardous substance storage in the stockroom and usage areas in the vehicle maintenance garage. Such spills can be from lubricants, antifreeze, cleaning compounds, and solvents. These spills would likely be less than five gallons and should be controlled with on -site resources, Other pollutant risks are minor as all operations take place inside the building. Most containers used as dispensers are positioned away from exterior doors. Most hazardous material storage areas are located away from exterior doors and are in small containers. Locating spill kits close to potential spill sources will reduce the risk of spills contaminating the environment and provide readily available defensive controls in the event of a spill. Materials (e.g. oil drips, trash, debris, scrap metal) subject to long tern exposure to precipitation represent a high risk of stormwater pollution and should be protected from precipitation. Exposed materials can leach metals, chemicals, and other pollutants into stormwater due to contact with acidic rainfall, abrasive winds, and natural decomposition. 1.5. SCHEDULE OF BEST MANAGEMENT PRACTICES Table 4 shown on the next page is a description of the BMPs that were in place on the effective date of this Plan and the new BMPs scheduled to be implemented by this Plan. Solid bullets indicate existing or completed BMPs and hollow bullets indicate proposed BMPs. The Target Date indicates the latest • date at which the BMP should be implemented. The hollow status bullets will be filled in and the SWPPT Leader will enter implementation dates in the table when the tasks are implemented. Complete implementation of proposed BMPs, including secondary containment as specified in the Permit, should be accomplished within 12 months of the effective date of the initial COC of the Permit. For those BMPs that cannot be implemented as shown in Table 4, a brief narrative describing reasons for non-compliance will be inserted into Appendix F during subsequent annual reviews. BMPs may be added, deleted, or modified during the annual reviews as the Permittee determines effectiveness and feasibility. Changes must be documented through narrative amendments. BMP amendments will be inserted into Appendix F. The following BMPs are in place and operating properly, or are required for this facility: Crestllne Homes, Inc. Stormwater Pollution Prevention Plan NPDES Permit No. NCG210255 Page 12 • TABLE 4 BMP STATUS (YEAR 1) Task Target Date Status Implement Date 1-1 Permittee strives to follow all environmental regulations on -going • 05/27/03 1-2 Most hazardous materials and hazardous wastes are stored indoors on -going • 05/27/03 1-3 Minimal hazardous materials are stored on -site on -going • 05/27/03 1-4 Trash dumpsters are emptied on a timely basis on -going • 05/27/03 1-5 Shop floor is swept and used absorbents are disposed regularly on -going • 05/27/03 1-6 Diesel fuel ASTs are provided with secondary containment on -going • 05/27/03 1-7 Permittee practices minimal good housekeeping on -going • 06/15/03 1-8 Conduct pollution prevention training 07/15/03 O 11 1-9 Implement improved Good Housekeeping Program 07/15/03 O 1 / 1-10 Implement Preventative Maintenance Program 07/30/03 O 1-11 Provide covered secondary containment for drums containing used POL 08/15/03 O 1 l� 1-12 Ensure hazmat containers/ drums are empty and cleaned of exterior residue before storing on -site prior to disposal 08/30/03 O I_I_ 1-13 Conduct daily visual inspection of hazmat/ hazwaste storage areas 09/15/03 O I I 1-14 Maintain vegetated buffer around facility - coordinate with adjacent property owners 09/30/03 O 1 1 1-15 Clean up spilled POL around POL dispensing stations and garage exterior 10/15/03 O I I 1-16 Remove illicit connections that discharge equipment wash/ rinse water 10/30/03 O 1-17 Ensure all equipment wash/ rinse waters are discharged in accordance with Permit — use biodegradable detergents with a neutral pH and discharge to municipal sanitary sewer system, or capture and pump through permitted treatment system, or implement other allowable system 11/15/03 O r I_I_ 1-18 Remove excess scrap and debris from site 12/15/03 O I I 1-19 Fix leakage at fuel pump; clean-up oil stains 12/30/03 O I l 1-20 Provide spill containment pallet for all active dispensing drums 01/15/04 O 1 I 1-21 Inspect exposed chemical tote storage areas. 01/30/04 O 1 I 1-22 Provide adequate spill kits at or near hazmat and hazwaste storage areas 02/15/04 O I 1 1-23 Provide pollution prevention handout for on -site contractors/ vendors 02/28/04 O 1 I 1-24 Provide flammables cabinets in maintenance shop for storing small containers of hazardous materials 03/15/04 O 1-25 Label storm inlets "Drains to Leith Creek — Do Not Dump" 03/30/04 O 1 I 1-26 Remove accumulated sediment from all catch basins 04/15/04 O I I 1-27 Contract with vendor for hazmat response and clean-up 04/30/04 O I 1 1-28 1 1 05/ 15/04 O I I . O BMP has not been implemented. • BMP has been implemented on date indicated. Crestline Homes, Inc. Stormwater Pollution Prevention Plan NPDES Permit No. NCG210255 Page 13 • The SWPPT can use Table 5 to add new, additional, and/ or improved BMPs as determined by site inspections, plan reviews, and operational changes. TABLE 5 ADDITIONAL BMPS Task Target Date Status Implement Date 1 1 O I I 1 1 O 1 1 1 1 O 1 1 1 1 O I_1 1 I O _I 1 1 1 O I I I I O I I O I I 1 1 O I I I I O I I 1 1 O I I 1 1 O I I 1 1 O 1 l I I O _� 1 1_I O 1 1 / O _� 1 1 I O 1 i O I 1 1 O 1 1 I 1_ O i I 1 / O I i 1 1 O 1 1 1 1 O 1�1 O 1 / 1 1 O 1 I i 1 O 1 1� 1 1 O 1 l O BMP has not been implemented. • BMP has been implemented on date indicated. Cresiline Homes, Inc. Slormwater Pollution Prevention Plan NPDES Permit No. NCG210255 Page 14 • 0 ` _CB#12 .g NOTES, e EMPLOYEE PARKING CGRAVEL) r / r / lop f 4PAST-1 I l Q AST-2 AST-3 ' AST-4 i' I1 1 .LET 1 r /SETTLING TANKm r W �PLA ''- •. 1. THERE IS NO OFF —SITE RUNOFF ONTO THIS PROPERTY. 2. ALL ASTS ARE PROVIDED WITH SECONDARY CONTAINMENT, 3. THERE ARE NO STORMVATER STRUCTURAL CONTROLS ON THIS SITE. 4. RUNOFF FROM THIS SITE FLOWS INTO DITCHES ALONG PUBLIC HIGHWAYS. 5. BUILDINGS 4 AND 5 ARE WAREHOUSES. NO SPILLABLE OR HAZARDOUS MATERIALS ARE STORED IN THESE BUILDINGS.-- 6. a INDICATES ILLICIT CONNECTION - TO BE REMOVED. SDO-002 DA = 316,833 sf IMP = 30% SDO-001 DA = 613,514 sf 0. IMF = 40% GUARD HOUSE \� HOLDING ' RINSE SINKm-% AN CB#21 SETTLING TANKS 1 ~ 100 0 50 too 200 300 aV . , • 4 • • 0 APPENDIX A REQUIRED DOCUMENTATION TO BE COMPLETED BY THE SWPPT COMPLIANCE TASK SCHEDULE (Year 2000-2005 Permit) SWPPP CERTIFICATION REVIEW CERTIFICATION CERTIFICATION OF NON-STORMWATER DISCHARGES TRAINING SIGN -IN SHEET RECORD OF AMENDMENTS DESCRIPTION OF EXPOSED SIGNIFICANT MATERIALS NON-STORMWATER DISCHARGE ASSESSMENT SPILL INCIDENT REPORT NON-COMPLIANCE REPORT GOOD HOUSEKEEPING PROGRAM LIQUID STORAGE IN ABOVEGROUND TANKS VEHICLE & EQUIPMENT MAINTENANCE AND WASHING SITE SPECIFIC PRACTICES RELEASE FROM SECONDARY CONTAINMENT QUALITATIVE MONITORING REPORT YEARS 2 - 5 FORM I FORM 2 FORM 3 FORM 4 FORM 5 FORM 6 FORM 7 FORM 8 FORM 9 BMP CHECKLIST #1 BMP CHECKLIST #2 BMP CHECKLIST #3 BMP CHECKLIST #4 BMP CHECKLIST #5 BMP CHECKLIST #6 . COMPLIANCE TASK SCHEDULE (Year 2) L� • Task to be Performed Required Documentation Target Date Frequency Status Completion Date Make copies of Forms 1 thru 4 None 02/28/04 Annual O I 1 Obtain SWPPP certification signatures Form 1 02/28/04 Annual O 1 I Appoint the SWPPT members Form 1 02/28/04 As needed O 1 I Collect and analyze stormwater samples DWQ Form 02/29/04 Annual O 1 / Train SWPPT Members/ Company Personnel on SWPPP activities and compliance Form 4 03/15/04 Annual O I 1_ Check BMP target dates and modify dates if required. Tables 4 and 5 03/20/04 Annual O Make copies of BMP Checklists # I thru #6 None 04/30/04 Each Spring O 1 I Perform site inspections Checklists #1 - #6 04/30/04 Each Spring O / I Observe wet weather discharge from outfallst Checklist 46 04/30/04 Each Spring O Implement additional BMPs as needed Table 5 05/15/04 As needed O I 1 Collect and analyze stormwater sampleS2 DWQ Form 05/30/04 Annual O I I Make copies of BMP Checklists # I thru #6 None 10/30/04 Each Fall O 1 / Observe wet weather discharge from outfalls" Checklist #6 10/30/04 Each Fall O / 1 Perform site inspections Checklists #1 - #6 10/30/04 Each Fall O _I I Comprehensive Compliance Inspection Forms 6 and 7 10/30/04 Annual O 1�l Obtain Non-stormwater discharge certification signatures Form 3 11115104 Annual O l l Review the SWPPP Form 2 11/30/04 Annual O I I Make needed revisions to SWPPP Form 5 11/30/04 As needed O / 1 Develop/ modify BMPs as needed Table 5 11/30/04 As needed O I 1 Submit Significant Spill Report Form 8 @ O 1 / Submit Permit Non -Compliance Report Form 9 @ O _I I Insert completed forms, checklists, and this page into Appendix F None 12/31/04 Annual O 1 I O Task has not been completed. f Task has been completed on date indicated. @ Report required at each incident. Send original to NCDWQ; send copy to General Manager. ' Insert completed observation forms into Appendix F— Do not send to NCDWQ this year. Collect this year if cut-off limits are exceeded. Send signed original and one copy of monitoring report to NCDWQ. 3 The Comprehensive Compliance Inspection can be performed in conjunction with the Fall site inspections. Crestline Homes, Inc. Stormwater Pollution Prevention Plan Appendix A Page A-i 0 COMPLIANCE TASK SCHEDULE (Year 3) CJ C] Task to be Performed Required Documentation Target Date Frequency Status Completion Date Make copies of Forms t thru 4 None 02/28/05 Annual O 1 I Obtain SWPPP certification signatures Form 1 02/28/05 Annual O 1 1� Appoint the SWPPT members Form 1 02/28/05 As needed O 1/ Train SWPPT Members/ Company Personnel on SWPPP activities and compliance Form 4 03/30/05 Annual O Check BMP target dates and modify dates if required. Tables 4 and 5 03/30/05 Annual O �l�l Make copies of BMP Checklists 41 thru #6 None 04/30/05 Each Spring O Perform site inspections Checklists # 1 - #6 04/30/05 Each Spring O ,1 I Observe wet weather discharge from outfalls' Checklist #6 04/30/05 Each Spring O 1 I Implement additional BMPs as needed Table 5 05/15/05 As needed O 1 I Collect & Analyze stormwater sample' DWQ Form 05/30/05 Annual O I I Make copies of BMP Checklists # I thru #6 None 10/30/05 Each Fall O I I Observe wet weather discharge from outfalls' Checklist #6 10/30/05 Each Fall O I I Perform site inspections Checklists #I - #6 10/30/05 Each Fall O I I Comprehensive Compliance Inspection Forms 6 and 7 10/30/05 Annual O Obtain Non-stormwater discharge certification signatures Form 3 11/15/05 Annual O l l_ Review the SWPPP Form 2 11/30/05 Annual O 1 1 Revise/ Update SWPPP per new Permit Form 5 11/30/05 As needed O 1 I Develop/ modify BMPs as needed Table 5 11/30/05 As needed O 1 I Submit Significant Spill Report Form 8 @ O Submit Permit Non -Compliance Report Form 9 @ O / 1 Insert completed forms, checklists, and this page into Appendix F None 12/30/05 Annual O I I O Task has not been completed. • Task has been completed on date indicated. @ Report required at each incident. Send original to NCDWQ, send copy to General Manager. ' Insert completed observation forms into Appendix 1' — Do not send to NCDWQ this year. 'Collect this year if cut-off limits are exceeded. Send signed original and one copy of monitoring report to NCDWQ. 3The Comprehensive Compliance Inspection can be performed in conjunction with the Fall site inspections. Crestline Homes, Inc. Stormwater Pollution Prevention Plan Appendix A Page A-ii • COMPLIANCE TASK SCHEDULE (Year 4) • • Task to be Performed Required Documentation Target Date Frequency Status Completion Date Make copies of Forms I thru 4 None 02/28/06 Annual O �Il1 Obtain SWPPP certification signatures Form 1 02/28/06 Annual O I 1 Appoint the SWPPT members Form 1 02/28/06 As needed O I 1 Train SWPPT Members/ Company Personnel on SWPPP activities and compliance Form 4 03/30/06 Annual O �ll� Check BMP target dates and modify dates if required. Tables 4 and 5 03/30/06 Annual O Make copies of BMP Checklists #1 thru #6 None 04/30/06 Each Spring O Perform site inspections Checklists #1 - #6 04/30/06 Each Spring O I I Observe wet weather discharge from outfaiis' Checklist #6 04/30/06 Each Spring O 1 I Implement additional BMPs as needed Table S 05/15/06 As needed O 1 I Collect & Analyze stormwater sample DWQ Form 05/30/06 Annual O I I Make copies of BMP Checklists #I thru #6 None 10/30/06 Each Fall O I I Observe wet weather discharge from outfails' Checklist #6 10/30/06 Each Fall O 1 l� Perform site inspections Checklists #1 - #6 10/30/06 Each Fall O 1 I Comprehensive Compliance Inspection Forms 6 and 7 10/30/06 Annual O 1 I Obtain Non-stormwater discharge certification signatures Form 3 11/15/06 Annual O l l Review the SWPPP Form 2 11/30/06 Annual O I 1 Revise/ Update SWPPP per new Permit Form 5 11/30/06 As needed O Develop/ modify BMPs as needed Table 5 11/30/06 As needed O 1 I Submit Significant Spill Report Form 8 @ O Submit Permit Non -Compliance Report Form 9 @ O 1 / Insert completed forms, checklists, and this page into Appendix F None 12/30/06 Annual O _/ 1 O Task has not been completed. r Task has been completed on date indicated. @ Report required at each incident. Send original to NCDWQ, send copy to General Manager. Insert completed observation forms into Appendix F — Do not send to NCDWQ this year. 'Collect this year if cut-off limits are exceeded. Send signed original and one copy of monitoring report to NCDWQ. 3 The Comprehensive Compliance Inspection can be performed in conjunction with the Fall site inspections. Stormwater Pollution Prevention Plan Page A-iii Crestline Homes, Inc. Appendix A • COMPLIANCE TASK SCHEDULE (Year 5) • • Task to be Performed Required Documentation Target Date Frequency Status Completion Date Make copies of Forms 1 thru 4 None 02/28/07 Annual O 1 1 Obtain SWPPP certification signatures Form 1 02/28/07 Annual O I 1 Appoint the SWPPT members Form 1 02/28/07 As needed O 1 I Train SWPPT Members/ Company Personnel on SWPPP activities and compliance Form 4 03/30/07 Annual O / 1 Check BMP target dates and modify dates if required. Tables 4 and 5 03/30/07 Annual O I I Make copies of BMP Checklists #1 thru #6 None 04/30/07 Each Spring O l�l Perform site inspections Checklists #1 - #6 04/30/07 Each Spring O Observe wet weather discharge from outfallsc Checklist #6 04/30/07 Each Spring O I 1 Implement additional BMPs as needed Table 5 05/15/07 As needed O !I I Collect & Analyze stormwater sampler DWQ Form 05/30/07 Annual O Submit Permit Re -Application DWQ Form 08/30/07 Every 5 Years O I I Make copies of BMP Checklists #1 thru #6 None 10/30/07 Each Fall O / 1 Observe wet weather discharge from outfalls' Checklist #6 10/30/07 Each Fall O 1 / Perform site inspections Checklists #I - 06 10/30/07 Each Fall O _I 1 Comprehensive Compliance Inspection Forms 6 and 7 10/30/07 Annual O Obtain Non-stormwater discharge certification signatures Form 3 11/15/07 Annual O I I Review the SWPPP Form 2 11/30/07 Annual O 1 I Revise/ Update SWPPP per new Permit Form 5 11/30/07 As needed O I I Develop/ modify BMPs as needed Table 5 11/30/07 As needed O �l I Submit Significant Spill Report Form 8 @ O / 1 Submit Permit Non -Compliance Report Form 9 @ O / 1 Insert completed forms, checklists, and this page into Appendix F None 12/30/07 Annual O I I O Task has not been completed. • Task has been completed on date indicated. u Report required at each incident. Send original to NCDWQ, send copy to General Manager. ' Insert completed observation forms into Appendix F — Send fifth -year observation forms to NCDWQ. Must collect and analyze this year. Send signed original and one copy of Monitoring Report to NCDWQ. 'The Comprehensive Compliance Inspection can be performed in conjunction with the Fall site inspections. Crestline Homes, Inc. Appendix A Stormwaler Pollution Prevention Plan Page A -iv Crestline Homes • • • SWPPP CERTIFICATION FORM 1 "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belied true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations" [see Part III, Section A, Paragraph 2 of the Permit]. Authorized Signature' Title Phone No. Date SWPPT MEMBERS The General Manager shall appoint the Stormwater Pollution Prevention Team (SWPPT) leader and members each year. Write the names and position of the team members in the chart below. Name: Title. Office: Home: Name: Title: Office. - Home: SWPPT Leader Office: (910) 276-0195 Home: SWPPT Members Name: Name: Title: Title. - Office: Office: Home: Home: Name: Name: Title: Title: Office: Office: Home: Home: 1 Certification and all documents requiring a signature shall be signed by the most senior company officer at the facility or authorized designee. Crestline Homes, Inc. Stormwater Pollution Prevention Plan Appendix A Form I Crestline Homes . REVIEW CERTIFICATION FORM 2 The Permit requires a review and evaluation of this SWPPP at least once a year. The SWPPT Leader is assigned the responsibility of ensuring that this Plan will be reviewed and amended in accordance with the stormwater discharge permit. As a result of this review, the Permittee may be required to amend this SWPPP to include more effective pollution prevention technology and BMPs, if such technology is field proven and if implementation of the technology will significantly reduce the likelihood of the contamination of stormwater. All reviewers shall sign. REVIEW DATE REVIEW STATUS/ COMMENTS SIGNATURE Creslline Homes, Inc. Appendix A Stormwater Pollution Prevention Plan Form 2 Crestline Homes • CERTIFICATION OF NON-STORMWATER DISCHARGES FORM 3 0 C I certify, under penalty of law, that the stormwater outfalls covered by this Permit have been tested or evaluated for the presence of non-stormwater discharges under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of those persons, to the best of my knowledge and belief, no non -permitted discharges of non-stormwater enter the stormwater outfalls covered by this Permit because of activities occurring at this facility [as specified in Part II, Section A, Paragraph I (e) of the Permit] except as identified on Form 7. Print Name and Official Title: Signature: Date Signed: Representing: Crestline Homes, Inc. 5880 Crestline Road Laurinburg, North Carolina 28352 Methods of Evaluation Used: ❑ Review of building and site plans. ❑ Visual inspection of storm drainage system. ❑ Observation of outfalls on a dry day that was preceded by at least 72 hours of dry weather. ❑ Interview with facility personnel. ❑ Flow tests using water, tracers, dyes, or smoke. The Permittee is aware of the upset or bypass notification procedures as specified in the facility's NPDES Permit and will act accordingly (See Part II1, Sections C and E of the Permit). Crestline Homes, Inc. Appendix A Stormwater Pollution Prevention Plan Form 3 Crestline Homes . TRAINING SIGN -IN SHEET FORM 4 My signature below certifies that I have attended a Stormwater Pollution Prevention Training workshop. Also, I have read the sections of the Stormwater Pollution Prevention Plan that apply to my work area and clearly understand my responsibilities concerning the prevention of pollutants from entering this facility's storm drainage system and the company's dedication to improving the quality of stormwater which discharges from this facility. This training meets the intent of the Employee Training requirement described in NPDES Stormwater Permit NCG2I 0000 Part II Section A.S. PRINT NAME SIGNATURE DATE Cresiline Homes, Inc, Slormwater Pollution Prevention Plan Appendix A Form 4 Crestline Homes . RECORD OF AMENDMENTS FORM 5 • • The SWPPP will be amended whenever there is a change in facility design, construction, operation, or maintenance that has a significant effect on the potential for stormwater contamination at the facility. Best Management Practices required by these amendments will be implemented to the maximum extent practical after such change occurs. This record sheet is provided to summarize amendments to the SWPPP. A complete amendment narrative will be inserted into Appendix F. The SWPPT Leader will be responsible for ensuring that the SWPPP is amended in strict accordance with the stormwater discharge permit. DATE SUMMARY OF AMENDMENTS SIGNATURE Crestline Homes, Inc. Appendix A Stormwater Pollution Prevention Plan Form 5 0 DESCRIPTION OF EXPOSED SIGNIFICANT MATERIALS FORM 6 Crefee Homes DESCRIPTION OF EXPOSED SIGNIFICANT MATERIALS Facility: CRESTLINE HOMES — LAURINBURG, NC Inspector• Date: Instructions: Describe the significant materials that were exposed to stormwater during the past year and/or are currently exposed. Significant materials include, but are not limited to raw materials, diesel fuel, solvents, motor oil, detergents, dry wall residue, paint, hazardous substances, pesticides, scrap materials, and waste products that have a potential to be released with stormwater discharges. Description of Exposed Significant Material Period of Exposure Quantity Exposed (units) Location (as indicated on the site map) Method of Storage or Disposal (e.g., pile, drum, tank) Description of Proper Material Management Practices (e.g., pile covered, drum sealed) Cresiline Homes, Inc. Stormwater Pollution Prevention Plan Appendix A Form 6 Cre*e Homes NON-STORMWATER DISCHARGE ASSESSMENT FORM 7 NON-STORMWATER DISCHARGE ASSESSMENT Facility: CRESTLINE HOMES — LAURINBURG, NC _ Inspector• Date• Outfall Directly Observed During the Test (identify as indicated on the site map) Method Used to Test or Evaluate Discharge Describe Results from Test for the Presence of Non- Stormwater Discharge Identify Potential Significant Sources Name of Person Who Conducted the Test or Evaluation Cresdine Homes, Inc. Appendix A Stormwater Pollution Prevention Plan Form 7 Crestline Homes • SIGNIFICANT SPILL INCIDENT REPORT FORM 8 (NPDES Permit No. NCG210255) INCIDENT DATE: INCIDENT TIME: REPORT DATE: DISCOVERY TIME: LOCATION: Crestline Homes, Inc., 5880 Crestline Rd.,_Laurinbura, NC 28352 PERSON REPORTING, PHONE: MANAGER IN CHARGE: PHONE: SPILLED PRODUCT INFORMATION: Product: Storage Capacity of Container: Spill Volume: Rate of Spillage: Duration of Release: YES NO Spill from or suspected from a leaking storage tank or piping? ❑ ❑ Spill contained on premises? ❑ ❑ If not, did the spill enter storm system inlets, pipes, or ditches? ❑ ❑ • Did the spill enter a body of water or tributary? ❑ ❑ Will spill cleanup be accomplished within 24 hours? ❑ ❑ Were there any injured personnel? ❑ ❑ What are their injuries? Nearest body of water? UT to Leith Creek Distance from spill CONTRACTORS CONTACTED/ AGENCIES AWARE OF INCIDENT: CONTRACTOR / AGENCY REPRESENTATIVE PHONE DESCRIPTION: (check all applicable) ❑ leaking AST or piping ❑ overfill, vehicle unattended ❑ equipment failure ❑ leaking drum ❑ drive off, hose in vehicle ❑ other human error ❑ drum/container tip over ❑ other (than human error or equipment failure) Additional Information: Crestline Homes, lnc. Storm -water Pollution Prevention Plan Appendix A Form 8 Crestllne Homes is 0 NON-COMPLIANCE REPORT FORM 9 Complete this form for each non-compliance incident that results in an improper discharge. Provide additional appropriate detail under Comments. Keep original form with the SWPPP document. The Permittee will report to the NCDWQ Supervisor of Stormwater Permits at 919-733-5083 any non- compliance that harms human health or the environment. Information will be provided orally within 24 hours from the time the Permittee becomes aware of the non-compliance incident. Refer to the Permit, Part III, Section E, Paragraphs 1-10 for additional directions. Name of Facility: Crestline Homes, Inc. Permit Number. NCG210255 Date: Facility Address: 5M Crestline Rd. L.amrinburg. NC 2832 _(910) 276-0195 _ Inspector. norm we Type of Non -Compliance: Check all that apply. Reason for Non -Compliance: Check all that apply. ❑ Failure of Stormwater Control Device ❑ Act of Nature (e.g., flood, tomado, hurricane) ❑ Flow by-pass of Stormwater Control Device _ ❑ Unavoidable accident ❑ Improper Discharge or Dumping ❑ Deliberate act by vandals ❑ Spill into Stormwater Drainage System ❑ Deliberate act by Company personnel ❑ Spill into Waters of the State ❑ Mechanical or structural lailure of device _ ❑ Failure to implement BMP No. ❑ Inadequate training of personnel ❑ Failure to meet BMP No.� target date ❑ Inadequate capital funding ❑ Illicit Connection ❑ Company policy in conflict with NPDES Permit ❑ Other ❑ Other Comments: Cresiline Homes, Inc. Appendix A Stormwater Pollution Prevention Plan Form 9 Crestline Homes Good Housekeeping Program BMP Checklist #1 • Building/ Area: • • SWPPT Member: Date: Time: Yes No NIA A. Operation and Maintenance 1. Are trash and waste materials picked up and disposed regularly? ❑ ❑ ❑ 2. Is equipment kept in good working condition? ❑ ❑ ❑ 3. Is there a routine inspection for leaks or conditions that could lead to pollutant contact with stormwater or the ground? ❑ ❑ ❑ 4. Are drip pans and secondary containment structures emptied and maintained on a regular basis? ❑ ❑ ❑ 5. Are trash dumpsters covered to minimize contact with precipitation? ❑ ❑ ❑ B. Are scrap containers covered to minimize contact with precipitation? 7. Are scrap parts, empty drums, empty containers, and pallets disposed regularly and properly? ❑ ❑ ❑ S. Material Storage Practices 1. Is adequate space provided for material handling, storage, and easy access for inspection of containers? ❑ ❑ ❑ 2. Are containers (e.g., drums, pails) in good condition, properly sealed, and stored away from direct traffic routes to prevent accidental spills? ❑ ❑ ❑ 3. Are hazmat containers stacked according to manufacturer's instructions on spill- containment pallets and off the ground to avoid corrosion due to moisture? ❑ ❑ ❑ 4. Are hazardous material storage areas and loading/ unloading areas protected from precipitation, surface flow, and runoff? ❑ ❑ ❑ C. Material Inventory Procedures 1. Are all chemical substances identified on a material usage/ inventory list? ❑ ❑ ❑ 2. Are excessive chemical inventories minimized? ❑ ❑ ❑ 3. Are MSDS sheets readily available to all employees? ❑ ❑ ❑ 4. Are hazmat containers labeled to show the name and type of substance, expiration date, and health hazards? ❑ ❑ ❑ 5. Are hazardous waste accumulation points operated and maintained according to regulations? ❑ ❑ ❑ Comments: Yes: In compliance No: Implement BMP N/A: Not Applicable Crestline Homes, Inc. Appendix A Appendix A BMP Checklist # 1 Crestline Homes • Building/ Area: I� U n LJ SWPPT Member: Liquid Storage in Aboveground Tanks BMP Checklist #2 Date: Time: Yes No NIA A. Spill Control 1. Is spill/ overflow prevention equipment installed, maintained and operating properly at oil and chemical delivery areas? ❑ ❑ ❑ 2. Are bulk chemical storage tanks and tanker delivery areas equipped with a secondary containment system or otherwise contained to prevent spills from directly entering the storm or sanitary sewer system? ❑ ❑ ❑ 3. Are barrels/ drums) totes containing chemicals placed on spill- containment pallets or within secondary containment areas? ❑ ❑ 4. Are exposed drums/ totes sealed tightly and free from exterior residue, rust, and damage? ❑ ❑ ❑ 5. Are oil/ water separators or oil/ grease traps installed in storm drains or sewer system operating and maintained properly? ❑ ❑ ❑ B. Are spill prevention awareness signs visible? ❑ ❑ ❑ 7. Are spill kits readily accessible where hazmats are stored or used? ❑ ❑ ❑ 8. Are spill containment pallets emptied on a regular basis? ❑ ❑ ❑ 9. Are there protective guardrails around aboveground tanks and pipes? ❑ ❑ ❑ 10. Are storage tank systems inspected and is tank integrity tested regularly? ❑ ❑ ❑ 11. Enter date of latest tank structural integrity test on Table 2. ❑ ❑ ❑ S. Dispensing from Drums 1. Are active dispensing drums placed on spill containment pallets? ❑ ❑ ❑ 2. Are drip pans, pads, or absorbents used to control minor leaks'and drips? ❑ ❑ ❑ C. Stormwater Exposure 1. Are hazmat delivery and drum storage areas protected from rainfall? ❑ ❑ ❑ D. Secondary Containment 1. Are containment dikes/ wails impervious and free from cracks? ❑ ❑ ❑ 2. Are containment drain valves closed and locked? ❑ ❑ ❑ 3. Has accumulated rain water and residue been removed and disposed? ❑ ❑ ❑ Comments: Yes: In compliance No: implement BMP N/A: Not Applicable Crestline Homes, Inc. Appendix A Appendix A BMP Checklist #1 Crestline Homes • • Vehicle & Equipment Maintenance and Washing BMP Checklist #3 Building/ Area: Date: SWPPT Member: Time: Yes No NIA A. Leaking Fluids 1. Are company -owned vehicles, tankers, and equipment checked for leaking fluids on a daily basis? ❑ ❑ ❑ B. Nontoxic or Low Toxicity Materials 1. Are non -toxic or low toxicity materials used where feasible? ❑ ❑ ❑ C. Filter Disposal 1. Are wet filters completely drained before recycling/ disposal? ❑ p ❑ 2. Is the fuel storage and delivery system operated and maintained properly? ❑ ❑ ❑ D. Liquid Waste Disposal 1. Is pouring of liquid wastes, rinse water, or dumping of solid waste, on the ground or into storm drains and inlets avoided? ❑ ❑ ❑ 2. Are hazardous wastes disposed according to manufacturer's recommendations and local, state, and federal regulations? ❑ p 1 ❑ E. Recycling 1. Are fluids and other used materials recycled when practical? ❑ ❑ ❑ 1. Are recycled products used when practical? ❑ ❑ ❑ F. Waste Segregation 1. Are wastes properly segregated, labeled and discarded? ❑ ❑ ❑ G. Maintenance Activities Areas 1. Are maintenance activities performed under covered areas? ❑ ❑ ❑ 2. Are discarded equipment and parts protected from precipitation? ❑ ❑ ❑ H. Vehicle & Equipment Wash Areas 1. If detergents are used, are they phosphate -free and bio-degradable? ❑ ❑ ❑ 2. Is wash water contained or otherwise kept out of the storm drainage system and off paved surfaces connected to the storm system? ❑ ❑ ❑ 3. Are outside wash areas in compliance with the Permit? ❑ ❑ ❑ 4. Are settling tanks operating properly? ❑ ❑ ❑ Comments: Yes: In compliance Crestline Homes, Inc. Appendix A No: Implement BMA N/A: Not Applicable Appendix A BMP Checklist 43 Crestline Homes Site Specific Practices BMP Checklist #4 • Building/ Area: • • SWPPT Member: Date: Time: Yes No NIA A. Exposure Minimization Practices 1. Are containment dikes/ curbing in place and functioning properly? ❑ ❑ ❑ 2. Are bump diverters or swales used to divert stormwater runoff away from hazmatl hazwaste storage areas? 0 ❑ ❑ 3. Are drip pans or absorbent booms in place to contain leaks? ❑ ❑ ❑ 4. Are collection systems to contain spills in place, maintained and functioning properly? ❑ © ❑ 5. a. Is equipment wash water treated on -site? ❑ ❑ ❑ b Is equipment wash water disposed according to Permit? ❑ ❑ ❑ C. Are equipment wash water discharges to the storm drainage system and Onto the ground prevented? ❑ ❑ ❑ 6. Are materials that'contain potential pollutant sources protected from precipitation? ❑ ❑ ❑ 7. Are hazardous materials stored in an engineered hazmat room or building with integral secondary containment? ❑ ❑ 8. Are inlets near where hazmats/ hazwastes are used andl or stored provided with spill blocker mats? ❑ ❑ ❑ 9. ❑ ❑ ❑ B. Other Preventative Practices 1. Are monitoring procedures in place to minimize pollutant sources? ❑ ❑ ❑ 2. Are proper dust and vapor control measures in place? ❑ ❑ ❑ 3. Are warning and informational signs in place where needed? ❑ ❑ ❑ 4. Are appropriate site security measures in place? ❑ ❑ ❑ 5. ❑ ❑ ❑ Comments: Yes: In compliance No: Implement BMP NIA: Not Applicable Crestline Homes, Inc. Appendix A Appendix A BMP Checklist #4 CrestGne Homes Release from Secondary Containment BMP Checklist #5 0 Containment I.D. No. • SWPPT Member: Condition of Secondary Containment Structure: A. Perform visual observation of accumulated rainwater prior to releasing: Date: Time: ITEM YES NO COMMENTS COLOR FOAM CLOUDY SUSPENDED SOLIDS STAINS at OUTLET STAINS on WALLS OIL SHEENI FILM SLUDGE BUILD-UP Other 1►rdicetora: B. If accumulated rainwater appears contaminated, list actions that where taken to remove contaminants: C. Release of Accumulated Rainwater: 1. What was the approximate volume of water released from the containment area? ❑ gallons ❑ cubic feet 2. After the release of the accumulated rainwater, was the secondary containment drain valve properly closed and locked? ❑ yes ❑ no Comments: 0 - - -— Crestline Homes, Inc. Appendix A Appendix A BMP Checklist 95 Crestline Homes • • • STORMWATER DISCHARGE OUTFALL (SDO) QUALITATIVE MONITORING REPORT BMP Checklist #6 NPDES PERMIT NO. NCG210255 FACILITY: Crestline Homes, Inc. COUNTY: Scotland PHONE: (910) 276-0195 INSPECTOR: DATE: OUTFALL No. SDO- OUTFALL TYPE: ❑ INLET o PIPE u DITCH RECEIVING STREAM: UT to Leith Creek ❑ Wet weather observation ❑ Dry weather observation ❑ No flow during dry weather o Flow present during dry weather ❑ Standing water during dry weather Describe the industrial activities occurring within the outfall drainage area. COLOR - Describe the discharge color (e.g. red, brown, green, blue) and tint (e.g., light, medium, dark). ODOR - Describe any distinct odors (e.g. gasoline, rotten eggs, chlorine) the discharge may have. CLARITY - Choose the number that best ranks the clarity of the discharge, where 1 is clear and 10 is very cloudy (completely opaque). 1 2 3 4 5 6 7 8 9 10 FLOATING SOLIDS - Choose the number that best ranks the amount of floating solids In the discharge, where 1 Is no solids and 10 Is the surface completely covered with floating solids. 1 2 3 4 5 6 7 8 9 10 SUSPENDED SOLIDS - Choose the number that best ranks the amount of suspended solids in the discharge, where 1 Is no solids and 10 is extremely muddy. 1 2 3 4 5 6 7 8 9 10 FOAM - Is there any foam on or in the stormwater discharge? yes no OIL SHEEN - Is there an oil sheen visible on the stormwater discharge? yes no List and describe other obvious Indicators of stormwater pollution: By this signature, I certify that this report is accurate and complete to the best of my knowledge: (Signature of Permittee or Designee) Crestline Homes, Inc. Appendix A Appendix A BMP Checklist #6 0 0 • APPENDIX B SWPPP GUIDANCE RECORD KEEPING AND REPORTING PERSONNEL TRAINING • NON-STORMWATER DISCHARGES SECONDARY CONTAINMENT DRAINAGE EXISTING ENVIRONMENTAL MANAGEMENT PLANS NOTIFICATION TO MUNICIPALITY • Crestfine Homes • RECORD KEEPING AND REPORTING Record Keeping This SWPPP will be maintained on -site at the offices of the SWPPT Leader and Environmental Management Representative. Other copies can be distributed at the discretion of the SWPPT Leader. The SWPPP will be reviewed annually by the SWPPT and updated as needed. The SWPPT will maintain a record that summarizes the results of inspections and a certification that the facilities are in compliance with the SWPPP (indicating accomplishment of BMPs) or identify any incident(s) of non- compliance. The SWPPT shall amend the Plan whenever there is a change in design, construction, operation, or maintenance that has a significant effect on the potential for the discharge of pollutants to surface waters. Reports and changes to the SWPPP will be retained on -site for at least five (5) years after expiration of the NPDES stormwater discharge permit. The Permittee will retain records of all stormwater monitoring information required by the Permit for a period of five (5) years from the date of the sample, measurement, report or application. For inspections of secondary containment discharges to the storm drainage system, records must document the individual making the observation, the description of the accumulated rainwater and the date and time of the release. Records will be kept on -site for a period of five (5) years. The facility is not required to submit the SWPPP for review unless requested to do so by the USEPA • or the NCDWQ. - if the SWPPP is reviewed by the USEPA or NCDWQ, the facility may be required to amend the SWPPP to reflect more beneficial water quality practices. • Twenty-four Hour Reporting To report environmental emergencies, dial 1-800-858-036& The Permittee shall also report to the NCDWQ (Fayetteville Regional Office at (910) 486-1541 or the Central Office at (919) 733-5083 any noncompliance that harms human health or the environment. All relevant information shall be provided orally within 24 hours from the time the Permittee becomes aware of the circumstances. A written submission shall also be provided within five days after the Permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its causes; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time compliance is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance. The Permittee shall report all instances of significant noncompliance not reported under 24-hour reporting to the NCDWQ at the time monitoring reports are submitted. Crestline Homes, Inc. Stormwater Pollution Prevention Plan Appendix B Page B-I Crestline Homes • • PERSONNEL TRAINING Personnel training is essential to the effective performance of the S WPPP. Personnel at all levels of responsibility will be trained in the components and goals of the NPDES program and the SWPPP. Personnel will be trained to: • Identify and prevent potential spills that can occur from equipment and containers of petroleum, oils, and lubricants (POL), paint, solvent, chemicals, and other hazardous substances used in their work area; • Recognize toxic and hazardous substances located on -site; • Practice good housekeeping; and • Prevent stormwater pollution at the facility. Personnel will be trained in proper procedures for: • Cleaning up spills of non -hazardous materials and hazardous materials'; • Defensive actions regarding spills of hazardous substances; • Safely securing drums and containers against spills, leaks, and damage; • Frequently checking containers and equipment for leaks and spills; • Proper handling and storage of potentially hazardous substances; • Identification of toxic and hazardous substances stored, handled, and produced on -site; • Preventative maintenance of equipment and machinery containing hazardous substances; • Preventing exposure of trash, drums containing chemicals, oils, and lubricants, bulls storage containers holding hazardous substances, and waste materials to stormwater; • Proper vehicle and equipment cleaning and disposal of wash waters; • Spill prevention and response; and • Safe material handling procedures. Personnel refresher training will be held on an annual basis. New personnel will receive training promptly upon assignment. All personnel training relating to the Permit will be documented. The SWPPT Leader will develop a schedule and coordinate training for all SWPPT members in the elements of the SWPPP. The SWPPT members will coordinate training on the proper completion of BMPs for all personnel under their supervision. ' Only personnel properly trained in proper procedures shall respond to spills of hazardous substances. Such . procedures are normally beyond the scope of training required by the stormwater permit. Most facilities choose to contract with a vendor to provide response to hazardous substance spills exceeding some pre-set quantity. Crestline Homes, Inc. Stormwater Pollution Prevention Plan Appendix B Page B-2 Cresfline Homes • C MONITORING GUIDANCE Stormwater discharge monitoring will be performed at designated outfall points (See Map 2). The Permit requires that all outfalls be observed for certain parameters. Samples are to be collected and analyzed at all outfalls identified at the facility. Analytical Monitoring Analytical monitoring will be conducted at the stormwater discharge outfall (SDO) discharging runoff from the vehicle maintenance area as prescribed in the Permit. A sample was collected during fiscal year 2003 and analyzed; results are included in Appendix F. The following parameters will be measured: TABLE BA ANALYTICAL MONITORING REQUIREMENTS Parameter Units Frequency Sample Type Location Oil & Grease m iL Annually Grab SDO-001 Total Suspended Solids m IL Annually Grab SDO-001 H - Annually Grab SDO-001 New motor oil ur gallonst month Annually Calculation Site Total Rainfall Inches Annuall - Site Event Duration Hours: Minutes Annually - Site Total Flow Million gallons I Annually - SDO-001 Since this facility performs on -site vehicle maintenance activities, which uses more than 55 gallons of new motor oil per month, analytical monitoring for vehicle maintenance is required. The Permit describes cut-off concentrations that can reduce monitoring efforts in subsequent years. Refer to the Permit Part lI Section B for additional information regarding analytical monitoring. Qualitative Monitoring Visual observations' will be made at all industrial stormwater discharge outfall locations3 regardless of representative outfall status during both dry and wet days. Visual monitoring is for the purpose of evaluating the effectiveness of the SWPPP, its proposed BMPs, and assessing new sources of stormwater pollution. The first visual observation event should occur within six months of receiving the Certificate of Coverage (regardless of the season). All subsequent visual observations will be performed twice per year, once in the spring and once in the fall. Wet weather observations can be recorded onto BMP Checklist #b, but data should be transferred to the Qualitative Monitoring Report form provided in the original permit package for delivery to NCDWQ. A copy of the concurrent 2 The Permit uses the term "qualitative monitoring." The term "visual observation" is more descriptive of the • actual task performed; the two terms are used interchangeably in this document. 3 This Permittee has two SDOs that discharge industrial stormwater off the site. The Permittee can observe other points such as ditches, swales, and inlets located within the property as deemed necessary. Crestline Homes, Inc. Stormwater Pollution Prevention Plan Appendix B Page B-3 Cresfline Homes • qualitative monitoring reports and the analytical monitoring report will be sent to the NCDWQ at the following address: Ll • Division of Water Quality, Water Quality Section Attn: Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 The dry weather observation, conducted during the semi-annual site inspections, can be made at any point in time that has been preceded by at least 72 hours of dry weather and during a time which has no rainfall occurring. Use a copy of B1V1P Checklist ##6 for recording dry weather observations. Dry weather observation reports are not sent to NCDWQ, but are rather inserted into Appendix F. The wet weather visual observation should be made during the early portion (i.e., within the first 30 minutes) of a runoff producing storm event. It is recommended that the observed storm be preceded by at least 72 hours of dry weather. Table B-2 below shows the parameters that will be observed during both dry and wet weather observations. TABLE B.2 VISUAL OBSERVATION REQUIREMENTS Discharge Characterlstic Frequency Location Color Semi -Annual SDO Odor Semi -Annual SDO Clarity 1 Cloudiness Semi -Annual SDO Floating Solids Semi -Annual SDO Suspended Solids Semi -Annual SDO Foam Semi -Annual SDO Oil Sheen Semi -Annual SDO Other indicators of pollution Semi -Annual SDO * Monitoring Location: Visual observation shall be performed at each industrial stormwater discharge outfall (SDO) regardless of representative outfall status Crestline Homes, Inc. Slormwater Pollution Prevention Plan Appendix B Page B-4 Crestline Homes • DIRECTIONS FOR MAKING WET WEATHER VISUAL OBSERVATIONS • • 1. Wait for a storm event that has been preceded by at least 72 hours of dry weather. 2. Once rainfall starts, mobilize to the outfall observation point. Wait for discharge to begin. There will be a lag between the initial rainfall and discharge commencing. The lag is a function of the drainage area characteristics and rainfall intensity. For example, flat sites with no pavement respond slowly to rainfall. Pavement and slope increases the runoff rate. 3. Protect the observer from flash floods and lightening. 4. Let the discharge flow for about ten (10) to fifteen (15) minutes. 5. Collect some discharge flow water (about 0.5 liter) into a clear glass container. 6. Make the observations (see BMP Checklist #6) and record the findings. Ensure adequate lighting. 7. Insert completed BMP Checklist #6 into Appendix F. 8. If observations indicate pollution problem, implement appropriate BMP. STORMWATER IXSCHARGE OUTFALL (8010) QUALITATIVE MONITORM REPORT amp Chaahlb! n NPDES PERMIT NO. FACILITY: COUNTY: PHONE: INSPECTOR: DATE: OUTFALL No. So(). OUTFALL TYPE: Rh?CEIYING STMNI: n OnCH n PIPE -, SWALE n Dry Wwaver abssrraltoe a Wet weethrr ohssn eon C No flow drrtnp dry wplhar Dacrlps Hn tndkgblal 6000se occUMM vddW In outlall drMrraps srss. COLOR - Dacf be the dbchwp color le 4 red. brawn, - Was) and MR1 Is p. lot medkao, dsr k) ODOR - Dsacfbe any dMinetodon le.a pasdlro, n0an oak ddarhkal Ho dboherpa may hsra. CLARITY - Choose the number NMt bsM ranks she defy d the dbdwM kall 1 in dear and 10 to wry cloudy. 1 2 3 4 6 6 7 8 9 10 FLOATING 901.I06 - Cboase the number that boat ranks the amowd of noeHnp eoflda In pre dNdwn , when its nosaws and 10lsthe eurh s covia dth nnamo scuff 1 2 3 4 $ 6 7 8 9 10 SUSPENDED SOLIDS - Choow the numbor Hal bast ranks the antourd d swpended salads In the ascharpe, whorl 1 Is no wilds and I0h axtraknsty muddy. 1 2 3 4 8 S 7 8 9 10 FOAM - Is three any foam on or In the statmwa N dbcharpa7 ya no OIL SHEEN - q than an e0 shark rlslble on the atwmwatrrdleahmp7 yp no Ust and descfba other obrlow hlmatars of stotmw0m pollutlon: BY this alpnaluM I cef" dtd this rapwt Is eawrabl and eprpNfe m tlta bat pt mtr kotrwledga: (SlplkxtuedlRrm[lastrOestgrrwJ — ---- Crestline Homes, Inc. Stormwater Pollution Prevention Plan Appendix 8 Page B-5 Crestlrne Homes • NON-STORMWATER DISCHARGES • The only non-stormwater discharges which shall be allowed under this Permit are: • All other discharges that are authorized by a separate non-stormwater NPDES permit; • Uncontaminated groundwater, foundation drains, air-conditioning condensate without added chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant flushings, water from footing drains, flows from riparian habitats and wetlands; • Discharges resulting from fire -fighting or fire -fighting training. Note that discharges of wash water from equipment cleaning, vehicle washing, floor washing, steam cleaning of pavement where spills have occurred, and other equipment maintenance operations are not allowed to enter the municipal storm drainage system or waters of the State4. Discharges of process wastewater are also prohibited. It is allowable for wash waters to discharge to a WWTP in compliance with a pre-treatment permit issued by the WWTP operator. Beware that large discharges of detergents, cleaners, and wash water to an on -site septic system may cause the system to malfunction and/ or fail. The holders of NPDES permits for discharges of stormwater associated with industrial activity are required to perform an investigation to show that discharges at outfalls discharge only stormwater. An investigation to identify potential non-stormwater discharges was performed as part of the development of this SWPPP. Actual or potential improper discharges are identified on Form 7 found in Appendix F. Best management practices to prevent illicit connections and improper discharges are discussed in Section 1.4.5 of the SWPPP. The Permittee shall certify annually that an investigation is performed in areas where industrial activity occurs. The investigation shall determine if the discharges from each outfall are"composed only of stormwater or a permitted discharge. The following methods are typically employed in this investigation to determine whether or not non-stormwater discharges are present: • Visual observation of the outfalls on a dry day; • Interview with facility personnel; • Review of as -built infrastructure drawings; • Testing of floor drains and drainage system using smoke, dye, or video; or • Analytical monitoring. When non-stormwater discharges or unauthorized system connections are discovered, a plan to eliminate the discharge shall be developed and carried out. Non-structural corrective actions should be performed immediately and may require an amendment to the SWPPP to reflect the implementation and completion of the BMP. Structural modifications should be made as soon as possible, but in no case later than twelve months after the effective date of the NPDES stormwater discharge permit. Waters of the State include intermittent streams, creeks, ponds, and swamps. Crestline Homes, Inc, Stormwater Pollution Prevention Plan Appendix B Page B-6 Crestline Homes • SECONDARY CONTAINMENT DRAINAGE If secondary containmdent devices for bulk storage of liquid materials are connected directly or indirectly to stormwater conveyance systems, manually activated valves or other similar devices must control the connection. The drain valves will be secured with a locking mechanism Any precipitation that accumulates in the containment area will be visually observed for color, foam, suspended solids, outfall staining, visible oil sheen, and dry weather flow prior to release of the accumulated water. Use BMP Checklist #5 to record observations prior to releasing accumulated precipitation from exposed secondary containment devices. Accumulated rainwater will be released if found to be uncontaminated by the material stored within the containment area. If oil or chemicals appear to be present, the contaminants will be removed and disposed in accordance with local, state, and federal regulations. After releasing accumulated rainwater, the drain valve will be closed and locked. BMP Checklist #5 is not required to be completed for secondary containment releases to a sanitary sewer system. However, it is recommended that significant pollutant slugs be removed as practical before releasing accumulated rainwater into any treatment system. EXISTING ENVIRONMENTAL MANAGEMENT PLANS Existing stormwater management practices required by other existing environmental management plans • and permits have been evaluated and applicable portions have been incorporated into the SWPPP. Future stormwater management practices required by other regulations will be evaluated by the SWPPT and incorporated into the SWPPP during the annual update. The SWPPT Leader will maintain a current copy of each one of these plans. is Hazardous Waste Management Plan A proper hazardous waste management plan describes the responsibilities, policies, and procedures for the identification, handling, storage, transportation, and disposal of special and hazardous wastes. This facility is currently conditionally -exempt and generates small quantities of regulated hazardous wastes; thus such a plan is not required at this time. HAZCOMM Plan Crestline Homes has written a hazardous communications plan in accordance with 29 CFR 1910.1200. This Plan is reviewed annually by the SWPPT members; the Plan is kept in the Maintenance Manager's office and Environmental Management Representative's office, and is available for review by employees at all times. Material safety data sheets are made available to all employees during their regular working hours. Employees who handle chemicals and POLs are required to read and understand the Hazardous Communications Plan. Crestline Homes, Inc. Stormwater Pollution Prevention Plan Appendix B Page B-7 Crestline Homes • Spill Prevention Control and Countermeasure Plan r� U This facility is required to write an SPCCP. Petroleum product (e.g., diesel fuel, motor oil) storage capacity exceeds 1,320 gallons in cumulative ASTs and drums. An SPCCP written in accordance with 40 CFR 112 is required when oil storage capacity exceeds the regulatory volumes. Containers with a capacity of 55 gallons and greater are counted toward the aggregate threshold capacity of 1,320 gallons'. Other Emergency Response Plans The SWPPT Leader may list other plans by title below: 1. 2. 3. 4. 5. 5 This is a new rule effective August 16, 2002. Refer to 40 CFR 112. Crestline Homes, Inc. Stormwaler Pollution Prevention Plan Appendix B Page B-8 Crestline Homes • • • NOTIFICATION TO MUNICIPALITY The regulations driving the Stormwater Permit require operators of a stormwater discharge associated with industrial activity which discharges through a municipal separate storm sewer system to notify the operator of said municipal system. Refer to 40 CFR 122.26 (a)(4). The NC Department of Transportation operates a municipal separate stormwater system (MS4) subject to current and/ or proposed stormwater permitting rules. This Permittee's stormwater discharges enter the NCDOT's system and surface water bodies within Scotland County's jurisdiction. Therefore, this facility is required to notify the operator of the receiving municipal separate storm sewer system. The Permittee must submit the following information to the appropriate municipal official: In accordance with 40 CFR 122.26 (a)(4), we are hereby notifying you, as the operator of a municipal separate storm sewer system, that our facility is subject to NPDES stormwater discharge permit regulations. This facility discharges stormwater into a municipal storm sewer system operated by the NCDOT and/ or surface waters located within the Scotland County planning jurisdiction. In anticipation of NPDES Phase 11 Stormwater regulations, we submit the following: Mail letters to: Name of the facility: NPDES Permit No. Crestline Homes, Inc. 5880 Crestline Rd. Laurinburg, NC 28352 NCG210255 Name of facility contact person and phone number: Mr. Don Nelson @ (910) 276-0195, ext. 232 Location of the discharges: SDO-001 located at 34 040'03'W 7912927 "W SDO-002 located at 34 039 54 "N 79 al9'37 "W Receiving water body: Unnamed tributary to Leith Creek (Little Pee Dee River Basin) Facility description: Mr. Matthew S. Laufer, PE NCDOT — Hydraulics Unit 1590 Mail Service Center Raleigh, NC 27699-1590 This facility manufactures modular homes. The primary facility S.I C. number is 2452. Crestline Homes, Inc. Stormwater Pollution Prevention Plan Appendix B Page B-9 *4 0 0 • APPENDIX C BEST MANAGEMENT PRACTICES (BMPs) BMP ASSESSMENT PROCESS BASELINE BMPs PREVENTATIVE MAINTENANCE PROGRAM • GOOD HOUSEKEEPING PROGRAM DAILY OBSERVATIONS SPILL PREVENTION AND RESPONSE VEHICLE AND EQUIPMENT CLEANING AREAS ACTIVITY -SPECIFIC BMPs HANDLING AND DISPOSAL OF HAZARDOUS SUBSTANCES SITE -SPECIFIC BMPs ABOVEGROUND STORAGE TANKS PERVIOUS SURFACES VEGETATED BUFFERS INLET MARKINGS NOTIFICATION TO CONTRACTORS RINSING OF DRY -WALL TOOLS is Crestline Homes 0 BMP ASSESSMENT PROCESS The Permit requires that the facility consider and complete practicable best management practices (BMPs). This section describes the process used to select and determine the effectiveness of stormwater pollution prevention measures. Potential stormwater pollution is controlled through the use of BMPs. BMPs are generally divided into three categories; • Baseline BMPs - which are general in nature (e.g., good housekeeping), • Activity Specific BMPs - which pertain to specific functions which generally occur at a similar type of Permittee facilities (e.g., hazardous materials handling), and • Site Specific BMPs - which pertain to a specific Permittee's facility (e.g., construction of a secondary containment around an individual storage tank). The USEPA emphasizes the establishment of pollution prevention measures and BMPS that reduce possible pollutant discharges at the source. Source reduction measures include, among others, preventative maintenance, chemical substitution, spill prevention, good housekeeping, training, and proper materials management. Where such practices are not appropriate to a particular source or do not effectively reduce pollutants in stormwater discharges, USEPA supports the use of source control measures and BMWs such as material segregation or covering, debris control, vegetative filter strips, infiltration and stormwater detention or retention water diversion, and dust control. Like source . reduction measures, source control BMPs are intended to keep pollutants out of stormwater. The remaining classes of BMPs, which involve recycling or treatment of stormwater, allow the reuse of stormwater or attempt to lower pollutant concentrations prior to discharge. BASELINE BMPS Baseline BMPs are practices that are generic and can be applied at most industrial facilities. The Permit requires the Permittee to address several baseline BMPs such as developing preventative maintenance and good housekeeping programs. PREVENTATIVE MAINTENANCE PROGRAM The facility shall regularly inspect and test facility equipment and operational systems. Inspections will uncover conditions such as cracks or slow leaks that could cause breakdowns or failures that result in discharges of chemicals (e.g., oil, lubricants) or particulate matter (e.g., solids, graphite dust) to the storm drainage system The program will reduce breakdowns and failures by making proper adjustments, repair, or replacement of equipment or parts. Standard operating procedures include two specific preventative maintenance periods: • Run-time preventative maintenance occurs daily during each shift as normal operation of the equipment and machinery. 0 Crestline Homes, Inc. Stormwater Pollution Prevention Plan Appendix C Page C-1 Crestline Homes • • Scheduled preventative maintenance on a regular basis that will involve inspections, cleaning, and minor repairs to equipment. The following items, if present at the facility, are subject to periodic inspections as they have a direct risk to stormwater. The Permit requires written documentation of scheduled inspections that are performed in compliance with this Permit. inspections that occur more frequently than shown below are not required to be documented under the terms of this Permit. • Oil/ Water Separator. Items such as the piping, electrical components, filters, and gauges will be checked for wear. Routine maintenance will adjust and replace items as needed. Fuel pumps will be inspected once every six months. • Oil pumps: Drip contairunent devices will be inspected for proper operation. Seals, couplings, and valves will be inspected and replaced as needed. Oil pumps will be inspected once every six months. • Other Pumps: These devices are subject to frequent inspection and maintenance that includes lubrication, balancing, repacking bearings, and tightening of support bolts and pipe connections. The pump manufacturers' recommendations will be followed. Other pumps that handle hazardous substances, such as paint, with a reasonable potential to pollute stormwater will be inspected once • every six months. • Mobile Equipment: These machines (e.g., forklifts, hoists) will be inspected for leaking hydraulic fluids, fuel lines, and lubricating oils. Mobile equipment will be inspected once every six months. • • Secondary containment structures: Structures equipped with a drain valve must be provided with a lock on the drain valve to control discharge. The valves will be locked in the closed position when not making a controlled release. it is not necessary to add lockable valves to structures not currently fitted with drains. Discharges will be made in accordance with the Permit and other applicable regulations. The inspector will observe the structural integrity, valve and lock operation, and look for signs that the enclosed tank(s) may be leaking. Secondary containment structures will be inspected once every six months. • Pipes and supply lines: Pressurized hazardous substance supply pipes will be inspected once every six months. Special attention will be made to supports, connectors, couplers, and valves. • Other: Equipment used for recycling or filtering various compounds will be inspected and maintained as directed by the original manufacturer. Other equipment that presents a reasonable risk for stormwater pollution will be inspected once every six months. Crestline Homes, Inc. Stormwater Pollution Prevention Plan Appendix C Page C-2 Crestline Homes • GOOD HOUSEKEEPING PROGRAM Good housekeeping is the preservation of a clean and orderly work environment that contributes to overall facility pollution control efforts. The execution of this program may also include some materials management practices as they relate to storage of drums and bench stock in the work areas. Adherence to the following practices will minimize the potential for stormwater pollution: • Maintain dry and clean floors. Interior floors will be swept as needed, with residue placed in designated waste disposal containers. Loading docks and building perimeters will be kept clear of scrap material and debris. Trash and litter will be picked up on a regular basis and disposed properly. • Use granular oil absorbents (e.g., oil-dri) sparingly; a little goes a long way. Avoid tracking. Sweep and dispose at end of each workday. • Separate metal holding cans will be provided for oily rags and solvent wipes for fire prevention. • Drip pans will be emptied as needed with collected drippings disposed properly. • The exterior grounds will be policed regularly. Litter and other trash will be disposed properly. Scrap parts and empty drums will be removed from the facility promptly. • • All equipment will be visually inspected for leaks and other conditions that could lead to a discharge of a pollutant to waters of the State. • Hazardous substances will be stored in approved containers. The containers will be stored in an area not exposed to stormwater. The containers will be located away from direct vehicular traffic. • Containers of liquids will be placed on spill containment pallets or racks to prevent corrosion and contain leaks. Pallets and non -cleaned drums will not be stored exposed to precipitation • Containers of chemicals and other compounds or mixtures will be labeled with name of substance, stock number, expiration date, health hazards, safe handling requirements, and first aid information. For each chemical substance used, a Material Safety Data Sheet (MSDS) will be provided in areas accessible to personnel. • Drums and tanks containing used oil must be labeled USED OIL. • Contractors performing work on -site will be instructed to practice good housekeeping in the immediate vicinity of their work and material storage areas. • Good housekeeping procedures will be included in the employee training program. Regularly • scheduled meetings will be held to discuss good housekeeping and pollution prevention concepts. The good housekeeping checklist will be completed during each semi-annual facility site inspection. Crestline Homes, Inc. Stormwater Pollution Prevention Plan Appendix C Page C-3 Crestline Homes • DAILY OBSERVATIONS A general walk-through of all work areas should be conducted by the shop foreman or other designated personnel. A written record is not required for these daily observations. Particular attention will be made in regards to leaks, spills, and properly operating equipment. Problems will be reported and corrected as soon as practical. The following list will serve as a guide to critical items: • Tanks and Drums - observe for leaks, corrosion. • Check for fuel and lubricant leaks from equipment. • Check secondary containment structures. Drains, where installed, should be closed and locked. • Look for unusual stains on walls, floors, and grounds. • Look for deterioration of equipment foundations and anchorages. • Check for and remove litter and debris from storm drain system inlets. • Are any unusual odors detected? • • Is equipment operating properly? Is excessive noise, vibration, or exhaust present? • Are the work areas kept in a clean and orderly manner? Practice good housekeeping. • Inspect pipelines. Look for deteriorating gaskets, supports, and loose valve stems. • Make sure all valves are in proper position. Check that valves are not leaking. • Look for leaking containers. Replace as necessary. • Check condition of spill response kits and quantity of absorbent materials. • Clear access to all safety equipment such as eyewashes, fire extinguishers, and spill response kits. • Clear access to emergency exit doors. Emergency exit doors must be kept unlocked during all work hours. Crestline Homes, Inc. Stormwater Pollution Prevention Plan Appendix C Page C-4 Crestline Homes • SPILL PREVENTION AND RESPONSE • The Permit requires that the Permittee develop a spill prevention and response component within the S WPPP document. This section meets the requirements. Materials of Concern The spill sources with a reasonable risk for contaminating stormwater include the storage and handling of fuel, oil, lubricants, and antifreeze. Accidents and careless Dandling during these activities can cause spilled liquids to enter the storm drainage system. The following spillable and potentially hazardous or polluting materials are used in significant quantities at this facility: TABLE C.1— HAZARDOUS SUBSTANCES Item Typical Quantity On -Site Method of Storage Diesel Fuel $ 000 gallons max AST-1 wl sec coat. Unleaded Gasoline 950 gallons max AST-2 wl sec Cont. Diesel Fuel 500 gallons max AST-3 wl sec cont. Kerosene 150 gallons max AST-4 wl sec cont. Antifreeze 385 gallons max Drums outside Plant #2 Adhesive B-Resin 900 gallons av Totes inside Plant #1 Adhesive epont 900 gallons av Totes inside Plant #1 Adhesive &Resin 900 gallons av Totes outside Plant #1 Adhesive epoxy 900 gallons av Totes outside Plant #1 8800 Lubricant 55 gallons av Drum inside Garage Antifreeze (engine coolant 110 gallons av Drums inside Garage ATF 55 gallons av Drum inside Garage Motor Oil 110 gallons av Drums inside Garage Used Oil 500 gallons max AST-5 wl sec cont inside Garage Crestline Homes, Inc. Appendix C Stormwater Pollution Prevention Plan Page C-5 Crestiine Homes • Spill Prevention During transfer of hazardous materials to the Pennittee's facility, the driver of the delivery vehicle and handlers will be responsible for preventing spills. The driver will ensure that all hoses are secure and that absorbent materials (pads and socks) are available before unloading. During all chemical delivery operations, the refueler driver will remain with the vehicle at all times. Absorbent pads and booms are to be Iocated near the chemical delivery/ connection points. Employee awareness is the key to an effective spill prevention and response program. Spill prevention training will be a component of the general employee training program. New personnel will be taught spill prevention practices. The spill response team shall gain a sufficient understanding of the objectives of the spill prevention program. Spill prevention training will highlight previous spill events, equipment failures, remedies taken, and newly developed prevention measures. The SWPP Team will evaluate the spill prevention program once each year. Spill prevention items that are addressed within this SWPPP and may need annual review and revision include: • Review and update materials inventory list (emphasis on hazardous substances) • Identify potential spill sources • Establish incident reporting procedures • Develop inspection procedures • • Review previous incidents • Establish a training program • Review new construction and proposed operational changes • Spill Response In case of large volume or significant spills, this facility should request aid from the local Fire Department' (dial 911) or a private vendor under contract to provide emergency spill response. Minor spills can be absorbed using absorbent wipes, pads or booms. All liquid materials are stored and used inside the building or are otherwise not normally exposed to the storm drainage system. Small spills can be controlled by sweeping or mopping the material into approved containers for proper disposal. Proper disposal includes removing absorbent materials from the floor on a timely basis. The facility will follow spill response procedures outlined below. This facility uses many different hazardous substances, some in large quantities. Similar precautions regarding other materials are necessary. Spills that occur outside on paved areas may discharge to the storm drain system. There is always concern about preventing soil contamination and a concern of preventing any spills from reaching the storm drain system. ' The facility may request an annual inspection from the local Fire Marshall's office. Crestline Homes, Inc. Stormwater Pollution Prevention Plan Appendix C Page C-6 Crestline Homes Reasonable measures necessary to prevent contamination of soil or waters of the State will be carried out. There are four basic steps that are to be taken to control pollution that can result from a spill: 1. Stop the spill at the source. 2. Contain the spill using appropriate defensive actions 2. 3. Collect the spilled material if trained and directed to do so. 4. Dispose of the spilled material and subsequent contaminated material properly and legally. If containment methods are required for which you are not trained, or personal protective equipment is not available, immediately evacuate the contaminated area and prevent unauthorized personnel from entering. Steps 3 and 4 should only be undertaken by personnel that are properly trained in spill response and cleanup. Initial Response Actions Many of the chemicals used at this facility are combustible. Remove or turn off sources of ignition in vicinity of spills. Do not attempt actions for which you are not properly trained or equipped. • Personnel safety and protection of life and limb take precedence over environmental protection. The normal course of action in the event of a hazardous materials spill is to: a. Initiate evacuation, if necessary. b. Notify your immediate supervisor. If supervisor is not available, notify the Maintenance Manager'. The third in line for notification is any production manager. The Maintenance Manager is responsible for making external notifications based on the type and nature of the spill or disaster. The Maintenance Manager will ensure that appropriate facility personnel are notified and will direct control and cleanup efforts. Leaks and minor spillage shall also be reported to insure appropriate action is taken to correct deficiencies or malfunctions that caused the discharge. b. Stop spill flow when possible without undue risk of personal injury. The attempt to stop the source of a spill should be made only by those personnel sufficiently familiar with the spilled substance and equipment as to provide an effective response without undue risk of personal injury. c. Contain the spill using spill response equipment or whatever means are readily available. . x Most employees are instructed to go no further than Step 2. Never attempt actions for which you are not trained. s The Maintenance Manager will assume the role of Emergency Response Coordinator. Crestline Homes, Inc. Slormwater Pollution Prevention Plan Appendix C Page G7 Crestline Homes • d. Make spill scene OFF LIMITS to unauthorized personnel. e. Restrict all sources of ignition when flammable/ combustible substances are involved. f. Report to the incident commander upon his/ her arrival to the scene. The sequence of initial response action may be altered depending upon individual spill characteristics (e.g., type of spill, quantity of spill, and/or safety hazards involved). Initial information is critical. Pre-printed Form #8, which asks pertinent questions, is included in Appendix A. Answers to some of these questions will not be immediately known, but it is important to quickly gather as much information as possible without putting personnel in danger. Identification number, shipping manifests, and placard information are essential for the identification of the spilled or leaked material. First responders can use DOT's Emergency Response Guidebook to help identify hazardous substances, and for guidance on initial precautionary and containment steps. Additional Emergency Actions 1. In case of fire/ explosion, activate the fire alarm system, telephone 911, and evacuate the area. 2. Allow no smoking or open flames within the potential area of the spill. 3. Equipment with magneto -sparked engines or equipment that produce sparks or static electricity should not be used in potential spill risk areas. • 4. Do not use any material that would cause oil to sink or disperse. S. Place chemical -soaked sorbents and soil in metal, leak -tight drums, label and dispose of properly. • For releases originating outside of the facility, Maps 1 and 2 will be consulted to determine the potential flow direction of the spill. Water bodies downstream from where spills could be discharged may need to be monitored. In the event additional personnel and/or services are required, the local fire department or outside contractors may be employed. Contracts or agreements with contractors, transporters, or similar personnel for movement of such commodities as paints, lubricants, and water treatment chemicals, in or out of the facility, will stipulate that the contractor, transporter, or similar person will be responsible for cleanup of spills on the facility caused by their negligence. The agreement shall also stipulate once these contracted personnel leave the physical confines of the facility, this Permittee's responsibility for their actions terminates. Crestline Homes, Inc. Stormwater Pollution Prevention Plan Appendix C Page C-8 Crestline Homes 40 Notification of Releases • Facility personnel will be notified of a spill that could pose an immediate threat to their health through the telephone system, PA system or word of mouth where practical. The Emergency Response Coordinator will be notified by telephone or voice of all spills of oil or hazardous substances immediately. The Emergency Response Coordinator will be responsible for notifying off -site agencies of reportable spills. Only the Emergency Response Coordinator or his designee will contact off -site agencies. Refer to Table C.2 below: TABLE C.2 - EMERGENCY RESPONSE AGENCIES AND TELEPHONE NUMBERS For use by Emergency Response Coordinator or Security only 1. On -Site On -site Security.............................................................................................................. Initial Notification/ Emergency Response..................................................................911 Facility Emergency Response Coordinator.......................................(910) 276-0195 Mr. Don Nelson's cep phone..................................................................(910) 280-4155 U. Off -Site (use these numbers only as required) Fire, Medical, Police and Emergency........................................................................911 Scotland County Fire Marshall (Non -Emergency) ................................. (910) 277-2428 Scotland Memorial Hospital (Emergency Department) ..........................(910) 291-7705 Local Emergency Planning Committee (office hours)...........................(910) 276-1317 Local Emergency Management Agency (office hours) ........................... (910) 276-1313 State Emergency Response Coordinato?..............................................(800) 858-0368 North Carolina DWQ (during office hours)..........................................(910) 486-1541 (after normal office hours) ..............................(800) 858-0368 National Response CentW.....................................................................(800) 424-8802 USEPA Region IV................................................................................(404) 3474727 CHEMTREC (24-hours, Information Only) .......................................... (800) 424-9300 National Poison Control Center..............................................................(800) 332-3073 4 Call this number only if spill is an extremely hazardous substance > RQ or any spill reaches waters of the State. • s Call this number only if the spill is a CERCLA hazardous substance > RQ and has entered waters of the State. The NRC will notify the USE PA. Crestline Homes, Inc. Slornmater Pollution Prevention Plan Appendix C Page C-9 Crestline Homes • Spill Response Tools • • Industrial facilities using hazardous substances should obtain spill response tools appropriate for the facility. The SWPP Team shall assess the hazardous substances and potential spill conditions at this facility and acquire necessary items. Table C.3 provides a guideline for tools that may be needed for a safe response to a spill of diesel fuel, solvent, or other hazardous substances at the facility. Not all items shown may be required at this facility. The SWPP Team shall indicate on Table C.3 available tools and location at least once per year. Reviewer — list items on -hand today: TABLE C.3 - SPILL CONTROL/ EMERGENCY EQUIPMENT Spill Control Equipment (Description) Quantity Location Fire extinguishers Recovery / overpack drums Empty and clean drums for disposal of spill residue Non -sparking shovels Sand bags Source of Sand (for spill absorption or blocking) Dig from area north of Warehouse Spill response equipment kits Sorbent materials (e.g., wipes, pads) Absorbent Booms Granular absorbents (e.g., oil -dry, fiber -per]) Garage Respirators Rain suits / boots Nitrile gloves First aid kit Safety goggles / Face shields Plastic bags Scrub brushes I brooms / or mops Eyewash station Other equipment: Tyvek suits Sump sucker (liquid vacuum) M = Multiple (> 6) Crestline Homes, Inc. Appendix C Stormwater Pollution Prevention Plan Page C-10 Crestline Homes • VEHICLE AND EQUIPMENT CLEANING AREAS NPDES Permit NCG210000 does not specifically address the issue of wash waters. Other permits written by NCDWQ have requirements for a facility to establish measures to prevent the discharge of wash waters to the storm drainage system to the maximum extent practicable. These measures are included here to provide guidance. The Permittee must ensure that all wash waters discharge in accordance with the Permit'. If a sanitary sewer system is not available to the facility'and cleaning operations take place outdoors, the cleaning operations shall take place on level grassed or graveled areas to prevent point source discharges of the wash water into storm drains or surface waters. Where cleaning operations cannot be performed as described above and when operations are performed in the vicinity of a storm drainage collection system, the drain is to be covered with a portable drain cover during cleaning activities. Any excess ponded water shall be removed and properly handled by pump to a sanitary sewer system prior to removing the drain cover. Detergents shall be biodegradable and the pH adjusted to be in the range of 6 to 9 standard units. The following methods are recommended to prevent or minimize contamination of the stormwater runoff from areas used for vehicle and/or equipment cleaning operations: • Perform all cleaning operations so that wash waters discharge to the sanitary sewer; • • Provide cover for outdoor cleaning operations; • Collect wash water runoff from outdoor cleaning areas and provide treatment or recycling; or • Other equivalent measures. An adequate wash area can be provided by designating a gravel pad away from the stormwater discharge outfalls (SDOs) and constructing a low gravel berm around the pad that would contain the wash water and allow infiltration into the ground. Important Note: The point source discharge of vehicle or equipment wash water, including tank and drum cleaning operations and dry -wall installation tool and paint brush rinse water, is not authorized by NPDES Stormwater Permit No. NCG210000 and must be covered under a separate NPDES general or individual permit or discharged to a sanitary sewer in accordance with applicable local industrial pretreatment requirements. Wash waters may be discharged to a municipal sanitary sewer system as Iong as slug discharges are prevented in accordance with local ordinances. . e NCG210000 does not allow the discharge of wash waters into the storm drainage system by exclusion from its definition of allowable discharges. Crestline Homes, Inc. Stormwater Pollution Prevention Plan Appendix C Page C-11 Crestfine Homes • ACTIVITY -SPECIFIC BMPs Handling and Disposal of Hazardous Substances This facility uses petroleum -based products. Potentially polluting substances are stored at the facility in containers ranging is size from 16-oz aerosol cans to 55-gallon metal drums to larger bulk tanks. Storage locations need improvements. All drums containing hazardous substances should be placed on spill pallets or within a secondary containment area. Flammables cabinets should be provided in the shop for storage of aerosols, paints, lubricants, and other hazardous substances. Spill kits should also be positioned near hazmat storage areas. The best solution for hazardous substance storage is to place containers inside a pre -fabricated metal hazmat storage building with integral secondary containment. These pre-fab buildings also provide fire and explosion protection. This option is expensive and requires available space to erect the building. Another suitable method is to construct a concrete curb around the area where drums will be stored. Secondary containment that is not exposed to precipitation should have a volume equal to 110% of the largest container within the containment. If the containment structure is exposed to precipitation, add six and one half (6.5) inches' to the height of the containment wall or curb. A • ramp can be provided to allow access for drum handling equipment. Drums that are used as dispensing units should be set on spill -containment pallets. Dispenser drums exposed to precipitation should be set within a clam -shell or other type covered spill - containment pallet. • ' This is the approximate depth of rainfall from the 25-year, 24-hour storm event in Laurinburg, North Carolina (TR-55 - Urban Hydrology for Small Watersheds, USDA Soil Conservation Service, 1986). Crestfine Homes, Inc. 5tormwarer Pollution Prevention Plan Appendix C Page C-12 Crestline Homes • SITE -SPECIFIC BMPs Aboveground Storage Tanks Aboveground storage tanks (ASTs) exposed to precipitation must be provided with secondary containment that equals 100% of the largest AST volume plus 6.5 inches of freeboard". By providing protection from rainfall (e.g., a shed roof over the AST and containment), the potential for releasing pollutants, as well as the regulatory burden, is reduced. If rainfall is prevented from accumulating within the secondary containment structure, then inspection and documentation of releases can be avoided. Eliminating rainfall from any and all process water treatment streams will reduce operational costs. Interior ASTs should be provided with secondary containment that equals 110% of the largest AST within the contained area. ASTs should also be marked with the contents, capacity, and a unique identification number. These markings will help emergency response personnel to identify hazards, and help prevent accidents due to overfilling, or mixing incompatible chemicals. ASTs and secondary containment structures are subject to semi-annual inspections as indicated in the BMP Status table. 0 Pervious Surfaces Where the Permittee plans to expand parking or roadways, pervious surfaces such as turf stone or porous pavers should be considered and installed where practical. These materials are adequate to support slow moving and non -highway traffic. With a proper subsurface support, these pavers can support the large trucks used to transfer the steel members. Pervious surfaces will allow infiltration of stormwater and provide some water quality benefit. Vegetated Buffers Vegetated buffers provide for infiltration of stormwater and a slowing down of runoff velocity. Vegetation can also uptake some pollutants common to stormwater runoff. Areas on the site that are currently vegetated shall be maintained with a good growth of grass, shrubs, and trees. Other areas on the site that are not needed for parking or vehicle access can be converted to vegetated buffers. Inspect twice yearly to ensure adequacy to slow runoff and prevent erosion. Vegetated buffers should be maintained with grass trimmed to a height of four (4) to six (6) inches tall. The planting of small shrubs will improve runoff detention and pollutant uptake. e The net volume of secondary containment must consider the volume displaced by other tanks within the containment area. Crestline Homes, Inc. Stormwater Pollution Prevention Plan Appendix C Page C-13 Crestline Homes • Other vegetated buffers such as around building perimeters and along public right-of-ways should be maintained with grass (3 to 5 inches tall) and other small plantings as appropriate. Allow runoff to flow through grass buffers. Denser vegetation such as shrubs and trees provide better stormwater management. Where possible, runoff can be diverted into a simple infiltration/ detention device known as a level spreader. This device resembles a shallow u- or v-shaped grass -lined ditch with almost no slope. Runoff enters the level spreader and flows toward each end, slowly infiltrating, or running over the down -gradient edge as sheet flow. Vegetated buffers are also a useful erosion control practice. Areas of the site that are used for temporary parking can be seeded with a hardy grass species. Scrap Removal Many industrial sites succumb to the "pack -rat" phenomena — pieces of machinery, vehicles, spare parts, and other items are stored on the site, often along the rear fence line or back yard, for long periods of time. These items can rust, deposit paint chips or leak fuel and lubricants, contributing to stormwater pollution. Particular concerns include abandoned drums and totes. These items often still contain chemical residue. Some chemicals can deteriorate over time, causing a potential explosion or gaseous . release — beware of old unmarked containers. Facility personnel should inspect these scrap disposal areas, and remove from the site items no longer needed. Some items may have a salvage value. Where possible, scrap disposal areas should be consolidated with vegetated berms constructed to divert runoff from the scrap items, or divert runoff through down -gradient vegetated buffers. Inlet Markings Inlets that connect to the storm drainage system can be stenciled with a phrase such as "Drains to Pee Dee River — Do Not Dump. " Suitable markers are available from DAS Manufacturing Inc. at telephone (800) 549-6024. These markings will help educate employees and customers on pollution awareness and prevention and minimize the risk that improper disposals will occur. Notification to Contractors Crestline Homes will provide to on -site contractors a written notification consisting of a brief summary of the stormwater program goals, location of spill response equipment, location of used oil and debris disposal container, and contractors' responsibilities for good housekeeping and pollution prevention. The notification can be limited to those contractors delivering hazardous substances to the site and those contractors (e.g., chemical suppliers, painters, roofers) bringing . hazardous substances on -site as part of their contracted project. Crestline Homes, Inc. Stormwater Pollution Prevention Plan Appendix C Page C-14 Crestline Homes . Rinsing of Dry -Wall Tools The stormwater permit issued to this facility does not allow for the discharge of dry -wall installation tool and equipment rinse water. Such as discharge contributes color and sediment (gypsum sulfates), upsets the natural pH balance, and possible other compounds to the nearby receiving waters. Regardless of BMP chosen, rinse waters from the cleaning of dry -wall tools and paint brushes cannot be discharged onto the ground, or into the storm drainage system under NPDES General Permit NCG210000. Feasible BMPS include: 1. Discharge to a non -discharging drying bed. This option may require a permit from the Scotland County Health Department and/ or NCDWQ. The drying bed must be designed for at least the 25-year, 24-hour storm event, bermed to divert run-on from entering the bed, and sized to balance the incoming flow with the evaporation/ infiltration rate. The accumulated dried cake can be disposed into a municipal landfill. 2. Contain all rinse water in an on -site holding tank. Holding tanks can be designed to allow settling of solids. Contract with a vendor to collect and dispose of the rinse water. • 3. Obtain a non-stormwater discharge permit ... not likely, but possible. NCDWQ issues other NPDES permits for the discharge of process wastewater. Such permits often contain performance requirements including monitoring of daily flow rates, and chemical analysis. This permit would also require some level of treatment prior to discharge. • Crestline Homes, Inc. Stormwater Pollution Prevention Plan Appendix C Page C-IS 0 • r� u APPENDIX D ACRONYMS AND DEFINITIONS CJ 0 4p Cresfline Homes • ACRONYMS The following is a list of acronyms and abbreviations that may be used in reference to the North Carolina Stormwater Pollution Prevention Program. AST Aboveground Storage Tank BMPs Best Management Practices CAP Central Accumulation Point (for hazardous wastes) CERCLA Comprehensive Environmental Response, Compensation, and Liability Act of 1980, as amended CFR Code of Federal Regulations COC Certificate of Coverage CWA Clean Water Act DENR Department of Environment and Natural Resources (NC) DWQ Division of Water Quality (NC) EMA Emergency Management Agency EMC Environmental Management Commission (NC) EPA Environmental Protection Agency (US) FEC Facility Environmental Coordinator EPCRA Emergency Planning and Community Right -to -Know Act FWPCA Federal Water Pollution Control Act HAZCOM OSHA 1910.120 Hazard Communication HAZMAT Hazardous Materials LEPC Local Emergency Planning Committee MOGAS Motor Vehicle Gasoline MSDS Material Safety Data Sheets MSL Mean Sea Level MS4 Municipal Separate Storm Sewer System NCDENR North Carolina Department of Environment and Natural Resources NCDWQ North Carolina Division of Water Quality NFPA National Fire Protection Association NOI Notice of Intent NPDES National Pollutant Discharge Elimination System NRC National Response Center OPR Office of Primary Responsibility OSC On -Scene Commander OSHA Occupational Safety and Health Administration OWS Oil/ Water Separator Plan Stormwater Pollution Prevention Plan Permit NPDES Stormwater Permit No. NCG210000 POL Petroleum -based fuels, Oils or Lubricants POTW Public Owned Treatment Works POV Personal Owned Vehicle • RCRA Resource Conservation and Recovery Act Crestline Homes, Inc. Stormwater Pollution Prevention Plan Appendix D Page D-1 Crestline Homes •RQ Reportable Quantity (under SARA Title III) SAP Satellite Accumulation Point (for hazardous wastes) SARA Superfund Amendments and Reauthorization Act of 1986 SCP Spill Contingency Plan SDO Stormwater Discharge Outf dl SERC State Emergency Response Coordinator SOP Standard Operating Procedure SPCCP Spill Prevention, Control and Countermeasure Plan (under 40CFRI 12) SPRP Spill Prevention and Response Plan SWPPP Stormwater Pollution Prevention Plan SWPPT Stormwater Pollution Prevention Team TMDL Total Maximum Daily Load TPQ Threshold Planning Quantity (under SARA Title III) TSCA Toxic Substances Control Act USDA United States Department of Agriculture USEPA United States Environmental Protection Agency UST Underground Storage Tank WWTP Waste Water Treatment Plant • Cresiline Homes, Inc. Stormwater Pollution Prevention Plan Appendix D Page D-2 Crestline Homes . DEFINITIONS Best Management Practices (BMPs) means a practice or a combination or series of practices and measures designed to prevent or minimize the amount of pollution discharging from the facility. Conveyance is any natural or manmade channel or pipe in which concentrated stormwater flows. Discharge is a release or flow of stormwater, sewerage, or other substance from a conveyance, storage container, secondary containment device, or other structure or system. Director is the Director of the Division of Water Quality, the permit issuing authority. General Permit is a permit issued under the NPDES program to cover a certain class or category of stormwater discharges. These permits allow for a reduction in the administrative burden associated with permitting stormwater discharges associated with industrial activities. Grab Sample means an individual sample of discharge of at least 100 milliliters collected at a randomly - selected time over a period not exceeding 15 minutes. Hazardous Materials (1) are any materials that pose a threat to human health and/or the environment. Hazardous substances can be toxic, corrosive, ignitable, explosive or chemically reactive. (2) any substance required by USEPA to be reported if a designated quantity of the substance is spilled into the • waters of the United States or if otherwise emitted into the environment. (3) any substance that can contaminate stormwater runoff (syn. hazardous substances) Hazardous Waste is by-products of human activities that can pose a substantial or potential hazard to human health or the environment when improperly managed. Possesses at least one of four characteristics (ignitability, corrosivity, reactivity, or toxicity), or appears on special USEPA lists. Illicit Connection refers to the conveyance carrying a non -permitted or improper discharge. Illicit Discharge Investigation is an evaluation to determine whether non-stormwater discharges are present at a facility's industrial stormwater discharge outf &. Improper Discharge is any discharge to a municipal separate storm sewer or waters of the State that is not composed entirely of stormwater except discharges authorized by an NPDES permit (other than the NPDES permit for discharges from the municipal separate storms sewer) and discharges resulting from fire fighting activities Minor spills are those spills that have a volume less than any reportable quantity, can be controlled and cleaned up with on -site resources, do not contaminate the environment, and do not cause injury to personnel. • National Pollutant Discharge Elimination System (NPDES) means the Federal Environmental Protection Agency's (USEPA) national program for issuing, modifying, revoking and reissuing, terminating, monitoring, and enforcing water quality permits. Crestline Homes, Inc. Stormwater Pollution Prevention Plan Appendix D Page D-3 Crestlfne Homes NPDES Permit An authorization, license, or equivalent control document issued by USEPA or an approved State agency (e.g., NCDWQ) to implement the requirements of the NPDES program. Oil Sheen is a thin, glistening layer of oil on water. Oil/ Water Separator is a device installed, usually at the entrance to a drain, which removes oil and grease from water flows entering the drain. Outfall is any discernible stormwater conveyance (e.g., pipe, ditch, swale, canal) that discharges to waters of the State or to a separate municipal storm system. Permit Issuing Authority (or Permitting Authority) is the State of North Carolina Department of Environmental and Natural Resources, Division of Water Quality. Point Source is any discernible, confined, and discrete conveyance, including but not limited to any pipe, ditch, channel, tunnel, conduit, well, discrete fissure, container, rolling stock, concentrated animal feeding operation, or vessel or other floating craft, from which pollutants are or may be discharged. Pollutant is any dredged spoil, solid waste, incinerator residue, filter backwash, sewage, garbage, sewage sludge, munitions, chemical wastes, biological materials, radioactive materials (except those regulated under the Atomic Energy Act of 1954, as amended (42 (U.S.C. 2011 et se )), heat, wrecked or discharged equipment, rock, sand, cellar dirt, and industrial, municipal, and agricultural waste • discharged into water. Precipitation is any form of rain, snow, or melting ice. Preventative Maintenance Program is a schedule of inspections and testing at regular intervals intended to prevent equipment failures and deterioration. Reportable Quantity (RQ) is the quantity of a hazardous substance or oil that triggers reporting requirements under CERCLA or the Clean Water Act. Runon is stormwater surface flow or other surface flow which enters onto property from off -she sources Runoff is that part of precipitation, snow melt, or irrigation water that runs off the land into streams or other surface water. It can carry pollutants from the air and land into the receiving waters. Secondary Containment are structures, usually walls, dikes or berms, surrounding tanks or other containers and are designed to catch spilled material from the storage containers located within Sheey7ow is runoff that flows over the ground surface as a thin, even layer, not concentrated in a channel or other conveyance. • Significant materials, as defined at 40 CFR 122.26(b)(12) include, but are not limited to: Raw materials; fuels and oils; materials such as paint, solvents, detergents and plastic pellets; finished Crestline Homes, Inc. Stormwater Pollution Prevention Plan Appendix D Page D-4 Crestline Homes materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under Section 101(14) of the Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA); any chemical the facility is required to report pursuant to Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA); fertilizers; pesticides; and waste products such as ashes, slag, and sludge that have a potential to be released with stormwater discharges. Significant spills are those spills that have a volume greater than the reportable quantity, or cannot be controlled with on -site resources, or cause a contamination to the environment, or cause injury to personnel. All significant spills must be reported to the NCDENR and other required agencies. Spill Prevention Control and Countermeasures Plan (SPCCP) is a plan consisting of structures, such as secondary containment, and programs, such as training, to prevent and respond to spills of hazardous substances as defined in the Clean Water Act. An SPCCP is required when the facility maintains oil storage as capacity defined in 40 CFR 112. Stormwater is runoff from a storm event and includes rainfall, snowmelt, surface flow, and drainage. Stormwater Discharge Associated with Industrial Activity is the discharge from any point source that is used for collecting and conveying stormwater, and which is directly related to manufacturing, processing, or raw material storage areas at an industrial site. Facilities considered to be engaged in "industrial activities" include those activities defined in 40 CFR 122.26(b)(14). • Stormwater Pollution Prevention Plan (SWPPP) is the plan developed, documented, and maintained by the Permittee to improve the quality of stormwater discharging from the site and to minimize exposure of industrial activities. • Waters of the United States (a) All waters, which are currently used, were used in the past, or may be susceptible to use in interstate or foreign commerce, including all waters that are subject to the ebb and flow of the tide; (b) All interstate waters, including interstate "wetlands"; (c) All other waters such as intrastate lakes, rivers, streams (including intermittent streams), mudflats, sandflats, "wetlands," sloughs, prairie potholes, wet meadows, playa lakes, or natural ponds, the use, degradation, or destruction of which would affect or could affect interstate or foreign commerce. (d) All impoundments of waters otherwise defined as waters of the United States under this definition; (e) Tributaries of waters identified in paragraphs (a) through (d) of this definition; (f) The territorial sea; and (g) "Wetlands" adjacent to waters (other than waters that are themselves wetlands) identified in paragraphs (a) through (f) of this definition. Note: North Carolina regulates isolated wetlands not connected to streams or headwaters. Cresdine Homes, Inc. Stormwater Pollution Prevention Plan Appendix D Page 9-5 • APPENDIX E CERTIFICATE OF COVERAGE and NPDES GENERAL PERMIT No, NCG210000 C� 0 . I? • 146 9 APPENDIX F COMPLETED CHECKLISTS AND FORMS 0 0 0 I m �9 Ap 0 0 0 DESCRIPTION OF EXPOSED SIGNIFICANT MATERIALS FORM 6 DESCRIPTION OF EXPOSED SIGNIFICANT MATERIALS Facility: CRESTLINE HOMES — LAURINBURG NC inspector: Jim Frei Stormwater Services Group Date: May 27, 2003 Instructions: Describe the significant materials that were exposed to stormwater during the past year and/or are currently exposed. Significant materials include, but are not limited to raw materials, fuel, solvents, oil, paint, hazardous substances, pesticides and waste products that have a potential to be released with stormwater discharges. Description of Exposed Significant Material Period of Exposure Quantity Exposed (units) Location (as indicated an the site map) Method of Storage or Disposal (e.g., pile, drum, tank) Description of Proper Material Management Practices (e.g., pile covered, drum sealed) Dumpster Constant 6 cy NE corner of Site One unit Keep lid closed; do not place POL containers or liquids into dumpster Scrap Bins Constant 40 cy East of Warehouse Two units Keep covered; do not place POL containers or liquids into dumpster Used POL containers > 1 ma 6 @ 55-gal Outside of Garage Drums on ground Store hazrnats indoors or under cover, provide spill pallets Scrap debris > 6 mos +/- 4 tons Perimeter of Garage Stacked on racks Keep covered; dispose of unneeded items Oil drips > 1 yr +/- 10 gals Outside north wall Garage Drips on pavement Clem oil drips from pavement; do not discharge pavement wash water Scrap bins Constant 2 @ 2 cy Outside Garage Two units Provide cover or lid for scrap bins Empty drums > 6 mos +/- 8 ea Along west fence line Stacked on ground Ensure drums are empty and free of residue; dispose promptly Diesel Fuel Constant 8000 gals East end of Warehouse AST-1 Observe for leaks and drips Diesel, Mogas, Kerosene Constant 1500 gals Northeast end of Pit # 1 AST-2, 3, and 4 Observe for leaks and drips Scrap parts > 3 mos +!- 10 items Outside west wall of Pit # 1 On ground Check for lubricant residue; provide cover from precipitation Antifreeze > 2 wks 8 @ 55-gals North end of Pit #2 Drums on pavement Store hazmat containers indoors and w/in sea containment Wash Water Constant Exterior Sink at Pit #2 Improper discharge Contain wash/ rinse water; discharge to sanitary sewer Cresdine Homes, Inc. Appendix A Stormwater Pollution Prevention Plan Form 6 NON-STORMWATER DISCHARGE ASSESSMENT FORM 7 NON-STORMWATER DISCHARGE ASSESSMENT Facility: CRESTLINE HOMES - LAURINBURG, NC__ Inspector: Jim Frei) Stormwater Services Group Date: —May 27, 2003 Date of Test or Evaluation Outfall Directly Observed During the Test (identify as indicated on the site map) Method Used to Test or Evaluate Discharge Describe Results from Test for the Presence of Non-Stormwater Discharge Identify Potential Significant Sources Name of Person Who Conducted the Test o Evaluation 05.27.03 SDO-001 Plan review No evidence J. Frei 05.27.03 SDO-001 Interview w/ Staff Improper discharges Rinsing of equipment/ tools J. Frei/ D. Nelson 05.27.03 SDO-001 Visual observation of site Oil stains Spills in vicinity of Garage J. Frei 05.27.03 SDO-001 Visual observation of ditch Pipe from settling tank Equipment wash water @ Pit # I J. Frei 05.27.03 SDO-001 Visual observation ofoutfail Oil sheen Spills in vicinity of Garage J. Frei 05.27.03 SDO-002 Plan review No evidence J. Frei 05.27.03 SDO-002 Interview w/ Staff No evidence Rinsing of equipment/ tools J. Frei 05,27.03 SDO-002 Visual observation of site No evidence Scrap debris/ exposed antifreeze J. Frei 05.27.03 SDO-002 Visual observation of C13#21 Small pipe into catch basin Equipment wash water [Qa Pit #2 J. Frei 05.27,03 SDO-002 Visual observation of site White discharge from sink drain Equipment wash sink Q Pit 92 05.27.03 SDO-002 Visual observation of outfall Oil sheen Spills in vicinity of Pit #2 J. Frei Crestline Homes, Inc. Appendix A Stormwater Pollution Prevention Plan Form 7 Stormwater Services GrouD.. LLC 1251-6 Trillium Circle Raleigh, north Carolina 27606 Phone: 919.81 "591 Fax: 919.816-0661 May 1, 2003 Mr. Don Nelson Crestline Homes, Inc. 5880 Crestline Rd. Laurinburg, NC 28352-1780 RE: Proposal for NPDES Stormwater Discharge Permit Compliance Services Proposal Number 203-019 Dear Mr. Nelson: Stormwater Services Group is pleased to provide you with this letter proposal for NPDES Stormwater Discharge Permit Compliance services. We understand that Crestline Homes operates a modular homes manufacturing facility near Laurinburg, NC. This facility is located within the Little Pee Dee River Basin, and is subject to NPDES General Permit NCG210000 as issued by the North Carolina Division of Water Quality (NCDWQ). Compliance activities required by the Permit include developing a stormwater pollution prevention plan, stormwater discharge sample collection and analysis, outfall monitoring, and employee training regarding stormwater issues. Stormwater Services Group can provide all of these compliance activities as turnkey services. We propose to provide our services on a task order basis as described below: TASK 0001— Develop Stormwater Pollution Prevention Plan: This task will include all the labor and materials necessary to write a site -specific stormwater pollution prevention plan (SWPPP) for your manufacturing facility. We will conduct an extensive on -site inspection of the facility, review your physical operations and processes, identify potential and actual pollutant sources, select appropriate best management practices, and provide a schedule for implementing Permit and Plan requirements. The final SWPPP will include all elements required by the Permit as indicated at Part II Section A, Paragraphs 1-4, and 6. Our deliverable will consist of two (2) original SWPPP documents with all required site maps bound in individual three-ring notebooks. Our timely completion of the SWPPP will necessitate a thorough review and return of comments to us. You or a designated staff member will review our draft submittal. You will also provide to us copies of any existing facility site plans and survey plats, lists of hazardous materials used and hazardous wastes generated at the facility, and copies of existing health and safety, spill prevention, and/ or emergency response plans applicable to the facility. You will also allow us Mr. Nelson, Page 2 SwSG Letter Proposal, May 1, 2003 access to the facility during 'normal working hours. It is our policy to maintain strict client confidentiality and we will not disclose any findings without your written permission to a third �., party except that which is required by the Permit. The lump sum fee for Task 0001 will be $1,360.00. Acc pt Task 0001 TASK 0002 — Stormwater Discharge Sample Collection and Analysis: This task will include all the labor and materials necessary to collect, analyze, and report the findings of one representative stormwater discharge grab sample from one outfall at your facility as described in the Permit at Part II Section C. Under this task, we will arrange with a North Carolina certified laboratory for the analysis, we will visit the site to identify and prepare an appropriate outfall, we will collect the sample during a valid storm event, and we will submit the analysis results to you on a form approved by NCDWQ. The parameters for which we will analyze or measure will include Total Suspended Solids, Oil & Grease, pH, Total Rainfall, Event Duration, and Total FIow. The discharge sample collected under Task 0002 will represent the stormwater runoff from the industrial area of the facility where vehicle maintenance activities occur. We understand that this sample must be collected during the first year of Permit coverage. As this task is weather dependent, we cannot guarantee a date by which the samples will be collected. We will however, make every attempt to collect the samples within sixty (60) days of receiving authorization to proceed so that the results can be submitted to NCDWQ this summer. To meet this deadline, we may have to collect the sample after normal working hours; we will arrange access to the facility upon acceptance of this proposal. The lump sum fee for Task 0002 is $490.00 per grab sample per outfall 1. Task 0002 is required only if vehicle maintenance activities occur at this facility. Ac ept Task 0002 TASK 0003: Qualitative Monitoring of Outfalls: Under this task, we will conduct a single dry and wet weather visual observation (qualitative monitoring) at each stormwater outfall as described in the Permit at Part II Section B and submit the report on a form approved by NCDWQ. The Permit requires that all outfalls discharging stormwater from industrial activity areas of the facility to be visually observed once every six months. We will identify the outfalls subject to qualitative monitoring under Task 0001, and will invoice you accordingly. The fee for this task is for one (1) set of visual observations to be conducted during the Spring 2003 period only. We can provide a quote for subsequent monitoring. We will also train your staff under Task 0004 on how to make future observations. In most cases, the Permittee is allowed to collect samples at only one outfall after submitting a petition for representative outfall status. Thank you far allowing us to assist with your environmental compliance activities. Mr. Nelson, Page 3 Letter Proposal, May 1, 2003 The lump sum fee for Task 0003 is $110.00 for the first outfall and $35.00 for each additional outfall. Accept Task 0003 TASK 0004 — Employee Training — Permit and SWPPP Compliance Workshop: Under this task we will conduct one training session at your facility. We will develop a multi -media presentation and prepare a workshop manual for five (5) employees. The workshop takes approximately three (3) hours and will include information and instruction on how to comply with the Permit and the SWPPP, how to conduct required site inspections, how to collect and analyze stormwater discharge samples, how to conduct required outfall observations, and how to maintain Permit documents and records. This workshop is intended for members of the stormwater pollution prevention team and will meet the training requirements as described in the Permit at Part 11 Section A Paragraphs 5 and 9. i The lump sum fee for Task 0004 will be $590.00 per workshop. The fee for each additional employee over five will be $25.00 Ac ept Task 0004 TASK 0005 -- Submit Petition Letter to NCDWQ: Under this task, we will prepare all documentation and supporting materials for a Petition Letter requesting representative status for an appropriate stormwater discharge outfall at the Crestline Homes manufacturing facility. If required, we will meet once at the facility with NCDWQ staff. The lump sum fee for Task 0005 will be $150.00. 1601)V— A ceps Task 0005 Thank you for allowing us to assist with your environmental compliance activities. . Mr. Nelson, Page 4 Letter Proposal, May 1, 2003 ' If you accept this proposal, initial the accepted tasks and sign below. You may also issue a purchase order indicating the task(s) you wish to secure. You may send a copy of the PO via fax ,,. at 1-919-816-0661, but please send the original PO via US Mail. Indicate on the purchase order the task number, quantity, and our proposal reference number. Of course, do not hesitate to call if you have any questions. Terms are balance due upon receipt of invoice. A late charge of 1.5% will be added to all charges more than 30 days overdue. We look forward to working with you and Crestline Homes, Inc. Please let us know if there are other environmental services we can provide. Sincerely, Stormwater Services Group, LLC ;!#� V4�� James D. Frei President and Project Manager cc: File ba A) J 58 � Print Name Signature Representing T Date Thank you for allowing us to assist with your environmental compliance activities. T&hhieal, Bulletin For'STORMWATER` GENERAL PERMITS NCDENR NORTH CAROLINA DIVISION OF WATER QUALITY April 16, 2003 NCG050000, NCG070000, NCGI10000, NCG130000, and NCG210000 The stormwater permitting proeram's objective is to reduce the pollutant load In stormwater runoff bj: l- Educating the pennitted community about stormwater pollutants, 2- Encouraging the use of Best Management Practices (BMPs) to minimize the entry of pollutants into stormwater, and 3- Using collected analytical data to assess stormwater's contribution to water pollution to help prioritize controls in problem areas. Key Permit Requirements ❑ Implementation of a Stormwater Pollution Prevention Plan (SPPP) (Part II, Section A). ❑ Provide secondary containment for all bulk storage of liquid materials. (Part II, Section A; 2. (b)). ❑ Perform and document semi- annual qualitative monitoring. (Part II, Section B). ❑ Perform annual analytical monitoring for vehicle maintenance area, if present, and submit the results on the monitoring report forms provided with the permit. (Part 11, Section C). Obtninine Representative Outfall Status If a facility has more than one stormwater outfall from the vehicle maintenance area(s) then the permit requires that all such outfalls be monitored, However, the permit also allows for the facility to request "Representative Outfall Status", Representative outfall status allows the facility to perform analytical monitoring at a reduced number of outfalls. Application is made by a letter to the Stormwater and General Permits Unit clearly explaining which outfall(s) is/are to be considered representative of other discharges from the site. A copy of the site map used in the SPPP that delineates drainage areas, industrial activities, and any other potential stormwater pollutant exposures shall be included with the letter to support the application, BMP's The Stormwater Pollution Prevention Plan should include the use of Best Management Practices (BMPs) to control the discharge of pollutants from a facility's stormwater outfalls. BMP's include a variety of things that the industrial facility can do in order to minimize the potential for pollutants to get into the stormwater draining from a facility. The following outlines some potential types of BMPs. Non -Structural BMP's Some examples of non-structural (practices or activities) BMWs. are as follows: • Eliminate exposure of materials and equipment wherever possible by moving materials and equipment to indoor locations. • A very effective and cost effective BMP is to practice good housekeeping on -site. Keep materials handled and stored at the facility in an orderly fashion. • Examine process and exchange hazardous materials for non- hazardous ones wherever possible. • Establish routine leak and maintenance checks to minimize the chance of spills before they occur. When spills do occur, clean them up immediately. Establish bulk storage tank protocols that minimize the risk of spills during loading and unloading procedures. Store used pallets and process waste dumpsters inside or under a roof where water cannot flow on or around them. Structural BMP's Some examples of structural (equipment or devices) BMP's are as follows: • Build containment dikes around the loading areas of bulk liquid storage containers. • Where practical, change painting operations from liquid systems to powdered systems that don't generate solvent wastes. • Build roofs and secondary containment around any materials stored outside so that stormwater doesn't run onto them and carry pollutants away with it. No Exposure Certification Facilities that eliminate all of their potential stormwater exposures do not require a stormwater permit. Facilities that meet these conditions need to complete an EPA No Exposure Certification form and mail that to our attention at; N.C. Division of Water Quality Water Quality Section Stormwater and General Permits Unit 1617 Mail Service Center Raleigh, N.C. 27699-1617 You can download a copy of the No Exposure Certification (EPA Form 3510-11) from our website, http,/lh2o.enr.state.ne.us/su/storm water.html. If a facility changes its operations so as to be exempt after it has already obtained a permit it may send a letter explaining the changes that have been made and request rescission of their existing permit. Other sources of information on North Carolina's Stormwater Permittlnc Procram The following documents are available through the stormwater permitting group by calling (919)733- 5083. • Summary of Federal National Pollutant Discharge Application Regulations for Stormwater Discharges Associated with . Industrial Activities. • Stormwater Pollution Prevention Plans for Stormwater Runoff at Industrial Activities. • Stormwater Pollution Prevention Plan Guidance Document. • Stormwater Mana eg ment Guidance Manual. The Unit can be found on the World Wide Web at http://h2o.enr.state.ne.us/su/storm water.html. Another source of information is the DENR Customer Service Center. They may be reached at 1-877-NC ENR 4 U (1-877-623- 6748) or http://www.envhelp.orid. An additional source of information is the Division of Pollution Prevention and Environmental Assistance. They have lots of specific information on how to minimize pollutants at various types of industries. They may be reached at (919) 571-4100 or http://www.p2 days^o ru/. Commonly asked questions 1) Do all stormwater outfalls need to be analytically monitored? Only those outfalls that drain areas of the facility where vehicle maintenance activities using over 55 gallons of new motor oil per month need to be analytically monitored. Also, see previous discussion on representative outfall status. 2) What happens if when I pull samples for my annual analytical monitoring I'm unable to get a sample for one 'of the parameters? If this happens it is fine to go ahead and just sample for the missing parameter during the next representative storm event, just be sure to note the total rainfall, event duration, and total flow apart from the initial monitoring data. 3) Does a certified lab need to be used to analyze stormwater samples? Yes, a North Carolina certified lab must be used to perform analytical monitoring. The only exception to this rule is when measuring the value of pH. pH values should be measured in the field because they may change considerably between when the sample is pulled and it is analyzed at the laboratory. A list of certified labs can be found at (http://www,esb.enr.state,nc.us/lab/ne cert;asp ). 4) How do you average the first year's analytical monitoring results? The measured concentration of a particular pollutant collected during the first year's analytical monitoring is the average value for that parameter since dividing it by one gives the same value for cut-off purposes. 5) What If I Sell My Business Or The Name of My Business Changes ? The Division views changes of name or ownership as a minor modification and requires the Director's approval. Name and ownership changes require you to complete a Name/Ownership Change Form SWU-239. The form is downloadable from our website. Chances in Reissued General Permits These permits include some clarifying and updated language throughout the permit. In addition language has been added to address coverage under these permits for discharges to waters with approved TMDLs (Part I Section A). Language has also been added to Part I Section B in reference to water quality standards. Other Information Additional Technical Bulletins will be available in the future from the Division. Contact us at: http://h2o.enr.state.ne.us/su/stor mwater.html N.C. Division of Water Quality Water Quality Section Stormwater and General Permits Unit 1617 Mail Service Center Raleigh, N.C. 27699-1617 Phone 919-733-5083 Fax 919-733-0719 Please make us aware of any issues you feel should be addressed in future Technical Bulletins. L 9 -- :�' z i - L L S -- % �- -� ° lPr" adr - v 4 obEo-ZLz 00/0 Ir pewzr �� �S��N F WA rE Michael F. Easley, Governor 9pG William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources _0�O G? 7. Alan W. Klimek, P.E. Director > Division of Water Quality o -c April 28, 2003 Kimberly M Stogner Crestline Homes Incorporated i PR 3 0 2003 5880 Crestline Rd Laurinburg, NC 28353 } Subject: NPDES Stormwater Permit Renewal Crestline Homes Incorporated COC Number NCG210255 Scotland County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG210000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: • A new Certificate of Coverage • A copy of General Stormwater Permit NCG210000 • A copy of the Analytical Monitoring Form (DMR) A copy of the Qualitativel Monitoring Form • A copy of a Technical Bulletin for the general permit Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Department of Environment and Natural Resources, or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Bill Mills of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 548. Sincerely, Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Central Files Stormwater & General Permits Unit Files Fayetteville Regional Office N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-8053 Uffa Customer Service 1 800 623-7748 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG210000 CERTIFICATE OF COVERAGE No. NCG210255 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Crestline Homes Inc is hereby authorized to discharge stormwater from a facility located at Crestline Homes Incorporated 5880 Crestline Rd Laurinburg Scotland County to receiving waters designated as a UT to Leith Creek, a class C stream, in the Lumber River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG210000 as attached. This certificate of coverage shall become effective May 1, 2003. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day April 28, 2003. for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission -^','% f 5 --: j2<q �o � s .—/ off b �p°% �Q 1� -' 9 mot, / 0 _o -n 9/2 �)? N Forms & Documents Page http://h2o.enr.state.nc.us/su/Forrns Documents.ht ljkgk-A STORMWATER AND GENERAL PERMrrS UNIT Division of Water Quality FORMS & DocuMENTS Link to Manuals & Factsheet$_page You'll need Adobe Acrobat Reader to view the documents. C iwr,,- b'"' 'Adobe Stormwater General Permit Program Wastewater General Permit Program State Stormwater Mstmt. Program NPDES Phase 11 Program Miscellaneous Documents Stormwater General Permit Forms & Documents TOR I of4 5/19/2003 12:03 PIA Forms & Documents Page hupVh%noor,mmeoe-us/su/Fonn»_Dooumons.hi General Discharge Permit Notice of Intent PermitText Monitoring Number Form Q Inspection [Mi n 1 n g 0 SWU-217-iQ1701 0 (WW) NCG130'00'0 Non -Metal Waste & Scrap CG116 Asphalt Paving Mixtures & Blocks 0 SWU-2,31-10170 0000- NCG200000 Metal J[NI�G20�00 FChlp Mills N/A N/A Wastewater General Permit Forms & Documents icw 2uy4 5/19/2003 1103PW Forms & Documents Page http://h2o.cnr.state, nc, uslsu/Forms_Documents. h i Wastewater General Permit Number Noticeintentof I Technical Bulletin Non -contact tooting water, Boiler blowdown, Cooling NCG500000 tower blowdown, Condensate, & Hydroelectric dams 0 SWU-212-080102 0 0 Note : Biocide Form 101 available below in "Miscellaneous Forms" table FNCG-51 0000 Groundwater Remediation O SWU-213-10OW NCG520000 , , "'"' ""' " " , , - "' . Sand Dredging [ , _; ....... ...... .. O SWU-214-080102 I 0 11-1-11 0 FNCG530000 Fish packing & rinsing, Seafood packing & rinsing, & Fish farms 0 SWU-215-080102 CCG550000 Single Family Residence 0 SWU-216-080102 �F State Stormwater Manamement Program Forms & Documents SW Management Program Permit Application 0 SWU-101 3.99 Wet Detention Supplement _ w — ( 0 SWU-102 3.99 Infiltration Basin Supplement � 0 SWU-103N3.99 Low Density Supplement 0 SWU-104_3.99 Curb Outlet System Supplement -------- ----- stem Supplement ___.......____--_._.__._._._..----.._ ..... _.__...._..............._..__ ._._ ._._.__._.._.._---..__..._......__,._..,..__., Off -Site Sy O SWU-105 3.99 _r_.__.._.__.,._.r__..___..____._..___.._.___ ._.._._. ._._._.___--- 0 SWU-106 $.p Underground Infiltration Trench Supplement 0 SWU-107 3.99 Meuse River Basin Supplement _µ Under Development [innovative BMP Supplement Under Development Extended Dry Detention Basin Supplement Under development ' Water Quality Classification Request Form Under development INCDO7 Linear Road supplement 0 SWU-112_4.00 NPDES Phase II Forms & Documents TOP 3 of 4 5/19/2003 12:03 PM Forms & Documents Page http://h2o.enr.state.nc.us/su/Forms—Documents.ht PPhase II application flowchartI_.____._.__..._.__..--._--_----__..___._...____.._._._._._.____._.__.._._._.____.._._._._____.._...-_ ! III O Flowchart Small MS4 permit application _.. C........... ..... __..._..........._.......j...... Non -owner 1 non -operator certification O SWU-264403102 ... ... .................._.... .:............. _._ _.........._... ........... I O SWU-266-103102 f Permit by Rule application O SWU-2 Ll-03102 Instructions: Comprehensive Stormwater Management Program Report Instructions: Permit by �_...,...�._�____._.�._..,..._......,.,.......r___.__�._._,-.,...._.�.N.�._W.,w..,_,.�......._.,...-._...._._........ II Y Rule O SWU-268-103102 (PDF) Ij O SWU-269-103102 (PDF) O SWU-268-103102 (Word) _..._.._ . O SWU-269-103102_(Word) Instructions; Small MS4 application I O SWU-270-1031Q2 (PDF} O SWU-270-103102 (Word) Miscellaneous Forms Don Name I Ownership change form O SWU-239-080102 Qualitative Monitoring Report form Generic Ouantitative Monitoring Report form O Biocide Form 101 Worksheet O rii A Form 1 EPAForm 2F___...._._...._..____—.._._....____...__.__.__..—__...._..._...., _......._..., IEPA Farm 3510-11 - No Exposure Certification,.._.....,............_--_--_---.-.--.__._.----.....__.._..._.__..__... f P 4 ' O O If you have comments or suggestions, contactDarren_Encland Page last updated April 28, 2003 4 of 4 5/I9/2003 f 2:03 PM .-2 STORMWATER DISCHARGE OUTFALL (SDO) MONITORING REPORT Certificate of Coverage No. NCG FACILITY NAME PERSON COLLECTING SAMPLE(S) CERTIFIED LABORATORY(S) Lab # Lab # SAMPLES COLLECTED DURING CALENDAR YEAR: (This monitoring report shall be received by the Division no later than 30 days from the date the facility receives the sampling results from the laboratory.) COUNTY PHONE NO. (SIGNATURE OF PERMITTEE OR DESIGNEE) By this signature, I certify that this report is accurate complete to the best of my knowledge. Part A: Vehicle Maintenance Activity Monitoring Requirements (only if, on average, more than 55 gallons per month of new motor oil is used) Outfall No. Date Sam le Collected 50050 00400 00556 00545 Total Flow pH Oil and Grease Total Suspended Solids New Motor Oil Usage mo/dd/yr MG Std. Units mgA rn allmonth STORM EVENT CHARACTERISTICS: Date Total Event Precipitation (inches): Event Duration (hours): (if more than one storm event was sampled) Date Total Event Precipitation (inches): Event Duration (hours): Mail Original and one copy to: Division of Water Quality Attn: Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Form SWU-254-071400 Page 1 of 2 STORMWATER DISCHARGE OUTFALL (SDO) MONITORING REPORT "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." (Signature of Permittee) (Date) Form SWU-254-071400 Page 2 of 2 yr% V� FA7!' ,, Stormwater Discharge Outfall (SDQ) Qualitative Monitoring Report Permit No.: NIGI_I�I�I�I�I_I_I or Certificate of Coverage No.: NIC/Gl�l�ll�lll Facility Name: County: Phone No. Inspector: Date of Inspection: By this signature, I certify that this report is accurate and complete to the best of my knowledge: (Signature of Permittee or Designee) 1. Outfall Description Outfall No. Structure (pipe, ditch, etc.) Receiving Stream: Describe the industrial activities that occur within the outfall drainage area: 2. Color Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: 3. Odor Describe any distinct odors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor, etc.) 4. Clarity Choose the number which best describes the clarity of the discharge where 1 is clear and 10 is very cloudy: 1 2 3 4 5 6 7 8 9 10 Page 1 SWU-242-101599 5. Floating Solids Choose the number which best describes the amount of floating solids in the stormwater discharge where is no solids and 10 is the surface covered with floating solids: 1 2 3 4 5 6 7 8 9 10 6. Suspended Solids Choose the number which best describes the amount of suspended solids in the stormwater discharge where 1 is no solids and 10 is extremely muddy: 1 2 3 4 5 6 7 8 9 10 7. Foam Is there any foam in the stormwater discharge? Yes No 8. Oil Sheen Is there an oil sheen in the stonnwater discharge? Yes No 9. Other Obvious Indicators of Stormwater Pollution List and describe Note: Low clarity, high solids, and/or the presence of foam or oil sheen maybe indicative of pollutant exposure. These conditions may warrant further investigation. Page 2 SWU-242-101599 \�_!/Ili//''^ I / _- _ '✓ cL'l �'� ",�,\ o �%' I _ =� \'� \ ..// '� ! i ,� /. it -� � � •.,, �,� , .. _� / G� M -. ' +i ����� ifs _.�. ` -� f�I%• c %�/•`••�� I`.'_ ��-,' S5l 'S`a~•l ��ti // - -���•, .;��..,:r�,,,; C" -.� �,�,, 5 I , .� I � ; ,gyp•' �/� � f : �\ - j f I • �'�;, r ;' a r �� �\ �\ � ` ' — _ • I •; � p y�YJ C \•—`• = ' r 'f • � 1 � O a $ ,I �-i��ji• :ram `l\�; � �.- ''�} l'" � r�•�\ \ � li'', -'_Sl j \ I '-/ / e.� .. i� �\cs J t� � f � 5d�a/ �~/ ` ,,?�� � y/%y._ - I - ._��•s_. ��\� •t a :\`. � f - I}t\ t'U.!....__:.J! � 'o• -�\ 3.i7• i�: IT