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NCG140424_COMPLETE FILE - HISTORICAL_20170811
STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. /V uc, DOC TYPE 'HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ oo I -� O� I YYYYMMDD NOMA Division of Energy, Mineral & Land Resources �+ Land Quality Section/Stormwater Permitting NCDENR National Pollutant Discharge Elimination System FW, `W ON^ LftWURCE° PERMIT NAMEIOWNERSHIP CHANGE FORM FOR AGENCY USE ONLY Date Received Year Month De 1. Please enter the permit number for which the change is requested. NPDES Permit (or) Certificate of Coverage 11 4 1 0 14 2 4 11. Permit status prior to requested change. a. Permit issued to (company name): RC Construction Company, Inc. b. Person legally responsible for permit: Kenneth Scott Murchinson, PE First MI Last General Superintendent/Engineer Title P.O. Box 1998 Permit Holder Mailing Address Greenwood MS 38935 City State Zip { 662 ) 453-2424 ( 662 ) 453-6783 Phone Fax c. Facility name (discharge): Repair Blue Ramp Batch Plant d. Facility address: Across From Bldg 4416 Airborne St. Address Pope Army Airfield NC 28308 City State Zip e. Facility contact person: Kenneth Scott Murchinson ( 910 ) 574-7464 First / MI / Last Phone III. Please provide the following for the requested change (revised permit). a. Request for change is a result of: ❑ Change in ownership of the facility © Name change of the facility or owner If other please•explarn: b. Permit issued to (company name): RC Construction Company, Inc. c. Person legally responsible for permit: Mustafa I Elias First MI Last Quality Control Manager Title P.O. Box 1998 Permit Holder Mailing Address Greenwood MS 38935 d. Facility name (discharge): e. Facility address: f. Facility contact person: City State Zip ( 512 ) 966-2294 melias@rcconst.net Phone E-mail Address R.C. Construction CompanylPope Army Airfield Across From Bldg 4416 Airborne St. Address Pope Army Airfield NC 28308 City State Zip Mustafa I Elias First MI Last ( 512 ) 966-2294 melias@rcconst.net Phone E-mail Address IV. Permit contact information (if different from the person legally responsible for the permit) Revised Jan. 27.2014 NPDES PERMIT NAME/OWNERSHIP CHANGE FORM Page 2 of 2 Permit contact: First MI Last Title Mailing Address City State Zip Phone E-mail Address V. Will the permitted facility continue to conduct the same industrial activities conducted prior to this ownership or name change? © Yes ❑ No (please explain) VI. Required Items: THIS APPLICATION WILL'BE RETURNED UNPROCESSED IF ITEMS ARE INCOMPLETE OR MISSING: ❑x This completed application is required for both name change and/or ownership change requests. ❑ Legal documentation of the transfer of ownership (such as relevant pages of a contract deed, or a bill of sale) is required for an ownership change request. Articles of incorporation are not sufficient for an ownership change. The certifications below must be completed and signed by both the permit holder prior to the change, and the new applicant in the case of an ownership change request. For a name change request, the signed Applicant's Certification is sufficient. PERMITTEE CERTIFICATION (Permit holder prior to ownership change): 1, YL .hg attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. 8/12/17 Signature Date APPLICANT CERTIFICATION I, �1eL�, attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. 8/11 /2017 Signature Date PLEASE SEND THE COMPLETE APPLICATION PACKAGE TO: Division of Energy, Mineral and Land Resources Stormwater Permitting Program 1612 Mail Service Center Raleigh, North Carolina 27699-1612 Revised Jan. 27, 2014 Energy, Mineral & Land Resources ENVIRONMENTAL QUALITY August 1, 2017 R C Construction Co Inc Attn: Kenneth Murchison 818 Walnut St Greenwood, MS 38930 ROY COOPER Governor MICHAEL S. REGAN see'r elruv Subject: NPDES Stormwater Permit Coverage Renewal COC #NCG140424 Dear Permittee: TRACY DAVIS Air'rrtor For coverage under Stormwater General Permit NCG140000, the Division of Energy, Mineral, and Land Resources (DEMLR) is forwarding herewith the reissued Certificate of Coverage (COC). This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended.) A new Certificate of Coverage (COC) is included with this letter. You must print a copy of the new NCG140000 General Permit from our website here: pcEmit§.Istormwater-permits.Inpdcs-industrial-sv. In addition to the full permit, the 2017 print package on the website includes revised Discharge Monitoring Report (DMR) forms, Annual Discharge Monitoring Report forms, and Qualitative Monitoring Report Forms. The General Permit authorizes discharges of stormwater and wastewater (if applicable), and it specifies your obligations with respect to discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all changes in the reissued permit. Significant changes to the General Permit are outlined in the Technical Bulletin, which is also available on the website above. Your facility has six months from receipt of the permit to update your Stormwater Pollution Prevention Plan (SPPP) to reflect any new permit requirements. Nothing Compares.. 5State of North Caroilrw I Environmental Quality I Energy. Mineral and Land Resources 512 N. Salisbury Street 1 1612 Mail Service Center I Raleigh, North Carolina 27699•1612 419 707 9200 N/ I - How does the new General Permit affect Tier Status? The first sample period of your permit begins August 1, 2017. Tier 3 actions in Part IV of your permit are triggered by benchmark exceedances on four occasions beginning on the effective date of this permit and do not count prior exceedances. Likewise, Tier 2 actions are triggered by two consecutive benchmark exceedances beginning on the effective date of this permit and do not count prior exceedances. Howeverif your facility is already in Tier 2 (monitoring stormwater discharges monthly) or Tier 3, you must continue monthly monitoring until relieved through conditions of the permit or by DEMLR staff approval. When does electronic DMR reporting start? We are setting up our database with final permit parameters and the outfalls that permittees submitted on-line. All NCG14 Permittees will receive notification when our eDMR system is ready for these permittees to register and begin reporting monitoring data electronically. If you have any questions about the status, please contact Bethany Georgoulias at (919) 807-6372 or Robert Patterson at (919) 807-6369. If you did not submit outfall information already, we have included a form for you to return to us. (Note: NO FORM IS ATTACHED if we already have your outfall information.) Your coverage under the General Permit is transferable only through the specific action of DEMLR. This permit does not affect the legal requirements to obtain other permits which may be required by the N.C. Department of Environmental Quality (DEQ), nor does it relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact the DEMLR Stormwater Permitting Program at (919) 707-9220. cc: Stormwater Program Files Sincerely, rho* vl s&# for Tracy E. Davis, P.E., C,P.M. -'=-^Nothing Compares..... State of North Carolina I UvIronmentaI Quality I Energy, Mineral and Land Resources Sit N. Salisbury Street 11612 Mail Service Center I Raleigh, North Carolina 27699-102 10 707 9200 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF ENERGY, MINERAL, AND LAND RESOURCES STQRMWATER AND WASTEWATER DISCHARGES In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, R C Construction Co Inc is hereby authorized to operate approved wastewater treatment system(s) and discharge stormwater and/or wastewater, as approved in the original permit/application or subsequent permit modification, from a facility located at: Repair Blue Ramp Batch Plant Across From Bldg 4416 Airborne St Pope Army Airfield Cumberland County to receiving waters designated as Little River (Lower Little River), class C waters in the Cape Fear River Basin, in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, and V of General Permit No. NCG140000 as attached. This Certificate of Coverage (COC) shall become effective August 1, 2017. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day August 1, 2017. r6'r 1/1�dvw for Tracy E. Davis, P.E., CPM Director, Division of Energy, Mineral, and Land Resources By the Authority of the Environmental Management Commission IECONSTRU TION Co. INC. (662)453-2424 PHONE August 1, 2017 State of North Carolina, Environmental Quality Department of Energy, Mineral, and Land Resources Fayetteville Regional Office 225 Green Street, Suite 714 Fayetteville, NC 28301 ATTN: Timothy L. LaBounty, PE RE: NOTICE OF DEFICIENCY (NOD-2017-PC-0205) NPDES General Permit NCG140000 P.O. sox 1998 818 WALNUT STREET GREENWOOD, MS 38935-1998 (662)453-6783 FAX RC Construction Company, Inc., Certificate of Coverage NCG 140424 Cumberland County AUG - 7 2017 Subject: Response to NOD-2017-PC-0205 Mr. LaBounty: In response to Notice of Deficiency (NOD-2017-PC-0205) for Certificate of Coverage NCG140424, we offer the following: RC Construction acknowledges the deficiencies in compliance with NPDES General Permit requirements. The portable nature of the batch plant and lack of consistency of production by the batch plant over the past several years is a contributing factor to the non-compliance. Since 2014, the batch plant has been demobilized and remobilized three times, and has not consistently been in production for any significant length of time over that period. However, to prevent these deficiencies from recurring, the compliance responsibility is being transferred to our Paving Quality Control Department, as these personnel will maintain a constant presence at the project site anytime the plant is producing concrete. Corrective action for the specific issues listed in the Notice of Deficiency are listed below: No documentation of annual employee training for 2015 or 2016. As noted above, our Paving QC Department will take control of all permit compliance responsibilities. As part of this responsibility, our Quality Control Manager will compile training criteria and ensure that annual training is provided to all personnel working on the batch plant site. The Quality Control Manager will also ensure that training is properly documented and electronically filed for review by NC DEQ or other interested agencies. This training will be a part of the new -hire orientation package for all RC employees, and will also be provided to all subcontractor employees as part of the site -specific orientation process. For projects that overlap calendar years, annual refresher training will be provided to all Fam4 ly owned and operated since 1987 www.rcconst.net employees in January of the calendar year. This annual refresher training will include specifically the employees that regularly work around the batch plant, but also include any personnel that are regularly at the batch plant site. All subcontractors that demobilize from the site for an extended period of time will receive refresher training upon remobilization. As an immediate solution to bring the site into compliance for 2017, the Quality Control Manager will be conducting training with all on -site management employees and batch plant personnel associated with the Pope Army Airfield site by August 31, 2017. Documentation of the training provided, as well as a listing of personnel receiving the training will be provided to DEMLR, FRO no later than September 8, 2017. 2. Analytical Monitoring has not been conducted and recorded in accordance with permit requirements. RC Construction has contacted Building & Earth Sciences, who is contracted to perform construction materials testing for concrete pavements and regularly has qualified technicians on -site during production operations, to conduct quarterly analytical monitoring as required by NPDES General Permit NCG140000. The batch plant is currently scheduled to be remobilized and placed back into production in early October, 2017. During this production period, and all quarterly periods of production going forward, the Quality Control Manager will coordinate with Building & Earth Sciences to perform the required quarterly analytical monitoring. An analytical monitoring report for 4Q, 2017 will be provided to DEMLR, FRO no later than January 15, 2018. 3. One final note concerning the name of the facility. The name on the Air Quality Permit (No. 10260R03) for the facility has previously been revised to be R.C. Construction Company/Pope Army Airfield. Changing of the name on the NPDES portion of the permit was simply an oversight as it was assumed that both would be revised accordingly. The Quality Control Manager will be submitting a Permit Name/Ownership Change Form for Certificate of Coverage NCG 140424 to revise the name of the facility, as well as change the responsible person to be himself. If there are any questions regarding this response, please contact the undersigned at (662) 453-2424, or Mr. Mustafa Elias, Quality Control Manager, (meliasprcconst.net) at (512) 966-2294. Cc: Jobsite Family owned and operated since 1597 www. rccons t .net: 2 Sincerely, Heston Powers Vice-president ROY COOPER Governor MICHAEL S. REGAN Secretary Energy, Mineral and LandResources ENVIRONMENTAL QUALITY July 6, 2017 CERTIFIED MAIL: 7012 3050 0001 9398 7133 RETURN RECEIPT REQUESTED RC Construction Company, Inc. Attn: Kenneth Scott Murchison, PE, General Superintendent/Engineer PO Box 1998 Greenwood, MS 38935-1998 Subject: NOTICE OF DEFICIENCY.(NOD-2017-PC-0205) NPDES General Permit NCG140000 RC Construction Company, Inc., Certificate of Coverage NCG140424 Cumberland County Dear Mr. Murchison: TRACY DAVIS Director On May 16, 2017, Joshua Harris from the Fayetteville Regional Office of the Division of Air Quality, conducted a Multimedia Compliance Inspection for the RC Construction Company, Inc. facility located at Pope Army Airfield in Cumberland County, North Carolina. A copy of the Compliance Inspection Report is enclosed for your review. Ben Foust, Plant Manager, and Justin Staley, Supervisor, were also present during the inspection and their time and assistance is greatly appreciated. The site visit and file review revealed that the subject facility is covered by NPDES General Permit NGG140000 under Certificate of Coverage NCG140424. Permit coverage authorizes the discharge of stormwater and process wastewater from the facility to receiving waters designated as an unnamed tributary to Lower Little River, a Class C water in the Cape Fear River Basin, through the Pope Army Airfield MS4. As a result of the site inspection, the following deficiencies are noted: 1) Stormwater Pollution Prevention Plan (SEEP) No documentation of annual employee training for 2015 or 2016. 2) Analytical Monitoring Analytical monitoring has not been conducted and recorded in accordance with permit requirements. Other Observations: Please refer to the enclosed Compliance Inspection Report for additional comments and observations made during the inspection. Requested Response: You are asked to respond to this office, in writing, within 30 calendar days from receipt of this notice. Your written response should include a reasonable explanation as to why the aforementioned deficiencies have occurred as well as a Plan of Action to prevent these deficiencies from recurring. State of North Carolina I Environmental Quality I Energy, Mineral and Land Resources Fayetteville Regional Office 1 225 Green Street, Suitt 714 1 Fayetteville, NC 28301 910-433-3300 Thank you for your attention to this matter. This office requires that the deficiencies, as noted above and detailed in the enclosed inspectionreport,'be properly resolved. Failure to address the deficiencies could result In the issuance of a Notice of Violation, which is subject to a civil penalty assessment of up to $25,000 per day for each violation. Should you have any questions regarding these matters, please contact Mike Lawyer or myself at (910) 433-3300. Sincerely, Timothy L. LaBou VPE Regional Engineer DEMLR TLlml Enclosure ec: Ben Foust, Plant Manager - RC Construction Company, Inc. Laura Alexander, Administrative Assistant - DEMLR, Stormwater Permitting Program cc: FRO - DEMLR, Stormwater Files-NCG140424 U.S. Postal Service,. CERTIFIED 1 RECEIPT m Omeallc Mail Only; r-i A L L- M PostageE:��T Certified Fee O Return Receipt Fee a 1Endorsement Required} O flosfricied Delivery Fee O (Endorsement Required) Postmark Here Ln / O Total Postage &Fees M $LIPr r- or PO-q- �rry scare ZlP+4 "•--••---^ ................•--•- PS Form D :,, August 2006 See RLverm for Insiructio ■ Complete items 1, 2, and 3. A. " " ■ Print your name and address on the reverse XI.Tnature Agent so that we can return the card to you. ❑ Addressee ecei ed by Prr'nte me) C. D to of slivery ■ Attach this card to the back of the mailpieee, or on the front if space permits. a 1 Q 1. Article Addressed to: D, Is deliveraddr'. a ro ❑ Ye If YES, oad: Zj No RC CONSTRUCTION COMPANY, INC. ATTN: KENNETH S. MURCHISON, PI:, GENERAL SUPERINTENDENTIENG. 10 BOX 1998 2017 P.O. GREENWOOD, MS 38935-1998 0 ty M❑Adult IC1 ■■!I II II II III Il II i I li it II ll Ills I I II I I ❑ Adult Signature Sigicenature Rad Mail Restricted 9401 0055 5071 5551 Oh Certified Mall®9SI10 a�ertilieaMailResirlacaip,far �ercha ❑ Coltect on Dellverydise 2. A.,irla Numhnr ?rwnsfwr fmm service label) ❑ Collect an Delivery Restricted Delivery I] Signature Conflrrnationf° ❑Signature Confirmation 7 012 3050 0001 9398 7133 Restricted Delivery Restricted Oeilvery PS Form 3811, April 2015 PSN 7530.02-000-9053 Domestic Return Receipt Permit: NCG140424 SOC: County: Cumberland Region: Fayetteville Compliance Inspection Report - Effective: 07/01/16 Expiration: 06130117 owner; Rc Conslrucllon Co Inc Effective; Expiration; Facility; Repair Blue Ramp Batch Plant Across From Bldg 4416 Airborne St Contact Person: Kenneth S Murchison Title: Directions to Facility; At the southeast corner of Hu rat Drive and Airborne st an Pape AAF System Classifications: Primary ORC: Certiflcatlon: Secondary ORC(s): On -Site Repressntative(s): Related Permits: Pope Army Airfield NC 28308 Phone: 910-574.7464 Phone: Inspection Date: 06/18/2017 Entry Time: 09:26AM Exit Time: 12:20PM Primary Inspector: Joshua HarrlsG, Phone : 910-433-3367 Secondary Inspector(a): Reason for inspection: Routine inspection Typo: Compllance Evaluation Permit Inspection Typo: Ready Mlx Concrete StormwaterANastewsler Discharge COC Facility Status: ❑ Compliant Not Compliant Question Areas: ■ Storm Water (See attachment summary) Page: 1 Permit; NCG140424 Owner - Facility: Rc Construction Co Inc Inspection Data: 05/18/2017 Inspection Type; Compliance Evoluatlon Reason for Malt: Routino Inspection Summary: On 18 May 2017, I, Joshua Barris, DAQ FRO, conducted an inspection of the facility's industrial stormwater program as part of a multimedia inspection. I met with Ben Foust, Plant Manager, and Justin Staley, Supervisor, who graciously provided the facility's records, and escorted me around the site. I observed the facility's outfall, washout pit, and secondary containment, and noted no issues. The outfall serves as the discharge point for both the facility's washout pit and stormwater run-off. Water from truck washout is allowed to settle, and should water be released from the pit, it passes through a secondary settlement pond, then passes through a stone medium, through cat tails, and through a silt fence before going off -site. The SWPPP was well -organized, and appeared complete with the exception recent training records, and records of quarterly monitoring. The most recent training appeared to be conducted in August of 2014 as a result of comments from the last inspection. There were no records of monitoring available, and it appears that the facility has not been conducting monitoring of the outfall as required. it is recommended that the Permittee review the permit requirements regarding monitoring of process wastewater. One final note concerning the name of the facility. The facility was originally permitted when RC Construction Company, Inc. was repairing the "Blue Ramp" at Pope AAF. This project has been completed and new projects have begun on the "Green Ramp," II is recommended that the name of the facility be changed to a more generic identifier, such as the name of the parent company, RC Construction Company, Inc. Page.: 2 Permit: tOCG140424 owner- Facility: Rc Construction Cc Inc,. . Inspection Data: 0811912017 Inspection Type : Compliance Evatunuon Reason for Visit: Routine Storntwater. Pollution e[eyention Plan Yea No NA NE Does the site have a Stormwater pollution Prevention Plan? ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices'? ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? 0 ❑ ❑ ❑ # Does the Plan Include a list of significant spills occurring during the past 3 years? ❑ ❑ [❑, # Has the facility evaluated feasible alternatives to current practices? ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ❑ ❑ ❑ # Does the Plan include a BMP summary? ❑ ❑ Cl # Does the Plan Include a Spill Prevention and Response Plan tSPRP)? ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ❑ ❑ ❑ # Does the facility provide and document Employee Training? ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ❑ ❑ ❑ # Is the Plan reviewed and updated annually? 0 Cl ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? 0 ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? 0 ❑ ❑ ❑ Comment: Annual training does notappear to have been conducted since August 2014'. nofraining records for subseguuentyears were available. Training was conducted by the facility the day Wowing the lasoction. and a ogy of i -i sheet s prpyided Qualitative Monitorina Yea No NA 11F Has the facility conducted its Qualitative Monitoring semi-annually? ❑ ❑ ❑ Comment, StorMWater and wasst water streams are co -mingled in the single gutfall at the fagility__ Analytical Monitorina You No NA NE Has the facility conducted its Analytical monitoring? ❑ ■ ❑ ❑ # Has the facility conducted its AnaKcal monitoring from Vehicle Maintenance areas? ❑ ❑ N ❑ Comment: The facility is a podable plant, which Is removed from site neriodicaliv. and smears to have no been on - a long enough towgger The "icement for guadedy monitoring"icemenin the pagL Ibpwever, the -facility recommgaced the Most recent_oyerationa In Februa_ty 2017,,nneanin_at�a�t as of e gpte of' rly monilgi1na shoulde u o the jaiamm March 31 tjIme period of 2017, jnd a e ort a bmitted lagigginct efthigre onitoresults', o no discharge if no, djschaLQUccU(Cgd. There A2re Do recoj�s indicating that a rl mohitgring was being condugted. The facililyd i i Permit and Oulialls Yes No N8 NE # Is a copy of the Permit and the Certificate of Coverage available at the site? N ❑ ❑ ❑ # Were all oulfalls observed during the Inspection? N ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ M.11 Page: 3 permit. NCO140424 Owner • paclllty: Rc Construction Co Inc inepacticn Data: 05/18I2017 Inspection Type: Compltanco Evaluation Reason for Malt. Routine # Has the facility evaluated all illicit (non slormwater) discharges? ❑ ❑ 0 ❑ Comment: Page: 4 ROY COOPER Governor MICHAEL S. REGAN Environmental Quality Secretary 22 June 2017 R.C. CONSTRUCTION COMPANY / POPE AAF ATTN: MARK ZEHM, GENERAL SUPERINTENDENT P.O. BOX 1998 GREENWOOD, MS 38935 Subject: Multimedia Compliance Inspection R.C. Construction Company / Pope Army Airfield Cumberland County Dear Permittee: Department of Environmental Quality staff from the Fayetteville Regional Office conducted a multimedia compliance inspection of R.C. Construction Company 1 Pope Army Airfield on 18 May 2017 for permitted activities administered by the following Divisions: Division of Air Division of Energy, Quality (DAQ) Mineral, and Land Resources (DEMLR) The results of each applicable inspection area and any associated response actions or necessary corrective measures are detailed in the Division specific areas of the attached report(s). Should violations be noted in the attached report(s), you may receive separate enforcement related correspondence in addition to the report(s). If you have any questions regarding this multimedia inspection or the results of each program inspection, please contact the Fayetteville Regional Office at (910) 433-3300 and ask to speak with the appropriate Division staff. Thank you for your cooperation. enct: Air Quality Inspection Report Stormwater Inspection Report cc: (w/attachments) Trent Allen, FRO DAQ FRO Files DEMLR FRO Files Scott Murchison P.E.. LEED AP ksmunch®aol.com General Superintendent I Engineer www.reconst.net RCCONSTRUCTION CO., INC_ P.O. Box 1998 Cell: (910)574-7464 311 West Park Avenue Phone: (662)453-2424 Greenwood, MS 38935-1998 Fax: (662)453-6783 State of North Carolina 1 Department of Environmental Quality Fayetteville Regional Office 1 225 Green Street, Suite 714 1 Fayetteville, NC 29301 910433-3300 NORTH CAROLINA DIVISION OF Fayetteville Regional Office AIR QUALITY R.C. Construction Company / Pope Army Airfield NC Facility ID 2600240 Inspection Report County/FiPS: Cumberland/051 Date: 05/25/2017 Facility Data Permit Data R,C. Construction Company / Pope Army Airfield Permit 10260 / R02 4417 Airborne Street Issued 3/31/2015 Fort Bragg, NC 28308 Expires 10/3 MO 17 Lat. 35d 9.8930m Long: 79d 1.6210m Classification Small SIC: 3273 / Ready -Mixed Concrete Permit Status Active NAICS: 32732 / Ready -Mix Concrete Manufacturing' Current Permit Application(s) None Program Applicability SIP Contact Data Facility Contact Authorized Contact Technical Contact Ben Foust Mark Zehm Mark Zehm MACT Part 63: Subpart ZZZZ Plant Manager General Superintendent General Superintendent (910) 624-1194 (662) 453-2424 (662) 453-2424 Compliance Data Comments: Inspection Date 05/18/2017 —�� Inspector's Signature: /-po�� Inspector's Name Joshua L. Harris Operating Status Operating Compliance Code Compliance - inspection Action Code FCE Date of Signature: On -Site Inspection Result Compliance Total Actual emissions in TONS/YEAR: - TSP S02 NOX VOC - CO ' PM10 *HAP No emissions inventory on record. The emissions inventory is due 08/02/2011. " Hi hest HAP Emitted inpounds) Five Year Violation History: None Date Letter Tyue Rule Violated Violation Resolution Date Performed Stack Tests since last FCE: None Date Test Results Test Method(s) Source(s) Tested' I. DIRECTIONS TO FACILITY: From FRO, take Bragg Blvd (NC 24) west to the Fort Bragg gate at Butner Road, just at the edge of Spring Lake, Go through the gate (if in possession of a military ID) and travel 1.5 miles to the intersection with Reilly Road. Turn right and go through the former Pope AFB gate. Follow that road to and around the airfield, keeping the airfield on your lets. Go through the intersection with the gate on your right, staying on Hurst Road. The facility is about a mile ahead, on the left. Enter from the side street through the opening in the fence, and park next to the temporary building that serves as the office. II. SAFETY: Standard FRO safety gear, including hard hat, safety shoes, safety glasses, and hearing protection. Watch for the front-end loader and dump truck traffic. IL1. FACILITY DESCRIPTION: R.C. Construction Company / Pope Army Airfield is a 280-cubic yard per hour capacity central mix type concrete batch plant. it is modern, but non-traditional plant in that it is designed to be super -portable. The facility consists of two horizontal silos, one for cement and one for flyash storage. There are bins for aggregate, cement and flyash, whose loading dropping weighing and mixing operations are all enclosed and controlled by a bagfilter. The facility has recently installed a 10-cubic yard mixer under a 2Q .0318 change, which did not require a permit modification. Most the equipment for this facility was previously located at Pope Army Air Field in 2002 through 2008. That facility was permitted under air permit 09223, Facility ID No. 2600207, and the permit for that facility was rescinded on 07/14/08. The facility has 8 employees, and operates sporadically as required. 2014 1. 17,650 2015 3,912 2016 5,273 2017 (as of date of insnection) 13.653 Additional History: This facility has been problematic in the past for determining NESHAP compliance because of the complexity of NESHAP 4Z as it applies, and R.C. Construction's practice of moving regulated equipment around. Permit RO1 was issued to correct an oversight in listing the wrong generator engine on the equipment list. After much conversation and research, DAQ determined that the generator that had supplied power to the plant for most of its existence was never intended (by Caterpillar) to be anything besides a limited use unit, and therefore had never been certified to meet the required Tier 2 standards, and likely could not meet those standards without control. That unit remained stationary from 22 March 2013 until it was shipped to Mississippi on 24 September 2014, about 18 months, making it a stationary source, requiring either a Certificate of Conformity or testing to demonstrate emissions compliance, which did not occur. The engine (S/N: BLG02994) was later determined to be an existing engine, manufactured on 02/24/2006. For permit R02, use of the engine for providing primary power was discontinued, and line power was connected to the plant. The engine is now in standby status to provide emergency power, and is listed as Emission Source ID "GEN" in the permit. The engine is still moved occasionally, and at the time of the 05/18/2017 inspection, was not on -site. A second similar engine (SIN: BLG03326) has also been on -site previously, but has not been connected. This engine appears to be temporarily stored on -site, and is moved to other projects as necessary. The engine was manufactured in 2007, and would be subject to NSPS Subpart 41 should it ever be used as a stationary power source. a Finally, the facility has used a smaller 40 kW (SIN: CATOOC44AN4DO0273) generator to provide emergency power to the office in the past. Again, this generator is disconnected and moved as needed to other job sites, and was not on -site during the 05/18/2017 inspection. The only information that is available for this unit appears to be associated with the generator set, and no label plate could be found on the engine itself IV. INSPECTION SUMMARY: On 18 May 2017, h Joshua Harris, of DAQ FRO, arrived at the facility to conduct a multimeadia inspection for the facility's air quality and industrial stormwater programs, and met with Ben Foust, Plant Manager, and Justin Staley, Supervisor. The inspection was prearranged as part of the air quality permit renewal process, and I assisted Mr. Foust with completion of the CY 2016 Emission Inventory. Mr. Foust did not note any changes to any contact information, and we reviewed the facility's records. Production and maintenance records appeared complete and up-to-date. Mr. Foust and I discussed the plant's operational tempo, and the dates which it has been moved. The plant was removed from the site in May 2016 for an out of state job, and returned in February 2017. Mr. Foust stated that the facility is only expected to operate for approximately four more weeks, from the inspection date, then it will be moved for another job out of state. After reviewing the facility's records, Mr. Foust and Mr. Staley escorted me around the facility, and I observed' all emission sources, none of which were operating. There were no generators on site at the time of the inspection. V. PERMITTED EMISSION SOURCES: "No emission sources were operating at the time of the inspection" 'n 'F CB Cement Weigh Batcher TDC Fabric Filter 1,083 square feet filter area CM Cement Mixer' 8 cu yd capacity TDC Fabric -Filter . . 1,483 square feet filter area AS Fly Ash Silo, 1,200 cu ft capacity TDC Fabric Filter 1,083 square feet filter ores STDC Bin Vent Filter CS Cement Silo, 1,200 cu ft capacity 245 s uare feet filter area TDC Fabric Filter (1,083 s uare feet filter area N 7NESHAP) Diesel -fired Emergency Generator 750 kW Maximum Output NIA NIA NOT ON -SITE DURING INSPECTION VI. APPLICABLE AIR QUALITY REGULATIONS: A. 15A NCAC 2D .0202 — PERMIT RENEWAL AND EMISSION INVENTORY — The facility is required to submit an application for permit renewal no later than 90 days prior to expiration, and shall include documentation of air pollutants emitted for the 2016 calendar year. APPEARED IN COMPLMNCE -- This is the first application for permit renewal. Mr. Foust completed and submitted the CY 2016 emission inventory in AERQ, and will be submitting the Certification form and permit renewal application form when they are signed. The deadline for submittal is 02 August 2017. B. 15A NCAC 2D .0515 — PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES — Particulate emissions from the miscellaneous operations shall not exceed allowable emission rates as calculated by the following: E = 4.10 * (P) 0-11 for P <= 30 tons/hr, or E = 55 * (P)'-" - 40 for P >30 tonslhr APPEARED IN COMPLIANCE — Plant was not operating during the inspection, and emissions are controlled by a bagfilter. Permit review indicates compliance when the plant is operated and controlled as permitted, which appears to be the case. C. 15A NCAC 2D .0516 — SO= EMISSIONS FROM COMBUSTION SOURCES — S02 emissions from combustion shall not exceed 2.3 lb/mmBtu heat input. APPEARED IN COMPLIANCE — The facility only uses ultra -low sulfur diesel (ULSD) at 15 ppm sum for its generators. The emission factor far this fuel is 0.0021b SO /mmBtu. D. 15A NCAC 2D .0521— CONTROL OF VISIBLE EMISSIONS — Visible emissions from each emission source shall not exceed 20% opacity. APPEARED IN COMPLIANCE — None of the process equipment was operating during the inspection. There was no obvious evidence of excessive process dust around the emission points. Neither the facility nor DAQ have received any complaints. Mr. Foust stated that he only sees dust if a bag breaks, at which point the plant is immediately shut down, and damaged bags are replaced. E. 15A NCAC 2D .0535 —NOTIFICATION REQUIREMENT —The Permittee shall notify DAQ of excess emissions last for more than four hours. APPEARED IN COMPLIANCE — There are no indications of excess emissions which would require a report to DAQ, nor have there been any complaints made to the facility or to DAQ. A& Foust is aware of the requirement to make this report. F. 15A NCAC 2D .0540 -- PARTICULATES FROM FUGITIVE DUST EMISSION SOURCES — The Permittee shall not allow fugitive dust to contribute to complaints or excess VE across property boundaries. APPEARED IN COMPLLANCE — There were no fugitive dust concerns noted during the inspection. The facility uses a water truck and sweeper for dust suppression and control. Neither the facility nor DAQ have received any dust complaints. G. 15A NCAC 2D.0611 -- FABRIC FILTER REQUIREMENTS — Maintain control devices in accordance with manufacturer recommendations. Minimum annual internal inspection. APPEARED INCOMPLL9NCE — The facility's records for bagflter maintenance were readily available. The baelter was last inspected on 07 February 2017, when the facility was brought back to Pope AAF and assembled. Mr. Foust is aware of the annual requirement, but stated that the bagfilter is inspected each time the plant is moved, which is typically more than once per. year. The bin vent filter is not installed on the cement silo, and Mr. Foust stated that this will likely never happen due to pastproblems.. The silo is otherwise controlled by the bagfilter. If. 15A NCAC 2D .1100 —CONTROL OF TOXIC AIR POLLUTANTS —Modeled arsenic & compounds facility -wide and benzene from the generator. Production limited to 150,000 yd3 per calendar year. Same as synthetic minor limit. APPEARS IN COMPLIANCE — The facility's throughputs have historically been very low by comparison to the limit. I. 15A NCAC 2D .1111- NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS, SUBPART ZZZZ (Reciprocating Internal Combustion Engines) — The current stipulation is written for all contingencies. APPEARS IN COMPLIANCE -- There were no engines installed at the time of the inspection. Mr. Foust understands these Federal requirements apply to the portable generators if the unit is left stationary for more than 12 months. Mr. Foust stated that this shouldn't be an issue, as the facility's engines are moved to other job sites for use as needed. As such, the requirements of NESHAP Subpart 4Z do not currently apply here, but the facil ity appears conduct regular maintenance on each of its engines, and fuel certifications indicate that only ULSD is received for use in the facility's engines. J. 15A 2Q .0711—TOXIC AIR POLLUTANT LI IITATIONREQUIREMENTS Limits on 5 toxics, that will not be exceeded if the plant is operated as permitted. APPEARS IN COMPLIANCE — The plant appears to operate as permitted (no modeling necessary). The combustion emissions calculations were based on a 750 kW generator, and no generators were on -site during the inspection. VII. INSIGNIFICANT ACTIVITIES: VRI. 112(r) STATUS: The facility does not store any of the listed 112(r) chemicals in quantities above the threshold quantities. Therefore, the facility is not required to maintain a written Risk Management Plan (RMP). IX. NON-COMPLIANCE FIISTORY SINCE 2010: 03/18/15 NOD issued for using an untested 4Z engine as a stationary power source. This was resolved on 03/24/2015. 09/1 l/13 NOD issued for excess CO emissions from the facility's generator. The facility's response was received on 10/0412013 X. CONCLUSIONS / RECOMMENDATIONS: RC Construction appeared to be operating IN COMPLUNCE at the time of the inspection. • Continue to track engines at the facility and, if possible, make note of length of time engines are stationary. As needed, research engines for NESHAP/NSPS applicability. List of engines known to have been on -site: Serial Number Description Manufacturer Mfg. Date NESHAP/NSPS Permit ID BLG02994 750 kW Caterpillar 02/24/2006 4Z GEN BLG03326 750 kW Caterpillar 2007 Undetermined N/A CATOOC44AN4D00273 40 kW Caterpillar 2006 Undetermined NIA PINK SHEET ITEMS: • Change Control System ID and Description for the Cement Silo control devices to indicate that it can be controlled via the bagfilter -OR- the bin vent filter, as indicated in previous permit iterations. /j lh Permit: NCG140424 SOC: County: Cumberland Region: Fayetteville Compliance Inspection Report Effective: 07/01/16 Expiration: 06130/17 Owner: Rc Construction Co Inc Effective: Expiration: Facility: Repair Blue Ramp Batch Plant Across From Bldg 4416 Airborne St Contact Person: Kenneth S Murchison Title: Directions to Facility: At the southeast corner of Hurst Drive and Airborne st on Pope AAF System Classifications: Primary ORC: Certification: Secondary ORC(s): On -Site Representative(s): Related Permits: Pope Army Airfield NC 28308 Phone: 910-574-7464 Phone: Inspection Date: 05/18/2017 Entry Time: 09:25AM Exit Time: 12:20PM Primary Inspector: Joshua Harris [_ �, Phone: 910-433-3367 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Ready Mix Concrete StormwaterANastewater Discharge COC Facility Status: ❑ Compliant Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 permit: NCG140424 Owner • Facility: Rc Construction Co Inc Inspection Date: 05118/2017 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary On 18 May 2017, I, Joshua Harris, DAQ FRO, conducted an inspection of the facility's industrial stormwater program as part of a multimedia inspection. I met with Ben Foust, Plant Manager, and Justin Staley, Supervisor, who graciously provided the facility's records, and escorted me around the site. I observed the facility's outfall, washout pit, and secondary containment, and noted no issues. The outfall serves as the discharge point for both the facility's washout pit and stormwater run-off. Water from truck washout is allowed to settle, and should water be released from the pit, it passes through a secondary settlement pond, then passes through a stone medium, through cat tails, and through a silt fence before going off -site. The SWPPP was well -organized, and appeared complete with the exception recent training records, and records of quarterly monitoring. The most recent training appeared to be conducted in August of 2014 as a result of comments from the last inspection. There were no records or monitoring available, and it appears that the facility has not been conducting monitoring of the outfall as required. It is recommended that the Permittee review the permit requirements regarding monitoring of process wastewater. One final note concerning the name of the facility. The facility was originally permitted when RC Construction Company, Inc. was repairing the "Blue Ramp" at Pope AAF. This project has been completed and new projects have begun on the "Green Ramp." It is recommended that the name of the facility be changed to a more generic identifier, such as the name of the parent company, RC Construction Company, Inc. Page: 2 permit NCG140424 Inspection Date: 05/10/2017 Owner - Facility: Rc Construction Cc Inc Inspection Type : Compliance Evaluation Stormwater Pollutign Prevention Plan Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (USGS) map? # Does the Plan include a "Narrative Description of Practices"? # Does the Plan include a detailed site map including outfalt locations and drainage areas? # Does the Plan indude a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? # Does the Plan include a list of Responsible Party(s)? # Is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Reason for Visit: Routine Yes No NA NE ❑ ❑ ❑ ❑ ❑ ❑ ■❑❑❑. M❑❑❑ E ❑ ❑ ❑ ❑ ❑ ❑ ■❑❑❑ ❑■❑❑ ■❑❑❑' ❑ ❑ ❑ ■❑❑❑ Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ ❑ ❑ Comment: Annual trainina does not aIDDear to have been conducted since Auaust 2014: no trainina records for subsequent years were available. Training was conducted by the facility the clay following the inspection, and a copy, of the sign -in sheet was provided. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ❑ ❑ 0 ❑ Comment: Stormwater and wastewater streams are co -mingled in the single outfall at the facility. Anaivtical Monitoring Has the facility conducted its Analytical monitoring? # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? Yes No NA N£ ❑■❑❑ ❑❑■❑ Comment: The facility is a portable plant, which is removed from site Deriodically. and aDoears to have not been on -site long enough to trigger the requirement for quarterly monitoring in the past. However, the facility recommenced the most recent operations in February 2017, meaning that, as of the date of inspection, quarterly monitoring should have been conducted for the January 1 - March 31 time period of 2017,_and a report submitted indicatinq_either the monitoring results, or no discharge if no discharge occurred. There were no records indicating that quarterly monitoring was being conducted. The facility does not conduct vehicle maintenance on -site. Permit and Outfalls es No NA N # Is a copy of the Permit and the Certificate of Coverage available at the site? ❑ ❑ ❑ # Were all outfails observed during the inspection? ❑ ❑ ❑ # If the facility has representative outfail status, is it properly documented by the Division? ❑ ❑ 0 ❑ Page: 3 Permit: NCG140424 Owner • Facility: Re Construction Co Inc Inspection Date: 05/10/2017 inspection Type : Compliance Evaluation Reason for Visit: Routine # Has the facility evaluated all illicit (non stormwater) discharges? ❑ El M ❑ Comment: Page: 4 AV.9A Division of Energy, Mineral & Land Resources ,V�.. Land Quality Section/Stormwater Permitting National Pollutant Discharge Elimination System NCDENR CA—�.e�E�Ta PERMIT NAME/OWNERSHIP CHANGE FORM c«MEwo FOR AGENCY USE ONLY Date Received Year Month Day I. Please enter the permit number for which the change is requested_ NPDES Permit (or) Certificate of Coverage II. Permit status grlor to requested change. a. Permit issued to (company name): b. Person legally responsible for permit: First MI Last Title Permit Holder Mailing Address City State Zip ( ) ( ) Phone Fax c. Facility name (discharge): d. Facility address: Address City State Zip e. Facility contact person: ( ) First 1 MI / Last Phone 111. Please provide the following for the requested change (revised permit). a. Request for change is a result of: ❑ Change in ownership of the facility ❑ Name change of the facility or owner If other please explain: b. Permit issued to (company name): c. Person legally responsible for permit: First - MI Last Title Permit Holder Mailing Address City State Zip Phone E-mail Address d. Facility name (discharge): e. Facility address: Address 4 City State Zip f. Facility contact person: First MI Last Phone E-mail Address IV. Permit contact information (if different from the person legally responsible for the permit) Revised Jan. 27. 2014 NPDES PERMIT NAME/OWNERSHIP CHANGE FORM Page 2 of 2 Permit contact: First MI Last Title Mailing Address City State Zip Phone E-mail Address V. Will the permitted facility continue to conduct the same industrial activities conducted prior to this ownership or name change? ❑ Yes ❑ No (please explain) VI Required Items: THIS APPLICATION WILL BE RETURNED UNPROCESSED IF ITEMS ARE INCOMPLETE OR MISSING: ❑ This completed application is required for both name change and/or ownership change requests. ❑ Legal documentation of the transfer of ownership (such as relevant pages of a contract deed, or a bill of sale) is required for an ownership change request. Articles of incorporation are not sufficient for an ownership change. ...................................................................................................................... The certifications below must be completed and signed by both the permit holder prior to the change, and the new applicant in the case of an ownership change request. For a name change request, the signed Applicant's Certification is sufficient. PERMITTEE CERTIFICATION (Permit holder prior to ownership change): 1, attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. Signature Date APPLICANT CERTIFICATION 1, , attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. t understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. Signature Date PLEASE SEND THE COMPLETE APPLICATION PACKAGE TO: Division of Energy, Mineral and Land Resources Stormwater Permitting Program 1612 Mail Service Center Raleigh, North Carolina 27699-1612 Revised Jan. 27, 2014 Energy, Aft era I & Land Resources ENVIRONMENTAL 00ALJTY April 7, 2017 Kenneth Murchison Rc Construction Co Inc 818 Walnut St Greenwood, MS 38930 Subject: NPDES General Permit Renewal — Fees Owed ROY COOPER Goverrurr• MICHAEL S. REGAN See, rrIary TRACY DAVIS Dfrector Repair Blue Ramp Batch Plant NPDES Permit Certificate of Coverage (COC) Number: NCG140424 Dear NPDES Permittee: The NCG140000 General Permit expires on June 30, 2017. Our records indicate that annual fees are owed on this permit. Coverage under this permit for this site cannot be renewed until these fees are paid. If you no longer need this permit, a rescission form is enclosed. Sometimes fees lapse because billing contact or other information is out of date. Please review the permit contact information enclosed. Ensure that all contact information is accurate and complete, and that e-mail addresses are provided wherever possible. To update contact information for your permit: You may simply e-mail us changes to contact information, unless there is a change to the Owner Affiliation. Because Owner Affiliation is the person legally responsible for the permit, we require a hard copy of the signed Owner Affiliation Change Form (enclosed) to make this change. A change in company Name or Ownership requires a different form, so please contact us if necessary. Changes to other contacts can be e-mailed to Laura Alexander at laura.alexander@ncdenr.gov. If you have any questions, please contact Laura Alexander at the e-mail above or at (919) 807-6368, or Bethany Georgoulias at (919) 807-6372 or bethany.georgoulias@ncdenr.gov. Sincerely, geekvy �mo- oaAas Bethany Georgoulias, DEMLR Stormwater Program Cc: Stormwater Program Permit File Fayetteville Regional Office / DEMLR Stormwater Program -' ! Nothing Compares... SSt�,rr r� kurth C�rnlh:a 11»nv#r<�nmerrral f.ZrrnHty I F:ncryy, Mlnrrrcr! end l.��nd Re•sr:rurres 512 N, Sallshurry St rccl ! 161�, Mall Se:rviCc Ccnzer I ilrrlcigl�, lVrart h Cnrnlirtia'L'7hrdrl'• lGl2 919 707 9200 Geor oulias, Bethany__ From: Georgoulias, Bethany Sent: Tuesday, July 05, 2016 9:22 AM To: 'smurchison@rcconst.net' Subject: NPDES NCG140000 General Permit renewed on July 1 Dear Permit Contact: Thank you for submitting the permit renewal request (received on 06/07/2016 - 7:36am) for Permit COC No. NCG140424. The NCG140000 General Permit has been reissued with no changes for one year, effective Friday, July 1, 2016. As we stated in our letter from May 3151, we will not Issue you a new Certificate of Coverage until next year, when the General Permit is revised. However, the cover page of the permit has been revised to reflect new effective dates. For your records, you may print a copy of the new General Permit cover page from our website (in the NPDES Industrial SW section, General Permits). Or, you can go to this NCG14 Renewals Map and search for your permit. The "More Info" link next the General Permit field in the pop-up box has been revised with the new permit. You only need to print the cover page that reflects the new dates for your records. Please continue to use the same data monitoring forms (DMfl). As a reminder, if there has been a company ownership change, or if the Owner Affiliation needs to be updated, you must submit the appropriate signed form to DEMLR's Stormwater Program. Please contact us if you need one of those forms or have any other questions. Sincerely, The Stormwater Program Bethany Georgouiias Environmental Engineer Stormwater Permitting Program, Division of Energy, Mineral, and Land Resources N.C. Department of Environmental Quality 919 807 6372 office bethany.georL,oulias@ncdenr.gov 1612 Mail Service Center, Raleigh, NC 27699-1612 (mailing) 512 N. Salisbury Street, Raleigh, NC 27604 (location) Website: httpalportal.ncdenr.org/wcb/Ir/stormwater 49 Energy, Mineral and Land Resources ENVIRONMENTAL QUALITY May 31, 2016 Re Construction Co Inc Attn: Kenneth S Murchison, 818 Walnut St Greenwood, MS 38930 Subject: NPDES Industrial Stormwater Permit Renewal Certificate of Coverage No. NCG140424 Repair Blue Ramp Batch Plant Dear Permittee: PAT MCCRORY Governor DONALD R. VAN DER VAART Secretary TRACY DAVIS Director Your NPDES stormwater permit will expire on 6/30/2016. The N.C. Division of Energy, Mineral and Land Resources (DEMLR) will renew your permit unless you no longer require coverage. We are writing to update you on the status of your renewal Certificate of Coverage (COC). The Division plans to reissue this General Permit "as is" for another year before revising the permit. We published public notice of this action earlier this month, with a comment period ending on June 15, 2016. The public notice on our Public Notices and Hearings Calendar can be found with a begin date of 05/01/2016: http://deg.nc,g )v/news/events/public-notices-hearings. We will not issue you a new renewal COC until the General Permit is revised next year. However, we do need to know whether you intend to renew coverage under this General Permit. Your -renewal request will -be honored next year once the new permit is issued and'COCs are distributed, and so it is important that you submit your renewal request and verify the contact information for your permit per the instructions below. To begin the renewal process, please review the enclosed summary of permit contact information. Then follow these steps to ensure we have accurate information: 1. Visit our website at www.swpermits.nc.goy to enter your renewal request and contact Information into the web form there. Please do this no later than June 30, 2016. 2. Please be sure to enter a valid c-mail address for the Permit Contact. This is how we will communicate updates throughout the renewal process. 3. As you fill out the form, indicate what contacts should be updated or corrected. Note: a. Changes to Owner Affiliation (Person Legally Responsible for Permit) require that a signed form he submitted to us for the permit record. Please visit our website to find the appropriate form, dependent on whether or not a Name/Ownership Change has occurred (httv://deci.nc.eov/about/divisions/enerRv-mineral-land-resources/eneriav-mineral-land- perimi is/stormwater-permits/nodes-industrial-sw). b. Owner Contact, Facility Contact, Permit Contact, and Permit Billing Contact changes can simply be e-mailed (stormwater@ nedenr.gov), faxed to (919) 807-6494, or mailed back to us with changes noted. Slate of North Carolina I Environmental Quality I Energy, Mineral and Land Resoium 1612 Mail Service Center 1 512 N. Salisbury St. I Raleigb, NC 27699 919 707 9200 T 4. Please confirm a correct e-mail address for the Permit Contact. It is important! This is also the e-mail address that will receive the electronic confirmation upon submittal. 5. After you submit the survey, the confirmation page will direct you to a map link. On that map, you can search for your permit COC number to locate your facility. Click on the permit location point and review the information in the pop-up box window. Please let us know if anything is incorrect. 6. If you have any questions, or you wish to request a paper renewal package instead of receiving your COC electronically next year, please contact us at stormwater@ncdenr.ov or by calling (919) 707-9220. We ask that you submit your renewal request no later than June 30, 2016. This will allow us to communicate to all permittees ahead of final permit actions this year and next year. What's next? Please check our website for updates (www.swp�rt7�it ..gY . We will also communicate updates by e-mail, including when a revised General Permit is proposed for issuance. Next year, when NC DEQ has renewed the General Permit and your new COC is ready, we will direct you to this same on- line map to print the documents for your records. We will contact you by e-mail to let you know the new permit is ready, or if you requested a paper package, we will mail you that package instead. We encourage all permittees to provide an e-mail address for the most efficient communication time. What about the new Electronic Reporting Requirements? This past December, the new NPDES Electronic Reporting Rule became effective. This rule will phase in requirements for permittees to report outfall monitoring data and other information over a five-year period. By December 2016, permittees must begin submitting data monitoring reports (DMRs) electronically either to the state or to EPA directly. NC DEMLR is working with the Division of Water Resources (DWR) to implement a system to receive DMR data electronically from our permittees. In the coming months, we will need to collect information about the outfall locations at your facility. As we develop a process for complying with the new federal requirement, we will contact you with more guidance. Discharge of stormwater without coverage under a valid stormwater NPDES permit constitutes a violation of N.C. General Statute 143-215.1 and may result in the assessment of civil penalties of up to $25,000 per day. Please follow these steps as soon as possible to ensure a timely renewal. If you have questions, please contact Stormwater Permitting Program staff at (919) 707-9220. Sincerely, Bradley Bennett, Supervisor Stormwater Permitting Program Division of Energy, Mineral and (nand Resources, NCDEQ cc: Central Files Stormwater Program Files State of North Carolina I Environmental Quality I Energy, Mineral and land Resources 1612 Mail Service Center 1 512 N, Sulisbury St. I Raleigh, NC 27699 919 707 921X1 'r i CDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor September 2, 2014 CERTIFIED MAIL 7010 3090 0001 32161235 RETURN RECEIPT REQUESTED R.C. Construction Company, Inc. of Mississippi Attn: Mr. John H. Powers 818 Walnut Street Greenwood, MS 38930 Subject: . Notice of Deficiency R.C. Construction Company Inc. of Mississippi Repair Blue Ramp Batch Plant, Certificate of Coverage-NCG140424 NPDES Stormwater General Perm it-NCG140000 Cumberland County Dear Mr. Powers: John E. Skvarla, I!I Secretary On August 13, 2014, Diane Adams and Mike Lawyer from the Fayetteville Regional Office of the Division of Energy, Mineral and Land Resources, conducted a site inspection for the Repair Blue Ramp Batch Plant facility located across from building 4416 Airborne Street, Pope Army Airfield, Cumberland County, North Carolina. A copy of the Compliance Inspection Report is enclosed for your review. Scott Murchison, LLED AP, General Superintendent/Engineer was also present during the inspection and his time and assistance is greatly appreciated. Permit coverage authorizes the discharge of stormwater from the facility to receiving waters designated as an unnamed tributary (UT) to Lower Little River, a Class C water body in the Cape Fear River Basin. The site visit and file review revealed that the subject facility is covered by NPDES Stormwater General Perm it-NCG140000, Certificate of Cove rage-N CG 140424. As a result of the site inspection, the following permit conditions deficiencies are noted: 1) Stormwater Pollution Prevention Plan (SPPP) A Stormwater Pollution Prevention Plan (SPPP) has not been developed, recorded, or properly Implemented. Other Observations: This plant is being utilized for the production of concrete to serve the Silver Ramp Project at Pope Army Airfield. It is recommended that the current facility name be modified to a more generic name for future contracts which may be obtained at the military base. Division of Energy, Mineral, and Land Resources Land Quality Section Fayetteville Regional Office, 225 Green Street— Suite 714, Fayetteville, North Carolina 28301 Phone: 910-433-33001 FAX: 910-486-07071Internet: http://ponal.nodenr.orglweb/I An Equal Opportunity 1 Affirmative Action Employer -- 50% Recycled 110% Post Consumer Paper Thank you for your attention to this matter. Should you have any questions regarding these matters, please contact Diane Adams or myself at (910) 433-3300. Sincerely, Brad Cole, PE Regional Engineer Land Quality Section BClcda Enclosure cc: Scott Murchison, General SuperintendenVEngineer by email:ksmurch@aol.com Bradley -Bennett, Supervisor -- Stormwater Permitting Program FRO — Land Quality Section, Stormwater Files-NCG140424 Compliance ins action Re ort Permit: NCG140424 Effective: 01/08/13 `. Upiration: 66/30/16 'owner: ReConstruction-Co Inc- SOC: Effective: Expiration: Facility: Repair Blue Ramp Balch Plant County: Cumbertand Across From Bldg 4416 Airbome St Region: Fayetteville Pope Army Airfield NC 28308 Contact Person: Kenneth S Murchison Title: Phone: 910-574-7464 Directions to Facility: At the southeast comer of Hurst Drive and Airborne st on Pope AAF System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 08/13/2014 Entry Time: 11:30AM Exit Time: 12:30PM Primary Inspector. Carolyn 0 Adams Phone: Secondary Inspector(s): Reason for inspection: Routine Inspection Type: Compliance Evaluation Permlt Inspection Type: Ready Mix Concrete Stormwaterlwastawater Discharge COG Facility Status: Compliant ® Not Compliant Question Areas: ® Storm water (See attachment summary) Page: 1 permit: NCG140424 Owner - Facility: Rc Construction Cc Inc Inspection Date: 08/1312014 Inspection Type : Compliance Evaluation Reason for Visit: Routine Stormwal2ir Pollution Prevention Plan ree No NA NE Does the site have a Stormwater Pollution Prevention Plan? ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ■ ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ®❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ®❑ ❑ ❑ Al Does the Plan Include a list of significant spills occurring during the past 3 years? 1] ❑ ® ❑ # Has the facility evaluated feasible altematives to current practices? ®❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ❑ ®❑ ❑ . # Does the Plan include a BMP summary? ❑ E ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ®❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ®❑ ❑ ❑ # Does the facility provide and document Employee Training? ❑ ®❑ ❑ # Does the Plan Include a list of Responsible Party(s)? ❑ ®❑ ❑ # Is the Plan reviewed and updated annually? ❑ ®❑ ❑ #Does the Plan include a Stormwater Facility Inspection Program? ❑ ®❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ❑ ®❑ ❑ Comment: Practices housekeeDina and spill clean uo. but no records were available. No organized Dian was available. There was no annual update or list of responsible party. Certification of employee training could not be verified. qugilitative Monitoring Yes No NA NE Has the facility conducted Its Qualitative Monitoring semi-annually? ❑' ❑ ® ❑ Comment: No time frame met. According to site Derson, operated for 2 months, then shut down for 1 vear. Restarted operations 1 week ayo. Analytical Monitorina yes No NA NE Has the facility conducted Its Analytical monitoring? ❑ ❑ ® ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ® ❑ Comment: No time frame met. According to site person, operated for 2 months, then shut down for 1 vear. Restarted operations 1 week ago. Permit and Outfalis Yoe No NA NE # is a copy of the Permit and the Certificate of Coverage available at the site? ❑ ❑ ❑ # Were all outfalls observed during the inspection? ®❑ ❑ ❑ # If the facility has representative outfall status, is It properly documented by the Division? ❑ ❑ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ❑ ❑ ®. ❑ Comment: Plant will be shut down in a couple of weeks. It_is_a temporary set up with shifting names. It was recommended that the site be renamed with a generic name so that the site name matches the permit. f Page: 3 .= FA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Pat McCrory Charles Wakild, P. E. Governor Director January 8, 2013 Mr. John H. Powers R.C. Construction Company, Inc. of Mississippi 818 Walnut Street Greenwood, MS 38930 Dear Mr. Powers: DENR-FRC JAN 1I 2013 Owo John Skvarla Secretary Subject: General Permit No. NCG140000 Repair Blue Ramp Batch Plant COC No. NCG140424 Cumberland County In accordance with your application for a discharge permit received on October 30, 2012, we are forwarding herewith the subject certificate of coverage (COC) to discharge under the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). Please note that NCG140000 contains effluent limitations for process wastewater discharges (see Part IV, Section D). Wastewater discharges must meet the requirements of these effluent limitations. An exceedence of any of these limitations is a violation of permit conditions. Please note that groundwater standards in 15A NCAC 02L and 02T regulations must also be met for recycle systems or any discharges to groundwater. Your notice of intent (NOI) application noted that washout pit overflow discharges will drain into an earthen-bermed area for infiltration. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other federal or local governmental permit that may be required. Wetlands and Stormwater Branch 1617 Mail Service Censer, Raleigh, North Carolina 27699.1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919.807-6494 t Customer Service: 1-877-623-6748 Internet: www,ncwaterquality.org An Equal Opportunity 1 Affirmative Acton Employer On e NCarolina Natmrally "MrYlohn"H: Powers .� W January 8, 2013 Page�2iof 2 Please note that permit requirements in Part 11, Section A, numbers 1-5, and Part 11, Section B, number 1 are no longer valid per NC Session Law 2011-394. However, note that Part I1, Section A, number 6, and Part 11, Section B, numbers 2-10 are unaffected by this Session Law. Those sections will remain in effect for the duration of this permit term. Please be reminded that your facility must notify the appropriate DWQ Regional Office at least 72 hours in advance of operation of your wastewater treatment facility. If you have any questions concerning this permit, please contact Bethany Georgoulias at telephone number (919) 807-6372. Sincerely, far C17aries kild, P.E. cc: Fayetteville Regional Office/Attn: Mire Lawyer Central Files Stormwater Permitting Unit Files Mr. Kenneth S. Murchison, P.E./ electronic (smurchison@rcconstr,net) Jon Risgaard, DWQ, Aquifer Protection Section, Land Application Unit enclosure STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY STORMWATER AND WASTEWATER DISCHARGES In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, R.C. Construction Company, Inc. of Mississippi is hereby authorized to discharge stormwater and process wastewater from a facility located at Repair Blue Ramp Batch Plant Across from Building 4415 Airborne Street Pope Army Air Field, North Carolina Cumberland County to receiving waters designated as an unnamed tributary (UT) to Lower Little River, a class C.water in the Cape Fear River Basin, through the Pope Army Airfield MS4 in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 1I, II1,1V, VI, V11, and Vlll of General Permit No. NCG140000 as attached. This certificate of coverage shall become effective January 8, 2013. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day January 8, 2013. for Charles Wakil , P.E., Director Division of Water Quality By the Authority of the Environmental Management Commission C. LLU424 11 R.C. Construction Cc zenair glue Ramn gatcn Pig Geor oulias, Bethany From: Georgoulias, Bethany Sent: Tuesday, January 08, 2013 9:50 AM To: Ismurchison@rcconst.net' Subject: NCG140424 Certifcate of Coverage - Repair Blue Ramp Batch Plant Attachments: NCG140424_COC_8Jan2013final.pdf; NCG14 Permit Print Package 2011.pdf Scotto Please see the attached final COC for this batch plant, in response to the application we received October 30, 2012. The original COC and permit package is being mailed out today to the owner on the NOI application, John Powers in Mississippi. A copy of the general permit, technical bulletin, and a couple copies of each type of monitoring form are also attached in the NCG14 Permit Print Package. You can find permit documents on our website as well (http://portal.ncdenr.org/web/wgZws/su/npdessw). Please let me know if you have any questions. Regards, Bethany Georgoulias Environmental Engineer NCDENR I DWQ I Stormwater Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 512 N. Salisbury St, Raleigh, NC 27604 Phone: (919) 807-6372 Fax: (919) 807-6494 NEW Website: http_//portal.ncdenr.orglweb/wg/ws/su E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. Central Files: APS SWP 01 /07/13 Permit Number NCG140424 Permit Tracking Slip Program Category NPDES SW Permit Type Ready Mix Concrete Stormwater/Wastewater Discharge COC Primary Reviewer Bethany.Georgoulias Coastal 5W Rule Permitted Flow Status Project Type In review New Project Version Permit Classification COC Permit Contact Affiliation Facility, Facility Name' Major/Minor Region Repair Blue Ramp Batch Plant Minor Fayetteville Location Address County Across From Bldg 4416 Airborne St Cumberland Pope Army Airreld NC 28308 Facility Contact Affiliation Kenneth S. Murchison Pres Across From Bldg 4416 Airborne St Owner Pope Army Airfield NC 28308 Owner Name Owner Type Rc Construction Co Inc Non -Government Owner Affiliation Kenneth S. Murchison 818 Walnut St Dates/Events Greenwood MS 38930 Scheduled Orig Issue App Received Draft Initiated Issuance Public Notice 'Issue Effective Expiration 10/30/12 (/0 /Zoi 3 1/S'2v13 la�3ol�-01 Regulated Activities Requested/Received Events Concrete drum washout RO staff report requested 12/14/12 Ready mixed concrete - stormwater discharges RO staff report received 01 /07/13 Ready mixed concrete production Ready mixed stockpile wetting Outfall 001 waterbody Name Stream Index Number Little River (Lower Little River) 18-23-(24) Current Class Subbasin C 03-06-15 Georgoulias, Bethany From: Lawyer, Mike Sent: Monday, January 07, 2013 9:55 AM To: Georgoulias, Bethany Subject: RE: Repair Blue Ramp Batch Plant - Pope AAF Bethany, Hope you had a wonderful holiday. Regarding the N01 for the batch plant below, I understand that the project may be disturbing less than one acre so no post -construction. Based on everything else supplied in the NOI, I have no reason to object to issuance of permit coverage under the general permit. Thanks, Mike Michael Lawyer, CPSWQ Environmental Specialist NCDENR — Division of Water Quality Surface Water Protection Section Fayetteville Regional Office P: (910) 433-3329 F: (910) 486-0707 e-mail: mike.law_yer@ncdenr.gov E-mail correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by stature or other regulation. From: Georgoulias, Bethany Sent: Friday, December 14, 2012 11:35 AM To: Lawyer, Mike Cc: Bennett, Bradley Subject: Repair Blue Ramp Batch Plant - Pope AAF Hi Mike, We received an NOI from R.C. Construction Co. for a batch plant at the Pope Army Air Field. They will discharge stormwater and wastewater from a ready -mix operation through the base's M54 system to the Lower Little River. The Lower Little River changes classification from WS-III/CA to C not far from this location, but I verified with Scott Murchison that ultimately the discharge will be farther downstream to the class C part of the that river (so there is no requirement for Public Water Supply to approve the COC). I have not completed my review of the application yet, but they are scheduled begin operation in mid -January, so I wanted to go ahead and get this go you. I only have one copy of the site plan; do you want me to request one from Scott? You can also contact him directly at the number on the NOL Just let me know. Does the Fayetteville Regional Office have any concerns with issuing a COC for NCG140000 for this facility? Thanks! Bg Bethany Georgoulias II— Environmental Engineer NCDENR I DWQ I Stormwater Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 512 N. Salisbury St, Raleigh, NC 27604 Phone: (919) 807-6372 Fax: (919) 807-6494 NEW Website; htta:llportal.ncdenr.orrg/web/wq/ws/su E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. AJLADivision of Water Quality 1 Surface Water Protection NCDENR National Pollutant Discharge Elimination System Nam Gu,au� Owr,w., v _ Gwwaw ew µo N~n Hrsuwcn NCG140000 NOTICE OF INTENT MR A0ENC:Y DSU ONLYONLY W10 Nccchrd 'Yerr JtitanHi fk Ccd IJknIC Gf Cd4r '4 Check AioNn N f ' f' rmh Ass!ixd to r 019 ia's National Pollutant Discharge Elimination System application for coverage under General Permit NCG140000: STORMWATER AND PROCESS WASTEWATER DISCHARGES associated with activities classified as: SIC (Standard Industrial Classification) Code: 3273 and like activities - Ready Mixed Concrete This NOI may be an application to discharge process wastewater. NCG140000 contains effluent limitations for process wastewater discharges. Wastewater discharges must meet the requirements of these effluent limitations. An exceedence of any of these limitations will result In a violation of the permit conditions. For questions, please contact the DWO Central Office or Regional Office In your area. (See page 6) (Please print or type) 1) Mailing address of owner/operator official address to which all permit corres ondence will be. mailed): (Please print or type all entries in this application form.) Legal Owner Name R. C. Construction Co., Inc. ✓(Please attach the most recent Annual Report to the NC Secretary of State showing the current legal name. Alternatively this permit can be given to an Individual.) Signee's Name (as signed for in question 29 below) John H. Powers Street Address 818 Walnut Street City Greenwood State rr)S _ ZIP Code 38930 Telephone No. (662) 453-2424 Email ihbowerstcrdrcconst,net Alternate Contact Name Kenneth S. Murchison Email (if different)'smurchis6n@rcconst.net Alternate Contact Telephone (if different)(910) 574-7464 2) Location of facility producing discharge: Facility Name Repair Blue Ramp Batch Plant,. Facility Contact Kenneth S. Murchison, P. E. Street Address Across from Building 4416 Airborne Street City Pope Army Airfield State NC _ ZIP Code 28308 County Cumberland Telephone No. 910 574-7464 Fax: 3) Physical location Information: Please provide narrative directions to the facility (use street names, state road numbers, and distance and direction from a roadway intersection). The batch will be located at the southeast corner of Hurst Drive and Airborng Street on Pope AAF (A copy of a county map or USGS quad sheet with facility clearly located on the map is a required part of this application.), 4) Latitude N 350 09' 51.99" Longitude W 079171Q1' 38:12" (dog, min, sec) 0 5) This NPDES Permit Application applies to the following (check all that apply): LDS ■ New or Proposed Facility Date operation is to begin 01/1512013 0l"T "' 0 %Qt2 ❑ Existing Facility Permit # Page 1 of 7 SWU-229-11032011 6) Consultant's application Information: Consultant: Consulting Firm: Mailing Address: City: State: Zip Code: Phone: ( ) Fax: �) Email: (Optional) Staple Business Card Here: 7) Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary Industrial activity at this facility: SIC Code: 3_ 2 3_ 3 8) Provide a brief description of the types of Industrial activities and products produced at this facility: (Attach a site diagram showing the process areas present at this facility.) vSee Attachment 1 Stormwater Discharge, Wastewater Treatment & Dlscharne and Permitting Information 9) Discharge points / Receiving waters: Number of discharge points (ditches, pipes, channels, etc.) that convey stormwater and/or wastewater from the property: Stormwater-only. Wastewater -only., 1 Wastewater Commingled with Stormwater: T1_ For new facilities: Expected date of commencement of discharge: 01/15/2013 What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater and/or wastewater discharges end up in? Lower tittle River Receiving water classification(s), if known: If the site stormwater discharges to a separate storm sewer system, name the operator of the separate storm sewer system (e.g. City of Raleigh municipal storm sewer). Pope AAF Storm Sewer System Will this facility discharge wastewater to SA (Shetlfishing) waters? ❑ Yes ■ No Note: Discharge of process wastewater to receiving waters classified as WS-11 to WS-V or SA must be approved by the N.C. Division of Water Resources, Public Water Supply Section. If DWR does not approve, coverage under NCG140000 cannot be granted. No new discharges of process wastewater are permitted in receiving waters classified as WS-I or freshwater ORM 10) Each applicant shall provide the following Information (attach additional sheets as necessary): Two (2) site plans depicting the facility or site with numbered outfalls which indicate stormwater and wastewater•outfalls. The plans shall legibly show. at a minimum, (existing or proposed): d Outline of drainage areas with topographical lines and features o,l Storm water/wastewater treatment structures o' Location of numbered stormwater/wastewater outfalls (corresponding to which drainage areas) or" Runoff conveyance structures o/ Areas and acreage where materials are stored cr" Impervious area acreages 6 Location(s) of streams and/or wetlands the site is draining to, and any applicable buffers d Site property lines, North Arrow, and bar scale d If applicable, the 100-year floodplain line a/ Acreage of each stormwater and wastewater topographical area Page 2 of 7 S W U-229.07122011 X o--Each of the facilities' wastewater or stormwaler source and discharge structures and each of its hazardous waste treatment, storage, or disposal facilities o�Site location (insert) Site plans shall be 24" x 36" in size. s Line drawing and description: Aline drawing of the water flow through the facility. A pictorial description of the nature and amount of any sources of water and any collection and treatment measures. • ""A narrative description and identification of each type of process, operation, or production area which s i contributes wastewater to the effluent for each outfall, and a description of the treatment the wastewater receives (or will receive), including the ultimate disposal of any solid or fluid wastes other than by discharge. Processes, operations, or production areas may be described in general terms (e.g. Nash silo"), 11) Does the applicant have any unresolved Notice of Violations (NOVs)? ■ No []Yes Wastewater: 12) What types of wastewater does your facility generate or discharge? Type of Authorized Wastewater Generate Discharge Sent to WW Treatment System Vehicle and equipment cleaning VE 0 ❑ Wetting of raw material stockpiles RM ■ ■ ❑ Mixing drum cleaning MD ■ lie ❑ Further explanation, if necessary: 13) Will your facility spray -down or actively wet aggregate plies? ❑ No a Yes 14) Does the facility use any of the following on site? ❑ Phosphorus -containing Detergents ❑ Non -Phosphorus -containing Detergents ❑ Brighteners ❑ Other Cleaning Agents ■ Other: Water Only 15) Are wastewater treatment facilities planned in the 100-year flood plain? ■ No ❑ Yes 16) Does your facility use or plan to use a recycle system, or recycle components in your treatment system? ❑ Yes w No If yes, what size storm event is the system designed to hold before overflowing? (for example, 10 yr, 24-hr) 100 year, 24-hr rainfall event IRI 17) Will your facility build a closed -loop recycle system that meets design requirements in 15A NCAC 02T .1000 and hold your facilities' working volume'? ❑ Yes ■ No t See DWQ's Aquifer Proleclion Section Land Application Unit's water Balance Calculation Policy for more information, on DWQ IAU's wabsite hilyHportal.ncdonr.bralweblwa/apsllautpQlicles for more Information. Page 3 of 7 SWU-220-07122011 Will your facility discharge wastewater to surface waters? ■ Yes ❑ No If the facility's treatment system meets the design requirements of 15A NCACO2T .1000 (including holding the 25-year, 24-hour storm plus one foot of freeboard), holds the working volume of your site, and does not discharge wastewater to surface waters, you may not be required to obtain an NPDES permit for wastewater discharges. If you believe this is the case, please contact DWQ's Aquifer Protection Section Land Application Unit Central Office Supervisor or staff (1636 Mall Service Center, Raleigh, NC 27699-1636) for more information on obtaining the necessary permits or approvals. If you will discharge wastewater or stormwater to surface waters, please continue to apply for a permit to discharge associated with ready -mixed concrete or like operations under NCG140000. For further questions, please contact DWQ's Stormwater Permitting Unit Staff 18) A wastewater treatment alternatives review is required by 15A NCAC 2H.0105 (c)(2) for any new or expanding water pollution control facility's discharge in North Carolina. You may attach additional sheets. a) What wastewaters were considered for this alternatives review? ■ VE ■ RM ■ MD b) Connection to a Municipal or Regional Sewer Collection System: i) Are there existing sewer lines within a one -mite radius? ..................................... ■ Yes ❑ No (1) If Yes, will the wastewater treatment plant (WWTP) accept the wastewater? .... ❑ Yes ■ No (a) If No, please attach a letter documenting that the WWTP will not accept the wastewater. (b) If Yes, is it feasible to connect to the WWTP? Why or why not?* c) Closed -loop Recycle System (must meet design requirements of 15A NCAC 2T .1000): 1) Are you already proposing a closed -loop recycle system (CLRS)? © Yes ■ No (1) If Yes, contact DWQ's Aquifer Protection Section's Land Application Unit (2) If No, is this option technologically feasible (possible)? Why or why not?*It is not technologically feasible to capture any of the water used to wet the aggregate stockpiles, (3) If No, is it feasible to build a CLRS on your site? Why or why not?* Given that the batch plant is mobile and will be located on the site temporarily in order to manufacture approximately 41,000 cubic yards of airfield pavement concrete over a 60 day period, it is not cost effective to build a CLRS. (4) What is the feasibility of building a CLRS compared to direct surface water discharge?* Given that the batch olant is mobile and will be located on the site temporarily in order to manufacture apflroximalely 41.000 cubic Yards of airfield pavement concrete overo 60 day p_ riod. it Is feasible to build a CLRS. We Intend to capture all of the VE and MO wastewater in a concrete detention pond used to settle the solids. Excess water will either evaoorateoor-Tiwill be drained into an earth detention nond for infiltration d) Surface or Subsurface Disposal System (e.g., spray irrigation): 1) Is a surface or subsurface disposal technologically feasible (passible)? ....................■ Yes ❑ No Why or Why not? Yes, we intend to capture all of the VE and MD wastewater in a concrete detention pond used to settle the solids, _Excess water will either evaporate or it will be drained into an earth detention pond for infiltration. li) Is a surface or subsurface disposal system feasible to implement?* ............. ............. ■ Yes © No Why or Why not? - It is feasible to implement for VE and MD waters only, There Is no feasible way of capturing the water used for RM. _ Page 4 of 7 SWU-229-07122011 iii) What is the feasibility of employing a subsurface or surface discharge as compared to a direct discharge to surface waters?" We intend to capture all of the VE and MD wastewater in aconcrete detention pond used to settle the solids, Excess water will either evaporate or it will be drained Into an earth detention pond for Infiltration. e) Direct Discharge to Surface Waters: Is discharge to surface waters the most environmentally sound alternative of all reasonably cost-effective options of the wastewaters being considered?`... ■ Yes 0 No i) If No, contact DWQ's Land Application Unit to determine permitting requirements. f) If this review included all wastewater discharge types, would excluding some types (e.g. raw stockpile wetting) make any of the above non -discharge options feasible? ..............❑ Yes ■ No ` You may be asked to provide further information to support your answers to these questions after the Initial review_ . Feasibility should take into account initial and recurring costs. Stormwafe 19) Does this facility employ any best management practices for Stormwater control? ❑ No ■ Yes If yes, please briefly describe: The site will be surrounded by sift fence, diversion ditches will be used to divert storm water around Rhe,, concrete washout nit and earthen berm. and there will be a construction entrance. 20) Does this facility have a'Stormwater Pollution Prevention Plan? ❑ No ■ Yes If yes, when was it implemented? It will be implemented as soon as we receive the permit for this application. 21) Are vehicle maintenance activities (VMA) occurring or planned at this facility? ■ No ❑Yes If yes, does your VMA area discharge into your wastewater treatment device? ❑ No ❑ Yes Other/Permitting: 22) Does this facility have a Division of Land Resources Erosion & Sedimentation Control (E&SC) Permit? ■ No ❑ Yes If yes, list the permit numbers for all current USC permits for this facility: 23) Is your facility subject to Phase II Post -Construction Area? ❑ Yes ■ No If yes, who is the permitting authority? 24) Is your facility located in one of the 20 Coastal Counties? ❑ Yes a No Is your facility adding more than 10,000 f12 of built -upon area or CAMA Major Permit? ❑ Yes ■ No 25) Is your facility discharging wastewater (treated or untreated) such as water from wetting of aggregate piles, drum rinse -out, or vehicle and equipment cleaning to a stormwater BMP? ■ No ❑ Yes If yes, please attach your approval from the permitting authority to do so. 26) Does this facility have any other NPDES permits? ■ No ❑ Yes If yes, list the permit numbers for all current NPDES permits for this facility:. 27) Does this facility have any Non -Discharge permits (ex: recycle permits)? a No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: 28) Hazardous Waste: a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? ■ No ❑ Yes Page 5 of 7 SWU-229-07122011 b) Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of hazardous waste? v No ❑ Yes c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of hazardous waste? ■ No ❑ Yes d) Type(s) of waste: How is material stored: Where is material stored: How many disposal shipments per year: Name of transport 1 disposal vendor: Vendor address: Final Checklist This application will be returned as Incomplete unless all of the following Items have been included: 93"' Check for $100 made payable to NCDENR. This completed application and all supporting documentation. See Question 10. CI" If an Erosion & Sedimentation Control (E&SC) Plan Is required from Division of Land Resources (DLR) or local designee: documentation verifying applicant has developed and submitted that Plan to the governing agency (required per 15A NCAC 02H .0138). Two (2) site plans depicting the site plan with numbered outfalls which indicate stormwater and wastewater ' outfalls. See Question 10. Ch A county map or USGS quad sheet with location of facility clearly marked. 29) Signatory Requirements (per 40 CFR 122.22) All applications, reports, or Information submitted to the Director shall be signed and certified. a. All notices of Intent to be covered under this General Permit shall be signed as follows: (I) For a corporation; by a responsible corporate officer. For the purpose of this permit, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation In charge of a principal business function, or any other person who performs similar policy or decision making functlons for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (In second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager In accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, state, federal, or other public agency: by either a principal executive officer or ranking elected official. Page 6 of 7 SWU-229.071220111 Certification: North Carolina General Statute 143-215.6 B(i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule Implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders Inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the (Environmental Management) Commission Implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). I hereby request coverage under the referenced General Permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. I certify that I am familiar with the Information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: John H Powers Title: President. R. C. �ConstructionCo.-Inc. of Applicant) z (Date Signed) Notice of Intent must be accompanied by a check or money order for $100.00 made payable to: NCDENR Mail the entire package to: Stormwater Permitting Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Note The submission of this document does not guarantee the issuance of an NPDES permit. For questions, please contact the DWQ Regional Office for your area. DWQ Regional Office Contact Information, Asheville Office .•.... (828) 296-4500 Fayetteville Office •.. (910) 433-3300 Mooresville Office •.. (704) 663-1699 Raleigh Office ........ (919) 791-4200 Washington Office ... (252) 946-6481 Wilmington Office ... (910) 796-7215 Winston-Salem ...... (336) 771-5000 Central Office ......... (919) 807-6300 Page 7 of 7 SW U-229-07122011 E-Filed Annual Report ' .;•u 1-0-4748054 BUSINESS CORPORATIONo not data entermanually. T ANNUAL .REPORT NAM(' OF BUSINESS CORPORATION: R C. Construction Company, Inc. of Mississippi FISCAL YEAR ENDING: 1213112011 STATE Or INCORPORATION: MS SECRETARY OF STATE CORPORATE ID NUMBER: 0211487 NATURE OF 13USINGSS: general construeNon contracting REOISTERI':D AGENT: CT Corporallon System REGISTERED OFFICE MAILING ADDRESS: 150 Fayetteville St., Box 1011 Raleigh, NC 27601 REGISTERED OFFICE STREET ADDRESS: 150 Fayetteville St., Box 1011 Raleigh, NC 27601 Wake County PRINCIPAL OFFICE TELEPHONE NUMBER: (662) 453-2424 PRINCIPAL OFFICE MAILING ADDRESS: 1'.0. Box 108 Greenwood, MS 38930 PRINCIPAL OFFICE STREET ADDRESS: 818 Walnut Street Greenwood, MS 38930 PRINCIPAL OFFICERS: Name: John H. Powers Title: President A& •ess 206 West (larding avenue Greenwood, MS 38930 Name: John It Powers Title: Vice President Address: 202 Fast Adams Ave Greenwood, MS 38930 Name: Karen H Fraiml Title: Secretaq Address: 206 East Adams Ave. Greenwood, , MS 38930 CERTIFICATION OF ANNUAL REPORT MUST 13E COMPLETED BY ALL BUSINESS CORPORATIONS Win 11 Pnwerc FORM MUST 13E• SIGNED BY AN OFFICER OF THE CORPORATION John 11, Powers 02/16/2012 DATE President TYPE OR PRINTNAME 'TYPE OR PRINT TITLE ANNUAL RL•PORT FEI:: $18 MAIL TO: Secretary or State • Corporations Division • Past Office Box 29525 • Raleigh, NC 27626.0525 NCG140000 N.O.I. Attachment 1 Description of the types of industrial activities and products produced at this facility: "Phis application for a General Permit NCG 140000 is in response to a US Army Corps of Engineers contract awarded to R. C. Construction Co., Inc. The contract requires us by specification to have an "on site" concrete batch plant. We are the general contractor as well as the concrete manufacturer and concrete paving contractor, Please be advised that this application is for a temporary batch plant operation. We occupied this same site with the some equipment 10 years ago to produce concrete for various concrete_ paving projects on Pope AAF. Clean coarse and fine aggregates will be hauled.on site from the Hanson Quarry located south of Lillington, NC. The aggregates'will be dumped at the base of their respective piles then moved to the top of the stockpile using a rubber tire loader. Garden hoses with lawn sprinklers will be used to control the moisture content of the aggregate stockpiles as well as to control dust. Any excess sprinkler water or rain water will sheet flow to the north corner of the site (see outfall for drainage area 1), into an inlet located near the edge of the Green Ramp at Pope AAF and into the storm drainage system. Receiving waters will eventually be the Lower Little River. The manufacturing process of the concrete centers around a Vince Hagen HT —series mobile batch plant equipped with an 8 cubic yard horizontal shaft, spiral blade mixer. This is a "central mix" operation because the concrete is completely mixed prior to loading it into dump trucks (see the attached brochures). The aggregates will be loaded into their respective conveyors by a rubber tire loader and conveyed into the weigh hopper. Cement and Fly Ash are conveyed into the cement batcher as well as water into the water batcher. These processes are automatic and controlled by the batch plant operator located in the hatch house. All of the materials are then conveyed into the mixer and mixed for approximately 45 seconds. The mixer then tilts and the fresh concrete is dumped into a dump truck. The dump truck then hauls the concrete to the paving operation located on the Blue Ramp of Pope AAF. We typically use 7 dump trucks during the concrete production period. At the end of the days production, an empty dump truck pulls under the mixer and the mixer is tilted down. -A high pressure water hose is used to clean the mixer and the dirty water flows into the bed of the truck. Approximately 50 gallons of water are used for cleaning the mixer. This truck is then backed into the reinforced concrete washout pit, dumped and the bed of the truck is washed with a pressure washer. All of the other trucks simply back into the washout pit and wash out with a pressure washer. Approximately 25 gallons of water are used to clean one truck. The washout pit will allow any solids to settle. The clear water either evaporates or is drained into the earthen bermed area for infiltration (see outfall for drainage area 2). As solids build up, they are cleaned out with the rubber tire loader and hauled to the crusher site for recycling. Typical water usage and wastewater generated for cleanup of a full-scale paving day will be approximately 225 to 300 gallons. For this project, we intend to produce 854 cubic yards of concrete per day for 48 days. The project total yardage is 41,000 cubic yards. Total wastewater produced will be approximately 10,800 to 14,400 gallons. 017119)14 ` 09979 LAWRENCEASSOCIATES PA FIRST-CMZENS BANK AND TRUST CO t08 WEST JEFFERSON STREET ' MONROE; NC 28111 MONROE NC 28112 .: 1• , 704 289-1013 W 31 10/24/20 12 J r PAY TO THE NCDENR-Division of Water Quality I. **505.00 ORDER OF Five Hundred Five and 00/100***********************************" {� ,o _ DOLLARS NCDENR-Division of Water Quality Stormwater Permitting Unit e Post Construction Application , 1617 Mail Service Center MEMO Raleigh, NC 27699-1617 -� 05.38-3067 Wingate U Parking Lot LAWRENCE ASSOCIATES PA 09979 NCDENR-Division of Water Quality 10/24/2012 0538-3067 Wingate U Parking Lot 505.00 First Citizens Bank {new 0538-3067 Wingate U Parking Lot 505.00 GUNCY r. r� l S/A UNITED STATES UNITED STATES OVERHILLS QUADRANGLE �tu'0� � � �o� DEPARTMENT OF THE INTERIOR DEPARTMENT OF THE ARMY NORTH CAROLINA 7.5 MINUTE SERIES (TOPOGRAPHIC) o GEOLOGICAL SURVEY CORPS OF ENGINEERS NEi4 CLIFDALE 151 QUADRANGLE 79oQ7r301f 5154 1 SE � r7L fVrq 35°15' 671000m.E s72 TI s73 s74 5J 675 ---- 676 roLrylAi 677 67$ 2'30" �1990000 FEET S,gi.ri cos s8I _79°005 - _ U / - , ,r 39 , I' 1 J _ � a ,F r. f ti r t - - V - F. _ � ;'f A A •/ I 1. 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Fuld check 1957 � L 10 State Route x , Polyconic projection. 1927 North American datum i 1 oz' DATUM IS MEAN _-A LEVEL 10,000-foot grid based on North Carolina coordinate system aorrtij-s z m 1000-meter Universal Transverse Mercator grid ticks, - - N �' OVERHILLS, N. C. M zone 17, shown in blue NE/4 CLIFDALE 15' QUADRANGLE n �-.1kDP i l- L[N T C]N UTM GRID AND 1971 MAGNETIC NORTH THIS MAP COMPLIES WITH NATIONAL MAP ACCURACY STANDARDS _ _ N3507.5—W7900/7.5 DECLINATION AT CENTER OF SHEET FOR SALE BY U.S. GEOLOGICAL SURVEY - - ` , 1957 DENVER, COLORADO 80225, OR RESTON, VIRGINIA 22092 I'i-I _)!_) EVI I_D. ' A FOLDER DESCRIBING TOPOGRAPHIC MAPS AND SYMBOLS IS AVAILABLE ON REQUEST - AMS 5154 II NE -SERIES V842 A C D E 7NAM RALMM roll, fMlRm e p; ;� r4 "� 1 US Army ( or'ps Engineers II FORT BRAGG irr.txne FORAN A Savannah District E 1, j � {{ `"" -" �, " j� �: -( �< \ --� • 1. 'i Q I Y r 4 ) _L s e 3 ..' L fir,• CI,/�,- � �"' °i €3 , 3 I cv r^'"`: d,%Y3 ".� �x."✓^�: •'sue � ,x 1 f ......w =j i i O I WMLACE �gr VICINITY MAP :� CON'ST Ti ON_ _ENTRANCE �� _ _. , ,g '°�., o""" ,.� a'°` a�_� ./%'x" -, • } r`` .r � er .r fo 'k• -. 'si s ,p-`'R, s;'-'-'° .•- "k x-'"` = '^..' a`.y''pad— '{ '/ 'j It vi& M r i i .. I LOCATION MAP , •. �© i I I s _._.. - `SILT FEN 3 CE f I I i Z , i t \ < _ 1 Cr A. z.l J ~ a ; " . ; , , ` I E - ;4 i ° e I SPILL KIT c�P �P� LL l/ a�'�� DRAINAGE AREA 1 z — � rj AREA - 3.02 ACRES P I°I�?ERVI❑US=2,42ACRES • w O� a WEIGH HOPPER I w • CEMENT SILO ! � f - m r ry. w �P n .. w_. w - ,. a'8 MIXER`- CY o o ¢ AU X FLY ASH SILO L �P ...W..., LI - .. SILT FENCE - , C l%i W - (10 s. ,- -> > v c QC-P r 3 e ?•" t .,'-. - Fey i 4 'DRAINAGE AREA Z- r REA 0,65 ACRES IMP RVIDUS=0,51 ACRE PILL KIT - r S • _.._ DIVERSION DITCH w _ ti_ _ Xj Q REINFORCED CONCRETE , p WASHOUT PIT >, I hereby request coverage under the referenced General Permit. I understand I � 1 j 25 x 20 that coverage under this permit will constitute the permit requirements for o TOP WALL=221.5' ti �, is - the discharge(s) and is enforceable in the same manner as an individual a4 = : i . permit I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, 4" PVC OUTFALL W�RISER� - complete, and accurate. - I E OUT= 219. 0' RISER ELEV=220.5 Printed Name of Person Signing: John.-H. Powers Title ire Sheet Pr esident, R. C. Construction Co.. Inc. I 30 0 15 30 60 - UTFALL FOR �' e N _ nce I DRAINAGE AREA Z � � I �I ,tuber I � BP-01 ( 9nature of Applicant) (Date Signed) 1 INCH = 30 FEET 5' WIDE EARTHEN BERM TOP= 221.5' �_ , -11 LiLd