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HomeMy WebLinkAboutNCG140385_COMPLETE FILE - HISTORICAL_20170801STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT N0. Iv C& I(qb A,� DOC TYPE 'HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ c� r%I � 0 � v YYYYMMDD n Q Energy, Mineral & Land Resources ENVIRONMENTAL QUALITY' August 1, 2017 Hildreth Ready Mix LLC Attn: Karl Hildreth PO Box 1098 Wadesboro, NC 28170 ROY COOPER Governor MICHAEL S. REGAN Setrnrary TRACY DAVIS Brix for Subject: NPDES Stormwater Permit Coverage Renewal COC #NCG140385 Dear Permittee: For coverage under Stormwater General Permit NCG140000, the Division of Energy, Mineral, and Land Resources (DEMLR) is forwarding herewith the reissued Certificate of Coverage (COC). This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended.) A new Certificate of Coverage (COC) is included with this letter. You must print a copy of the new NCG140000 General Permit from our website here: ermits f stormw erermits/npde:j.Odustrial-sw. In addition to the full permit, the 2017 print package on the website includes revised Discharge Monitoring Report (DMR) forms, Annual Discharge Monitoring Report forms, and Qualitative Monitoring Report Forms. The General Permit authorizes discharges of Stormwater and wastewater (if applicable), and it specifies your obligations with respect to discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all changes in the reissued permit. Significant changes to the General Permit are outlined in the Technical Bulletin, which is also available on the website above. Your facility has six months from receipt of the permit to update your Stormwater Pollution Prevention Plan (SPPP) to reflect any new permit requirements. '''Nothing Compares SState of North Carolina i Environmental Quality I Energy. Mineral and land Resources Sit N. Salisbury Street 1 1612 Mal Service Center I Raleigh, North Carolina 27699-Ih12 9M 707 9200 M 1 • .. How does the new General Permit affect Tier Status? The first sample period of your permit begins August 1, 2017. Tier 3 actions in Part IV of your permit are triggered by benchmark exceedances on four occasions beginning on the effective date of this permit and do not count prior exceedances. Likewise, Tier 2 actions are triggered by two consecutive benchmark exceedances beginning on the effective date of this permit and do not count prior exceedances. However • if your facility is already in Tier 2 (monitoring stormwater discharges monthly) or Tier 3, you must continue monthly monitoring until relieved through conditions of the permit or by DEMLR staff approval. When does electronic DMR reporting start? We are setting up our database with final permit parameters and the outfalls that permittees submitted on-line. All NCG14 Permittees will receive notification when our eDMR system is ready for these permittees to register and begin reporting monitoring data electronically. If you have any questions about the status, please contact Bethany Georgoulias at (919) 807-6372 or Robert Patterson at (919) 807-6369. If you did not submit outfall information already, we have included a form for you to return to us. (Note: NO FORM IS ATTACHED if we already have your outfall information.) Your coverage under the General Permit is transferable only through the specific action of DEMLR. This permit does not affect the legal requirements to obtain other permits which may be required by the N.C. Department of Environmental Quality (DEQ), nor does it relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact the DEMLR Stormwater Permitting Program at (919) 707-9220. Sincerely, for Tracy E. Davis, P.E., C.P.M. cc: Stormwater Program files -:: ---'Nothing Compares. State of North Carolina I Environmental Quality ( Energy, Mtlneral and Land Resources 512 N. Salisbury Street 1 1612 Mail Servlte Center I Rakiylt, North Gn'ollna 27699.1612 919 707 9200 . ;. STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF ENERGY, MINERAL, AND LAND RESOURCES STORMWATER AND WASTEWATER DISCHARGES In compliance with the provision of North Carolina General Statute 143-21S.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Hildreth Ready Mix LLC is hereby authorized to operate approved wastewater treatment system(s) and discharge stormwater and/or wastewater, as approved in the original permit/application or subsequent permit modification, from a facility located at: Hildreth Redi-Mix #2 518WUSHwy 74 Rockingham Richmond. County - to receiving waters designated as Hitchcock Creek (Midway Pond, Steeies Mill Pond), class C waters in the Yadkin River Basin, in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 1I, III, IV, and V of General Permit No. NCG140000 as attached. This Certificate of Coverage (COC) shall become effective August 1, 2017 This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day August 1, 2017. r6t llw&N for Tracy E. Davis, P.E., CPM Director, Division of Energy, Mineral, and Land Resources By the Authority of the Environmental Management Commission Hildreth Ready Mix, LLC PO Box 1098 Wadesboro, NC 28170. 704-694-2034 Fax: 704-695-1664 We here at Hildreth Readymix are writing do to the Notice of Violation. The reason that our company is not in compliance is due to staff turnovers and some paperwork had been misplaced. We have had several people to come and go throughout the company and now that we are finally trying to get back on track. Now since after the inspection I'm aware of the process that must be taking to get Hildreth Readymix once again Compliant. I know now to keep records of all papers, procedures, and records. I now know that this have to be done and submitted every quarter. We thank you for your patience and deeply apologize for being late. v Sincerely, Hildreth Readymix, LLC j JUN 1 6 2017 t Energy, Mineral and Land Resources ENVIRONMENTAL GUALITY May 23, 2017 CERTIFIED MAIL: 7012 3050 0001 9398 7058 RETURN RECEIPT REQUESTED Hildreth Ready Mix, LLC Attn: Karl Hildreth PO Box 1098 Wadesboro, NC 28170 Subject: NOTICE OF VIOLATION (NOV-2017-PC-0284) NPDES General Permit NCG140000 Hildreth Redi-Mix #2, Certificate of Coverage NCG140385 Richmond County Dear Mr. Hildreth: ROY COOPER Governor MICHAEL S. REGAN Secretary TRACY DAVIS Director On April 18, 2017, Mike Lawyer with the Division of Energy, Mineral and Land Resources (DEMLR) and Joshua Harris with the Division of Air Quality (DAQ), conducted a Multimedia Compliance Inspection for the Hildreth Redi-Mix #2 facility located at 518 West US Highway 74 in Rockingham, Richmond County, North Carolina. A copy of the Compliance Inspection Report is enclosed for your review. The subject facility is covered by NPDES General Permit NCG140000 under Certificate of Coverage NCG140385. Permit coverage authorizes the discharge of stormwater and process wastewater, excluding discharge from the irrigation of raw material stockpiles, from the facility to receiving waters designated as a UT (unnamed tributary) to Hitchcock Creek, a Class C waterbody in the Yadkin -Pee Dee River Basin. As a result of the site inspection, the following permit conditions violations are noted: 1) Stormwater Pollution Prevention Plan fSPPP1 A Stormwater Pollution Prevention Plan (SPPP) has not been developed, recorded, or properly implemented. 2) Qualitative Monitoring Qualitative monitoring has not been conducted and/or recorded in accordance with permit requirements. 3) Analytical Monitoring Analytical monitoring has not been conducted and/or recorded in accordance with permit requirements. Other Observations: Please refer to the enclosed Compliance Inspection Report for additional comments and observations made during the inspection. Requested Response: You are asked to respond to this office, in writing, within 30 calendar days from receipt of this notice. Your written response should include a reasonable explanation as to why the aforementioned violations have occurred as well as a Plan of Action to prevent these violations from recurring. State of North Carolina I Environmental Quality I Energy, Mineral and Land Resources Fayetteville Regional Office 1 225 Green Street. Suite 714 i Fayetteville, NC 28301 910.433-3300 Thank you for your attention to this matter. This office requires that the violations, as detailed above, be properly resolved. These violations and any future violations are sub]ect to a civil penalty assessment of up to $26,000 per day for each violation. Should you have any questions regarding these matters, please contact Mike Lawyer or myself at (910) 433-3300. Sincerely, T othy L. LaBoun , PE Regional Engineer DEMLR TUml Enclosure ec: Laura Alexander, Administrative Assistant— DEMLR, Stormwater Permitting Program cc: FRO — DEMLR, Stormwater Files-NCG140385 1oostai beruce,� MAILT,, RECEIPT cO (DomesticCERTIFIED Coverage C3 _ r- �.�.JE nn rrl Postage $ tr• Cenllled Fee a Rotum Receipt Fee la (Endorsement Required) Postmark Here Restricted Delivery Fee 0 (Endorsement Required) i ul r ✓ f �� C3 Total Postago & Fees rTt ru Sent To I F O'W ?-1;W G ------------------------------- C3 Street,APt.No.; �ry C#y, State, Z(P+4 �fO PS Form :11 Aug usl 2G06 See Reverse for Instructioc COMPLETE1 ON DELIVERY SENDIER: COMPLETE THIS SECTIOIV ■ Complets Items 1, 2, and 3. Also complete i Item 4 If Restricted Delivery Is desired. A. Signature X(�{'��(���� f1�Agent Qk0oct j ■ Print your name and address on the reverse 1 ' Addressee so that we can return the card to you. ■ Attach this card to the back of the mallplece, ved by (Prfnt d N e) Keel- � ` C. Date of Delivery or on the front If space permits. D. is delivery address different from Item 1? iS Yes 1, Article Addressed !o: If YES, enter delivery address below: l7 No IULDRETH READY MIX, LLC ' AT"I'N: KARL. HILDRETH ` P.O. 130X 1098 WADESBORO, NC 28170 3. service Type *Certified Mall- 0 Priority Mall Express- © Registered ORetum Recelpt for Merchandlse ❑ Insured Mall 0 Collect on Delivery 4, Restricted Delivery? (Extra Fee) 0 Yes 2. ArtlaloNumber 7012 3050 0001 9398 7058 1 (Ransfer from service label) P5 Form 3811, July 2013 Domestic Return Receipt Permit: NC0140385 SOC: County: Richmond Region: Fayetteville Compliance Inspection Revort. Effective: 07/01/18 Expiration: 06130l17 Owner: Hildreth Redi-Mix Effective: Expiration: Facility: Hildreth Redl-Mix #2 518 W US Hwy 74 Rockingham NG 28379 Contact Person: Kart Hlldreth Title: Phone: 704-694-2034 Directions to Facility:' Approx. 2.5 miles east along Old US Highway 74 from the Intersection of US Highway 220 In Richmond County, NC. System Clesslfications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Represen tative(s): On -site representative Karl Hildreth 704-694-2034 Related Permits: Inspection Date: 04111812017 Ontry Time: 1 WAM Exit Time: 11:40AM Primary Inspector. Mike L Phone: 910-433-3300 E_xLRe Secondary Inspactor(s): 33?y Joshua Harris Reason for Inspection: Rouline Inspection Type: Compliance Evaluation Pormit Inspection Type: Ready Mix Concrete Stormwater/Wastewater Discharge COC Facility Status: ❑ Compliant Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 pennll: NCG140385 Owner - Facility:HildrothRedi-Mix Inspection Cstac 04118/2017- - Inspection Type: Gompllencs Evaluation Reason for Visit: Routine Inspection Summary: Multimedia inspection conducted by Mike lawyer with FRO OEMLR and Joshua Hams with FRO DAQ to determine , compliance with the facility's stormwater and air permits. Met with Karl Hildreth at the plant, which was not operating at the time of Inspection. Observations were made of site conditions including waste concrete area, secondary containment area for admixtures and recycle pit, which receives all process wastewater flow and stormwater, Mr. Hildreth claims that all flows are contained in the recycle pit with the water pumped out as needed and used in the plant processes and there are no f discharges off the property. Although there is a detailed site map for the facility, a Stormwater Pollution Prevention Plan per the conditions of the NCG140000 permit has afiH not been developed and there are no monitoring records. Page: 2 Pena; NCG14O3B5 owner • Facility: Hlldreth Red!-Mlx Inepwillon Date: 0411812017 Inepeotlon Type: Unipllance Evaluation .Reason rorVialt: Routine Stormwater Pollutio Does the site have a Stormwater Pollution Prevention Plan? ❑ ■ ❑ ❑ # Does the Plan include a General Location (USGS) map? ❑ ❑ ❑ 0 # Does the Plan include a "Narrative Description of Practices"? ❑ ❑ ❑ # Does the Plan Include a detailed. site map including outfall locations and drainage areas? ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ ❑ # Has the facility evaluated feasible altematives to currant practices? ❑ ❑ ❑ ■ # Does the facility provide all necessary secondary containment? ■ ❑ ❑ ❑ # Does the Plan include a BMP summary? ❑ ❑ 110 # Does the Plan Include a Spill Prevention and Response Plan (SPRP)? ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ❑. ❑ ❑ # Does the facility provide and document Employee Training? ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)7 ❑ ❑ ❑ E Al Is the Plan reviewed and updated annually? ❑ ❑ ❑ ■ • # Does the Plan include a Stom ester Facility Inspection Program? ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been Implemented? ❑ ❑ ❑ E. Comment: El cilft goes not have a Stormwater Pollution Prevention Plan as required W the NQ2140000 ermit however a detailed site man has been developed d was available for review, Qualitative Monitoring Yee No NA NE Has the facility conducted Its Qualitative Monitoring semi-annually? ❑ N ❑ ❑ Comment: Monfto ring per the NCG140000_germit has not been conducted_or recorded. Analvttcal Monitoring Yee No NA NFi Has the facility conducted its Analytical monitoring? ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ❑ Comment: Monitoring per the NCG140000 permlt ha§ not been conducted or recorded. Permit and outfalls Yoe No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ 1111 # Were all outfalls observed during the inspection? E ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ 0 ❑ # Has the facility evaluated all illicit (non stonnwater) discharges? ❑ ❑ ❑ Comment: Page: 3 ROY COOPER Governor MICHAEL S. REGAN see -a" Environmental Quouty May 16, 2017 HII.DRETH RAY Mix, LLC Anw: KART. HILDRETH, OWNER PO Box 1098 WADESBORO, NC 28170 Subject: Multimedia Compliance Inspection Hildreth Ready Mix #2 Richmond County Dear Mr. Hildreth: Department of Environmental Quality staff from the Fayetteville Regional Office conducted a multimedia compliance inspection of Hildreth Ready Mix #2 on April 18, 2017 for. permitted activities administered by the following Divisions: Division of Air Division of Energy, Quality (DAQ) N ineral and Land Resources (DEMLR) The results of each applicable inspection area and any associated response actions or necessary corrective measures are detailed in the Division specific areas'of the attached report(s). Should violations be noted in the attached report(s), you may receive separate enforcement related correspondence in addition to the report(s). If you have any questions regarding this multimedia inspection or the results of each program inspection, please contact the Fayetteville Regional Office -at (910) 433-3300 and ask to speak with the appropriate Division staff. Thank you for your cooperation. encl: Air Quality Inspection Report Stormwater Inspection. Report cc: (w/attachments) Trent Allen, FRO DAQ FRO Files DEMLR FRO Files` State of North Carolina I Department of Paviwntaeatal Qaality Fayetr vilk Regional Office 1 225 Green Sueet, Suite 714 1 Payettevlite, NC 28301 910433-3300 NORTH CAROLINA DIVISION OF rayWeZe Regional 5517C AM QUALITY Hildreth Ready Mix #2 NC Facility ID 7700090 Inspection Report County/ FIPS: Richmond/153 Date: 05/08/2017 Facility Data Permit Data Mdreth Ready Mix #2 Permit 098031 G0.1 518 West US Highway 74 Issued. 9/13/2012 Rockingham NC 28379 Eipires. 8/31/2017 Lab 34d 57.3600m. Long, 79d 48''0300m Classification small. SIC: 327� 1 Ready -Mixed Conciete ' hermit Status' Active NA16- 32732 Ready -Mix Concrete Ma0facturing Current Permit Application(s) None Program Applicability Contact Data Facility -Contact Aitborizid Contact..- 'Imb0caLcontact. Karl Mdreth Kul Hildreth Kul Hildreth Owner - Owner Owner (704) 694-2034 (704) 694-2034 (704) 694-2034 Compliance Data Comments: Inspection Date 04/18/2017 laqwdor's Name Mike Lawyer Laspecter's Signatu -Operating Status Operating Compliance Code Compliance - inspection Action Code FCE Date of Signature: 46 M /11? On -Site Inspection Result Compliance Total Actual Pmtqdnnm in TOWYEA111! T90 S02 NOX -VOC. CO Am HAP 2016 0.5020 _7 0.1450 0.0441 2011 0.1060?. 0.0330. .0.0090 • Hi eat W Emitted (in 22unds) giLveXgarViolation - Date - Letter Tvue Rule-3321". 03/21/2017 NOV Permit Late Report (excluding ACC) 03113/2017 03128/2016 NOV, Permit Late Report (excluding ACC) 04/18/2016 04113/2015 NOV 2D. 1104 Toxic A# Pollutant Guideli;ues 04/23/20.15 EL-2:LUDEd Stack Tests &M last None - at lest Rftuhs test Method(s), 1. DIRECTIONS TO SITE: facility is- located at 518 US Highway 74 Business West outside of Rockingham in Richmond County. 11. SAFETY: Standard FRO safety gear is required. The inspector should be mindful of vehicular and heavy equipment traffic. III. FACILITY/PROCESS. DESCRIPTION: Hildreth Ready Mix #2 is a small concrete batch plant with one cement silo and one fly ash silo. Cement and fly ash (if needed) is mixed with aggregate and. sand (both stockpiled on site), which is mixed with water inside a cement truck. The cement and fly ash silos, Weigh hopper, and truck mix, loading are all controlled by a central dust collector with bagfilters-. Facility is operated on an as -needed basis. The faciltty-requested to have the air quality permit rescinded on 1 July 2016 under the newly adopted 20 .0102(d) exemption. The rescission request was grantedbased on calculations, which assume the facility's emission sources are controlled by bagfilters, which are"properly maintained anal operated. The facility's permit was rescinded on 19 July 2016. During the previous inspection on 8 September 2016, Mr. Hildreth "': staCecl thiit:'tlie" scission request -Was subffiit d""by-thistake aria that he wanted the air permit re -instated, which. was done on 13 September 2016. Throughputs: Operating; hours Facility operated on as -needed basis, gam - 5 m, Monda - Saturda loyeeg 7 (including drivers) Production (cu yds) ' 2016: 2,440 2015: 2,374 2014:,-1,000 20p:`-4,0t70 2012. "1,000 IV. INSPECTION SUMMARY: On 18 April 2017, I, Mike Lawyer with FRO. DEMUR, and Josh Harris with FRO DAQ,' arrived on site to conduct a Multimedia Inspection of Hildreth Ready Mix'#2 focated in Richmond County. The, inspection was conducted. to ensure compliance with the facility's air permit, which was rescinded on f9 July 2016 and then re -instated on 13 September 2016 with an expiration date of 31'August 2017, as well as the facility's coverage wider NPDES General Stormwater Permit ' NCG140000. Mr. Karl Hildreth met us at the plant, which was not operating at the time of inspection. When asked about tiisiutenance of the plant, s.bagr1lters, Mr. Hildreth relayed that the bags are cleaned after approximately 300 cubic yards of concrete are produced by knocking dust down to the bottom of the unit then sucking the, dust into a pump truck The mixture is then sprayed onto the flat, grassed areas around the plant."Similarly, the recycle pit itt the plant is pumped out when necessary and also sprayed - onto the grass. Any'waste concrete is allowed to harden and then brokets up' and sold for gravel driveway repairs. A notepad is used.for recording production volumes as well as maintenknee/cleaning. According to the notepad, the last cleaning of the bagfilters was done on 28 January 2017. Mr. Hildreth said he was not aware of any complaints and that there have been no changes to the facility. V. PERMITTED EMISSION SOURCES: A. One cement mixing weigh hopper and loading operation; and Not operating at time of inspection B. One silo for cement storage, one silo for ilyash storage. Not operating at time of inspection ii, VJ<. APPLICABLE AM QUALITY REGULATIONS: A. 1SA NCAC 21D.0202 - PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT — The permittee shall submit an application for renewal of the facility's permit no later than 90 days. prior:to.expiratiori, and shall include documentation of air pollutants emitted for the 2016 calendar year. APPEARED IN_COMPI.IANCE:_ The permittee submitted,dn application for renewal dlong`with emission inventory on time-`iw permit was renewed with effective'date of 18 April 2017: B..15A.NCAC 2D ,0515 - PARTICULATES FROM MISC. INDUSTRIAL PROCESSES - Particulate emissions shall not exceed allowable emission rates as calculated by the following equations: E = 4.10 * (P)1,17 for P 5 30 tons/hr, or . E = 55 * (P) 011- 40 for P >30 tonsti r. gaff ED 1N. CQWUA= These calculations wer.'e. made when the facllity'was.permitt&44 and the previous permit reviews indicated that thatfacility, when controls are properly maintained and operated, would not exceed these limits. The facility's particulate emissions are -controlled by bogfilters. Each bagfilter appeared to have regular maintenanceconducted, and.there were, no dust accumulations near their exhaust points, which would indicate an operational problem. C. 15A NCAC 2D .0M CONTROL OF VISIBLE EMISSIONS — Visible emissions shall. -not exceed.20% opacity. APPEARED IN COMPLIANCE: Facility was not operating at the time of inspection. DAQ has not received any recent corn Wnts. pertaining to this facility. D. 15A NCAC.2D '.0535 - -NOTIFICA*nON:REQUIREMENT — Notify DAQ in the event of excess emissions -lasting longer than 4 hours resulting from malfunctions, breakdowns, or abnormal conditions.. SPEARED IN COMPLiAN E: There are no indications of any excess emissions, which would require a'notifiication by'the facility: There, have been no recent complaints received by the facility or DAQ. E. 15A NCAC 2D .0540•- PARTICULATES FROM FUGITIVE DUST..EMISSION SOURCES — Fugitive. dust emissions. shall not contribute to substantive complaints, or excessive dust emissions across the -property. boundary. APPEARED INCOMPLIANCE: Facility was not operating at the time of inspection. No fugitive dust concerns at the property. boundaries were noted during the inspection. DAQ has not received any complaints regarding this facility. F. 15A NCAC 2D .0611- FABRIC FILTER REQUIREMENT,— Particulate emissions controlled by fabric filters; annual internal inspections; record keeping. APPEARD.IN COMPLIANCE.. Mr. Hildreth relayed that he conducts bagfilter maintenance himself whereby he removes the bag, inspects them for damage, rinses them off letting them dry s VII. before -reinstalling.. He also stated that he uses a pump truck to collect any dust from the bottom of the unit and then sprays the slurry onto the grass around the plant. There is an entry in the productioMmaintenance log (notepad) indicating that cleaning was conducted on 28 January 2017. G. 15A NCAC 2D .1104 W- TOXIC AIR POLLUTANT CONTROL REQUIREMENTS —.Arsenic. emissions shall not exceed the AAL. Concrete production limit based on distance to property boundary (150,000 cubic yards at 196.8 feet), which shall be marked. Monthly record keeping. Notification of changes. Annual reporting. ,APPEARED IN COMPLIANCE: The nearest property boundary has been verified in the past at -approximately 210 feet, which limits the facility to 150,000 cubic yards of annual production..A log is maintained of daily.concrete production and there is a spreadsheet available showing monthly:and annual totals.Ter.the spreadsheet, this facility produced 2,440 cubic. yards. in.2a16.,Mr. Hildreth stated there have been no changes to the facility and he was reminded of the notification requirement. The latest annual report was received late, on 13 March •2017, and an NOY was issued on 21 March; 2017 This violation was immediately resolved since the, report was received. H. 15A NCAC 2Q .0310 •- GENERAL PERMIT CRITERIA —•The facility must meet the following criteria to qualify for a general permit: 1) No emissions sources operated other than those listed; 2) facility not subject to regulations other.than those:covexed by the -general permit; 3) facility is located in one of the listed countiea;.4) maxinium,hourly throughput does not exceed 138 cubic yards per. hour, and 5) the•facility does not exceed the maximum annual production rate based on distance to the property line (150,000 cubic. yards at 196.8 feet). APPEARED IN COMPLIANCE: The facility appears to qualify fora general permit.'No other emission sources, other than those listed were observed and the facility does not appear to be subject -to any regulations, State or Federal, other than those listed in the general permit: The facilUy-is located in Richmond County, which is listed in the permit and covered by generalized modeling. The facility's maximum throughput is 100 cubic yards per hour, which is less• than the maximum permitted throughput and -the annual throughput, 2,440 cubic .yards in 2016, is much less.than the maximum.annual•production rate of 150,000 cubic yards. _ .. ...... : . I. 15A NCAC 2Q .0711,-•TOXIC Alit POLLUTANT EMISSION LDGTATIONS—11mi.ssigna of toxic air pollutants shall not exceed the listed limitations without first obtaining a permit and demonstrating compliance with 2D .1100. .4PPF.ARED 11V COMPLIANCE. The listed TPERs are based on a maximum production rate of 150,000 cubic yards per year. The facility's annual throughput was much less than this limit, therefore compliance is indicated INSIGNIFICANT / EXEMPT ACTIVITIES: . VIII. NON-COMPLIANCE HISTORY SINCE 2010: . 03/21/17 NOV issued for late annual reporting. 03/28/16 NOV issued for late annual reporting. 04/13/15 NOV issued for 2D .1104 Toxic Air Pollutant Guidelines. 05/28/10 NOV issued for late annual reporting. IX. RISK MANAGEMENT (112r): This facility does not store any 112(r) subject materials above threshold quantities. Therefore, it is not required to maintain a written Risk Management Plan (RMP). X�... _. C-ONUMUSION AND RECOMMENDATIONS:--_ __.. _.. . Hildreth Ready Mix #2 appeared to be IN COMPLIANCE with their current air permit. i PINK SHEET ADDITIONS: None. /Intl Compliance Inspection Reppa Permit NCG140385 Effective: 07/01/18 Expiration: OM0117 Owner: Hildrath Redi-Mix SOC: Effective: Expiration: Facility: Hildreth Redl-Mix #2 County: Richmond 518 W US Hwy 74 Region: Fayetteville Rockingham NC 28379 Contact Person: Karl Hlldreth TIIIa: Phone: 704-694-2034 Directions to Facility:' Approx. 2,5 miles east along Old US Highway 74 from the Intersection of US Highway 220 In Richmond County, NC. System Classlficallona: Primary ORC: Certification: Phone: Secondary ORC(s): On-5 to Representative(s): On -site representative Karl Hildreth 704-694-2034 Related Permits: Inspection Data: 04/18/2017 ntryTIme: � Exit Time: 11:40AM Primary Inspector: Mike Lawye Phone: 910-433-3300 EXVW Secondary Inapeetor(s): 33? y Joshua Harris Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit inspection Type: Ready Mix Concrete Stormwater/Wastewater Discharge COG Facility Status: Compliant Not Compliant Question Areas: Storm Water (Soo attachment summary) Page: 1 I r i Permit: NCG140385 Owner - Fscfflty:HlldrethRedi-Mix . Inspection Date; Q4118/3017- Inspection Type : Compliance Eveluatlon Reason for Visit. Routine Inspection Summary Multimedia inspection conducted by Mike Lawyer with FRO DEMLR and Joshua Hams with FRO DAQ to determine , compliance with the facility's stormwater and air permits. Met with Karl Hildreth at the plant, which was not operating at the time of inspection. Observations were made of site conditions including waste concrete area, secondary containment area for admixtures and recycle pit, which receives all process wastewater flow and stormwater, Mr. Hildreth claims that all flows are contained in the recycle pit with the water pumped out as needed and used in the plant processes and there are no € discharges off the property. Although there is a detailed site map for the facility, a Stormwater Pollution Prevention Plan per i the conditions of the NCG140000 permit has still not been developed and there are no monitodrig records. C Page: 2 permit: NCG1403B6 owner. Facility: HildrethRodi-MlX Inspection Date: W18=17 Inapaatlon Type : Campllanoe Evaluation Reason tar Matt: Routine Stormwater Pollution Prevention PI 'Does the site have a Stormwater Pollution Prevention Plan? ❑ ❑ ❑ # Does the Plan indude a General Location (USGS) map? ❑ ❑ ❑ i i # Does the Plan include a "Narrative Description of Practices"? ❑ ❑ ❑ ■ i # Does the Plan include a detailed, site map including outfall locations and drainage areas? ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ❑ ❑ ❑ # Does the Plan include a 6MP summary? ❑ ❑ ❑ # Does the Plan Include a Spill Prevention and Response Plan (SPRP)? ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ❑ ❑ ❑ # Does the facility provide and document Employee Training? [] ❑ ❑ # Does the Plan Include a list of Responsible Party(s)? ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? i ❑ 0 ❑ N I Comment: F cili does not have a Stormwater Pollution Prevention Plan as required bj the 0 permit, however a detailed site map has peen developed and was available for review. Qualitative Monitoring - Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ❑ E ❑ ❑ Comment: Monitoring gar the NCG14.00O0 permit has not been conducted or recorded. Analytical Monitoring Yes No NA NE Has the facility conducted Its Analytical monitoring? ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ❑ Comment: Monitoring -per the NCG140000 permit has not been conducted or recorded. Permit and Out€alls # Is a copy of the Permit and the Certificate of Coverage available at the site? ❑ ❑ ❑ . i # Weia all outfalls observed during the inspection? 0 ❑ ❑ ❑ i # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ . ❑ i # Has the facility evaluated all illicit (non stormwater) discharges? ❑ ❑ ❑ Comment: f Page: 3 I ; a. Atr Quality ENVIRONMENTAL QUALITY April 18, 2017 Mr. Karl Hildreth Owner Hildreth Ready Mix #2 PO Box 1098 Wadesboro, NC 28170 ROY COOPER Govemor MICHAEL S, REGAN Secretary MICHAEL A. A13RACZINSKAS Director Subject: Air Permit No. 09803G02 GENERAL AIR PERMIT FOR CONCRETE BATCH PLANTS Hildreth Ready Mix #2 Rockingham, Richmond County, North Carolina Permit Class: General Small Facility ID# 7700090 Dear Mr. Hildreth: In accordance with your completed application received April 6, 2017, we are forwarding herewith Permit No. 09803G02 to Hildreth Ready Mix #2, Rockingham, Richmond County, North Carolina for the construction and operation of air emissions sources or air cleaning devices and appurtenances. Additionally, any emissions activities determined from your air permit application as meeting the exemption requirements contained in 15A NCAC 2Q .0102 have been listed for information purposes as an "ATTACHMENT" to the enclosed air permit. Please note the records retention requirements are contained in General Condition 2 of the General Conditions and Limitations. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of the entire permit. This hearing request must be in the form of a written petition, conforming to G.S. 15OB-23 of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Unless a request for a hearing is made pursuant to G.S. 150B-23, this air permit shall be final and binding. You may request modification of your air permit through informal means pursuant to G.S. 150B-22. This request must be submitted in writing to the Director and must identify the specific provisions or issues for which the modification is sought. Please note that the permit will become final and binding regardless of a request for informal modification unless a request for a hearing is also made under G.S. 150B-23. State of North Carolina I Environmental Quality I Air Quality Fayetteville Regional Office 1 225 Green Street, Suite 714 1 Fayetteville, NC 29301-5094 910 433 3300 T 1 910 485 7461 F Karl Hildreth April 18, 2017 II Page 2 Unless exempted by a condition of this permit or the regulations, construction of new air pollution sources or air cleaning devices, or modifications to the sources or air cleaning devices described in this permit must be covered under a permit issued by the Division of Air Quality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may subject the Permittee to civil or criminal penalties as described in G.S.143=215.114A and 143- 215.114B. This permit shall be effective from April 18, 2017 until March 31, 2025, is nontransferable to future owners. and operators, and shall be subject to the conditions and limitations as specified therein. Changes have been made to the permit stipulations. The Permittee is responsible for carefully reading the entire permit and evaluating the requirements of each permit stipulation. The Permittee shall comply with all terms, conditions, requirements, limitations and restrictions set forth in this permit. Noncompliance with any permit condition is grounds . for enforcement action, for permit termination, revocation and reissuance,, or modification, or for denial of a permit renewal application. Should you have any questions concerning this matter, please contact Gregory Reeves at 910-433-3300. Steven r . v ozzo, Regional Supervisor Division of Air Quality, NC DEQ GWR Enclosures c: Fayetteville Regional Office NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENTAL QUALITY Issue Date: April 18, 2017 Expiration Date: March 31, 2025 DIVISION OF AIR QUALITY AIR PERMIT NO.09803G02 Effective Date: April 18, 2017 Replaces Permit: 09803GOI To construct and operate air emission source(s) and/or air cleaning device(s), and for the discharge of the associated air contaminants into the atmosphere in accordance with the provisions of Article 2 1 B of Chapter 143, General Statutes of North Carolina (NCGS) as amended, and other applicable Laws, Rules and Regulations, Hildreth.Ready Mix #2 518 West US Highway 74 Rockingham, Richmond County, North Carolina Permit Class: General Small Facility ID# 7700090 (the Permittee) is hereby authorized to construct and operate the air emissions sources and/or air cleaning devices and appurtenances described below: One Concrete batch plant with fabric filter air pollution control system(s) installed on all sources; 1. One (1) cement mixing weigh hopper and loading operation; and, 2. Silos for cement and flyash storage. in accordance with the completed application 7700090.17A received April 6, 2017 including any plans, specifications, previous applications, and other supporting data, all of which are filed with the Department of Environmental Quality, Division of Air Quality (DAQ) and are incorporated as part of this permit. Permit No. 09803G02 Page 2 This permit is subject to the following specified conditions and limitations including any TESTING REPORTING OR MONITORING REQUIREMENTS: A. SPECIFIC CONDITIONS AND LIMITATIONS 1. Any air emission sources or control devices authorized 'to construct and operate above must be operated and maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D..0202, 2D .0515, 2D .0521, 2D .0535, 2D .0540, 2D .0611, 2D .1-100, 2Q .0310 and 2Q .0711. 2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance with 15A NCAC 2Q .0304(d) and (f . Pursuant to 15A NCAC 2Q .0203(i), no permit application fee is required for renewal of an existing air permit (without a modification request). The renewal request (with AA application form) should be submitted to the Regional Supervisor, DAQ, Also, at least 90 days prior to the expiration date of this permit, the Permittee shall submit the air pollution emission inventory report (with Certification Sheet) in accordance with 15A NCAC 2D .0202, pursuant to N.C. General Statute 143 215.65. The report shall be submitted to the Regional Supervisor, DAQ and shall document air pollutants emitted for the 2023 calendar year. PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D ,0515 "Particulates from Miscellaneous Industrial Processes," particulate matter emissions from the emission sources shall not exceed allowable emission rates. The allowable emission rates are, as defined in 15A NCAC 2D .0515, a function of the process weight rate and shall be determined by the following equation(s), where P is the process throughput rate in tons per hour (tons/hr) and E is the allowable emission rate in pounds per hour (lbs/hr). E = 4.10 * (P) 0 ' for P <= 30 tons/hr, or E = 55 * (P) "-" - 40 for P >30 tons/hr a Permit No. 09803G02 Page 3 IN 4. VISIBLE EMISSIONS CONTROL REQUIREMENTS - As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the permitted sources shall meet the visible emissions control requirements listed below: a. Visible emissions from sources manufactured after July 1 1971 shall not be more than 20 percent opacity when averaged over a six -minute period, except that six - minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. b. Visible emissions from sources manufactured as of July 1 1971 shall not be more than 40 percent opacity when averaged over a six -minute period, except that six - minute periods averaging not more than 90 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. However, sources which must comply with 15A NCAC 2D .0524 "New Source Performance Standards" or. 1111 "National Emission Standards for Hazardous Air Pollutants" must comply with applicable visible emissions requirements contained therein instead of the standard listed above. 5. NOTIFICATION REQUIREMENT -As required by 15A NCAC 2D .0535, the Permittee of A source of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall: a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time of the Division's next business day of becoming aware of the occurrence and describe: i. the name and location of the facility, ii. the nature and cause of the malfunction or breakdown, iii. the time when the malfunction or breakdown is first observed, iv. the expected duration, and V. an estimated rate of emissions. b. Notify the Director or his designee immediately when the corrective measures have been accomplished. This reporting requirement does not allow the operation of the facility in excess of Environmental Management Commission Regulations. Permit No. 09803G02 Page 4 6. FUGITIVE DUST CONTROL REQUIREMENT - As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. If substantive complaints are received or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour (using Reference Method 22 in 40 CFR, Appendix A), the owner or operator may be required to submit a fugitive dust plan as described in 2D .0540(f). "Fugitive dust emissions" means particulate matter that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as: unloading and loading areas, process areas stockpiles, stock pile working, plant parking lots, and plant roads (including access roads and haul roads). 7. FABRIC FILTER REQUIREMENT - Particulate matter emissions from the permitted equipment shall be controlled by fabric filters. Pursuant to 15A NCAC 2D .0611, the Permittee shall inspect and maintain the fabric filters as provided below: a. Inspection and Maintenance Requirements - To comply with the provisions of this permit and ensure that emissions do not exceed the regulatory limits, the Permittee shall perform, at a minimum, an annual (for each 12 month period following the initial inspection) internal inspection of the fabric filter system. in addition, the Permittee shall perform periodic inspections and maintenance as recommended by the equipment manufacturer. b. Recordkeepin& Requirements - The results of all inspections and any variance from manufacturer's recommendations or from those given in this pemut (when applicable), shall be investigated with corrections made and dates of actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. The logbook (in written or electronic form) shall be kept on -site and made available to DAQ personnel upon request. 0 Permit No. 09803G02 Page 5 8. TOXIC AIR POLLUTANT CONTROL REQUIREMENTS - The facility shall not emit arsenic in such quantities that may cause an exceedance of the acceptable ambient level (AAL) pursuant to 15A NCAC 2D .1104. To demonstrate compliance with this requirement, the Permittee shall limit the quantity of concrete processed to less than the applicable "Maximum 'Concrete Production Rate", as listed below, based on the type of facility (truck mix or central mix) and the facility's "Minimum Distance to Property Line." "Minimum distance to property line" is the distance from the cement mixing weigh hopper to the closest point of the facility's property line. For Truck Mix Facilities: Minimum Distance to Property Line meters/feet 10 m 132.8 ft 15 m 149.2 ft . 20 in 165.6 ft 25 m 182.0 ft 30 m 198.4 ft' 35m/114.8ft 40m/131.2ft 45 m 1 147.6 R 50m/164.0R -55 in 1180.4 R 60 m / 196.8 R For Central Mix Facilities: Minimum Distance to Propelly Line meters/feet 10 m 132.8 ft 15 m 149.2 ft 20m165.6ft 25 in 82.0 ft 30 m /98.4 ft 35 m / 114.8 ft 40m/131.2ft 45 in / 147.6 ft 50m1164.0ft 55 m / 180.4 ft 60 m / 196.8 ft Maximum Concrete Production Rate d 3� /year 233,500 284,500 340,500 392,500 438,500 508,500 615,500 680,500 742,500 815,500 896,000 Maximum Concrete Production Rate d '/ Year 327,000 417,000 581,000 766,500 1,002,500 1,358,000 1,358,000 1,358,000 1,358,000 1,359,000 1,358,000 110) Permit No. 09803G02 Page 6 *The "Maximum Concrete Production Rate" may not be interpolated for property line distances falling between two values listed above. (For example, a Truck Mix facility with a "Minimum Distance to Property Line" of less than 60 meters but greater than or equal to 55 meters would be subject to a "Maximum Concrete Production Rate" of 815,500 ydl/yr.) a. Property Line Identification - The Permittee shall maintain a physical marker at the point on the property line used to establish the "Minimum Distance to Property Line", as defined above. The physical marker may consist of any fixture, including (but not limited to) a property line fence or a pole or stake installed at the point for the specific purpose of meeting this requirement. b. Monitoring/RecordkeepingRequirements - The Permittee shall maintain the following records in a logbook. The logbook (in written or electronic form) shall be kept on -site and made available to DAQ personnel upon request. Each calendar month, the Permittee shall record the quantity of concrete processed during the previous calendar month. (in yd3/month); and, ii. Each calendar year, the Permittee shall record the quantity of concrete processed between January 1st and December 31st of the previous calendar year (in yd3/year). c. Notification Requirement - The Permittee shall submit a notification to the Regional Supervisor within 15 days of installing an additional cement silo and/or flyash silo. The notification shall include the following: i. A description of the proposed silo, including storage capacity and material stored; ii. A description of the proposed emission control; and, iii. A statement indicating that the facility shall continue to qualify for the general permit, as described in Specific Condition No. 9 of this permit. �4 Permit No. 09803G02 Page 7 K 9. In accordance with 15A NCAC 2Q .0310, the facility shall qualify for this general permit provided it meets EACH of the following criteria: a. The facility does not operate any emission sources other than emission sources listed on Page 1 of this permit. b. The facility is not subject to any 15A NCAC 2D or 2Q regulation not addressed in Specific Condition No. 1. c. The facility is located in one of the following counties: Alamance Anson Beaufort Bladen Brunswick Cabarrus Camden Carteret Caswell Catawba Chatham Chowan Cleveland Columbus Craven Cumberland Currituck Dare Davidson Davie Duplin Durham Edgecombe Franklin Gaston Gates Granville Greene Guilford Halifax Hamett Hertford Hoke Hyde Iredell Johnston Jones Lee Lenoir Lincoln Martin Montgomery Moore Nash' New Hanover North Hampton Onslow Orange Pamlico Pasquotank Pender Perquimans Person Pitt Randolph Richmond Robeson Rockingham Rowan Sampson Scotland Stanly Stokes Surry Tyrrell Union Vance Wake Warren Washington Wayne Wilson Yadkin d. The facility is a truck mix or a central mix concrete batch plant that does not process more concrete during any calendar year than the maximum production rate, as listed below, applicable to the facility based on its "minimum distance to property line". "Minimum distance to property line" is the distance from the cement mixing weigh hopper to closest point of the facility's property line. a Permit No. 09803G02 Page 8 For Truck Mix Facilities: Minimum Distance to Property Line Maximum Concrete Production Rate meters/feet d 3Y /,'a 10 m / 32.8 ft 233,500 15 m / 49.2 ft 284,500 20 m / 65.6 ft 340,500 25 m / 82.0 ft 392,500 30 m / 98.4 ft 438,500 35 m / 114.8 ft 508,500 40 m / 131.2 ft 615,500 45 m / -147.6 ft 680,500 50 m / 164.0 ft 742,500 55 m / 180.4 ft 815,500 60 m / 196.8 ft 896,000 For Central -Mix Facilities: Minimum Distance to Property Line Maximum Concrete Production Rate ' meters/feet d 3y / 10 m / 32.8 ft 327,000 15 m / 49.2 ft 417,000 20 m / 65.6 ft 581,000 25 m / 82.0 ft 766,500 30 m / 98.4 ft 1,002,500 35 m / 114.8 ft 1,358,000 40 m / 131.2 ft 1,358,000 45 m / 147.6 ft 1,358,000 50 m / 164.0 ft 1,358,000 55 m / 180.4 ft 1,358,000 60 m / 196.8 ft 1,358,000 *The "Maximum Concrete Production Rate" may not be interpolated for property line distances falling between two values listed above. (For example, a Truck Mix facility with a "Minimum Distance to Property Line" of less than 60 meters but greater than or equal to 55 meters would be subject to a "Maximum Concrete Production Rate" of 815,500 yd3/yr.) Permit No. 09803G02 Page 9 10. TOXIC AIR POLLUTANT EMISSION LIMITATIONS - Pursuant to 15A NCAC 2Q .0711 "Emission Rates Requiring a Permit," for' each of the toxic air pollutants (TAPs) listed below, facility -wide actual emissions may -not exceed the Toxic Permit Emission Rates (TPERs) listed in 15A NCAC 2Q .0711(a): .1.1ww���# �,pp �....` .•�`+T�i�,' f+�'.! tl�� .r,n�:dA;�:. +"'P"A'..7; 9 t Fi' Rim;r !,i lia'_; m..Yn'ymyyj,�flpf :,,,•.:S' ,.'4d+�1�-A5'` , ,j...91 # . �:G'M.�"*Y:4n"�4.!, p A .� r Manganese.37 iNickel 1r "Chromium"includes aU soluble chromate compounds, as chromium equivalent. The Permittee shall be responsible for obtaining a permit to emit TAPS and for demonstrating compliance with the requirements of 15A NCAC 2D .1100. "Control of Toxic Air Pollutants" PRIOR to exceeding any of the listed TPERs. Permit No. 09803G02 Page 10 B. GENERAL CONDITIONS AND LIMITATIONS 1. In accordance with G.S. 143-215.108(c)(1), TWO COPIES OF ALL DOCUMENTS, REPORTS, TEST DATA, MONITORING DATA, -NOTIFICATIONS, REQUESTS FOR RENEWAL AND ANY OTHER INFORMATION REQUIRED BY THIS PERMIT shall be submitted to the: Regional Supervisor North Carolina Division of Air Quality Fayetteville Regional Office Systel Building 225 Green Street, Suite 714 Fayetteville, NC 28301-5094 910-433-3300 For identification purposes, each submittal should include the facility name as listed on the permit, the facility identification number, and the permit number. 2. RECORDS RETENTION REQUIREMENT - In accordance with 15A NCAC 2D ,0d05, any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. These records must be kept on site for a minimum of 2 years, unless another time period is otherwise specified. 3. ANNUAL FEE PAYMENT -Pursuant to 15A NCAC 2Q .0203(a), the Permittee shall -pay the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a timely manner will cause the DAQ to initiate action to revoke the permit. 4. EQUIPMENT RELOCATION -In accordance with 15A NCAC 2Q .0301, anew air permit shall be obtained by the Permittee prior to establishing, building, erecting, using, or operating the emission sources or air cleaning equipment at a site or location not specified in this permit. 5. REPORTING REQUIREMENT -In accordance with 15A NCAC 2Q..0309, any of the , following that would result in previously unpermitted, new, or increased emissions must be reported to the Regional Supervisor, DAQ: a. changes in the information submitted in the application regarding facility emissions; b. changes that modify equipment or processes of existing permitted facilities; or c. changes in the quantity or quality of materials processed. If appropriate, modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein. ti .Permit No. 09803G02 Page 11 19, 6. In accordance with 15A NCAC 2Q .0309, this permit is subject to revocation or modification by the DAQ upon a determination that information contained in the application or presented in the support thereof is incorrect, conditions under which this permit was granted have changed, or violations of conditions contained in this permit have occurred. In accordance with G.S. 143-215.108(c)(1), the facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution. Unless otherwise specified by this permit, no emission source may be operated without the concurrent operation of its associated air cleaning device(s) and appurtenances. 7. In accordance with G.S. 143-215.108(c)(1), this permit is nontransferable by the Permittee. Future owners and operators must obtain a new air permit from the DAQ. 8. In accordance with G.S. 143-215.108(c)(1), this issuance of this permit in no way absolves the Permittee of liability for any potential civil -penalties which may be assessed for violations 'of State law which have occurred prior 'to the effective date of this permit. V 9. In accordance with G.S. 143-215.108(c)(1), this permit does not relieve the Permittee of the responsibility of complying with all applicable requirements of any Federal, State, or Local water quality or land quality control authority. 10. In accordance with 15A NCAC 2D .0605, reports on the operation and maintenance of the facility shall be submitted by the Permittee to the Regional Supervisor, DAQ at such intervals and in such form and detail as may be required by the DAQ. Information required in such reports may include, but is not limited to, process weight rates, firing rates, hours of operation, and preventive maintenance schedules. 11. A violation of any term or condition of this permit shall subject the Permittee to enforcement pursuant to G.S. 143-215.114A, 143-215.114B, and 143-215.114C, including assessment of civil and/or criminal penalties. I 12. Pursuant to North Carolina General Statute 143-215.3(a)(2), no person shall.refuse entry or access to any authorized representative of the DAQ who requests entry or access for purposes of inspection, and who presents appropriate credentials, nor shall any person obstruct, hamper, or interfere with any such representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. 13. In accordance with G.S. 143-215.108(c)(1), this permit does not relieve the Permittee of the responsibility of complying with any applicable Federal, State, or Local requirements governing the handling, disposal, or incineration of hazardous, solid, or medical wastes, including the Resource Conservation and Recovery Act (RCRA) administered by the Division of Waste Management. 14. PERMIT RETENTION REQUIREMENT - In accordance with 15A NCAC 2Q .0110, the Permittee shall retain a current copy of the air permit at the site. The Permittee must make available to personnel of the DAQ, upon request, the current copy of the air permit for the site. Permit No. 09803G02 Page 12 WJ 15. CLEAN AIR ACT SECTION 112(r) REQUIREMENTS - Pursuant to 15A NCAC 2D .2100 "Risk Management Program," if the Permittee is required to develop and register a risk management plan pursuant to Section 112(r) of the Federal Clean Air Act, then the Permittee is required to register this plan with the USEPA in accordance with 40 CFR Part 68. 16. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY - Pursuant to Tide I Part A Section 112(r)(1) of the Clean Air Act "Hazardous Air Pollutants - Prevention of Accidental Releases - Purpose and General Duty," although a risk management plan may not be required, if the Permittee produces, processes, handles, or stores any amount of a listed hazardous substance, the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. This condition is,federally-enforceable only. 17. -GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing to the DAQ in support of a permit application or to demonstrate compliance, the Permittee shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ procedures including protocol approval, regional notification, report submittal, and test results approval. Permit issued this the 18'h of April, 2017. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMIS SION w f Steven F. Vozzo Regional Supervisor By Authority of the Environmental Management Commission Air Permit No. 09803G02 ATTACHMENT to Permit No. 09803G02, April 18, 2017 Insignificant / Exempt Activities 1. Because an activity is exempted from being required to have a permit or permit modification does not mean that the activity is exempted from an applicable requirement or that the owner or operator of the, source is exempted from demonstrating compliance with any applicable requirement. 2. When applicable, emissions from stationary source activities identified above shall be included in determining compliance with the permit requirements for toxic air pollutants under 15A NCAC 2D .1100 "Control of Toxic Air Pollutants" or 2Q .0711 "Emission Rates Requiring a Permit." 3. Sample permit conditions showing the regulatory requirements for exempt sources subject to NESHAP,-NSPS, and NCAC rules may be found here: hitp://www,ncair.oreyermits/i.nsi AAN ram.... MDENR North Carolina Department of Environment and Natural Resources Division of Air Quality Beverly Eaves Perdue Sheila C. Holman Dee Freeman Governor Director Secretary September 13, 2012 Mr. Karl Hildreth Owner Hildreth Ready Mix #2 PO Box 1098 Wadesboro, NC 28170 Subject: Air Permit No. 09803GOI GENERAL AIR PERMIT FOR CONCRETE BATCH PLANTS Hildreth Ready Mix #2 Rockingham, Richmond County, North Carolina Permit Class: General Small Facility 1D# 7700090 Dear Mr. Hildreth: In accordance with your completed application received September 4, 2012, we are forwarding herewith Permit No. 09803G01 to Hildreth Ready Mix #2, Rockingham, Richmond County, North Carolina for the construction and operation of air emissions sources or air cleaning devices and appurtenances. Additionally, any -emissions activities determined from your air permit application as meeting the exemption requirements contained in 15A NCAC 2Q .0102 have been listed for information purposes as an "ATTACHMENT" to the enclosed air permit. Please note the records retention requirements are contained in General Condition 2 of the General Conditions and Limitations. If any parts, requirements, or. limitations contained in this permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of the entire permit. This hearing request must be in the form of a written petition, conforming to G.S. 15OB-23 of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Unless a request for a hearing is made pursuant to G.S. 150B-23, this air permit shall be final and binding. You may request modification of your air permit through informal means pursuant to G.S. Fayetteville Regional Office - Division of Air Quality One Systel Building, 225 Green Street, Suite 714, Fayetteville, North Carolina 26301-5094 NorthCarolina 1�n Phone: (910) 433-33001 FAX: (910) 485-74671 Internet; www,ncair,org! .l'V������ An Equal Opportunily 1 Affirmative Adon Employer Karl Hildreth September 13, 2012 Page 2 15013-22. This request must be submitted in writing to the Director and must identify the specific provisions or issues for which the modification is sought. Please note that the permit will become final and binding regardless of a request for informal modification unless a request for a hearing is also made under G.S. 150B-23. Unless exempted by a condition of this permit or the regulations, construction of new air pollution sources or air cleaning devices, or modifications to the sources or air cleaning devices described in this permit must be covered under a permit issued by the Division of Air Quality prior to construction. Failure to do so is a violation of G.S.143-215108 and may subject the Permittee to civil or criminal penalties as described in G.S. 143-21.5.114A and 143- 215.114B. This permit shall be effective from September 13, 2012 until August 31, 2017, is nontransferable to future owners and operators, and shall be subject to the conditions and limitations as specified therein. Changes have been made to the permit stipulations. The Permittee is responsible for carefully reading the entire permit and evaluating the requirements of each permit stipulation. The Permittee shall comply with all terms, conditions, requirements, limitations and restrictions set forth in this permit. Noncompliance with any permit condition is grounds for enforcement action, for permit termination, revocation and reissuance, or modification, or for denial of a permit renewal application. Should you have any questions concerning this matter, please contact Gregory Reeves at (910) 433-3300. Sincerely, Steven F. Vozzo Regional Air Quality Supervisor GWR Enclosures c: Fayetteville Regional Office ......NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Issue Date: September 13, 2012 Expiration Date: August 31, 2017 DIVISION OF AIR QUALITY AIR PERMIT NO.09803G01 Effective Date: September 13, 2012 Replaces Permit: 09803G00 To construct and operate air emission source(s) and/or air cleaning device(s), and for the discharge of the associated air contaminants into the atmosphere in accordance with the provisions of Article 2 1 B of Chapter 143, General Statutes of North Carolina (NCGS) as amended, and other applicable Laws, Rules and Regulations, Hildreth Ready Mix #2 518 West US Highway 74 Rockingham, Richmond County, North Carolina Permit Class: General Small Facility ID# 7700090 (the Permittee) is hereby authorized to construct and operate the air emissions sources and/or air cleaning devices and appurtenances described below: One Concrete batch plant with fabric filter air pollution control system(s) installed on all sources; 1. One (1) cement mixing weigh hopper and loading operation; and, 2. Silos for cement and flyash storage. in accordance with the completed application 7700090.12A received September 4, 2012 including any plans, specifications, previous applications, and other supporting data, all of which are filed with the Department of Environment and Natural Resources, Division of Air Quality (DAQ) and are incorporated as part of this permit. This permit is subject to the following specified conditions and limitations including any TESTING REPORTING OR MONITORING REQUIREMENTS: Permit No. 09803GOI Page 2 A. SPECIFIC CONDITIONS AND LIMITATIONS 1. Any air emission sources or control devices authorized to construct and operate above must be operated and maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .0202, 2D .0515, 2D .0521, 2D .0535, 2D .0540, 2D .0b11, 2D .1100, 2Q .0310 and 2Q .0711. 2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance with 15A NCAC 2Q .0304(d) and (f). Pursuant to 15A NCAC 2Q .0203(i), no permit application fee is required for renewal of an existing air permit (without a modification request). The renewal request (with AA application form) should be submitted to the Regional Supervisor, DAQ. Also, at least 90 days prior to the expiration date of this permit, the Permittee shall submit the air pollution emission inventory report (with Certification Sheet) in accordance with 15A NCAC 2D .0202, pursuant to N.C. General Statute 143 215.65, The report shall be submitted to the Regional 'Supervisor, DAQ and shall document air pollutants emitted for the 2016 calendar year. 3. PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0515 "Particulates from Miscellaneous Industrial Processes," particulate matter emissions from the emission sources shall not exceed allowable emission rates. The allowable emission rates are, as defined in 15A NCAC 2D .0515, a function of the process weight rate and shall be determined by the following equation(s), where P is the process throughput rate in tons per hour (tons/hr) and E is the allowable emission rate in pounds per hour (lbslhr). E = 4.10 * (P) 0.67 for P <= 30 tons/hr, or E = 55 * (P) °• � � - 40 for P >30 tons/hr 4. VISIBLE EMISSIONS CONTROL_ REQUIREMENTS - As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the permitted sources shall meet the visible emissions control requirements listed below: a. Visible emissions from sources manufactured after July 1 1971 shall not be more than 20 percent opacity when averaged over a six -minute period, except that six - minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. b. Visible emissions from sources manufactured as of July 1, 1971 shall not be more than 40 percent opacity when averaged over a six -minute period, except that six - minute periods averaging not more than 90 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. However, sources which must comply with 15A NCAC 2D .0524 "New Source Performance Standards" or .1111 "National Emission Standards for Hazardous Air Permit No. 09803G0I Page 3 Pollutants" must comply with applicable visible emissions requirements contained therein instead of the standard listed above. 5.' N_OTIFICATION REQUIREMENT - As required by 15A NCAC 2D .0535, the Permittee of a source of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall: a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time of the Division's next business day of becoming aware of the occurrence and describe: i. the name and location of the facility, ii. the nature and cause of the malfunction or breakdown, iii. the time when the malfunction or breakdown is first observed, iv. the expected duration, and V. an estimated rate of emissions. b. Notify the Director or his designee immediately when the corrective measures have been accomplished. This reporting requirement does not allow the operation of the facility in excess of Environmental Management Commission Regulations. 6. FUGITIVE DUST CONTROL REQUIREMENT -As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour (using Reference Method 22 in 40 CFR, Appendix A), the owner or operator may be required to submit a fugitive dust plan as described in 2D .0540(f). "Fugitive dust emissions" means particulate matter that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as: unloading and loading areas, process areas stockpiles, stock pile working, plant parking lots, and plant roads (including access roads and haul roads). Permit No. 09803G01 Page 4 7. FABRIC FILTER REQUIREMENT - Particulate matter emissions from the permitted equipment shall be controlled by fabric filters. Pursuant to 15A NCAC 2D .0611, the Permittee shall inspect and maintain the fabric filters as provided below: a. Inspection and Maintenance Requirements - To comply with the provisions of this permit and ensure that emissions do not exceed the regulatory limits, the Permittee shall perform an annual internal inspection of the fabric filter system. In addition, the Permittee shall perform periodic inspections and maintenance as recommended by the equipment manufacturer. b. Recordkeeping Requirements - The results of all inspections and any variance from manufacturer's recommendations or from those given in this permit (when applicable), shall be investigated with corrections made and dates of actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. The logbook (in written or electronic form) shall be kept on -site and made available to DAQ personnel upon request. 8. TOXIC AIR POLLUTANT CONTROL REQUIREMENTS - The facility shall not emit arsenic in such quantities that may cause an exceedance of the acceptable ambient level (AAL) pursuant to 15A NCAC 2D .1104. To demonstrate compliance with this requirement, the Permittee shall limit the quantity of concrete processed to less than the applicable "Maximum Concrete Production Rate", as listed below, based on the facility's "Minimum Distance to Property Line." "Minimum distance to property line" is the distance from the cement mixing weigh hopper to closest point of the facility's property line. Minimum Distance -to Property meters/feet 10m/32.8ft 15m/49.2ft 20 m / 65.6 ft 25m/82.0ft 30m/98.4ft 35m/114.8ft 40m/131.2ft 45 m / 147.6 ft 50 m / 164.0 ft 55 m / 180.4 ft 60 m / 196.8 ft Maximum Concrete Production Rate' yd 3/ year 33,150 34,075 35,000 47,500 60,000 75,000 90,000 105,000 120,000 135,000 150,000 *The "Maximum Concrete Production Rate" may not be interpolated for property line distances falling between two values listed above. (For example, a facility with a "Minimum Distance to Property Line" of less than 60 meters but greater than or equal to 55 meters would be subject to a "Maximum Concrete Production Rate" of 135,000 yd3/yr.) Permit No. 09803GOI Page 5 a. Property Line Identification - The Permittee shall maintain a physical marker at the point on the property line used to establish the "Minimum Distance to Property Line", as defined above. The physical marker may consist of any fixture, including (but not limited to) a property line fence or a pole or stake installed at the point for the specific purpose of meeting this requirement. b. Monitoring/Recordkeeping_Requirements - The Permittee shall maintain the following records in a logbook. The logbook (in written or electronic form) shall be kept on -site and made available to DAQ personnel upon request. i. Each calendar month, the Permittee shall record the quantity of concrete processed during the previous calendar month (in yd3/month); and, ii. Each calendar year, the Permittee shall record the quantity of concrete processed between January I" and December 3151 of the previous calendar year (in yd3/year). c. Notification Requirement - The Permittee shall submit a notification to the Regional Supervisor within 15 days of installing an additional cement silo and/or flyash silo. The notification shall include the following: A description of the proposed silo, including storage capacity and material stored; ii. A description of the proposed emission control; and, iii. A statement indicating that the facility shall continue to qualify for the general permit, as described in Specific Condition No. 9 of this permit. d. Reporting Requirements - The Permittee shall submit a summary report to the Regional Supervisor of monitoring and recordkeeping activities postmarked on or before March Is' of each calendar year. The report shall include the following information: The "minimum distance to property line" at the facility, as defined in Condition 9.e. of this permit; ii. The monthly concrete production (in yd3/month) for each month (January through December) of the previous calendar year; and, iii. The annual concrete production (in yd3/year) for the previous calendar year. Permit No. 09803G0I Page 6 9. In accordance with 15A NCAC 2Q .0310, the facility shall qualify for this general permit provided it meets EACH of the following criteria: a. The facility does not operate any emission sources other than emission sources listed on Page I of this permit. b. The facility is not subject to any 15A NCAC 2D or 2Q regulation not addressed in Specific Condition No. 1. c. The facility is located in one of the following counties: Alamance Cumberland Harnett North Hampton Scotland Anson Currituck Hertford Onslow Stanly Beaufort Dare Hoke Orange Stokes Bladen Davidson Hyde Pamlico Surry Brunswick Davie Iredell Pasquotank Tyrrell Cabarrus Duplin Johnston Pender Union Camden Durham Jones Perquimans Vance Carteret Edgecombe Lee Person Wake Caswell Franklin Lenoir Pitt Warren Catawba Gaston Lincoln Randolph Washington Chatham Gates Martin Richmond Wayne Chowan Granville Montgomery Robeson Wilson Cleveland Greene Moore Rockingham Yadkin Columbus Guilford Nash Rowan Craven Halifax New Hanover Sampson d. The maximum hourly throughput at the truck loadout does not exceed 138 yd3/hour. Permit No. 09803G01 Page 7 e. The facility is a truck mix concrete batch plant that does not process more concrete during any calendar year than the maximum production rate, as listed below, applicable to the facility based on its "minimum distance to property line". "Minimum distance to property line" is the distance from the cement mixing weigh hopper to closest point of the facility's property line. Minimum Distance to Property Line Maximum Concrete Production Rate meters/feet yd 3/year 10 m / 32.8 ft 33,150 15 m / 49.2 ft 34,075 20 m / 65.6 ft 35,000 25 m / 82.0 ft 47,500 30 m / 98.4 ft 60,000 35 m / 114.8 ft 75,000 40 m / 131.2 ft 90,000 45 m / 147.6 ft 105,000 50 m / 164.0 ft 120,000 55 m / 180.4 ft 135,000 60 m / 196.8 ft 150,000 *The "Maximum Concrete Production Rate" may not be interpolated for property line distances failing between two values listed above. (For example, a facility with a "Minimum Distance to Property Line" of less than 60 meters but greater than or equal to 55 meters would be subject to a "Maximum Concrete Production Rate" of 135,000 yd3/yr.) Permit No. 09803G01 Page 8 10. TOXIC AIR POLLUTANT EMISSION LIMITATIONS - Pursuant to 15A NCAC 2Q ,0711 "Emission Rates Requiring a Permit," for each of the toxic air pollutants (TAPS) listed below, facility -wide actual emissions may not exceed the Toxic Permit Emission Rates (TPERs) listed in 15A NCAC 2Q .0711: Beryllium 0.28 Cadmium 0.37 Chromium* 0.013 �— Manganese and i 0.63 compounds (Nickel metal 0.13.. " includes all soluble chromate compounds, as chromium (VI) equivalent. The Permittee shall be responsible for obtaining a permit to emit TAPS and for demonstrating compliance with the requirements of 15A NCAC 2D .1100 "Control of Toxic Air Pollutants" PRIOR to exceeding any of the listed TPERs. Permit No. 09803G01 Page 9 B. GENERAL CONDITIONS AND LIMITATIONS 1. TWO COPIES OF ALL DOCUMENTS, REPORTS, TEST DATA, MONITORING DATA, NOTIFICATIONS, REQUESTS FOR RENEWAL, AND ANY OTHER INFORMATION__ REQUIRED BY THIS PERMIT shall be submitted to the: Regional Air Quality Supervisor North Carolina Division of Air Quality Fayetteville Regional Office Systel Building 225 Green Street, Suite 714 Fayetteville, NC 28301-5094 (910) 433-3300 For identification purposes, each submittal should include the facility name as listed on the permit, the facility identification number, and the permit number. 2. RECORDS RETENTION REQUIREMENT - Any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. These records must be kept on site for a minimum of 2 years, unless another time period is otherwise specified. 3. ANNUAL FEE PAYMENT -Pursuant to 15A NCAC 2Q .0203(a), the Permittee shall pay the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a timely manner will cause the DAQ to initiate action to revoke the permit. 4. EQUIPMENT RELOCATION - A new air permit shall be obtained by the Permittee prior to establishing, building, erecting, using, or operating the emission sources or air cleaning equipment at a site or location not specified in this permit. 5. REPORTING REQUIREMENT - Any of the following that would result in previously unpermitted, new, or increased emissions must be reported to the Regional Supervisor, DAQ: a. changes in the information submitted in the application regarding facility emissions; b. changes that modify equipment or processes of existing permitted facilities; or c. changes in the quantity or quality of materials processed. If appropriate, modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein. Permit No. 09803G01 Page 10 6. This permit is subject to revocation or modification by the DAQ upon a determination that information contained in the application or presented in the support thereof is incorrect, conditions under which this permit was granted have changed, or violations of conditions contained in this permit have occurred. The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution. Unless otherwise specified by this permit, no emission source may be operated without the concurrent operation of its associated air cleaning device(s) and appurtenances. 7. This permit is nontransferable by the Permittee. Future owners and operators must obtain a new air permit from the DAQ. 8. This issuance of this permit in no way absolves the Permittee of liability for any potential civil penalties which may be assessed for violations of State law which have occurred prior to the effective date of this permit. 9. This permit does not relieve the Permittee of the responsibility of complying with all applicable requirements of any Federal, State, or Local water quality or land quality control authority. 10. Reports on the operation and maintenance of the facility shall be submitted by the Permittee to the Regional Supervisor, DAQ at such intervals and in such form and detail as may be required by the DAQ. Information required in such reports may include, but is not limited to, process weight rates, firing rates, hours of operation, and preventive maintenance schedules. 11. A violation of any term or condition of this permit shall subject the Permittee to enforcement pursuant to G.S. 143-215.114A, 143-215.114B, and 143-215.114C, including assessment of civil and/or criminal penalties. 12. Pursuant to North Carolina General Statute 143-215.3(a)(2), no person shall refuse entry or access to any authorized representative of the DAQ who requests entry or access for purposes of inspection, and who presents appropriate credentials, nor shall any person obstruct, hamper, or interfere with any such representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. 13. The Permittee must comply with any applicable Federal, State, or Local requirements governing the handling, disposal, or incineration of hazardous, solid, or medical wastes, including the Resource Conservation and Recovery Act (RCRA) administered by the Division of Waste Management. 14. PERMIT RETENTION REQUIREMENT - The Permittee shall retain a current copy of the air permit at the site, The Permittee must make available to personnel of the DAQ, upon request, the current copy of the air permit for the site. , Permit No. 09803G01 Page 11 15. CLEAN AIR ACT SECTION 112(r) REQUIREMENTS - Pursuant to 40 CFR Part 68 "Accidental Release Prevention Requirements: Risk Management Programs Under the Clean Air Act, Section 112(r)," if the Permittee is required to develop and register a risk management plan pursuant to Section 112(r) of the Federal Clean Air Act, then the Permittee is required to register this plan in accordance with 40 CFR Part 68. 16. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY - Pursuant to Title I Part A Section 112(r)(1) of the Clean Air Act "Hazardous Air Pollutants - Prevention of Accidental Releases - Purpose and General Duty," although a risk management plan may not be required, if the Permittee produces, processes, handles, or stores any amount of a listed hazardous substance, the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. This condition is federally -enforceable only. 17. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing to the DAQ in support of a permit application or to demonstrate compliance, the Permittee shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ procedures including protocol approval, regional notification, report submittal, and test results approval. Permit issued this the 13" of September, 2012. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION Steven F. Vozzo Regional Air Quality Supervisor By Authority of the Environmental Management Commission Air Permit No. 09803G0I ATTACHMENT to Permit No. 09803G01, September 13, 2012 Insignificant 1 Exempt Activities Sour ql~ Source of Source +:xemption Regulation TW 7 Title Y Pallutants7 IES-1 2 .0102 c 2 E t No Yes Sand and Aggregate Handling Q { }( ){ )(') Because an activity is exempted from being required to have a permit or permit modification does not mean that the activity is exempted from an applicable requirement: or that the owner or operator of the source is exempted from demonstrating compliance with any applicable requirement. 2. When applicable, emissions from stationary source activities identified above shall be included in determining compliance with the permit requirements for toxic air pollutants under 15A NCAC 2D .l 100 "Control of Toxic Air Pollutants" or 2Q .0711 "Emission Rates Requiring a Permit." Energy, Mineral & Land Resources ENVIRONMENTAL QUALITY April 7, 2017 ROY COOPER G u,�rrur MICHAEL S. REGAN Sre�natmp TRACY DAVIS C)ltec•rar Karl Hildreth Hildreth Red! -Mix PO Box 1098 Wadesboro, NC 28170 Subject: NPDES General Permit Renewal and Electronic Reporting Requirements Hildreth Redi-Mix #2 NPDES Permit Certificate of Coverage (COC) Number: NCG140385 Dear NPDES Permittee: The NCG140000 General Permit expires on June 30, 2017. Our records indicate that your annual fees are up to date; therefore, your coverage will be automatically renewed unless you submit a rescission request for this permit. If you no longer need this permit, a rescission form can be found on our website (http://Roo.gl/BcpDP4). The new General Permit NCG140000 is scheduled for public notice in May 2017. At that time, the proposed general permit will be available for public comment on our website. This notice process should conclude in June, so that the new general permit can be issued effective July 1, 2017. Upon issuance of the final general permit, your coverage will be renewed, and we will send you a new Certificate of Coverage (COC) with the new effective and expiration dates. In conjunction with this renewal process, two items require your action no later than May 31, 2017: (1) You must review your permit contact information and notify us of any changes. (2) You must submit outfall information on-line for this site in preparation for electronic data monitoring report (eDMR) requirements. Permit Contact Information Please review the permit contact information enclosed. Ensure that Owner Affiliation and Permit Contact are accurate, and that e-mail addresses are provided wherever possible. Your new COC will be mailed to both of these contacts once the General Permit is renewed. <' -'Nothing Compares--,. , SSIAte Df North Carolina I E:nvironlnental Qcratity I Energy, Mineral and 1 nd Reuiurces 512 N, Salisbury Street 1 1612 Mail service Center I Raleigh. Nrn'1 h Carnlh}a 27699•1612 919 707 9200 To update contact information for your permit: You may simply e-mail us changes to contact information, unless there is a change to the Owner Affiliation. Because Owner Affiliation is the person legally responsible for the permit, we require a hard copy of the signed Owner Affiliation Change Form (enclosed) to make this change. (A change in company Name or Ownership requires a different form, so please contact us if necessary.) Changes to other contacts can be e-mailed to Laura Alexander at laura.alexander@ncdenr.gov. Submitting Outfall Information for E-Reporting The U.S. Environmental Protection Agency (EPA) finalized the National Pollutant Discharge Elimination System (NPDES) Electronic Reporting Rule in December 2015. The rule requires NPDES regulated facilities to report certain information electronically, instead of filing written paper reports. EPA is phasing in the requirements of the rule over a 5-year period. The first phase requires regulated entities to submit Data Monitoring Reports (DMRs) electronically starting on December 21, 2016, While that deadline has passed, EPA is aware that NC is working on expanding the State's eDMR System (currently available to NPDES Wastewater Permit -holders) to include Stormwater Program DMR reporting. As soon as eDMR is available for your permit, we will notify you. In the meantime, we must collect information about the discharge outfalls at your facility to prepare the system to flow data to EPA as the new federal rule mandates. To submit outfall information to DEQ: You must go to the following website and enter the discharge outfall number, type of discharge, receiving water information, representative outfall status information, and other details no later than May 31, 2017. The website will walk you through all steps. The website is, https://deg.nc.gov/about/stormwater-program/stormwater-outfall-collection The reissued general permit will include new electronic reporting requirements. For more information on EPA's NPDES Electronic Reporting Rule, visit http://www2.epa,goy/compliance/final-national- ollutant-dischar e-elimination-s stem-n des -electronic -re ortin -rule. For more information on electronic reporting to NC DEMLR, visit htt de .nc. ov about divisions ener -mineral-land- resources stormwater ere ortin -rule or contact Bethany Georgoulias at (919) 807-6372 or via email at bethanv.georgoulias@ncdenr.g_ov. Sincerely, &eda y �eo7odae Bethany Georgoulias, DEMLR Stormwater Program Cc: Stormwater Program Permit File Fayetteville Regional Office / DEMLR Stormwater Program Nothing Compares.. Staic of North Carolina I Environmental QuaMy I Energy, Mineral and Land Resources 512 N, Salisbury SI rest 11612.htail Service Center I Raleigh, Nurt h Carolina 27699.1612 919 707 4200 Energy, Minerat and Land Resources ENVIRONMENTAL Gt1ALITY September 26, 2016 CERTIFIED MAIL: 7009 3410 0001 6831 2223 RETURN RECEIPT REQUESTED Hildreth Redi-Mix Attn: Karl Hildreth PO Box 1098 Wadesboro, NC 28170 Subject: NOTICE OF VIOLATION (NOV-2016-PC-0483) NPDES General Permit NCG140000 Hildreth Redi-Mix #2, Certificate of Coverage NCG140385 Richmond County Dear Mr. Hildreth: PAT MCCRORY Governor DONALD R. VAN DER VAART Secretary TRACY DAVIS Director On September 8, 2016, Mike Lawyer with the Division of Energy, Mineral and Land Resources (DEMLR) and Joshua Harris with the Division of Air Quality (DAQ), conducted a Multimedia Compliance Inspection for the Hildreth Redi-Mix #2 facility located at 518 West US Highway 74 in Rockingham, Richmond County, North Carolina. A copy of the Compliance Inspection Report is enclosed for your review. The subject facility is covered by NPDES General Permit NCG140000 under Certificate of Coverage NCG140385. Permit coverage authorizes the discharge of stormwater and process wastewater, excluding discharge from the irrigation of raw material stockpiles, from the facility to receiving waters designated as a UT (unnamed tributary) to Hitchcock Creek, a Class C waterbody in the Yadkin -Pee Dee River Basin. As a result of the site inspection, the following permit conditions violations are noted: 1) Stormwater Pollution Prevention Plan SPPP A Stormwater Pollution Prevention Plan (SPPP) has not been developed, recorded, or properly implemented. 2) Qualitative Monitoring Qualitative monitoring has not been conducted and recorded in accordance with permit requirements. 3) Analytical Monitoring Analytical monitoring has not been conducted and recorded in accordance with permit requirements. Other Observations: Please refer to the enclosed Compliance Inspection Report for additional comments and observations made during the inspection. Requested Response: You are asked to respond to this office, in writing, within 30 calendar days from receipt of this notice. Your written response should include a reasonable explanation as to why the aforementioned violations have occurred as well as a Plan of Action to prevent these violations from recurring. State of North Carolina I Environmental Quality I Energy, Mineral and Land Resources Fayetteville Regional Office 1 225 Green Street, Suite 714 1 Fayetteville, NC 28301 910.433-3300 Thank you for your attention to this matter. This office requires that the violations, as detailed above, be properly resolved. These violations and any future vlolations are subject to a civil penalty assessment of up to $25,000 per day for each violation. Should you have any questions regarding these matters, please contact Mike Lawyer or myself at (910) 433-3300. Sincerely, mothy L. La6y. PE Regional Engineer DEMLR TLIm i Enclosure ec: Bradley Bennett, Program Manager- DEMLR, Stormwater Permitting Program Laura Alexander, Administrative Assistant -• DEMLR, Stormwater Permitting Program cc: FRO - DEMLR, Stormwater Fifes-NCG140385 CERTIFIED MAIL,,,, RECEIPT M (Domestic Mail Only; No Insurance Coverage Provided) ru ru I For delivery information visit our webiite at www-ur-ps.comig ru [IRS m Co Postage s Certified Fee Postmark M Return Recelpt Fee Hem 0 (Endorsement Required) C3 Restricted Delivery Fee (Endorsement Required) r� I --r Total Postage a Fee. $ m 0 en! o M•zK o .... Xf�et .............................. Street APt 130 0 D or PO Box Na �}�r !��? ....................... ..0 i4 Sty Stets-`1�1PN C PS Form 3800, August r. COMPLETE.N COMPLETE THIS SEC DON ON DFLIVERY ■ Complete Items 1, 2, and 3. Also complete A. Signature Item 4 If Restricted Delivery is desired. X Q to Agent • Print your name and address on the reverse '' �`•'� , -100❑ Addressee so that we can return the card to you. R elves by (Ptpleof Name) C. Date of Delivery ■ Attach this card to the back of the mallplece, 1G� or on the front If space permits. i . Dw Is delivery address different from Item 1? ❑ Yes 1. Article Addressed to: If YES, enter delivery address below: 1P No 1-III.,DRETH RE1:)1--MIX t A'ri- is KARL HILDRi-l"Ti-i 13.10. BOX 1098 WADESBORO, NC 28170 3. service Type M Cortffled MaIP ❑ Priority Mall Express ❑ Registered Whetum Receipt for Merohondlse ❑ Insured Mall 6 Collect on Delivery 4. Restricted Delivery? (Ektra Fee) ❑ Yes 2. Article Number 1 7009 3410 0001 6831. 2223 (transfer from service label) . PS Form 3811, July 2013 Domestic Return Receipt i � •k Permit: NCG140365 SOC: County: Richmond Region: Fayetteville I Compliance Inspection Repo Effective: 07/01/16 Expiration: • 06130/17 ' Owner. Hildreth Red! -Mix Effective: Expiration: Facility: Hildreth Red!-Mix#2 518WUSHwy 74 Rockingham NC 28379 Contact Person: Karl Hildreth Title: Phone: 704-694-2034 Directlons to Facility: Approx. Z.5 miles east along Old US Highway 74 from the intersection of US Highway 220. in Richmond County, NC. System Classifications: 1 Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): On -site representative Avery Hildreth 704-694-2034 Related Permits: Inspection Date: 09/08/2016 45E0rqy Time: 10:0 AM Exit Time: 10:35AM Primary Inspector: Mike Lawye phone: 910-433-330gExkn29" Secondary Inspector(s): Joshua Harris Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Ready Mix Concrete Stormwater/Wastewater Discharge COC Facility Status: Q Compliant ■ Not Compliant Question Areas: E Storm Water (See attachment summary) Page: permit: NCG140385 owner - pacility: Hildreth Redl-Mix Inspection Date: 09/08/2016 Inspection Type! Compliance Evaluation Reason for Visit: Routine Inspection Summary: Multimedia Inspection conducted by Mike Lawyer with FRO DEMLR and Josh Harris with FRO DAQ for compliance with Air Quality regulations and conditions of the NCG140000 General Stormwater Permit. Met with Avery Hildreth who said that records should be maintained at the Wadesboro plant office in Anson County. Upon arriving at the Wadesboro plant, met with Karl Hildreth and Chanel Little, When asked to review the facility s Stormwater Pollution Prevention Plan (SPPP) and monitoring records, Mr. Hildreth and Ms. Little could not locate them. Mr. Hildreth requested to have until September 16, 2016 to try to find the SPPP and records, which was granted. On September 16, 2016, Mike Lawyer spoke with Ms. Little via telephone about the requested documentation and Ms. Little sald she would fax what she had found. A fax from Ms. Little was received, however it only contained copies of the intial applications for permit coverage for both the Rockingham and Wadesboro plants. Ms. Little was informed that since the requested documentation (SPPP and monitoring records) was not provided within the allotted timeframe, a Notice of Violation would likely be issued for failure to comply with the NCG140000 permit conditions. Page: 2 Permit: NCG140385 owner - Facility: Hildreth Redi-Mix inspection Date: 00/0812016 Inspection Type : Compliance Evaluation Reason The Visit: Routine Analytical Monitoring Has the facility conducted its Analytical monitoring? . # Has the facility conducted Its Analytical monitoring from Vehicle Maintenance areas? Comment: Facility could not provide Analytical Monitoring records for review. Permit and Outfalls # to a copy of the Permit and the Certificate of Coverage available at the site? # Were all cutfalls observed during the inspection? # if the facility has representative outfall status, is it properly documented by the Division? # Has the facility evaluated all illicit (non stormwater) discharges? Comment: Qualitative Monitoring) Has the facility conducted Its Qualitative Monitoring semi-annually? Comment:, Facility could not provide Qualitative Monitorin records for review. Stormwater Pollution Prevention Plan Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (USGS) map? # Does the Plan include•a "Narrative Description of Practices"? # Does the Plan include a detalled.site map including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the pest 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? # Does the Plan include a list of Responsible Palty(s)? # is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been Implemented? Yes No NA NE ❑■❑❑ 1111 ■ ❑ Yes No NA NE Cl 110 ❑❑■❑ ❑❑❑® Yes No NA NE ❑■❑❑ Yes No NA Nlr ❑ N 130 ❑ ❑ ❑ ❑❑❑■ ❑ ❑ ❑ M ❑ ❑ ❑ M ❑ ❑ ❑ ❑ ❑ ❑ M ❑ ❑ ❑ K ❑ ❑ ❑ ❑ Cl ❑ 110 ❑ ❑ ❑ Cl Page: 3 permit.• NCG140385 Owner- Facility: Hildreth Redi-Mix Inspection Date: 09/08/2016 Inspection Type : Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Comment: A Stormwater Pollution Prevention Plan for the facility could not be provided for review at the time of inspection -nor a copy Provided within the re nested timeframe. Page: 4 F M Environmental Quality PAT MCCRORY Governor DONALD R. VAN DER VAART Secretary September 19, 2016 HiLDRETH READY MIX ATTN: KARL HILDRETH, OWNER PO Box 1098 WADESBORO, NC 28170 Subject: Multimedia Compliance Inspection Hildreth Ready Mix #2 RICHMOND County Dear Mr. Hildreth: Department of Environmental Quality staff from the Fayetteville Regional Office conducted a multimedia compliance inspection of Hildreth Ready Mix #2 on September 8, 2016 for permitted activities administered by the following Divisions: Division of Air Division of Energy, Quality (DAQ) Mineral and Land Resources (DEMLR) The results of each applicable inspection area and any associated response actions or necessary corrective measures are detailed in the Division specific areas of the attached report(s). Should violations be noted in the attached report(s), you may receive separate enforcement related correspondence in addition to the report(s). If you have any questions regarding this multimedia inspection or the results of each program inspection, please contact the Fayetteville Regional Office at (910) 433-3300 and ask to speak with the appropriate Division staff. Thank you for your cooperation. encl: Air Quality Inspection Report . Stormwater Inspection Report cc: (w/attachments) Trent Allen, FRO DAQ FRO Files DEMLR FRO Files SEp232016 I J-1 t}� i Fp„r T i1FriCC a State of North Carolina I Department of Environmental Quality Fayetteville Regional Office 1 225 Green Street, Suite 714 1 Fayetteville, NC 28301 910.433-3300 r NORTH CAROLINA DIVISION OF AIR QUALITY Inspection Report Date: 09/16/2016 Facility Data Hildreth Ready Mix #2 518 West US Highway 74 Rockingham, NC 28379 Lat: 34d 57.3600m Long: 79d 48.000rn SIC: 3273 / Ready -Mixed Concrete NAICS: 32732 / Ready -Mix Concrete Manufacturing Contact Data Facility Contact Authorized Contact Technical Contact 11 Fayetteville Regional Office Hildreth Ready Mix #2. NC Facility ID 7700090 County/FIPS: Richmond/153 Permit Data Permit Issued Expires Classification Permit Status Current Permit Application(s) None SIP Program Applicability Karl Hildreth Karl Hildreth Karl Hildreth Owner Owner Owner (704) 694-2034 (704) 694-2034 (704) 694-2034 Compliance Data Comments: Inspection Date 09/08/2016 Inspector's Name Mike Lawyer Inspector's Signature•.P` Operating Status Operating 1 Compliance Code Compliance - inspection Action Code FCE Date of Signature: (�/ On -Site Inspection Result Compliance TntAl Arh�al Pm�.ccinnc in TfiN�/VF.ARc TSP S02 NOX VOC CO PM10 * HAP 2011 0.1060 -•- --- --- -- 0.0330 0.0090 Five Year Violation History: , Date Letter Type 03/28/2016 NOV 04/13/2015 NOV Rule Violate . Permit Late Report (excluding ACC) 2D .1104 Toxic Air Pollutant Guidelines * Hip -hest HAP Emitted Violation Resolution Date 04/18/2016 04/23/201 S Performed Stack Tests since last FCE: None Date Test Results • Test Methadls) ource s Tested 1. DIRECTIONS TO SITE: Facility is located at 518 US Highway 74 Business West outside of Rockingham in Richmond County. II. SAFETY: Standard FRO safety gear is required. The inspector should be mindful of vehicular and heavy equipment traffic. III. FACILITY/PROCESS DESCRIPTION: Hildreth Ready Mix #2 is a small concrete batch plant with one cement silo and one fly ash silo. Cement and fly ash (if needed) is mixed with aggregate and Sand (both stockpiled on site), which is mixed with water inside a cement truck. The cement and fly ash silos, weigh hopper, and truck mix loading are all controlled by a central dust collector with bagfilters. Facility is operated on an as -needed basis. The facility requested to have the air quality permit rescinded on 01 July 2016 under the newly adopted 2Q .0102(d) exemption. The facility's permit was rescinded on 19 July 2016. Operating hours Facility operated on as -needed basis, Sam — 51)m. Mondav -- Saturday Emvlovees 15 includine drivers I Production (cu yd) 2015: 2,374.25 2014: — 1,000 2013: —1,000 2012:—1,000 A 2011: 604 IV. INSPECTION SUMMARY: On 08 September 2016,1, Mike Lawyer with FRO DEMLR, and Josh Harris with FRO bDAQ, arrived on situ to'conduct a Multimedia Inspection of Hildreth :Ready Mix #2. We met with Avery Hildreth, Karl Hildreth's son, who was going to be operating the plant that day. When asked about maintenance of the plant's bagfilters, Avery relayed that bags are repaired or replaced as needed and that maintenance records should be at the Wadesboro plant office. Avery records production amounts on a notepad. Avery said he was not aware of any complaints and that there have been no changes to the facility. Facility has a propane tank for an office heater. We observed the loading of a cement truck, which resulted in some fugitive dusting that dissipated quickly and did not cross the property boundary. After loading, the truck was pulled forward and the exterior rinsed off before leaving the plant. Upon completing the inspection at Hildreth Ready Mix #2 in Richmond County, Mike Lawyer and Josh Harris traveled to the Hildreth Ready Mix, LLC plant in Anson County to meet with Karl Hildreth and conduct a Multimedia Inspection for the Anson County plant. When discussing the current process DAQ is using regarding inspections for facilities that have rescinded their air permits, Mr. Hildreth stated that he did not want to rescind his permit. Josh informed him that a letter requesting rescission had been received and that the permit had already been rescinded. Copies of the original request. documents for registration and rescission along with a copy of a signed letter for rescission that had been submitted to DAQ were located within the facility's files. Mr. Hildreth reiterated that he did not want to rescind the permit, that the letter was submitted by mistake and that he would like to have the permit reinstated. V. EQUIPMENT ON SITE: A. One weigh hopper and loadout operation; B. One silo for cement storage, one silo for fly ash; and C. Sand and aggregate stockpiles and handling equipment. VI. APPLICABLE AIR QUALITY REGULATIONS: A. 15A NCAC 2D .0515 - PARTICULATES FROM MISC. INDUSTRIAL PROCESSES - Particulate emissions shall not exceed allowable emission rates as calculated by the following equations: E = 4.10 * (P) 0•6' for P < 30 tons/hr, or E = 55 * (P) 40 for P >30 tons/hr APPEARED IN COMPLIANCE: These calculations were made when the facility was permitted, and the previous permit reviews indicated that that facility, when controls are properly maintained and operated, would not exceed these limits. The facility's particulate emissions are controlled by bagfilters. Each bagfilter appeared to have regular maintenance conducted, and there were no dust accumulations near their exhaust points which would indicate an operational problem. B. 15A NCAC 2D .0521- CONTROL OF VISIBLE EMISSIONS -Visible emissions shall not exceed 20% opacity. APPEARED IN COMPLIANCE: During loading of a cement truck, visible emissions were observed, however nothing left the property boundary. DAQ has not received any recent complaints pertaining to this facility. C. 15A NCAC 2D .0535 - NOTIFICATION REQUIREMENT - Notify DAQ in the event of excess emissions lasting longer than 4 hours resulting from malfunctions, breakdowns, or abnormal conditions. APPEARED IN COMPLIANCE: There are no indications of any excess emissions, which would require a notification by the facility. There have been no recent complaints received by the facility or DAQ. D. 15A NCAC 2D .0540 - PARTICULATES FROM FUGITIVE DUST EMISSION SOURCES - Fugitive dust emissions shall not contribute to substantive complaints, or excessive dust emissions across the property boundary. APPEARED IN COMPLIANCE: Observed one truck loadout, which did result in fugitive dusting, however dust did not cross the property boundary. DAQ has not received any complaints regarding this facility. VII. NON-COMPLIANCE HISTORY SINCE 2010: 03/28/16 NOV issued for late annual reporting. 04/13/15 NOV issued for late annual reporting. 05/28/10 NOV issued for late annual reporting. VIH. RISK MANAGEMENT (112r): This facility does not use or store any 112(r) subject materials above threshold limits. Therefore, it is not required to maintain a written Risk Management Plan (RAP). IX. CONCLUSION AND RECOMMENDATIONS: Hildreth Ready Mix #2 appeared to be IN COMPLJANCE with applicable air quality regulations on the date of inspection. PINK SHEET ADDITIONS: None. /mtl Compliance Inspection Report Permit: NCG140365 Effective: 071011/16 Expiration: 06/30/17 owner: Hildreth Redi-Mix SOC: Effective: Expiration: Facility: Hildreth Redi-Mix #2 County: Richmond 518 W US Hwy 74 Region: Fayetteville Rockingham NC 28379 Contact Person: Karl Hildreth Title: Phone: 704-694-2034 Directions to Facility- Approx. 2.5 miles east along Old US Highway 74 from the intersection of US Highway 220 in Richmond County, NC. System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): On -site representative Avery Hildreth 704-694-2034 Related Permits: Inspection Date: 09/08/2016 E ryTime: 10:0 AM Exit Time: 10:35AM Primary Inspector: Mike Lawye Phone: 910-433-330J" 02206 Secondary Inspoctor(a): Joshua Harris Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Ready Mix Concrete StormwaterlWastewater Discharge COC Facility Status: Q Compliant Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 Permit: NCG140385 Owner- Facllity:HildrethRedi-Mix Inspection Date: 0910812016 Inspection Typo: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Multimedia Inspection conducted by Mike Lawyer with FRO DEMLR and Josh Harris with FRO DAQ for compliance with Air Quality regulations and conditions of the NCG140000 General Slormwater Permit. Met with Avery Hildreth who said that records should be maintained at the Wadesboro plant office in Anson County. Upon arriving at the Wadesboro plant, met with Karl Hildreth and Chanel Little. When asked to review the facility's Stormwater Pollution Prevention Plan (SPPP) and monitoring records, Mr. Hildreth and Ms. Little could not locate them. Mr. Hildreth requested to have until September 16, 2016 to try to find the SPPP and records, which was granted. On September 16, 2016, Mike Lawyer spoke with Ms. Little via telephone about the requested documentation and Ms. Little said she would fax what she had found. A fax from Ms. Little was received, however it only contained copies of the intial applications for permit coverage for both the Rockingham and Wadesboro plants. Ms. Little was informed that since the requested documentation (SPPP and monitoring records) was not provided within the allotted timeframe, a Notice of Violation would likely be issued for failure to comply with the NCG140000 permit conditions. Page: 2 permit: NCG140385 Owner • Facility: Hildreth Redi-Mix Inspection Date: 09108/2016 Inspection Type: Compliance Evaluation Reason for Visit: Routine y Analytical Monitoring Yea No NA NE Has the facility conducted its Analytical monitoring? ❑ 0 ❑ [] # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ so Comment: Facility could not provide Analytical Monitoring records for review. Permit and Outfalls Yee No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ❑ ❑ ❑ # Were all outfalls observed during the inspection? ❑ ❑ ❑ # if the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ❑ ❑ ❑ Comment: Qualitative Monitorina Yea No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ❑0 ❑ ❑ Comment: Facility could not provide Qualitative Monitoring records for review. Stormwater Pollution Prevention Plan Yel No NA NE Does the site have a Stormwater Pollution Prevention Plan? ❑ 0 ❑ ❑ # Does the Plan include a General Location (USGS) map? ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices? ❑ ❑ ❑ # Does the Plan include a detailed site map including oulfall locations and drainage areas? ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ❑ ❑ ❑ ■ # Does the facility provide all necessary secondary containment? ❑ ❑ ❑ # Does the Plan include a BMP summary? ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ❑ ❑ ❑ ■ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ❑ ❑ ❑ # Does the facility provide and document Employee Training? ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ❑ ❑ ❑ ■ # Is the Plan reviewed and updated annually? ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ❑ ❑ ❑ E Page: 3 Permit: NCG140385 Owner - Facility: Hildreth Redi-Mix Inspection Date: 09/08/2015 Inspection Type : Compliance Evaluation Reason for Visit: Routine 5tormwater Pollution Prevention Plan ns No NA NE Comment: ' A Stormwater Pollution Prevention Plan for the facility could not be provided for review at the time of inspection nor a copy provided within the requested timeframe. Page: 4 DAQ - Toolbox - FacFinder Page 1 of 1 Air Quality U I I Toolbox v FacFinder v 11 Welcome to Facility Finder Print" f #elf' LOg11 Compliance Data Assigned Inspector: Mike Thomas Facility Data Operating Status: Operating Hildreth Ready Mix #2 Compliance Status: Compliance - inspection 518 West US Highway 74 Inspection Date: 09/11/2015 Rockingham, NC 28379 Inspected By: Mike Thomas County: Richmond Lat: 34d 57.3600m Long: 79d Action Code: FCE Permit Data 8.0300m NC Facility ID: 7700090 Permit 09803 / 001 SIC: 3273/ Ready -Mixed Concrete Issued 9/13/2012 NAICS: 32732 / Ready -Mix Concrete Manufacturing, Expires 8/31/2017 Classification Small Permit Status Inactive Authorized Contact Data Invoice Contact Data Karl Hildreth, Owner Hildreth Ready Mix #2 PO Box 1098 Karl Hildtreth, Owner Wadesboro, NC 28170 PO Box 1098 (704) 694-2034 Wasdesboro, NC 28170 hildrethreadymix@windstream.net (704) 694-2034 hildrethreadymix@windstream.net Facility Contact Data Technical Contact Data Karl Hildreth, Owner Karl Hildreth, Owner PO Box 1098 PO Box 1098 Wadesboro, NC 28170 Wadesboro, NC 28170 (704)694-2034 (704)694-2034 hildrethreadymix@windstream.net hildrethreadymix@windstream.net Active Programs: SIP Pending Reports: Annual - 03/01/2017 Pending Source Tests: https://ibeamaq.ncdenr.org/aq/Toolbox/FaeFinder,jsp?lockey=L 10380LO9803 8/30/2016 �rarrr� NCDENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Mr. Karl Hildreth Owner Hildreth Ready Mix #2 PO Box 1098 Wadesboro, NC 28170 Subject: Air Permit No. 09803GOI Division of Air Quality Sheila C. Holman Director September 13, 2012 GENERAL AIR PERMIT FOR CONCRETE BATCH PLANTS Hildreth Ready Mix #2 Rockingham, Richmond County, North Carolina Permit Class: General Small Facility ID# 7700090 Dear Mr. Hildreth: Dee Freeman Secretary In accordance with your completed application received September 4, 2012, we are forwarding herewith Permit No. 09803GOI to Hildreth Ready Mix #2, Rockingham, Richmond County, North Carolina for the construction and operation of air emissions sources or air cleaning devices and appurtenances. Additionally, any emissions activities determined from your air permit application as meeting the exemption requirements contained in 15A NCAC 2Q .0102 have been listed for information purposes as an "ATTACHMENT" to the enclosed air permit. Please note the records retention requirements are contained in General Condition 2 of the General Conditions and Limitations. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of the entire permit. This hearing request must be in the form of a written petition, conforming to G.S. 150B-23 of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Unless a request for a hearing is made pursuant to G.S. 15013-23, this air permit shall be final and binding. You may request modification of your air permit through informal means pursuant to G.S. Fayetteville Regional Office - Division of Air Quality t4eatuclol'�7 Systel Building, 225 Green Street, Suite 714, Fayetteville, North Carolina 28301-5094Phone: (910) 433-33001 FAX: (910) 486-74671 Internet: www.ncair,orgl An Equal Opportunity 1 ANirma6va Action Employer Karl Hildreth September 13, 2012 Page 2 15013-22. This request must be submitted in writing to the Director and must identify the specific provisions or issues for which the modification is sought. Please note that the permit will become final and binding regardless of a request for informal modification unless a request for a hearing is also made under G.S. 150B-23. Unless exempted by a condition of this permit or the regulations, construction of new air pollution sources or air cleaning devices, or modifications to the sources or air cleaning devices described in this permit must be covered under a permit issued by the Division of Air Quality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may subject the Permittee to civil or criminal penalties as described in G.S. 143-215.114A and 143- 215.114B. This permit shall be effective from September 13, 2012 until August 31, 2017, is nontransferable to future owners and operators, and shall be subject to the conditions and limitations as specified therein. Changes have been made to the permit stipulations. The Permittee is responsible for carefully reading the entire permit and evaluating the requirements of each permit stipulation. The Permittee shall comply with all terms, conditions, requirements, limitations and restrictions set forth in this permit. Noncompliance with any permit condition is grounds for enforcement action, for permit termination, revocation and reissuance, or modification, or for denial of a permit renewal application. Should you have any questions concerning this matter, please contact Gregory Reeves at (910) 433-3300. Sincerely, Steven F. Vozzo Regional Air Quality Supervisor GWR Enclosures c: Fayetteville Regional Office 1� NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Issue Date: September 13, 2012 Expiration Date: August 31, 2017 DIVISION OF AIR QUALITY AIR PERMIT NO.09803GOI Effective Date: September 13, 2012 Replaces Permit: 09803G00 To construct and operate air emission source(s) and/or air cleaning device(s), and for the discharge of the associated air contaminants into the atmosphere in accordance with the provisions of Article 21 B of Chapter 143, General Statutes of North Carolina (NCGS) as amended, and other applicable Laws, Rules and Regulations, Hildreth Ready Mix #2 518 West US Highway 74 Rockingham, Richmond County, North Carolina Permit Class: General Small Facility ID# 7700090 (the Permittee) is hereby authorized to construct and operate the air emissions sources and/or air cleaning devices and appurtenances described below: One Concrete batch plant with fabric filter air pollution control system(s) installed on all sources; 1. One (1) cement mixing weigh hopper and loading operation; and, 2. Silos for cement and flyash storage. in accordance with the completed application 7700090.12A received September 4, 2012 including any plans, specifications, previous applications, and other supporting data, all of which are filed with the Department of Environment and Natural Resources, Division of Air Quality (DAQ) and are incorporated as part of this permit. This permit is subject to the following specified conditions and limitations including any TESTING REPORTING OR MONITORING REQUIREMENTS: Permit No. 09803GOI Page 2 A. SPECIFIC CONDITIONS AND LIMITATIONS 1. Any air emission sources or control devices authorized to construct and operate above must be operated and maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .0202, 2D .0515, 2D .0521, 2D .0535, 2D .0540, 2D .0611, 2D .1100, 2Q .0310 and 2Q .0711. 2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance with 15A NCAC 2Q .0304(d) and (0. Pursuant to 15A NCAC 2Q .0203(i), no permit application fee is required for renewal of an existing air permit (without a modification request). The renewal request (with AA application form) should be submitted to the Regional Supervisor, DAQ. Also, at least 90 days prior to the expiration date of this permit, the Permittee shall submit the air pollution emission inventory report (with Certification Sheet) in accordance with 15A NCAC 2D .0202, pursuant to N.C. General Statute 143 215.65. The report shall be submitted to the Regional Supervisor, DAQ and shall document air pollutants emitted for the 2016 calendar year. PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0515 "Particulates from Miscellaneous Industrial Processes," particulate matter emissions from the emission sources shall not exceed allowable emission rates. The allowable emission rates are, as defined in 15A NCAC 2D .0515, a function of the process weight rate and shall be determined by the following equation(s), where P is the process throughput rate in tons per hour (tons/hr) and E is the allowable emission rate in pounds per hour (lbs/hr). E=4.10*(P)0' for P <= 30 tons/hr, or E = 55 * (P) D ' - 40 for P >30 tons/hr 4. VISIBLE EMISSIONS CONTROL REQUIREMENTS - As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the permitted sources shall meet the visible emissions control requirements listed below: a. Visible emissions from sources manufactured after July 1, 1971 shall not be more than 20 percent opacity when averaged over a six -minute period, except that six - minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. b. Visible emissions from sources manufactured as of July 1 1971 shall not be more than 40 percent opacity when averaged over a six -minute period, except that six - minute periods averaging not more than 90 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. However, sources which must comply with 15A NCAC 2D .0524 "New Source Performance Standards" or. I I I I "National Emission Standards for Hazardous Air Permit No. 09803GOI Page 3 Pollutants" must comply with applicable visible emissions requirements contained therein instead of the standard listed above. 5. NOTIFICATION REQUIREMENT - As required by 15A NCAC 2D .0535, the Permittee of a source of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall: a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time of the Division's next business day of becoming aware of the occurrence and describe: the name and location of the facility, ii. the nature and cause of the malfunction or breakdown, iii. the time when the malfunction or breakdown is first observed, iv, the expected duration, and V. an estimated rate of emissions. b. Notify the Director or his designee immediately when the corrective measures have been accomplished. This reporting requirement does not allow the operation of the facility in excess of Environmental Management Commission Regulations. 6. FUGITIVE DUST CONTROL REQUIREMENT - As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour (using Reference Method 22 in 40 CFR, Appendix A), the owner or operator may be required to submit a fugitive dust plan as described in 2D .0540(f). "Fugitive dust emissions" means particulate matter that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as: unloading and loading areas, process areas stockpiles, stock pile working, plant parking lots, and plant roads (including access roads and haul roads). Permit No. 09803GOI Page 4 7. FABRIC FILTER REQUIREMENT - Particulate matter emissions from the permitted equipment shall be controlled by fabric filters. Pursuant to 15A NCAC 2D .0611, the Permittee shall inspect and maintain the fabric filters as provided below: a. inspection and Maintenance Requirements - To comply with the provisions of this permit and ensure that emissions do not exceed the regulatory limits, the Permittee shall perform an annual internal inspection of the fabric filter system. In addition, the Permittee shall perform periodic inspections and maintenance as recommended by the equipment manufacturer. b. Recordkecping Requirements - The results of all inspections and any variance from manufacturer's recommendations or from those given in this permit (when applicable), shall be investigated with corrections made and dates of actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. The logbook (in written or electronic form) shall be kept on -site and made available to DAQ personnel upon request. TOXIC AIR POLLUTANT CONTROL REQUIREMENTS - The facility shall not emit arsenic in such quantities that may cause an exceedance of the acceptable ambient level (AAL) pursuant to 15A NCAC 2D .1104. To demonstrate compliance with this requirement, the Permittee shall limit the quantity of concrete processed to less than the applicable "Maximum Concrete Production Rate", as listed below, based on the facility's "Minimum Distance to Property Line." "Minimum distance to property line" is the distance from the cement mixing weigh hopper to closest point of the facility's property line. Minimum Distance to Property Line meters/feet 10 m / 32.8 ft 15 m / 49.2 ft 20m/65.6ft 25 m 182.0 ft 30 m /98.4 ft 35m1114.8ft 40m/131.2ft 45m/147.6ft 50m/164.0ft 55 m / 180.4 ft 60 in / 196.8 ft Maximum Concrete Production Rate yd 3/year 33,150 34,075 35,000 47,500 60,000 75,000 90,000 105,000 120,000 135,000 150,000 *The "Maximum Concrete Production Rate" may not be interpolated for property line distances falling between two values listed above. (For example, a facility with a "Minimum Distance to Property Line" of less than 60 meters but greater than or equal to 55 meters would be subject to a "Maximum Concrete Production Rate" of 135,000 yd3/yr.) Permit No. 09803GOI Page 5 a. Property Line Identification - The Permittee shall maintain a physical marker at the point on the property line used to establish the "Minimum Distance to Property Line", as defined above. The physical marker may consist of any fixture, including (but not limited to) a property line fence or a pole or stake installed at the point for the specific purpose of meeting this requirement. b. Monitoring/Recordkeeping Requirements - The Permittee shall maintain the following records in a logbook. The logbook (in written or electronic form) shall be kept on -site and made available to DAQ personnel upon request. i. Each calendar month, the Permittee shall record the quantity of concrete processed during the previous calendar month (in yd3/month); and, ii. Each calendar year, the Permittee shall record the quantity of concrete processed between January 1st and December 3151 of the previous calendar year (in yd3/year). c. Notification Requirement - The Permittee shall submit a notification to the Regional Supervisor within 15 days of installing an additional cement silo and/or flyash silo. The notification shall include the following: A description of the proposed silo, including storage capacity and material stored; ii. A description of the proposed emission control; and, iii. A statement indicating that the facility shall continue to qualify for the general permit, as described in Specific Condition No. 9 of this permit. d. Reporting Requirements - The Permittee shall submit a summary report to the Regional Supervisor of monitoring and recordkeeping activities postmarked on or before March 191 of each calendar year. The report shall include the following information: i. The "minimum distance to property line" at the facility, as defined in Condition 9.e. of this permit; ii. The monthly concrete production (in yd3/month) for each month (January through December) of the previous calendar year; and, iii. The annual concrete production (in yd3/year) for the previous calendar year. Permit No. 09803G0I Page 6 9. In accordance with 15A NCAC 2Q .0310, the facility shall qualify for this general permit provided it meets EACH of the following criteria: a. The facility does not operate any emission sources other than emission sources listed on Page 1 of this permit. b. The facility is not subject to any 15A NCAC 2D or 2Q regulation not addressed in Specific Condition No. 1. c. The facility is located in one of the following counties: Alamance Cumberland Harnett North Hampton Scotland Anson Currituck Hertford Onslow Stanly Beaufort Dare Hoke Orange Stokes Bladen Davidson Hyde Pamlico Surry Brunswick Davie Iredell Pasquotank Tyrrell Cabarrus Duplin Johnston Pender Union Camden Durham Jones Perquimans Vance Carteret Edgecombe Lee Person Wake Caswell Franklin Lenoir Pitt Warren Catawba Gaston Lincoln Randolph Washington Chatham Gates Martin Richmond Wayne Chowan Granville Montgomery Robeson Wilson Cleveland Greene Moore Rockingham Yadkin Columbus Guilford Nash Rowan Craven Halifax New Hanover Sampson d. The maximum hourly throughput at the truck loadout does not exceed 138 yd3mour. c Permit No. 09803G01 Page 7 e. The facility is a truck mix concrete batch plant that does not process more concrete during any calendar year than the maximum production rate, as listed below, applicable to the facility based on its "minimum distance to property line". "Minimum distance to property line" is the distance from the cement mixing weigh hopper to closest point of the facility's property line. Minimum Distance to Property Maximum Concrete Production Rate meters/feet d 3y /year 10 m 132.8 ft 33,150 15 m / 49.2 ft 34,075 20 m / 65.6 ft 35,000 25 m 182.0 ft 47,500 30 rn / 98.4 ft 60,000 35 m 1 114.8 ft 75,000 40 m 1 131.2 ft 90,000 45 m / 147.6 ft 105,000 50 m / 164.0 ft 120,000 55 m 1 180.4 ft 135,000 60 m 1 196.8 ft 150,000 *The "Maximum Concrete Production Rate" may not be interpolated for property line distances falling between two values listed above. (For example, a facility with a "Minimum Distance to Property Line" of less than 60 meters but greater than or equal to 55 meters would be subject to a "Maximum Concrete Production Rate" of 135,000 yd'/yr.) Permit No. 09803G0I Page 8 10. TOXIC AIR POLLUTANT EMISSION LIMITATIONS - Pursuant to 15A NCAC 2Q .0711 "Emission Rates Requiring a Permit," for each of the toxic air pollutants (TAPS) listed below, facility -wide actual emissions may not exceed the Toxic Permit Emission Rates (TPERs) listed in 15A NCAC 2Q .0711: f 0.013 _- I Manganese and 0.63-compounds - —� - -- --- - - -- Nickel metal I 1 0.13 "Chromium" includes all soluble chromate compounds, as chromium (VI) equivalent. The Permittee shall be responsible for obtaining a permit to emit TAPS and for demonstrating compliance with the requirements of 15A NCAC 2D .1100 "Control of Toxic Air Pollutants" PRIOR to exceeding any of the listed TPERs. Permit No. 09803GOI Page 9 B. GENERAL CONDITIONS AND LIMITATIONS 1. TWO COPIES OF ALL DOCUMENTS, REPORTS, TEST DATA, MONITORING DATA, NOTIFICATIONS REQUESTS FOR RENEWAL AND ANY OTHER INFORMATION REQUIRED BY THIS PERMIT shall be submitted to the: Regional Air Quality Supervisor North Carolina Division of Air Quality Fayetteville Regional Office Systel Building 225 Green Street, Suite 714 Fayetteville, NC 28301-5094 (910) 433-3300 For identification purposes, each submittal should include the facility name as listed on the permit, the facility identification number, and the permit number. 2. RECORDS RETENTION REQUIREMENT - Any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. These records must be kept on site for a minimum of 2 years, unless another time period is otherwise specified. 3. ANNUAL FEE PAYMENT - Pursuant to 15A NCAC 2Q .0203(a), the Permittee shall pay the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a timely manner will cause the DAQ to initiate action to revoke the permit. 4. EQUIPMENT RELOCATION - A new air permit shall be obtained by the Permittee prior to establishing, building, erecting, using, or operating the emission sources or air cleaning equipment at a site or location not specified in this permit. 5. REPORTING REQUIREMENT - Any of the following that would result in previously unpermitted, new, or increased emissions must be reported to the Regional Supervisor, DAQ: a. changes in the information submitted in the application regarding facility emissions; b. changes that modify equipment or processes of existing permitted facilities; or c. changes in the quantity or quality of materials processed. If appropriate, modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein. Permit No. 09803G01 Page 10 6. This permit is subject to revocation or modification by the DAQ upon a determination that information contained in the application or presented in the support thereof is incorrect, conditions under which this permit was granted have changed, or violations of conditions contained in this permit have occurred. The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution. Unless otherwise specified by this permit, no emission source may be operated without the concurrent operation of its associated air cleaning device(s) and appurtenances. 7. This permit is nontransferable by the Permittee. Future owners and operators must obtain a new air permit from the DAQ. 8. This issuance of this permit in no way absolves the Permittee of liability for any potential civil penalties which may be assessed for violations of State law which have occurred prior to the effective date of this permit. 9. This permit does not relieve the Permittee of the responsibility of complying with all applicable requirements of any Federal, State, or Local water quality or land quality control authority. 10. Reports on the operation and maintenance of the facility shall be submitted by the Permittee to the Regional Supervisor, DAQ at such intervals and in such form and detail as may be required by the DAQ. Information required in such reports may include, but is not limited to, process weight rates, firing rates, hours of operation, and preventive maintenance schedules. 11. A violation of any term or condition of this permit shall subject the Permittee to enforcement pursuant to G.S. 143-215.114A, 143-215.11413, and 143-215.114C, including assessment of civil and/or criminal penalties. 12. Pursuant to North Carolina General Statute 143-215.3(a)(2), no person shall refuse entry or access to any authorized representative of the DAQ who requests entry or access for purposes of inspection, and who presents appropriate credentials, nor shall any person obstruct, hamper, or interfere with any such representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. 13. The Permittee must comply with any applicable Federal, State, or Local requirements governing the handling, disposal, or incineration of hazardous, solid, or medical wastes, including the Resource Conservation and Recovery Act (RCRA) administered by the Division of Waste Management. 14. PERMIT RETENTION REQUIREMENT - The Permittee shall retain a current copy of the air permit at the site. The Permittee must make available to personnel of the DAQ, upon request, the current copy of the air permit for the site. W Permit No. 09803GOI Page 11 15. CLEAN AIR ACT SECTION 1.12(r)_REQUIREMENTS - Pursuant to 40 CFR Part 68 "Accidental Release Prevention Requirements: Risk Management Programs Under the Clean Air Act, Section 112(r)," if the Permittee is required to develop and register a risk management plan pursuant to Section 112(r) of the Federal Clean Air Act, then the Permittee is required to register this plan in accordance with 40 CFR Part 68. 16. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY - Pursuant to Title I Part A Section 112(r)(1) of the Clean Air Act "Hazardous Air Pollutants - Prevention of Accidental Releases - Purpose and General Duty," although a risk management plan may not be required, if the Permittee produces, processes, handles, or stores any amount of a listed hazardous substance, the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. This condition is federally -enforceable only. 17. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing to the DAQ irf support of a permit application or to demonstrate compliance, the Permittee shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ procedures including protocol approval, regional notification, report submittal, and test results approval. Permit issued this the 1 P of September, 2012. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION Steven F. Vozzo Regional Air Quality Supervisor By Authority of the Environmental Management Commission Air Permit No. 09803GOI ATTACHMENT to Permit No. 09803G01, September 13, 2012 Insignificant 1 Exempt Activities iES-1 I 2Q .0102 (c)(2)(E)(i) o 1 Yes 1 Sand and Aggregate Handling -.-- _.__-. _____-.. _ _...__ _I [7N _ 1. Because an activity is exempted from being required to have a permit or permit modification does not mean that the activity is exempted from an applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with any applicable requirement. 2. When applicable, emissions from stationary source activities identified above shall be included in determining compliance with the permit requirements for toxic air pollutants under 15A NCAC 2D . l 100 "Control of Toxic Air Pollutants" or 2Q .0711 "Emission Rates Requiring a Permit." Energy, Mineral and Land Resources ENVIRONMENTAL QUALITY May 31, 2016 Hildreth Redi-Mix Attn: Karl Hildreth, PO Box 1098 Wadesboro, NC 28170 Subject: NPDES Industrial Stormwater Permit Renewal Certificate of Coverage No. NCG140385 Hildreth Redi-Mix #2 Dear Permittee: PAT MCCRORY Governor DONALD R. VAN DER VAART Secretary TRACY DAVIS 171rectar Your NPDES stormwater permit will expire on 6/30/2016. The N.C. Division of Energy, Mineral and Land Resources (DEMLR) will renew your permit unless you no longer require coverage. We are writing to update you on the status of your renewal Certificate of Coverage (COC). The Division plans to reissue this General Permit "as is" for -another year before revising the permit. We published public notice of this action earlier this month, with a comment period ending on June 15, 2016. The public notice on our Public Notices and Hearings Calendar can be found with a begin date of 05/01/2016: http://deg.iic.±?ov/news/events/public-notices-heariu2s. We will not issue you a new renewal COC until the General Permit is revised next year. However, we do need to know whether you intend to renew coverage under this General Permit. Your renewal request will be honored next year once the new permit is issued and COCs are distributed, and so it is important that you submit your renewal request and verify the contact information for your permit per the instructions below. To begin the renewal process, please review the enclosed summary of permit contact information. Then follow these steps to ensure we have accurate information: 1. Visit our website at www.swVermits.nc.gov to enter your renewal request and contact information into the web form there. Please do this no later than June 30, 2016. 2. Please be sure to enter a valid e-mail address for the Permit Contact. This is how we will communicate updates throughout the renewal process. 3. As you fill out the form, indicate what contacts should be updated or corrected. Note: a. Changes to Owner Affiliation (Person Legally Responsible for Permit) require that a signed form be submitted to us for the permit record. Please visit our website to find the appropriate form, dependent on whether or not a Name/Ownership Change has occurred (httpa/dcg.nc.gov/about/divisions/energy-miticraI-land-resources/energy -mineral-land- permi is/stormwatcr-permits/npdcs-industrial-sw). b. Owner Contact, Facility Contact, Permit Contact, and Permit Billing Contact changes can simply be e-mailed (stormwater@acdenr. ov), faxed to (9l9) 807-6494, or mailed back to us with changes noted. State of North Caro)ina I Environmental Quality I Energy, Mineral and Land Resources 1612 Mail Service Center 1 512 N. Salisbury St. I Raleigh, NC 27699 919 707 9200 T 4. Please confirm a correct e-mail address for the Permit Contact. It is important! This is also the e-mail address that will receive the electronic confirmation upon submittal. 5. After you submit the survey, the confirmation page will direct you to a map link. On that map, you can search for your permit COC number to locate your facility. Click on the permit location point and review the information in the pop-up box window. Please let us know if anything is incorrect. 6. if you have any questions, or you wish to request a paper renewal package instead of receiving your COC electronically next year, please contact us at stormwater@ncdcnr.ov or by calling (919)707-9220. We ask that you submit your renewal request no later than June 30, 2016. This will allow us to communicate to all permittees ahead of final permit actions this year and next year. What's next? Please check our website for updates (www.swpernlits.gov). We will also communicate updates by e-mail, including when a revised General Permit is proposed for issuance. Next year, when NC DEQ has renewed the General Permit and your new COC is ready, we will direct you to this same on- line map to print the documents for your records. We will contact you by e-mail to let you know the new permit is ready, or if you requested a paper package, we will mail you that package instead. We encourage all permittees to provide an e-mail address for the most efficient communication time. What about the new Electronic Reporting Requirements? This past December, the new NPDES Electronic Reporting Rule became effective. This rule will phase in requirements for permittees to report outfall monitoring data and other information over a five-year period. By December 2016, permittees must begin submitting data monitoring reports (DMRs) electronically either to the state or to EPA directly. NC DEMLR is working with the Division of Water Resources (DWR) to implement a system to receive DMR data electronically from our permittees. In the coming months, we will need to collect information about the outfall locations at your facility. As we develop a process for complying with the new federal requirement, we will contact you with more guidance. Discharge of stormwater without coverage under a valid stormwater NPDES permit constitutes a violation of N.C. General Statute 143-215.1 and may result in the assessment of civil penalties of up to $25,000 per day. Please follow these steps as soon as possible to ensure a timely renewal. If you have questions, please contact Stormwater Permitting Program staff at (919) 707-9220. Sincerely, Bradley Bennett, Supervisor Stormwater Permitting Program Division of Energy, Mineral and Land Resources, NCDEQ cc: Central Files Stormwater Program Files State of North Carolina I Environmental Quality I Energy, Mineral and Land Resources 1612 Mail Service Center 1 512 N. Salisbury St. I Raleigh, NC 27699 9l9 707 9200 T 1 Beverly Eaves Perdue Governor WNW North Carolina Department of Environment and Natural Resources Division of Water Quality Coleen H. Sullins hl�s� Dee Freeman ®� Director �o rr�d RQ Secretary March 27, 2009 MOM 3 0 2009 ❑WQ Mr. Karl Hildreth P.O. Box 1098 Wadesboro, NC 28170 Subject: Additional Information for NCG140385 Hildreth Redi-Mix #2 518 West U.S. Highway 74 Rockingham, NC 28379 Richmond County Dear Mr: Hildreth: In accordance with your completed application for a discharge permit received on February 4, 2009, we are forwarding herewith the subject certificate of coverage (COC) to discharge under the subject state — NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). Please note that this COC does not allow discharge from the irrigation of raw material stockpiles, which is defined as a wastewater, from this site. This stipulation is a result of the information presented in the application and gathered during technical review of your request for an authorization to construct wastewater treatment system(s) at this plant. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal -Area Management Act or any other federal or local governmental permit that may be required. An Authorization to Construct treatment facilities has been issued concurrently with this COC. The Fayetteville Regional Office, telephone number (910) 433-3300, shall be notified at Ieast forty-eight (48) hours in advance of operation of the installed facilities so that an in -place inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted Wetlands and Stormwater Branch One L. 1 1617 Mail Service Center, Raleigh, North Carolina 27699.1617 NO thCarOl> na Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 91 M07-63001 FAX: 91 M07.64941 Customer Service: 1.877.623-6748 Q u �!`i/ Internet: www.ncwaterquality.org j An Equal opportunity 1 Afffrmativa Action Employer Mr. Karl Hildreth ,Hildreth Ready Mix #2 NCG140385 March 27, 2009 - facility has been installed in accordance with the NPDES Permit, the associated Authorization to Construct, and the approved plans and specifications. Please mail the certification (attached) to the Stormwater Permitting Unit,1617 Mail Service Center, Raleigh, NC 27699-1617. Please also send a copy of this certification to Fayetteville Regional Office, Surface Water Protection Section, Attn: Mike Lawyer, 225 Green Stree, Suite 714, Fayetteville, NC 28301-5042. Please note that any future construction, installation, or modification of wastewater treatment facilities (including process wastewater recycle systems) will require an Authorization to Construct (ATC) prioi to construction per 15A NCAC 2H .0138 & .0139. You must submit, in triplicate, plans/specifications and design calculations, stamped and sealed by a professional engineer, with a letter requesting an ATC to the Stormwater Permitting Unit, 1617 Mail Service Center, Raleigh, NC 27699-1617. One (1) set of approved plans and specifications is being forwarded to you. The Permittee shall maintain a copy of the approved plans and specifications on file for the life of the facility. If you have any questions concerning this permit or Authorization to Construct, please contact Jennifer Jones at telephone number (919) 807-6379. Sincerely, ORIGINAL SIGNED BY for Coleer{Q9fR02Xff cc: Fayetteville Regional Office, Mike Lawyer Central Files Stormwater Permitting Unit Files Jimmy Dennis, SEPI Engineering, 7503 E. Independence Blvd., Suite 122, Charlotte, NC 28227 enclosure STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140385 STORMWATER AND PROCESS WATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Mr. Karl Hildreth is hereby authorized to construct and operate a process wastewater treatment system and to discharge stormwater and process waste water, excluding discharge from the irrigation Of raw material stockpiles, from a facility located at: Hildreth Redi-Mix #2 518 West U.S. Highway 74 Rockingham, NC 28379 Richmond County to receiving waters designated as a UT to Hitchcock Creek, a class C water in the Yadkin Pee -Dee River Basin, in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I,11, III, IV, V, and VI of General Permit No. NCG140000 as attached. This certificate of coverage shall become effective March 27, 2009. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day March 27, 2009. ORIGINAL SIGNED BY KEN PICKLE For Coleen H. Sullins., Director Division of Water Quality By the Authority of the Environmental Management Commission IN NCG140385 Hfldreth Ready Mix Richmond County y Latitude: 340 57' 26" N ��' - t, Longitude: 790 48' 12" W Receiving Strewn: Li to Hitcock Creek . S Stream Gass: C Map Scale 1:15,580 Sub -basin: 03-07-16 {Yadkin Pee -Dee River Basin} wu Facility Location Mr. Karl Hildreth , Hildreth Ready Mix #2 NCG140385 March 27, 2009 En ineer's Certification COC No. NCG140385 I, as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the project, Project Name Location for the Perrnittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following installations: • Construction of a process wastewater recycle system at the Hildreth Ready Mix #2 site. i certify that the•construction of the above referenced project was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature Date Registration No. Mail this Certification to: Stormwater Permitting Unit NC Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Division of Water Quality / Surface Water Protection NCDENRNational Pollutant Discharge Elimination System !krrrH Cwoueu I:rr.�wrMrvr nw rwm n't mo N&Lfw. nFrF A'I FO NCG140000 NOTICE OF INTENT FOR AGENCY USE ONLY Fue hReceived Year I Mont I hav Pennit National Pollutant Discharge Elimination System application for coverage under General Permit NCG 140000: STORMWATER AND PROCESS WASTEWATER DISCHARGES associated with activities classified SIC (Standard Industrial Classification) Code - 3273 Ready Mixed Concrete For new plant sites that will discharge or recycle process wastewater (even H commingled with stormwater): This NOI is also an APPLICATION FOR Authorization to Construct (ATC) wastewater treatment facilities. ATC requests must be submitted at least 90 days prior to construction'. For exis in plant sites discharging or recycling process wastewater (even N commingled with stormwater): This.N01 Is also an APPLICATION FOR Authorization to continue to operate wastewater treatment facilities In place. Construction, modification, or Installation of any new treatment components at an existing site requires an ATC. Treatment facilities used to treat or recycle process wastewater (including stormwater BMP structures treating process wastewater flows commingled with stormwater) require an ATC prior to construction per 15A NCAC 2H .0138. The authorization to construct or continue to operate will be issued at the same time as the Certificate of Coverage (COC) for the NCG14 permit. Design of treatment facilities must comply with requirements of 15A NCAC 2H .0138 & .0139. Construction of wastewater treatment facilities (this Includes recycle systems) at new or existing plant sites requires submission of three (3) sets of plans and specifications signed and sealed by a Professional Engineer (P.E.) or qualified staffz along with this application. A copy of the design calculations should be included. Please see questions 14 & 15. )PI, I For questions, please contact the DWO Regional Office for your area. (See page 5) (Please print or type) 1) Mailing address of owner/operator (address to which all permit correspondence will be mailed): Name KAF-I P t 1 dr+e7q Street Address City Am= State ZIP Code Telephone No. 424Y— Fax: 2) Location of facility producing discharge: Facility Name Facility Contact Street Address City County Telephone No. Page 1 of 5 'As per 15A NCAC 2H .0106 2Unless treatment facilities are designed, constructed, and put into operation by employees internal to the company who are qualified to perform such work for their respective companies in accordance with General Statutes, 89C-25 (7), plans and specifications must be signed and sealed by a P.E. C 1 t S W U-229-071408 Last revised 7/14108 1 NCG140000 N.O.I. 3) Physical location Information: Please provide a narrative description of how to get to the facility (use street names, state road numbers, and distance and direction from a roadway intersection) � jaQj) (A copy of a county map or USGS quad sheet with facility clearly located on the map Is a required part of this application.) 4) Latitude 1� '�°5113`I r� Longitude _W_1gOya:V (deg, min, sec) 5) This NPDES Permit Application applies to which of the following: - ��s 5KNew or Proposed Facility Date operation is to begin1 � ���~ ❑ Existing 6) Standard Industrial Classification: Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility SIC Code: z �_ 3- 7) Provide a brief description of the types of industrial activities and products produced at this facility: (Include a site diagram showing the process areas present at this facility.) ran; A L1.r r_�__k_ O t-pev,4- QM_2 Cnmm er-r �h 1-►a_I us e- S) Discharge points 1 Receiving waters: How many discharge points (ditches, pipes, channels, etc.) convey stormwat r and/or wastewater from the property? IilCX ,w- : wa a W _ e-P What is the name of the body or bodieg of water (creek, stream, river, lak , etc.) that the facili stormwater and/or wastewater discharges end up in? S` jnry �Oa w�n'Gk . If the site stormwater discharges to a separate storm sewer system name the operator of the separate storm \,epaX�SgA sewer system (e.g. City of Raleigh municipal storm sewer). Receiving water classification (if known): y1p`_ kVu7 Note: Discharge of process wastewater to receiving waters classified as WS-II to WS-V or SA must be approved by the N.C. Dept. of Environmental Health. If DEH does not approve, coverage under NCG140000 cannot be granted. No new discharges of process wastewater are permitted In receiving waters classified as WS-I or freshwater ORW. 9) Does this facility have any other NPDES permits? @/No ❑ Yes If yes, list the permit numbers for all current NPDES permits for this facility: 10) Does this facility have any Non -Discharge permits (ex: recycle permits)? N/No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: 11) Does this facility employ any best management practices for stormwater control? f�lo ❑ Yes If yes, please briefly describe: Page 2 of 5 SW U-229-071408 Last revised 7/14/2008 NCG140000 N.O.I. 12) Does this facility have a Stormwater Pollution Prevention Plan? Q(No ❑ Yes If yes, when was it implemented? 13) Are vehicle maintenance activities occurring or planned at this facility? ® No ❑ Yes Wastewater Treatment Desion Information 14) Are discharges occurring or planned from any of the following process wastewater generating activities? Vehicle and equipment cleaning 2- es ❑ No Wetting of raw material stockpiles ❑ Yes 211�10 Mixing drum cleaning V/yes ❑ No If yes to any of the above6U_brV%T*C5i ase describe the type of process used to treat and/or recycle the process wastewater. �) i pm5 b t1l�\s ' For a sufficient application, you must provide design specifics (e.g., design volume, retention time, surface area, etc.) and calculations to demonstrate compliance with permit effluent limits (pH - 6-9 SU, Total Suspended Solids (TSS) - 30 mg/I, and Settleable Solids (SS) - 5 ml/l.) [Use separate sheet(s)]. If all these discharges are recycled, please refer to Question 15. For plants that rec cle and/or dischar a grocess wastewater: When applying for this permit, you are also applying for an authorization to construct (new treatment facilities) or authorization to continue to operate (existing treatment facilities) as part of the NOI. For new sltes. you must submit three (3) sets of design plans and specifications with this application and provide supporting calculations that predict compliance of final discharge with permit limits. For existing sites, applicants should submit three (3) sets of plans and specs for facilities as -built and provide as many design details as possible, or submit a detailed diagram of treatment systems In place that Includes Information such as tank volumes, dimensions, retention time, piping, settling basin details, etc. Please note: If new treatment systems are planned for an existing site. an ATC will be required prior to construction of those facilities. Plans/specs/calculations prepared by a P.E. and the request for an ATC may be submitted with this NOI, or separately at a later date. DWO may request the status of your plans for requesting an ATC upon Issuance of the COC. 15) Does the facility use or plan to use a recycle system? ❑ No [Slimes If yes, what size storm event is the system designed to hold before overflowing? (for example, 10-yr, 24-hr) year, 24-hr rainfall event For a recycle system (regardless of when it overflows), please provide plans, calculations, and design specifics (e.g., throughput assumptions/water balance, design volume, retention time, surface area, amount of freeboard in design storm event, etc.). [Use separate sheet(s)]. ' For a sufficient application, the information must demonstrate compliance of final discharge with permit effluent limits (pH - 6-9 SU, Total Suspended Solids (TSS) - 30 mg/l, and Settleable Solids (SS) - 5 mill), or must demonstrate that the recycle system has sufficient capacity to contain runoff from a 25-year, 24-hr rainfall event plus one foot of freeboard under design operating conditions. Page 3 of 5 SW U-229-071408 Last revised 7/14/2008 NCG140000 N.O.I. 16) Are wastewater treatment facilities (including recycle systems) planned In the 100-year flood plain? P'No ❑ Yes If so, include information to demonstrate protection from flooding. (Minimum design requirements for treatment works include protection from the 100-year flood, per 15A NCAC 2H .0219.) 17) Hazardous Waste: a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal facility? */No ❑ Yes b) Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of hazardous waste? ❑ No Yes c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of hazardous waste? C�Ao ❑ Yes d) If you answered yes to questions b. or c., please provide the following information: Type(s) of waste: W« q$S�4& How is material stored: ps Where is material stored: i-t° v,. n . S x ed. ► v. 4 a ewV g& aloe r.1 How many disposal shipments per p Name of transport / disposal vendor; Vendor address: 18) Certification: North Carolina General Statute 143-215.6 B(i) provides that: f p RJIAOJ Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Management] Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). I hereby request coverage under the referenced General Permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: al-l.1 Title: Al tL (Signature of Applicant) a' Z.q t,q (Date Signed) Notice of Intent must be accompanied by a check or money order for $100.00 made payable to: NCDENR Page 4 of 5. 5WU-229-071408 Last revised 711412008 NCG140000 N.0.1. Final Checklist This application will be returned as Incomplete unless all of the following Items have been Included: a Check for $100 made payable to NCDENR.�'►� CsY This completed application and all supporting documentation (including design details and calculations for treatment systems). If an Erosion & Sedimentation Control (E&SC) Plan is required from Division of Land Resources (DLR) or local designee: documentation verifying applicant has developed and submitted that Plan to the governing agency (required per 15A NCAC 02H .0138). For new sites (or sites that will Install new treatment facilities): Three (3) copies of plans and specifications for wastewater treatment facilities (including recycle systems), signed and sealed by a Professional Engineer or qualified staff meeting requirements of G.S. 89C-25 (7). E Y For existing sites: three (3) copies of plans and specifications for wastewater treatment facilities (including recycle systems) as built, stamped and sealed by a Professional Engineer, or (only if plans not available) a detailed diagram of treatment systems in place that includes information such as tank volumes, dimensions, retention time, piping, settling basin details, etc. A site map showing, at a minimum, (existing or proposed): (a) outline of drainage areas, (b) stormwater/wastewater treatment structures, (c) location of stormwater/wastewater ouffalls (corresponding to which drainage areas), (d) runoff conveyance structures, (e) areas where materials are stored, (f) impervious areas, and (g) site property lines. Ga' A county map or USGS quad sheet with location of facility clearly marked. Mail the entire package to: Stormwater Permitting Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Note The submission of this document does not guarantee the Issuance of an NPDES permit. For questions, please contact the D WQ Regional Office for your area. DWQ Regional Office Contact Information: Asheville Office ...... (828) 296-4500 Fayetteville Office ... (910) 433-3300 Mooresville Office ... (704) 663-1699 Raleigh Office ........ (919) 791-4200 Washington Office ...(252) 946-6481 Wilmington Office ... (910) 796-7215 Winston-Salem ...... (336) 771-5000 Central Office .........(919) 807-6300 Page 5 of 5 SWU-229-071408 Last revised 7/14/2008 3FLYC,�T Applications: The BS 2102 is ideal for fast dewatering of construction sites, mines, trenches, marine salvage, public works, deep excavations, etc. J BIBO BS=2102.041 Submersible Pump Small Portable Dewatering Pump Capacity up to 650 GPM, heads up to 155 ft. Specifications A Cable. Standard 50 ft. of AWG 1013-2-1 GC Subcab cable. Other lengths available. B Junction Chamber. Cable entry incorporates a strain relief and grommet controlled compression sealing. Between the junction box and stator housing a rubber gland provides additional seal protection of the motor. C Pump Housing. High strength, light weight aluminum alloy. Static • seals are leakproof Nitrile rubber O-rings in precision machined grooves, with controlled compression. D Shaft. Stainless steel AISI 431 E Motor. Air filled, NEMA design B with class H (180°C) insullation. 2 pole, 3450 rpm, Shrink fit to the motor housing. Allows at least 10 starts per hour. Built in thermal sensorsforadditional motor overload protection. F Bearings. Upper: single row ball bearing. Lower: double -row angular contact ball bearing. G Shaft Seals. Independent double face seals running in an environmentally friendly, FDA approved (Standard #172.878) lubricant. Upper Seal: tungsten carbidelcarbon. Lower seal: tungsten carbide/tungsten carbide. Oil quantity: 3.2 pints (1.5 liters). H Impeller. Multivane, open type. Material: alloy white cast iron ASTM 532.80 Alloy 111A, hardened for high wear resistance to 60Fic hardness. I Diffuser. Protected by polyurethane (Polylife)orNitrilerubber liner. Adjustible to maintain pump's hydraulic performance. J Wear Plate. Protected by polyurethane (Polylife) or Nitrile rubber liner. K Strainer. Hot dip galvanized steel, 160 holes 1/4' x 1-1/2". Spring loaded to absorb heavy impact. Fasteners. Stainless steel AISI 304, Options: Stainless steel impellers, Warm Liquid versions (see tab section 6) Approvals: CSA approved to UL Standard #778. S A' NRTL M Controls: Manual controls, providing short circuit and overload protection, housed in NEMA 4X (watertight, corrosion resistant) plastic enclosures. Level control Model 8.408/4 (with float switches) or model 8.410 (with Multitrode(D probe) available for automatic, unattended operation (three phase and single phase). Accessories: Low suction collar, allowing pumping down to floor level; Tandem connection; Zinc anodes. 0335 SCREEN OPENING 7x4O r BiBO BS-2102.041 Performance Data Power input kW 7 232 & 234 252 6 244 5 238 3 240 246 2 (m) W 1 (ft) 50 45 160 40 140 35 120 30 100 25 80 20 60 15 40 10 5 20 0 4 Dimensions Discharge Wt W1 W2 W2 H H Weight Tandem Conn. inches mm inches mm inches mm lbs. kg Conn.* 3" High Head 3" - 8 NPSM 15318 390 1331 3 335 21 531 106 48 3" Hose (Male) Cann. 3" - 8 NPSM (Male) * 131f/ 335 13318 335 21 531 106 48 3" Hose (Confined Conn. Spaces) ** 17'r4 max. 3" Hose 14314 375 135f15 335 21 531 106 48 3" Hose Conn. * Conn. 4" Standard 4" - 8 NPSM 17 430 13371° 335 21 531 106 48 4" Hose (Male)' 183M max. Conn, ' 4" Hose 153M 390 133110 335 21 531 106 48 4" Hose 0 100 200 300 400 500 600 U.S. GPM Conn.* Conn. * Optional ** Narrower to fit into confined spaces, 0 5 10 15 20 25 30 35 40 Ilsec IMP. VERSION CODE High Head HT 240 3" 238 HP PHASE VOLTS FLA 4,5 5.8 234 8 Standard MT 4" 246 4.5 4" LRA 1 ' 230 21 78 1 230 24 100 3 230 15 114 3 460 7.3 50 3 575 6,0 33 3 230 21 139 3 460 10 82 3 575 8.2 54 1 230 21 78 CABLE SIZE AWG 1013.2-1-GC 1013-2-1-GC 1013-2-1-GC 1013-2-1-GC MAX. CABLE LENGTH (FT.) so 62 175 835 1,330 120 620 1,000 90 244 5.8 1 230 24 100 1013-2-1-GC 62 3 230 15 114 175 3 460 7.3 50 835 3 575 6.0 33 1,330 232 8 3 230 21 139 1013.2-1-GC 120 3 460 10 _ 82 620 3 575 8.2 54 1,000 ITT Flygt Corporation reserves the right to mod}fy perlormance, specifications or design without notice. Flygt ITT FLYGT CORPORATION, 35 Nutmeg Dr., P.O. Box 1004, Trumbull, CT 03511-0943. Tel. (203) 380-4700 Telefax (203) 380-4705 �,� ITT Flygt Canada, 300 Labrosee Ave., Pointe Clalre (Montreal) P.Q. H OR•4V5, (514) B95.0100 C b ITT Industries BIBO B5-2102.041 FLYGT is a registered trademark of ITT Flygt Corporation, Trumbull, CT Copyright 0 2001 by ITT Flygt Corporation, Trumbull, CT Printed in U.S.A, IL 1�''LYGT Applications: The BS 2102 is ideal for fast dewatering of construction sites, mines, trenches, marine salvage, public works, deep excavations, etc. BIBO BS=2102.041 Submersible Pump Small Porte"-D.emTtering PL Capacity up -to 656 GPM, fi6ads qp to 1 Specifications A Cable. Standard 50 ft. of AWG 1013-2-1 GC Subcab cable. Other lengths available. B Junction Chamber. Cable entry incorporates a strain relief and grommet controlled compression sealing. Between the junction box and stator housing a rubber gland provides additional seal protection of the motor, C Pump Housing. High strength, light weight aluminum alloy. Static seals are leakproof Nitrite r O rings in precision machined grooves, with contro el1—d compressi n. 60_0� D Shaft. Stainless steel AISI 431 E Motor. Air filled, NEMA design B with class H (180°C) insullation. 2 pole, 3450 rpm, Shrink fit to the motor housing, Allows at least 10 starts perhour. Built in thermal sensors for additional motor overload protection. F Bearings. Upper: single row ball bearing. Lower: double -row angular contact ball bearing, G Shaft Seals. Independent double face seals running in an environmentally friendly, FDA approved (Standard #172;878) lubricant. Upper Seal: tungsten carbide/carbon, Lower seal: tungsten carbide/tungsten carbide, oil quantity: 3.2 pints (1.5 liters). 4�V— _ t n.'t.t.e{a r•� H Impeller Multiva e, openntype. M teriaL alloy white cast ironAST 532:80 Alloy 111A, hardened for high wear resistance to 60Rc hardness. I Diffuser. Protectedbypolyurethane(Polylife)orNitrilerubborliner. Adjustible to maintain pump's hydraulic performance. J Wear Plate. Protected by polyurethane (Polyliie) or Nitrile rubber liner, K Strainer. Hot dip galvanize steel. 160 holes 114" x 1-112". Spring loaded to absorb heavy impact. Fasteners. Stainless steel AISI 304, Options: Stainless steel impellers, Warm Liquid versions (see tab section 6) Approvals: n CSA approved to UL Standard #778. SP' NRtt 1C Controls: Manual controls, providing short circuit and overload protection, housed in NEMA 4X (watertight, corrosion resistant) plastic enclosures. Level control Model 8.408/4 (with float switches) or model 8.410 (with Multitrode® probe) available for automatic, unattended operation (three phase and single phase). Accessories: Low suction collar, allowing pumping down to floor level; Tandem connection; Zinc anodes. :p 1. 0335 SCREEN OPENING 7x40 r BIBO BS-2102.041 PerfoAnance Data Power Input kW 7 6 5 4 3 2 W (m) (h1) 50 45 160 40 140 35 120 30 100 25 80 20 60 15 40 10 5 20 Q 4 H Ipluullufrnllritllu VVIIIIIIIIllfllpllltlUl W2 Dimensions Discharge W, W, Wa W2 H H Weight Tandem Conn. inches mm inches mm inches mm lbs. kg Conn.* 3" High Head 3" - 8 NPSM 15390 390 133116 335 21 531 106 48 3" Hose (Male) Conn. 3'- 8 NPSM (Male) * 131" 335 133f'6 335 21 531 106 48 3" Hose (Confined Conn. spaces) " 1717' max. 3' Hose 14374 375 13316 335 21 531 106 48 3" Hose Conn.* Conn. 4" Standard 4' - 8 NPSM 17 430 13910 335 21 531 106 48 4" Hose (Male) 18,M max. Cann. 4" Hose 15312 390 13315 335 21 531 106 48 4" Hose 0 100 200 300 400 500 600 U.S. GPM Cann. * Conn. i i ' ' ` —'-- i ; * Optional •* Narrower to fit into confined spaces. 0 5 10 15 20 25 30 35 40 I/see IMP. VERSION CODE High Head HT 240 238 HP PHASE VOLTS FLA LRA 4.5 5.8 234 8 Standard MT 4" 246 4.5 4" 230 21 78 1 230 24 100 3 230 15 114 3 460 7.3 50 3 575 6.0 33 3 230 21 139 3 460 10 82 3 575 8.2 54 1 230 21 76 CABLE SIZE AWG 1013-2-1-GC 10/3-2-1 -GC 10/3-2-1 -GC 1 W3-2-1-GC MAX. CABLE LENGTH (FT.) 90 62 175 835 1,330 120 620 1,000 90 244 518 1 230 24 100 1013-2-1-GC 62 3 230 15 114 175 3 460 7.3 50 835 3 575 6.0 33 1,330 232 8 3 230 21 139 1013-2-1-GC 120 3 460 10 82 620 3 575 8.2 54 1,000 • ITT Ftygl Corporation reserves the right to modify performance, specifications or design without notice. Flygt ITT FLY07 CORPORATION, 35 Nutmeg Ur., P.O. Box 1004, Trumbull, CT 06611-0943. Tel, 1203) 3BD-4700 Telafax (203) 380.4705 ITT Flygt Canada, 300 Labrosse Ave., Pointe Claire (Montreal) P,q, H OR-WS, (514) 695-0100 <k ITT Industries 13160 BS-2102,041 FLYGT is a registered trademark of ITT Flygt Corporation, Trumbull, CT Copyright Q. 2001 by ITT Flygt Corporation, Trumbull, CT Printed in U.S.A FLYGT YLYtl o � OF MIN IlflllilLlllil Applications: The BS 2102 is ideal for fast dewatering of construction sites, mines, trenches, marine salvage, public works, deep excavations, etc. BIBO BS=2102.041 Submersible Pump Small Portable Dewatering Pump Capacity up to 650 GPM, heads up to 155 ft. Specifications A Cable. Standard 50 ft. of AWG 10/3-2.1 GC Subcab cable. Other lengths available. B Junction Chamber. Cable entry incorporates a strain relief and grommet controlled compression sealing. Between the junction box and stator housing a rubber gland provides additional seal protection of the motor. C Pump Housing. High strength, lightweight aluminum alloy. Static seals are leakproof Nitrite rubber O-rings in precision machined grooves, with controlled compression. D Shaft. Stainless steel AISI 431 E Motor. Air filled, NEMA design B with class H (180°C) insullation. 2 pole, 3450 rpm, Shrink fit to the motor housing. Allows at least 10 starts per hour. Built in thermal sensors for additional motor overload protection. F Bearings. Upper: single row ball bearing, Lower: double -row angular contact ball bearing, G Shaft Seals. Independent double face seals running in an environmentally friendly, FDA approved (Standard #172.B78) lubricant. Upper Seal: tungsten carbide/carbon. Lower seal: tungsten carbideltungsten carbide. Oil quantity: 3.2 pints (1.5 liters). H Impeller. Multivane, open type. Material: alloy white cast iron ASTM 532.80 Alloy 111A, hardened for high wear resistance to 00Rc hardness. I Diffuser. Protected bypolyurethane(Polylife)orNitrilerubberliner. Adjustible to maintain pump's hydraulic performance. J Wear Plate. Protected by polyurethane (Polylife) or Nitrile rubber liner. K Strainer. Hot dip galvanized steel. 160 holes 1 /4" x 1-1/2". Spring loaded to absorb heavy impact. Fasteners. Stainless steel AISI 304. Options: Stainless steel impellers, Warm Liquid versions (see tab section 6) Approvals: s �` CSA approved to UL Standard #778. ". !C Controls: Manual controls, providing short circuit and overload protection housed in NEMA 4X (watertight, corrosion resistant) plastic enclosures. Level control Model 8.406/4 (with float switches) or model 8.410 (with Multitrode(b probe) available for automatic, unattended operation (three phase and single phase). Accessories: Low suction collar, allowing pumping down to floor level; Tandem connection, Zinc anodes, 0335 0460 SCREEN OPENING 7x4O r BUBO BS-2102.041 Performance data H �i�nu�i�aiEumi �uinnuniai�iEm w2 (m) (n) W1 50 45 160 40 140 35 120 30 100 25 80 20 60 15 40 10 5 20 0 D Dimensions Discharge W, W, W, W, H H Weight Tandem Conn. inches mm inches mm inches mm )bs• kg Conn.* 3" High Head 3" - 8 NPSM 15ws 390 13511e 335 21 531 10648 3" Hose (Male) Conn. 3'-8NPSM (Male) * 1311' 335 13," 335 21 531 106 48 3' Hose (Confined Conn. spaces)** 171+' max., 3" Hose 14311 375 133je 335 21 531 106 48 3" Hose Conn. * Conn. 4" Standard 4' - 8 NPSM 17 430 IV" 335 21 531 106 48 4' Hose (Male) 18Ye max. Conn. 4" Hose 153/a 390 133"e 335 21 531 106 48 4" Hose 0 100 200 300 400 500 600 U.S. GPM Conn,* Conn. 'i —i i— i i i —i —--i—(— * Optional ** Narrower to fit into confined spaces. 0 5 10 15 20 25 30 35 40 Ilsec IMP. CABLE MAX. VERSION CODE HP PHASE VOLTS FLA LRA SIZE CABLE AWG LENGTH (FT.) High Head HT 240 4.5 1 230 21 78 10/3-2-1-GC 90 3" 238 5.8 1 230 24 100 10/3-2-1-GC 62 3 230 15 114 175 3 460 7.3 50 835 3 575 6.0 33 1,330 234 8 3 230 21 139 10/3-2-1 -GC 120 3 460 10 82 620 3 575 8.2 54 1,000 Standard MT 4" 246 4.5 1 230 21 78 1013-2-1-GC 90 4" 244 5.8 1 230 24 100 10/3-2-1-GC 62 3 230 15 114 175' 3 460 7.3 50 835 3 575 6.0 33 1,330 232 8 .3 230 21 139 10/3-2-1-GC 120 3 460 10 82 620 3 575 8.2 54 1,000 ITT Flygt Corporation reserves the right to modify performance, specifications or design without notice. Flygt ITT FLYOT CORPORATION, 35 Nutmeg Dr„ P.O. Box 1004, Trumbull, CT 05611.0943. Tel. (203) 380.4700 Telafex (203) 380-4705 ITT Flygt Canada, 30o Labrosse Ave., Pointe Claire (Montreal) P.Q. H 9R•4V5, (514) 695.0100 ,QQ�, < > ITT Industries 131BO BS-2102.041 FLYGT is a registered trademark of ITT Flygt Corporation, Trumbull, CT Copyright 0 2001 by ITT Flygt Corporation, Trumb0, CT Printed in U,S.A, NADESBORO, NCT28170 DEED OF.TRUST KARL T. HILDRETH NADESBORO, NC 28170 KARL T. HILDRETH and wife, MELISSA R. HILDRETH WADESBORO, NC 281.70 TRUSTEE:UWHARRIE MORTGAGE, INC. 132 NORTH FIRST STREET, ALBEMARLE, NC 28001 leration of the loan or other credit accommodation hereinafter specified and any future advances or W as defined herein, which may hereafter be advanced or incurred and the trust hereinafter mentioned and valuable consideration, the receipt and sufficiency of which are hereby acknowledged Grantor her _bagains, sells trans�Qrs, grants �onveYs and assigns tg Trusta� �iis apcce4sors and ���)g�s, in trust, present and future estate, right, title and interest in and -to the real property described iR Schedule A which Is attached to this Deed of Trust and incorporated herein by this reference, together with all present and future improvements and fixtures; all tangible personal property, including, without limitation all machinery, equipment, building materials, and goods of every nature (excludingg household gg000ds) now or hereafter located on or used in connection with the real property, whether or not affixed to the land; alfprivile as, hereditaments, and appurtenances Including all development rights associated with the real property, whether previously or subsequently transferred to the real property from other real property or now or hereafter susceptible of transfer from this real property to other real ro ertyall leases, licenses and other agreements; all rents, issues and profits; all water, well, ditch, reservoir anm�nerai rights and stocks pertaining to the real property (cumulatively "property"); to have and to hold the Property and the rights hereby ranted for the use and bene 't of Trustee, his successors and assigns, until payment in full of all Obligations secured hereby. Moreover, in further consideration, Grantor does, for Gr ntor and Grantors heirs, representatives, successors, and assigns, hereby expressly warrant, covenant, and' agree with Lender and Trustee and their successors and assigns as follows: 1. OBLIGATIONS. This Deed of Trust shall -secure the payment and performance of all present and future indebtedness, liabilities, obligations and covenants of Borrower or Grantor (cumulatively "Obligations") to Lender pursuant to: (a) this Deed of Trust and the followina nromissory notes and other aareements: [N_- a �RI -I ', Ib c1h:.�aa��� w2.�:?.4`::�?2. y � J'•: _SUo :::8: ._ �'t , ,, r. 4•4..:: � ` � - S � Fixed $40,118.00 06/28/06 06/28/10 401000754 400835400 jjJ PAY fl TO THE ORDER HILDRETH SEPTIC TANKS PH, 704-694-2034 P.O. BOX 1098 70 HILDRETH ROAD WADESBORO, NC 28170 Anson Bank & Tmst Co. Wadiaboro, Norlb Carolina 28170.0249 FOR II'00 2498u'-0:253 171S9S1: 2 1300 LOM?I' Instrument drafted by: Ira B. Pittman NORTH CAROLINA RICHMOND COUNTY DATE D{ 02 f $ DEED OF RELEASE 66-7159-2531 DOLLARS 2 5 Z THIS DEED, made and entered into this 21st day of June, 2006, by and between BB&T Collateral Service `Corporation, Substitute Trustee (see Substitution of Trustee recorded in Book 0&1 , Page_ _S't , Richmond County Registry), hereinafter called Trustee, and Branch Banking and Trust Company, hereinafter called Note Holder, parties of the first part, and Allen Brothers Timber .Company hereinafter referred to as party of the second part, all of Richmond County, North Carolina; WITNESSETki: THAT WHEREAS, said party of the second part heretofore executed to said Trustee a Deed of Trust which is recorded in the Office of the Register of Deeds for Richmond County as follows: Dated Date Recorded�k Pie March 30, 1999 March 30, 1999 1028 08 The Deed of Trust set out above was executed to secure a certain Note therein set out due and payable to the said Note Holder; and WHEREAS, said party of the second part has requested the said Trustee and the said Note Holder, parties of the first part, to release from the lien of said Deed of Trust so much of the land therein conveyed as is hereinafter described, and the said Note Holder has agreed to do so and has requested said Trustee to join in said release; NOW, THEREFORE, said parties of the first part, for and in consideration of the sum Df $ , paid to the'parties of the first part by the said party of the second part, the receipt of w ' h is Wereby acknowledged, have remised and released and by these presents do hereby remise, release and forever quitclaim unto the said party of the second part and its successors and assigns certain lands situate in Rockingham Township, Richmond County, North Carolina, and more particularly described as follows: BEING a portion of Tract 1 in said Deed of Trust described as follows: BEING a tract of land containing 5.473 acres according to a survey and plat for Karl Thomas Hildreth, by McNeill Surveying and Land Planning, PLLC, dated June 20, 2006, and recorded June 21, 2006, in the Office of the Register of Deeds for Richmond County at Slide 733, Plat "J" of the Plat Cabinet, reference to which is made. TO HAVE AND TO HOLD, said lands to the said party of the second part, and its successors and assigns, free and discharged from the lien of said Deed of Trust hereinabove referred to. But it is understood and agreed that this release shall apply only to so much of said lands as are herein expressly described and conveyed, and that the remainder of said lands shall remain subject to the lien of said Deed of Trust and shall remain in full force and effect. IN TESTIMONY WHEREOF, said Substitute Trustee and Branch Banking and Trust Company have caused this instrument to be executed in them names by the Proper Officials, the day and year first above written. BB&T COLLATERAL SERVICE CORPORATION (Substitute Trustee) By: CINVIII 1 Lfil (SEAL) BRANCH BANKING AND TRUST COMPANY Ael By: V,_ � — __Presi ent FINANCIAL RESPONSIBILITY/OWNERSHIP FORM SEDIMENTATION POLLUTION CONTROL ACT No person may initiate any land -disturbing activity on one or more acres as covered by the Act before this fornand an acceptable erosion and sedimentation control plan have been completed and approved by the Land Quality Section, N.C. Department of Environment and Natural Resources. (Please type or print and, if thie 4uestion is not'applicable or the e-mail and/or fax information unavailable, place NIA in the blank.) P artA. 1 - Protect Name Hildreth Redi-Mix #2 2. Location of land -disturbing activity: County Richmond City or Township Rockingham Highway/Street US 74 (Business) Latitude 34.8949 Longitude-79.7168 3. Approximate date land -disturbing activity will commence: 2007* * DENR-DWQ Required copy of Notification to DENR - Land Quallity 4. Purpose of development (residential, commercial, industrial, institutional, etc.):IndusW(RMCarx~ Pt) 5. Total acreage disturbed or uncovered (including off -site borrow and waste areas): 4.13 AC 6. Amount of fee enclosed: $ 325.00The application fee of $65.00 per acre (rounded up io the next acre) is assessed without a ceiling amount (Example: a 9-acre application fee is $585). 7. Has an erosion and sediment control plan been filed? Yes No . Enclosed X 8. Person to contact should erosion and sediment control issues arise during land -disturbing activity: Name Karl T. Hildreth E-mail Address NIA Telephone 704-694-2034 Cell # NIA Fax # NIA 9. Landowner(s) of Record (attach accompanied page to list additional owners): Karl T Hildreth 704-694-2034 NIA Name Telephone Fax Number P.O. Box 1098 NIA Current Mailing Address Current Street Address Wadesboro NC 28170 NIA City State Zip City State Zip 10, Deed Book No. 1380 Page No. 52 Provide a copy of the most current deed. Part B. 1. Person(s) or firm(s) who are financially responsible for the land -disturbing activity (Provide a comprehensive list of all responsible parties on an attached sheet): Karl T Hildreth Name P.O. Box 1098 Current Mailing Address Wadesboro NC 28170 City State Zip 'Telephone 704-694-2034 NIA E-mail Address NiA Current Street Address NIA City State Zip Fax Number NIA FINANCIAL RESPONSIBILITY/OWNERSHIP FORM SEDIMENTATION POLLUTION CONTROL ACT No person may initiate any land -disturbing activity on one or more acres as covered by the Act before this forrnand an acceptable erosion and sedimentation control plan have been completed and approved by the L93ndQuality Section, N.C. Department of Environment and Natural Resources. (Please type or print and, if the Wstion Is not applicable or the e-mail and/or fax information unavailable, place NIA in the blank.) P ar#A. I . Project Name Hildreth Redi-Mix #2 2. Location of land -disturbing activity: County Richmond City or Township_ Rockingham Highway/Street US 74 (Business) Latitude 34.8949 Longitude-79.7168 3. Approximate date land -disturbing activity will commence:2007* * DENR-DWQ Required copy of Notification to DENR — Land Quallity 4. Purpose of development (residential, commercial, industrial, institutional, etc.):Industd (PA4G= Ft. 5. Total acreage disturbed or uncovered (including off -site borrow and waste areas): 4.13 AC .6. Amount of fee -enclosed: $ 325.00 . The application fee of $65.00 per acre (rounded up to the next acre) is assessed without a ceiling amount (Example: a 9-acre application fee is $585). 7. Has an erosion and sediment control plan been filed? Yes No . Enclosed x 8. Person to contact should erosion and sediment control issues arise during land -disturbing activity: Name Karl T. Hildreth E-mail Address N/A Telephone 704-694-2034 Cell # N/A Fax # N/A 9. Landowner(s) of Record.(attach accompanied page to list additional owners): Karl T Hildreth 704-694-2034 N/A Name Telephone Fax Number P.O. Box 1098 N/A Current Mailing Address Current Street Address Wadesboro NC 28170 N/A City State Zip City State Zip 10. Deed Book No. 1380 Page No. 52 Provide a copy of the most current deed. Part B. Person(s) or firm(s) who are financially responsible for the land-d€sturbing activity (Provide a comprehensive list of all responsible parties on an attached sheet): Karl T Hildreth Name P.O. Box 1098 Current Mailing Address Wadesboro NC 28170 City State Zip Telephone 704-694-2034 N/A _ E-mail Address N/A Current Street Address N/A City Fax Number N/A State Zip FINANCIAL RESPONSIBILITY/OWNERSHIP FORM SEDIMENTATION POLLUTION CONTROL ACT No parson may initiate any land -disturbing activity on one or more acres as covered by the Act before this fannand an acceptable erosion and sedimentation control plan have been completed and approved by the Land Quality Section, N.C. Department of Environment and, Natural Resources. (Please type or print and, if thequestion is not'applicable or the e-mail and/or fax information unavailable, place NIA in the blank.) P art A. 1 . Project Name Hildreth Redi-Mix #2 2. Location of land -disturbing activity: County Richmond City or Township Rockin ham Highway/Street US 74 (Business) Latitude 34.8949 Longitude-79.7168 3. Approximate date land -disturbing activity will commence: 2007" * DENR-D WQ Required copy of Notification to DENR -- Land Quallity 4. Purpose of development (residential, commercial, industrial, institutional, etc.):Indusb'ia✓(RMC= Plt) 5. Total acreage disturbed or uncovered (including off -site borrow and waste areas): 4.13 AC .6. Amount of fee enclosed: ,1 325.00 The application fee of $65.00 per acre (rounded up to the next acre) is assessed without a ceiling amount (Example: a 9-acre application fee is $585). 7. Has an erosion and sediment control plan been filed? Yes No Enclosed x 8. Person to contact should erosion and sediment control issues arise during land -disturbing activity: Name Karl T. Hildreth E-mail Address N/A Telephone 704-694-2034 Cell # N/A Fax # N/A 9. Landowner(s) of Record (attach accompanied page to list additional owners): Karl T Hildreth 704-694-2034 N/A Name Telephone - Fax Number P.O. Box 1098 N/A Current Mailing Address Current Street Address Wadesboro NC . 28170 N/A City State Zip City State Zip 10. Deed Book No. 1380 Page No. 52 Provide a copy of the most current deed. Part B. 1. Person(s) or firm(s) who are financially responsible for the land -disturbing activity (Provide a comprehensive list of all responsible parties on an attached sheet): Karl T Hildreth Name P.O. Box 1098 Current Mailing Address Wadesboro NC 28170 City State Zip Telephone 704-694-2034 N/A _ E-mail Address N/A Current Street Address N/A City Fax Number N/A State Zip m 101,11111 CC✓7etb Iq YV I! �bwMRt MlILk AIA M]MMV2 COai NWlM ' ww�� Nlual �~�lMlw � S �./ EPIENGINEERING GROUP 7506 E. independence Blvd. Suite 122 Charlotte, NC 28227 Tel 704.714,4880 Fax 704.714.4885 sepiengineering.com January 27, 2009 Jennifer Jones Environmental Engineer North Carolina Division of Water Quality, Storm Water Permitting Unit 1617 Mail Service Central Raleigh, NC 27699-1617 Re: DWQ Letter of December 23, 2008 NCG140378 — Hildreth Redi-Mix #2 Dear Ms. Jones: As discussed with you Thursday, January 15, 2009, I am responding to your comments in your letter of December 23, 2009. Inadequate design Basis, Please address in your next submission: ✓ 1. As discussed January 15, 2009, Cell number 3 is not complete. Cell 3 will be constructed as shown on sheet 4 of 4 of the attached plans. u 2. As discussed January 15, 2009, Hildreth Redi-Mix will not be utilizing Anson County pretreatment Department. As discussed January 15, 2009, see sheet 1 of 4 bottom left side — Notes: Bullet 5.. Cell 1 is allowing 6" settlement, which will be pumped and carried to an approved disposal area. u 4. We have elected to use your 6.5 inches as addressed in you r letter of December 23, 2008. v 5. We have elected your 6041 Cu. Ft. as address in your letter of December 23, 2008. C67 As discussed January 15, 2009, we have elected to utilize your runoff depth of 6.5 J inches and your volume of 6041 Cu. Ft. As noted in No. 3 above, we are allowing 6 inches of settlement in cell 1. Our calculations show the storage capacity to be exceeds. Additionally, we found the following points were deficient in your application. 1. We discussed this issue in our conversation of January 15, 2009. It is possible that an out fall previously noted as a ditch which is not on the Hildreth property. Out fill #2 is a' ditch {swell} which was existing at the time of the site visit. Out fall #2 will be carried to basin 2 as noted on sheet 3 or 4. 2. Outfall #1 is the intermittent stream seen on the south end of the property. Storm Water runoff from on site will be sampled before the onsite runoff reaches outfall #1. 3. As discussed January 15, 2009, sub -drain area t is located to the north, west and cast of the bulk head for the aggregate stockpile. Sub -drain area 1 drains to the north-east side of the site and will drain to basin 1 as noted on sheet 3 of 4. All washout discharge will be carried to cell 1 and is part of the 75 gallons as noted on sheet 4 of 4, `Desian Calculation and Basis for Recycle System'. 4. A copy of the application to DEWR-Land Resources is submitted, herewith, as proof that a submission was made for erosion and sediment control plan. Transmitted, herewith, are 3 copies of submittals. There is no check in amount of 5100.00 enclosed. Sincerely ames M. Dennis, PE, PLS, CPESC SEPI Engineering Group, Inc. 7506 E. Independence Blvd. Suite 122 Charlotte, NC 28227 704-714-4880 Fax 704-714-4885 Cc: Hildreth Redi-Mix Attachments Mr. Karl Hildreth P.O. Box 1098 Wadesboro, NC 28170 Dear Mr. Hildreth: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources . Coleen H. Sullins Director Division of Water Quality December 23, 2008 l� 03SS Subject:. Additional Information for NCG Hildreth Redi-Mix #2 518 West U.S. Highway 74 Rockingham, NC 28379 Richmond County On September 24, 2008 the NC Division of Water Quality's Stormwater Permitting Unit received your third Notice of Intent (NOI) to be covered under North Carolina's General Permit NCG140000. After review of the submitted material, we are requesting additional information for an NPDES General Permit as your application is deficient in significant supporting information. Please ask your engineer to contact me for an explanation of minimum submittal requirements. Inadequate Design Basis. Please address these issues in your next submission: 1. In your initial submission cell 3 was stated as having 7' total depth from the bottom of the cell" to the top of the wall. This gave a 6' total storage depth and a volume of 3795 W. In the current submission you stated that the total depth = 7.7', with a 6.7' storage depth and a total volume equal to 4238 ft3. This appears to be an additional storage volume of 442 ft3 (3312 gal). As the cell is already constructed, please state how you will create this additional storage area, or make your drawings and storage area consistent with the actual storage cells. Please also reconcile this with storage of settled material within cells and a material clean -out schedule. 2. In your submission letter you state that you can carry the additional water to Anson County Pretreatment Facility. However this letter only states that they have taken samples and that Hildreth Ready Mix can apply. If you intend on using the Anson County Pretreatment Department to dispose of wastewater, please submit an approval letter stating that Anson County Pretreatment Department will I` Caro �- Mira)ly North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-5083 Customer Service Internet: www,ncwaterauality.org Location: 512 N. Salisbury St. Raleigh, -NC 27604 Fax (919) 733-9612 1-877.623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycledl10% Post Consumer Paper Mr. Karl Hildreth Hildreth Redi-Mix #Z. December 23, 2008 accept waste water from your facility, how much volume and for what time period (i.e. until what date). Please also state if this acceptance has any conditions placed upon it. 3. Cell 1 calculations should include an additional storage depth for settled solids that would accumulate in this cell. Please submit the depth has been allotted for additional storage of settled solids in the bottom of cells and the procedure and schedule for cleaning out the cells. ✓ 4. Q (the runoff depth for the 25-year 24-hour storm) was submitted as 6.31". I calculated this to be 6.5 inches using your submitted numbers and the NRCS runoff depth equation. Please show how you calculated the number you submitted. 5. The Runoff Volume from the 25-year 24-hour storm, VR, was submitted as 5801 W. I calculated a v/ greater amount (6041 ft3) using the previous Q and the equation V=DA*Q. Please show how your runoff volume Viz was calculated or reconcile your calculations with a larger number. 6. You calculated that the freeboard in your wastewater treatment system would be 1' after receiving flow from a 25-year 24-hour storm when the pump was working fully. However, no volume was allotted for solids accumulation in the cells. Additionally I found that a larger storm volume of water would be sent to the cells (see Item 5). Please provide additional volume for the cells than you have provided, matching the volumes I have shown above, or clearly show the equations for the calculation of Q and VR. As stated above, please demonstrate how additional volume will be added to these cells as they are already constructed. Additionally, we found the following points were deficient in your application. Please address these points. 1. Outfalls have been more clearly marked in comparison to your previous submission, however, we believe there is an additional/different outfall that is not shown on the site plans. Outfall 2 appears to be leaving the site in the Center -West of the lot. This follows the topography and was seen in the site visit. 2. Outfall 1 appears to be the stream that runs on site. You may not perform in -stream sampling, only from stormwater runoff on -site. The location for this outfall is up the bank from the stream where stormwater leaves your property. 3. Additionally, sub -drainage area 1 appears to drain to the northeast side of the site. This drainage area may contain sand and other materials and materials from the north end; however, this is not mentioned nor clearly delineated. In your submission letter, Jimmy Dennis states that "the runoff would go to basin L ..". There is no basin 1 at the site however. Mr. Karl Hildreth Hildreth Redi-Mix #2. December 23, 2008 All cleanout materials and wastewater will be expected to be sent to the wastewater recycling system. 4. You must include documentation that your Erosion and Sedimentation Control Plan application to the NC Division of Land Resources was submitted. Stating on your application that the site was previously graded is not sufficient. Please address this or your submission will be considered to be deficient. As before please submit originals and copies in the same manner as was previously requested. Please submit the requested information by February 24, 2009. If you require additional time please contact me in writing before that date. If you have any questions or concerns regarding your application or these forms, please contact me at (919) 733-5083 ext. 591. Sincerely, Jennifer Jones Environmental Engineer North Carolina Division of Water Quality, Stormwater Permitting Unit cc: Fayetteville Regional Office, Mike Lawyer DWQ Central Files Stormwater Permitting Unit Files Jimmy Dennis, SEPI Engineering, 7503 E. Independence Blvd., Suite 122, Charlotte, NC 28227 Attachments MT r—� SEPI ENGINEERING GROUP 7506 E. Independence Blvd. Suite 122 Charlotte, NC 28227 Tel 704.714.4880 Fax 704.714.4885 sepiengineering.com September 4, 2008 Jennifer Jones Environmental Engineer NC Division of Water Quality, Stormwater Permitting Unit NCDENR 512 North Salisbury Street Raleigh, NC 27604-1170 tSi a#scw� 1CM Subject: Letter of June 17, 2008 — Application Return #1185, Hildreth Redi-Mix #2-518 West US Hwy 74, Rockingham, NC 28379 r Dear Ms. Jones: I take this opportunity to thank you and your, associates for the site visit of July 17, 2008. I will answer each of the issues in your letter of June 17, 2008 and each of the bullets in your email of July 18, 2008. Issues of Letter of June 17, 2008 — 1 . Inadequate Design Basis: a. Orifices shown on sheet 4 of 4 of the plans, number and size with elevations shown. b. Calculations on plan sheet 4 of 4 of the plans indicate the capacity of the cells and the required capacity for the 25 year storm as well as working capacity. Ct&1-Jt- ' °` tv c. Plan sheet 4 of 4 indicates the correct National Weather Services estimate of the 25 year `' 24 hour storm. d. Any additional wastewater discharge not accounted for in the calculations can be taken care of with the onsite recycle design and the fact that on site wastewater can be carried t'' to the Anson County Wastewater Treatment Facility (Anson County Wastewater Treatment is an option). e. The material is shown on sheet 1 of 4 of plans Wastewater will enter cell 1 (see sheet l or 4 of plans) 'J, !g. Contour elevations are shown on sheets 1, 2, & 3 with related elevations shown on sheet 4 of 4 of the plans 2. Inadequate Site Plan: a. Outfalls shown on sheet 1 of 4 of plans (this is also bullet from July 17, 2008 meeting). b. Adequate Stormwater topographic features. A Please see sheets 1-3 of 4 of plans. I[.' This area should only contain surface runoff and runoff from any y excessive concrete washout waste after production. The runoff would go to basis, 1 as seen on sheet 3 of 4 of plans. III. There is a 4' x 6' reinforced concrete box culvert(RCBC) located at this location and is shown on the plans. c. Topographic elevations and contours shown on the plans. See sheets 1-4 of plans for contours and elevations to determine stormwater flow. d. The vertical and cross slope of sub -drain area 5 does not justify curb around the area. An asphalt/concrete-berm was added to the west and an asphalt berm was added to the west of the cells to direct flow to cell no. 1. e. Sediment basins as shown on sheet 3 of 4 will be utilized in —definitely. The basins will 7 naturally develop into minor wet lands if left in place. 7 A , 3. Incomplete Submital: a. Three copies of the following are submitted herewith. I. Plan sheets I — 4 (3 sets) II. 3 copies of county m6p indicating area III. 3 copies of application IV. Check made out in amount of 5100.00 — application fee. (This has been previously submitted) V. 3 copies of waste water results taken from cell 1 at the Rockingham Ready Mix. Taken July 30, 2008 — Anson County pretreatment department. VI. 3 copies of pump information. Bullets of July 18, 2008 email • Aggregate stock piles shown on sheet I of 4 of plans. + Outfalls shown on plan sheet 1 of 4 of plans. • Stonnwater treatment basins shown on sheet 3 of 4 of plans • All waste water directed to treatment cell #L ,� • Dirt basin shown and labeled as eliminated 8/18/08. • New calculations shown on sheet 4 of 4 of plans • Copy of test letter from Anson County Wastewater Treatment center for pump and haul — optional. • Deflection partition to be placed at loading operation. Partition to be treated wood or metal. • Please see sheets 1 through 4 of the plans Sincerely, ';ames M. (Jimmy) Dennis, PE PLS CPESC 7506 E. Independence Blvd. Suite 122 Charlotte, N. C. 28227 Phone: 704-714-4880 Fax:704-714-4885 Cell: 704-695-5691 Enclosures. Cc: Hildreth Ready Mix with attachments File Mr. Karl Hildreth P.O. Box 1098 .Wadesboro, NC 28170 Dear Mr. Hildreth: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natui al Resources Coleen H. Sullins Director Division of Water Quality June 17, 2008 cy Subject: Second Return of NCG140378 Application Return #1185� Hildreth Redi-Mix #2 - u 518 West U.S. Highway 74 ` Rockingham, NC 28379 1 Richmond County On March 18, 2008 the NC Division of Water Quality's Stormwater Permitting Unit received your second Notice of Intent (NOI) to be covered under North Carolina's General Permit NCG14O000. After review of the submitted material, we are returning your request for an NPDkS General' Permit as your" application is deficient in significant supporting information. Please ask your engineer to contact me for an explanation of minimum submittal requirements. The submittal is deficient in the following particulars: 1. Inadequate Design Basis: You have applied for a permit to discharge stormwater and for an Authorization to Construct treatment or recycle facilities. North Carolina rules require DWQ to conduct an engineering review of your application. In reviewing any permit we evaluate whether or not engineering calculatiins will predict compliance. The following issues were present: a. No orifices were shown (nor'their elevation) leading from cell 2 to 3. Without this complete information we cannot accurately evaluate these plans.-. - b. The design must show that.the recycle system will hold water from your industrial processes, plus the 25-year 24-hour storm for your location, plus 1 foot of additional Freeboard. The submitted design appears to take into account the minimum amount of water that may be present if your recycle system is working at that time. Design operating conditions'should be calculated as a conservative'estimate of the maximum level of water present when operating at any time.: We believe this system cannot reasonably be expected to hold the water level shown in your submission at all times. c. We found a discrepancy.between the NOAA, National Weather Service's estimate of the 25-year, 24-hour storm depth and this depth you reported for your site. This .change significantly affects the amount of water needed to be held by the storage system. Please reference the NOAA's website to fihd the most current rain depths and intensities: http://hdsc.;nws.noaa.gov/hdsc/pfds/orb/nc—pfds.html. ' rVICaro North Cimlina Division of Water Quality Internet: M"'newateroual'ty.ora 1617 Mail Service Center Rale:glr, ?rC 2 697-141; Phune (919) 733-50U Cttstotner Service Location: 512 N. Salisbury St. Raleigh. fit' Zi644 ;'ax (319) 733-9ti l2 1-877-623-6748 An Equal OppottunilylAtfornative Action Employer - 5(r/, Corsi -per Paper Me. Adll nIlulCul Hildreth Redi-Mix #2. June 17, 2008 d. In your site plans you did not account for an additional wastewater discharge: the wash water from washing under the cement silo and the course of its discharge. e. You do not specify the material (i.e., cement or other?) for the base of wastewater cell holding tanks 1 through 3. f. Cell 1 calculations should include an additional storage depth for settled solids that would accumulate in this cell. g. It is unclear how wash water is entering the system. We were concerned about routes of water entry - specifically with the orifice dimensions in cell 1 and possible water entry through ramps. These ramps appear to allow water to enter the system into cells 1 and 2; however, this point is unclear in your submission. h. The relationship of the treatment system's elevation to the surrounding topography is unclear as you have neither shown any topographical elevations in your plans nor have you shown the relationship of the cells elevation to the surrounding area. Additionally, we found the following points were deficient in your application: 2. inadequate Site Plan: a. Outfalls are neither clearly shown on plans, nor are they numbered. b. Adequate stormwater topographical features are not properly shown, nor how those features affect drainage. i. There are no topographical features shown delineating sub -drainage areas (for instance sub -drainage areas 2 and 3), such as break-points at the ends of bulk heads.and a possible berm at the northwest side of the site. ii. Additionally, sub -drainage area 1 appears to drain to the northeast side of the site. This drainage area may contain sand and other materials and materials from the north end; however, this is not mentioned nor clearly delineated. iii. It appears there may be a discharge off the south end of the site. We could -see no outlet from this "undisturbed" area. Please indicate if there is a pipe flowing beneath the highway or another type of outfall. c. No topographical elevation levels are present on site drawings. These levels are needed to determine stormwater flow from the site. d. In your site plans'we could not find a curb or other method delineating the concrete sub -drainage area - SD# 5. In order to -delineate the drainage area this curb should surround the entire area. e. Please indicate if sediment basins are intended to be permanent structures. You do not include a permanent stormwater drainage map (only a hybrid between EMIS and final stormwater plans). 3. Incomplete Submittal: a. You must include three copies of all materials for submittal. In your second application letter and plans you referenced information from your,first submittal. This information did not appear in your second: application plan set or calculations. .-You must submit all site data on plans to be considered for approval as one complete package. We do not keep previously submitted materials. b. _You must include documentation that your Erosion and Sedimentation Control Plan application to the NC Division of land Resources was submitted. Stating on your application that the site was previously graded is not sufficient. It appears that VAr. Karl Hildreth - ",Hi1d. ezh kedi-Mix #2. June 17, 2008 Erosion and Sedimentation Control Basins will need to be created, and your site may need to be additional grading and stormwater'measures installed. Because of the above deficiencies, we are returning your application submitted as such. If you have any questions or concerns regarding your application or these forms, please contact roe at (919) 733-5083 ext. 591. Sincerely, Qnn;jifelrknes Environmental Engineer North Carolina Division of Water Quality, Stormwater Permitting Unit cc: Fayetteville Regional Office, Mike Lawyer DWQ Central Files Stormwater Permitting Unit Files Marie Dexter, SEPI Engineering Attachments K."e-th Concrete Subject: Hildreth Concrete rom:KenPickle �ken.pickle@ncmail.net> Date: Wed, 07 Jan 2009 13:09:09 -0500 To: Jennifer Jones <jennifer.jones@ncmail.net> CC: Mike Lawyer <Mike.Lawyer@ncmail.net> Jennifer, In your absence today I took a call from Jimmy Dennis, the engineer that we met on Hildreth's site last year. He called with questions on your recent add -info letter. I advised that I had conferred with you on the letter, but that I couldn't speak for you as to the sufficiency of any potential responses from him/Hildreth. I did not have the letter in hand as we spoke. He continued our conversation, anyway, on these subtopics: a) I•advised that we have never been receptive to the proposal that the wastewater from a ready -mix concrete site be tested, treated if necessary, and manually released on a batch basis as a regular operating mode. We have uniformly advised others that an automated pH control system is a necessary degree of reliability in the circumstances that prevail at most ready -mix facilities. b) He reported that Mr. Hildreth has already built the third basin, which he believed you were not aware of at the time of the add -info letter. c) He also suggested that they would install a Faircloth skimmer (a floating discharge device, typically with a constant discharge) in th—e -bird chamber, with discharge to the receiving water. We did not get into the specifics of how the constant discharge device reconciled with his report that they would only discharge wastewater in the event of a 25-year storm. (Valved, perhaps?) I understood from his comments that the volume in the third chamber would be used as recycled mix water. d) He reported that Mr. Hildreth has given up on the option of transporting the' wastewater to a local POTW due to the costs involved. His response to your add -info request about this option will be to the same effect. e) I clarified-the-perm9:.t_requirement-tr t=the-pe—rmi,tt ee_is oob.li�ated"to-sampleaeve,ry stormwate o tfall,3and eve ky, w s.tewa.ter ou.t.ftw' ce> -per-yearo. -I relayed our provisions for granting representative outfall status for stormwater-only outfalls. f) He asked about my on -site comments about wasting excess concrete in the flat area in the northeast corner of the site. My comments on that topic on that day apparently led to a misunderstanding. I apologized to him for my faulty communications, and I clarified that I didn't specifically remember what I said, but that I hoped what I said was: - 1. Many producers waste small amounts of concrete to the ground, and reclaim it as fill materiai�or�agg•r'eg�te; or=wast'e=it=into=forms•; lace=highway=divider=£oxms;,:;fs�x sybsequent=use-ful purposes. 2. Any flow generated from the wet=dumped=concr-ete=woud-d=be-a=wa's-tewa.ter, and would have to be-t-rea.ted_as_ c�a �h.before-di's'chzrge�f-r.om.the;sdste—Ihe' drum-washout-wa-s•tewa,ter is .t;ypieally--the-st'ror�g wastewate (ham° h pH) generated'on-s-,ibte. Any flow from the dried concrete would presumably be a stormwater. - 3. Specifically, it is unlikely that,_we would conclude that any such runoff from the wet material had been adequately treated to within permit limits by simply ru g it through the sedimentation basin propose or e nor eas corner o -the site. It would have to be treated for pH, too. It does not appear to make sense for Hildreth to buy two pH correction units. He should encourage his client to just get the one unit, adjacent to the 3 wastewater, treatment chambers. Hildreth needs to develop operating procedures that will insure that any to -the -ground wasting of excess concrete will not result in an inadequately treated wastewater discharge. Ken 1 of2 1/12/2009 2:39 PM of �Jv 6�r � Y June 17, 2008 Mr. Karl Hildreth P.O. Box 1098 Wadesboro, NC 28170 Michael F. Easley, Governor William G. Ross In, Secretary North Carotins. Depa event of Envimnmernt and Natural Resources Subject: Second Return of NCG140378 Application Return #1185 Hildreth Redi•Mix #2 518 West U.S. Highway 74 Rockingham, NC 28379 Richmond County Dear Mr. Hildreth: Coleen H. Sullins Director Division of W atcr Quality On March 18, 2008 the NC Division of Water Quality's Stormwater Permitting Unit received your second Notice of Intent (NO1) to be covered under North Carolina's General Permit NCG140000. After review of the submitted material, we are returning your request for an NPDES General Permit as your application is deficient in significant supporting information. Please ask your engineer to contact me for an explanation of minimum submittal requirements. The submittal is deficient in the following particulars: 1. inadequate Design Basis: You have applied for a permit to discharge stormwater and for an Authorization to Construct treatment or recycle facilities. North Carolina rules require DWQ to conduct an engineering review of your application. In reviewing any permit we evaluate whether or not engineering calculations will predict compliance. The following issues were present: a. No orifices were shown (nor their elevation) leading from cell 2 to 3. Without this complete information we cannot accurately evaluate these plans. i. Stated 3-6"holes — — Formatted: Bullets and Numbering ii. Elevation 586.6 b. The design must show that the recycle system will hold water from your industrial processes, plus the 25-year 24-hour storm for your location, plus 1 foot of additional freeboard. The submitted design appears to take into account the minimum amount of water that may be present if your.recycle system is working at that,time. Design operating conditions should be calculated as a conservative estimate of the maximum level of water present when operating at any time. We believe this system cannot reasonably be expected to hold the water level shown in your submission at all times. 11 Need to check - appear to be larger... how does this play out as the cells are •- - - Formatted: Bullets and Numbering already built? `----------- --- — ' Formettad:5trikethrough North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733.5083 Custamer Service Internet: www.ncwatemua1i .ors. Location: 512 N. Salisbury St. Raleigh, NC 276M Fax (919) 733-96t2 1-977.623.6748 An Equal Gppodunity/AtlinnaWe Action Employer— 5D% Rerydedll0% Post Consumer Paper Mr. Karl Hildreth Hildreth Redi-Mix #2. June 17, 2008 GhaRge-gigMfUaAtly afferits the amount of viage; Aoodad to be hold by the steFage ' ' and Wens i. OK - correct. -- - - Formatted: Bullets and Numbering d. In your site plans you did not account for an additional wastewater discharge: the wash water from washing under the cement silo and the course of its discharge. i. Have a letter from Anson County- Pretreatment - but it only states that they - - - Formatted: Bullets and Numbering have taken samples and that they can apply. ii. Need to include an APPROVAL letter stating that they will take waste water, how much and for what time period li.e. until when) and does it have any conditions on acceptance? iii. These parameter were GREATER than our benchmarks: TSS (979 mg/l vs 100 mg/1), Copper (.017 vs.007 mRll), zinc (.145 vs..067 mR/0 eG#_ Formatted:5trikethrough e. ..-----_ _ ----- ----------------) I. OK •-' - Formatted: Bullets and Numbering f. Cell 1 calculations should include an additional storage depth for settled solids that would accumulate in this tell. i. NO - did not see. - - - Formatted-. Bullets and Numbering g. It is unclear how wash water is entering the system. We were concerned about routes of water entry - specifically with the orifice dimensions in cell 1 and possible water entry through ramps. These ramps appear to allow water to enter the system into cells 1 and 2; however, this point is unclear in your submission. I. OK • - - Formatted: Bullets and Numbering h. The relationship of the treatment system's elevation to the surrounding topography is unclear as you have neither shown any topographical elevations in your plans nor have you shown the relationship of the cells elevation to the surrounding area. i. OK +- - - Formatted: Bullets and Numbering Additionally, we found the following points were deficient in your application: Inadequate Site Plan: a. Outfatls are neither clearly shown on plans, nor are they numbered. I. They are shown on plans however there is an additional outfall that is not shown on the site plans - in the Center-W/SW corner of the lot. This was seen in the site visit. b. Adequate stormwater topographical features are not property shown, nor how those features affect drainage. There are no topographical features shown delineating sub -drainage areas (for instance sub -drainage areas 2 and 3), such as break-points at the ends of bulk heads and a possible berm at the northwest side of the site. the topography 2. Talk to Ken about it 3. This is sort of ok from site visit but still not super as 1 outfall to the SW is not shown, and basin 1 is not in existence at the site. • - - - j Formatted: Bullets and Numbering '- - - Numbering Formatted: Bullets and: 11M'r. Karl Hildreth Alldrelh Redi-Mix #2. June 17, 2008 4. They also do not show any runoff coming off their cement roadway even though it must be coming off there. 5. Outfall 2 looks diverted into outfall 1 which is not the case - it leaves via a stream to the SW. 6. Outfatt 1 may have sand and other materials - this appears it may run off down the slope if there was a large storm. ii. Additionally, sub -drainage area 1 appears to drain to the northeast side of the site. This drainage area may contain sand and other materials and materials from the north end; however, this is not mentioned nor clearly delineated. 1. In his return letter. Jimmv Dennis states that "the runoff would eo to basin 1...". There is no basin 1 at the site however. iii. It appears there may be a discharge off the south end of the site. We could see no outlet from this "undisturbed" area. Please indicate if there is a pipe flowing beneath the highway or another type of outfall. 1. OK c. No topographical elevation levels are present on site drawings. These levels are needed to determine stormwater flow from the site. 1. Very minimal - only 2 shown as every 20 vertical feet but technically present so O.K. In your site plans we could not find a curb or other method delineating the concrete sub -drainage area - SD# S. In order to delineate the drainage area this curb should surround the entire area. I. OK - submission states that the asphalt berm was added. No curb however but a berm is ok. ii. Ask Mike to Check this at the site. Please indicate if sediment basins are intended to be permanent structures. You do not include a permanent stormwater drainage map (only a hybrid between EHM and final stormwater plans). I. Their submission states "sediment basins... will be utilized in definitely. The basins will naturally develop into minor wetlands if left in place". ii. They are not currently present and not constructed. iii. Thev will not likely develop into anv kind of wetland as such. iv. Address in resubmittat letter Incomplete Submittal: a. You must include three copies of all materials for submittal. In your second application letter and plans you referenced information from your first submittal. This information did not appear in your second application plan set or calculations. You must submit all site data on plans to be considered for approvat as one complete package. We do not keep previously submitted materials. b. You must include documentation that your Erosion and Sedimentation Control Plan Application to the NC Division of Land Resources was submitted. Stating on your application that the site was previously graded is not sufficient. It appears that Erosion and Sedimentation Control Basins will need to be created, and your site may need to be additional grading and stormwater measures installed. Because of the above deficiencies, we are returning your application submitted as such. •- - - Formatted: Bullets and Numbering •- -' j Formatted: Bullets and Numbering '- - formatted: Bullets and Numbering' •- - Formatted: Bullets and Numbering +- - - Formatted: Bullets and Numbering Mr. Karl Hildreth Hildreth Redi-Mix #2. June 17, 2008 If you have any questions or concerns regarding your application or these forms, please contact me at (919) 733-5083 ext. 591. Sincerely, Jennifer Jones Environmental Engineer North Carolina Division of Water Quality, Stormwater Permitting Unit cc: Fayetteville Regional Office, Mike Lawyer DWQ Central Files Stormwater Permitting Unit Files Marie Dexter, SEPI Engineering Attachments Re: NCG140385 11ildreth Ready Mix Subject: Re: NCG140385 Hildreth Ready Mix From: Mike Lawyer <Mike.Lawyer@ncmai].net> Dat ' oii,�05'�Jah�OD9p09:0:00==45fl To: Jennifer.Jones@ncmail.net This is the same site that we all met at back in the summer right? And not Mr. Hildreth's other site in Anson County? Has he submitted an NCI for the Anson County facility yet? We issued an NOV to him for operating the Anson County site without appropriate permit coverage. You should have a copy of the NOV as well as further correspondence from us to him concerning his response to the NOV. I've attached a scanned copy of the last response we received, which is from his consultant. I don't know if we can hold off on issuing coverage for the Richmond County site until he has submitted for coverage of the Anson County site, but that's what I would recommend. Otherwise, if the engineering looks good to you, then proceed with issuance_ Mike Jennifer Jones wrote: 1_ Hi Mike, We've received an NOI from Hildreth Ready Mix #2 for their facility in Rockingham (Richmond County) for coverage of their ready mix facility under. The site discharges stormwater into a UT to Hitchcock Creek (C). They are stating that they are designing for the 25-year 24-hour storm so they will not have a WI discharge. The NOI is attached. Does the Fayetteville Regional Office have any concerns about issuing this facility a COC for this general permit? If we don't receive any objections, we'll issue the COC in 30 days. I have written an add info letter and attached it. I will send you the complete information by mail when it comes in a finished manner. They still need to change some things on plans first. Let me know if you want to see the plans first before you comment. Have a great Christmas and a Happy New Year! Thanks, Jen Michael Lawyer Environmental Specialist NCDENR-Division of Water (duality Surface Water Protection Section Fayetteville Regional Office Direct: (910)433-3329 Main: (910)433-3300 Fax: (910)486-0707 i of 2 1 /16/2009 3:23 PM Re: NCG140385 Hildreth Ready Mix Content -Type: applicationlpdf Hildreth response letter -Anson Co site.pdf - Content -Encoding: base64 2 of 2 1/16/2009 3:23 PIVI Hildreth Ready -Mix Site visit Iollow-up Subject: Hildreth Ready -Mix Site visit follow -LIP From: Jennifer Jones <Jennifer.Jones@iicniail.net> etc.:�><i;.1:8-.luL-`?OO$�i��i�2�O•l~ -O44b To:.1immy Dennis<Idciillis@sepieilglneel'li1g.co111> CC: Bethany Georgoulias <Bethany.Georgoulias bncmail.net>, Ken Pickle <ken.pickle@ncmail.net>, Mike Lawyer <Mike.Lawyer a ncmail.net>, ".lennifer..lones a ncmail.net" <.lennifer..Iones a ncmail.nct> Hi Jimmy, Thank you for taking the time to show us around your site yesterday. To follow up I wanted to recap some of the points we talked about. • Please show all aggregate piles on site. • Please show all outfalls - we saw on one the West side, one to the North, and Ken said he saw one that was your stream on the South side. There may be others that we did not see. You may show outfalls with an arrow and numbering. • You may put in stormwater treatment basins as you have shown on page 3 of your previous site plan submission. These are not required for the permit but would be an additional stormwater protection. • Mr. Hildreth must direct all wastewater to his treatment cells and preferably this would be done at the cells when possible - this includes any water from washing out trucks, washing off trucks, misting trucks, and any water that has contacted aggregate piles if you are irrigating them. • Please show that there is a dirt basin but you will be taking it out. • Please show your new calculations and sizing of cell 3 for the 25-year 24-hour storm. • Please show any pump and haul - as we discussed on site you will need to provide a letter for this. • Please address the waste water running off from the misting/cement loading area - not all of this water appears to be capture by the cells. • Please show how wastewater will be moving from cell to cell, show the orifices and describe any barriers diverting wastewater from the outside to cell 1 - all in detail. It may be beneficial to either meet with us or have a conference call with us before you submit plans. Please let me know if you would like to do this. The text of the permit can be found at: http://h2o.enr.state.nc.us/su/documents/NCG14000O-2004 OOO.pdf and our technical bulletin can be found at: httpalh2o.enr.state.nc.us/su/documents/NCG14 Cover 2006.pdf Thank you and thank you again for showing us around the site - it was very beneficial. Jennifer Jones Jennifer Jones Environmental Engineer NCDENR I DWQ I stormwater Permitting unit 1617 Mail Service Center, Raleigh, NC 27699-1617 512 N, Salisbury St, Raleigh, NC 27604 Phone: (919) 807-6379 Fax: (919) 807-6494 Email: iennifer.iones ncmail.net Website; http:/lh2o.enr.state,nc,us/sti/stormwater,html 1 of 1 12/22/2008 1:25 PM 'lie: Hildreth redi-min: sites Subject: Re: Hildreth redi-mix sites From: Mike Lawyer <Mike.Lawyer@),ncniai1.ne1:> Date: Wed, 23 Jttl 2008 11:41:38 -0400 To: Mike lawyer<Mike.Lawyera)ncmail.net> CC: Jennifer Jones <Jennifer -loner a)neniail.net>, Bethany Georgoulias <Bethany.Georgoulias a ncinail.net>, Ken Pickle <ken.pickle a ncrnail.net>, John Hennessy <,lohn.l-lennessy a ncmail.net>, Shelton Sullivan <Shelton.Sullivan a nciiiiii.net>, Belinda Henson <belilida.henson c@neniail.net> One other quick note. You'll notice in the follow-up letter that I sent to Mr. Ilildreth in 106 that he was given a time frame of 30 daysto.submit the NOI to avoid the issuance of an NOV. I must admit that I had lost track of this issue until recently and neglected to issue an NOV after the 30 day allotment. It has now obviously been 2 years since then and I have no excuses for not: following through. My apologies all around. Mike Mike Lawyer wrote: All, Our office received a complaint today concerning Mr. Hildreth's other concrete plant in Wadesboro, Anson County. This one he has been operating for at least a couple of years without appropriate permit coverage. His business used to invoive making concrete septic tanks and he had coverage under the NCGC70000 permit for concrete products. He switched over to redi--mix sometime in 2006 and I had received a complaint back then concerning runoff into the roadside ditch, r had met: with Mr. Hildreth and expressed the need for him to rescind coverage under NCG07 and obtain coverage under NCG19. I even followed up with a letter by Certified Mail including a copy of the NOI that he signed for. on 6-7-06, which I have attached for your reference. I brought this issue back up during our recent site visit-- to his new plant in Richmond County to which he replied that he wanted to get permitting settled for the new plant prior to dealing with the existing plant.in Anson County. I'm not sure how we want to handle the issues with the new plant, considering that we have not necessarily observed any runoff and he claims that the new plant is not operating yet, but I feel we should definitely address the Anson County plant with an NOV/keco mendati.orn for Enforcement- for constructing a plant wI.thout submitting an NOI/ATC as well as discharging wastewater and stormwater without a permit. The complaint we received today is from a Mr. Shannon Hildreth (relative of some kind) who laves near the plant in Anson County. His complaints involve the following: 1) an above ground fuel tank withoui any containment that is leaking fuel onto the ground near a cemetery (could be addressed by the Inactive Hazardous Sites Branch, which 1 understand now deals with any and all releases or spills of petroleum products onto the ground), runoff from washing of trucks entering a basin of some kind (earthen pit from what I remember) that then goes into a city pond from where Anson County gets some of its drinking water, and house demolition debris being dumped behind the owner,'s residence, which is on the same site as the fuel tank and concrete plant (probably addressed by the Solid Waste Section). After speaking to the complainant, he also expressed that runoff has entered another neighbor's fishing pond leaving the surface of the pond a' gray color. I know that the regional offices typically issue NOVs for such activities, but I would like to get some assistance from the SPO and NPSACOU on the appropriate language to put into the NOV. Any thoughts, comments, suggestions, and/or assistance would be greatly appreciated. Thanks, Mike l of 2 12/22/2008 1:26 I'M Re: Hildreth redi-mix sites Michael Lawyer Environmental Specialist NCDENR-Div:i.s.i.on of. Water. Quali.L-y Surface Walser P'rorecti0n Section Fayetteville Regional Office D.irect: (9A) 433--3329 Main: (910)433-3300 F'ix: (910)486-0707 2 of 2 l 2/22/2008 l :26 PM OF W A Z;9 I Michael F. Easley, Governor DEA Q C�O William G. Ross Jr., Secretary r 1 tl i i f North Carolina Department of Environment and Natural. Resources ❑ . `C DEC 1��� Coleen H. Sullins Director Division of Water Quality DWQ December 23, 2008 Mr. Karl Hildreth P.O. Box 1098 Wadesboro, NC 28170 Subject: Additional Information for NCG140378 Hildreth Redi-Mix #2 518 West U.S. Highway 74 Rockingham, NC 28379 Richmond County Dear Mr. Hildreth: On September 24, 2008 the NC Division of Water Quality's Stormwater Permitting Unit received your third Notice of Intent (NOI) to be covered under North Carolina's General Permit NCG140000. After review of the submitted material, we are requesting additional information for an NPDES General Permit as your application is deficient in significant supporting information. Please ask your engineer to contact me for an explanation of minimum submittal requirements. Inadequate Design Basis. Please address these issues in your next submission: 1. In your initial submission cell 3 was stated as having 7' total depth from the bottom of the cell to the top of the wall. This gave a 6' total storage depth and a volume of 3795 W. In the current submission you stated that the total depth = 77, with a 6.7' storage depth and a total volume equal to 4238 W. This appears to be an additional storage volume of 442 ft3 (3312 gal). As the cell is already constructed, please state how you will create this additional storage area, or make your drawings and storage area consistent with the actual storage cells. Please also reconcile this with storage of settled material within cells and a material clean -out schedule. 2. In your submission letter you state that you can carry the additional water to Anson County Pretreatment Facility. However this letter only states that they have taken samples and that Hildreth Ready Mix can apply. If you intend on using the Anson County Pretreatment Department to dispose of wastewater, please submit an approval letter stating that Anson County Pretreatment Department will �hCaro ina atrrra�ly North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-5083 Customer Service Internct; www,newaterauali1y,or¢ Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax (919) 733-9612 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer— 50°% Recycled110% Post Consumer Paper Mr. Karl Hildreth Hildreth Redi-Mix #2. December 23, 2008 accept waste water from your facility, how much volume and for what time period (i.e. until what date). Please also state if this acceptance has any conditions placed upon it. 3. Cell 1 calculations should include an additional storage depth for settled solids that would accumulate in this cell. Please submit the depth has been allotted for additional storage of settled solids in the bottom of cells and the procedure and schedule for cleaning out the cells. 4. Q (the runoff depth.for the 25-year 24-hour storm) was submitted as 6.31". I calculated this to be 6.5 inches using your submitted numbers and the NRCS runoff depth equation. Please show how you calculated the number you submitted. 5. The Runoff Volume from the 25-year 24-hour storm, VR, was submitted as 5801 ft3. I calculated a greater amount (6041 ft3)using the previous Q and the equation V=DA*Q. Please show how your runoff volume VR was calculated or reconcile your calculations with a larger number. 6. You calculated that the freeboard in your wastewater treatment system would be 1' after receiving flow from a 25-year 24-hour storm when the pump was working fully. However, no volume was allotted for solids accumulation in the cells. Additionally I found that a larger storm volume of water would be sent to the cells (see Item 5). Please provide additional volume for the cells than you have provided, matching the volumes I have shown above, or clearly show the equations for the calculation of Q and VR. As stated above, please demonstrate how additional volume will be added to these cells as they are already constructed. Additionally, we found the following points were deficient in your application. Please address these points. 1. Outfalls have been more clearly marked in comparison to your previous submission, however, we believe there is an additional/different outfall that is not shown on the site plans. Outfall 2 appears to be leaving the site in the Center -West of the lot. This follows the topography and was seen in the site visit. 2. Outfall 1 appears to be the stream that runs on site. You may not perform in -stream sampling, only from stormwater runoff on -site. The location for this outfall is up the bank from the stream where stormwater leaves your property. 3. Additionally, sub -drainage area 1 appears to drain to the northeast side of the site. This drainage area may contain sand and other materials and materials from the north end; however, this is not mentioned nor clearly delineated. In your submission letter, Jimmy Dem-tis states that "the runoff would go to basin 1...". There is no basin 1 at the sitehowever. Karl Hildret I d�reth Red -ix #2. December 23, 2008 All cleanout materials and wastewater will be expected to be sent to the wastewater recycling system. 4. You must include documentation that your Erosion and Sedimentation Control Plan application to the NC Division of Land Resources was submitted. Stating on your application that the site was previously graded is not sufficient. Please address this or your submission will be considered to be deficient. As before please submit originals and copies in the same manner as was previously requested. Please submit the requested information by February 24, 2009. If you require additional time please contact me in writing before that date. If you have any questions or concerns regarding your application or•these forms, please contact me at (919) 733-5083 ext. 591. Sincerely, Jennifer Jones Environmental Engineer North Carolina Division of Water Quality, Stormwater Permitting Unit cc: Fayetteville Regional Office, Mike Lawyer DWQ Central Files Stormwater Permitting Unit Files Jimmy Dennis, SEPI Engineering, 7503 E. Independence Blvd., Suite 122, Charlotte, NC 28227 Attachments Hildreth Redi-Mix #2 - Application Return # 1185 Subject: Hildreth Redi-Mix #2 - Application Return #1185 From: "Jimmy Dennis" <jdennis@sepiengineering.com> Date: Tue, 24 Jun 2008 14:49:15 -0400 To: <Jennifer.Jones@ncmail.net> Dear Ms. Jones: James (Jimmy) Dennis, , SEPI PE, PLS, CPESC ENGINPERING GROUP C EI ratid Surveying Division Manager 1025 Wade Avenue Raleigh Main 919.789,9977 Raleigh, North Carolina 27605 Charlote Main 704.714,4880 Fax 704.714.4B85 Mobile 704.695,5691 75061:. Independence Blvd, Ste 122 jdennis®sepiengineering.cam Charlotte, North Carolina 28227 www.sepiengineeringcorn t There are a few points of clarification which 1 need to be able to complete the application. 1.Inadequate Design Basis: 1) In b. of your letter, last sentence you state "We believe this system cannot reasonably be expected to hold the water level shown in your submission at all times." I would like to have a better understanding of the meaning. We have tried to show that the overall storage wi11 hold the 25 year/24hour event and that the cells will be able to hold in addition the waste water from the washouts and wash off as well as the one foot freeboard. The Pump activates as soon as there is 0.5 foot water in cell 3 and all the preliminary storage in cells 1 and 3 is accounted for. 2) In c. when I. go to the'NWS site I find P=6.59 and I use Q=6.31 for the 25 yr./24:hour event. Would you confirm this or advise the Q you may use. 3) In f. you ask for additional storage depth for settled solids. Cell 1 allows for 1:58 feet, deep of storage being wastewater or solids, the transmittal letter of March 11,2008 addresses the solids to be pumped out when ,6 inches of settlement has accumulated (see 4.-d of letter.) Do .you want this stated on the plans? Unle.ss'the pump stops working I see no reason why the cells can't.hold the quantity. from all operations and the:25yr/24hr. event. ; 3. Incomplete Submittal: 1) In b. you state "It appears that Erosion and Sedimentation Control Basins will need to be created, and your site may need to be additional grading and stormwater measures installed. -Please clarify this statement. I think we would want grading to a minimum"and to keep ground disturbance to a minimum. Your assistance will be greatly appreciated. If you like, we would be most happy to have an on site meeting. Thank you, Jimmy Dennis, -PE PLS CPESC I of 2 6/25/2008 11:25 AM n�Of WAr�9�t: r 0 �C .tune 17, 2008 Mr. Karl Hildreth P.O. Box 1098 Wadesboro, NC 28170 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Subject: Second Return of NCG140378 Application Return #1185' Hildreth Red! -Mix #2 518 West U.S. Highway 74 Rockingham, NC 28379 Richmond County Dear Mr. Hildreth: Coleen H. Sullins Director Division of Water Quality On March 18, 2008 the NC Division of Water -Quality's Stormwaterr-Permitting Unit received your second Notice of Intent (NOI) to be covered under North Carolina's General Permit NCG140000. After review of the submitted material, we are returning your request for an NPDES General Permit as. your application is deficient insignificant supporting information. Please ask your engineer to contact me for an explanation of minimum submittal requirements. The submittal is deficient in the following particulars: 1. Inadequate Design Basis: You have applied for a permit to discharge stormwater-and for an Authorization to Construct treatment or recycle facilities. 'North Carolina rules require DWQ to conduct an engineering review of your application. In reviewing any permit we evaluate whether or not engineering calculations will predict compliance. The following issues were present: a. No orifices were shown (nor their elevation) leading from cell 2 to 3. Without this' complete information we cannot accurately evaluate these plans. b. The design must show that -the recycle system will hold water from your industrial processes, plus the 25-year 24-hour storm for. your location, plus 9 foot of additional freeboard. The submitted design appears to take into account the minimum amount of water that may be present if your recycle system is working at that time. Design operating conditions should be calculated, as a conservative estimate of the maximum level of water present when operating at any. time. We believe this system cannot reasonably be expected to hold the water level shown in your submission at all times. c. We found a discrepancy between the NOAA,,,National Weather Service's estimate of the 25-year, 24-hour storm depth and. this depth you reported for your site. This change significantly affects the amount of water needed to be held by the storage system. Please reference the NOAA's website to find the most current rain depths and intensities: http://hdsc.nws.noaa.gov/hdsc/pfds/orb/nc_pfds.htmi. 11M0 carte a /m North Carolina Division of Water Quality 1617 Mai! Service Center Raleigh, NC 2 699-14t 7 Phone (919) 733-5083 Customer Service Internet: www.ncwatMugIitv.= l:.aeation: 512 N. Salisbury St. Raleigh, NC 2 7604 Fax (919) 733-9612 1-877-623-6748 An Equal C+pporttmity/AtFrmative Action Employer — 50% Recycle.'110 Post Consumer paper Mr. Karl Hildreth Hildreth Redi-Mix #2. June 17, 2008 d. In your site plans you did not account for an additional wastewater discharge: the wash water from washing under the cement silo and the course of its discharge. e. You do not specify the material (i.e., cement or other?) for the base of wastewater cell holding tanks 1 through 3. f. Cell 1 calculations should include an additional storage depth for settled solids that would accumulate in this cell. g. It is unclear how wash water is entering the system. We were concerned about routes of water entry - specifically with the orifice dimensions in cell 1 and possible water entry through ramps. These ramps appear to allow water to enter the system into cells 1 and 2; however, this point is unclear in your submission. h. The relationship of the treatment system's elevation to the surrounding topography is unclear as you have neither shown any topographical elevations in your plans nor have you shown the relationship of the cells elevation to the surrounding area. Additionally, we found the following points were deficient in your application: 2, inadequate Site Plan: a. OutfaRs are, neither clearly shown on.plans, nor are they numbered. b. Adequate stormwater topographical,features are not properly shown, nor how those features affect drainage. 7.1 i. There are no topographical features shown delineating sub -drainage areas (for instance sub -drainage areas ._21and 3), such as break-points at the ends of bulk heads and a possible berm at.the northwest side of the site. ii. Additionally, sub -drainage aea 1 appears to drain to the northeast side of the site. This drainage area may contain sand and other materials and materials from the north end; however, this is not mentioned nor clearly delineated. iii. It appears there may be a discharge off the south end of the site. We could see no outlet from this "undfsturbed" area. Please indicate if there is a pipe flowing beneath the highway, or_another type of outfall. c. No topographical elevation levels4re present on site drawings. These levels are needed to determine stormwater flow from the site. d. In your site plans we could not find -a curb or other method delineating the concrete sub -drainage area - SD# 5. In order to -delineate the drainage area this curb should surround the entire area. e. Please indicate if sediment basins are intended to be permanent structures. You do not include a permanent stormwater drainage map (only a hybrid between EH&S and final stormwater plans). 3. Incomplete Submittal: a. You must include three copies of sil materials for submittal. In your second application letter and plans you referenced information from your.first submittal. This information did not appear in your second application plan set or calculations. -You must submit all site data on plans to be considered for approval as one complete package.. We do not keep previously submitted materials. b. You must include documentation that your Erosion and Sedimentation Control Plan application to the NC.Division of Land Resources.was submitted. Stating on your application that the site was previously graded is not sufficient. It appears that Mr. Karl Hildreth . ' 'Hitdrel.h Redi-Mix #2. June 17, 2008 Erosion and Sedimentation Control Basins will need to be created, and your site may need to be additional grading and stormwater measures installed. Because of the above deficiencies, we are returning your application submitted as such. If you have any questions or concerns regarding your application or these forms, please contact' me at (919) 733-5083 ext. 591. Sincerely, Qn2fedrJones ' Environmental Engineer North Carolina Division of Water Quality, Stormwater Permitting Unit cc: Fayetteville Regional Office, Mike. Lawyer DW . 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I I 1 L l 0.256 ACRES AREA 5 BO 40 O O 61 1 1 ` — 1801 FEET i SITE PLAN HILDRETH REDI—MIX #2 ED `. ♦ _ e RICHMOND CO_,NC. - ---� O 389.E — S A 22'47' 450. 4 j— �— SEPI. im 1 r_ "NAY— _ _ — — — �s�aet�ral} ENgNE�NG GROUP B"IEJ lJ i I Y Y A f �� 7500 E c BLVD., s+are IM aA.E REYI CMWYrre, NI GI mm ------------J-- - R/1iJ VARIES Ta_701„ 1� LL� - US 74 BUSINESS ROCKINGHAIN---.ow- 1.85 ACRES F-77777,77777772 1.32 ACRES 0.34 ACRE 0.81 ACRES] (allfill RECYCLING CENTER FOR CONCRETE BATCH PLANT FOR REDI—MIX #2 ROCKINGHAM, RICHMON© COUNTY, N.C. GSLeSEPI ENWaEE mew GROUP nm E. woof NO£RCE M%D, SUITE 7a CHARLOTTE. NORIN C ROLMA M= - TAS EN.07.006.00 SNETT NTS SHEET 2 OF 4 -,� \ \ .......................... — \ xl� Former Dd. 5, 9R Pg. 29 ct -11 1cn - l f. \ N, F er IF � d. 59 Pg. 296 Fact I - `� — DETENSION N, IRF \ Allen r i I Brothers Timber Co. 0d. 769. 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US 74 BUSINESS ROCKINGHAM -- vws im1. r—T 1-v hDL W MAX OVERFILL r FOR UY--PAS$ C eeu3w SETTLED TOR CF DAY GIRCLIND NOT TO SCAL TRw 11aAT" Oftwila (OCROUes� Wmena. Fr. Fr. Fr- if. ° " ° f l o-70 am1. mm (ice o- i t eat &M 3A► 791E MW 1323 /332 :2 2-5 10 :,y 3 a 2 IMB5 _ :.♦R 6.M am 67m sm 37Le Ia 2-1 16 7A 6 7 3 1:¢ 1Mn 617 a7'J2 677e 3= 3790 IA 2.1 16 1S 3 7 a ea L34 - 1.26 - 1224 13m sea .TEMPORARY SEDIMENT TRAP - GRAPhQC SCALE _ - 80 40 O 80 160 1 INCH = 80 FEET STORM DRAINAGE HIDRETH REDI—MIX #2 ROCKINGHAM, RICHMOND CO., NC. SeSEPI # *0111 0aw Qww VM F- MOEPE717f310E BLVD-8XE:a d1ARLOTTE. NORTH C^FtOLM 21W TEW "44144e00 ME DETAIL A/ i NOTE: CHAINLINK FENCE TO INSTALLED AROUND CELL 3 WITH POSTED SIGNS TOP OF WALL 105.7 '1� i TOP OF WALL 103.5 Y195 FT ,OF '. STOARGE WITH 10 FT' OF s; FREEBOEARD , WATER EIEYAliON 28TEPS 1025 . y 0 � POOL Wiji,8pol CELL 3 WALL 105.75 PWATER WET WELL 3X3X.5 WAT 3-6"0 HOLE:Si P�O�. 3-6"0 HOLES!Ot b ! ELEV. 103. 100.0 40�ELEV. 10�58 1' CELL 1 100 --•.--tbs?.. � .�. TOP OF WALL - 103.5 " CELL [!T TOP OF WALL 105.7 lj' " TOP OF WALL - 103.5 I 14,Ot 1' I r N TS WASTE WA TER CALCULA TIDNS lMPERMOU_S AREA X__WASIE WATER RUNOFF CALCULATIONS 1) 16 X 43 688 SO. FT. 1) 2} 38 X 50 1900 SQ. FTCELL I AND CELL 2 . 3) X 50 - 2575 SO. FT. 2.5 X 40.0 X 11.67 - 1167 EACH CELL I &2 2.5 +0.0 X 14.0 X 11.67 = Za EACH CELL 1 & 2 4) 28 X 65 1820 SO. FT. 2 1371 CU. FT. EACH CELL 1 & 2 5) 33+32 X 6 195 SO. FT. __x2 2 2742 CU, FT. CAPACITY CELL 1 & 2 6) 32+35 X 60 2010 SQ. FT. 2 7) 24 X 82 - �. SQ. -FT. Q- 11156/4356.0 - 0.256 23.0 X 27.5 X 6.0 - 3795 CU. FT. CAPACITY CELL 3 TOTAL CAPACITY CELL 1-3 = 6537 CU. FT. (WITH 1 FT. FREE BOARD) 2) BASIN VOLUME REQUIRED FOR 25 YEAR 24 R61N-EVE LT..( ROCKINGHAM, NCl TOTAL DRAINAGE AREA- 0.256 ACRES RUN OFF VOLUME - SCS METHOD CN IMPERVIOUS S (IN) La (IN) 98 0.20 0.04 RAINFALL P- 5.76 INCHES? Q= 5.52 INCHES RUNOFF - `109 C FT. STORAGE REQUIRED FOR 25 YR 24 HR RAIN EVENT 3) bdAXIMU14"'AMT, IN CELLS PRIOR TO 25 YR 24 HE RAN EVENT CELL1d�i,58�X 40.0 X 11.67- 738 CU. FT. `- O.79 X 8.9 X 11.67-_n CU. FT. 820 CU. FT. CELL_2- 0.50 X 40.0 X 11.67= 233 CU. FT. 0.25 X 2.8 X 11.67=-• CU. FT. 241 CU. FT. CELLa- 0.50 X 23.0 X 27.5- 316 CU, FT. . TOTAL IN CELLS PRIOR TO RAINFALL EVENT - 1377 CU. if r-•- NOTE: PUMP TO BE SET TO COME ON IN CELL 3 IN WET WELL AS SOON AS 0,5 WATER IN WET WELL o S,pta�ao�redr1 .,. Sop D pa - SEAT. Y DA1 r. 02 Q6 Mr. Karl Hildreth P.O. Box 1098 Wadesboro, NC 28170 Dear Mr. Hildreth: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins Director Division of Water Quality June 17, 2008 DENR-FRO JUN [ U 1003 DWQ Subject: Second Return of NCG140378 Application Return #1185 Hildreth Redi-Mix #2 518 West U.S. Highway 74 Rockingham, NC 28379 Richmond County On March 18, 2008 the NC Division of Water Quality's Stormwater Permitting Unit received your second Notice of Intent (NOI) to be covered under North Carolina's General Permit NCG140000. After review of the submitted material, we are returning your request for an NPDES General Permit as your application is deficient in significant supporting information. Please ask your engineer to contact me for an explanation of minimum submittal requirements. The submittal is deficient in the following particulars: 1. inadequate Design Basis: You have applied for a permit to discharge stormwater and for an Authorization to Construct treatment or recycle facilities. North Carolina rules require DWQ to conduct an engineering review of your application. In reviewing any permit we evaluate whether or not engineering calculations will predict compliance. The following issues were present: a. No orifices were shown (nor their elevation) leading from cell 2 to 3. Without this complete information we cannot accurately evaluate these plans. b. The design must show that the recycle system will hold water from your industrial processes, plus the 25-year 24-hour storm for your location, plus 1 foot of additional —freeboard. The submitted design appears to take into account the minimum amount of water that may be present if your recycle system is working at that time. Design operating conditions should be calculated as a conservative estimate of the maximum level of water present when operating at any time. We believe this system cannot reasonably be expected to hold the water level shown in your submission at all times. c. We found a discrepancy between the NOAA, National Weather Service's estimate of the 25-year., 24-hour storm depth and this depth you reported for your site. This change significantly affects the amount of water needed to be held by the storage system. Please reference the NOAA's website to find the most current rain depths and intensities: http://hdsc.nws.noaa.gov/hdsc/pfds/orb/nc—pfds.htmi. ftara 'na �y North Carolina Division of Water Qualit 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-5083 Customer Service Internet: new cr a " r Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax (919) 733-9612 1-877-623-6748 An Equal UpporbrniyiAffinnative Arl;cn Employer— 50% Recycled1101/6 Post Consumer Paper Mr. Karl Hildreth Hildreth Redi-Mix #2. June 17, 2008 d. In your site plans you did not account for an additional wastewater discharge: the wash water from washing under the cement silo and the course of its discharge. e. You do not specify the material (i.e., cement or other?) for the base of wastewater cell holding tanks 1 through 3. f. Cell 1 calculations should include an additional storage depth for settled solids that would accumulate in this cell. g. It is unclear how wash water is entering the system. We were concerned about routes of water entry - specifically with the orifice dimensions in cell 1 and possible water entry through ramps. These ramps appear to allow water to enter the system into cells 1 and 2; however, this point is unclear in your submission. h. The relationship of the treatment system's elevation to the surrounding topography is unclear as you have neither shown any topographical elevations in your plans nor have you shown the relationship of the cells elevation to the surrounding area. Additionally, we found the following points were deficient in your application: 2. Inadequate Site Plan: a. Outfalls are neither clearly shown on plans, nor are they numbered. b. Adequate stormwater topographical features are not properly shown, nor how those features affect drainage. i. There are no topographical features shown delineating sub -drainage areas (for instance sub -drainage areas 2 and 3), such as break-points at the ends of bulk heads and a possible berm at the northwest side of the site. • _ .. ii. Additionally, sub -drainage area 1 appears to drain to the northeast side of the site. This drainage area may contain sand and other materials.and materials from the north end; however, this is not mentioned nor clearly delineated. iii. It appears there may be a discharge off the south end of the site. We could see no outlet from this "undisturbed" area. Please indicate if there is a pipe flowing beneath the highway or another type of outfall. c. No topographical elevation levels are present on site drawings. These levels are needed to determine stormwater flow from the site. d. In your site plans we could not find a curb or other method delineating the concrete sub -drainage area - SD# 5. In order to delineate the drainage area this curb should surround the entire area. e. Please indicate if sediment basins are intended to be permanent structures. You do not include a permanent stormwater drainage map (only a hybrid between EH&S and final stormwater plans). 3. Incomplete Submittal: a. You must include three copies of all materials for submittal. In your second application letter and plans you referenced information from your.first submittal. This information did not appear in your second application plan set or calculations. You must submit all site data on plans to be considered for approval as one complete package. We do not keep previously submitted materials. b. You must include documentation that your Erosion and Sedimentation Control Plan application to the NC Division of Land Resources was submitted. Stating on your application that the site was previously graded is not sufficient. It appears that Mr. Karl Hildreth` '4;, ildreth Redi-Mix #2. June 17, 2008 Erosion and Sedimentation Control Basins will need to be created; and your site may ..need to be additional grading and stormwater measures installed. Because of the above deficiencies, we -are returning your application submitted as such. If you have any questions or concerns regarding your application or these forms, please contact me at (919) 733-5083 ext. 591. Sincerely, L Jennifer Jones Environmental Engineer North Carolina Division of Water Quality, Stormwater Permitting Unit ti cc: Fayetteville Regional Office, Mike Lawyer DWQ Central Files Stormwater Permitting Unit Files Marie Dexter, SEPI Engineering Attachments . ' r � .: J.S. � r�.. a r..iLi . K:�. r - -,• ..�� w. .. A� Division of Water Quality / Surface Water Protection NGDENR National Pollutant Discharge Elimination System HM NCG140000 NOTICE OF INTENT National Pollutant Discharge Elimination System application for coverage under General Pe`r STORMWATER AND PROCESS WASTEWATER DISCHARGES associated with activities classi d%as: = ; SIC (Standard Industrial Classification) Code , 3273 Ready Mixed Concrete �"� Irian N O For new plant sites that will discharge or recycle process wastewater (even if commingled wit O° stormwater): This NOI Is also an APPLICATION FOR,Authorization tQ Construct (ATC) wastew, treatment facilities. ATC requests must be submitted at least 90 days prior to construction'. For exjstlna plant sites discharging or recycling process wastewater (even If commingled with storm water): This NOI Is also an APPLICATION FOR AUthorizai n to continue lo operate'wastewater treatment facilities In place. Construction, modification, or Installation of any new treatment components at an existing site requires an ATC. Treatment facilities used to treat or recycle process wastewater (including stormwater BMP structures treating process wastewater flows commingled with stormwater) require an ATC prior to construction per 15A NCAC 214.0138. The authorization to construct or continue to operate will be issued at the same time as the Certificate of Coverage (COC) for the NCG14 permit. Design of treatment facilities must comply with requirements of 15A NCAC 211 .0138 & .0139. Construction of wastewater treatment facilities (this Includes recycle systems) at new gr existing plant sites requires submission of three (3) sets of plans and specifications signed and sealed by a Professional Engineer (P.E.) or qualified staff along with this application. A copy of the design calculations should be Included. Please see questions 14 S 15. I) For questions, please contact the D WO 'Regional Offlce for your area. (Seepage 5 (Please print or type) Mailing address of owner/operator (address to which -all permit carrisponderice will Its mailesil: Name Street Address City - Telephone No. 2) Locatlon of faclilty producing discharge: Facility Name Facility Contact J.6-0 Street Address s l i City County I Telephone No. -704 P4 state N c- ZIP code 28877 Fax; _A 'As per 15A NCAC 2H .0108 Page 1 of 5 2Unless treatment facilities are designed, constructed. and put into operation by employees internal to the company who are quallRed to perform such work for their respective companies In accordance with General Slatutes, 69C-25 (7), plans and specifications must be signed and sealed by a P.E. SWU•229-121208 Lest reviaed 12/12/2006 NCO140000 N.O.I. 3) Physical location Information: Please provide a narrative description of how to get to the facility (use street names, state road numbers, and distance and direction from a roadway Intersection). AP1PrtraK. 2 S t"T �G14a•2dOLM 1.lSti`w�/ (A copy of a county map or USGS quad sheet with facility dearly located on the map is a required part of this application.) 4) Latitude 4�3�`3 If * Longitude W -Ai4-f-d3' (deg, min, sec) 5) 7New �PDES Permit Application applies to which of the following: or Proposed Facility Date operation is to begin fA,,Zy UA�,, ❑ Existing 6) Standard Industrial Classification: Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility ; SIC Code: ? 3 7) Provide a brief description of the types of Industrial activities and products produced at this facility: (Include alb diagram showing the process areas present at this facility.) 8) Discharge points ! Receiving waters: How many discharge points (ditches, pipes, channels, etc.) convey stormwater and/or wastewater from the propel What Is the name of the body or bodies ol water (creek, stream, river, lake, etc.) that the facility stormwater �.� and/or wastewater discharges and up In? !iMau><,. Ewp', hr ft b4av 1q.. - lk 14& 'LKS?Adt:�. N , If the site stormwater discharges to a separate storm sewer system, name the operator of the Aparate storm LSAVC%SrfL. rypr% sewer system (e.g. City of Raleigh municipal storm sewer). N C. bo'r" Receiving water, classification (if known); Wsrt-16G Note: Discharge of process wastewater to receiving waters classified as WS-11 to WS-V or SA must / be approved by the N.C. Dept. of Environmental Health. If DEH does not approve, coverage under NCG140000 cannot be granted. Ng new discharges of process wastewater are permitted In receiving waters classified as WS-I or freshwater ORW. 8) Does this facility have any other NPDES permits? IYr�No ❑ Yes If yes, list the permit numbers for all current NPDES permits for this facility: 10) Does this facility have any Non -Discharge permits (ex: recycle permits)? W No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: 11) Doe" his facility employ any best management practices for stormwater control? Li?' No ❑ Yes If yes, please briefly describe: Page 2 of 5 SWU-229-121206 Last revised 12/12/2006 NCG140000 N.O.Q. 12) Does this facility have a Stormwater Pollution Prevention Plan? [B'No ❑ Yes If yes, when was It implemented? 13) Are vehicle maintenance activatles occurring or planned at this facility? 19"NO ❑ Yes C'. 11 =1 I = '1 1 11 s •1 14) Are discharges occurring or planned from any of the following process wastewater generating activities? Vehicle and equipment cleaning (Kes ❑ No Wetting of raw material stockpiles �❑ Yes &140 Mixing drum cleaning Ryes ❑ No If yes to any of the above, please describe the type of process used to treat and/or recycle the process wastewater.G.._,�-�. C�.1 �Yv1 i,1,�,b �40�.� L `�, �C�•i,1'� t � For a sufficient application, you must provide design specifics (e.g., design volume, retention time, surface area, etc.) and calculations to demonstrate compliance with permit effluent limits (pH — 6-9 SU, Total Suspended Solids (TSS) — 30 mgA, and Settleable Solids (SS) — 5 mill.) [Use separate sheet(s)). If al these discharges are recycled, please refer to Question 15. PlantsEgr that reowle andLor g Ulchatgg i2nogeu to When applying for this permit, you are also applying for an authorization to construct (new treatment facilities) or authorization to continue to operate (existing treatment facilities) as part of the AWL For new sitesyou must submit three (3) sets of design plans and specifications with this application aW provide supporting calculations that predict compliance of final discharge with permit llmits. ' For existinsr_sitQs. applicants should submit three (3) sets of plans and specs for facilities as -built and provide as many design details as possible, or submit a detailed diagram of treatment systems In place that Includes Information such as tank volumes, dimensions, retention time, piping, settling basin details, etc. Please note: N noIg treatment systems aM alanned for an exlas[gg site, an A TC will be required prior to construction of those facilities. Plansispecs/calculatlons prepared by a P.E. and the request for an ATC may be submitted with this NOI, or separately at a later date. DWQ may request the status of your plans for requesting an ATC upon Issuance of the COC. 15) Does the facility use or plan to use a recycle system? ae8 If yes, what size storm event Is the system designed to hold before overflowing? (for example, 10-yr, 24-hr) SS year, 24-hr rainfall event } C RAm maw. For a recycle system (regardIgsg of whgn it g ows), please provide plans, calculations, and design specifics (e.g., throughput assumptions/water balance, design volume, retention time, surface area, amount of freeboard in design storm event, etc.). [Use separate sheet(s)]. For a sufficient application, the informatlon must demonstrate compliance of final discharge with permit effluent limits (pH — 6-9 SU, Total Suspended Solids (TSS) — 30 mgA, and Settleable Solids (SS) — 5 mIA), or must demonstrate that the recycle system has sufficient capacity to contain runoff from a 25-year, 24-hr rainfall event plus one foot of freeboard under design operating conditions. Page 3 of 5 SWU-229-121208 Last revised 17J12/200 NCG140000 N.0.1. 16) Are#astewater treatment facilities (including recycle systems) planned In the 100-year flood plain? 1 'No ❑ Yes if so, Include information to demonstrate protection from flooding. (Minimum design requirements for treatment works Include protection from the 100-year flood, per 15A NCAC 2H .0219.) 17) Hazardous Waste: a) Is th s facility a Hazardous Waste Treatment, Storage, or Disposal Facility? 0 ❑ Yes b) Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of hazardous waste? Zes c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of haze us waste? 0 © Yes d) If you answered yes to questions b. or c., please provide the following Information: Types) of waste: Huu (VIVO Uvi 1 How Is material stored: w e�.&A or I-hd'r�+.nms• Where is material stored: *%T%g. 5,JM leg 1a CEus [ S£V A97r5t!. , How many disposal shipments per year: VAa e�,. mwf!g Rlt,. . Ow s Name of transport / disposal vendor; t61A411d 5-effle— fw t *, _ Vendor address: 18) Certification: North Carolina General Statute 143-215.6 B(I) provides that: Any person who knowingly makes any false statement, representation, or certification In any application, record, report, plan, or other document filed or required to be maintained under this ArOde or a rule Implementing this Article; or who knowingly makes a false statement of a material tact in a rulemaking proceeding or contested case under this Article; or who falsifies, tempers with, or knowingly renders Inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Management] Commission Implementing this Article shall be guilty of a Class 2 misdemeanor which may Include a fine not to exceed ten thousand dollars ($10,000). I hereby request coverage under the referenced General Permit. i understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such Information Is true, complete, and accurate. Printed Name of Person Signing: KAIZL )41t+9)1Le7H Title: OWut3ti (Signature of Applicant) (Date Signed) tP 1 e► Notice of Intent must be accompanied by a check or money order for made payable to: NCDENR Page 4 of 5 SWU-229-121206 Last revised 12i12/2006 . . ► NCG140000 N.O.I. Final ChaSkllst Th application will be returned as incomplete unless all of the following Items have been Included: too /Check for made payable to NCDENR. Q' This completed application and all supporting documentation (including design details and calculations for treatment systems). ❑ if an Erosion & Sedimentation Control (E&SC) Plan is required from Division of Land Resources (DLR) or local designee: documentation verifying applicant has dev loped and submitted that Plan to the governing agency (required per 15A NCAC 02H .0138). S j4E �%P�y�b,f/1'� kcvia,1::,Y, Cotp.-Aeo . For new sites (or sites that will install new treatment facilities): Three (3) copies of plans and • CYGs.0 SYS1•rVj pectfications for wastewater treatment facilities (including recycle systems), signed and seated by a S.ONG l' W. Professional Engineer or qualified staff meeting requirements of G.S. 89C-25 (7), For existing sites: three (3) copies of plans and specifications for wastewater treatment facilities (including recycle systems) as built, stamped and sealed by a Professional Engineer, or (only If plans not available) a stalled diagram of treatment systems in place that Includes Information such as tank volumes, dimensions, retention time, piping, settling basin details, etc. A site map showing, at a minimum, (existing or proposed): (a) outline of drainage areas, (b) stormwatedwastewater treatment structures, (c) location of stormwater/wastewater outfalls (corresponding to which drainage areas), (d) runoff conveyance structures, (a) areas where materials are stored, (f) impervious areas, and (g) site property lines. A county map or USGS quad sheet with location of facility clearly marked. Mall the entire package to: Stormwater Permitting Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 The submission of this document does not guarantee the Issuance of an NPDES permit. For questions, please contact the DWQ Regional Office for your area. DWQ Relalonal Office Contact information: Asheville Office ...... (828) 2964500 Fayetteville Office ...' (910) 433-3300 Mooresville Office ... (704) 663-1699 Raleigh Office ........ (919) 791-4200 Washington Office ...(252) 946-6481 Wilmington Office ... (910) 796-7215 Winston-Salem ...... (336) 771.5000 Central Office .........(919) 733-5083 Page 6 of 5 5WU-229-121208 Last revlsed 12/12/2008 � j mmmml�_ `C September 6, 2007 Mr. Karl Hildreth P.O. Box 1098 Wadesboro, North Carolina 28170 Michael F. Easley, Governor William 0. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality Subject: NPDES Stormwater General Permit NCG 140000 Application— Hildreth Redi-Mix #2 Application Return (Return #1152) Richmond County Dear Mr, Hildreth: On August 30, 2007, the Division of Water Quality received your Notice of Intent (NOI) requesting coverage and an Authorization to Construct (ATC) under general stormwater and wastewater permit NCG 140000. After preliminary review, the Stormwater Permitting Unit. (SPU) has determined the submitted materials are insufficient for us to continue processing this application. The deficiencies are explained -below to help you resubmit a complete application. 1. Site Plan: The site plan provided was not sufficient. Please provide a site plan with better detail. For example, the following information is not clear on the plan: a. Drainage areas for portions of the site outside the recycle system (these should be delineated). b. Exactly where the Swale up -slope of the recycle basin begins and ends. c. What part of the drainage area to the recycle system is concrete and what .is not. d. Which areas of the plant site are paved or gravel (impervious) and which are not. e. What the notation above the silo says, and what the structure next to the silo is. f. Stormwater and wastewater discharge points from the property. The site map should very clearly outline drainage areas, stormwater and/or wastewater discharge points that correspond to those drainage areas, treatment structures, runoff conveyance structures, material storage areas, impervious areas, and site property lines. 2. Plans and Specifications: Diagrams and specifications were included for the pump and recycle basin; however, no.details about the temporary storage basin, piping from the recycle system to the temporary storage basin, or how the water would be recycled back to the plant were included with the application. Please provide more detailed plans and specifications about these treatment components. C NorI aro rrra��y North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-5083 Customer Service Internet: Www.ncwatMuality.ora Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax (919) 733-9612 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer— 50% Recycled110% Post Consumer Paper Mr. Karl Hildreth Hildreth Redi-Mix #2 NCG140000 Application Return September 6, 2007 3. Aggregate Pile Irrigation: The application indicated no discharges from wetting of raw material stockpiles would occur at this site (Question 14.); however, the site map shows a storage basin "to spray on sand and aggregate piles." The stockpile area is situated behind a retaining wall and does not drain into the recycle system. Any drainage from this area is considered a wastewater discharge, and if that water is not routed into the recycle system, it must be treated to meet effluent limits in NCG140000. Please (1) explain how the water will be treated, and/or provide calculations or other information to demonstrate that the discharge will meet permit effluent limits when discharged from the property, or (2) redesign the recycle system to capture and treat this water, and revise the site plan accordingly. 4. Design Calculations and Basis for Recycle System a. There is no water balance calculation provided for the recycle system. What amount of water will go into the basin from drum washouts (and other inputs), and what are the assumptions daily input is based on? What amount of water will be drawn out for concrete manufacture and temporary storage? A water balance should show all Inputs - Outputs = No Accumulation. b, As currently designed, this is not a closed -loop recycle system because some water is routed to a storage basin and then sprayed onto aggregate piles, which do not drain back to the recycle basin. c. As currently designed, the recycle basin does not capture the runoff from a 25 year, 24-hour storm and maintain one foot of freeboard at design operating conditions. If the design is not a closed -loop recycle system capable of maintaining that capacity, the design calculations must demonstrate compliance with total suspended solids (TSS) and settleable solids (SS) permit limits (see the bottom of page 3 on the NOI application form). No calculations that show that settling and retention time will be sufficient to meet TSS and SS effluent limits in the event of a discharge were included. d. What is the design operating water.depth of the recycle basin? The design storm depth is included in the volume calculation, but this volume does not account for how much water is likely to be present at the time of rainfall. Also, will sufficient volume be available to maintain freeboard when solids have accumulated, prior to clean -out? At what level will solids be cleaned out? e. There is no information about the temporary storage basin. How much water can this basin hold, and what will be the maximum level of water under operating conditions? What is the drainage area to that basin, and what size storm will it be able to contain without overflowing? 5. pH Adjustment: There is no pH -adjustment mechanism designed into any of these treatment systems. Please address.how pH will be controlled. a. Even if lowering pH is not critical for reusing the water in concrete manufacture, then unless a closed -loop recycle system is designed to contain the 25-year, 24- hour storm (with one foot of freeboard) under design operating conditions, the treatment facility must include pH adjustment to meet effluent limits of a pH between 6-9 S.U. in the event of discharge. DWQ prefers.to see an automated pH -adjustment system (for example, chemical or COz feed). Mr. Karl Hildreth .: Hildreth Redi-Mix #2 NCG140000 Application Return September 6, 2007 b. The current design routes water from the recycle system to a storage basin used for wetting down aggregate piles,•and that water does not drain back into the recycle system. It is likely that any water draining from the aggregate piles will not meet pH limits unless treated. Please note that ATC requests must be submitted at least 90 days prior to construction, and that an ATC is required for treatment facilities used to treat -or recycle process wastewater. In communications with DWQ staff, you indicated that treatment systems at this site were built prior to application for this general permit and ATC. It is important to apply for coverage under the NCG140000 permit and an ATC before constructing treatment systems because alterations to the system that may be required after installation can cost your operation unnecessary delays and money, including fines for noncompliance with North Carolina General Statutes and rules. Please keep this 90-day timeframe in mind for any future projects that involve wastewater treatment or recycle systems. The return of this application does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other federal or local governmental permit or approval that may be required. Please be advised that on September 1, 2007, the application fee for a general permit increased to $100.00. The NOI application is being returned to you with this letter. If you have any questions concerning this matter, please contact Bethany Georgoulias at (919) 733-5083, extension 529. Sincerely, for Coleen H. Sullins cc: Fayetteville Regional Office James Dennis, P.E./ SEPI Engineering Group/ 9303 Monroe Road, Suites G2-H2/ Charlotte, NC 28270 Central Files Stormwater Permitting Unit Files se - IT SEPI ENGlNEER1NG GROUP 7506 E. Independence Blvd. Suite 122 Charlotte, NC 26227 Tel 704.714.4880 Fax 704.714.4885 sepiengineering.com March 11, 2008 Bethany Georgoulias N.C. Dept of Environmental and Natural Resources ; Division of Water Quality . 512 North Salisbury St. Raleigh, N.C. 27605 SUBJECT: NCGI 0000..Application-Hildreth Redi-Mix-Richmond County (EN07A06:00) A , Dear Ms. Georgoulias:. This is to acknowledge receipt of your letter of September 6, 2007, as sent to Mr. Karl Hi re , Subject of application return (Return #1152), I will address each deficiency as detailed in your letter. The application is revised and submitted herewith. and the site plan is revised and resubmitted herewith. Please accept this letter as part of the complete application • Deficiency as denoted: i. S1te Plan: Df Areas delineated. r n b, Swale up -slope of basin shown. C. Concretearea shown: . a. Impervious area .shown. Notation enlarged and structure next silo'denoted. ' `-- Storm water discharge points denoted, wastewater recycled as previously noted:---- is PA44cast . U The Site plan clearly denotes drainage areas (outlined). The s rm water discharge points are.noted. �1r There is no waste water dischar a point as the waste water ' recycled. Treatment structures are,>,' shown, storm water conveyance structures are shown, material storage areas'are.noted, impervious areas are noted and site property lines are noted.._ _-- _- :---- ' 2 Plans.and.Speclficatiana:.Diagrams d specifications for the pump and recycle basin were included with the original submittal.CTife f Yele'system is revised.as i� shown and detailed on the revised1 The,.jtemporary'starage basin.' 'as originally, submitted'is to be eliminit-4� ida 6,000 gallon storage tank is being placed as.,' f noted on the plan. The waste water; once it has been -allow ed.'to.s 1 a=n 1 'U,i11 spill into cells 2.and,3, will be pumped to the storage tank'and then will be'used in the truck mix operation. Approximately 35 gallons of water per,cubiOard of concrete will be used for the truck mix operation. A typical load willle ]. O cu jc � �ardi­therafimde33350 allons of water per truck will b jj jed. The maXimum loading rate will be 30 cubic yards per hour which will be.1050 gallons of water per hour. In an eight (8) hour.day of production, the niaximwn yardage will be'240 cubic yards of concrete produced with 8400 gallons of water used. This means the 6000 gallon storage tank will not support all the water used; therefore, a public ater su 1 will supplement the recycle supply. See design calculations in No. 4 to follow. 3. Agaresate Pfle Irripation: This operation is eliminated as water will be added as needed at the batching operation. Moisture test will be performed on the aggregate a minimum of twice a day to determine the need of added water in the batching operation. a. Design Calculations and Basis for Recycle System: a. Each washout will generate an amount of water equal to 75 gallons and this 75 gallons will go into the wastewater basin which will hold 820 Cu. Ft., of water in cell 1 before it spills into cell 2. 820 Cu. Ft. of water will be 4298 gallons of storage area in cell 1. The estimated maximum number washouts will be 24 trucks times 75 gallons which will be 1800 gallons of water going into cell 1 of the basin. When cell 1 fills with 4298 gallons it will begin to spill into cell 2 which will be allowed to accumulate six inches of water, or 1806 gallons at which time cell 2 will spill into cell 3, before the pump will activate and send the waste water to the 6000 gallon storage tank. The water in the storage tank, supplemented with public water, will used in the production process. b. No wastewater will b W.for-•W4y.o e a egate stocl Iles. �. a asin is designed to contain water from the true c W ash operation and wit d a' `" ' runoff from a 25 ear, 24 how storm and to maintain a one foot of `� �,,f freeboard; at a minimum, at a design operation conditions. d. The design calculations show the amount of storage in the basin before the 25 year, 24 hour event, and the. area required fort ± ar,24. hour event wiffone foot of freeboard. Cell 1 will a QW1 uWizedor o settle, will be "cleaned out w en six inches'of settlement has accumulate . The settlement will be pumped into a• vehicle and carried to an approved disposal site. �. The temporary storage basin will not be required as the waste water will be pumpe&to th'e 6000_ gallon storage`T'R %T use in the production of concrete. s, RH Adjustment-. A closed -looped recycle is designed to contain the 25 year, 24 hour storm with one foot of freeboard under design operating conditions. Item a and b has been answered above. Calculations are found on the Site Plan. Enclosed is the $100 application fee as noted in your letter. Sincerely: f 4--� UV'C., Karl Hildreth Owner-Hildreth Redi-Mix P.O. Box 1098 Wadesboro, North Carolina 28170 Enclosure: 3 sets of sealed plans. Cc: file