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HomeMy WebLinkAboutNCG140023_COMPLETE FILE - HISTORICAL_20171011STbRMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. Iv 3 DOC TYPE l HISTORICAL FILE 0 MONITORING REPORTS DOC DATE ❑ &V I I D 1) YYYYMMDD Environmental Quality October 11, 2011 S&W READY MIX CONCRETE COMPANY, LLC ATTN: HANK GAY PO BOX 872 CLINTON, NC 2$329 Subject: Multimedia Compliance Inspection S&W Ready Mix Co. — Elizabethtown Bladen County Dear Mr. Gay: ROY COOPER Governor MICHAEL S. REGAN Secretary S. JAY ZIMMERMAN Director Department of Environmental Quality staff from the Fayetteville Regional Office conducted a multimedia compliance inspection of S&W Ready Mix Concrete Co. - Elizabethtown on 22 September 2017 for permitted activities administered by the following Divisions: Division of Air Division of Energy, Quality (DAQ) Mineral, and Land Resources (DEMLR) The results of each applicable inspection area and any associated response actions or necessary corrective measures are detailed in the Division specific areas of the attached report(s). Should violations be noted in the attached report(s), you may receive separate enforcement related correspondence in addition to the report(s). If you have any questions regarding this multimedia inspection or the results of each program inspection, please contact the Fayetteville Regional Office at (910) 433-3300 and ask to speak with the appropriate Division staff. Thank you for your cooperation. encl: Air Quality Inspection Report Stormwater Inspection Report cc: (wlattachments) Trent Allen, FRO DAQ FRO Files DEMLR FRO Files State of North Carolina I Department of Environmental Quality Fayetteville Regional Office 1 225 Green Street, Suite 714 I Fayetteville, NC 28301 910-433-3300 Permit: NCG140023 SOC: County: Bladen Region: Fayetteville Contact Person: Hank Gay Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Compliance Inspection Report Effective: 08/01/17 Expiratlon: 06/30/22 Owner: S & W Ready Mix Concrete Company LLC Effective: Expiration: Facility: S & W Ready Mix Concrete-Bladen 1460 Mercer Mill Rd Elizabethtown NC 28337 Title: Phone: 910-592-0180 Ext.4 Inspection Date: 09122/2017 Primary Inspector: Mark Brantley Secondary Inspector(s): Certification: Phone: Entry Time: 12:041'M Exit Time: 01:15PM Phone: 910-433-3300 Ext.727 Trent Allen Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Ready Mix Concrete Stormwater/Wastewater Discharge COC Facility Status: Compliant Not Compliant Question Areas: Storm Water (See attachment summary) page: 1 Pertnit NCG140023 owner - Facility: S & W Ready Mix Concrete Company LLC Inspection Date: 09/22/2017 Inspection Type : Compliance Evaluation Reason for Visit: Routine Inspection Summary: The site was clean and neat in appearance at the time of the inspection. A review of the single outfall point revealed no observabole evidence of discharge if high solids. Waste concrete is stored onsite and will be crushed into a product for resale. No vehicle maintenance activities occur at this site. Page: 2 permit NCG 140023 Owner - Facility: S & W Ready Mix Concrete Company LLC Inspection Date: 09/22/2017 Inspection Typo : Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? N ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ E ❑ # Has the facility evaluated feasible alternatives to current practices? 0 ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? 0 ❑ ❑ ❑ # Does the Plan include a BMP summary? 0 ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? 0 ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ❑ ❑ ❑ # Does the facility provide and document Employee Training? ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ❑ ❑ ❑ # Does the Plan include a Stormwater Facility inspection Program? 0 ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? 0 ❑ ❑ ❑ Comment: Qualitative Monitoring_ Yee No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ ❑ ❑ ❑ Comment: Analytical Monitoring Yea No NA NE Has the facility conducted its Analytical monitoring? [] ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ❑ Comment: Permit and Outfalls Yee No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ❑ ❑ ❑ # Were all outfalls observed during the inspection? ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? 1113 ❑ # Has the facility evaluated all illicit (non storrnwater) discharges? 0 ❑ ❑ ❑ Comment: Page: 3 -NORTH CAROLINA DIVISION OF AIR QUALITY J#spection Report '.Date: 10/09/2017 Facility Data 5&W Ready Mix Concrete Company, Inc. - Elizabethtown Plant -1460 Mercer Mill Road -,Elizabethtown, NC 28337 ;Lat. 34d 36.4590m Long: 78d 36.3420m ,`SIC: 3273 / Ready -Mixed Concrete `NAILS: 32732 / Ready -Mix Concrete Manufacturing Contact Data +. Facility Contact Authorized Contact Technical Contact 'Hank Gay Hank Gay Hank Gay -Environmental Manager Environmental Manager Environmental Manager (910)284-2664 (910)284-2664 (910)284-2664 aspector's Signature: ---�� M6 of Signature: 1010917-7 it Actual emissions in TONS/YEAR: Fayetteville Regional Office S&W Ready Mix Concrete Company, Inc. - Elizabethtown Plant NC Facility ID 0900050 County/FIPS: Bladen/017 Permit Data Permit 06995 / R07 Issued 7/20/2017 Expires 6/30/2025 Classification Small Permit Status Active Current Permit Application(s) None Program Applicability SIP Compliance Data Inspection Date 09/22/2017 laspector's Name Joshua L. Harris Operating Status Operating Compliance Code Compliance - inspection Action Code FCE On -Site Inspection Result Compliance TSP S02 NOX VOC CO PM10 * HAP 2016 2.42 --- --- --- --- 0.7200 0.2137 2011 2.50 --- --- --- -- 0.7500 0.2160 * Highest HAP Emitted (in -`Five Year Violation History: None Date Letter Tyne Rule Violated Violation Resolution Date 'Performed Stack Tests since last FCE: None Test Results Test Method(s) Source s) Tested I. DIRECTIONS TO SITE: From FRO, take Highway 87 south to Elizabethtown, stay on bypass. After crossing Highway 701, take the first left onto Mercer Mill Road. The facility is on the left about %4 mile. U. SAFETY: Standard FRO safety gear is required, including a reflective vest. The inspector should be mindful of vehicular and heavy equipment traffic. III. FACII.ITY/PROCESS DESCRIPTION: S&W Ready Mix Concrete Company, Inc. — Eli;%bethtown Plant is a small, 100 cu yd/hr, truck mix concrete batch plant. The facility consists of two silos containing cement and flyash, sand and aggregate storage bins, storage bins/weigh hoppers for sand and aggregate, and a truck loadout area. The silo emissions are controlled via bagfilters, and all other emission sources are uncontrolled. Aggregate and sand are conveyed from large stockpiles behind the plant to the elevated storage bins from which they are dispensed as needed. The elevated bins rely on gravity or screw for moving products to truck mix weigh hopper, feeding the proper amounts of each component to the truck. An internal computer system controls each mix. Fugitive dust emissions from the facility's stockpiles are controlled using sprinkler heads for dust suppression, and there are 5 MPH speed limits posted to minirruze dust generated by truck traffic. Throughputs: Operating hours 0700-1700 Monday -Friday Employees 4 Production (cu. yd) 2016: 11,762 2015: 2,428 2014: 14,100 2013: 12,000 2012: 12,000 IV. INSPECTION SUMMARY: On 22 September 2017, Mark Brantley, FRO DWR, and .1, Joshua Harris FRO DAQ, arrived on site to conduct a multimedia inspection. We met with Hank Gay, Environmental r•z Manager, and Allen Britt, Plant Manager. The facility was not operating at the time of the inspection.';. Mr. Gay reviewed the FacFinder data, and did not note any changes to the facility's contact information. z We then reviewed the facility's records, which were well kept and up-to-date. Mr. Gay quickly produced a copy of the facility's permit, and I&M records for the facility's bagfilter. The records were complete and up-to-date, and showed that the facility inspects and maintains the bagfilter on a monthly schedule, which is more stringent than that required by the permit. Mr. Britt stated that he's never had any visible emissions from the bagfilters, and that there haven't been any complaints from local residents. After reviewing the facility's air and stormwater records, we toured the plant, and did not note any concerns. V. PERMITTED EMISSION SOURCES: *No emission sources were operating during this inspection ES -TM Truck Mix Operation NIA NIA ES-WH Weigh Hopper NIA NIA ES-S1 Cement Silo Cl Bagfilter 250 square feet of filter area ES-S2 Fly Ash Silo C2 Bagfilter 170 s uare feet of filter area VI. APPLICABLE AIR QUALITY REGULATIONS: . A. 15A NCAC 2D .0202 — PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT The facility is required to subunit an application for permit renewal no later than 90 days prior to expiration, and shall include documentation of air pollutants emitted for the 2024 calendar year. APPEARED IN COMPLIANCE: The facility's permit was recently renewed, and Mr. Gay is aware of the requirement. The previous El and permit application was received on time. B. 15A NCAC 2D .0515 —PARTICULATES FROM MISC INDUSTRIAL PROCESSES — Particulate emissions shall not exceed allowable emission rates as calculated by the following equations: E = 4.10 * (P) "" for P < 30 tons/hr, or E = 55 * (P)'-" - 40 for P >30 tons/hr APPEARED IN COMPLLANCE: The permit review indicates compliance with these emission rates when the facility is operated in accordance with the permit. There have not been any modifications to the facility, permitted control devices are installed and operated, and all I M is being performed as required. C. 15A NCAC 2D .0521— CONTROL OF VISIBLE EMISSIONS —Visible emissions shall not exceed 20%. APPEARED IN COMPLIANCE: The facility was not operating during the inspection. Mr. Britt stated that he has never seen visible emissions from the fabric filters, No complaints have been received by the facility or by DAQ. D. 15A NCAC 2D .0535 —NOTIFICATION REQUIREMENT —Notify DAQ in the event of excess emissions lasting longer than 4 hours resulting from malfunctions, breakdowns, or abnormal conditions. APPEARED IN COMPLIANCE: There are no indications of, and neither Mr. Gay nor Mr. Britt were not aware of, any excess emissions which would require a notification by the facility. There have been no complaints made by local residents. E. 15A NCAC 2D .0540 — PARTICULATES FROM FUGITIVE DUST EMISSION SOURCES — Fugitive dust emissions shall not cause or contribute to substantive complaints or excess visible emissions beyond property boundaries. APPEARED IN COMPLLANCE: No fugitive dust concerns at the property boundaries were noted during the inspection. Speed limits are posted, and wet suppression is used on the stockpiles. Mr. Britt stated that emissions from the loadout are brief, and the dust might only cross the property boundary if the wind is blowing very hard. There have been no complaints made by local residents. .'i F. 15A NCAC 2D .0611 —FABRIC FILTER REQUIREMENTS — PM emissions controlled by fabric filters; annual inspections; record keeping. APPEARED IN COMPLIANCE: The facility conducts regular maintenance and internal inspections on the bagfilters on a monthly basis. Any maintenance required at the time of each inspection is completed and recorded. VII. INSIGNIFICANT ACTIVITIES: VM. NON-COMPLIANCE HISTORY SINCE 2010: This facility has no negative compliance history since 2010. IX. RISK MANAGEMENT (112r): This facility does not store any 112(r) subject materials above threshold limits. Therefore, it is not required to maintain a written Risk Management Plan (RMP). X. CONCLUSION AND RECOMMENDATIONS: - S&W Ready Mix Concrete Company, Inc. Elizabethtown Plant appeared to be operating I1V COMPLIANCE with their air quality permit on the date of inspection. PINK SHEET ADDITIONS: - None /j lh �5aa� Energy, Mineral & Land Resources ENVIRONMENTAL QUALITY August 1, 2017 S & W Ready Mix Concrete Company LLC Attn: Hank Gay PO Box 872 Clinton, NC 28329-0872 ROY COOPER Governor MICHAEL S. REGAN secrerary Subject: NPDES Stormwater Permit Coverage Renewal COC #NCG140023 Dear Permittee; TRACY DAVIS i)hrctor For coverage under Stormwater General Permit NCG140000, the Division of Energy, Mineral, and Land Resources (DEMLR) is forwarding herewith the reissued Certificate of Coverage (COC). This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended.) A new Certificate of Coverage (COC) is included with this letter. You must print a copy of the new NCG140000 General Permit from our website here: u - r 1-1 permits/stormwater- ep i•mits f_npdes industrial-sw. In addition to the full permit, the 2017 print package on the website includes revised Discharge Monitoring Report (DMR) forms, Annual Discharge Monitoring Report forms, and Qualitative Monitoring Report Forms. The General Permit authorizes discharges of stormwater and wastewater (if applicable), and it specifies your obligations with respect to discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all changes in the reissued permit, Significant changes to the General Permit are outlined in the Technical Bulletin, which is also available on the website above. Your facility has six months from receipt of the permit to update your Stormwater Pollution Prevention Plan (SPPP) to reflect any new permit requirements. !''Nothing Compares.. ,,- SState oFNorth Carolina I Environmental Quallty I Energy. h1irimal and Land Resources 512 N. Salisbury Street 1 1612 Mail Service Center I Raleigh. North Carolina 27699-1b12 919 707 9200 How does the new General Permit affect Tier Status? The first sample period of your permit begins August 1, 2017. Tier 3 actions in Part 1V of your permit are triggered by benchmark exceedances on four occasions beginning on the effective date of this permit and do not count prior exceedances. Likewise, Tier 2 actions are triggered by two consecutive benchmark exceedances beginning on the effective date of this permit and do not count prior exceedances. However, if your facility is already in Tier 2 (monitoring stormwater discharges monthly) or Tier 3, you must continue monthly monitoring until relieved through conditions of the permit or by DEMLR staff approval. When does electronic DMR reporting start? We are setting up our database with final permit parameters and the outfalls that permittees submitted on-line. All NCG14 Permittees will receive notification when our eDMR system is ready for these permittees to register and begin reporting monitoring data electronically. If you have any questions about the status, please contact Bethany Georgoulias at (919) 807-6372 or Robert Patterson at (919) 807-6369. If you did not submit outfall information already, we have included a form for you to return to us. (Note: NO FORM IS ATTACHED if we already have your outfall information.) Your coverage under the General Permit is transferable only through the specilic action of DEMLR. This permit does not affect the legal requirements to obtain other permits which may be required by the N.C. Department of Environmental Quality (DEQ), nor does it relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact the DEMLR Stormwater Permitting Program at (919) 707-9220. cc: Stormwater Program files Sincerely, Thy U�sol( for Tracy E. Davis, P.E., C.P.M. -�` Nothing Compares..___... State oFNorth Carolina I Environmental Quality Energy, Miriera[ 7rFd Land Resources 512 N. Salisbury Sirect i lbl2 Mail 5crvice Center I Raleigh, North Carol na 2769t)-102 91q "707 9200 y 4 � STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF ENERGY, MINERAL, AND LAND RESOURCES STORMWATER AND WASTEWATER DISCHARGES In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, S & W Ready Mix Concrete Company LLC is hereby authorized to operate approved wastewater treatment system(s) and discharge stormwater and/or wastewater, as approved in the original permit/application or subsequent permit modification, from a facility located at: S & W Ready Mix Concrete-Bladen 1460 Mercer Mill Rd Elizabethtown Bladen County to receiving waters designated as Browns Creek (Cross Pond), class C waters in the Cape Fear River Basin, in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1,11,111, IV, and V of General Permit No. NCG140000 as attached. This Certificate of Coverage (COC) shall become effective August 1, 2017. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day August 1, 2017. for Tracy E. Davis, P.E., CPM Director, Division of Energy, Mineral, and Land Resources By the Authority of the Environmental Management Commission '.xr�faravtK*, ': ,�srcu:s li� as�.rn, NCDEN lorii I Carokria Department of Environment and Naiural Resources Division of 'dater Quality ColefiE i R c. �r,,r„ Ckir�ector September 27, 2010 Hank Gay S & W Ready Mix Concrete Company, Inc. Post Office Box 872 Clinton, North Carolina 28329 Subject: COMPLIANCE EVALUATION INSPECTION S & W Ready Mix Concrete Company, Inc. S & W Ready Mix Concrete Company, Inc — Bladen Facility NPDES Stormwater General Permit Number NCG 140023 Bladen County .Dear Mr. Gay: De; Enclosed please find the Compliance Evaluation Inspection report for the inspection and technical assistance conducted September 13, 2010, 1 would like to thank you for time taken to participate in the inspection and discussion of stormwater related items. The inspection and bile review revealed that NPDES Stormwater General Permit NCG140023 covers the subject facility that drains to an Unnamed Tributary of Browns Creek, Class waters located in the Cape Fear River Basin. The following observations were noted during the inspection: 1) Stormwater Pollution Prevention Plan (SPPP) A Stormwater Pollution Prevention Plan (SPPP) has been developed, recorded, and properly ipT lemented, Yes ■ No ❑ 2) Qualitative Monitoring Qualitative monitoring has been conducted and recorded in accordance with permit requirements. Yes ■ No ❑ 3) Analytical Monitoring Analytical monitoring has been conducted and recorded in accordance with permit requirements. Yes ■ No ❑ =llN: .. I 01-6, ^fl:� Caldjoa.•-8?0 oi,,mrw,r www.ncwalerquality,org P, Mr. Gay September 27, 2010 Page 2 of 2 4) Other Observations: -Due to limited demand this facility operates only one delivery truck at this time. -A review of the single outfall point revealed no observable evidence of discharge ofhigh solids. -Waste concrete is stored onsite and is schedule to be converted (hy crushing:) into a product for sale. -A copy of the current General Permit, Technical Bulletin and Notice of Intent is enclosed 1101- your Liles. -The site was observed to be well managed and neat. If you have questions, comments, or need further assistance, please do not hesitate to contact me at (910) 433-3300. Sirzccrely, Paul L­ Rawls Lnvironmental Program Consultant PER: PER/per Enclosures: General Permit, Technical Bulletin, Notice of Intent, inspection Reporl cc: Mike Lawyer, LiRO-Surface Water Protection NPS-Assistance & Compliance Oversight Unit DWQ Central Files Permit: NCG140023 SOC: County: Biaden Region: Fayetteville Compliance Inspection Report Effective: 08/01/09 Expiration: 06/30/11 Owner: S & W Ready Mix Concrete Company LLC Effective: Expiration: Facility: S & W Ready Mix Concrete-Bladen 1460 Mercer Mill Rd Contact Person: Hank Clay Directions to Facility: System Classifications: Primary ORC: Secondary ORC(sj: On -Site Representative(s): Related Permits: Elizabethtown NC 28337 Title: Environmental Manager Phone: 910-592-0180 1 Certification: Phone: Inspection Date: 09/13/2010 Entry Time: 09:40 AM Exit Time: 11:15 AM 116 Primary Inspector: Paul E Rawls 1-1 1L Phone: 919-733-50H Secondary Inspector(s): Belinda S Henson r Phone: 910-433.3300 1 Reason for Inspection: Routine inspection Type: Compiiance Evaluation Permit Inspection Type: Ready Mix Concrete StormwaterlWastewater Discharge COC Facility Status: ■ Compliant n Not Compliant Question Areas: Storm Water (See attachment summary) Page; 1 4- Permit: NCG140023 Owner -Facility: 5 & W Ready Mix Concrete Company LLC Inspection Date: 09/13/2010 Inspection Type: 5tormwaler Reason for Visit: Routine Inspection Summary: Due to limited demand this facility operates only one delivery truck at this time. A review of the single outfall point revealed no observable evidence of discharge of high solids. Waste concrete is stored onsite and is schedule to be converted (by crushing) into a product for sale. No vehicle maintenance activites occur at this site. The site was observed to be well managed and neat. Page: 2 Z� J Permit: NCG140023 Owner - Facility: S & W Ready Mix Concrete Company i Inspection Date: 09/13/2010 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the s"i have a Stormwater Pollution Prevention Plan? ■ n n n # Does the Plan include a General Location (USGS) map? ■ n n n # Does the Plan include a "Narrative Description of Practices"? ■ n n n # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ n n n # Does the Pan include a list of significant spills occurring during the past 3 years? n n ■ n # Has the facility evaluated feasible alternatives to current practices? ■ ❑ ❑ # Does the facility provide 0 necessary secondary containment? ■ n n n # Does the Plan include a BMP summary? ■ n n n # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ n n n # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ n n n # Does the facility provide and document Employee Training? ■ n n n # Does the Plan include a list of Responsible Party(s)? ■ n n n # Is the Plan reviewed and updated annually? ■ n n # Does the Plan include a Stormwater Facility Inspection Program? ■ n n n Has the Stormwater Pollution Prevention Plan been implemented? ■ n n n Comment: Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ n n n Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ■ n n in # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ■ n in n Comment: Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ n n n # Were all outfalls observed during the inspection? ■ n n n # If the facility has representative outfall status, is it properly documented by the Division? n n ■ n # Has the facility evaluated all illicit (non stormwater) discharges? ■ n n n Comment: A copy of the general Permit, Notice of Intent and Technical Bulletin is attached. Page:3 o�oF wpr�9�� 0 • .Y March 14, 2007 Hank Gay S & W Ready Mix Concrete Co., Inc. PO Box 872 , Clinton, NC 28329 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department ofE.nvironment and Natural Resources Subject: COMPLIANCE EVALUATION INSPECTION S & W Ready Mix Concrete Co., Inc. S & W Ready Mix Concrete-Bladen NPDES Stormwater General Permit-NCG1.40023 Bladen County Dear Mr. Gay: Alan W. Klimek, P.E. Director Division of Water Quality On March 2, 2007, I, Michael Lawyer from the Fayetteville Regional Office of the Division of Water Quality, conducted a site inspection for the S & W Ready Mix Concrete-Bladen facility located at 1460 Mercer Mill Road in Bladen County, North Carolina. A copy of the inspection report is attached for your review. Stormwater from the facility drains to an unnamed tributary to Browns Creek, a Class C stream located in the Cape Fear River Basin. The site visit and file review revealed that the subject facility is covered by NPDES Stormwater General Pernit-NCG140023. Accordingly, the following observations were noted during the Division of Water Quality inspection: 1) Stormwater Pollution Prevention Plan (SPPP) A Stormwater Pollution Prevention Plan (SPPP) has been developed, recorded, and properly implemented. es■ No❑ 2) Qualitative Monitoring ualitative monitoring has been conducted and recorded in accordance with permit requirements. [Yes ■ No 3) Analytical Monitoring Analytical monitoring has been conducted and recorded in accordance with permit requirements. es ■ No ❑ '"' C' Yr; North Carolina Division of Water Quality 225 Green Street, Suite 714 Fayetteville, NC 28301-5043 Phone (9t0) 433-3300 Customer Service Internet: www.ncwaterquality.orb Fax (910) 486-0707 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycledll0% Post Consumer Paper Page 2 Mr. Gay March 14, 2007 Other Observations: Some of the qualitative monitoring data was outside the required time frame ol'April through June. The facility's one outfall receives overflow from the recycle system as well as runoff from stockpile wetting, however analytical monitoring is only performed on discharges from the recycle system. Discharges that occur as a result of runoff from stockpile wetting should be monitored separately. Also, an annual monitoring event should occur for discharges consisting solely of stormwater. Please be advised that violations of the NPDES Storniwater General Permit are subject to a civil penalty assessment of up to $25,000 per day for each violation. I1' you or your staff has any questions, comments, or needs assistance with understanding any aspect of your permit, please do not. hesitate to contact me at (910) 433-3329. Sincerely, Michael Lawyer F.nviromnental Specialist Attachment cc: FRO -Surface Water Pro tection-Stormwater Files NPS-Assistance & Compliance Oversight Unit Water Quality Central Files I Compliance Inspection Report Permit: NCG140023 Effective: 0B/D1/04 Expiration: 07/31/09 Owner: S & W Ready Mix Concrete Co Inc SOC: Effective: Expiration: Facility: S & W Ready Mix Concrete-Bladen County: Bladen 1460 Mercer Mill Rd Region: Fayetteville Elizabethtown NC 28337 Contact Person: Charles 8 Maynard Phone: 910-592-1733 Directions to Facility: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): On -site representative Hank Gay Phone: 910-284-2664 Related Permits: Inspection Date: 03/0212007 En ry Time: 02:50 PM Exit Time: 03:20 PM Primary Inspector: Mike Lawyer Phone: 910-433-3300 Secondary Inspector(s): Ext, 33al Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: ROC y Mix Concrete Stormwater/Wastewater Discharge Facility Status: ■ Compliant Q Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 Permit: NCG140023 Owner - Facility: S & W Ready Mix Concrete Co lnc Inspection Date: 03/02/2007 Inspection Type: Corn Monte Evaluation Reason for Visit: Routine Inspection Summary: Facility has an adequate Stormwater Pollution Prevention Plan, secondary containment around all bulk liquid containers and a recycle system that receives wash water from truck cleaning. There is one outfall, which receives overflow from the recycle system, runoff from wetting of the stockpile area as well as stormwater, Analytical and qualitative monitoring data was available. Some of the qualitative monitoring data was outside the required time frames and sampling for the analytical monitoring was conducted only for recycle system overflow. Separate monitoring should be conducted for runoff from stockpile wetting and stormwater discharges. Page: 2 r t Permit: NCG140023 Owner - Facility: S & W Ready Mix Concrete Co Inc Inspection Date: 03102/2007 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ ❑ ❑ U # Does the Plan include a General Location (USGS) map? ■ ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ■ ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ■ ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ■ ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ■ ❑ ❑ ❑ # Does the Plan include a BMP summary? ■ ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ ❑ Cl ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ ❑ ❑ # Does the facility provide and document Employee Training? ■ ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ■ ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ■ ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ■ ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ 0 ❑ Comment: Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ ❑ ❑ ❑ Comment: Some of the qualitative monitoring data was outside the time frame of April through June. Analytical Monitories Yes No NA NE Has the facility conducted its Analytical monitoring? ■ ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ Cl ■ ❑ Comment: Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ ❑ # Were all outfalls observed during the inspection? ■ ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ■ ❑ # Has the facility evaluated all illicit (non Stormwater) discharges? ■ ❑ ❑ ❑ Page: 3 Permit: NCG140023 Owner - Facility: S & W Ready Mix Concrete Cc Inc Inspection Date: 03/02/2007 Inspection Type: Compliance Evaluation Reason for Visit: Routine Comment: Facility has one outfall that receives overflow from the recycle system, runoff from stockpile wetting and stormwater. Page: 4 A 'W NCDENR North Carolina Department of Environment and Michael F. Easley, Governor April 5, 2004 Mr. Charles B. Maynard S & W Ready Mix Concrete Co., Inc. P. 0. Box 872 Clinton , NC 28329 SUBJECT: Compliance Evaluation Inspection S & W Ready Mix Concrete Co. Inc. Permit No. NCG140023 (Elizabethtown Plant) Bladen County Dear Mr. Maynard: Natural Resources William G. Ross Jr., Secretary Alan W. Klimek, P.E., Director Coleen H. Sullins, Deputy Director Division of Water Quality On Wednesday, February 18, 2004, an inspection of your facility was performed by Ricky Revels, Environmental Technician V, of the Division of Water Quality, Fayetteville Regional office. Based on a review of applicable records and observations made during the inspection, your facility was found to be in compliance. Thank you and your staff for assisting in the inspection process and making efforts to keep your facility in compliance. Please find enclosed a copy of the inspection report for your records. We ask that you review the report closely for any recommendations and should you have any questions, please do not hesitate to contact Mr. Revels or me at (910) 486-1541. Sincerely, / Paul E. Rawls Water Quality Regional Supervisor PER:RR/rr Enclosures cc: Central files Bradley Bennett, Supervisor, Stormwater Unit FROIDWQ Stormwater Compliance Files 225 Green Street — Suite 714, Fayetteville, North Carolina 28301-5043 One Phone: 910-486-1541 1 FAX: 910-486-07071 Internet: ww.enr.state.nc.us/ENR/ NorthCarolina An Equal Opportunity/ Affirmative Action Employer — 50 % Recycled 1 10 % Post Consumer Paper Nattarallff AEI NC DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES MAE&- INDUSTRIAL STORM WATER INSPECTION FORM FAYETTEVILLE REGIONAL OFFICE Facility: S & W Ready Mix Concrete Co. Inc. Date: February 18, 2004 Location Address: 1460 Mercer Mill Road, Elizbethtown, NC COC #: NCG140023 Contact Name: Charles B. Maynard and/or Hank Gay Phone Number: (910) 284-2664 Contact Mailing Address: P.O. Box 872, Clinton, NC 28329 County: Bladen Directions: From intersection of Hwy 87-701 E=town, travel 701 south turn left onto Mercer Rd. @ 3nd stop light, go approximately 1.5 mile, facility will be located on right X Routine Compliance Inspection Rescission Request Complaint Investigation Other - Explain A z r x STORM`WATER POLLUTIONhPREVENTION.PLAN; i Yes No NIA Comments 1. Is a copy of the signed and certified SWPPP at the facility? X 2. Does the facility's SWPPP address the minimum BMP requirements? X 3. Are amendments to the SWPPP clearly documented? X 4. Is the current SWPPP complete? X i B VEHICLE EQUIPMENT r,. , , : Y'� t t t t cr•�� Yes No NIA 1. Were the vehicle/equipment maintenance areas inspected? X 2. Are vehicle/machinery leaks and drips properly managed? X 3. Is vehicle/equipment washing done in a designed area so that wash water can be properly managed? X 4. Was the vehicle fueling area inspected? X 5. Are vehicle maintenance activities kept indoors? X 6. Were the vehicle/equipment storage areas inspected? X 7. Are current BMPs in vehicle/equipment/fueling areas adequate? X C WASTE MANAGEMENT " Yes No N/A 1. Are containers for temporary storage of wastes labeled? X 2. Are waste materials recycled? X 3. Are hazardous wastes properly handled and disposed of? X 4. Is processed debris removed regularly? X 5. Is there secondary containment for liquid wastes? X 6. Are current waste management BMPs adequate? X D� z.. r ,.• MATERIAL"STORAGE .""` y>' � , Yes No NIA 1. Are there appropriate BMPs for outdoor storage of raw materials, products, and byproducts? X 2. Are containers for chemical substances labeled? X 3. Is there secondary containment for liquid storage? X 4. Are current BMPs in material storage areas adequate? X E SPILL CONTROL Yes No NIA Comments 1. Are there procedures for spill response and cleanup? X 2. Are appropriate spill containment and cleanup materials kept on -site and in convenient locations? X 3. Are used absorbent materials disposed of in a timely manner? X 4. Are current spill BMPs adequate? X F. EROSION;r Yes No NIA 1. Are unpaved outdoor areas protected from water/wind erosion? X 2. Are drainage ditches or the areas around the outfalls free of erosion? X 3. Do implemented BMPs appear effective in controlling erosion? X G NON -STORM WATER MANAGEMENT Yes No NIA 1. Have all illicit water discharges been eliminated or permitted? X 2. Are BMPs for authorized non -storm water discharges properly implemented? X 3. Are current BMPs adequate for management of authorized non -storm water discharges? X H.' PROCESS WASTEWATER CONTROLS AND MONITORING Yes No N/A 1. Are wastewater treatment facilities properly maintained? X 2. Has monitoring been dome? X i. STREAM 0BSERVATIONAMPACTS Yes No N/A 1. Were there any stream impacts? X 2. Were field parameters taken for pH or DO? X 3. Were there any stream standard violations/ X 4. Were there excessive solids in the stream? X 5. Were pictures taken? X 6. Were samples taken? X J ' 7SUMMARYIApDITIONAL'COMMENTS K. RATING LEVEL (CIRCLE ONE: 1-6) 1. X Industry in substantial compliance 2. Minor deficiencies noted. Revisit scheduled for (date). 3. Major deficiencies or discharges noted and require prompt correction. Revisit scheduled for (date). 4. Critical deficiencies or discharges noted and require immediate correction. Revisit scheduled for (date). 5. Rescission is appropriate. 6. Rescission is not appropriate. Logged by: R. Revels Inspected by: Ricky Revels 02/18/20Q4 NCG 140023 1 :.State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director CHARLES B MAYNARD S & W READY MIX CONCRETE CO. INC. P.O. BOX 872 CLINTON, NC 28329 Dear Permittee: e�� NCDENR NORTH ENVIRONM July 26, 1999 EPARTMENT OF T AND fURAL` RESOURCES EAUG n> DW0 Subject: Reissue - NPDES Stormwater Permit S & W Ready Mix Concrete Co. Inc. COC Number NCO140023 Bladen County In response to your renewal application for continued coverage under general permit NCG140000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: * A copy of general stormwater permit NCG 140000 * A Stormwater Pollution Prevention Plan (SPPP) Certification Form. Completion of this form is required to certify that you have developed and implemented the SPPP as per the conditions of the permit. This form must be completed and returned to the Division within 30 days of receipt of this letter. DO NOT SEND the SPPP with the signed form. * Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form * A copy of a Technical Bulletin for the general permit which outlines changes in the permit, key requirements, and addresses frequently asked questions * A Certificate of Coverage Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 578 Sincerely, for Kerr T. Stevens cc: Central Files Stormwater and General permits Unit Files Fayetteville Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140023 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, S & W READY MIX CONCRETE CO. INC. is hereby authorized to operate a process wastewater treatment system, and is hereby authorized to discharge process wastewater and stormwater from a facility located at S & W READY MIX CONCRETE CO. INC. 1460 MERCER MILL ROAD ELIZABETHTOWN BLADEN COUNTY to receiving waters designated as Elizabethtown MSSS to a UT of Browns Creek in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG140000 as attached. This certificate of coverage shall become effective August 1, 1999. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day July 26, 1999. fj�,,ct,l�� � �'•yt�'� for Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission jel/15/,2006 09:57 9105929461 5&W READY MIX PAGE 10 AT'�i� RCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor August 4, 2004 Charles B Maynard S & W Ready Mix Concrete Co Inc PO Box 872 Clinton, NC 28329 William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director Subject: NFDES Stormwater Perrrut Coverage Renewal S & W Ready Mix Concrete-Bladen COC Number NCG 140023 Bladen County Dear, Permittee: In response to your renewal application for continued coverage tinder general permit NCG140000 the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This pem-di is reissued pursuant to the requirements of North Carolina General Statute 143-ZI5.1 and the.Memorandurn of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: * A new Certificate of Coverage • A copy of General Stormwater Permit NCG140000 a A copy of a discharge monitoring report form • 5 copies of the qualitative monitoring report form Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Department of Environment and Natural Resources, or relieve the perrmittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Bill Mills of the Central Office Stormwatcr Permitting Unit at (919) 733-5083, ext. 548. Sincerely, far Alan W. Klimek, P.E. cc; Central Files Stormwater Permitting Unit Fayetteville Regional Office Surface water Protection Section 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 One 512 N. Salisbury St., Raleigh, North Carolina 27604 NorthCarolina Phone: 919.733-70151 FAX 919-733.24961 Intemel, http:llh2o.enr.state.nc.ustsu/stwmwater.htmt . it%turn//» ( "1/15/,2006 09:57 9105929461 SSW READY MIX PAGE 11 STATE 01 NORTII CAROUNA DEPARTMENT 01 ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WA,rLR QUALITY GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVER)ILGE No. NCGNCG140023 5'roRMWATER DISCHARGES NATIONAL, POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, S & W Ready Mix Concrete Co Inc is hereby authorized to operate a process wastewater treatment system, and is hereby authorized to discharge process wastewatcr and stormwater from a facility located at S & W Ready Mix Concrete-Bladen 1460 Mercer Mill Rd Elizabethtown Bladen County to receiving waters designated as a UT of Browns Creek via the Elizabethtown MS4, a class C stream, in the Cape Fear River Basin in accordance with the effluent limitations. monitoring requirements. and tither conditions set Forth in Parts I, II. III, IV, V, and VI of General Permit No. NCG140000 as attached. This certificate of coverage shall become effective August 1. 2004, This Certificate of Coverage shall remain in effect For the duration of the General permit. Sibmed this day August 1, 2004. for Alan W. Klimek. P.E., Director Division of Water Quality By Authority of the Environmental Management Commission w S"'ate of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director January 27, 1995 Charles B Maynard S & W Ready Mix Concrete Co P.O. Box 872 Clinton, NC 28328 NX.M'Al �EHNFi REcEvIu FEB 1 1995 ENV, MANAGEMENT MYETWI.EE REG. OFFICE Subject: General Permit No. NCG140000 S & W Ready Mix Concrete Co COC NCG 140023 Bladen County Dear Charles B Maynard In accordance with your application for discharge permit received on November 18, 1994, we are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Environmental Management. The Division of Environmental Management may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any question concerning this permit, please contact MS. LIZ KOVASCK= at telephone number 919/733-5083. cc: Fayetteville Regional Office P.O. Box 29535, Raleigh, North Carolina 27626-0535 An Equal Opportunity Affirmative Action Employer Sincerely, Original, S19Mr d RV ColeiVt ty, 6ai"Os A. Preston Howard, Jr. P.E. Telephone 919-733-7015 FAX 919-733-2496 5016 recycled/ 10% post -consumer paper I; STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT STORMWATER DISCHARGES In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, S & W Ready Mix Concrete Co. Inc. is hereby authorized to discharge stormwater from a facility located at S & W Ready Mix Concrete Co. Inc. 905 Swanzy St Elizabethtown Bladen County to receiving waters designated as the Elizabethtown municipal storm sewer system to an unnamed tributary to Browns Creek in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and W of General Permit No. NCG140000 as attached. This Certificate of Coverage shall become effective January 27, 1995. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day January 27, 1995: a,Qin3', Sig A. Preston Howard, Jr., P.E., Director Division of Environmental Management By Authority of the Environmental Management Commission �'��-•�� �\ /rf /� '4 1 .. . �� Jim .--- �' pe zz/ al y taws D lot 1 n \ quad' .a \` ice :-- ar j Lt W9 �v (� r i• °9 sL � \��/ '� a \ i' I r ��`•S �. oin+W /, • �t J- _ _— ,: w / ��_ • ': '.\� I i'f ti Ir' \ �• 1 II 1 " r� '• ♦� dp n'�:' I ! \\ yIr 4L, 4 I� ' •` �s"IR.I \,�\�•�/ ••�• 1• Wi_''0 �• • • i r,; InA1000 0112 g�1 Stc PON 'U'p", SUOPIR pe \_ j 0�/ -A— woo --------------- 4 V k L L V48 Sri iv[GuOd. % Will 10, ell VZL VIG 63 wor Q OD� ZYZ LU4 J ZL.y4u QDVY /'�\I�, ', ]�/• / (F3\ \ J 4A u 1, tps pq2 7\ 0 qpq 333 OOO OLI-3 "Is 3MM611 . 4m i - __ ,U 1� FACILITY S. and�W. Ready Mix Concrete Co. Inc. COUNTY Bladen -' NPDES NCG140023 MAP# I24SE DSN FLOW NA SUB BASIN 03-06-02 LATTITUDE 340 37' 17" LONGITUDE 780 37' 28" RECEIVING STREAM Elizabethtown MSSS to an UT to Browns Creek STREAM CLASS C DISCHARGE CLASS Stormwater EXPIRATION DATE 7/31/99