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HomeMy WebLinkAboutNCG070201_COMPLETE FILE - HISTORICAL_20121221STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. IV C& b � Da, O J DOC TYPE `j(]. HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ d�Io� Ici, c� YYYYMMDD NC®ENR North Carolina Department of Environment and Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E. Governor Director December 21, 2012 Mr. Greg McCown CertainTeed Gypsum NC, Inc. 921 Shore Drive Semora, NC 27343-8206 Dear Mr. McCown: Natural Resources Dee Freeman Secretary n_E Subject: General Permit No. NCG070000 CertainTeed Gypsum, Inc. CertainTeed Gypsum NC, Inc. COC NCG070201 Person County In accordance with your application for a discharge permit received on November 6, 2012, we are forwarding herewith the subject certificate of coverage to discharge under the subiect state -- NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other federal or local governmental permit that may be required. If you have any questions concerning this permit, please contact Julie Ventaloro at telephone number (919) 807-6370, or at julie.ventaloro a nedenr.gov. Sincerely, ORIGINAL SIGNED Bl KEN PICKLE for Charles Wakild, P.E. cc: Raleigh-Regional_Office, Danny_Smith Central Files Stormwater Permitting Unit Files Wetlands and Stormwater Branch 1617 Mail Service Center, Ralegh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 I�TOne Phone: 91 M07-63001 FAX: 919-807-6494 1'v OIL h C a ro f i n a Intemes: www.ncwaterquality.org ✓ y � atil all# An Equal Opportunity 1 Affirmative Action Employer STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG070000 CERTIFICATE OF COVERAGE No. NCG070201 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, CertainTeed Gypsum, Inc. is hereby authorized to discharge stormwater from a facility located at CertainTeed Gypsum NC, Inc. 921 Shore Drive Semora Person County to receiving waters designated as Hyco River (including Hyco Lake below elevation 410), a class WS-V,B water in the Roanoke River Basin, in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts f, II, III, IV, V, and VI of General Permit No. NCG070000 as attached. This certificate of coverage shall become effective December 21, 2012 This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day December 21, 2012. ORIGINAL SIGNED Ql KEN PICKLE for Charles Wakild, P.E., Director Division of Water Quality By the Authority of the Environmental Management Commission STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG070000 CERTIFICATE OF COVERAGE No. NCG070201 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 14;-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, CertainTeed Gypsum, Inc. is hereby authorized to discharge stormwater from a facility located at CertainTeed Gypsum NC, Inc. 921 Shore Drive Semora Person County to receiving waters designated as Hyco River (including Hyco Lake below elevation 410), a class WS-V,B water in the Roanoke River Basin, in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, I1, III, IV, V, and VI of General Permit No. NCG070000 as attached. This certificate of coverage shall become effective December 21, 2012 This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day December 21, 2012, ORIGINAL. SIGNED Sl KEN PICKLE for Charles Wakild, I'.E., Director Division of Water Quality By the Authority of the Environmental Management Commission FM FIT ' + Division of Water Quality 1 Water Quality Section NCDER National Pollutant Discharge Elimination System Np4T CouN DEPM ENT OF Er+wno—E- •No NATURAL RE5M.CE5 NCG070000 NOTICE OF INTENT FOR AGENCY USE ONLY Date Received Year I Momh Da Cer ificate of Covera e o u Check Amo v t) 0 i 13j, 11 6 Permit Assipled to �n or0 National Pollutant Discharge Elimination System application for coverage under General Permit NCG070000: STORMWATER DISCHARGES associated with activities classified as: SIC 32 Stone, Clay, Glass, and Concrete Products (except as specified below) SIC* NIA Like activities deemed by DWQ to be similar in the process and/or the exposure of raw materials, products, by-products, or waste materials The following activities are specifically excluded from coverage under this General Permit: SIC 3273 Ready -Mixed Concrete Standard Industrial Classification Code (Please print or type) 1.) Mailing address of owner/operator (address to which all permit correspondence will be mailed): Name Street Address City Telephone No. E-mail Address CertainTeed Gypsum, Inc. 921 Shore Drive Semora 336 322-6300___—._.__ Steven.P,Beiley@saint-gobain.com CSC it no hrn t,aI & 2) Location of facility producing discharge: Facility Name Facility Contact Contact E-mail Street Address. City County Telephone No. CertainTeed Gypsum NC, Inc. Greg McCown gregory.mccown@saint-gobain.com 921 Shore Drive Semora StateNC Fax: 336 Ix�fQ�Z01'i es3rrc,�.^R�t�c� !fii ZIP Code 27343-8206 3Z2=63 ----- —w w-_. IMP [iEN •• l�lHr�Ft CJUAt J wedand? $$C1s,73FfAfPF ranrh I StateNC ZIP Code 27343-8206 Person 336 322-6313 Fax: 336 322-6353 3) Physical Location Information: Please provide a narrative description of how to get to the facility (use street names, state road numbers, and distance and direction from a roadway intersection). The facility is located north of Roxboro, NC. Taking NC- 57 (Concord Road) North, turn right onto Concord Ceffo Rd., after 1.4 miles turn left on McGhees Mill Rd., after 2.6 miles turn left on Shore Road. The facility is approximately 0.9 miles from the intersection of McGhees Mill Rd. and Shore Drive at 921 Shore Drive. (A copy of a county map or USGS quad sheet with facility clearly located on the map is required to be submitted with this application) 4) Latitude 36 29 18.2394 Longitude -79 3 39.9594 (degrees, minutes, seconds) 5) This NPDES Permit Application applies to which of the following : X New or Proposed Facility Date operation is to beginMarch 2012 Page 1 of 4 SWU-222-071408 Last Revised 711W2008 F NCG070000 N.O.I. ❑ Existing 6) Standard Industrial Classification: Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility SIC Code: 3 2 7 5 Provide a brief narrative description of the types of industrial activities and products manufactured at this facility: Operations consist of receiving raw materials (primarily synthetic gypsum), drying, grinding, and calcining the gypsum to what is referred to as "landplaster." The land faster is then mixed with wet and dry additives to form a slurry that is placed between two pieces of paper to form a continuous wallboard. The wallboard is allowed to set then it is cut into the correct size and shape prior to final drVing. Waste and off -specification wallboard are recycled to the -beginning of the _process. All manufacturing occurs indoors, raw materials are delivered via covered transport mechanisms. 7) Discharge points 1 Receiving waters: How many discharge points (ditches, pipes, channels, etc.) convey stormwater from the property? 7 8) Receiving waters: What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater discharges end up in? Hyco Lake If the site stormwater discharges to a separate storm sewer system, name the operator of the separate storm sewer system (e.g. City of Raleigh municipal storm sewer). NIA 9) Does this facility have any other NPDES permits? ❑ No X Yes If yes, list the'permit numbers for all current NPDES permits for this facility: NCO088731 10) Does this facility have any Non -Discharge permits (ex: recycle permits)? X No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: 11) Does this facility employ any best management practices for stormwater control? ❑ No X Yes If yes, please briefly describe: There are currently three sediment control basins on -site that have been used during site construction. Upon completion of construction, these ponds will be used as stormwater retention ponds. There are drainage swales onsite to channel stormwater to the ponds. 12) Does this facility have a Stormwater Pollution Prevention Plan? ❑ No X Yes If yes, when was it implemented? August tot 13) Are vehicle maintenance activities occurring at this facility? X No ' ❑ Yes 14) Hazardous Waste: a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? Page 2 of 4 SWU-222-071408 Last Revised 7/14/2008 NCG070000 N.O.I. X No ❑ Yes b) Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of hazardous waste? X No ❑ Yes c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of hazardous waste? X No ❑ Yes d) If you answered yes to questions b. or c., please provide the following information: Type(s) of waste: How is material stored: Where is material stored: How many disposal shipments per year: Name of transport / disposal vendor: Vendor address: 15) Certification: North Carolina General Statute 143-215.6 b (i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Management] Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000), I hereby request coverage under the referenced General Permit, I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. l certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person S Title: //an)f "4 r/ (Signature of Apticantf ro� LJ. �Cn .t) //// 2� (Date Signed) Notice of Intent must be accompanied by a check or money order for $100.00 made payable to NCDENR Final Checklist This application will be returned as incomplete unless all of the following items have been included: P, Check for $100 made payable to NCDENR This completed application and all supporting documents Copy of county map or USGS quad sheet with location of facility clearly marked on map Mail the entire package to: Page 3 of 4 SWU-222-071408 Last Revised 7/14/2008 NCG070000 N.O.I. Stormwater and General Permits Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Note The submission of this document does not guarantee the issuance of an NPDES permit. For questions, please contact the D WQ Central Office or Regional Office for your area. DWQ Regional Office Contact Information: Asheville Office Fayetteville Office ., Mooresville Office.. Raleigh Office ....... Washington Office. Wilmington Office.. Winston-Salem ..... Central Office ....... (828) 296-4500 (910) 433-3300 (704)663-1699 (919) 791-4200 .. (252) 946-6481 (910) 796-7215 (336) 771-5000 .(919) 807-6300 Page 4 of 4 SWU-222-D71408 Last Revised 7/14/2008 Ventaloro, Julie From: Grzyb, Julie Sent: Wednesday, December 19, 2012 12:04 PM To: Ventaloro, Julie Cc: Romanski, Autumn; Smith, Danny Subject: FW: Review Request NCG070201 CertainTeed Gypsum NC Attachments: NCG070201—CertainTeed Gypsum NC_NOI.pdf Hi Julie, I believe Autumn meant to send this to you. Julie G. From: Romanski, Autumn LGt4An ; Sent: Wednesday, December 19, 2012 11:32 AM To: Grzyb, Julie ✓6"A 6q C lv-- M OVI" Cc: Smith, Danny Subject: FW: Review Request NCG070201 CertainTeed Gypsum NC `� '��'' ✓�� rrt� !'� Julie, SLO— kk� ' %L4.c4 u,l •fLe RRO is in agreement to issue the NCG070000 permit for Certianteed Gypsum in Roxboro, NC. We will place the facility on our inspection List, after allowing 3-6 months for them to comply with the permit requirements. If we find issues, we will report them back to you promptly. Thank you for providing an opportunity for our input. Sincerely, Autumn From: Smith, Danny Sent: Friday, November 16, 2012 1:55 PM To: Romanski, Autumn Cc: Ventaloro, Julie Subject: FW: Review Request NCG070201 CertainTeed Gypsum NC Hey Autumn, Please let me know if you have any concerns regarding this permit. Thanks! Danny From: Ventaloro, Julie Sent: Friday, November 16, 2012 1:25 PM To: Smith, Danny Subject: Review Request NCG070201 CertainTeed Gypsum NC Hi Danny, We've received an NOI for a new facility in your region: 1 1) NCG07 — CertainTeed Gypsum NC, Inc in Person County. This fairly large site discharges stormwater at 7 points to Hyco River/Lake (WS-V,B). There are three sediment basins on -site that will be used as stormwater retention ponds once construction is complete. The NOI is attached. Please let me know if the Raleigh Regional Office has any concerns about issuing a COC for a general permit for this facility. Please also let me know of any potential impacts to wetlands. If we don't receive any objections, we'll issue the COCs in 30 days. Thanks, Julie V'entalor-o Coordinator, Water Supple Watershed Protection Progr8m NC Divi.siori of Water Qualit'N° \Vctlands & Storrnwater Branch 1617 N1,'iit Service, Ceriter. ilalcigh, NC 27699-161 i Phone'. (919) 80 -6'370 0 Fax: (91.9) 807-64.94 :NIEW 1 uhslt.e: http://Portal.nedenr.orglwel)hvg/swi)/wg/wgwp E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. f •� � I NCDENR U�rti••��n�.na uru+u pCs�cc NOTICE OF INTENT 0 • Division of Water Quality / Water Quality Section National Pollutant Discharge Elimination System NCG070OOO FOR,ACIEHGY; USE: ONLY, • Crnil iruc br l a�-cru:c_ �00113;kll A�. Warm p'Asr Iod h- e n it.lo ro National'Pollutant Discharge Elimination System application for coverage under General Permit NCG070000: STORMWATER DISCHARGES associated with activities classified as: SIC 32 Stone, Clay, Glass, and Concrete Products (except as specified below) SIC" N/A Like activities deemed by'DWQ to be similar in the process and/or the exposure of raw materials, products, by-products, or waste materials The following activities are specifically excluded from coverage under this General Permit: SIC 3273 Ready -Mixed Concrete ' Standard Industrial Classification Code (Please print or type) 1) Mailing address of owner/operator (address to which all permit correspondence will be mailed): Name CertainTeed Gypsum, Inc, Street Address 921 Shore Drive City Semora StateNC ZIP Code 27343-8206 Telephone No. 336 322-6300 Fax: 336_- 3 �_----- r.-; r E-mail Address Steven.P.Bailey@saint-gobain.com tUP 2) Location of facility producing discharge: Facility Name CertainTeed Gypsum NC, Inc. ! , _.��,�i it31:NW4 ATE}:QUALITY Facility Contact Greg McCown 4vattninda� Contact E-mail gregory.mccown@saint-gobain.com - Street Address 921 Shore Drive City Semora StateNC ZIP Code 27343-8206 . County Person - Telephone No. 336 322-6313 Fax: 336. 322-6353 3) Physical Location Information: Please provide a narrative description of how to get to the facility (use street names, state road numbers, and distance.and direction from a roadway intersection). The facility is located north of Roxboro, NC. Taking NC- 57 (Concord Road) North, turn right onto Concord Ceffo Rd., after 1.4 miles turn left on McGhees Mill Rd., after 2.6.miles turn left on Shore Road. The facility is approximately 0.9 miles from the'intersection of McGhees Mill Rd. and Shore Drive at 921 Shore Drive. (A copy of a county map or USGS quad sheet with facility clearly located on the map is required to be submitted with this application) 4) Latitude 36 29`18.2394 Longitude -79 3 39.9594. (degrees, minutes, seconds) 5) This NPDES Permit Application applies to which of the following: X New or Proposed Facility Date operation is to beginMarch 2012 Page 1 of 4 SWU-222-071408 Last Revised 7/1412008 NCG070000 N.O.I. ❑ Existing 6)' Standard Industrial Classification: Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility SIC Code: 3275 Provide a brief narrative description of the types of industrial activities and products manufactured at this facility: Operations consist of receiving raw materials (primarily synthetic gypsum), drying._ grinding, and calcining the gypsum to what is referred to as "land laster." The land laster is then mixed with.wet and dry additives to form a slurry that is placed between two pieces of paper to form a continuous wallboard. The wallboard is allowed to set, then it is cut into the correct size and shape prior to final drying. Waste and off, -specification wallboard are rec sled to the beginning. of the process. All, manufacturing occurs indoors raw materials are delivered via_ -covered transport _mechanisms.._ 7) Discharge points / Receiving waters: How many discharge points (ditches,.pipes, channels, etc.) convey stormwater from the property? 7 . 8) Receiving waters: What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater discharges end up in? Hyco Lake. If the site stormwater discharges to a separate storm sewer system, name the operator of the separate storm sewer system (e.g. City of Raleigh municipal storm sewer). NIA 9) Does this facility have any other NPDES permits? ❑ No X Yes If yes, list the permit numbers for all current NPDES permits for this facility: NC0088731;. 10) Does this facility have any Non -Discharge permits (ex: recycle permits)? X No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: 11) Does this facility employ any best management practices for stormwater control? ❑ No. X Yes If yes, please briefly describe: There are currently three sediment control basins on -site that have been used during site construction. Upon completion of construction, these ponds will be used as stormwater retention ponds. There are drainage swales onsite to channel stormwater to the ponds. 12) Does this facility have a Stormwater Pollution Prevention Plan? ❑ No X Yes If yes, when was it implemented? August 2012 13) Are vehicle maintenance activities occurring at this facility? X No ❑ Yes 14) Hazardous Waste: a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? Page 2 of 4 SWU-222-071408 Last Revised 7/14/2008 NCG070000 KOJ. X' No" O ,Yes' b) Is'this facility a Small Quantity Generator (less than 1000 kg, of hazardous waste generated per month) of hazardous waste? K.No�. O� Yes' c) Is this facility a Large Quantity Generator (1000 kg, or more of hazardous waste generated per month) of hazardous waste? X:: No. ❑ Yes d) If you answered yes to questions b. or c., please provide the following information: Type(s) of waste: How is material stored: Where is material stored: How many disposal shipments per year: Name of transport 1 disposal vendor: Vendor address: 15) Certification: North Carolina General Statute"143-215.6 b (I) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Artide; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Management) Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10.000). I hereby request coverage under the referenced General Permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Title: /'/a'n f f (Signature ofi (Date Signed) Notice of Intent must be accompanied by a check or money order for $100.00 made payable to NCDENR Final Checklist This application will be returned as incomplete unless all of the following items have been included: K Check for $100 made payable to NCDENR JR This completed application and all supporting documents A Copy of county map or USGS quad sheet with location of facility clearly marked on map Mail the entire package to: Page 3 of 4 SWU-222-071408 Last Revised 71..14/2008 NCG070000 N.O.J. r Stormwater and General Permits Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 .Note The submission of this document does not guarantee the issuance of an NPDES permit. For questions, please_ contact the DWQ Central.Office or Regional Office.for your area. DWO Regional Office Contact Information: Asheville Office ...... (828) 296-4500. Fayetteville Office ... (910) 433-3300 rn` Mooresville Office ... (704) 663-1699t Raleigh Office ........ (919) 791-4200 Washington Office ...(252) 946-6481 �,; Wilmington Office ... (910) 796-7215-�+`r Winston-Salem ...... (336) 771-5000 Central Office .........(919) 807-6300 Page 4 of 4 SWU-222-071408 Last Revised 7/14/2008 • I )li AGiiNCY Iisr y _ 11:ir.I..a^�r.rrl ���G Division of Water Quality / Water Quality Section �� t t•[Tikii.tlr vt6 Lti. tir��C National Pollutant Discharge F..limination System 0�Ik SRiL'�.� i +t 11}1:�Y.U:: �a!n. .- «•.r> � ... � Rt,,,.. -c•. f[� i'RIIRIk r\a•�e e[nsk r:�. NCG070000 f Vrn�a►oro NOTICE OF ;NTENT National Pollutant Discharge Elimination System application for coverage under General Permit NCG070000: STORMWATER DISCHARGES associated with activities classified as: SIC 32 Stone, Clay, Glass, and Concrete Products (except as specified below) SIC" NIA Like activities deemed by DWQ to be similar in the process and/or the exposure of raw materials, products, by-products, or waste materials The iollawir:y activities are specifically excluded from coverage under this General Permit: SIC 3273 Ready -Mixed Concrete " Standard Industrial Classificatior, Code (Please print or type) 1) Mailing address of ownerfoperator (address to which all permit correspondence will be mailed): Name CertainTeed Gypsum, Inc, Street Address 921 Shore Drive City Semora StateNC ZIP Code 27343-8206 ` Aephorse No. 336 322-6300 Fax: 336 322=6353 f �-=-w--�-- -•-. E-mail Address Steven.P.Bailey@saint-gobain.com l�':: �t.C;1�1,1 V/1_:5 ll}1 2) Locatior+ of facility producing discharge: Facility Nz:rne Facility C3mact Contact E-mail Street Address City County Telephone Nc. Certain T eed Gypsum NC, Inc. I7F.NR , W+';1W ClIJ:1Llr1` r Greg McCown wpti,,nd? �ti 5� � i�t�: r7rrfl�sl.I gregory.mccown@saint-gobain.com 921 Shore Drive Semora StateNC ZIP Code 27343-8206 Person _ 335 322-6313 Fax: 336 322-6353 3) Physical Location information: Plhass p.-ovide a narrative description of how to get to the facility (use street names, state road numbers, and distance and direction from a roadway intersection). The facility is located north of Roxboro, NC, Taking NC- 57 (Concord Road) North, turn right onto Concord Ceffo Rd., after 1.4 miles turn left on McGhees Mill Rd., after 2.6 miles turn left on Shore Road. The facility is approximately 0.9 miles from the intersection of M.Ghees Mill Rd. and Shore Drive at 921 Shore Drive. (A copy of a county map or USGS quad sheet with facility clearly located on the map is required to be submitted with this application) 4) Latitude 36 29 %2394 Longitude -79 3 39.9694 (degrees, minutes, seconds) 5) This NPDES Permit Application applies to which of the following : X New or Proposed Facility Date operation is to beginMarch 2012 Page 1 of 4 SWU-222-07140Q Last Revised 7/14/2008 NCGO70000 N.O.1, Eyi=, ,ng 6) Standard Industrial Classification: I~ rovide he 4 digit Standard Industriai Classification Code (SIC Code) that describes the primary industrbi ac levity =;t this facility SiGCode: 3275 Provide a brief narrative description of the types of industrial activities and products manufactured at this facility: Qt,ations consist of receiving raw materials (primarily synthetic gypsum), drying, grinding, and calcining the gypsum to what is referred to as "landplaster." The land caster is then mixed with wet and dry additives to form a slurry that is placed between two pieces of paper to form a continuous wallboard. The wallboard is allowed to set, ;ban it i _cut into the correct size and shape -prior to final drying. Waste and off -specification wallboard are re,gyclQd to ;^e beginning of the process. Ail manufacturing occurs indoors, raw materials are delivered via covered transport_ mechanisms. 7) Discharge points / Receiving waters: How many discharge points (ditches, pipes, channels, etc.) convey stormwater from the property? 7 8) Receiving waters: What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater discharc�r s end up in? Hyco lake if t; a site stormwater discharges to a separate storm se%xer system, name the operator of the separate storm sewer system (e.g. City of Raleigh municipal storm sewer). NIA 9) Does this facility have any other NPDES permits? ❑ No X yes If yes, list the Permit numbers for all current NPDES permits for this facility: NCO088731 10) Does this facility have any Non -Discharge permits (ex: recycle permits)? X No G Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: 11) Does this facility employ any best management practices for stormwater control? C1 No X Yes If yes, please briefly describe: There are currently three sediment control basins on -site that have been used ciLring sine construction. Upon completion of construction, these ponds will be used as stormwater retention ponds, There are drainage swales onsite to channel stormwater to the ponds. 12) Does this facility have a Stormwater Pollution Prevention Plan? n No X Yes If yes, when was it implemented? August 2012 13) Are vehicle maintenance activities occurring at this facility? X No O Yes 14) Hazardous Waste: a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? Page 2 of 4 SWU-222-071408 Last Revised 7/14/2008 NCG070000 N.O.I. b) is ti. s facility a Small Quantity Generator (less than 1000 kg, of hazardous waste generated per month) of hazGldcus waste? X Iv'- f , Y`.-! c) Is tFs facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of hazardous waste? K Np ❑ Yes d) If yc,a answered yes to questions b. or c., please provide the following information:. Tvpe{s) of waste: -- How is material stored: Whsre is material stored: How many disposal shipments per year-.- Nam: of transport I disposal vendor: Vwidur address: 15) CartWication: North Carolina General Statute 143-215.6 b (i) provides that: Any person who knowingly males any fa€se statement, representation, or certification in any application, record, report, plan, or other docurn?nt filed -Dr required to be maintained under this Article or a ruse implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsities, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or ma}ntained under this Article or rules of the iEnvironrnentai Management) Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars (S10,000). I hereby request coverage under the referenced General Permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and,, accurate. Printed Name of Person Signing:'`/ Title: ""/moe - - -- - (Signature of AppiicanV (Date Signed) Notice of Intent must be accompanied by a check or money order for $100.00 made payable to NCDENR Final :.heckdist This application will be returned as incomplete unless all of the following items have been included: Check for $100 made payable to NCDENR This completed application and all supporting documents X Copy of county map or USGS quad sheet with location of facility clearly marked on map Mail the entire package to: Page 3 of 4 SWU-222-07 4- 8 Last Revised 7/14/2008 NCG070000 N.O.I. Stormwater and General Permits Unit Division of Water Quaiity 1617 Mail Service Cen'er Raleigh, North Carolina 27699-1617 Note The submission of this document does not guarantee the issuance of an NPDES permit. For questions, please contact the DWQ Central Office or Regional Office for your area. DWQ Re, onai Office Contact Information: Asheville Office ...... (828) 296-4500 Fayetteville Office ... (910) 433-3300 - Mooresville Office ... (704) 663-1699 Raleigh Offica ........ (919) 791-4200 Washington Office ...(252) 946-6481- Wilmington Office ... (910) 796-7215 Winston-Salem ...... (336) 771-5000 Central Office ......... (919) 8C7-6300 Page 4 of 4 SWU-222-071408 Last Revised 7/14/2008 lu • Y.+�. f r; 4 � I�1 • s ' eta i• hf7'i F 1�•.. r.;ftJ;t �, , r.�;.'^�1 _�! •I�• ki.--,• I' �('Mr �i, ��1. •. .. r�-�..� c:-=rFiSv i' r....: ).s ?•. y� ..Fif�,`.� .ti�j �'E-dl v�Yl7f �y,:V +lt ,T roi` • r ,}.d i }.I,f 'A,,"?. �`. i.,.,�y:., f.. .ry ����y.,A•�,•: '7 � � FF j'�_..:' �` ....;fir - .5, Li • 1..'� V _ .e4:.{,,17'•'r=.tip??R J: �-'-4-1�-,'v: -. 1 .•Ff.'�'�,�M1��C� `;:f a�rF i I --i. ••Y;: .=4: �.—.. i."1F�. X rl41 `24' sl.; 1Jt`.•� 2? s a}^" lrrl �.,, k• F •'.li - ' �311; ;F+,� , !I7,.': _, _ .ti�_-a ., ,�`.r•' ,.%j�.%�z {7��•11't I.�TM ".. t �•r .. �" 1 hk. �1 �fF �• � f � � 10 �. 0 0 ' iourco: TopoZone 7ver Hill, NC USGS G: ,rt.Rm, ERM NC / — • I C+. g 1.2 1.5 km SWPPISPCC PLAN SITE LOCATION MAP Appendix B CertainTeed Gypsum, Inc. Roxboro, North Carolina 3rd Quarter Assignments Collection System Inspections 08-09 WQCS00056 Town of Siler City Major Chatham Vicki WOCS00005 City of Durham Major Durham Mack/Mandy WOCSO0038 Durham County Major Durham Mack/Mandy WQCSD0017 Town of Sharpsburg Deemed Edgecombe Autumn WQCSD0177 Town of Stem Deemed Granville Cheng WQCS00068 South Granville Water & Sewer Major Granville Judy WOCSO0027 Roanoke Rapids Major Halifax Myrl/Mandy WQCS00077 Hillsborough Major Orange Autumn/Dave WQCS00047 City of Sanford Major Lee Judy WQCSD0011 Town of Middlesex Deemed Nash Vicki WQCSD0100 Severn Town -Severn Deemed NHampton Myrl WQCSD0074 Town of Conway Deemed NHampton Myrl WQCSD0030 Town of Woodland Deemed NHampton Dave WQCS00021 City of Wilson Major Wilson Mitch WQCS1)0008 Town of Saratoga Deemed Wilson Mitch u ,r y NCG070091 General Shale Brick Chatham Lauren NCG070098 Triangle Brick Company Chathan Lauren NCG070094 Full Circle Solutions Edgecombe Dave NCG070023 Lenox China Granville Myri NCG070089 General Shale Brick Lee Natalie NCG070154 General Shale Brick Lee Natalie NCG070172 kinder Morgan MaterialsKMMS Transload Pittsboro Lee Natalie NCG070151 Lee Brick & Tile Cc Lee Natalie NCG070127 PCC Airfoils LLC Sanford Lee Natalie NCG070005 American Rockwool Inc Nash Mack NCG070027 Erader Mills Septic Tank Co Nash Mack NCG070076 Saint-Gobain Containers Vance Myrl NCG070111 Johnson Concrete Wake Autumn NCG070075 NC Products Corp Fuquay Wake Autumn NCGO70072 Old Castle Precast Inc Raleigh Wake Judy NCG070123 ST Wooten Corp Wilson Block Plant Wilson Mack NCG070099 Saint Gobain Containers Inc Wilson NCG020330 3m Company Inc. Pittsboro Chatham NCG020422 Beck Mine Chatham NCG020354 General Shale Brick Inc Chatham NCG020533 General Shale Brick Inc Chatham Vicki NCG020504 Hanson Brick -Pleasant Garden -Gulf Mine #3 Chatham Vicki NCG020496 Martin Marietta Materials Siler City Quarry Chatham Vicki NCG020672 Barnhill Contracting Cc Anderson Edgecombe Mack NCG020577 Barnhill Contracting Co Jenkins Pit Edgecombe Mack NCG020717 Barnhill Contracting Cc Logsboro Pit Edgecombe Mack NCG020180 Martin Marietta Materials Franklin Quarry Franklin Dave NCG020019 Wade Moore Equipment Co Franklin Dave NCG020072 Rea Contracting -086 Granville Myd NCG020337 Fisher Leasing Halifax Halifax Myrl NCG020124 Hanson Aggregates Southeast Johnston Dave NCG020123 Martin Marietta Materials Benson Quarry Johnston Dave NCG020127 ST Wooten Johnston Mitch NCG020094 Martin Marietta Materials Lemon Springs Lee NCG020003 Wake Stone Corp Moncure Lee NCG020145 ST Wooten Williamson Nash Dave NCG020438 Carolina Sunrock Kittrell Quarry Vance Cheng NCG020154 Vulcan Construction Materials LP Vance Cheng NCG020209 Hanson Aggregates Southeast-N Wake Judy NCG020030 Knightdale Quarry Wake Judy NCG020069 Martin Marietta Materials Fuquay Wake Judy NCG020001 Wake Stone Corp Triangle Quarry Wake Judy NCG020182 Hansen Aggregates Southeast Elm City Wilson Mitch NCG020234 Hansen Aggregates Southeast Wilson Mitch NCG020498 ST Wooten Barnes Pit Wilson Mitch NCG020276 ST Wooten DR Moore Wilson Mitch NCG020307 ST Wooten Stone Pit Wilson Mitch Y. - NPDP-S vvvw majors NCO064050 Town of Apex Reclaimation Facility Major Wake Vicki NCO039586 PE Shearon Harris Nuclear Power Plant Major Wake Judy NCO038377 PE Mayo Electric Power Plant Major Person Autumn NCO023906 City of Wilson WWTP Major Wilson Mitch NCO063096 Town of Holly Springs WWTP Major Wake Myrl NCO023841 City of Durham- N Durham WRI= Major Durham Mack NCO026051 Durham County Triangle WWTP Major Durham Mack/Mandy NCO026441 Town of Siler City WWTP Major Chatham Vicki/Mandy NCO003425 PE Roxboro Electric Power Plant Major Person Autumn/Mandy/Danny NCO030716 Johnston Co Dept of Public Utilities Central WWTP Major Johnston Mitch NCO024201 Roanoke Rapids WWTP Major Halifax Myrl NPDES ww MmOrS NCO048429 Cedar Village Apts Minor Chatham Vick NCO087629 NCDOT Asphalt Testing #6 Minor Chatham Vick NCO080896 Town of Pittsboro WTP Minor Chatham Vick NCO086827 Brenntag SE Durham Remediation Minor Durham Mack NCO020435 Town of Pine Tops WWTP Minor Edgecombe Dave NCO050415 Edgecombe Co Schools Phillips Middle Minor Edgecombe Dave NCO050431 Edgecombe Co Schools N Edgecombe Co High Minor Edgecombe Dave NCO077437 Genco Cogen Plant - Battleboro Minor Edgecombe Dave/Autumn NCO042269 Town of Bunn WWTP Minor Franklin Cheng NCO066192 Town of Halifax WWTP Minor Halifax Rescinding Permit? NCO084034 Town of Enfield WTP Minor Halifax Myrl NCO037885 Rocky Mt Schools Southern Nash Middle Minor Nash Dave NCO086061 Town of Bailey Well #1 WTP Minor Nash Vicki NCO087840 Town of Bailey Well #2 WTP Minor Nash Vicki NCO042803 Birchwood MHP Minor Orange Autumn NCO074446 Hilltop MHP Minor Orange Autumn NCO082759 Orange Allamance WTP Minor Orange Autumn NCO088048 Stonegate MHP Minor Orange Autumn NC0003042 Roxboro WTP Minor Person Autumn NCO081591 Cary and Apex WTP Minor Wake Judy NCO082376 EM Johnson WTP Minor Wake Judy NCO084514 RDU WWTP Minor Wake Judy NCO086126 Alcatel USA - Network Systems Minor Wake Judy NCO086690 Heater Utilities Stansted Well #2 Minor Wake Cheng NCO088412 Aqua Stonehenge Subdivision WTP Minor Wake Cheng NCO084581 College Minor Wilson Mitch North Carolina Department of Environment and Natural Resources 0 0WArF9pG Technical Bulletin for N.C. General Stormwater Q Permits NCG05, 07,11, & 13 Technical Bulletin for NCG05000010700001 1100001 130000, Volume IV Last Revised 12/2/2008 What activities are covered by these general permits? NCG050000 allows stormwater discharges associated with activities classified as establish- ments primarily engaged in: Apparel and other finished products made from fabrics and similar materials [standard industrial classification (SIC) 231; Printing, publishing, and allied industries [SIC 27]; Converted paper and paperboard prod- ucts [SIC 2671; Paperboard containers and boxes [SIC 265]; Miscellaneous manufacturing industries [SIC 39]; Leather and leather products [SIC 31]; and Rubber and miscellaneous products [SIC 301; and similar activities (see permit.) Excluded: Leather tanning and finishing [SIC 311] and Tires and inner tubes [SIC 301]. NCG070000 allows stormwater discharges associated with activities classified as establish- ments primarily engaged in: Stone, Clay, Glass, and Concrete Products [standard industrial classi- fication (SIC) 32]; similar activities. Excluded: Ready -mixed concrete [SIC 3273] and Hydraulic Cement [SIC 3241]. NCG110000 allows stormwater discharges associated with activities classified as Treatment Works treating domestic sewage or any other sewage sludge or wastewater treatment device or system, used in the storage, treatment, recycling, and recla- mation of municipal or domestic sewage, with a design flow of 1.0 million gallons per day or more, or facilities which are required to have an approved pretreatment program under Title 40 CFR §403, including lands dedicated to the disposal of sewage sludge that is lo- cated within the confines of the facility. NCG130000 allows stormwater discharges associated with activities classified as establishments primarily engaged in: wholesale trade of non-metal waste and scrap (hereafter referred to as the non- metal waste recycling industry, a portion of standard industrial classification (SIC) 5093); similar activities. Excluded: wholesale trade of metal waste and scrap, iron and steel scrap, and nonferrous metal scrap, waste oil recycling; and automobile wrecking for scrap. What does this permit require me to do? Key Permit Requirements • Implement a Stormwater Pollu- tion Prevention Plan (SPPP) (Part II, Section A). • Provide secondary containment for all bulk storage of liquid mate- rials. (Part II, Section A, 2.(b)). • Perform and document semi- annual qualitative monitoring during a representative storm event. (Part II, Section B). • Perform semi-annual analytical monitoring for vehicle mainte- nance area, if present, and submit the results on the monitoring re- port forms provided with the per- mit. (Part II, Section Q. What are BMPs, and why are they important? The SPPP should include the use of Best Management Practices (BMPs) to control discharge of pollutants from a facility's stormwater out - falls. BMPs include a variety of things that the industrial facility can do to minimize the potential for pollutants to get into the stormwa- ter draining from a facility. There are different types of BMPs: Non -Structural BMPs Non-structural (practices or activi- ties) BMPs include: * Eliminate exposure of materials and equipment wherever possible by moving materials and equipment to indoor locations. * Practice good housekeeping on - site. Keep materials handled and stored at the facility in an orderly fashion. * Exchange hazardous materials for non -hazardous ones wherever possible. * Establish routine leak and main- tenance checks to minimize the chance of spills before they occur. t . . ,. PAGE 2 TECHNICAL BULLETIN FOR N.C. GENERAL STORMWATER PERMITS NCGOS, 07. 1 I. & 13 LAST REV, 12/2108 What does this permit require me to do? (continued) When spills occur, clean them up immediately. * EstabIish bulk storage tank protocols that minimize the risk of spills during loading and unload- ing procedures. * Store used pallets and process waste dumpsters inside or under a roof where water cannot flow on or around them. Structural BWs Structural (equipment or devices) BMPs include: * Build containment dikes around the loading areas of bulk liquid storage containers. * If practical, change painting operations from liquid systems to powdered systems that do not Could I monitor at fewer outfalls? All outfalls associated with vehi- cle maintenance must be moni- tored. However, the facility may request approval of "Represent- ative Outfall Status." This status allows analytical monitoring at fewer outfalls. To request repre- sentative outfall status, send a letter to the DWQ Regional Office explaining which outfall(s) can be considered representative of other discharges and include all neces- sary supporting documentation. Where can I find more information? Additional information is avail- able at our website (see right). Another valuable source is the Division of Pollution Prevention and Environmental Assistance. The DPPEA has specific informa- tion about how to minimize pol- lutants at various industries. Call (919) 571-4100 or visit http:l/www.p2pays.org/ generate solvent wastes. * Build roofs and secondary con- tainment around materials stored outside where stormwater cannot contact them. Could I be exempted from an NPDES stormwater permit? Possibly. A facility with any indus- trial activity subject to the NPDES Stormwater regulations that elimi- nates all potential stormwater ex- posure may be eligible for a No Ex- posure Exclusion from a stormwa- ter permit. A facility that meets this condition may submit a No Exposure Certification application form (see NC DWQ's Stormwater Do I need a certified lab to analyze stormwater samples? Monitoring under all NPDES per- mits must be conducted in accor- dance with test procedures ap- proved under federal regulations in 40 CFR § 136. All labs certified by North Carolina perform analysis in accordance with those procedures. While N.C. certification require- ments do not apply to stormwater only discharges, any data gathered under an NPDES permit must con- form to federal requirements. Us- ing a certified lab is one way to en - Permitting Unit's website: http:I/h2o.enr,state.nc.us/su) to apply for a No Exposure Exclu- sion. The facility must re- certify No Exposure every five (5} years. What if I sell my business, or the name of my business changes? This change is a minor modifica- tion and requires the Director's approval. You should complete the Name/Ownership Change Form SWU-239. This form is downloadable from our website, http://h2o.enr.state.ne.us/sU. sure compliance with these re- quirements. A list of certified labs is available from: http:// h2o.enr.state.nc.us/lab/cert.htm Note that pH is a field parameter and must be measured within 15 minutes. You must either train on -site staff to measure pH in accordance with approved methods or contract with commer- cial services. All entities with field parameter certification as per 15A NCAC 2H .0800 can ana- lyze pH in accordance with federal procedures (see website for list). Who can help me with questions? Your questions about stormwater permit requirements can be addressed to the Division of Water Quality Offices: Asheville Office......... (828) 2964500 Washington Office........ (252) 946-6481 Fayetteville Office...... (910) 433-3300 Wilmington Office........ (910) 796-7215 Mooresville Office...... (704) 663-1699 Winston-Salem Office.,.. (336) 771-5000 Raleigh Office........... (919) 791-4200 Central Office .............. (919) 807-6300 more information about the programs of the Division of Water Stormwater Permitting Unit, sec our home page at: http: / /h2o.enr.staie.nc. us/su