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HomeMy WebLinkAboutNCG070173_COMPLETE FILE - HISTORICAL_20130117STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. Iv G&b—jo 1 -73 DOC TYPE I HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑�j_3 b,I 1 j YYYYMMDD Xr� Division of Water Quality / Surface Water Protection 7 .i+ National Pollutant Discharge Elimination System NCDENR NO Cw H•OF]xRT-r E— —0 I'1� Ra6OliRce FOR AGENCY USE ONLY Date Received Year Month Day Please enter the permit number for which the change is requested. NPDES Permit (or) Certificate of Coverage N C I S I O I I I I I I N I 0 I 0 1 0 1 7 1 0 1 010 10 II. Permit status REj2r to requested change. a. Permit issued to (company name): NCG070173 b. Person legally responsible for permit: Ron Lind First Ml La; President Title 13365 Southern Precast Dr Permit Holder hailing Address Alachua FL 32615 City State Zip (800)669-2278 3 86-462-5701 Phone Fax c. Facility name (discharge): Stayright Precast Concrete Inc_ d. Facility address: _ - 2675 US 1 Hwy PO Box 580 Address Franklinton NC 27525 City State Zip e. Facility contact person: Matthew W Blind 919-494-7600 First / MI / Last Phone III_ Please provide the following for the requested change (revised permit). a. Request for change is a result of: ❑ Change in ownership of the facility xx Name change of the facility or owner If other please explain: b. Permit issued to (company name): c. Person legally responsible for permit d. Faci e. Facility address: f. Facility contact person: NCG070173 T _ Ron_ _ Lindsay First MI Last President Title 13365 Southern Precast Dr Permit Holder Mailing Address Alachua FL 32615 City State Zip 800)669-2278 rlindsavfa7southernprecast.com Phone E-mail Address _ Lindsay Precast Inc 2675 US 1 Hwy PO Box 580 Address Franklinton NC 27525 City State Zip Matthew W Blind First MI Last 919494-7600 trtgy� � @stgy!dght.com Phone E-mail Address Revised 2012Ap23 h DES PERMIT NAME/OWNERSHIP CHANGE FORM Page 2 of 2 IV. Permit contact information (if different from the person legally responsible for the permit) Permit contact: Matthew W Blind First Ml Last General Manager Title 2675 US 1 Hwy Mailing Address Franklinton NC 27525 City State Zip (800)669-2278 mblind sta i ht.com Phone E-mail Address V. Will the permitted facility continue to conduct the same industrial activities conducted prior to this ownership or name change? X Yes ❑ No (please explain) VI. Required Items: THIS APPLICATION WILL BE RETURNED UNPROCESSED IF ITEMS ARE INCOMPLETE OR MISSING: X This completed application is required for both name change and/or ownership change requests. ❑ Legal documentation of the transfer of ownership (such as relevant pages of a contract deed, or a bill of sale) is required for an ownership change request. Articles of incorporation are not sufficient for an ownership change. The certifications below must be completed and signed by both the permit holder prior to the change, and the new applicant in the case of an ownership change request. For a name change request, the signed Applicant's Certification is sufficient. PERMITTEE CERTIFICATION (Permit holder prior to ownership change): I, , attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. Signature Date APPLICANT CERTIFICATION I, Matthew Blind attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. Signature 12-27-12 Date PLEASE SEND TFIE COMPLETE APPLICATION PACKAGE TO: Division of Water Quality Surface Water Protection Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Revised 7/2008 H. �0 NCDENR Not C. — Dom% .EN OF NV E0—C— —D NCSWAL RE' iROE9 Division of Water Quality / Surface Water Protection National Pollutant Discharge Elimination System PERMIT NAME/OWNERSHIP CHANGE FORM FOR AGENCY USE ONLY Date Received Year Month Day I. Please enter the permit number for which the change is requested. NPDES Permit (or) Certificate of Coverage N 1 C$ 101 1 1 1 1 1 FK_F_CT0_70 1 7 0 j0 0 0 Permit status prior to requested change. a. Permit issued to (company name): b. Person legally responsible for permit: Ron First DEC 2 8 2012 i c. Facility name (discharge): d. Facility address: e. Facility contact person: NCG070173 Linds; M 1 Last President Title 13365 Southern Precast Dr Permit Holder Mailing Address Alachua FL 32615 City State Zip (800)669-2278 386-462-5701 Phone Fax Stayright Precast Concrete Inc 2675 US I Hwy PO Box 580 Address Franklinton NC 27525 City State Zip Matthew W Blind 919494-7600 First I MI / Last Phone I1I. Please provide the following for the requested change (revised permit). a. Request for change is a result of ❑ Change in ownership of the facility xx Name change of the facility or owner If other please explain: b. Permit issued to (company name): c. Person legally responsible for permit d. Facility name (discharge): e. Facility address: f_ Facility contact person: NCG070173 Ron Lindsay First MI Last President .Title 13365 Southern Precast Dr Permit Holder Mailing Address Alachua FL 32615 City state Zip (800)669-2278 rlindsayAsouthernprecast.cont Phone E-mail Address Lindsay Precast Inc _ 2675 US I Hwy PO Box 580 Address Franklinton NC 27525 City State Zip Matthew W Blind First MI Last 919-494-7600 M � -@stavri hg t.com Phone E-mail Address Revised 2012Ap23 DES PERMIT NAME/OWNERSHIP CHANGE FORM age 2 of 2 IV. Permit contact information (if different from the person legally responsible for the permit) Permit contact: Matthew W Blind First Ml Last General Mananer Title 2675 US 1 Hwy Mailing Address Franklinton NC 27525 City State Zip (800)669-2278 mblind@stayright.com Phone E-mail Address V. Will the permitted facility continue to conduct the same industrial activities conducted prior to this ownership or name change? X Yes ❑ No (please explain) VI. Required Items: THIS APPLICATION WILL BE RETURNED UNPROCESSED IF ITEMS ARE INCOMPLETE OR MISSING: X This completed application is required for both name change and/or ownership change requests. ❑ Legal documentation of the transfer of ownership (such as relevant pages of a contract deed, or a bill of sale) is required for an ownership change request. Articles of incorporation are not sufficient for an ownership change. The certifications below must be completed and signed by both the permit holder prior to the change, and the new applicant in the case of an ownership change request. For a name change request, the signed Applicant's Certification is sufficient. PERMITTEE CERTIFICATION (Permit holder prior to ownership change): 1, , attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. Signature Date APPLICANT CERTIFICATION I, Matthew Blind, attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. 12-27-12 Signature Date .................................... PLEASE SEND THE COMPLETE APPLICATION PACKAGE TO: Division of Water Quality Surface Water Protection Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Revised 712008 PO BOX 580 • 2675 US HWY i , FRANKLINTON, NORTH CAROLINA 27525 • (919) 494-7600 WWW. STAYRIGHTPRECAST COM January 9, 2009 Danny Smith Regional Supervisor Surface Water Protection Section 1628 Mail Service Center Raleigh, NC 27699-1628 Subject: Response to Notice of Violation Case No. NOV-2008-PC-0856 Compliance Evaluation Inspection Stormwater Permit NCG070173 Dear Mr. Smith: i�. ;4 � �3 . J�o 15- 200 In response to the Notice of Violation dated 18 December 2008, Dave Parnell of the Raleigh Regional Office of the Division of Water Quality did perform a compliance evaluation inspection (CEI) at our precast company on 12 December 2008. During the inspection, Dave Parnell did note a few violations, in which, our Company made the corrections promptly on 15 December 2008. As indicated below, the original observations are noted with our response to each observation: 1. The Stormwater Pollution Prevention Plan (SPPP) lacked a general location map (USGS quadrangle may or appropriately drafted equivalent map) and a list of significant spills occurring during the past three years. Response: Gary Hostetler, Director of Production/Engineering immediately drafted the - general location map along with the vicinity map and this was submitted to Dave Parnell - with graphic illustrations on 15 December 2008. In response to the significant spills during the past three years, Dave Parnell stated that the format should be in a excel spreadsheet indicating each year and to leave the comment/concerns section blank until a spill occurs. In the Company's original Stormwater plan, this information was indicated with a single line statement stating. "that the business has not had any significant spills". Per Mr. Parnell's request, we have changed the format of our plan to an excel type spreadsheet for thhs item: 2. The Spill Prevention and Response Plan (SPRP) were not available at the time of the CEI. Response: The plan was available but was not in the correct format as set according to the inspection form. Dave Parnell stated that format should include a table of contents with each section break down to make it user friendly for the next inspection. On 15 December 2008, the entire Spill Prevention Response Plan was revised to include the table of contents section. *UP1:n CERTIFIED PUWT - 3. There was no documented record of employee training available at the time of the CEI. Response: The information was not available due to a change in Human Resource Managers in the past six months. The current HR/Safety Manager, Renee Cox, advised that she needed to speak with the previous HR Manager to determine the location of the forms. The forms were located and sent to Dave Parnell on 15 December 2008 via e-mail. A copy of the most recent training was placed in the Stormwater Pollution Prevention Plan. HR/Safety Manager, Renee Cox advised that she had scheduled and will be conducting another training class on 4 February 2009 to all current employees. 4. The qualitative monitoring program was being carried out; however monitoring sites were not specified (#1, #2, #3, #4). This was discussed and a more specific reporting plan was agreed upon. Response: A clearly labeled graphical representation with color detail was submitted to Dave Parnell on 15 December 2008 for review. 5. The SPPP has not been fully implemented as described in the permit. However, discussions during the CEI, as well as the receipt of the revised SPPP (12.15.08) indicate that your staff is intent on making the needed changes to implement the plan and to keep your facility in compliance with the NPDES Stormwater Permit requirements. Response: The Company does fully intend on meeting the requirements as per the permit conditions. As per conversation with Dave Parnell, the Company ensured that the violation observations would be corrected promptly. On 15 December 2008 the Company made the adjustments and submitted for review to Dave Parnell. On 18 December 2008, Dave Parnell confirmed via phone conversation with Renee Cox, HR/Safety Manager that each of the above responses on 15 December 2008 were corrected and completed to his satisfaction. We appreciate Mr. Parnell taking the time to review our plan and walk our site. I think'Mr. Parnell would agree that Stay -Right Precast has gone to great extents to make sure the appropriate controls are in place with regards to Stormwater. Recently, we have had a change in personnel (Renee Cox) that has been given the responsibility for our Stormwater Prevention Pollution Plan. Renee did consult the DWQ website to make sure we had an up- to-date and appropriate plan. Based on our meeting with Mr. Parnell and the information found on the website, we would suggest DWQ website be reviewed with regard to the specific requirements of each section in the plan. We would also suggest that it may be helpful if DWQ would post sample plans. If there are any questions or concerns regarding our Violation Response Letter, please contact me. pincer Jeff G� ager- Stay -Right Precast pc -Ron Lindsay, President Stay -Right Precast Enclosed: Copy of updated Stormwater Pollution Prevention Plana npcR CERTIFIED PLANT Stay -Right Precast - Stormwater Pollution Prevention Information Subject: Stay -Right Precast - Stormwater Pollution Prevention Information From: Renee Cox <rcox@stayright.com> Date: Mon, 15 Dec 2008 15:17:46 -0500 To: david.parnell@ncmail.net CC: Jeff Augustine <jugustine@stayright.com> Good Afternoon Mr. Parnell, As per our discussion on Friday, Stay -Right Precast Concrete, Inc. has attached the scanned images for your evaluation on the Stormwater Pollution Prevention Plan. As indicated in our review, we have improved, enhanced the plan based on your recommendations and included more detail on each section. The additional pages that you requested for such as the ground map, employee training, and the March evaluation are located in the attachment. In addition, we have reduced the drainage plan maps down to one layout and indicated the areas as A, B, C, and D. As indicated in this attachment, the plan has been quickly improved upon your inspection on 12 December 2008. Please evaluate at your earliest convenience and contact me if you need any additional information or have questions. If you come across, any areas that need further explanation or more details, please send me a sample to assist with improving Stay -Right's plan. Again, thank you for your time and evaluation! Sincerely, Renee Cox HR/Safety Manager Stay -Right Precast Concrete, Inc. 919-494-7600 c: 919-630-4732 rcox(@,,stayright.com Subject: Scan From: MD Capps <mdcapps@stayright.com> Date: Mon, 15 Dec 2008 14:47:34 -0500 To: Renee Cox <rcox@stayright.com> MD Capps <mdcapps(@i,stayright.com> Project Manager Stay -Right Precast Concrete Content -Type: message/rfc822 i Scan Content -Encoding: 7bit 1 of 2 12/15/2008 5:10 PM Stay -Right Precast - Stormwater Pollution Prevention Information Content -Type: application/pdf' �scan0010.pdf Content -Encoding: base64 2 of 2 12/15/2008 5:10 PM ..41p STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG070000 CERTIFICATE OF COVERAGE No. NCG070173 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Stay Right Precast Concrete Inc is hereby authorized to discharge stormwater from a facility located at Stayright Precast Concrete Inc. 2675 US Hwy 1 Franklinton, NC Franklin County to receiving waters designated as Cedar Creek, a class WS-II;HQW,NSW waterbody in the Tar -Pamlico River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, Ill, IV, V, and VI of General Permit No. NCGO70000 as attached. This certificate of coverage shall become effective July 17, 2008. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day July 17, 2008. for Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission The Precast Advantage Since 1937 Stormwater Pollution Prevention Plan P-qs, FkTl R@iA WCAMT �d I IpIII ASSV Page 11 TABLE OF CONTENTS I. Planning and Organization a. Pollution Prevention Team & Members Responsibilities b. Overall Objectives of Team Members c. Building on pre-existing plans II. Assessment a. Site Map b. Material inventory c. location of Potential Sources of Stormwater Contamination d. Record of Past Spills/leaks (3-years data) e. Non -Storm Water Discharge (Figure 11 reviews) f. Site Evaluation Summary g. Facility Inspection Program Ill. Best Management Practices (MBPs) a. Good Housekeeping b. Preventive Maintenance c. Spill Prevention and Response d. Sediment and Erosion Control e. Management of Runoff IV. Implementation a. Implementing Appropriate Controls b. Employee Training V. Evaluation/Monitoring a. Annual Site Compliance Evaluation b. Record keeping and Internal Reporting c. Plan Revisions Revised 15 Dec. 2008, rc Planning and Organization 1. Pollution Prevention Team Page 12 a. Engineering Director, Gary Hostetler, coordinates all aspects of the plan implementation and maintenance including identifying any training requirements, maintaining records 'and spill prevention responsibilities. Will be primarily -overall responsible for the plan. b. Maintenance Supervisor, Matthew Paschal, will provide technical services for implementation, maintenance and evaluation of plan. c. Environmental Compliance Coordinator, Renee Cox will conduct/complete Qualitative Monitoring Reports every fi months, inspect drainage system, conduct employee training, provide practical corrective actions to prevent occurrences, and maintain the Stormwater Prevention Book to include development, implementation, maintain, revise the plan, and input information to direct spreadsheets. d. General Manager, Jeff Augustine will make financial decisions for any purchases needed to prevent spill occurrences, avoid/prevent any problems in waterfall outputs and maintain communication with all team members on any issues that may be present. The -General Manager has the ultimate responsibility of all aspects of the plan. II. Overall Objectives of the Team a. The pollution prevention team will be established to oversee the implementation, maintenance and revision of the plan. The team will meet annually to review and evaluation the effectiveness of the plan. In addition, if spills occur the team will meet to identify practical corrective actions to prevent any future occurrences. Ill. Building on Pre-existing Plans a. Team will meet annually to evaluate the plan and make any adjustments, changes, or additions to the plan. b. Team will come to mutual decisions on any adjustments deemed appropriate. c. Plan can be amended by the pollution prevention team whenever a significant change in design, construction, operation or maintenance occurs. Revised 15 Dec. 2008, rc Page (3 Assessment I. Site Map a. See Figure I. Map details the sites discharges (outfalis, points: A, B, C, D), direction of run-off flows, structural figures, location. of industrial activities, fueling areas, waste disposable areas, etc.) b. Location Information. Stay -Right Precast Concrete, Inc. is located at 2675 US 1 Hwy in Frankiinton, NC. The facility uses approximately 32 acres of a 64 acre tract. The site is bounded by undeveloped woodland areas. A low swampy area is the Northeast and riparian buffer is to the West. The site plan is on the accompany drawing which is located within this plan details. c. Information on the Map. Yard Inlets. Stormwater is conveyed via compacted ABC gravel to a series of yard inlets. The yard inlets discharge into three stormwater dry retention basins, which discharge though a Faircloth Skimmer into the undeveloped woodland areas. L The East half of the storage lot slopes/drains to the North to two stormwater dry retention basins. The West portion of the storage lot slopes to the West to a stormwater dry retention basin. ii. The Engineering that best describes the system is the event of a heavy rainfall, the water will be retained, or flood on our property before it discharges slowly through a 4" pipe into the undeveloped woodlands. iii. Receiving water, which the stormwater outfall will eventually discharge, is part of Cedar Creek. iv. Discharge location is Lat/Long 36.0819/-78.4843. d. Site Contains: I. Manufacturing Building ii. Storage Building iii. Batch Plant iv. Aggregate Piles v. Washout Area vi. Storage lot for manufactured precast concrete products vii. Employee Parking viii. Company storage/truck parking building ix. Stormwater dry retention basins H. Material Inventory (Significant Materials Used at Stay -Right Precast Concrete, Inc.). a. See Table I. Chart outlines the Trade Names and the Storm Water Pollutants. Ill. Location of Potential Sources of Stormwater Contamination a. T e - Chart outlines the potential Storm Water Contamination Points, Potential Pollutants, and Potential Problems. Revised 15 Dec. 2008, rc I M-M ,Oqv _V79- t Stay -Right Precast Site Stormwater Drainage Plan from terraserver Pt itudc longitude {d-e�c---i�mal 1336.07919900 78.47690200 T I deg -min -sec ' 36° 4' 45.1164" -78° 28' 36.9472" f 2675 Us I Hwy, Franklinton, NC 27525 1 i - MINITY SITE ., TFRANKLIWTON �� ::A � F?fYri➢ 0 1-800-768,8265 2675 US 1 Hwy (919) 494-7600 Franklinton, NC 27525 Fax (919) 494-7616 www.stayrightprecast.com Stayright Precast Concrete, Inc. Significant Materials Used at Stayright Precast Trade Name Storm Water Pollutants Portland Cement Dicalciurn Silicates, tricalcium silicates Flyash Dicalcium Silicates, tricalciurn silicates Sand Suspended solids ,silicon Gravel Suspended solids Diesel Petroleum Distillates Motor Oil Petroleum Distillates, Detergents Wastewater Oil & grease, Solids SuperpIastisizer polycarb Air Entrainment Synthetic Surfactants Waste Fuels Petroleum Distillates, Detergents Mold Release None Table 1 Stay -Right Precast Concrete, Inc. Location of Potential Source of Storm Water Contamination Potential Storm Water Contamination Point Potential Pollutant Potential Problem Batch Plant All Materials Table 1-2 Leaking fluids from trucks, concrete leaks during operations AGG Piles Diesel Motor Oil Leaking fluids from trucks, unloading sand and gravel spills during loading Wash Out Area All Materials Table 1-2 Leaking fluids from trucks, wastewater from cleaning and washout activities Storage Yard Diesel, Motor& Hydraulic Oils Leaking fluids from trucks and forklifts Employee Parking Gasoline, Diesel & Motor Oil Leaking fluids from parked vehicles in the parking lot Table 1-1 Page 14 IV. Recording Past Spills and Leaks V. Non-Stormwater Discharges a. Certification/Proof that the facility has been evaluated for non-stormwater discharges. Weather dry/wet test, rain gage readings, visual inspections, and plant review. See Figure 11. Vl. Site Evaluation Summary (Narrative Review). a. These sites activities include the following materials that are in use or stored in bulk at this facility such as: Diesel Fuel, Motor Oil, Used Motor Oil, Form Release and Concrete Admixtures. The diesel fuel is stored in a 500 gallon AST, under roof on a concrete slab, with a secondary containment. The motor oil is stored in a 250 gallon AST, under roof on a concrete slab, with a secondary containment. The used motor oil is stored in a 250 gallon AST under roof on a concrete slab with secondary containment. Form Release is stored In a 330 gallon reinforced plastic totes, under roof on concrete slab and the concrete admixtures, stored in various bulk tanks located on site. b. With the exception of sand and gravel, the point of transfer for all bulk materials takes place by delivery truck to designated areas. When loading and unloading occurs, such as drums and totes, only trained and certified forklift operators handle the material and it will go directly to the designated areas. The outdoor areas are used to clean wet concrete off of equipment and water is used to rinse both tools and equipment. No rinse water will flow directly into the yard inlets. c. Dust and Particulate. A permitted batch plant with bag houses and a compacted gravel storage yard have potential to generate particulates in storm water: d. Waste Disposal. All materials will be disposed of by licensed transporters using correct paperwork. Additional bins for household trash and scrap steel are also located on site near batch plant. Revised 15 Dec. 2008, rc Stay -Right Precast Concrete, Inc. Secondary Containment Material Size (Gallons) Location Diesel 500 Under roof in lean-to Motor Oil 250 Under roof in lean-to Waste Oils (2) 250 Under roof in lean-to 2-1 Page 15 e. Evaluation of storm water outfall is required both in spring and autumn time frames for presence of non-stormwater discharges. This is conducted by the pollution prevention team. (See Planning and Organization Section). f. Potential Pollutants in the area are located on Table 1-1 and the materials used can be found on Table I. These materials used can be a potential problem by leaking fluids from trucks, concrete leaks during operations, leaking fluids from unloading and offloading sand or any products, leaks from forklifts, and leaks from parked vehicles. These materials can be diesel/motor oil, hydraulic oils, and gasoline products. FOR MORE DETAIL INFORMATION PLEASE SEE TABLE I AND TABLE 1-1. VII. Facility Inspection Program a. Visual Inspections of all storm system inlets and sediment basins will be made twice a year, once in September and once in March dependent on production of plant. These 'inspection will be during dry weather conditions for evidence of non -storm water discharges. The visual inspection will be done by a member of the pollution prevention team and reviewed by the General Manager. The dry weather inspection will verify the site is not discharging sanitary or process water to the drainage systems. .b. Visual inspections of all storm water systems inlets and sediment basins will also be made twice a year during rain events to look for evidence of storm water contamination. This qualitative monitoring will be conducted within the first 30 minutes of discharge or soon thereafter, but not to exceed 60 minutes. At this time, no analytical monitoring is required. if the average amount of new motor oil usage increases to an average of 55 gallons per month, the required testing will start immediately. c. An annual storm water compliance inspection will be conducted approximately one year after implementation of the plan and annually thereafter. The inspection will assess the effectiveness of the BMPs and determine if site operations have changed in the previous year. If required, changes will be implemented and become part of the plan. d. The Annual Facility Site Compliance Log will be completed by any member of the Stormwater Team. Revised 15 Dec. 2008, rc Stayright Precast Concrete, Inc. Non -Storm Water Discharge Assessment Log Date Outfall Number Flow(') If Flow Is Yes, Complete This Section or Description (YIN) Possible Source Observations (2� Corrective Action DA-01- Leaking fluids from SS-01 parked vehicles in the parking lot. DA-02 — Fluid spills during SS-02 maintenance activities and fuel leaks during fueling. DA-03- Leaking fluids from -trucks SS-03, SS-04, and sand and gravel spills during loading operations. SS-06, SS-07 DA-04 — Leaking fluids from trucks SS-08 and wastewater from cleaning and washout activities. DA-05 — Leaking fluids from trucks SS-05 and cement spills and leaks during loading operations. (1) Inspections shall be conducted within the first thirty minutes of discharge or as soon thereafter as practical, but not exceeding sixty minutes.. (2)Observations include color, odor, turbidity, floating solid's, oil sheer, etc. Inspector's Namc 8-1 Stay -Right Precast Concrete, Inc. Semi Annual Monitoring Inspection Log Date Time') Outfall Number Weather Conditions Observations(2)- Probable source of Any or Description Observed Contamination DA-01- Leaking fluids from parked SS-01 vehicles in the parking lot. DA-02 -- Fluid spills during SS-02 maintenance activities and fuel leaks during fueling. DA-03- Leaking fluids from trucks SS-03, SS-04, and sand and gravel spills during loading operations. SS-06, SS-07 DA-04 — Leaking fluids from trucks SS-08 and wastewater from cleaning and washout activities. DA-05 — Leaking fluids from trucks SS-05 and cement spills and leaks during loading operations. Evaluation shall take place during dry periods. (2)Observations -include flow, stains, sludge, color, odor, or other indications of a non -storm water discharge. Inspector's Name 8-2 Stay -Right Precast Concrete, Inc. Annual Facility Site Compliance Inspection Log"' Date Drainage Potential Changes in Drainage Conditions or BMP Effective Current and Implementation Area Pollutants and Operations Since Last Inspection(2) (YIN) Proposed Schedule for Source BMPs proposed BMPs DA-01 Leaking fluids from parked vehicles in the parking lot. DA-02 Fluid spills during maintenance activities and fuel leaks during fueling. DA-03 Leaking fluids from trucks and sand and gravel spills during loading operations. DA-04 Leaking fluids from trucks and wastewater from cleaning and washout activities. DA-05 Leaking fluids from trucks and cement , spills and leaks during loading operations. t t l Scope of this inspection is to verify that BMPs are properly operated and are adjusted if operational or site changes require new BMPs to prevent storm water. (2) Changes in drainage conditions or operations require revision to the S WHIP. Inspector's Name 8-3 Page 16 BMP IDENTIFICATION AND SELECTION 1. Good Housekeeping a. For all housekeeping, concerns are brought to the attention of the Environmental Coordinator and that member informs each of the members on the team to perform an inspection, evaluation, coordinate methods to address the issue, and indicate the situation in the book with final result. b. An inspection of all storage and transfer areas will occur twice a year. These areas are to be cleaned on a daily basis by all Stay -Right personnel and any concerns are brought to the attention of the Environmental Coordinator. c. The Good Housekeeping Practices that team follows include: i. Improving Operation and Facility Maintenance on Machinery in assigned - designated areas ii. Implement and abide safe storage practices iii. Keep Current Inventory of all products on site, dated, and labeled iv. Label all containments v. Store fire hazards and bi-products in designated storage cabinets vi. Schedule and conduct routine clean-ups vii. Train Employees on good housekeeping practices to include —yearly Tool Sox Talks entitled "Housekeeping Practices" U. Preventive Maintenance a. All pollution control devices and drainage systems shall be inspected a minimum of twice a year. See the facility inspection program. b. The Environmental Coordinator will inspect and perform a routine maintenance of all equipment, including containment areas and operations. This task will be performed at a minimal of once a year. See Chart Below: The best way to sM a spill is to never allow It to spill to begin with. ns irda n IVIZ/08 Mixer Area Excess water runoff Reduce water output, minimize water usage. Revised 15 Dec. 2008, rc Page 17 Ili. Spill Prevention and Response a. In areas that have been designated with a Nigh possibility of a leak or spill, team members will ensure that employees are aware of correct response procedures, including materials handling and storage requirements. Spill cleanup equipment must be consistently located in break room area. Employees are properly trained of all first -aid procedures, too include Tool Box Talks, the Environmental Coordinator conducts a review and performs any required emergency, first aid treatments, immediately contacts the Division of Water Quality of any pollution concerns and - addresses any issues at hand. b. Emergency plan — for disasters spills, or circumstances, employees are to immediately evocate the grounds and reporting to outside the facility gates and meets in the employee parking lot. The Environmental Coordinator will ensure all employees are removed from the premise and notify the appropriate personnel. Employees are not to engage in activities associate with any additional harmful violations such as smoking (only in permitted sections) or leaving facility without permission. The Emergency Exit plan is located in the break room and at all major entrances and exits. All newly hired personnel are shown the appropriate actions to take in emergency situations and fire extinguisher safety is provided to all employees annually. IV. Sediment and Erosion Control a. Any soil erosions present during semi-annual inspections by the environmental control coordinator immediately contacts the Engineering Director and the General Manager for further evaluation and perform measures to control such erosions. V. Management of Runoff a. The environmental coordinator will ensure adequate vegetative swales, reuse collected stormwater for any required testing, evaluate retention ponds and ensure rain systems are accurately measuring. During rainfall seasons, the Director of Engineering will conduct walkthroughs of the facility to ensure that rain water is properly flowing towards designated areas and advice of any correction activities needed. Revised 15 Dec. 2008, rc page 18 Implementation I. Implementing Appropriate Controls a. Permittees must follow schedule for implementation and change requirements as detailed in this plan. b. All team members will design,'delegate and ensure assigned employees will conduct certain aspects of the plan and monitor his or her progress for Implementation goals. c. Ensure that management approves the schedule and/or strategy and schedule specific times and/or dates to report progress for further evaluation. 11. Employee Training a. All newly hired personnel for Stay -Right Precast Concrete, Inc. will be trained in all aspects of pollution and spill control. The training will be performed by a member of the pollution prevention team and will include proper storage and transfer procedures as well as proper clean-up and reporting of spills. Typically the training is conducted by the Environment Coordinator because this candidate is as well the HR Coordinator for the Company. In addition, the Environmental Coordinator will ensure employees are sensitive in all concerns of this plan. b. All employees will be trained on how to react to a spill. They will report the spill immediately to a member of the pollution.prevention team. Employees will be taught to alert the team member or their direct line of management for any positional problem or current issue. c. An annual review of proper spill responses, correct clean-up procedures and pollution prevention for all personnel whose responsibilities include handling of hazardous materials is required. This class will be led by a member of the pollution prevention team. d. All team members and employees will identify potential sources of pollution problems on a daily basis and advice the Environmental Coordinator of any situations. Revised 15 Dec. 2008, rc Page 19 Evaluation Annual Site Compliance Evaluation a. Each year a qualified and/or team member will conduct a site compliance evaluation which would inspect all drainage areas for evidence of pollutants, evaluate good housekeeping measures, observe structural measures and Inspect all sites for problems. b. The plan will be revised if needed within 2 weeks of inspection and changes will be implemented within 12 weeks dependent upon approval by the General Manager. c. Team members will report all findings, sign off on appropriate paperwork and keep the plan accurate. II. Recordkeeping and Internal Reporting a. The Environmental Coordinator will record all spills, leaks, conduct inspections and maintenance activities at least once a year after and after the permit expire. The Coordinator will indicate: date, time; weather, causes, conditions, and resulting problems will be noted. b. Internal Reporting —All qualitative monitoring reports will be completed by the Environmental Coordinator and the final results are posted in the notebook labeled "Stormwater Prevention Plan". In addition, the events are posted by photography snapshots to document actual events dates and times. Ill. Plan Revisions a. Any change in facility design, construction, or maintenance will necessitate changes in this plan and will require all stormwater members to engage in the plan and make the accompany changes deemed appropriate. Revised 15 Dec. 2008, rc Stay -Right Precast Concrete, Inc. Annual Refresher Course Employee Sign -In Sheet Date I Employee Name . I Employee Signature A-1 Stay -Right Precast Concrete, Inc. 30- Day Pollution Control - Hazardous Material and Pollution Control Training I have received in Full the training shown in the hazard communication initial training program and pollution prevention program and understand the same. Trainer Date Employee f Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report Permit No.: or Certificate of Coverage No.: Facility Name: b1A1-?N)ihl County: Yy0d&n Phone No. inspector. k tl, Date of inspection: Time of Inspection: Total Event Precipitation (inches):: Was this a Representative Storm Event? (See information below) W1 Yes Q No Please check your permit to verify if Qualitative Monitoring must he performed during a representative storm event (requirements vary). A "Representative Storm Event" is a storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours (3 days) in which no storm event measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. By this signature, I certify that this report is accurate and complete to the best of my knowledge: (Signature of PermitU or Designee)" 1. Outfall Description: Outfall No. Structure (pipe, ditch, etc.)�t�S-- Receiving Stream: Describe the industrial activities that occur within the outfall drainage area: 2. Color: Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: 9xingtn, Z. %ot: BLI ApVee ` rrM rprnyPrL. NAk-CV\ N tk=1A'Co �r�t��' ��'tiP► 2'.'D��i i+f1 8 A�o.�v1� L�r"�% k$ �` 3. Odor: Describe any distinct odors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor, etc.): 4t �rl Page 1 of 2 SAW-242-0513o8 4. Clarity: Choose the number which best describes the clarity of the discharge, where l is clear and 5 is very cloudy: '1 3 4 5 5. Floating Solids: Choose the number which best describes the amount of floating solids in the stormwater discharge, where 1 is no solids and 5 is the surface covered with floating solids: CD 2 3 -4 5 !. Suspended Solids: Choose the number which best describes the amount.ofssuspended solids in the stormwater discharge, where l is no solids and 5 is extremely muddy: •. ® 2 3 4 5 7. Is there any foam in the stormwater discharge? - Yes 8. Is there an oil sheen in the stormwater discharge? YesV 9. Is there evidence of erosion or deposition at the outfall? Yes 10. Other Obvious Indicators of Stormwater Pollution: List and describe , [yf1e --c-e e-` T y alYYA'ft9-k_a�,>SQ 4b+A1-k Df nTi,!A%0tA t-14%MID V2..5 O!e plL,YTIo Note: Low'clarity, high solids, and/or the presence of foam, oil sheen, or erosion/deposition may be indicative of pollutant exposure. These conditions warrant further investigation. Page 2 of 2 SWU-242-051309 Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report Permit No.: NIC/QO a/QI-DIQ/Q/ or Certificate of Coverage No.: N/C/G/ I I ! I I 1 Facility Name: SJAA-?)AkI "17 '�'�ii Caf �T� . \11!✓ -'- County: _I�Ct�� Phone No. Inspector: T tip Date of Inspection: r Time of Inspection: �i 2� IDS 0.1� • _ _ _ _ _, . Total Event Precipitation (inches): Was this a Representative Storm Event? (See information below) Off Yes C) No Please check your permit to verb if Qualitative Monitoring must be performed during a representative storm event (requirements vary). A "Representative Storm Event' is a storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours (3 days) in which no storm event measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. By this signature, I certify that this report is accurate and complete to the best of my knowledge: (Signature of Permid& or Designee) 1. Outfall Description: Outfall No. Structure (pipe, ditch, etc.) (`C��+Pb►1,�5 Receiving Stream: n Describe the industrial activities that occur within the outfall drainage area: 2. Color: Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: f N. 1M Y>!lAmr->1.1 3. Odor: Describe any distinct odors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor, etc.): (k-v pt"yA11 R . Tr - _ - Page 1 of 2 5WU-242-051309 4. Clarity: Choose the number which best describes the clarity of the discharge, where 1 is clear and 5 is very cloudy: ,1 (D 3 4 5 5. Floating Solids: Choose the number which best describes the amount of floating solids in the stormwater discharge, where 1 is no solids and 5 is the surface covered with floating solids: [� 2 3 4 5 6. Suspended Solids: Choose the number which best describes the amount of, suspended solids in the stormwater discharge, where 1 is no solids and 5 is extremely muddy: ; © 2 3 4 5 7. Is there any foam in the stormwater discharge? Yes �o & Is there an oil sheen in the stormwater discharge? Yes 9. Is there evidence of erosion or deposition at the outfall? Yes 10. Other Obvious Indicators of Stormwater Pollution: List and describe r"r]r-- 'ter_-_ a2ZRE�C 4 tAC .CoAVk ag c�t�J�ons �tJ��[' �Co►Cz.S a+r ppj"� o . Note: Low clarity, high solids, and/or the presence of foam, oil sheen, or erosion/deposition may be indicative of pollutant exposure. These conditions warrant further investigation. Page 2 of 2 SWU 242-051308 C SPORMWATER INSPECTIONS FOR GENERAL Pb:RMIT N�G010000 — LAND DISTURBING ACTIVITIES PROJECT: J..,,wl T� _ MONITORING FOR THE WEEK BEGINNING: All erosion and sedimentation control facilities and stormwater discharge outfalls must�be inspected at Ic&t once (twice, If on 303(d) listed stream for construction related parameters*) per seven calendar days and within 24 hours of a rainfall of 0.5 Inches per 24 hours. Permittee must steep a record of Inspections. RAINFALL: Gautze must be maintained on site -')-05 1 8.31a ,r e. -c7fi I IZ" By This signature, I certify (in accordance with Part II Section B,10 of the NCG010000 permit) flint this report is .accurate and complete to the best of may knowledge: (Signal aA,of PernifMe or Designee) EROSION AND SEDIMENTATION CONTROL FACILITIES INSPECTED: Identification of all facilities may require additional pages. OBSERVATIONS OF RUNOFF AT SPORMWATER DISCHARGE OUTFALLS: Take Immediate corrective action to control the discharge of sediments outside the disturbed limits of the site. May require additional pages. Clarity: Choose the number which best describes the clarity of the discharge where l is clear and 19 is very cloudy Floating Solids: Choose the number which best describes the amount of floating solids in the discharge where I is no solids and 10 the surface is covered in floating solids Suspended Solids. Choose the number which best describes the amount of suspended solids in the discharge where I is no solids and 10 is extremely muddy Has all land disturbing construction been completed? � (Y/M Has the final permanent ground cover been completed & established? � (Y/N} * 303(d) listed streams for construction related parameters — The latest approved list may be obtained from the Division of Water Quality, or from the following website location: ap: //h2o. ep:r. state. nc. us4u/construction303d r� STORMWA TER INSPECTIONS FOR GENERAL P6.RMIT NtG010000— LAND DISTURBING ACTIVITIES PROJECT:. �� Ai � ����_-- ����� _ tut C�$,T � _ MONITORING FOR THE WEEK BEGINNING: 3 f 9�Taoo�3 All erosion and sedimentation control facilities and stormwater discharge out(alls musLbe Inspected at least once (twice, if on 303(d) listed stream for construction related parameters*) per seven calendar days and within 24 hours of a rainfall of 0.5 inches per 24 hours. Permittee must keep a record of inspections. RAINFALL: Gauee must be maintained on site By GIs signature, I certify (in accordance with Part II Sectl�n B,10 of the NCG010000 permit) that this report is "accurate and complete to the best of my knowledge: (Signs ,of Permittee or Designee) EROSION AND SEDIMENTATION CONTROL FACILITIES INSPECTED: Identification of all facilities may require additional pages. OBSERVATIONS OF RUNOFF AT STORMWATER DISCNARGEOUTFALLS: Take lmuisediate corrective action to control the discharge of sediments outside the disturbed limits of the site. May require additional pages. Clarity: Choose the number which best describes the clarity of the discharge where i is clew and 10 is very cloudy Floating Solids: Choose the number which best describes the amount of floating solids in the discharge where 1 is no solids and 10 the surface is covered in floating solids Suspended Solids: Choose the number which best describes the amount of suspended solids in the discharge where I is no solids and 10 is extremely muddy Has all land disturbing construction been completed? (YIN) Has the final permanent ground cover been completed & established? �(Y/N) * 303(d) Iisted streams for construction related parameters — The latest approved list may be obtained from the Division of Water Quality, or from the following website location: http: //h2o. ettr.slate. nc. us/su/construction303d Y STORMWATER INSPECTIONS FOR GENERAL PERMIT NCG010000- LAND DISTURBING ACTIVITIES PROJECT: ✓ T A - Xo !OV=C1SrT MONITORING FOR THE WEEK BEGINNING: Ail erosion and sedimentation control facilities and stormwater discharge ou*lis must be inspected at least once (twice, it on 303(d) listed stream for construction related parameters*) per seven calendar days and within 24 hours of a rainfall of 0.3 incites per 24 houm Permittee must keep a record of inspections. RALNFAI.L: Gaues must he maintained on site' r B7 This signature, I certify (in accordance with Part II Sect]§n B, 10 of the NCG010000 permit) that this report Is .aceurate and complete to the best of my knowledge: (Signa ,of Perinittee or Designee) EROSION AND SEDIMENTATION CONTROL FACILITIES INSPECTED: identification ofall facilities may require additional pages. OBSERVATIONS OF RUNOFF AT STORMWATER DISCHARGE OCITFALLS: Take Immediate corrective action to control the discharge of sediments outside the, disturbed Limits of the site. May require additional pages. Clarity: Choose the number which best describes the clarity of the discharge*where I is clear and 19 is very cloudy Floating Solids: Choose the number which best describes the amount of floliting solids in the discharge whom I is no solids and 10 the surface is covered in floating solids Suspended Solids: Choose the number which best describes the arnount of suspended solids In the discharge where I is no solids and 10 is extremely muddy Has all land disturbing construction been completed? (YIN) Has the final permanent ground cover been completed & established? / (Y/N) * 303(d) listed streams for construction related parameters —The latest approved list maybe obtained from the Division of Water Quality, or from the following websitc location: hrtp: //h2o. ettr.state.nc. us/su/construction3t7,3d ' Stay -Right Precast Concrete, Inc.. Objective Goals: Stormwater Prevention Meeting Agenda: Overall discussion, indication of marked areas, spill prevention, emergency plan, up -coming training, making rational decisions, teamwork on preventative cares, and notification processes. Date: 2/26/08 Name URN .-./ "A9 Mr. Ron Lindsay Southern Precast 13365 Southern.Precast Drive Alachua, FL 32615 Dear Mr. Lindsay: Miduael F. Easley, Governor William G. Ross Jr., Secretary North Carolina. Department of Environment and Natural Resources ----^ n-n ,-;" Alan W. Klimek, P.E. Director FET\`I �' amity � Division of Water i 4 J IMML7,120) �-�rH�..nr Subject: General Permit No. NCG070000 Stayright Precast Concrete, Inc. COC No. NCG070173 Franklin County In accordance with your application for a discharge permit received on May 16, 2006, we are forwarding herewith the subject certificate of coverage to discharge under the subject state — NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated May 9, 1994 (or as subsequently amended). Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality. The Division of Water Quality may require modification or revocation -and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other federal or local governmental permit that may be required. If you have any questions concerning this permit, please contact Aisha Lau at telephone number (919) 733-5083 ext. 578. SftTR*NALSIGNED BY MICHEAL F RANDALL Alan W. Klimek, P.E. cc: Raleigh Regional Office Central Files Stormwater Permitting Unit Files Aaron Wilson/Stayright Precast Concrete, lne./2675 US Hwy 1/Franklinton, NC 27525 I4o ` Carolina North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-5083 Customer Service Internet• www_ncwateroualitv.om Location: 512 N. Salisbury St Raleigh, NC 27604 Fax (919) 733-9612 1-877-623-6748 An Equal OppoMMdy/AitirrnaWe Action Employer - 50% Regcled/10% Post Consumer Paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG070000 CERTIFICATE OF COVERAGE No. NCG070I73 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina- Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Southern Precast is hereby authorized to discharge stormwater from a facility located at Stayright Precast Concrete, Inc. 2675 U.S. Highway 1 Franklinton Franklin County to receiving waters designated as an unnamed tributary (UT) to Cedar Creek, a class WS-II, HQW, NSW water in the Tar -Pamlico River Basin, in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I,11, III, IV, V, and VI of General Permit No. NCG070000 as attached. This Certificate of Coverage shall become effective July 7, 2006. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day July 7, 2006. ORIGINAL SIGNED BY MICHEAL F RANDALL for Alan W. Klimek, P.E., Director Division of Water Quality By the Authority of the Environmental Management Commission LOCATION MAP: Latitude: 36'04'57" NCG070173 Facility Longitude: 78°29'00" Stayright Precast County: Franklin concrete, Inc. Location Stream Class: WS-II, HQW, NSW Receiving Stream: UT to Cedar Creek L Sub -basin: 03-03-01 (Tar -Pamlico River Basin) �c�th ICALE 1:24,000 Jul-06-2006 12:24 FrwSOUTHERN PE -CAST INC 3864621200 T-649 P.001/002 F-268 Stay -Right Precast Concrete Inc. P.O. Box 580 US I Hwy Franklinton, NC 27525 'North Carolina Department of Environment and Natural Resources Raleigh Regional Office 3800 Barrett Drive Raleigh, North Carolina 27699 Attention: Chad Coburn Reference., General Permit No. NCG070000 Stormwater Pollution Prevention Plan Dear Mr. Coburn, I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submittal Is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines, and imprisonment for knowing violations. The stormwater outfalls have been evaluated for the presence of non-stormwater discharges and only stormwater will be discharged. Sincerely, Ron Lindsay, Pre id t JUL 12 2WO' i Lit, fig { " �'�'�..� •�-n .- 4 1 .. V4 12.25 From -SOUTHERN PRE -CAST INC 3884621280 T-640 P.002/002 F-288 13365 Southern Precast Drive Alachua, FL 32615 ��. (386) 462-2015 • (SDQ) 669-2278 - Fax (386) 462-1290 dincisay@southemprecast.com pPIECAST To; dab From: Ron Lindsay With: Ala Pages (including This Care): F= r4 - 971- Y7l8 Datw. 7 G o CC; z Re-- rle if — 5P1P