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NCG070151_COMPLETE FILE - HISTORICAL_20140502
STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. /VC�O�O�S DOC TYPE 0� HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE o a10►y b 5 o a YYYYMMDD r � � STORMWATER POLLUTION PREVENTION PLAN (SWPPP) Lee Brick Facility Permit No. NCG070151 3704 Hawkins Ave. Sanford, Lee County, NC 27330 Prepared For: Lee Brick and Tile Company P.O. Box 1027 Sanford, NC 27330 Prepared By: Engineering & Environmental Science Company 3008 Anderson Dr., Suite 102 Raleigh, NC 27609 TABLE OF CONTENTS Page No. 1.0 Introduction................................................................................... 1 2.0 Facility Information...................................................................... 1 2.1 �General .............................................................................. 1 2.2 Pollution Prevention Team Member Rester......................3 2.3 SWPP Certification............................................................ 4 2.4 Non -Storm Water Discharges ............................................ 4 3.0 Potential Pollution Sources............................................................. 4 4.0 Pollution Prevention........................................................................6 4.1 Physical Controls.................................................................7 4.1.1 Activities Under roof................................................7 4.1.2 Vegetative Buffers and Other Sediment Controls.......................................7 4.1.3 Above Ground and Storage Containers.............7 4.2 Good Housekeeping Activities ............................................ 7 4.3 Preventative Maintenance and Visual Inspection.............8 4.4 Signs and Labels...................................................................8 4.5 Proper Waste Disposal.........................................................8 4.6 Comprehensive Site Compliance Evaluation And Employee Training.......................................................9 5.0 Tentative Pollution Prevention Controls........................................10 6.0 Stormwater Monitoring...................................................................10 7.0 Spill Prevention and Response........................................................10 8.0 Record Keeping................................................................................I I LIST OF ATTACHMENTS Attachment A: Vicinity Map Attachment B. Forms DRAWINGS 24" X 36" Sheet 1: Facility Stormwater Plan t Stormwater Pollution Prevention Plan (SWPPP) Lee Brick Facility Pale 1.0 INTRODUCTION This Storm Water Pollution Prevention Plan (SWPPP) has been prepared for compliance with direction of the United States Environmental Protection Agency (USEPA) under the Federal Water Pollution Control Act, as amended by the Clean Water Act of 1977 (33 U.S.0 1251, et sec..). This SWPPP shall be maintained by Lee Brick & Tile Company on -site at 3704 Hawkins Ave., Sanford, North Carolina and shall be submitted to the Director of the State NPDES regulatory entity or the USEPA, within ten (10) working days (post marked) of a request. This plan shall also be modified as required by the Director or the USEPA within sixty (60) days of such notification. This SWPPP shall be revised and updated by the permitee at least annually. This SWPP includes the Lee Brick facility and the surrounding land that includes the Sanford Mine (Permit No. 53-04). This permittee shall maintain a record which summarizes the results of all inspections and a certification that the facility is in compliance with this SWPPP (indicating implementation of Best Management Practices — BMPs) and identifying any incident(s) of non-compliance. All accompanying reports and changes to this SWPPP shall be retained for at least three (3) years after expirations of the permit. This SWPPP has been prepared by a Professional Engineer licensed in the State of North Carolina. It should be clearly noted that there is no legal guarantee associated with the SWPPP, but it is a statement that, to the best ol'his knowledge, the plan has been prepared in accordance with good engineering practices. No other warranties, expressed or implied, are provided. This statement shall in no way relieve the owner or operator of this facility covered by the SWPPP of their duty to prepare or fully implement this plan. Statement of Policy for the SWPPP Lee Brick & Tile Company intends to develop and implement the SWPPP for the purpose of minimizing the potential for the release of toxic or hazardous substances directly, or indirectly, to the storm drainage system. 2.0 FACILITY INFORMATION 2.1 General The Lee Brick Facility is located in Lee County, Sanford, NC. The facility is bisected by US Hwy 15/501 and is located just south of the intersection with Norfolk Southern Railroad. The receiving waters for the stormwater discharge is Little Buffalo Creek, a Class C water body to the Cape Fear River Basin (Figure 1, Attachment A). Y Stormwater Pollution Prevention Plan (SWPPP) Lee Brick Facilitv Pat, ge 2 Other pertinent information for the facility includes: Address: 3704 Hawkins Ave., Sanford, NC 27330 Phone: 919-774-4800 Latitude: 35" 32' 49" Longitude: -79' 11' 26" The facility contains four (4) plant buildings which are used during the brick making process, as well as the Sanford Mine (Mine Permit 53-04). The Standard Industry Classification (SIC) Code for the facility is 3251 (Brick and Structural Clay Tile). The mined materials are stockpiled adjacent to the brick making plant buildings. Limited earthwork equipment and vehicle refueling activities are conducted at the site. Several above ground storage tanks (ASTs) are located at the facility. All vehicle maintenance and washing is conducted off -site. Raw Materials The mined materials are stockpiled adjacent to the plant buildings. Grinding The grinding system consists of a single roll primary crusher, impact mill and four screens. The material passing through the screens is ready for extrusion. A front-end loader puts this prepared material into a hopper feeder, which feeds a long Conveyor. Making The forming process in the mill room is called extrusion. The prepared material from the grinding plant moves through two mixers called pugs. In each pug, the material and added water are thoroughly mixed giving a final moisture content of about 16%. The mix is then de -aired in a vacuum chamber and fed into the extruder. In the extruder a large auger pushes the material out through a rectangular extruder, making a continuous column. 'this is cal led stiff extrusion. The mold forms are coated with brick oil as needed to prevent clay sticking to the extruder forms. As the clay column comes out of the machine, it is textured and/or coated with color as desired. The names and locations of the texturing and coloring additives are shown on the Facility Stormwater Plan (Sheet 1). The column is cut into slugs, which move to the setting machine. The setting machine cuts the slug into individual bricks and sets the bricks onto kiln cars. Stormwater Pollution Prevention Plan (SWPPP) Lee Brick Facilitv Paae 3 Kiln The kiln cars travel into a green storage area and then through the dryer. The cars enter the kiln and are heated to about 2000' F and then gradually cooled until they exit the kiln. Each car is in the dryer about 16 hours and in the kiln another 16 hours. Monorail The cars move on to the monorail where the brick are hand -unloaded, graded, and strapped into cubes. These cubes are hauled by forklift into the storage yard where another forklift loads them onto a truck for delivery to a customer. 2.2 Pollution Prevention Team Member Roster In order to implement, maintain and revise the SWPPP; Lee Brick & Tile Company has assigned the following personnel to be members of the Pollution Prevention Team. The activities and responsibilities of each team member are listed below. TABLE NO. 1: Pollution Prevention Team Member Roster Team Member/Title Responsibility • Ultimate responsibility for the implementation of the Rad Holton SWPPP Executive Officer . Responsible for allocating funds for materials, supplies, and manpower for implementation of the SWPPP. Bobby McCoy • Responsible for implementation of SWPPP. Review of Plan Coordinator activities for SWPPP. Responsible for compliance and coordination of SWPPP with all parties concerned. Document and parties concerned. Document and test discharges. Provide guidance on improvement of SWPPP. Reports directly to Rad Holton. Stormwater Pollution Prevention Plan (SWPPP) Lee Brick Facility Page 4 2.3 SWPPP Certification Name: Rad Holton Title: Executive Officer Facility Name: Lee Brick Facility Facility Address: 3704 Hawkins Ave. Sanford, Lee County, NC "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to ensure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of tine and imprisonment for knowing violations." Signature:L��& Date: 05-10a f 1H 2.4 Non -Storm Water Discharges The Lee Brick Facility requires a permit to discharge storm water because materials are potentially in contact with storm water. As a requirement of this permit, the outfalls associated with storm water discharges from areas of industrial activity have been evaluated for the presence of non -storm water discharges. Based on the evaluation, to the be5472 knowledge and belief, no non -storm water discharges exist. //Signature t l" ate 7 Professional Engineering License No.: 15472 13.0 POTENTIAL POLLUTION SOURCES "�1;1111GW S1{1L\�;00,1 The Lee Brick facility and mine area have thirteen (1 3)) points of discharge (See Storm Water Plan, Sheet 1). Discharges are mainly stormwater runoff from active mine areas and plant areas. Discharge occurs at natural low points into stream, brickbat sections, or outlets from basins. Possible pollutants that could discharge include soil particulate, petroleum, coating compounds, and wash water from cleaning vehicles. The Facility Stormwater Plan (Sheet 1) shows all discharge points and the watershed areas for each point of discharge and the potential pollutants that could occur from these activities. Stormwater Pollution Prevention Plan (SWPPP) Lee Brick Facilitv Pa,,e 5 Discharge Point No. 1 The watershed for Discharge Point No. 1 is approximately 22.26 acres and includes approximately 9.83 acres of impervious area. Plant Buildings Nos. 1 and 2 are located in the watershed for this discharge point. The Sampling Department and Saw Room buildings are also located in this area. Water is used to cut bricks at the Saw Room. The spent water and residual particulate from the bricks discharges j ust outside of the Saw Room and collects in a flat grassy area. This area is periodically cleaned out using a small loader and the material is placed back onto the stockpile. One (1) 500 gasoline AST, one (1) 800 gallon diesel AST, one (1) 225 gallon waste oil AST, and one (1) 200 gallon kerosene tank are located within a brick containment area near the Saw Room. These ASTs are not currently in use, except for the waste oil AST, which is periodically used to store spent oil from the fork lifts. Pollutants of concern for this discharge point include soil particulate and petroleum products from the compressors and machinery located inside of the Plant Buildings. Discharge Point No. 2 Soil is stockpiled in this 3.31 acre watershed. Sediment runoff from the stockpiled soil is the primary pollutant of concern. Discharge Point No. 3 The watershed for Discharge Point No. 3 is approximately 40.10 acres and includes approximately 10.91 acres of impervious area. Plant Building No. 3, a grinding room; and the facility office building are located in the watershed for this discharge point. One (1) 1,000 gallon brick oil tank is located inside of Plant Building No. 3. This tank has secondary containment. Also, one (1) 1,000 gasoline AST and one (1) diesel AST are located just outside of Plant Building No. 3. These ASTs are located within a 2.5 ft. high concrete containment area. Pollutants of concern include soil particulate and petroleum products from the ASTs, compressors, and machinery. Discharge Point No. 4 Soil is stockpiled in this 7.13 acre watershed. Sediment runoff from the stockpiled soil is the primary pollutant of concern. Discharge Point No. 5 Mining activity is primarily conducted in this 9.35 acre watershed. Sediment runoff is the primary pollutant of concern Discharge Point No. b Mining activity is primarily conducted in this 3.74 acre watershed. Sediment runoff is the primary pollutant of concern Stormwater Pollution Prevention Plan (SWPPP) Lee Brick Facilitv Pade 6 Discharge Point No. 7 Mining activity is primarily conducted in this 30.46 acre watershed. Sediment runoff is the primary pollutant of concern Discharge Point No. 8 Soil is stockpiled in this 8.09 acre watershed. Sediment runoff from the stockpiled soil is the primary pollutant of concern. Discharge Point No. 9 The watershed for Discharge Point No. 7 is approximately 25.09 acres and includes approximately 10.83 acres of impervious area. Plant Building No. 4 is located in the watershed for this discharge point. Also. one (1) 1,000 gallon gasoline AST, one (1) 1,000 diesel AST, and one (1) 1,000 gallon brick oil AST are located just outside of Plant Building No. 4. The gasoline and diesel ASTs are located within a concrete containment area. The brick oil tank is double -walled. Pollutants of concern include soil particulate and petroleum products from the ASTs, compressors, and machinery. Discharge Point No. 10 Mining activity is primarily conducted in this 7.99 acre watershed. Sediment runoff is the primary pollutant of concern Discharge Point No. 11 Mining activity is primarily conducted in this 3.18 acre watershed. Sediment runoff is the primary pollutant of concern Discharge Point No. 12 Mining activity is primarily conducted in this 19.05 acre watershed. Sediment runoff is the primary pollutant of concern Discharge Point No. 13 Mining activity is primarily conducted in this 11.47 acre watershed. Sediment runoff is the primary pollutant of concern 4.0 Pollution Prevention Lee Brick & Tile Company is responsible for implementing Best Management Practices at the Lee Brick Facility. These practices include Good Housekeeping, Preventative Maintenance, Spill Prevention Control and Counter Measures for the Above Ground fuel tanks, record -keeping and internal reporting. The ultimate solution of pollution runoff is Stormwater Pollution Prevention Plan (SWPPP) Lee Brick Facilitv Page 7 storage of materials and conducting activities under roof to prevent direct contact with precipitation. 4.1 Physical Controls . . .. .. 4.14 Activities Under Roof' f The majority of the brick making processes occur inside the four plant buildings. All chemicals are stored inside of the plant buildings. 4.1.2 Vegetative, Buffers and Erosion Control Structures Vegetative Buffers and erosion control structures are provided in all areas of the plant and mine areas to minimize soil particulate loss and other possible releases. In addition to installation of erosion control structures per Land Quality Requirements, vegetative buffers, vegetative ditches and additional erosion control structures in front of the culverts near the plant areas are provided to minimize pollutant releases. 4.1.3 Above Ground and Storage Containers A Spill Prevention Control and Counter Measure Plan has been prepared and implemented for the storage of petroleum products and Protene. This plan is contained under separate cover. 4 2 : Good Housekeeping Activities The following areas require Good Housekeeping Activities to minimize stormwater releases: 1) Plant Building Cleaning 2) Sand Storage and Raw Material and Handling Following is a discussion of the good housekeeping activities for the above items 1. Color additives are delivered prepackaged. Handling of the containers is conducted in a manner to minimize spillage. Spills are immediately cleaned up. The spilled material is deposited at the clay and shale storage area. 2. Building floor cleaning is conducted by using absorbent powder, dry wiping and sweeping. The used material is appropriately disposed off -site. No washing with water is allowed. Stormwater Pollution Prevention Plan (SWPPP) Lee Brick Facilitv Page 8 4.3 Preventive Maintenance and Visual Inspection The following items are inspected routinely for future maintenance activities: I. Vehicles 2. Earth moving equipment 3. Hydraulic lines 4. Brick making equipment Following is a discussion of the preventative maintenance activities for the above items. 1. At the designated parking areas for the various transport vehicles, the ground should be checked for any ground staining or liquid ponding before each day's use. Staining or ponding is evidence of needed vehicle maintenance. 2. Material handling or earthmoving equipment should be checked for hydraulic line leaks and other leafs that require maintenance. 3. Hydraulic lines should be checked by the operator before each day's use for leakage. Any spill should be cleaned immediately, and repairs made when leakage is noted. 4. Self contained petroleum tanks, hydraulic lines, and the area around the equipment should be checked for leak and/or spills. Any spill should be cleaned immediately, and repairs made when leakage is noted. 4.4 Signs and Labels Labels should be placed on all containers containing flammable, hazardous, or corrosive materials. The labels should indicate the type of material contained. Signs indicating proper handling and cleanup procedures should be posted where these materials are stored. Materials identified as requiring labels include petroleum products; manganese, and soda ash. Standards for hazardous material labeling are per OSHA/MSHA standards. 4.5 Proper Waste Disposal Brick Material Most of the unfired brick scrap generated in the plant is recycled to the brick machine and remade into brick. Some is returned to the grinding plant and added to the raw material stockpile. Fired material such as brick bats are used to stabilize ditches, check dams and other erosion control measures. Fill A small amount of brick making material, brick bats, concrete, and unpainted, untreated wood is put into a small refuse area. Brick bats are also used for ground stabilization and erosion control purposes. Stormwater Pollution Prevention Plan (SWPPP) Lee Brick Facility Page 9 Scrap Metal Scrap metal is placed in drums near the plant buildings. When full; the drum is hauled to a local scrap metal dealer. Hydraulic Oil Waste hydraulic oil is recycled as die oil for extrusion in the brick machine. Motor Oil and Radiator Fluids Waste motor oil and radiator fluids are conducted by an outside service company. 4.6 Comprehensive Site Compliance Evaluation and Employee Training A Bi-Annual observation by qualified personnel is conducted to perform the following: • Inspect storm water drainage areas for evidence of pollutants entering the site drainage system. • Evaluate the effectiveness of measures to reduce pollutant loadings and whether additional measures are needed. • Observe structural measures, sediment controls, and other storm water BMPs to ensure proper operation. • Inspect any equipment needed to implement the plan, such as spill response equipment. • Revise the plan as needed within two weeks of inspection (potential pollutant source description of measures and controls). • Implement any necessary changes in a timely manner, but at least within 12 weeks of the inspection. • Prepare a report summarizing inspection and follow up actions, the date of inspection and personnel who conducted the inspection; identify any incidents of noncompliance or certify that the facility is in compliance with the plan. • Sign the report and keep it with the plan. Employee training is essential to effective implementation of the Storm Water Pollution Prevention Plan. Each employee that works in a particular area of the plant is trained for proper material handling and spill prevention and good housekeeping practices. The training program will consist of a formal training session and regular follow-up sessions to update and reinforce the formal training. The facility training sessions will include an overview of the following information included in written documentation. This overview will include information on where the documentation is maintained at the facility: • Material Safety Data Sheets • Written instructions for handling hazardous substances. • Facility storm water pollution prevention. • Facility spill prevention, control, and countermeasures. Stormwater Pollution Prevention Plan (SWPPP) Lee Brick Facilitv Page 10 • Material management practices. • BMP's including spill prevention measures, equipment, and safety procedures. • Recent spills or accidents at the facility or at a similar facility with discussion about causes and corrective actions taken. • Upcoming new equipment installations at the facility that will impact pollution prevention planning or implementation of BMP's. • Chemical and physical properties of industrial materials. • Inspection procedures. • Applicable environmental laws, regulations, and guidance documents. • Procedures for preventing contact between materials and storm water runoff. • Procedures for using, inspecting, repairing, and replacing facilities or equipment used for spill response. • Key parameters for automatic shutoff systems. • Communications equipment and alarm systems. • Response to spills and actions required to prevent spill from reaching storm water. • People to contact in the event of spill and what to do in the event of a spill. • Reporting requirements for chemical leaks and spills. • Procedures for tank truck unloading. • Operation and maintenance of containment equipment. 5.0 Tentative Pollution Prevention Controls The water at Discharge Point No. 3 is cloudy in color. This discharge point is a 36" culvert that discharges from a secondary settlement pond. This pond has been cloudy in color for many years. A primary settlement pond that collects runoff from the stockpile located near Plant Building No. 3 drains into this pond from a 24" culvert. Brickbat is in -place in areas that drain to the pond that have concentrated runoff. The cloudy color of the water in the pond is likely due to colloidal clay that drains into the pond, and is not filtered by the brickbat material. This colloidal clay will not settle out in the pond. causing the cloudiness in color. Solutions to the cloudy colored water include limiting exposure to the stockpile, adding larger grass filter strips, or adding a flocculent to the pond. Additional sohitions to this problem will be reviewed, and will be implemented at a later date. 6.0 Stormwater Monitoring Stormwater monitoring is in accordance with Stormwater Permit NCG070151 issued to this facility. 7.0 Spill Prevention and Response Spills and leaks are a significant potential source of stormwater pollutants, and in many cases, are avoidable. The standard operating procedures such as spill prevention procedures, Stormwater Pollution Prevention Plan (SWPPP) Lee Brick Facility Page 1 1 along with proper employee training can reduce the potential for accidental releases. The following areas are identified for potential spillage: l . Above ground gasoline and diesel tanks. 2. Waste oil collection, hydraulic oil collection, radiator fluid collection and other fluids used and handled at the maintenance shop. 3. Chemical additives and colorings handling. 4. Petroleum releases from hydraulic equipment, construction equipment, vehicles and stationary motor operated equipment. For the above ground gasoline and diesel tanks, the operation procedures are outlined separately in the Spill Prevention Control and Countermeasures Plan. Storage of fluids at the plant buildings is in areas out of congested pedestrian and vehicle traffic. Should a spill occur, the material is immediately cleaned up using absorbent pads and powder. Should the release saturate the ground, the soil is removed and placed in barrels. The material is then placed with the stockpile clay and shale that is stored under roof. Brick colorant packages are transported on pallets. A release from a broken package is removed immediately and the broken package is taped or placed in a barrel or other means of new enclosure. The released material is placed in the stockpiled clay and shale storage area. At various locations of the plant, a release could result from any of the hydraulic equipment, stationary motors and from moving trucks and construction equipment. The release is immediately adsorbed, and ground contaminated is excavated. The excavated material is transported to the clay and shale storage area. All releases are immediately reported to the Stormwater Plan Coordinator or any of the other Pollution Prevention Team Members. 8:4 Record Keeping Record keeping is important to demonstrate that the facility is operated in a way that minimizes the potential for pollutants to enter the environment. Attachment B contains forms that address the following: 1. Site Compliance Evaluation 2. SWPPP Review and Update 3. Personnel Training Record 4. Spill Documentation Report 5. Equipment Inspection and Preventative Maintenance Record 6. Material Inventory Record 7. Future BMP implementation schedule These forms, or ones containing similar information should be completed and kept on -site at all times. Scale: 1 "_ 4000' USGS COLON QUADRANGLE Topographic Map LEE BRICK & TILE COMPANY Date: Time: Area(s)Inspected: Evidence of Pollutants Entering Storm Water: Yes , No BMPs in Place at This Location: BMPs Operating Properly: Yes No Corrective Action Taken: Action Taken/Date: Inspected/ Documented By: Title: LEE BRICK & TILE COMPANY SWPP REVIEW/UPDATE RECORD REVIEWED BY AMENDED BY PROFESSIONAL ENGINEER REASON FOR REVIEW AMIINDMENT DATE REVIEWED BY PRINTED NAME SIGNATURE- STATE NUMBER REGULATORY OR FACILITY CHANGE 1-YEAR 40 CFR 1 ! 2 requires a review and evaluation of this SWPPP plan at least once every three years or when changes are made to the facility. Any amendments to this SWPPP plan pertain to oil will be certified by a registered Professional Engineer. LEE BRICK & TILE COMPANY SPILL DOCUMENTATION REPORT Year Date (month/daylyear) Spill Leak Location (as Indicated on site map) Description Response Procedure 'Type of Material Quantit • y Source, If known Reason Amount of Malerial Recovered Material no longer exposed to Stonn Water ? y Preventive Measures Taken Year Date (month/day/year) Spill Leak Location (as Indicated on site map) Des cri tion Response Procedure 'Type of Material Qoantny Source, If known Reason Amount of Material Recovered Material no longer exposed to Storm Water ('TIF) ? Preventive Measures Taken Year Date (monthldaylycar) Spill Leak Location (as Indicated on site map) Description Response Procedure Type ofMaterial Quantity Source, if knmvn Reason Amount of Material Recovered Material no longer exposed to Storm Water Preventive Measures Taken LEE 13RICK & TILE COMPANY EQUIPMENT INSPECTION AND PREVENTATIVE MAINTENANCE RECORD- Date: Time: E tti tent inspected Weather Conditions Condition Of Equipment Visabte Fluid Leaks? Comments Corrective Action Required'? Correction Action Completion Date Date Nest Inspection Required Inspector LEE BRICK & TILE COMPANY Only for biannual inspection records material as invoices MATERIAL INVENTORY RECORD Completed by: Title: Date: Instruction: List all materials used, stored, or produced on site. Assess and pollutants to storm water runoff. evaluate these materials for their potential to contribute Material Purpose or Location Quantity (units) Quantity Exposed in Last 3 Years Likelihood of contact with storm water. If yes, describe reason. Past Significant Spill or Leak Used Produced Stored Yes No LEE BRICK & TILE COMPANY FUTURE BMP IMPLEMENTATION SCHEDULE BMP DESCRIPTION SCHEDULE RESPONSIBLE PERSON Good 1-10usekeeping I. Preventative Maintenance 1. 2. 3. Inspections l . 2. 3. Spill Prevention and Response 1. 2. Sediment and Erosion Control 1. 2. 3. Management of Runoff 1. 2. Additional BMPs (Activity -specific and site- specific) 1. 2. 3. 4 1 ,4 l LEE BRICK & TILE COMPANY PERSONNELL TRAINING RECORD The following information documents employee -training records. The trainer will initial the type of training performed. DATE ATTENDEE TRAINING SUBJECTS TRAINING TYPE New Training Employee Exercise Briefing a LEGEND MAP Lae Brick Chemicals . ........ . .....VICINITY ----- --------- 1. Econo Glass 16 skids 40 bags each 2. Barton G arnet Abrasives #W7F 9 skids 40 bags ea. Li Property ne Basins or Bodies of Water I Rockdale Ground Limestone 5 skids 60 bags ea. _ H Deep River� ta/501 . 4. Resco - Alkatrol #W -20031 19 skids 60 bags ea. Adjacent Property Line 5. Resco - KC Mix #0174 -0050 24 skids 55 bags ea. Na oik 6. Vermiculite 7 skids 12 bags ea. Railroad Tracks ai oad T ac Building Cumnoek Road Sovth�r, 7. Claybulrn Lite Cast 22 2 skids 40 bags ea. 8. Kayolite 1800 2 skids 50 bags ea. - Proposed 14 Year 320 Topographic Lines with Designated Elevation " 9. Ka olite 2300L Y 2 skids 40 bags . ea g , 114 Limits of Disturbance S ! T E 10. Pemco Frit 50 bags _ Road or Parking Area 11. Paco Firebrick Mortar 35 bags " _ '1 12. Rockwood Pigment # NR - Red � Blend 46 bags 50 lb. each g e 1 Streams � � Approximate Wetland Limits `�GsttianRoad v si5o t 13. Short Mountain Silica # SMS -325 10 bags 50 lb. each `\ 14, Southern Color Red #Gl 1-092232 15. Rutile Airfloated #51461 3 15 bags 50 bags No 426 Discharge Points g Tree Line I skids I�gAe " '" - 16. New River Ochre 17. Prince Minerals Manganese 7 bags 50 lb. each - - -_ To Hwy t 45 bagse� 18. Tecmangam #118 38 bags „ 19. Red Iron Oxide 4 skids 40 bags ea. 20. Color South High Temp . 7 skids 40 bags ea. \' j ` N,„o Scale Brickwhite #1033P50 4� ` 21. PQ Corp. Epsom Salt 12 bags 50 lb. each Plant #1 1. Kiln Pusher 2. Transfer cars (Tanks 3 total) 3. Setter 4. Dehacker (Tanks 3 total) 5. Die Changer 6. DeAir on vacuum pump 7. Air comp.. 8. Die skin oil (empty) Plant #2 73 gal. Hyd. oil 90 gal. Hyd. oil 400 gal. Hyd. oil 800 gal. Hyd. oil 20 gal. Hyd. oil 110 gal, 10wt oil 15 gal comp. oil 700 gal brick oil 2,208 gal. 9. Kiln Pusher 55 gal. Hyd. oil 10. Transfer cars (Tanks 3 total) 90 gal. Hyd. oil 11. Setter 206 gal. Hyd. oil 12. Dehacker (Tanks 3 btal) 306 gal. Hyd. oil 13. Die Changer (removed) 14. DeAir on vacuum pump (removed) 110 gal.10wt oil 15. Air comp (removed). 15 gal comp, oil 16. Die skin oil (empty) 800 gal brick oil 1,457 gal. Plant #3 17. Kiln Pusher 60 gal. Hyd. oil 18. Dryer pusher 60 gal. Hyd. oil 19. Transfer cars ('hanks 3 total) 90 gal. Hyd. oil 20. Setter 370 gal. Hyd. oil 21. Dehacker (Tanks 3 total) 630 gal. Hyd. oil 22. Die Changer 20 gal. Hyd. oil 23. DeAir on vacuum pump 110 gal.10wt oil 24. Air comp. 15 gal comp. oil 25. Die skin oil (secondary containment) 800 gal brick oil 2,155 gal, 26. Gasoline (secondary containment) 700 gal, gasoline 27. Diesel (secondary containment) 800 gal. gasoline 1,500 gal. 28. 3 propane tanks (30,000 gal. each, empty) 90,000 gal. Plant #4 29. Kiln Pusher 60 gal, Hyd. oil 30. Dryer pusher 60 gal. Hyd. oil 31. Transfer cars (Tanks 3 total) 90 gal. Hyd. oil 32. Setter 350 gal. Hyd. oil 33. Dehacker (Tanks 3 total) 800 gal. Hyd. oil 34. Die Changer 20 gal. Hyd. oil 36. De -air cr vacuum pump 110 gal.10wt. oil 37. Air comp. 15 gal. comp, oil 1505 gal. 38. Die skin oil (double walled) 1,000 gal. brick oil 39. Gasoline (secondary containment) 1,000 gal. gasoline 40. Diesel (secondary containment) 1000 gal. diesel 3,000 gal. 41.3 propane tanks (30,000 gal. ea., empty) 90,000 gal empty 42. Antifreeze 300 gal. Sample Dept. 43 Gas (secondary containment, empty) 500 gal, 44 Diesel (secondary containment, empty) 800 gal. 45 Kl (secondary containment, empty) 200 gal. 46. Waste oil (secondary containment) 225 gal. 1,725 gal. 47. Propane for heat (removed) 500 gal. 48. Gasoline (empty since 2009) 10,000 gal. TOTAL: 23,550 gallons .. .. r E � � to slop6�qund N 0 S c a l \/ ■ E = 4 O O SeYllament Area Watershed Total Area. _xposed Ground Gravel, Asphalt, Concrete, %impervious Possible Pollutants Calved " No. - (Acres) ; (Acres) And Roof (Acres) Surface 1 22.26 2.66 9.83 44.16% Soil particulate, petroleum products from compressor and machinery 2 3.31 1.16 0 0.00 /° soil particulate 3 40.10 1.$1 10.91 1 27.21 % Soil particulate, petroleum product from ASTs and machinery, gasoline 4 4 7.13 1.52 1 0.63 __. p Soil particulate 5 9.35 1.25 0.$9 9.52 /o Soil particulate r 6 3.74 0.28 D 0.00% Soil particulate 7 30.46 20.26 0.68 2.23% Soil particulate \ _. r ENGINEERING & ENVIRO 8 8.09 5.51 0.38 0% Soii particulate F4.i7 ..SCIENCE COMPA] 9 25.09 5.83 j 10.83 .6°/ �saif articulate, petroleum product frarrl ASTs and machinery, o p p ry, gasolin # 300$ Anderson Drive NC 9 "4 Raleigh, 81 79SD 10 7.99 1.17 0 0.00% Soil particulate _ 11 3.1 1 �- - .12 3.77% Soil articulate •�' _( � 7 8 .18 �- 0 p - '�_ : / ' r4130/ Facility Stormw Soil particulate r12 19.05 3.73 3.73 19.5$ /o a g® Lee Brick F�Extstin Culven�13 11.47 7.77 0.41 3.57 /o Soil particulate ,,,. �.; `� Lee Count _ SEAL �- (� } �., r 15472_� Exposed grouid acreage will vary over time due to mining and reclamation activities. 5 0 :. Lee Brick & Tel _, �B ...�l"�� •^a. w% P. O BOX Sanford. NC M f a 0 a 0 0 C a SPILL PREVENTION CONTROL AND COUNTER MEASURE PLAN (SPCC) Lee Brick Facility Permit No. NCG070151 3704 Hawkins Ave. Sanford, Lee County, NC 27330 Prepared For: Lee Brick and Tile Company P.O. Box 1027 Sanford, NC 27330 Prepared By: Engineering & Environmental Science Company 3008 Anderson Dr., Suite 102 Raleigh, NC 27609 J T. Patrick Shillingto .E. President "7 : r # 7 s a. w TABLEOFCONTEN:TS page 1.0 INTRODUCTION ....................................................................................... 1 1.1 Secondary Tank Containment............................................................ 2 1.2 Secondary Containment for Tank Car Unloading ............................. 2 1.3 Past Release Documentation............................................................... 2 1.4 Applicability of Substantial Harm ...................................................... 3 2.0 OPERATING PROCEDURES................................................................. 3 2.1 Bulk Storage Tanks (On -shore) ................................................... 3 2.2 Facility Transport Operations -- Pumpingand In -plant Process ...................................................... 3 2.3 Facility Tanker Truck Loading/ Unloading Rack (On-shore).......................................................... 3 3.0 INSPECTION AND RECORDS.............................................................. 4 4.0 SECURITY................................................................................................ 4 5.0 PERSONNEL TRAINING AND SPILL PREVENTION PROCEDURE....................................................... 4 6.0 GENERAL CLEANUP PROCEDURE ........................................... 4 •° , � �� � ATTACHMENTS' � �.� � r� ��. Attachment A: Figures Attachment B: Certification of the Applicability of the Substantial Harm Criteria Attachment C: Weekly Inspection Report �t � � � � �M -a�' ".a � a �� ^s; ,�N�: �#` C^+ ^. , � r i _• .� w � v � �r ; � �,:' � y r � h.-vyv a� �� y r- � U,r,.� ,... Figure No. 1: Vicinity Map •-" � 4s+ � xs N--• - ,�. ry x y - .- .Is ., .,�.--- - -: � rx.n .•.y�„y .,z-�gy � g n=r +: --� Sheet 1: facility Stormwater Plan 10 y+ R Spill Prevention Control and Counter Measure Plan (SPCC) Lee Brick Facility Page 1 z; R ^�-� c raa xa�„ rr .d'�rf;; •x'"�'kME' ' ,"I.'a'm..*'Ef,^�,`'` a�4;P� 10 ; INTRODUCTI4N;,y <� _,. w.� . _.;-...,. L_ _mow :t. Yln:��` This "Spill and Prevention Control and Countermeasure Plan" (SPCC) is prepared in accordance with 40 CFR Paragraph 112.7 "General Requirements for Spill Prevention, Control, and Countermeasure Plans," July 1, 2008 Edition, where applicable. This plan is prepared for the Lee Brick Facility in Lee County, NC (See Figure No. 1 of Attachment A for location). The 24" by 36" Facility Stormwater Plan (112.7(a)(3)) drawing shows the subject site and facility. At the Lee Brick Facility, six (6) Above Ground Storage Tanks (AST's) are in -use that are outside of the plant buildings. All of these AST's are located within concrete or brick containment walls. The Storm Water Plan, Sheet No. 1, shows the locations of these tanks. These AST's include the following: • One (1) 700 gallon gasoline tank located outside of Plant Building No. 3 • One (1) 800 gallon diesel tank located outside of Plant Building No. 3 • One (1) 1,000 gallon gasoline tank located outside of Plant Building No. 4 • One (1) 1,000 gallon diesel tank located outside of Plant Building No. 4 • One (1) 1,000 gallon brick oil tank located outside of Plant Building No. 4 • One (1) 225 gallon waste oil tank located outside of the Saw Room. Spent oil from forks lifts is periodically stored in this tank. Six (6) AST's are located outside of the plant buildings, but are empty and are not in -use. These AST's are located within concrete or brick containment walls, except for the two (2) brick oil tanks and the 10,000 gallon gasoline tank. This SPCCC will need to be revised if these AST's are reactivated into service. • One (1) 10,000 gallon gasoline tank located just north of the scales. This AST has not been in - use since 2009. • One (1) 800 gallon brick oil tank located outside of Plant Building No. 1. • One (1) 800 gallon brick oil tank located outside of Plant Building No. 2. • One (1) 500 gallon gasoline tank located outside of the Saw Room. • One (1) 800 gallon diesel tank located outside of the Saw Room. • One (1) 200 gallon K1 Kerosene tank located outside of the Saw Room. Inside of the plant buildings are small quantities of grease and various petroleum products in 5 gallon to 55 gallon containers and equipment with hydraulic oil ranging from 20 gallons to 370 gallons. One (1) 800 gallon brick oil AST is in -use inside Plant Building No. 3. This AST also has secondary containment. The Facility Stormwater Plan shows the locations and descriptions of the containers and equipment at the facility. V y -W Spill Prevention Control and Counter Measure Plan (SPCC) Lee Brick Facility Page 2 opda'`Tank�Coifainnent. All of the AST's that are currently in use have secondary containment. The AST's located outside of Plant Buildings Nos. 3 and 4 have a 2.5 ft. high concrete containment wall, except for the 1,000 gallon brick oil tank located outside Plant Building No. 4, which is double -walled. The AST's located outside of the Saw Room have a 3.5 ft. high brick containment wall. The secondary containment areas outside of the buildings have sufficient capacity to contain greater than 110% of the volume of the largest tank within the containment area (112.7(c)). All of the other AST's, chemicals, and equipment/containers containing petroleum products are located inside of the plant buildings. The 800 gallon brick oil AST that is in -use inside Plant Building No. 3 also has secondary containment. �12 �Seconcla Contarnmenf=iorDelrve TankATruckSUnloacling 4 Filling activities for the majority of the tanks is limited and periodic. Also; due to their location during filling a release from a tanker truck generally would be absorbed before leaving the property. At the 700 gallon gasoline and 800 gallon diesel tank outside of Plant No. 3, a release from the tanker truck would spill onto the concrete pad and drain into the wooded area just south of the plant building. At the 800 gallon brick oil tank located inside Plant Building No. 3, a release from the tanker truck would flow into the floor drain inside the building. The floor drain is not connected to any pipe system, and discharges to a flat grassy area directly outside of the building. A release would travel through the stormwater culverts and eventually discharge at Discharge Point 1. At the 1,000 gallon gasoline and 1,000 gallon diesel ASTs outside of Plant Building No. 4, a release from a tanker truck would spill on the concrete pad and then discharge to a relatively flat grassed area. At the 1,000 gallon brick oil tank located outside of Plant Building No. 4, a release from the tanker truck would spill directly onto a relatively flat grassed area. In general, any release would be absorbed by the grassed areas. However, a timely response will minimize potential cleanup costs, such as plugging the culverts and/or providing absorbent pads and booms along the ditches. �13Past Relea`seDocui nfatioii No past releases have occurred at the facility within the past 3 years. However, at times minor cumulative releases do occur during filling of vehicles or equipment repair. This accumulation on the ground is removed periodically to prevent deeper infiltration into the ground. r ar y Spill Prevention Control and Counter Measure Plan (SPCC) Lee Brick Facility Pajae 3 rphcabili' °of Sul stantialjHar—W This facility is considered non -transportation -related on -shore and does not require a Facility Response Plan. This facility contains no more than 25,000 gallons of petroleum -based product and Protene, and does not transfer oil over bodies of water. Attachment B contains the Certification of the Applicability of the Substantial Harm Criteria. re. �t-.•qc"•..� ..r..y...R ', J2 Fiap-1 RATING)PROCEDiTRESM 1 � ,n t ¢ � , r r � 2 2 �� , T �� ,� +.. _a �.r� �v,.. rC.��'�riwrry�i.,d.J,path.�.-..,w,,��wE�;a-ti_Yf:�A�4,s..:r...�.a.:,'xa.�.. �.c "��a`�,�.. ��»�:...EA:' Mii 2 1 Bulk MAo ei,_Tl " �n Shore The above ground storage tanks have been installed to meet North Carolina, "American Petroleum Institute and OSHA Requirements for Oil Storage Tanks." The tank support and foundation is visually inspected weekly by properly -trained personnel for any signs of deterioration or leaks which might cause a spill or accumulation of oil (I 12.7(c)). All unloading or transfer of fluids is done under constant supervision of the properly trained personnel (I12.7(f)(1)). Any visible oil leaks that might be observed are promptly corrected (I 12.7(c)). �2 2 �Fac�lrties�'I�-ansfer0 erat�ons�P�um in _and In lant�Pracess� On Shore ,: All above ground valves, pipelines, and containers are inspected weekly by the properly trained personnel, and any deficiencies promptly reported and corrected (I 12.7(c)). E3_Facilitt' Tanik;Carand True Lroadii nload-Rack' On Sho e A representative will attend the unloading of liquids at all times. No unloading will be conducted during inclement weather. The on -site representative will monitor the liquid level gauges for each tank, and will ensure that the tanks are not overfilled (112.7(h)(2)). Prior to filling and departure of any tank truck, the on -site representative will verify that all outlets of such vehicles are examined for leakage and if necessary ensure corrective measures are taken to prevent liquid leakage while in transit on the facility (I 12.7(h)(3)). A sign (112.7(h)(2)) is provided in the unloading area to warn delivery trailer drivers to disconnect flexible hose and close valves before moving the trailer. The on -site representative will verify disconnection before the tank truck departs (I 12.7(h)(3)). 60 ti Spill Prevention Control and Counter Measure Plan (SPCC) Lee Brick Facility _ Page 4 IN PECTION ANII RECORDS L� f "zx 14 3 O ` A written record of the periodic inspection signed by the Properly Trained Personnel are kept on file for a period of at least 3 years (112.7(c)). Attachment C contains a copy of this inspection report. Periodic inspection will be conducted each time a tank is filled by the tanker truck. i7.^ 1¢�_�. �._ .r�s{.7 ` Yi�� # ryli T'"5 t �� �� '� °� The tanks are secured by perimeter fencing or locked within the building and the entrance gates are locked when the tanks are unattended (112.7(g)(1)). The gasoline tanks that are located outside of the buildings also have locks on the dispensers. The AST's located outside also need to be turned on from inside the building using a key. The pumps are securely locked and turned off when in non -operation or non -standby status (112.7(g)(2)(3)). The loading/unloading connection should be securely capped when not in use (112.7(g)(4)). Lighting is present to provide visibility to identify possible leaks and releases (112.7(g)(5)). �5 O��PERSONNEL�TRAINING AND;SPILL`;PREVENTION�PRUCEDURE'.,�,�,.�,�.�..t'x� The personnel have been properly trained and instructed on the operation and maintenance procedures of the spill prevention equipment and the applicable pollution control laws, rules and regulations (112.7(f)). The Properly Trained Personnel have been designated responsible for oil spill prevention (112.7(f)). The operation personnel conduct periodic spill prevention briefings in intervals frequent enough (at least annually) to assure adequate understanding of the SPCC plan for the facility (112.7 (f)) of Guidelines). Such briefings should highlight and describe known failures or malfunctions. �6t0�,GENE_RAL'�rCLEANUPREPORTING PROCEDURE. �� ,�_ ��rn`� t t r f Spills greater than 25-gallons that occur outside of the Containment System shall be reported immediately to the plant manager or other assigned personnel. Within 24-hrs., the spill incident shall be reported to the NCDENR Raleigh Regional Office. r s i Spill Prevention Control and Counter Measure Plan (SPCC) Lee Brick Facility Page 5 Contact List (112.7(a)(3)(vi)): Facility Response Coordinator: Governmental Agency: Emergency Response: (In case of a fire) Cleanup Contractors: Bobby McCoy 919-770-1282 (cell) 919-774-4800 (office) NCDENR Raleigh Regional Office 919-791-4200 911 Noble Oil Services 5617 Clyde Rhyne Dr. Sanford, NC 27330 919-774-8180 The following information shall be provided when reporting a release (I22.7(a)(4)): • The exact address and phone number of the facility: Lee Brick & Tile Company 3704 Hawkins Ave. Sanford, Lee County, NC Phone: 919-774-4800 • The date/time of the discharge. • The type of material discharge (e.g. gasoline, diesel, protene, kerosene). • An estimated total quantity of the discharge. • An estimated quantity of discharge that may be harmful. • The source of the discharge (e.g. 55 gallon drums, hopper hydraulic equipment, AST). • A description of the affected media (e.g. soil, groundwater, surface water). • The cause of the discharge. • Any damages or injuries caused by the discharge. • Actions being used to stop, remove, and mitigate the effects of the discharge • Whether or not an excavation may be needed. • Names of individuals and/or organizations that have also been contacted. Available On -Site Equipment: • Adsorbent materials Equipment Provided by Noble Oil Services includes: • Track hoe • Three (3) Trucks • Vacuum Truck • Adsorbent materials W -�' Spill Prevention Control and Counter Measure Plan (SPCC) Lee Brick Facility Page 6 All of the petroleum products and liquid materials. stored at the site are within and contained by the buildings or have secondary containment. The rate of flow, direction of flow, and quantity of liquids that could be discharged as a result of a release is provided below (112.7(b)). At the 700 gallon gasoline and 800 gallon diesel tank outside of Plant No. 3, a release from the tanker truck would spill onto the concrete pad and drain into the wooded area just south of the plant building. At the 800 gallon brick oil tank located inside Plant Building No. 3, a release from the tanker truck would flow into the floor drain inside the building. The floor drain is not connected to any pipe system, and discharges to a flat grassy area directly outside of the building. A release would travel through the stormwater culverts into a pond and eventually discharge at Discharge Point 1. If a release occurs inside of Plant No. 3, the 24" culvert just north of the building should be plugged to prevent discharge. The tanker truck capacity is no more than 3000 gallons. Maximum flow rate is estimated at 50 gallons per minute. At the 1,000 gallon gasoline and 1,000 gallon diesel ASTs outside of Plant Building No. 4, a release from a tanker truck would spill on the concrete pad and then discharge to a relatively flat grassed area. At the 1,000 gallon brick oil tank located outside of Plant Building No. 4, a release from the tanker truck would spill directly onto a relatively flat grassed area. Maximum flow rate is estimated at 50 gallons per minute. In general, any release would be absorbed by the grassed areas. However, a timely response will minimize potential cleanup costs, such as plugging the culverts and/or providing absorbent pads and booms along the ditches. Minor spills can be absorbed with dry granular absorbents, pads, or booms. Minor spills can be controlled by sweeping or mopping the material into approved containers for proper disposal. Proper disposal includes removing absorbent compounds from the floor on a timely basis. l Scale: 1 "= 4000' USGS COLON QUADRANGLE Topographic Map CERTIFICATION OF THE APPLICABILITY OF THE SUBSTANTIAL HARM CRITERIA Facility Name: Lee Brick Facili Facility Address: 3704 Hawkins Ave. Sanford. NC 27330 1. Does the facility transfer oil over water to or from vessels and does the facility have a total oil storage capacity greater than or equal to 42,000 gallons? Yes —No X 2. Does the facility have a total oil storage capacity greater than or equal to I million gallons and does the facility lack secondary containment that is sufficiently large to contain the capacity of the largest above -ground oil storage tank plus sufficient freeboard to allow for precipitation within any aboveground oil storage tank area? Yes No X 3. Does the facility have a total oil storage capacity greater than or equal to 1 million gallons and is the facility located at a distance (as calculated using the appropriate formula in Attachment C- III to this appendix or a comparable formula) such that a discharge from the facility could cause injury to fish and wildlife and sensitive environments, see Appendices I, II, and III to DOC/NOAA's "Guidance for Facility and Vessel Response Plans: Fish and Wildlife and Sensitive Environments" (see Appendix E to this part, section 13, for availability) and the Applicable Area Contingency Plan. Yes _ No X 4. Does the facility have a total oil storage capacity greater than or equal to 1 million gallons and is the facility located at a distance (as calculated using the appropriate formula in Attachment C- III to this appendix or a comparable formula) such that a discharge from the facility would shut down a public drinking water intake? Yes No X 5. Does the facility have a total oil storage capacity greater than or equal to I million gallons and has the facility experienced a reportable oil spill in an amount greater than or equal to 10,000 gallons within the last 5 years? Yes No X Certification I certify under penalty of law that I have personally examined and am familiar with the information submitted in this document, and that based on my inquiry of those individuals responsible for obtaining this information, I believe that the submitted information is true, accurate; and complete. Signatu Rad Holton Name (please type or print) Executive Officer Title d U Date C Lee Brick Chemicals LEGEND ! VICINITY MAP 1. Econo Glass 16 skids 40 bags each 2. Barton G arnet Abrasives #W7F 9 skids 40 bags ea. Property Line Basins or Bodies of Water ©pep River Hwy 115/501 3. Rockdale Ground Limestone 5 skids 60 bags ea. 4. Resco -- Alkatrol #W -20031 19 skids 60 bags ea. 'i _- �tivec Rd i 5. Resco - KC Mix #0174 -0050 24 skids 55 bags ea. Adjacent Property Line No,aik 6. Vermiculite 7 skids 12 bags ea. g Railroad Tracks Building cumnok Road der 7. Clayburn Lite Cast 22 2 skids 40 bags ea. 8. Kayolite 18.00 2 skids 50 bags ea. Proposed 10 Year 320. Topographic Lines with Designated Elevation r" -� 9. Kayolite 2300E 2 skids 40 bags ea. SITEILimits of Disturbance ! 10. Pemca Frit 50 bags Road or Parking Area 11. Paco Firebrick Mortar 35 bags ` 12. Rockwood Pigment # NR -Red Blend 45 bags 50 lb. each t Streams - - ®m ®- ®- - Approximate Wetland Limits ` cotton-R_oad Hwy 5/501 13. Short Mountain Silica # SMS -325 10 bags 50 lb. each \`' � . .\ 14. Southern Color Red #G11-092232 15 bags 426 Discharge Points Tree Line 15. Rutile Airfloated #51461 3 skids 50 bags O II7� ( ____ . 16, New River Ochre 7 bags 50 lb. each -- To Hwy t 17. Prince Minerals Manganese 45 bags tte� 18. Tecmangam #118 38 bags 1011N 19. Red Iron Oxide 4 skids 40 bags ea.�st, 20. Color South High Temp 7 skids 40 bags ea. ��� �- , Nct to scale Brickwhite #1033P50 21. PQ Corp. Epsom Salt 12 bags 50 lb. each fiQndta �setfe�Edge of Wetlands Plant #1 1. Kiln Pusher 73 gal. Hyd. oil 2. Transfer cars (Tanks 3 total) 90 gal. Hyd. oil �� 7 ®; ®N. 3. Setter 400 gal. Hyd. oil Basin 8 i 4. Dehacker (Tanks 3 total) 800 gal. Hyd. oil ��' 5• Die Changer 20 gal. Hyd. oil ` 6. DeAir on vacuum pump 110 gal. lOwt oil l - 7. Air comp. 15 gal comp oil 8. Die skin oil (empty) 700 gal brick oil <4 t¢'_ --�--_ryA 46 62,208 gal. _---- - 6_tV $asn 9 36 outlet - G Wetlands- 1 Plant #2 �` -� nn.h dray lor;la y d �' za ,3s 9. Kiln Pusher 55 al H d oil, r ' } S one tAceeseinharfce scan oraEn ' g y • Baffin q 11 -,®? Ntaa E�evata�ream strips 10. Transfer cars Tanks 3 total 90 al. Hyd. oil osopetaundodasn. ;__ _._s ` �1 - t �\ ( ) g y > \ � -� � A } � � `� Stockpile �, f . Cr' l y�4nle EXLR&g Cutvert kp11. Setter 206 gal. Hyd. oil %®.. \ Note: Excavate a a9;n atrlpe 0 \� � ' ' ... ,.f � � _ :-�sidpe ground l013asin: ... �,\ 3 ■ 4 5 6 _ t 12. Dehacker (Tanks 3 btal) 306 gal. Hyd. oil- 13. Die Changer (removed) `A(�j \ ��' 1 9 0 3; 1 Qc� { - - - 24"mrcrsta outlet - xisting Ctrl uet� , 1_ . . 14. DeAir on vacuum pump removed gal. al.10wt oil er .- - 6xistia C l 15. Air comp(removed). � ( ) 15 gal comp. oil Q 16. Die 5,erL1ter- skin oil {empty) 800 gal back oil 1,457 gal. 2a" , Plant #3 1 4 • 17. Kiln Pusher 60 gal. Hyd. oil a. � r � � "ry +rl , �\ -. - `.,.-._: 16•C,i[vre - _ .. � ,. ". -.�.. ....." f 18. Dryer pusher 60 al. Hyd. oil �� g - i � �Bastn 17 - err � , Littrldttta_ �- 19. Transfer cars (Tanks 3 total) 90 gal. Hyd. oil 1 -- ... / (: orrie's Lr3or :J ae 20. Setter 370 al. Hyd. oil l (� \ 10 f 3a l 4 �! y aY ti % lint SuiSd rig #3, 18 �` Secondary Earth \ � a 3 A _ _ �`' - -. - 9 ] Spillway, 30' king ' '. 21• Dehacker (Tanks 3 total) 630 al. Hyd. oil \ - ,' - - - \ 14 3.5 t. below -crust r�5t g y , 3.' g m / i : ' ')1 e" tt.m tee. bww Stockpile 24" Rikr and 22. Die Changer 20 gal, Hyd. oil � . t Reclaims Horiz. Pipe 23. DeAir on vacuum pump 110 gal.10wt oil t f 24. Air comp. comp g P . 15 al . oil ., •.. '. .- s�,'tb .-..1 '-di,-tufoad...--lxN �'- _.. c 25. Die skin oil (secondary containment) $00 al brick oil _. - - - _- t X uliag Culvert' i Y g � f , 2,155 gal. a A \ tmm enm 26. Gasoline (secondary containment) 700 al. gasoline _ r = P" 't g , - - i f 1 f gi 50'UfdstSbedBufer. Howav , erCl of / . Disturbance p �r \ e Sanford i Ian a rovai, a 5 ne teas 27. Diesel (secondary containment) 800 al. gasoline �% L' (l.s Acres) - pp p g g J \ _ 9 afire bulfer is to provided _ .. _.. / \ ! vg e[ he ro ' 1,500 gal. ! •s .EzstljrgWma'ad / Som06�an ..___a`�EiC19L............. ii y 28.3 propane tanks (30,000 gal. each, empty) 90,000 gal. i ` sswi jo .`!,F" Cea=rm pipe [q I] - - _ u • . :GarB I ' \ ..t1 Plant #4 ! r SL r!nWater6a�in - 3-30,o0a- al - G�. \ ! ;/ f '.,.BrIck11a1^" • • d - - - 29 Kiln Pusher °��, ° LPCaa®rag i l ' '� drains Pus a 60 gal. Hyd. oil Crnx effi paved - S I "� sw park% Storapaj...: '1 --� / J P TxT concr swan arnn - yb" / '1^9 @imiett. - �' 30. Dryer pusher 60 gal. Hyd. oil �. f lunctian z,.x,6 --� �:--�/ - �' � � Basin 29 31. Transfer cars (Tanks 3 total) 90 gal. Hyd. oil: r _ 32. Setter 350 gal. Hyd. oil - - _ Scale. 1 =400 Area 33. Dehacker (Tanks 3 total) 800 gal, Hyd. oil Ot 34. Die Changer 20 gal. Hyd. oil 1 i 36. De -air cir vacuum pump 110 gal. 10wt. oil • • t NO Parmanem 5tormwaler 9aslns reea'eva plant Brickbat p' 37. Air comp. 15 al. com . oil f ,.� are runalt ae required bYCdy of Sanford and Lee - t. pj. _ p Co/ytlty Ordinances 1 basin 30 l3ilch drainsinto sycarn y 1505 gal. - 38. Die skin oil double walled _.- ( ) 1000 al. brick oil ' f 39. Gasoline (secondary containment) 1,000 gal. gasoline 40. Diesel (secondary containment) 1,000 gal. diesel -- --�- .... _.��- ...----- P 4 p - - Watershed , Total Area Ex osed Ground Caravel, Asphalt, Concrete, / impervious i ' 3,000 gal No. _I„ (Acres) (Acres) And Roof (Acres) Surface Passible Pollutants } 1 22.26 2.66 9.83 44,16 /o Soil particulate, petroleum products from compressor and machinery o i 41.3 propane tanks (30,000 gal. ea., empty) 90,000 gal empty r - - _..._. - .. _. _ _ - -- 2 3,31 1.16 0 0.00% Soil particulate r P 42. Antifreeze 300 gal. °` 3 40.10 1.81 10.91 27.21 /o Soil particulate, petroleum product from ASTs and machinery, gasoline. 1 Q� 4 7.13 1.52 0.63 8.84% ! Soil particulate Sample Dept. - _ ___... -- - - --� 43 Gas (secondary containment, empty) 500 gal. 5 9.35 1.25 0.89 9.52% soil particulate ---_ .... ! , • ' / 44 Diesel (secondary containment, empty) 800 gal. fi 3.74 0.28 _ 0 0.00% soil particulate C` 45 K1 (secondary containment, empty) 200 al. - -.._ ZQ2fi Ofi8 soil particulate ../ ENGINEERING & ENVIRONMENTAL HATE: 46. Waste oil (secondary containment) 225 gal. 8 8.09 5.51 0,38 4,70% soil particulate 06/17 ,l L SCIENCE COMPANY 1,725 gal. 43.16% Soil articulate, petroleum product from ASTs and machinery, gasoline; { 3008 Anderson Drive DRAViN: 9 25:09 5.83 10.83 p p v _ _... Raleigh, NC 27609 cph ° , (9 19) 781-7798 10 7.99 1,17 0 0,00 /o Sol6 particulate J t C 47. Propane for heat (removed) 500 gal. _ . _ - ° _ -._ __ __- _ ._ _-__. water Plan 11 3.18 1,18 0.12 3.77 /° soil articulate 4/30/14 �visn -_ - -- - p - --- Facility Storm 12 19.05 3.73 3.73 i 19.58% i Soil particulate Existing c erg 413011 -- _ ExistingCalven •s Lee Brick SCALE: ° L B ' k 3.57 /o Soil articulate 48• Gasoline (empty since 2009) 10,000 gal. 13 11.47 7.77 0.41 p See Dral - -- - -- - - x Lee County, NC SEAL it) � {• `15472 F �^-�= sheet No Exposed ground acreage will vary over time due to mining and reclamation activities. Lee Brick &Tile Company � • e 6 L C Q a C TOTAL: 23,550 gallons PERIODIC INSPECTION REPORT SPILL PREVENTION CONTROL AND COUNTERMEASURE PLAN WEEK OF: 1. Visual inspection of storage tanks, supports and foundations: Inspected Deficiencies Found: Comments; 2. Tank liquid level sensing devices: Comments: 3. Above ground pipelines, pipe supports, and valves: Inspected Deficiencies Found: Comments: Inspected Proper Operation Inspection Conducted By: (To Be Signed) XwA WDENR North Carolina Department of Environment and Natural Resources Pat McCrory John E. Skvarla, III Governor Secretary April 1, 2014 CERTIFIED MAIL #7012 1640 0001 9605 7805 RETURN RECEIPT REQUESTED Mr. J.R. Holton Lee Brick & Tile Co PO Box 1027 Sanford, North Carolina 27331 Subject. Notice of Deficiency NOD-2014-PC-0072 Lee Brick & Tile Co NPDES Stormwater Permit NCG070IS1 Lee County Dear Mr Holton: On March 20, 2014, Ashley Rodgers from the Raleigh Regional Office of the North Carolina Division of Energy, Mineral and Land Resources (DEMLR) conducted a compliance evaluation inspection (CEI) at your facility, located at 3704 Hawkins Avenue, Sanford, North Carolina. The facility lies in the watersheds of an unnamed tributary (UT) to Georges Creek and Little Buffalo Creek, Class C waters, in the Cape Fear River Basin. The following observations were noted during the DEMLR inspection and file review. This facility is a clay mine and brick production facility. Bobby McCoy was.on site during the inspection and provided valuable assistance to DEMLR staff. Stormwater run-off generated at such facilities is regulated by general NPDES stormwater permit NCG070000. The DEMLR Stormwater Program has issued certificate of coverage (COC) NCG070151. The permit was on site and current. The Stormwater Pollution Prevention Plan (SPPP) was unavailable for.review by DEMLR staff. Division of Energy, Mineral, and Land Resources Energy Section • Geological Survey Section - Land Quality Section 1612 Mail Service Center, Raleigh, North Carolina 27699.1612.919-707.9200 I FAX: 919.715-8801 512 North Salisbury Street, Raleigh, North Carolina 27604 - Internet: httpJlportal,ncdenr.orglweb/lr/ An Equa} OpportuOy 1 Affirmative Action Employer — 50% Recycled 1 10% Post Consumer Paper Qualitative monitoring records were insufficient and did not include all required characteristics or formal documentation. Please refer to NPDES stormwater permit NCG070000 for required monitoring characteristics. Requested response: You are directed to respond to this letter in writing to DEMLR at the address provided ,below within 30 days of receipt. Please address the following items noted in bold: • Please fully develop the Stormwater Pollution Prevention Plan as required by your general stormwater permit, or provide a timeline by which this will be completed. • Please provide the latest qualitative monitoring records for this site. It is suggested that you use the form supplied during the inspection on March 20, 2014 for recordkeeping. Please respond to: Ashley Rodgers NCDENR/DEMLR Raleigh Regional Office 1628 Mail Service Center Raleigh, NC 27699-162 Should you have questions regarding these matters, please contact Ashley Rodgers at (919) 791-4200. Sincerely, Lam-- - Jo n L. Halley, Jr., PE, E S C egional Engineer Raleigh Regional Office cc: Stormwater Permitting Program Files - with attachment DEMLR Raleigh Regional Office Files - with attachment DWR Raleigh Regional Office Files -with attachment Compliance Inspection Report Permit: NCG070151 Effective: 10/04/13 Expiration: 05/31/18 Owner: Lee Brick & Tile Co SOC: Effective: Expiration: Facility: Lee Brick & Tile Go County: Lee 3704 Hawkins Ave Region: Raleigh Sanford NC 27330 Contact Person: J R Holton Title: Phone: 919-774-4800 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Certification: Phone: Inspection Date: 03/2012014 Entry Time: 09:00 AM Exit Time: 10:00 AM Primary Inspector: Ashley Rodgers Phone: Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Stone, Clay, Glass, and Concrete Products Stormwater Discharge COG Facility Status: 0 Compliant ■ Not Compliant Question Areas: E Storm Water (See attachment summary) Page. 1 Permit: NCG070151 Owner - Facility: Lee Brick & Tile Co Inspection Date: 03l2012014 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Page: 2 Permit: NCG070151 Owner - Facility: Lee Brick & Tile Co Inspection Date: 03/20/2014 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (USGS) map? # Does the Plan include a "Narrative Description of Practices"? # Does the Plan include a detailed site map including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? # Does the Plan include a list of Responsible Party(s)? # Is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? Comment: The person in charge of permit implementation onsite has changed recently due to retirement. The mine manager and consultant both confirm that a SWPPP was done at one time, however the plan could not be located the day of the inspection and likely has not been implemented or updated in some time. Both maps that were a part of the SWPPP were on site and appeared to be accurate. Lee Brick & Tile should put into place a SWPPP that has all required elements listed in their general permit ASAP. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ❑ ■ ❑ ❑ Comment: Formal records of monitoring have not been kept. However, a notebook was kept updated onsite recording rainfall received during all storm events 1/2 inch or greater and which documented any noted issues with measures after each event and also when corrective actions were taken. Inspections of the outfalls and BMPS were clearly being done but documentation should be kept to ensure that all required characteristics have been monitored. It appears that inspections which have been done focused more on the function and maintenance of BMPS and not on color, clarity, etc. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ❑ ■ ❑ Page: 3 Permit: NCG070151 Owner -Facility; Lee Brick & Tile Co Inspection Date: 03/20/2014 Inspection Type: Compliance Evaluation Reason for Visit: Routine # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ■ ❑ Comment: Not required for this site. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? # Were all outfalls observed during the inspection? # If the facility has representative outfall status, is it properly documented by the Division? # Has the facility evaluated all illicit (non stormwater) discharges? Comment: Page: 4 - Compliance Inspection Report Permit: NCG070151 Effective: 06/01/08 Expiration: 05/31/13 Owner: Lee Brick & Tile Co SOC: Effective: Expiration: Facility: Lee Brick & Tile Co County: Lee 3704 Hawkins Ave Region: Raleigh Sanford NC 27330 Contact Person: J R Halton Title: Phone: 919-774-4800 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: /_, av 16 /Y] Inspection Date: 06/10/2009 Entry Time: Exit Time: A4-9e-A1Vr Primary inspector: Natalie Landry Phone: 919-791-4200 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Stone, Clay, Glass, and Concrete Products Stormwater Discharge COC Facility Status: ❑ Compliant ❑ Not Compliant Question Areas: M Storm Water {See attachment summary} Page: 1 Permit: NCG070151 Owner -Facility: Lee Brick & Tile Co Inspection Date: 06/10/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: `n�• S . Qn" cfi- IV Page: 2 Permit: NCG070151 Owner - Facility: Lee Brick & Tile Co Inspection Date: 06/10/2009 inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes NO NA NE Does the site have a Stormwater Pollution Prevention Plan? ❑ ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ❑ ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ❑ n ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? n ❑ ❑ n # Does the Plan include a list of significant spills occurring during the past 3 years? n n n n # Has the facility evaluated feasible alternatives to current practices? ❑ ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ❑ ❑ ❑ ❑ # Does the Plan include a BMP summary? ❑ ❑ n ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? n n n n # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? n ❑ o o # Does the facility provide and document Employee Training? ❑ ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ❑ ❑ ❑ Q # Is the Plan reviewed and updated annually? n n n n # Does the Plan include a Stormwater Facility Inspection Program? ❑ ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? n ❑ n n Comment: Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? n n n n Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ❑ ❑ Comment: Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ❑ ❑ ❑ ❑ # Were all outfalls observed during the inspection? n n n n # If the facility has representative outfall status, is it properly documented by the Division? n ❑ ❑ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? n n n n Comment: Page: 3 SOSID: (1084980 Date Filed: 1/26/21109 9:43:00 AM Ca-479(39) s1 Business Corporation North Carolina Annu Elaine F. Marshall 8-21-07 North Carolina Secretary of State This report may be filed online at the Secretaiy of State website: www.sosnc.co 2009 042 00120 Name of Business Corporation: LEE BRICK AND TILE CO Fiscal Year Ending: 11 30 08 State of Incorporation: NC Month ! Day ! Yea Secretary of State 11) Number: 0084980 711 hereby certify that the information requested below (required by NCGS 55.16-22) has not changed since the most recently filed annual report and is therefore complete. Nature of Business: MANUFACTURING Registered Agent Registered Office Mailing Address: PO BOX 1027 County: City: State: ZIP Code: LEE, SANFORD, NC 27331 Registered Office Street Address: County: City: State: ZIP Code: Signature of Now Registered Agent (Signature eonstitute8 consent to the appointment) Principal Office Telephone Number: 919-774-4800 Principal Office Mailing Address: PO BOX 1027 City: State: ZIP Cade: SANFORD, NC 27331 Principal Office Street Address: PO BOX 1027 City: State: ZIP Code: SANFORD, NC 27330 Name. Title. and Business Address of Princioal Officers: Name: Title: DON PERRY PRESIDENT Address: PO BOX 1027 SANFORD, NC 27331 Cit : State: ZIP: Name: Title: FRANK G. PERRY, JR VICE PRESIDENT Address: PO BOX 1027 SANFORD, NC 27331 ! City: State: ZIP: Name: J. R. HOLTON Address: PO BOX 1027 SANFORD, NC 27331 Title; SECRETARY -TREASURER Cibf State: ZIP: Certification of annu eryt (Must Fbepleted by all Business Corporations). Signature (Form mu slgnad by an officer or cotporatlon) Date _ DON PERRY PRESIDENT 7895111 10.1E-e7 Type or Print Namo Title �OF W A r-'P �O G Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources a-'� J R Holton liq ? 7y �60) Lee Brick & Tile Co PO Box 1027 Sanford, NC 27331 Dear Permittee: Alan W. Klimek, P.E. Director Division of Water Quality April 28, 2003 Subject: NPDES Stormwater Permit Renewal Lee Brick & Tile Co COG Number NCG070151 Lee County In response to your renewal application for continued coverage under general permit NCG070000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: • A new Certificate of Coverage • A copy of General Stormwater Permit NCG070000 • A copy of the Analytical Monitoring Form (DMR) A copy of the Qualitativel Monitoring Form • A copy of a Technical Bulletin for the general permit Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Department of Environment and Natural Resources, or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Mack Wiggins of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 542. Sincerely, Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Central Files Stormwater & General Permits Unit Files Raleigh Regional Office NCDENaR N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733.8053 Customer Service 1 800 623-7748 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG070000 CERTIFICATE OF COVERAGE No. NCG070151 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Lee Brick & Tile Co is hereby authorized to discharge stormwater from a facility located at Lee Brick & Tile Co 3704 Hawkins Ave Sanford Lee County to receiving waters designated as Little Buffalo Creek, a class WS-IV stream, in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, II, III, 1V, V, and VI of General Permit No. NCG070000 as attached. This certificate of coverage shall become effective May 1, 2003. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day April 28, 2003. for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Quality September 4, 2002 J R HOLTON LEG BRICK & TILE CO PO BOX 1027 SANFORD, NC 27331 Subjccc NPDES Stormwater Permit Coverage Renewal Lee Brick & Tile Co COC Number NCG070151 Lee County Dear Permittce: Your facility is currently covered for Stormwater discharge under General Permit NCG070000. This permit expires on March 31, 2003. The Division staff is currently in the process of rewriting this permit and is scheduled to have the permit reissued by early spring of 2003. Once the permit is reissued, your facility would be eligible for continued coverage under the reissued permit. In order to assure your continued coverage under the general permit, you must apply to the Division of Water Quality (DWQ) for renewal of your permit coverage. To make this renewal process easier, we are informing you in advance that your permit coverage will be expiring. Enclosed you will find a Permit Coverage Renewal Application Form. The application must be completed and returned by October 2, 2002 in order to assure continued coverage under the general permit. Due to staff and budget constraints, letters confirming our receipt of the completed application will not he sent. Failure to request renewal within the time period specified, may result in a civil assessment of at least $250.00. Larger penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your facility without coverage under a valid Stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to S 10,000 per day. Please note that recent federal legislation has extended the "no exposure exclusion" to all operators of industrial facilities in any of the 1 I categories.of "storm water discharges associated with industrial activity," (except construction activities). If you feel your facility can certify a condition of "no exposure", i.e. the facility industrial materials and operations are not exposed to Stormwater, you can apply for the no exposure exclusion. For additional information contact the Central Office Stormwater Staff member listed below or check the Stormwater & General Permits Unit Web Site at http://h2o.enr.state.iic.us/su/stormwater.html If the subject stormwater discharge to waters of the state has been terminated, please complete the enclosed Rescission Request Form. Mailing instructions are listed on the bottom of the form. You will he notified when the rescission process has been completed. If you have any questions regarding the permit renewal procedures please contact Joe Albiston of the Raleigh Regional Office at 919-571-4700 or Mack Wiggins of the Central Office Stormwater Unit at (919) 733-5083, ext. 542 Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Central Files Stormwater and General Permits Unit Files Raleigh Regional Office ern NCDENR N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 Customer Service 1- 800-623-7748 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director April 30, 1998 J. R. HOLTON LEE BRICK & TILE COMPANY PO BOX 1027 SANFORD, NC 27331 Subject: Reissued Stormwater General Permit for Certificate of Coverage No Lee County Dear Pertnittee: RRO 51 5 l Ti �f\lam U�l r `N �EG1'v NCG07016 In response to your renewal application for continued coverage under the subject permit, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. The following information is included with your permit package: ■ A copy of the stormwater general permit. ■ A Stormwater Pollution Prevention Plan Certification Form. This form certifies that you have developed and implemented the Stormwater Pollution Prevention Plan (SPPP) required in your - permit. This form must be completed and returned to the Division within 30 days of receipt of this letter. DO NOT send the SPPP with the signed form. ■ Five copies of Analytical Monitoring forms. ■ Five copies of Qualitative Monitoring forms. ■ A copy of a Technical Bulletin on the stormwater program which outlines program components and addresses frequently asked questions. ■ A corrected Certificate of Coverage if you indicated a name or address change on the Renewal Form returned to the Division. Your certificate of coverage is not transferable except after notice to DWQ. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DWQ or permits required by the Division of Land Resources, Division of Air Quality, Coastal Area Management Act or any other Federal or Local governmental permits that may be required. If you have any questions concerning this permit or other attached documents, please contact the Stormwater and General Permits Unit at telephone number (919) 733-5083 Sincerely, II/I t o rA Preston Howard, Jr., P. E. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment, Health and Natural Resource Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Di Mr. J. R. Holton Lee Brick & Tile Company P. O, Box 1027 Sanford, NC 27330 Dear Mr. Holton: Nov 5 199� )r t)t:riNR RA.I�IGN RrC�IONAt Oi14Ct November 1, 1996 YV LTT . A ��F)A s C)EHNR Subject: General Permit No. NCG070151 3704 Hawkins Avenue COC NCG070151 Lee County In accordance with your application for discharge permit received on August 8 1996, we are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality, The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. Although previously permitted under NPDES stormwater general permit NCG020142, careful investigation by Withers and Ravenel Environmental Engineering, Inc., and our office revealed that NPDES stormwater general permit NCG070000 is more appropriate based on the primary industrial activities that occur on the above referenced site. We will rescind NCG020142 once NCG070151 has been issued. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit change over, please contact Steve Ulmer at telephone number 919/733-5083, extension 545. Sincerely, OR1G GAL SIGNS} 9Y 6RADLEY BENNETT A. Preston Howard, Jr., 1), E. cc: (Raleigh Regional Office Mr. C. Chan Bryant, P.E., Withers and Ravenel Environmental Engineering, Inc. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Atfirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG070000 CERTIFICATE OF COVERAGE NO. NCG07015.1 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Lee Brick & Tile Company is hereby authorized to discharge stormwater from a facility located at Lee Brick'& Tile Company 3704 Hawkins Avenue Sanford Lee County to receiving waters designated as the Little Buffalo Creek, class WS-IV, in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirement;, and other conditions set forth in Parts 1, 11, 111 and IV of General Permit No. NCG070000 as attached. This Certificate of Coverage shall become effective November 1, 1996, This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day November I, 1996. 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