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HomeMy WebLinkAboutNCG070133_COMPLETE FILE - HISTORICAL_20170407STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. �v D �o 13 G� DOC TYPE HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ �.� 1 `� y YYYYM MDD ROY COOPER Governor MICHAEL S. REGAN Secretary Environmental Quality April 7, 2017 HOG SLAT, INC. ATTN: DOUG NIEmoND, ENVIRONMENTAL MANAGER PO Box 300 NEWTON GROVE, NC 28376 Subject: Multimedia Compliance Inspection Clinton Plant Sampson County Dear Mr. Niemond: Department of Environmental Quality staff from the Fayetteville Regional Office conducted a multimedia compliance inspection of the Clinton Plant on March 21, 2017 for permitted activities administered by the following Divisions: Division of Air Division of Energy, Division of Water Quality (DAQ) Mineral and Land Resources (DWR) Resources (DEMLR) The results of each applicable inspection area and any associated response actions or necessary corrective measures are detailed in the Division specific areas of the attached report(s). Should violations be noted in the attached report(s), you may receive separate enforcement related correspondence in addition to the report(s). If you have any questions regarding this multimedia inspection or the results of each program inspection, please contact the Fayetteville Regional Office at (910) 433-3300 and ask to speak with the appropriate Division staff. Thank you for your cooperation. encl: DAQ Compliance Assurance Visit (CAV) Report DEMLR Stormwater Inspection Report DWR General Wastewater Inspection Report cc: (w/attachments) Trent Allen, FRO DAQ FRO Files DEMLR FRO Files DWR FRO Files State of North Carolina € Department of Environmental Quality Fayetteville Regional Office 1 225 Green Street, Suite 714 1 Fayetteville, NC 28301 910.433-3300 -NORTH CAROLINA DIVISION OF :.AIR QUALITY ,,'Compliance Assurance Visit (CAV) Report ,,Date: 03/24/2017 y ' Facility Data 'liog Slat, Inc. - Clinton Plant 2 '`i451 Turkey Hwy ;Clinton, NC 28328 'lat: 34d 59.5820m Long: 78d 15.9050m ?SIC: 3273 / Ready -Mixed Concrete -NAICS: 32732 / Ready -Mix Concrete Manufacturing Y: ti Contact Data Facility Contact Authorized Contact �W ;Frank Alonzo Doug Niemond Plant Manager Environmental Manager (910) 590-3494 (910) 5940219 at - t°Inspector's Signature: Date of Signature: [ /7 /1-7 Total Actual emissions in TONSIYEAR: Technical Contact Doug Niemond Environmental Manager (910)594-0219 Fayetteville Regional Office Hog Slat, Inc. - Clinton Plant 2 NC Facility ID 8200120 County/FIPS: Sampson/163 Permit Data Permit n/a Issued n/a Expires n/a Classification Permit Exempt Permit Status Inactive Current Permit Application(s) None Program Applicability SIP Compliance Data CAV Date 03/21/2017 Inspector's Name Mike Lawyer Operating Status Operating Compliance Code Compliance - inspection Action Code FCE On -Site CAV Result Compliance TSP S02 NOX VOC CO PM10 *HAP -2012 1.67 --- 0.0900 0.0100 0.1000 0.4910 0.2643 1007 1.56 --- 0.1300 --- 0A200 0.4500 0.2465 * 11ghe9t HAP Emitted (inpounds) Five Year Violation History: None =Date Letter Tyne Rule Violated Violation Resolution Date ests since last FCE: None Test Results Test Methods) Sources Tested I. DIRECTIONS: From FRO travel about 35 miles on Hwy 24 East to Clinton. Take the exit for Hwy 701/421/24 bypass, then follow the signs for Hwy 24 East. Travel about 0.5 mile and turn left onto Hwy 701, then approximately 0.25 mile tam right at the stop light onto Hwy 24 East (Turkey Highway). The plant is about two miles on the left. H. SAFETY CONSIDERATIONS: All standard FRO safety gear is required. Watch for truck and fork-lift traffic. III. FACILITY DESCRIPTION: This facility makes a variety of concrete products for various industries including hog house slat flooring, parking bumpers, utility poles with base, roadway medians, equipment/machinery foundations, and other products. The facility has over 100 molds onsite for various customer needs and can manufacture specialty molds. Raw materials, cement, sand, rock and water are mixed, poured, cured, dried, stored, and shipped to customers. No fly ash is used. Aggregate mix varies with the product ordered. The setting for concrete mix, yardage, and pouring is computer controlled. From the cement hopper, the product is poured into a mold that has been lightly hand -coated with a kerosene based mixture to prevent mold/cement adhering together. The mold -sets-oii'a-shaker; which vibrates setting the cement. The mold is raked by personnel during this process to help compact the product and remove air bubbles and excess concrete. Later, it is hydraulically flipped, vibrated, and raked again. There is very little holding time for the drying process. Most of the concrete is relatively dry when poured. The final product is often ready to sell after 3 to 4 hours of drying time. The. facility entrance is a lattice -like concrete surface with the remaining main access road graveled to reduce fugitive dust emissions. The surrounding grounds along the access road are landscaped with tall trees on both sides. This access road is about 0.25 mile long leading to the facility. The facility yard is dirt with gravel. The facility applies water to the yard and entrance road with a, water truck: during dry periods. The facility also applies water to the yard using sprinklers when needed. The facility has speed limit signs at the yard entrance (5 mph), yard midpoint (5 mph), and at the access road entrance (10 mph). The facility requested. to have their air quality permit rescinded under ' the newly adopted 2Q .0102(d) exemption. The facility's permit was rescinded on December 13, 2016. Throughputs: Operating Hours Sam - 2 m, Monday - Thursday Employees _ 40 Dry Cement Used (tons/year): 4,000 Current Operating Rate (yds3/hour): - 6 Production 2016 ( ds3): 12,600 IV. COMPLIANCE ASSURANCE VISIT SUMMARY: On March 21, 2017, I, Mike Lawyer with FRO DEMLR, arrived at the facility to conduct a Multimedia Inspection to determine compliance with applicable Air Quality regulations as well as conditions of NPDES General Wastewater Permit NCG500000 and NPDES General Stormwater Permit NCG070000. I met with Mr. Doug Niemond, Environmental Manager, Mr. Steve Swiss, Division Manager, and Mr. Frank Alonzo, Plant Manager. According to all three gentlemen, no operational changes have been made at the facility since previous inspection and they were not aware of any complaints. Facility personnel conduct visual inspections and maintenance of the baghouses for both cement storage silos on a monthly basis and document in a logbook, which was available for review. Since the facility's permit was rescinded, a Facility Compliance Tracking Checklist was completed for calendar year 2016. The checklist notes that emissions were below the exemption threshold, the annual throughput was 12,600 yds3 of concrete, and the quantity of fuels combusted was 20,767 gallons of LPG. After reviewing the facility's inspection and maintenance records, Mr. Niemond, Mr. Swiss and Mr. Alonzo accompanied me outside where observations were made of the facility's concrete product storage areas, silos, and aggregate storage areas. Site appeared to be well operated and maintained. V. EQUIPMENT ONSITE: A. Precast concrete central mix plant (50 yds3/hour capacity) with fabric filter air pollution control system(s) installed on all sources (Total filtration area = 340 square feet). B. One cement mixing weigh hopper and loading operation. C. Two silos for cement storage. D. Sand and aggregate stockpiles and handling equipment. E. One.LPG-fired boiler (5.2 mtnBtu/hour). F. One LPG -fired 500 gallon hot water heater. VI. APPLICABLE AIR QUALITY REGULATIONS: A. 15A NCAC 2D .0515 — PARTICULATES FROM MISC. INDUSTRIAL PROCESSES — Particulate emissions shall not exceed allowable emission rates as calculated by the following equations: E = 4.10 * (P) 0-17 for P < 30 tons/hr, or E = 55 * (P) "- 40 for P >30 tons/hr APPEARED IN COMPLIANCE: These calculations were made when the facility was permitted and previous permit reviews indicated that the facility, when controls are properly maintained and operated, would not exceed these limits. The facility's particulate emissions are controlled by bagfilters. Each bagfilter appeared to have regular maintenance conducted and there were no dust accumulations near their exhaust points, which would indicate an operational problem. B. 15A NCAC 2D .0521— CONTROL OF VISIBLE EMISSIONS — Visible emissions shall not exceed 20% opacity. APPEARED IN COMPLIANCE: No visible emissions were observed during the inspection. DAQ has not received any recent complaints pertaining to this facility. C. 15A NCAC 2D .0535 — NOTIFICATION REQUIREMENT — Notify DAQ in the event of excess emissions lasting longer than 4 hours resulting from malfunctions, breakdowns, or abnormal conditions. APPEARED IN COMPLIANCE There were no indications of any excess emissions, which would require a notification by the facility. There have been no recent complaints received by the facility or DAQ. D. 15A NCAC 2D .0540 — PARTICULATES FROM FUGITIVE DUST EMISSION SOURCES Fugitive dust emissions shall not contribute to substantive complaints or excessive dust emissions across the property boundary. APPEARED IN COMPLIANCE: There have been no recent complaints received by the facility or DAQ and there was no evidence at the time of inspection of dust emissions crossing the property boundary. VII. NON-COMPLIANCE HISTORY SINCE 2010: None. V1II. RISK MANAGEMENT (112R): This facility does not store any 112(r) subject materials above threshold limits. Therefore, it is not required to maintain a written Risk Management Plan (RMP). IX. CONCLUSION AND RECOMMENDATIONS: Hog Slat, Inc. — Clinton Plant 2 appeared to be IN COMPLIANCE with applicable air quality. regulations on the date of the visit. PINK SHEET ADDITIONS: None: /mtl Compliance Inspection Report Permit: NCG070133 Effective: 06/01/13 Expiration: 05/31/18 Owner: Hog Slat Inc SOC: Effective: Expiration: Facility: Clinton Plant County: Sampson 1451 Warsaw Hwy Region: Fayetteville Clinton NC 28328 Contact Person: Douglas Alan Niemond Title: Environmental Manager Phone: 910-590-6137 Directions to Facility: System Classifications: Primary ORC: Certification: Phone, Secondary ORC(s): On -Site Representative(s): On -site representative Doug Niemand 910-590-6137 On -site representative Steve Swiss On -site representative Frank Alonzo 910-590-3494 Related Permits: • Inspection Date: 03/21/2017 Entry Time: 10: AM Exit Time: 11:50AM Primary Inspector: Mike Lawye/��� Phone: 910.433-3300,f_* � Socondary Inspector(s): Reason for Inspection: Routine Inspection Typo: Compliance Evaluation Permit Inspection Type: Stone, Clay, Glass, and Concrete Products Stormwater Discharge COC Facility Status: Compliant Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 Permit: NCG070133 Owner- Fad lity:Hog Slat Inc Inspection Date: 03/21/2017 Inspection Type : Compliance Evaluation Reason for Vie it: Routine Inspection Summary: Inspection conducted as part of a Multimedia Inspection. Facility's Stormwater Pollution Prevention Plan (SPPP) and semi-annual Qualitative Monitoring records were available for review. The SPPP contains all permit -required components and was recently updated. Some minor revisions are needed to the detailed site map. Employee training specific to stormwater, spill prevention and response, etc. should be incorporated into the annual safety training that is currently being conducted and documented. The SPPP should be reviewed/updated annually and documented in accordance with permit conditions. Records of semi-annual visual monitoring of stormwater discharges were complete and up-to-date. Observations were made of the facility's product storage areas, petroleum and chemical storage area with secondary containment, stormwater drainage ditches and stormwater discharge outfall. An admixture tank located near the cement storage silos needs appropriate secondary containment. Page: 2 Permit: NCG070133 Owner- Facility:Hog Slat Inc Inspection Date: 0312112017 Inspection Type : Compliance Evaluation Reason for Visit: Routine Analytical Monitoring Has the facility conducted its Analytical monitoring? # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? Yes No NA NE ❑❑■❑ ❑❑■❑ Comment: Vehicle_ maintenance is not conducted onsite, therefore analvtical monitoring is not applicable. Permit and Outfatls Yee No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? 0 ❑ ❑ ❑ # Were all outfalls observed during the inspection? 0 ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ M. ❑ # Has the facility evaluated all illicit (non stormwater) discharges? M ❑ ❑ ❑ Comment. - Qualitative Monitoring Yea No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ❑ ❑ ❑ Comment: Stormwater eollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? E ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? 0 ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? N ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? 0 ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ❑ E ❑ ❑ # Does the Plan include a BMP summary? E ❑ ❑ Cl # Does the Plan include a Spill Prevention and Response Plan (SPRP)? N ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? 0 ❑ ❑ ❑ # Does the facility provide and document Employee Training? 0 ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? 0 ❑ ❑ ❑ # Is the Plan reviewed and updated annually? 0 ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? N ❑ ❑ ❑ Page: 3 Permit: NCG070133 Owner - Facility: Hop Slat Irc Inspection Date: 03121M17 inspection Type : Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yea No NA NE Comment: Plan includes a detailed site map, however minor revisions are needed to include direction of stormwater flow and outfall location. Appropriate secondary, containment is needed around admixture tank located near the cement storage silos. Page: 4 United States Environmental Protection Agency Form Approved. EPA Washington, D.C.20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8.31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yrlmolday Inspection Type Inspector Fac Type 1 IN ( 2 j5 I 3 � NCG500584 I11 12 17/03121 17 18 I r. I 191 S 1 201 211 11 1 1 1 I 1 1_J 11 Inspection Work Days Facility Self -Monitoring Evaluation Rating 61 CIA --------Reserved- 67 70 LJ I { 71 [_� 72 I �, I iJ 731 I `74 75_LL I 80 Section B: Facitity Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 10:00AM 17103l21 16/04122 Clinton Plant 1451 Warsaw Hwy Exit Time/Date Permit Expiration Date Clinton NC 28328 11:50AM 17103/21 20/07131 Name(s) of Onsite Representative(s)ffitles(s)1Phone and Fax Number(s) Other Facility Data 111 Doug Niemand11910-590-613719105940219 Frank Alonzo11910-590-349419105901053 Steve Swiss!!/ Name, Address of Responsible OfficialfTitle/Phone and Fax Number Contacted James Etheridge,1451 Warsaw Hwy Clinton NC 2832811910-590-349419105901053 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Multimedia Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signatur s) of Inspector(s Agency/Office/Phone and Fax Numbers Mike Lawyer FRO W011910-433.3300 Ext.729! o7l? Signature of Management 0 A Reviewer Agency/Office/Phone and Fax Numbers Date Trent Allen / G� FRO WQ//910-433-3300/ tit 7 EPA Form 3560.3 (Rev 9-94) Previous editions are obsolete Page# NPDES yrlmolday Inspection Type (Cont.) 1 31 NCG500584 �11 12 17/03/21 17 18 ICI Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Inspection conducted as part of a Multimedia Inspection. Coverage under the NGG500000 General Wastewater Permit for this facility applies to discharges of boiler biowdown. Boiler blowdown along with steam condensate from the concrete product manufacturing process flows into an above -ground oil/water separator, which then flows into a 500-gallon holding tank. Once the holding tank is full, a valve is opened to release the wastewater through a PVC pipe onto the gravel surface adjacent to one of the buildings, A logbook of releases is maintained, which documents the frequency of releases (about every three days), flow estimate (500 gallons), and pH readings (within 6-9 range) for each release. According to facility personnel, temperature is not checked since the releases from the holding tank would be at ambient temperature. Facility's water supply is a well and chlorine is not added to the system, therefore testing for total residual chlorine is not applicable. An oil and grease test is also not applicable since there are no discharges of air compressor condensate. A water conditioner system is incorporated with the boiler, however monitoring of chemical oxygen demand (COD) has not been performed. Follow-up by staff with the Division of Water Resources who administers the NCG500000 permit may be conducted regarding this item. Page# Facility Compliance Tracking Checklist Calendar Year Are calendar year emissions below exemption threshold? Annual Throughput (quantity of materials made or processed) (i.e. concrete, asphalt, cotton, woodwaste generated, etc.) Units (i.e.tons, pounds, bales, etc.) Quantity of Fuels Combusted: Natural Gas No. 2fuel oil 'Sulfur Content Wood revised 06-16.2016 P(yes 0"No :4 ... fe !SkrL :gallons gallons tons Link to NSPS and NESHAP rule guidance: http:f/deq.ne.gov/about/divisions/air-duality/air-quality-perm'+its/s.pecific-perrnit-conditions-regulatory-guide NSPS Dc subject boilers: Does fuel oil contain > 0.5% sulfur? Was report submitted semi-annually? Did you conduct timely opacity monitoring for>30mmBtu boilerson fuel oil? NESHAP 61 subject boilers: Date of last biennial/5 yrtune-up? Compliance certification on site? NESHAP 4Z / NSPS 41 / NSPS 4J subject engines: New emerge cv and non -emergency engines: Certificate of Conformity on site? a _. Does fuel oil contain > 0,0015% sulfur?: Existing emergency engines.: Date of last oil i ion & e sfilt os change/analysis, belt/hose/filter/plugs s Inspection manten ... _........ ._ g ..p_ ... ante?. Number of hours run for non -emergency (includes testing & maintenance)? -'-Yes , No Yes 0N 01�A1/A r`/A 0 Yes C6N o 2k4/A 0. N/A 0 Yes 0 No ❑iN/A 0 Yes... 12 o ' 41,k, ,0 Yes 0 No &NfA K14/A... Existing non -emergency engines using a Diesel Oxidation Catalyst (DOC):, 'Date of last compliance source test? - ,1jA Notice of testing submitted ? 60 days prior to testing? O Yes 0 No k N. jA _. Did source test show compfiance. Yes 0 No "A Does fuel oil contain > 0.0015% sulfur? = ,Yes 0 No XV/A s e continuously recorded and tracked as a 4 hour roiling average? Yes , O;No i ��XN A- ... .. ,...... ...._ ._ .._........ .. 7 v pressure Is ressure drop recorded monthly? _M t t4..,-y..1..,_..,: ,.....—.l. !! C,Yes O-No _._ jar...—.... _..... �-., ' 'N/A Facillty-wide Applicability: Visible emissions >20% from any sources/devices? Any signs of dust leaving property or any complaints? O Yes T(-No Yes �No Any new sources or control devices added? °O:Yes L Na Were they evaluated for permitting? ,Yes ! No inspection & M6-Yes N+O Maintenance on control devices? Yes ' Io N/A '•The checklist Is being provided only as a guidance document. Complying with this checklist does not ensure compliance with the regulations and does not absolve you from ensuring your facility isin compliance with all appropriate air quality regulations. .. - .V W Air Quality HNVIRONMENTAL QUALITY December 13, 2016 Mr. Doug Niemond Environmental Manager Hog Slat, Inc. - Clinton Plant 2 PO Box 308 Newton Grove, NC 28366 SUBJECT: Rescission Request Application No. 8200120.16A Hog Slat, Inc. - Clinton Plant 2 Facility ID: 8200120, Clinton, Sampson County Permit Class: Small Permit No, 0769IR05 Dear Mr. Niemond: PAT MCCRORY Governor DONALD R. VAN DER VAART Secretary SHEILA C. HOLMAN Director The Division of Air Quality has reviewed your letter and supporting documentation received December 7, 2016 requesting rescission of Permit No. 07691 R05. Based on this information, the facility doe's qualify for exemption from permitting since the facility is currently classified as "small" and the facility -wide actual emissions of particulate matter (PM10), sulfur dioxide, nitrogen oxides, volatile organic compounds, carbon monoxide, hazardous air pollutants (HAP), and toxic air pollutants (TAP), from previous years, each has been less than five (5) tons per year and the total actual aggregate emissions of these pollutants have been less than 10 tons per year. The -letter also indicated that there are no future plans to make any changes that would increase emissions above these exemption thresholds. Therefore, in accordance with your request, Air Quality Permit No. 07691R05 is hereby rescinded, effective the date of this letter. It should be noted that this exemption from permitting does not exempt Hog Slat, Inc. - Clinton Plant 2 from complying with the applicable emission control standards. State of North Carolina E Environmental Quality I Air Quality Fayetteville Regional Office I Sysiel Building, 225 Green Street, Suite 7141 Fayetteville, NC 28301-5094 910 433 3300 T 1910 485 7467 F Mr, Doug Niemond b December 13, 2016 Page 2 Furthermore, should you decide to,modify the processes such that the result is an increase of emissions above the emission thresholds given above, an Air Quality Permit may be required and Hog Slat, Inc. - Clinton Plant 2 should contact this Regional Office prior to such actions for a permit or registration applicability determination. This exemption from the permitting requirement is based upon your statement that this facility has been and will be operated under the threshold levels as outlined in the Regulation NCAC 2Q .0102(d). Please be advised that the operation of any air pollution emission sources which results in increased emissions in excess of the threshold levels specified in 15A NCAC 2Q.0I 02(d) without an Air Quality Permit is a violation of 15A NCAC 2Q.0101, "Required Air Quality Permits." If this facility is required to obtain an Air Quality permit in the future because of increased emissions, each day of operation of the emission sources without an Air Quality Permit represents a separate violation. Such violations may be subject to enforcement action pursuant to -NCGS 143-215.114A. Please be aware that even though your facility may no longer be subject to permitting requirements, the operations must still comply with all applicable state and federal laws and regulations, The attached Facility Compliance Tracking Checklist may be of help to you in verifying you remain in compliance with certain federal and state regulations. It may also aid in determining if you remain below the emissions threshold. You may use this checklist at your discretion as it is intended to be used as a guidance document only. Furthermore, it is DAQ's intent to periodically conduct compliance assurance visits at exempt facilities. If you have any questions with reference to the above matter, please do not hesitate to contact Gregory Reeves at 910-433-3373. S, rely, Steven F. Vozzo, Regional Supervisor Division of Air Quality, NCDEQ Enclosure cc: Fayetteville Regional Office Files .., . . ............ . ............... ... .. .... ......... .... .......... .. .. .. ....-... .,..,.. ..,. .... -, .. . ...., -. -, .,..._.... I Facility Compliance Tracking Checklist revised urrsry 2016 Calendar Year 'Are calendar year emissions below exemption threshold?.... --- ---t------.--. - ----- - ...._ . _ .. _.. -- ❑;Yes ❑�No. __. __ .. .--.._..._.__.. _ ]Annual Throughput (quantity of materials ma de or processed) (i.e concrete; asphalt, cotton woodwaste generated, etc.] i ! Units (i.e_tons, pounds, bales,etc.} qq�antity of Fuels Combus .... Natural Gas � � fts ' No 2 fuel oil Sulfur Content,_ _ gallons - ILPG 1 gallons Wood tons... fLink toNSPS and NESHAPrule gu€dance. >_�........ . i ... �..... i _.._.... .. ... ........... ...........i.. http.//day nc.gov/about/divisibns{air quality/air quality-palm€ts/speeiflc penult .. conditions -regulatory guide SFS Da subject boilers: .. D Does fuel oil contain � 0 596 sulfur? �.. ;Yes OI Na ©N/A ! � . p m€ annuall ? Was report submitted semi-annually? ! � i?. Di timely for>3�OmmB�tu bailers fuel .: � .. . ❑ "Yes" ❑ ❑;Ye ❑ N/A you c conduct monitoring on of f . y .. y g ! ,'.., . , ! I � NESHAP ' 6J su6ject�boiiers• 3 !late of last biennial/5yrtun,e-up?....f.. 11 N/A Compliance certification on site? I ; OtYes ©N0 ! ❑ Nf.A NESHAP 4Z f NSPS 41 f NSPS 4.1 :uect engines ; N%W-eMer d o- ere Ines: ? 3 ^GlYes Certificate of Conformlt on site? ❑ No N/A 1Doesfuel oil contain>0.00159sulfur? o t•Yes PN❑ N/A ...❑ ._ -- _. .._--.....a1 Existing emeraen2y enxines_ Date of last oil change analysis, belt/hose/filter/plugs inspection & maintenance? t- ; N/A Number of hours run for non -emergency (includes testing &maintenance)? _❑ N/A Existing non-emergen engines using a Diesel Oxidation Catalyst (DOC)' IDate of last compliances( test? — N6ticeoft2stlngsubmLtted?,5qdays riortotesting? j Did source test show compliance? _ cetesonton�0.. — c_e� .-_..... _ __.�. ___^._ J ❑ NIA ❑Yes ❑-�-N;o ❑ N/A QYYes ❑f No j ❑ N/A - - T..__ ^, _. _.� Doesfu �15% sulfur? ❑?Yes ❑ No ' ❑ N/A Is tam erasure continuous! recorded and tracked as a � hourrollin avers e? ❑'?Yes ❑'Na � ❑ N/A I Is pressure drop recorded month) ? ©Yes D!No ❑ N/A Foal I1ty wide Rppliaability ...1... 1.._._ ... 4 .......... ........ �. .. ' .., _ .,...., 'Visibieemissions >2046from anysources/devices? ❑,Yes i ❑No j r Any signs of dust leaving property or any complaints ❑,Yes fJ'No - ..... ,Y.-. ......... ..... '.. .... _........ .................__. .... �...... ..... . .._..... :......... An new sources or control devicesaddxed? ,.....-_............._... C _..... es No .-__._..____............................._._......-•---•----- Were they evaluated for permitting? � ^O ❑Yes I])No Ol Inspection & Maintenance on control devices? I� Yes C] No ' ❑ N_{A _ "The checklist is being provided only as a guidance document. Complying with thischecklist does not ensure compliance with the regulations and does not absolve you_from -ensu-ring your,fecllity Is in compliance with. a.11 appre}priate air qusllEy regulations, W 920491'W. 11�A Steven F. Vozzo Regional Supervisor . NC DEQ, Division of Air Quality Fayetteville Regional Office 225 Green Street, Suite 714 Fayetteville, NC 28301 Date: 12/07/16 Subject: Permit Rescission Request Hog Sat, Inc. — Clinton Plant 2 1451 Turkey Hwy Clinton, NC Sampson County Facility ID Number 82001120 Air Permit Number 07691R04 Dear W. Vozzo, We received your letter regarding eligibility for permit exemption under the revised 15A North Carolina Administrative Code 2Q .0102 rule. Our facility would like to request rescission of our Air Quality Permit due to the fact that our actual emissions of particulate matter (PMio), sulfur dioxide, nitrogen oxides, volatile organic compounds, carbon monoxide, hazardous air pollutants, and toxic air pollutants are each less than five (5) tons per year lid total aggregate emissions are less than 10 tons per year. We have examined our production history over the last five years and have assessed our future production demand. Our facility is confident that emissions will remain below the exemption threshold. Please find attached supporting air emissions documentation to substantiate this request. If you have any questions with reference to the above matter, please do not hesitate to contact me at Telephone No 910-590-6137 and Email dniemond@hogslatcom. Sine ly, Doug Niernond Enviror mental Manager NORTH CAROLINA DIVISION OF AIR QUALITY Inspection Report Date: 05/08/2015 Facility Data Hog Slat, Inc. - Clinton Plant 2 1451 Turkey Hwy Clinton, NC 28328 Lat: 34d 59.5820m Long: 78d 15.9050m SIC: 3273 / Ready -Mixed Concrete NAICS: 32732 / Ready -Mix Concrete Manufacturing Facility Contact Frank Alonzo Plant Manager (910)590-3494 Contact Data Authorized Contact Doug Niemond Environmental Manager (910)594-0219 Fayetteville Regional Office Hog Slat, Inc. - Clinton Plant 2 NC Facility ID 8200120 County/FIPS: Sampson/163 Permit Data Permit 07691 / R05 Issued 5/20/2013 Expires 4/30/2018 Classification Small Permit Status Active Current Permit Application(s) None Technical Contact SIP Doug Niemand Environmental Manager (910)594-0219 Program Applicability Compliance Data Comments: Inspection Date 05/05/2015 Inspector's Name Neil Joyner Inspector's Signature: Operating Status Operating Compliance Code Compliance- inspection Action Code FCE Date of Signature: On -Site Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PMIO * HAP 2012 1.67 --- 0.0900 0.0100 0.1000 0.4910 0.2643 2007 1.56 --- 0.1300 --- 0.0200 0.4500 0.2465 Five Year Violation History: None Date Letter Tyne Rule Violated * Hip -hest HAP Emitted Violation Resolution Date 'erformed Stack Tests since last FCE: None Date Test Results Test Method(s) Source(s) Tested t Directions: From FRO travel about 35 miles on Hwy 24 East to Clinton; take the exit for Hwy 701/421/24 bypass; following the signs for HWY 24 East; travel about %z mile and turn left onto HWY 701, then right approx 1/4 mile turn right at the stop light onto HWY 24 East (Turkey Highway). The plant is about two miles on the left. Safety Considerations: All standard FRO safety gear is required. Watch for truck and fork-lift traffic. Facility Des cri tion: This facility makes a variety of concrete molding for various industries: hog house slat flooring, park bumpers, utility poles with base, roadway medians, equipment/machinery foundations, and other products. The facility has over 100 molds on site for various customer needs and can manufacture specialty molds. Raw materials, cement, sand, rock, and water, are mixed, poured, cured, dried, stored, and shipped to customers. No fly ash is used. Aggregate mix varies with the product ordered. The setting for concrete mix, yardage, and pouring is computer controlled. From the cement hopper, the product is poured into a mold that has been lightly hand -coated with a kerosene based mixture to prevent mold/cement adhering together. The mold sets on a shaker which vibrates, setting the cement. The mold is raked by personnel during this process to help compact the product and remove air bubbles and excess concrete. Later, it is hydraulically flipped, vibrated, and raked again. There is very little holding time for the drying process. Most of the concrete is relatively dry when poured. The final product is often ready to sell after 3 to 4 hours of drying time. The facility entrance is a lattice -like concrete surface with the remaining main access road graveled to reduce fugitive dust emissions. The surrounding grounds along the access road are landscaped with tall tree lines on both sides. This access road is about'/a mile long leading to the facility. The facility yard is dirt with gravel. The facility applies water to the yard and entrance road with a water truck during dry periods. The facility also applies water to the yard using sprinklers when needed. The facility has speed limit signs at the yard entrance (5 mph), yard midpoint (5 mph), and at the access road entrance (10 mph). Operating Hours 0500 to 1400, Mon — Thur Employees 36 Dry Cement Used for CY2012, 2013, 2014 (tons): Current Operating Rate (cubic yds per hr): 4843; 3987; 4582 — 6 Emission Sources and Operating Status: Emission Emission SourceY Control ; Control System Source ID -........... Description - System ID Description Precast Concrete Central Mix Plant (50 cubic yards per hour capacity): ES 1 �� cement storage silo CD 1 bagfilter (170 ft2 filter area) -Being filled at 10 psi; —0% opacity. I i ES2 cement storage silo CD2 bagfilter (170 ft2 filter area) -Operating at —6 cubic yards concrete per hr; —0% opacity. ES3 central mixer -Operating at �6 cubic yards concrete i NIA NIA per hr; 1 -0% opacity. ES4 weigh hopper -Operating at -6 cubic yards concrete NIA NIA per hr; -0% opacity. Insignificant / Exempt Activities; Source Exemption Source of Source of Title V Regulation J TAPs? Pollutants? I-1 - LPG -fired boiler (5.2 mmBtu per hour) -Operating at 2Q .0102 Yes Yes -5.2 mmBtu/hr; (c)(2)(B)(ii) -0% opacity. _ - I-2 - sand and aggregate handling -Operating at 2Q 0102 -6 cubic yards concrete No Yes per hr; (c)(2)(E}(i) -0% opacity. -� I-3 - LPG -fired 500 gallon Hot Water Heater -Not operating. 2Q .0102 Yes Yes (c)(2)(B)(iv) Inspection Summary: On 5 May 2015, I, Neil Joyner, of DAQ FRO, met with Mr. Frank Alonzo, Plant Manager, to conduct a compliance inspection. I was at the facility by appointment for the full inspection and also to conduct a visible emissions evaluation (VEE) of silo ES-1 during pneumatic filling. Mr. Alonzo stated that the facility had received no complaints from anyone regarding air quality. He stated that the FAC FINDER was up to date. He stated that there had been no changes at the facility since the last inspection and that none were planned. He showed me a copy of their current air permit. He stated that the facility was currently producing mostly hog -house slat flooring. He stated that the facility contracts a company to crush concrete on the site about every 2 years. He stated that the crusher was last at the facility about a month ago. He stated that the crusher utilizes water spray bars for wet suppression when operating. He stated that there is a separate weigh hopper for sand and aggregate at his facility. y�• Mr. Alonzo stated that the facility receives about 2 cement tankers each week on average and about 3 tankers at the most. He stated that Omar Escamilla is the person that maintains the bagfilters and also observes them for proper operation during silo filling. He stated that he normally does not see any dusting from the bagfilters during silo filling. He stated that the tanker trucks normally fill between 10 and 12 psi. I did not observe leaks or holes in the bagfilters housing or ductwork. I did not observe excessive dust deposits around the bagfilters or central mixer with weigh hopper. The central mixer was operating at the time at -0% opacity from both mixer room windows. I observed that the boiler and hot water heater were both fired by LPG when they operate. During this inspection, I conducted a 33-minute VEE of silo ES -I during 10-psi pneumatic filling with all results of 0% opacity. Just before the VEE, the tanker truck driver shut the truck down and repaired a cement dust leak on the truck itself. The tankers are contracted and are not owned by this company. Regulatory Review: A.3 21) .0515 - "Particulate Control Requirement, - Particulate matter emissions from the emission sources shall not exceed allowable emission rates. Appeared in Compliance - Compliance was determined by the permit writer, based on operating these sources as in the permit application. There have been no changes to these sources. A.4 21) .0521 "Control of Visible Emissions," - Visible emissions from permitted sources manufactured after July 1, 1971, shall not exceed 20 percent opacity. Appeared in Compliance - No visible emissions were observed from any of the permitted or insignificant sources during this inspection, including from bagfilter CD-1 during pneumatic filling from tanker truck. A.6 2D .0540 "Fugitive Dust Control Requirement," - Shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. Appeared in Compliance - I did not observe any fugitive dust emissions beyond the facility boundaries or deposits on the highway at the entrance to the site. There have been no complaints received. A.7 2D.0611, "Fabric Filter Requirements" - Particulate matter emissions shall be controlled as described in the permitted equipment list. Bagfilter logbook documenting inspections and maintenance. Appeared in Compliance - The facility was documenting internal inspections of both bagfilters monthly and maintenance activities were being recorded. The logbook indicated that the last internal inspection was on 16 April 2015 and that on 19 March 2015, a bagfilter shaker belt was replaced. Non -Compliance History since CY2010: There have been no compliance issues since CY2010. 112r Status: The facility does not use nor store applicable materials in quantities that would require a written Risk Management Plan. Recommendations and Compliance Statement: Based on review of records and visual observations, this facility appeared to be operating in compliance with their air quality standards and regulations at the time of this inspection. Pink Sheet Notes: No new notes needed at this time. /caj NCDENR North Carolina Department of Environment and Natural Resources Division of Air Quality Pat McCrory Sheila C. Holman John E. Skvarla, III Governor Director Secretary May 20, 2013 Mr. Doug Niemond Environmental Manager Hog Slat, Inc. - Clinton Plant 2 PO Box 308 Newton Grove, NC 28366 Subject: Air Permit No. 07591R05 Hog Slat, Inc. - Clinton Plant 2 Clinton, Sampson County, North Carolina Permit Class: Small Facility ID# 8200120 Dear Mr. Niemond: In accordance with your completed application received April 12, 2013, we are forwarding herewith Permit No. 07691R05 to Hog Slat, Inc. - Clinton Plant 2, Clinton, Sampson County, North Carolina for the construction and operation of air emissions sources or air cleaning devices and appurtenances. Additionally, any emissions activities determined from your air permit application as meeting the exemption requirements contained in 15A NCAC 2Q .0102 have been listed for information purposes as an "ATTACHMENT" to the enclosed air permit. Please note the records retention requirements are contained in General Condition 2 of the General Conditions and Limitations. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit, identifying the specific issues to be contested. Such a request will. stay the effectiveness of the entire permit. This hearing request must be in the form of a written petition, conforming to G.S. 150B-23 of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Unless a request for a hearing is made pursuant to G.S. 150B-23, this air permit shall be final and binding. You may request modification of your air permit through informal means pursuant to G.S. 15013-22. This request must be submitted in writing to the Director and must identify the specific Fayetteville Regional Office -Division of Air Quality Systel Building, 225 Green Street, Suite 714, Fayetteville, North Carolina 28301-5094 Phone: 910.433-33001 FAX: 910-485-7467 Internet: wwwmair.ore An Equal OppartunIy 1 Affirmative Action Employer - Made in pad by Recycled Paper Doug Niemond May 20, 2013 Page 2 provisions or issues for which the modification is sought. Please note that the permit will become final and binding regardless of a request for informal modification unless a request for a hearing is also made under G.S. 150B-23. Unless exempted by a condition of this permit or the regulations, construction of new air pollution sources or air cleaning devices, or modifications to the sources or air cleaning devices described in this permit must be covered under a permit issued by the Division of Air Quality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may subject the Permittee to civil or criminal penalties as described in G.S. 143-215.114A and 143- 215.114B. This permit shall be effective from May 20, 2013 until April 30, 2018, is nontransferable to future owners and operators, and shall be subject to the conditions and limitations as specified therein. Changes have been made to the permit stipulations. The Permittee is responsible for carefully reading the entire permit and evaluating the requirements of each permit stipulation. The Permittee shall comply with all terms, conditions, requirements, limitations and restrictions set forth in this permit. Noncompliance with any permit condition is grounds for enforcement action, for permit termination, revocation and reissuance, or modification, or for denial of a permit renewal application. Should you have any questions concerning this matter, please contact Maureen Matroni-Rakes at (910) 433-3300. Sincerely, Steven F. Vozzo Regional Air Quality Supervisor mdr Enclosures c: Fayetteville Regional Office NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Issue Date: May 20, 2013 Expiration Date: April 30, 2018 DIVISION OF AIR QUALITY AIR PERMIT NO.07691R05 Effective Date: May 20, 2013 Replaces Permit: 07691R04 To construct and operate air emission source(s) and/or air cleaning device(s), and for the discharge of the associated air contaminants into the atmosphere in accordance with the provisions of Article 21B of Chapter 143, General Statutes of North Carolina (NCGS) as amended, and other applicable Laws, Rules and Regulations, Hog Slat, Inc. - Clinton Plant 2 1451 Turkey Hwy Clinton, Sampson County, North Carolina Permit Class: Small Facility ID# 8200120 (the Permittee) is hereby authorized to construct and operate the air emissions sources and/or air cleaning devices and appurtenances described below: Emission Emission "Scarce; Control Control System w. Source Ip : ,Description:: System ID Desption.: tora a g _ silo_- ._1 .__CD1 ...J� ._T _-_-_r (170 ft2 filter area) ES1 cement sbagfilte ! _ ES2 i cement storage silo CD2 hagfilter (170 ft2 filter area)_ i central mixer _ NIA T I NIA _..... ES4.. - weigh hopper in accordance with the completed application 8200120.13A received April 12, 2013 including any plans, specifications, previous applications, and other supporting data, all of which are filed with the Department of Environment and Natural Resources, Division of Air Quality (DAQ) and are incorporated as part of this permit. This permit is subject to the following specified conditions and limitations including any TESTING, REPORTING, OR MONITORING REQUIREMENTS: Permit No. 07691R05 Page 2 A. SPECIFIC CONDITIONS AND LIMITATIONS l . Any air emission sources or control devices authorized to construct and operate above must be operated and maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .0202, 2D .0515, 2D .0521, 2D .0535, 2D .0540 and 2D .0611. 2. PERMIT RENEWAL AND EMISSION INVENTORY_ REQUIREMENT - The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance with 15A NCAC 2Q .0304(d) and (f). Pursuant to 15A NCAC 2Q .0203(i), no permit application fee is required for renewal of an existing air permit (without a modification request). The renewal request (with AA application form) should be submitted to the Regional Supervisor, DAQ. Also, at least 90 days prior to the expiration date of this permit, the Permittee shall submit the air pollution emission inventory report (with Certification Sheet) in accordance with 15A NCAC 2D .0202, pursuant to N.C. General Statute 143 215.65. The report shall be submitted to the Regional Supervisor, DAQ and shall document air pollutants emitted for the 2016 calendar year. PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 213.0515 "Particulates from Miscellaneous Industrial Processes," particulate matter emissions from the emission sources shall not exceed allowable emission rates. The allowable emission rates are, as defined in 15A NCAC 2D .0515, a function of the process weight rate and shall be determined by the following equation(s), where P is the process throughput rate in tons per hour (tons/hr) and E is the allowable emission rate in pounds per hour (lbs/hr). E = 4.10 * (P) 0-67 for P <= 30 tons/hr, or E = 55 * (P) 0- " - 40 for P >30 tons/hr 4. VISIBLE EMISSIONS CONTROL -REQUIREMENT - As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six -minute period, except that six -minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. However, sources which must comply with 15A NCAC 2D .0524 "New Source Performance Standards" or .1110 "National Emission Standards for Hazardous Air Pollutants" must comply with applicable visible emissions requirements contained therein. 5. NOTIFICATION REQUIREMENT - As required by 15A NCAC 2D .0535, the Permittee of a source of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall: a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time of the Division's next business day of becoming aware of the occurrence and describe: i. the name and location of the facility, Permit No. 07691R05 Page 3 ii. the nature and cause of the malfunction or breakdown, iii. the time when the malfunction or breakdown.is first observed, iv. the expected duration, and V. an estimated rate of emissions. b. Notify the Director or his designee immediately when the corrective measures have been accomplished. This reporting requirement does not allow the operation of the facility in excess of Environmental Management Commission Regulations. G. FUGITIVE DUST CONTROL REQUIREMENT - As required by 15A NCAC 2D ,0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow - fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour (using Reference Method 22 in 40 CFR, Appendix A), the owner or operator may be required to submit a fugitive dust plan as described in 2D .0540(f). "Fugitive dust emissions" means particulate matter that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as: unloading and loading areas, process areas stockpiles, stock pile working, plant parking lots, and plant roads (including access roads and haul roads). 7. FABRIC FILTER REQUIREMENTS includingcartridge artridge filters, baghouses, and other dry_ filter particulate collection devices - As required by 15A NCAC 2D .0611, particulate matter emissions shall be controlled as described in the permitted equipment list. a. Inspection and Maintenance Requirements - To comply with the provisions of this permit and ensure that emissions do not exceed the regulatory limits, the Permittee shall perform, at a minimum, an annual (for each 12 month period following the initial inspection) iniernal inspection of each bagfilter system. In addition, the Permittee shall perform periodic inspections and maintenance as recommended by the equipment manufacturer. b. Recordkeeping Requirements - The results of all inspections and any variance from manufacturer's recommendations or from those given in this permit (when applicable) shall be investigated with corrections made and dates of actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. The logbook (in written or electronic format) shall be kept on -site and made available to DAQ personnel upon request. Permit No. 07691R05 Page 4 B. GENERAL CONDITIONS AND LIMITATIONS 1. TWO COPIES OF ALL DOCUMENTS, REPORTS, TEST DATA, MONITORING DATA NOTIFICATIONS, REQUESTS FOR RENEWAL, AND ANY OTHER INFORMATION REQUIRED BY THIS PERMIT shall be submitted to the: Regional Air Quality Supervisor North Carolina Division of Air Quality Fayetteville Regional Office Systel Building 225 Green Street, Suite 714 Fayetteville, NC 28301-5094 910-433-3300 For identification purposes, each submittal should include the facility name as listed on the permit, the facility identification number, and the permit number. 2. RECORDS RETENTION REQUIREMENT - Any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. These records must be kept on site for a minimum of 2 years, unless another time period is otherwise specified. 3. ANNUAL FEE PAYMENT - Pursuant to 15A NCAC 2Q .0203(a), the Permittee shall pay the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a timely manner will cause the DAQ to initiate action to revoke the permit. 4. EQUIPMENT RELOCATION - A new air permit shall be obtained by the Permittee prior to establishing, building, erecting, using, or operating the emission sources or air cleaning equipment at a site or location not specified in this permit. 5. REPORTING REQUIREMENT - Any of the following that would result in previously unpermitted, new, or increased emissions must be reported to the Regional Supervisor, DAQ: a. changes in the information submitted in the application regarding facility emissions; b. changes that modify equipment or processes of existing permitted facilities; or c. changes in the quantity 'or quality of materials processed. If appropriate, modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein. Permit No. 07691R05 Page 5 6. This permit is subject to revocation or modification by the DAQ upon a determination that information contained in the application or presented in the support thereof is incorrect, conditions under which this permit was granted have changed, or violations of conditions contained in this permit have occurred. The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution. Unless otherwise specified by this permit, no emission source may be operated without the concurrent operation of its associated air cleaning device(s) and appurtenances. 7. This permit is nontransferable by the Permittee. Future owners and operators must obtain a new air permit from the DAQ. 8. This issuance of this permit in no way absolves the Permittee of liability for any potential civil penalties which may be assessed for violations of State law which have occurred prior to the effective date of this permit. 9. This permit does not relieve the Permittee of the responsibility of complying with all applicable requirements of any Federal, State, or Local water quality or land quality control authority. 10. Reports on the operation and maintenance of the facility shall be submitted by the Permittee to the Regional Supervisor, DAQ at such intervals and in such form and detail as may be required by the DAQ. Information required in such reports may include, but is not limited to, process weight rates, firing rates, hours of operation, and preventive maintenance schedules. 11. A violation of any term or condition of this permit shall subject the Permittee to enforcement pursuant to G.S. 143-215,114A, 143-215.114B, and 143-215.114C, including assessment of civil and/or criminal penalties. 12. Pursuant to North Carolina General Statute 143-215.3(a)(2), no person shall refuse entry or access to any authorized representative of the DAQ who requests entry or access for purposes of inspection, and who presents appropriate credentials, nor shall any person obstruct, hamper, or interfere with any such representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. 13. The Permittee must comply with any applicable Federal, State, or Local requirements governing the handling, disposal, or incineration of hazardous, solid, or medical wastes, including the Resource Conservation and Recovery Act (RCRA) administered by the Division of Waste Management. 14. PERMIT RETENTION REQUIREMENT - The Permittee shall retain a current copy of the air permit at the site. The Permittee must make available to personnel of the DAQ, upon request, the current copy of the air permit for the site. Permit No. 07691R05 Page 6 15. CLEAN AIR ACT SECTION 112 r RE UIREMENTS - Pursuant to 15A NCAC 2D .2100 "Risk Management Program," if the Permittee is required to develop and register a risk management plan pursuant to Section 112(r) of the Federal Clean Air Act, then the Permittee is required to register this plan with the USEPA in accordance with 40 CFR Part 68. 16. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY - Pursuant to Title I Part A Section 112(r)(1) of the Clean Air Act "Hazardous Air Pollutants - Prevention of Accidental Releases - Purpose and General Duty," although a risk management plan may not be required, if the Permittee produces, processes, handles, or stores any amount of a listed hazardous substance, the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. This condition is federally -enforceable only. 17. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing to the DAQ in support of a permit application or to demonstrate compliance, the Permittee shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ procedures including protocol approval, regional notification, report submittal, and test results approval. Permit issued this the 20' of May, 2013. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION Steven F. Vozzo Regional Air Quality Supervisor By Authority of the Environmental Management Commission Air Permit No. 07691 R05 ATTACHMENT to Permit No. 07691 R05, May 20, 2013 Insignificant / Exempt Activities I-1 - LPG -fired boiler 2 c (5.2 mmBtu per hour) Q0102 {)(2 Yes Yes ){B)(ii) i I-2 - sand and aggregate handling , 2Q .0102 (c)(2)(E)(i) _ No Yes S I-3 - LPG -fired 500 gallon Hot Water Heater 2Q .0102 (c)(2)(B)(iv) Yes Yes � -- 1. Because an activity is exempted from being required to have a permit or permit modification does not mean that the activity is exempted from an applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with any applicable requirement. 2. When applicable, emissions from stationary source activities identified above shall be included in determining compliance with the permit requirements for toxic air pollutants under 15A NCAC 2D .1100 "Control of Toxic Air Pollutants" or 2Q .0711 'Emission Rates Requiring a Permit." Weaver, Charles From: Weaver, Charles Sent: Friday, April 22, 201611:14 AM To: 'dniemond@hogslat.com' Subject: renewal of NCG500584 / Clinton Plant Attachments: Technical Bulletin - NCG500000 2015.doc; NCG50 Final 093015.pdf Importance: High Attached you will find the updated version of NPDES General Permit NCG500000, effective 10/1/2015. r Discard any previous versions of the General Permit and use this version until further notice. You do not need a reprinted Certificate of Coverage, as the one issued to you in 2007 is still applicable. Thank you for your patience during the longer -than -expected renewal period. If you have any questions about this matter, simply reply to this message. Charles H. Weaver Environmental Specialist N.C. Division of Water Resources N.C. Department of Environmental Quality 919-807-6391 chades'.weaver@ncdenr.gov ncdenr.gov (physical address) 512 North Salisbury Street, Raleigh, NC 27604 (mailing address)1617 Mail Service Center, Raleigh, NC 27699-1617 -; 'Nothing Compares—.'.. Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. Weaver, Charles From: Microsoft Outlook To: dniemond@ hogslat.com Sent: Friday, April 22, 201611:14 AM Subject: Relayed: renewal of NCG500584 / Clinton Plant Delivery to these recipients or groups is complete, but no delivery notification was sent by the destination server: niemond@hogslat.com (dniemondCa)hopslat,com) Subject: renewal of NCG500584 / Clinton Plant L�J renewal of NCG500584 / Cli- 1 NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor July 23, 2007 Doug Niemond Hog Slat, Inc. 206 Fayetteville Street Newton Grove, NC 28366 William G. Ross, Jr., Secretary Coleen H. Sullins, Director Subject: Renewal of coverage / General Permit NCG500000 Clinton Plant Certificate of Coverage NCG500584 Sampson County Dear Permittee: In accordance with your renewal application [received on December 11, 20061, the Division is renewing Certificate of Coverage (CoC) NCG500584 to discharge under NCG500000. This CoC is issued pursuant to the requirements of North Carolina General Statue 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated May 9, 1994 [or as subsequently amended]. If any parts, measurement frequencies or sampling requirements contained in this General Permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application, Unless such demand is made, the certificate of coverage shall be final and binding. Please take notice that this Certificate.of Coverage is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the certificate of coverage. Contact the Fayetteville Regional Office prior to any sale or transfer of the -permitted facilily. Regional Office staff will assist you in documenting the transfer of this CoC. This permit does not affect the legal requirements to obtain other permits which may be required by. the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning the requirements of the General Permit, please contact Jim McKay [919 733-5083, extension 595 or iames.mckavftcmail.net]. Sincerely, /-, -Ps �t� for Coleen H. Sullins cc: Central Files Fayetiklle�Regiorial ()t c ace`_Water"Pro etiori NPDES file 1617 Mail Service Center, Raleigh, forth Carolina '27699.1617 One 512 North Salisbury Street, Raleigh, North Carolina 27604 rat, Car"olina Phone: 919 733-5083/ FAX 919 733-0719/ Internet: www.ncwaterquality.org ra //� An Equal Opportunity/Affirmative Action Employer - 50% Recycled/10% Post Consumer Paper L STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NCG500000 CERTIFICATE OF COVERAGE NCG500584 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Hog Slat, Inc. is hereby authorized to discharge Boiler Blowdown, Condensate & Compressor drainage from a facility located at Clinton Plant ' 1451 Warsaw Hwy Clinton Sampson County to receiving waters designated as an unnamed tributary to Chestnut Pond in subbasin 30619 of the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This certificate of coverage shall become effective August 1, 2007. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day July 23, 2007. for Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG500000 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE, EXEMPT STORMWATER, COOLING WATERS ASSOCIATED WITH HYDROELECTRIC OPERATIONS, AND SIMILIAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and . regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, this permit is hereby issued to all owners or operators, hereafter permittees, which are covered by this permit as evidenced by receipt of a Certificate of Coverage from the Environmental Management Commission to allow the discharge of wastewater in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Patts 1, 11, III and IV hereof. This permit shall become effective October 1, 2015. This permit shall expire at midnight on July 31, 2020. (pl S. Jay Zimmerman Director Division of Water Resources By Authority of the Environmental Management Commission General Permit NCG500000 PART A (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FOR NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, AIR COMPRESSOR CONDENSATE AND SIMILAR WASTEWATERS During the period beginning on August 1, 2015 and lasting until expiration, the permittee is authorized to discharge non -contact cooling water, cooling tower and boiler blowdown, air compressor condensate and similar wastewaters from outfalls numbered serially beginning with 001 (specific outfall numbers shall be assigned by the permittee). Such discharges shall be limited and monitored by the permittee as specified below: PARAMETER ; F ' ''� LIlVIITS ;• <, MOMTORING RE UIREMENTS' , Monthly Daly Measuremen ,Sample, - Sample Location _ " +A ^ Maxiniuiit=t Fre uenc.T e_ , , s Flow Semi-annuallyEstimate Effluent Temperature Semi-annually Grab Effluent, Upstream, Downstream Total Residual Chlorine' FW 17.0 ug/L Effluent Semi-annually Grab SW 13.0 ug/L Oil and Grease' 15.0 mg/L 20,0 mg/L Semi-annually Grab Effluent II4 Semi-annually Grab Effluent Chemical Oxygen Demands Semi-annually_Grab Effluent 1. Effluent temperature will be regulated so that the temperature -of the receiving stream does not increase more than: Fresh water classifications 2.8°C above the natural water temperature However, the receiving water temperature in no case to exceed 29°C at the downstream monitoring'location for mountain and upper piedmont waters. However, the receiving water temperature in no case to exceed 32°C at the downstream monitoring location for lower piedmont and coastal plain waters, Trout water classifications 0.5°C above the natural water temperature due to discharge of heated liquids However, the receiving water temperature in no case to exceed 200C at the downstream monitoring location for trout waters. Salt water classifications 0.8°C above the natural water temperature during the months of June, July and August 2.2°C above the natural water temperature during any other months However, the receiving water temperature in no cases to exceed 32°C at the downstream monitoring location for salt waters due to the discharge of heated liquids. The permittee shall demonstrate compliance with the effluent temperature limitations by monitoring the temperature of the receiving stream upstream and downstream of the discharge outfall. The Division should be consulted in selecting a representative upstream/downstream site. Upstream and downstream monitoring is not necessary if the discharge is to a receiving stream that does not contain any flowing water at the time of discharge. Page 2 of 20 General Permit NCG500000 2. Monitoring requirements and limits apply only if chlorine is present in the discharge. Discharges to fresh waters (li W) will be required to meet a daily maximum discharge limitation of 17 Egg/ L of Total Residual Chlorine (TRC). Discharges to salt waters (SW) will be required to meet a daily maximum discharge limitation of 13 µg/ L of TRC. The Division shall consider all effluent TRC values reported below 50 µg/ L to be in compliance with the permit. 3. Monitoring requirement applies only for discharges of air compressor condensate. 4. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units for fresh water classifications The pH shall not be less than 6.8 standard units nor greater than 8.5 standard units for saltwater classifications 5. Monitoring requirement applies only if water treatment and/or chemical additives, i.e. corrosion inhibitors, oxygen scavengers,. biocides or cleaning solvents are added to the system. This permit does not authorize the discharge of water treatment or chemical additives (including but not limited to chromium, zinc or copper) other than chlorine and approved de -chlorinating reagents without written approval from the Division, The permittee shall obtain approval from the Division prior to the use of any chemical additive in the permittee's systems covered under this permit. To obtain approval the permittee shall notify the Director in writing at least ninety (90) days prior to instituting use of any new additive (other than additives previously approved by the Division). Such approval requests shall include a completed Biocide Worksheet Form 101 or equivalent worksheet form approved by the Division, a copy of the Material Data Safety Sheet (MSDS) for the additive, and a map indicating the discharge point and receiving stream. All non -contact cooling water sample locations shall provide representative samples of the discharge and require sampling prior to discharge commingling with any other waters or substances, such as stormwater or surface water to enable characterization of a pollutant of concern. All samples collected should be from a representative discharge event, a measurable discharge event that results in an actual discharge from the permitted discharge outfall. There shall be no discharge of floating solids or visible foam in other than trace amounts. Submittal of monthly Discharge Monitoring Reports (DMRs) shall not be required except upon demand by the Division. This section supersedes the requirement for submitting monthly Discharge Monitoring Reports (DMRs) specified in Part, Section D (2) of this permit. Even though the submittal of the monthly monitoring reports to the Division is suspended, all monitoring requirements remain. The data will be, maintained on site for a period of three years, Page 3 of 20 General Permit NCG500000 A (2) EFFLUENTLIMITATIONS AND MONITORING REQUIREMENTS FOR HYDROELECTRIC FACILITIES — ONCE -THROUGH COOLING WATER AND SIMILAR WASTEWATERS Daring the period begituiing on August 1, 2015 and lasting until expiration, the permittee is authorized to discharge once -through cooling waters (including generator cooling water, generator thrust bearing cooling water, turbine guide cooling water & transfortner cooling water) and other similar waters associated with hydroelectric facilities from outfalls numbered serially beginning with 001 (specific outfall numbers shall be assigned by the permittee). Such discharges shall be- limited and monitored by the permittee as specified below: PARAMETER LIMITS MONITORING REQCJiREMENTS ( , Monfh lY Daily Y ' Mess m nt Sane Ple } Sa mple Location . < s )Cre uenc 5 , ;: ,....:..., . :.Avera ;Maximum.:,, > : e...,. :. h Flow Semi-annually Estimate Effluent Effluent, Upstream, Temperatures Semi-annually Grab Downstream Total Residual Chlorine 2 FW17.0 ug/L Effluent Semi-annually Grab SW 13.0 ug/L H' Semi-annually Grab Effluent Chemical Oxygen Demand' Semi-annually Grab I Effluent 1. Effluent temperature will be regulated so that the temperature of the receiving stream does not increase more than; Fresh water classifications 2.8°C above the natural water temperature However, the receiving water temperature in no case to exceed 29°C at the downstream monitoring location for mountain and upper piedmont waters. However, the receiving water temperature in no case to exceed 32°C at the downstream monitoring location for lower piedmont and coastal plain waters. Trout water classifications 0.5°C above the natural water temperature due to discharge of heated liquids However, the receiving water temperature in no case to exceed 200C at the downstream monitoring location for trout waters. Salt water classifications 0.8°C above the natural water temperature during the months of June, July and August 2.2°C above the natural water temperature during any other months However, the receiving water temperature in no cases to exceed 32°C at the downstream monitoring location for salt waters due to the discharge of heated liquids. The permittee shall demonstrate compliance with the effluent temperature limitations by monitoring the temperature of the receiving stream upstream and downstream of the discharge outfall. The Division should be consulted in selecting location(s) that provide(s) a representative upstream/downstream site. Upstream and downstream monitoring is not necessary if the discharge is to a receiving stream that does not contain any flowing water at the time of discharge. 2. Monitoring requirements and limits apply only if chlorine is present in the discharge. Discharges to fresh waters (FW will be required to meet a daily maximum discharge limitation of 17 pg/ L of Total Residual Chlorine (TRC). Discharges to salt waters (SW) will be required to meet a daily maximum discharge limitation Page 4 of 20 General Permit NCG500000 of 13 µg/L of TRC. The Division shall consider all effluent TRC values reported below 50 pg/ L to be in compliance with the permit. 3. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units for fresh water classifications The pH shall not be less than 6.8 standard units nor greater than 8.5 standard units for saltwater classifications Monitoring requirement applies only if water treatment and/or chemical additives i.e. corrosion inhibitors, oxygen scavengers, biocides or cleaning solvents are added to the system. This permit does not authorize the discharge of water treatment or chemical additives (including but not limited to chromium, zinc or copper) other than chlorine and approved de -chlorinating reagents without written approval from the Division. The permittee shall obtain approval from the Division prior to the use of any chemical additive in the permittee's systems covered under this permit. To obtain approval the permittee shall notify the Director in writing at least ninety (90) days prior to instituting use of any new additive (other than additives previously approved by the Division). Such approval requests shall include a completed Biocide Worksheet Form 101 or equivalent worksheet form approved by the Division, a copy of the MSDS for the additive, and a map indicating the discharge point and receiving stream. All samples collected should be fi•om a representative discharge event, a measurable discharge event that results in an actual discharge from the permitted discharge outfall: All non -contact cooling water sample locations shall provide representative samples of the discharge and require sampling prior to discharge commingling with any other waters or substances, such as stormwater or surface water to enable characterization of a pollutant of concern. There shall be no discharge of floating solids or visible foam (other than trace amounts) in the effluent Submittal of monthly Discharge Monitoring Reports (DMRs) shall not be required except upon demand.by the Division. This section supersedes the requirement for submitting monthly Discharge Monitoring Reports (DMRs) specified in Part, Section D (2) of this permit. Even though the submittal of the monthly monitoring reports to the Division is suspended, all monitoring requirements remain. The data will be maintained on site for a period of three years. Page 5 of 20 General Permit NW600000 A (3) EFFLUENT LIMITATIONS AND MONITORING REQUIRE, MENTS FOR HYDROELECTRIC FACILITIES -- SUMPS AND DRAINS AND OTHER MISCELLANEOUS WASTEWATERS During the period beginning on August 1, 2015 and lasting until expiration, the permittee is authorized to discharge waters from sumps & drains (including powerhouse sumps & drains, wheel pit drains, head cover drains and gallery sumps & drains) and other miscellaneous wastewaters (from sumps & drains associated with hydroelectric facilities) from outfalls numbered serially beginning with 001 (specific outfall numbers shall be assigned by the permittee). Such discharges shall be limited and monitored by the permittee as specified below: PARAMETER `IIIVIITS 4 ti MOMSTORING REQUIREMEN S .' 1 '.ft: � {3 ��5`laJ �1 f-,?`i•�ti �{ 1J.�j,1�'r E. - 9:k )V j1.li a l ; i''4 )R�Zk 4 -'- pl i kl C1'L �l\S 4L - '4 1 }'?� 4 - .�S; MSS''}y� '�--Y 4 I I � 5 Monthly Datly 'Measurement, � Sample Sample Location ; Averse:Msxiiiium Fre 'uenc T e,x. �'S �' Flow Quarterly Estimate Effluent Oil and Grease° 15.0 20.0 mg/L Quarterly Grab Effluent H2 Quarterly Grab Effluent Total Residual Chlorines FW 17.0 ug/L Semi-annually Grab Effluent SW 13.0 ug/L Chemical Oxygen Demand Semi-annually Grab Effluent 1. The tailrace shall be visually inspected for oil sheens when a permitted discharge occurs immediately after the lubrication of wicket gates (or other lubrication operations which might result in the discharge of oil and grease) at the hydroelectric facility. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units for fresh water classifications The pH shall not be less than 6.8 standard units nor greater than 8.5 standard units for saltwater classifications 3. Monitoring requirements and limits apply only if chlorine is present in the discharge. Discharges to fresh waters (FW will be required to meet a daily maximum discharge limitation of 17 µg/ L of Total Residual Chlorine (TRC). Discharges to salt waters (SW) will be required to meet a daily maximum discharge limitation of 13 hg/ L of TRC. The Division shall consider all effluent TRC values reported below 50 leg/ L to be in compliance with the permit. 4. Monitoring requirement applies only if water treatment and/or chemical additives i.e. corrosion inhibitors, oxygen scavengers, biocides or cleaning solvents are added to the system. Chemical wheel pit cleaning is permitted on a monthly basis. When cleaning of the wheel pits occurs, the tailrace shall be inspected visually for foam and oil. Cleaning shall be conducted only with solvents pre -approved by the Division. The permittee is responsible for retaining documentation of all solvent approvals. Should the permittee wish to change cleaning solvents (other than solvents previously approved) a written request should be made to the Division including the MSDS for the proposed solvent, Mechanical cleaning operations which do not contribute any wastewater to the discharge are not limited by this permit. Non -discharging cleaning operations may be conducted as often as necessary to ensure'safety and proper facility operation. Page 6 of 20 General Permit NCG500000 This permit does not authorize the discharge of water treatment or chemical additives (including but not limited to chromium, zinc or copper) other than chlorine and approved de -chlorinating reagents without written approval from the Division. The permittee shall obtain approval from the Division prior to the use of any chemical additive in the permittee's systems covered under this permit. To obtain approval the permittee shall notify the Director in writing at least ninety (90) days prior to instituting use of any new additive (other than additives previously approved by the Division). Such approval requests shall include a completed Biocide Worksheet Form 101 or equivalent worksheet form approved by the Division, a copy of the MSDS for the additive, and a map indicating the discharge point and receiving stream. All non -contact cooling water sample locations shall provide representative samples of the discharge and require sampling prior to discharge commingling with any other waters or substances, such as stormwater or surface water to enable characterization of a pollutant of concern. All samples collected should be from a representative discharge event, a measurable discharge event that results in an actual discharge from the permitted discharge outfall. There shall be no discharge of floating solids or visible foam (other than trace amounts) in the effluent. Submittal of monthly Discharge Monitoring Reports (DMRs) shall not be required except upon demand by the Division. This section supersedes the requirement for submitting monthly Discharge Monitoring Reports (DMRs) specified in Part, Section D (2) of this permit. Even though the submittal of the monthly monitoring reports to the Division is suspended, all monitoring requirements remain. The data will be maintained on site for a period of three years. SECTION B. SCHEDULE OF COMPLIANCE_ 1. The permittee shall comply with Final Effluent Limitations by the effective date of the Certificate of Coverage. 2. Permittee shall at all times provide the operation and maintenance necessary to operate the existing facilities in accordance with Standard Conditions for NPDES Permits Section C.2. of this permit. 3. Permittee shall operate the existing facilities such that constituents and/or characteristics of the discharge qualify for Certificate of Coverage under the General Permit in accordance with I SA NCAC 02H .0127. In accordance with NPDES regulations at § 122,45, allowing detection of a pollutant: Instances could arise where the combination of process and non -process wastewaters result in dilution of a pollutant of concern such that it would not be detectable using approved analytical methods. Internal monitoring would enable characterization of the pollurtant before dilution with other wastewaters. 4. The upstream location for the natural water temperature shall be interpreted as the influent to the penstock or other appropriate location in the impounded waterbody. Effluent is the outflow from the powerhouse. The temperature change between these two values is considered the heat added and judged for compliance with Note 1 of the permit and 15A NCAC 2H,0211 0). Page 7 of 20 General Permit NCO600006 SECTION C. APPLICABILITY This permit is applicable to the fallowing types of discharges defined below: 1. Non -contact cooling water and open recirculation cooling water systems used in industrial processes for the sole purpose of cooling machinery and other equipment. Non -contact cooling water is defined as water used for cooling which does not come into direct contact with any raw material, intermediate product, waste product or finished product. Contact cooling water is defined as cooling water that comes into contact with raw material, intermediate product, finished product, byproduct or waste product. Open recirculating cooling water systems, continuously reuse the cooling water which passes through the heat transfer equipment. Open recirculating cooling water system discharges to a Water Supply water body may require an individual NPDES permit. Contact cooling water discharges require an individual NPDES permit, 2. Condensate wastewater from atmospheric cooling systems. 3. Blowdown wastewaters. Blowdown is defined as the minimum discharge of recirculating water for the purpose of discharging materials contained in the water, the further buildup of which would cause concentration in amounts exceeding limits established by best engineering practice. 4. Exempt stormwater, which is defined as discharges of stormwater which do not require permits under the state or Fedcral NPDES programs. Exempt stormwater includes stormwater which accumulates in outdoor basins or ponds designed for cooling water or other waters covered by this permit. 5. Water associated with hydroelectric power facilities, including cooling waters, waters from sumps and drains, dam seepage and exempt stormwater. 6. Other similar wastewaters which may qualify for coverage under this General Permit, SECTION D. NOTICE OF INTENT General Permit Expiration General permits will be effective for a term not to exceed five years, at the end of which the Division may renew them after all public notice requirements have been satisfied. If a general permit is renewed, existing permittees do not need to submit a renewal request or pay a renewal fee unless directed by the Division. New applicants seeking coverage under a renewed general permit must submit a Notice of Intent to be covered and obtain a Certificate of Coverage under the renewed general permit [15A NCAC 02H .0127(e)], A current version of the NOI for this general permit can be obtained by contacting the NPDES Permitting Program at (919) 807-6300 or can be downloaded from the internet at htt:II ortal.ncdenr.or weblw /sw 1 s/n des/calendar, NOls must be signed and submitted to the NPDES Permitting Program 1617 Mail Service Center, Raleigh, NC 27699-1617. Applicants who have submitted a completed NOI are not authorized to discharge until a Certificate of Coverage is issued. In general, the NOI shall include the following information: 1. The mailing address and telephone number for the owner and/ or operator 2. The facility name, address and telephone number where the discharge will occur. 3. The permit number of any NPDES permit(s) for any discharge(s) from the site. 4. A description of the discharge, including the number of discharge points, the volume of discharge, the frequency of discharge and any treatment methods applied prior to discharge. 5. The name of the receiving waters and the stream classification (s). 6. An analysis of non -discharge alternatives, including connection to a regional sewer collection system, subsurface disposal and spray irrigation. 7. A 7.5 minute series USGS topographic map with the discharge location clearly indicated. 8. Final plans and specifications for the treatment system and all major components (if applicable). 9. A certification that the information contained in the NOI is true, complete and accurate. 10. A listing of all previously approved water treatment and/or chemical additives i.e. biocides, oxygen scavengers, corrosion inhibitors, and cleaning solvents. Water treatment and chemical additives include any material that is added to water used at the facility or to a wastewater generated by the facility to condition or treat water. Page 8 of 20 General Permit NCG500000 PART II STANDARD CONDITIONS FOR NPDES PERMITS Section A. Definitions 2/Month Samples are collected twice per month with at least ten calendar days between sampling events. These samples shall be representative of the wastewater discharged during the sample period. 3/Week Samples are collected three times per week on three separate calendar days. These samples shall be representative of the wastewater discharged during the sample period. Act or "the Act" The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33 USC 1251, et. seq. Annual Average The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar year. In the case of fecal, coliform, the geometric mean of such discharges, Arithmetic Mean The summation of the individual values divided by the number of individual values. Bypass The known diversion of waste streams from any portion of a treatment facility including the collection system, which is not a designed or established or operating mode for the facility. Calendar Da}? The period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling, Calendar Week The period from Sunday through the following Saturday. Calendar Quarter One of the following distinct periods: January through March, April through June, July through September, and October through December. Composite Sample A sample collected over a 24-hour period by continuous sampling or combining grab samples of at least 100 mL in such a manner as to result in a total sample representative of the wastewater discharge during the sample period. The Director may designate the most appropriate method (specific number and size of aliquots necessary, the time interval between grab samples, etc.) on a case -by -case basis. Samples may be collected'manually or automatically. Composite samples may be obtained by the following methods: (1) Continuous: a single, continuous sample collected over a 24-hour period proportional to the rate of flow. (2) Constant timelvariable volume: a series of grab samples collected at equal time intervals over a 24 hour period of discharge and combined proportional to the rate of flow measured at the time of individual sample collection, or (3) Variable time/constant volume: a series of grab samples of equal volume collected over a 24 hour period with the time intervals between samples determined by a preset number of gallons passing the sampling point. Flow measurement between sample intervals shall be determined by use of a flow recorder and totalizer, and the preset gallon interval between sample collection fixed at no greater than 1/24 of the expected total daily flow at the treatment system, or (4) Constant time/constant volume: a series of grab samples of equal volume collected over a 24-hour period at a constant time interval. Use of this method requires prior approval by the Dkector. This method may only be used in situations where effluent flow rates vary less than 15 percent. The following restrictions also apply: Page 9 of 20 General Permit NCG500600 ➢ Influent and effluent grab samples shall be of equal size and of no less than 100 milliliters ➢ Influent samples shall not be collected more than once per hour. ➢ Permittees with wastewater treatment systems whose detention time < 24 hours shall collect effluent grab samples at intervals of no greater than 20 minutes apart during any 24-hour period. ➢ Permittees with wastewater treatment systems whose detention time exceeds 24 hours shall collect effluent grab samples at least every six hours; there must be a minimum of four samples during a 24-hour sampling period. Continuous flow measurement Flow monitoring that occurs without interruption throughout the operating hours of the facility. Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. Daily Discharge The discharge of a pollutant measured during a calendar day or any 24-hour period that reasonably represents the calendar day for purposes of sampling. For pollutants measured in units of mass, the "daily discharge" is calculated as the total mass of the pollutant discharged over the day. For pollutants expressed in other units of measurement, the "daily discharge" is calculated as the average measurement of the pollutant over the day. (40 CFR 122.2; see also "Composite Sample," above.) Daily Maximum The highest "daily discharge" during the calendar month. Daily Samnlin Parameters requiring daily sampling shall be sampled 5 out of every 7 days per week unless otherwise specified in the permit. Sampling shall be conducted on weekdays except where holidays or other disruptions of normal operations prevent weekday sampling. If sampling is required for all seven days of the week for any permit parameter(s), that requirement will be so noted on the Effluent Limitations and Monitoring Page(s). DWR or "the Division" The Division of Water Resources, Department of Environment and Natural Resources. Effluent Wastewater discharged following all treatment processes from a water pollution control facility or other point source whether treated or untreated. EMC The North Carolina Environmental Management Commission EPA The United States Environmental Protection Agency Facility Closure Cessation of all activities that require coverage under this NPDES permit. Completion of facility closure will allow this permit to be rescinded. Geometric Mean The Nth root of the product of the individual values where N = the number of individual values, For purposes of calculating the geometric mean, values of "0" (or "< (detection level]") shall be considered = 1. Grab Sample Individual samples of at least 100 mL collected over a period of time not exceeding 15 minutes. Grab samples can be collected manually. Grab samples must be representative of the discharge (or the receiving stream, for instream samples). Hazardous Substance Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the CWA. Instantaneous flow measurement The flow measured during the minimum time required for the flow measuring device or method to produce a result in that instance. To the extent practical, instantaneous flow measurements coincide with the collection of any grab samples required for the same sampling period so that together the samples and flow are representative of the discharge during that sampling period. Page 10 of 20 General Permit NCG500000 Monthly Avera a concentration limit The arithmetic mean of all "daily discharges" of.a pollutant measured during the calendar month. In the case of fecal coliform or other bacterial parameters or indicators, the geometric mean of such discharges. Permit Issuing Authority The Director of the Division of Water Quality, Quarterly Average (concentration limit) The arithmetic mean of all samples taken over a calendar quarter. Severe roe damage Substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage excludes economic loss caused by delays in production. Toxic Pollutant: Any pollutant listed as toxic under Section 307(a)(1) of the CWA. Upset An incident beyond the reasonable control of the Permittee causing unintentional and temporary noncompliance with permit effluent limitations and/or monitoring requirements. An upset does not include noncompliance caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. Weekly Avera a concentration limit The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar week. In the case of fecal coliform or other bacterial parameters or indicators, the geometric mean of such discharges. Section B. General Conditions 1. Duty to Comply The Pennittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the CWA and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit renewal application [40 CFR 122.41]. , a. The Permittee shall comply with effluent standards or prohibitions established under section 307(a) ofthe CWA µ for toxic pollutants and with standards for sewage sludge use or disposal established under section 405(d) of the CWA within the time provided in the regulations that establish these standards or prohibitions or standards -for sewage sludge use or disposal, even if the permit has not yet been modified to incorporate the requirement. b. The CWA provides that any person who violates section[s] 301, 302, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any such sections in a permit issued under section 402, or any requirement imposed in a pretreatment program approved under sections 402(a)(3) or 402(b)(8) of the Act, is subject to a civil penalty not to exceed $37,500 per day for each violation. [33 USC 1319(d) and 40 CFR 122.41(a)(2)] c. The CWA provides that any person who negligently violates sections 301, 302, 306, 307, 308, 318, or 405 of the Act, or any condition or limitation implementing any of such sections in a permit issued under section 402 of the Act, or any requirement imposed in a pretreatment program approved under section 402(a)(3) or 402(b)(8) of the Act, is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment of not more than 1 year, or both. In the case of a second or subsequent conviction for a negligent violation, a person shall be subject to criminal penalties of not more than $50,000 per day of violation, or by imprisonment of not more than 2 years, or both. [33 USC 1319(c)(1) and 40 CFR 122.41(a)(2)1 d. Any person who knowingly violates such sections, or such conditions or limitations is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. In the case of a second or subsequent conviction for a knowing violation, a person shall be subject to criminal penalties of not more than $100,000 per day of violation, or imprisonment of not more than 6 years, or both. [33 USC 1319(c)(2) and 40 CFR 122.41(a)(2)] e. Any person who knowingly violates section 301, 302, 303, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act, and Page I I of20 General Permit NCG500000 who knows at that time that he thereby places another person in imminent danger of death or serious bodily injury, shall, upon conviction, be subject to a fine of not more than $250,000 or imprisonrent of not more than 15 years, or both. In the case of a second or subsequent conviction for a knowing endangerment violation, a person shall be subject to a fine of not more than $500,000 or by imprisonment of not more than 30 years, or both. An organization, as defined in section 309(c)(3)(B)(iii) of the CWA, shall, upon conviction of violating the imminent danger provision, be subject to a fine of not more than $1,000,000 and can be fined up to $2,000,000 for second or subsequent convictions. [40 CFR 122.41(a)(2)] f. Under state law, a civil penalty of not more than $25,000 per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [North Carolina General Statutes § I43-215.6A] g. Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302, 306, 307, 308, 318 or 405 of this Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of this Act. Administrative penalties for Class I violations are not to exceed $16,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $37,500. Penalties for Class II violations are not to exceed $16,000 per day for each day during which the violation continues, with the maximum amount of any Class lI penalty not to exceed $177,500. [33 USC 1319(g)(2) and 40 CFR 122.41(a)(3)] 2. D jq to Mitigate The Permittee shall take all reasonable steps to minimize or prevent any discharge or sludge use or disposal in violation of this permit with a reasonable likelihood of adversely affecting human health or the environment [40 CFR 122.41(d)]. 3. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Pact II.C.4), "Upsets" (Part II.C.5) and "Power Failures" (Part II.C.7), nothing in this permit shall be construed to relieve the Permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1319, Furthermore, the Permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 4. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the Permittee from any responsibilities, liabilities, or penalties to which the Permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the Permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 5. PropeM Fights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations [40 CFR 122.41(g)]. 6. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 7. Severability The provisions of this permit are severable. If any provision of this permit, or the application of any provision of this permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the rcmainder of this permit, shall not be affected thereby [NCGS 15013-23]. 8. Duty to Provide Information The Permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. The Permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required by this permit [40 CFR 122.41(h)]. 9. Sig—natoa Requirements All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified [40 CFR 122.41(k)]. Page 12 of 20 General Permit NCG600000 a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing, production, or operating facilities, provided, the manager is authorized to make management decisions which govern the operation of the regulated facility including having the explicit or implicit duty of making major capital investment recommendations, and initiating and directing other comprehensive measures to assure long term environmental compliance with environmental laws and regulations; the manager can ensure that the necessary systems are established or actions taken to gather complete and accurate information for permit application requirements; and where authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures . (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official [40 CFR 122.22]. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described in paragraph a, above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well held, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Permit Issuing Authority [40 CFR 122.22] c. Changes to authorization: If an authorization under paragraph (b) of this section is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, a new authorization satisfying the requirements of paragraph (b) of this section must be submitted to the Director prior to or together with any reports, information, or applications to be signed by an authorized representative [40 CFR 122.22] d. Certification. Any person signing a document under paragraphs a. or b. of this section shall make the following - certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or 'supervision in accordance with a system designed to assure that quaked personnel properly gather and ' evahiate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the bestof ray knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submittingfalse information, including the possibility offines and imprisonment for knowing violations." 10. Permit Actions This permit may be modified, revoked and reissued, or terminated for cause. The filing of a request by the Permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliance does not stay any permit condition [40 CFR 122.41(0]. 11. Permit Modification, Revocation and Reissuance, or Termination The issuance of this pen -nit does not prohibit the permit issuing authority from reopening and modifying the permit, revoking and reissuing the permit, or terminating the permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 02H .0100; and North Carolina General Statute 143.215.1 et, al. 12. Annual Administering and Compliance Monitoring Fee Requirements The Permittee must pay the annual administering and compliance monitoring fee within thirty days after being billed by the Division. Failure to pay the fee in a timely manner in accordance with 15A NCAC 02H .0105(b)(2) may cause this Division to initiate action to revoke the permit, and/or the Certificate of Coverage issued to the permittee under this permit. Page 13 of 20 General Permit NC0500060 Section C. Operation and Maintenance of Pollution Controls 1. Certified Operator Owners of classified water pollution control systems must designate operators, certified by the Water Pollution Control System Operators Certification Commission (WPCSOCC), of the appropriate type and grade for the system, and, for each classification must [TISA NCAC. 08G .02011: a. designate one Operator In Responsible Charge (ORC) who possesses a valid certificate of the type and grade at least equivalent to the type and grade of the system; b. designate one or more Back-up Operator(s) in Responsible Charge (Back-up ORCs) who possesses a valid certificate of the type of the system and no more than one grade less than the grade of the system, with the exception of no backup operator iri responsible charge is required for systems whose minimum visitation requirements are twice per year; and c. submit a signed completed "Water Pollution Control System Operator Designation Form" to the Commission (or to the local health department for owners of subsurface systems) countersigned by the designated certified operators, designating the Operator in Responsible Charge (ORC) and the Back-up Operator in Responsible Charge (Back-up ORC): (1) 60 calendar days prior to wastewater or residuals being introduced into a new system; or (2) within 120 calendar days following: ➢ receiving notification of a change in the classification of the system requiring the designation of a new Operator in Responsible Charge (ORC) and Back-up Operator in Responsible Charge (Back-up ORC) of the proper type and grade; or ➢ a vacancy in the position of Operator in Responsible Charge (ORC) or�Back-up Operator in Responsible Charge (Back-up ORC). (3) within seven calendar days of vacancies in both ORC and Back-up ORC positions replacing or designating at least one of the responsibilities. The ORC of each Class I facility (or the Back-up ORC, when acting as surrogate for the ORC) must: ➢ Visit the facility as often as is necessary to insure proper operation of the treatment system; the treatment facility must be visited at least weekly ➢ Comply with all other conditions of I SA NCAC 080 .0204. Note: This requirement does not apply until the permittee receives a letter notifying them of classification of the facility. Currently, facilities are not being classified for this purpose, but may at some time in the future. 2. Proper Operation and Maintenance The Permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the Permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the Permittee to install and operate backup or auxiliary facilities only when necessary to achieve compliance with the conditions of the permit [40 CFR 122.41(e)]. NOTE: Properly and officially designated operators are fully responsible for all proper operation and maintenance of the facility, and all documentation required thereof, whether acting as a contract operator [subcontractor] or a member of the Permittee's staff. r - 3. Need to Halt or Reduce riot a Defense It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit [40 CFR 122.41(c)]. Page 14 of 20 General Permit NCG500000 4. Bypassing of Treatment Facilities a. Bypass not exceeding limitations [40 CFR 122.41(m)(2)) The Permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, but only if it also is for essential maintenance to assure efficient operation, These bypasses are not subject to the provisions of Paragraphs b, and c. of this section. b. Notice [40 CFR 122.41(m)(3)] (1) Anticipated bypass. If the Permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and effect of the bypass. (2) Unanticipated bypass. The Permittee shall submit notice of an unanticipated bypass as required in Part I I.E.6. (24-hour notice). c. Prohibition of Bypass (1) Bypass from the treatment facility is prohibited and the Permit Issuing Authority may take enforcement action against a Permittee for bypass, unless: (A) Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; (B) There were no feasible alternatives to the bypass, such as the use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal periods of equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and (C) The Permittee submitted notices as required under Paragraph b. of this section. (2) Bypass from the collection system is prohibited and the Permit Issuing Authority may take enforcement action against a Permittee for a bypass as provided in any current or future system -wide collection system permit associated with the treatment facility. (3) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse effects, if the Permit,Issuing Authority determines that it will meet the three conditions listed above in Paragraph c. (1) of this section. 5. Upsets a. Effect of an upset [40 CFR 122.41(n)(2)1: An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit effluent limitations if the requirements of paragraph b. of this condition are met. No determination made during administrative review of claims that noncompliance was caused by upset, and before an action for noncompliance, is final administrative action subject to judicial review. b. Conditions necessary for a demonstration of upset: Any Permittee who wishes to establish the affirmative defense of upset shall demonstrate, through properly signed, contemporaneous operating logs, or other relevant evidence that: (1) An upset occurred and that the Permittee can identify the cause(s) of the upset; (2) The Penmittee facility was at the time being properly operated; and (3) The Permittee submitted notice of the upset as required in Part II.E.6 of this permit. (4) The Permittee complied with any remedial measures required under Part H.B.2. of this permit. c. Burden of proof [40 CFR 122.41(n)(4)1: The Permittee seeking to establish the occurrence of an upset has the burden of proof in any enforcement proceeding. 6. ' Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States except as permitted by the Commission. The Permittee shall comply with all applicable state and Federal regulations governing the disposal of sewage sludge, including 40 CFR 503, Standards for the Use and Disposal of Sewage Sludge; 40 CFR Part 258, Criteria For Municipal Solid Waste Landfills; and 15A NCAC Subchapter 2T, Waste Not Discharged To Surface Waters. The Permittee shall notify the Permit Issuing Authority of any significant change in its sludge use or disposal practices. Page 15 of 20 General Permit NCG50000 7. Power Failures The Permittee is responsible for maintaining adequate safeguards (as required by ISA NCAC 02H .0124) to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. Section D. Monitoring and Records 1. -Re resentative Sampling Samples collected and measurements taken, as required herein, shall be representative of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is representative of the discharge for the period the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority [40 CFR 122.410)], 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (MR 1, 1.1, 2, 3) or alternative forms approved by the Director, postmarked no later than the last calendar day of the month following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: NC DENR / Division of Water Resources / Water Quality Permitting Section ATTENTION: Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 3. Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements is consistent with the. accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than 10% from the true discharge rates throughout the range of expected discharge volumes. Flow measurement devices shall be accurately calibrated at a minimum of once per year and maintained to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device. The Director shall approve the flow measurement device and monitoring location prior to installation. Once -through condenser cooling water flow monitored by pump logs, or pump hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. 4. Test Procedures Laboratories used for sample analysis must be certified by the Division. Permittees should contact the Division's Laboratory Certification Section (919 733-3908 or http://portal.ncdenr,org/web/wgllab/cert) for information regarding laboratory certifications. Facilities whose personnel are conducting testing of field -certified parameters only must hold the appropriate field parameter laboratory certifications. Test procedures for the analysis of pollutants shall conform to the EMC regulations (published pursuant to NCGS 143-215.63 et. seq,), the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the CWA (as amended), and 40 CFR 136; or in the case of sludge use or disposal, approved under 40 CFR 136, unless otherwise specified in 40 CFR 503, unless other test procedures have been specified in this permit [40 CFR 122.41]. To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all data generated must be reported down Page 16 of 20 General Permit NCG600000 to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving miniinum detection and reporting levels below permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level) approved method must be used. Penalties for Tampering The CWA provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more than $20,000 per day of violation, or by imprisonment of not more than 4 years, or both [40 CFR 122.41]. b. Records Retention Except for records of monitoring information required by this permit related to the Permittee's sewage sludge use and disposal activities, which shall be retained for a period of at least five years (or longer as required by 40 CFR 503), the Permittee shall retain records of all monitoring information, including: ➢ all calibration and maintenance records ➢ all original strip chart recordings for continuous monitoring instrumentation ➢ copies of all reports required by this permit ➢ copies of all data used to complete the application for this permit These records or copies shall be maintained for a period of at least 3 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time [40 CPR 122.41 ]. 7. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the Permittee shall record the following information [40 CFR 122.41]: a. The date, exact place, and time of sampling or measurements; b. The individual(s) who performed the sampling or measurements; c. The date(s) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. Inspection and Entry The Permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), upon the presentation of credentials and other documents as may be required by late, to; a. Enter, at reasonable times, upon the Permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit; c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this permit; and d. Sample or monitor at reasonable times, for the purposes of assuring pen -nit compliance or as otherwise authorized by the CWA, any substances or parameters at any location [40 CFR 122.41(i)]. Page 17 of 20 General Permit NCG500000 Section E Reportinj Requirements 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit, The discharge of any pollutant identified in this permit more 6equently than or at a level in excess of that authorized shall constitute a violation of the permit. 2. Planned Changes The Permittee shall give notice to the Director as soon as possible of any planned physical alterations or additions to the permitted facility [40 CFR 122.41(1)], Notice is required only when: a. The alteration or addition to a permitted facility may meet one of the criteria for new sources at 40 CFR 122.29(b); or b. The alteration or addition could significantly change the nature or increase the quantity of pollutants discharged. This notification applies to pollutants subject neither to effluent limitations in the permit, nor to notification requirements under 40 CFR 122.42(a)(1); or c. The alteration or addition results in a significant change in the Perrnittee's sludge use or disposal practices, and such alteration, addition or change may justify the application of permit conditions that are different from or absent in the existing permit, including notification of additional use or disposal sites not reported during the permit application process or not reported pursuant to an approved land application plan, 3. Anticipated Noncompliance The Permittee shall give advance notice to the Director of any planned changes to the permitted facility or other activities that might result in noncompliance with the permit [40 CFR 122.41(1)(2)]. 4. Transfers This permit is not transferable to any person without prior written notice to and approval from the Director in accordance with 40 CFR 122.61. The Director may condition approval in accordance with NCGS 143-215.1, in particular NCGS 143-215.1(b)(4)b.2., and may require modification or revocation and reissuance of the permit, or a minor modification, to identify the new permittee and incorporate such other requirements as may be necessary under the CWA [40 CFR 122.41(1)(3), 122.6I] or state statute. 5. Monitoring Reports Monitoring results shall be reported at the intervals specified elsewhere in this permit [40 CFR 122.41(l)(4)]. a. Monitoring results must be reported on a Discharge Monitoring Report (DMR) (See Part .II.D.2) or forms provided by the Director for reporting results of monitoring of sludge use or disposal practices. b. If the Permittee monitors any pollutant more frequently than required by this permit using test procedures approved under 40 CFR Part 136 and at a sampling location specified in this permit or other appropriate instrument governing the discharge, the results of such monitoring shall be included in the'calculation and reporting of the data submitted on the DMR. 6. Twenty-four Hour Reporting a. The Permittee shall report to the Director or the appropriate Regional Office any noncompliance' that potentially threatens public health or the environment. Any information shall be provided orally within 24 hours from the time the Permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the Permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its cause; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time it is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance [40 CFR 122.41(1)(6)]. b. The Director may waive the written report on a case -by -case basis for reports under this section if the oral report has been received within 24 hours. c, Occurrences outside normal business hours may also be reported to the Division's Emergency Response personnel at (800) 662-7956, (800) 858-0368 or (919) 733-3300. 7. Other Noncompliance The Penmittee shall report all instances of noncompliance not reported under Part II.E.5 and 6. of this permit at the time monitoring reports are submitted. The reports shall contain the information listed in Part I1.E.6, of this permit [40 CFR 122.41(1)(7)], Page 18 of 20 General Permit NCG500000 8. Other Information Where the Permittee becomes aware that it failed to submit any relevant facts in a permit application, or submitted incorrect information in a permit application or in any report to the Director, it shall promptly submit such facts or information [40 CFR 122.41(1)(8)]. 9, Noncompliance Notification_ The Permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc.' c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass without treatment of all or any portion of the influent to such station or facility. Persons reporting such occurrences by telephone shall also file a written report within 5 days following first knowledge of the occurrence. Also see reporting requirements for municipalities in Part IV.C.2.c. of this permit. 10. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3 (a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143- 215.1(b)(2) or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reports The CWA provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $25,000 per violation, or by imprisonment for not more than two years per violation, or by both [40 CFR 122.41]. PART III OTHER REQUIREMENTS Section A. Construction a. The Permittee shall not commence construction of wastewater treatment facilities, nor add to the plant's treatment capacity, nor change the treatment process(es) utilized at the treatment plant unless (1) the Division has issued an Authorization to Construct (AtC) permit or (2) the Pertittee is exempted from such AtC permit requirements under Item b. of this Section. b. In accordance with NCGS 143-215. 1 (a5) [SL 2011-394], no permit shall be required to enter into a contract for the construction, installation, or alteration of any treatment work or disposal systern or to construct, install, or alter any treatment works or disposal system within the State when the system's or work's principle function is to conduct, treat, equalize, neutralize, stabilize, recycle, or dispose of industrial waste or sewage from an industrial facility and the discharge of the industrial waste or sewage is authorized under a permit issued for the discharge of the industrial waste or sewage into the waters of the State. Notwithstanding the above, the permit issued for the discharge may be modified if required by federal regulation. c. Issuance of an AtC will not occur until Final Plans and Specifications for the proposed construction have been submitted by the Permittee and approved by the Division. Page 19 of 20 General Permit NCG500060 Section R. Groundwater Monitoring The Permittee shall, upon written notice from the Director, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. Section C. Changes in Discharees of Toxic Substances The Permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe (40 CFR 122.42): a. That any activity has occurred or will occur which would result in the discharge, on a routine or 11equeni basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1) One hundred micrograms per liter (100 ltg/L.); (2) Two hundred micrograms per liter (200 gg/L) for acrolein and acrylonitrile; five hundred micrograms per liter (500 µg/L) for 2,4-dinitrophenol and for 2-methyl-4,6-dinitrophenol; and one milligram per liter (1 mg/L) for antimony; (3) Five times the maximum concentration value reported for that pollutant in the permit application. b. That any activity has occurred or will occur which would result in any discharge, on a non -routine or infrequent basis, of a toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1) Five hundred micrograms per liter (500 p.g/L); (2) One milligram per liter (1 mglL) for antimony; (3) Ten times the maximum concentration value reported for that pollutant in the permit application. Section D. Facility Closure Requirements The Permittee must notify the Division at least 90 days prior'to the closure of any wastewater treatment system covered by this permit. The Division may require specific measures during deactivation of the system to prevent adverse impacts to waters of the State. This pen -nit cannot be rescinded while any activities requiring this permit continue at the permitted facility. Page 20 of 20 'AtA . NCDENR North Carolina Department of Environment and. Natural Resources Tracy E. Davis, PE, CPM Division of Energy, Mineral, and Land Resources Pat McCrory, Governor Director Land Quality Section John E. Skvarla, III, Secretary December 31, 2013 Hog Slat Inc Attn: Doug Niemand, Environmental Manager PO Box 300 Newton Grove, NC 28366 Subject: COMPLIANCE EVALUATION INSPECTION Hog Slat Inc Clinton Plant, Certificate of Coverage-NCG070133 ---------NPDES-Stormwater-General-Permit-NCG070000---------------------------...._- Sampson County Dear Mr. Niemond: On December 30, 2013, a site inspection was conducted for the Hog Slat Inc facility located at 1451 Warsaw Hwy, Clinton, Sampson County, North Carolina. A copy of the Compliance Inspection Report is enclosed for your review. Your time and assistance during the inspection is greatly appreciated. Permit coverage authorizes the discharge of stormwater from the facility to receiving waters designated as a UT to Rowan Branch, a Class C;Sw waterbody in the Cape Fear River Basin. The site visit and file review revealed that the subject facility is covered by NPDES Stormwater General Permit-NCG070000, Certificate of Coverage-NCG070133. As a result of the inspection, the facility was found to be in compliance with the conditions of the NCG070000 permit. Please refer to the enclosed Compliance Inspection Report for additional comments and observations made during the inspection. Please be advised that violations of the NPDES Stormwater General Permit are subject to a civil penalty assessment of up to $25,000 per day for each violation. If you or your staff has any questions, comments, or needs assistance with understanding any aspect of your permit, please contact me at (910) 433-3394 or by e-mail at m ike.lawyer @ ncdenr.gov. Sincerely, Michael Lawyer, PSWQ Environmental Specialist Enclosure cc: FRO — Land Quality Section, Stormwater Files-NCG070133 One Fayetteville Regional Office 225 Green Street — Suite 714, Fayetteville, North Carolina 28301 NorffiCarolina Phone: 910-433-3300/FAX: 910-486-0707-Internet: http://portal.ncdenr;org/web/Ir/land-quality Naturally An Equal Opportunity 1 Affirmative Action Employer Vk Compliance Inspection Report Permit: NCG070133 Effective: 06/01/13 Expiration: 05/31/18 Owner: Hog Slat Inc SOC: Effective: Expiration: Facility: Clinton Plant County: Sampson 1451 Warsaw Hwy Region: Fayetteville Clinton NC 28328 Contact Person: Douglas Alan Niemond . Title: Environmental Manager Phone: 910-590-6137 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): On -site representative Related Permits: Doug Niemond Certification: Phone: Phone: 910-590-6137 Inspection Date: 12/30/2013 Entry Time: 10:20 AM Exit Time: 11:20 AM Primary Inspector: Mike Lawyer Phone: 910-433-3300 —Ext.729— Secondary Inspector(s): Melissa A Joyner Phone: Reason for Inspection: Routine inspection Type: Compliance Evaluation Permit Inspection Type: Stone, Clay, Glass, and Concrete Products Stormwater Discharge COC Facility Status: ■ Compliant ❑ Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 Permit. NCG070133 Owner - Facility: Hog Slat Inc Inspection Date: 12130/2013 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Inspection conducted to evaluate compliance with the conditions of the NCG070000 General Stormwater Permit. Met with Mr. Doug Niemond, Environmental Manager, who provided facility's Stormwater Pollution Prevention Plan (SPPP) and monitoring records for review. Facility's SPPP appeared complete with the exception of a detailed site map. Semi-annual Qualitative Monitoring records from 2008 to 2013 were reviewed and older records going back to 2004 were also available. Observations were made of overall site conditions and specifically the facility's oillwater separator, secondary containment area and stormwater outfall. Facility appeared to be well organized and maintained. Page: 2 Permit: NCGO70133 Owner - Facility: Hag Slat Inc Inspection Date: 12/3012013 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? Cl ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ❑ ■ Cl ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ■ ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ■ ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ■ ❑ ❑ ❑ # Does the Plan include a BMP summary? ■ ❑ ❑ ❑ # Does the Plan include a Spill Prevention and response Plan (SPRP)? ■ ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ ❑ ❑ # Does the facility provide and document Employee Training? ■ ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ■ ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ■ Cl ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ■ ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ ❑ ❑ Comment: A detailed site map needs to be developed and added to the Plan Qualitative Monitoring Yes_ No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ ❑ ❑, ❑ Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ❑ ■ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ■ ❑ Comment: Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ ❑ # Were all outfalls observed during the inspection? ■ ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ •❑ ■ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ■ ❑ ❑ ❑ Comment: Page: 3 Georgoulias, Bethany From: admin@ncdenr.gov Sent: Wednesday, May 29, 2013 11:54 AM To: SVC DENR.stormwater Subject: Confirmation for Renewal of DWQ Stormwater NPDES General Permit ** Do not reply to this e-mail as it is from an unmonitored mailbox. ** Thanks for renewing your permit using our on-line option. No further action is necessary. The new General Permit is available for printing from our website at http://portal.nedenr.org/web/wq/sw/su/npdessw . If you have questions, please contact Bethany Georgoulias at bethany.eog" rgoulias(i7ncdenr.voy phone (919) 807-6372 or Bradley Bennett at bradley.bennettAnedenr,gov phone (919) 807-6378. If you forgot to print your Certificate of Coverage you can resubmit the data and print another copy. This COC is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended.) The General Permit authorizes discharges of stormwater and specifies your obligations for discharge controls, management, monitoring, reporting, and record keeping. Please review the new permit to familiarize yourself with all of the changes. Parts III and IV contain the Standard Conditions, including Compliance and Liability, Reporting, Monitoring and Records requirements; Operation and Maintenance obligations; and Definitions. Your facility has six months from receipt of the COC to update its Stormwater Pollution Prevention Plan (SPPP) to comply with changes in SPPP requirements. Other changes are effective immediately. Please note that Tier 3 Actions (if applicable) are triggered by four benchmark exceedances beginning on the effective date of the renewal permit and do not count prior exceedances. Please visit our website above to review the new General Permit carefully. Your coverage under the General Permit is transferable only through the specific action of DWQ. This permit does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. CO_NF_IR_MATION DETAILS_ i Permit Number: - NCG070133 Effective Date -�, CM+ Inn,9 xpiration Dte: �I lR�m Organization Name Hog Slat Inc Mp facility Name Clinton Plant Admin Region: Fayetteville _ _ ._,w Couny�.y, Name: Samn�]sor.ri G .,a.-.....+---..J........:......................."..� ,. _�-..-.Y JJJ:..-R"m...I,.L4:cM..riJwI,.w.iL: Regulated Activity: Clay, Stone, Glass products manufacture Receiving Stream Name: _ :!Rowans Branch(Chestnut Receiving Stream Class: C;Sw PT Basin:— V— -- - _ AC -ape Fear Facility Address: 1451 Warsaw Hwy , 183 rF n rki Nei `, f M Facility State: NC Facility§Z� €C'` 283�Y 28' .. ,pa�k�.IMuek����fil Affiliation Tvne: Owner Work Phone Number: (910)590-6137 Middle Name; Alan Last,Name - Niemand' _� r ._. _ _ Email: dniemond@hogstat.com 184 Georgoulias, Bethany From: Georgoulias, Bethany Sent: Wednesday, May 29, 2013 8:43 AM To: 'dniemond@hogslat.com' Subject: NPDES Stormwater Permit COC Renewal Update Dear Stormwater Permit On-line Renewal Contact: We have sent the permit or owner contact person on record for Certificate of Coverage (COC) No. NCG070133, Douglas Niemand, a unique PIN and instructions for renewing the COC on-line. You may be the same contact person that received that information. A complete permit package (General Permit, Monitoring Forms, Technical Bulletin) is available from our website at: http:/jportal.ncdenr.org/web/wq/ws/su/2013-gps . We have also provided this website to the permit or owner contact named above. On that website, you will find revised summary reports of the contact affiliations and details we have on record for this COC. Please search the corresponding PDF document for the COC number. We request that you help keep DWQ updated with accurate permit contacts and e-mail addresses for this permit. If you have any questions or concerns, please contact: Bethany Georgoulias e-mail: bethany.geoEgoullas@ncdenr.gov phone: (919) 807-6372 or Bradley Bennett e-mail: bradly.bennett@ncdenr.Rov Phone: (919) 807-6378 or Bridget Munger e-mail: bridset.munger@ncdenr.gov Phone: (919) 807-6363 Best regards, The Stormwater Permitting Unit Bethany Georgoulias Environmental Engineer NCDENR I DWQ I Stormwater Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 512 N. Salisbury St, Raleigh, NC 27604 Phone: (919) 807-6372 Fax: (919) 807-6494 NEW Website: htto://aortal,ncde,n„r;org/web/wg/ws/su E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. 61 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality July 17, 2008 Doug Niemond Hog Slat Inc PO Box 300 Newton Grove, NC 28366 Subject: NPDES Stormwater Permit Coverage Renewal Hog Slat Inc COC Number NCG070133 Sampson County Dear Permittee: In response to your renewal application for continued coverage under stormwater General Permit NCG070000 the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater General Permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended.) The following information is included with your permit package: • A new Certificate of Coverage • A copy of stormwater General Permit NCG070000 • A copy of a Technical Bulletin for the General Permit • Five copies of the Discharge Monitoring Report (DMR) Form • Five copies of the Qualitative Monitoring Report Form The General Permit authorizes discharges of stormwater only, and it specifies your obligations with respect to stormwater discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all the changes in the reissued permit. The more significant changes in the General Permit since the your last Certificate of Coverage include the following: • Permit cover page — Coverage is expanded to include industrial activities similar to the categorically identified industries. • Part I Section A — This part explains that the No Exposure Exclusion from permitting option may be available to the permittee. • Part II Section A — Several minor expansions and clarifications of the required content of the Stormwater Pollution Prevention Plan have been added. Please be sure that your plan is updated to comply with the new requirements. • Part II Section B — Qualitative monitoring must now be conducted during a representative storm event. • Part II Section B — The permittee is required to keep a written record of his response to problems identified by his qualitative monitoring observations. • Part II Section C - For facilities with vehicle maintenance activities using more than 55 gallons of new motor oil per month, new provisions require that discharges from the vehicle maintenance areas be sampled twice per year, and that the sampling results be compared to new numerical benchmark values. (The previous cutoff concentrations have been eliminated.) • Part II Section C — For facilities with vehicle maintenance activities using more than 55 gallons of new motor oil per month, new provisions require the permittee to execute Tier One and Tier Two response actions, based on the first benchmark exceedence (Tier One) and the second consecutive benchmark exceedence (Tier Two). Tier Two requires that the permittee institute monthly monitoring instead of twice -per -year monitoring, until three consecutive monitoring events show no benchmark exceedences. • Part II Section C — This part contains a new provision that four exceedences of any particular benchmark will trigger increased DWQ involvement in the permittee's stormwater management and control actions. DWQ may direct the permittee to apply for an individual permit, or may direct the implementation or installation of specific stormwater control measures. North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Internet: h2o.enr.state nauslsulstormwater.html 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-9612 1-877-623-6748 An Equal OpportunitylAffirmative Action Employer— 50% Recydedll0% Post Consumer Paper Permit Reissuance Letter — Permit NCG070133 Page 2 Your coverage under the General Permit is transferable only through the specific action of DWO. This permit does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Robert Patterson of the DWO Stormwater Permitting Unit at (919) 807-6375. Sincerely, for Coleen H. Sullins cc: DWO Central Files Stormwater Permitting Unit Files FayettevilleRegional Office STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG070000 CERTIFICATE OF COVERAGE No. NCG070133 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Hog Slat Inc is hereby authorized to discharge stormwater from a facility located at Hog Slat Inc 1451 Warsaw Hwy Clinton, NC Sampson County to receiving waters designated as a UT to Rowan Branch, a class C SW waterbody in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I. II, ill, IV, V, and VI of General Permit No. NCG070000 as attached. This certificate of coverage shall become effective July 17, 2008. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day July 17, 2008. for Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Dlvlsion of Water Quality rL April 28, 2003 � James M Jackson Hog Slat Inc APR 3 0 2003 PO Box 300 I Newton Grove, NC 28366 �— — -- - Subject: NPDES Stormwater Permit Renewal Hog Slat Inc COC Number NCG070133 Sampson County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG070000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: • A new Certificate of Coverage • A copy of General Stormwater Permit NCG070000 • A copy of the Analytical Monitoring Form (DMR) • A copy of the Qualitativel Monitoring Form • A copy of a Technical Bulletin for the general permit Your coverage under this general permit is not transferable except after notice to DWO. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Department of Environment and Natural Resources, or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Mack Wiggins of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 542. Sincerely, Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Central Files Stormwater & General Permits Unit Files Fayetteville Regional Office N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-8053 �+vr N VR Customer Service 1 800 623-7748 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG070000 CERTIFICATE OF COVERAGE No. NCG070133 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Hog Slat Inc is hereby authorized to discharge stormwater from a facility located at Hog Slat Inc 1451 Warsaw Highway Clinton Sampson County to receiving waters designated as a UT to Rowan Branch, a class C Sw stream, in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, Ill, IV, V, and VI of General Permit No. NCG070000 as attached. This certificate of coverage shall become effective May 1, 2003. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day April 28, 2003. for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission �pF VA TF9p _60 r 9 JAMES M JACKSON HOG SLAT INCORPORATED PO BOX 300 NEWTON GROVE, NC 28366 Dear Permittee: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources September 4, 2002 —.-- Alan W. Klimek, P.E., Director i Division of Water Quality SEP 10 :2002 s rJ E k t. Subject: NPDES Stormwater Permit Coverage Renewal Hog Slat Incorporated COC Number NCG070133 Sampson County Your facility is currently covered for stormwater discharge under General Permit NCG070000. This permit expires on March 31, 2003. The Division staff is currently in the process of rewriting this permit and is scheduled to have the permit reissued by early spring of 2003, Once the permit is reissued, your facility would be eligible for continued coverage under the reissued permit. In order to assure your continued coverage under the general permit, you must apply to the Division of Water Quality (DWQ) for renewal of your permit coverage. To make this renewal process easier, we are informing you in advance that your permit coverage will be expiring. Enclosed you will find a Permit Coverage Renewal Application Form. The application must be completed and returned by October 2, 2002 in order to assure continued coverage under the general permit. Due to staff and budget constraints, letters confirming our receipt of the completed application will not be sent. Failure to request renewal within the time period specified, may result in a civil assessment of at least $250.00. Larger penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your Facility without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $10,000 per day. Please note that recent federal legislation has extended the "no exposure exclusion" to all operators of industrial facilities in any of the 11 categories of "storm water discharges associated with industrial activity," (except construction activities). If you feel your facility can certify a condition of "no exposure", i.e. the facility industrial materials and operations are not exposed to stormwater, you can apply for the no exposure exclusion. For additional information contact the Central Office Stormwater Staff member listed below or check the Stormwater & General Permits Unit Web Site at http://h2o.enr.state.nc.us/su/stormwater.htmI If the subject stormwater. discharge to waters of the state has been terminated, please complete the enclosed Rescission Request Form. Mailing instructions are listed on the bottom of the form. You will be notified when the rescission process has been completed. If you have any questions regarding the permit renewal procedures please contact Ricky Revels of the Fayetteville Regional Office at 910-486-1541 or Mack Wiggins of the Central Office Stormwater Unit at (919) 733-5083, ext. 542 Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Central Files Stormwater and General Permits Unit Files Fayetteville Regional Office ®TA NCDENR N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 Customer Service 1- 800.623-7748 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director April 16, 1999 Mr. James Jackson, III Environmental Manager Hog Slats, Inc. P.O. Box 300 Newton Grove, NC 28366 Re: Notice of Intent for General NPDES Permit NCG500000 Hog Slats, Inc. Sampson County Dear Mr. Jackson: 1 • • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES R E C E VV E [_:)" A P R 2 0 1999 FAYETTEVILLE F3EG. OFFICE This Division of Water Quality received a Notice of Intent from you on March 26, 1999 to be covered by N.C. General NPDES Permit NCG500000. This letter is to return that Notice of Intent to you for re - filing. The Notice of Intent form has changed recently from the form that you submitted, and you will need to complete the revised form. As of January 1, 1999 there is a new fee schedule in effect. The application fee is being returned with the Notice of Intent. A new check for $80 should be submitted with the Notice of Intent. General Permits are now subject to Annual Fees. The $80 submitted with the Notices of Intent will cover the first year annual fees. A copy of the new fee structure is enclosed for your use. Please prepare a new check and resubmit your Notice of Intent. Your check should be rewritten for $80,00. If you have questions concerning these matters, please contact me at 919/733- 5083, ext. 548 or our Fayetteville Regional Office. Sincerely, William C. Mills, PE Stormwater and General Permits Unit Cc: ayetteville Regional Office Attachments P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director April 30, 1998 Flo A, 0 ft�.- a-% (i ED F E ff-"AV E D JAMES M JACKSON t,I AY d 6 1998 HOG SLAT INC. P.O. BOX 300 FAY-O"f'EIlILLE NEWTON GROVE, NC 28366 REG. OFFICE Subject: Reissued Stormwater General Permit for Certificate of Coverage No. NCG070133 Sampson County Dear Permittee: In response to your renewal application for continued coverage under the subject permit, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. The following information is included with your permit package: ■ A copy of the stormwater general permit. ■ A Stormwater Pollution Prevention Plan Certification Form. This form certifies that you have developed and implemented the Stormwater Pollution Prevention Plan (SPPP) required in your' permit. This form must be completed and returned to the Division within 30 days of receipt of this letter. DO NOT send the SPPP with the signed form. 0 Five copies of Analytical Monitoring forms. ■ Five copies of Qualitative Monitoring forms. ■ A copy of a Technical Bulletin on the stormwater program which outlines program components and addresses frequently asked questions. ■ A corrected Certificate of Coverage if you indicated a name or address change on the Renewal Form returned to the Division. Your certificate of coverage is not transferable except after notice to DWQ. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DWQ or permits required by the Division of Land Resources, Division of Air Quality, Coastal Area Management Act or any other Federal or Local governmental permits that may be required. If you have any questions concerning this permit or other attached documents, please contact the Stormwater and General Permits Unit at telephone number (919) 733-5083 Sincerely, for Preston Howard, Jr., P. E. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper + State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Govemor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director James Jackson Hog Slat P.O. Box 300 Newton Grove, NC 28366 Dear Mr. Jackson: 4•• 'Wi IDEHNF1 DRIVE December 1, 1995 DEC g M ENV, I "GEME1dT FAYETTE M;E REa OFFICE Subject: General Permit No. NCG070000 Hog Slat COC NCG070133 Sampson County In accordance with your application for discharge permit received on October 25, 1995, we are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Environmental Management. The Division of Environmental Management may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Tony Evans at telephone number 9191733- 5083. P?G NA. SIGNED BY Sincerely, c_VOL I BENNE�T A. Preston Howard, Jr., P. E. cc: Fayetteville Regional Office P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper i '"', STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT GENERAL PERMIT NO, NCG070000 CERTIFICATE OF 'CO -ERAGE No._N__CG070133 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Hog Slat, Inc. is hereby authorized to discharge stormwater from a facility located at Hog Slat, Inc. 1451 Warsaw Hwy. Clinton, NC Sampson County to receiving waters designated as an unnamed tributary to Rowan Branch in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 11, III and IV of General Permit No. NCG070000 as attached. This certificate of coverage shall become effective December 1, 1995. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day December 1, 1995. ("r;: II A, SIGO D Fig,, C.T?-4" r 7' i A. Preston Howard, Jr., P.E., Director Division of Environmental Management By Authority of the Environmental Management Commission OF NORTH CAROLINA dT OF NATURAL RESOURCES ►MMUNITY DEVELOPMENT RALEIGH, N. C. Atso IN SF SrTL 17' 30" 746 CLINTON SO NORTH CAR+ 7.5 MINUTE & WA GM 149 2220040 1 FEET i MAP Will g