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NCG070007_COMPLETE FILE - HISTORICAL_20180404
STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT N0. Iv C& 0 700% 7 DOC TYPE '-$-HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ �t71 D Dvoq YYYYMMDD s li NCDENR NORTH CA"W" ENVIRONMENT MO NRVR' REBOVRCE6 Division of Energy, Mineral and Land Resources Land Quality Section / Stormwater Permitting Program National Pollutant Discharge Elimination System (NPDES) PERMIT OWNER AFFILIATION DESIGNATION FORM (Individual Legally Responsible for Permit) Use this form if there has been: FOR AGENCY USE ONLY Date Received Year Month Da NO CHANGE in facility ownership or facility name, but the individual who is legally responsible for the permit has changed. If the name of the facility has changed, or if the ownership of the facility has changed, do NOT use this form. Instead, you must fill out a Name -Owner 0er=ery_q and submit the completed form with all required docu ��r VV GGttJJ What does "legally responsible individual" mean? The person is either: CENTRAL FILES DWR SECTION' • the responsible corporate officer (for a corporation); • the principle executive officer or ranking elected official (for a municipality, state, federal or other public agency); • the general partner or proprietor (for a partnership or sole proprietorship); • or, the duly authorized representative of one of the above. 1) Enter the permit number for which this change in Legally Responsible Individual ("Owner Affiliation") applies: Individual Permit EIp 2) Facility Information: Facility name: - Company/Owner Organization: Facility address: (or) Certificate of Coverage ;N i1' '0-70 00 Pilkington NA (North America) _13121 S.-Rocky Ford_ Road_ Address Lourinburg NC 28352 City State "Lip To find the current legally responsible person associated with your permit, go to this website: http://portal.ncdenr.orglweb/Ir/sw-permit-contacts and run the Permit Contact Summary Report. 3) OLD OWNER AFFILIATION that should be removed: Previous legally responsible individual: Christopher J. DeCerbo First M 1 Last 4) NEW OWNER AFFILIATION (legally responsible for the permit): Person legally responsible for this permit: SWU-OWNERAFFIL-Muly2014 Christopher J. Miller DECEIVED first M1 Last MAR 20 2018 Page I of 2 C� DENR-LAND QUALITY STORMWATER PERMITTING NPDES Stormwater Permit OWNER AFFILATION DESIGNATION Form (if no Facility Name/Ownership Change) Plant Manager Title 13121 S. Rocky Ford Road Mailing Address Laurinburg NC 28352 City State zip ( 910)277-2103 christopher.milier@nsq.com Telephone E-mail Address Fax Number 5) Reason for this change: A result of. ® Employee or management change ❑ Inappropriate or incorrect designation before ❑ Other If other please explain: The certification below must be completed and signed by the permit holder. PERMITTEE CERTIFICATION: 1, Christopher Miller , attest that this application for this change in Owner Affiliation (person legally responsible for the permit) has been reviewed and is accurate and complete to the best of my knowledge. I understand that if ail required parts of this form are not completed, this change may not be processed. 3 13 �� Signature Date PLEASE SEND THE COMPLETED FORM TO: Division of Energy, Mineral and Land Resources Stormwater Permitting Program 1612 Mail Service Center Raleigh, North Carolina 27699-1612 For more information or staff contacts, please call 919-707-9220 or visit the website at: http://portal.ncdenr.org/web/ir/stormwater Page 2 of 2 SW U-0 W N E RAF F I L-25J my 2014 Lawyer, Mike . From: Waters, Rolland P <Rolland.Waters@nsg.com> Sent: Tuesday, March 13, 2018 11:03 AM To: Lawyer, Mike Subject: [External] FW: Signed form Attachments: 20180313104745232.pdf CAUTION: External email. Do not click links or open attachments unless verified. Send all suspicious email as an attachment to Report Spa m.<maiIto: report. spam@nc.gov> This should be going in the mail today. R. Phillip Waters (Phil) Environmental Manager Pilkington (NSG) 13121 S, Rocky Ford Road Laurinburg NC 28352 rolland.waters@nsg.com V: 910.277,2240 http://www.nsg.com/disclaimer 1 �11� NCDEI.����N�R NORTH CARaLN Vem f meRr or &N VQNHCM AND N4UML NCsaURCCO Division of Energy, Mineral and Land Resources Land Quality Section / Stormwater Permitting Program National Pollutant Discharge Elimination System (NPDES) PERMIT OWNER AFFILIATION DESIGNATION FORM (Individual Legally Responsible for Permit) Use this form if there has been: FOR AGENCY USE ONLY Dale Received Year Me 1111 Da NO CHANGE in facility ownership or facility name, but the individual who Is legally responsible for the permit has changed. If the name of the facility has changed, or if the ownership of the facility has changed, do NOT use this form. instead, you must fill out a Name -Ownership Change Form and submit the completed form with all required documentation. What does "legally responsible individual" mean? The person is either: • the responsible corporate officer (for a corporation); • the principle executive officer or ranking elected official (for a municipality, state, federal or other public agency); • the general partner or proprietor (for a partnership or sole proprietorship); • or, the duly authorized representative of one of the above. 1) Enter the permit number for which this change in Legally Responsible Individual ("Owner Affiliation") applies: Individual Permit N C S:- 2) Facility Information: Facility name: Company/Owner Organization: Facility address: (ar) Certificate of Coverage lv:1171010101 Pilkington NA (North America) 131215, RockY Eord Ro d Address Laurinburg NC 28352 City State Zip To find the current legally responsible person associated with your permit, go to this websitc: htt :// ortal.nedenr.or web/lr/sw- ermit-contacts and run the Permit Contact Summary Report. 3) OLD OWNER AFFILIATION that should be removed: Previous legally responsible individual: Christopher J. DeCerbo First Ml ^� Last 4) NEW OWNER AFFILIATION (legally responsible for (he permit): Person legally responsible for this permit: SW U•4WNERAFF IL-26Ju1y2014 Christopher J. Miller First Ml Last Page 1 of 2 y .4 NPDES Stormwater Permit OWNER AFFILATION DESIGNATION Form (if no Facility Name/Ownership Change) 5) Reason for this change: A result of. If other please explain: Plant Manager Title 131215. Rocky Ford Road Mailing Address Laurinburg NC 28352 City State Zip ( 910) 277-2103 christopher,miller@nsg.com T Telephone E-mall Address Fax Number ® Employee or management change ❑ Inappropriate or incorrect designation before ❑ Other ....................................................................................... 4........ 6..................... The certification below must be completed and signed by the permit holder. 1PERMITTEE CERTIFICATION: 1, Christopher Miller , attest that this application for this change in Owner Affiliation (person legally responsible for the permit) has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required pans of this form are not completed, this change may not be processed. 3 J3 1e Signature Date PLEASE SEND THE COMPLETED FORM TO: Division of Energy, Mineral and Land Resources Stormwater Permitting Program 1612 Mail Service Center Raleigh, North Carolina 27699-1612 For more information or staff contacts, please call 919-707-9220 or visit the website at: htt :II ortal.nedenr, we it s ormwater Page 2 of 2 SWU-OWNERAFFIL-25July2014 Lawyer, Mike From: Lawyer, Mike Sent: Friday, February 23, 2018 9:28 AM To: 'rolland.waters@nsg.com'; 'judson.smith@nsg.com' Subject: stormwater inspection Attachments: Compliance Evaluation Inspection_Pilkington NA_NCG070007 2-20-18.pdf; Stormwater Permit Owner Affiliation Designation Form.pdf; Pilkington_NCG070007_Affiliations.docx Gentlemen, Attached for your review and files is a scanned copy of the Compliance Evaluation Inspection report regarding the stormwater inspection that I conducted on February 20, 2018 at the Pilkington NA facility in Laurinburg. A hard copy original has also been mailed out. I have also attached a Stormwater Permit Owner Affiliation Designation Form to be completed and submitted to our Central Office in Raleigh. According to our permit database, we do not have a named affiliated owner (person legally responsible for the permit). This should be an officer of the company (Vice President or higher) or their designee. In reviewing the facility's SPPP, there is a document signed by the Vice President of the company designating the Plant Manager as having signature authority and responsibility for the stormwater permit. I understand that Chris Miller is the current Plant Manager therefore he should be listed on the owner affiliation designation form. Our permit database does list R. Phillip Waters as the Facility Contact Person and Permit Contact Person (see attached screenshot from our database). I appreciate everyone's time and assistance. Please contact me with any questions or concerns. Thanks, Mike Michael Lawyer, CP5WQ Environmental Program Consultant Division of Energy, Mineral and Land Resources North Carolina Department of Environmental Quality 910 433-3394 office mike.lawyerCa7ncdenr.gov 225 Green Street, Suite 714 Fayetteville, NC 28301 t^r -->-Nothing Compares.-,,. Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties, r 7 EC 1 V JUL S 12017 r Certificate of Authority The undersigned, Alan Graham, Vice President & Secretary for Pilkington North America Inc., a Delaware Corporation ("Pilkington NA"), hereby certifies as follows: That Chris Miller, having the position of Plant Manager of Pilkington NA's manufacturing facility, located at 13121 S. Rocky Ford Road, Laurinburg, NC28352, 'is authorized to sign or reports and applications relevant to Pilkington NA as may be required by environmental statutes or regulations of the United States, the State of North Carolina, or any other local regulatory agency. In Witness Whereof, I have hereunto set my hand as of this 25 h day of July 2017. — ha)� A: I �') - Alan Graham Vice President & Secretary Pilkington North America, Inc. R h Energy, Mlnerat and Land Resources ENVIRONMENTAL QUALITY , February 21, 2018 Pilkington NA Attn: R. Phillip Waters, Environmental Manager 13121 South Rocky Ford Road Laurinburg, NC 28352 ROY COOPER Governor MICHAEL S. REGAN Secretary WILLIAM E. (TOBY) VINSON, JR. Interim Director Subject: COMPLIANCE EVALUATION INSPECTION NPDES Stormwater General Permit NCG070000 Pllkington NA, Certificate of Coverage NCG070007 Scotland County Dear Mr. Waters: On February 20, 2018, a site inspection was conducted for the Pilkington NA facility located at 13121 South Rocky Ford Road, Laurinburg, Scotland County, North Carolina. A copy of the Compliance Inspection Report is enclosed for your review. Mr. Judson Smith, Health and Safety Manager, and Mr. Jay Barber, Landscaper, were also present during the inspection and their time and assistance is greatly appreciated. The site visit and file review revealed that the subject facility is covered by NPDES Stormwater General Permit NCG070000 under Certificate of Coverage NCG070007. Permit coverage authorizes the discharge of stormwater from the facility to receiving waters designated as Shoe Heel Creek (Big Shoe Heel Creek)(Maxton Pond), a Class C;Sw waterbody in the Lumber River Basin. As a result of the inspection, the facility was found to be in compliance with the conditions of the NCG070000 permit. Please refer to the -enclosed Compliance Inspection Report for additional comments and observations made during the inspection. Please be advised that violations of the NPDES Stormwater General Permit are subject to a civil penalty assessment of up to $25,000 per day for each violation. If you or your staff have any questions, comments, or needs assistance with understanding any aspect of your permit, please contact me at (910) 433-3394 or by e-mail at mike.tawyer@ncdenr.gov. Sincerely, _Michael Lawyer, CPSWQ__ Environmental Program Consultant DEMLR Enclosure ec: Judson Smith, Health and Safety Manager— Pilkington NA✓ cc: FRO — DEMLR, Stormwater Files-NCG070007 State of North Carolina I Environmental Quality I Energy, Mineral and Land Resources Fayetteville Regional Office 1 225 Green Street, Suite 714 i Fayetteville, NC 28301 910.433-3300 Compliance Inspection Report Permit: NCG070007 Effective: 06/01/13 Expiration: 05/31/18 Owner: Pilkington NA SOC: Effective: Expiration: Facility: Pilkington NA County: Scotland 13121 S Rocky Ford Rd Region: Fayetteville Laurinburg NC 28352 Contact Person: R Phillip Waters Title: Environmental Manager Phone: 910-277-2240 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Represontative(s): On -site representative Judson Smith 910-277-2215 Related Permits: Inspection Date: 02/20/2018 EntryTims::r 01:30PM Exit Time: 03:45PM primary Inspector: Mike Lawyeri� v `r Phone: 910-433-3300 ExLJ4r Secondary Inspector(s): 339Y -.. Reason for Inspection:..... Routine inspection Type: Compliance Evaluation Permit Inspection Type: Stone, Clay, Glass, and Concrete Products Stormwater Discharge COC Facility Status: Compliant Not Compliant Question Arose: Storm Water (See attachment summary) Page: 1 Parmlt: NCG070007 owner - Facility: Pilkington NA -- Inspection date: -0212012018•....• ... Inspection Type : Compliance Evaluation Reason,forvlsib Routine Inspection Summary Inspection conducted to determine compliance with the conditions of NPDES General Stormwater Permit NCG070000. Met with Judson Smith, Health and Safety Manager, and Jay Barber, Landscaper. Mr. Smith provided the facility's Stormwater Pollution Prevention Plan (SPPP), detailed site map and monitoring records for review. Facility's SPPP appeared to contain all permit -required components and is reviewed and updated annually. Records of semi-annual Qualitative (visual) Monitoring from 2013 through 2017 were reviewed and contained all permit -required information. Facility has identified and monitors ten stormwater discharge outfells. After the records review, observations were made of site conditions including storage areas and the stormwater discharge outfalls with the assistance of Mr. Barber, At the time of inspection, facility appeared to be well operated and maintained and in compliance with the NCG070000 permit. Page: 2 Permit: NCG070007 Owner- Facility: Pilkineton NA Inspectlon Date: 0212012018 Inspection Type: Compliance Evaluation. Reason for Visit: - Routine Stormwater Pollution Proventlon.EhM Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (USES) map? # Does the Plan include a "Narrative Description of Practices"? # Does the Plan include a detailed site map including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible altematives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? # Does the Plan include a list of Responsible Party(s)? # Is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? Comment: Qualitative Monitoring Has -the facility conducted its Qualitative Monitoring semi-annually? Comment: Analytical Monitoring Has the facility conducted its Analytical monitoring? # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? Comment: Yet No NA NE ❑ ❑ ❑ ❑ ❑ ❑ ■-❑ ❑ ❑ ■❑❑❑ ■❑❑❑ ■El❑❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ■❑❑❑ ■❑❑❑ ■❑❑❑ ■❑❑❑ You No NA NE Yes _ NQ_NA_N ❑ ❑ E ❑ ❑ ❑ N ❑ Permit and OutfaHa Yea No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ❑ ❑ ❑ --__ ____-# Were -all outfalls-observed, durin the ins ection?- # If the facility has representative outfall status, is it property documented by the Division? ❑ ❑ 0 ❑ # Has the facility evaluated all illicit (non stormwater) discharges? 0 ❑ ❑ ❑ Comment: Page: 3 Geor oullas Bethany From: admin@ncdenr.gov Sent: Thursday, June 20, 2013 10:48 AM To: SVC DENR.stormwater Subject: Confirmation for Renewal of DWQ Stormwater NPDES General Permit ** Do not reply to this e-mail as it is from an unmonitored mailbox. ** Thanks for renewing your permit using our on-line option. No further action is necessary. The new General Permit is available for printing from our website at htt:1/ ortal.ncdenr.or web/w /sw/su/n dessw . If you have questions, please contact Bethany Georgoulias at bethany.georgoulias@ncdenr.gov phone (919) 807-6372 or Bradley Bennett at bradley.bennettOncdenr.gov phone (919) 807-6378. If you forgot to print your Certificate of Coverage you can resubmit the data and print another copy. This COC is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended.) The General Permit authorizes discharges of stormwater and specifies your obligations for discharge controls, management, monitoring, reporting, and record keeping. Please review the new permit to familiarize yourself with all of the changes. Parts III and IV contain the Standard Conditions, including Compliance and Liability, Reporting, Monitoring and Records requirements; Operation and Maintenance obligations; and Definitions. Your facility has six months from receipt of the COC to update its Stormwater Pollution Prevention Plan (SPPP) to comply with changes in SPPP requirements. Other changes are effective immediately. Please note that Tier 3 Actions (if applicable) are triggered by four benchmark exceedances beginning on the effective date of the renewal permit and do not count prior exceedances. Please visit our website above to review the new General Permit carefully. Your coverage under the General Permit is transferable only through the specific action of DWQ. This permit does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. CONFIRMATION DETAILS _ Pew Number , NCG070Q. Effective Date: 6�/ L2A6S� Receiving Stream Class: C;Sw �Basm� "~�" :, #:; " Lumberer `" - - �qgf Facility Address: 13121 Rocky Ford Rd 11 77 FtY Gzty Facility State: NC Facility Zip: -- � a � Q,2� �wrwa�. _ m„= A�:..�al ai.*',r i-�'.• � .�.-+.xv�ce�v ^- Affiliation Type: Owner Work Phone Number: (910)277-2120 First Name: kr< Rolland°, • � ' '" � ` �, . ��•�, Middle Name: Phillip Las Wattcri Email: rol land.watersAnsg.com 12 0� o�wAr�gQc Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department ofEnvironment and Natural Resources Shaunna Michele Tobin Pilkington NA PO Box 969 Laurinburg NC 28353 SUBJECT: July 30, 2008 Stormwater Inspection Pilkington NA Permit No: NCG070007 Scotland County Dear Shaunna: September 12, 2008 Coleen H. Sullins, P.E. Director Division of Water Quality Thank you for locating the map that gave a detailed location of all outfalls and drainage areas on Sepetember 9, 2008. The Stormwater Inspection was conducted by Danny Strickland of the Fayetteville Regional Office. The facility was found to be in Compliance with permit NCG070007. As a reminder, preservation of the Waters of the State can only be achieved through consistent NPDES Permit compliance. Please refer to the enclosed inspection report for additional observations and comments, If you or your staff have any questions, please call me at 910-433-3324. Sincerely, Danny Strickland Environmental Sr. Technician Surface Water Protection Section Fayetteville Regional Office cc: ORC Central Files Fayetteville Files N�am�` hCarolina Naturally North Carolina Division of Water Quality/Aquifer Protection Section 225 Green St.l Suite 7l4 Fayetteville, NC 28301 Phone (910) 433-3300 FAX (910) 486-0707 Internet: h2o.enr.state.mus Customer Service 1-877-623-6748 An Equal OpportunitylAllirmative Action Employer — 50% Aecycled110% Post Consumer Paper 0f i l ° ,O`A 9 r o �c Shaunna Michele Tobin Pilkington NA PO Box 969 Laurinburg NC 28353 SUBJECT: July 30, 2008 Stormwater Inspection Pilkington NA Permit No: NCG070007 Scotland County Dear Shaunna: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources August 6, 2008 Coleen H. Sullins, P.E. Director Division of Water Quality Enclosed please find a copy of the Stormwater Inspection form from the inspection conducted on July 30.2008. The Stormwater Inspection was conducted by Danny Strickland of the Fayetteville Regional Office. The facility was found to be in Compliance with permit NCG070007. As a reminder, preservation of the Waters of the State can only be achieved through consistent NPDES Permit compliance. This facility's Stormwater Pollution Prevention Plan is called an ICP. During the inspection I was unable to locate the map that gave a detailed location of all outfalls and drainage areas. I informed them that when Shaunna Tobin came back to work that she could fax me in a copy of the map. Also, informed them that they needed to Amend into the Stormwater Pollution Prevention Plan that the facility has evaluated all illicit (non stormwater) discharges Please refer to the enclosed inspection report for additional observations and comments. If you or your staff have any questions, please call me at 910-433-3324. Sincerely, Danny rickland Environmental Sr. Technician Surface Water Protection Section Fayetteville Regional Office cc: ORC Central Files Fayetteville Files t4r" Carolina Naiturally North Carolina Division of Water Quality/Aquifer Protection Section 225 Green St./ Suite 714 Fayetteville, NC 28301 Phone (910) 433-3300 FAX (910) 486-0707 Intemel: h2o.enr.statem.us Customer Service 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycted110% Post Consumer Paper Compliance Inspection Report Permit: NCG070007 Effective: 06/01/08 Expiration: 05/31/13 Owner: Pilkington NA SOC: Effective: Expiration: Facility: Pilkington NA County: Scotland 13121 Rocky Ford Rd Region: Fayetteville Laurinburg NC 28352 Contact Person: Shaunna Michele Tobin Title: Phone: 910-291-2737 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Certification: Phone: Inspection Date: 07/3012008 Entry Time: 10:00 AM Exit Time: 12:00 PM Primary Inspector: Danny Strickland Phone: Secondary Inspector(s): Belinda S Henson Phone: 910-433-3300 Ext.726 Reason for Inspection: Routine Inspection Type: Stormwater Permit Inspection Type: Stone, Clay, Glass, and Concrete Products Stormwater Discharge COC Facility Status: ■ Compliant ❑ Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 Permit: NGG070007 Owner - Facility: Pilkington NA Inspection Date: 07/30/2008 Inspection Type: Stormwater Reason for Visit: Routine Inspection Summary: During this inspection, I found the facility's Stormwater Pollution Prevention Plan to be refered to as an ICP. I was unable to locate the map that gave a detailed location of all outfalls and drainage areas. I informed them that when Shaunna Tobin, Environmental Manager, came back to work that she could fax me in a copy of the map. Also, informed them that they needed to amend into the Stormwater Pollution Prevention Plan that the facility has evaluated all illicit (non stormwaler) discharges. Page: 2 u. 1 Permit: NCG670007 Owner - Facility: Pilkington NA Inspection Date: 07/30/2008 Inspection Type: Stormwater Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ■ ❑ ❑ ❑ i Does the Plan include a "Narrative Description of Practices"? ■ ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ❑ ■ ❑ ❑ #, Does the Plan include a list of significant spills occurring during the past 3 years? ■ ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ■ ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ■ ❑ ❑ ❑ # Does the'Plan include a BMP summary? ■ ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ ❑ ❑ # Does the facility provide and document Employee Training? ■ ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ■ ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ■ ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ■ ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ ❑ ❑ Comment: The Sormwater Pollution Prevention Plan is called an ICP at this facility. Also, I was unable to find a map that included the outfall locations and drainage areas. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ ❑ ❑ ❑ Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ❑ ■ 11 # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ■ ❑ Comment: Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ ❑ # Were all outfalls observed during the inspection? ■ ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ■ ❑ # Has the facility evaluated all illicit (non sormwater) discharges? ■ ❑ ❑ ❑ Page: 3 Permit: NCG070007 Owner- Facility: Pilkington NA Inspection Date: 0713012008 Inspection Type: Stormwater Reason for Visit: Routine . Comment: The facility also needs to amend that they have evaluated all illicit (non stormwater) discharges into the Stormwater Pollution Prevention Plan. Page: 4 PILKINGTON CERTIFIED MAIL RETURN RECEIPT REQUESTED March 7, 2007 NCDENR Attn: Michael Lawyer Division of Water Quality Surface Water Protection Section 225 Green Street, Suite 714 Fayetteville, NC 28301-5043 Subject: Pilkington North America, Inc. NPDES Stormwater Inspection General Permit No: NCG07007 Mr. Lawyer: DENR-FRCS MAID 15 2007 DWQ On February 7, 2007, you performed a storm water inspection to verify Pilkington North America's (PNA) compliance with its current NPDES storm water permit. As a result, an inspection report was sent asking for a response "within 30 days from receipt" to address needed improvements in the site's current Integrated Contingency Plan (ICP). By this letter, PNA is providing the NCDENR Division of Water Quality with a corrective action plan to address the necessary revisions to the ICP. PNA is currently in the process of reviewing and updating their ICP to include recent site administration changes and to address recent changes in regulations. The site plans to update the Stormwater Pollution Prevention Plan (SWPPP) and the Spill Prevention and Control Countermeasure (SPCC) plans as a part of the ICP revision. Specifically, the following will be addressed no later than April 30, 2007: 1.) An annual review page will be added to the front of the ICP to include a summary of SWPPP changes. 2.) More detail will be added to the feasibility study required as a part of the SWPPP. 3.) An additional certification page will be added specifically for the SWPPP. 4.) The current inspection program will be addressed more thoroughly in the ICP, possibly be referencing a procedure. 5.) The Best Management Practices (BMP) will be re-evaluated and organized to emphasize PNA's commitment to environmental stewardship. Highway 74 East --- P.O. Box 969 — Laurinburg, North Carolina 28353 Tel (910) 276-5630 I It is a part of Pilkington's Environmental Policy to comply with regulations and strive to continually improve our processes, minimizing our impact on the environment. Should you have any further suggestions or recommendations that may help us in achieving these goals, please do not hesitate to share them with me at (910) 291-2737 or via e-mail at shaunna.johnson@us.pilkington.com. Regards, Shaunna Johnson Environmental Manager .F W ATF� Michael F. Easley, Governor `O G: William G. Ross Jr., Secretary j�.:• North Carolina Department of Environment and Natural Resources -� glan W. Simek, A.E. Director Division of Water Quality February 8, 2007 CERTIFIED MAIL: 7001 2510 0006 9498 8954 RETURN RECEIPT REQUESTED Shaunna Johnson, Environmental Manager Pilkington NA PO Box 969 Laurinburg, NC 28353 Subject: COMPLIANCE EVALUATION INSPECTION Pilkington NA NPDES Stormwater General Permit-NCG070007 Scotland County Dear Ms. Johnson: On February 7, 2007, 1, Michael Lawyer from the Fayetteville Regional Office of the Division of Water Quality, conducted a site inspection for the Pilkington NA facility located at 13121 Rocky Ford Road in Laurinburg, Scotland County, North Carolina. A copy of the inspection report is attached for your review. Your time and assistance provided during the inspection is greatly appreciated. Stormwater from the facility drains to Shoe Heel Creek, a Class C;Sw water located in the Lumber River Basin. The site visit and file review revealed that the subject facility is covered by NPDES Stormwater General Permit-NCG070007. Accordingly, the following observations were noted during the Division of Water Quality inspection (please see the attached addendum for information about your permit): 1) Stormwater Pollution Prevention Plan 1SPPP) A Stormwater Pollution Prevention Plan (SPPP) has been developed, recorded, and properly implemented. es■ No❑ 2) Qualitative Monitoring Qualitative monitoring has been conducted and recorded in accordance with permit requirements. es■ No❑ Other Observations: As discussed during the inspection, some minor modifications should be made to your facility's Integrated Contingency Plan (ICP), which incorporates the Stormwater Pollution Prevention Plan. Please refer to the attached Compliance Inspection Report for specific revisions to the ICP and the inspection summary located on page 2 of the report for additional comments and observations made during the inspection. _ AnchCarolina )Vatura!!y North Carolina Division of Water Quality 225 Green Street, Suite 714 Fayetteville, NC 28301-5043 Phone (910) 433-3300 Customer Service Internet: WWW.1rcwa1erquali1v.orU Fax (910) 48"707 1-877-623-6748 An Equal OpportunitylAffirmative Action Employer — 500% Recycledl1096 Post Consumer Paper Page 2 'A ' Ms. Johnson • ` y February 8, 2007 Requested Response: You are asked to respond to this office, in writing, within 30 days from receipt of this report. Your response should include a reasonable time frame as to when the aforementioned revisions to your facility's ICP will be completed. Please be advised that violations of the NPDES General Permit are subject to a civil penalty assessment of up to $25,000 per day for each violation. If you or your staff has any questions, comments, or needs assistance with understanding any aspect of your permit, please do not hesitate to contact me at (910) 433-3329. Sincerely, ichael Lawyer Environmental Technician Surface Water Protection Section Attachments (2) cc: FRO -Surface Water Protection NPS-Assistance & Compliance Oversight Unit Water Quality Central Files Ln 2- 0FF�([`;6IAL USE CD Postage $ d.. (r— Cer i ied Fee Postmark Return Receipt Fee Hera C] (Endorsement Required) C] Restricted Delivery Fee C] (Endorsement Required) 7otei P°"D r Shaunna Johnson ru Sent TO Environmental Manager Pilkington NA O or PO Box No, L`!ty Mete,t1�+4 P.O. Box 969 Laurinburg, NC 28353 ADDENDUM The National Pollutant Discharge Elimination System (NPDES) program was established under the federal Clean Water Act and then delegated to the Division of Water Quality for implementation in North Carolina. The NPDES permitting program for stormwater discharges was established in 1990. Phase I focuses on site and operations planning to reduce pollutant sources. Through the NPDES permitting program industrial facilities that fall into one of the subject ten categories are required to obtain permit coverage under a general permit or an individual permit, depending upon the facilities SIC code and the industrial activity occurring at the facility. There are currently 19 active general stormwater permits in North Carolina. One condition that is applicable to both the general permits and individual stormwater permits is the requirement to develop and implement site -specific comprehensive stormwater pollution prevention plans (SPPP). These plans are required to include a comprehensive evaluation of the site and operations to reduce pollutant sources and prevent pollutant discharge. Copies.of the general permits and accompanying documents can be accessed from the -following webpage: http://h2o.enr.state.nc.us/su/Forms Documents.htm Permit text, technical bulletins, discharge monitoring forms, and a Notice of Intent [which is the application of for coverage under a NPDES General Stormwater Permit] can be found at this web site. The following items are a subset of permit requirements and are listed to assist you and help bring your attention to certain permitting issues, process and condition requirements of your permit. That said; please see the above -mentioned web site in order to obtain a copy of the permit such that you may fully comply with all the conditions therein. Failures to properly comply with conditions of the permit, like those bulleted below, constitutes violations and are subject to a civil penalty assessment of up to $25,000 per day, per violation. • Industrial facilities that fall into one of the subject ten categories are required to obtain permit coverage under a general NPDES stormwater permit or an individual NPDES stormwater permit • All persons desiring to have facilities covered by a General Permit must register with the Division of Water Quality (DWQ) by the filing of a Notice of Intent (NOI) and Applicable Fees. • This Notice of Intent (NOi) must be submitted and a Certificate of Coverage issued prior to any discharge of stormwater associated with the industrial activity, process wastewater, and/or mine dewatering. • Once the Notice of Intent is received, DWQ will review and determine whether a Certificate of Coverage (COC) may be issued. If this Certificate of Coverage is issued the facility is covered by the General Permit. That is, the permittee is authorized to discharge stormwater, process wastewater, and/or mine dewatering pursuant to the type of General Permit until the permit expires or is modified or revoked. • Any other point source discharge to surface water of the state is prohibited unless it is an allowable non-stormwater discharge or is covered by another permit, authorization or approval. • There are currently 19 active general permits. Permit conditions vary accordingly; however, most of the permits have following condition requirements (you must read your entire permit to ensure full compliance): o Development and compliance with the Stormwater Pollution Prevention Plan o CoIlection, reporting, and recording of Analytical Monitoring ■ Complete Items 1, 2, and 3, Also complete A. nature -`- Item 4 If Restricted Delivery Is desired. 11 Agent ■ Print your name and address on the reverse ❑ Addressee ived (pu ame} C. Date of Delivery so that we, can return the card to you. ■ Attach this card to the back of the mallpiece, 7 or on the!front If space permits. D. Is delivery address different from Item 17 es ❑ No 1. Article Addressed to: If YES, enter delivery address below: Shaunn`a;:Johnson Environmental Manager i Pilkingtbn NA 3. Serviceiype P.O. Box 969 Laurinburg, NC 28353 ❑ certified Mail ❑ Express Mall 0 Registered ❑ Return Receipt for Merchandise ❑ Insured Mall ❑ C.O.D. 4. Restricted Delivery? (E#m Feel ❑ Yes 'r 2: Article Number r ?fl�1 2510 �OC�6 949g r395� (lintel from seN?ce ?abeQ PS Farm 3811, February 2004 Domestic Return Recelpt 102595-02-M-1540 o Collection, reporting and recording of Qualitative Monitoring o Collection, reporting and recording of Vehicle Maintenance Monitoring o Records — Visual monitoring shall be documented and records maintained at the facility along with the Stormwater Pollution Prevention Plan. Copies of the analytical monitoring results shall also be maintained on -site. The Permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, and copies of all reports required by this general permit for a period of least 5 years for the date of the sample measurement, report or application. o Expiration — The permittec is not authorized to discharge after the expiration date of the general permit. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit forms and fees as are required by the agency authorized to issue permits no later than 180-days prior to expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will be subject to enforcement. Failure to renew your permit is a violation. o Transfer — The Certificate of Coverage (COC) issued pursuant to this general permit is not transferable to any person expect after notice to and approval by the Director. The Director may require modification or revocation and reissuance of the Certificate of Coverage to change the name and incorporate such other requirements as may be necessary under the Clean Water Act. The Permit is NOT transferable. o Name Change, Closure or Facility Ownership change — Permittee is required to notify the Division in writing in the event the permitted facility is sold or closed. The Division of Water Quality views changes of name or ownership as a modification that requires the Director's approval and reissuance of the permit. Name and ownership changes required you to complete a Name/ownership Change Form from the Division and mail it back to the Division of Water Quality along with all appropriate information. o Proper Operation and Maintenance is a requirement of the permit. 0 Compliance Inspection Report Permit: NCG070007 Effective: 05/01/03 Expiration: 04/30/08 Owner: Pilkington NA SOC: Effective: Expiration: Facility: Pilkington NA County: Scotland 13121 Rocky Ford Rd Region: Fayetteville Laurinburg NC 28352 Contact Person: Shaunna Michele Johnson Phone: 910-291-2737 Directions to Facility: 0 Primary ORC: Secondary ORC(s): On -Site Representative(s): On -site representative Related Permits: Shaunna Michele Johnson Certification: Phone: Phone: 910-291-2737 Inspection Date: 02I0712007 Entry T' n e: 09:4 AM Exit Time: 01:30 PM Primary Inspector: Mike Lawyer Phone: 910-433-3300 Secondary Inspector(s): Exj.7� 33z9 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Stone, Clay, Glass, and Concrete Products Stormwater Discharge COC Facility Status: ■ Compliant Q Not Compliant Question Areas: N Storm water (See attachment summary) Page: 1 Permit: NCGO70007 Owner - Facility: Pilkington NA Inspection Data: 02/07/2007 Inspection type:'Compliance Evaluation Reason for Visit: Routine Inspection Summary: Inspection conducted with time and assistance provided by Ms. Shaunna Johnson, Environmental Manager. The facility has six stormwater. outfalls, which are all located along the east side of the property and discharge stormwater to Shoe Heel Creek in the Lumber River Basin.. Two•of the six outfalls, which are 48 inch concrete pipes, are fed by ditches that almost*completely surround the property. Three of the outfalls are inch metal pipes with one coming from a storm drain and two.from a train.shelter area that are planned to be removed. The remaining outfall monitored for stormwater releases is the facility's wastewater discharge point from their retention pond. Inspection records for the semi-annual visual. monitoring of each outfali were complete and available. Vehicle maintenance is conducted onsite, however documentation is maintained showing that the monthly averages of new motor oil usage is below 55 gallons. Ms. Johnson is currently working on revising and updating the facility's Integrated Contingency Plan (ICP) originally developed in 2002, which incorporates a Stormwater Pollution Prevention Plan (SWPPP)„ While the ICP is quite detailed, a few modifications should be made in reference to aspects of the SWPPP. Specifically, the inclusion of statements concerning a feasibilty study, site -specific BMPs, stormwater inspection program and an evaluation of any non-stormwater discharges. Also, there should be a section that documents an annual review and applicable updates, Page: 2 Permit: NCG070007 Owner - Facility: Pilkington NA Inspection pate: 02/070007 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ Q ❑ ❑ # Does the Plan include a General Location (USGS) map? ■ ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices'? ■ ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ■ ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ❑ ■ ❑ ❑ # Does the facility provide all necessary secondary containment? '. ■ ❑ ❑ ❑ # Does the Plan include a BMP summary? ■ ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ ❑ ❑ # Does the facility provide and document Employee Training? ■ ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ■ ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ❑ ■ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ❑ ■ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ ❑ ❑ Comment: Facility has an Integrated Contingency Plan (ICP) that was developed in 2002, which incorporates an SWPPP. Ms. Johnson is in the process of updating and revising the ICP. As discussed during the inspection, revisions to the ICP should include statements regarding a feasibility study, inspection program and an evaluation of the presence of any non-stormwater discharges. Additionally, the section that refers to the facility's BMPs should contain more detail pertaining to site -specific measures. Also, once the ICP has been revised it should include a section that documents an annual review as well as any applicable updates. Qualitative Monitorin Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? Rollo Comment: Analytical Monitoring, Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ❑ ■ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ■ ❑ Comment: New motor oil usage is documented every month and averages below 55 gallons, thereby not requiring analytical monitoring. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? 11111111000 Page: 3 Permit: NCG070007 Owner. Facility: Pilkington NA Inspection Date: 02107I2007 Inspection Type: Compliance Evaluation Reason for Visit: Routine # Were all outfalls observed during the inspection? ■ 0 ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ■ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ❑ ■ ❑ ❑ Comment: Facility presently has six stormwater outfalls including one from the wastewater pond. it was relayed by Ms. Johnson that plans are in place to remove two of the outfalls, which discharge stormwater from the train shelter located behind the facility's product silos. Page: 4 re PILKINGTON January 21, 2005 Belinda Henson NCDENR — DWQ 225 Green Street, Suite 714 Fayetteville, NC 28301 Re: Pllkington North America, Inc. General Stormwater Permit Certificate of Coverage No. NCG070007 Non-Stormwater Dischar a Notification Dear Belinda: DENR-FRO JAN 2 6 2005 This letter is a written follow-up to a phone conversation with you on January 19, 2005 concerning the non-stormwater connections found in the 006 stormwater outfall and a phone conversation with you on January 21, 2004 regarding the chromate release that occurred on January 20, 2004. Chromate Release At about 3:45 pm on Thursday, January 20, 2004, a ruptured chromate cooling water supply line was detected on the North side of the plant from the non -operational Line #1 air pollution control system. Personnel and contractors on -site worked very quickly and had the leak stopped and the spill contained within 10 minutes. The cooling water was leaking at a rate.of about 100 gallons/minute (visually estimated). There is a stormwater catch basin in that area that discharges to stormwater outfall S002. Site personnel sealed off the catch basin within about 5 minutes of detecting the spill. It is estimated that a total of about 1000 gallons of cooling water was released with about half of that (500 gallons) reaching the stormwater catch basin. The cooling water contains about 400 ppm of sodium chromate. The total amount of sodium chromate released was about 3.336 lbs. The estimated amount of sodium chromate that drained into the stormwater catch basin is about 1.67 lbs total. The portion of the release that did not go into the catch basin was contained on the concrete below the cooling water pipe. The spill on the concrete was absorbed with clay absorbent and shoveled into drums for proper disposal. The remaining liquid in the cooling water pipe was drained, captured and returned to the cooling water hot well system. The pipe will remain empty since the system it was servicing is shut down. Highway 74 East — P.O. Box 969 — Laurinburg, North Carolina 28353 Tel (910) 276-5630 Non-Stormwater Connections to S006 During an internal inspection of the stormwater outfalls, it was noted that there was dry weather flow in Stormwater outfall S006. PNA retained the services of a contractor with a camera to detect the source of the flow in the 48" concrete pipe. The camera picked up apparent gourndwater leakage around the joints of the pipe and around the outside of incoming sewer connections. Based on the amount of the leakage observed, it appears that it accounts for the majority of the flow seen at the discharge end of the pipe. During the course of this investigation it was further found that there were some connections to the sewer pipe that were not depicted on the drawings. These connections were traced and they appear to be coming from the drains in the battery storage room, the discharge from the oil/water separator that services the truck wash pad, two hand washing sinks, and two basement sumps. Battery washing operations in the battery room were stopped immediately and alternative methods of cleaning the batteries are being used. PNA has gotten proposals to disconnect and re-route the processes described above to the wastewater treatment pond. Re-routing of these sewers involves the installation of a new lift station. PNA plans to begin the sewer construction activities as soon as the lift station pumps are received. The target date for completion of these activities is March 31, 2005. Due to the unexpected findings as described above, PNA is verifying routes for all other processes on the south side of the plant to ensure they are connected to the proper sewers. If you have any questions concerning these issues or if you require additional information, please contact me at 910-277-2120. incerely, QOL Pamela Rygalski Building Products, NA Environmental Manager PILKINGTON CERTIFIED MAIL RETURN RECEIPT REQUESTED Faxed to: (910) 486-0707 December 10, 2003 Mr. Paul Rawls Water Quality Regional Supervisor NCDENR Division of Water Quality Fayetteville Regional Office 225 Green Street, Suite 714 Fayetteville, NC 28301-5043 Subject: Pilkington North America, Inc. Laurinburg, Scotland County Non-Stormwater Release Notification General Stormwater Permit No, NCG070007 Dear Mr. Rawles: al i By this letter, Pilkington North America, Inc. (PNA) is hereby providing a follow-up written notification regarding a small release of diesel fuel into a storm drain which discharges under General Stormwater Permit No. NCG070000 under authorization of Certificate of Coverage No. NCG070007. At about 2:15 pm on Thursday, December 4, 2003, A truck driver ran over a jack stand, causing the truck's diesel tank to rupture onto the truck pad. Upon detection of the release a can was placed under the leak to prevent further release onto the truck pad. Due to heavy rains occurring at the time, some of the diesel fuel was washed into a storm drain which disharges via stormwater Outfall 002 to an unnamed tributary to Big Shoe Heel Creek, An outside cleanup company was called in to assist with the cleanup of the remaining diesel fuel. A total of about five gallons of diesel fuel was released. The tank was patched and the leak stopped by 4:30 pm. PNA has initiated a detailed accident investigation to determine the root cause of the incident and will be following up with the trucking company concerning operating practices. A verbal notification was made to Mr. Grady Dobson of your office at about 1:30 EST on Friday, December 5, 2003. If you have any questions or require any additional information, please feel free to contact me at (910) 277-2120. Sincerely, Pamela A. Rygalski Building Products Environmental Manager Highway 74 East — P.O. Box 969 -- Laurinburg, North Carolina 28353 Tel (910) 276-5630 12/10/2k93 09:22 9102772229 FRONT OFFICE LBURG r � PAGE 01 / PILKINGTON Fax cover To: YbE! • RXJL'Z 20 LoIS From: Pamela A. Rygalski - Buildimg Products North PJ0D6 (? Res1 Qral 5UPQN IS012 America. —Environmental Manager lE ui 1 l c Vie. l t b i cE Fax no: (QIO) Fax no: (910) 277-2229 Phone no: t 91 E) ) LA(d - i 5 4 I Phone no: (910) 277-2120 This page + i Subject; Warning to unintended recipients lice contents of this fwrintile (including attachments) are confidential and maybe ptivEoged. Any copying, dissemination, publication or other use of the contrmts is prohibited. 1f you are not the addressee, please advise by telephone im. m. ediately and then return the document. THANK YOU. M YOU DO NOT AECENE ALL THE PAMS INDICA=, TP,LEPIIONE THE NUMBER GIVEN ,ABOVE YMMBDIATELY. —VGembvR, «, a.o0 3 ._ 12110I$a03 09:22 9102772229 FRONT OFFICE LBURG 0. PILKINGTQN -aRr,D RETLTRN_RECEIPT REQUESTED Faxed to: (910) 486-0707 December 10, 2003 Mr. Paul Rawls Water Quality Regional Supervisor, NCDENR Division of, Water Quality Fayetteville Regional Office 225 Omen Street, Suite 714 Fayetteville, NC 28301-5043 Subject. PUltington Nortb America, loc. Laurinburg, Scotland County Non-Stormwater Release Notification S�e�era[ Sto��water Permit _No. _NC_GQ70007 Dear Mr. Rawles: By this letter, Pilkington North America, Inc. (PNA) is .hereby providing a follow-up written notification regarding a small release of diesel fuel into a storm drain which discharges raider General Stormwater Permit No. NCG070000 under authorization of Certificate of Coverage No. NCO070007. PAGE 02 At about 2:15 pm on Thursday, December 4, 2003, A truck driver ran over a jack stand, causing the truck's diesel tank to rupture onto the truck pad. Upon, detection of the release a can was placed under the leak to prevent further release onto the truck pad. Due to heavy rains occurring at the time, some of the diesel fuel was washed into a storm drain which disbargts via stormwater Outfali 002 to an unnamed tributary to Big Shoe Heel Creek. An outside cleanup company was called in to assist with the cleanup of the remaining diesel fuel. A total of about five gallons of diesel fuel was released. The tank was patched and the leak stopped by 4:30 pm PNA has initiated a detailed accident investigation to determine the root cause of the incident and will be following up with the trucking company concerning operating practices: A verbal notification was made to Mr. Grady Dobson of your office at about 1:30 EST on Friday, December 5, 2003. if you have any questions or require any additional information, please feel free to contact me at (910) 277.2120. Sincerely, Pamela A. Rygalski Building Products Environmental Manager Highway 74 East — P.O. Box 969 — LAurinburg, North Carolina 28353 Tel (910) 276-5630 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality Tracy Stanton Pilkington NA PO Box 969 Laurinburg, NC Subject: NPDES Stormwater Permit Renewal Pilkington NA COC Number NCG070007 Scotland County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG070000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: • A new Certificate of Coverage • A copy of General Stormwater Permit NCG070000 • A copy of the Analytical Monitoring Form (DMR) • A copy of the Qualitativel Monitoring Form • A copy of a Technical Bulletin for the general permit Your coverage under this general permit is not transferable except after notice to DWO. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Department of Environment and Natural Resources, or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Mack Wiggins of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 542. Sincerely, Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Central Files Stormwater & General Permits Unit Files Fayetteville Regional Office N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699.1617 (919) 733-8053 A Customer Service 1 800 623-7748 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG070000 CERTIFICATE OF COVERAGE No. NCG070007 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Pilkington NA is hereby authorized to discharge stormwater from a facility located at Pilkington NA Highway 74 East Laurinburg Scotland County to receiving waters designated as Big Shoe Heel Creek, a class C Sw stream, in the Lumber River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG070000 as attached. This certificate of coverage shall become effective May 1, 2003. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day April 28, 2003. for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission PILKINGTON CERTIFIED MAIL FEB '� RETURN RECEIPT REQUESTED , Faxed to: (910) 486-0707 Mr. Paul Rawls — �— - Water Quality Regional Supervisor NCDENR Division of Water Quality Fayetteville Regional Office 225 Green Street, Suite 714 Fayetteville, NC 28301-5043 Subject: Pilkington North America, Inc. Laurinburg, Scotland County Non-Stormwater Release Notification General Stormwater Permit No. NCG070007 Dear Mr. Rawles: By this letter, Pilkington North America, Inc. (PNA) is hereby providing a follow-up written notification regarding a small release of chromium containing cooling water into a storm drain which discharges under General Stormwater Permit No, NCG070000 under authorization of Certificate of Coverage No. NCG070007. On Friday, January 25, 2003, a site glass located on a portion of the cooling water system outside froze and burst causing a release of cooling water containing a maximum estimated sodium chromate concentration of 400 ppm. A total of about 200 gallons of cooling water was lost. Containment and cleanup commenced almost immediately, however, about 55 gallons of cooling water was lost in the storm drain before it could be contained. The worse case amount of chromium released into the storm drain is estimated at 0.18 lbs. The worse case amount of chromium released in total was 0.67 pounds. The RQ for sodium chromate is 10 lbs, so the release was under the reportable release quantities. The release was detected between 4:00 pm and 4:30 pm on January 25b. The leak was stopped and completely contained by 5:30 pm, Cleanup of the release commenced immediately following containment. The cooling water was absorbed from the area with absorbent and containerized for disposal. A verbal notification was made to Belinda Henson of your office at 9:30 am on Monday January 27, 2003. PNA is currently investigating this incident internally to determine further action to any further releases to the storm drain in this area. If you have any questions or require any additional information, please feel free to contact me at (910) 277-2120. Sincerely, pct"'Y�Ql' P, 3C&I�A_ Pamela A. Rygalski Building Products Environmental Manager Highway 74 East — P.O. Box 969 ---- Laurinburg, North Carolina 28353 Tel (910) 276-5630 01/31/2003 11:57 9102772229 FRONT OFFICE LBURG PAGE 01 Fax cover r^'k xy PILKINGTON To. Mr. Paul Rawls — NCDENR Division of From: Pamela A. Rygalski . Water Quality, Fayetteville Reglonal Pilkington North Americ, Inc. Office Building Products Environmental Manager Fax no: (910) 48£-0707 Fax no: (910) 277-2120 Phone no: (910) U& 1541 Prone no: (910) 277-2120 This page 4. 1 Subject: Release Notification Warning to unintended recipients 1'he contents of this facaimile (including attachments) are confidential and may be privileged. Any copying, dissemination, publication or other use of the contents Is prohibited. If you arc not the addressee, please ndvisc by tcicphone immediately and then retum the document, THANK YOU. IF YOU DO NOT RECEIVE ALL THE PAGR- INDICATED, TELEP14ONE IRE NUMBER GIVEN ABOVE IMMEDIATELY. January 31, 2003 01/31/2003 11:57 9102772229 FRONT OFFICE LBURG PAGE 02 0_ . %�t 0 PILKINGTON CERTIFIED MAID. REnI>R1i RECEIPT, RETESTED Faxed to: (910) 496-0707 Mr. Paul Rawls Water Quality Regional Supervisor NCDENR Division of Water Quality Fayetteville Regional Office 225 Green Street, Suite 714 Fayetteville, NC 29301-5043 Subject: Pilkington North America, Inc. Laurinburg, Scotland County Non-Stormwater Release Notification General Stormwater Permit No. NCG070007 Dear Mr, Rawles: By this letter, Piikington North America, Inc. (PNA) is hereby providing a follow-up written notification regarding a small release of chromium containing cooling water into a storm drain which discharges under General Stormwater Permit No. NCG070000 under authorization of Certificate of Coverage No. NCG070007. On Friday, January 25, 2003, a site glass located on a portion of the cooling water system outside froze and burst causing a. release of cooling water containing a maximum estimated sodium chromate concentration of 400 ppm. A total of about 200 gallons of coaling water was lost. Containment and cleanup commenced almost immediately, however, about 55 gallons of cooling water was lost in the storm drain before it could be contained. The worse case amount of chromium released into the storm drain is estimated at 0.1 B lbs. The worse case amount of chromium released in total was 0.67 pounds. The RQ for sodium chromate is 10 lbs, so the release was tender the reportable release quantities. The release was detected between 4:00 pm and 4:30 pm on January 25°`, The leak was stopped and completely contained by 5:30 pm. Cleanup of the release commenced immediately following containment. The cooling water was absorbed from the area with absorbent and containerized for disposal. A verbal notification was made to Belinda. Henson of your office at 9:30 am on Monday January 27, 2003. PNA is currently investigating this incident internally to determine fltrther action to any further releases to the storm drain In this area. if you have any questions or require any additional information, please feel free to contact me at (910) 277-2120. Sincerely, � Q", . 4 r" Pamela. A. Rygalski Building Products Environmental Manager Highway 74 East — P.O. Box 969 — Lauriribarg, North Carolina 29353 Tel (910) 276.5630 �oF w A r�90 0 l Y 1AMIE RUSSELL PILKINGTON LIBBEY-OWENS FORD P O BOX 969 LAURINBURG, NC 28353 Dear Permittee: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E., Director lam- 1q � t^. +D_ivision of Water Quality September 4, 2002 L�.EISEP 10 2002 Subject: NPDES Stormwater Permit Coverage Renewal Pilkington Libbey-owens Ford COC Number NCG070007 Scotland County Your facility is currently covered for stormwater discharge under General Permit NC6070000. This permit expires on March 31, 2003. The Division staff is currently in the process of rewriting this permit and is scheduled to have the permit reissued by early spring of 2003. Once the permit is reissued, your facility would be eligible for continued coverage under the reissued permit. In order to assure your continued coverage under the general permit, you must apply to the Division of Water Quality (DWQ) for renewal or your permit coverage. To make this renewal process easier, we are informing you in advance that your permit coverage will be expiring. Enclosed you will find a Permit Coverage Renewal Application Form. The application must be completed and returned by October 2, 2002 in order to assure continued coverage under the general permit. Due to staff and budget constraints, letters confirming our receipt of the completed application will not be sent. Failure to request renewal within the time period specified, may result in a civil assessment of at least $250.00. Larger penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your facility without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $10,000 per day. Please note that recent federal legislation has extended the "no exposure exclusion" to all operators of industrial facilities in any of the I 1 categories of "storm water discharges associated with industrial activity," (except construction activities). tf you feel your facility can certify a condition of "no exposure", i.e. the facility industrial materials and operations are not exposed to stormwater, you can apply for the no exposure exclusion. For additional information contact the Central Office Stormwater Staff member listed below or check the Stormwater & General Permits Unit Web Site at http:I/h2o.enr.state.nc.us/su/stormwater.htmI If the subject stormwater discharge to waters of the state has been terminated, please complete the enclosed Rescission Request Form. Mailing instructions are listed on the bottom of the form. You will be notified when the rescission process has been completed. If you have any questions regarding the permit renewal procedures please contact Ricky Revels of the Fayetteville Regional Office at 910-486-154 l or Mack Wiggins ot' the Central Office Stormwater Unit at (919) 733-5083, ext. 542 Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Central Files Stormwater and General Permits Unit Files Fayetteville Regional Office 7 A NCDENR N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699.1617 (919) 733-7015 Customer Service 1-800-623-7748 State of North Carolina Department of Environment and Natural Resources Division ,of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretary Gregory J. Thrope, Ph.D., Acting Director 6AT 1•� NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES 10/15/2001 _ CERTIFIED MAIL DENR-FRO RETURN RECEIPT REQUESTED Jamie Russell 00 9 2001 - -Pilkington Libbey _. . . P 0 Box 969 y Laurinburg NC 28353 I t f V SUBJECT: NOTICE OF VIOLATION AND REVOCATION FOR NON PAYMENT PERMIT NUMBER NCG070007 Pilkington Libbey-Owens Ford Scotland COUNTY Dear Permittee: Payment of the required annual administering and compliance monitoring fee of $80.00 for this year has not been received for the subject permit. This fee is required by Title 15 North Carolina Administrative Code 2H.0105., under the authority of North Carolina General Statutes 143-215.3(a)(1), (1 a) and (1b). Because this fee was not fully paid within 30 days after being billed, this letter initiates action to revoke the subject permit, pursuant to 15 ncac 21-1.0105(b) (2) (k) (4), and G.S. 143-215.1 (b) (3). Effective 60 days from receipt of this notice, subject permit is hereby revoked unless the required Annual Administering and Compliance Monitoring Fee is received within that time. Discharges without a permit are subject to the enforcement authority of the Division of Water Quality. Your payment should be sent to: N.C. Department of Environment and Natural Resources Division of Water Quality Budget Office 1617 Mail Service Center Raleigh, NC 27699-1617 If you are dissatisfied with this decision, you have the right to request an administrative hearing within Thirty (30) days following recipt of this notice, identifying the specific issues to be contended. This request must be in the form of a written petition conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina, 27611-7447. Unless such request for hearing Is made or payments received, revocation shall be final and binding. If you have any questions, please contact: Mr. Paul Rawls, Fayetteville Water Quality Regional Supervisor, (910) 486-1541. cc: Supevisor, Water Quality Permits and Engineering Unit Fayetteville Regional Office County Health Department P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 . FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled 1 10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director CERTIFIED MAIL RETURN RECEIPT REQUESTED F. r SEP 2 8 2000 A&4 N"% .0. fA NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES 9/25/2000 JAMIE RUSSELL PILKINGTON: LIBBEY-OWENS FORD P O BOX 969 LAURINBURG NC 28353 SUBJECT: NOTICE OF VIOLATION AND REVOCATION FOR NON PAYMENT PERMIT NUMBER NCG070007 PILKINGTON: LIBBEY-OWENS FORD SCOTLAND COUNTY Dear Permittee Payment of the required annual administering and compliance monitoring fee of $80.00 for this year has not been received for the subject permit. This fee is required by Title 15 North Carolina Administrative Code 2H.0105, under the authority of North Carolina General Statutes 143-215.3(a)(1), (1a) and (1b). Because this fee was not fully paid within 30 days after being billed, this letter initiates action to revoke the subject permit, pursuant to 15 ncac 2H.0105(b) (2) (k) (4), and G.S. 143-215.1 (b) (3). Effective 60 days from receipt of this notice, subject permit is hereby revoked unless the required Annual Administering and Compliance Monitoring Fee is received within that time. Discharges without a permit are subject to the enforcement authority of the Division of Water Quality. Your payment should be sent to: N.C. Department of Environment and Natural Resources Division of Water Quality Budget Office 1617 Mail Service Center Raleigh, NC 27699-1617 If you are dissatisfied with this decision, you have the right to request an administrative hearing within Thirty (30) days following recipt of this notice, identifying the specific issues to be contended. This request must be in the form of a written petition conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina, 27611-7447. Unless such request for hearing is made or payments received, revocation shall be final and binding. If you have any questions, please contact: Mr. Paul Rawls, Fayetteville Water Quality Regional Supervisor, (910) 486-1541. 11 Sincerely, o Kerr T. Stevens cc: Supevisor, Water Quality Permits and Engineering Unit Fayetteville Regional Office County Health Department P.Q, Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled 1 10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director EDE N F=I V-�k� RUSSELL April30, 1998 RECOVED PILKINGTON: LIBBEY-OWENS FORD MAY 0 199$ P O BOX 969 LAURINBURG, NC 28353YFT'i'EVfLf.E Subject: Reissued Stormwater General Permit for Certificate of Coverage No @GWc6 E- Scotland County Dear Permittee: In response to your renewal application for continued coverage under the subject permit, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. The following information is included with your permit package: ■ A copy of the stormwater general permit. ■ A Stormwater Pollution Prevention Plan Certification Form. This form certifies that you have developed and implemented the Stormwater Pollution Prevention Plan (SPPP) required in your permit. This form must be completed and returned to the Division within 30 days of receipt of this letter. DO NOT send the SPPP with the signed form. ■ Five copies of Analytical Monitoring forms. Ii Five copies of Qualitative Monitoring forms. ■ A copy of a Technical Bulletin on the stormwater program which outlines program components and addresses frequently asked questions. a A corrected Certificate of Coverage if you indicated a name or -address change on the Renewal Form returned to the Division. Your certificate of coverage is not transferable except after notice to DWQ. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DWQ or permits required by the Division of Land Resources, Division of Air Quality, Coastal Area Management Act or any other Federal or Local governmental permits that may be required. If you have any questions concerning this permit or other attached documents, please contact the Stormwater and General Permits Unit at telephone number (919) 733-5083 Sincerely, I ` foA. Preston Howard, Jr., P. E. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG070000 CERTIFICATE OF COVERAGE NO. NCG070007 STORMWATER DISCHARGES In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, PILKINGTON: LIBBEY-OWENS FORD is herby authorized to discharge stormwater from a facility located at: HIGHWAY 74 EAST LAURINBURG, NC SCOTLAND COUNTY to receiving waters designated as Big Shoe Heel Creek in the Lumber River Basin in accordance with the effluent limitations, monitoring requirements and other conditions set forth in Parts I, II, III and IV of General Permit No. NCGO70000 as attached. This Certificate of Coverage shall become effective May 1, 1998. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day April 30,1998 fo r A Preston Howard, Jr., P.E., Director Division of Water Quality By Authorization of the Environmental Management Commission I� MAR 26 1993 •~ O ENV. MANAGEMENT FAYETTEVILLE REG. OFFICE State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street - Raleigh, North Carolina 27604 James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary March 12, 1993 Mary M Bowen 811 Madison Avenue P O Box 799 Toledo, OH 43697 Subject: General Permit No. NCG070000 Libbey-Owens-Ford Co. COC NCG070007 Scotland County Dear Ms. Bowen: In accordance with your application for discharge permit received on September 17, 1992, we are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983, If any parts, measurement. frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Environmental Management. The Division of Environmental Management may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. Pollution Prevention Pays P.O, Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportwiity Aff-wmative Action Employer r If you have any questions concerning this permit, please contact Mr. Bill Mills at telephone number 9191733-5083. cc: Fayetteville Regional Office S reigina'I Signed By Coleen H. Sullins A. Preston Howard, Jr. Acting Director STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DMSION OF ENVIRONMENTAL MANAGEMENT STORMWATER DISCHARGES in compliance with the provision of North Carolina General Statute 143-215.1. other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Libbey-Owens-Ford Co. is hereby authorized to discharge stormwater from a facility located at Libbey-Owens-Ford Co. Intersection of Hwy 74 East and SR 1611 Laurinburg Scotland County to receiving waters designated as Big Shoe Heel Creek in the Lumber River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, I1, III and IV of General Permit No. NCO070000 as attached. This certificate of coverage shall become effective March 12,1993. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day March 12, 1993. original Srgne Weer N SWIrRsY A. Preston Howard, Jr., P.E., Acting Director Division of Environmental Management By Authority of the Environmental Management Commission 08i31i92 12:10 %T 919 277 2229 LOF GLASS 04 LOCATIOTJ MAP }• ' � � ,r - U.S. GEOLOGICAL SURVEYw- 1 JOHNS, N.C.—S.C. QUADRANGLE, 1971r- `i �. � y • LAURIWBURG QUADRANGLE, 1982 1 � i 1 k iR LA[31tIN8URC, NORTH CAROLINAlot � II xv` 1 virls to 0) •� IIN + 1 L: r II r ... /c a 1 �� � •ate • y � .I . ; ++•�:' y r1 I corn 1 �*� �♦ • gr,'' �, 'ram • \ _ ' ,1 — �, •t ff O 161: it f) :i `JI pill lt;.,_' 2' _ - `ii ��..♦�C�a• �'' � �, •i -ram - 1 � :/ ► � —;— 1 s��*r •/. '9uEsu�IR� , .�. ¢1►ft Oifr ' • -� �'� -' •—' • ',, . 1 _ _. �' "'— � ��6TOR^ffri • TN CHA.�" o_;,•y... :.•'7{ ` ,� 3146 pj ••7 • %r fl �lewsrtlrillt `��'� �� � a'�sr'•�� 'Y.1- �.. ,. 71. Cit In 7. *44 Milli '11. • ,.1e ~�y���.y• io0 • No Mlle we Imo rill � " � •�' ;� •• `. �'.w +I wre�rt �mOerle vurrx n►*w v Nti . � 41y �/'� ® 43 ++'�' f1111 M- Y1 1111 Md.A1C e11 TX 1N11 NO eomh IC1 ,FIN 11�1 01" Ml. cwgNACI 11aM0.1Ps ,''rt'•` Otwwlw a pl.Ti� M Y.n p .i � roll 1hL1 Ofu•1 aca0alcsl S%0"I, MINTON VIN"A AIMF •- r10 'I RUG 31 ' 92 11:10 • .� ...u... • , �...." ... „ . ".... 919 277 2229 PAGE.004 `. 08/31/92 12:10 '$ 919 277 2229 LOF GLASS [a 04 AAj-Awwafqj, A, LOCATIOlt MAP 4 U.S. CEOLOGICAL SURVEY JOHNS, N.C.—S.C. QUADRANGLE, 1971 LAURINBURG QUADRANGLE, 1982 LAURINBURG, NORTH CAROLINA k •Lr + T �. ;�"• � nor �� .� .� , 3 ingto ! ■ - pp r O ib r a '6 '-flw.. • _� Ili - • ft.iln: 1p \` � 1 1'� f R � •M� ;- � ♦� it • �� .,_-r- I �r� a `�M .Sy� 77 T�� ♦ n co � 1 1 r+r. } C6rn r � + -ip IL pit .7 -A II ,� ;SYbstsfipn, �1!!1L OTk -� '; '6+ 'li1TOt�(rcT Tj13C►1AR��irt w 'f �., �I ♦+' U16 - � _ � � � ' •r'•L�`•.,:�• TA�+Ca � r�1 • •' - �-,ter ' - � Cam .,� _ .. - r' F $tlW6ltS+rlll6 +��'-" ".�-�1 •-ay�y,w�.r ''�. � ±. \]\+� �.'� �•� !,\ ``. �..•�. - �4 i '�1 Ott! _ � `•.��\` _ . �— `! e}+ �, •• Tom• w —� - k. 044 49.0 ,f/ �' � + ,000 ree .aao wr {no ++ae +tp � ,• 1j • tr / COa10tIR WTLNY+4 3o IR[r \ •._1 / t�4 w{>tieMt xwsee toner► atnr a ,s» ' - 1• '�iea�rua R, We[ �..�erT� 1wM MAO QOMNq+ w,Ir gry rM 09cwwr111w6•11Ps i 1 f6h 6"A 6r Y.s 6[dOCZ SOW41. fd PO• WW.y IMPT AUG 31 ' 92 11: 10 • Ih M! n+ll r.n+ .•.. , .... •... ,. ....... 919 277 2229 PAGE•004 State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27604 James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary March 12, 1993 Mary M Bowen 811 Madison Avenue P0Box 799 Toledo, OH 43697 Subject: General Permit No. NCG070000 Libbey-Owens-Ford Co. COC NCG070007 Scotland County Dear Ms. Bowen: In accordance with your application for discharge permit received on September 17, 1992, we are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Environmental Management. The Division of Environmental Management may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer If you have any questions concerning this permit, please contact Mr. Bill Mills at telephone number 9191733-5083. Sincerely, Original Signed SY goleen H. Sullins A. stun Howard, Jr. Acting Director cc: Fayetteville Regional Office STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DMSION OF ENVIRONMENTAL MANAGEMENT STORMWATER DISCHARGES In compliance with the provision of North Carolina General Statute 143-215.1. other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Libbey-Owens-Ford Co. is hereby authorized to discharge stormwater from a facility located at Libbey-Owens-Ford Co. Intersection of Hwy 74 East and SR 1611 Laurinburg Scotland county to receiving waters designated as Big Shoe Heel Creek in the Lumber River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I,11, III and IV of General Permit No. NCG070000 as attached. This certificate of coverage shall become effective March 12, 1993. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day March 12,1993. Original Signed By Coieen H. Sullins A. Preston Howard, Jr., P.E., Acting Director Division of Environmental Management By Authority of the Environmental Management Commission 08/31/92 12!10 919 277 2229 LOF GLASS 'I •4 r LOCATION MAP U.S. GEOLOGICAL SURVEY • r + • [iu ' .J MANS, N.C.-S.C. QUADRANGLE, 1971 • LAURINBURG QUADRANGLE. 1982 :. . ,* t LAURINBURG, NORTH CAROLINA ./ I' Xv I �``J�• InBiil 1' ip�M r� — � � r � '' •1 im 01 Sul' 0 1161111 l r • r - AW- 4T , +���✓✓✓_ _ _ • r IrI!' i SCE �tfnrt� "• w. . 't • >a46 p Y' ` ��. r ie l • n •tip.. — I�JAJ r Sim_ ,Y -`5• _ * � — ~f k 360000 FI .,� _—.. .�� F �tnwerttirlHe,`�'— �. �. -,�,•1 � L ^�'�T••.— �,- �.. _ y Corn N. •'•'�/ i `_ y�...—.w �1 — .r^ JI \ rt �_ 1... _T .._ `�`+ +'' f►�' Pip . • — 911AII NM IWO Flu Wtnpclll IN![RVJy 10 iiCl S' — CJ .�� `►'�• �� 1 J 1Mflp11L YmIK11� IR[ltIGl 01tW e� M!� sJ • !till ' '� • vm•[p•iato�i, a,�Elat[•� t" IMK MIJ EM.ni[f �,1N ri1,QMiu rM aECY[laCt ..wp•RPy � fOs Y•! 6[plpelCRl fUWWtV.M{TO,. Y.,eN.NI JMJI .. / •p e AUG 31 ' 92 11:10 . INN.. r..... /............., ........,, ,« 919 277 2229 PAGE.004 FACILITY 0WPA COUNTY �;co f la4 WES mcl�- o7 ood 7 MAP # H21 5W V Y), /vw DSIm! FL©1tV VIA SUB 2-ASIN 0� - oI - 5� LAT71TUDE 3g .4-1 �9 LONGITUDE 7� 0,2 3 3 S RECEIVING STREAM ut, Nap- ► e-el Creek STREAM 4ASS C' 5w DISCHARGE CLASS S - D(mwa �o r "Iv.PIRATION DATE. of -3j -17 ffMping 4 5 6 7 8 9 10 11 o NN Shipping ® I mat cola Offices az Prods wu Fmrt�,,. 1Nare- � a N Gas omit �01 r�vwul® 01 To rc� 4—�''arkia�a a, s+ ss n ie tin sam a, caas Fvmew 5 os l 72 so as a l E sz ElSmBld Mat] Bath a, r� g Tin Ftmom �96 �29 ]D SfI10k Cks E . TT ® HF ®© LFL -FWilt Yard _ Air Products I 02 / N2 Plant •-r--------------- 4 02 Farm Outside Assembly Point Pilkington / NSG Rj�)M ® Diesel Storage Tank Laurinburg Plant EPCRA Site Map, Feb 2015 ® Severe Weather Shelter Automated External Defibrillators Eye Protection Rlp�� ANSI Z87.1-1989 approved GROUP glasses are to be worn when on production floor. Safety glasses are to have rigid side shields attached to the frame. Approved eyewear that will fit over prescription glasses will be provided to visitors upon request. Tinted glasses or sunglasses are not to be worn inside the plant. Foot Protection Impact and compression resistance shoes (i.e., steel -toe) which meet ANSI Z41-1991 standards are required to be worn when on production floor. Visitors and contractors who do not wear ANSI approved foot protection will be required to remain in "approved" walkways. Head Protection Hard hats which meet ANSI Z89.1-1986 standards are required to be worn in areas where glass is stored, below cranes, and any other "designated areas." Hearing Protection Hearing protection is required in designated areas, such as: boiler room, wareroom, and lehr. Designated hearing protection areas are marked with appropriate signs. Hair While on the production floor, hair longer than the top of the shoulder must be secured in a manner that keeps the hair above the shoulder (i.e., pinned up or beneath a cap). Pony tails/braids must also be secured. Beards greater than 2 inches in length must be bound close to the head. Jewelry The wearing of jewelry is prohibited while on the production floor. The only exceptions are medical alert bracelets when walking in "approved' walkways. Body Protection Appropriate work clothing shall be worn. Tank tops, shorts, or sleeveless shirts/blouses, loose sleeves, tails, ties, lapels, or other loose clothing which can be entangled in moving machinery shall not be worn. Fall Protection Contractors are required to wear and secure full body safety harnesses while working in aerial lifts, or when working from unprotected work surfaces over 6 feet high. Lockout/Tagout Contractors are required to follow Pilkington's LOTO program. Direct questions to the project manager. Hot Work Contractors are required to follow Pilkington's hot work program. Certain portions of the facility require a permit. Questions should be directed to the project manager. Confined Space Contractors are required to follow OSHA's confined space safety program. Questions should be directed to the project manager. Smoking Smoking limited to designated areas only outside facility. Severe Weather • If severe weather alarm sounds, proceed to nearest shelter area as identified severe weather signs. Signage will typically be located at stairs going down into tunnels or locker rooms. • Wait for a headcount to be taken Emergency Evacuation • Proceed to nearest evacuation point located on map (identified by white signs that say assembly point) or designated by your respective contracting firm. • Wait for a headcount to betaken Medical/Fire Emergencies • In the event of a true emergency, contact the bath control room at 2270 or main guardhouse at 277-2237 from a Plant phone and the ERT will be dispatched to the emergency location. (Remember minor injuries are not emergencies and should be reported to your immediate supervisor.) Aluminum Products Aluminum products including aluminum soda cans, food cans, aluminum foil are prohibited from the premises of the facility. Aluminum contamination is a very serious issue to Pilkington and violators will be asked to leave the worksite immediately. Radios Radios or stereos are NOT allowed in areas where hearing protection is required (above 85 dBA). "Walkman" type headsets are not allowed anywhere within the facility. Personal Protection Equipment (PRE) PPE guidelines are posted throughout the facility. Kevlar cuffs are to be worn when handling untempered glass. Gloves that have been designated by the department are to be worn as well. The proper use of PPE is the responsibility of every visitor. Questions should be directed to your host. Hi-Vis is also a requirement throughout the facility. Accidents, near misses, and first aid Visitors, contractors, and truck drivers are required to report all accidents, near misses, and first aid incidents to the area supervisor. The area supervisor will coordinate an incident investigation if necessary. Asbestos This facility has asbestos containing materials (ACM). ACM is labeled and is not to be disturbed without approval. Safety Signs & Traffic Rules All safety signs must be observed. Obey all traffic signs including speed limits. Do not block fire suppression equipment such as fire hydrants. Yield to pedestrians. Housekeeping Good housekeeping is expected to be practiced by all visitors. All trash is to be placed in proper waste receptacles and not in glass cullet bins. Cell Phones Cell phones are not to be used in or on any moving vehicles, fork lift trucks, personnel carriers (including bicycles). Cell phone use is not allowed anywhere within the facility except for break rooms and offices. Cell phone use within the perimeter of the fence is limited to designated smoking and break areas. Environmental Emergencies Any contractor involved in an environment Incident must notify the site Environmental Manager and shift manager. Emergengi Contact Numbers Bath Control Room 910-277- 2270 Shift Manager Radio Ch 9 Guardhouse 910-276-9297 Safety Manager 910-277-2215 Environmental Mgr 910-277-2240 NSG Group Health and Safety Policy NSG Group regards Safety as a core value. We believe that all accidents are preventable and work to attain this objective. • We will strive to achieve the highest international standards of health and safety throughout the Group, complying with Group Policies and legal requirements. • We expect all our people, visitors, contractors and other suppliers to share this commitment understanding that they too have legal and moral obligations to themselves and to others. • We will ensure the health and safety of all who may be affected by our activities through safe workplace equipment and design, the implementation of safe working practices and arrangements for foreseeable emergencies. In addition we recognise that safety does not end at work so we will encourage our people to apply the principles of good health and safety management to our non working lives for the benefit of our families and communities. • We will consult with employees, our contractors and others on matters affecting health and safety and will provide and maintain the necessary resources, instruction, training and supervision to enable them to work in safe manner and without occupational illness. • We require that all incidents are promptly reported, investigated, as appropriate to the potential severity of the event, taking actions to prevent reoccurrence. The NSG Chief Executive Officer is responsible for approving this policy. The Group Sustainability Director is. responsible for reviewing this policy on a regular basis and developing procedures. The Heads of the Strategic Business Units and Group Functions are responsible for ensuring the policy is implemented. The NSG Group Health & Safety Committee is their global forum to review the performance and discuss related activities. Line managers are responsible for ensuring compliance with the procedural requirements of this policy. NSG Group Sustainability Policy The NSG Group delivers products and services of unique value to the markets we serve that contribute to improving living standards, to people's safety and wellbeing and to the generation and conservation of energy. We will conduct our business in accordance with the principles of sustainable development, meeting the needs of the present generation without compromising the ability of future generations to meet their own needs. We aim to achieve this by balancing the needs of all our stakeholders, managing our environmental impacts, developing our people, encouraging innovation in processes and products, working with the communities in which we operate and encouraging our customers, contractors and suppliers to do the same. The NSG Group supports the principles of the UN Global Compact. • We will conduct our business with integrity and in a safe, professional, legal and ethical manner as defined in our Code of Ethics in a way that demonstrates the Group's corporate social responsibility. • We will comply with all relevant laws and regulations and take additional measures to meet our sustainability objectives. • We aim to integrate sustainability considerations into our business decisions and ensure that our people are fully aware of and committed to the implementation and improvement of this policy. • We will work with our stakeholders to minimise our environmental impact. Consistent with the philosophy of the Sumitomo Group of companies, we believe that people are the most important asset of our company. We value their health and safety and we will create work environments that allow our people to reach their full potential. We will strive to develop innovative new products and processes which give increased benefits to our customers and the environment throughout their lifecycle. We will assess the life cycle impacts of our products to reduce adverse environmental impact by maximising the reuse, recycling or recovery of resources and minimising the production of waste. We will seek to develop long term partnerships with our suppliers preferring those who share our commitment to sustainability. We will responsibly manage all materials in proportion to their environmental risk and exercise responsible stewardship of those lands for which we are accountable. We will act as responsible members of our communities by generating economic growth and supporting social, educational and cultural development particularly where these relate to those unable to afford to maintain a satisfactory heating or cooling regime. Glass has a unique role to play in society's attempt to reduce greenhouse gas emissions and mitigate the effects of climate change. Recognizing this, we will support initiatives to utilise glass in order to reduce the energy consumption of buildings, vehicles and equipment or to generate or conserve energy. Glass production will remain energy intensive and will contribute to greenhouse gas emissions. Therefore, we have an obligation to society to minimize that energy use and to ensure that glass contributes maximum net benefit to sustainable development. Our principal raw materials are mineral in nature, therefore we have a particular obligation to ensure that in obtaining those minerals natural habitats and biodiversity are preserved or enhanced. We will enter into constructive relationships with our stakeholders, seeking to play our full part in helping society to live within its environmental means. We will publish our sustainable development targets and be accountable for our performance. To this end we will ensure that our operations are conducted in accordance with recognised standards. The NSG Chief Executive Officer is responsible for approving this policy. Group Sustainability Director is responsible for reviewing this policy on a regular basis and developing procedures. The Heads of the Strategic Business Units and Group Functions are responsible for ensuring the policy is implemented. The NSG Group Sustainability Committee is their global forum to review the performance and to discuss related activities. Line managers are responsible for ensuring compliance with the procedural requirements of this policy. NSG Group Environmental Policy The NSG Group delivers products and services of unique value to the markets we serve that contribute to improving living standards, to people's safety and wellbeing and to the generation and conservation of energy. The NSG Group supports the principles of the UN Global Compact. We will spread environmental best practice throughout the Group and in partnership with others around the world. We are assessing our environmental risks and are committed to protecting the environment and preventing pollution. We will implement certified Environmental Management Systems to ISO 14001 in all our glass melting and larger _downstream manufacturing operations. In particular we will: Comply with all requirements of relevant environmental legislation in the countries in which we operate and the requirements of organisations or other programmes to which we subscribe. • Regularly monitor our activities to enable us to reduce our environmental impacts, efficiently use energy, raw materials and water, reduce related greenhouse gases and other air pollutants, reduce noise and releases to water, minimise and safety use hazardous chemicals and encourage the re- use and recycling of materials. • Make our employees aware of their environmental responsibilities and provide the resource and support necessary to meet them. • Ensure that employees, contractors and others working on our premises comply with appropriate environmental requirements. • Encourage co-operation with our customers and suppliers to facilitate good environmental practices and to promote efficient use, reuse, recovery and recycling of glass and other materials involved in glass manufacture, processing, packaging, and delivery. • Encourage the more efficient use of natural resources by promoting the use of our products in buildings, vehicles, and electronic devices. • Appropriately consider and respond to environmental issues during research, design and development of our products and processes around the world. • Engage with local communities, governments, regulatory agencies, the scientific community and responsible organizations to develop and encourage business practices that move us towards the common aim of sustainable development. • Manage appropriately our environmental liabilities associated with our past operations and put plans in place to efficiently deal with any emergency situations which might arise from past or current operations. • Ensure that our operations pursue an environmental programme that sets, monitors and reviews achievement of meaningful environmental objectives and targets in order to continually improve environmental management and enhance environmental performance. • Disclose our environmental performance on an annual basis. Throughout our businesses we are committed to providing a high level of safety and protection for our employees, customers, neighbours and the natural environment. The NSG Chief Executive Officer is responsible for approving this policy. The Group Sustainability Director is responsible for reviewing this policy on a regular basis and developing procedures. The Heads of the Strategic Business Units and Group Functions are responsible for ensuring the policy is implemented. The NSG Group Sustainability Committee is their global forum to review environmental performance and to discuss related activities. Line managers are responsible for ensuring compliance with the procedural requirements of this policy. NSG Group Energy Policy Glass manufacture is an energy intensive process and results in the emission of greenhouse gases (mainly COZ). Many of the products manufactured by NSG are specifically intended to either reduce energy consumption by their use or are components of energy generation systems. Our policy is to maximize the efficient use of energy whilst minimizing polluting emissions. It is designed to support our commitment to continually minimize environmental impact whilst ensuring sustainable economic operation. Energy efficiency is an integral part of our product program both from a manufacturing and product performance viewpoint. We will utilize internal NSG and/or externally verified energy management systems to ensure that we are delivering against the policy objectives and performance targets. • As part of our own R&D and design engineering program we will actively evaluate economically competitive alternative energy sources and technologies to reduce dependence on fossil fuel resources. • We will work with supply chain partners to innovate our logistics arrangements to improve the environmental impact of our products. • We will promote the use of alternative communication strategies to limit the impact of energy consumption associated with business travel. • We will support our customer's efforts to reduce the overall energy impact of their own processes and improve the energy performance of their own products. • We will work with our suppliers to encourage them to improve energy efficiency, and the cost of the energy consumed by products purchased shall be considered over the expected operating lifetime during the technical tender evaluation. • We will comply to all relevant energy and emission legislation and will work with trade associations and public bodies to actively support the development of future legislation. • We will support our employees and contractors with appropriate training and necessary information to enable them to appreciate the significance of their involvement and also assist our suppliers and customers to understand their own contributions. The NSG Chief Executive Officer is responsible for approving this policy. The Group Sustainability Director is responsible for reviewing this policy on a regular basis and developing procedures. The Heads of the Strategic Business Units and Group Functions are responsible for ensuring the policy is implemented. The NSG Group Sustainability Committee is their global forum to review environmental performance and to discuss related activities. Line managers are responsible for ensuring compliance with the procedural requirements of this policy. NWM PreskWd a CWT NSG Group January 2MG