HomeMy WebLinkAboutNCG060282_COMPLETE FILE - HISTORICAL_20171120STORMWATER DIVISION CODING SHEET
NCG PERMITS
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Energy, Mineral &
Land Resources
ENVIRONMENTAL QUA LIT
Division of Energy, Mineral, and Land Resources
Land Quality Section / Stormwater Program
National Pollutant Discharge Elimination System (NPDES)
PERMIT OWNER AFFILIATION DESIGNATION FORM
(Individual Lestally Responsible for Permit)
FOR AGFNCY USE. ONLY
Dale Received
Year
Month
Da
Use this form if there has been: DFI�F, Lkd''D 0[01 I,y
NO CHANGE in facility ownership or facility name, but th6Ahd1VlduaU,-1017111;0
who is legally responsible for the permit has changed.
If the name of the facility has changed, or if the ownership of the facility has changed,
do NOT use this form. Instead, you must till out a Name -Ownership Change Form
and submit the completed form with all required documentation.
What does "legally responsible individual" mean?
The person is either:
• the responsible corporate officer (for a corporation);
• the principle executive officer or ranking elected official (for a municipality, state, federal or other public
agency);
• the general partner or proprietor (for a partnership or sole proprietorship);
• or, the duly authorized representative of one of the above.
1) Enter the permit number for which this change in Legally Responsible Individual ("Owner Affiliation")
applies:
Individual Permit
N I C I 5
2) Facility Information:
Facility name:
Company/Owner Organization:
Facility address:
(or) Certificate of Coverage
N I C I G 10 16 1 0 2 8 2
Bladenboro Feed Mill
Murphy -Brown LLC
255 Bryant Swamp Road
Address
Bladenboro NC 28320
City State Zip
To find the current legally responsible person associated with your permit, go to this website:
http://deg.nc.Pov/about/divisions/energy-mineral-land-resources/energy-mineral-]and-permits/stormwater-program
and run the Permit Contact Summary Report.
3) OLD OWNER AFFILIATION that should be removed:
Previous legally responsible individual: Kraig Westerbeek
First MI Last
4) NEW OWNER AFFILIATION (legally responsible for the permit):
Person legally responsible for this permit:
Page I of 2
lark Pahl
First MI Last
S WU-OWNFRAFFEIr23NUrch2017
NPDES Stormwater Permit OWNER AFFILATION DESIGNATION Form
(if no Facility Name/Ownership Change)
Vice Pesident
Title
PO Box 856
Mailing Address
Warsaw NC 28398
City State Zip
( 910) 293-3434 mpahl@smithfield.com
"Telephone E-mail Address
910 ) 293-3138
Fax Number
5) Reason for this change:
A result of: Employee or management change
❑ Inappropriate or incorrect designation before
❑ Other
If other please explain:
The certification below must be completed and signed by the permit holder.
PERMITTEE CERTIFICATION:
I, Murphy -Brown LLC attest that this application for this change in Owner Affiliation
(person legally responsible for the permit) has been reviewed and is accurate and complete to the best of my
knowledge. 1 understand that if all required parts of this form are not completed, this change may not be
processed.
c +
Signature Date
PLEASE SEND THE COMPLETED FORM TO:
Division of Energy, Mineral, and Land Resources
Stormwater Program
1612 Mail Service Center
Raleigh, North Carolina 27699-1612
For more information or staff contacts, please call (919) 707-9220 or visit the website at:
htti):Hdeg.nc.gov/about/divisions/energy-mineral-land-resources/stormwater
Page 2 of 2
S W U-OWNE RAFF11r23Mar2017
NORTH CAROLINA DIVISION OF
AIR QUALITY
Inspection Report
Date: 06/09/2016
Facility Data
Murphy -Brown, LLC - Bladenboro Feed Mill
255 Bryant Swamp Road
Bladenboro, NC 28320
Lat: 34d 33.131Om Long: 78d 49.791Om
SIC: 2048 / Prepared Feeds Nec
NAICS: 311119 / Other Animal Food Manufacturing
F cility Contact
Wie.f/ &ems
Feedmill Manager
(910) 863-2263
Comments:
Inspector's Signature:
Date of Signature:
Contact Data
AuthorizVd Contact
John Sargent • �"'
General Manager - South
Central Region
(910) 296-3768
Fayetteville Regional Office
Murphy -Brown, LLC. - Bladenboro Feed Mill
NC Facility ID 0900066
County/FIPS: Bladen/017
Permit Data
Permit 08155 / RIO
Issued 3/4/2015
Expires 2/28/2023
Classification Synthetic Minor
Permit Status Active
Current Permit Application(s) None
-- Program Applicability
Technical Contact SIP
Katie Elmer MACT Part 63: Subpart 713, Subpart ZZZZ
Environmental Engineer NSPS: Subpart Dc
(910)293-5245
Compliance Data
Inspection Date 05/18/2016
Inspector's Name Heather Carter
Operating Status Operating
Compliance Code Compliance; inspection
Action Code FCE
On -Site Inspection Result Deficiency
I Total Actual emissions in TONS/YEAR: I
TSP
S02
NOX
VOC
CO
PM l o
* HAP
2013
62.17
0.0300
4.88
0.2700
4.10
29.73
175.00
2008
60.37
0.0400
4.73
0.2600
3.94
29.14
168.00
Five Year Violation History:
Date Letter Tyne
08/18/2014 NOV
Performed Stack Tests since last FCE:
None
1) DIRECTIONS:
* Hip -hest HAP Emitted
Rule Violated Violation Resolution Date
2D .0524 New Source Performance Standards 08/28/2014
Murphy -Brown, LLC — Bladenboro Feed Mill facility is located on Bryant Swamp Road in Bladenboro,
Bladen County. From FRO, take US I-95 South to Lumberton. Take exit 420 (Hwy 211) to
Lumberton/Red Springs, turning left onto Hwy 211 (Roberts Ave). Travel 3.3 miles and turn left to stay
on Hwy 211, toward Bladenboro. Travel approx. 8 miles to NC Hwy 211 Business. Take NC Hwy 211
Business toward Bladenboro. Travel approx 1.5 miles to Bryant Swamp Road and turn right. The facility
is .2 miles on the left.
r h
2) SAFETY CONCERNS:
Hard hat, safety shoes, ear plugs and safety glasses are required. Watch for truck traffic.
3) FACILITY/PROCESS DESCRIPTION:
Murphy -Brown, LLC — Bladenboro Feed Mill is an animal feed manufacturing mill. They receive corn,
soybean, grain, and by-products at two (2) truck -receiving pits where there is one (1) fabric filter installed
to control dust and one uncontrolled rail -receiving pit. All soft ingredients are transferred to the interior
structure of the mill via one of two (2) receiving systems, each of which has a bagfilter installed. Corn
and grains pass through one (1) of four (4) hammer mills (where each pair of hammer mills is controlled
by a single bagfilter) and then to their respective bins. Liquid fat is pumped directly into a bin from the
truck. Vitamins and minerals are transferred, via a pneumatic receiving system controlled by a bagfilter,
from the truck to the interior structure of the mill. Materials are then weighed (how much depends on the
feed they are making) and blended to make feed mash. The mash is then sent through one (1) of three (3)
pellet mills, and then the pellets go into one (1) of three (3) pellet coolers, controlled by three (3) high
efficiency cyclones installed in parallel on each one of the coolers. After the feed has cooled it is loaded
onto trucks and shipped to the farms. The facility has two (2) NGINo. 2 fuel oil -fired boilers, normally
operating on NG, that provide steam for the manufacturing operations.
4) EMISSION SOURCES:
Permitted:
! n Ig a dt t a
U t
Elevator Operation st
Truck grain receiving pit,
Bagfilter
ES-001 and soft ingredients pit CD-l07 3 (850 square feet of filter area)
Operating 0% opacity
Receiving tumhead negative air system Bagfilter
ES-002 _ 0% opacity CD-123 J
Operating p• y � (332 square feet of filter area)
Receiving turnhead negative air system Bagfilter
ES-003 J— CD- l2a —
Operating 0% opacity (204 square feet of filter area)
ES-00LJ CD- l29 Pneumatic receiving system �— Bagfilter T
Not Operating I (200 square feet of filter area)
Bagfilter
Pneumatic receiving system
ES-005 CD-133 (200 square feet of filter area)
Not Functional
Removed from site
_._......._...... __....__......_........._._.............
Ground grain negative air system CD-2l8 Bagfilter
ES-009I E— Operating 01/o opacity J (300 square feet of filter area)
One (1) load -out system having twenty (20)
ES-016a
load -out bins NIA
(NESHAP)
Operating 0% opacity I
One (1) load -out system having twenty (20)
ES-016b
load -out bins NIA
(NESHAP)
Operating 0°/,) opacity
ES-017
I J
Rail Car Receiving
Not Operating
NIA
"M S on S ice � 0 Goo t 1 S
ou e I t n Ue�erl do
Truck grain receiving pit, 15,000 bushels/hr max
ES-018 throughput, with partially enclosed shelter N/A
Not Operating
Wet grain storage silo, 55,000 bushels capacity
ES-020a
Full of grain, not being dispensed _�
N/A
W
Wet grain storage silo, 55,000 bushels capacity
ES-020b
Fu11 al'grain, not being dispensed
NIA
iJtllity Operation
Generator, No. 2 fuel oil fired, 750 KW, Onan
ES-016
Model D970636382 and Seria186930A, with
(NESHAP)
turbocharger and low temperature aftercooler
NIA
control devices.
Not Operating
Natural gas/No. 2 fuel oil -fired boiler (20.925
ES-014
(NSPS)
million Btu per hour maximum heat input)
NIA
Operating high -fire on NG 0% opacity
Natural gas/No. 2 fuel oil -fired boiler (20,925
ES-013
(NSPS)
million Btu per hour maximum heat input)
NIA
Operating low -fire on NG 011/o opacity
]Feed Mill Operation
Hammer mill system (capacity: 53 tons/hour)
Airlanco Model IOOAST1 O-II Bagfilter
ES-OQ7a Operating 0% opacity
CD-2i2 (1,640 sq. ft. of filter area)
Hammer mill system (capacity: 53 tons/hour)
Airlanco Model IOOAST10-11 Bagfilter
OperatingCD-212 Operating 0% opacity
I (1,640 sq. ft. of filter area)
Hammer mill system (capacity: 53 tons/hour)
Airlanco Model IOOASTIO-II Bagfilter
ES-008a
Operating 0% opacity
CD-3l2
(1,640 sq. ft. of filter area)
Hammer mill system (capacity: 53 tons/hour)
Airlanco Model IOOASTIO-11 Bagftlter
ES-0b
08�
Operating 0%opacity
CD-312
(1,640 sq. ft. of filter area)
ES-010 Pelleting system (capacity: 60 tons/hour)
Three (3) cyclones installed in parallel
(NESHAP} Operating 0% opacity
CD-508
� (54 inches in diameter each)
ES-011 Pelleting system (capacity: 60 tons/hour)
Three (3) cyclones installed in parallel
(NESHAP) Operating 0% opacity
CD-60$ (54 inches in diameter each)
ES-012 Pelleting system (capacity: 60 tons/hour)
Three (3) cyclones installed in parallel
(NESHAP) 11 Operating 0% opacity
CD-708
(54 inches in diameter each) i
Mixed feed turnhead negative air system
ES-015
(capacity:36 tons/hour)
Bagfilter
CD-422
(NESHAP)
Operating 0% opacity
(209 square feet of filter area)
Natural gas -fired grain dryer, 47.8 million Btu
ES-019 per hr maximum heat input
N/A
Not Operating
ES-021 Grain dryer truck loadout
Not Operating
NIA
:EO22
�
.Bagging Operation
-Not Operating
N/A
��
Insignificant:
■ ce mp I at e7 u a
IFS-101 - Storage Silos
2Q .0102 (c)(2)(E)(i) _
No_ _ _� Yes
IES- 102 - Storage Silos
.0102 (c)(2)(E)(i) No
_..2Q _ .Jf^ Yes
IES-103 - Storage Silos
_2Q .0102 (c)(2)(E)(i) No _ Yes
IES-104 - Storage Silos _�
2Q .0102 (c)(2)(E)(i) _ No _][__.__Yes
=IES-105a - Storage Silos
2Q .0102 (c)(2)(E)(i)—Yes
IES- 106 - Storage Silos
_ 2Q .0102 (c)(2)(E)(i) No — Yes
_
IFS-107 - Storage Silos
__ ----�
N�Yes
--Q .- -_ - �� I. o I--
-- 20102 (c)(2)(E)(i)
IES- 108 - Storage Silos
2Q .0102 (c)(2)(E)(i) No Yes
5) INSPECTION SUMMARY:
On 18 May 2016, 1, Heather Carter, arrived at Murphy -Brown, LLC - Bladenboro Feed Mill facility to
conduct their annual compliance inspection. 1 met with the new facility contact, Mr. Brian Franklin, Mill
Manager. Since this is the first inspection for which Mr. Franklin has been the point of contact, we
reviewed the entire permit. We reviewed the records required for GACT 7D (Feed Mfg NESHAP),
GACT 4Z (RICE NESHAP), bagfilters and cyclones, and facility throughputs. Recordkeeping was much
improved from previous years, but there was still a deficiency with respect to the NESHAP 71), as
discussed in detail under the appropriate permit stipulation below. Mr. Franklin informed me of the
following updates for the facility: they would be notifying this office of an upcoming name change for
the facility, they had completed like -for -like replacements of their coolers, cyclones, and fans, and they
had not received any complaints since the last inspection that he was aware of. He also stated that they
had not been routinely exercising the emergency generator, but that they intended to start running it
monthly for testing. We toured the facility and found it to be relatively clean and observed 0% VE from
all operating sources.
6) PERMIT STIPULATIONS:
A. A.2. Permit Renewal and. Emission Inventory Requirement -entire facility subject. Permit
renewal request and emission inventory due at least 90 days prior to permit expiration.
Appeared in Compliance - CY 2013 renewal and El due 30 Jan 2015, both submitted on 30 Jan
2015. Next inventory due Nov 2022 for CY 2021.
B. A.3. 2D .0503, "Particulates from fuel Burning Indirect Heat Exchangers" - subject sources are
boilers (ES-014 & ES-013). Boilers limited to 0.41 lbs PM/mmBtu.
Appeared in Compliance - Boilers combust primarily NG, using fuel oil only for backup during
curtailment/testing/supply interruptions. AP-42 PM emission factor for NG is 0.007 Ib/mmBtu and
for No. 2 fuel oil is 0.02 Ib/mmBtu, both of which are well below the limit.
C. A.4. 2D .0515, `Particulates from Miscellaneous Industrial Processes" -all sources subject,
except for boilers, generator and dryer. PM from these sources shall not exceed the allowable
emissions rate determined by E=55x(P)0'' -40.
Appeared in Compliance - Highly efficient fabric filters and high efficiency cyclones control
particulate emissions. Sources are operated the same as during last permit renewal evaluation.
Nothing indicates non-compliance.
D. A.S. 2D .0516, "Sulfur Dioxide Emissions from Combustion Sources" — subject sources are the
boilers (ES-013 & ES-014), generator (ES-016), and grain dryer (ES-019). Sources are limited to 2.3
lbs SO2/mmBtu.
Appeared in Compliance - Facility records indicate exclusive use of NG in the boilers, with use of
low sulfur #2 fuel oil only when curtailed by gas company; exclusive use of NG in dryer; and
exclusive use of low sulfur fuel oil in generator. Facility has not used fuel oil in the boilers since
2005. AP-42 SO2 emissions factor for NG is 0.0006 lbs/mmBtu, and for No. 2 fuel oil is 0.51
lb/mmBtu, both well below the limit.
E. A.6. 2D .0521, "Control of Visible Emissions" — subject sources are boilers, generator & grain
dryer. These sources are limited to 20% opacity.
Appeared in Compliance -- At the time of inspection, 0% opacity was observed from both boilers
operating on NG. Boilers normally operate on NG and only use fuel oil as a backup. The new grain
dryer was installed and ran in 2015, but was not operating during the inspection. The generator was
also not operating at the time of inspection. Mr. Franklin stated that that they never see smoke from
the boilers, but if they did they would shut it down and investigate and take corrective action.
F. A.7. 2D .0524, "New Source Performance Standards" — subject sources are the boilers. Sources
are limited to 0.5% sulfur by weight in the fuel combusted. Requires monthly fuel use records and
semi-annual reporting.
Appeared in Compliance — Natural gas is the primary fuel; fuel oil has not been combusted since
2005. Mr. Franklin had a log of fuel burned, which indicated zero fuel oil used in 2015 and thus far
in 2016. He was not able to produce the receipt (which shows the sulfur content) from their last
shipment of no. 2 fuel oil. He stated that since this fuel is only used in the engine used to move the
railcars on site, they have not been storing these receipts. 1 reminded him that if they burn fuel oil for
any reason, they would need to be able to show the sulfur content did not exceed 0.5% by weight.
Semi-annual reporting has been on -time (most recent received 1/29/16) and appeared valid and
complete.
G. A.8 2D .0535, "Notification Requirement" — subject sources are entire facility. Requires
notification of excess emissions that lasts more than 4 hours.
Appeared in Compliance - Mr: Franklin stated that to the best of his knowledge this facility has had
no excess emissions since the last inspection.
H. A.9. 2D .0540, "Fugitive Dust Control Requirement." -- subject source is entire facility. The
Permittee shall prevent fugitive emissions from the facility from causing or contributing to
substantive complaints or excess VE beyond the property boundaries.
Appeared in Compliance — I noticed no dust emissions leaving the property when entering/exiting the
facility. No complaints have been received in the FRO DAQ or at the facility, according to Mr.
Franklin, since the last compliance inspection. The facility has a process in place to record and
address complaints if they are received.
1. A.10. 2D .0611, "Fabric Filter Requirement" — subject devices are those operating on the hammer
mills, truck receiving, ground grain negative air system, pneumatic receiving, mixed feed turnheads,
and receiving turnheads. Requires at least an annual internal inspection, and periodic I&M per
manufacturer specs.
Appeared in Compliance — Annual internal inspection records for each device were reviewed and
appeared complete and valid. The last inspection date ranges from 1/8/16 to 1/16/16. The facility
also monitors, daily, the magnahelic gauge reading on each bagfilter as a way to ensure proper
operation of the device and when problems are found corrective action is taken. The second
pneumatic receiving line is not functional and the baghouse (CD-133) was removed in Sept 2014.
J. A.11. 2D .0611, "Cyclone. Requirement" — subject devices are those operating on the pellet coolers.
Requires at least an annual inspection.
Appeared in Compliance - At least one annual inspection has been conducted on each device in the
last 12 months (ranging between 211 1/16 — 2/12/16). The facility inspects the cyclones for corrosion,
erosion and any other structural damage every month, and also inspects for buildup internally on a
quarterly and annually schedule.
K. A.12. 2D .1111, Prepared Feeds Manufacturing NESHAP (GACT 7D)- subject sources are areas
of plant at the point of and after the introduction of Manganese and/or Chromium into the feed mix.
Requirements include: recordkeeping of monthly housekeeping duties, monthly load -out chute
inspections, and quarterly cyclone inspections; storing chromium/manganese raw materials in closed
containers; operating cyclones according to good air pollution practices; preparing an annual
compliance certification (ACC) by March I", submitting to the DAQ only if deviations have
occurred.
Deficiency Noted - Records provided for the monthly housekeeping activities and quarterly cyclone
inspections appeared complete and valid. The monthly load -out chute inspections were recorded
through January 2016. Mr. Franklin stated that the forms were changed by their parent company and
that the line item for this inspection was missing. He stated that the employee doing the inspections
has not altered his routine and was still doing the inspections, the form gust doesn't capture the info.
He immediately made changes to the form to start tracking this info. The facility actually has two
sets of eyes on the cyclones quarterly, operators and maintenance both perform inspections. Facility
also continues to record fan amperages on a daily basis, which is a great indicator on how the cyclone
is operating; additionally, the facility has an automated alarm system on each cyclone that notifies the
operator if the bindicator on the auger under each cyclone has stopped moving, indicating a plugged
cyclone. The system automatically shuts the pellet coolers down until the auger is unclogged.
Micronutrients containing Chromium and Manganese are received in bags/sacks varying in weight
but all are hand opened and poured into the small, lidded bins above the mixer. The bin lids are only
open when materials are being added. Mr. Franklin did have copies of previous ACCs on site; the
most recent being the CY 2014 ACC dated 2/25/15. However, he was missing the CY 2015 ACC.
He prepared the document and emailed it to me the next day. I reminded Mr. Franklin that the ACC
is to be prepared by 1 March every year for the preceding year, and that only if there are deviations
would they submit the ACC to FRO DAQ. Therefore, for the CY 2016 ACC, he would need to note
a deviation (not preparing the 2015 ACC by the due date) and submit to this office.
L. A.B. 2D .1111, Reciprocating. Internal Combustion Engine NESHAP (GACT 4Z)— subject
source is engine for the generator. Requires a non-resettable hour meter be installed; operating less
than 100 hrs/yr for maintenance/readiness testing; and annual maintenance including: changing oil
and oil filter, and inspecting air cleaner and hoses/belts.
Appeared in Compliance — The engine is classified as an emergency engine b/c it only runs when the
facility is without power beyond their control. The facility does participate with 4-County Electric in
"load control" operations, where they voluntarily shutdown main energy sources (i.e. pellet coolers
and mixer), but the generator does not come on in that situation. They still use small amounts of
electricity from the grid to run receiving and load -out operations. The generator only comes on if the
facility is completely without power, and then it only runs receiving and load -out operations. The
most recent records provided for annual inspection and maintenance were dated 9 November 2015
and performed by outside contractor, Cummings Atlantic. The generator has a non-resettable hour
meter. I did not verify the number of hours on the non-resettable hour meter during this inspection.
M. A.14. 2D .1806, "Control and Prohibition of Odorous Emissions" —entire facility subject. The
facility shall prevent odorous emissions from causing or contributing to objectionable odors beyond
the property boundaries.
Appeared in Compliance — I detected no odors offsite when entering/departing the facility. No
complaints have been received in the FRO DAQ or at the facility, according to Mr. Franklin, in the
past year. The facility has a process in place to record and address complaints if they are received.
N. A.15. 2Q .0315, "Limitation to Avoid Title V"- entire facility subject. Limitation: PM10 emissions
shall not exceed 100 tpy. Restrictions: feed production is limited to 1,600,000 tons/yr; Grain dried is
limited to 200,000 tons/yr; Bagging operation is limited to 50,000 tons/yr. Requires monthly
recordkeeping and annual totals.
Appeared in Compliance — Monthly records appeared valid and complete. Tons of feed produced in
2015= 711,285 tons. Grain dried in 2015= 36,607 tons. Grain bagged in 2015= 42,121 tons. All
processes are well below permit limits.
O. A.16. 2Q .0317, Avoidance of Boiler NESHAP (GACT 6,n- would-be subject sources are the
boilers. Facility avoids applicability of this rule by burning NG, with fuel oil only as back-up during
emergencies/supply interruptions, testing and curtailment. Requires recordkeeping of fuel oil usage
and reason for usage. Notify DAQ within 30 days of switch to fuel oil outside of emergencies/supply
interruptions, testing and curtailment.
Appeared in Compliance — Facility burns NG exclusively, with fuel oil only burned as backup. No
fuel oil has been burned since 2005.
P. A.17. 2Q .0711, "Toxic Air Pollutant Emissions Limitation"- subject sources are the entire
facility. Facility -wide emissions shall not exceed TPERs.
Appeared in Compliance — Compliance was determined during the most recent permit review, based
on the sources operating as described. Sources are operated the same as during last permit evaluation.
Nothing indicates non-compliance.
7) NON-COMPLIANCE HISTORY SINCE 2010:
8 August 2011 — CAI — late reporting
15 Feb 2013 — NOD — late reporting
19 Dec 2013 —NOD — recordkeeping deficiencies
14 Feb 2014 — NOD — late reporting
18 August 2014 — NOV — late reporting
17 November 2014 — CAI — NESHAP 4Z Guidance
8) 112R APPLICABILITY:
The facility does not use or store any chemicals that make it subject to or require a written Risk
Management Program as required under 40 CFR Part 68.
9) CONCLUSION/RECOMMENDATION
Based on the observations made during the 18 May 2016 inspection, Murphy -Brown, LLC — Bladenboro
Feed Mill appeared to be operating in compliance with the requirements outlined in their current air
permit, except for the deficiency noted for missing records with respect to NESHAP 7D.
Recommend issuing a Notice of Deficiency (NOD) letter for said deficiency.
Pink Sheet Items:
- Change Equipment List description for ES-016 to reflect that it is an emergency engine.
/hsc
Pat McCrory
Governor
'ARA.
MCDEW .
North Carolina Department of Environment and Natural Resources
March 4, 2015
Mr. John Sargent
General Manager - South Central Region
Murphy -Brown, LLC - Bladenboro Feed Mill
PO Box 759
Rose Hill, NC 28458
Subject: Air Permit No. 08155R10
Murphy -Brown, LLC -Bladenboro Feed Mill
Bladenboro, Bladen County, North Carolina
Permit Class: Synthetic Minor
Facility ID# 0900066
Dear Mr. Sargent:
Donald R. van der Vaart
Secretary
In accordance with your completed application received January 30, 2015, we are
forwarding herewith Permit No. 08155R10 to Murphy -Brown, LLC - Bladenboro Feed Mill,
Bladenboro, Bladen County, North Carolina for the construction and operation of air emissions
sources or air cleaning devices and appurtenances. Additionally, any emissions activities
determined from your air permit application as meeting the exemption requirements contained in
15A NCAC 2Q .0102 have been listed for information purposes as an "ATTACHMENT" to the
enclosed air permit. Please note the records retention requirements are contained in General
Condition 2 of the General Conditions and Limitations.
If any parts, requirements, or limitations contained in this permit are unacceptable to you,
you have the right to request a formal adjudicatory hearing within 30 days following receipt of this
permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of
the entire permit. This hearing request must be in the form of a written petition, conforming to G.S.
150B-23 of the North Carolina General Statutes, and filed with the Office of Administrative
Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. The form for requesting a formal
adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings,
Unless a request for a hearing is made pursuant to G.S. 150B-23, this air permit shall be final and
binding.
You may tequest modification of your air permit through informal means pursuant to G.S.
150B-22. This request must be submitted in writing to the Director and must identify the specific
provisions or issues for which the modification is sought. Please note that the permit will become
Fayetteville Regional Offloe - Division of Air Quality
Syslel Building, 226 Green Streel, Suite 714, Fayetteville, North Carolina 28301-5094
Phone: 910-133-33001 FAX: 910at85-7467
Internet: www,ncdear.00v
An Equal Opporturyly %AAirmaSe Action Employer -Made in part by recycled pager
John Sargent
March 4, 2015
Page 2
final and binding regardless of a request for informal modification unless a request for a hearing is
also made under G.S. 150B-23.
Unless exempted by a condition of this permit or the regulations, construction of new
air pollution sources or air cleaning devices, or modifications to the sources or air cleaning
devices described in this permit must be covered under a permit issued by the Division of Air
Quality prior to construction. Failure to do so is a violation of G.S.143-215.108 and may
subject the Permittee to civil or criminal penalties as described in G.S.143-215.114A and 143-
215.114B.
This permit shall be effective from March 4, 2015 until February 28, 2023, is
nontransferable to future owners and operators, and shall be subject to the conditions and limitations
as specified therein.
Changes have been made to the permit stipulations. The Permittee is responsible for
carefully reading the entire permit and evaluating the requirements of each permit
stipulation. The Permittee shall comply with all terms, conditions, requirements, limitations
and restrictions set forth in this permit. Noncompliance with any permit condition is grounds
for enforcement action, for permit termination, revocation and reissuance, or modification, or
for denial of a permit renewal application. Should you have any questions concerning this matter,
please contact Joshua L. Harris at 910-433-3300.
Sincerely,
v
Steven F. Vozzo, Regional Supervisor
Division of Air Quality, NCDENR
JLH
Enclosures
c: Fayetteville Regional Office
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF AIR QUALITY
AIR PERMIT NO. 08155R10
Issue Date: March 4, 2015
Expiration Date: February 28, 2023
Effective Date: March 4, 2015
Replaces Permit: 08155R09.
To construct and operate air emission source(s) and/or air cleaning device(s), and for the
discharge of the associated air contaminants into the atmosphere in accordance with the provisions
of Article 21-B of Chapter 143, General Statutes of North Carolina (NCGS) as amended, and other
applicable Laws, Rules and Regulations,
Murphy -Brown, LLC - Bladenboro Feed Mill
255 Bryant Swamp Road
Bladenboro, Bladen County, North Carolina
Permit Class: Synthetic Minor
Facility ID# 0900066
(the .Permittee) is hereby• authorized to construct and operate the air emissions sources and/or air
cleaning devices and appurtenances described below:
rv.. �.' l ii d 4 'y iy 'Ik �G * ' f F 4 : �}• i 1` k
5-001
Truck grain receiving pit; Ba filter
g
and soft ingredients pit-107 ! 850 square feet of filter area
2 Receiving turnhead negative air system FCD-_123 {33: 2Bagfilter
_..4_ ._... - . square feet of filter area)
Bagfilter
3 Receiving turnhead negative air system CD-
(209 square feet of filter area)
Bagfilter
g system CD_
ES-004 Pneumatic receivin.
feet
(200 square of filter area)
ES-005 Pneumatic receiving system CD-133 agfiltefr B
o
(200 square feet filter area)....
Ba ter
-009
ES�
system
Ground gr... ...ai. ..n negative air ......
D-21$
FC
(300 square feet of filter area)
.....
ES- 016a)
F _
One 1 load -out stem havingtwenty 24
() system � ty ( )load-: NIA
(NESHAP '�
out bins I
ES-016b
One (1) load -out system having twenty
(NESHAP)
- out bins
NIA
- -
ES-017 �� Rail Car Receiving - N/A
Permit No. 08155RI0
Page 2
7F-S-0 i8 Truck grain receiving pit, 15,000 bushels/hr max . NIA- - - throughput, with partially enclosed shelter
ES-020a Wet grain storage silo, 55,000 bushels capacity
I NIA
ES 420b grain storage silo, 55,000 bushels capacity
I NIA
N -:�+h K. k,a +�� s fs °'. 5R n 4 ��' #4F .- +p €4!`$'&Seai
T. .aN.
IiJ4 i. Si Yer4 4Yi4 F.11n.i: .C.S raw YAK v T � �xRv li�i. ,. ih r'IiY �'�:l�l t . ;: �. �4Gi 1.�' �JJ".. �4 �. -ii.i 1J.;i . �� x t
I
ES-016
(NESHAP)
:......... ... ........
Generator, No. 2 fuel oil fired, 750 KW, Onan
Model D970636382 and Serial 86930A, with NIA
turbocharger and low temperature aftercooler
................ control devices.
ES-014
(NSPS)
Natural gas/No. 2 fuel oil fired boiler (20.925
_ .... .. .. NIA
million Btu per hour maximum hi
ES-013
# (NSPS)
Natural gas/No. 2 fuel oil -fired boiler (20.925 NIA
million Btu per hour maximum heat input)
+�vT**`�r[
:i".S.Y :7.wwf+t'w1r.�C°.7.::',{1..:,o.nsac;�ryvi¢k+oi.,wa
ES-007a Hammer mill system (capacity: 53 tons/hour) CD-212 Airlanco Model I00AST10-Ii Bagfilter
(1,640 sq. ft. of filter area),,.,, _
ES-007b Hammer mill system (capacity: 53 tonsthour) CD-212 �Airlanco Model 100AST10-II Bagfilter
(1,640 sq. ft. of filter area)
- a :r Hammer mill system (capacity: 53 tons/hour)
!�
i
CD-312
Airlanco Model I00AST10-II Bagfilter
(1,640 sq. ft. of filter area)
ES-OOSb Hammer mill system (capacity. 53 tons/hour) [CD-312
Airlanco Model 100ASTl D-II Bagfilter
(1•,640 sq: ft. of filter area -
ES-010 Pelletinsystem (capacity: d4 tons/hour) CD-508
g ,
NESHAP :�
Three (3) cyclones installed in parallel
54 inches in diameter each
ES-01 I
Pelleting system (capacity: 60 tons/hour) FC D-608
(NESHAP)(54
Three (3) cyclones installed in parallel
inches in diameter each)
ES-012
(NESHAP)
' Three 3) cyclones installed in parallel
Pelleting system (capacity: 64 tons/hour)CD-708
�— (54 inches in diameter each)
ES-015
NESHAP
Mixed feed turnhead negative air system
[CD-.422
ca aci 36 tons/hour)
Bagfilter
209 square feet of filter area
Natural gas -fired grain dryer, 47.8 million Btu
ES-0 l9 r hr maximum heat in ut NIA
P� p —
ES-021 Grain dryer truck loadout
I —
NIA
i
ES-022 Bagging Operation
N/A
in accordance with the completed application 0900066.15A received January 30, 2015 including
any plans, specifications, previous applications, and other supporting data, all of which are filed
with the Department of Environment and Natural Resources, Division of Air Quality (DAQ) and are
incorporated as part of this permit.
This permit is subject to the following specified conditions and limitations including any
TESTTNG, REPORTING, OR MONITORING REQUIREMENTS:
Permit No, 08155R10
Page 3
A. SPECIFIC CONDITIONS AND LIMITATIONS
1. Any air emissionsourcesor control devices authorized to construct and operate above must
be operated and maintained in accordance with the provisions contained herein. The
Permittee shall comply with applicable Environmental Management Commission
Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter
2D .0202, 2D .0503, 213.0515, 2D .0516, 2D .0521, 213.0524 (40 CFR 60, Subpart Dc), 2D
.0535, 2D .0540, 2D .0611, 2D. It 11 (40 CFR 63, Subpart DDDDDDD, Subpart ZZZZ), 2D
.1806, 2Q .0315, 2Q .0317 (Avoidance) and 2Q .0711.
2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT -The Permittee,
at least 90 days prior to the expiration date of this permit, shall request permit renewal by
letter in accordance with 15A NCAC 2Q .0304(d) and (f). Pursuant �to 15A NCAC 2Q
.0203(i), no permit application fee is required for renewal of an existing air permit (without
a modification request). The renewal request (with AA application form) should be
submitted to the Regional Supervisor, DAQ. Also, at least 90 days prior to the expiration
date of this permit, the Permittee shall submit the air pollution emission inventory report
(with Certification Sheet) in accordance with 15A NCAC 2D .0202, pursuant to N.C.
General Statute 143 215.65. The report shall be submitted to the Regional Supervisor, DAQ
and shall document air pollutants emitted for the 2021 calendar year.
3. PARTICULATE CONTROL_ REQUIREMENT - As required by 15A NCAC 2D .0503
"Particulates from Fuel Burning Indirect Heat Exchangers," particulate matter emissions
from the fuel burning indirect heat exchangers shall not exceed the allowable emission rates
listed below:
Natural gas/No, 2 fuel oil -fired boiler
(20925 million Btu per hour maximum heat input)! 0.41
(ES-014)
Natural as/No. 2 fuel .......... .
....... .
g oil -fired boiler .
(20.925 million Btu per hour maximum heat input) 0.41
(ES-013)
4. PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0515
"Particulates from Miscellaneous Industrial Processes," particulate matter emissions from
the emission sources shall not exceed allowable emission rates. The allowable emission rates
are, as defined in 15A NCAC 2D .05) 5, a function of the process weight rate and shall be
determined by the following equation(s), where P is the process throughput rate in tons per
hour (tons/hr) and E is the allowable emission rate in pounds per hour (lbs/hr).
E = 4.10 * (P) 0.67 for P <= 30 tons/hr, or
E = 55 * (P)'-" - 40 for P >30 tons/hr
5. SULFUR DIOXIDE CONTROL REQUIREMENT -As required by 15A NCAC 2D .0516
"Sulfur Dioxide Emissions from Combustion Sources," sulfur dioxide emissions from the
combustion sources shall not exceed 2.3 pounds per million Btu heat input.
Permit No. 08155RI 0
Page 4
6. VISIBLE EMISSIONS CONTROL REQUIREMENT - As required by 15A NCAC 2D
.0521 "Control of Visible Emissions," visible emissions from the emission sources,
manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged
over a six -minute period, except that six -minute periods averaging not more than 87 percent
opacity may occur not more than once in any hour nor more than four times in any 24-hour
period. However, sources which must comply with 15A NCAC 2D .0524 "New Source
Performance Standards" or . 1110 '"National Emission Standards for Hazardous Air
Pollutants" must comply with applicable visible emissions requirements contained therein.
7. - 15A NCAC 2D .0524 "NEW SOURCE PERFORMANCE STANDARDS" - For Natural
gas/No. 2 fuel oil -fired boiler (20,925 million Btu per hour maximum heat input) (ID No.
ES-013) and Natural gas/No. 2 fueI oil -fired boiler (20.925 million Btu per hour maximum
heat input) (ID No. ES-014), the Penn ittee shall comply with all applicable provisions,
including the notification, testing, reporting, recordkeeping, and monitoring requirements
contained in Environmental Management Commission Standard 15A NCAC 2D .0524
"New Source Performance Standards" (NSPS) as promulgated in 40 CFR 60, Subpart Dc,
including Subpart A "General Provisions."
a. NSPS Reporting Requirements - In addition to any other notification requirements to
the Environmental Protection Agency (EPA), the Penmittee is required_ to NOTIFY
the Regional Supervisor, DAQ, in WRITING, of the following:
The sulfur content of the distillate oil combusted in an affected source shall
not exceed 0.5 percent by weight. Within 30 days after each six-month period
of the calendar year (by January 30 for the previous six-month period
between July and December and by July 30 for the previous six-month period
between January and June), the Permittec must submit in writing to the
Regional Supervisor, DAQ, the sulfur content of the distillate oil combusted
in an affected source. If fuel supplier certification is used to demonstrate
compliance, fuel supplier certification shall include the following
information:
A. The name of the oil supplier;
B. A statement from the oil supplier that the oil complies with the
specification under the definition of distillate oil in 40 CFR 60.41(c);
and
C. A certified statement signed by the owner or operator of an affected
source that the records of fuel supplier certification submitted
represent, all of the fuel combusted during the reporting period.
b. NSPS Recordkeeping Requirements - In addition to any other recordkeeping
requirements of the EPA, the Permittee is required to maintain records as follows:
i. The amounts of each fuel combusted during each month; and
ii. All records required under this section shall be maintained for a period of two
years following the date of such record.
Permit No. 08155RIO
Page 5
c. NSPS Emissions Limitations - As required by 15A NCAC 2D .0524, the following
permit limits shall not be exceeded:
Natural gas/No, 2 fuel oil -fired boiler
j (20.925-n-0ion Btu per hour maximum heat input); Sulfur content 0.5% by weight
(ES-013)
Natural gas/No. 2 fuel oil -fired boiler '
(20.925 million Btu per hour maximum heat input) Sulfur content 0.50/o by weight
(ES-014)
8. NOTIFICATION REQUIREMENT - As required by. 15A NCAC 2D .0535, the Permittee of
a source of excess emissions that last for more than four hours and that results from a
malfunction, a breakdown of process or control equipment or any other abnormal
conditions, shall:
a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time
of the Division's next business day of becoming aware of the occurrence and
describe:
i. the name and location of the facility,
ii. the nature and cause of the malfunction or breakdown,
iii. the time when the malfunction or breakdown is first observed,
iv. the expected duration, and
V. an estimated rate of emissions.
b, Notify the Director or his designee immediately when the corrective measures have
been accomplished.
This reporting requirement does not allow the operation of the facility in excess of
Environmental Management Commission Regulations.
9. FUGITIVE DUST CONTROL REQUI_REMENT - As required by 15A NCAC 2D .0540
"Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow
fugitive dust emissions to cause or contribute to substantive complaints or excess visible
emissions beyond the property boundary. If substantive complaints or excessive fugitive
dust emissions from the facility are observed beyond the property boundaries for six minutes
in any one hour (using Reference Method 22 in 40 CFR, Appendix A), the owner or
operator may be required to submit a fugitive dust plan as described in 2D .0540(o.
"Fugitive dust emissions" means particulate matter that does not pass through a process
stack or vent and that is generated within plant property boundaries from activities such as:
unloading and loading areas, process areas stockpiles, stockpile working, plant parking lots,
and plant roads (including access roads and haul roads).
Permit No. 08155RIO
Page 6
10. FABRIC FILTER REQUIREMENTS including cartridge filters, baghouses,_and other dry
filter particulate collection devices - As required by 15A NCAC 2D .0611, particulate matter
emissions shall,be controlled as described in the permitted equipment list.
a. Inspection and Maintenance Requirements - To comply with the provisions of this
permit and ensure that emissions do not exceed the regulatory limits, the Permittee
shall perform, at a minimum, an annual (for each 12 month period following the
initial inspection) internal inspection of each bagfilter system. In addition, the
Permittee shall perform periodic inspections and maintenance as recommended by
the equipment manufacturer.
b. Recordkeening_Requirements - The results of all inspections and any variance from
manufacturer's recommendations or from those given in this permit (when
applicable) shall be investigated with corrections made and dates of actions recorded
in a logbook. Records of all maintenance activities shall be recorded in the logbook.
The logbook (in written or electronic format) shad be kept on -site and made
available to DAQ personnel upon request.
11. CYCLONE REQUIREMENTS - As required by 15A NCAC 2D .0611, particulate matter
emissions shall be controlled as described in the permitted equipment list.
a. Inspection and Maintenance Requirements - To comply with the provisions of this
permit and ensure that emissions do not exceed the regulatory limits, the Permittee
shall perform an annual (for each 12 month period following the initial inspection)
inspection of the cyclone system. In addition, the Permittee shall perform periodic
inspections and maintenance (I&M) as recommended by the manufacturer.
b. RecordkeeAing Requirements - The results of all inspections and any variance from
the manufacturer's recommendations or from those given in this permit (when
applicable) shall be investigated with corrections made and dates of actions recorded
in a cyclone logbook. Records of all maintenance activities shall be recorded in the
logbook. The cyclone logbook (in written or electronic format) shall be kept on -site
and made available to DAQ personnel upon request.
12. 15A NCAC 2D. I I I I "GENERALLY AVAILABLE CONTROL TECHNOLOGY" - Area
Source Standards for Prepared Feeds Manufacturing (GACT 7D) - The Permittee shall
comply with all applicable provisions, including the notification, testing, and monitoring
requirements contained in Environmental Management Commission Standard 15A NCAC
2D. 1111, as promulgated in 40 CFR 63, Subpart DDDDDDD (71)), 'National Emission
Standards for Hazardous Air Pollutants Area Source Standards for Prepared Feeds
'Manufacturing", including Subpart A "General Provisions."
Permit No. 08155R10
Page 7
a. 40 CFR 63.11620 - Compliance Dates for Existing and New Sources
L A prepared feeds manufacturing affected source is existine if you
commenced construction or reconstruction of the facility on or before July
27, 2009.
ii. A prepared feeds manufacturing affected source is new if you commenced
construction or reconstruction of the facility after July 27, 2009.
iii. Existing sources have a compliance date of January 5, 2012.
iv. The compliance date for new sources is upon start-up.
b. Operations Standards - As required by I SA NCAC 2D . l 111 and 40 CFR 63,
Subpart DDDDDDD (71)), the following operational standards'are applicable to
prepared feed manufacturing facilities that use a material containing chromium (Cr)
in amounts greater than 0.1 % by weight, or a material containing manganese (Mn)
in amounts greater than 1.0 % by weight and are Area Sources of HAPs. NOTE: the
pre -mix or supplement or concentrate ingredients stand alone for comparison to the -
Cr > 0.1 % by weight or Mn > 1.0 % by weight issue; not the actual ingredient %
into the overall animal feed production.
The affected source is the collection of all equipment and activities necessary to
produce animal feed from, the point in the process where a material containing Cr or
Mn is added, to the point where the finished animal feed product leaves the facility.
c. 40 CFR 63.11621 - Standards for New and Exist u Facilities
i. Management Practices - In all areas of the affected source where materials
containing Cr or Mn are stored, used, or handled, you shall comply with the
following management practices:
A. You shall perform housekeeping measures to minimize excess dust.
These measures shall include, but not be limited to:
I. You shall use either an industrial vacuum system or manual
sweeping to reduce the amount of dust;
II. At least once per month, you shall remove dust from walls,
ledges, and equipment using low pressure air or by other
means, and then sweep or vacuum the area;
III. You shall keep doors shut except during normal ingress and
egress.
B. You shall maintain and operate all process equipment in accordance
with manufacturer's specifications and in a manner to minimize dust
creation.
ii. Any Cr or Mn raw materials shall be stored in closed containers.
Permit No. 08155RI 0
Page 8
iii. Mixers shall be covered during operation (except when materials axe being
added) and shall be operated so as to minimize dust. Materials containing Cr
or Mn shall be added in a manner that minimizes emissions.
iv. ' A device shall be installed and operated at the loadout end of each bulls
loader to reduce the distance between the loading arm and the truck or railcar
(i.e., loadout chutes/socks/flex hose).
V. For pelleting operations at EXISTING FACILITIES with an average daily
feed production level exceeding 50 tons per day, you shall capture emissions
and route them to a cyclone designed to reduce emissions of particulate
matter. The initial determination of the average daily feed production level is
based on the one-year period prior,to the compliance date. For existing
sources, the initial average daily feed production level is based on the
amount of feed product produced between May 4, 2011 and May 4, 2012,
divided by the number of operating days during that period
The cyclone shall be operated in accordance with good air pollution control
practices and manufacturer's specifications and operating instructions, if
available, or standard operating procedures shall be developed by the facility
owner or operator to ensure proper operation and maintenance of the cyclone.
For pelleting operations at NEW FACILITIES with an average daily feed
production level exceeding 50 tons per day, you shall capture emissions and
route them to a cyclone designed to reduce emissions of particulate matter
(PM, not PM-10) by 95 percent or greater. "Average Daily Feed Production
Level" is defined as the average amount of animal feed products produced
each day over an annual period. For new sources, the initial average feed
daily production level is based on the design production rate. The subsequent
average daily feed production levels are determined annually and are based
on the amount of animal feed products produced in a calendar year divided
by the number of days in which the production processes were in operation.
You shall also comply with the three requirements below (A, B, and C):
A. FOR NEW.Facilities - You shall demonstrate that the cyclone is
designed to reduce emissions PM by 95 percent or greater using one
of the three methods below.
I. Manufacturer's Specifications,
II. Certification by a Professional Engineer or a Responsible
Official, or
III. Method 5 performance test for PM.
B. You shall establish an inlet flow rate, inlet velocity, pressure drop, or .
fan amperage range that represents proper operation of the cyclone in
accordance with paragraph (b)(v)(A) above. (See 40 CFR
63.11621(e)(2))
Permit No. 08155RIO
Page 9
C. You'shall maintain and operate the cyclone in accordance with
manufacturer's specifications. If manufacturer's specifications are not
available, you shall develop and follow standard maintenance and
operating procedures that ensure proper operation of the cyclone.
d. 40 CFR•63.11622 - Monitoring Requirements for New and'Existing Sources
i. The Permittee shall conduct quarterl inspections of each cyclone for
corrosion, erosion, or any other damage that could result in air in -leakage,
and record results of any maintenance or repairs in a logbook to be
maintained on site.
ii. For NEW Facilities - When the pelleting process is in operation, the
Permittee shall monitor the inlet flow rate, inlet velocity, pressure drop, or
fan amperage at least once per day, and record the results of this monitoring
in a logbook to be maintained on site: For EXISTING Facilities - When the
pelleting process is in operation, the Permittee shall monitor the cyclone
weekly for proper air pollution control practices and manufacturer's
specifications and operating instructions (if available) or standard operating
procedures developed by the facility owner or operator.
iii. The monthly housekeeping requirement (dusting and sweeping/vacuuming)
shall be tracked and dated in a logbook to be maintained on site at all times.
iv. Inspect the device required at the loadout end of a bulk loader monthly and
record results of any maintenance or repairs in a logbook to be maintained on
site.
e. 40 CFR 63.11623 - Testing -Requirements -FOR NEW Sources ONLY
i. If a performance test is utilized to demonstrate compliance with the required
95 percent or greater reduction in particulate matter emissions on a cyclone
for PM mass emission rate, Method 5 shall -be used.
f. 40 CFR 63.11624 -.Notifications. Reporting, and Recordkeeping
i. Initial Notification date for Existing Sources was May 5, 2010. For New
Sources, the Initial Notification is due no later than 120 days after you
become subject to this Subpart. The initial notification shall include:
A. Name, address, phone number, and email address of the owner or
. operator.
B.. Address (physical address) of the affected source.
C. An identification of the relevant standard (i.e., 7D).
D. A brief description of the operation.
E. Per 63.11624(c)(1), one copy of all Notifications shall be kept on site.
Permit No. 08155RI0
Page 10
ii. Notification of Compliance Status(NOCS) - report is required as follows:
A. The NOCS for existing sources is due to NC DAQ on or before May
4, 20I2.
B. The NOCS for new sources is due within 120 days after initial start-
up or by October 18, 2010, whichever is later.
C. The NOCS shall include:
Company name and address.
11. A statement by a responsible official with that official's name,
title, phone number, email address, and signature certifying
the truth, accuracy, and completeness of the notification and a
statement of whether the source has complied with all relevant
standards and requirements.
III. For cyclones at NEW Facilities, the range of acceptable
parametric readings for each cyclone (inlet flow rate, inlet
velocity, pressure drop, or fan amperage). For EXISTING
Facilities, records showing proper air pollution control
practices and manufacturer's specifications and operating
instructions (if available) or standard operating procedures
developed by the facility owner or operator.
IV. If daily production is less than 50 tons per day (meaning
cyclones are not applicable), the source shall:
a. keep production records on site.
b. submit an Initial Average Daily Feed Production Level
in the Notification of Compliance Status/ACC report
and keep on site.
iii. NOCS for New Sources After the Compliance Date - If you own or operate a
source that becomes an affected source after the applicable compliance date
of January 5, 2012 for existing sources, or if you begin operating a newly
affected source, you shall submit a Notification of Compliance Status within
120 days of the date that you commence using materials containing Cr or Mn.
This NOCS shall contain the information in paragraph e. (ii)(C)(I) -
(ii)(C)(IV) above.
Permit No. 08155R10
Page 11
iv. Annual Compliance Certification - An annual compliance certification report
shall be prepared each year by. March 1 for the previous year containing the
information specified in A. - F. below. You shall submit the. report to NC
DAQ if you had any instances of paragraph C. or D. in that year. Keep one
copy on site at all times.
A. Company name and address.
B. A statement by a responsible official with that official's name, title,
phone number, email address, and signature certifying the truth,
accuracy, and completeness of the notification and a statement of
whether the source has complied with all relevant standards and
requirements.
C. If the source is not in compliance, include a description of deviations
from the applicable requirements, the time periods during which the
deviations occurred, and the corrective actions taken.
D. For NEW Sources - Identification of all instances when the daily inlet
flow rate, inlet velocity, pressure drop, or fan amperage was outside
the range that constitutes proper operation of the cyclone(s). In these
instances, include the time periods when this occurred and the
corrective actions taken. For EXISTING Sources - Records showing
proper air pollution control practices and manufacturer's
specifications and operating instructions (if available) or standard
operating procedures developed by the facility owner or operator.
E. If this facility is not required to install and operate cyclones on the
pelIeting operation due to average daily'feed production of 50 tpd or
less, a notification is required if the average daily feed production
level for the previous year exceeded 50 tpd. If this occurs, a cyclone
shall be installed and made operational by July 1 of the following
year.
F. If this facility is required to install and operate cyclones on the
pelleting operation due to average daily feed production being greater
than 50 tpd, a notification is required if the average daily. feed
production level for the previous year was 50 W or less and the
facility is no lonjzer required to comply with the cyclone
requirements.
Permit No. 08155R10
Page 12
g. 40 CFR.63.11624(c) - Records. You shall maintain the following records on site:
i. - Records of all monthly and quarterl y. inspections and any corrective actions
required by this Subpart'shall be maintained in a logbook on site.
ii. One copy of the Initial Notification and the NOCS on site at all times.
iii. One copy of the Annual Compliance Certification on site at all times.
iv. For each device used at the loadout end of a bulk loader (i.e., chutes/socks/
flex hose), you shall keep records including the following information:
A. date, place, and time of each inspection.
B. person performing the inspection.
C. results of the inspection, including the date, time, and duration of the
corrective action period from the time the inspection indicated a
problem to the time of the indication that the device was replaced or
restored to operation.
V. For each cyclone installed, you shall keep records including the following
information:
A. For NEW Sources - If you demonstrate that the cyclone is designed to
reduce emission of particulate matter (PM, not PM-10) by 95 percent'
or greater by manufacturer's specifications, you shall keep the records
of:
I. Information from the manufacturer regarding the design
efficiency of the cyclone,
I1. The inlet flow rate, inlet velocity, pressure drop, or fan
amperage range that represents proper operation of the
cyclone, and
III. The operation and maintenance procedures to ensure proper
operation of the cyclone.
Permit No, 08155R10
Page 13
B. For NEW Sources - If you demonstrate that the cyclone is designed to
reduce emissions of particulate matter by 95 percent or greater by
certification by professional engineer, you shall keep the records of:
I. Certification regarding the design efficiency of the cyclone,
along with supporting information,
II. The inlet flow rate, inlet velocity, pressure drop, or fan
amperage range that represents proper operation of the
cyclone, and
111. The standard maintenance and operating procedures that
ensure proper operation of the cyclone.
C. For NEW Sources - If you demonstrate that the cyclone is designed to
reduce emissions of particulate matter by 95 percent or greater by a
performance test, you shall keep the records of;
1. Results of the testing conducted in accordance with §
63.11623 (Method 5),
II. The inlet flow rate, inlet velocity, pressure drop, or fan
amperage range that represents proper operation of the
cyclone, and
III. The standard maintenance and operating procedures that
ensure proper operation. of the cyclone.
D. For NEW Sources - You shall keep records of all quarterly
inspections, including the following.
I. Date, place, and time of each inspection,
II. Person performing the inspection,
III. Records of the daily inlet flow rate, inlet velocity, pressure
. drop, or fan amperage measurements, and
IV. Results of the inspection, including the date, time, and
duration of the corrective action period from the time the
inspection indicated a problem to the time of the indication
that the cyclone was restored to proper operation.
Permit No. 08155R10
Page 14
E. For EXISTING Sources - You shall beep records of all quarterly
inspections, including the following:
I. Date, place, and time of each inspection,
1I. Person performing the inspection,.
Ill. Records of the operation of the cyclone showing proper air
pollution control practices and manufacturer's specifications
and operating instructions were followed, if available, or
standard operating procedures developed by the facility owner
or operator were followed.
N. Results of the inspection, including the date, time, and
duration of the corrective action period from the time the
inspection indicated a problem to the time of the indication
that the cyclone was restored to proper operation.
V. Records of weekly visual inspections of the operating cyclone,
including a record of any corrective action taken as a result of
the inspection.
vi. If daily feed production level is less than 50 tons per day, the source shall
keep daily feed production records on site. (The Average Daily Feed
Production Level is defined above.) The Notification of Compliance Status
and/or ACC report shall indicate this level in the year that the daily feed
production level is less than 50 tons per day.
vii. Records shall be in a form suitable and readily available for expeditious
review. All records shall be maintained for 5 years and shall be kept on -site
for a minimum of 2 years. Records may be kept offsite for the remaining 3
years.
viii. Per 40 CFR 63.11624(d) - Facilities that discontinue Cr and Mn after January
5, 2010 shall submit a Notification to the agency (NC DAQ) that they are no
longer subject to the rule (indicating an effective date). The Notification shall
include the Company's Name and Address, and a statement by a responsible
official indicating that the facility no longer uses materials that contain Cr or
Mn. This statement should also include an effective date for the termination
of use of materials that contain Cr or Mn, and the responsible official's name,
title, phone number, e-mail address and signature.
Permit No. 08155RID
Page 15
13. 15A NCAC 2D . I I I I "National Emission Standards for Hazardous Air Pollutants"- For the
Generator, Onan D970636382 (ID No. ES-016), the Pexmittee shall comply with all
applicable provisions, including the maintenance and recordkeeping requirements contained
in Environmental Management Commission Standard 15A NCAC 2D . 1111, as promulgated
in 40 CFR 63, Subpart ZZZZ, "National Emission Standards for Hazardous Air Pollutants
(NESHAP) for Stationary Reciprocating Internal Combustion Engines (RICE)", including
Subpart A "General Provisions." The Permittee shall comply with the definition of
emergency stationary RICE in 40 CFR 63.6675 and the following stationary RICE
provisions.
a. Compliance Date - The compliance date is May 3, 2013.
b. Maintenance and Work Practices - Pursuant to 40 CFR 63.6603(a), 63.6625(e), (f},
and (h) and 63.6640(f) the Permittee shall comply with the following:
i. Change the oil and filter every 500 hours of operation or annually, whichever
comes first. The Permittee has the option to utilize an oil analysis program as
described in Section c. below in order to extend the specified oil change
requirements.
ii. Inspect the air cleaner every 1,000 hours of operation or annually, whichever
comes first, and replace as necessary.
iii. Inspect all hoses and belts every 500 hours of operation or annually,
whichever comes first, and replace as necessary.
iv. Operate and maintain the engine and control device (if any) according to the
manufacturer's emission related written instructions or maintenance plan
developed by the Permittee that minimizes emissions from the engine to the
extent practicable.
v, Install a non-resettable hour meter if one is not already installed.
vi. Minimize the engine's time spent at idle during startup and minimize the
engine's startup time to a period needed for appropriate and safe loading of
the engine, not to exceed 30 minutes, after which time the non -startup
emission limitations apply.
vii. If the engine is operating during an emergency and it is not possible to shut
down the engine in order to perform the management -practice requirements
on the schedules required in Sections b.i., b.ii., and b.iii., above, or if
performing the management practice on the required schedules would
otherwise pose an unacceptable risk under federal, state or local law, the
management practices can be delayed until the emergency is over or the
unacceptable risk under federal, state, or local law has abated. The
management practice shall be performed as soon as possible after the
emergency has ended or the unacceptable risk has abated. The Permittee shall
report any failure to perform the management practice on the schedule
Permit No. 08155RI0
Page 16
required and the federal, state, or local law under which the risk was deemed
unacceptable.
vi.ii. If the Permittee does not operate the engine according to the requirements in
Sections A. through C. below, then the engine will not be considered an
emergency engine under NESHAP Subpart ZZZZ and must meet all
requirements for non -emergency engines.
A. There is no time limit on the use in emergency situations.
B. The Permittee may operate the engine for any combination of the
purposes specified in Sections (i) through (iii) below for a maximum
of 100 hours per calendar year.
(i) The engine may be operated for maintenance checks and
readiness testing, provided that the tests are recommended by federal,
state or local government, the manufacturer, the vendor, the regional
transmission authority or equivalent balancing authority and
transmission operator, or the insurance company associated with the
engine.
The Permittee may petition the Division of Air Quality (DAQ)
Regional Supervisor for approval of additional hours to be used for
maintenance checks and readiness testing, but a petition is not
required if the Permittee maintains records indicating that federal,
state, or local standards require maintenance and testing of the engine
beyond 100 hours per calendar year.
(ii) The engine may operate for emergency demand response for
periods in which the Reliability Coordinator under the North
American EIectric Reliability Corporation (NERC) Reliability
Standard EOP-002-3, Capacity and Energy Emergency or other
authorized entity as determined by the Reliability Coordinator has
declared an Energy Emergency Alert Level 2'as defined in the NERC
Reliability Standard EOP-002-3.
(iii) The engine may be operated for periods where there is a
deviation of voltage or frequency of 5 percent or greater below
standard voltage or frequency.
Permit No. 08155RIO
Page 17
C. Pursuant to 40 CFR 63.6640(f)(4), the engine may be operated for up
to 50 hours per calendar year in non -emergency situations. The 50
hours of operation in non -emergency situations are counted as part of
the 100 hours per calendar year for maintenance and testing and
emergency demand response provided in Section b.viii.B above.
Except as provided in Sections (i) and (ii) below, the 50 hours per
year for non -emergency situations cannot be used for peak shaving or
non -emergency demand response, or to generate income for the
facility to supply power to an electric grid or otherwise supply power.
as part of a financial arrangement with another entity.
(i) ' Prior to May 3, 2014, the 50 hours per year for non -emergency
situations can be used for peak shaving or non -emergency demand
response to generate income for the facility, or to otherwise supply
power as part of a financial arrangement with another entity if the
engine is operated as part of a peak shaving (load management
program) with the local distribution system operator and the power is
provided only to the facility itself or to support the local distribution
system.
(ii) The 50 hours per year for non -emergency situations can be used
to supply power as part of a financial arrangement with another entity
if ALL of the following conditions are met:
(I) The engine is dispatched by the local balancing authority or
local transmission or distribution system operator.
. (In The dispatch is intended to mitigate local transmission
and/or distribution limitations so as to avert potential voltage collapse
or line overloads that could lead to the interruption of power supply in
a local area or region.
(III) The dispatch follows reliability, emergency operation or
similar protocols that follow specific NERC, regional, state, public
utility commission or local standards or guidelines.
(IV) The power is provided only to the facility itself or to
support the local transmission and distribution system.
(V) The owner or operator identifies and records the entity that
dispatches the engine and the specific NERC, regional; state, public
utility commission or. local standards or guidelines that are being
followed for dispatching the engine. The local balancing authority or
local transmission and distribution system operator may keep these
records on behalf of the engine owner or operator.
Permit No. 0815 5RI0
Page 18
ix. At all times the Permittee shall operate and maintain any affected source,
including associated air pollution control equipment and monitoring
equipment, in a manner consistent with safety and good air pollution control
practices for minimizing emissions. The general duty to minimize emissions
does not require you to make any further efforts to reduce emissions if levels
required by this standard have been achieved. Determination of whether such
operation and maintenance procedures are being used will be based on
information available to DAQ which may include, but is not limited to,
monitoring results, review of operation and maintenance procedures, review
of operation and maintenance records, and inspection of the source.
c. Oil Analysis Pro
gram-- Pursuant to 40 CFR 63.6625(i), the Permittee may utilize an
oil analysis program in order to extend the oil change requirements specified in
Section U. above. The oil analysis must be performed at the same frequency
specified for changing the oil. If any of the limits listed below are exceeded, the
Permittee shall change the oil within two (2) business days of receiving the results of
the analysis. If the engine is not in operation when the results of the analysis are
received, then the oil must be changed within two (2) business days or before
commencing operation, whichever is later.
Total base number is less than 30 percent of the total base number of the oil
when new; or
ii. Viscosity of the oil has changed by more than 20 percent from the viscosity
of the oil when new;- or
iii. Water. content (by volume) is greater than 0.5%.
If all of the above limits are not exceeded, the Permittee is not required to change the
oil before continuing to use the engine.
d. Fuel Requirements - Per 40 CFR 63.6604(b), beginning January 1, 2015, emergency
engines that meet all the following conditions shall use diesel fuel that meets the
requirements in 40 CFR 80.510(b) for nonroad diesel fuel.
Greater than 100 brake RP;
ii. Displacement of less than 30 liters pet cylinder;
iii. Operates for the purposes specified in Section b.viii.C.ii. above or operates or
is contractually obligated to be available for more than 15 hours per calendar
year for the purposes specified in Sections b.viii.B.(ii) or b.viii.B:(iii) above.
Permit No. 08155R 10
Page 19
Any existing diesel fuel purchased prior to January 1, 2015 may be used until .
depleted. The diesel fuel requirements of 40 CFR 80.510(b) are shown below:
Sulfur content
15 ppm maximum.
Cetane index or
A minimum cetane index of 40; or
Aromatic content
A maximum aromatic content of 35 volume percent.
e. RecordkeepiRg -Pursuant to 40 CFR 63.6655(d), (e) and {fj, the Permittee shall keep
records for at least five (5) years showing:
i. The engine was operated and maintained according to the manufacturer's
emission 'related operation and maintenance instructions or the Permittee's
maintenance plan which must provide for the maintenance and operation of
the engine in a manner consistent with good air pollution control practice for
minimizing emissions.
ii. If applicable, the parameters that are analyzed as part of the oil analysis
program, the results of the analysis, and the oil changes -for the engine.
iii. The hours of operation of the engine that is recorded through the non-
resettable hour meter. The Permittee shall document how many hours are
spent for emergency operation; including what classified the operation as
emergency and how many hours are spent for non -emergency operation. If
the engine is used for purposes specified in Sections b.viii.B.(ii), b.viii.B.(iii),
or b.viii.C.(ii) above, then the Permittee shall keep records of the notification
of the emergency situation, and the date, start time and end time of the engine
operation for these purposes.
f. Reporting - Pursuant to 40 CFR 63.6650(h), if the engine is greater than 100 brake
HP that operates for the purposes specified in Section b.viii.C.(ii) above, or operates
or is contractually obligated to be available for more than 15 hours per calendar year
for the purposes specified in Sections b.viii.B.(ii) or b.viii.B.(iii) above, the
Permittee shall submit an annual report to the DAQ Regional Supervisor. The first
annual report shall be submitted no later than March 31, 2016 and cover the calendar
year 2015. Subsequent annual reports.shall be submitted by March 31 of each year
and cover the previous calendar year.
Permit No. 08155R10
Page 20
The annual report must also be submitted electronically to EPA through the specific
NESHAP Subpart ZZZZ reporting form in the Compliance and Emissions Data
Reporting Interface (CEDRI) that is accessed through EPA's Central Data Exchange
(CDX). However, if the reporting form specific to NESHAP Subpart ZZZZ is not
available in CEDRI at the time that the report is due, the. written report shall be
submitted to EPA at the appropriate address listed in Section 63.13;
EPA Region IV
Director, Air, Pesticides and Toxics Management Division
Atlanta Federal Center
61 Forsyth Street
Atlanta, GA 30303-3104
The annual report shall contain the following information:
Company name and address where the engine is located.
ii. Date of the report and beginning and ending dates of the reporting period.
iii. Engine site rated horsepower and model year for each engine.
iv. Latitude and longitude of the engine in decimal degrees reported to the fifth
decimal place.
V. Hours operated for the purposes specified in Sections b.viii.B.(ii) and
b.viii.B.(iii), including the date, start time, and end time for engine operation.
vi. Number of hours the engine is contractually obligated to be available for the
purposes specified in Sections b.viii.B.(ii) and b.viii.B.(iii).
vii. Hours spent for operation for the purpose specified in Section b.viii.C.(ii)
including the date, start time, and end time for engine, operation. The report
must also identify the entity that dispatched the engine and the situation that
necessitated the dispatch of the engine.
viii. I£ there were no deviations from the fuel requirements in Section d. above
that apply to the engine (if any), a statement that there were no deviations
from the fuel requirements during the reporting period.
ix, If there were deviations from the fuel requirements in Section d. that apply to
the engine (if any), information on the number, duration, and cause of
deviations, and the corrective action taken.
Permit No. 0815 5R 10
Page 21
14. CONTROL AND PROHIBITION OF ODOROUS EMISSIONS - As required by 15A
NCAC 2D .1806 "Control and Prohibition of Odorous Emissions" the Permittee shall not
operate the facility without implementing management practices or installing and operating
odor control equipment sufficient to prevent odorous emissions from the facility from
causing or contributing to objectionable odors beyond the facility's boundary.
15. LIMITATION_ TO AVOID 15A NCAC 20.0501 - Pursuant to 15A NCAC 2Q .0315
"Synthetic Minor Facilities," to avoid the applicability of 15A NCAC 2Q .0501 "Purpose of
Section and Requirement for a Permit," as requested by the Permittee, facility -wide
emissions shall be less than the following:
a. Operations Restrictions - To ensure emissions do not exceed the limitations above,
the following restrictions shall apply:
Throughput of the overall milling process shall not exceed 1,600,000 tons per
consecutive 12-month period;
I Throughput of the Grain Drying Process OD No. ES-018) shall not exceed
200,000 tons per consecutive 12-month period; and
M. Throughput of the bagging operation (ID No.' ES-022) shall not exceed
50,000 tons per consecutive 12-month period.
b. Recordkeepinp, Requirements
i. The Permittee shall record monthly and total annually the following:
A. Overall milling process, throughput, tons
B. Grain Drying System (11) No. ES-018) throughput, tons
C. Bagging Operation (ID No. ES-22) throughput, tons
Permit No. 08155RIO
Page 22
16. AVOIDANCE CONDITION FOR AREA SOURCES SUBJECT TO 40 CFR 63 Subpart
JJJJJJ 6J - In accordance with 15A NCAC 2Q ,0317, the Permittee is avoiding
applicability of 40 CFR 63 Subpart JJJJJJ (6J) "Industrial, Commercial, and Institutional
Boilers Area Sources." The Permittee is permitted to operate a natural gas / No, fuel oil -fired
boiler (ID Nos. ES-013 and ES-014). Per 40 CFR 63.11195(e), these/this source(s) is/are
exempt from this Subpart because they are defined as gas -fired boiler(s) in 40 CFR
63.11237. In order to maintain this exemption, the Permittee is allowed to fire liquid fuel
only during periods of gas curtailment, gas supply interruptions, startups, or for periodic
testing on liquid fuel (periodic testing not to exceed a combiried total of 48 hours during any
calendar year).
a. The Permittee shall maintain records that document the time periods when liquid fuel
is fired and the 'reasons the liquid fuel is fired.
b. If the Permittee fires liquid fuel for reasons other than gas curtailment, gas supply
interruptions, startups, or for periodic testing on liquid fuel, the Permittee is no
longer exempt from Subpart JJJJJJ (6J). As required by 40 CFR 62.11225(g), the
Permittee must provide notice within 30 days of the fuel switch. The notification
must identify:
The name of the owner or operator of the affected source, the location of the
source, the boiler(s) that have switched fuels, and the date of the notice.
ii. The date upon which the fuel switch occurred.
As required by 40 CFR 63.11210(h), the Permittee must demonstrate
I ompliance within 180 days of the effective date of the fuel switch.
Permit No. 08155RIO
Page 23
17. TOXIC AIR POLLUTANT EMISSIONS LIMITATION REQUIREMENT - Pursuant to
15A NCAC 2Q .0711 "Emission Rates Requiring a Permit," for each of the below listed
toxic air pollutants (TAPs), the Permittee has made a demonstration that facility -wide actual
emissions, where one or more emission release points are obstruct or non -vertically
oriented, do.not exceed the Toxic Permit -Emission Rates (TPERs) listed in 15A NCAC 2Q
.071 l (a). The facility shall be operated and maintained in such a manner that emissions of
any listed TAPS from the facility, including fugitive emissions, will not exceed TPERs listed
in 15A NCAC 2Q .0711(a).
a, A permit to emit any of the below listed TAPs shall be required for this facility if
actual emissions from all sources will become greater than the corresponding
TPERs.
b. PRIOR to exceeding any of these listed TPERs, the Permittee shall be responsible
for obtaining a permit to emit TAPS and for demonstrating compliance with the
requirements of 15A NCAC 2D .1100 "Control of Toxic Air Pollutants".
c. In accordance with the approved application, the Permittee shall maintain records of
operational information demonstrating that the TAP emissions do not exceed the
TPERs as listed below:
Acetaldehyde (75-07-0) 6.8
_
... crolein (10? 02 $) :I .. ,..... �. ��
.........:. ................I
0.02
........ .. ..
Ammonia (as NH 3) (7664-41-7)
0.68
Benzene (71-43-2) 8.1
......... . ..
........
Benzo(a)pyrene (Component of
83329/POMTV & 56553/7PAH)
(50-32-8)
2.2
ehyde (50-00-0) -� `�
I 0.04
_ .,.(10-54-3) °� 23 -
Toluene 108-88-3
............. ;
98
.... .. `
14.4
Permit No. 08 15 5R 10
Page 24
B. GENERAL CONDITIONS AND LIMITATIONS
1. In accordance with G.S. 143-215.108(c)(1), TWO COPIES OF ALL DOCUMENTS,
REPORTS, TEST DATA, MONITORING DATA, NOTIFICATIONS, REQUESTS FOR
RENEWAL AND ANY OTHER INFORMATION REQUIRED BY THIS PERMIT shall
be submitted to the:
Regional Supervisor
North Carolina Division of Air Quality
Fayetteville Regional Office
Systel Building
225'Green Street, Suite 714
Fayetteville, NC 28301-5094
910433-33 00
For identification purposes, each submittal should include the facility name as listed on the
permit, the facility identification number, and the permit number.
2. RECORDS RETENTION REQUIREMENT - In accordance with 15A NCAC 2D .0605,
any records required by the conditions of this permit shall be kept on site and made available
to DAQ personnel for inspection upon request. These records shall be maintained in a form
suitable and readily available for expeditious inspection and review. These records must be
kept on site for a minimum of 2 'years, unless another time period is otherwise specified.
3. ANNUAL FEE PAYMENT - Pursuant to 15A NCAC 2Q .0203(a), the Permittee shall pay
the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a
timely manner will cause the DAQ to initiate action to revoke the .permit.
4. EQUIPMENT RELOCATION - In accordance with 1.5A NCAC 2Q .0301, a new air permit
shall be obtained by the Permittee prior to establishing, building, erecting, using, or
operating the emission sources or air cleaning equipment at a site or location not specified in
this permit.
5. REPORTING -REQUIREMENT - In accordance with 15A NCAC 2Q .0309, any of the
following that would result in previously unpermitted, new, or increased emissions must be
reported to the Regional. Supervisor, DAQ:
a. changes in the information submitted in the application regarding facility emissions;
b. changes that modify equipment or processes of existing permitted facilities; or
c. changes in the quantity or quality of materials processed.
If appropriate, modifications to the permit may then be made by the DAQ to reflect any
necessary changes in the permit conditions. In no case are any new or increased emissions
allowed that will cause a violation of the emission limitations specified herein.
Permit No. 08155RIO
Page 25
6. In accordance with 15A NCAC 2Q .0309, this permit is subject to revocation or .
modification by the DAQ upon a determination that information contained in the application
or presented in the support thereof is incorrect,. conditions under which this permit was
granted have changed, or violations of conditions contained in this permit have occurred. In
accordance with G.S. 143-215.108(c)(1), the facility shall be properly operated and
maintained at all times in a manner that will effect an overall reduction in air pollution.
Unless otherwise specified by this permit, no emission source may be operated without the
concurrent operation of its associated air cleaning device(s) and appurtenances.
7. In accordance with G.S. 143-215.108(c)(1), this permit is nontransferable by the Permittee.
Future owners and operators must obtain a new air permit from the DAQ.
8. In accordance with G.S. 143-215.108(c)(1), this issuance of this permit in no way absolves
the Permittee of liability for any potential civil penalties which may be assessed for
violations of State law which have occurred prior to the effective date of this permit.
9. In accordance with G.S. 143-215.108(c)(1), this permit does not relieve the Permittee of the
responsibility of complying with all applicable requirements of any Federal, State, or Local
water quality or land quality control authority.
10. In accordance with 15A NCAC 2D .0605, reports on the operation and maintenance of the
facility shall be submitted by the Permittee to the Regional Supervisor, DAQ at such
intervals and in such form and detail as may be required by the DAQ. Information required
in such reports may include, but -is not limited to, process weight rates, firing rates, hours of
operation, and preventive maintenance schedules.
11. A violation of any term or condition of this permit shall subject the Permittee to enforcement
pursuant to G.S. 143-215.114A, 143-215.114B, and 143-215.114C, including assessment of
civil and/or criminal penalties.
12. Pursuant to North Carolina General Statute 143-215.3(a)(2), no person shall refuse entry or.
access to any authorized representative of the DAQ who requests entry•oi access for
purposes of inspection, and who presents appropriate credentials, nor shall any person
obstruct, hamper, or interfere with any such representative while in the process of carrying
out his official duties. Refusal of entry or access may constitute grounds for permit
revocation and assessment of civil penalties.
13. In accordance with G.S. 143-215.108(c)(1), this permit does not relieve the Permittee of the
responsibility of complying with any applicable Federal, State, or Local requirements
governing the handling, disposal, or incineration of hazardous, solid, or medical wastes,
including -the Resource Conservation and Recovery Act (RCRA) administered by the
Division of Waste Management.
14. PERMIT RETENTION REQUIREMENT - In accordance with 15A NCAC 2Q .0110, the
Permittee shall retain a current copy of the air permit at the site. The Permittee must make
available to personnel of the DAQ, upon request, the current copy of the air permit for the
site. .
Permit No. 08155R 10
Page 26
15. CLEAN AIR ACT SECTION 112 r REQUIREMENTS - Pursuant to 15A NCAC 21) .2100
"Risk Management Program," if the Permittee is required to develop and register a risk
managemcnt plan pursuant to Section 112(r) of the .Federal Clean Air Act, then the
Permittee is required to register this plan with the USEPA in accordance with 40 CFR Part
68.
16. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY - Pursuant to Title I
Part A Section l I2(r)(1) of the Clean Air Act "Hazardous Air Pollutants - Prevention of
Accidental Releases - Purpose and General Duty," although a risk management plan may not
be required, if the Permittee produces, processes, handles, or stores any amount of a listed
hazardous substance, the Permittee has a general duty to take such steps as are necessary to
prevent the accidental release of such substance and to minimize the consequences of any
release. This condition is federally -enforceable only.
17. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions
testing is required. by this permit, or the DAQ, or if the Permittee submits emissions testing
to the DAQ in support of a permit application or to demonstrate compliance, the Permittee
shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ
procedures including protocol approval, regional notification, report submittal, and test
results approval.
Permit issued this the 41h of March, 2015.
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
Steven F. Vozzo
Regional Supervisor
By Authority of the Environmental Management Commission
Air Permit No. 08155RI0
ATTACHMENT to Permit No. 08155R10, March 4, 2015
Insignificant 1 Exempt Activities
,14
r FIN
3'
r/� f
WW a s i i.
n�L��• RIB
r�
se !F
(
IES-101 -Storage Silos
IES-102 -Storage Silos
2Q .0102 (c){2}(E){i)
2Q .0102 (c)(2)(E)(i)
No Yes
No
I Yes
IES-103 - Storage Silos
2Q .0102 (c)(2)(E)(i) No Yes
IES-104= Storage Silos
2Q .0102 (c)(2)(E)(i) No Yes
_ ._..... .._ _.
Silos.
IES 105a . Storage S'
�._
2 0102(c)(2)(E)(i)No Yes
Q .
IES-106 - Storage Silos
2Q .0102 (c)(2)(E)(i)
r No. ^.f Yes
IES 107 - Storage Silos
_.._ .
2Q .0102 (c)(2}(E){i) No Yes
- _ ... __ _..,
IES-108 - Storage Silos
I 2Q .0102 (c)(2)(E)(i)
No
Yes
1. Because an activity_ is exempted from being required to have a permit or permit modification
does not mean that the activity is exempted from an applicable requirement or that the owner
or operator of the source is exempted from demonstrating compliance with any applicable
requirement.
2. When applicable, emissions from stationary source activities identified above shall be
included in determining compliance with the permit requirements for toxic air pollutants
under 15A NCAC 2D .1100 "Control of Toxic Air Pollutants" or 2Q .0711 "Emission Rates
Requiring a Permit."
North Carolina Department of Environmental Quality
Pat McCrary Donald R. van der Vaart
Governor Secretary
October 26, 2015
Smithfield Hog Production Division
Attn: Garrett Melvin, Engineering Technician
PO Box 856
Warsaw, NC 28398-0856
Subject: Representative Outfall Status Request
Smithfield Hog Production Division 1 Bladenboro Feed Mill
NPDES Stormwater Permit NCG060000, Certificate of Coverage NCGO60282
Biaden County
Dear Mr. Melvin:
Staff with the Fayetteville Regional Office of the Division of Energy, Mineral and Land Resources has reviewed your
request received on October 23, 2015 for a determination that stormwater discharge outfall (SDO) 3 be granted
representative outfall status for existing stormwater outfalls 1 and 2 as well as new outfails 4 and 5. Based on the
information and maps provided, we are approving this request. In accordance with 40 CFR §122.21(g)(7), you are
authorized to sample stormwater outfall 3 as a representative outfall. This approval is effective with the next sampling
event. Please be reminded that the permit requires Qualitative Monitoring to be performed at all stormwater discharge
outfalls regardless of representative outfall status.
Please remember that any actions you initiate in response to benchmark exceedances as directed in the tiered response
provisions of your permit must address all drainage areas represented by SDO 3 where appropriate.
Please append this letter to your Stormwater Pollution Prevention Plan (SPPP) to document that representative outfall
status has been approved. If changes in drainage areas, structures, processes, storage practices, or other activities occur
that significantly alter the basis of this approval, representative outfall status is no longer valid. In that case, you should
resume sampling at all SDOs, or reapply to this office for representative outfall status based on updated information. If
you have any questions or comments concerning this matter, please contact me at (910) 433-3394 or by e-mail at
mike.lawyer@ncdenr.gov.
4ic
cerelhael Lawyer, CPSWQ
Environmental Program Consultant
Land Quality Section
cc: Brian Franklin, Feed Mill Manager- Bladenboro Feed Mill (via e-mail)
FRO - Land Quality Section, Stormwater Files-NCG060282
Stormwater Permitting Program
Division of Energy, Mineral, and Land Resources
Land Quality Section
Fayetteville Regional Office, 225 Green Street - Suite 714, Fayetteville, North Carolina 28301
Phone: 910-433-33001 FAX: 910-486-07071 Internet: tt :!1 rtal.ncdenr.or web/Ir/
An Equal Opportunity 1 Affirmative Action Employer - 50% Recycled 110% Post Consumer Paper
Lawyer, Mike
From: Melvin, Garrett <gmelvin@smithfield.com>
Sent: Friday, October 23, 2015 10:31 AM
To: Lawyer, Mike
Subject: Bladenboro Feedmill R.O.S.
Attachments: Updated Form 2015-10-23.docx; Rep_Outfall_2015-10-23.pdf
Good Morning Mike,
Attached are the documents we discussed yesterday. Please contact me if there is anything else we need to do. Thank
you again for taking time to review our request, and working with me to get it completed accurately.
Garrett Melvin
Engineering Technician
(910) 293-5366 tel
(910) 293-3138 fax
melvin smithfield.com
Smitlt�iekl
6 A. foo. 'F:esp%sibte.
Hog Production Division
2822 Hwy. 24/50 West
Warsaw, NC 28398
www.smithfieldfoods.com
This communication (including any attachments) is confidential and is intended to be privileged pursuant to applicable law. If you are not the intended
recipient, or the employee or agent responsible for delivering it to the intended recipient, then you are hereby notified that the dissemination. distribution
or copying of this communication is prohibited. If you received this communication in error, please notify Smithfield Foods, Inc. immediately by telephone
(+1 757.365-3000) and then delete this communication and destroy all copies thereof.
LVXWA
NCDENR
Norm Chnour Dvwrrmv¢ or
EwnommE` wo Na Rcnounoea
Division of Water Quality / Surface Water Protection
National Pollutant Discharge Elimination System
REPRESENTATIVE OUTFALL STATUS (ROS)
REQUEST FORM
FOR AGENCY USE ONLY
Date Received
Year
Month
Da
If a facility is required to sample multiple discharge locations with very similar storm water discharges, the
permittee may petition the Director for Representative Outfall Status (ROS). DWQ may grant Representative
Outfall Status if stormwater discharges from a single outfall are representative of discharges from multiple
outfalls. Approved ROS will reduce the number of outfalls where analytical sampling requirements apply.
If Representative Outfall Status is granted, ALL outfalls are still subject to the qualitative monitoring
requirements of the facility's permit —unless otherwise allowed by the permit (such as NCGO20000) and DWQ
approval. The approval letter from DWQ must be kept on site with the facility's Stormwater Pollution
Prevention Plan. The facility must notify DWQ in writing if any changes affect representative status.
For questions, please contact the D WQ Regional Office for your area (see page 3).
(Please print or type)
1) Enter the permit number to which this ROS request applies:
Individual Permit (or) Certificate of Coverage
N CrS N I C I G' 1 0 6 1 0 1 2 1 8 2
2) Facility Information:
Owner/Facility Name Smithfield Hog Production Division (formerly Murphy -Brown LLC)/Bladenboro Feed Mill
Facility Contact
Street Address
City
County
Telephone No.
Brian Franklin (Feed Mill Manager)
255 Bryant Swamp Road
Bladenboro
Bladen
910
State NC ZIP Code 28320
E-mail Address bfranklin@smithfield.com
863-2263 ext. 13 Fax: 910 863-3295
3) List the representative outfalls) information (attach additional sheets if necessary):
Outfall(s) 3 is representative of Outfall(s) 1. 2
Outfalls' drainage areas have the same or similar activities? Yes ❑ No
Outfalls' drainage areas contain the same or similar materials? Yes ❑ No
Outfalls have similar monitoring results? 0 Yes ❑ No ❑ No data*
Outfall(s) 3 is representative of Outfall(s) 4,5
Outfalls' drainage areas have the same or similar activities? Yes ❑ No
Outfalls' drainage areas contain the same or similar materials? Yes ❑ No
Outfalls have similar monitoring results? ❑ Yes ❑ No No data*
Outfall(s)
is representative of Outfall(s)
Outfalls' drainage areas have the same or similar activities? ❑ Yes o No
Outfalls' drainage areas contain the same or similar materials? ❑ Yes ❑ No
Outfalls have similar monitoring results? ❑ Yes ❑ No ❑ No data*
*Non-compliance with analytical monitoring prior to this request may prevent ROS approval. Specific
circumstances will be considered by the Regional Office responsible for review.
Page 1 of 4
SWU-ROS-2009 Last revised 12/30/2009
NCDENR
"I", AROW" o[PaR,NENT a
ENVIRONMENT A a NRunR RC9oURCO
FOR AGENCY USE ONLY
Division of Water Quality / Surface Water Protection D Date Received
National Pollutant Discharge Elimination System
OCT 1 6 2015
REPRESENTATIVE OUTFALL STATUS (ROS)
REQUEST FORM FAYMEVILLE REGIONAL OFFICE
if a facility is required to sample multiple discharge locations with very similar stormwater discharges, the
permittee may petition the Director for Representative Outfoll Status (ROS). DWQ may grant Representative
Outfall Status If stormwater discharges from a single outfoll are representative of discharges from multiple
outfalls. Approved ROS will reduce the number of outfalls where analytical sampling requirements apply.
!f Representative Outfall Status is granted, AL[ outfalls are still subject to the qualitative monitoring
requirements of the facility's permit —unless otherwise allowed by the permit (such as NCGO20000) and DWQ
approval. The approval letter from DWQ must be kept on site with the facility's Starmwater Pollution
Prevention Plan. The facility must notify DWQ In writing if any changes affect representative status.
For questions, please contact the D WO Regional Office for your area ('see page 3). ' __1
(Please print or type) f 0CT 2 0 2015
1) Enter the permit number to which this ROS request applies:
Individual Permit (or) Certificate of Coverage
N� C� S I I I I I N 0 G 0 J 6'r0 2 8 2
2) Facility Information:
Owner/Facility Name Smithfield Hog Production Division (formerly Murphy -Brown ZZC)/Bladenboro Feed Mill
Facility Contact
Street Address
City
County
Telephone No.
Brian Franklin (Feed Mill Manager)
255 Bryant Swamp Road
Bladenboro State NC ZIP Code 28320
Bladen E-mail Address bfranklin@smithfield.com
910 863-2263 ext. 13 Fax: 910 863-3295
3) List the representative outfall(s) information (attach additional sheets if necessary):.
Outfall(s) Proposed Location_ __ is representative of Outfall(s) All Outfalls
Outfalls' drainage areas have the same or similar activities? a Yes ❑ No
Outfalls' drainage areas contain the same or similar materials? a Yes ❑ No
Outfalls have similar monitoring results? a Yes ❑ No ❑ No data*
Outfall(s)
is representative of Outfall(s)
Outfalls' drainage areas have the same or similar activities?
Outfalls' drainage areas contain the same or similar materials?
Outfalls have similar monitoring results?
Outfall(s)
is representative of Outfall(s)
❑ Yes ❑ No
❑ Yes ❑ No
❑ Yes ❑ No ❑ No data*
Outfalls' drainage areas have the same or similar activities? ❑ Yes ❑ No
Outfalls' drainage areas contain the same or similar materials? ❑ Yes ❑ No
Outfalls have similar monitoring results? ❑ Yes ❑ No ❑ No data*
*Non-compliance with analytical monitoring prior to this request may prevent ROS approval. Specific
circumstances will be considered by the Regional Office responsible for review.
Page 1 of 4
SWU-ROS-2009 Last revised 12/30/2009
=_1L_ . _1
5o
Representative Outfall Status Request
4) Detailed explanation about why the outfalls above should be granted Representative Status:
(Or, attach a letter or narrative to discuss this information.) For example, describe how activities and/or
materials are similar.
See attached
5) Certification:
North Carolina General Statute 143-215.6 B(i) provides that:
Any person who knowingly makes any false statement, representation, or certification in any application, record,
report, plan, or other document filed or required to be maintained under this Article or a rule implementing this
Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case
under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device
or method required to be operated or maintained under this Article or rules of the (Environmental Management]
Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed
ten thousand dollars ($10,000).
I hereby request Representative Outfall Status for my NPDES Permit. I understand that ALL outfalls are still
subject to the qualitative monitoring requirements of the permit, unless otherwise allowed by the permit
and regional office approval. I must notify DWQ in writing if any changes to the facility or its operations take
place after ROS is granted that may affect this status. If ROS no longer applies, I understand I must resume
monitoring of all outfalls as specified in my NPDES permit.
I certify that I am familiar with the information contained in this application and that to the best of my
knowledge and belief such information is true, complete, and accurate.
Printed Name of Person Signing: Garrett Melvin
Title: _Engin
(Date Signed)
Please note: This application for Representative Outfall Status is subject to approval by the
NCDENR Regional Office. The Regional Office may inspect your facilityfor compliance with the
conditions of the permit prior to that approval.
Final Checklist for ROS Request
This application should include the following items:
❑ This completed form.
❑ Letter or narrative elaborating on the reasons why specified outfalls should be granted representative
status, unless all information can be included in Question 4.
❑ Two (2) copies of a site map of the facility with the location of all outfalls clearly marked, including the
drainage areas, industrial activities, and raw materials/finished products within each drainage area.
❑ Summary of results from monitoring conducted at the outfalls listed in Question 3.
❑ Any other supporting documentation.
Page 2 of 4
SWU-ROS-2009 Last revised 12t3012009
Representative Outfall Status Request
Mail the entire package to:
NC DENR Division of Water Quality
Surface Water Protection Section
at the appropriate Regional Office (See map and addresses below)
Notes
The submission of this document does not guarantee Representative Outfall Status (ROS) will be granted as
requested. Analytical monitoring as per your current permit must be continued, at all outfalls, until written
approval of this request is granted by DWQ. Non-compliance with analytical monitoring prior to this request
may prevent ROS approval. Specific circumstances will be considered by the Regional Office responsible for
review.
For questions, please contact the DWQ Regional Office for your area.
Asheville Regional Office
2090 U.S. Highway 70
Swannanoa, NC 28778
Phone (828) 296-4500
FAX (828) 299-7043
Fayetteville Regional Office
Systel Building,
225 Green St., Suite 714
Fayetteville, NC 28301-5094
Phone (910) 433-3300
FAX 9101486-0707
Mooresville Regional Office
610 East Center Ave.
Mooresville, NC 28115
Phone (704) 663-1699
FAX (704) 663-6040
Raleigh Regional Office
1628 Mail Service Center
Raleigh, NC 27699-1628
FAX (919) 571-4718
Washington Regional Office
943 Washington Square Mall
Washington, NC 27889
Phone (252) 946-6481
FAX (252) 975-3716
Wilmington Regional Office
127 Cardinal Drive Extension
Wilmington, NC 28405
Phone (910) 796-7215
FAX (910) 350-2004
Winston-Salem Regional Office
585 Waughtown Street
Winston-Salem, NC 27107
Phone (336) 771-5000
Water Quality Main FAX (336) 771-4630
Central Office
1617 Mail Service Center
Raleigh, NC 27699-1617
Page 3 of 4
SWU-ROS-2009 Last revised 12/30/2009
Representative OutPall Status Request
Phone (919) 807-6300
FAX (919) 807-6494
Page 4 of 4
SWU-ROS-2009 Last revised 12/30/2009
Smithfield.
JGood food. ReSPOKSM8,
Smithfield Foods
Hog Production Division
2822 Hwy. 24/50 West
Warsaw, NC 28398
P� Qax g.�(0—oasi'n
NC DENR Division of Water Quality
Surface Water Protection Section
Fayetteville Regional Office
Systel Building,
225 Green St., Suite 714
Fayetteville, NC 28301-5094
To whom it may concern:
Due to recent modifications at our facility and clarification from DENR representatives, we recognize
that we need to begin monitoring an outfall that reflects our new grain bag storage areas. To keep
practicality in our monitoring methods, we would not Iike to add to an additional outfall for analytical
monitoring. Therefore, in accordance with "Part III: Standard Conditions for NPDES Stormwater
General Permits, Section D: Monitoring and Records, Paragraph 5: Representative Outfall Status", on
behalf of Smithfield Hog Production Division (formerly Murphy -Brown LLC), I would like to petition
to be granted Representative Outfall Status (ROS) for the Bladenboro Feed Mill (COC Number
NCG060282) at the location shown on the attached map. We recognize that in accordance with "Part II:
Monitoring, Controls, and Limitations for Permitted Discharges, Section D: Stormwater Discharges:
Qualitative Monitoring Requirements", if granted R.O.S. we will need to continue qualitative
monitoring at the existing three outfalls, as well as begin qualitative monitoring at a fourth location that
reflects our new grain bag storage areas.
Three documents are attached (two copies of each):
i. The existing site map of our facility per SWPPP requirements (this map along with the SWPPP
will be amended pending the outcome of our R.O.S. request).
2. A site map that displays the new site modifications, a potential fourth outfall in response to these
modifications, and our proposed representative outfall location.
3. A summary of analytical monitoring results at the facility.
During the current permit coverage, 64 analytical evaluations have been conducted (4
parameters/sample collection, 5 sample collections, 3 outfalls; plus an additional sample of the 4
parameters at outfall #1). Of those 64 evaluations, only four instances exceeded benchmark values. In
regards to samples collected on 6/27/2015, the two exceeding instances were forewarned by the lab due
to an insufficient quantity of water provided. In response to this, another sample was collected and
evaluated in a timely manner. Reviewing samples collected on 6/28/2013, one exceeding instance was
merely 4 mglL over the benchmark value. The remaining exceeding instance from sample collection on
6/28/2013 required evaluation and action; however, reported values have more than halved since.
A summary of analytical sample results (see attached) reveals the following:
Average monitoring values at each outfall are well within parameter benchmark range.
Combined average values of all outfalls are well within parameter benchmark range.
Each outfall's average varies little from the others.
We believe this data analysis, along with our recent inspection certifying facility compliance, justify our
request for representative outfall status. I will be happy to answer any questions or provide any
additional necessary information. Please direct your response to me via my contact information above,
and I will correspond with the Feed Mill manager accordingly.
Garrett Melvin
Engineering Technician
(910) 293-5366 tel
(910) 293-3138 fax
gmelvin@smithfield.com
0
3
Combined Average of All Outfalls
IWPARAMETERi
Oil & Grease
T5S
pH
COD
ffBENE 4MOKI
30 mg/L
100 mg/L
6-9 units
120 mg/L
AVERAGE
11.26
41.28
6.73
76.40
�!TfDEII
2.46
8.80
0.40
2.35
Outfall #1
Outfall #2
Outfall #3
IffP RAM(= Aj
Oil & Grease
T55 A
pH
I COD
KPWOWMEMR4
Oil & Grease
T55
pH
I COD
(PARAMETER;
Oil & Grease
TS5
pH
I COD
ff-10MC i1/IARKt
30 mg/L
100 mg/L
6-9 units
120 mg/L
fBENCF A;ff Kj
30 mg/L
100 mg/L
6-9 units
120 m9/L
&MCHiH AX
30 rng/L
100 mg/L
&9 units
120 mg/L
MINLAVOWLF
14.65
28.83
6.22
73.55
AVERAGE
10.20
47.14
6.80
76.34
JMJFAVEMqE
8.92
47.86
7.18
79.30
i8%3/2015
5.50
11.80
7.40
67.60
M8'/,3%2035
NotSomnled
�Q /20 5
Not5omnled
=6/27/2015
Z�'580D p
41.60
,, T2-0-I
78.60
=6/27/2fI15
28.00
54.00
6.90
94.20
M6/27/1 15
5.60
20.00
7.00
108.20
M12/24/2014
4.80
17.60
6.70
116.00
W12%24/2D14
4.70
16.40
6.80
112.00
WIW24/2U14
5.00
20.00
6.90
98.20
=6/24/,2014
9.60
40.70
6.90
53.D0
=6/24/2014
8.30
37.30
6.80
47.30
�6/24%2014
12.00
33.30
7.50
50.20
Wff/27/2013
5.00
55.30
7.20
87.70
S0/27/20]3
5.00
24.00 '
6.90
90.90
M13f/27/2M
17.00
50.00
7.40
100.00
W6%28/2013
5.00
6.00
fi.90
38.40
t5/28//20i3
S.OD
104.00
6.70
47.30
�fif18/2013
5.00
JIFINITO-0-2
7.20
39.90
Combined Average of All Outfalls
,V-fPXf METERi
Oil & Grease
TSS
pH
COD
$ENCfJIRARKI
30 mg/L
100 mg/L
6-9 units
110 mg/L
;AVERAGE
11.26
41.28
6.73
76.40
�MV
2.46
8.80
0.40
2.35
Outfall #1
Outfall #2
Outfall #3
PARAMETERI
Oil & Grease
TSS
pH I COD
jWP.4fWMETERj
Oil & Grease
TSS
pH
COD
WP,.4Ri4METIA
Oil & Grease
TSS
pH
I COD
�BENCNMARKj
30 mg/L
100 m9/L
6-9 units 120 mg/L
(BENCH-1 R I
30 mg/L
100 mg/L
6-9 units
110 mg/L
ffBtff&q
30 mg/L
100 mg/L
6-9 units
110 mg/L
AVERAGE
14.65
28.83
6.22 1 73.55
�VERAGE
10.20
1 47.14
6.80
76.34
`VERAGE
8.92
47.86
7.18
1 79.30
8/3/2015
5.50
11.80
7.40
67.60
�W/2D15
Not sampled
�B/3/2015
NNotSampled
6/27/2d15
58.00
41.60
220
78.60
M6%27/2015
28.00
54.D0
6.90
94.20
=6127/2D15
5.60
20.00
7.00
108.20
Wffi"X/204
4.80
17.60
6.70
116.00
W12'/24 U34
4.70
16.40
6.80
112.00
S12%24 2D14
5.00
20.00
6.80
99.20
6)24/2014
9.60
40.70
6.90
53.00
=6/24/2(}14
8.30
37.30
6.80
47.30
W6%24/2014
12.00
33.30
7.50
50.20
WfW7/2013
5.D0
55.30
7.20
87.70
M11'/27MY 1
5.00
24.00
6.80
80.90
M13'/27/2d23
17.00
50.00
7.40
100.00
MQ!Q.2d13
5.00
1 6.00
1 6.90
1 38.40
=6121WID-13
5.00
iotco
6.70
47.30
j=6/iQ.ZMj
5.00
116.OD.
7.20
39.90
North Carolina Department of Environmental Quality
Pat McCrory, Donald R. van der Vaart,
Governor Secretary
September 30, 2015
Murphy Brown, LLC
Attn: Greg Ewing, Area Manager
- P.O, Box 148
Bladenboro, NC 28320
Subject: COMPLIANCE EVALUATION INSPECTION
NPDES Stormwater General Permit NCG060000
Murphy -Brown, LLC
Murphy -Brown, LLC - Bladenboro Feed Mill, Certificate of Coverage NCG060282
Bladen County
Dear Mr. Ewing:
On September 16, 2015, Melissa Joyner and Evangeline Lowery -Jacobs from the Fayetteville Regional Office of the
Division of Energy, Mineral and Land Resources conducted a site inspection for the Murphy -Brown, LLC — Bladenboro
Feed Mill facility located at 255 Bryant Swamp Road, Bladen County, North Carolina, A copy of the Compliance
Inspection Report is enclosed for your review. Garrett Melvin, Engineering & Technical Services Specialist and Brian
Franklin, Feed Mill Manager were also present during the inspection and their time and assistance is greatly appreciated.
The site visit and file review revealed that the subject facility is covered by NPDES Stormwater General Permit
NCG060000. Certificate of Coverage NCG060282. Permit coverage authorizes the discharge of stormwater from the
facility to receiving waters designated as Reedy Branch, a Class C; Sw waterbody in the Lumber River Basin.
As a result of the inspection, the facility was found to be in compliance with the conditions of the NCG060000 permit.
Please refer to the enclosed Compliance Inspection Report for additional comments and observations made during the
inspection.
Please be advised that violations of the NPDES Stormwater General Permit are subject to a civil penalty
assessment of up to $25,000 per day for each violation. If you or your staff has any questions, comments, or needs
assistance with understanding any aspect of your permit, please contact me at (910)433-3384 or by e-mail at
melissa.joyner@ncdenr.gov.
Sincerely,
1-,hZ `
Melissa Joyner
Environmental Specialist
Land Quality Section
Enclosure: Compliance Inspection Report
Permit Name/Ownership Change Form
cc: Brian Franklin, Garrett Melvin, Katie Elmer (Emails)
FRO — Land Quality Section, Stormwater Files-NCG060000
Division of Energy, Mineral, and Land Resources
Land Quality Section
Fayetteville Regional Office 225 Green Street — Suite 714, Fayetteville, North Carolina 28301
Phone: 910-433-3300 / FAX: 910-486-0707-Internet: http:llportal.ncdenr.org/web/Ir/land-quality
An Equal Opportunity / Affirmative Action Employer — 50% Recycled 1 10% Post Consumer Paper
Permit: NCG060282
SOC:
County: Bladen
Region- Fayetteville
Contact Person: Doug Hinson
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
On -site representative
On -site representative
Related Permits:
Compliance Inspection Report
Effective: 12/01/12 Expiration: 10/311.17 Owner: Murphy -Brown LLC
Effective: Expiration: Facility: Bladenboro Feed Mill
255 Bryant Swamp Rd
Bladenboro NC 28320
Title: Phone: 910-863-2263 Ext.25
Certification:
Brian Franklin
Garrett O Melvin
Phone:
910-863-2263 ext 13
910-532-2616
Inspection Date: 09/1612015 EntryTime: 01:10PM Exit Time: 03:OOPM
Primary Inspector: Melissa A Joyner Phone:
Secondary Inspector(s):
Evangelyn Lowery -Jacobs Phone :
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Food(robaccolSaaps/CosmeticslPublic Warehousing Stormwater Discharge COC
Facility Status: Compliant Not Compliant
Question Areas:
Storm Water
(See attachment summary)
Page: 1
Permit. NCG0602a2 Owner • Facility: Murphy -Brown LLC
Inspection Date: 0911612015 Inspection Type : Compliance Evaluation
Reason for Visit: Routine
Inspection Summary:
Melissa Joyner and Evangeline Lowery -Jacobs met with Garrett Melvin, Engineering & Technical Services Specialist and
Brian Franklin, Feed Mill Manager. The Stormwater Pollution Prevention Plan (SPPP) was reviewed and appeared to be
well -organized, including all of the required components. The name of the company has been changed to the "Smithfield
Hog Production Division". This company name change will need to be updated in the attached Permit Name/Ownership
Change Form and also updated in the SPPP.
The three outfalls were reviewed with no issues noted, including no recent exceedances of any benchmark values. The
settling basin is being maintained. The Stormwater discharge channel is in need of maintenance. Debris was noted in the
channel and erosion was noted on a sideslope of the channel. Truck washing and disinfecting are no longer taking place at
the facility. The facility is in the process of submitting a Representative Outfail Status Request Form to reduce the number
of outfalls being monitored.
Page: 2
Permit: NCGO00282 Owncr . Facility: Murphy -Brown LLC
Inspection Date: 09/16/2015 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan?
■ ❑ ❑ ❑
# Does the Plan include a General Location (USGS) map?
0 ❑ ❑ ❑
# Does the Plan include a "Narrative Description of Practices'?
N ❑ ❑ ❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
■ ❑ ❑ ❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
0 ❑ ❑ ❑
# Has the facility evaluated feasible alternatives to current practices?
0 ❑ ❑ ❑
# Does the facility provide all.necessary secondary containment?
_E ❑ ❑ ❑
# Does the Plan include a BMP summary?
0 ❑ ❑ ❑
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
0 ❑ ❑ ❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
0 ❑ ❑ ❑
# Does the facility provide and document Employee Training?
0 ❑ ❑ ❑
# Does the Plan include a list of Responsible Party(s)?
❑ ❑ ❑
# Is the Plan reviewed and updated annually?
❑ ❑ ❑
# Does the Plan include a Stormwater Facility Inspection Program?
❑ ❑ ❑
Has the Stormwater Pollution Prevention Plan been implemented?
0 ❑ ❑ ❑
Comment:
Qualitative Monitoring Yes No NA NE
Has the facility conducted its Qualitative Monitoring semi-annually? E ❑ ❑ ❑
Comment:
Analytical Monitoring Yes No NA NE
Has the facility conducted its Analytical monitoring? 0 ❑ ❑ ❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ■ ❑
Comment:
Permit and Outfalls Yes No NA NE
# Is a copy of the Permit and the Certificate of Coverage available at the site? 0 ❑ ❑ ❑
# Were all oulfails observed during the inspection? ❑ ❑ ❑
# If the facility has representative outfalI status, is it properly documented by the Division? ❑ ❑ ❑
# Has the facility evaluated all illicit (non stonmwater) discharges? 0 ❑ ❑ ❑
Comment:
Page: 3
��Division of Energy, Mineral & Land Resources
F,
!IA Land Quality Section/Stormwater Permitting
NCDENR National Pollutant Discharge Elimination System
u- oo. PERMIT NAMEIOWNERSHIP CHANGE FORM
�110lIM[Nt .W O NRUML Pracuncca
FOR AGENCY USE ONLY
Date Received
Year
Month
Da
1. Please enter the permit number for which the change is requested.
NPDES Permit (or) Certificate of Coverage
i
1I. Permit status. prior to requested change.
a. Permit issued to (company name):
b. Person legally responsible for permit:
First MI Last
Title
Permit Holder Mailing Address
City State Zip
Phone Fax
c. FaciIity name (discharge):
d. Facility address:
Address
City State Zip
e. Facility contact person:
First / MI / Last Phone
III. Please provide the following for the requested change (revised permit).
a. Request for change is a result of: ❑ Change in ownership of the facility
❑ Name change of the facility or owner
If other please explain:
b. Permit issued to (company name):
c. Person legally responsible for permit:
d. Facility name (discharge):
e. Facility address:
f. Facility contact person:
First MI Last
Title
Permit Holder Mailing Address
City State Zip
( )
Phone E-mail Address
Address
City State Zip
First Ml Last
( )
Phone E-mail Address
IV. Permit contact information (if different from the person legally responsible for the permit)
Revised Jan. 27, 2014
NPDES PERMIT NAME/OWNERSHIP CHANGE FORM
Page 2 of 2
Permit contact:
First MI Last
Title
Mailing Address
City State Zip
Phone E-mail Address
V Will the permitted facility continue to conduct the same industrial activities conducted prior
to this ownership or name change?
❑ Yes
❑ No (please explain)
VI. Required Items: THIS APPLICATION WILL BE RETURNED UNPROCESSED IF ITEMS
ARE INCOMPLETE OR MISSING:
❑ This completed application is required for both name change and/or ownership change
requests.
❑ Legal documentation of the transfer of ownership (such as relevant pages of a contract deed,
or a bill of sale) is required for an ownership change request. Articles of incorporation are
not sufficient for an ownership change.
......................................................................................................................
The certifications below must be completed and signed by both the permit holder prior to the change, and
the new applicant in the case of an ownership change request. For a name change request, the signed
Applicant's Certification is sufficient.
PERMITTEE CERTIFICATION (Permit holder prior to ownership change):
I, , attest that this application for a name/ownership change has been reviewed and is accurate and
complete to the best of my knowledge. I understand that if all required parts of this application are not
completed and that if all required supporting information is not included, this application package will be
returned as incomplete.
Signature Date
APPLICANT CERTIFICATION
1, , attest that this application for a name/ownership change has been reviewed and is accurate and
complete to the best of my knowledge. I understand that if all required parts of this application are not
completed and that if all required supporting information is not included, this application package will be
returned as incomplete.
Signature
Date
PLEASE SEND THE COMPLETE APPLICATION PACKAGE TO:
Division of Energy, Mincral-and Land Resources
Stormwater Permitting Program
1612 Mail Service Center
Raleigh, North Carolina 27699-1612
Revised Jan. 27, 2014
.vim .
NEDENR
North Carolina Department of Environment and Natural Resources
Beverly Eaves Perdue
Governor
Kraig Westerbeek
Murphy -Brown LLC
PO Box 856
Warsaw, NC 28398-0856
Dear Permittee:
Division of Water Quality
Charles Wakild, P. E,
Director
December 4, 2012
Dee Freeman
Secretary
Subject: NPDES Stormwater Permit Coverage Renewal
Bladenboro Feed Mill
COC Number NCG060282
Bladen County
In response to your renewal application for continued coverage under stormwater General Permit NCG060000
the Division of Water Quality (DWQ) is forwarding herewith the reissued General Permit. This permit is
reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of
Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October
15, 2007 (or as subsequently amended).
The following information is included with your permit package:
• A new Certificate of Coverage (COC)
• A copy of General Permit NCGO60000
• A copy of the Technical Bulletin for the General Permit
• Two copies of the Discharge Monitoring Report (DMR) Form
• Two copies of the Qualitative Monitoring Report Form
The General Permit authorizes discharges of stormwater, and it specifies your obligations for discharge
controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself
with all the changes in the reissued permit. Your facility has six (6) months from the time of receipt of the
permit to update your current SPPP to reflect all new permit requirements.
The first sample period of your permit begins January 1, 2013. Your facility must sample a "measureable
storm event" beginning during the periods beginning January 1 and July 1 of every year (or, if applicable,
report "No Flow," as outlined in Part III, Section E). Also, please note that Tier 3 Actions in Part II of your
permit are triggered by benchmark exceedances on four occasions beginning on the effective date of this
permit and do not count prior exceedances.
The more significant changes in the General Permit since your last COC was issued are noted either in the
Draft Permit Fact Sheet that accompanied the public notice (http://portal.ncdenr.org/web/wg/ws/su/current-
notices), or in the Response to Comments / Summary of Changes and Technical Bulletin documents that are
posted on the Stormwater Permitting Unit's website with the new General Permit. Please visit
http://portal.ncdenr.org/web/wq/ws/su/npdessw (click on 'General Permits' tab) to review that information
for your specific General Permit carefully.
1617 Mail Service Center, Ra eigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604
Phone: 91H07-63001 FAX: 919.807-6492
Internet: www.ncwaterauality.oro
An Equal Opportunity 1 Affirmative Aotbn Employer
ort
NhCarolina
Naturally
Kraig Westerbeek
December 4, 2012
Page 2 of 2
Some of the changes include:
Part II:
• Section A: The Stormwater Pollution Prevention Plan (SPPP) section, if applicable, has been updated
to the most current language of our permits. Additional conditions for specific industry sectors have
been added to the SPPP requirements in some cases.
• Sections 8, C: Failure to perform analytical stormwater monitoring may result in the Division requiring
that the permittee begin a monthly sampling scheme.
• Sections 8, C: A lower TSS benchmark of 50 mg/I for HQW, ORW, PNA and Tr Waters applies to these
more sensitive waters.
• Sections 3, C. The monitoring parameter Oil & Grease (0&G) has been replaced by the parameter
Total Petroleum Hydrocarbons (TPH) for vehicle maintenance areas, and in some cases, other
analytical monitoring requirements.
• Sections 3, C, D: Inability to sample due to adverse weather must be recorded in the SPPP, or in
separate on -site records if your General Permit does not require an SPPP. Adverse weather is defined
in the "Definitions" section of the permit.
• Sections 3, C. The term "Representative Storm Event" has been replaced by "Measurable Storm
Event." A measurable storm event is defined in the permit.
• Section D: If the permittee fails to respond effectively to problems identified by qualitative
monitoring, DWQ may require the permittee to perform corrective action.
Please review Parts III and IV to understand the Standard Conditions of your new NPDES General Permit,
including Compliance and Liability, Reporting, Monitoring and Records requirements; Operation and
Maintenance obligations; and Definitions. Please note that all samples analyzed in accordance with the terms
of this permit must be submitted to the Division on Discharge Monitoring Report (DMR) forms available on
the Stormwater Permitting Units website above. DMR forms must be delivered to the Division no later than
30 days from the date the facility receives the sampling results from the laboratory. Also note that existing
permittees do not need to submit a renewal request prior to expiration unless directed by the Division.
Your coverage under the General Permit is transferable only through the specific action of DWQ. This permit
does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it
relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law,
rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit
package, please contact the Division's Stormwater Permitting Unit at (919) 807-6300.
Sincerely,
for Charles Wakild, P.E.
cc: DWQ Central Files
Stormwater Permitting Unit Files
Fayetteville Regional Office
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCGO60000
CERTIFICATE OF COVERAGE No. NCG060282
STORMWATER
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Murphy -Brown LLC
is hereby authorized to discharge stormwater from a facility located at:
Bladenboro Feed Mill
255 Bryant Swamp Rd
Bladenboro
Bladen County
to receiving waters designated as Reedy Branch, a class C;Sw waterbody in the Lumber River
Basin in accordance with the effluent limitations, monitoring requirements, and other
conditions set forth in Parts 1, 11,1I1, and IV of General Permit No. NCG060000 as attached.
This certificate of coverage shall become effective December 4, 2012.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this 41h day of December, 2012.
for Charles Wakild, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
47i� �
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue
Governor
Kraig Westerbeek
Murphy -Brown LLC
PO Box 856
Warsaw, NC 28398-0856
Dear Permittee:
Charles Wakild, P. E.
Director
December 4, 2012
Dee Freeman
Secretary
Subject: NPDES Stormwater Permit Coverage Renewal
Bladenboro Feed Mill
COC Number NCG060282
Bladen County
In response to your renewal application for continued coverage under stormwater General Permit NCG060000
the Division of Water Quality (DWQ) is forwarding herewith the reissued General Permit. This permit is
reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of
Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October
15, 2007 (or as subsequently amended).
The following information is included with your permit package:
• A new Certificate of Coverage (COQ
• A copy of General Permit NCG060000
• A copy of the Technical Bulletin for the General Permit
• Two copies of the Discharge Monitoring Report (DMR) Form
• Two copies of the Qualitative Monitoring Report Form
The General Permit authorizes discharges of stormwater, and it specifies your obligations for discharge
controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself
with all the changes in the reissued permit. Your facility has six (6) months from the time of receipt of the
permit to update your current SPPP to reflect all new permit requirements.
The first sample period of your permit begins January 1, 2013. Your facility must sample a "measureable
storm event" beginning during the periods beginning January 1 and July 1 of every year (or, if applicable,
report "No Flow," as outlined in Part ill, Section E). Also, please note that Tier 3 Actions in Part II of your
permit are triggered by benchmark exceedances on four occasions beginning on the effective date of this
permit and do not count prior exceedances.
The more significant changes in the General Permit since your last COC was issued are noted either in the
Draft Permit Fact Sheet that accompanied the public notice (http://portal.ncdenr,ore/web/wglws/su/rurrent-
notices), or in the Response to Comments / Summary of Changes and Technical Bulletin documents that are
posted on the Stormwater Permitting Unit's website with the new General Permit. Please visit
http://portal.ncdenr.ore/web/wq/ws/su/npdessw (click on 'General Permits' tab) to review that information
for your specific General Permit carefully.
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St, Raleigh, North Carolina 27604
Phone: 919.007-63001 FAX: 919.807.6492
Internet: www rims erquality.grg
An Equal Opponunlly 1 Affirmatya Action Em player
On
e
NCarolina
Natmally
Kraig Westerbeek
December 4, 2012
Page 2 of 2
Some of the changes include:
Part II:
• Section A: The Stormwater Pollution Prevention Plan (SPPP) section, if applicable, has been updated
to the most current language of our permits. Additional conditions for specific industry sectors have
been added to the SPPP requirements in some cases.
• Sections 8, C: Failure to perform analytical stormwater monitoring may result in the Division requiring
that the permittee begin a monthly sampling scheme.
• Sections 8, C: A IowerTSS benchmark of 50 mg/1 for HQW, ORW, PNA and Tr Waters applies to these
more sensitive waters.
• Sections 8, C: The monitoring parameter Oil & Grease (0&G) has been replaced by the parameter
Total Petroleum Hydrocarbons (TPH) for vehicle maintenance areas, and in some cases, other
analytical monitoring requirements.
• Sections 8, C, D: Inability to sample due to adverse weather must be recorded in the SPPP, or in
separate on -site records if your General Permit does not require an SPPP. Adverse weather is defined
in the "Definitions" section of the permit.
• Sections A C. The term "Representative Storm Event" has been replaced by "Measurable Storm
Event." A measurable storm event is defined in the permit.
• Section D: if the permittee fails to respond effectively to problems identified by qualitative
monitoring, DWQ may require the permittee to perform corrective action.
Please review Parts III and IV to understand the Standard Conditions of your new NPDES General Permit,
including Compliance and Liability, Reporting, Monitoring and Records requirements; Operation and
Maintenance obligations; and Definitions. Please note that all samples analyzed in accordance with the terms
of this permit must be submitted to the Division on Discharge Monitoring Report (DMR) forms available on
the 5tormwater Permitting Unit's website above. DMR forms must be delivered to the Division no later than
30 days from the date the facility receives the sampling results from the laboratory. Also note that existing
permittees do not need to submit a renewal request prior to expiration unless directed by the Division.
Your coverage under the General Permit is transferable only through the specific action of DWQ. This permit
does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it
relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law,
rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit
package, please contact the Division's Stormwater Permitting Unit at (919) 807-6300.
Sincerely,
for Charles Wakild, P.E.
cc: DWQ Central Files
Stormwater Permitting Unit Files
Fayetteville Regional Office
r
,r.
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG060000
CERTIFICATE OF COVERAGE No. NCG060282
STORMWATER
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Murphy -Brown LLC
is hereby authorized to discharge stormwater from a facility located at:
Bladenboro Feed Mill
255 Bryant Swamp Rd
Bladenboro
Bladen County
to receiving waters designated as Reedy Branch, a class C;Sw waterbody in the Lumber River
Basin in accordance with the effluent limitations, monitoring requirements, and other
conditions set forth in Parts I, I1,111, and 1V of General Permit No. NCG060000 as attached.
This certificate of coverage shall become effective December 4, 2012.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this 4thday of December, 2012.
for Charles Wakild, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
A r LA
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Charles Wakild, P.E.
Governor Director
March 5, 2012
Kraig Westerbeek
Bladenboro Feed Mill
PO Box 856
Warsaw, NC 28398-0856
Subject: NPDES Stormwater Permit Coverage Renewal
Bladenboro Feed Mill
COC Number NCGO60282
Bladen County
Dear Permittee:
Dee Freeman
Secretary
Your facility is currently covered for stormwater discharge under General Permit NCG060000. This permit expires on
10/31/2012. The Division staff is currently in the process of renewing this permit. When a draft is available for
notice and public comment, it will be posted on our website at http://portal.ncdenr.org/web/wq/ws/su/pubiic-notices.
Please continue to check this website to review and comment on proposed changes to the permit. Once the permit
is reissued, your facility would be eligible for continued coverage under the reissued permit.
To assure consideration for continued coverage under the general permit, you must apply to the Division of Water
Quality (DWQ) for renewal of your permit. Enclosed you will find a Permit Coverage Renewal Application Form. The
application must be completed and returned by May 4, 2012. Letters confirming our receipt of the completed
application will not be sent.
Failure to request renewal within the time period specified may result in a civil assessment of at least $250.00.
Larger penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your
facility without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and
could result in assessments of civil penalties of up to $25,000 per day.
"No exposure exclusion" is now available to industrial facilities in any of the categories of "storm water discharges
associated with industrial activity," (except construction activities). If you feel your facility can certify a condition of
.,no exposure", i.e. the facility industrial materials and operations are not exposed to stormwater, you can apply for
the no exposure exclusion. For additional information contact the Central Office Stormwater Staff member listed
below or check the Stormwater Permitting Unit Web Site at http://portal.nodenr.org/web/wq/ws/su/npdessw#tab-5.
If the subject stormwater discharge to waters of the state has been terminated, please complete the enclosed
Rescission Request Form. Mailing instructions can be found on the bottom of the form. You will be notified when
the rescission process has been completed.
If you have any questions regarding the permit renewal procedures please contact Bradley Bennett of the Central
Office Stormwater Permitting Unit at (919) 807-6378.
Sincerely,
Bradley Bennett
Supervisor, Stormwater Permitting Unit
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604
Phone: 91 M07.63001 FAX: 919.807-64941 Customer Service: 1-877-623-6748
Internet: www.ncwaterqualit .org
An Equal Opportunity 1 Aftlrmative Action Employer
One
NorthCarolina
Auundy
f
0! ,A
Permit Coverage
Renewal Application Form
National Pollutant Discharge Elimination System Certificate of Coverage Number
Stormwater General Permit NCG060000 NCG060282
i
The following is the information currently in our database for your facility. Please review this information carefully and make all
corrections/ additions
as necessary in the space provided to the right of the current information.
Owner Affiliation
Information * Reissued Permit will be mailed to the owner address
Owner / Organization Name: Murphy -Brown LLC
Owner Contact:
Kraig Westerbeek
Mallfng Address:
PO Box 856
Warsaw, NC 283980856
Phone Number:
910-293-5330 Ext. _
Fax Number:
910-293-3138
E-mail address:
kraigwesterbeek@murphybrownllc.com
Facility/Permit Contact
Facility Name:
Information
Bladenboro Feed Mill
Facility Physical Address: 255 Bryant Swamp Rd
Bladenboro, NC 28320
Facility Contact:
Kenneth Hammond _
Mailing Address:
255 Bryant Swamp Rd
Bladenboro,NC 28320
Phone Number:
910-863-2263 Ext.25
Fax Number:
910-863-3295
E-mail address:
kenhammond@murphybrownllc.com
Discharge Information
Receiving Stream:
Reedy Branch
Stream Class:
C;Sw
Basin:
Lumber River Basin
Sub -Basin:
03-07-53
Number of Outfalls:
Impaired WaterslTMDI-
Does this facility discharge to waters listed as impaired or waters with a finalized TMDL? ❑ Yes ❑ No ❑ Don't Know
forinfoimatron on these waters refer to http://h2o.enrstate.nc.us/su/Impairerl Waters 7NDLI
CERTIFICATION
I certify that I am familiar with the information contained in the application and that to the best of my knowledge and
belief such information is true, complete and accurate.
Signature Date
Print or type name of person signing above Title
Please return this completed renewal application form to: SW General Permit Coverage RenewalStormwater Permitting Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
a i of NA rER
� r
CS -�
January 21, 2005
Ms. Katie A. Elmer, P.E.
Murphy -Brown., LLC
P.O. Box 856
Warsaw, NC 28398
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
Subject: General Permit No. NCG060000
Murphy -Brown, LLC—Bladenboro
Feed Mill
COC No. NCG060282
Bladen County
Dear Ms. Elmer:
In accordance with your application for a discharge permit received on December 20,
2004, we are forwarding herewith the subject certificate of coverage to discharge under the
subject state — NPDES general permit. This permit is issued pursuant to the requirements of
North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North
Carolina and the US Environmental Protection Agency dated May 9, 1994 (or as subsequently
amended).
Please take notice that this certificate of coverage is not transferable except after notice to
the Division of Water Quality. The Division of Water Quality may require modification or
revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be
required by the Division of Water Quality or permits required by the Division of Land
Resources, Coastal Area Management Act or any other federal or local governmental permit that
may be required.
If you have any questions concerning this permit, please contact Bethany Georgoulias at
telephone number (919) 733-5083 ext. 529, r r.„..=•w�'
SlnbefblS. SIGNED BY
BRADLEY RE VNETT .
Atari W. Klirimek, P.E.
cc: Fayetteville Regional Office
Central Files
Stormwater Permitting Unit Files
None Carolina
tunallb,
North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service
Intemet; h2o.enr.state.nc.us 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 1-877-623-6745
An Equal Opportunity/Affirmative Action Employer — 50% Recycled110°/o Post Consumer Paper
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG060000
CERTIFICATE OF COVERAGE No. NCG060282
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Murphy -Brown, LLC
is hereby authorized to discharge stormwater from a facility located at
Bladenboro Feed Mill
255 Bryant Swamp Road
Bladenboro, NC
Bladen County
to receiving waters designated as Reedy Branch, a class C-Sw water in the Lumber River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set
forth in Parts I,11, III, IV, V, and VI of General Permit No. NCG060000 as attached.
This certificate of coverage shall become effective January 21, 2005.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day January 21, 2005. - w
ORIGINAL SIGNED BY
BRADLEY RF,NNETT
for Alan W. Klimek, P.E., Director
Division of Water Quality
By the Authority of the Environmental Management Commission
.-0'
WATION MAP:
4 A
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VT
st
Bladenboro
Feed Mill
71:
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Latitude: 34032'57"
NCG060282 Fact li
b/
Longitude: 78'49'40"
County: Bladen, NC Murphy -Brown, LLC Location
Stream Class: C-Sw Bladenboro Feed Mill
Receiving Stream; Reedy Branch
Subbasin: 03-07-53 (Lumber River Basin) rffotth ICA11.1 1:24,000
7�
r
Nora Carohn= Department of Environment and Natural Resources
Division of Water Quality
Severiy Eav6s Perdue Cnleen H. SuJl ns
�Gvr'.mor Director
September 27, 2010
Greg Ewing, Area Manager
Murphy -Brown, LLC
Post Office Box 148
Bladenboro, North Carolina 28320
Subject: COMPLIANCE EVALUATION INSPECTION
Murphy Brown, LLC
Bladenboro Feed Mill
NPDES Stormwater General Permit NCG060282
Bladen County
Dear Mr. Ewing:
Deg. Frac:n'ia17
c
. ecrotarr
Enclosed please find the Compliance Evaluation Inspection report for the inspection and technical
assistance conducted September 2, 2010. 1 would like to thank you, Mr. Dwayne•Wallace,
Superintendent, Mr. Bradley Tatum, Maintenance Manager for time taken to participate in the inspection
and discussion of stormwater related items.
Stormwater from the subject facility drains to Reedy Branch, Class C-Sw waters located in the
Lumber River Basin. The inspection and file review revealed that the subject facility is covered by
NPDES Stormwater General Permit NCG060282 and there are several items that should be addressed to
be considered compliant. Please respond to items noted below as indicted:
1) Stormwater Pollution Prevention Plan SPPP
A Stormwater Pollution prevention Plan (SPPP) has been developed, recorded, and properly
implemented.
es ■ No ❑
2) Qualitative Monitoring
ualitative monitoring has been conducted and recorded in accordance with permit requirements.
Yes ■ No ❑
LZ:L iiiGiI. �;ut?h ;i!I('('L S Ii llt: i ie, t Ea ellu' iIL I` oiIll Cal oIIliCs
Fhurn'")1U FAX i,j1-,15ii-Urv'f .Cuslcnx;i 5eiviCe' i.8 ;.{i"L•i-,''i�
!Ilitx.!'R:i Wwwmwalerguallty,org
n,
� iilC yy
Nol LI�C.ct.t C)It7ti_:
an'- .:,, ,), „', i, ,,. ! . , :.,.
Greg Ewing
September 27, 2010
Page 2 of 3
3) Analytical Monitoring
While some data was discussed during the inspection you are asked to forward to this office all
analytical monitoring data for this site from July 1, 2008 to present by October 15, 2010. Based on the
information reviewed it is my understanding that the site has exceeded benchmark values outlined in the
permit. As you may know exceedences of benchmark values require increased monitoring, management
actions, record keeping and/or installation of stormwater Best Management Practices in a tiered
program. In addition to the requested data please forward to this office your plan of action to address the
benchmark exceedences by October 15, 2010. The plan of action should at a minimum include the
actions outlined in your permit and should include time frames for the required action.
4) Other Observations:
Oil/Water Separator
Based on observations made of the oil/water separator and discussions of the operation of the unit you
indicated that the oil/water separator is scheduled to be serviced (cleaned) in the near future. You are
urged to perform this maintenance as soon as possible as this may be contributing to benchmark
exceedences.
Settling Basin
Based on observations made of the settling basin and discussions of the operation of the unit you
indicated that the basin is scheduled to be serviced (cleaned) in the near future. You are urged to
perform this maintenance as soon as possible as this'may be contributing to benchmark exceedences.
Stornewater Discharge Channel
Observations of the stormwater discharge channel receiving the discharge from the oil/water separator
and settling basin revealed what was believed to be a large acclimation of organic matter. You are urged
to clean or remove this material from this channel in the near future. You are urged to perform this
maintenance as this material may be contributing to benchmark exceedences.
Truck Washing
During the inspection observations were made of an onsite truck washing operation. The washing
operation is reportedly performed by contract (non Murphy -Brown staff). Observed were containers of
cleaning agents and aluminum brightener thought to be used in the cleaning operation. The washing
operation (observed upon arrival at the site) is performed with trailer mounted high-pressure equipment
with wastewater discharged onto the gravel parking area. This parking area eventually leads to a
stormwater discharge. The current facility permit does not allow this activity as an allowable activity.
You are asked to cease this activity until such time as this wastewater can be managed in an appropriate
manner. Please submit a plan of action to address this matter on or before October 15, 2010.
Disinfection Station
During the inspection observations were made of what called a "Disinfection Station". Disinfection of
the undercarriage and tires of feed trucks is performed in this area as part of ongoing biosecurity
activities. The facility utilizes various disinfections agents that are sprayed on the vehicle. Wastewater is
routed through an oil/water separator then to a nearby stormwater discharge channel. As with the truck
washing activity the current facility permit does not allow this activity. You are asked to cease this
activity until such time as this wastewater can be managed in an appropriate manner. Please submit a
plan of action to address this matter on or before October 15, 2010.
Greg Ewing
September 27, 201.0
Page 2 of 3
If you have questions, comments, or need further assistance, please do not hesitate to contact me
at (910) 433-3300.
Sincerely,
Paul. E. Rawls
Environmental Program Consultant
PER: PER/per
Enclosure: Inspection Report
cc: Mike Lawyer, FRO -Surface Water Protection
NPS-Assistance & Compliance Oversight Unit
DWQ Central Files
Compliance Inspection Report
Permit: NCG060282 Effective: 11/01/07 Expiration: 10/31/12 Owner: Murphy -Brown LLC
SOC: Effective: Expiration: Facility: Bladenboro Feed Mill
County: Bladen 255 Bryant Swamp Rd
Region: Fayetteville
Bladenboro NC 28320
s
Contact Person: Kenneth Hammond Title: Phone: 910-863-2263 Ex1.25
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Re pros entative(s):
Related Permits:
Certification: Phone:
Inspection Date: 09/02/2010 Entry Time: 09:00 AM Exit Time: 12:10 PM �,
Primary Inspector: Paul E Rawls t _.__ ;f� Phone: 9-19-733.5E+63
Secondary Inspector(s):
Belinda S Henson Phone: 910-433-3300 Ex:.726
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Food/Tobacco/Soaps/Cosmetics/Public Warehousing
Stormwater Discharge COC
Facility Status: rl Compliant D Not Compliant
Question Areas:
E Storm Water
(See attachment summary)
Page: 1
Permit: NCG060282 . Owner - Facility: Murphy -Brown Li
Inspection Date: 09l0212010 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
Analytical Monitoring
While some data was discussed during the inspection you are asked to forward to this office all analytical monitoring data
for this site from July 1, 2008 to present by October 15, 2010. Based on the information reviewed it is my understanding
that the site has exceeded benchmark values outlined in the permit. As you may know exceedences of benchmark values
require increased monitoring, management actions, record keeping and/or installation of stormwater Best Management
Practices in a tiered program. In addition to the requested data please forward to this office your plan of action to address
the benchmark exceedences by October 15, 2010. The plan of action should at a minimum include the actions outlined in
your permit and should include time frames for the required action.
Other Observations:
Oil/Water Separator
Based on observations made of the oillwater separator and discussions of the operation of the unit you indicated that the
oil/water separator is scheduled to be serviced (cleaned) in the near future. You are urged to perform this maintenance as
soon as possible as this may be contributing to benchmark exceedences.
Settling Basin
Based on observations made of the settling basin and discussions of the operation of the unit you indicated that the basin
is scheduled to be serviced (cleaned) in the near future. You are urged to perform this maintenance as soon as possible
as this may be contributing to benchmark exceedences.
Stormwater Discharge Channel
Observations of the stormwater discharge channel receiving the discharge from the oil/water separator and settling basin
revealed what was believed to be a large acclimation of organic matter. You are urged to clean or remove this material
from this channel in the near future. You are urged to perform this maintenance as this material may be contributing to
benchmark exceedences.
Truck Washing
During the inspection observations were made of an onsite truck washing operation. The washing operation is reportedly
performed by contract (non Murphy -Brown staff). Observed were containers of cleaning agents and aluminum brightener
thought to be used in the cleaning operation. The washing operation (observed upon arrival at the site) is performed with
trailer mounted high-pressure equipment with wastewater discharged onto the gravel parking area. This parking area
eventually leads to a stormwater discharge. The current facility permit does not allow this activity as an allowable activity,
You are asked to cease this activity until such time as this wastewater can be managed in an appropriate manner. Please
submit a plan of action to address this matter on or before October 15, 2010.
Disinfection Station
During the inspection observations were made of what called a "Disinfection Station", Disinfection of the undercarriage
and tires of feed trucks is performed in this area as part of ongoing biosecurity activities. The facility utilizes various
disinfections agents that are sprayed on the vehicle. Wastewater is routed through an oil/water separator then to a nearby
stormwater discharge channel. As with the truck washing activity the current facility permit does not allow this activity.
You are asked to cease this activity until such time as this wastewater can be managed in an appropriate manner. Please
submit a plan of action to address this matter on or before October 15, 2010.
Page: 2
Permit: NCG060282 Owner • Facility: Murphy -grown LLC
Inspection Date: 09/02/2010 Inspection Type: Compliance Evaluation
Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Yes
No
NA
NE
Does the site have a Stormwater Pollution Prevention Plan?
■
n
n
n
# Does the Pian include a Genera! Location (USGS) map?
■
❑
n
# Does the Plan include a "Narrative Description of Practices"?
■
n
n
n
# Does the Plan include a detailed site map including outfalt locations and drainage areas?
■
n
n
n
# Does the Plan include a list of significant spills occurring during the past 3 years?
n
❑
■
n
# Has the facility evaluated feasible alternatives to current practices?
■
❑
n
n
# Does the facility provide all necessary secondary containment?
■
n
Cl
n
# Does the Pian include a BMP summary?
■
n
D
n
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
■
n
n
n
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
■
❑
❑
Q
# Does the facility provide and document Employee Training?
■
n
❑
n
# Does the Plan include a list of Responsible Party(s)?
■
n
❑
C1
# Is the Ran reviewed and updated annually?
■
❑
n
n
# Does the Plan include a Stormwater Facility Inspection Program?
■
n
n
n
Has the Stormwater Pollution Prevention Plan been implemented?
■
n
n
n
Comment: Records were neat and organized.
Qualitative Monitoring
Yes
No
NA
NE
Has the facility conducted its Qualitative Monitoring semi-annually?
■
❑
❑
n
Comment:
Analytical Monitoring Yes No NA NE
Has the facility conducted its Analytical monitoring? ■ ❑ n
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ■ n ❑ n
Comment: To expidite the inspection two (2) years of data 1-6/2010, 7-12/2009,
1-612009 and 7-12/2008 was requested. This information should be fowarded to the
Fayetteville Regional Office by October 15, 2010 and should include analysis results
and chain -of -custody forms. See summary for further comments.
Permit and Outfalls
Yes
No
NA
NE
# Is a copy of the Permit and the Certificate of Coverage available at the site?
■
n
n
n
# Were all oulfalls observed during the inspection?
0000
# If the facility has representative outfail status, is it properly documented by the Division?
❑
■
# Has the facility evaluated all illicit (non stormwater) discharges?
■
n
n
p
Page: 3
Permit: NCG060282 Owner - Facility: Murphy -Brawn LLC
Inspection Date: 09102/2010 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Comment: See Summary for further comments.
Page: 4
�oF wArFR
,off Q
C/J r
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
January 21, 2005 DEN R-FRO
Ms. Katie A. Elmer, P.E. FEB 2 - 2005
Murphy -Brown, LLC P.O. Box 856 D V V�fl�
Q
Warsaw, NC 28398
Subject: General Permit No. NCG060000
Murphy -Brown, LLC—Bladenboro
Feed Mill
COC No. NCG060282
Bladen County
Dear Ms. Elmer:
In accordance with your application for a discharge permit received on December 20,
2004, we are forwarding herewith the subject certificate of coverage to discharge under the
subject state - NPDES general permit. This permit is issued pursuant to the requirements of
North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North
Carolina and the US Environmental Protection Agency dated May 9, 1994 (or as subsequently
amended).
Please take notice that this certificate of coverage is not transferable except after notice to
the Division of Water Quality. The Division of Water Quality may require modification or
revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be
required by the Division of Water Quality or permits required by the Division of Land
Resources, Coastal Area Management Act or any other federal or local governmental permit that
may be required.
If you have any questions concerning this permit, please contact Bethany Georgoulias at
telephone number (919) 733-5083 ext. 529.
WdNk' SIGNED BY
BRADLEY BENNETT
Alan W. Klimek, P.E. ,
cc: Fayetteville Regional Office
Central Files
Stormwater Permitting Unit Files
NAa` Carolina
Xafura!!y
North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service
Internet: h2o.enr.state.ne.us 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 1-877-623-6748
An Equal OpportunitylAftirmative Action Employer— 50% Recycled110% Post Consumer Paper
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG060000
CERTIFICATE OF COVERAGE No. NCG060282
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Murphy -Brown, LLC
is hereby authorized to discharge stormwater from a facility located at
Bladenboro Feed Mill
255 Bryant Swamp Road
BIadenboro, NC
Bladen County
to receiving waters designated as Reedy Branch, a class C-Sw water in the Lumber River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set
forth in Parts 1, II, III, IV, V, and VI of General Permit No. NCG060000 as attached.
This certificate of coverage shall become effective January 21, 2005.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day January 21, 2005.
1�
ORIGINAL SIGNED 8II
ORAOLF,y SENNETT r
for Alan W. Klimek, P.E., Director
Division of Water Quality
By the Authority of the Environmental Management Commission
LbCATION MAP:
Latitude: 3432'57"
NCG060282 Facility
Longitude: 78"49'40"
LLC
County: Bladen, NC Murphy-Brown,Location
Stream Class: C-SW Bladenboro Feed Mill
Receiving Stream: Reedy Branch
Subbasin: 03-07-53 (Lumber River Basin) cffotth IF ICAtf 1:24,000
•. 1
Murphy�-Brownuc
December 16, 2004
Stormwater and General Permits Unit
Division of Water Quality
1617 Mail Service Center
Raleigh, North Carolina 27699 - 1617
P.O. Box 856
Warsaw, NC 28398
910-293-3434
910-293-7551 Fax
Subject: Submission of the Bladenboro Feed Mill Stormwater Discharge Coverage under General Permit
NCG060000
To Whom It May Concern:
Enclosed please find a complete application request for stormwater discharge coverage under General
Permit NCG060000 for the existing Bladenboro Feed Mill. The Bladenboro Mill, located in Bladen
County, North Carolina, manufacturers ground and pelletized animal feed and has an SIC code of 2048.
This facility is currently exempt as no process materials or industrial activities are exposed to rainwater, but
as Murphy -Brown LLC strives to comply with all applicable rules and regulations, the permit, associated
testing, and development of a Stormwater Pollution Prevention Plan have been deemed an asset to ensure
compliance.
Please contact me at (910) 293-3434 Ext. 5245 if you have any additional questions or concerns.
Sincerely,
Katie A. Elmer, PE
Environmental Engineer
cc: Scott Lee — Bladenboro Feed Mill Manager
File
Enclosures (1) — NPDES, Stormwater Discharge Permit Application Package
NCDENR
North Carolina Department of
Environment and Natural Resources
Lgk�� LC53U\:/>s�
DEC2 0 Z004
Division of Water Quality 1 Water Quality Section
National Pollutant Discharge Elimination System
NCG060000
FOR AGENG .IJSF ONi.Y
i''� �U.-DaLeRei;elYed' ii.•• rr-:
'Year,. .Nantti'
` Da
CeTdfleata orlco" eraRo-
141,C
r" `"rPrrtnit Assl ned'ta- _ : �
NOTICE OF INTENT
National Pollutant Discharge Elimination System application for coverage under General Permit NCG060000:
STORMWATER DISCHARGES associated with activities classified as:
SIC' 20 Food and Kindred Products
SIC' 21 Tobacco Products
SIC* 283 Drugs Public
SIC' 284 Soaps, Detergents, & Cleaning Preparations; Perfumes, Cosmetics, & Other Toilet Preparations
SIC* 422 Warehousing and Storage (except 4226)
*Standard Industrial Classification Code
(Please print or type)
1) Mailing address of owner/operator:
Name Murphy -Brown, LI.0
Street Address Post Office Box 856
City Warsaw State NC ZIP Code 28398
Telephone No. (910) 293-5332 Fax (910) 293-3138
"Address to which all permit correspondence will be mailed
2) Location of facility producing discharge:
Facility Name Bladenboro Feed Mill
Facility Contact Scott Lee
Street Address 255 Bryant Swamp Road
City Bladenboro State NC ZIP Code 28320
County Bladen
Telephone No. (910) 863 - 2263 ext.15 Fax: (910) 863 - 3295
3) Physical Location Information:
Please provide a narrative description of how to get to the facility (use street names, state road numbers, and
distance and direction from a roadway intersection). From the intersection of 701S and 87E continue on 701S
turn right on 242S for 11 miles into the town of Bladenboro at traffic light turn right onto 211W ao to Bryant Swamp
Rd. turn left. Mill is on the left.
(A copy of a county map or USGS quad sheet with facility clearly located on the map Is required to be submitted with this applicatlon)
4) This NPDES Permit Application applies to which of the following:
❑ New or Proposed Facility Date operation is to begin
❑x Existing
5) Standard Industrial Classification:
Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity
at this facility
SIC Code: 2 0 4 8
SWU-221-101701 Page 1 of 3
NCG060000 N.O.I.
6) Provide a brief narrative description of the types of industrial activities and products manufactured at this
facility: _ Industrial activities Include grinding, mixing, palletizing, storage, loading, and unloading. Principal
—products 12roduced are around and pelletized animal feed.
7) Discharge points 1 Receiving waters:
How many discharge points (ditches, pipes, channels, etc.) convey stormwater from the property? 1
What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater
discharges end up in? Bryant Swamp
If the site stormwater discharges to a separate storm sewer system, name the operator of the separate storm sewer
system (e.g., City of Raleigh municipal storm sewer). NIA
B) Does this facility have any other NPDES permits?
❑ No
0 Yes
If yes, list the permit numbers for all current Non -Discharge permits for this facility: COC NCG500335
9) Does this facility have any Non -Discharge permits (ex: recycle permits)?
p No
❑ Yes
If yes, list the permit numbers for all current Non -Discharge permits for this facility:
10) Does this facility employ any best management practices for stormwater control?
❑ No
❑x Yes
If yes, please briefly describe: sweep ingredient unloading area after truck delivery, feed ingredients and
supplies contained inside, routine forklift maintenance, implement a SPCC Dlan, baghouses and cvclones used to
control dust, delivery truck ingredients are covered coming in and leaving the mill
11) Does this facility have a Stormwater Pollution Prevention Plan?
❑x No
❑ Yes
If yes, when was it implemented?
12) Are vehicle maintenance activities occurring at this facility?
❑x No ❑ Yes
13) Hazardous Waste:
a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility?
ED No ❑ Yes
b) Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of
hazardous waste?
0 No Cl Yes
c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of
hazardous waste?
Z No ❑ Yes
SWU-221-101701 Page 2 of 3
N160000 N.O.I.
d) If you answered yes to questions b) or c), please provide the following information:
Type(s) of waste:
How is material stored:
Where is material stored:
How many disposal shipments per year:
Name of transport 1 disposal vendor:
Vendor address:
14) Certification:
North Carolina General Statute 143-215.6 b (i) provides that:
Any person who knowingly makes any false statement, representation, or certification in any application, record,
report, plan or other document filed or required to be maintained under Article 21 or regulations of the
Environmental Management Commission implementing that Article, or who falsifies, tampers with or knowingly
renders inaccurate any recording or monitoring device or method required to be operated or maintained under
Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of
a misdemeanor punishable by a fine not to exceed $10,000, or by imprisonment not to exceed six months, or by
both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment not
more than 5 years, or both, for a similar offense.)
I hereby request coverage under the referenced General Permit. I understand that coverage under this permit will
constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual
permit.
certify that I am familiar with the information contained in this application and that to the best of my knowledge and
belief such information is true, complete, and accurate.
Printed Names of Person Si ning: 18,
Title: A&A ,A�r,� MA
Applicant)
(, —
(Date Signed) -'
Notice of intent must be accompanied by a check or money order for $80.00 made payable to:
NCDENR
Final Checklist
This application will be returned as Incomplete unless all of the following items have been included:
I[0 Check for $80 made payable to NCDENR
13 This completed application and all supporting documents
CZ-,y Copy of county map or USGS quad sheet with location of facility clearly marked on map
Mail the entire package to:
Stormwater and General Permits Unit
Division of Water Quality
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Note
The submission of this document does not guarantee the Issuance of an NPDES permit.
SWU-221-101701 Page 3 of 3
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1000 CONTOUR INTERVAL 5 FEET
NATIONAL GEODETIC VERTICAL DATUM OF 1929
QUADRANGLE LOCATION
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9.41 7-
BIADENBORO, N. C.
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