NCG060160_COMPLETE FILE - HISTORICAL_20190401

STORMWATER DIVISION CODING SHEET
NCG PERMITS
PERMIT NO.
DOC TYPE
OK HISTORICAL FILE
0 MONITORING REPORTS
DOC DATE
YYYYMMDD

STORMWATER
April 1, 2019
Matt Haynes
District Environmental Manager
Valley Proteins
1309 Industrial Drive
Fayetteville, NC 28306
Dear Mr. Haynes:
On March 29, 2019, a Site Inspection was conducted at your facility. The facility located at 1309
Industrial Drive in Fayetteville, N.C. drains directly into the Cape Fear River. A copy of the
Compliance Inspection Report has been included for your review and records. At the time of the
inspection, there were no discrepancies noted.
Effective March 29, 2019, Valley Proteins will be recommended for a fee credit with the City of
Fayetteville for meeting local ordinance requirements. I would like to thank you and your staff for
the time and assistance in conducting this inspection. If there are any questions regarding this
report, please contact me directly at [phone].
ank u,
esse xen me
Stormwater Inspector
City of Fayetteville
Attachment: Copy of Compliance Inspection Report
cc: Dana Bain, Stormwater Administrative Assistant
Kecia Parker, Stormwater Paralegal
Mike Lawyer, NC Division of Energy, Mineral and Land Resources
�I i
.lip'.
433 Hay Street Fayetteville, NC 28301-5537
[phone] l www.fayettevi[lenc.gov I www.faytOxom
The City of t'nyet teviIle, t+lorth Carolina does not discriminate on the basis of race, sex, sexual orientation, color, age, national arlgin,
religion, or disability in its Lin pioyment opportunities, programs, services, or activities.

Stormwater Facility Inspection Report/Checklist
Facility Name:
Valley Proteins
Inspection Type:
Compliance
NCG060160
Permit No.:
NCSO
Permit Effective
11-1-18
Date (if applicable):
Not Applicable ❑
Permit Status
Active
(If not currently permitted):
Inspection
3-29-19
Discharges to:
Cape Fear River
Date:
Facility Personnel
Matt Hill
Inspector(s):
Jesse Oxendine
Assisting with
Inspection
Tommy Shoe 910-705-2983
(Name/Phone Number):
Matt Haynes 540-877-2092
Entry Time:
9:00 am
Exit Time:
10:15 am
SIC Code:
Facility Hours of
24 hours
Operation:
Facility Description: Food and kindred
File Review/History:
Inspection Summary: During my inspection,
I made observations of the facility and Stormwater outfalls. The
facility was clean and neat in appearance.
This form is a procedural guide for Inspectors to follow when conducting facility stormwater compliance inspections.
Page 1 of 5 Rev. 0

Stormwater Facility Inspection Report/Checklist
I. Site Inspection
Were deficiencies observed with the following items?
(Inspector should comment on violations/deficiencies observed)
Yes
No
NA
Repeat
Finding
1. Stormwater System: catch basins, open ditches, channels, pipes, outfalls, etc.
❑
®
❑
❑
Comments:
2. Erosion Issues
❑
®
❑
❑
Comments:
3, Structural Stormwater BMPs
❑
®
❑
❑
Comments:
4. Illicit Discharges 1 Connections
❑
®
❑
❑
Comments:
5. Aboveground Storage Tanks (ASTs): List size, material type, and if secondary
containment is provided
El
® ❑
❑
Comments: Diesel — 15,000 gallon- double wall tank
6. Underground Storage Tank (UST) Fill Port Area ❑ ❑
®
❑
Comments:
7. Outdoor Material Storage Area(s)
❑ ®
❑
❑
Comments:
S. Outdoor Processing Area(s)
❑
®
❑
❑
Comments:
9. Loading/Unloading Area(s)
❑
®
❑ ❑
Comments:
10. Vehicle/Equipment Area(s): fueling, washing, maintenance, storage
❑
®
❑
❑
Comments:
11. OillWater Separator 1 Pretreatment
❑
❑
®
❑
Comments:
12. Waste Storage 1 Disposal Area(s): scrap metal, dumpsters, grease bins, etc.
❑
®
❑
❑
Comments:
13. Food Service Area(s)
❑
❑
®
❑
Comments:
14, Indoor Material Storage Area(s)
❑
®
❑
❑
Comments:
15. Indoor Processing Area(s) ❑
❑
®
❑
Comments:
Page 2 of 5 Rev. 0

Stormwater Facility Inspection Report/Checklist
L Site Inspection (continued)
Yes
No
NA
Repeat
Finding
16, Floor drains — illicit connections
❑
®
❑
❑
Comments:
17. Spill Response Equipment
❑
®
❑
❑
Comments:
IL Stormwater Pollution Prevention Plan
Does the site have a Stormwater Pollution Prevention Plan (SPPP)?
®
❑
❑
❑
If the site has a SPPP, then com lete questions in Sections II and III.
1. Does the Plan include a General Location (USGS) map? 1 ®
❑
El
Facility location in relation to roads and surface waters. Includes: name of receiving stream or name of municipal storm
sewer system, and accurate let, and long. of point of discharge.
2. Does the Plan include a "Narrative Description of Practices"?
® ❑
❑
❑
Should cover storage practices, loading and unloading areas, outdoor process areas, dust or particulate generating or
control processes, waste disposal practices, etc.
3. Does the Plan include a detailed site map including outfall locations and
®
❑
❑
❑
drainage areas?
Should show
• Location of industrial activities (storage areas, disposal areas, process areas, unloading and loading areas)
• The drainage structures
• Drainage areas for each outfall and activities occurring in the drainage area
• Building locations
• Existing BMPs and impervious surfaces and the % of each drainage area that is impervious
• For each outfall, a narrative description of the potential pollutants which could be expected to be present in the
stormwater discharge.
This forces permittee to analyze the site with relation to stormwater discharges. It is also a tool for the inspector to
understand if the site has changed over time, i.e. if site map does not match facility they must update their plan.
4. Does the Plan include a list of significant spills occurring during the past 3
® ❑
❑
❑
years?
Needs to include corrective actions that were taken. The permittee needs to know what the reportable quantities are for
wastewater, oil pollution, and SARA Title III.
5. Have stormwater outfalls been evaluated for the presence of non-stormwater
® ❑
❑
❑
discharges?
Signature required:
• Corporation - signed by Responsible Corporate Officer or assigned manager
• Partnership or Sole Proprietorship — General Partner or the Proprietor
Municipality, State, Federal, or other public agency — either principal executive officer or ranking elected official
6. Has the facility evaluated feasible alternatives to current practices?
®
❑
1 ❑
I ❑
• Provide a review of the technical and economic feasibility of changing the methods of operations and/or storage
practices to eliminate or reduce exposure of materials and processes to stormwater.
• In areas where elimination of exposure is not practical, the stormwater management plan shall document the
feasibility of diverting the stormwater runoff away from areas of potential contamination.
7. Does the facility provide all necessary secondary containment?
®
❑
1 ❑
1 ❑
• Applies to liquid raw materials, manufactured products, waste materials, or by-products
• Single AST capacity > 660 gallons
• Multiple AS containers in close proximity to each other with a total combined capacity of > 1,320
Page 3 of 5 Rev. 0

Stormwater Facility Inspection Report/Checklist
U Stormwater Pollution Prevention Plan (continued)
Yes
No
NA
Repeat
Finding
• If connected to SW conveyance; controlled by manually activated valves or other similar devices? (Closed?)
• Collected water observed for color, foam, outfall staining, visible sheens, and dry weather flow prior to release
• Document individual making observation, description of water, date, and time of release
Retain record 5 years
8. Does the Plan include a BMP summary?
® j ❑
❑
❑
Narrative description of BMPs to be considered including oil and grease separation, debris control, vegetative filter strips,
infiltration and stormwater detention or retention, where necessary.
The need for structural BMPs shall be based on the assessment of potential sources to contribute significant quantities of
pollutants to stormwater discharges and data collected through monitoring of stormwater discharges.
9. Does the Plan include a Spill Prevention and Response Plan (SPRP)?
I ®
I ❑
❑
❑
• Assessment of potential pollutant sources based on materials inventory of the facility
• Facility personnel responsible for implementing the SPRP shall be identified
• Responsible person shall be on -site at all times during facility operations that have the potential to contaminate
stormwater runoff through spills or exposure of materials associated with the facility operations.
10. Does the Plan include a Preventative Maintenance and Good Housekeeping
®
El❑
❑
Plan?
• Document schedules of inspections and maintenance activities of stormwater control systems, plant equipment and
systems
• Inspect material handling areas
• Regular cleaning schedules of these areas
11. Does the facility provide and document Employee Training?
® I ❑
❑
❑
• Provide at a minimum, annual training for all personnel including: proper spill response, cleanup procedures,
preventative maintenance activities for all personnel involved in any of the facility's operations that have the
potential to contaminate stormwater runoff
• Develop training schedule and identify facility personnel responsible for implementing the training
12. Does the Plan include a list of Responsible Parties?
®
❑
❑
❑
Identify position responsible for the overall coordination, development, implementation, and revision of the SPPP
13. Is the Plan reviewed and updated annually?
® I
❑
I ❑
❑
Have there been any changes to the design, construction, operation, or maintenance of the facility, which would have a
significant effect on the potential for the discharge of pollutants to surface waters? Does plan include changes?
14. Does the Plan include a Stormwater Facility Inspection Program?
®
I ❑
❑
❑
• Inspect semi-annually at a minimum - once in Fall and once in Spring
• Inspection and subsequent maintenance activities performed shall be documented
o Record date and time
o Individual performing inspection
o Narrative description of the stormwater outfall and plant equipment and systems
• Records should be incorporated into the SPPP
Stormwater Pollution Prevention Plan Comments:
Page 4 of 5 Rev. 0

Stormwater Facility Inspection Report/Checklist
111. Qualitative and Analytical Monitoring
Yes
No
NA
Repeat
Finding
1. Has the facility conducted its Qualitative Monitoring semi-annually?
®
❑
❑
❑
Color Odor Clarity Floating Solids
Suspended solids Foam Oil Sheen Other indicators
2. Has the facility conducted its Analytical Monitoring?
®
❑
❑
❑
3. Has the facility conducted its Analytical Monitoring from Vehicle Maintenance
areas?
®
El
❑
❑
Qualitative and Analytical Monitoring Comments:
IV. Permit and Outfalls
1. Is a copy of the Permit and the Certificate of Coverage available at the site?
®
❑
❑
❑
2. Were all outfalls observed during the inspection?
®
❑
❑
❑
3. If the facility has representative outfall status, has it been documented by the NC
Division of Water Quality?
❑
❑
®
❑
4. If the facility has a No -Exposure Certificate, has the facility self -inspected and
this on an annual basis?
El
TO
®
El
Permit and Outfalls Comments:
Page 5 of 5 Rev. 0

a
STORMWATER
March 28, 2018
Jason Wright
General Manager
Valley Proteins
1309 Industrial Drive
Fayetteville, NC 28306
Dear Mr. White:
On March 27, 2018, a Site Inspection was conducted at your facility. The facility located at 1309
Industrial Drive in Fayetteville, N.C. drains directly into the Cape Fear River. A copy of the
Compliance Inspection Report has been included for your review and records. The Following is
a list of items noted during the walk-thru of your facility.
Any leaking trucks need to be addressed as to prevent discharge on to the ground
surface. While it is not always possible to prevent leaks an effort needs to be made to
trap the leaking fluids by way of drip pans or oil absorbing pads.
Silt screens or inlet protection may need to be put into place until construction is
completed.
At the time of inspection, this facility was found to be in compliance and will be recommended
for a fee credit with the City of Fayetteville. I would like to thank you and your staff for the time
and assistance in conducting this inspection. If there are any questions regarding this report,
please contact me directly at [phone],
Thank you,
Samantha Taylor
Stormwater Inspector
City of Fayetteville
433 Hay Street Fayetteville, NC 28301-5537
[phone] 1 www.fayettevillenc.gov I www.faytv7.com
71re City of Fayeiteville, North Catolina does not discriminate on the Uasis of race, sex, sexual orientation, color, age, national otribin,
religion, or disability in 1b; employment oppnrtnnities, programs, services, or activitiLq.

ti ,,
Attachment: Copy of Compliance Inspection Report
cc: Twila Josey, Stormwater Administrative Assistant
Kecia Parker, Stormwater Paralegal
Mike Lawyer, NC Division of Energy, Mineral and Land Resources

Stormwater Facility Inspection Report/Checklist
Facility Name:
Valley Protein
Inspection Type:
Compliance
N CG 060160
Permit No.:
NCSi}
Permit Effective
12/1/2012 .
Date {if applicable):
Not Applicable
Permit Status
Active
(If not currently permitted):
Inspection
3127/2018
Discharges to:
Cape Fear River
Date:
Samantha Taylor
Facility Personnel
Matt Hill
Inspector(s):
Danny Strickland
Assisting with
Inspection
Tommy Shoe
910-813-4389
(Name/Phone Number):
Entry Time:
8:50 A.M.
Exit Time:'
10:20 A.M.
SIC Code:
Facility Hours of
24 Hours
Operation:
Facility Description: Food and Kindred
File Review/History;
Inspection Summary: During my inspection, I made observations of the facility and the Stormwater outfalls. The
facility was clean and neat in appearance.
This form is a procedural guide for Inspectors to follow when conducting facility stormwater compliance inspections.
Page 1 of 5 Rev. 0

Stormwater Facility Inspection Report/Checklist
1. Site Inspection
Were deficiencies observed with the following items?
(inspector should comment on violations✓deficiencies observed)
yea
No
NA
Repeat
Finding
1. Stormwater System: catch basins, open ditches, channels, pipes, outfalls, etc.
❑
®
❑
❑
Comments:
2. Erosion Issues
❑ ®
❑
❑
Comments:
3. Structural Stormwater BMPs
❑
®
❑
❑
Comments:
4. Illicit Discharges/ Connections
❑
®
❑
❑
Comments:
5. Aboveground Storage Tanks (ASTs): List size, material type, and if secondary
containment is provided
❑
®
❑
❑
Comments: See Section 313 List
6, Underground Storage Tank (UST) Fill Port Area
❑
❑
®
❑
Comments:
7. Outdoor Material Storage Area(s)
❑
®
❑
❑
Comments:
8. Outdoor Processing Area(s)
❑
®
❑
❑
Comments:
9. Loading/Unloading Area(s)
❑
®
❑
❑
Comments:
10. Vehicle/Equipment Area(s): fueling, washing, maintenance, storage
❑
®
❑
❑
Comments: Suggested oil absorbing pads or drip pans
11. OiIMater Separator 1 Pretreatment
❑
❑
®
❑
Comments:
12. Waste Storage 1 Disposal Area(s): scrap metal, dumpsters, grease bins, etc.
❑
®
❑
❑
Comments:
13. Food Service Area(s)
El❑
®
❑
Comments:
14. Indoor Material Storage Area(s)
I ❑
❑
I ®
I ❑
Comments:
15. Indoor Processing Area(s)
❑
❑
®
❑
Comments:
Page 2 of 5 Rev. 0

Stormwater Facility Inspection Report/Checklist
1. Site Inspection (continued)
Yes
No
NA
Repeat
Findin
16. Floor drains —illicit connections
❑
®
❑
❑
Comments:
17. Spill Response Equipment ❑
®
❑
❑
Comments:
IL Stormwater Pollution Prevention Plan
Does the site have.a Stormwater Pollution Prevention Plan (SPPP)?
®
❑
❑
❑
If the site has a SPPP then corn lets questions in Sections 11 and 111.
1. Does the Plan include a General Location (USGS) map?
®
❑
❑ -❑
Facility location in relation to roads and surface waters. Includes: name of receiving stream or name of municipal storm
sewer system, and accurate lat. and long. of point of discharge.
2. Does the Plan include a "Narrative Description of Practices"?
®
I ❑
❑
❑
Should cover storage practices, loading and unloading areas, outdoor process areas, dust or particulate generating or
control processes, waste disposal practices, etc.
3. Does the Plan include a detailed site map including outfall locations and
®
❑
El
❑
drainage areas?
Should show
• Location of industrial activities (storage areas, disposal areas, process areas, unloading and loading areas)
• The drainage structures
• Drainage areas for each outfall and activities occurring in the drainage area
• Building locations
• Existing BMPs and impervious surfaces and the % of each drainage area that is impervious
• For each outfall, a narrative description of the potential pollutants which could be expected to be present in the
stormwater discharge.
This forces permittee to analyze the site with relation to stormwater discharges. It is also a tool for the inspector to
understand if the site has changed over time, i.e. if site map does not match facility they must update their plan.
4. Does the Plan include a list of significant spills occurring during the past 3
❑
❑
®
❑
years?
Needs to include corrective actions that were taken. The permittee needs to know what the reportable quantities are for
wastewater,,oil pollution, and SARA Title III.
5. Have stormwater outfalls been evaluated for the presence of non-stormwater
®
❑
❑
❑
discharges?
Signature required:
• Corporation - signed by Responsible Corporate Officer or assigned manager
• Partnership or Sole Proprietorship — General Partner or the Proprietor
Municipality, State, Federal, or other public agency — either principal executive officer or ranking elected official
6. Has the facility evaluated feasible alternatives to current practices?
I ®
1 ❑
1 ❑
I ❑
• Provide a review of the technical and economic feasibility of changing the methods of operations and/or storage
practices to eliminate or reduce exposure of materials and processes to stormwater.
• In areas where elimination of exposure is not practical, the stormwater management plan shall document the
feasibility of diverting the stormwater runoff away from areas of potential contamination.
7. Does the facility provide all necessary secondary containment?
I ®
1 ❑
❑
❑
• Applies to liquid raw materials, manufactured products, waste materials, or by-products
• Single AST capacity > 660 gallons
• Multiple AS containers in close proximity to each other with a total combined capacity of > 1,320
Page 3 of 5 Rev. 0

Stormwater Facility Inspection ReportlChecklist
IL Stormwater Pollution Prevention Plan (continued)
Yea
No
NA
Repeat
Finding
• If connected to SW conveyance; controlled by manually activated valves or other similar devices? (Closed?)
• Collected water observed for color, foam, outfall staining, visible sheens, and dry weather now prior to release
• Document individual making observation, description of water, date, and time of release
Retain record 5 years
8. Does the Plan include a BMP summary?
®
❑
❑
❑
Narrative description of BMPs to be considered including oil and grease separation, debris control, vegetative filter strips,
infiltration and stormwater detention or retention, where necessary.
The need for structural BMPs shall be based on the assessment of potential sources to contribute significant quantities of
pollutants to stormwater discharges and data collected through monitoring of stormwater discharges.
9. Does the Plan include a Spill Prevention and Response Plan (SPRP)?
I ®
1 ❑
1 ❑
❑
• Assessment of potential pollutant sources based on materials inventory of the facility
• Facility personnel responsible for implementing the SPRP shall be identified
• Responsible person shall be on -site at all times during facility operations that have the potential to contaminate
stormwater runoff through spills or exposure of materials associated with the facility operations.
10. Does the Plan include a Preventative Maintenance and Good Housekeeping
FZ
❑
❑
❑
Plan?
• Document schedules of inspections and maintenance activities of stormwater control systems, plant equipment and
systems
• Inspect material handling areas
• Regular cleaning schedules of these areas
11. Does the facility provide and document Employee Training?
® ❑
❑ ❑
• Provide at a minimum, annual training for all personnel including: proper spill response, cleanup procedures,
preventative maintenance activities for all personnel Involved In any of the facility's operations that have the
potential to contaminate stormwater runoff
• Develop training schedule and identify facility personnel responsible for implementing the training
12. Does the Plan include a list of Responsible Parties?
®
1 ❑
❑
❑
Identify position responsible for the overall coordination, development, implementation, and revision of the SPPP
13. Is the Plan reviewed and updated annually? ®
❑ I
❑
❑
Have there been any changes to the design, construction, operation, or maintenance of the facility, which would have a
significant effect on the potential for the discharge of pollutants to surface waters? Does plan include changes?
14. Does the Plan include a Stormwater Facility Inspection Program?
®
I ❑
❑
❑
• Inspect semi-annually at a minimum - once in Fall and once in Spring
• Inspection and subsequent maintenance activities performed shall be documented
o Record date and time
o Individual performing inspection
o Narrative description of the stormwater outfall and plant equipment and systems
• Records should be incorporated into the SPPP
Stormwater Pollution Prevention Plan Comments:
Page 4 of 5 Rev. 0

r
Stormwater Facility Inspection Report/Checklist
11L Qualitative and Analytical Monitoring Yes
No
NA
Repeat
Finding
1. Has the facility conducted its Qualitative Monitoring semi-annually? ®
❑
❑
❑
Color Odor Clarity Floating Solids
Suspended solids Foam Oil Sheen Other indicators
2. Has the facility conducted its Analytical Monitoring?
®
❑
❑
❑
3. Has the facility conducted its Analytical Monitoring from Vehicle Maintenance
areas?
®
❑
❑
❑
Qualitative and Analytical Monitoring Comments:
IV. Permit and Outfalls
1. Is a copy of the Permit and the Certificate of Coverage available at the site?
®
❑
❑ .
❑
2. Were all outfalls observed during the inspection?
®
❑
❑
❑
3. If the facility has representative outfall status, has it been documented by the NC
Division of Water Quality?
❑
❑
®
❑
4. If the facility has a No -Exposure Certificate, has the facility self -inspected and
this on an annual basis?
❑
❑
®
El
Permit and Outfalls Comments:
Page 5 of 5 Rev. 0

1
STORMWATER
March 30, 2016
Mr. Paul White
General Manager
Valley Proteins
1309 Industrial Drive
Fayetteville, NC 28306
Dear Mr. White:
On March 3, 2017, a Site Inspection was conducted at your facility. The facility located at 1309
Industrial Drive In Fayetteville, N.C. drains directly into the Cape Fear River. A copy of the
Compliance Inspection Report has been included for your review and records. The Following is
a list of items noted during the walk-thru of your facility.
Any leaking trucks need to be addressed as to prevent discharge on to the ground
surface. While It is not always possible to prevent leaks an effort needs to be made to
trap the leaking fluids by way of drip pans or oil absorbing pads.
In September 2016, outfall 42 exceeded the benchmark values for COD and therefore
fell under Tier 1. The facility has addressed the issue.
Silt screens or inlet protection may need to be put into place once construction begins.
At the time of inspection, this facility was found to be in compliance and will be recommended
for a fee credit with the City of Fayetteville. I would like to thank you and your staff for the time
and assistance in conducting this inspection. If there are any questions regarding this report,
please contact me directly at [phone].
433 Hay Street Fayetteville, NC 28301-5537
[phone] 1 www.fayettevillenc.gov I www.faytv7.com
The City of Fayetteville, North Carolina does not discriminate on the basis of race, sex, sexual orientation, color, age, national origin,
religion, or disability in its employment opportunities, programs, services, or activitim

Danny Strickland
Stormwater Inspector
City of Fayetteville
Attachment: Copy of Compliance Inspection Report
cc: Twila Josey, Stormwater Administrative Assistant
Michelle Faye, Stormwater Paralegal
Mike Lawyer, NC Division of Energy, Mineral and Land Resources

Stormwater Facility Inspection Report/Checkllst
Facility Name:
Valley Protein
Inspection Type:
Compliance
NCG060160
Permit No.:
NCSO
Permit Effective
121112012
Date (if applicable):
Not Applicable
Permit Status
Active
(if not currently permitted):
Inspection
3/3/2017
Discharges to:
Cape Fear River
Date:
Facility Personnel
Paul White
Jason Wright
Inspector(s):
Danny Strickland
Assisting with
Matt Hill
Inspection
Tammy Shoe
(Name/Phone Number):
910-013-4389
Entry Time:
8:60 A. M.
Exit Time:
10:20 A. M.
SIC Code:
Facility Hours of
24 Hours
Operation:
Facility Description: Food and. Kindred
Ffle Review/History:
Page 1 of 6 Rev. 0

Stormwater Facility Inspection Report/Checklist
Inspection Summary: During my inspec
facility was clean and neat in appearance.
ty
This form is a procedural guide for Inspectors to follow when conducting facility stormwa ter compliance inspections. I
Pago 2 of 6 Rev. 0

Stormwater Facility Inspection Report/Checklist
L Site lnspectlon
Were deficiencies observed with the following Items?
(inspector should comment on vlolations/derrclencles observed)
yes
No
NA
Repeat
Finding
1. Stormwator System: catch basins, open ditches, channels, pipes, outfatls, etc.
❑
®
❑
❑
Comments:
2. Erosion issues ❑
®
❑
❑
Comments:
3. Structural Stormwater BMPs
❑
®
❑
❑
Comments:
4. Illicit Discharges 1 Connections
❑ ®
❑
❑
Comments:
5. Aboveground Storage Tanks (ASTs): List size, material type, and if secondary
containment is provided
❑
®
❑
❑
Comments: See Section 313 List
6. Underground Storage Tank (UST) Fill Port Area
❑
❑
®
❑
Comments:
7. Outdoor Material Storage Area(s)
❑ ®
❑
❑
Comments:
8. Outdoor Processing Areas)
❑
®
❑
❑
Comments,
9. Loading/Unloading Area(s) ❑ ® [] _ ❑
Comments:
10. Vehicle/Equipment Area(s): fueling, washing, maintenance, storage
❑
®
❑
❑
Comments:
11. OIIIWater Separator! Pretreatment
❑
❑
®
❑
Comments:
12. Waste Storage 1 Disposal Area(s): scrap metal, durnpsters, grease bins, etc.
❑
®
❑
❑
Comments:
13. Food Service Area(s)
❑
❑
®
❑
Comments:
14. Indoor Material Storage Area(s)
❑
❑ ®
❑
Comments:
15. Indoor Processing Area(s)
❑ 1
❑
®
❑
Comments:
Page 3 of 6 Rev. 0

Stormwater Facility Inspection Report/Checklist
1. Site lrispectlon (continued)
Yes
No
NARepeat
-Finding
16. Floor drains - illicit connections
❑
®
❑
❑
Comments:
17. Spill Response Equipment
❑
®
❑
❑
Comments:
11. Stormwater Pollution Prevention Plan
Does the site have a Stormwater Pollution Prevention Plan (SPPP)?
®
❑
❑
❑
!f the site has a SPPP then cam lets questions in Sections It and III
1. Does the Plan include a General Location (USGS) map?
®
❑
❑
❑ .
Facility location in relation to roads and surface waters. Includes: name of receiving siream or name of municipal storm sewer
system, and accurate W. and long. of point of discharge.
2. Does the Plan Include a'Narrative Description of Practices"?
®
❑
❑
❑
Should cover storage practices, loading and unloading areas, outdoor process areas, dust or particulate generating or control
processes, waste disposal practices, etc.
3. Does the Plan include a detailed site map including outfall locations and drainage
®
❑
❑
❑
areas?
Sheuld_show
• Location of Industrial activities (storage areas, disposal areas, process areas, unloading and loading areas)
• The drainage structures
• Drainage areas for each outfall and activities occurring in the drainage area
• Building locations
• Exlsling BMPs and Impervious surfaces and the % of each drainage area that is impervious
+ For each outfall, a narrative description of the polendal pollutanis which could be expected to be present In the
stormwater discharge.
This forces permitteo to analyze the site with relation to storrwater discharges. It is also a tool for the inspector to understand
if the site has changed over time, La. If site map does not match facility they must update their plan.
a, Does the Plan include a list of significant spills occurring during the past 3 years? I
❑
❑
®
❑
Needs to include corrective actions that were taken. The permittee needs to know what the reportable quantities are for
wastewater, oil pollution, and SARA Title lit.
5. Have stormwater outfalls been evaluated for the presence of non-stormwater
® ❑
El
discharges?
Signature required:
• Corporation - signed by Responsible Corporate Officer or assigned manager
• Partnership or Sofe Proprietorship — General Partner or the Proprietor
Municipality, Stato, Federal, or other public agency - either principal executive ofOcor or ranking elected official
6. Has the facility evaluated feasible alternatives to current practices?. (� ❑
❑
❑
• Provide a review of the technical and economic feasibility of changing the methods of operations and/or storage
practices to eliminate or reduce exposure of materials and processes to stormwaler.
• in areas where elimination of exposure Is not practical, the stormwater management plan shall document the feasibility
of diverting the stormwater runoff away from areas of potential contamination.
7. Does the facility provide all necessary secondary containment?
®
❑
❑
❑
• Applies to liquid raw materials, manufactured products, waste materials, or by-products
• Single AST capacity > 660 gallons
• Multiple AS containers in close proximity to each other with a total combined capacity of > 1,320
Page 4 of 6 Rev. 0

Stormwater Facility Inspection Report/Checklist
IL Stormwater Pollution Prevention Plan (continued)
Yes No
WA
Repeat
Finding
• If connected to SW conveyance, controlled by manually activated valves or other similar devices? (Closed?)
• Collected water observed for color, foam, outfall staining, visible sheens, and dry weather flow prior to release
• Document individual making observation, description of water, date, and time of release
Retain record 5 years
8. Does the Plan Include a BMP summary?
®
❑
❑
❑
Narrative description of BMPs to be considered including oil and grease separation, debris control, vegetative filter strips,
infiltration and stormwater detention or retentlon, where necessary.
The need for structural BMPs shall be based on the assessment of potential sources to contribute significant quantities of
pollutants to stormwater discharges and data collected through monitoring of stormwater discharges.
9. Does the Plan Include a Spill Prevention and Response Plan (SPRP)?
®
1 ❑
❑
❑
• Assessment of potential pollutant sources based on materials inventory of the facility
• Facility personnel responsible for implementing the SPRP shall be identifled
• Responsible person shall be on -site at all times during facility operations that have the potential to contaminate
stormwater runoff through spills or exposure of materials associated with the facility operations,
10. Does the Plan include a Preventative Maintenance and Good Housekeeping
®
❑
❑
❑
Plan?
• Document schedules of inspections and maintenance activities of stormwater control systems, plant equipment and
systems
• Inspect material handling areas
• Regular cleaning schedules of these areas
11. Does the facility provide and document Employee Training? ®
❑
❑ ❑
• Provide at a minimum, annual training for all personnel including: proper spill response, cleanup procedures,
preventative maintenance activities for all personnel Involved In any of the facility's operations that have the
potential to contaminate stormwater runoff
• Develop training schedule and identify facility personnel responsible for Implementing the training
12. Does the Plan include a list of Responsible Parties?
®
❑
❑
❑
Identify position responsible for the overall coordination, development, Implementation, and revision of the SPPP
13. Is the Plan reviewed and updated annually?
® 1
❑ ❑ ❑
Have there been any changes to the design, construction, operation, or maintenance of the facility, which would have a
significant effect on the potential for the discharge of pollutants to surface waters? Does plan Include changes?
14. Does the Plan include a Stormwater Facility Inspection Program?
®
❑
❑
❑
• Inspect semi-annually at a minimum - once in Fall and once in Spring
• Inspection and subsequent maintenance activities performed shall be documented
o Record date and time
o Individual performing Inspection
o Narrative description of the stormwater outfall and plant equipment and systems
• Records should be Incorporated Into the SPPP
Stormwater Pollution Preventlon Plan Comments:
Page 5 of 6 Rev, 0

Stormwater Facility Inspection Report/Checklist
Ill, Qualitative and Analytical Monitoring
Yes
No
NA
Repeat
Finding_
1. Has the facility conducted its Qualltative Monitoring semi-annually?
®
❑
❑
❑
Color Odor Clarity Floating Solids
Suspended solids Foam Oil Sheen Other indicators
2. Has the Facility conducted its Analytical Monitoring?
®
❑
❑
❑
3. Has the Facility conducted Its Analytical Monitoring from Vehicle Maintenance
areas?
®
❑
❑
❑
Qualitative and Analytical Monitoring Comments: In Septembor 2016 outfall 2 exceeded the benchmark value for COD.
IV Permit and Outfalls
1. Is a copy of the Permit and the Certificate of Coverage available at the site?
®
❑
❑
❑
2. Were all outfalls observed during the Inspection? '
®
❑
❑
❑
3. If the facility has representative outfall status, has it been documented by the NC
of Water Quality?
❑
El
®
El
4. If the facility has a No -Exposure Certificate, has the facility self -inspected and
documented this on an annual basis?
❑
❑
®
❑
Permit and Qutfalls Comments: Permit oxpires October 2017.
Page 6 of 6 Rev. 0

CRY of o
tauettev
Unigincerint, & infrastructure
Store water Division
March 25, 2014
Mr. Paul White
General Manager
Valley Proteins
1309 Industrial Drive
Fayetteville, NC 28306
Dear Mr, White;
433 Hay St rest
Payelleville, NC.28301-5537
[phone]
4v�v►v.ci t)offapcttevil le.c�rl;
On March 25, 2014, a Site Inspection was conducted for compliance with your Facility located at
1309 Industrial Drive in Fayetteville, NC. This facility has been granted a Certificate of
Coverage, NCG060160 under the NPDES General Permit NCG60000 for stormwater. This
Facility drains directly into the Cape Fear River. A copy of the Compliance Inspection Report
has been included for your review and records. The Following is a list of items noted during the
walk4hru of your Facility.
• The truck washing area at the maintenance garage needs to be addressed in order to
keep overspray or surcharging of wastewater leaving the site.
• In the gravel area near the dewatering pit, a sediment basket could be placed in the drop
inlet. There is a great amount of slit entering the drain. However, it was noted that this
area will be concreted In the coming year.
• The silt fence at outfall #1 needs to be replaced.
• Any leaking trucks need to be addressed as to prevent discharge on to the ground
surface. While it is not always possible to prevent leaks an effort needs to be made to
trap the leaking fluids by way of drip pans or oil absorbing pads.
At the time of Inspection, this facility was found to be in compliance with your permitted
Certificate of Coverage and will be recommended for a fee credit with the City of Fayetteville.
would like to thank you and your staff for the time and assistance in conducting this inspection.
If there are any questions regarding this report, please contact me directly at [phone].
Thank you,
MD.&
I11V City ul k1ydlcvil1c, M n I C;lnrlitta tlucts not discrinliIlk) ll° ns1 111v IY 05 ul rack, $0, Knlol. ril;r, rn11i.?naI nri�;in,
Wlikiun, urclisallilily in it L3111110Y111 0nt 1111p1rumitle9,11rograrlt;' 5vrvitc , --caCl1661"ti.

Danny Strickland
Stormwater Inspector
City of Fayetteville
Attachment: Copy of Compliance Inspection Report
cc: Nikkia Benitez, Stormwater Administrative Assistant
Michelle Foye, Stormwater Paralegal
Mike.Lawyer, NC Division of Energy, Mineral and Land Resources

I.
Ind'tis ria omp Vance nspec on Report
f
Permit#. t,o14o Effective: It_^{-_V , Expiration: Owner: nd��r�
SIC: Factiity: , 11
/I411,
ContactPersonl Trn 1 6NMe. Title: f pew. -MI Phony:
Facility Address: 13 D CA s 1—ay f,-Aui
Inspection Date, 3 q - { 11 , Entry Time: Exit Time:
Primary Inspector: �0Anv�1% S�c�c.1�` a1 G Phone,
Reason for Inspection,, pr)f1J l Inspection Type: Cony
Permit Inspection Type:
Facility Status: ❑ Compliant ❑ loot Compliant
Question Areas:
❑ Sturm Water
Holes/Comments:
M 4W JIM
339 ALFXANDER STREET
FAYETTEVILL_E, NC 29301-5797
(914) 433-166011661 , FAX [phone]
www.cityof£ayetteville,org
An Equal Opportunity Employer

Permit: Oamer- Facility:
hispection Dale: Inspection Type:
Reason for Visit: Rouliue
Sjonmvater Pollution Prevention PlanY&s
No
NA
WE
# Does the site have a Stormwater Pollution Prevention Plan?
V ❑
❑
❑
# Does the Plan include a General Location (USGS) map? •
12, ❑
❑
❑
0,13
❑
❑
# Does the Plan include a "Narrative Description arPraetices"?
# Does the Plan includo a detailed site map Including outfall iocations and drainage areas?
21,[3
❑
❑
# Does the Plan include a list of significant spills occurring during the past 3 years? AO I foU
❑ ❑
❑
0, ❑
❑
❑
# Has the facility evaluated feasible alternatives to current practices?
# Does the facility provide all necessary secondary containment? rpkAi41j
# Does the Plan include a EMP sutnmary?
�❑
❑
❑
# Does the Plan Includes Spill Prevention and Response Plan (SPRP)? Aft4 {q er' ❑
Q
❑
V-1 6�+h
++
!"1� o.)-
# Does the Plan Include a Preventative Maintenance and Good Housekeeping Plan?
❑
Q
❑
# Does the facility provide and docuntent Employee Training?
,.V ii
�' ❑
❑
❑
# Does the Plan include a list of Responsible Parly(s)?
�❑
❑
❑
Us the Plan reviewed and updated annuRlly? 4804 1 L& -13
Ifr—'D
❑
❑
# Does the Plan include a Stomiwater Peollity Inspection Program? & -ly-toll t 11.11174)
Li**' ❑
❑
❑
# Has the Stormwater Pollution Prevention Plan been implemented?
�ff '❑
❑
❑
Comment:
Qualitative Monitorlu
# Has the feellily conducted Its Qualitative Monitoring semi- inuually? 1- 2 7.13
Comment:. S'2o^1 a
Analv,(ical h1anitorins
Niles the facility conducted Its Analytical monitoring? Nei 2.11 Zoi 9 M,y '1'r 2013
# Has the facility conducted Its Analytical monitoring from Vehicle Maintenance areas?
1'erntlt anti Qutfails
# is a copy of The Permit and the Certificate of Coverage available at the site?
# Were all outfalls observed during the Inspectlon?
-# If the facility has rapresentative outfall status; Is it properly docum ritcd by 1h6'DNIslan?
# Has the facility evaluated all Illicit (non storm water) discharges?
Comments:
MW Fuel
e(❑ ❑ ❑
❑ ❑ ❑ ❑
1-1-1 C7 9 0
❑ ❑ ❑ ❑

.i ffJ
KLE/NFEL�ER
Avg ftvftm
Dry
Delo' m 71c - 611 4?013
111
TRANSMITTAL EAR°10N 0�
To: Steve Vozzo, Regional'Supervisor Date: December 20, 2013
NCDENR - Fayetteville Regional Office Reference No: PN 131914 T 1602
225 Green Street, Suite 714 Copies to: NCDENR Stormwater
Fayetteville, NC, 28301-5043 Permitting Unit
Bob Vogler, VP
Subject: Fayetteville, NC Valley Proteins' Assessment of Best Management Practices
We are sending the following: ® Attached ❑ Under separate cover
The report of findings from the facility's assessment of Best Management Practices, as required by Section E of NCG0600000.
Via:
❑ Messenger/Courier
❑ First Class Mail
® FedEx
❑ United Parcel
❑ DHL
❑ Lone Star Overnight
❑ Freight
❑ Other
Transmitted:
❑ As Requested
® For Approval
❑ For Your Use
❑ For Review & Comment
By:
Senior Professional
3500 Gateway Centre Blvd. 200, Mtorrisvllle NC 275e0 ■ 919-755-5011 metro ■ Ext. 102 ■ 919-755-1414 fax

Assessment of Best Management Practices
Valley Proteins
Fayetteville, North Carolina
Kleinfelder Project No. 131914 Task 16U

ASSESSMENT OF STORMWATER
BEST MANAGEMENT PRACTICES
Prepared by:
Linda M. Lamb, P.E.
Senior Professional
Valley Proteins
Fayetteville, North Carolina
Prepared for
VA.SY'r,o'rs
Valley Proteins, Inc.
December 19, 2013
Reviewed by:
Michael Sussman, P.E. J ,,
Program Manager
If �CL E/NFEL L?ER
,8rT
'_ ht Phvjile. A6ht SaJLJE ns
Raleigh, North Carolina
Copyright 2013 Kleinfelder
All Rights Reserved
Only the client or its designated representative may use this document and only for the specific project for which this report was
prepared.
131914, Task 16021RAL13RO468 Page 2 December 19, 2013
Copyright 2013 Kleinfelder

4 1
TABLE OF CONTENTS
1.0 INTRODUCTION.........................................................................................................1
2.0 MATERIAL HANDLING NARRATIVE........................................................................2
2.1 RAW MATERIALS..........................................................................2
2.2 PETROLEUM.................................................................................3
2.3 PROCESS CHEMICALS ...................................... .................4
2.4 WASTE PRODUCTS......................................................................5
2.5 FINISHED PRODUCTS....................................................................6
2.6 LOADING PROCEDURES................................................................7
3.0 FEASIBILITY STUDY................................................................................................. 9
3.1 NON-STRUCTURAL BMPs....................................................................... 9
3.2 STRUCTURAL BMPs............................................................................... 11
3.3 POTENTIAL ADDITIONAL MEASURES............................................12
4.0 FECAL COLIFORM EVALUATION ............................................ : ............................ .14
5.0 CONCLUSIONS AND CORRECTIVE MEASURES.................................................15
FIGURES
Site Layout Map
APPENDICES
Appendix A -- Milestone Schedule

1.0 INTRODUCTION
The North Carolina Department of Environment and Natural 'Resources (NCDENR)
Division of Water Quality (DWQ) issued a Certificate of Coverage to Valley Proteins
Fayetteville Division under General Permit NCGO60000 for stormwater discharges from
industrial manufacturing activities. Section E of Part it of the general permit requires
facilities that use or process animal fats and/or by-products to complete and submit an
assessment of best management practices (BMPs) within twelve months of issuance of
coverage. Best management practices must be assessed for off-loading, handling, and
spill preverition of rendered fats and oils that are stored and used at the facility.
This report includes the findings of the assessment, and must be submitted to both the
local DWQ Regional Office and the Stormwater Permitting Unit for review and approval.
This report addresses the required content in the following sections, including:
• A narrative description of all the material handling activities (not just fats and oils)
at the facility that are outdoors or are otherwise exposed to incidental rainfall or
run-on.
• A feasibility study of whether reduced exposure can be achieved at the site and a
ranking of potential management measures with respect to feasibility.
• An evaluation of the presence or absence of animals and/or wildlife on the site
and whether fecal coliform concentrations might be correlated to the presence or
absence of those animals.
• Assessment conclusions and a proposed corrective action measures plan with
milestones and proposed schedule for implementation.
131914, Task 1602/RAL13R0468 Page 1 December 19, 2013
Copyright 2013 Kleinfelder

2.0 MATERIAL HANDLING NARRATIVE
The Valley Proteins Fayetteville facility is a rendering plant. Animal byproducts and
used cooking oil arrive by tanker truck and open trailers. Liquid raw materials are
pumped to storage tanks before processing. All subsequent process activities are
conducted indoors. The final processed fat and meal products are reloaded in trucks for
bulk shipment. Locations are illustrated on the attached facility layout map. This section
describes the storage, loading and unloading practices for raw materials (including
fuels), by-products, waste materials, and finished products.
2.1 RAW MATERIALS l
Raw materials stored at the facility are used cooking oil and animal by-products. Used
cooking oil is brought to the facility by tanker trucks. The trucks are unloaded at the
used cooking oil pit, which is located inside the oil processing building (grease house.)
The used cooking oil is pumped from the pit into a storage tank (Tank 17), where it is
stored until it is processed. Any spillage or leakage which ,occurs during transfer or
storage is collected by the plant drainage system, which serves as the containment
system, and is routed to the wastewater treatment system, where the oil is reclaimed.
Byproducts are brought to the facility for processing aboard open -top trucks, covered
with tarps. While waiting to unload, the trailers are parked on the concrete drain pad in
the staging area east of the garage. On the pad, the trailers are drained of free liquids.
The byproducts are unloaded at adjacent unloading docks located inside either the feed
grade plant building or the pet food plant building. The byproducts are fed directly into
the rendering process, and are not stored on -site for any appreciable length of time.
The drain pad is the only location on the plant site where the trailers may be drained of
any water. The drain pad slopes to the east, and has a concrete curb along its eastern
side to contain any drainage from the trailers. The water enters the stormwater drain at
the south end of the pad,. from which point it flows into the, wastewater treatment
131914, Task 16021RAL13R0468 Page 2 December 19, 2013
Copyright 2013 Kleinfelder

System.
The trucks are cleaned at the new truck wash, which is located next to the maintenance
building. The truck wash is covered - and enclosed on two sides to help prevent
stormwater contamination. Inside the truck wash, graded pavement directs the flow of
wash water into floor drains, which drain into the wastewater treatment system. After
washing, the trucks are parked in the clean vehicle parking area, located to the north of
the rendering plant.
2.2 PETROLEUM
Valley Proteins Fayetteville uses three types of petroleum fuel. The boilers in the feed -
grade plant burn No. 6 fuel oil, which is stored outside in one tank (Tank S) located to
the south of the rendering plant. Fuel is transferred from the tank to the boilers through
underground piping. The tank is surrounded by a concrete dike with substantially more
capacity than the tank volume. The containment does not drain into the stormwater
conveyance system. Personnel manually drain this water to the stormwater sump,
which is pumped to the wastewater plant.
Boilers at the pet food plant also may burn No. 6, which is stored in Tank K, located
west of the pet food plant building. Fat may also be used as a boiler fuel at the pet food
plant from Tank J. The pet food tank containment area is more than sufficient to contain
the largest tank. Accumulated stormwater is drained manually to the wastewater
treatment system.
There are two No. 2 fuel tanks (Tanks T and U) for use in the boiler, located at the north
end of the feed -grade plant. The tanks are surrounded by a concrete containment dike.
The dike is drained by pumping collected stormwater to the wastewater treatment
system.
131914, Task 16021RAL13R0468 Page 3 December 19, 2013
Copyright 2013 Kleinfelder

Tank 22 contains 15,000 gallons of diesel fuel for trucks. This tank is double -walled and
is located to the north of the truck shop. The fueling area is covered and the curbed
vehicle fueling area drains to an underground stormwater cistern, which is pumped to
the wastewater treatment system.
Maintenance lubricants are stored in Tanks 24 - 28, in a separate containment area
adjacent to the feed grade plant, next to the No. 2 boiler fuel tanks. There are two tanks
used for gear oil storage, two tanks for hydraulic fluid, and a separate tank for waste oil
storage. Additional tanks for motor oil and hydraulic fluid (Tanks 29 - 31) are located
inside the truck shop building.
All petroleum tanks are refilled by pump transfer from tanker trucks or drums. Any
spillage which occurs during the refilling process that is outside of the concrete
containment walls or buildings will drain into the stormwater collection system, if not
otherwise contained. Any spillage which occurs inside the containment walls is
discussed above.
Since a permanent truck containment area at neither the feed -grade nor pet food plant
has been constructed, Valley Proteins standard practice will be to first verify fuel tank
level and then to attend all unloading, so as to quickly contain the potential spill of up to
2,000 gallons of fuel oil from a truck tank failure. A fuel delivery truck spill at these
locations will drain as described for a fat tank containment failure (see Section 2.5.)
Fuel tank loading spills at the truck shop will be contained and captured by the
engineered loading containment area, or intercepted at the stormwater retention pond.
When an unloading tank truck experiences a major spill event, pumps will be stopped,
valves closed and the cleanup procedure begun. Prompt action will be taken prevent
the oil from leaving the immediate vicinity, if possible. If not contained manually, the fuel
can be recovered from the stormwater sump, the wastewater plant or the stormwater
box. Truck drivers provide wheel chocks, drip pans for hose connections, and inspect
bottom drains for leaks prior to departure. Truck loading procedures meet DOT
requirements and are described in section 2.6.
131914, Task 16021RAL13R0468 Page 4 December 19, 2013
Copyright 2013 Kleinfelder

2.3 PROCESS CHEMICALS
The chemicals that are used in processing and water treatment at the facility include
"Purate," a commercial oxidizer product (Tanks 2 and 3), sulfuric acid (two Tanks Y,
used with Purate, and located at the south end of the feed -grade plant and north of the
pet -food plant), aluminum chloride (Tank 4), and magnesium hydroxide (Tank 9). All of
these tanks are located outdoors. Purate and sulfuric acid react to form chlorine dioxide,
which is used in the air scrubbers, which clean the exhaust air from the rendering
process. Aluminum chloride (50% solution) is stored in a 2,500-gallon tank on the east
side of the feed -grade plant building. The aluminum chloride is used in the Dissolved Air
Flotation unit. Bulk magnesium hydroxide is stored as a slurry in a 6,000-gallon tank in a
contained area to the south of the wastewater clarifier and is used for pH control.
The tanks containing aluminum chloride, Purate, sulfuric acid and magnesium hydroxide
are refilled by pump transfer from tanker trucks. Any spillage which occurs during the
refilling process will drain into the wastewater treatment system if not otherwise
contained, except for the magnesium hydroxide. Any spillage from the magnesium
hydroxide tank or during the filling of the tank would be diverted by the topography of
the area to a location where it would be prevented from draining into any waterways.
Totes are replaced when empty by truck delivery and immediately moved to their point
of use. Small. quantities of chemicals and miscellaneous liquid and solid materials
(motor oil, cleaning solutions, salt, etc.) are delivered in closed drums, pails, or bags by
truck, and are transported by hand or fork truck to points of indoor storage immediately
upon arrival.
2.4 WASTE PRODUCTS
Wastewater is generated from processing activities at the facility. This water drains into
the main plant sump and is pumped to a 25,000-gallon surge tank, from which it enters
131914, Task 16021RAL13R0468 Page 5 December 19, 2013
Copyright 2013 Kleinfelder

wastewater treatment and then flows to the City of Fayetteville POTW.
2.5 FINISHED PRODUCTS
The finished products of the rendering process are protein meal and liquid fat. The
protein meal is stored in hoppers inside the rendering plant, in the silos located west of
the feed -grade plant, and in the silos located north of the pet food plant. The only point
at which possible contact with stormwater occurs is during the meal truck loading
process, which can generate dust in and around the loading facility. To help control the
dust buildup and stormwater contamination which could result, the load -out and asphalt
areas are washed three times a week, except during freezing conditions or precipitation
events.
Saleable fat is extracted from the byproducts and is pumped through dedicated piping
into large storage tanks at the feed grade plant, located to the south of the main office.
The fat is stored in these tanks until it is transferred to tanker trucks for removal. The fat
tanks are surrounded by an earthen and concrete dike system with a total containment
volume of 233,760 gallons. This containment volume is less than the volume of the
largest tank (Tank B), which has a volume of 300,000 gallons, but any additional volume
would be captured by the nearby plant drainage system. The remaining tanks (Tanks A
— I and 17) have capacities which are less than the capacity of the containment dikes.
The pet food plant also stores finished saleable fat, but in smaller quantities. The pet
food tanks (Tanks L - Q), located to the north of the pet food plant are enclosed in
concrete secondary containment sufficient to contain the contents of each of the tanks.
Should a tank leak, or a failure occur, the material would remain in the dike until it is
manually pumped out or released through the locked drain valves to the wastewater
treatment plant. If a spill at the feed grade plant fat farm is uncontained, through
containment failure, overflow tank failure, or other mishap, the spilled material will flow
westward along the road/pavement to the stormwater. collection system. From the
131914, Task 1602/RAL13R0468 Page 6 December 19, 2013
Copyright 2013 Kleinfelder

stormwater sump, the spilled material could be pumped to the wastewater treatment
plant for recovery, if the amount of oil threatens to overflow the sump, or removed with a
vacuum truck. From the pet food fat tank area, spilled material will flow generally
northward to the stormwater outfall 002. Material that enters the storm drains along the
railroad tracks can be intercepted at the stormwater box on Outfall #1. Material that
enters the ditch to the east of the plant will be stopped by Valve C.
The finished fat is loaded into tanker trucks for shipment at the tank truck loading areas.
Loading procedures are the same for fat as for fuels, and are described below.
2.6 LOADING PROCEDURES
Tank Trucks:
1. A Company employee will remain with the truck driver during the material
transfer procedure.
2. Position tank truck and place wheel chocks.
3. Verify receiving tank level is adequate for quantity of material to be delivered or
loaded.
4. Make hose connections between the tanker truck and the storage tank.
5. The truck connections will be double checked prior to starting the transfer.
6. Begin transfer of material.
7. Continually observe piping, valves, pumps and the truck to detect leaks before a
major problem is allowed to exist.
8. After the transfer is completed, place drip pans beneath the piping connections.
9. Close valves on the truck and pumping system.
10.Open piping connections and allow hose contents to drain into the drip pans.
11. Cleanup spillage. Dispose of waste in an approved manner.
Drums:
1. New drums and containers are to be inspected to determine if they are leaking or
in poor repair.
131914, Task 1602/RAL13RO468 Page 7 December 19, 2013
Copyright 2013 Kleinfelder

2.- Prior to transport, bungs, vents, and rim seals are to be inspected and secured.
3. Drums and containers are transported individually by hand truck or by front-end
loader.
4. Drums transported in the bucket of -the front-end loader will be fastened with a
strap.
5. Drums and containers will not be opened until placed in use.
6. If drums are moved before empty, bungs, vents, and rim seals are secured.
7. Portable drum pumps will be used to transfer oil from drums to other containers.
8. After transfer, the operator will inspect the area for spills before opening another
drum.
9. Drum and container storage areas will be routinely inspected for spills and leaks
131914, Task 16021RAL13R0468 Page 8 December 19, 2013
Copyright 2013 Kieinfelder

3.0 FEASIBILITY STUDY
A .number of best management practices (BMPs) are currently in use at Valley Proteins.
These practices, which are composed of both structural and non-structural controls,
already limit the potential for contamination of stormwater. This section presents the
existing Valley Proteins BMPs, and an assessment of the feasibility of potential
measures which may attain additional reductions in exposure.
3.1 NON-STRUCTURAL BMPs
M
The non-structural administrative controls which are used at the site are: materials
management procedures, including good housekeeping practices; material exposure
control; spill prevention and cleanup; and connection controls.
Valley Proteins materials management policy requires regular cleaning of the facility
grounds, and the storage of drums, barrels and bags of chemicals inside. All chemical
containers are checked regularly for leaks or signs of damage. Raw material, product
and chemical tanks are labeled. Employees must provide adequate aisle space to
facilitate materials transfer and easy access for inspections; store 'containers, drums,
and bags away from direct traffic routes to prevent accidental spills; stack containers
according to manufacturers' instructions to avoid damaging the containers due to
improper weight distribution; and store containers on pallets or similar devices to
prevent corrosion of the containers which can result when containers come in contact
the moisture on the ground. The meal load -out areas are cleaned on a regular basis.
Employees are instructed to maintain clean, dry floors and ground surfaces by using
brooms, shovels, vacuum cleaners, or cleaning machines and to regularly pick up and
dispose of garbage and waste materials.
Material exposure to stormwater is limited in multiple ways. By-product trucks which are
not immediately unloaded have tarps secured over their loads to protect against contact
131914, Task 1602/RAL13R0468 Page 9 December 19, 2013
Copyright 2013 Kleinfelder

with rainfall. Raw material trailers are parked only on the drain pad in, the staging area
unless sealed. All processing operations and maintenance activities -are conducted
indoors. Finished products are stored in covered bins or tanks where they are protected
from stormwater.
Spills are
prevented by providing bulk storage tanks
with secondary
containment.
Employees
inspect equipment for proper operation -
all piping and
equipment is
inspected
regularly for leaks including tanks, dikes,
valves, pumps,
flanges, and
connections, and any leaks which are found are fixed promptly. Truck loading and
unloading is attended by a Valley Proteins employee, and employees are trained in spill
prevention and response procedures. Spill cleanup supplies and equipment are
maintained in strategic locations and are inspected regularly and replenished as
needed.
Stormwater conveyances are inspected .and. certified annually for illicit connections and
unallowable non-stormwater discharges, which will be promptly removed, if present.
3.2 STRUCTURAL BMPs
m
The structural stormwater controls employed at the facility include the use of curbing
and graded pavement to contain and direct the flow of stormwater, containment dikes
around storage tanks, and partial enclosure of the raw -material unloading areas, meal
loading areas, and the truck wash. Valves to control the flow and release of stormwater
are employed to direct the initial 1/2-inch of rainfall from rendering process areas to the
wastewater treatment plant.
Curbing is in use around the asphalt area south and east of the plant, which would
contain any spillage as well as direct rainfall to the collection sump. Additional structural
controls include containment dikes around most storage tanks and partial enclosure of
the meal loading areas. The storage tank containment dikes are designed to contain
any spills or leaks which 'occur during storage or transfer of materials, and to prevent
contamination from entering the stormwater conveyance system. Most containment
131914, Task 1602/RAL13R0468 Page 10 December 19, 2013
Copyright 2013 Kleinfelder

dikes are capable of containing the contents of the largest tank within each dike, when
filled to its maximum useable level. The contents of the dikes must be drained by
pumping, and do not drain directly into the stormwater conveyance system. Enclosures
are used at the raw material unloading and product meal loading areas and the truck
washing station. The roofing helps prevent the, contamination of stormwater in these
areas, directs the flow of water into the stormwater drains, and helps prevent the loss of
material.
The stormwater conveyance system is divided into four sections: one section handles
the stormwater runoff and wastewater from the process areas of the plant, one section
handles the stormwater from the non -process areas of the plant, one from the
wastewater treatment plant area, and the fourth discharges from the truck shop area.
Any stormwater or process waste -water which enters the drains to the south of Valve A
and to the east of the main office flaws into the main sump, located to the south of the
feed -grade plant. From the underground sump, the water is first pumped to a 25,000-
gallon surge tank and then into the wastewater treatment process. Ultimately, this water
is discharged to the City of Fayetteville sewer system. The wastewater treatment
system is designed to collect and treat the first half -inch of rainfall which occurs in a
storm event.
Drainage of stormwater from the remaining plant non -process areas, which fall to the
north of Valve A or to the west of the main office, is controlled by Valves A and B, which
are normally closed. In the event of a rainfall event, Valve B is opened, so that the initial
water flush is routed to the stormwater sump and pumped to the wastewater treatment
plant. After approximately 15 minutes, or if the facility receives more than one-half inch
of rainfall, Valve B is closed and Valve A is opened, so that any additional' stormwater
discharges toward Outfall 1, through a stormwater management box.
The stormwater box provides retention of stormwater until visual inspection ,determines
that it appears to be of acceptable quality to discharge, and the release gate (Valve D)
131914, Task 16021RAL13R0468 Page 11 December 19, 2013
Copyright 2013 Kleinfelder

N
is manually opened, allowing the water from the plant to drain into the Cape Fear River
at Outfall #1. If Valve D is not opened, and the box becomes full, a float switch -operated
pump automatically pumps the water to the truck drain pad, where it drains to the
wastewater treatment plant.
Most facility stormwater drains into the engineered stormwater conveyance system and
is discharged into the Cape Fear River at Outfall #1. Stormwater which falls on the
northernmost part of the plant, from the wastewater treatment facility northward, flows to
r
the northwestern corner of the plant, where it leaves the site at Outfall #2. Outfall #2 is
controlled by Valve C which is kept normally closed, to prevent discharge of any spills or
releases from around the wastewater treatment plant.
Stormwater that falls to the west of the pet food plant, across the railroad. tracks, in the
area around the truck shop flows to the stormwater detention pond to the east of the
truck shop. Any flow will then be directed towards Stormwater Outfall #3.
3.3 POTENTIAL ADDITIONAL MEASURES
In order to minimize the potential for contamination of stormwater at Valley Proteins, the
following changes to operations and storage practices could be considered, in order of
feasibility:
• Install adequate secondary containment around storage tanks which do not
already possess such containment, and which pose a potential threat to safety or
health.
The magnesium hydroxide tank does not have secondary containment to protect
against stormwater contamination in the event of a spill or release. However, a spill from
the magnesium hydroxide tank would be diverted by the topography of the site into a
ditch where Valve C is normally closed to prevent release of contaminated water. Tank
B containment does not have adequate volume to completely contain the entire volume
of the tank, but any volume not contained would be contained by the plant drainage
area.
131914, Task 1.602/RAL13R0468 Page 12 December 19, 2013
Copyright 2013 Weinfelder

• Review the frequency of inspection and maintenance of existing filter and
absorbent barriers in drainage systems and increase, if appropriate.
• Implement inspection/verification process.for empty clean trucks before moving
to the clean vehicle parking.
While these measures are feasible, the runoff from these areas has been engineered to
flow toward the stormwater conveyances where runoff is collected in a sump and can be
pumped to the wastewater plant for collection and/or treatment, or is collected in the
stormwater retention basin. These existing measures provide adequate insurance that
contaminated stormwater will not leave the property.
I
131914, Task 1602/RAL13R0468 Page 13 December 19, 2013
Copyright 2013 Kleinfelder

4.0 FECAL COLIFORM EVALUATION
The facility is located in a primarily urban area, but some wildlife may be present at the
site. Wildlife is most likely in the northern portion of the property away from the industrial
buildings and traffic, but this area is not monitored by the industrial stormwater sampling
program. The minimal animal activity near the industrial operations (Valley Proteins
maintains a rodent control program) is not likely to be significant, or to be correlated with
fecal coliform discharge concentrations
131914, Task 16021RAL13R0468 Page 14 December 19, 2013
Copyright 2013 Kleinfelder

r' v
5.0 CONCLUSIONS AND CORRECTIVE MEASURES
Valley Proteins believes that no additional Best Management Practices are warranted
for this facility. All process areas of the plant, where fat and/or byproducts are stored or
handled, have been engineered to flow toward the stormwater conveyances, where
runoff is collected in a sump and can be pumped to the wastewater plant for collection
and/or treatment, or is retained or intercepted prior to release. This stormwater
collection system is an effective backup for the secondary containment dikes provided
for all major oil storage tanks, and provides adequate insurance that small tank spills or
releases will not leave the property.
No corrective measures are being proposed.
131914, Task 1602/RAL13Ro468 Page 15 December 19, 2013
Copyright 2013 Kleinfelder

'
I
13
(/f
1
0001
I
% I
la SCRAP MATERIAL S O
GE
Rw� ^mow
�r
Ej
LEGEND
® Sto..ter Drain
Stormwater Flow Direction
500 GATEWAY CENTRE BLVD.. STE. 200
SITE LAYOUT AND DRAINAGE MAP
FIGURE
VALLEY PROTEINS
KLE/NFEGOE
MORRISVILLE. NORTH CAROLINA 27560
FAYETTEVILLE. NC FACILITY
PHONE:[phone]
PROJECT NO. 117134 DATE: OCTOSER 2012
FACSIMILE: 919.755.1414
DRAWN BY: MDB
ILI

Appendix A
Milestone Schedule
(Not Used)
131914, Task 16021RAL13R0468 Page 16 December 19, 2013
Copyright 2013 Kleinfelder

DENR-FRO
NO,
June 1, 2012
Mr. Paul Rawls
Environmental Program Consultant
NC Division of Water Quality
225 Green Street, Suite 714
Fayetteville, NC 28301-5043
VALLEY PROTEINS. INC .
Subject: Storm Water Outfall Project
Valley Proteins, Inc — Fayetteville Division
Cumberland County, NC
Dear Mr. Rawls:
JUN042012
DWQ
This will confirm the conversation you had on May, 25, 2012 with Mr. Matt Hill of this facility
regarding the subject. This letter is to clarify the status of this project.
We initially had the storm water collection box delivered and made preparations to install the unit.
Prior to installation structural problems became apparent with the box and was therefore returned
to the vendor. The box is being completely rebuilt and will require approximately three weeks to
properly cure and therefore minimize additional structural problems.
Should you need further information, please let me know.
Sincerely
Reed Parks
General Manager
CC: Bob Vogler, VPI
1309 Industrial Drive
Fayetteville, NC 28301
910-483-0473
Fax:[phone]
www.valleyproteins.com
Creating Renewable Resources Built on Tradition
y
/ /r•, / �!� j; . Jim �,f , /r'/�1/`i/��! �/ !�r•�i.!' /�.-. '%� 'k /r f•i ��

NCDrE�IR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Charles Wakild, P.E.
Governor Director
March 5, 2012
Thomas A Gibson, Jr
CBP Resources Incorporated -Cape Fear
PO Box 3588
Winchester, VA 22604
Subject: NPDES Stormwater Permit Coverage Renewal
CBP Resources Incorporated -Cape Fear
COC Number NCG060160
Cumberland County
Dear Permittee:
Dee Freeman
Secretary
Your facility is currently covered for stormwater discharge under General Permit NCG060000. This permit expires on
10/31/2012. The Division staff is currently in the process of renewing this permit. When a draft is available for
notice and public comment, it will be posted on our website at http://portal.nodenr.org/web/wq/ws/su/public-notices.
Please continue to check this website to review and comment on proposed changes to the permit. once the permit
is reissued, your facility would be eligible for continued coverage under the reissued permit.
To assure consideration for continued coverage under the general permit, you must apply to the Division of Water
Quality (DWQ) for renewal of your permit. Enclosed you will find a Permit Coverage Renewal Application Form, The
application must be completed and returned by May 4, 2012, Letters confirming our receipt of the completed
application will not be sent.
Failure to request renewal within the time period specified may result in a civil assessment of at least $250.00.
Larger penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your
facility without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and
could result in assessments of civil penalties of up to $25,000 per day.
"No exposure exclusion" is now available to industrial facilities in any of the categories of "storm water discharges
associated with industrial activity," (except construction activities). If you feel your facility can certify a condition of
,.no exposure", i.e. the facility industrial materials and operations are not exposed to stormwater, you can apply for
the no exposure exclusion. For additional information contact the Central Office Stormwater Staff member listed
below or check the Stormwater Permitting Unit Web Site at http://portal.ncdenr.org/web/wq/ws/su/npdessw#tab-5,
If the subject stormwater discharge to waters of the state has been terminated, please complete the enclosed
Rescission Request Form. Mailing instructions can be found on the bottom of the form. You will be notified when
the rescission process has been completed.
If you have any questions regarding the permit renewal procedures please contact Julie Ventaloro of the Central
Office Stormwater Permitting Unit at [phone].
Sincerely,
Bradley Bennett
Supervisor, Stormwater Permitting Unit
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 .
Location:512 N. Salisbury St. Raleigh, North Carolina 27604
Phone: [phone] FAX: 91M07-64941 Customer Service: 1-877-623-6748
Internet: www.ncwaterquatit .org
An Equal Opportunity 1 flrmalWkilonEmployer
One
NorthCarolina
Naturally

04 WA?' Permit Coverage
Renewal Anplication Form
kbNational Pollutant Discharge Elimination System Certificate of Coverage Number
Stormwater General Permit NCG060000 NCG060160
The following is the information currently in our database for your facility, Please review this information carefully and make all
corrections/ additions as necessary in the space provided to the right of the current information.
Owner Affiliation Information
Owner / Organization Name:
Owner Contact:
Mailing Address:
Phone Number:
Fax Number:
E-mail address:
* Relssued Permit will be mailed to the owner address
Valley Proteins Inc
Thomas A Gibson, Jr
PO Box 3588
Winchester, VA 22604
540-877-2590 Ext.253
540-877-3216
Facility Name: CBP Resources Incorporated -Cape Fear
Facility Physical Address:
Facility Contact:
Mailing Address:
Phone Number:
Fax Number:
E-mail address:
Dischame-Information
Receiving Stream:
Stream Class:
Basin:
Sub -Basin:
Number of Outfalls:
1742 Martindale Dr
Fayetteville, NC 283041417
Adam Maxwell, Environmental Manager
1742 Martindale Dr
Fayetteville,NC 283041417
910-483-0473 Ext.
910-213-1140
[e-mail]
CAPE FEAR RIVER
W S-IV; CA
Cape Fear River Basin
03-06-15
Impaired Waters/TMDL
Does this facility discharge to waters listed as impaired or waters with a finalized TMDL? ❑ Yes 0 No ❑ Don't Know
for information on these waters refer to http://h2o.enrstate.nc.uslsullmparrectWaters TMDLI
CERTIFICATION
I certify that I am familiar with the information contained in the application and that to the best of my knowledge and
belief such information is true, complete and accurate.
Signature
Print or type name of person signing above
Date
Title
Please return this completed renewal application form to: SW General Permit Coverage RenewalStormwater Permitting Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617

A AkiI;Z.
NCDEENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Charles Wakild, P. E.
Governor Director
December 4, 2012
Bob Vogler
Valley Proteins Inc
PO Box 3588
Winchester, VA 22604
Dee Freeman
Secretary
Subject: NPDES Stormwater Permit Coverage Renewal
Valley Protiens - Fayetteville Div
COC Number NCG060160
Cumberland County
Dear Permittee:
In response to your renewal application for continued coverage under stormwater General Permit NCG060000
the Division of Water Quality (DWQ) is forwarding herewith the reissued General Permit. This permit is
reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of
Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October
15, 2007 (or as subsequently amended).
The following information is included with your permit package:
• A new Certificate of Coverage (COC)
• A copy of General Permit NCG060000
• A copy of the Technical Bulletin for the General Permit
• Two copies of the Discharge Monitoring Report (DMR) Form
• Two copies of the Qualitative Monitoring Report Form
The General Permit authorizes discharges of stormwater, and it specifies your obligations for discharge
controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself
with all the changes in the reissued permit. Your facility has six (6) months from the time of receipt of the
permit to update your current SPPP to reflect all new permit requirements.
The first sample period of your permit begins January 1, 2013. Your facility must sample a "measureable
storm event" beginning during the periods beginning January 1 and July 1 of every year (or, if applicable,
report "No Flow," as outlined in Part III, Section E). Also, please note that Tier 3 Actions in Part II of your
permit are triggered by benchmark exceedances on four occasions beginning on the effective date of this
permit and do not count prior exceedances.
The more significant changes in the General Permit since your last COC was issued are noted either in the
Draft Permit Fact Sheet that accompanied the public notice (http://portal,ncdenr.org/web/wq/­w-s/­su/­current-
notices), or in the Response to Comments / Summary of Changes and Technical Bulletin documents that are
posted on the Stormwater Permitting Unit's website with the new General Permit. Please visit
http://portal ncdenr.orp,/web/wq/ws/su/ngdessw (click on 'General Permits' tab) to review that information
for your specific General Permit carefully.
1617 Mail Service Center, Ralegh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Ralegh, North Carolina 27604
Phone: [phone] FAX: [phone]
Internet: www.nmalerguality.org
An Equal ONpnr;rmily 1 Affirmative Action E.-.plover
Nne
orthCaix; ina
�.v%turA144Y

Bob Vogler
December 4, 2012
Page 2 of 2
Some of the changes include:
Part II:
• Section A: The Stormwater Pollution Prevention Plan (SPPP) section, if applicable, has been updated
to the most current language of our permits. Additional conditions for specific industry sectors have
been added to the SPPP requirements in some cases.
• Sections B, C: Failure to perform analytical stormwater monitoring may result in the Division requiring
that the permittee begin a monthly sampling scheme.
• Sections 8, C: A lower TSS benchmark of SO mg/I for HOW, ORW, PNA and Tr Waters applies to these
more sensitive waters.
• Sections B, C., The monitoring parameter Oil & Grease (O&G) has been replaced by the parameter
Total Petroleum Hydrocarbons (TPH) for vehicle maintenance areas, and in some cases, other
analytical monitoring requirements.
• Sections B, C, D: Inability to sample due to adverse weather must be recorded in the SPPP, or in
separate on -site records if your General Permit does not require an SPPP. Adverse weather is defined
in the "Definitions" section of the permit.
• Sections 8, C: The term "Representative Storm Event" has been replaced by "Measurable Storm
Event." A measurable storm event is defined in the permit.
• Section D: If the permittee fails to respond effectively to problems identified by qualitative
monitoring, DWQ may require the permittee to perform corrective action.
Please review Parts III and IV to understand the Standard Conditions of your new NPDES General Permit,
including Compliance and Liability, Reporting, Monitoring and Records requirements; Operation and
Maintenance obligations; and Definitions. Please note that all samples analyzed in accordance with the terms
of this permit must be submitted to the Division on Discharge Monitoring Report (DMR) forms available an
the Stormwater Permitting Unit's website above. DMR forms must be delivered to the Division no later than
30 days from the date the facility receives the sampling results from the laboratory. Also note that existing
permittees do not need to submit a renewal request prior to expiration unless directed by the Division.
Your coverage under the General Permit is transferable only through the specific action of DWQ. This permit
does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it
relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law,
rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit
package, please contact the Division's Stormwater Permitting Unit at [phone].
Sincerely,
for Charles Wakild, P.E.
cc: DWQ Central Files
Stormwater Permitting Unit Files
Fayetteville Regional Office

-.r
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCGO60000
CERTIFICATE OF COVERAGE No. NCG060160
STORMWATER
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Valley Proteins Inc
is hereby authorized to discharge stormwater from a facility located at:
Valley Protiens - Fayetteville Div
1742 Martindale Dr
Fayetteville
Cumberland County
to receiving waters designated as CAPE FEAR RIVER, a class WS-IV;CA waterbody in the Cape
Fear River Basin in accordance with the effluent limitations, monitoring requirements, and
other conditions set forth in Parts 1,11, 111, and IV of General Permit No. NCG060000 as attached.
This certificate of coverage shall become effective December 4, 2012.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this 4rn day of December, 2012.
for Charles Wakild, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

✓:^ y,� t'�-..',.":v: - -•'i+Q4C'l'.�!;;"=`-•�••:-• .. •. .� 5p&-:'+xri - "-
April 18, 2011
Mr. Paul E. Rawls
Environmental Program Consultant
NCDENR Division of Water Quality
225 Green St, Suite 714
Fayetteville, NC 28301-5043
SUBJECT: Complaint Investigation
Dear Mr. Rawls,
VALLEY-VALLEY-EI S� -Ilia. _- -
DENR-FRO
APR 1 9 2011
DWO
This letter is in response to the inspection conducted by you at our facility on April 11, 2011
and your subsequent letter, containing your observations, recommendations and requests based on
your visit.
As stated in your correspondence dated April 13,2011,, all previously noted action items were
addressed and the records were reviewed on site with no further action required.
In response to the action item noted on April 11, 2011 "Material believed to be oil was observed in
and around a partially dismantled tank near the onsite scales", please note that this tank has been
removed and the surrounding area thoroughly cleaned of all debris. Picture I'
We will provide you with a start date of the pump project by April 24, 2011 as requested.
If you have any questions or concerns please feel free to contact me at [phone]
Sincerely,
C. Reed Parks
General Manager
P.Q. Box 3588
Winchester. VA 22604-2586
tax:540-877-3215
W WW'Valiaylr1UW1nS.00nt
OVID
Creating Renewable Resources Built on Tradition

re
'41

y
AA
NCDENR
North Carolina Department of Environment and Natural
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins
Governor Director
April 13, 2011
Reed Parks, General Manager
Valley Proteins, Inc.
1309 Industrial Drive
Fayetteville, N.C. 28302
Resources
SUBJECT: Technical Assistance and Compliance Inspection
Valley Proteins (CBP Resources Incorporated -Cape Fear)
NPDES Stormwater General Permit NCG060000, COC No. NCG060160
Cumberland County
Dear Mr. Parks,
Dee Freeman
Secretary
Enclosed please find a copy of the Compliance Evaluation Inspection report for the inspection and
technical assistance conducted April 11, 2011. Your time as well as that of Mr. Matthew Hill,
Environmental Manager and Mr. Michael Daniel, District Environmental Manager was greatly
appreciated. The inspection and file review revealed that the NPDES Stormwater General Permit and
associated Certificate of Coverage (COC) authorize discharge of stormwater to the Cape Fear River,
Class "C" Waters in the Cape Fear River Basin.
The inspection and technical assistance were in response to your request for assistance and to evaluate
your overall compliance with the subject permit. Also the visit was to evaluate your response to the
February 25, 2011 letter from this office. Outlined below is an evaluation of your response (received
during the'inspection) and actions taken to address issues related to stormwater identified during the
February 17, 2011 visit of your site.
1. Valley Protein (VP) continues to work on a stormwater outfall pump project. The. project is to
address ongoing exceedences of `Benchmark Values" outlined in your permit. As discussed, you
are asked to provide to this office a start and completion date of the project by April 24, 2011.
This item is considered ongoing.
2.- Previous observations made of one of two offloading areas revealed what appeared to be waste
that had been deposited on the gravel drive. Suggested Standard Operating Procedures (SOPS)
have been developed to prevent material from leaving the offloading area(s) and entering
stormwater conveyances.
225 Green St., Suite 714, Fayetteville, NC 28301-5043
Phone: [phone] FAX 91OA66-07071 CUStOrner Service: 1-877-623-6748
intemet: www.ncwaterquality.org
An Equal Opportunity t Affirmat+ve Aclion Employer
one
NortllCarolina
A till' -ally

Mr. Parks
April 13, 2011
Page 2 of 3
It is suggested that this and all other SOPs be posted in the areas or location that such procedures
are used.
This item is considered resolved.
A pump station near the aforementioned offloading area had only a visual alarm.
The suggested audible alarm has been installed and was tested during the inspection,
This item is considered resolved.
4. Previously noted was a space or crack observed in the wall of the offloading area. The crack had
been repaired. In addition to the wall repair a +/- four foot high metal addition to the wall is
being installed to prevent splash over.
This item is considered resolved.
Granulated material identified as VP product was observed in an around a screw or auger in the
area you called "The Bone Yard". The material has been removed.
This item is considered resolved.
6. The area adjacent to what was designated as the "Wash House" was observed to have a
considerable amount of waste that had been introduced onto the soil and into a stormwater
conveyance. The area had been cleaned.
This item is considered resolved.
A cleanup of the previously noted oil spill at the rear of the "C-Mass" tank has been completed.
This item is considered resolved.
8. A hole previously observed near the "C-Mass Tank that contained wastewater has been cleaned
and filled.
This item is considered resolved.
9. Wastewater previously observed in a stormwater conveyance near a truck scale had been
removed and the leaking pumps that were reportedly the source of the waste have been repaired.
This item is considered resolved.
To further address the requested information outlined in the February 25, 2011 letter a detailed review of
the permit, required components and records was performed with Mr. Matthew Hill, the new
Environmental Manager of the site. The following and enclosed inspection report covers the results of
the review.
a. The Stormwater Pollution Prevention Plan (flan) called for in your Permit (that includes all
components of the plan outlined in Section A of your permit.) was reviewed. This item was
noted to be present and complete. Please be reminded that the Plan is a living document and
should be modified as needed.

Mr. Parks
April 13, 201 1
Page 3 of 3
b. Records and analytical monitoring results called for in Section B of your Permit were
reviewed.
Records reviewed were noted to be in keeping with the permit.
c. As previously noted several benchmark values have been exceeded on an ongoing basis.
Records/documentation pertaining to Tier One and Tier Two actions required by your Permit
was reviewed. Noted were modifications to House Keeping Practices, modifications to site
stormwater routing, repairs and modifications to equipment and the planned installation of
stormwater pump system.
Records reviewed were noted to be in keeping with the permit.
d. Records pertaining to qualitative monitoring called for in Section C of the Permit were
reviewed.
Records reviewed were noted to be in keeping with the permit.
e. Records and analytical monitoring results called for in Section D of your permit were
reviewed.
Records reviewed were noted to be in keeping with the permit.
As part of the inspection a facility tour was conducted with only one additional action item noted.
Material believed to be oil was observed in an around a partially dismantled tank near the onsite
scales. While discussing this matter it was noted that you contacted onsite staff to immediately
address this matter. Please provide notification to this office when the cleanup is complete.
I would like to complement Mr. Hill on his knowledge of the permit and site even though it was his first
day on the job as onsite environmental manager. If you have questions or comments regarding this
report or would like further technical assistance please do not hesitate to contact.me at [phone].
Sincerel
c
Paul E. Rawls
Environmental Program Consultant
Enclosure: Inspection Report
PER/per
cc: Matthew Hill, Valley Protein -Cape Fear Facility
DWQ WBS Compliance & Permitting Unit, Niki Maher,
FRO Stormwater Files, Mike Lawyer

Compliance Inspection Report
Permit: NCG060160 Effective: 11/01/07 Expiration: 10/31/12 Owner: Valley Proteins Inc
SOC: Effective: Expiration: Facility: CBP Resources Incorporated -Cape Fear
County: Cumberland 1309 Industrial Dr
Region: Fayetteville
Fayetteville NC 283011417
Contact Person: Reed Parks Title: Phone: [phone]
Directions to Facility:
System Classifications:
Primary ORC: Certification: Phone:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Inspection Date: 04111/2011 Entr ime: 12:45 PM Exit Time: 04:35 PM
Primary Inspector: Paul E Rawls �,r Phone: 3V)-783=5885-
Secondarylnspector(s): 9/0 933-3300
D,1,;&4AOr; Mike Lawye Phone: [phone] Exv_.� s,
Reason for Inspection: Routine Inspection Type: Compliance Evaluation 33
Permit Inspection Type: Food /TobaccolSoapslCosmetics/Public Warehousing
Stormwater Discharge CDC
Facility Status: ■ Compliant Not Compliant
Question Areas:
Storm Water
(See attachment summary)
Page: 1

Permit: NCG060160 Owner - Facility: Val#ey Proteins Inc
Inspection Date: 0411112011 inspectlon Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
The inspection and technical assistance were in response to a request by Mr, Reed Parks, General Manager for technical
assistance and to evaluate overall compliance with the stormwater permit. Also the visit was to evaluate the response to
the February 25, 2011 letter from Fayetteville Regional Office.
Outlined below is an evaluation of the requested response (received during the inspection) and actions taken to address
issues related to stormwater identified during a onsite visit conducted February 17, 2011.
1.Valley Protein (VP) continues to work on a stormwater outfall pump project, The project is to address ongoing
exceedences of "Benchmark Values" outlined in your permit. As discussed, you are asked to provide to this office a start
and completion date of the project by April 24, 2011.
This item is considered ongoing.
2.Previous observations made of one of two offloading areas revealed what appeared to be waste that had been
deposited on the gravel drive. Suggested Standard Operating Procedures (SOPS) have been developed to prevent
material from leaving the offloading area(s) and entering stormwater conveyances.
It is suggested that this and all other SOPs be posted in the areas or location that such procedures are used.
This item is considered resolved,
3.A pump station near the aforementioned offloading area had only a visual alarm.
The suggested audible alarm has been installed and was tested during the inspection.
This item is considered resolved.
4.Previously noted was a space or crack observed in the wall of the offloading area. The crack had been repaired. In
addition to the wall repair a +1- four foot high metal addition to the wail is being installed to prevent splash over.
This item is considered resolved.
5.Granulated material identified as VP product was observed in an around a screw or auger in the area you called "The
Bone Yard". The material has been removed.
This item is considered resolved.
6,The area adjacent to what was designated as the "Wash House" was observed to have a considerable amount of waste
that had been introduced onto the soil and into a stormwater conveyance. The area had been cleaned.
This item is considered resolved.
7,A cleanup of the previously noted oil spill at the rear of the "C-Mass" tank has been completed.
This item is considered resolved.
8.A hole previously observed near the "C-Mass Tank that contained wastewater has been cleaned and filled. This item is
considered resolved.
9.Wastewater previously observed in a stormwater conveyance near a truck scale had been removed and the leaking
pumps that were reportedly the source of the waste have been repaired.
This item is considered resolved.
To further address the requested information outlined in the February 25, 2011 letter a detailed review of the permit,
required components and records was performed with Mr. Matthew Mill, the new Environmental Manager of the site. The
following and items outlined in this inspection report cover the results of the review. .
Page: 2

Permit: NCG060160 owner • Facility: Valley Proteins Inc
Inspection date: 04/11/2011 Inspection Type: Compliance Evaluation Reason for Visit: Routine
a.The Stormwater Pollution Prevention Plan (Plan) called for in your Permit (that includes all components of the plan
outlined in Section A of your permit.) was reviewed. This item was noted to be present and complete. Please be reminded
that the Plan is a living document and should be modified as needed.
b.Records and analytical monitoring results called for in Section B of your Permit were reviewed.
Records reviewed were noted to be in keeping with the permit.
c.As previously noted several benchmark values have been exceeded on an ongoing basis. Records/documentation
pertaining to Tier One and Tier Two actions required by your Permit was reviewed. Noted were modifications to House
Keeping Practices, modifications to site stormwater routing, repairs and modifications to equipment and the planned
installation of stormwater pump system.
Records reviewed were noted to be in keeping with the permit,
d.Records pertaining to qualitative monitoring called for in Section C of the Permit were reviewed.
Records reviewed were noted to be in keeping with the permit,
e.Records and analytical monitoring results called for in Section D of your permit were
reviewed.
Records reviewed were noted to be in keeping with the permit.
As part of the inspection a facility tour was conducted with only one additional action item noted.
Material believed to be oil was observed in an around a partially dismantled tank near the onsite scales. While discussing
this matter it was noted that you contacted onsite staff to immediately address this matter. Please provide notification to
this office when the cleanup is complete.
If you have questions or comments regarding this report or would like further technical assistance please do not hesitate
to contact Paul Rawls at [phone].
Page: 3

Permit: NCC3060160 Owner - Facility: Valley Proteins tnc
Inspection Date: 04/11/2011 Inspection Type: Compliance Evaluation
Reason for visit: Routine
Stormwater Pollution Prevention Plan
Yes
No
NA NE
Does the site have a Stormwater Pollution Prevention Plan?
■
❑
❑ ❑
# Does the Plan include a General Location (USG$) map?
■
❑
❑ ❑
# Does the Plan include a "Narrative Description of Practices"?
■
❑
❑ ❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
■
❑
❑ ❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
■
❑
❑ ❑
# Has the facility evaluated feasible alternatives to current practices?
■
❑
❑ ❑
# Does the facility provide all necessary secondary containment?
■
❑
❑ ❑
# Does the Plan include a BMP summary?
■
❑
❑ ❑
# Does the Ptan include a Spilt Prevention and Response Plan (SPRP)?
■
❑
❑ ❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
■
❑
❑ ❑
# Does the facility provide and document Employee Training?
■
❑
❑ ❑
# Does the Plan include a list of Responsible Party(s)?
■
❑
❑ ❑
# Is the Plan reviewed and updated annually?
■
❑
❑ ❑
# Does the Plan include a Stormwater Facility Inspection Program?
■
❑
❑ ❑
Has the Stormwater Pollution Prevention Plan been implemented?
■
❑
Q
Comment:. Please continue evaluation of secondary containment to include locking all
discharge valves.
Qualitative Monitoring
Yes
No
NA NE
Has the facility conducted its Qualitative Monitoring semi-annually?
■
❑
❑ ❑
Comment:
Analytical Monitoring
Yes
No
NA NE
Has the facility conducted its Analytical monitoring?
■
❑
❑ ❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
■
n
Cl p
Comment: See Summary for further comments regarding benchmark values.
Permit and Outfalls
Yes
No
NA NE
# Is a copy of the Permit and the Certificate of Coverage available at the site?
■
❑
❑ ❑
# Were all outfalls observed during the inspection?
■
❑
❑ ❑
# if the facility has representative outfall status, is it properly documented by the Division?
❑
❑
■ ❑
# Has the facility evaluated all illicit (non stormwater) discharges?
■
❑
❑ ❑
Comment: A detailed review of the permit was performed during the inspection.
Page: 4

LM;;J
April 7, 2011
Mr. Paul E. Rawls
Environmental Program Consultant
NCDENR Division of Water Quality
225 Green St, Suite 714
Fayetteville, NC 28301-5043
SUBJECT: Complaint Investigation
Dear Mr. Rawls,
VALLEY PROTEINS, INC.
0�
This letter is in response to the investigation conducted by you at our facility on February 2, 2011
and your subsequent letter containing your observations, recommendations and requests based on
your visit.
1. Stormwater Outfall Pump system. This project is intended to divert stormwater from flowing to
the river during the initial stages of a storm event to reduce the likelihood of surface
contaminants from the site being washed into the stormwater flow from the outfall. We are
awaiting construction bids on this project See attached plan.
2. Facility effluent volume. No action needed
3. Offloading area SOP. See attached SOP
4. Pump Station alarm. Audible alarm was installed and is operation.
S. Offloading Area wall. The crack has been sealed. We are evaluating the sealing of the trench
area as well, as a precautionary measure and are awaiting a proposal from the contractor.
6. Auger containing granulated material. Auger has been removed and the area cleaned.
7. Wash House area. This area h.as been cleaned and has been added to the wash house operators
SOP to be cleaned as needed. We are also having a contactor install a new drain system.ir this
area
f'0. Box 3588
Whichasrer, VA 22604-2586
540-977-2590 Creating Rene\vable ReSOW-ces Built on Trtchn.011
F`ax. 540.8Tr-3215
w ww,v,i lleyln•orL:i ns.com

V=UpLLEY PROTEINS, INC.
S. C-Mass area. This area has been cleaned of any residue and temporary equipment removed.
The area behind the C-Mass has been added to the daily walk through inspection done by the
Environmental Manager. As part of the grading project we are installing an earthen berm to
contain any spills in this area.
9. Hole at C-Mass. This area has been cleaned and filled. As above, this area will be observed as
part of the daily walk through.
10. This area has been thoroughly cleaned and the pumps have been serviced. This area will be
observed as part of the daily walk through.
In addition, we have increased emphasis on stormwater compliance, including conducting critical
reviews of the facility and taking actions needed to improve stormwater protection. This has included:
■ review of stormwater protection with facility management
■ assigning specific responsibilities for stormwater compliance
■ conducting site reviews and addressing specific concerns identified
■ taking additional precautionary measures such as the proposed stormwater outfall pump
project, installing the alarms at pump stations, proposed sealing of the trench at the offloading
area, and installing additional drains and berms to better manage stormwater.
A file copy of the current Integrated Control Plan for the facility, which includes the stormwater
pollution prevention plan, is provided. The signed original is retained at the facility. Also, the requested
stormwater records are available for review
If you have any questions or concerns please feel free to contact me at [phone]
Sincerely,
Rd Pkl
C. Reed Parks
General Manager
11.p. Box _i5K8 '
Winchtsrrr. VA 22609-1586
540-877-2590 Creating Reftewable ResOrU'CeS Built oii Tr.,fclitioii
Pax:540-85 215
www.val 1cyPL'0(Cins.c0m

!r
it j
I VICINITY MAP
Construction Plans
VALLEY PROTEINS
Stormwater Plan
1309 INDUSTRIAL DRIVE
FAYETTEVILLE, NORTH CAROLINA
Valley Proteins, Inc.
1309 Industrial Drive
Fayetteville, NC 28301
910-483-0473
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SOP for Water Removal at Drain Pad
After securing trailer on drain pad open all valves from front to back
Allow sufficient time for liquid to drain from trailer. Remember the liquid you do not
drain off must then be processed.
After liquid has been drained close all valves and check for leaks
Rinse off tires and underbody of trailer
Rinse pad from front to rear
Remember the purpose of rinsing is to prevent cross contamination of the
yard and floor
Replace all hoses used in the hose caddy to prevent hose from being ran over
So � t'►�'G^ U

_:�._ ....:_.,. NGDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
rerly Eaves Perdue .Coleen H. Sullins Dee Freeman
Governor Direetor Secretary
February 25, 2011
Reed Parks, General Manager
Valley Proteins
1309 Industrial Drive
Fayetteville, N.C. 28302
SUBJECT: COMPLAINT INVESTIGATION 2/17/2011 -
Valley Protein (Formerly"Caroliha By -Products) Fayetteville Facility
Cumberland County
Dear Mr. Parks,
On February 17, 2011, in response to a citizen complaint, I conducted an onsite visit
of the Valley Protein (VP) facility located on Industrial Drive Fayetteville. The Division
of Air Quality referred the complaint to the Division of Water Quality the previous day.
The complaint alleged that on. February 15, 2011 a boater on the Cape.Fear'River had
observed a "reddish, dark, foamy discharge" from an area believed to be the VP facility.
As part of the visit I met with you and Mr. Gary Slater, Environmental Manager.and-
conducted a brief tour of the VP Fayetteville site. Your and Mr. Slater's time and
assistance was greatly appreciated.
Based on the visit and review of regional files the VP facility drains to the Cape Fear
River, Class "C" waters in the Cape Fear River Basin. Also, the site is subject to
provisions outlined in NPDES Stormwater General�Permit NCG060000, Certificate of
Coverage No.NCG060160 (Permit).
The following are observations, recommendations and conclusions based on the visit.
1. There were no visual indications that a discharge as described above was
ongoing at the time -of the site visit.,
225 Green St, Suite 714, Fayetteville, NC 28301-5043 One
Phone: [phone] FAX., 910486-0707 NOrtl]Cai'011rla
li,ternet: www.ncwater uati .arauli[�
An Equal Opportunity l A(rrmaNve Action EmPloyar — 50%Recycfad 1 p% Poe Consumer Paper

•
i
Mr. Parks
February 25, 2011
Page 2 of 4
2. That VP is working on a stormwater outfall pump project and that the project
information will be submitted to the Division of Water Quality within sixty (60)
days. This project is reportedly underway to address exceedences of benchmark
values contained in the Permit.
3. Wastewater from the VP facility is discharged into the Public Works Commission
of Fayetteville sanitary sewer system. Volume of discharge was noted to be +!-
0.5 MOD (+/- 500,000 gallons per day).
4. Observations made of one of two offloading areas revealed what appeared to be
waste that had been deposited on the gravel drive. This deposition of material is
believed to be from truck/trailer traffic coming from the offloading area without
first cleaning the tires. Picture #1, attached.
It is recommended that Standard Operating Procedures (SOPS) be created and
followed to prevent material from leaving the offloading area(s) and entering
stormwater conveyances.
5. A pump station at the aforementioned offloading area has only a visual alarm.
It is suggested that an audible alarm be installed to alert VP staff if problems
arise. It is also suggested that audible/visible alarms be installed at all pump
stations that have the potential to release product or waste to the environment.
These alarms should be tested, at a minimum, based on the manufactures
recommendations.
6. A space or crack was observed in the wall of the offloading area.
It is recommended that the entire structure be evaluated/inspected and all spaces
or cracks be repaired immediately to prevent releases to the environment.
7. Granulated material identified as VP product was observed in an around a screw
or auger in the area you called "The Bone Yard".
It was suggested at the time of the visit that this material be immediately removed
to prevent discharge to the environment. Picture #2, attached.
8. The area adjacent to what was designated as the "Wash House" was observed to
have a considerable amount of waste that had been introduced onto the soil and
into a stormwater conveyance.
You were asked to immediately remove the waste material from the swale.
Further, you are asked to provide a status report on the cleanup of this area as well
as to provide a plan of action to prevent future discharges of waste onto the soil or
into stormwater conveyances. Pictures #3-5, attached.
. .,.. ... .... ..:-. :. a ... . .. I...'� .. ... ... .. .... ...... .. ... ... .. ....

.Mr. Parks
February 25, 2011
Page 3 of 4
At the rear of the "C-Mass" tank there was what appeared to be an oil spill.
Absorbent material had been placed on top of the affected area. The material was
confirmed by you as oil from temporary equipment that had been removed several
days prior to the visit.
If not already acted on you are asked to immediately remove the noted material.
You are asked to provide a status report on the cleanup of this area as well as to
provide a plan of action as to how VP will address future spills of oil and other
material. Picture 06, attached.
10. A hole was observed also near the "C-Mass Tank that appeared to contain waste.
The hole was confirmed by you to contain waste. Reportedly the waste had
entered the hole when work was initiated on a diversion valve.
If not already acted on you were asked to immediately remove the waste from the
hole. Further, you are asked to provide a status report of the cleanup of this area
and how VP will address future spills of this nature. Picture #7, attached.
11. Observations of a stormwater conveyance near a truck scale revealed what
appeared to be wastewater. Discussions with you and further observations of the
area confirmed wastewater was leaking from pumps in the area called "The
Goldfish Pond". Discharges of waste in the area of The Goldfish Pond appeared
to flow to the noted conveyance.
If not already acted on you are asked to immediately address the leaking pumps
and waste in the swale.
You are asked to provide a status report on the cleanup of this area as well as to
provide a plan of action as to how VP will address operation and maintenance of
the facility to prevent future releases of waste. Pictures #8-10, attached.
Based on the above it is questionable that Valley Protein is adequately following the
terms and conditions set forth in NPDES Stormwater General Permit NCG060000,
Certificate of Coverage No, NCG060I 60. In addition to the above and in order to more
fully determine if Valley Protein is properly complying with your Permit I ask that you
provide the following:
�An up to date and complete copy of your Stormwater Pollution Prevention Plan
(Plan) called for in your Permit (this includes all components of the plan outlined
in Section A of your permit.)
rb-. -Alf records called for in the Plan for the period January 1, 2009 to present.
,—�All records and analytical monitoring results called for in Section B of your
Permit for the period January 1, 2009 to present..(this data should include all
sample results obtained for samples taken from each stormwater discharge point
and should include all parameters tested with chain of custody information.)

Mr. Parks
February 25, 2011
Page 4 of 4
d. As it is my understanding that VP has exceeded benchmark values set forth in
your Permit. Please provide all records/documentation pertaining to Tier One and
'Tier Two actions required -by your Permit for the period January 1, 2009 to
present.
e. Please submit all records pertaining to qualitative monitoring called for in Section
C of the Permit for the period January 1, 2009 to present.
f. If applicable, please submit all records and analytical monitoring results call for in
Section D of your permit. If deemed not applicable please explain.
As noted previously it is. my understanding that VP is working on a stormwater "Pump
Project". You mentioned that project information would be submitted to the Division of
Water Quality within sixty (60) days. Reportedly this project is underway to address
exceedences of benchmark values. Please include the information pertaining to this
project in your response to this letter.
In closing, you are asked to provide all requested information/Bata an or before April
24, 2011. Further, you are asked to increase efforts in spill prevention, preventative
maintenance, good housekeeping, employee training and all other aspects of your Permit.
If you have questions or comments regarding this matter please do not hesitate to contact
me at [phone].
Sincerely,
aul E. Rawls
Environmental Program Consultant
Attachments: Pictures 1-10
. . PER/per
cc: Ken Pickle, DWQ Stormwater Permitting w/ pictures
Mike Lawyer, FRO Stormwater Files w/ pictures
DWQ Central Files
a

4 ti
Rawls, Paul
From: Rawls, Paul
Sent: Wednesday, March 02, 2011 12:02 PM
To: Lawyer, Mike
Subject: Valley Protein Project
Mike
I spoke with Ken Pickle today and he agreed that the VP project does NOT require an ATC.
I looked over the plans you gave me and have a few quick comments
1. The pipe leading from the pump(s) appears to be PVC. The line should either be ferrous (ductile) or shielded
from UV
2. The pipe leading from the pump(s) appears to terminate directly onto the existing channel. The pipe should be
constructed so that flow enters the channel parallel to the bottom of the trough to prevent splashing.
3. Baffle box should be labeled as a confined space
4. Is the pump station the SW flow is going to capable of this extra flow, capacity question.
5. Due to the slope of the SW pipe ( 6"RCP) it is strongly suggested that VP install a Preformed Scour Hole at the
end of the pipe in addition to rip -rap apron
6. There is no reference of the existing channel from the end of the RCP to the river. There may need to be other
energy dissipaters in the channel
7. There is no reference as to how the pipe will be backfilled or if there is going to be anti -seep collars installed to
keep the pipe stable. Might want to make sure the RCP is stable. There is a lot of energy with a fall like the one
shown.
8. Proposed Overflow Weir appears to be at ELE 93.0, YI appears to be (after fill) ELE 94.0. If normal operation will
be for the proposed sluce gate to remain closed the piping and tank will become a sediment trap causing the
pump impellers to wear out prematurely. (they may want to develop a SOP for keeping the solids/sand drained
from the tank.
9. One final comments, where is the monitoring point going to be?
Paul E. Rawls
NCDENR-DWQ
Fayetteville Regional Office
910-433.3303 voice
910-486.0707 fax
To report environmental emergencies such as Sanitary Sewer Overflows, Petroleum/Chemical Spills or Fish Kills
before 8:00 a.m. or after 5:00 p.m. Monday - Friday, Weekends or Holidays please call 800.858.0368.

KLE/NFEL DER
Bright People. Right Solutions.
TRANSMITTAL
To: NCOENR Date:02-25-11
Attn: Mike Lawyer Reference No: 114925
225 Green Street., Suite 714 Copies to:
Fayetteville, NC 28301
910-433-3329
Subject: Construction Site Plans
DENR'FRO
FEB 2 8 2011
DWQ
We are sending the following: ® Attached ❑ Under separate cover
1 Set of 24"x36" Construction Plans
Via:
❑ Messenger/Courier
❑ First Class Mail
❑ FedEx
❑ United Parcel
❑ DHL
❑ Lone Star Overnight
❑ Freight
❑ Other
Transmitted:
❑ As Requested
❑ For Approval
® For Your Use
❑ For Review & Comment
Remarks: .
Mike,
Attached are the plans for the Valley Proteins
Site on Industrial Drive that we spoke about last
week. These plans are for the revision to the
outfall and the SW IPP will be revised to match
as well.
Thanks for the help.
Josh
x1z6
By: Josh Crum ler PE
J
le re k kk(d,. ca m
3500 Gateway Centre Blvd, Suite 200, Morrisville, NC 27560 ■ 919-755-5011 Office - 919-755-1414 ■ Fax

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NOTES:
1. SURVEY AND TOPOGRAPHIC DATA PROVIDED BY G. R. BROWN SURVEYING ON
JANUARY 6, 2011.
2. FILL TO BE PLACED SHALL MEET OR EXCEED 92% COMPACTION ON THE
STANDARD PROCTOR AND SHALL BE VERIFIED BY GEOTECHNICAL ENGINEER.
TESTING TO BE PROVIDED BY OWNERS REPRESENTATIVE.
3. EROSION CONTROL MATTING SHALL BE NORTH AMERICAN GREEN C350 TURF
REINFORCEMENT MATTING OR APPROVED EQUAL BY ENGINEER.
4. SLUICE GATE TO BE WATERMAN SERIES 3000 36"X36" SLUICE GATE
5. STORMDRAINAGE BOX TO BE MANUFACTURED PRECAST CONCRETE WITH
PRECAST CONCRETE SPREAD FOUNDATION DESIGNED TO MAXIMUM SOIL
BEARING PRESSURE OF 1,50OPSF (SEE GEOTECHNICAL REPORT).
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42 (joj7)
93 (42)
S2R4842 (1219)
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99 (4a)
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82RS442 54 (is74)
48 (12.is)
42 (jw)
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87 (30)
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42 (1 7)
115 (3.2)
S2R8 60 (1 C)
48 (1219)
13ii (52)
S2A6080 60 (1524)
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3+b (914)
109{44)
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48 (i,214)
141 {64)
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PUMP SPECIFICATIONS:-
1. SCOPE OF SUPPLY -
FURNISH AND INSTALL TSURUMI MODEL (TOS)84C41.5-CR-63 SUBMERSIBLE PUMP(S). EACH UNIT SHALL BE CAPABLE OF DELIVERING 142 GPM
(0.54 M3/MIN) AT 15 FEET (4.5 M) TDH. THE PUMP(S) SHALL BE DESIGNED TO PUMP WASTE WATER, SEWAGE OR EFFLUENT CONTAINING SOLIDS
WITHOUT DAMAGE DURING OPERATION. THE PUMP(S) SHALL BE DESIGNED SO THAT THE SHAFT POWER REQUIRED (BHP)/(KW) SHALL NOT EXCEED
THE MOTOR RATED OUTPUT THROUGHOUT THE ENTIRE OPERATING RANGE OF THE PUMP PERFORMANCE CURVE. PUMP UNIT(S) SHALL BE DESIGNED
SO THAT CAVITATION WILL NOT OCCUR AT OPEN DISCHARGE. THE PUMP DISCHARGE SIZE SHALL BE 3 INCH, (80MM).
2. MATERIALS OF CONSTRUCTION -
CONSTRUCTION OF MAJOR PARTS OF THE PUMPING UNIT(S) INCLUDING PUMP CASING, IMPELLER, AND DISCHARGE ELBOW SHALL BE MANUFACTURED
FROM GRAY CAST IRON, ASTM A48 CLASS 35. UNIT(S) SHALL HAVE A FIELD ADJUSTABLE AND OR REPLACEABLE, HIGH CHROME CAST IRON
CUTTER PLATE. INTERNAL AND EXTERNAL SURFACES COMING INTO CONTACT WITH THE PUMPAGE SHALL BE PROTECTED BY A FUSED POLYMER
COATING. ALL EXPOSED FASTENERS SHALL BE STAINLESS STEEL. ALL UNITS SHALL BE FURNISHED WITH A DISCHARGE ELBOW WITH 150 LB. (10
KG/CM2) FLAT FACE FLANGE AND NPT COMPANION FLANGE. IMPEIIERS SHALL BE OF THE SINGLE OR TWO -VANE, SEMI -OPEN, SOLIDS HANDLING
DESIGN EQUIPPED WITH TUNGSTEN CARBIDE VANE TIP AND SHALL BE SLIP FIT TO THE SHAFT AND KEY DRIVEN. THE PUMP CASING SHALL
INCORPORATE AN AIR RELIEF VALVE.
3. MECHANICAL SEAL -
ALL UNITS SHALL BE FURNISHED WITH A DUAL INSIDE MECHANICAL SHAFT SEAL LOCATED COMPLETELY OUT OF THE PUMPAGE, RUNNING IN A
SEPARATE OIL FILLED CHAMBER AND FURTHER PROTECTED BY AN EXCLUSIONARY OIL SEAL LOCATED BETWEEN THE BOTTOM SEAL FACES AND THE
FLUID BEING PUMPED. UNIT 2 HP. AND ABOVE SHALL BE FITTED WITH A DEVICE THAT SHALL PROVIDE POSITIVE LUBRICATION OF TOP MECHANICAL
SEAL, (DOWN TO ONE THIRD OF THE STANDARD OIL LEVEL). THE DEVICE SHALL NOT CONSUME ANY ADDITIONAL ELECTRICAL POWER. MECHANICAL
SEALS SHALL RATED TO PRECLUDE THE INCURSION OF WATER UP TO 42.6 PSI. (88,4 FT.). UNITS SHALL HAVE SILICON CARBIDE MECHANICAL
SEAL FACES. MECHANICAL SEAL HARDWARE SHALL BE STAINLESS STEEL. UNITS DESIGNED TD EXCEED 42.6 PSI AT SHUT OFF HEAD SHALL
INCORPORATE SEAL PRESSURE RELIEF PORTS.
4. MOTOR -
THE PUMP MOTOR(S) SHALL BE 2 HP, 1.5 KW, 230 V, 60 HZ, 3 PHASE AND SHALL BE NEMA MG-1, DESIGN TYPE B EQUIVALENT. MOTOR(S)
SHALL BE RATED AT 3.1 FULL LOAD AMPS. MOTOR(S) SHALL HAVE A 1.15 SERVICE FACTOR AND SHALL BE RATED FOR 20 STARTS PER HOUR.
MOTOR(S) SHALL BE AIR FILLED, COPPER WOUND, CLASS E, B, OR F INSULATED WITH BUILT IN THERMAL PROTECTION FOR EACH WINDING. MOTOR
SHAFT SHALL BE 420 OR 403 STAINLESS STEEL AND SHALL BE SUPPORTED BY TWO PERMANENTLY LUBRICATED, HIGH TEMPERATURE BALL
BEARINGS, WITH A B-10 LIFE RATING AT BEST EFFICIENCY POINT OF 60,000 HOURS. ON UNITS UP TO 10 HP. (7.5 KW), THE BOTTOM BEARING
SHALL BE SINGLE ROW, DOUBLE SHIELDED, C3, DEEP GROOVE TYPE BALL BEARINGS. ON UNTS 15 HP. (11 KW) AND ABOVE, THE BOTTOM BEARING
SHALL BE TWO ROW, DOUBLE SHIELDED, C3, DEEP GROOVE TYPE BALL BEARINGS. THE TOP BEARING ON ALL UNITS SHALL BE SINGLE ROW,
DOUBLE SHIELDED, C3, DEEP GROOVE TYPE BALL BEARINGS. MOTOR HOUSING AND BEARING HOUSING SHALL BE GRAY CAST IRON, ASTM A48
CLASS 30. MOTORS SHALL BE D.O.L. OR STAR -DELTA START (15 HP. AND ABOVE), AND SMALL BE SUITABLE FOR ACROSS THE LINE START OR
VARIABLE SPEED APPLICATIONS, UTILIZING A PROPERLY SIZED VARIABLE FREQUENCY DRIVE.
S. POWER CABLE AND CABLE ENTRANCE -
THE PUMP POWER CABLE SHALL BE SUITABLE FOR SUBMERSIBLE PUMP APPLICATIONS. UNIT UP TO 5 HP. SHALL BE SUPPLIED, WITH A CABLE
ENTRANCE THAT INCORPORATES BUILT IN STRAIN RELIEF, A ONE PIECE, THREE WAY MECHANICAL COMPRESSION SEAL WITH A FATIGUE REDUCING
CABLE BOOT. ON UNITS 7.5 HP. AND ABOVE, THE CABLE ENTRANCE SHALL INCORPORATE WILT IN STRAIN RELIEF, AND COMBINATION THREE WAY
MECHANICAL COMPRESSION SEALING WITH A FATIGUE REDUCING/THERMAL EXPANSION RUBBER BOOT. THE POWER CABLE SHALL BE FIELD
REPLACEABLE UTILIZING STANDARD SUBMERSIBLE PUMP CABLE THE CABLE ENTRANCE ASSBABLY ON ALL UNITS SHALL CONTAIN AN ANTI -WICKING
BLOCK TO ELIMINATE WATER INCURSION INTO THE MOTOR DUE TO CAPILLARY WICKING SHOULD THE POWER CABLE BE ACCIDENTALLY DAMAGED.
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LTIFTA
NCDENR
North Carolina Department of Environment and Natural Resources
,Division of Water quality
Beverly Eaves Perdue := :Coleen H. Sullins Dee Freeman
Governor Director Secretary
February 25, 2011
Reed Parks, General Manager
Valley Proteins
1309 Industrial Drive
Fayetteville, N.C. 28302
SUBJECT: COMPLAINT INVESTIGATION 2/17/2011
Valley Protein (.Formerly Carolina By -Products) Fayetteville Facility
Cumberland County
Dear Mr. Parks,
On February 17, 2011, in response to a citizen complaint, I conducted an onsite visit.
of -the Valley Protein (VP) facility located on Industrial Drive Fayetteville. The Division
of Air Quality referred the complaint to the Division of Water Quality the previous day.
The complaint alleged that on February 15, 2011 a boater on the Cape Fear River had
observed a "reddish, dark, foamy discharge" from an area believed to be the VP facility.
As part of the visit I met with you and Mr. Gary Slater, Environmental Manager and
conducted a brief tour of the VP Fayetteville site. Your and Mr. Slater's time and
assistance was greatly appreciated.
Based on the visit and review of regional files the VP facility drains to the Cape Fear
River, Class "C" waters in the Cape Fear River Basin. Also, the site is subject to
provisions outlined in NPDES Stormwater General Permit NCG060000, Certificate of
Coverage No.NCG060160 (Permit).
The following are observations, recommendations and conclusions based on the visit.
1. There were ho visual indications that a discharge as described above was
ongoing at the time of the site visit.
225 Green St, Suite 714, Fayetteville, NC 28301.5043
Phone: [phone]I FAX: [phone]
Internet: www,ngwaferguality.org
Nne
offl Ca.roiiiia
AaturtillY
An Equal Opportunity 1 Affirmative Action Employer- 50% Recycled 1 10% Posi Consumor Paper

Mr. Parks
February 25, 2011
Page 2 of 4
2. That VP is working on a stormwater outfall pump project and that the project
information will be submitted to the Division of Water Quality within sixty (60)
days. This project is reportedly underway to address exceedences of benchmark
values contained in the Permit.
3. Wastewater from the VP facility is discharged into the Public Works Commission
of Fayetteville sanitary sewer system. Volume of discharge was noted to be +/-
0.5 MGD (+/- 500,000 gallons per day).
4. Observations made of one of two offloading areas revealed what appeared to be
waste that had been deposited on the gravel drive. This deposition of material is
believed to be from truck/trailer traffic coming from the offloading area without
first cleaning the tires. Ilicture #1, attached.
It is recommended that Standard Operating Procedures (SOPS) be created and
followed to prevent material from leaving the offloading area(s) and entering
stormwater conveyances.
A pump station at the aforementioned offloading area has only a visual alarm,
It is suggested that an audible alarm be installed to alert VP staff if problems
arise. It is also suggested that audible/visible alarms be installed at all pump
stations that have the potential to release product or waste to the environment.
These alarms should be tested, at a minimum, based on the manufactures
recommendations.
6. A space or crack was observed in the wall of the offloading area.
It is recommended that the entire structure be evaluated/inspected and all spaces
or cracks be repaired immediately to prevent releases to the environment.
7. Granulated material identified as VP product was observed in an around a screw
or auger in the area you called "The Bone Yard".
It was suggested at the time of the visit that this material be immediately removed
to prevent discharge to the environment. Picture #2, attached.
8. The area adjacent to what was designated as the "Wash House" was observed to
have a considerable amount of waste that had been introduced onto the soil and
into a stormwater conveyance.
You were asked to immediately remove the waste material from the swale.
Further, you are asked to provide a status report on the cleanup of this area as well
as to provide a plan of action to prevent future discharges of waste onto the soil or
into stormwater conveyances. Pictures #3-5, attached.

~ if
Mr. Parks
February 25, 2011
Page 3 of 4
9. At the rear of the "C-Mass" tank there was what appeared to be all oil spill.
Absorbent material had been placed on top of the affected area. The material was
confirmed by you as oil from temporary equipment that had been removed several
days prior to the visit.
If not already acted on you are asked to immediately remove the noted material.
You are asked to provide a status report on the cleanup of this area as well as to
provide a plan of action as to how VP will address future spills of oil and other
material. Picture #6, attached.
10. A hole was observed also near the "C-Mass Tank that appeared to contain waste.
The hole was confirmed by you to contain waste. Reportedly the waste had
entered the hole when work was initiated on a diversion valve.
If not already acted on you were asked to immediately remove the waste from the
hole. Further, you are asked to provide a status report of the cleanup of this area
and how VP will address future spills of this nature. Picture #7, attached.
11. Observations of a stormwater conveyance near a truck scale revealed what
appeared to be wastewater. Discussions with you and further observations of the
area confirmed wastewater was leaking from pumps in the area called "The
Goldfish Pond". Discharges of waste in the area of The Goldfish Pond appeared
to flow to the noted conveyance.
If not already acted on you are asked to immediately address the leaking pumps
and waste in the Swale.
You are asked to provide a status report on the cleanup of this area as well as to
provide a plan of action as to how VP will address operation and maintenance of
the facility to prevent future releases of waste. Pictures #8-10, attached.
Based on the above it is questionable that Valley Protein is adequately following the
terms and conditions set forth in NPDES Stormwater General Permit NCG060000,
Certificate of Coverage No. NCG060160. In addition to the above and in order to more
fully determine if Valley Protein is properly complying with your Permit I ask that you
provide the following:
a. An up to date and complete copy of your Stormwater Pollution Prevention Plan
(Plan) called for in your Permit (this includes all components of the plan outlined
in Section A of your permit.)
b. All records called for in the Plan for the period January 1, 2009 to present.
c. All records and analytical monitoring results called for in Section B of your
Permit for the period January 1, 2009 to present. (this data should include all
sample results obtained for samples taken from each stormwater discharge point
and should include all parameters tested with chain of custody information.)

Mr. Parks
February 25, 2011
['age 4 of 4
d. As it is my understanding that VP has exceeded benchmark values set forth in
your Permit. Please provide all records/documentation pertaining to Tier One and
Tier Two actions required by your Permit for the period January 1, 2009 to
present.
e. Please submit all records pertaining to qualitative monitoring called for in Section
C of the Permit for the period January 1, 2009 to present.
f. If applicable, please submit all records and analytical monitoring results call for in
Section D of your permit. If deemed not applicable please explain.
As noted previously it is my understanding that VP is working on a stormwater "Pump
Project". You mentioned that project information would be submitted to the Division of
Water Quality within sixty (60) days. Reportedly this project is underway to address
exceedences of benchmark values. Please include the information pertaining to this
project in your response to this letter.
In closing, you are asked to provide all requested information/data on or before April
24, 2011. Further, you are asked to increase efforts in spill prevention, preventative
maintenance, good housekeeping, employee training and all other aspects of your Permit.
If you have questions or comments regarding this matter please do not hesitate to contact
me at [phone].
Sincerely,
F�
aul E. Rawls
Environmental Program Consultant
Attachments: Pictures 1-10
PER/per
cc: Ken Pickle, DWQ Stormwater Permitting w/ pictures
Mike Lawyer, FRO Stormwater Files w/ pictures
DWQ Central Files

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NC®ENR
North Carolina Department of Environment and Natural -Resources
Division of Water Quality
,Beverly Eaves Perdue Coleen H. Sullins Dee Freeman
Governor Director Secretary
February 25, 2011
Reed Parks, General Manager rX 1` '
Valley Proteins �'" ' �< `C/11
1309 Industrial Drive "
Fayetteville, N.C. 28302
SUBJECT: COMPLAINT INVESTIGATION 2/17/2011
Valley Protein (Formerly Carolina By -Products) Fayetteville Facility
Cumberland County
Dear Mr. Parks,
On February 17, 2011, in response to a citizen complaint, I conducted an onsite visit.
of the Valley Protein (VP) facility located on Industrial Drive Fayetteville. The Division
of Air Quality referred the complaint to the Division of Water Quality the previous day.
The complaint alleged that on February 1.5, 2011 a boater on the Cape Fear River had
observed a "reddish, dark, foamy discharge" from an area believed to be the VP facility.
As part of the visit I met with you and Mr. Gary Slater, Environmental Manager and
conducted a brief tour of the VP Fayetteville site. Your and Mr. Slater's time and
assistance was greatly appreciated.
Based on the visit and review of regional files the VP facility drains to the Cape Fear
River, Class "C" waters in the Cape Fear River Basin. Also, the site is subject to
provisions outlined in NPDES Stormwater General Permit NCG060000, Certificate of
Coverage No.NCG060160 (Permit).
The following are observations, recommendations and conclusions based on the visit.
1. There were no visual indications that a discharge as described above was
ongoing at the time of the site visit.
225 Green St., Suite 714, Fayetteville, NC 28301-5043
Phone: [phone] l FAX: [phone]
Internet: www.ncwaterauallty.orp
One
NofthCarolijia
Naturally
An Equal Opportunity 4 APt native Action Employer- 50% Recycled 1 10% Post Consumer Paper

Mr. Parks
February 25, 2011
Page 2 of 4•
2. That VP is working on a stormwater outfall pump project and that the project
information will be submitted to the Division of Water Quality within sixty (60)
days. This project is reportedly underway to address exceedences of benchmark
values contained in the Permit.
Wastewater from the VP facility is discharged into the Public Works Commission
of Fayetteville sanitary sewer system. Volume of discharge was noted to be +/-
0.5 MGD (+/- 500,000 gallons per day).
4. Observations made of one of two offloading areas revealed what appeared to be
waste that had been deposited on the gravel drive. This deposition of material is
believed to be from truck/trailer traffic coming from the offloading area without
first cleaning the tires. Picture #l, attached.
It is recommended that Standard Operating Procedures (SOPs) be created and
followed to prevent material from leaving the offloading area(s) and entering
stormwater conveyances.
A pump station at the aforementioned offloading area has only a visual alarm.
It is suggested that an audible alarm be installed to alert VP staff if problems
arise. it is also suggested that audible/visible alarms be installed at all pump
stations that have the potential to release product or waste to the environment.
These alarms should be tested, at a minimum, based on the manufactures
recommendations.
b. A space or crack was observed in the wall of the offloading area.
It is recommended that the entire structure be evaluated/inspected and all spaces
or cracks be repaired immediately to prevent releases to the environment.
7. Granulated material identified as VP product was observed in an around a screw
or auger in the area you called "The Bone Yard".
It was suggested at the time of the visit that this material be immediately removed
to prevent discharge to the environment. Picture #2, attached.
8. The area adjacent to what was designated as the "Wash House" was observed to
have a considerable amount of waste that had been introduced onto the soil and
into a stormwater conveyance.
You were asked to immediately remove the waste material from the swale.
Further, you are asked to provide a status report on the cleanup of this area as well
as to provide a plan of action to prevent future discharges of waste onto the soil or
into stormwater conveyances. Pictures #3-5, attached.

Mr. Parks
February 25, 2011
Page 3 of 4
9. At the rear of the "C-Mass" tank there was what appeared to be an oil spill.
Absorbent material had been placed on top of the affected area. The material was
confirmed by you as oil from temporary equipment that had been removed several
days prior to the visit.
If not already acted on you are asked to immediately remove the noted material.
You are asked to provide a status report on the cleanup of this area as well as to
provide a plan of action as to how VP will address future spills of oil and other
material. Picture #6, attached.
10. A hole was observed also near the "C-Mass Tank that appeared to contain waste.
The hole was confirmed by you to contain waste. Reportedly the waste had
entered the hole when work was initiated on a diversion valve.
If not already acted on you were asked to immediately remove the waste from the
hole. Further, you are asked to provide a status report of the cleanup of this area
and how VP will address future spills of this nature. Picture #7, attached.
11. Observations of a stormwater conveyance near a truck scale revealed what
appeared to be wastewater. Discussions with you and further observations of the
area confirmed wastewater was leaking from pumps in the area called "The
Goldfish Pond". Discharges of waste in the area of The Goldfish Pond appeared
to flow to the noted conveyance.
If not already acted on you are asked to immediately address the leaking pumps
and waste in the swale.
You are asked to provide a status report on the cleanup of this area as well as to
provide a plan of action as to how VP will address operation and maintenance of
the facility to prevent future releases of waste. Pictures #8-10, attached.
Based on the above it is questionable that Valley Protein is adequately following the
terms and conditions set forth in NPDES Stormwater General Permit NCG060000,
Certificate of Coverage No. NCG060160. In addition to the above and in order to more
fully determine if Valley Protein is properly complying with your Permit I ask that you
provide the following:
a. An up to date and complete copy of your Stormwater Pollution Prevention Plan
(Plan) called for in your Permit (this includes all components of the plan outlined
in Section A of your permit.)
b. All records called for in the Plan for the period January 1, 2009 to present.
c. All records and analytical monitoring results called for in Section B of your
Permit for the period January 1, 2009 to present. (this data should include all
sample results obtained for samples taken from each stormwater discharge point
and should include all parameters tested with chain of custody information.)

Mr. Parks
February 25, 2011
Page 4 of 4
d. As it is my understanding that V1' has exceeded benchmark values set forth in
your Permit. Please provide all records/documentation pertaining to Tier One and
Tier Two actions required by your Permit for the period January 1, 2009 to
present.
e. Please submit all records pertaining to qualitative monitoring called for in Section
C of the Permit for the period January 1, 2009 to present.
f. If applicable, please submit all records and analytical monitoring results call for in
Section D of your permit. if deemed not applicable please explain.
As noted previously it is my understanding that VP is working on a stormwater "Pump
Project". You mentioned that project information would be submitted to the Division of
Water Quality within sixty (60) days. Reportedly this project is underway to address
exceedences of benchmark values. Please include the information pertaining to this
project in your response to this letter.
In closing, you are asked to provide all requested information/data on or before April
24, 2011. Further, you are asked to increase efforts in spill prevention, preventative
maintenance, good housekeeping, employee training and all other aspects of your Permit.
If you have questions or comments regarding this matter please do not hesitate to contact
me at [phone].
Sincerely,
aul E. Rawls
Environmental Program Consultant
Attachments: Pictures 1-1.0
PER/per
cc: Ken Pickle, DWQ Stormwater Permitting w/ pictures
Mike Lawyer, IRO Stonnwater Files w/ pictures
DWQ Central Files

Fayetteville Division
1309 Industrial Drive
Fayetteville, NC 28301-6323
September 30, 2006
Mr. Michael Lawyer,
Environmental Technician
Surface Water Protection
Fayetteville Regional Office
225 Green Street, Suite 714
Fayetteville, NC 28301-5043
-44:
CAROLINA BY-PRODUCTS
A VALLEY PROTEINS COMPANY
Subject: Compliance Evaluation Inspection
Carolina By -Products, Fayetteville Division
Cumberland County, NC
Dear Mr. Lawyer,
[phone]
FAX: [phone]
DENR-FRO
SEP 0 12006
D O
This will acknowledge receipt of your letter dated August 1, 2006 regarding the subject.
Please let this serve as our response to you.
We appreciate your guidance regarding the possible problems with outfalls 001 and 002
and your suggestion on relocating the sampling points for these. You also mentioned an
additional outfall that needs to be included in our permit.
We would like to request some time to evaluate these items and very likely get our
consulting engineer involved as this will require permitting and amending our stormwater
management plan. Our plans are to address this in a prompt manner and get back to you.
We are in hopes this is acceptable to you and should there be any questions, please let me
know.
Sincerely,
Q4
Reed Parks
General Manager
Cc: Tom Gibson, VPi

A
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins Dee Freeman
Governor Director Secretary
February 25, 2011
Reed Parks, General Manager
Valley Proteins
1309 Industrial Drive
Fayetteville, N.C. 28302
SUBJECT: COMPLAINT INVESTIGATION 2/17/2011
Valley Protein (Formerly Carolina By -Products) Fayetteville Facility
Cumberland County
Dear Mr. Parks,
On February 17, 2011, in response to a citizen complaint, I conducted an onsite visit
of the Valley Protein (VP) facility located on Industrial Drive Fayetteville. The Division
of Air Quality referred the complaint to the Division of Water Quality the previous day.
The complaint alleged that on February 15, 2011 a boater on the Cape Fear River had
observed a "reddish, dark, foamy discharge" from an area believed to be the VP facility.
As part of the visit I met with you and Mr. Gary Slater, Environmental Manager and
conducted a brief tour of the VP Fayetteville site. Your and Mr. Slater's time and
assistance was greatly appreciated.
Based on the visit and review of regional files the VP facility drains to the Cape Fear
River, Class "C" waters in the Cape Fear River Basin. Also, the site is subject to
provisions outlined in NPDES Stormwater General Permit NCG060000, Certificate of
Coverage No.NCG060160 (Permit).
The following are observations, recommendations and conclusions based on the visit.
1. There were no visual indications that a discharge as described above was
ongoing at the time of the site visit.
IVE
HAR ill�1
225 Green St., Suite 714, Fayetteville, NC 28301.5043 One
Phone: [phone] t FAX, • 910-486.0707 NR -�iirh :�' �d� OZ`�lCilT011lla
Internet: www.ncwaterquality.org , )Vatumllff
An Equal Opportunity 4 Affirmative Action Employer— 50%Rocydod t 10% Post Consumer Paper ��, P

Mr. Parks
February 25, 2011
Page 2 of 4
2. That VP is working on a stormwaidr outthlt pui-hp project and that the project
information will be submitted to the Division of Water Quality within sixty (60)
days. This project is reportedly underway to address exceedences of benchmark
values contained in the Permit.
3. Wastewater from the VP facility is discharged into the Public Works Commission
of Fayetteville sanitary sewer system. Volume of discharge was noted to be +/-
0.5 MGD (+/- 500,000 gallons per day).
4. Observations made of one of two offloading areas revealed what appeared to be
waste that had been deposited on the gravel drive. This deposition of material is
believed to be from truck/trailer traffic con-ung from the offloading area without
first cleaning the tires. Picture #l, attached.
It is recommended that Standard Operating Procedures (SOPs) be created and
followed to prevent material from leaving the offloading area(s) and entering
stormwater conveyances.
A pump station at the aforementioned offloading area has only a visual alarm.
It is suggested that an audible alarm be installed to alert VP staff if problems
arise. It is also suggested that audible/visible alarms be installed at all pump
stations that have the potential to release product or waste to the environment.
These alanns should be tested, at a minimum, based on the manufactures
recommendations.
6. A space or crack was observed in the wall of the offloading area.
It is recommended that the entire structure be evaluated/inspected and all spaces
or cracks be repaired immediately to prevent releases to the environment.
7. Granulated material identified as VP product was observed in an around a screw
or auger in the area you called "The Bone Yard".
It was suggested at the time of the visit that this material be immediately removed
to prevent discharge to the environment. Picture #2, attached.
8. The area adjacent to what was designated as the "Wash House" was observed to
have a considerable amount of waste that had been introduced onto the soil and
into a stormwater conveyance.
You were asked to immediately remove the waste material from the swale.
Further, you are asked to provide a status report on the cleanup of this area as well
-as to. provide a plan of, action to prevent future discharges of waste onto the soil or
nto stormwater conveyances. Pictures #3-5, attached.

Mr. Parks
February 25, 2011
Page 3 of 4
9. At the rear of the "C-Muss" tank there was what appeared to be an oil spill.
Absorbent material had been placed on top of the affected area. The material was
confirmed by you as oil from temporary equipment that had been removed several
days prior to the visit.
If not already acted on you are asked to immediately remove the noted material.
You are asked to provide a status report on the cleanup of this area as well as to
provide a plan of action as to how VP will address future spills of oil and other
material. Picture #6, attached.
10. A hole was observed also near the "C-Mass Tank that appeared to contain waste.
The hole was confirmed by you to contain waste. Reportedly the waste had
entered the hole when work was initiated on a diversion valve.
If not already acted on you were asked to immediately remove the waste from the
hole. further, you are asked to provide a status report of the cleanup of this area
and how VP will address future spills of this nature. Picture #7, attached.
11. Observations of a stormwater conveyance near a truck scale revealed what
appeared to be wastewater. Discussions with you and further observations of the
area confirmed wastewater was leaking from pumps in the area called "The
Goldfish Pond". Discharges of waste in the area of The Goldfish Pond appeared
to flow to the noted conveyance.
If not already acted on you are asked to immediately address the leaking pumps
and waste in the Swale.
You are asked to provide a status report on the cleanup of this area as well as to
provide a plan of action as to how VP will address operation and maintenance of
the facility to prevent future releases of waste. Pictures #8-10, attached.
Based on the above it is questionable that Valley Protein is adequately following the
terms and conditions set forth in NPDES Stormwater General Permit NCG060000,
Certificate of Coverage No. NCG060160. In addition to the above and in order to more
fully determine if Valley Protein is properly complying with your Permit I ask that you
provide the following:
a. An up to date and complete copy of your Stormwater Pollution Prevention Plan
(Plan) called for in your Permit (this includes all components of the plan outlined
in Section A of your permit.)
b. All records called for in the Plan for the period January 1, 2009 to present.
c. All records and analytical monitoring results called for in Section B of your
Permit for the period January 1, 2009 to present. (this data should include all
sample results obtained for samples taken from each stormwater discharge point
and should include all parameters tested with chain of custody information.)

Mr. Parks
February 25, 2011
Page 4 of 4
d. As it is my understanding that VI' has exceeded benchmark values set forth` In _
your Permit: Please provide all records/documentation pertaining to Tier One and
Tier Two actions required by your Permit for the period January 1, 2009 to
present.
e. Please submit all records pertaining to qualitative monitoring called for in Section
C of the Permit for the period January 1., 2009 to present.
f. If applicable, please submit all records and analytical monitoring results call for in
Section D of your permit. If deemed not applicable please explain.
As noted previously it is my understanding that VP is working on a stormwater "Pump
Project". You mentioned that project information would be submitted to the Division of
Water Quality within sixty (60) days. Reportedly this project is underway to address
exceedences of benchmark values. Please include the information pertaining to this
project in your response to this letter.
In closing, you are asked to provide all requested information/data on or before April
24, 2011. Further, you are asked to increase efforts in spill prevention, preventative
maintenance, good housekeeping, employee training and all other aspects of your Permit.
If you have questions or comments regarding this matter please do -not hesitate to contact
me at [phone].
Sincerely,
?aul E. Rawls
Environmental Program Consultant
Attachments: Pictures 1-10
PER/per /V C G o o /Go .51� 4
cc: Ke�e --P-icicle, DWQ Ston-awater Permitting w/ pictures
/IV Z—Lawyer, FRO Stormwater Files w/ pictures
DWQ Central Files

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Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
August 1, 2006
Tom Gibson
CBP Resources Incorporated -Cape Fear
PO Box 3588
Winchester, VA 22604
Subject: COMPLIANCE EVALUATION INSPECTION
CBP Resources Inc
CBP Resources Incorporated -Cape Fear
NPDES Stormwater General Permit-NCG060160
Cumberland County
Dear Mr Gibson:
On July 26, 2006, 1, Mike Lawyer from the Fayetteville Regional Office of the Division of Water
Quality, conducted a site inspection for the CBI' Resources Incorporated -Cape Fear facility located at
1309 Industrial Drive, Cumberland County, North Carolina. Mr. Reed Parks, General Manager, and Mr.
Adam Maxwell, Environmental Manager, were also present during the inspection and their time and
assistance is greatly appreciated. Stormwater from the facility drains to an Unnamed Tributary to the
Cape Fear River, a Class C water located in the Cape Fear River Basin. The site visit and file review
revealed that the subject facility is covered by NPDES Stormwater General Permit-NCG060160.
Accordingly, the following observations were noted during the Division of Water Quality
inspection (please see the attached addendum for information -about your permit):
1) Stormwater Pollution Prevention Plan (SPPP)
A Stormwater Pollution Prevention Plan (SPPP) has been developed, recorded, and properly
implemented.
es ■ No ❑
2) Oualitative Monitoring
Qualitative monitoring has been conducted and recorded in accordance with permit requirements.
[Yes ■ No El
3) Analytical Monitoring
Analytical monitoring has been conducted and recorded in accordance with permit requirements.
es ■ No ❑
I�fe hCaralitta
Aatura!!y
North Carolina Division of Water Quality 225 Green Street, Suite 714 Fayetteville, NC 28301-5043 Phone [phone] Customer Service
Internet: www.ncw•atergualitY.oM Fax [phone].623-6748
An Equal opportun4/Afhrmative Action Employer — 50. Recycledl10% Post Consumer Paper

Page 2
Mr. Gibson
August 1, 2006
Other Observations:
Please refer to the enclosed Water Compliance Inspection Report and Industrial Stormwater Inspection
Form for additional observations and comments. We request that you or your staff submit a written
response to be received by this office on or before September I, 2006 concerning the observations and
suggestions included in Section D of the enclosed report.
Please be advised that violations of the NPDES General Permit are subject to a civil
penalty assessment of up to $25,000 per day for each violation. if you or your staff has any
questions, comments, or needs assistance with understanding any aspect of your permit, please do not
hesitate to contact me at [phone].
Sincerely,
Michael Lawyer
Environmental Technician
Surface Water Protection Section
Enclosures (2)
cc: Reed Parks, General Manager -Carolina By -Products -Fayetteville Division
Adam Maxwell, Environmental Manager -Carolina By -Products -Fayetteville Division
FRO -Surface Water Protection
Danny Smith-NPS-Assistance & Compliance Oversight Unit
Water Quality Central Niles

ADDENDUM
The National Pollutant Discharge Elimination System (NPDES) program was established under the
federal Clean Water Act and then delegated to the Division of Water Quality for implementation in
North Carolina. The NPDES permitting program for stormwater discharges was established in 1990.
Phase I focuses on site and operations planning to reduce pollutant sources.
Through the NPDES permitting program industrial facilities that fall into one of the subject ten
categories are required to obtain permit coverage under a general permit or an individual permit,
depending upon the facilities SIC code and the industrial activity occurring at the facility. There are
currently 19 active general stormwater permits in North Carolina. One condition that is applicable to
both the general permits and individual stormwater permits is the requirement to develop and implement
site -specific comprehensive stormwater pollution prevention plans (SPPP). These plans are required to
include a comprehensive evaluation of the site and operations to reduce pollutant sources and prevent
pollutant discharge.
Copies of the general permits and accompanying documents can be accessed from the following
webpage: http://h2o.enr.state.nc.us/su/Forms—Documents.htm Permit text, technical bulletins, discharge
monitoring forms, and a Notice of Intent [which is the application of for coverage under a NPDES
General Stormwater Permit] can be found at this web site.
The following items are a subset of permit requirements and are listed to assist you and help bring your
attention to certain permitting issues, process and condition requirements of your permit. That said;
please see the above -mentioned web site in order to obtain a copy of the permit such that you may fully
comply with all the conditions therein. Failure to properly comply with conditions of the permit, like
those bulleted,below, constitutes violations and is subject civil penalty assessment of up to $25,000
per day, per violation.
• Industrial facilities that fall into one of the subject ten categories are required to obtain permit
coverage under a general NPDES stormwater permit or an individual NPDES stormwater permit
• All persons desiring to have facilities covered by a General Permit must register with the
Division of Water Quality (DWQ) by the filing of a Notice of.lntent (NOI) and Applicable Fees.
• This Notice of Intent (NOI) must.be submitted and a Certificate of Coverage issued prior to any
discharge of stormwater associated with the industrial activity; process wastewater, and/or mine
dewatering.
• Once the Notice of Intent is received, DWQ will review and determine whether a Certificate of
Coverage (COC) may be issued, if this Certificate of Coverage is issued the facility is covered
by the General Permit. That is, the permittee is authorized to discharge stormwater, process
wastewater, and/or mine dewatering pursuant to the type of General Permit until the permit
expires or is "Modified or revoked.
• Any other point source discharge to surface water of the state is prohibited unless it is an
allowable non-stormwater discharge or is covered by another permit, authorization or approval.
• There are currently 19 active general permits. Permit conditions vary accordingly; however, most
of the permits have following condition requirements (you must read your entire permit to ensure
full compliance):
o Development and compliance with the Stormwater Pollution Prevention Plan
o Collection, reporting, and recording of Analytical Monitoring

o Collection, reporting and recording of Qualitative Monitoring
o Collection, reporting and recording of Vehicle Maintenance Monitoring
o Records — Visual monitoring shall be documented and records maintained at the facility
along with the Stormwater Pollution Prevention Plan. Copies of the analytical monitoring
results shall also be maintained on -site. The Permittee shall retain records of all
monitoring information, including all calibration and maintenance records and all original
strip chart recordings for continuous monitoring instrumentation, and copies of all reports
required by this general permit for a period of least 5 years for the date of the sample
measurement, report or application.
o Expiration -- The permittee is not authorized to discharge after the expiration date of the
general permit. In order to receive automatic authorization to discharge beyond the
expiration date, the permittee shall submit forms and fees as are required by the agency
authorized to issue permits no later than 180-days prior to expiration date. Any permittee
that has not requested renewal at least 180 days prior to expiration, or any permittee that
does not have a permit after the expiration and has not requested renewal at least 180
days prior to expiration, will be subject to enforcement. Failure to renew your permit is
a violation.
o Transfer— The Certificate of Coverage (COC) issued pursuant to this general permit is
not transferable to any person expect after notice to and approval by the Director. The
Director may require modification or revocation and reissuance of the Certificate of
Coverage to change the name and incorporate such other requirements as may be
necessary under the Clean Water Act. The Permit is NOT transferable.
o Name Change, Closure or Facility Ownership change — Permittee is required to notify the
Division in writing in the event the permitted facility is sold or closed. The Division of
Water Quality views changes of name or ownership as a. modification that requires the
Director's approval and reissuance of the permit. Name and ownership changes required
you to complete a Name/ownership Change Form from the Division and mail it back to
the Division of Water Quality along with all appropriate information.
o Proper Operation and Maintenance is a requirement of the permit.

United States Environmental Protection Agency
Form Approved,
EPA Washington, D.C, 204W
OMB No. 2040-0057
Water Compliance Inspection Report
Approval expires8.31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDBS yrfmo/day Inspection Type Inspector Fac Type
1 UN� 2 U 31 NCG060160 {11 12I 06/07/26 1 17 18twl 19tct 20I �
u u tJ t=l I�
Remarks
211 1 I j I I I l I I I I I I I _I LI 11 1 I I I I 1 I I _l_ 1 1 1 1 1_ I 1 111 11 1_11 l 1 16
Inspection Work Days Facility Self -Monitoring Evaluation Rating 81 oA ----- ----------------- ---Reserved-----------------
67I 169 70' 3 71 U 72I N I 73 � 74 751 I I I I 1 I 180
u
Section B: Facility Data
Name and Location of Facility Inspected (For industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Data
POTW name and NPDES permit Number)
10:10 AM 06/07/26
.02/09/01
CBP Resources Tncorporated-Cape Fear
Exit Time/Date
Permit Expiration Date
1309 Industrial Dr
Fayetteville NC 28301
01:15 PM 06/07/26
07/08/31
Name(s) of Onsite Representative(s)lritles(s)/Phone and Fax Number(s)
Other Facility Data
Adam Maxwell/Environmental Manager/910-483-0473 /
Reed Parks/General Manager/910-483-0473 /9103232260
Name, Address of Responsible Officialrritle/Phone and Fax Number
Thomas A Gibson, PO Box 3598 Winchester VA Contacted
22604//540-877-2590/5408773216 No
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Storm Water
Section D: Summary of Findin /Comments Attach additional sheets of narrative and checklists as necessa
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) AgencytOffice/Phone and Fax Numbers Date
v�
Mike Lawyer FRO w4//910-433-3300 Ext.729/
Signature of Management 0 A Reviewer Agency/Office/Phone and Fax Numbers Date
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
Page # 1

NPDES yr/molday Inspection Type (cant
3I NCG060160 I11 12I 06/07/26 117 18 V!
^ Section D: Summmary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
This is the facility's first compliance inspection since obtaining coverage under the NCG060000 permit in
June 1994. This inspection was conducted in response to the facility's submittal of its most recent annual
analytical monitoring data, which showed extremely high levels of Fecal Coliform, COD and Total
Suspended Solids. A Stormwater Pollution Prevention Plan was generated for this facility by a
engineering/consulting firm back in 2003. The Plan had all of the permit -required components with the
exception of an annual review. The facility has been performing its analytical and qualitative monitoring at
three outfalls including one from their vehicle maintenance area (outfall 003). It was determined during the
compliance inspection that the sampling locations for outfalls 001 and 002, which are located within
separate wooded areas and at the bottom of rather large ravines, could be contributing to the amount of
solids and possibly fecal coliform and not allow for a good representation of the stormwater discharge that
comes strictly from the facility's site. Alternate sampling points were suggested and an additional outfall that
has not been monitored was discovered. Also, the inspection revealed that facility operations do not allow
for typical storm drain inlet protection and solids from high vehicle traffic areas are being deposited at
various storm drain locations, which in all likelihood is also contributing to the high TSS results.
Suggestions were made to research below grate inlet protection technologies. Although analytical results
from previous sampling show levels above permitted cut-off concentrations, the facility was found to be in
compliance with the conditions of the general permit and hopefully suggestions made during the inspection
concerning sampling locations and storm drain inlet protection may assist in achieving lowered
concentrations of monitoring- parameters.
Page # 2

NORTH CAROLINA DIVISION OF WATER QUALITY
FAYETTEVILLE REGIONAL OFFICE
INDUSTRIAL STORM WATER INSPECTION FORM
Facility: Carolina By -Products -Fayetteville
Facility Address: 1309 Industrial Drive Fayetteville, NC 28301-6323
County: Cumberland
Certificate of Coverage #: NCG060160
Contact(s): Reed Parks -General Manager, Adam Maxwell -Environmental Manager
Contact(s) Address (if different from above):
Contact Phone #: [phone]
Date of Inspection: 7/26/06
Inspector: Mike Lawyer
1. is a copy of the Permit and Certificate of Coverage available at the site?
2. Does the SPPP include a General Location (USGS) map?
3. Does the SPPP include a Narrative Description of Practices?
4. Does the SPPP include a detailed map including outfali locations and drainage areas?
5. Does the SPPP include a list of significant spills occurring. during the past 3 years?
6. Has the facility evaluated all illicit (non-stormwater) discharges?
7. Has the facility evaluated feasible alternatives to current practices?
8. Does the facility provide all necessary secondary containment?
). Does the SPPP include a BMP summary?
10. Does the SPPP include a Spill Prevention and Response Plan (SPRP)?
11. Does the SPPP include a Preventative Maintenance and Good Housekeeping Plan?
12. Does the facility provide and document Employee Training?
13. Does the SPPP include a list of Responsible Party(ies)?
14. Is the SPPP reviewed and updated annually?
15. Does the SPPP include a Stormwater Facility inspection Program?
16. Has the SPPP been implemented?
17. Has the facility conducted its semi-annual Qualitative Monitoring?
18. Has the facility conducted its annual Quantitative (Analytical) Monitoring?
19. Has the facility conducted its Quantitative Monitoring at all outfalls receiving runoff
from Vehicle Maintenance areas (only for facilities using an average of more than 55
gallons of new motor oil per month)? X
20. Were all outfalls observed during the inspection? X
21. If the facility has Representative Qutfall Status, is it properly documented by the Division? X
Comments: Facility's first inspection. Advised contacts to review/update SPPP annually.
During inspection, discovered additional outfall to be monitored.
*Not Evaluated

[FWd,:.{rind:-"CG060160_DMR.pdf]]
Subject: [Fwd: [Fwd: NCG060160—DMR.pdf ]
From: Belinda Henson <Belinda,Henson rx ncmail.nct>
Date: Fri, 12 May 2006 13:52:17 -0400 .
To: Mike lawyer <[e-mail]>
Mike,
Please review and give me your thoughts. Thanks.
Belinda S. Henson
Regional Supervisor
NC DENR-Division of Water Quality
Surface Water Protection Section
Fayetteville Regional Office
[phone]
Subject: [Fwd: NCG060160—DMR.pdf]
From: Bradley Bennett <Bradley. Bennett@ncmai 1. net>
Date: Fri, 12 May 2006 10:42:02 -0400
To: Belinda Henson <[e-mail]>
CC: Mike Lawyer <[e-mail]>, danny smith <Danny.Smith@email. net>
Belinda
1 have attached a recent DMR (okay, its actually just their lab form but we'll call it a DMR) from this
facility for your review. Some of the numbers may indicate a need for some different management
practices on the site. Let us know what you think.
G:
------- Original Message --------
Subject: NCG060160_DMR.pdf
Date:Fri, 12 May 2006 10.34:17 -0400
From:sarah young <sarah. oun = c ncmail.net>
To:Bradley Bennett <Bradley.Bennett ac ncmail.net>
Sarah M. Young
Administrative Assistant
NCDENR Division of Water Quality
Wetlands and Stormwater Branch
[phone] x 502
[e-mail]
http://h2o.enr.state._nc.us/
I oft 6/6/2006 3:03 PM

A �
Fayetteville Division
1309 Industrial Drive
Fayetteville, SIC 28301-6323
CAROLINA BY-PRODUCTS
A VALLEY PROTEINS COMPANY
May 9, 2006
(910) 483-1-128
FAX: [phone]
Bradley Bennett, Supervisor
m
NCDENR
A I�
Division of Water Quality
1617 Mail Service Center
�.
Raleigh, NC 27699-1617
�4
rn
Re: Carolina By -Products - Fayetteville Division
Permit 4NCG060160
Dear Mr. Bennett:
Unclosed you will find our annual Stornmater Sampling Report in connection with our
Fayetteville facility_
If you have any questions, Please do not hesitate to contact me.
TAGjt/dml
Enclosures
cc: Maid Office
Eddie Golding - Fayetteville facility
Sincerely.
6?06�9�!/
Reed Parks
General Manager
I�
�

v Microbac Laboratories, Inc.
Page t of I
FAYETTEVILLE DIVISION
2592 HOPE MILLS ROAD
STATE CER.T ID.
FAYETTEVILLE, NC 28306
NC #1 I
[phone] FAX [phone]
NC #37714
R. W. SANDERS, VICE PRESIDENT
USDA #3787
http://wNvw.niicrobac.cotn E-Mail: [e-mail]
CHEMISTRY • MICROBIOLOGY • FOOD SAFETY • CONSUMER. PRODUCTS
WA'rER • AIR • WASTES • FOOD • PHARMACEUTICALS - NUTRACEUTICALS
CERTIFICATE OF ANALYSIS
Carolina By -Products
Date Reported:
1/4/2006
Mr. Adam Maxwell
Date Received:
12/16/2005
1309 Industriat Drive
Order Number:
0512-00289
Fayetteville, NC 28301
Invoice No.:
43285
Customer #:
coo
Sample Date:
12/15/2005
Pen -nit No.
Sample Time:
0:00
Sampler: A. Maxwell
Subject: Storm Water Samples
SMP Test
Method
Result
Date
Time
Tech
001
COD
EPA 410.4
335.87 mg/L
1/2/2006
10:35
GWJ
COUFORM, FECAL
5M18 9222D
18000 cfu/100 ml
12/16/2005
17:00
DCR
OIL & GREASE
EPA 413.1
7.19 fog/L
12/19/2005
10:30
CMK
pH
EPA 150.1
6.57 s.u.
12/16/2005
12:20
CMK
SOLIDS, TOTAL SUSPENDED
EPA 160.2
674.07 mg/L
12/19/2005
11:02
MAJ
Ot?2
[#OQ2�'� �u,l ' . �' � ' : � i' ., ::' .. ' .. ! , ., .. .. %' �, '
COD
EPA 410.4
724.66 mg/L
1/2/2006
10:35
GWJ
COLIFORM, FECAL
SM18 9222D
TNTC du/100 ml
12/16/2005
17:00
DCR
OIL & GREASE
EPA 413.1
9.54 mg/L
12/19/2005
10:30
CMK
pH
EPA 150.1
6.38 s.u.
12/16/2005
12:20
CMK
SOLIDS, TOTAL SUSPENDED
EPA 160.2
835.00 mg/L
12/19/2005
11:02
MAJ
OIL & GREASE EPA 413.1
pH EPA 150.1
SOLIDS, TOTAL SUSPENDED EPA 160.2
4.27 mg/L 12/19/2005 10:30 CMK
6.96 sm. 12/16/2005 12:20 CMK
200.00 mg/L 12/19/2005 11:02 MAJ
R �tl- gandelzdl
RESPECTFULLY SUBMITTED:
WROBAC 1,.ABORATORIES,'INC.
I.AB CODES: N/D = None Detected N/I' = None Found < — Less, than > = Greater than Esi. = Estimated
The data and information on this, and orher accompanying documents, represent arty the sampie(s) anayzed and is rendered upon condlUon MEMBER
that it iS not. to be reproduced wholly or in part for adveMising or other purpmes without approval from the laboratory.
USDA-EPA-MCPSH -testing Food Sanitaba, Co nsuttung OnTniral and Mrerabiological Analyses and Research i�.M

Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
August 23, 2002
TOM GIBSON
CBP RESOURCES INCORPORATED -CAPE FEAR
PO BOX 3589
WINCHESTER, VA 22603
Dear Permittee:
Alan W. Klimek, P.E., Director
_ Division of Water Quality
r
�. .+ r ,
AUG 2 9 2o02
A's r r
Subject: NPDES Stormwater Permit Renewal
CBP Resources Incorporated -Cape Fear
COC Number NCG060160
Cumberland County
In response to your renewal application for continued coverage under general permit NCG060000, the Division of
Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
A new Certificate of Coverage
A copy of General Stormwater Permit NCG060000
A copy of a Technical Bulletin for the general permit
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility
for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or
decree.
If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater
and General Permits Unit at [phone], ext. 578
Sincerely,
Bradley Bennett, Supervisor
Stormwater and General Permits Unit
cc: Central Files
Stormwater & General Permits Unit Files
Fayetteville Regional Office
TA
NCDENR
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 [phone] Customer Service
1- B00-623-7748

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG060000
CERTIFICATE OF COVERAGE No. NCG060160
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
CBP RESOURCES, INC
is hereby authorized to discharge stormwater from a facility located at
CBP RESOURCES INCORPORATED -CAPE FEAR
1309 INDUSTRIAL DR
FAYETTEVILLE
CUMBERLAND COUNTY
to receiving waters designated as the Cape Fear River, a class C stream, in the Cape Fear River Basin in accordance
with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 1I, III, IV, V, and VI
of General Permit No. NCG060000 as attached.
This certificate of coverage shall become effective September 1, 2002,
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day August 23, 2002.
B", .
for Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Deccmher 27, 2001
TOM GIBSON
C13P RESOURCES INCORPORATED -CAPE FEAR
PO 13OX 3589
WINCh113STER, VA 22603
Dear Permittee:
Gregory J. Thorpe, Ph.D.
Acting Director
t ".'.�--•,` ; --•-Division of. ater Quality
2002
SubJect: NPDES Storrttwater Permit Renewal
C13P RESOURCES INCORPORATED -CAPE FILAR
COC Number NCG060160
Cumberland County
Your facility is currently covered for stornnwater discharge under General Permit NCG060000. This permit expires
on August 31, 2002, The Division staff is currently in the process of rewriting this permit and is scheduled to have
the permit reissued by laic summer of 2002. Once the permit is reissued, your facility would be eligible for
cnnlinucd coverage corder the reissued permit.
In order to assure your continued coverage under the general permit, you must apply to the. Division of Waicr
Quality (DWQ) for renewal of your permit coverage. To make this renewal process easier, we arc informing you in
advance that your hermit will be expiring. Enclosed you will find a Cenerul Permit Coverage Renewal
Application form. The application must he completed and rcuu-ned by March 4, 2002 in order to assure continued
covenrge under the aencral permit.
Failure to request renewal within this time period may result in a civil assessment of at least $250,00, Larger
penalties may be assessed depending on the delinquency of the, request, Discharge of stormwatcr from your facility
Without coverage under a valid slormwatcr NPDES permit would constitute a violation of NCGS 143-215.1 and
could result in assessments of civil penalties of up to $10,000 per day.
Please note that recent federal legislation has extended the "no exposure exclusion° to all operators of industrial
facilities in any of the I I categories of "storm water discharges associated with industrial activity," (except
construction activities). lfyou feel your facility can certify a condition of "no exposure:", i.e. the lacilty industrial
materials and operations are not exposed to stormwatcr, you can apply for tic no exposure exclusion. For additional
information contact the Central Oflice Storrnwater Staff member listed below or check the Stormwatcr & General
Permits Unit Web Sitc ai http://li2o,enr.state.nc.LIslserlStor•mwater.litm]
If the subject stormwatcr discharge to waters of the state has been terminated, please complete the enclosed
Rescission Request Form. Mailing instructions are listed on the botuom of the form. You will be notified when the
rescission process has been completed,
If you have any questions regarding the permit renewal procedures please contact Ricky Revels of the Fayetteville
Regional Office at q 10-486-1541 or Aisha Lau of the Central Office Stormwatcr Unit at [phone], ext. 578
Sincerely,
Bradley 13c1111ctt, Sulpervisor
Stormwater and General Permits Unit
cc: Central Files
Fayetteville Regional Office
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 [phone]
Awn
NCDENR
Customer Service
1- B00-623-7748

State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director
ALT!WA
lia
IDEHNF?L
September 11, 1997
MICHAEL GROSSKOPF
CBP RESOURCES, INC.-CAPE FEAR
PO DRAWER 20687
GREENSBORO, NC 27420
Subject: Reissued Stormwater General Permit for Certificate of Coverage No. NCGO60160
Cumberland County
Dear Permittee:
In response to your renewal application for continued coverage under the subject permit, the Division
of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit
is reissued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency
dated December 6, 1983.
The following information is included with your permit package:
■ A copy of the stormwater general permit.
■ A Stormwater Pollution Prevention Plan Certification Form. This form certifies that you have
developed and implemented the Stormwater Pollution Prevention Plan (SPPP) required in your
permit. This form must be completed and returned to the Division within 30 days of receipt of
this letter. DO NOT send the SPPP with the signed form.
■ Five copies of Analytical Monitoring forms.
■ Five copies of Qualitative Monitoring forms.
w A copy of a Technical Bulletin on the stormwater program with outlines program components
and addresses frequently asked questions.
■ A corrected Certificate of Coverage if you indicated a name or address change on the Renewal
Form returned to the Division.
Your certificate of coverage is not transferable except after notice to DWQ. The Division of Water
Quality may require modification or revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by
DWQ or permits required by the Division of Land Resources, Division of Air Quality, Coastal Area
Management Act or any other Federal or Local governmental permits that may be required.
If you have any questions concerning this permit or other attached documents, please contact the
Stormwater Group at telephone number [phone]
Sincerely,
for
A. Preston Howard, Jr., P. E.
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

State'of North Carolina
Department Of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B; Howes, Secretary
A. Preston Howard, Jr., P.E., Director
Mr. Michael Grosskopf
CBP Resources, Inc.
P.O. Drawer 20687
Greensboro, NC 27420
Dear Mr. Grosskopf:
IqT W?FA
4 0
� J
1:3 F= F1
June 17, 1994 � �
.fliiNt 22 1994'
ENV. MANAGEMENT
FAYETTEVILLE REG. OFFICE
Subject: General Permit No. NCG060000
CBP Resources, Inc.
COC NCG060160
Cumberland County
In accordance with your application for discharge permit received on May 16, 1994, we are forwarding
herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This
permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated
December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual permit
application. Unless such demand is made, this certificate of coverage shall be final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to the Division
of Environmental Management. The Division of Environmental Management may require modification or
revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by the
Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area
Management Act or any other Federal or Local governmental permit that may be required.
If you have any questions concerning this permit, please contact Steve Ulmer at telephone number 9191733-
5083.
Sincerely, hed BY
p�1gin., SiSullins
Goleen H.
A. Preston Howard, Jr., P. E.
cc: Fayetteville Regional Office
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
GENERAL PERMIT NO, NCG060000
CERTWICATE OF COVERAGE NO, NCG060160
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION Y T M
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
CBP Resources, Inc.
is hereby authorized to discharge stormwater from a facility located at
Cape Fear Feed Products Co.
1309 Industrial Drive
Fayetteville
Cumberland County
to receiving waters designated as the Cape Fear River in the Cape Fear River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, I1, III
and IV of General Permit No. NCG060000 as attached.
This Certificate of Coverage shalt become effective June 17, 1994.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day June 17, 1994.
Original Signed
i BY
Coteen H.
A. Preston Howard, Jr., P.E„ Director
Division of Environmentid Management
By Authority of the Environmental Management Commission

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■
8201 GREENSBORO DRIVE
SUITE 800, TYSONS CORNER
McLEAN, VIRGINIA 2210E-3805
TELEPHONE [phone]
FAX: [phone]
600 LIBBIE AVENUE
SUITE EA
RICHMOND, VIRGINIA 23226
TELEPHONE [phone]-IE00
FAX: 1804) SOB-8366
DIRECT DIAL
[phone]
BY TELECOPIER AND
FIRST-CLASS MAIL
MAYS & VALENTINE
L.L.P.
it 11 EAST MAIN STREET
P.O. Box 1122
RICNMOND, VIRGINIA 23218-1122
[phone]
FAx: [phone]
November 27, 1996
Public Information Officer
North Carolina Department of Environment,
Health and Natural Resources
Division of Environmental Management
Fayetteville Regional Office
Wachovia Building
225 Green Street, Suite 714
Fayetteville, NC 28301-5094
Dear Sir or Madam:
2525 DOMINION TOWER
999 WATERSIDE DRIVE
NORFOLK, VIRGINIA 23510.3300
TELEPHONE [phone]
FAX: [phone]
4425 CORPORATION LANE
SUITE 420
VIRGINIA BEACH, VIRGINIA 2349E
TELEPHONE 4757) a16.3200
FAX: [phone]!10
FILE NO.
r,rl, "itr ,t i 71771o,,IT
DEC 8 1996
ENV. MAh+ P-M' ff
FAYETTEVILLE AEG, OPPIM
Coe ?t A)66b�al6 0
'a h. t AAA -C 1 %) 1 f
Please send one copy each of the current air pollution and water pollution control
permits applicable to the rendering facility owned or operated by a firm doing business as
Carolina Byproducts at or near Fayetteville, North Carolina. In addition, I would like to have
any documents concerning enforcement actions taken during calendar 1996 with respect to such
permits or under related regulations against this facility. Finally, I would like to have copies of
the correspondence in your file for the last three months concerning this facility. If the total
number of copies requested exceeds 100 sheets, please call me so I can determine whether it is
necessary to reduce the scope of this request. Otherwise, please send me the copies at the
address shown above and invoice me for the cost of copying. Thank you very much for your
assistance.
With best wishes, I remain
96/581
*357172
Of
'an, Jr.