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NCG060144_COMPLETE FILE - HISTORICAL_20150522
STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. IV U& CDb O r(-I y DOC TYPE HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE a 2\0 r 5 D 5a- a YYYYMMDD Lawyer, Mike From: Lawyer, Mike Sent: Friday, May 22, 2015 4:23 PM To: 'jhodges@valleyproteins.com' Cc: Bennett, Bradley Subject: stormwater permit - monthly monitoring James, Our office is in receipt of the letter requesting release from monthly stormwater monitoring at the Wadesboro facility in Anson County, which is covered under the NCG060000 General Stormwater Permit. As discussed, the Tier Two condition of the NCG060000 permit requires monthly monitoring at outfalls where there has been two consecutive exceedances of the benchmark value for the same parameter at the same outfall. The NCG060000 permit also states that monthly monitoring shall continue until three consecutive sample results are below the benchmark values or within the benchmark range. Based on the letter we received, which states that the facility has had "...three consecutive sets of results that were all within permitted benchmark limits.", the facility may now return to conducting analytical and qualitative monitoring at the semi-annual schedule as listed in the NCG060000 permit. Please note that if benchmark values are exceeded again, the facility must still follow the Tiered response actions contained in the permit. If there are any questions or this office can be of any assistance, please contact me. Mike Michael Lawyer, CP5WQ Environmental Program Consultant NCDENR — Division of Energy, Mineral and Land Resources Land Quality Section Fayetteville Regional Office P: (910) 433-3394 F: (910) 486-0707 e-mail: mike.lawyer@ncdenr.pov E-mail correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulation. NO, May 5, 2015 Mr. Bradley Bennett Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 VALLEY PROTEINS, INC. Re: Valley Proteins Inc. - Wadesboro Division Permit #NCG060000 Certificate of Coverage #NCG060144 Dear Mr. Bennett, MAY 20 2015 Fi tC,l'F 1 r •; !:r J f." r:'I;;!F L Ste 0 z XV i Please accept this letter as a request for the Division of Water Resources to release Valley Proteins — Wadesboro Division from Tier Three monthly stormwater monitoring. This request for change in status is due to having three consecutive sets of results that were all within permitted benchmark limits. I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information including the possibility of fines and imprisonment for knowing violations. Please contact me with any questions regarding this matter and we appreciate your assistance. Sincerely, e740-- Chris Bivans General Manager cc: Mike Lawyer— DWR Stormwater Regional Supervisor Bob Vogler— VP Director of Environmental Affairs NU' l"ti Creia.ijiL, Rc,nckr•Alc 11ctso Circe,, BuiIt on l'i-adilioii wtic�a.+'allc�'protein�.cx>m NO= VALLEY PROTEINS, INC. May 5, 2015 Mr, Bradley Bennett Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Re: Valley Proteins Inc. - Wadesboro Division Permit #NCG060000 Certificate of Coverage #NCGO60144 Dear Mr. Bennett, MAY I Z015 ' Please accept this letter as a request for the Division of Water Resources to release Valley Proteins — Wadesboro Division from Tier Three monthly stormwater monitoring. This request for change in status is due to having three consecutive sets of results that were all within permitted benchmark limits. I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information including the possibility of fines and imprisonment for knowing violations. Please contact me with any questions regarding this matter and we appreciate your assistance. Sincerely, r� Chris Bivans General Manager 1 cc: Mike Lawyer— DWR Stormwater Regional Supervisor Bob Vogler— VP Director of Environmental Affairs C`rTfaa.dita(,)r) F"I- ,1 ; -t k'-( l_a3 V=r VALLEY PROTEINS, INC. September 30, 2014 Ms. Belinda Henson Division of Water Resources 225 Green Street; Suite 714 Fayetteville, N,C. 28301 Subject: Tier Three Stormwater Notification Valley Proteins - Wadesboro Division 04 NPDES Stormwater Permit — COC Number NCGf><144 Anson County, NC Dear Ms. Henson, DENR-FRC OCT 0 0 2014 IWO This letter is to inform you that Valley Proteins, Wadesboro Division, now falls under Tier Three Stormwater at Outfall No. 2. The COD benchmark has been exceeded at this Outfall four times since 01 /01 / 13. If you have any further questions regarding this matter, please feel free to call me at 704-694- 3701. Sincerely, /hir'ls'Bivans ; I General Manager i OCT 6 2014 CC: Corp files 7ls ftlot,oro, tic ^Eil-,o 104-614-37rY1 Creating Rcnexv i lc Resources Built cm Tradition Fax: 744-04-045 www.vallcyprotekis.com (000� � KLE/NFELDER &19ft Am** NO" sovftm TRANSMITTAL To: Steve Vozzo, Regional Sup[ervisor Date: NCDENR - Fayetteville Regional Office Reference No: 225 Green Street, Suite 714 Copies to: Fayetteville, NC, 28301-5043 6Fc 4FN9 FC?3 �� AF11 0* 4 4 0F,-7 cF December 20, 2013 PN 131914 T 2901 NCDENR Stormwater Permitting Unit Bob Vogler, VP Subject: Wadesboro, NC Valley Proteins' Assessment of Best Management Practices We are sending the following: ® Attached ❑ Under separate cover The report of findings from the facility's assessment of Best Management Practices, as required by Section E of NCG0600000. Via: ❑ Messenger/Courier ❑ First Class Mail ® FedEx ❑ United Parcel ❑ DHL ❑ Lone Star Overnight ❑ Freight ❑ Other Transmitted: ❑ As Requested ® For Approval ❑ For Your Use ❑ For Review & Comment Remarks: None By: X1L� R - /."4— - Senior Professional 3500 Gateway Centre Blvd. 200, Morrisville NC 27560 ■ 919-765.6011 metro • Ext. 102 ■ 919-755-1414 fax ASSESSMENT OF BEST MANAGEMENT PRACTICES Valley Proteins Wadesboro, North Carolina Kleinfelder Project No.131914 Task 2901 Copyright 2013 Welnfelder All Rights Reserved ONLY THE CLIENT OR ITS DESIGNATED REPRESENTATIVES MAY USE THIS DOCUMENT AND ONLY FOR THE SPECIFIC PROJECT FOR WHICH THIS REPORT WAS PREPARED. ASSESSMENT OF STORMWATER BEST MANAGEMENT PRACTICES Prepared by: Linda M. Lamb, P.E. Senior Professional Valley Proteins Wadesboro, North Carolina Prepared for VA`Z�EY PRTETS Valley Proteins, Inc. December 19, 2013 Reviewed by: AA ' Michael Sussman, P.E. Program Manager IfLEINFELL7Er4 Raleigh, North Carolina TABLE OF CONTENTS 1.0 INTRODUCTION..................................................................................................................1 2.0 MATERIAL HANDLING NARRATIVE.................................................................................2 2.1 Raw Materials...............................:..........................................................2 2.2 Petroleum..............................................................................................3 2.3 ................... Process Chemicals....................................................... .........4 2.4 Waste Products.......................................................................................5 2.5 Finished Products .............. :...................................................................... 5 2.6 Loading Procedures.................................................................................5 3.0 FEASIBILITY STUDY.......................................................................................................... 7 3.1 Non -Structural BMPs.............................................................................................7 3.2 Structural BMPs ...................................................................................................8 3.3 Potential Additional Measures..........................................................................9 4.0 FECAL COLIFORM EVALUATION...................................................................................12 5.0 CONCLUSIONS AND CORRECTIVE MEASURES..........................................................13 FIGURES Site Layout Map APPENDICES Appendix A Milestone Schedule 131914T2901 I RAL13RO474 . Page i December 19, 2013 Copyright 2013 Kleinielder 1.0 INTRODUCTION The North Carolina Department of Environment and Natural Resources (NCDENR) Division of Water Quality (DWQ) issued a Certificate of Coverage to Valley Proteins Wadesboro Division under General Permit NCG060000 for stormwater discharges from industrial manufacturing activities. Section E of Part II of the general permit requires facilities that use or process animal fats and/or by-products to complete and submit an assessment of best management practices (BMPs) within twelve months of issuance of coverage. Best management practices must be assessed for off-loading, handling, and spill prevention of rendered fats and oils that are stored and used at the facility. This report includes the findings of the assessment, and must be submitted to both the local DWQ Regional Office and the Stormwater Permitting Unit for review and approval. This report addresses the required content in the following sections, including: • A narrative description of all the material handling activities (not just fats and oils) at the facility that are outdoors or are otherwise exposed to incidental rainfall or run-on. • A feasibility study of whether reduced exposure can be achieved at the site and a ranking of potential management measures with respect to feasibility. • An evaluation of the presence or absence of animals and/or wildlife on the site and whether fecal coliform concentrations might be correlated to the presence or absence of those animals. • Assessment conclusions and a proposed corrective action measures plan with milestones and proposed schedule for implementation. 131914T2901 I RAL13RO474 Page 1 December 19, 2013 Copyright 2013 Kleinfelder 2.0 MATERIAL HANDLING NARRATIVE The Valley Proteins Wadesboro facility is an animal rendering processing plant. Animal byproducts and used cooking oil arrive by truck and are processed to produce protein meal and saleable fat. Liquid raw materials are pumped to storage tanks before processing. All subsequent process activities are conducted indoors. The finished products are reloaded in trucks and rail cars for bulk shipment. Locations are illustrated on the attached facility layout map. This section describes the storage, loading and unloading practices for raw materials (including fuels), by-products, waste materials, and finished products. 2.1 Raw Materials Raw materials processed at the facility are used cooking oil (grease) and animal by-products. Used cooking oil is brought to the facility by tanker trucks. The trucks are unloaded in the covered offloading area located at the north end of the rendering plant building. The raw grease storage tank is surrounded by a secondary containment system. Animal byproducts are brought to the facility for processing aboard open -top trucks covered by tarps or tankers. The byproducts are unloaded in the covered offloading area. The byproducts are fed directly into the rendering process, and are not stored on -site for any appreciable length of time. Trucks are parked on the western portion of the parking lot, between the off-loading area and the scale house, prior to unloading. A subsurface oil -water separator has been installed beneath the drop inlet at the northwest corner of the parking area prior to outfall 001. Any spillage or leakage which occurs during transfer or storage is collected by the plant drainage system and routed to the wastewater treatment system, where the oil is reclaimed. Inside the plant is the only location on the site where the raw material trailers may be drained of any free liquids. Emptied. trucks are cleaned at the truck wash, which is located in the northeast corner of the facility, next to the office. The truck wash is covered and enclosed on two sides to help prevent stormwater contamination. Inside the truck wash, graded pavement directs the flow of wash water into floor drains, which drain into the wastewater treatment system. After washing, trucks are parked in the clean vehicle parking area. 131914T2901 I RAL13RO474 Page 2 December 19, 2013 Copyright 2013 Kleinfelder 2.2 Petroleum The facility uses three types of petroleum fuel. The boilers burn #6 fuel oil and #2 fuel oil, which are stored outside in one 21,750-gallon tank and one 30,000-gallon tank, respectively, located in the southeast portion of the facility. Fuel is transferred from the tank to the boilers through underground piping. The tanks are surrounded by a concrete secondary containment dike. The dike is drained by pumping collected stormwater to the wastewater treatment system. A spill event during boiler fuel tank loading would flow southward over the ground and then eastward in the ditch toward the stormwater outfall 003. A berm has been constructed across the ditch outlet to prevent free flow off the property of any spill material, which would collect in a low area above the berm. There is one 10,363 gallon #2 Diesel Tank located south of the office building. The material is used to refuel trucks and on -site equipment. The tank is surrounded by a concrete containment dike. The dike is drained by pumping collected stormwater to the wastewater treatment system. Diesel fuel is dispensed immediately adjacent to the tank. No permanent curbing or spill prevention devices are present for refueling activities. Contaminated stormwater runoff and spills will drain to outfall 002 via a drop inlet which has been out -fitted with a catch basin basket - type absorbent filter. All tanks are refilled by pump transfer from tanker trucks. Any spillage which occurs during the refilling process that is outside of the concrete containment walls will drain into the stormwater collection system, if not otherwise contained. Any spillage which occurs inside the containment walls is discussed above. Loading procedures meet DOT requirements and are described in Section 2.6. 2.3 Process Chemicals The chemicals used in processing and water; treatment at the facility include DuPont Actxone, aluminum chloride, and magnesium hydroxide. These tanks are located outdoors. Actxone totes are used in the air scrubbers, which clean the exhaust air from the rendering process. Aluminum chloride (50% solution) is stored in a 5,600-gallon tank, with secondary containment dike, on the east side of the rendering building. The aluminum chloride is used in the Dissolved Air Flotation 131914T2901 I RAL13RO474 Page 3 December 19, 2013 Copyright 2013 Kleinfelder unit. Bulk magnesium hydroxide is stored as a slurry in a 5,600-gallon tank in a contained area to the south of the wastewater treatment plant and is used for pH control. The tank containing aluminum chloride and is refilled by pump transfer from tanker trucks. Any spillage which occurs during the refilling process will drain into the wastewater treatment system via catch basins if not otherwise contained. The magnesium hydroxide tank is also refilled by pump transfer from tanker trucks. Any spillage from the magnesium hydroxide tank or during.the filling of the tank would flow into stormwater outfall #002, if not contained. Totes are replaced when empty by truck delivery and immediately moved to their point of use. Small quantities of miscellaneous liquid and solid materials (motor oil, cleaning solutions, salt, etc.) are delivered in closed drums, pails, or bags by truck, and are manually transported by hand or fork truck to points of indoor storage immediately upon arrival. 2.4 Waste Products Wastewater is generated from process activities at the facility. This water drains into the main plant sump and is pumped to a 1.5 million -gallon on -site wastewater treatment plant and then is applied to spray fields on the property The facility uses a trash dumpster for solid waste that is emptied on an as -needed basis. 2.5 Finished Products The finished products of the rendering process are protein meal and saleable fat. The protein meal is stored in outdoor silos located west of the blending/grinding building. Loading of processed protein meal into trucks and rail cars can generate dust in and around the loading facility. To help control the dust buildup and stormwater contamination which could result, the load -out and asphalt areas are washed three times a week, except during freezing conditions or precipitation events. An underground 1000-gallon chamber with a filter over the inlet grate and a mid -level outlet pipe has been constructed beneath the drop inlet at the southwest corner of the paved area, prior to discharging to outfall 003. 131914T2901 I RAL13RO474 Page 4 December 19, 2013 Copyright 2013 Klelnfelder Fat is extracted from the processed byproducts and is pumped through overhead piping into the large outdoor storage tanks, located to the west of the rendering building. The fat is stored in these tanks until it is pumped to tanker trucks at the tank truck loading area for removal. The fat tanks are surrounded by a dike system that must be manually pumped out. A spill from a tank failure that is uncontained would flow northward along the grassy drainage ditch toward outfall 001. The loading area has strip drains that lead to the wastewater treatment system, in the event of a loading spill. Truck drivers provide wheel chocks, drip pans for hose connections and inspect bottom drains for leakage prior to departure. Loading procedures meet DOT requirements, are the same as for fuels, and are described in the next section. 2.6 ' Loading Procedures Tank Truck Transfers: 1. A Company employee will remain with the truck driver during the material transfer procedure. 2. Position tank truck and place wheel chocks. 3. Verify receiving tank level is adequate for quantity of material to be delivered or loaded. 4. Make hose connections between the tanker truck and the storage tank. 5. The truck connections will be double checked prior to starting the transfer. 6. Begin transfer of material. 7. Continually observe piping, valves, pumps and the truck to detect leaks before a major problem is allowed to exist. B. After the transfer is completed, place drip pans beneath the piping connections. 9. Close valves on the truck and pumping system: 10. Open piping connections and allow hose contents to drain into the drip pans. 11. Cleanup spillage. Dispose of waste in an approved manner. 131914T2901 I RAL13RO474 Page 5 December 19, 2013 Copyright 2013 Kleinfelder J Drum Handling: 1. New drums and containers are to be inspected to determine if they are leaking or in poor repair. 2. Prior to transport, bungs; vents, and rim seals are to be inspected and secured. 3. Drums and containers are transported individually by hand truck or by front-end loader. 4. Drums transported in the bucket of the front-end loader will be fastened with a strap. 5. Drums and containers will not be opened until placed in use. 6. If drums are moved before empty, bungs; vents, and rim seals are secured. 7. Portable drum pumps will be used to transfer oil from drums to other containers. 8. After transfer, the operator will inspect the area for spills before opening another drum. 9. Drum and container storage areas will be routinely inspected for spills and leaks. 131914T2901 I RAL13RO474 Page 6 December 19, 2013 Copyright 2013 Kleinfelder 3.0 FEASIBILITY STUDY A number of best management practices (BMPs) are currently in use at Valley Proteins. These practices, which are composed of both structural and non-structural controls, already limit the potential for contamination of stormwater. This section presents the existing Valley Proteins BMPs, and an assessment of the feasibility of potential measures which may attain additional reductions in exposure. 3.1 Nan -Structural BMPs The non-structural administrative controls which are used at the site are: materials management procedures, including good housekeeping practices; material exposure control; spill prevention and cleanup; and connection controls. Valley Proteins materials management policy requires regular cleaning of the facility grounds, and the storage of drums, barrels and bags of chemicals inside. All chemical containers are checked regularly for leaks or signs of damage. Raw material, product and chemical tanks are labeled. Employees must provide adequate aisle space to facilitate materials transfer and easy access for inspections; store containers, drums, and bags away from direct traffic routes to prevent accidental spills; stack containers according to manufacturers' instructions to avoid damaging the containers due to improper weight distribution; and store containers on pallets or similar devices to prevent corrosion of the containers which can result when containers come in contact the moisture on the ground. Employees are instructed to maintain clean, dry floors and ground. surfaces by using brooms, shovels, vacuum cleaners, or cleaning machines and to regularly pick up and dispose of garbage and waste materials. Material exposure to stormwater is limited in multiple ways. By-product trucks which are not immediately unloaded have tarps secured over their loads to protect against contact with rainfall. Raw material trailers -are parked only on the drain pad or in the staging area. All processing operations and maintenance activities are conducted indoors or in covered areas. Finished products are stored in covered bins or tanks where they are protected from stormwater. 131914T2901 I RAL13RO474 Page 7 December 19, 2013 Copyright 2013 Kleinfelder Spills are prevented by providing bulk storage tanks with secondary containment. Employees inspect equipment for proper operation - all piping and equipment is inspected regularly for leaks including tanks, dikes, valves, pumps, flanges, and connections, and any leaks which are found are fixed promptly. Truck loading and unloading is attended by a Valley Proteins employee, and employees are trained in spill prevention and response procedures. Spill cleanup supplies and equipment are maintained in strategic locations and are inspected regularly and replenished as needed. Stormwater conveyances are inspected and certified annually for illicit connections and unallowable non-stormwater discharges, which will be promptly removed, if present. 3.2 Structural BMPs The structural stormwater controls employed at the facility include the use of curbing and graded pavement to contain and direct the flow of stormwater, collection and treatment as wastewater of stormwater from the immediate area around the rendering plant, containment dikes around many of the storage tanks, and roofing over the raw -material unloading area and the truck wash. Areas of the plant where raw material is stored or handled have been engineered to flow toward the process building drains, where runoff is collected and pumped to the wastewater treatment' plant for collection and/or treatment. Exterior areas of the plant, where fat is stored or handled, have been engineered to flow toward the stormwater conveyances, where runoff is collected in a sump and can be pumped to the wastewater plant for collection and/or treatment. This stormwater collection system is an effective backup for the secondary containment dikes provided for all major oil storage tanks, and provides adequate insurance that small tank spills or releases will not leave the property. Spill kits containing absorbent material are in the maintenance building and the truck shop. In addition, an oil/water separator is located north and west of the office building. An oil/water separator accepts surface runoff from the catch basin northwest of the scale house and acts as a separation chamber for stormwater, The oil/water separator tank discharges water to a drain 131914T2901 I RAL13RO474 Page 8 December 19, 2013 Copyright 2013 Kleinfelder field which makes its way to outfall 001. The remaining coalesced grease is pumped out as needed. A 1000-gallon subsurface tank is installed beneath the last drop inlet prior to Outfall 003, which has a mid -level pipe outlet and a surface inlet screen. Captured -grease and settled solids are periodically removed manually. 3.3 Potential Additional Measures In order to minimize the potential for contamination of stormwater at Valley Proteins, the following changes to operations and storage practices could be considered, in order of feasibility: Perform dry cleanup of paved driveways, parking areas, etc. where byproducts transport vehicles are staged, stored, moved across, etc. according to a schedule to be developed as appropriate for the facility. • Inspect storm water collection and discharge systems (manholes, underground storm sewers, sediment ponds/traps, etc.) and remove accumulated silt, sediment, organic materials, etc. according to a schedule to be developed as appropriate for the particular facility. • Install additional barriers where appropriate around or in drop inlets, and above outfalls. Systems to be inspected and maintained. • Cover or eliminate outdoor storage of unused equipment, scrap material and empty containers except in areas where stormwater is captured to the wastewater treatment system. • Install cover and containment for diesel truck fueling pump. • Install secondary containment around storage tanks which do not already possess such containment. • Install additional secondary containment around tanks which possess containment that is not capable of containing 100%.of tank volume plus sufficient freeboard for precipitation. • Install truck loading containment for boiler fuel oil tanks. • Installation of first flush systems in sensitive areas to collect the initial rainfall and wash down water, to be discharged to a process sewer or treatment by wet detention stormwater management device. 131914T2901 I RAL13RO474 Page 9 December 19, 2013 Copyright 2013 Kleinfelder The facility currently performs dry cleanup of paved driveways, parking areas, etc. where byproducts transport vehicles are staged, stored, moved across, etc. The locations and frequency of this activity will be reviewed adjusted as necessary. The facility has already installed filter barriers in drop inlets where appropriate. The frequency of the inspection and maintenance of these systems and of the complete storm water collection and discharge systems will be reviewed and adjusted as appropriate. The diesel fueling pump island could be covered to protect from stormwater run-on, and the diesel vehicle fueling and boiler fuel tank loading areas curbed to contain material, transfer spills. While these measures are feasible, previous analytical sampling has shown that oil and grease concentrations are below the stormwater benchmark and therefore additional controls are not deemed necessary. Additional secondary containment of fat and oil storage tanks is required under 40 CFR 112 requirements (SPCC), and is already being addressed by that program. Redundant scheduling and progress monitoring by stormwater management is not necessary. The paved apron area north of the truck shop and scales could be curbed or bermed and the drainage directed to a control or capture treatment, device, but a first flush capture or control is not suitable for this location. Typical Best Management Practice devices such as sand filters, bio-retention areas, and infiltration devices are not feasible alternatives for the Valley Proteins site due to high maintenance requirements and unsuitable natures for this type of industrial facility. The current wastewater system was not designed as a combined sewer and therefore is not designed to handle the additional first flush hydraulic load. 131914T2901 I RAL13RO474 Page 10 December 19, 2013 Copyright 2013 Kleinfelder 4.0 FECAL COLIFORM EVALUATION Some wildlife is certainly present at the site, especially in outlying areas of the site away from the industrial buildings and traffic. But these areas are not monitored by the stormwater sampling program, and animal activity near the industrial operations is minimal. (Valley Proteins maintains a rodent control program.) This may contribute to fecal coliform .loading in these outfalls. Animal activity is not likely to be a significant contributor or to be correlated with stormwater discharge fecal coliform concentrations. 131914T2901 1 RAL13R0474 Page 11 December 19, 2013 Copyright 2013 Kleinfelder 5.0" CONCLUSIONS AND CORRECTIVE MEASURES Valley Proteins believes that additional non-structural Best Management Practices are warranted for this facility to limit potential impacts to water quality. These measures Include: • The dry cleanup procedures, locations and frequency will be reviewed hand adjusted as necessary. • The frequency of the inspection and maintenance of existing storm water collection and controls will be reviewed and adjusted as appropriate. 131914T2901 I RAL.13RO474 Page 12 December 19, 2013 Copyright 2013 Klelnfelder EMPLOYER PARKING AREA , L rru IIINCAN ROAD O(JPPALLauiEQllIPMENf STOMOE t i CATQI BASM - wriwwID 4— w E I TNRER CIIA —� om u AREA Ate%' OIIM'hTER VATP.R SFPARATOm rriTl4Npq Z i OPTIM STORAOK TREATMENT RUILDINO PPEJQhTK)NS / T L1il4TEA / �'— ,.T DDVT�D WASNOOWN 'DRAMA - - AREA �I pRRA A"RO%IMAT'i:— SCALE 11a1A58 DIESEL LNTIbUF' Fl1EL LYSPARViOl.g ARI7� STORAGE i O y . 1 PROPANE EePATMRNT AJHACHTANK I Pf_1NT AR RA I I t �-- I ORDASRRSLUDOH MRAGE TANKS 1i OWLINO TOWER " —•—V-4�i—CIMPALLRR2 ,•^~HAG �� Q O O C VME Q �.� '/ S 1 NFSRM fIY TANK D8 TANK PADID OPFTl1ADM0 ARIA , I ALUMMIM ACR (, WATER LTII0RTDE I, f TANK I SODRM I 4�SCUPPEk n"R� COVERED {- �4— DRAW i� RDNDERINO _ ['IILORlNTi CYLWDRH $ + fi I S RU�RJ6 ' STDRAOB AREA ' I O O SCRUBBER WATER STORAGE MT STOM08 O i / 9L'MP> DAY TANK //"\�4�� I } TANK TANKS PAVF.b AREA / RL[NI]Mb B(1RAR UTILITY EUILDLYq WOODED '.� �— tt E! lOJ GRRiDINO Rp)hl DRAIXAGR AREA O ARM., + NA2iUT MEAL RA N0.2 WATER ` + SUODINO Uls COVERED } TANK \1i• , FIYDRALT.IC OR. NOOL,6 DR. TANKS ! \ FUEL y _ y SLTtESYCONVEYOR PDR MEAL PRODUCT 9UTPALL00.S 't TO MIL CAR AMROXTMAT P SCALE (PRIM I20 60 0 120 240 LEGEND —10� I)MC1'IO11 OF DMINAOR ORAVFUDrRTDRIVF 9TOkMWATEROLITPAll --•- HURMD SIORMWATER PIPE — — — DRALNAOR MTCH l =1 STRIP DR.CULVERT PIPS � STORMWATBR CATCH BASIN • KLElNi'LrLDffR "� � Reg1Y +r7a feNeRv. 13MGATEWAY CENTRERLVD, 4Iy+2DO PLANT LAYOUT AND DRAINAGE MAP FIGURE G MOkkIS VILLB, NOKTM CANoLWA 21.Te0 CARMNA, EY.PRODUCLS WAOFSAORO, NC PACILffY PHONLh 919.751.501 I PRpIP.CPNO.•. 1DI23&2901 DA'IL:AMIL.2009 FACSIMILH: 919.157,1414 DRAWN AY:'Ilt APPENDIX A MILESTONE SCHEDULE ADDITIONAL BMP ESTIMATED COMPLETION Review the dry cleanup locations and First Quarter 2014 frequency and adjust as necessary. Review the frequency of the inspection First Quarter 2014 and maintenance of storm water collection and controls and adjust as appropriate. NCDETIR North Carolina Department of Environment and,Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, R E. Governor Director December 4, 2012 Bob Vogler Valley Proteins Inc PO Box 3588 Winchester, VA 22604 Dee Freeman Secretary Subject: NPDES Stormwater Permit Coverage Renewal Valley Protiens - Wadesboro Div COC Number NCG060144 Anson County Dear Permittee: In response to your renewal application for continued coverage under stormwater General Permit NCG060000 the Division of Water Quality (DWQ) is forwarding herewith the reissued General Permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended). The following information is included with your permit package: • A new Certificate of Coverage (COC) • A copy of General Permit NCG060000 • A copy of the Technical Bulletin for the General Permit • Two copies of the Discharge Monitoring Report (DMR) Form • Two copies of the Qualitative Monitoring Report Form The General Permit authorizes discharges of stormwater, and it specifies your obligations for discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all the changes in the reissued permit. Your facility has six (6) months from the time of receipt of the permit to update your current SPPP to reflect all new permit requirements. The first sample period of your permit begins January 1, 2013. Your facility must sample a "measureable storm event" beginning during the periods beginning January 1 and July 1 of every year (or, if applicable, report "No Flow," as outlined in Part III, Section E). Also, please note that Tier 3 Actions in Part II of your permit are triggered by benchmark exceedances on four occasions beginning on the effective date of this permit and do not count prior exceedances. The more significant changes in the General Permit since your last COC was issued are noted either in the Draft Permit Fact Sheet that accompanied the public notice (http://portal.ncdenr.ore/web/wg/ws/su/current- notices), or in the Response to Comments / Summary of Changes and Technical Bulletin documents that are posted on the Stormwater Permitting Unit's website with the new General Permit. Please visit http://Portal.ncdenr.org/web/wq/ws/su/npdessw (click on 'General Permits' tab) to review that information for your specific General Permit carefully. 1617 Mail Service Center, Ralegh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 91p 807-63001 FAX: 919-807 ,192 Internet: wv..v,ncwater4uality.or.Q An Equal 0, ;-ort,:nityU4 rirmaGveAction Em. Iny-r One No hCamlina at1f1"ll!l Bob Vogler December 4, 2012 Page 2 of 2 Some of the changes include: Part II: • Section A: The Stormwater Pollution Prevention Plan (SPPP) section, if applicable, has been updated to the most current language of our permits. Additional conditions for specific industry sectors have been added to the SPPP requirements in some cases. • Sections B, C: Failure to perform analytical stormwater monitoring may result in the Division requiring that the permittee begin a monthly sampling scheme. • Sections 6, C: A lower TSS benchmark of 50 mg/I for HQW, ORW, PNA and Tr Waters applies to these more sensitive waters. • Sections B, C. The monitoring parameter Oil & Grease (0&G) has been replaced by the parameter Total Petroleum Hydrocarbons (TPH) for vehicle maintenance areas, and in some cases, other analytical monitoring requirements. • Sections B, C, D: Inability to sample due to adverse weather must be recorded in the SPPP, or in separate on -site records if your General Permit does not require an SPPP. Adverse weather is defined -in the "Definitions" section of the permit. • Sections B, C. The term "Representative Storm Event" has been replaced by "Measurable Storm Event." A measurable storm event is defined in the permit. • Section D: If the permittee fails to respond effectively to problems identified by qualitative monitoring, DWQ may require the permittee to perform corrective action. Please review Parts III and IV to understand the Standard Conditions of your new NPDES General Permit, including Compliance and Liability, Reporting, Monitoring and Records requirements; Operation and Maintenance obligations; and Definitions. Please note that all samples analyzed in accordance with the terms of this permit must be submitted to the Division on Discharge Monitoring Report (DMR) forms available on the Stormwater Permitting Unit's website above. DMR forms must be delivered to the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. Also note that existing permittees do not need to submit a renewal request prior to expiration unless directed by the Division. Your coverage under the General Permit is transferable only through the specific action of DWQ. This permit does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package, please contact the Division's Stormwater Permitting Unit at (919) 807-6300. Sincerely, for Charles Wakild, P.E. cc: DWQ Central Files Stormwater Permitting Unit Files Fayetteville Regional Office STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG060000 CERTIFICATE OF COVERAGE No. NCG060144 STORMWATER NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1,' other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Valley Proteins Inc is hereby authorized to discharge stormwater from a facility located at: Valley Protiens - Wadesboro Div PO Box 718 Wadesboro Anson County to receiving waters designated as Hurricane Creek, a class C waterbody in the Yadkin River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, II1, and IV of General Permit No. NCG060000 as attached. This certificate of coverage shall become effective December 4, 2012. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this 41h day of December, 2012. for Charles Wakild, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission AW11w, INCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E. Governor Director March 5, 2012 Thomas A Gibson, Jr Carolina By -Products - Wadesboro Div PO Box 3588 Winchester, VA 22604 Subject: NPDES Stormwater Permit Coverage Renewal Carolina By -Products - Wadesboro Div COC Number NCG060144 Anson County Dear Permiee: Dee Freeman Secretary Your facility is currently covered for stormwater discharge under General Permit NCG060000. This permit expires on 10/31/2012. The Division staff is currently in the process of renewing this permit. When a draft is available for notice and public comment, it will be posted on our website at http://portal.ncdenr.org/web/wq/ws/su/public-notices. Please continue to check this website to review and comment on proposed changes to the permit. Once the permit is reissued, your facility would be eligible for continued coverage under the reissued permit. To assure consideration for continued coverage under the general permit, you must apply to the Division of Water Quality (DWQ) for renewal of your permit. Enclosed you will find a Permit Coverage Renewal Application Form, The application must be completed and returned by May 4. 2012. Letters confirming our receipt of the completed application will not be sent. Failure to request renewal within the time period specified may result in a civil assessment of at least $250.00. Larger penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your facility without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. "No exposure exclusion" is now available to industrial facilities in any of the categories of "storm water discharges associated with industrial activity," (except construction activities). If you feel your facility can certify a condition of ,.no exposure", i.e. the facility industrial materials and operations are not exposed to stormwater, you can apply for the no exposure exclusion. For additional Information contact the Central Office Stormwater Staff member listed below or check the Stormwater Permitting Unit Web Site at http://portal.ncdenr.org/web/wq/ws/su/npdessw#tab-5. If the subject stormwater discharge to waters of the state has been terminated, please complete the enclosed Rescission Request Form. Mailing instructions can be found on the bottom of the form. You will be'notified when the rescission process has been completed. If you have any questions regarding the permit renewal procedures please contact Robert Patterson of the Central Office Stormwater Permitting Unit at (919) 807-6375. Sincerely, _,C (__ Bradley Bennett Supervisor, Stormwater Permitting Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-64941 Customer Service: 1-877-62U748 Internet: www.nNoterquatity.org An Equal opportunity 1 Affirmattva A6tion Employer AWrally one h Carolina Permit Coverage Renewal Aoglication Form National Pollutant Discharge Elimination System Certificate of Coverage Number Stormwater General Permit NCG060000 NCG060144 The following is the information currently in our database for your facility. Please review this information carefully and make all corrections/ additions as necessary in the space provided to the right of the current information. Owner Affiliation Information Owner / Organization Name: Owner Contact: Mailing Address: Phone Number: Fax Number: E-mail address: * Reissued Permit will be mailed to the owner address Valley Proteins Inc Thomas A Gibson, Jr PO Box 3588 Winchester, VA 22604 540-877-2590 Ext.253 540-877-3 216 Facility/Permit Contact Information Carolina By -Products - Wadesboro Div Facility Name: Facility Physical Address: PO Box 718 Wadesboro, NC 28170 Facility Contact: James Hodges Mailing Address: PO Box 718 Wadesboro,NC 28170 Phone Number: 704-694-3701 Ext. Fax Number: 704-694-6145 E-mail address: jhodges@valleyproteins.com Discharge Information Receiving Stream: Hurricane Creek Stream Class: C Basin: Yadkin River Basin Sub -Basin: 03-07-10 Number of Outfalls: Impaired Waters/TMOL Does this facility discharge to waters listed as impaired or waters with a finalized TMDL? ❑ Yes ❑ No ❑ Don't Know for information on these waters refer to http.y/h2o.enrstate. nc. us/su/lmpaired Waters TMDLI CERTIFICATION I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete and accurate. Signature Print or type name of person signing above Date Title Please return this completed renewal application farm to: SW General Permit Coverage RenewalStormwater Permitting Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Beverly Eaves Perdue Governor w. afija NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Coleen H. Sullins Director June 13, 2011 James Hodges, Environmental Manager Valley Proteins, Inc., Wadesboro Division Post Office Box 718 Wadesboro, N.C, 28170 SUBJECT: Technical Assistance and Compliance Inspection Valley Proteins (Carolina By -Products) Wadesboro Division NPDES Stormwater General Permit NCG060000, COC No. NCG060144 Anson County Dear Mr. Hodges, Dee Freeman Secretary Enclosed please find a copy of the Compliance Evaluation Inspection report for the inspection and technical assistance conducted May 13, 2011. Your time as well as that of Mr. Ryan Kirby is greatly appreciated. The inspection and file review revealed that the NPDES Stormwater General Permit and associated Certificate of Coverage (COC) authorize discharge of stormwater to the Hurricane Creek, Class "C" Waters in the Yadkin -Pee Dee River Basin. The technical assistance portion of visit consisted a very detailed review of your permit and discussion of stormwater best management practices. Below please find, some but not necessarily all, items discussed: 1. Please keep Chain -Of -Custody records with analytical monitoring. 2. Please submit all analytical monitoring for the period May 2009 - May 2011. This data should include all Chain -Of -Custody information. 3. Please submit, at a minimum, all Tier One and Tier Two actions taken for the period May 2009 - May 2011, as outlined in your permit. 4. No significant spills were noted for previous three (3) years. 5. Please continue to make sure all contact information is up to date and your Spill Prevention and Response Plan is available to all necessary staff. 6. Please continue to make sure all valves are secure (locked) on all secondary containment facilities. The requested information noted above should be forwarded to the Fayetteville Regional Office on or before July 13, 2011. 225 Green St., Suite 714, Fayetteville, NC 28301-5043 Phone: 91OA33-3300 1 FAX: 91C-4B6.07071 Customer Service:1-677-623-6748 Internet: www,ncwaterquality.org An Equal Opportunity I Atirmahe Action Em{Moyer Onc North Caroli iia x1till'ally G Mr. Hodges June 13, 2011 Page 2 of 3 I would like to complement you and Mr. Kirby on your knowledge of the permit and site. If you have questions or comments regarding this report or would like further technical assistance please do not hesitate to contact me at (910) 433-3300. f Paul E. Rawls Environmental Program Consultant Enclosure: Inspection Report PER/per cc: Ryan Kirby, Valley Protein, Wadesboro Division DWQ WBS Compliance & Permitting Unit, Niki Maher FRO Stormwater Files, Mike Lawyer v Compliance Inspection Report Permit: NGG060144 Effective: 11/01/07 Expiration: 10/31/12 Owner: Valley Proteins Inc 5OC: Effective: Expiration: Facility: Carolina By -Products - Wadesboro Div County: Anson PO Box 718 Region: Fayetteville Wadesboro NC 28170 Contact Person: Dean Deibert Title: Phone: 704-694-3701 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 05/13/2011 En try Time: 09:50 AM Exit Time: 02:15 PM qjd -Y33 "33G 3 Primary Inspector: Paul E Rawls' PhoneSecondary Inspector(s): Mike Lawy Phone: 910-433-3300 E5 9l e Reason for Inspection: Routine Inspection Type: Technical Assistance 332-5 Permit Inspection Type: Foodrrobacco/Soaps/Cosmetics/Public Warehousing Stormwater Discharge COC Facility Status: ■ Compliant ❑ Not Compliant Question Areas: E Storm Water (See attachment summary) Page: 1 Permit: NCG060144 owner -Facility: Valley Proteins Inc Inspection Date: 05113/2011 Inspection Type: Technical Assistance Reason for Visit: Routine Inspection Summary: The inspection and file review revealed that the NPDES Stormwater General Permit and associated Certificate of Coverage (COC) authorize discharge of stormwater to Hurricane Creek, Class "C" Waters in the Yadkin -Pee Dee River Basin. The technical assistance portion of the visit consisted a very detailed review of the permit and discussion of stormwater best management practices. The following are some but not necessarily all of the items discussed: 1. Please keep Chain -Of -Custody records with analytical monitoring. 2. Please submit all analytical monitoring for the period May 2009 - May 2011. This data should include all Chain -Of -Custody information. 3. Please submit, at a minimum, all Tier One and Tier Two actions taken for the period May 2009 - May 2011, as outlined in your permit. 4. No significant spills were noted for previous three (3) years. 5. Please continue to make sure all contact information is up to date and your Spill Prevention and Response Plan is available to all necessary staff. 6. Please continue to make sure all valves are secure (locked) on all secondary containment facilities. The requested information noted above should be forwarded to the Fayetteville Regional Office on or before July 13, 2011. Page: 2 '} It Permit: NCG060144 Owner - Facility: Valley Proteins Inc Inspection Data: 05/1312011 Inspection Typo: Technical Assistance Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ■ ❑ ❑ ❑ # Does the Plan include a `Narrative Description of Practices"? ■ ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ❑ ■ ❑ ❑ # Does the flan include a list of significant spills occurring during the past 3 years? ❑ ❑ ■ ❑ # Has the facility evaluated feasible alternatives to current practices? ■ ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ■ ❑ ❑ ❑ # Does the Plan include a BMP summary? ■ ❑. ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ ❑ ❑ # Does the facility provide and document Employee Training? ■ ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ■ ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ■ ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ■ ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ ❑ ❑ Comment: No significant spills noted for previous three (3) years. Continue to make sure your Spill Prevention and Response Plan is up to date and the plan is available to all necessary staff. Continue to make sure all valves are secure (locked) on secondary containment facilities. Qualitative Monitorin Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ ❑ ❑ ❑ Comment: Qualitative Monitoring was reviewed. Please continue to make sure notestrecords are taken to properly describe outfall conditions. Analytical Monitorin Yes No NA NE Has the facility conducted its Analytical monitoring? ■ ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ■ ❑ ❑ ❑ Page: 3 r Permit: NCG060144 Inspection Date: 05/13/2011 Owner - Facility: Valley Proteins Inc Inspection Type: Technical Assistance Reason for Visit: Routine Comment: Please keep Chain -Of -Custody records with analytical monitoring. Please submit all analytical monitoring for the period May 2009 - May 2011. Also please submit, at a minimum, all Tier One and Tier Two action, as outlined in your permit, that have been taken for the period May 2009 - May 2011. In addition to the above please submit your plan of action for future action to address fecal coliform benchmarks. All requested information should be received by the Fayetteville Regional Office on or before. July 13, 2011. Permit and Outfalls # Is a copy of the Permit and the Certificate of Coverage available at the site? # Were all outfalls observed during the inspection? # If the facility has representative outfall status, is it properly documented by the Division? # Has the facility evaluated all illicit (non stormwater) discharges? Comment: Yes No NA NE Page: 4 FEB f .ti ` ---1AC-FAY DIit FAY;QQ 648774 0 Microbac Laboratories, Inc. FAYETTEV,ILLE DIVISION 2592 HOPE MILLS ROAD FAYFTTFVIJZE, NC 28306 • (910) 864-1920 / (910) 864-8774 (FAX) PAGE I _ . http://www.mxcrobac.com _ CRUMIS7rRY MICROBIOLOGY - FOOD SA�FT' • CpNSLJN :R PRODUCTS WATER •• AIR • WIIS;FS - FQQD • PHAitMACF_LtTICAt.S • NIJTRoki ULC ,LS CERTIFICATE OF ANALYSIS CLIENT: NC DENR - M ADDRESS: 225 Green Street, #714 Fayetteville, NC 28301 CONTACT PERSON: Mr. R. Revels ACCOUNT NUMBER-. 4KNO03 NC #11 NC #37714 USDA #3767 DATE, REC'D: 01/07/04 SAMPLED: 01/07/04 SAMPLED BY: R. Revels DELIVERED BY: A. Revels SAMPLE CODE: WW/Storm, Grab REFRRENCE: Valley Protein SAMPLE ID: 1. UT below stormwater outfall (1/6) ID #04WE1213 2. UT below stormwater outfall (1/7) - ID OOAWR1214 3. Downstream @ Yadkin Peedee (SR #1649) (1/7) - ID #04WE1215 DATA REVIEWED BY: DATE REPORTED: 01/31/04 **+**44".b*4E**j****'6'64*'**#++*'.*+a*4*****+, **-k +* 4 * * * + A- * * * ** * -b * 4***44r+**4**4 **-jr **4-***44* XTALYSIS METMD 2 3 .y �.**•,F,**;.Y**,}y*4�{{*}*+iL*i*4•i74*++L**+**}+**'/+}+++4-4*-k******' +4****t***++**4iii••fr*i+F***r•1M COD (mg/L) EPA 410.4 2320 1390 COLIFORM, FECAL (per 100 ml) SMIS 9222D 37000 2000 NITRATE •(mg/L) EPA, 353.3 <0.1 4.31 NITRITE (mg/14 EPA 353.3 <0.1 <0.1 NITROGEN, AMMONIA (rog/L) EPA 350.2 34.5 7.56 NITROGEN, TOTAL WELOARL (mg/kg) EPA 351.2 79.8 60.2 OIL 6 GREASE (mg/L) EPA 413.1 12.89 <0.1 PHOSPHORUS (mg/L) EPA 365.2 14.8 0.64 CokMENTSr < - Less than > � Greater than PAGE 1 OF 1 The data, and other inrorms rim conminad on Ihia anel .,rh... f CLIENT: _ k1V P - ADDRESS: CONTACT PERSON: SAMPLE 01. _OLV §2 XA WT?2. #2. a, i, t i 04. Fayetteville Division 2592 l4ope Mills Road, Fayetteville, NC 28306 (910) 864-19201(910) 864-8774 fax DATE REC'D:1 7 SAMPLE DATE: ` � 0 SAMPLED BY: - DELIVERED BY: _ REFERENCE: : -�L — a ,�I,iiiAu. (Y6 ).= 0 4 Ui;-- J@ ./ 3 ate pttr t sQ a= 0�-I WORK AUTHORIZED BY - ANALYSIS TECHMATE SAMPLE #1 SAMPLE #Z SAMPLE 03 SAMPLE #4 BOD m Chloride rn Chicrine m COD Ga--- / f a .�►��v �'-� d ifarm, Fecal r 100 milr 3 vp p �o n ide m Nitrate ; -b D Nitrate Nitrite m L Nitrite • rQ r I a/� Z> • / .� c� r Nit en, Ammonia m r .# , C Ski Nit en Total lqeldahl m L) < d_ x Oil & Grease imaUL H Phenol m L Phosphorus, Total m r r 40 go c Solids, Suspended Solids, Total m Sulfidem Turbid' ntu Arsenic m . Barium Cadmium Chromium m Co Fluoride m Iron Lead Me= m Nickel m Silver Sodium m Post -it" Fax Note 7671 Date` a P ses b Ta ` Qi�FYS Froff IQ r�L CoMt. ,,�c Co. rn �caaB�� —OF 1 Phone N Phone !! FaxM /d F36 07 Fe:4 I zoyd tLL098016:xvd AIQ W-OVEOUDIW KV 0Z:60 nHZ *ZZ-Myf I zoyd tLL098016:xvd AIQ W-OVEOUDIW KV 0Z:60 nHZ *ZZ-Myf Fayetteville Division 2592 Hope Mills Road Fayetteville, NC 28306 (910) 864-1920 / 864-8774 fax CHAIN OF CUSTODY RECORD PAGE 1 OFF_ WENT MAME8 NCbCNfL FOO PROdECTILOCATIM t �fc}t[ �iro�va, L.}aaoS%ow" o Ca #OF a O T T L E $ TYPE OF ANALYSIS PRESERVATION CODE -� CODE: A= <4'C ONLY B = HNO3 (0<2) + <4'C C = H2SO4 (ph<Z+ a4'C D = NaOH + <4'C E = ZN Acetate + <4'C F = .SOdtll TIED. COKrWT Perms: Pry: SAWIPLE4 p R' i + LATE I EMETHM FSugPIR, l�� �S LAB ID # SAMPLE TYPE DATE TIME COMP GAAS PH as TEMP'C CHURM oy LVE J ai 3 Q.-i l -o(, -b 3: I S X, cl G G 6 04u3ctal4 O.T. toe-1o1i� 416& -o -e r'Z :2�0 X -arse, i ! 1: So lr L C. I Can ffaft or special Hazards: Field pH: MEMORY TRANSMISSION REPORT TIME : FEB-13-2004 02:24PM TEL NUMBER NAME FILE NUMBER T96 DATE FEB-13 02:23PM TO 17046946145 DOCUMENT PAGES 002 START TIME FEB-13 02:23PM END TIME FEB-13 02:24PM SENT PAGES 002 STATUS OK FILE NUMBER 796 *** SUCCESSFUL TX NOT ICE *** i p�'-qo V." " FAX TFRANsMISSION DELI R FAYETTEVILLE REGIONAL OFFICE FAYETTEVILLE, NORTH CAROLINA 2B301-5043 VOICE-. 910-466-1 541 Fax: 910-486.0707 To:triad �aoLL s� �vv �•c:.-+s �iri C� Fax #: 7o5f, G 9Sf� (oI�S Paged (Including cover): From: i Subject: Ord-F'i- 1�-1-S-s-rr' l_r.�•� v.�.+�t�.�ac� f COMMENTS, -r ..ts/bum.✓ • 3 � G/e-�. sts�- map y .r.�vS.e ..•._ �..r. s � .-.. �,,.. •. 01 4—. .6 +r-cxY +� u ....� v �+1� ^FYI � c0 ..rr G. 7u4:+ sl��`..S a7�s• 4 ,.L+ �7r�rG^s Sit.�•s� �Grs .yr � �r4.-sr- Slsr�- d. ✓._..rti� v- •' /f �e c�vv-.__ cr .....,-.,� • 5•%ram c e r �� � ern NCDENR FAX TRANSMISSION DENR FAYETTEVILLE REGIONAL OFFICE FAYETTEVILLE, NORTH CAROLINA 28301-5043 VOICE: 910-48671541 Fax: 910-486-0707 To: u .d r--/ r.>6 bzr7 l,uG Vol1c� pro +-Ci^ilsi Fax #: 70V. 9�• �Ol �' From: W, i Date: 46/3J ZOO `% Pages (including cover): Z Subject: ra-f'i- I�-� l.&r� ' .P • Qa�► �s srS.�{�irty `'�yus.5f' -.+Y Ltl�ri�"I�-•+Jle[_3/"^�-� 1�1�Q d���L 11.si� COMMENTS: be a vf-1/1�� wi S 5 ; v r../ / ` February 13, 2004 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Dean Deibert, General Manager Valley Proteins, Inc. P.O. Box 718 Wadesboro, NC 28170 SUBJECT: Request for Written Response and DWQ Office visit Unpermitted Discharge to a Permitted Stormwater Sewer System VP -Carolina By -Products 1 Wadesboro Plant Anson County Dear Mr. Deibert: On January 5-7, 2004, Ricky Revels along with additional staff ot'the Division of Water Quality responded to a federal agency request for an on -site visit to your subject site. This visit was a result of receiving notification from Mr. J.D. Bricken, Officer - US Fish and Wildlife / Pee Dee Wildlife Refuge. During the visit Mr. Revels and Mr. Dobson met with Mr. Bricken and later with you and your staff at the Carolina By -Products — Wadesboro Plant. It has been determined through the on -site visit that unpermitted discharges of commercial wastewater that originated from your process facility property has been allowed to discharge to waters of the State through permitted stormwater system outfalls as covered under your issued permit # NCG060144. As you know, the issued permit that's associated with this stormwater system requires analytical and qualitative monitoring, along with record keeping associated with corrective actions to address sample result exceedances and/or any spills that include leaks associated with parked tractor -trailer tankers . Also;'it should be noted that this Office's investigation determined that you and your staff could not provide any'records documenting any surface spills and/or corrective actions taken to address proper operation/maintence associated with sample results that you had on file as required in your stormwater permit. It should also be noted that qualitative outfall sampling records were not present at the time of this investigation, along with the fact that you and your staff stated that it's personnel were not aware that any water had been allowed to leave the permitted outfalls. Therefore, it is requested that your office explain what happened in causing such releases to the environment. Please provide this office a written response within (10) days of receipt of this letter. Please include in your written response the cause(s), along with necessary action(s) taken to prevent this from occurring in the future. In addition Mr. James Hodges, Environmental Officer — VPICBPIWadesboro Plant is aware that this office has offered your staff the opportunity to met and discuss the issues at 10:00 am on Monday, February 23, 2004. If you or your staff does not wish to attend, please let us know at your earliest convenience. If you have any questions, please contact Mr. Revels or myself at (910) 486-1541. Sincerely, Paul E. Rawls Water Quality Regional Supervisor PER: RR/rr ® Microbac Laboratories, Inc. FAYETTEVILLE DIVISION NC #11 2592 HOPE MILLS ROAD NC #37714 FAYETTEVILLE, NC 28306 USDA #3787 (910) 864-1920 / (910) 864-8774 (FAX) http://www.microbac.com CHEMISTRY • MICROBIOLOGY • FOOD SAFETY • CONSUMER PRODUCTS WATER • AIR • WASTES • FOOD • PHARMACEUTICALS • NUTRACEUTICALS CLIENT: NC DENR - DWQ ADDRESS: 225 Green Street; #714 Fayetteville, NC 28301 CONTACT PERSON: Mr. Ricky Revels ACCOUNT NUMBER: #KN003 DATE REC'D: 01/07/04 SAMPLED: 01/07/04 SAMPLED BY: R. Revels DELIVERED BY: R. Revels SAMPLE CODE: WW, Grab REFERENCE: Valley Protein SAMPLE ID: 1. UT below stormwater outfall (1/6) - ID #04WE1213 2. UT below stormwater outfall (1/7) - ID #04WE1214 3. Downstream @ Yadkin Peedee/SR#1649 (1/7) - ID #04WE1215 DATA REVIEWED BY: DATE REPORTED: 01/ 3/ ++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ ANALYSIS METHOD 1 2 3 M++++++++++++++++++++,F++++++++++++++++++++++++++++++++++++++++++++++++++++++++++#++++*441 COD (mg/L) EPA 410.4 2320 1399 COLIFORM, FECAL (per 100 ml) SM18 9222D 37000 2000 NITRATE (mg/L) EPA 353.3 <0.1 4.31 NITRITE (mg/L) EPA 353.3 <0.1 <0.1 NITROGEN, AMMONIA (mg/L) EPA 350.2' 34.5 7.56 NITROGEN, TOTAL KJELDAHL (mg/L) EPA 351.2 .�' 79.8 60.2 OIL 6 GREASE (mg/L) EPA 413.1 12.89 <0.1 PHOSPHORUS (mg/L) EPA 365.2 14.8 0.84 COMfimNTS: < = Less than > = Greater than PAGE 1 OF 1 DENR-FRO FEB 0 5 2004 The data and other information contained on this, and other accompanying documents, represent only the MEMBER sample(s) analyzed and Is rendered upon the condition that It is not to be reproduced wholly or in part for advertising or other purposes without written approval from the laboratory. USDA-EPA-NIOSW Testing Food Sanitation Consulting Chemical and Microbiological Analyses and Research �T O Microbac Laboratories, Inc. FAYETTEVILLE DIVISION 2592 HOPE MILLS ROAD FAYETTEVILLE, NC 28306 (910) 864--1920 / (910) 864-8774 (FAX) NC #11 NC #37714 USDA #3787 http://www.microbac.com CHEMISTRY • MICROBIOL,OGY • FOOD SAFETY • CONSUMER PRODUCTS ) WATER • AIR • WASTES • FOOD • PHARMACEUTICALS • N.UTRACEUTICALS t CLIENT: NC DENR -- DWQ ADDRESS: 225 Green Street, #714 Fayetteville, NC 28301 CONTACT PERSON: Mr.'. Ricky Revels .1 . _ ACCOUNT 'N@MHER: #KN003 DATE REC`D: 01/07/04 SAMPLED: 01/07/04 SAMPLED BY: R. Revels DELIVERED BY: R. Revels SAMPLE CODE: WW, Crab + REFERENCE: Va7.le' 'Protein' ' SAMPLE 1D: 1. UT below stormwater• outfall (1/6) ID #04WE1.213 2. UT below stormwater outfall (1/7) - ID #04WE1214 3, Downstream Yadkin Peedee/aR#1649 (1/7) - ID 404WE1215 DATA REVIEWED BY:� DATE REPORTED: 01/ /- •Mi 4+,L 4,+*,;L•4't-}*+.b +-+-1 4++•4•+++n4+++++aA. d- +i++++id++'}4. A,+•+++ } 3 i-} 4..4+•E 4-,44 4'A, &+-k 4,4ri 4 ++ d ANALYSIS METHOD 1 2 11. ' 3. l k+++}++++}+++F+++,A 4 k 4 4i*4 k+ I- Jr 4-+++++i-&44-44-L 4,4+4-4, 4, i4-4-&ki,++4 +Jr44.14Y4 ,4++,44+ -4 '+ COTS (mg /L) EPA 41.0.4 2320 1390 COLIFOi2M, FECAL (per 100 ml) SM1S 9222D 37000 2000 NITRATE (mg/L) EPA 353.3 x <0.1 4.31 N,fTRITE {tag/L) EPA 353.3 <0.1 <0.1. NITROGEN, AMMONIA (mg/L) EPA.350.2 34.5 7.56 NITROGEN, TOTAL KJELDAHL (mg/L) EPA 351.2 60.2 OIL & GREASE (rrEg/L) EPA 413.1. .j?:-1�9 <0.1 _ T" PHOSPHORUS•(mq/5) EPA 365.E 14,8 0.64 DENR--FRO FEB 0 § 100 CAS: < - Lass than DYYQ > = Greater than " PAGE 1' "OF 1 The data and other information contained on this, and other accompanying documents, represent only the MEMBER sample(s) analyzed and is rendered upon the condition that it is not to be reproduced wholly or in part for advertising or other purposes without written approval from the laboratory. USDA-EPA-NIOSH Testing Fo& SAitatlon Consulting I Chemicatand Microbiological Analyses and Research ' 6 MEMORY TRANSMISSION REPORT TIME FEB-19-2004 05:20PM TEL NUMBER NAME FILE NUMBER 838 DATE FEB-19 05:19PM TO IT046946145 DOCUMENT PAGES 002 START TIME FEB-19 05:19PM END TIME FEB-19 05:20PM SENT PAGES 002 STATUS OK FILE NUMBER 838 *** SUCCESSFUL TX NOTICE* FAX TRANSMISSION DENR FAYETTEVILLE REGLONAL OFFICE FAYET7EVILLE, NORTH CAROLINA 28301-5043 VOICE: 910-486-1541 Fax: 910-486-0707 Tot —s oLu tL F-Ioa 0:5 Date: Fax #: -?per, Ppgas (Including cnvor): 2 From: Sut'iJect: �a1i. �1 e'f S:�w.ra� CQMM ENTS: __z d AA774,fi-4 NCDE..NR FAx TRANSMISSION DENR FAYETTEVILLE REGIONAL OFFICE FAYETTEVILLE, NORTH CAROLINA 28301-5043 VOICE: 910-486-1541 Fax: 910-486-0707 To: %S amt 5 god 0-S Fax #: 7Q//, c & ! From: kdc.)C�e.vel,; Subject: Cof, COMMENTS; Date: 2—I' ` 7_00 41 Pages (including cover): 2- i 0 Wz S�dtCe_ a�cx.�-1 ynuV p-r'c�. r,,.,;t� r�ca�'fr� ake;.N�.l 6 )%'L4 ? I . SC- C— y6 t�- a 4- O Q Y ta c- ivc_,r�L 4a t.e--kc . 2;4� F--.,> -ell� r :a RCDE R North Carolina Department of Environment and Michael F. Easley, Governor February 19,.2004 CERTIFIED MAIL RETURN RECEIPT REQUESTED Dean Deibert, General Manager Valley Proteins, Inc. P.O. Box 718 Wadesboro, NC 28170 Natural Resources SUBJECT: Request for Written Response and DWQ Office visit Unpermitted Discharge to a Permitted Stormwater Sewer System VP -Carolina By -Products / Wadesboro Plant Anson County Dear Mr. Deibert: William G. Ross Jr., Secretary Alan W. Klimek, P.E., Director Coleen H. Sullins, Deputy Director Division of Water Quality On January 5-7, 2004, Ricky Revels along with additional staff of the Division of Water Quality responded to a federal agency request for an on -site visit to your subject site. This visit was a result of receiving notification from Mr. J.D. Bricken, Officer - US Fish and Wildlife / Pee Dee Wildlife Refuge. During the visit Mr. Revels and Mr. Dobson met with Mr. Bricken and later with you and your staff at the Carolina By -Products — Wadesboro Plant. It has been determined through the on -site visit that unpermitted discharges of commercial wastewater that originated from your process facility has been allowed to discharge to waters of the State through permitted stormwater system outfalls as covered under your issued permit # NCG060144. As you know, the issued permit that's associated with this stormwater system requires analytical and qualitative monitoring, along with record keeping associated with corrective actions to address sample result exceedances and/or any spills that include leaks associated with parked tractor -trailer tankers . Also, it should be noted that this Office's investigation determined that you and your staff could not provide any records documenting any surface spills and/or corrective actions taken to address proper operation/maintence associated with sample results that you had on file as required in your stormwater permit. It should also be noted that qualitative outfall sampling records were not present at the time of this investigation, along with the fact that you and your staff stated that it's personnel were not aware that any water had been -allowed to leave the permitted outfalls. Therefore, it is requested that your office explain what happened in causing such releases to the environment. Please provide this office a written response within (10) days of receipt of this letter. Please include in your written response the cause(s), along with necessary action(s) taken to prevent this from occurring in, the future. In addition Mr. James Hodges, Environmental Officer — VP/CBP/Wadesboro Plant is aware that this office has offered your staff the opportunity to met and discuss the issues at 10:00 am on Monday, February 23, 2004. If you or your staff does not wish to attend, please let us know at your earliest convenience. If you have any questions, please contact Mr. Revels or myself at (910) 486-1541. Sine rely Paul E. Rawls Water Quality Regional Supervisor One 225 Greer/ Street — Suite 714. Fayetteville, North Carolina 28301-5043 NorthCar011na Phone. 910-486-1541 1 FAX; 910-486-07071 Internet; www.enr.state.nc.usiENR/ Naturally An Equal Opportunity / Affirmative Action Employer - 50 % Recycled L 10 % Post Consumer Paper 0 F Postage $ , 3'7 Ir Q Certified Fee postmark CO Return Receipt Fee Here i n (Endorsement Required) O Restricted Detivery Fee © (Endorsement Required( C C� Q Total Postage 8 Fees r-I Sent To nj{t------------------------- r.q or PO Box No. ��ry s�ert;, zlP 'Was �� /VC a tl ?a �r ® Microbac Laboratories, Inc: FAYETTEVYLLS DIV.ISIOD J. 2592 (HOPE MILLS ROAD FAYETTEV.II,LE, NC 28306. (910.) 804--1.926 i (910) '864-8774 iFAX) http://www.microbac.com At�n: NiL" :Paul Rawls 22b, C.C,ee..Si-reef, 4114 .-Fayettevill.-, NC 28303 INVOICE No. #332A6 c Y71 UNITE❑ STATES POSTAL SERVICE First -Class Mail Postage & Fees Paid LISPS Permit No. G-10 • Sender: Please print your name, address, and ZIP+4 in this hcw • � VV MR RICKY REVELS NC DENR - DWQ C r` 225 GREEN ST - SUITE 714 FAYETTEVILLE NC 28301-5043 111Il�1!liEiFllfi�111l11�lllitl�lflllllFlll��llEill�llilllllEl Microbac Laboratories, Inc, FAYETTEVILLE DIVISION NC #11 2592 HOPE MILLS ROAD NC #37714 FAYETTEVILLE, NC 28306 USDA #3787 (910) 864-1920 / (910) 864-87.74 (FAX) http://www.microbac.com CHEMISTRY • MICROBIOLOGY • FOOD SAFETY • CONSUMER PRODUCTS WATFR • AIR • WASTFS • F00 ) • PHARMACFTTTTrAT.4 . NTTTRACFTITTrAI_S CLIENT: NC DENR - DWQ ADDRESS: 225 Green Street, #714 Fayetteville, NC 28301 CONTACT PERSON: Mr. R. Revels ACCOUNT NUMBER: #KN003 VA DATE REC'D: 01/07/04 SAMPLED: 01/07/04 SAMPLED BY: R. Revels DELIVERED BY: R. Revels SAMPLE CODE: WW/Storm, Grab REFERENCE: Valley Protein SAMPLE ID: 1. UT below stormwater outfall (1/6) - ID #04WE1213 2. UT below stormwater outfall (1/7) - ID #04WE1214 3. Downstream @ Yadkin Peedee (SR #1649) (1/7) - ID #04WE1215 DATA REVIEWED BY: DATE REPORTED: 01/31 04 +++++++*++++++++k +++++++++++++++++•L*+; ANALYSIS N=KOD 1 2 3 ++++k++**********+4+++++++++++*+++++**++*++*++*i++++*++++*++t+++++*+++ COD (mg/L) EPA 410.4 2320 1390 COLIFORM, FECAL (per 100 ml) SM18 9222D 37000 2000 NITRATE (mg/L) EPA 353.3 <0.1 4.31 NITRITE (mg/L) EPA 353.3 <0.1 <0.1 NITROGEN, AMMONIA (mg/L) EPA 350.2 34.5 7.56 NITROGEN, TOTAL KJELDAHL (mg/kg) EPA 351.2 79.8 60.2 OIL & GREASE (mg/L) EPA 413.1 12.89 <0.1 PHOSPHORUS (mg/L) EPA 365.2 14.8 0.84 DENR-FRO CObOfflW'S: < = Less than FEB 9 7o > = Greater than PAGE 1 OF 1 The data and other information contained on this, and other accompanying documents, represent only the MEMBER sample(s) analyzed and is rendered upon the condition that it is not to be reproduced wholly or in part for advertising or other purposes without written approval from the laboratory. USDA-EPA-NIOSH Testing Food Sanitation Consulting Chemical and Microbiological Analyses and Research ,A 'NF" 1,1,12 L E8 I SON Microbac Laborat&ks; Inc. •- FAYETTEVILLE DIVISION, '° ��.- NC- 2.592 HOPE MILLS ROAD � ! ' M�,.% rrC, #.3.7.714 Mi crac ' , FAYETTEVILLE, NC 283(6 •. "`USDA #F37�7 " (910) 864-192 0 / (91.0pp) •864-8774' (FAX) .,...<.. . a.•� �, �:,' http://www.microbac.com CHEMISTRY • MICROBIOLOGY • FOOD SAFETY • CONSUMER PRODUCTS WATER • AIR • WASTES • FOOD • PHARMACEUTICALS • NUTRACEUTICALS CERTIFICATE OF ANALYSIS .�.;... CLIENT: NC DENR - DWQ DATE REC'D: 01/07/04 SAMPLED: 01/07/04 ADDRESS: 225 Green Stzeet, #714 SAMPLED BY: R. Revels Fayetteville, NC '28301 DELIVERED BY: R. Ravels CONTACT PERSON, Mr. R. Revels SAMPLE CODE: WW/St:orm, Grab ACCOUNT NUMBER: #KN003_ - REFERENCE: Valley Protein SAMPLE ID: 1. UT below st ormwater outfall. (1 /6) -- ID #04WE1213 2. UT below stormwater out fall (1/7) •- ID #04WE1214 3. Downstream IS Yadkin Peedee (SR #(1649) (1/7) - ID #04WEI,215 22 DATA REVIEWED BY: _0 e���GGQ-•� DATE REPORTED: 01/31. 0II — 4;:•4,N•i`fl•,M+ki++h#*�l••I+L+d*i•.F+•4,L,4t+i'.++ti +.i i4++4: ,Ir+ 4J•* 4-k 4,i 4.4, ++{.4.1.+•k+++•L B++.i-i d•i+ 4•-44,-L.*-94 k-6 4+ 4. 4 ANALYgiS MWHOD 1 2' 3 ' • 4444+4'l, +I, +4.4,.4-14+-A'kk4•4,-+++i,k�k4.-A•#4+A.4rJ'+k++4.*4A. 4,1444+4 +-klr4+#++•4iF4,1,k4r4,4 4,+4.4+4+ 4,4+++i4.4,4 - COD (m4/L) EPA 410.4 2320 1.390 COLIF'ORM, FECAL (per. 100 101) SM18 9222D 37000 2000 NITRATE (mg/L) EPA 353.3 4.31 w .. r.P-•, '.iw. NITRITE (mg/L) EPA 353.3 I f g01 • a,. <0.'1 NITROGEN, AMMONIA (mg/L) EPA 350.2 34.5 NITROGEN, TOTAL KJELDAHL (mg/kg) EPA .351.2 79. A �- # � ;60; 2 4 � OIL X GREASE; (mg/I,) EPA 41.3.1. 12.89 P140SPHORUS (mg/L.) EPA 365.2 .14. 8 y Q.•84 r, DENR-FRO FEB 17 2oA t4; C0bff4M9: < - Less than y - Greater. than DW-0 PAGE 1 OF 1 i' The data and other information contained on this, and other accompanying documents, represent only the M E M B E R sample(s) analyzed and is rendered upon the condition that it Is not to be reproduced wholly or In part for advertising or other purposes without written approval from the laboratory. USDA-EPA-NIOSH Testing Food;Sanitation Consulting . Chemical and Microbiological Analyses and Research Fayetteville Division 2592 Hope Mills Road, Fayetteville, NC 28306 (910) 864-19201(910) 864='8774 fax CLIENT: � ,T)Q4 P_ ADDRESS: CONTACT PERSON: SAMPLE= #i . Ul`f- �La W 512XAWTX #2. h l % 11 #3. ftj& lZ _EPrlY1 _ 41 kwi #4. �/ I DATE REC'D: /'07/0 1 SAMPLE DATE: SAMPLED BY: _ - I G � L s DELIVERED BY: REFERENCE: � V40717 WORKAMHORIZE0 B,.Y:�� ANALYSIS TECHMATE SAMPLE 01 SAMPLE #Z SAM.PLE #3 SAMPLE #4 BOD m Chiodde m Chlorine m COD ua— I fl aWr.d3v iform, Fec.al 100 ml i 3 v o v 0400 n article Nitrate LRVU. o IL Nitrate + N'Itdte m L Nitrite L . N r 1 0� � n• I ,c o f Nit en, Ammonia rn s r .� . S% Nit en, Total Ietdahl m r� . Q o- a� Oil rl~ Grease H Phenol m L Ph orus, Total m ► r s c I Za Solids, Suspended(migLj Solids, Total m Sulfide L Turbid ntu Arsenic m . Barium Cadmium Chromium m Copper Fluarlde m Irian m Lead Mercury m NI&A m Silver Sodium m Post-W Fax Note 7671 Date a a pag,o. i !To RFts Fro Qs Co/Dopt..�G � co, ._-.OF j Phone A Phone 8 Fax # Fay p I zovd I LL098M : XVd AIQ r VJ-OVSOU ICI AV 0Z � 60 Ni �O-Z'Z-Vf Fayetteville Division 2592 Hope Mills Road -- Fayetteville, NC 28306 (910) 864-1920 / 864-8774 fax CHAIN OF CUSTODY RECORD PAGE I OF 1_ CUENT NAME & mms.- Nc.b G NIL PQs PRWECTILocATI.OW LI fYjri'j. Wa�aS1oCvt'i, ' a, "' v 6 . soP a o T T L E s TYPE OF ANALYSIS PRESERVATION CODE a N J CODE: A = -WC ONLY 8 = HNO3 (ph<2) + <4'C C = H2SO4 (ph<2) + -WC D = NaOH + -WC E = ZN Acetate+ s4'C F = Sodium Thio. CONTACT PERSM P Iucy IZ�1I PHQN& SAVMM 1 r OATe r METHOD r- arENT: . f�E `. us LAB ID # SAMPLE TYPE DATE TIME cow w" pH as TEMP�c REIL 3. / S A4 C., G D q WDia) ruC54 LoA A 11. 5o x !` C- ►1 . ..1. . . . . . . . ,% . I - I . . . . . . . . . . . . . . . Commffft or special Ham: Field pH: UTT18 DUNCAN ROAD i / 1 - ` • OUTFALLM / — CATCH SAWN I APpRwam-m I SCALES COVEREDLlMrM OF! i I Mi1PE MOOS TRUCK WABNO4WH jAREA ARE" EOMPMENT j I IMMMIANEC I GFRM I "ORAM SCALE HOUSE SCUPPER I —►� DIESEL I f OT ER ITIOIi3 jI B, AGE I j CENTER 0 CHEWMAL PROPANE I I STORAGE iTANK I MG`03ED) I CAU=c TANK DRAIN r I OIIIFALLl2 GOVER® ALUMINUM I I I� CHLOME SCUPPER I I DRAIN I 1 FAT 6ULDeYO STORAGE _ SOOR M WATER CHLORITE I • - STORAGE RENDERING TAXIM •h— SCUPPER BUILDING OUTFALL/e O O , DRAW I ° I 00 FAT O O e I E 16'TDRAGE 0 f TANKS CATCH f UTILITY BA IN BUILDING 9Ue.Op4o WOODED I h_ I� � eLENOWGf eonFR I AREA p aRIN0MI0 RooM' f i MEAL. STORAGE SA•OS SCREWCONVEYDR ---��_ FOR MEAL PRODUCT PAPER TO RAIL CAR DUMPSTER OUTFALL04 I�.c TRIGON I EN(KNEMNO COWMTMM INC. FUEL OIL WASMWATER TREATMENT PLANT' 1 '— — — LEGEND No s FUR --► OIL DMEMON OF DRAINAGE { SCRAP OUTFALL03 METAL-- OUMPSTER VALLEY PROTEINS, WADESBORO, NC FACILITY FACILITY LAYOUT JOB No. 361-97-104 DATE: OCTOBER, 1997 DRAWN BY: ALR SCALE: NTS FIGURE: 2 k � k aceAnalyticalV www.pacelabs.com i Lab Sample No: 922995675 Client Sample ID: STORMWATER 546 Pace Analytical Services, Inc. 9800 Kincey Avenue, Suite I00 Huntersville, NC 28076 Phone: 704, 875.9092 Lab Project Number: 9244647 Fax: 704.875.9091 Client Project I0: Wadesboro Stormwater May 03 Project Sample Number: 9244647.003 Date Collected:- 06/22/03 08:45 Matrix: Water Date Received: 05/22/03 11:30 Parameters Results Units Report Limit OF Analyzed By CAS No. Qual R_e9Lmi Microbiology Fecal Coliform in Water Prep/Method: / SM 9222D Coliform, Fecal 600 col/100ml 1.0 1.0 05/22/03 COE i Date Prepared, 05/22/03 05/22/03 Wet Chemistry Total Suspended Solids Method: EPA 160.2 Total'Suspended Solids 36. mg/l 1.0 1.0 05/28/03 BYR Chemical Oxygen Demand Method: EPA 410.4 Chemical Oxygen Demand 170 mg/l 25. 1.0 05/28/03 HEH GC Semivolatiles Hexane Extractable Material Method: EPA 1664 - Oil and Grease 8.1 mg/1 5.0 1.0 05/28/03 AMP Date: 05/29/03 Laboratory Certification ID s REPORT OF LABORATORY ANALYSIS NC Wastewater 12 This report shall not be reproduced, except in full, NC Drinking Water 37706 Sc 99006 without the written consent of Pace Analytical Services, Inc. to ec�o� o � �n'el � c Page: 3 of 4 Laboratory Cortifiation IN LA Wastewater 04034 VA Drinking Water 213 FL NELAP E87627 ace Analytical ® { www.pacelabs.com s . Lab Sample No: 922995667 Client Sample ID: STORMWATER 23 Pace Analytical Services, Inc. 9800 Kincey Avenue, Suite 100 Huntersville, NC 28078 Phone: 704.875.9092 Lab Project Number: 9244647 Fax: 704.875,9091 Client Project 10: Wadesboro Stormwater May 03 Project Sample Number: 9244647-002 Date Collected: 05/22/03 08,45 Matrix: Water Date Received: 05/22/03 11:30 Parameters Results Units Report Limit DF Analyzed By CAS No. ual RegLmt Microbiology Fecal Coliform in Water Prep/Method; / SM 92220 Coliform, Fecal 6000 col/100ml 1.0 1.0 05/22/03 CDE 1 Date Prepared 05/22/03 05/22/03 Wet Chemistry Total Suspended Solids Method: EPA 160.2 Total Suspended Solids 29. mg/l 1.0 1,0 05/28/03 BYR Chemical Oxygen Demand Method: EPA 410.4 Chemical Oxygen Demand 220 mg/l 25. 1.0 05/28/03 HEH GC Semivolatile5 Hexane Extractable Material Method: EPA 1664 oil and Grease 11. mg/l 5.0 1.0 05/28/03 AMP Date: D5/29/03 LaborataryCgaj ' n 1% REPORT OF LABORATORY ANALYSIS NC Wastewater 12 This report shall not be reproduced, except in full, NC Drinking Water 37706 without the written consent of Pace Analytical Services, Inc. SC 99006 ,p ecca�o -n'elac,. Page: 2 of 4 Laboratory Certif'Qation IN LA Wastewater 04034 VA Drinking Water 213 FL NlLAP E87627 � l J Pace Analytical Services, Inc. 9800 Kincey Avenue, Suite 100 ace Analytical Nuntersville, NC 28078 Ph 704.875,9092 www.pacelabs.com Fax, 704,875,90991 Lab Project Number: 9244647 Client Project ID: Wadesboro Stormwater May 03 Lab Sample No: 922995659 Project Sample Number: 9244647.001 Date Collected: 05/22/03 08:45 Client Sample ID: STORMWATER 1 .. Matrix: Water Date Received: 05/22/03 11:30 Parameters Results. Units Report Limit OF Analyzed BX CAS No. Qual ReaLmt Microbiology Fecal Coliform in Water Prep/Method: / SM 9222D Coliform, Fecal 6000 col/ZOoml 1.0 1.0 05/22/03 CDE 1 Date Prepared 05/22/03 05/22/03 Wet Chemistry Total Suspended Solids Method: EPA 160.2 Total'Suspended Solids 79. mg/1 1.0 1.0 05/28/03 8YR Chemical Oxygen Demand Method: EPA 410.4 Chemical Oxygen Demand 180 mg/l 25. 1.0 05/28/03 HEH GC Semivolatiles Hexane Extractable Material Method: EPA 1664 oil and Grease 8.9 mg/1 5.0 1.0 05/28/03 AMP Date: 05/29/03 Laboratory Certification ID NO Wastewater 12 NO Drinking Water 37706 SC 99006 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in full, without the written consent of Pace Analytical Services, Inc, ,n �tcoy c �cl % CF, menc- Page: 1 of 4 Certification0 LA Wastewater 04034 VA Drinking Water 213 FL NELAP E87627 of Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality CERTIFIED MAI1. f RETURN RECEIPT REQUESTED Michael A Smith 200,9 Valley Protein Inc. I PO Box 3588 E f Winchester VA 22604 i �.,' t ! �,• SUBJECT: NOTICE OF VIOLATION AND REVOCATION FOR NON PAYMENT PERMIT NUMBER NCG060144 Valley Proteins Inc - Wadesboro Anson COUNTY Dear Permittee: Payment of the required annual administering and compliance monitoring fee of $80.00 for this year has not been received for the subject permit. This fee is required by Title 15 North Carolina Administrative Code 2H.0105, under the authority of North Carolina General Statutes 143-215.3(a)(1), (is) and (1b). Because this fee was not fully paid within 30 days after being billed, this letter initiates action to revoke the subject permit, pursuant to 15 ncac 2H.0105(b) (2) (k) (4), and G.S. 143-215.1 (b) (3). Effective 60 days from receipt of this notice, subject permit Is hereby revolted unless the required Annual Administering and Compliance Monitoring Fee is received within that time. Discharges without a permit are subject to the enforcement authority of the Division of Water Quality. Your payment should be sent to: N.C. Department of Environment and Natural Resources Division of Water Quality Budget Office 1617 Mail Service Center Raleigh, NC 27699-1617 If you are dissatisfied with this decision, you have the right to request an administrative hearing within Thirty (30) days following recipt of this notice, identifying the specific issues to be contended. This request must be in the form of a written petition conforming to Chapter 150E of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina, 27611.7447, Unless such request for hearing is made or payments received, revocation shall be final and binding. If you have any questions, please contact: Mr. Paul Rawls, Fayetteville Water Quality Regional Supervisor, (910) 486-1541. Sincerely, d44." ` Alan W. Klimek, P.E. cc: Supevisor, Water Quality Permits and Engineering Unit Fayetteville Regional Office Codnty Health Department LIA 1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone 919-733-5083 FAX 919-733-9919 .. .... .. . w . ... 'nn/ __-..-ICJ 1 4 no/ .-w-, ��w....— -. ����. sf%''sue ���`-'^�-� .�-�s•-A--��s��� ..��,-��--�--s `?�' �1'`'y-�..'",�'�--�,,�b ----------------- -arz y ✓ I / � 51- qu � Z b S 7bsr O-7 �ipl vA� WW2 ot h /-0 7 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources August 23, 2002 MICHAEL A SMITH VALLEY PROTEINS INC - WADESBORO PO BOX 3588 WINCHESTER, VA 22604 Alan W. Klimek, P.E., Director Division of Water Quality t TO 2 9 2002 Subject: NPDES Stormwater Permit Renewal Valley Proteins Inc - Wadesboro COC Number NCG060144 Anson County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG060000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-2 t5.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: A new Certificate of Coverage A copy of General Stormwater Permit NCG060000 A copy of a Technical Bulletin for the general permit Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 578 Sincerely, Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Central Files Stormwater & General Permits Unit Files Fayetteville Regional Office 77A NCDENR N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733.7015 Customer Service 1-800.623-7748 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG060000 CERTIFICATE OF COVERAGE No. NCG060144 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, VALLEY PROTEINS INC is hereby authorized to discharge stormwater from a facility located at VALLEY PROTEINS INC - WADESBORO PO BOX 718 WADESBORO ANSON COUNTY to receiving waters designated as Hurricane Creek, a class C stream, in the Yadkin - Pee Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 11, III, 1V, V, and VI of General Permit No. NCG060000 as attached. This certificate of coverage shall become effective September 1, 2002. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day August 23, 2002. for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Gregory J. Thorpe, Ph.D. Acting Director Division of Water Quality December 27, 2001 MICHAEL A SMITH VALLEY PROTEINS INCORPORATED PO 13OX 3588 WINCH ESTER- VA 22604 Subject: NPDES Stormwaler Pu-nlit Renewal VAI,LEY PROTEINS INCORPORATED COC Number NCG060144 Anson County Dcar Pcrinittee: Your facility is currently coverCd for stormwatcr discharge under General Permit NCG060000. This permit expires on August 31, 2002. The Division staff is currently in the process of wwriting this pernlit and is scheduled to have the permit reissued by late summer of 2002. Once the permit is reissued, your facility would he eligible Ior continued COM-age under the reissued permil. In order to assure yOUl' COntrnUCCI COVCr'age udder the gencral permit, you must apply to the Division of Watcr Quality (DWQ) for renewal ol'your permil coverage.- To make this renewal process easier, we are inl'orming you in advance that your permit will he expiring. Enclosed you will find a General Permit Coverage Renewal Application Form. The application must be completed and returned by March 4, 2002 in order to assure continued coverage under the general pernlit. Failure to request renewal within this tinge period may result in a civil assessment of al least $250.00. Larger penalties may he assessed depending on the delinquency ol'the reclucM. Discharge of stormwatcr from your facility without coverage under a valid stormwatcr NPDES permit would constitulc a violalion of NCGS 143-215.1 and could result in assessments ol'civil penalties of up to $10,000 per day. Please note that recent 1'ederal legislation has CxtendCd the "no exposure exclusion" to all operators of industrial facilities in any of the I I categories of "storm water discharges nssocialed with industrial activity," (CxcCpt ConstruClion aCtiVitiCS). Il'yoU feel your facility can certify a condition 01' "no exposure", i.e. the tacilty industrial materials and operations are not exposed io s(ornlwater, you can apply for the no Cxposure exclusion. For additional int'OrIMItioll CUntaet the Central Office Slormwater Sluff mcrnber listed below or check the Stornlwater &c General Permits Unit Weh Site at htlp://li2o.err.st,LtC.iic.us/su/stornlwater.httnl If the subject stormwatcr discharge to waters o1' the slate has been terminated, please complete the Cncloscd Rescission Request Forn1. Mailing instructions are listed on the hollonl of the form. You will he notified when the rescission process has hcen completed. Il' you have any questions regarding the permit renewal procedures please contact Ricky Revels of the Fayetteville Regional Office at 910-486-154 l or Aisha Lau 01' llrC Central Office Slormwaler Unit at (919) 733-5083, exl. 578 Sincerely. Bradley Bennett, Supervisor StOr'rnWale' and (MICral Permits Unit cc: Central hilts Fayetteville Regional Office ern NCDENR N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699.1617 (919) 733-7015 Customer Service 1- 800-623-7748 It November 21, 2001 CERTIFIED MAIL RETURN RECEIPT REQUIRED Mr. Michael A. Smith Valley Proteins, Inc. P.O. Box 3588 Winchester, NC 22604 SUBJECT: NOTICE OF VIOLATION Recommendation for Enforcement Action Carolina By -Products - Wadesboro Plant Stormwater Permit Violations (NCG060144) Anson County Dear Mr. Smith: A quick site visit was made to your subject facility on September 11, 2001, by Mr. Ricky Revels of this Office as a result of an anonymous citizens report that a stream located below your operation had been impacted by some type of pollution source. As a result, no observed discharge was found from your land application operation or plant site. On September 12, 2001, Mr. Revels and Mr. Hughie White of this Office walked a stream in question to a discharging pipe located on your property, which was flowing into a stormwater swale behind your plant site. DWQ staff notified your staff of an observed illegal discharge and conducted a stormwater inspection. Also present for the notification and inspection was your on -site representatives James Hodges, Plant Manager, and Dean Deibert, General Manager. The inspection consisted of two basic parts. The first was a review of facility files and records and the other was an on -site facility inspection that included the observed discharge location. It was determined through the file review that no required documentation referenced in the NPDES General Permit No. NCG060144 was present. As a result of the file review a phone call was placed by Mr. Deibert to your home office representative Thomas Gibson, Director of Environmental' Affairs. Mr. Gibson informed both your on -site staff and DWQ staff that stormwater files were present but it was confirmed that none could be found. In response your staff explained that CBP staff turnover was the reason for not being able to present our staff with the on -site misplaced files and records. Mr. Smith Page 2 November 21, 2001 The on -site facility inspection at the discharge pipe location showed that the previously observed flow had stopped. The discharge was evident by the remaining waste and solidified oil product at the pipe and in the newly mowed stormwater swale. Your staff indicated that they would need some time to determine where and why the stormwater pipe had the waste source discharge. Please provide this Office with the following information: 1) Explanation of where waste comes from. 2) Copy of Stormwater Permit. 3) Copy of stormwater records for the last 2 years. 4) Plan of action taken for cleanup behind site. 5) Schematic showing all possible sources of waste from inside plant. b) Describe the reason for the dead trees located near the discharge canal. 7) Provide the type and concentration of boiler additives used and final disposal. $) Explanation of steps taken to prevent similar discharges from happening in the future. These steps must be reflected in annual updates to the NCG060144 General Permit Part [I, Sections A - You are hereby advised that the Fayetteville Regional Office is considering recommending enforcement action to the Director of the Division of Water Quality for the above mentioned violations. Prior to making such a recommendation we need to be sure that we have all relevant information. Therefore, you are required to respond to this Office in writing within ten (10) days following receipt of this letter stating any additional information or explanations requested for the violations cited and all corrective action taken and/or planned. This information will be reviewed, and if an enforcement action is still deemed appropriate, this information along with other relevant information will be forwarded to the Director with the enforcement package for his consideration. The enforcement options available to the Division for violations include civil penalties, criminal penalties, and/or injunctive relief. The civil penalties for the violations may be as high as $25,000 per day, per violation. Mr. Smith Page 3 November 21, 2001 Should you have any questions regarding this matter, please contact Ricky Revels or me at (910) 486-1541. Sincerely, Paul E. Rawls Water Quality Regional Supervisor PER: RR/rr cc: Stormwater and General Permit Unit Central Files FRO State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P:E., Director MICHAEL A. SMITH VALLEY PROTEINS, INC. PO BOX 3588 WINCHESTER, VA 22604 A I ffl�WA ;, ANN% A am ��� �EHNF� September 11, 1997 Subject: Reissued Stormwater General Permit for Certificate of Coverage No. NCG060144 Anson County Dear Permittee: In response to your renewal application for continued coverage under the subject permit, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. The following information is included with your permit package: ■ A copy of the stormwater general permit. ■ A Stormwater Pollution Prevention Plan Certification Form. This form certifies that you have developed and implemented the Stormwater Pollution Prevention Plan (SPPP) required in your permit. This form must be completed and returned to the Division within 30 days of receipt of this Ietter. DO NOT send the SPPP with the signed form. ■ Five copies of Analytical Monitoring forms. ■ Five copies of Qualitative Monitoring forms. ■ A copy of a Technical Bulletin on the stormwater program with outlines program components and addresses frequently asked questions. ■ A corrected Certificate of Coverage if you indicated a name or address change on the Renewal Form returned to the Division. Your certificate of coverage is not transferable except after notice to DWQ. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DWQ or permits required by the Division of Land Resources, Division of Air Quality, Coastal Area Management Act or any other Federal or Local governmental permits that may be required. If you have any questions concerning this permit or other attached documents, please contact the Stormwater Group at telephone number (919) 733-5083 Sincerely, fo A. Preston Howard, Jr., P. E. P.O. Box 29535, Raleigh, North Carolina 27626-0535 'telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director June 17, 1994 Mr. Michael A. Smith Valley Proteins, Inc. P.O. Box 3588 Winchester, NC 22604 A11�4'i E:>EHNR Subject: General Permit No. NCG060000 Valley Proteins, Inc. COC NCG060144 Anson County Dear Mr. Smith: In accordance with your application for discharge permit received on May 25, 1994, we are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Environmental Management. The Division of Environmental Management may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Steve Ulmer at telephone number 919/733- 5083. Sincerely, Origiral Signed By Coleen H. Sullins A. Preston Howard, Jr., P. E. cc: Fayetteville Regional Office P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper ti STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT _►.- :_ / 1 _�:_ 1 ► ICI STORMWATER DISCHARGES In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Valley Proteins, Inc. is hereby authorized to discharge stormwater from a facility located at Valley Proteins, Inc. Little Duncan Road off US Highway 52 Wadesboro Anson County to receiving waters designated as Hurricane Creek in the Yadkin -Pee Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No. NCG060000 as attached. This Certificate of Coverage shall become effective June 17, 1994. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day June 17, 1994. 00-in,-:1 Sif ned BY Col�:en H. Sullit'5 A. Preston Howard, Jr., P.E., Director Division of Environmental Management By Authority of the Environmental Management Commission r 269 'U 250 f 4ti�a v" ft Jr 1 V(2 0 uov, Ct Q TI, 'z7 r t 4i 62 0 0 250 < 0 el. Vl- C en ON Mad boro, �95 . . . . . . . . . . . P70 pGr I L .3 bo 'Ij �00 w I V 0 V 33 C4 1 52 \j V 14" 'A OFSOCRO) Gr4ER V the Geological Survey 00 SCALE 1:24000 ga 09 0 Ah plotter iecX 1956 2^ 000 0 1000 2000 3000 4000 3 ,an datum 1�1 coordinate system 0 rq Nii,pr\w in rrFT FACILITY 'r}tr V ALMY �f�`l�+�s. �►�� . COUNTY NPDES ;;rw N C. c a Cp b i 4--4 MAP # DSN FLOW N/A SUP: " MN D3 p� tb LATTIt-'SIDE LONGITUDE RECEIVING STREAM STREAM CLASS . . DISCHARGE CLASS .I E RATION DATE 35,,�,1 in it 2/ 7 r/ 50d 05 ! DO`. eq- IC},Vr C-Pe-,. S-Tv em w c>$— 31 97 ve s 71 L"NP492 - O,:..t 2(f"1 IrV no5j� / " 4 10 2 Spill Prevention, Control and Countermeasure Plan Valley Proteins Wadesboro, North Carolina Prepared By: Trigon Engineering Consultants, Inc. 700 Blue Ridge Road, Suite 101 Raleigh, North Carolina 27606 Trigon Project Number 036-02-059 September, 2003 Spill Prevention, Control and Countermeasure Plan Valley Proteins, Inc. Wadesboro, NC Trigon Project No. 036-02-059 i'allov Proteins.inc, — i4'adesboro, North Carolina ` Spill Prevention. Control and Countermeasure Plan TABLE OF CONTENTS September, 2003 Trigan Project No. 035-03-059 TABLEOF CONTENTS.................................................................................................... ii PROFESSIONAL ENGINEER CERTIFICATION....................................................... iv r2ANAGEMENT APPROVAL............................................................................1.1.......... v SPCC PLAN REQUIREMENTS REFERENCE............................................................. vi SUBSTANTIAL HARM CRITERIA CERTIFICATION.................... .......................... vii 1.0 INTRODUCTION 1.1 BACKGROUND AND GENERAL REQUIREMENTS ............................................... 1 1.2 SITE AND OPERATION DESCRIPTION.................................................................... 1 1.3 PLANT SECURITY........................................................................................................ 2 1.4 FACILITY OPERATOR AND CONTTACT................................................................... 2 1.5 SPILL HISTORY............................................................................................................. 2 2.0 SPILL EMERGENCY RESPONSE PLAN 2.1 SPILL RESPONSE PLAN.............................................................................................. 3 2.2 SPILL NOTIFICATIONS............................................................................................... 4 2.3 SPILL DOCUMENTATION AND FOLLOW-L1P........................................................ 5 3.0 SPILL POTENTIAL 3.1 STORAGE LOCATIONS............................................................................................... 6 3.2 POTENTIAL SPILL EVENTS......................................................... g 3.2.1 Storage Tank Spill Scenario..................................................................................... 8 3.2.2 Truck Loading/Unloading Spill Scenarios.............................................................. g 3.3 DISCHARGE PREVENTION AND CONTROL.......................................................... 9 3.4 CONTAINMENT AND/OR DIVERSIONARY SYSTEMS ........................................ 9 4.0 OIL HANDLING PRACTICES 4.1 BULK STORAGE TANKS............................................................................................. 10 4.2 LOADING AND UNLOADING PRACTICES............................................................. 10 4.2.1 Bulk Material........................................................................................................... 10 4.2.2 Drummed Material.................................................................................................... 11 5.0 DRAINAGE FROM OIL STORAGE LOCATIONS ............................................... 12 6.0 fNSPECTIONS, TESTS AND DOCUMENTATION 6.1 INSPECTIONS...................................................... ......................... I................................ 6.2 TESTS............................................................................I............................. 6.3 DOCUMENTATION...................................................................................................... 14 DIUGONENGINEEMG CONSULTAM, INC. Page iii Fallev Proteins, Inc. — Wadesboro, North Carolina September, 2003 Spill I'Mavenlion, Control and Countermeasure Plan Trigon Project No, 035-03-059 TABLE OF CONTENTS - Continued 7.0 EMPLOYEE TRAINING 7.1 SPILL PREVENTION AND RESPONSE ....................................... I............................. 15 7.2 PREVENTATIVE MAINTENANCE AND GOOD HOUSEKEEPING ...................... 15 7.3 MATERIAL MANAGEMENT PRACTICES............................................................... 15 7.4 BASICS OF SPCC REGULATORY REQUIREMENTS .............................................16 7.5 SCHEDULE FOR TRAINING...................'.................................................. ................ 16 8.0 RESPONSIBILITY FOR SPILL PREVENTION AND PLAN AMENDMENTS 8.1 RESPONSIBLE PERSON............................................................................................... 17 8.2 OIL SPILL PREVENTION PLAN REVIEW AND AMENDMENTS ....................... 17 APPENDICES A. Forms and Procedures 1. Spill Incident Reports 2. Secondary Containment Inspections 3. Tank Inspections and Testing 4. Accumulated Stormwater Drainage Log 5. Personnel Spill Training Attendance Log B. Plan ReAew Certification FIGURES 1. Location Map 2. Site Map TRIGONENGINEEnNGCONS ULTAAra, INC. Page iv !'alley Proleins,lnc. -- Wadesboro, North Carolina ■ Spill Prevention, Contral and Countermeasure Plan September, 2003 Trigon Project No. 035-03.059 PROFESSIONAL ENGINEER& MANAGEMENT CERTIFICATION PE PLAN CERTIFICATION I certify that 1 have reviewed this facility and being familiar with the requirements provided in 40 CFR Part 112, attest that this Plan has been prepared in accordance with good engineering practices, including consideration of acceptable industry standards, -and with the requirements of 40 FR 112, and that the procedures for required inspections and testing have been established, and that the SPCC Plan is adequate for the facility. Matthew W. Wike, P.E. Registered Professional Engineer a License Number 22843, State of South Carolinas Date TiuGON ENG1NEER1NG CONS{lMAn, INC. poke v Vatic)? Proteinsjnc. - Wadesboro, North Carolina September, 1003 i Spill Prevention, Control and Countermeasure Plan Trigon Project No. 035-03-059 MANAGEMENT APPROVAL This Plan is fully supported by the management of Valley Proteins and will be implemented as described herein. By signing below, the designated company official has authority to commit the necessary resources to perform the provisions described in this Plan. Name: Dean Deibert Signature: Title: General Manager Date: TIUGONENGINEE&1NGCONSUMA7S, INC. Page vi Valley Proteins, Inc. — !d'adesboro, North Carolina September, 2003 Spill Prevention, Control and Counternteasure Plan Trigon Project No. 035-03-059 SPCC PLAN REQUIREMENTS REFERENCE The purpose of this cross-reference matrix is to ensure that all the regulatory requirements of the SPCC Plan have been met. Each regulatory citation is addressed in the corresponding page listed below. Regulatory Citation Description of Rule Page § 112.7 General requirements for SPCC Plans for all facilities and all oil types. § 112.7(a) General requirements; discussion of facility's conformance with rule 1 requirements; deviations from Plan requirements; facility characteristics that must be described in the Plan; spill reporting information in the Plan; emergency procedures. § 112.7(b) Fault analysis 6 § 112.7(c) Secondary containment 6 § 112.7(d) Contingency planning 8 § 112.7(e) Inspections, tests, and records 14 §112.7(f) Employee training and discharge prevention procedures 15 § 112.7(g) Security (excluding oil production facilities) 1 § 112.7(h) Loading/unloading (excluding offshore facilities) 10 §112.7(i) Brittle fracture evaluation requirements 14 § 112.70) Conformance with State requirements 1 § 112.8 Requirements for onshore facilities (excluding production facilities) I §112.8(a) General and specific requirements I § i 12.8(b) Facility drainage 12 § 112.8(c) Bulk storage containers 10 § 112.8(d) Facility transfer operations, pumping, and facility process 10 rPJGON,ENGWEENNG CONSULTAN7S, INC Page vii l,Ialle» Protcins,lnc. - Wadesboro, North Carolina '. Spill Prevention, Control and Countermeasure Plan seplember', 1003 Trigon Project No. 036-03-059 Certification of the Applicability of the Substantial Harm Criteria Facility Name: Valley Proteins Wadesboro NC Facility Facility Address: Little Duncan Road, P.O. Box 718, Wadesboro, North Carolina 28170 1. Does the facility transfer oil over water to or from vessels and does the facility have a total. oil storage capacity greater than or equal to 42,000 gallons? Yes No X 2. Does the facility have a total oil storage capacity greater than or equal to 1 million gallons and does the facility lack secondary containment that is sufficiently large to contain the capacity of the largest above ground oil storage tank plus sufficient freeboard to allow for precipitation within any above ground oil storage tank area? Yes No X 3. Does the facility have a total oil storage capacity greater than or equal to 1 mill gallons and does the facility located at a distance such that a discharge from the facility could cause injury to fish and wildlife and sensitive environments? Yes No X 4. Does the facility have a total oil storage capacity greater than or equal to 1 million gallons and does the facility located at a distance such that a discharge from the facility would shut down a public drinking water intake. Yes No X 5. Does the facility have a total oil storage capacity greater than or equal to 1 million gallons and has the'facility experienced a reportable oil spill in an amount greater than or equal to 10,000 gallons within the last 5 years? Yes No X Certification: 1 certify under penalty of law that 1 have personally examined and am familiar with the information submitted in this document, and based on my inquiry of those individuals responsible for obtaining this information, I believe that the submitted information is true, accurate, and complete. Signature: Name: Title: General Manager TRIGoA, DiGzAEmNG CohsuLTANn, INC. Page viii I'aller Proteins, Inc. — Wadesboro, North Carolina September, 1003 Spill Prevention, Control and Countermeasure Plan Trigan Project Na. 036.01-059 1.0 INTRODUCTION 1.1 BACKGROUND AND GENERAL REQUIR ENTS On January 10, 1974, spill prevention regulations to prevent oil pollution became law. The purpose of theses regulations is to prevent harmful discharge of oil into navigable waters and to contain such discharges if they occur. A harmful discharge is one that would cause a sheen or discoloration of the surface of the water or a sludge or emulsion to be deposited beneath the surface of the water. Because Valley Proteins stores more than 1320 gallons of oil, Title 40, Code of Federal Regulations, Part 112 requires the Valley Proteins facility to maintain a Spill Prevention, Control and Countermeasure (SPCC) Plan. The plan is designed to achieve two main objectives: • Identify the actions to be taken in case of an accidental oil release or spill. • Evaluate the potential oil pollution sources so as to select and implement appropriate methods to prevent or control the discharge of oil in stormwater runoff, to navigable surface waters. The plan does not need to be submitted to the North Carolina Division of Water Quality (DWQ) or the EPA, unless requested, but it must be available for review upon request. If the plan is found to be deficient, the facility must amend the plan to correct the deficiencies. The plan must be amended and re -certified by a professional engineer whenever there is an expansion or a change in design, construction, operation, or maintenance, which has a significant effect on the potential for the discharge of oil. At a minimum, the plan must be reviewed , updated and certified every five years. 1.2 SITE AND OPERATION DESCRIPTION The Valley Proteins facility is located in Wadesboro, North Carolina, approximately 3 miles north of downtown, on Little Duncan Road. A location map for the facility, Figure 1, shows the site proximity to the an unnamed tributary of Hurricane Creek, which are the receiving waters to Valley Proteins' give stormwater outfall. The Wadesboro facility is a animal renderings processing plant. Animal renderings arrive by truck and are processed to produce protein, meal, and nutritional by-products. The final processed products are reloaded in trucks and by rail for bulk shipment. Oil in use includes the fuel, hydraulic and lubricant materials typical of general manufacturing facilities. The entire area of the property is approximately 475 acres, but only approximately 10 acres is developed. Normal plant operation is 24-hours-per-day, 7-days-per-week, except for a 16-hour down -time on Sunday, where guards are posted at the facility. TRIGONENGLJVEERING CONSULTANTS, 1NC Page I Valle "v Protainsjnc. — Wadesboro, North Carolina September, 1003 ' Spill Prevention, Control and Countermeasure plan Trigon Project No. 036-01-059 1.3 PLANT SECURITY In addition to being staffed 24 hours per day, the entrance gate is kept locked when regular personnel are not on duty. Shift leaders or supervisors are responsible for facility security. Security guards are on -site during the 12 hour Sunday shutdown. 1.4 FACILITY OPERATOR AND CONTACT Operator: Valley Proteins, Inc. Little Duncan Road P.O. Box 718 Wadesboro, North Carolina 28170 Anson County 704-694-3701 Contact: Dean Dilbert, Facility Manager Valley Proteins, Inc. P.O. Box 718 Wadesboro, North Carolina 28170 704-694-3701 (office) 1.5 SPILL HISTORY The EPA bas defined "significant spills" to include releases of oil in excess of 1000 gallons in a single spill or 42 gallons in each of two separate incidents within one 12 month period. According to Valley Proteins personnel, and based on the defudtion above, there have been no known oil spills or leaks at the facility'in the past three years. TPIGON ENGINEERING CONSULTANTS, XC. Page 2 i•'allet- Proreins.Inc. - fi'adesbor•a. North Carolina September. 2003 S HI-Preaention. Control and Courucrmeasurc Plan Trigon Project No. 036-02-059 2.0 SPILL EMERGENCY RESPONSE PLAN 2.1 SPILL RESPONSE PLAN Thus Spill Response Plan identifies specific individuals who will be involved in the event of a spill. It also outlines general instructions on what to do, who should do it, and when it should be done. Spill Detection - (When a spill occurs or is discovered it is important to act calmly and quickly.) a. If a spill can be stopped by closing a valve, shutting off a pump, or redirecting a pipe or hose, do it immediately. b. Notify your immediate shift supervisor and the Spill Response Leader by dialing the numbers shown below, on the nearest telephone, or page them by dialing "8." ?. Shift Supervisor and Spill Response Coordinator a. Go to the spill area to evaluate the situation. Take immediate steps to prevent further spillage. b. Do whatever is necessary to minimize or eliminate danger to people, equipment and the plant. Control the area. Establish a safe distance for non -response personnel, insuring no contact with spilled material. Try to contain the spill in the smallest possible area. Depending on the quantity of material, contain with oil dry or straw bales. c. Assist in the procedures of containing the spill, cleaning it up, and getting production operations back to normal. 3. General Manager a. Make an evaluation of the situation. Identify personal protective equipment needed to implement the cleanup. b. If the spill is serious, notify the Facility Manager and/or Plant Maintenance Manager and provide them with your evaluation of the situation. c. Direct the containment and cleanup operation and provide additional manpower as necessary, by summoning the contracted spill response and cleanup support company through the county emergency manager. d. If the spill reaches or is going to reach surface waters, notify the Facility Manager. e. inform the area supervisor of the cause of the spill and of new procedures that will prevent them in the future. f Arrange for disposal of waste material by appropriate and allowable means. TRIGON ENGNEERING CONSULTANTS, INC. Page 3 Faller Prorcins,lnc. — Wadesboro, Noah Carolina Spill'Prevandon, Control and Countermeasure Plan September, 2003 Trigorr Project No, 036-02-039 FF FFICE, EAGER- !L WIN R Dean Deibert* General Manager (704) 694-3701 (800) 614-3601 (704) 282-1081 James Hodges Plant Manager (704) 694-3701 (888) 662-5835 (910) 895-0581 Pink/ 22593 Jerry Dean Mainteance Manager (704) 694-3701 (800) 712-2514 (843) 586-2957 Toby Grooms V Shift Supervisor (704) 694-3701 (910) 895-0623 Donald Chance 2" Shift Supervisor (704) 694-3701 (704) 895-3125 Sylvester 3' Shift Supervisor (704) 694-3701 (704) 272-7768 McLendon Todd Dille Nighi Superindent (704) 694-3701 (704) 982-0980 Rob Cordiner Safety Manager (704) 694-3701 (704) 982-5888 Primary Spill Response Coordinator and Primary Emergency Coordinator 2.2 SPILL NOTIFICATIONS If the spill leaves the property or reaches or is expected to reach surface waters in any quantity, call the North Carolina Department of Environment and Natural Resources, (NCDENR), the United States Coast Guard (USCG), and the U.S. Environmental Protection Agency (EPA) as soon as possible and no later than one hour after the spill has occurred. GENWAYWi N, 01, 111 ",Let v�zo..w Anson County Emergency Management Director (704) 624-5911 North Carolina Division of Emergency Management (919) 733-3867 or 1-800-858-0368 National Response Center/US. Coast Guard National Response Center (CERCLA Chemical Spills/Transportation Emergency) (800) 424-8802 U.S. Environmental Protection Agency, Region W (404) 881-4062 North Carolina Department of Environment and Natural Resources State- Warning Point (Non Business Hours) (800) 662-7956 ?-RJGOXEjVG1NEEMG CONSULTANTS, INC Page 4 Valley Proteins,lnc. — Wadesboro, North Carolina • Spill.Prevention, Control and Countermeasure Plan September, 2003 Trigon Project No, 036.02.059 The telephone report shall contain the following information: 1. The name, address, and telephone number of the party in charge of, or responsible for, responding to the spill or accident; 2. The exact location of the spill or discharge, including the name of the waters involved; 3. The type -of material spilled or discharged; 4. An estimate of the quantity of material spilled or discharged; S. The extent of actual and potential water pollution; and 6. The steps being taken or proposed to contain and clean tip the spilled or discharged material. 2.3 SPILL DOCUMENTATION AND FOLLOW-UP a. The General Manager will fill out a spill report (EHS 101) detailing the cause and size of the spill as well as the actions taken. This information will be kept with the spill plan. (See Appendices.) b. Notify the NCDENR, EPA and USCG in writing within twenty-four hours of the event of a spill. c. Once the spill is contained and cleaned up, begin an evaluation of the spill and what caused it. Initiate corrective action to modify the process, procedure, equipment or physical structures utilized at the facility. These changes should prevent a similar spill in the future. NCDENR officials will evaluate those changes and prepare a written report for submission to the EPA for their review within sixty days of the spill event. d. If the discharge to surface waters was more than 1,000 gallons in a single spill event or more than 42 gallons in two spill events occurring within any twelve month period, submit the required information to the EPA Regional Administrator and to the NCDENR for their review. The submittal must be made within 60 days of the spill event. The list of required information as well as the review procedure is included in 40 CFR 112. TRIGONENGMEERING CONSULTANTS, WC. Page 5 faller Proicins.Inc. — Wvdesboro, North Carolina Spill P?ovenfion. Conn-ol and Countermeasure Plan Sepiernber, 2003 Trigoir Project No. 036-02-039 3.0 SPILL POTEN7LAL The principal stored oil materials include: petroleum fuels, hydraulic oils and lubricating oils. The storage areas that are subject to SPCC regulations are included in the table below, including potential release quantities. Locations are illustrated in Figures 2 of this plan. 3.1 STORAGE LOCATIONS OILILIQUID STORED ON -SITE JT'E.v.1"'. M iTERLAL-44 :'v"' 4.'1.- .-A YNIIN'." LOUAIM, 6 i I Aluminum Chloride (1) Aboveground Storage 5,600 gal tank Concrete Containment Tank (AST), eastern (steel) portion of the main plant next to the offloading area. 2 Sodium Chlorite (1) AST located on the 5,600 gal. tank Concrete Containment eastern portion of the (steel) main plant next to the rendering building. 3 50% Caustic Soda (1) AST located on the far 5,600 gal. Tank Concrete Containment eastern portion of the site (steel) next to the on -site wastewater treatment plant. 4 Diesel Fuel (1) AST located on the 10,363 gal. tank Concrete Containment-4 northeastern portion of (steel) inches below required the main plant near office height building. 5 No. 2 Fuel Oil (1) AST located on the 30,000 gal. tank Concrete Containment-40 southeastern portion of (steel) inches below required No. 6 Fuel Oil (1) the main plant behind height boiler room area. 21,750 gal. tank (steel) 6 Fat Storage (8) AST located on the (6)28,760 Concrete Containment-31 western portion of the gallon tanks inches below required main plant near railroad (steel) height tracks. (2)20,000 gallons tanks (steel) MIGOA-ENGINEERING CONSULTANTS, INC Page 6 faller Proteins.lnc. — Nladesboro, North Carolina Spill Prevenrion, Control and Countermeasure Plan September, 2003 Tl•igon Prolecl No. 036-02-059 7 Fat Storage AST located on the western portion of the main plant near the railroad tracks 300,000 gallon tank (steel) No Containment S Lube oil Storage (Main Six (6) 250 gallon storage (6) 250 gallon Concrete Containment Plant) tanks located on the storage tanks southeastern portion of (steel) the main plant behind boiler room area. 9 Labe oil Storage (Service Two (2) 500 gallon (2) 500 gallon Located inside building Bay) storage tanks located on storage tanks northeastern portion of the main plant in the service bays near office building. AREA DESCRIPTIONS All storage tanks, except two lube oil storage tanks, are located outside. Floor drains in the processing building route to the on -site wastewater treatment plant. 1. Ammonia Chloride Tank Spills occuring in the Aluminum Cloride Storage area will be contained by a cast -in -place concrete wall with an interior sealant coating. According to Valley Proteins and rough field measurement, the containment is designed to contain the 110% of the storage tank volume. A few minor cracks were noted in the containment wall, which should be fixed as soon as possible. 2. Sodium Chlorite Tank Spills occuring in the Sodium Chlorite Storage area will be contained by a cast -in -place concrete wall with an interior sealant coating. According to Valley Proteins and rough field measurement, the containment wall is designed to contain the 110% of the storage tank volume. 3. Caustic Soda Storage Spills occuring in the Caustic Soda Storage area will be contained by a cast -in -place concrete wall with an interior sealant coating. According to Valley Proteins and rough field measurement, the containment wall is designed to contain the 110% of the storage tank volume. 4. Diesel Fuel Storage Spills occuring in the Diesel Fuel Storage area will be contained by a cast -in -place concrete wall with an interior sealant coating. According to Valley Proteins and rough field measurement, the containment wall is designed 4 inches short of containing the required 110% of the storage tank volume. TRIGON,ENGLNEERING CONSULTANTS, INC. Page 7 Faller Proaeins,Inc. — H'adesboro, Noah Carolina Seprentber, 1003 Spill Prrvena on, Control and Counrernaeasure Plan Trigon Project No. 036-01-059 Rainfall that comes into contact with spilled material will be collected in the containment area and removed using absorbent. If accumulated storm -water reaches a critical level in the containment area, it will be pumped out and treated in the on -site wastewater treatment plant. 5. No. 2 and No. 6 Fuel Oil Storage Spills occuring in the Diesel Fuel Storage area will be contained by a cast -in -place concrete wall with an interior sealant coating. According to Valley Proteins and rough field measurement, the containment wall is designed 40 inches short of containing the required 110% of the storage tank volume. Rainfall that comes into contact with spilled material will be collected in the containment area and removed using absorbent. if accumulated stormwater reaches a critical level in the containment area, it will be pumped out and treated in the on -site wastewater treatment plant. 6. Fat Tank Area Storage (8 Tanks) Any spill occuring in the Fat Tank area will be contained in that area by an existing cast -in -place concrete wall with an interior sealant coating. According to Valley Proteins and rough field measurement, the containment wall is designed 31 inches short of containing the required 110% of the storaae tank volume. Spills in the fat tank area will be pumped into a "slurry" buggy and recycled back into the rendering process. 7. Large Fat Tank Storage No containment wall is in place for the large fat storage tank. There is a scupper drain on the eastern side of the 300,000 gallon capacity tank. Fat in the tank -is kept liquified by a heater on the tank. Therefore, any spilled fat will drain easily into the scupper drain to concrete trenches, ranging in size from 12 to 24 inches wide. These trenches feed into the rendering building and into a 27,000 gallons holding tank. A Sweeco shaker is utilized to separate fat from water by vibrating the water and throwing the solids off to the side, where they are captured and fed back into the rendering process. Any fat that might be spilled to the western side of the tank would drain into the ditch between the fat tank and the railroad tracks. Once ,exposed to the atmosphere, the fat, without the benefit of the tank heater, will become solidified, much like butter. This buttery substance could then be contained and cleaned up by plant personnel. 8. Lube Oil Storage (Main Plant) Any spill occuring in the Lube Oil Storage (Main Plant) area will be contained in that area by an existing cast -in -place concrete wall with an interior sealant coating. According to Valley Proteins and rough field measurement, the containment wall is designed 31 inches short of containing the required 110% of the storage tank volume. 9. Lube Oil Storage (Service Bay) Any spill occuring in the Lube Oil Storage (Service Bay) area will be contained in that area by the walls of the service bay building since the two (2) lube oil tanks are located inside. TRIGON ENGINEERING CONSULTANTS, INC. Page 8 NaNer Proteins,tnc. — Wadesboro, North Carolina September, 2003 Spill Prevention, Control and Countermeasure Plan Trigon Project No. 036-02-059 3.2 POTENTIAL SPILL EVENTS 3.2.1 Storage Tank Spill Scenario: A major spill event would occur by over filling one of the fuel oil storage tank or by the failure of the tank itself, a valve failure, pipeline failure, human error or a combination of these reasons. In a normal status, the drain valve in the containment area will be locked -in the shut position. A spill event should thus be contained in the walled area. If the spill is uncontained, through a containment failure or other mishap, spilled material will flow into the drainage ditch along side the road/pavement, then westward toward the stormwater conveyance ditch. Prompt response will be needed to manually block surrounding areas and prevent the flow of the potential 30,000 gallons of oil to the stormwater system. Manual methods will include moving soil, or absorbent booms or other available, impervious materials into the ditch, especially at the culverts. Notification of Management will be initiated in accordance with the Spill Response Plan. Clean up will be started. If a spill is significant, the proper authorities will be notified and a qualified hazardous chemical clean-up company will be employed to clean up the spill if it cannot be handled by the plant maintenance personnel 3.2.2 Truck LoadinglUrnloading Spill Scenario A spill event occurring during fuel tank truck unloading is the most likely serious spill scenario. Since a permanent truck containment area has not been constructed, Valley Proteins standard practice will be to block the surround areas with absorbent booms prior to unloading, so as to contain the potential spill of up to 30,000 gallons of fuel oil from a truck tank failure. A fuel delivery truck spill will drain as described for a fuel tattle containment failure, above. When an unloading tank truck experiences a major spill event, pumps will be stopped, valves closed and the cleanup procedure begun. Prompt action will be taken to prevent the oil from leaving the immediate vicinity. The notification of Management will be initiated in accordance with the Spill Response Plan. After cleanup, the spill will be analyzed and a method to prevent repetition of the spill will be devised and procedures initiated. TRIGON ENGINEERING CONSULTAWS, INC. Page 9 Valle Proleinginc. — Wadesboro, Norlh Carolina September, 1003 Spill hevention, Control and Countermeasure Plan Trigon Project No. 036-01-059 3.3 DISCHARGE PREVENTION AND CONTROL Spill containment materials are stored at locations near each secondary containment area. At a minimum, spill response materials will be maintained on site at the Haz-Mat Building and will include at a minimum the following materials: Description Absorbent Booms Absorbent Pads Disposable Gloves Plastic Gloves Response Suits Storage/Disposal Drum 3.4 CONTAINMENT AND/OR DIVERSIONARY SYSTEMS All the oil/fat storage tanks have containment walls, except the large fat tank. Employee response would be required for containment of loading area spills at both locations, but prompt blockage of the stormwater drainage conveyances would provide adequate volume to capture the entire truck contents in on -property swales and ditches. Surrounding soil would be readily used at the storage tank areas to dam drainage ditches if spill volumes exceeded the quantity easily contained by absorbent booms. Spill kits containing absorbent material are Iocated in the Haz-Mat building. TRIGON.ENGINEERING CONSULTANTS, INC Page 10 • 11allepProteins, Inc. — Wadesboro, North Carolina September, 1003 Spill Prevention, Control and Countermeasure Plan TN•igon Project No, 036-01-059 4.0 OIL HANDLING PRACTICES 4.1 BULK STORAGE TANKS The facility maintains aboveground storage tanks (ASTs), which are enclosed, in secondary containment with the exception of the large fat storage tank. All are steel, compatible with their contents, and are inspected regularly. All tanks are very near their point of use, so piping is minimal and also mostly within the containment dikes. 4.2 LOADING AND UNLOADING PRACTICES All loading and unloading procedures are conducted with the facility area. The following procedures will be followed as preventative measures during loading and unloading operations: • No liquid storage tank will be filled until the present available empty volume of the tank is determined. • No liquid additive or fuel oil vehicular delivery operations will be conducted unless attended and observed continuously by facility and delivery personnel. • Prior to delivery vehicle arrival and subsequent supply operations, and prior to delivery vehicle departure, both facility and delivery personnel will inspect for proper line connections and disconnections. • The same precautions as noted above also will be taken for the loading of fat into tanker trucks TRIGON ENGINEERING CONSULTANTS, INC Page I I KallerProreins,Inc. — N'adesboro, North Carolina September, 2003 Spill Prevention, Control and Countermeasure Plan Trigon Project No. 036-02-05Y 5.0 DRAINAGE FROM OIL STORAGE LOCATIONS This section describes each oil storage location's potential drainage path to navigable waters. Any oil spills will generally follow the path of stormwater drainage to the plant's outfalls and eventually into an unnamed tributary of Hurricane Creek. The storage tanks and process buildings can be located in Figures 2 relative to site drainage areas and the storm water outfall location. Using the engineered and naturally occurring conveyances, six drainage areas have been identified. An outfall is defined as the point where stormwater enters a natural waterway or a separate storm sewer system. As Figure 2 illustrates, Valley Proteins's stormwater is conveyed by five outfalls. One outfall is located in each of the east, west, and north sides of the property. The southern side of the property, near most of the bulk storage, contains two outfalls. As Figure 1 illustrates, all stormwater on -site will convey in an unnamed tributary of Hurricane Creek. Engineered conveyances deliver stormwater to the ditch from paved areas of the plant, via storm drains and culverts. TRIGON ENGINEERING CONSULTANTS, INC. Page .11 Valles, Proreins,lnc. - Wadesboro, North Carolina September, 1003 • Spill Prevenliall, Control and Countermeasure Plan Trigon Project No. 036-01-059 6.0 INSPECTIONS, TESTS AND DOCUMENTATION 6.1 INSPECTIONS The Valley Proteins preventive maintenance program includes written procedures for the timely inspection and maintenance of plant equipment to prevent conditions that could cause breakdowns or failures and subsequent oil discharges, and for periodic testing and prompt repair of plant equipment and systems, including oil storage tanks, piping and containment areas. Valley Proteins personnel conduct visual inspections of storage areas on a regular schedule. The forms and procedures used by Valley Proteins for inspections and record keeping are included in Appendix A of the plan and conform to industry practice per Steel Tank Institute (STI) SP001. Valley Proteins will review their preventive maintenance and inspection practices regularly to determine if personnel are performing the tasks properly and in a timely manner, or if more effective methods should be implemented. 6.2 TESTS In addition to visual inspections, and in accordance to industry standard practice, Valley Proteins arranges for non-destructive shell thickness testing of the bulk oil tanks, fat tanks and lube oil tanks as required by 40 CFR 112.8(c)(6). Initial testing will be performed within six months of the effective date of this Plan per STI SP001 and thereafter as recommended by the Standard and after repairs are made. 6.3 DOCUAIENTATION Implementation of the plan includes the documentation of. • Inspections, maintenance, and/or repairs of oil -filled equipment and secondary containment devices; • Tank and piping integrity testing; • . Containment area stormwater draining events; • Spill events; and • Spill response training. These inspections are currently documented in Appendix A. The documentation must be kept on -site for a period of three (3) years and must be inade available to the Division of Environmental Management immediately upon request. TRIGONENGINEERING CONSULTANTS, INC. Page 13 Haller Proleinsdrrc. — li'adesboro, North Carolina September, 2003 $pill Pr`evention. Control and Countermeasure Plan Trigon Project No. 036.02-039 7.0 EMPLOYEE TRAINING Employee training is essential to the effective implementation of the Spill Prevention, Control and Countermeasure Plan. The purpose of an employee -training program is to inform personnel at all levels of responsibility of the goals and components of the plan. When properly trained, personnel are more capable of preventing spills, recognizing situations that could lead to oil discharges, and responding safely and effectively to an incident when one occurs. Training should address each component of the contents of the Spill Prevention, Control and Countermeasure Plan, including how and why tasks are to be implemented. Training should address these four areas: • Spill Prevention and Response Procedures; • Preventive Maintenance and Good Housekeeping; • Material Management Practices; and • Basics of SPCC Regulatory Requirements. A brief description of each topic that should be covered as part of the training program is outlined below. 7.1 SPILL PREVENTION AND RESPONSE • Show employees the potential spill sources and locations, and drainage routes at the facility; • Emphasize importance of preventing spills from reaching the floor drains, storm drains and stormwater ditches; • Instruct employees on how to report spills and the appropriate individuals to contact. • Instruct employees on how to quickly, and safely implement the plant's spill response procedures; • Show employees the spill response equipment and spill kits and where they are located; • Instruct on -site contractors, temporary personnel, and fuel delivery personnel about plant operations and procedures in order to help prevent spills from occurring; and • Review any spill incidents and resulting response activities for lessons learned and improvements that can be made. 7.2 PREVENTATIVE MAINTENANCE AND GOOD HOUSEKEEPING • Instruct employees to promptly clean up spilled materials; • Show employees the locations of housekeeping equipment such as brooms, shovels; absorbents, etc; and • Discuss updated procedures and report on the progress and success of good housekeeping. 7.3 MATERIAL MANAGEMENT PRACTICES • Discuss material handling procedures and storage requirements; • instruct employees on the proper methods to secure drums and other containers for transport by forklift or hand truck and for storage; TRIGON ENGINEERING CONSULTANTS, INC, Page 14 f%aliev Proteins,Inc. — Wadesboro, North Carolina Spill Prevention, Contra! and Countermeasure Plan September. 1003 THgon Project No, 036-01-039 Instruct employees to routinely check the drums and containers for leaks; Instruct employees to maintain stored materials in a neatly organized manner; and Discuss need to clearly label containers. 7.4 BASICS OF SPCC REGULATORY REQUIREMENTS Explain to employees that: • A federal law prohibits discharge of oil to waterways; • Any spill greater than 42 gallons, or any two spills in 12 months that total 42 gallons, must be reported to EPA; • Pollutants can be reduced by successful implementation of spill prevention, preventive maintenance, good housekeeping, improved materials management, etc; and • A requirement of the regulation is the development and implementation of a Spill Prevention, Control and Countermeasure Plan. This plan meets the regulatory requirements and its provisions are enforceable requirements. 7.5 SCHEDULE FOR TRAINING Training at the Valley Proteins facility is and will be conducted as follows: Training for oil -handling employees occurs annually; and New employees are initially trained as part of their orientation and then participate in the annual training. TRIGON,ENGINER'RING CONSULTANTS, INC. Page Is Valley Proteinsjnc. — Wadesboro, North Carolina September. 2003 Spill Prevention, Control and Countermeasure Plan Tr•igon Project No, 030-02-059 8.0 RESPONSIBILITY FOR SPILL PREVENTION AI\TD PLAN AMENDMENTS 8.1 RESPONSIBLE PERSON The plan must identify a specific position that is responsible for the overall coordination, development, implementation, and revision of the plan. If designated by the person with overall responsibility, the responsibility for individual components of the plan may be delegated and must be so documented. The person with overall responsibility for the SPCC program at the Valley Proteins facility is: Name: Dean Deibert Title: General Manager Address: Valley Proteins, Inc. P.O. Box 718 Wadesboro, North Carolina 28170 Phone: (704) 694-3701 8.2 SPCC PLAN REVIEW AND AMENDMENTS The following requirements are very important: Valley Proteins must review and update the Plan every five years to implement any more effective prevention and control technology, if the technology has been field -proven by the time of the review. In addition to the above routine review and update, Valley Proteins must also amend the plan whenever there is or a change in facility design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of oil. Amendments to the Plan must be made within 6 months of review or facility change, and technical amendments must be certified by a professional engineer. Certifications summarizing the reviews are in Appendix B. TRIGONENGINEERING CONSULTANTS, INC. Page 16 A.1 SPILL INCIDENT REPORT Date: Person Reporting the Spill: Description of Spill (source, material, amount spilled): Facility Personnel Response Time: Emergency Personnel Response Time: Notes: Changes to be implemented: Time Table for Implementation: APPENDIX A-2 SECONDARY CONTAINMENT INSPECTIONS A.2. SECONDARY CONTAINMENT INSPECTIONS Inspect each secondary containment and drainage path, including the following locations: Fuel Oil Tani: Containment Fuel Oil Loading/Unloading Area Pretreatment Building Tank Area Loading Dock Drainage Ditches Checking all of the following: A, Secondary containment: Level of precipitation in bermed area/available capacity. Cracks/corrosion. Discoloration. Presence of stored material. Pipe; Valve conditions. Debris. B. Retention and drainage ponds/ditches: Erosion. Available capacity. Presence of foreign material. Debris. Stressed vegetation Records of inspection results will be maintained by the Environmental Manager. A3. TANK INSPECTIONS A. Check tanks for leaks, specifically looking for. - Drip marks or puddles containing stored material. Discoloration of tanks. Corrosion. Cracks. Localized dead vegetation. B. Check foundation for: Cracks. Discoloration. Puddles containing stored material. Settling. Gaps between tank and foundation. Damage caused -by vegetation roots. C. Check piping for: Droplets of stored material. Discoloration. Corrosion. Bowing of pipe between supports. Evidence of stored material seepage on valves or seals. Records of tanks inspections will be maintained by the Health and Safety Coordinator. I APPENDIX A-4 ACCUMULATED STORMWATER DRAINAGE LOG A4. FUEL OIL CONTAINMENT AREA STORMWATER DRAINAGE LOG Date Stormwater Inspection Signature (Quantity, appearance, contamination?) + . f APPENDIX A-5 PERSONNEL SPILL TRAINING ATTENDANCE LOGS A.5. PERSONNEL SPILL TRAINING ATTENDANCE LOG Name Spill Response Training Pollution Prevention Training (Date) (Date) SPCC Plan Revision I have completed review and evaluation of the SPCC Plan for the Valley Proteins, Wadesboro facility on (date) and will/will not amend the Plan as a result. General Manager z.4P,� . `� •� Via.,, av4�.�.W. !t� .. ily � '- •�tiR �C�,, •,a s .ff;'Y• J�' 1 .I DATE: DATE: 09/12/03 DRAWN BY: MW REVIEWED BY: KSW APPROX. SCALE: NTS DRAWING NO.: 036-02-059 Figure 1 SUBJECT zoo SITE - .... pbe 'Ctf Y y, W,adest,oro ' 1w .. .� � ',YY' � i L•�Yin1 steal" t 1: tip•t4 Ij ��� .L� ��, ♦�/� � ..? d, /ill' '. ,., Awl ... . , 1970 USGS TOPOGRAPHIC MAP ANSONVILLE QUAD VALLEY PROTEINS-WADESBORO WADESBORO, SOUTH CAROLINA TRIIGON ENGINEERING CONSULTANTS, INC. B200 Hama Technology Boulevard Charlotte. North CamLha 29200 Phone: (704) 59&1049 Fax (704) 59&1050 httplhvww,wgwwg.eom Ut7L@auNGNROAO_ � I DUTFALL 61 CATCH a^Kw _ ��n�u� - jll sc*LE.' - u cav�ea -.. 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OIL Wood ^� aCRAA CUTPALl>b — • — DRChUME T PAPCR I f'MAL - aUMPtirm OUYFAIii� {I aut�P57ER 'Y YYVY'."'r Y' Y 7AV TRIGON VALLEY PROTEINS, WADESSORO, NC FACILITY FACILITY LAYOUT JOB No. 361-97-104 DATE: OCTOBER, 1997 DRAWN BY: ALR ENGINEERING CONSULTANTS, INC. SCALE: NTS I FIGURE: 2 SCREW Cowryo FDAMaALPRCOUC TO mL Cy x . ..li II u .s. •.��pFe -�Wa�7 ``�� ) w+, S N6W diNORUa,DIN Tik D aGOcsMR ` 6 LIIlWFIQ . f CUPPliR ourrALL13 (D0 0CATCH �l� VMJTY W A OKa Ia`Q eLauaNw U p11NgNq�Q MAL - No.a Na: BMRACC FUEL rua' —� DIE2 C aTIO N OF UM N AaE SILoS a. OIL Wood ^� aCRAA CUTPALl>b — • — DRChUME T PAPCR I f'MAL - aUMPtirm OUYFAIii� {I aut�P57ER 'Y YYVY'."'r Y' Y 7AV TRIGON VALLEY PROTEINS, WADESSORO, NC FACILITY FACILITY LAYOUT JOB No. 361-97-104 DATE: OCTOBER, 1997 DRAWN BY: ALR ENGINEERING CONSULTANTS, INC. SCALE: NTS I FIGURE: 2 UALLEY PROTEINS, INC. 7 0416 March 7, 2016 RECEIVED MAR 0 8 2016 CENTRAL FILES DWR SECTION North Carolina Division of Water Resources A'rTN: DWQ Central Files (Storm Water) 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Re: Valley Proteins, Inc. Wadesboro Division Storm Water Discharge Monitoring Report RECEIVED MAR Q 8 2016 CENTRAL FILES DWR SECTION Enclosed please find the Semi -Annual Storm Water Discharge Outfall Monitoring Report. Qualitative Monitoring and Monthly Facility Inspection Observation Log sheets were filled out and are maintained on -site. If you require any additional information or wish to discuss this matter, please feel free to call me at (704) 694-3701. Sincerely, Chris Bivans General Manager P.O. Box 718 Wadesboro, NC 28170 704-694-3701 Fax:704-694-6145 www.valleyproteins.com Creating Renewable Resources Built on Tradition V� May 5, 2015 Mr. Bradley Bennett Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 VALLEY PROTEINS, INC. Re: Valley Proteins Inc. - Wadesboro Division Permit#NCG060000 Certificate of Coverage #NCG060144 Dear Mr. Bennett, Please accept this letter as a request for the Division of Water Resources to release Valley Proteins — Wadesboro Division from Tier Three monthly stormwater monitoring. This request for change in status is due to having three consecutive sets of results that were all within permitted benchmark limits. I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information including the possibility of fines and imprisonment for knowing violations. Please contact me with any questions regarding this matter and we appreciate your assistance. Sincerely, Chris Bivans General Manager cc: Mike Lawyer— DWR Stormwater Regional Supervisor Bob Vogler --VP Director of Environmental Affairs 1`,%.r,loelxnt�, A(:' .^a4)??i Y-m: "o-4-6 Ll-61.43 H'15'S4.Vll11L'l'�71'U1C1115.L'glFi in Nardi Gelatine Division aFVVater Ouati y Lab Home DENR DWO WO Section GW Section Contacts Tel. Extensions COLLECTION AND PRESERVATION OF GROUNDWATER SAMPLES FOR THE CENTRAL LABORATORY Listed below Is Information to be used in the collection and preservation of samples. Filtered samples are requested for some parameters as recommended by the USGS manual. If you are submiHing filtered samples, write "DIS" (for dissolved) In the block beside applicable parameters on the GS-54 form, Excluding purgeable organics and sulfide, a one-half inch air space should be left in all bodies to allow for mixing before analysis. The parameters have been grouped according to preservatives needed. Samples must be shipped to the Laboratory as soon as possible after collection. Minimum ContaineOP- Parameter (2) Required Volume Plastic G-Glass (F) Filtered U Unfiltered O Preservation Maximum Holding Time A. Alkalinity [io ml P (Disposable) �� Cool, 4° C 14 days A. Carbonate Request on sheet and eubmlt alkalinity sample A. Bicarbonate Request on sheet and aubmll alkalinity sample Inappropriate far laboratory analysis Immediate - hold measurement pH Carbon Dioxide Inappropriate far laboratoryanalysts Immediate - fleld measurementHIM Chromium, Hex 200ml P (Disposable) Cool, 4° C 24 hours Color Cool, 4° C 48 hours(6) 200 ml P (Disposable) I - MBAS �, 5ml P (Disposable) ICool, 4' C 48 hours(e) 00 " Specific Conductance 200 ml P (Disposable) 1 U� Cool, 4° C 28 days Chloride 20o ml P (Disposable) I�"� None required 28 days Fluoride 500 ml P (Disposable) I" None required 28 days Hardness, Total (Request by checking Ca and Mg an sheet- Can be part of metals sample) P (Disposable) U [HNO3 to pMc2 Fm,,th, FMI Hardness=2.497[Ca]+4,118[Mg] Non -carbonate Hardness(3) Submli samples far hardness (Ca+Mg) and alkalinity, as specified & Grease FI, 2 liters (two 1 liter bottles) G (wide -mouth quart Jar, Teflon- lined cap} F Cool, 4° C, 1:1 H2SO4 to pH<2 Fay$ Silica 200 ml P (Disposable) Cool, 4° C 28 days Sulfate 200 mi P (Disposable) — Cool, 4° C 28 days e F 2 liters (two 1 liter P U Cool, 4° C. 0,6g ascorbic acid(4), 6N 14 days(12) bottles) NaOH to pH>12 Cool, 4° C, 1:1 2 liters (two H2SO4 to pH<2 Phenol 1 liter G only U (1 ml Ferrous Ammonium Sulfate if 28 days bottles) sample contains oxidizer) B. Metals: Ag Al, As, Be, Be, , Ca, Cd, Co, Cr (Total), Cu, Fe, 72 hours (should be delivered to tab within 48 hours to allow for sample prop.) K, Li, Mg, Mn, Na, Ni, Pb, Sb, 500 ml P (Disposable) U HNO3 to pH<2 28 days - Hg Sn, Se, TI, V, Zn and Hg BOD 1 lifer P Cool, 4° C 48 hours16) COD[ta) 200 ml P (Disposable) F Cool, 4° C, 1:1 28 days H2504tc pH<2 Collfarm (Fecal or Total) 25d ml each p (sterile)i7) F-7 Coal, 4° C, 0.008% Na2S203(7) F__ TOC 200 ml P (Disposable) Cool, o2 4° C, 1131304 to 28 days Turbidity 200 ml P (Disposable) f U Cool, 4° C To lab in <48 hours(6) C. NH3 as N ml F00 P (Disposable) �U�� Cool, 4° C. 25%f1 HZSO4 to pH<2( 1 Y 28 days C. Total K'eldahl Nitrogen as N 1 g mbined above F.1 P (Disposable) ) U Cool, 4° C, 25% H2SO4 to pH<201) 28 days y C. NO2+NO3 as N Combined wl above P (Disposable) Cool, 4° C, 25% H2SO4 to pH<201) 26 days G. Total P as P Combined P (Disposable) � Cool, 4° C, 25% H2SO4 to 1) 28 days w1 above pH<2(1 ` Dissolved P as P 200 ml P (Disposable) �I IH Sto H<2(11j H2SO4 pH<2 28 da s y PO4 as P 2d0 ml P (Disposable) F Filter immediately, Cool, 48 hoursls) 4° C Residue (TSS, TDS, TS) 500 ml each P (Disposable) I" Cool, 4° C 17 days Semi Volatile Organics- 7 days until extraction BaselNeutral & Acid 1 gal G (amber), Teflon- lined cap U Cool, 4° C 40 days after extraction Extractable& i PesticideslPCB's G (ambr), Teflon.! 7 days until axtrecfionf1el, 40 days after extraction (OP PesUOC Pest/ON Past) Fg, l lined cap F Cool, 4° C Acid Herbicides 1 al li (amber), Teflon- lined cap F Cool, 4° C 7 days until extraction(1$), 40 days after extraction Cool, 4° C, 0.6g ascorbic acid only if residual chlorine Purgeable Organics (VOA) 40 ml x 3 G, Teflon- lined septum U present, Sodium Bisulfate (NaHSO4) to 14 days pH2(13)(15)(17)• Leave no headspace in bottle. Cool, 4' C, NaHSO4 or 1:1 HCI to pH<2, TPH Gasoline Range (aq) and 40 ml x 3 G, Teflon -lined U Sodium Bisulfate 14 days (7 days if unpreserved) BTEX septum (NaHSO4) only if residual chlorine present TPH Diesel Range (aq) Fl G (amber), Teflon- lined �— UCool, 4° C 14 days; analyze extract within 40 days cap SOIL SAMPLES ""WHEN SUBMITTING SOIL AND SLUDGE SAMPLES FOR ANALYSIS, A SEPARATE SAMPLE CONTAINER MUST BE COLLECTED FOR EACH OF THE ANALYTICAL GROUPS LISTED BELOW: Parameter(2) Minimum Required Volume Container (14) P-Plastic G-Glass F(F) Filtered (U) Unfiltered Preservation Maximum Holding Time Wet Chemistry analyses(19) a oz jar G, Teflon -lined cap NIA Cool, 4° C refer to aqueous . Nutrient analyses(20) 8 oz jar G NIA Cool, 4° C refer to aqueous Micro analyses(21) 8 oz far G N/A Cool, 4° C refer to aqueous Metals analysis a oz Jar G, Teflon -lined cap NIA Cool, 4° C refer to aqueous Pesticides/PCB's 8 ozjar G, Teflon -lined cap NIA Cool, 4° C 14 days to extract; analyze wlin (OP PesttOC Pest/ON Pest) i 40 days Acid Herbicides 8 oz jar G, Teflon -lined cap NIA Cool, 4° C 14 days to extract; analyze Win i 40 days I Semi Volatile Organics. j B oz jar G, Teflon -lined cap NIA Cool, 4° C _ 14 days to extract; analyze wlin Base/Neutral & Acid Extractables 40 days Purgeable Organics (VOA) 4 oz jar G, Teflon -lined cap or Cool, 4" C 14 days ]N/A septum TPH Gas Range (soil) 4 ozjar Teflon -lined cap or NIA Cool, 4° C 14 days septum TPH Diesel Range (soil) 8 ozjar �,� G, Teflon -lined cap NIA Cool, 4° C 14 days to extract; Analyze wlin 40 days Organics (5035) EnCore N1A Cool, 4° C 48 hours to extrusion into rrgeable Sampler x 2 McOH gh-level Ana' ticaI Procedures A endix D Leaking Underground Fuel Tank Field Manual: Guidelines for Site Assessment, Clean-up and Underground Storage Tank Closure; State of Californ a State Water Resources Control Board, Sacramento, Ca., October 1989. NPDES, Appendix A, Federal Register, 38, No. 75, Pt II NOTE: All other organics will be analyzed using methods from the Federal Register when available: The Branch Supervisor must approve methods from any other source. (1)P-Plastic, G- Glass, P(Disposable) - Plastic disposable bottle. (2)Parameters preceded by the same letter may be submitted in the same bottle if the bottle contains enough sample. If no letter precedes a parameter, it must be submitted in a separate bottle. (3)When non -carbonate hardness is requested, samples for both metals (Ca+Mg) and alkalinity must be submitted. (4)Also add 0.6 g of ascorbic acid only if sample contains residual chlorine. (5)Use one liter round glass bottle labeled phenol. (6)48 hours is the maximum holding time, however, samples should be submitted to lab as soon as possible. (7)Use the 250 ml wide -mouth sterile plastic bottles for all samples. All bottles contain thiosulfate and EDTA reagents. (8)Litigation samples should be delivered to the laboratory within 5 hours of sample collection. (9)Caution: Addition of excessive amounts of acid will interfere with the test procedures. The 2.0 ml of 25% H2SO4 per 500 ml sample should be added using a graduated or precise volume dispensing device. If no dispenser is available, you may add exactly 40 drops of the 25% H2SO4. In most cases, the addition of 2.0 ml (40 drops) of 25% H2SO4 to 500 ml of groundwater will reduce the pH to K2; however, if the pH remains above 2, add acid dropwise with stirring until the pH Is lowered to <2. (10)In a glass container, submit a small quantity of the pure compound of any suspected material. (11)If residual chlorine is present, add 0.006% sodium thiosulfate dropwise tojust neutralize the chlorine. (12)Maximum holding time Is 24 hours when sulfide is present, Optionally all samples may be tested with lead acetate paper before pH adjustments in order to determine if sulfide is present. If sulfide is present, it can be removed by the addition of cadmium nitrate powder until a negative spot test is obtained. The sample is filtered and then NaOH is added to pH > 12. (13)Used by the DWQ Chemistry Lab only at this time. (14)The container types listed are those commonly used throughout the Division. Other container types may be acceptable. Please consult the laboratory about use of proper containers before deviating from those listed above. (15)Samples submitted for purgeable halocarbons only should not be acid -preserved. (16)Samples submitted for pesticide and acid herbicide analyses must be extracted within 72 hours of collection if the pH is not adjusted in the lab to a pH range of559. (17)Samples submitted for purgeable aromatics receiving no pH adjustment must be analyzed within 7 days of collection. (18)COD samples are to be shipped directly to the Central Laboratory for repacking and shipment to the Washington regional laboratory for analysis. {19)Wst chemistry parameters Include, pH, Acidity, Alkalinity, Chloride, Chlorophyll a, Color, Hexavalent Chromium, Total Cyanide, Fluoride, Formaldehyde, grease & Oils, Hardness, MBAS, Phenols, Sulfate, Sulfide, Specific Conductance, and TOS. (20)Nutrient parameters include; Ammonia Nitrogen, TKN, Nitrate+Nitrite Nitrogen, Total Phosphorous, and Orthophosphate. (21)Microbiology parameters include: BOD 5-day, Cnliform (Total and Fecal), Residue, TOC, and Turbidity. Revised May 1, 2003Idbs ,��A 1623 Mail Service Center, Raleigh, NC 27699-1623 919-733-3906 Fax 919-733-6241 Find us bee tea: Questions or comments about our site? Contact our webmaster NCD� dwgiab.atr0 ow `S,p `•/,�,,3 zoo y 3. W. 37a I 7 s 66.5 x ss/8 aceAnalytical® www.pacelabs.com Lab Sample No: 922995659 Client Sample ID: STORMWATER 1 Pace Analytical Services, Inc. 9800 Kincey Avenue, Suite 100 Nuntersville, NC 28078 . Phone; 704.875.9092 Lab Project Number: 9244647 Fax., 704.875,9091 Client Project ID: Wadesboro Stormwater May 03 Project Sample Number: 9244647.001 Date Collected: 05/22/03 08:45 Matrix: Water Date Received: 05/22/03 11:30 Parameters Results Units Report Limit OF Analyzed By CAS No. ggal ReQLmt Microbiology Fecal Coliform in Water Prep/Method: / SM 9222D Coliform, Fecal 6000 col/100ml 1.0 1.0 05/22/03 COE 1 Date Prepared 05/22/03 05/22/03 Wet Chemistry Total Suspended Solids Method: EPA 160.2 Total Suspended Solids 79. mg/l 1.0 1.0 05/28/03 BYR Chemical Oxygen Demand Method: EPA 410.4 Chemical Oxygen Demand 180 mg/l 25. 1.0 05/28/03 HEH GC Semivolatiles Hexane Extractable Material Method: EPA 1664 Oil and Grease 8.9 mg/l 5.0 1.0 05/28/03 AMP Date: 05/29/03 Laboratory Certification IN REPORT OF LABORATORY ANALYSIS NC Wastewater 12 This report shall not be reproduced, except in full, NC Drinking Water 37706 Sc 99006 without the written consent of Pace Analytical Services, Inc. ,M ACCOT ��n'elac Page: 1 of 4 ( a"r ory Certification IN LA Wastewater 04034 VA Drinking Water 213 FL NELAP E87627 ace Analytical www.pacelabs.com Lab Sample No: 922995667 Client Sample ID: STORMWATER 23 Pace Analytical Services, Inc. 9800 Kinsey Avenue, Suite 100 Huntersville, NC 26078 Phone: 704.875.9092 Lab Project Number: 9244647 Fax:704.875,9091 Client Project ID: Wadesboro Stormwater May 03 Project Sample Number: 9244647.002 Date Collected: 05/22/03 08:45 Matrix: Water Date Received: 05/22/03 11:30 Parameters Results Units Report Limit DF Analyzed By CAS No. gUal ReaLmt Microbiology Fecal Coliform in Water Prep/Method: / SM 9222D Coliform, Fecal 6000 col/100ml 1.0 1.0 05/22/03 CDE 1 Date Prepared 05/22/03 05/22/03 Wet Chemistry Total Suspended Solids Method: EPA 160.2 Total Suspended Solids 29. mg/l 1.0 1.0 05/28/03 BYR Chemical Oxygen Demand Method: EPA 410.4 Chemical Oxygen Demand 220 mg/l 25. 1.0 05/28/03 HEN GC Semivolatiles Hexane Extractable Material Method: EPA 1664 Oil and Grease 11. mg/l 5.0 1.0 05/28/03 AMP Date: 05/29/03 v Laboratory Cert�'catit on IN REPORT OF LABORATORY ANALYSIS NC Wastewater 12 NC Drinking Water 37706 This report shall not be reproduced, except in full, Sc 37706 without the written consent of Pace Analytical Services, Inc. }N LCOgQ h� J f ..,.. * meiac Page: 2 of 4 Laboratory Certification IDs LA Wastewater 04034 VA Drinking Water 213 FL NELAP E87627 ;aneAnalyticals www.pacalabs.com Lab Sample No: 922995675 Client Sample ID: STORMWATER 546 Pace Analytical Services, Inc. 9600 Kincey Avenue, Suite 100 Nuntersville, NC 28076 Phone: 704, 875,9092 Lab Project Number: 9244647 Fax. 704.875.9091 Client Project ID: Wadesboro Stornmater May 03 Project Sample Number: 9244647.003 Date Collected: 05/22/03 08:45 Matrix: Water Date Received: 05/22/03 11:30 Parameters Results Units Report Limit DF Analyzed BY CAS No, Qual ReaLmt Microbiology Fecal Coliform in Water Prep/Method: / SM 9222D Coliform, Fecal 600 col/100m1 1.0 1.0 05/22/03 CDE 1 Date Prepared 05/22/03 05/22/03 Wet Chemistry Total Suspended Solids Method: EPA 160.2 Total Suspended Solids 36. mg/1 1.0 1.0 06/28/03 BYR Chemical Oxygen Demand Method: EPA 410.4 Chemical Oxygen Demand 170 mg/l 25. 1.0 D5/28/03 HEH GC Semivolatiles Hexane Extractable Material Method: EPA 1664 - oil and Grease 8.1 mg/l 5.0 1.0 05/28/03 AMP Date: 05/29/03 Laboratory Certification IN REPORT OF LABORATORY ANALYSIS NC Wastewater 12 NC Drinking Water 37706 37706 This report shall not be reproduced, except in full, SC without the written consent of Pace Analytical Services, Inc. M caq -- me' Page: 3 of 4 Laboratory Certificatlon IDs LA Wastewater 04034 VA Drinking Water 213 FL NELAP E87627 LRTLE DUNCAN ROAD 1 OLITFALL n CATCH RASIN I APPRDMMATE I SCALES COVERED f umrmcw TRUCK IMPERVIOW I wASHDOWN i AREA AREA f jI IMWCMIAHEC - I EWOMFNT jO"= STORAGE _ } i SCALE HOUSE ecuPAER DRAIN p I f WESEL I TREATMENT _ I OPERAT f I STD�IONS RAGE I I CENTER PROPANE ii TANK I i (E)OKWED) CALRMC I 4 W I SODA TANK WASTEWATER "WATUWT PLANT DRAIN f i� COVER® 1 I I lTTF1LLL R AWMINUSI O I acL�PEa � CHLOME I 1 (I I I FAT BUR. m STORAW SODIUM WATER e CHLORITE I • STORAM Rio I TARNS I If— SCUPPER m"ING 1 OUTFALLM 00 a DRAIN 00 FAT 0 0 I STORAGE TA?ACS 0 e I � CATCH Iy�y T I unmy SAWN SUILDSHG SUIUHNG WOODED s � AMA Supply SOILFJi I 0 GFOANNG ROOM �• I € 0 I II — — — j I LEGEND MEAL NO. S NO.2 STOPAOR GLOS �EL FUEL —► DIRECTION OF DROUNOM SCREW CONVEYOR - "' _ \ SCRAP OMALL 03i 1ORCHLINS FOR MEAL PRODUCT PAPER DIlMPSTER ���III METAL.. - TORAXCAR . ___...._ _. OUTFALL/{ DUMPSTElt — 7AT LkTF91GC3NJl ENGINEERING CONSULTANTS, INC. ' VALLEY PROTEINS, WADESBORO, NC FACILITY FACILITY LAYOUT JOB No. 361-97-104 DATE: OCTOBER, 1997 DRAWN BY: ALR SCALE: NTS FIGURE: 2 Y C r �}� a�{[' FiM +•�. 1 � - }�-tfl �`\ a J, 1?•!j, � ,.'#f ���.. F'S tY�'y� y-�Jr a'e `r ..x. ` 4 ',F' t.. :.:er••� it, r � �'�r 3+,t 4"r..I jt, ir+ i 9-i ,�ij7�' y, ,.y. i, F, •` r� ,�., i �� w,7 r '� , 4", � P � � � it � � � � + � � f r >.. .�• v y � , �?- • =� �* � ice, .�. +`.y' *'r`1r.Pt�. �ef�jy E1 `r t �� •� .�t�+•y1 ,l �i�:r}�r�� Jk�t r� � � e� ,.{}, t;,� F r'.t k• �. ' �' Yl.f•� 1 [� 1`, } /. 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