HomeMy WebLinkAboutNCG070109_COMPLETE FILE - HISTORICAL_20160705STORMWATER DIVISION CODING SHEET
NCG PERMITS
PERMIT NO.
/v U&O-)O �O°(
DOC TYPE
HISTORICAL FILE
❑ MONITORING REPORTS
DOC DATE
❑ CID I0�7QS
WYYMMDD
Environmental
Quality
July 5, 2016
Mr. Charles Newsome
General Manager
Johnson Concrete Company, Inc.
P. O. Box 1037
Salisbury, NC 28145
PAT MCCRORY
Governor
DONALD R. VAN DER VAART
Secretary
Subject: Multimedia Compliance Inspection
Johnson Concrete Company, Inc., Piedmont Block Division
Rowan County
Dear Mr. Newsome:
Department of Environment Quality staff from the Mooresville Regional Office conducted a multimedia
compliance inspection of Johnson Concrete Company, Piedmont Block Division facility on June 9 and
28, 2016 for permits and programs administered by the following Divisions:
Division of Air Quality I Division of Ene , Mineral and Land Resources
We appreciate your cooperation during the inspection and hope that you have enjoyed the benefit of our
initiative to provide a single inspector capable of handling multiple areas of environmental compliance at
your facility. The results of each applicable inspection are detailed in the attached air and stormwater
reports. if you have any questions regarding this multimedia inspection, please contact Ms. Donna Cook,
Division of Air Quality, at (704) 663-1699.
Enclosure:
Air Quality Inspection Report
Stormwater Inspection Report
Mine Inspection Report
c: DAQ MRO Files
DEMLR MRO Files
DWR MRO Files
DWM MRO Files
G:1AQ1Shared\W PDATAICOUNT[ESICABARRUSl000471GEN_LET_20160705_MULTIMEDIA.doex
State of North Carolina 1 Environmental Quality I Mooresville Regional Office
Mooresville Regional Office 1 610 E. Center Ave Suite 301 1 Mooresville, NC 29117
704-663-1699 T 1 704-663-6040 F
Compliance
Inspection Report
Permit: NCG070iO9 Effective: 06/01/13
Expiration: 05/31/18 Owner:
Johnson Concrete Co
SOC: Effective:
Expiration: Facility:
Johnson Concrete Co -Piedmont
County: Cabarrus
106 Old Davidson PI Nw
Region: Mooresville
Concord NC 28027
Contact Person: Charles Newsome
Title:
Phone: 704-279-2166
Directions to Facility:
System Classifications:
Primary ORC:
Certification:
Phone:
Secondary ORC(s):
On -Site Representative(s):
On -site representative
Dale iudwick
704-786-4204
Related Permits:
Inspection Date: 06128l2016 Entry Time:
09:30AM Exit Time: 12:OOPM
Primary Inspector: Donna Cook
Phone: 704-663-1669 Ext2213
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Stone, Clay, Glass, and Concrete Products Stormwater Discharge COC
Facility Status: ❑ Compliant Not Compliant
Question Areas:
Storm Water
(See attachment summary)
Page: 1
permit: NCGO70109 Owner - Facility: Johnson Concrete Co
Inspection Date: 0612B12016 Inspection Type. Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
Stormwater Pollution Prevention Plan (SPPP) at the concrete block plant facility of Johnson Concrete Company - Piedmont
Block Division, was not adhering to the following requirements of the General Permit (GP) NCG070000:
1. As required by Part II, Section A., 6. Employee Training of the GP, training programs shall be developed and training
privided at a minimum on an annual basis for facility personnel ... The facility personnel responsible for implementing the
training shall be identified, and their annual training shall be documented by the signature of each employee trained.
Annual employee training has not been documented with signature of each employee trained at this facility, The last
employee training update was on March 17, 2014.
2. As required by Part II, Section A., S. SPPP Amendment and Annual Update of the GP, all aspects of the SPPP shall be
reviewed and updated on an annual basis by the permittee. The permittee has not reviewed and updated the SPPP since
June 14, 2014,
3. As required by Part II, Section C. Stormwater Discharges: Qualitative Monitoring Requirements, qualitative monitoring
requires a visual inspection of each stormwater outfall ... and documentation will be maintained with the SPPP. The
permittee was unable to provide any qualitiative monitoring documentation for Fall 2012, Spring 2013 and Fall 2013.
Page: ' 2
permit: NGG070109 Owner - Facility: Johnson Concrete Co
Inspection Date, 06/28/2016 Inspection Type; Compliance Evaluation Reason for Visit Routine
Analytical Monitoring
Has the facility conducted its Anatytcal monitoring?
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
Comment: This facility has no on -site vehicle or equipment maintenance at this facility so analytical
monitoring is not required.
Permit and Outfalls
# Is a copy of the Permit and the Certificate of Coverage available at the site?
# Were all outfalls observed during the inspection?
# It the facility has representative outfall status, is it properly documented by the Division?
# Has the facility evaluated all illicit (non stormwater) discharges?
Comment:
Yes No NA NE
❑❑■❑
❑❑■❑
Yes No NA NE
❑ ❑ ❑
❑ ❑ ❑
Qualitative Monitoring Yes No NA NE
Has the facility conducted its Qualitative Monitoring semi-annually? ❑ 0 ❑ ❑
Comment: No qualitative_ monitoring for Fall 2.012 Spring 2013 and Fall 2013: Refer to inspection summate
for further details.
Stormwater Pollution Prevention Plan
Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan?
0 ❑ ❑ ❑
# Does the Plan include a General Location (USGS) map?
E ❑ ❑ ❑
# Does the Plan include a "Narrative DescAplion of Practices"?
0 ❑ ❑ ❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
0 ❑ ❑ ❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
0 ❑ ❑ ❑
# Has the facility evaluated feasible alternatives to current practices?
0 ❑ ❑ ❑
# Does the facility provide all necessary secondary containment?
0 ❑ ❑ ❑
# Does the Plan include a BMP summary?
0 ❑ ❑ ❑
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
0 ❑ ❑ ❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
0 ❑ ❑ ❑
# Does the facility provide and document Employee gaining?
❑ 0 ❑ ❑
# Does the Plan include a list of Responsible Party(s)?
0 ❑ ❑ ❑
# Is the Plan reviewed and updated annually?
❑ 0 ❑ ❑
# Does the Plan include a Stormwater Facility Inspection Program?
0 ❑ ❑ ❑
Has the Stormwater Pollution Prevention Plan been implemented?
E ❑ ❑ ❑
Page: 3
permit: NGG070109 Owner - Facility: Johnson Concrete Co
Inspection Date: 06/2812016 Inspection Typo: Compliance Evaluation Reason for Visit: Routine
Stommater Pollution Prevention Plan Yes No NA NE
Comment: 'Employee a training is conducted monthly for heath and safety, but no documentation of the
annual training was in the SPPP or provided by this facility.The last employee training update
was March 17 2014.
Plan has not been reviewed and updated since June 14, 2014.
Refer to inspection summmy for further details.
Page: 4
NORTH CAROLINA DIVISION OF
AIR QUALITY
i
Inspection Report
Date: 06/09/2016
Facility Data
.Johnson Concrete Company, Piedmont Block Division
106 Old Davidson Place NW
Concord, NC 28027
Lat: 35d 26.0000m Long: 80d 36,4640m
SIC: 3273 / Ready -Mixed Concrete
NAICS: 32732 / Ready -Mix Concrete Manufacturing
Facility Contact
Dale Ludwick
Plant Manager
(704)786-4204
Comments:
Contact Data
Authorized Contact
Charles Newsome
General Manager
(704) 636-5231
Inspector's Signature: % onna Cook
Date of Signature: ': 72
I Total Actual emissions in TONSIYEAR:
Technical Contact
Tim Agner
Manager of Engineering
Services
(704) 279-216fj
Mooresville Regional Office
Johnson Concrete Company, Piedmont Block
Division
NC Facility ID 1300047
County/FIPS: Cabarrus/025
Permit Data
Permit 05064 / R07
Issued 4/13/2012
Expires 313112017
Classification Small
Permit Status Active
Current Permit Application(s) None
Program Applicability
SIP
Compliance Data
Inspection Date 06/09/2016
Inspector's Name Donna Cook
Operating Status Operating
Compliance Code Compliance - inspection
Action Code FCE
On -Site Inspection Result Compliance
TSP
S02
NOX
VOC
CO
PM10
* HAP
2011
---
--
--
---
--
-
---
2006
5.74
--
0.5800
0.0300
0.4900
1.74
21.00
Five Year Violation History: None
Date Letter Type Rule Violated
Performed Stack Tests since last FCE: None
Date Test Results Test Method(s)
* Highest HAP Emitted
Violation Resolution Date
Source(s) Tested
Johnson Concrete Company, Piedmont Block Division
.tune 9, 2016
Page 2
Type Action: X Full Compliance _ Partial Compliance _ Complaint Other:
Evaluation Evaluation/Reinspection Investigation
Data Tracking: X Date submitted for initial review 06/16/2016 ,f
_ IBEAM Inspection, list date inspected
IBEAM Inspection, list date draft is submitted
IBEAM Inspection, pollutants/programs checked
IBEAM WARNING/OB, NOD NOV, NRE
X IBEAM Document
IBEAM LAT/LONG, Facility Locked
X IBEAM LAT/LONG, Coordinates checked ✓
IBEAM Complaint
X IBEAM Planning, Next Inspection Date 06/01/201
Directions. Mooresville to Concord via Highway 3 South; turn right on Odell School Road; turn left on
Highway 73 East (Davidson Highway); 6.7 miles turn left on Old Davidson Place NW (last street prior to
the intersection of Highway 73 and Highway 601/20 referred to as Concord Parkway); and end of Old
Davidson Place NW is the facility. The street address is 106 Old Davidson Place.
Safety Equipment: Hard hart, safety glasses, steel -toed shoes; ear protection and safety vest
Safety Issues: No safety issues were noted by me during the inspection.
Lat/Lone: A review of the facility's coordinates on Goggle Maps indicates the facility latitude and
longitude coordinates are accurate. No changes to the latitude and longitude coordinates of this facility in
IBEAM are needed. Latitude and longitude coordinates of this facility are not locked in IBEAM.
Email Contacts: The emails for the authorized, facility, invoice and technical contacts were verified by
Mr. Dale Ludwick, Plant Manager. No changes to the email addresses in IBEAM are needed.
The purpose of this site visit was to conduct a multimedia inspection for air and water quality.
This facility manufactures concrete blocks for the construction industry. This company operates
two shifts from 6 a.m. to 4 p.m. and 4 p.m. to 2 a.m., 10 hours per shift, 5 days per week, 50
weeks per year. Mr. Dale Ludwick, Plant Manager, accompanied me during this inspection.
Facility Contact Information:
During the inspection I verified the facility contact information in IBEAM with Mr. Dale
Ludwick, plant manager. I changed the title of Mr. Dale_ Ludwick to plant manager in IBEAM.
Compliance history file review:
No problems have been noted in the last five years by DAQ prior to this inspection. The current
compliance status is discussed in the following sections.
Johnson Concrete Company, Piedmont Block Division
June 9, 2016
Page 3
4. Observations of permitted air emission sources and control devices:
. ......... .....
Emission Emission Source Control Control System
Source ED Description System U) Description
'Central Mix Concrete Block Plant (25 cubic yards per hour maximum capacity)
j
ES-I,.ES-2 !cement storage silo (200 CD-1 ;bagfilter (ID No. CD- 1,
tons maximum capacity) 250 square feet of filter
i(ES-1) area)
My ash storage silo (50
;tons maximum capacity)
�(ES-2)
'Cement and flyash are pneumatically blown from the tanker truck into its respective storage silos (ID
jNos. ES-1 and ES-2). One pulse jet type bagfilter (ID No. CD -I) is used to capture any particulate matter
!emissions from the loading of cement and flyash into its respective silos. The bagfilter is located on top
,of the cement storage silo. Any particulate matter emissions collected in the bottom of the bagfilter are
!gravity fed into the cement storage silo.
Observed: No tanker truck unloading of cement or flyash was being conducted during the inspection.
Pulse jet type bagfilter was not in operation during the inspection.
JES-4 !central mixer N/A N/A
!Cement and flyash are gravity fed from the cement and flyash weigh hopper (ID No. ES-3) into the
!Columbia central mixer. Aggregate materials are gravity fed from the aggregate holding hopper into the
IColumbia central mixer. Admixtures and water are also added in the mixer. From the mixer, the concrete
mixture is conveyed into the Besser Super Pac block machine. Columbia central mixer is not connected
to the bagfilter or any other filter system. Columbia central mixer and Besser Super Pac block machine
lare located inside of the concrete block plant.
!Observed: Columbia central mixer (IDNo. ES-4) was in operation during the inspection. I observed no
(visible emissions from the Columbia -central mixer that is located inside of the production building.
ES-3 cement/flyash weigh
!batcher (I I cubic feet N/A i N/A
imaximum capacity)
Cement and flyash are screw conveyed into the weigh batcher. Cement and flyash weigh batch is vented
ito the Columbia central mixer (ID No. ES-4). Both the cement and flyash weigh batcher and Columbia
central mixer are located inside of the building. Cement and flyash weigh batcher is not connected to the bag -filter (ID No. CD-1) or any other filter system.
iObserved: Cement and flyash weigh batcher (ID No. ES-3) was in operation during the inspection. I
observed no visible emissions from the cement and flyash weigh batcher that is located inside of the
1production building,
Johnson Concrete Company, Piedmont Block Division
June 9, 2016
Page 4
Observations of insignificant air emission sources and control devices listed on the current permit:
Insignificant/Exempt Activities
Exemption
Source of
Source
j Regulation
Source of Title V Pollutants?
TAPs?
ES-7 - block crusher (15 tons per 12Q .0102 No _ Yes
hour
maximum process rate) (c)(2)(E)(i)
Mr. Ludwick stated that the block crusher is no longer being used by this facility, since no waste
concrete blocks are used in the making of concrete blocks. If this company resumes the crushing
process, then the waste concrete blocks are crushed and then conveyed to the material recycle silo (I-ES-
20; 50 ton capacity; orange silo). From the silo, the crushed blocks are conveyed to the aggregate batch
hopper (ID No. I-ES-6; referred to as the aggregate weigh batch hopper). Then the crushed blocks are
conveyed to the aggregate holding hopper above the Columbia central mixer (ID No. ES-4).
3
Observed: I observed that the block crusher was not in operation during the inspection.
I-ES-5 - three (3) compartment 12Q
0102
aggregate storage bin (300 ton
No No
maximum capacity)(c)(2)(E)(i)
Truck unload or a front end loader places the aggregate materials into the three compartment storage
bins (ID No. I-ES-5; 100 tons each capacity). From each of the three bins, these materials are conveyed
via three aggregate belt conveyors into the aggregate batch hopper (ID No. I-ES-6; referred to as the
aggregate weigh batch -hopper) and then conveyed to the aggregate holding hopper above the Columbia
central mixer (ID No. ES-4).
Observed: Three compartment aggregate storage bins (ID No. I-ES-5) were in operation during the
inspection. I observed no visible emissions from the three compartment aggregate storage bin.
I-ES-4 - aggregate storage silo (100
2Q .0102
No No
tons maximum capacity)
1(c)(2)(E)(i)
Tuck unloads or a front end loader places the aggregate materials in the grate/holding hopper and then
conveyed to the aggregate storage silo (ID No. I=ES-4; 100-tons capacity; white silo). Fr6ni the silo, the
aggregate materials are weighed in the aggregate batch hopper (I-ES-6) and then conveyed to the
aggregate holding hopper above the Columbia central mixer (ID No. ES-4).
Observed: Aggregate storage silo (ID No. I-ES-4) was in operation during the inspection. I observed
no visible emissions from the aggregate storage silo.
I-ES-6 - aggregate batch hopper 2Q .0102
(120 cubic feet maximum capacity) (c)(2)(E)(i)
No No
Aggregate materials from the three compartment aggregate storage bins ( D No. I-ES-5) are separately
conveyed to the aggregate batch hopper to be weighed. Then the aggregate materials are conveyed to
the aggregate holding hopper (I-ES-6) above the Columbia central mixer (ID No. ES-4).
Observed: Aggregate holding hopper was in operation during the inspection. I observed no visible
emissions from the aggregate holding hopper.
I-ES-10 - parts washer (30 gallon
capacity)
2Q .0102
(c}(2)(D)(i)
Yes Yes
Johnson Concrete Company, Piedmont Block Division
June 9, 2016
Page 5
Parts washer (sink/drum type, 30 gallon capacity) containing Safety-Kleen premium solvent (ingredient:
distillates, petroleum, hydrotreated lightis) used to clean various equipment parts in the maintenance
shop.
Observed: Parts washer was not in use during the inspection.
I-ES-9 - 500 gallon diesel fuel
2Q .0102
FYes Yes
storage tank
(c)(1)(D)(i)
ii
Diesel fuel is used to fuel the forklifts and the mounties (forklifts) in the rear of the block trucks. The off
road diesel fuel Is stored in one 500 gallon aboveground tank inside of a containment wall.
Observed: Forklift was being fueled during this inspection,
.0102
I-ES-1 l -belt conveyor
No No
(�(2)(E)(i)
Aggregate materials are conveyed from one of the three compartment aggregate storage bins (ID No. I-
ES-1) to the aggregate batch hopper (ID No. I-ES-6). This company refers to the three belt conveyors as
ID Nos. 1, 2 and 3.
Observed: Belt conveyor (ID No. I -ES -I I or 1) was in operation during the inspection. I observed no
visible emissions from the belt conveyor.
.0102 FNo No
II-ES'12 -belt conveyor F(�)
(2}(E)(i) -
Aggregate materials are conveyed from one of the three compartment aggregate storage bins (ID No. I-
ES-1) to the aggregate batch hopper (ID No. I-ES-6). This company refers to the three belt conveyors as
ID Nos. 1, 2 and 3.
i
Observed: Belt conveyor (ID No. I-ES-12 or 2) was in operation during the inspection. I observed no
visible emissions from the belt conveyor.
2Q �
0102,i) No
I-ES-13 - belt conveyor A102.
No
(c)( I
Aggregate materials are conveyed from one of the three compartment aggregate storage bins (ID No. I-
ES-1) to the aggregate batch hopper (ID No. I-ES-6). This company refers to the three belt conveyors as
ID Nos. 1, 2 and 3.
Observed: Belt conveyor (ID No. I-ES-13 or 3) was in operation during the inspection. I observed no
visible emissions from the belt conveyor.
I-ES-14 — belt conveyor 2Q .0102 I(2)1(i) F No No
i
Aggregate materials from the aggregate batch hopper (ID No. I-ES-6) is conveyed to the aggregate
holding hopper above the Columbia central mixer (ID No. ES-4). The company refers to this belt i
conveyor as ID No. 4.
i
Observed: Belt conveyor (ID No` I-ES-14 or 4) was in operation during the inspection. l observed no
visible emissions from the belt conveyor.
I-ES-15 - belt conveyor 2Q •0102 No No '
Aggregate materials is conveyed from underneath the aggregate storage silo (ID No. I-ES-4; 100 tons;
Johnson Concrete Company, Piedmont Block Division
June 9, 2016
Page 6
white silo) from the aggregate batch hopper (ID No. i-ES-6) is conveyed to the aggregate holding hopper
Iabove the Columbia central mixer (ID No. ES-4). The company refers to this belt conveyor as ID No. 5.
lObserved: Belt conveyor (D No. I-ES-15 or 5) was not in operation during the inspection.
2Q .0102
I-ES-16 - belt conveyor No' No
(c)(2)(E)(i)
Aggregate materials are conveyed from the grate/holding hopper to the aggregate storage silo (ID No. I-
ES-4; 100 tons; white silo). The company refers to this belt conveyor as ID No. 6.
Observed: Belt conveyor (ID No. I-ES-16 or 6) was not in operation during the inspection.
I-ES-17 - belt conveyor 2Q .0102 No - , No
�(c)(2)(E)(i)
Crushed waste concrete blocks are conveyed to the material recycle silo (ID No. I-ES-20; 50 tons;
orange silo). This company refers to this belt conveyor as ID No. 7.
Observed: Belt conveyor (ID No. I-ES-17 or 7) was not in operation during the inspection.
I-ES-18 - belt conveyor 2Q.0102 1(c)(2)(E)(i) No No
�
Crushed waste concrete blocks are conveyed from the material recycle silo (ID No. I-ES-20; 50 tons,;
orange silo) to the aggregate holding hopper (ID No. ES-6). This company refers to this belt conveyor
as ID No. 8.
Observed: Belt conveyor (ID No. I-ES-18 or 8) was not in operation during the inspection.
I-ES-19 -belt conveyor Y 2Q .0102 No
(c)(2)(E)(i) No
Wet concrete mixture is conveyed (mud belt) from the Columbia central mixer (ID NO. ES-4) to the
block machine. This belt conveyor is located inside of the concrete block plant. This company refers to
this belt conveyor as ID No. 9.
Observed: Belt conveyor (ID -No. I-ES-19 or 9) was in operation during the inspection, l observed no
visible emissions from the belt conveyor that is located inside of the concrete block plant.
I-ES-20 - material recycle silo (50 Rv)(E)(i)
0102tons capacity) FNo I Yes
Mr. Ludwick stated that the block crusher is no longer being used by this facility, since no waste
concrete blocks are used in the making of concrete blocks. If this company resumes the crushing
process, then the waste concrete blocks are crushed and then conveyed to the material recycle silo (I-ES-
20; 50 ton capacity; orange silo). From the silo, the crushed blocks are conveyed to the aggregate batch
hopper (ID No. I-ES-6; referred to as the aggregate weigh batch hopper). Then the crushed blocks are
conveyed to the aggregate holding hopper above the Columbia central mixer (ID No. ES-4).
Observed: I observed that the material recycle silo was not in operation during the inspection.
Johnson Concrete Company, Piedmont Block Division
June 9, 2016
Page 7
6. Observations of air emission sources and control devices not listed on the current permit:
a. One natural gas -fired direct -fired steam generator (on front plate: Johnson Cure Pak,
direct fired; on side plate: manufactured 2006; model # SP5000; serial 42006EV; natural
gas -fired; and input, 5 million Btu/hr; and listed previously listed as I-ES-8 in R06)
provides steam for curing the "green." concrete blocks in twelve kilns from sixteen to
eighteen hours (one cycle) at temperatures ranging from 140 (usually set at this
temperature) to no more than 165 degrees Fahrenheit. This steam generator operates ten
hours on natural gas. The steam is introduced for a period of two or three hours and then
the concrete blocks have a "humid soak period". The concrete blocks are finally removed
from these kilns after a twenty-four hour period.
The steam from the generator is vented to the twelve kilns and then the return heat from
the twelve kilns exhausts through a single stack on the roof to the outdoor atmosphere.
The doors of the twelve kilns also exhausts through a fan on back side of this plant to the
outdoor atmosphere. The natural gas -fired steam generator exhausts inside a room that is
separate from the concrete block plant. The natural gas -fired steam generator is exempt
per 15A NCAC 2Q .0102 (h)(1)(B). During this inspection, the natural gas -fired steam
generator and nine steam -heated kilns were in operation. I observed no visible emissions
from these sources.
b. One Besser Super Pac block machine is used to form the concrete blocks. This block
machine is located inside the concrete block plant and exhausts inside of this facility.
During this inspection", the block machine was in operation. I observed no visible
emissions from this source.
C. This company has one 1,000 gallon propane tank at this facility. This propane will be
sold as fuel to various customers. This tank is exempt per 15A NCAC 2Q .0102 (g)(4).
d. One 275 gallon aboveground tank is used to store the used oil at this facility. This tank is
located next to the 500 gallon abovegound diesel fuel storage tank (ID No. I-ES-9). This
tank is exempt per 15A NCAC 2Q .0102 (g)(4).
Aerosol spray cans containing blue and orange paints are used to label the block. This
company uses approximately 600 cans a year of blue paint and 300 cans a year of orange
paint (12 oz can; manufacturer, Rust-Oleum; product, gloss protective enamel). The
spray painting process should be evaluated during the next permit revision.
f. Various admixtures (manufacturer: Euclid Chemical Company) for efflorescence and
water repellency are used in the making of the block.
Compliance with specific permit conditions and limitations:
a. Condition A. 2. Permit Renewal and Emission Inventory Requirement states that at
least 90 days prior to the expiration date of this permit, the permittee shall request permit
renewal by letter with AA application form and submit the air pollution emission
inventory report with certification sheet for 2015 calendar year to MRO DAQ.
Observed. The permit was issued on April 13, 2012 and expires on March 31, 2017.
Compliance with this stipulation is indicated.
Johnson Concrete Company, Piedmont Block Division
June 9, 2016
Page 8
b. Condition A. 3. Particulate Control Requirement as required by 15A NCAC 2D .0515
"Particulates from Miscellaneous Industrial Processes", states that particulate matter
emissions from the emission sources shall not exceed allowable emission rates.
Observed. Cement and flyash storage silos are being controlled by a bagfilter. The
allowable emission rates from these sources are not being exceeded. Compliance with
this stipulation was indicated during the permit application process.
C. Condition A. 4. Visible Emissions Control Requirement as required by 15A NCAC 2D
.0521, "Control of Visible Emissions". The facility is limited to 20 percent opacity when
averaged over a six -minute period.
Observed. No visible emissions were observed by me during the inspection. Compliance
with this stipulation is indicated.
d. Condition A. 5. Notification Requirement as required by 15A NCAC 2D .0535 "Excess
Emissions Report & Malfunctions" states the permittee of a source of excess emissions
that last for more than four hours and that results from a malfunction, a breakdown of
process or control equipment or any other abnormal conditions, shall notify the Director
or his designee of any such occurrence by 9:00 a.m. Eastern time of the Division's next
business day of becoming aware of the occurrence,
Observed. Based on a records review and conversation with Mr. Ludwick, no excess
emissions have occurred at the facility. Compliance with this stipulation is indicated.
Condition A. 6. Fugitive Dust Control Requirement as required by 15A NCAC 2D .0540
"Particulates From Fugitive Dust Emissions Sources" states that the permittee shall not
cause or allow fugitive dust emissions to cause or contribute to substantive complaints or
excess visible emissions beyond the property boundary. If substantive complaints or
excessive fugitive dust emissions from the facility are observed beyond the property
boundaries for six minutes in any one hour (using Reference Method 22 in 40 CFR,
Appendix A), the owner or operator may be required to submit a fugitive dust plan as
described in.2D .0540(f).
Observed. MRO DAQ has not received any fugitive dust emissions complaints regarding
this facility. This company has unpaved areas at this facility Mr. Ludwick stated that a
forklift with a tank on it could be used to wet the unpaved areas at this facility. During the
inspection, I observed no fugitive or visible emissions from this facility. Compliance with
this stipulation is indicated.
f. Condition A. 7. Fabric Filter Requirements including cartridge filters, baghouses, and
other dry filter particulate collection devices as required by 15A NCAC 2D .0611
"Monitoring, Recordkeeping and Reporting" states that the permittee shall perform, at a
minimum, an annual internal inspection of the filter system within 12 month period
following the initial inspection. In addition, the permittee shall perform periodic
inspections and maintenance as recommended by the equipment manufacturer and list
corrections made and dates of actions in a filter logbook (in written or electronic format).
Filter logbook kept on -site and made available to DAQ personnel upon request.
Observed. The logbook provided by Mr. Ludwick indicated that inspection and
maintenance activities of the bagfilter (ID No. CD-1) are conducted annually or as needed
Johnson Concrete Company,. Piedmont Block Division
June 9, 2016
Page 9
by this company. Internal inspections of the bagfilter (ID No. CD -I) was conducted by
this company on 5/4/16; 5/2/15; 5/26/14; and 5/29/13. Internal inspections of the bagfilter
were within the 12 month period time frame as indicated by this condition. Records of the
bagfilter inspection and maintenance activities are being kept by this company more than
two years. Compliance with this stipulation is indicated.
GACT/MACT Review:
This facility has no engines/generators, fire pumps or any other sources that are subject to GACT
or MACT. The natural gas -fired steam generator (boiler) is not subject to the National Emission
Standards for Hazardous Air Pollutants (NESHAP) for Industrial, Commercial, and Institutional
Boilers Area Sources (40 CFR Part 63, Subpart JJJJJJ or 6J), since this rule does not apply to a
boiler that is gas -fired.
Summary of changes needed to the current permit:
a. Natural gas -fired steam generator (5 million Btu/hr maximum heat input; list as I-ES-8 in
R06) should be added to the insignificantlexempt activities during the next permit
revision. This steam generator is exempt per 15A NCAC 2Q .0102 (h)(1)(B).
b. Aerosol spray painting of the block should be evaluated during the next permit revision.
The electronic yellowsheet for permit changes needed has been completed and placed in
the facility's electronic file.
10. Compliance assistance offered during the inspection:
None.
IL Section 112(r) applicability:
This facility does not appear to be subject to the requirements of the Chemical Accident Release
Prevention Program, Section l 12(r) of the Clean Air Act.
12. Compliance_ determination:
Based on my observations, this facility appeared to be in compliance with the applicable air
quality regulations at the time of the inspection.
DLC:Ihe
c: MRO File
G:lAQ1SharedIWPDATA1COUNTIESICABARRUS1000471WSPECT_20I60609_MULTIMEDIA. docx
ern FILE
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Chades Wakild, P.E.
Govemor
Mr: Tim Agner
Johnson Concrete
Post Office Box 1037
Salisbury, North Carolina 28145
Subject:
Dear Mr. Agner:
Director
March 16, 2012
Compliance Evaluation Inspection
Johnson Concrete Company - Piedmont
Certificate of Coverage No. NCG070109
Cabarrus County, NC
Dee Freeman
Secretary
Enclosed is a copy of the Compliance Evaluation Inspection report for the inspection conducted at
the subject facility on March 14, 2012, by Mr. Michael L. Parker with this Office. Thank you for your
assistance and cooperation during the inspection.
The enclosed report should be self-explanatory. Overall, your facility's Stormwater Pollution
Prevention Plan (SPPP) was well developed and implemented. There were, however, a few minor
improvements and SPPP organizational suggestions made during the inspection. As a reminder, please
note that your SPPP should be updated on an annual basis as required by Part H, Section A, No. 7 of your
permit.
If you have any questions, comments, or need assistance with understanding any aspect of your
General Permit, please do not hesitate to contact Mr. Parker at (704) 235-2194.
Sincerely,
for Robert B. Krebs
Regional Supervisor
Surface Water Protection Section
Enclosure
cc: Shelton Sullivan — NPS/ACO Unit
Mooresville Regional office
Location: 610 East Center Avenue, Suite 301. Mooresville, NC 28115 One
Phone: (704) 663-16991 Fax: (704) 663-6040
Internet: http.//portal.ncdenr.orgMweb/wq NO CaLr�[7olina
An Equal Opportunity t Aff[rmative Action Employer- 50% Recycled/10% Post Consumer paper atut,711Y
q
Permit: NCG070109
SOC:
County: Cabarrus
Region: Mooresville
Compliance Inspection Report
Effective: 06/01/08 Expiration: 05/31/13 Owner: Johnson Concrete Go
Effective: Expiration: Facility: Johnson Concrete Co -Piedmont
106 Davidson Hwy
Contact Person: Charles B Newsome
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
24 hour contact name Tim N Agner
On -site representative Ricky Jones
Related Permits:
Title:
Inspection Date: 03/14/2012 Entry Time: 01:00 PM
Primary Inspector: Michael L Parker�j� i
Secondary Inspector(s): 1
Concord NC 28027
Phone: 704-636-5231
Certification:
Exit Time: 02:15 PM
Phone:
Phone: 704-279-2166
Phone: 704-786-4204
Phone: 704-663-1699
Ext.2194
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Stone, Clay, Glass, and Concrete Products Stormwater
Discharge COG
Facility Status: ■ Compliant Q Not Compliant
Question Areas:
Storm Water
(See attachment summary)
Page: 1
Permit: NCG070109 Owner - Facility: Johnson Concrete Co
Inspection Date: 03/14/2012 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
This facility was shut down in October 2010 and, as of the time of the site inspecton, has not resumed manufacturing
operations. The site is currently used for product storage and contractor sales, however, the company is maintaining the
option to start-up the manufacturing operation once the current economy improves. Mr. Ricky Jones is the on -site contact
and Mr. Tim Agner is the coporate environmental representative_
The current Stormwater Pollution Prevention Plan (SPPP) was prepared in 2006. The SPPP is generally complete,
however, there were a few minor deficiencies noted. These include:
1. As required by Part II, Section A, No. 1(a) of the permit, the SPPP should include a general location map (USGS map)
indicating the facility's relation to nearby surface waters and name of the nearest receiving waters.
2. As required by Part 11, Section A, No. 1(c), the SPPP should include a detailed site map drawn to scale that includes
drainage structures, the drainage area for each outfall, and the percent of each drainage area that is impervious.
3. The SPPP should incorporate a summary page where a list of significant spills during the previous three (3) years
could be listed as required by Part ill, Section A, No. 1(d) of the permit.
4. In Part 11, Section A, No. 3 of the permit, a Spill Prevention and Response Plan (SPRP) is required. The SPRP should
also identify the personel or team responsible for implementing the SPRP.
5. As require by Part II, Section A, No. 5 of the permit, the person responsible for employee training on proper spill
response and cleanup procedures should be indentified in the SPPP.
The site has an existing BMP (Stormwater detention pond), which receives all the run-off from the site and some off -site
runoff. The BMP appeared to be functioning property, however, trees had become established on the banks of the pond
and may inhibit routine maintenance if not kept under control.
Page: 2
Permit: t4CG070109 owner - Facility: Johnson Concrete Co
Inspection Date: 03/14/2012 Inspection Type: Compliance Evaluation
Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Yes No NA
NE
Does the site have a Stormwater Pollution Prevention Plan?
■ ❑ 0
Q
# Does the Plan include a General Location (USGS) map?
■ 0 n
n
# Does the Plan include a `Narrative Description of Practices"?
■ 0 n
# Does the Plan include a detailed site map including outfall locations and drainage areas?
■ El 0
❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
■ ❑ n
n
# Has the facility evaluated feasible alternatives to current practices?
11 ■ n
n
# Does the facility provide all necessary secondary containment?
■ ❑ 0
❑
# Does the Plan include a BMP summary?
■ 0 0
❑
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
■ ❑ 0
❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
■ [1 0
0
# Does the facility provide and document Employee Training?
0 ■ 0
# Does the Plan include a list of Responsible Party(s)?
■ 0 n
D
# Is the Plan reviewed and updated annually?
■ n n
n
# Does the Plan include a Stormwater Facility inspection Program?
■ 0 ❑
Cl
Has the Stormwater Pollution Prevention Plan been implemented?
■ Q Cl
n
Comment: See Inspection Summary.
Qualitative Monitoring Yes No NA NE
Has the facility conducted its Qualitative Monitoring semi-annually? ■ ❑ ❑
Comment:
Permit and Outfalls Yes No NA NE
# Is a copy of the Permit and the Certificate of Coverage available at the site? ■ Q ❑ 0
# Were all outfalls observed during the inspection? ■ D ❑
# If the facility has representative outfall status, is it properly documented by the Division? ❑ 0 ■ Cl
# Has the facility evaluated all illicit (non stormwater) discharges? ■ n
Comment:
Page: 3
NNA Michael F. Easley, Governor
`0�0 9pG William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
CO Alan W. Klimek, P.E. Director
Division of Water Quality
4 �
NC DEPT. ur i_r4w
r
April 28, 2003
Charles B Newsome
Johnson Concrete Co -Piedmont
PO Box 1037 a APR ?poi
Salisbury, NC 28145
Subject: NPDES Stormwater Permit'Renewal
Johnson Concrete Co -Pi
COC Number NGG0701
Cabarrus County
Dear Permittee:
In response to your renewal application for continued coverage under general permit NCG070000, the
Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This
permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the
Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection
Agency, dated December 6, 1983.
The following information is included with your permit package:
A new Certificate of Coverage
• A copy of General Stormwater Permit NCG070000
• A copy of the Analytical Monitoring Form (DMR)
• A copy of the Qualitativel Monitoring Form
• A copy of a Technical Bulletin for the general permit
Your coverage under this general permit is not transferable except after notice to DWQ. The Division
may require modification or revocation and reissuance of the Certificate of Coverage. This permit does
not affect the legal requirements to obtain other permits which may be required by the Department of
Environment and Natural Resources, or relieve the permittee from responsibility for compliance with any
other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree.
If you have any questions regarding this permit package please contact Mack Wiggins of the Central
Office Stormwater and General Permits Unit at (919) 733-5083, ext. 542.
Sincerely,
Bradley Bennett, Supervisor
Stormwater and General Permits Unit
cc: Central Files
Stormwater & General Permits Unit Files
Mooresville Regional Office
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-8053 Customer Service
1 800 623-7748
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG070000
CERTIFICATE OF COVERAGE No. NCG070109
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Johnson Concrete Cc
is hereby authorized to discharge stormwater from a facility located at
Johnson Concrete Co -Piedmont
106 Davidson Highway
Concord
Cabarrus County
to receiving waters designated as a UT to Irish Buffalo Creek, a class C stream, in the Yadkin -
Pee Dee River Basin in accordance with the effluent limitations, monitoring requirements, and
other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG070000 as
attached.
This certificate of coverage shall become effective May 1, 2003.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day April 28, 2003.
for Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
NIArF
9pG
Michael i=. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
`o�0
C7
Alan W. Klimek, P.E. Director
Division of Water Quality
o �
April 28, 2003
Charles B Newsome
Johnson Concrete Co -Piedmont
PO Box 1037
Salisbury, NC 28145
Subject: NPDES Stormwater Permit Renewal
Johnson Concrete Co -Piedmont
COC Number NCG070109
Cabarrus County
Dear Permittee:
In response to your renewal application for continued coverage under general permit NCG070000, the
Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This
permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the
Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection
Agency, dated December 6, 1983.
The following information is included with your permit package:
A new Certificate of Coverage
A copy of General Stormwater Permit NCGO70000
A copy of the Analytical Monitoring Form (DMR)
A copy of the Qualitativel Monitoring Form
A copy of a Technical Bulletin for the general permit
Your coverage under this general permit is not transferable except after notice to DWQ. The Division
may require modification or revocation and reissuance of the Certificate of Coverage. This permit does
not affect the legal requirements to obtain other permits which may be required by the Department of
Environment and Natural Resources, or relieve the permittee from responsibility for compliance with any
other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree.
If you have any questions regarding this permit package please contact Mack Wiggins of the Central
Office Stormwater and General Permits Unit at (919) 733-5083, ext. 542.
Sincerely,
Bradley Bennett, Supervisor
Stormwater and General Permits Unit
cc: Central Files
Stormwater & General Permits Unit Files
Mooresville Regional Office
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-8053 Customer Service
f B00 623-7748
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG070000
CERTIFICATE OF COVERAGE No. NCG070109
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Johnson Concrete Co
is hereby authorized to discharge stormwater from a facility located at
Johnson Concrete Co -Piedmont
106 Davidson Highway
Concord
Cabarrus County
to receiving waters designated as a UT to Irish Buffalo Creek, a class C stream, in the Yadkin -
Pee Dee River Basin in accordance with the effluent limitations, monitoring requirements, and
other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG070000 as
attached.
This certificate of coverage shall become effective May 1, 2003.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day April 28, 2003.
�Fti
for Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
W ATE9pG
7
O1<
CHARLES B NEWSOME
JOHNSON CONCRETE CO -PIEDMONT
PO BOX 1037
SALISBURY, NC 28145
Dear Permittee:
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environtnprttdnd Natural Resources
AND HATI R2%] gC�J'f�F1»+cn
1?1 a w Kl"unek,PE., Director?
on �nrfsrof Zbualfiq[CE
September 4, 2002 SEP 0 6 2002 `
4rr�'7 d, su>�S 6;'sis l($��pa [6.�p
i i7,ti t ja,' t,; as lL p Y UIL � ��tE .
Subject: NPDES Stormwater Permit Coverage Ren'ewa 1[
Johnson Concrete Co -piedmont
COC Number NCG070109
Cabarrus County
Your facility is currently covered for stormwater discharge under General Permit NCG070000. This permit expires
on March 31, 2003. The Division staff is currently in the process of rewriting this permit and is scheduled to have
the permit reissued by early spring of 2003. Once the permit is reissued, your facility would be eligible for
continued coverage under the reissued permit.
In order to assure your continued coverage under the general permit, you must apply to the Division of Water
Quality (DWQ) for renewal of your permit coverage. To make this renewal process easier, we are informing you in
advance that your permit coverage will he expiring. Enclosed you will find a Permit Coverage Renewal
Application Form. The application must be completed and returned by October 2, 2002 in order to assure
continued coverage under the genei-al-permit. Due to staff and budget constraints, letters confirming our receipt of
the completed application will not be sent. ,
Failure to request renewal within the time period specified, may result in a civil assessment of at least $250.00.
Larger penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your
facility without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1
and could result in assessments of civil penalties of up to $10,000 per day.
Please note that recent federal legislation has extended the "no exposure exclusion" to all operators of industrial
facilities in any of the 11 categories of "storm water discharges associated with industrial activity," (except
construction activities). If you feel your facility can certify a condition of "no exposure", i.e. the facility industrial
materials and operations are not exposed to stormwater, you can apply for the no exposure exclusion. For additional
information contact the Central Office Stormwater Staff member listed below or check the Stormwater & General
Permits Unit Web Site at http://h2o.enr.state.nc.us/su/sturrnwater.htmi
If the subject stormwater discharge to waters of the state has been terminated, please complete the enclosed
Rescission Request Form. Mailing instructions are listed on the bottom of the form. You will be notified when the
rescission process has been completed.
If you have any questions regarding the permit renewal procedures please contact Mike Parker of the Mooresville
Regional Office at 704-663-1699 or Mack Wiggins of the Central Office Stormwater Unit at (919) 733-5083, ext.
542
Bradley Bennett, Supervisor
Stormwater and General Permits Unit
cc: Central Files
Stormwater and General Permits Unit Files
Mooresville Regional Office ®TA
NCDENR
N_ C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 Customer Service
1- 800-623-7748
W tF
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
CHARLES B NEWSOME
JOHNSON CONCRETE CO -PIEDMONT
PO BOX 1037
SALISBURY, NC 28145
Dear Permittee:
Alan W. Klimek, P.E., Director
Division of Water Quality
September 4, 2002
Subject: NPDES Stormwater Permit Coverage Renewal
Johnson Concrete Co -piedmont
COC Number NCG070109
Cabarrus County
Your facility is currently covered for stormwater discharge under General Permit NCG070000. This permit expires
on March 31, 2003. The Division staff is currently in the process of rewriting this permit and is scheduled to have
the permit reissued by early spring of 2003. Once the permit is reissued, your facility would be eligible for
continued coverage under the reissued permit.
In order to assure your continued coverage under the general permit, you must apply to the Division of Water
Quality (DWQ) for renewal of your permit coverage. To make this renewal process easier, we are informing you in
advance that your permit coverage will be expiring. Enclosed you will find a Permit Coverage Renewal
Application Form. The application must be completed and returned by October 2, 2002 in order to assure
continued coverage under the general permit. Due to staff and budget constraints, letters confirming our receipt of
the completed application will not be sent.
Failure to request renewal within the time period specified, may result in a civil assessment of at least $250.00.
Larger penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your
facility without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS .143-215.1
and could result in assessments of civil penalties of up to $10,000 per day.
Please note that recent federal legislation has extended the "no exposure exclusion" to all operators of industrial
facilities in any of the 1 I categories of "storm water discharges associated with industrial activity," (except
construction activities). If you feel your facility can certify a condition of "no exposure", i.e. the facility industrial
materials and operations are not exposed to stormwater, you can apply for the no exposure exclusion. For additional
information contact the Central Office Stormwater Staff member listed below or check the Stormwater & General
Permits Unit Web Site at http://h2o.enr.state.nc.us/su/storrnwater.htmi
If the subject stormwater discharge to waters of the state has been terminated, please complete the enclosed
Rescission Request Form. Mailing instructions are listed on the bottom of the form. You will be notified when the
rescission process has been completed.
If you have any questions regarding the permit renewal procedures please contact Mike Parker of the Mooresville
Regional Office at 704-663-1699 or Mack Wiggins of the Central Office Stormwater Unit at (919) 733-5083, ext.
542
Bradley Bennett, Supervisor
Stormwater and General Permits Unit
cc: Central Files
Stormwater and General Permits Unit Files
Mooresville Regional Office
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015
�n
MCDEW
Customer Service
1- 800-623-7748
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director
. April 30, 1998
CHARLES B. NEWSOME
JOHNSON CONCRETE CO. -PIEDMONT
PO BOX 1037
SALISBURY, NC 28145
Subject: Reissued Stormwater General Permit for Certificate of Coverage No. NCGO70109
Cabarrus County
Dear Permittee:
In response to your renewal application for continued coverage under the subject permit, the Division
of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit
is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency
dated December 6, 1983.
The following information is included with your permit package:
■ A copy of the stormwater general permit.
■ A Stormwater Pollution Prevention Plan Certification Form. This form certifies that you have -
developed and implemented the Stormwater Pollution Prevention Plan (SPPP) required in your
permit. This form must be completed and returned to the Division within 30 days of receipt of
this Ietter. DO NOT send the SPPP with the signed form.
0 Five copies of Analytical Monitoring forms.
■ Five copies of Qualitative Monitoring forms.
E A copy of a Technical Bulletin on the stormwater program which outlines program components
and addresses frequently asked questions.
■ A corrected Certificate of Coverage if you indicated a name or address change on the Renewal
Form returned to the Division.
Your certificate of coverage is not transferable except after notice to DWQ. The Division of Water
Quality may require modification or revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by
DWQ or permits required by the Division of Land Resources, Division of Air Quality, Coastal Area
Management Act or any other Federal or Local governmental permits that may be required.
If you have any questions concerning this permit or other attached documents, please contact the
Stormwater and General Permits Unit at telephone number (919) 733-5083
Sincerely,
f oA. Preston Howard, Jr., P. E.
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director
April 30, 1998
CHARL S B. NEWSOME
JOHNSON CONCRETE CO. -PIEDMONT
PO BOX 1037
A41*•
walm
o E r**tl. f7 1
MAY 6 tip
SALISBURY, NC 28145
; fvzw
Subject: Reissued Stormwater General Permit for Certificate of Coverage No. NCG070111i 9
Cabarrus County
Dear Pern-Attee:
In response to your renewal application for continued coverage under the subject permit, the Division
of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit
is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency
dated December 6, 1983.
The following information is included with your permit package:
w A copy of the stormwater general permit.
u A Stormwater Pollution Prevention Plan Certification Form. This form certifies that you have -
developed and implemented the Stormwater Pollution Prevention Plan (SPPP) required in your
permit. This form must be completed and returned to the Division within 30 days of receipt of
this letter. DO NOT send the SPPP with the signed form.
■ Five copies of Analytical Monitoring forms.
m Five copies of Qualitative Monitoring forms.
■ A copy of a Technical Bulletin on the stormwater program which outlines program components
and addresses frequently asked questions.
■ A corrected Certificate of Coverage if you indicated a name or address change on the Renewal
Form returned to the Division.
Your certificate of coverage is not transferable except after notice to DWQ. The Division of Water
Quality may require modification or revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by
DWQ or permits required by the Division of Land Resources, Division of Air Quality, Coastal Area
Management Act or any other Federal or Local governmental permits that may be required.
If you have any questions concerning this permit or other attached documents, please contact the
Stormwater and General Permits Unit at telephone number (919) 733-5083
Sincerely,
f oA. Preston Howard, Jr., P. E.
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
FQ
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
Michael F. Easley, Govemor
William G. Ross Jr., Secretary
Gregory J. Thrope, Ph.D., Acting Director
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
A lkf?WA
NCDENR
NORTH CAROUNA DEPARTMENT OF
ENVIRONMENT ANb(N&LjkAU RE5OURG€5:,1
10/15/2001 ikN D N, A7:i,'kL; .P:"Z,30URCES
UFF iCE
Charles B Newsome
Johnson Concrete Co
PO Box 1037
Salisbury NC 28145
SUBJECT: NOTICE OF VIOLATION AND REVOCATION FOR NON PAYMENT
PERMIT NUMBER NCG070109
Johnson Concrete Co -Piedmont
Cabarrus COUNTY
Dear Permittee:
OCT 1 9 2001
Payment of the required annual administering and compliance monitoring fee of $80.00 for this year has not
been received for the subject permit. This fee is required by Title 15 North Carolina Administrative Code 2H.0105, under
the authority of North Carolina General Statutes 143-215.3(a)(1), (1 a) and (1 b). Because this fee was not fully paid within
30 days after being billed, this letter initiates action to revoke the subject permit, pursuant to 15 ncac 21-1.0105(b) (2) (k)
(4), and G.S. 143-215.1 (b) (3).
Effective 60 days from receipt of this notice, subject permit is hereby revoked unless the required Annual
Administering and Compliance Monitoring Fee is received within that time. Discharges without a permit are subject to the
enforcement authority of the Division of Water Quality. Your payment should be sent to:
N.C. Department of Environment and Natural Resources
Division of Water Quality
Budget Office
1617 Mail Service Center
Raleigh, NC 27699-1617
If you are dissatisfied with this decision, you have the right to request an administrative hearing within Thirty (30)
days following recipt of this notice, identifying the specific issues to be contended. This request must be in the form of a
written petition conforming to Chapter 150E of the North Carolina General Statutes, and filed with the Office of Administrative
Hearings, Post Office Drawer 27447, Raleigh, North Carolina, 27611-7447. Unless such request for hearing is made or
payments received, revocation shall be final and binding. If you have any questions, please contact:
Mr. Rex Gleason, Mooresville Water Quality Regional Supervisor, (704) 663-1699.
cc: Supevisor, Water Quality Permits and Engineering Unit
Mooresville Regional Office
County Health Department
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919
An Equal Opportunity Affirmative Action Employer 50% recycled 1 10% post -consumer paper
F1 j
State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
December 16, 1994
Charles B. Newsome
Johnson Concrete Co. -Piedmont
P.U. Box 1037
Salisbury, NC 28145
A LT.X;WA
40111111110 IL
IDEHNF1
MC. DEPT- O
I&NViR011P i . KZ.Nli..TIA
& NATURAL &F—W 1M:A
DEC 21 1994
F-IMI 11 or WMGtit3£5al Pfttl.WM
BMWE 9M
Subject: General Permit No. NCG070000
Johnson Concrete Co. -Piedmont
COC NCG070109
Cabamxs County
Dear Charles B. Newsome:
In accordance with your application for discharge permit received on September 2, 1994, we are
forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general
permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and
the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated
December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual permit
application. Unless such demand is made, this certificate of coverage shall be final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to the Division
of Environmental Management. The Division of Environmental Management may require modification or
revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by the
Division of Environmental Management or permits required by the Division of Land Resources, Coastal
Area Management Act or any other Federal or Local governmental permit that may be required.
If you have any question concerning this permit, please contact MS. LIZ KOVASCKITZ at telephone
number 919/733-5083.
Sincerely, Original Signed 61
Coleen H. Suflim
A. Preston Howard, Jr. P.E.
cc: Mooresville Regional Office
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
GENERAL PERMIT NO. NCG070000
CERTIFICATE OF COVERAGE No. NCG070109
STORMWATER DISCHARGES
NATIONAL P LL TANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Rater Pollution Control Act, as amended,
Johnson Concrete Company
is hereby authorized to discharge stormwater from a facility located at
Piedmont Block Division
106 Davidson Highway
Concord
Cabarrus County
to receiving waters designated as an unnamed tributary to Irish Buffalo Creek in the Yadkin -Pee Dee River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1,11, III
and IV of General Permit No. NCGO70000 as attached.
This certificate of coverage shall became effective December 16, 1994
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day December 16, 1994
Original Signed By
Coleen H. Sullins
A. Preston Howard, Jr., P.E.
Division of Environmental Management
By Authority of the Environmental Management Commission
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State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
December 16, 1994
Charles B. Newsome
Johnson Concrete Co. -Piedmont
P.O. Box 1037
Salisbury, NC 28145
ALT.R;WA
14
ON 'A
IDEHNR
Subject: General Permit No. NCGO70000
Johnson Concrete Co. -Piedmont
COC NCGO70109
Cabarrus County
Dear Charles B. Newsome:
In accordance with your application for discharge permit received on September 2, 1994, we are
forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general
permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and
the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated
December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual permit
application. Unless such demand is made, this certificate of coverage shall be final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to the Division
of Environmental Management. The Division of Environmental Management may require modification or
revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by the
Division of Environmental Management or permits required by the Division of Land Resources, Coastal
Area Management Act or any other Federal or Local governmental permit that may be required.
If you have any question concerning this permit, please contact MS. LIZ KOVASCKIIZ at telephone
number 9191733-5083.
cc: Mooresville Regional Office
P.O. Box 29535, Raleigh, North Carolina 27626-0535
An Equal Opportunity Affirmative Action Employer
Sincerely, original Staned Sy
Coieeh H. Sullins
A. Preston Howard, Jr. P.E.
Telephone 919-733-7015 FAX 919-733-2496
50% recycled/ 10'/6 post -consumer paper
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
ENERAL PERMIT NO. NCG070000
CERTIFICATE COVERAGE No. NCG070109
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated- and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Johnson Concrete Company
is hereby authorized to discharge stormwater from a facility located at
Piedmont Block Division
106 Davidson Highway
Concord
Cabarrus County
to receiving waters designated as an unnamed tributary to Irish Buffalo Creek in the Yadkin -Pee Dee River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1,11,111
and IV of General Permit No. NCG070000 as attached.
This certificate of coverage shall become effective December 16, 1994
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day December 16, 1994
Original Signed By
A. Preston Howard, Jr., P.E.U01ee l 111s
Division of Environmental Management
By Authority of the Environmental Management Commission
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