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HomeMy WebLinkAboutNCG060175_COMPLETE FILE - HISTORICAL_20121204STORMWATER DIVISION CODING SHEEP NCG PERMITS PERMIT NO. IV CC,Q (p / 7� DOC TYPE HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ a1>12 119y YYYYMMDD c ALVJ1wA • f NCDENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Frito Lay Inc 2911 Nevada Blvd Charlotte, NC 25273 Dear Permtttee: Division of Water Quality Charles Wakild, P. E. Director December 4, 2012 Dee Freeman Secretary Subject: NPDES Stormwater Permit Coverage Renewal Frito Lay Incorporated COC Number NCG060175 Mecklenburg County In response to your renewal application for continued coverage under stormwater General Permit NCG060000 the Division of Water Quality (DWQ) is forwarding herewith the reissued General Permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended). The following information is included with your permit package: • A new Certificate of Coverage (COC) • A copy of General Permit NCGO60000 • A copy of the Technical Bulletin for the General Permit • Two copies of the Discharge Monitoring Report (DMR) Form • Two copies of the Qualitative Monitoring Report Form The General Permit authorizes discharges of stormwater, and it specifies your obligations for discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all the changes in the reissued permit. Your facility has six (6) months from the time of receipt of the permit to update your current SPPP to reflect all new permit requirements. The first sample period of your permit begins January 1, Z013. Your facility must sample a "measureable storm event" beginning during the periods beginning January 1 and July 1 of every year (or, if applicable, report "No Flow," as outlined in Part III, Section E). Also, please note that Tier 3 Actions in Part II of your permit are triggered by benchmark exceedances on four occasions beginning on the effective date of this permit and do not count prior exceedances. The more significant changes in the General Permit since your last COC was issued are noted either in the Draft Permit Fact Sheet that accompanied the public notice (http://portal.ncdenr.oWweb/wq/ws/su/current- notices), or in the Response to Comments / Summary of Changes and Technical Bulletin documents that are posted on the stormwater Permitting Unit's website with the new General Permit. Please visit http://partal.ncdenr.org/web/wq/ws/su/npdessw (click on 'General Permits' tab) to review that information for your specific General Permit carefully. 1617 Mail Service Center, Ralegh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 91 M07-63001 FAX: 919-807-6492 Internet: www.ncwatentualita.org An Equal �:rppurtunib, i Affirmative AcGo^ cmpt4er Nne orthCarofina Naturz-7ll'ff December 4, 201 Page 2 of 2 Some of the changes include: Part II: • Section A: The Stormwater Pollution Prevention Plan (SPPP) section, if applicable, has been updated to the most current language of our permits. Additional conditions for specific industry sectors have been added to the SPPP requirements in some cases. • Sections 8, C. Failure to perform analytical stormwater monitoring may result in the Division requiring that the permittee begin a monthly sampling scheme. • Sections 8, C: A lower TSS benchmark of 50 mg/I for HQW, ORW, PNA and Tr Waters applies to these more sensitive waters. • Sections 8, C. The monitoring parameter Oil & Grease (O&G) has been replaced by the parameter Total Petroleum Hydrocarbons (TPH) for vehicle maintenance areas, and in some cases, other analytical monitoring requirements. • Sections 8 C, D: Inability to sample due to adverse weather must be recorded in the SPPP, or in separate on -site records if your General Permit does not require an SPPP. Adverse weather is defined in the "Definitions" section of the permit. • Sections 8, C: The term "Representative Storm Event" has been replaced by "Measurable Storm Event." A measurable storm event is defined in the permit. • Section D: If the permittee fails to respond effectively to problems identified by qualitative monitoring, DWQ may require the permittee to perform corrective action. Please review Parts III and IV to understand the Standard Conditions of your new NPDES General Permit, including Compliance and Liability, Reporting, Monitoring and Records requirements; Operation and Maintenance obligations; and Definitions. Please note that all samples analyzed in accordance with the terms of this permit must be submitted to the Division on Discharge Monitoring Report (DMR) forms available on the Stormwater Permitting Unit's website above. DMR forms must be delivered to the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. Also note that existing permittees do not need to submit a renewal request prior to expiration unless directed by the Division. Your coverage under the General Permit is transferable only through the specific action of DWQ. This permit does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package, please contact the Division's Stormwater Permitting Unit at (919) 807-6300. Sincerely, for Charles Wakild, P.E. cc: DWQ Central Files Stormwater Permitting Unit files Mooresville Regional Office STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG060000 CERTIFICATE OF COVERAGE No. NCG060175 STORM WATE R NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Frito Lay Inc is hereby authorized to discharge stormwater from a facility located at: Frito Lay Incorporated 2911 Nevada Blvd Charlotte Mecklenburg County to receiving waters designated as Steele Creek, a class C waterbody in the Catawba River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 11, 111, and IV of General Permit No. NCG060000 as attached. This certificate of coverage shall become effective December 4, 2012. This Certificate of Coverage shall remain in effect for the duration of the General Permit Signed this 4th day of December, 2012. r � C Ley for Charles Wakild, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission 11 Q ��O;"- -• • �r•r 0U MAIL,,, RECEIPT' 1 ., Mail On/ For deit�o..:_. Y; No Insurance Crne___ vrsi.t our wehsite - ...` 1V atww.., .-- MS LINDSE~.ram Subject: Dear Ms. Toole: Michael F. Easley, GoverncL William G. Ross Jr., Secretary Department of Environment and Natural Resources 8493 7224 NOTICE OF VIOLATION Alan W. Klimek, P.E. Director Division of Water Quality Compliance Evaluation Inspection Tracking No. NOV-2007-PC-0167 Frito Lay, Inc. Charlotte Operations NPDES Stormwater Permit NCG060000, COC NCG060175 Mecklenburg County Enclosed please find a copy of the Compliance Evaluation Inspection Report for the Stormwater inspection conducted at the subject facility on February 23, 2007, by Ms. Marcia Allocco of this Office and Mr. John McCullouch of the Mecklenburg County Water Quality Program. This report is being issued as a Notice of Violation (NOV) due to the permit condition violation of the subject NPDES permit and the North Carolina General Statute (G.S.) 143-215.1 as detailed in the Permit and Outfalls section of the attached report. The Division of Water Quality may pursue enforcement actions for this and any additional violations. Pursuant to G.S. 143-215.6A, a civil penalty of not more than twenty-five thousand dollars ($25, 000.00) per violation, per day may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of any permit issued pursuant to G. S. 143-215.1. It is requested that a written response be submitted to this Office by April 20, 2007, addressing the violation and deficiencies noted in the Summary, Stormwater Pollution Prevention Plan, and Permit and Outfalls sections of the report. Your response should include an updated copy of your Stormwater Pollution Prevention Plan (SPPP) addressing the issues raised. In responding please address your continents to the attention of Ms. Allocco. AA HMENR o NCarolina -Ivaturu!!y Mooresville Regional Office Division of Water Quality Phone 704-663-1699 Internet: www.ncwatcrgu3lilc_ON' 610 East Center Ave, Suite 301 Mooresville, NC 28115 Fax 704-663-6040 An Equal Opportunity/Affirmative Action Employer - 50% Recyded110% Post Consumer Paper Customer Service 1-877-623-6748 LN1s. Lindsey Toole NOV-2007-PC-0167 March 16. 2007 Page 2 The report should be self-explanator;-; however, should you have any questions concerning this report, please do not hesitate to contact Ms. Allocco or me at (704) 663-1699. Sincerely, ' Samar Bou-Ghazale Acting Regional Supervisor Surface Water Protection cc: Rusty Rozelle, MCWQP NPS Assistance and Compliance Oversight Group SW Permitting Unit Central Files M Compliance Inspection Report Permit: NCG060175 Effective: 09/01/02 Expiration: 08/31/07 Owner: Frito Lay Inc SOC: Effective: Expiration: Facility: Frito Lay incorporated County: Mecklenburg 2911 Nevada Blvd Region: Mooresville Charlotte NC 28273 Contact Person: Greg Hucko Phone: 704-588-2840 Directions to Facility: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): On -site representative Lindsey Toole Phone: 704-369-8572 Related Permits: Inspection Date: 02/2312007 Entry Time: 02:20 PM Exit Time; 03:45 PM Primary Inspector: Marcia AlloccoC' Secondary Inspector(s): Water Quality Program Mecklenburg County Reason for Inspection: Follow-up Inspection Type: Spill Permit Inspection Type: FoodlTobacco/Soaps/Cosmetics/Public Warehousing Stormwater Discharge COG Facility Status: C) Compliant ■ Not Compliant Question Areas: E Storm Water (See attachment summary) Phone: 704-235-2204 Phone: Page: 1 Permit: NCG060175 Owner - Facility; Frito Lay Inc Inspection Date: 02/23/2007 Inspection Type: Spill Reason for Visit: Follow-up Inspection Summary: This stormwater inspection was completed as a follow-up to NC State Incident # 200700650 which occurred at the Frito Lay facility on January 11, 2007. Mecklenburg County Water Quality Program (MCWQP) personnel provided the initial response to the incident. During the response MCWQP personnel observed impacts to two separate stormwater outfalls by non-stormwater discharges. In addition, it was unclear to the MCWQP personnel whether facility staff understood the drainage areas for each outfali [required by NCG060000, Part 11, Section A, 1(c)], those activities on site that could impact each outfall [required by NCG060000, Part 11, Section A, 1(c)], and whether the appropriate personnel had been trained in spill response and clean up activities [required by NCG060000, part 11, Section A, 3 and 51. Page: 2 Permit: NCG060175 Owner - Facility: Frito Lay Inc Inspection Date: 02/23/2007 Inspection Type: Spill Reason for Visit: Follow-up Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? n Q ❑ ■ # Does the Plan include a General Location (USGS) map? n n n # Does the Plan include a "Narrative Description of Practices"? n n n ■ # Does the Plan include a detailed site map including outfall locations and drainage areas? n 0 n ■ # Does the Plan include a list of significant spills occurring during the past 3 years? n n n ■ # Has the facility evaluated feasible alternatives to current practices? n n n ■ # Does the facility provide all necessary secondary containment? 0 ❑ 0 ■ # Does the Plan include a BMP summary? 0 0 0 ■ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? 0 n ❑ ■ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? n n n ■ # Does the facility provide and document Employee Training? n n n ■ # Does the Plan include a list of Responsible Party(s)? 0 n Q ■ # Is the Plan reviewed and updated annually? ❑ n Q ■ # Does the Plan include a Stormwater Facility Inspection Program? n n n ■ Has the Stormwater Pollution Prevention Plan been implemented? 0 n 0 ■ Comment: Coal ash was observed during the inspection in and upstream of the concrete culvert that leads to Outfall 002. As required by the NCG060175, Part II; Section A, 4, the facility's SPPP must contain a Preventative Maintenance and Good Housekeeping program to prevent the introduction of pollutants into stormwater discharges. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ■ n n n # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ■ ❑ n Q Comment: As discussed in the inspection, Section B of NCGO60175 details the procedure for evaluating analytical monitoring results. Please review this procedure to determine the required monitoring frequency during the term of the permit. As per 15A NCAC 02H .0801, laboratory certification rules apply to facilities performing any tests, analyses, measurements, or monitoring required under G.S_ 143-215.1 [activities for which permits are required]. As stated in part in 15A NCAC 02H .0804 & 15A NCAC 02H .0805 (g) certification applies to pH monitoring and those who perform field laboratory analyses. You may either use a certified laboratory or pursue field parameter certification through this Office. Permit and Outfalls Yes No NA NE Page: 3 Permit: NCGO60175 Owner - Facility: Frito Lay Inc Inspection Date: 02/23/2007 Inspection Type: Spill Reason for Visit: Follow-up # Were all outfalls observed during the inspection? E Q Q # If the facility has representative outfall status, is it properly documented by the Division? I! Q ■ # Has the facility evaluated all illicit (non stormwater) discharges? Comment: The facility has been sampling/monitoring Outfall 003 after the confluence with Outfall 002; this does not allow for accurate determination of the discharge from Outfall 003 and is in violation of NCG060175. As required in part by NCG060175 Section D, Item #1, "All samples shall be taken before the discharge joins or is diluted by any other waste stream, body of water, or substance". Please relocate the sampling/monitoring of Outfall 003 as discussed in the inspection to the area where discharge from this outfall first appears from under the parking area in the SW corner of the facility and as noted on the attached map. During the inspection it was noted that vehicle maintenance activities occurred on -site. If these activities use > 55-gal. of new motor oil per month when averaged over the calendar year. then Frito Lay will be subject to the monitoring and reporting requirements at Outfall 001 as required by Section D of NCG060175 in addition to any other requirements as detailed in Section B. 0 0 0 M Page: 4 55 w! X �; r Co ccz�� 1 lair O IL WATER SEPARATOR; I'll — cc Lc l_l"r=n (DISCHARGE I) 5319CO20. D G N DFAINAGE DITCH DISCI-IARGES TO S%EELc CREcK LEGEND ---— - —R.A. TRACK --- — PROPERTY LINE --SS -- STORM SEWER --SAN-- SANITARY SEWER -PS---PROCESS SEWER --OW---OILY WASTE O MANHOLE ❑ INLET 4:s OUT FALL ^� SURFACE RUNOFF FLOW LINE DISC-lARGE.3�/ FIGURE 6-1 C�iAP.L OTTE FOOD PR7CESSING FACILITY �t '�TORMWATER -INDUSTRIAL POLLUTION PREVENTION SPILL PLAN FRiTo r!_AY 1NC, t` CHARLOTTE. t��OgTH CAROLINA 03/00 CERTIFIED 1 MAIL,,, M11 RECEIPT i Domesfic Mail Onfy; No Insurance Coverage Provided) UO Postage F Certilled Fee Retum Reaelpt Fee (Endorsement Requtred) Restricted DdWory Fee (Endorsement Required) �q-V e .i a, Postmark f Mere a I MS LINDSEY TOOLE, REG. COME'. MGEZ. t e FR1TO LAY, INC. f 3�, 2911 NEVADA BLVD. .............. ari CHARLOTTE NC 28273 swplma 2/ 16/07 Certified Mail Provides: ■ Amailing receipt ■ A unique identifier for your mailpiece ■ A record of delivery kept by the Postal Service for two years Important Reminders: a Certified Mail may ONLY be combined with First -Class Mails or Priority Mal ■ Certified Mail is not available for any class of international mail. ■ NO INSURANCE COVERAGE IS PROVIDED with Certified Mai. R valuables, please consider Insured or Registered Mail. ■ For an additional fee, a Return Receipt may be requested to provide proof i delivery. To obtain Return Receipt service, please complete and attach a Retui Receipt (PS Form 3811) to the article and add applicable postage to cover tt fee. Endorse mailpiece "Return Receipt Requested'. To receive a fee waiver fi a duplicate return receipt, a LISPS® postmark on your Certified Mail receipt required. e For an addifional fee, delivery may be restricted to the addressee addressee's authorized agent. Advise the clerk or mark the mailpiece with tl endorsement 'Restricted -Delivery. ■ If a postmark on the Certified Mail receipt is desired, please present the ar cis at the past office for postmarking. If a postmark on the Certified M receipt is not needed, detach and affix label with postage and mail. IMPORTANT: Save this receipt and preseni 11 when making an inquiry PS Farm 3WO, August 2WS (Reverse) PSN 753"2.Oeo-9047 ,- O�OF WArE94G � r ? y o -r Michael F. Easley ovemo'I William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources February 16, 2007 7006 2760 0001 8493 6999 Ms. Lindsey N. Toole, Regulatory Compliance Manager Frito Lay, Inc. 2911 Nevada Boulevard Charlotte, North Carolina 28273 Dear Ms. Toole: Alan W. Klimek, P.E. Director Division of Water Quality Subject: Notice of Violation for a Violation of G.S. 143- 215.1(a) — Illegal Discharge of Wastewater Tracking Number: NOV-2007-DV-0014 Incident Number: 200700650 Frito Lay, Inc. -- Charlotte Operations Charlotte, North Carolina Mecklenburg County Chapter 143, Article 21 of the North Carolina General Statutes (G.S.) authorizes and directs the Environmental Management Commission of the Department of Environment & Natural Resources to protect and preserve the water resources of the State. The Division of Water Quality (DWQ) has the delegated authority to enforce adopted pollution control rules and regulations. On January 11, 2007, Mr. John McCulloch of the Mecklenburg County Water Quality Program (MCWQP) conducted an investigation of your property located at 2911 Nevada Blvd. This investigation was conducted as part of a cooperative working agreement between Mecklenburg County and the Division of Water Quality. As a result of this investigation; the following condition was found on the property in violation of G.S. 143-215.1(a): Illegal discharge of wastewater to an unnamed tributary to Steele Creek, a Class C surface water in the Catawba River Watershed, Be advised that G.S. 143-215.6A provides for a civil penalty assessment of not more than twenty-five thousand dollars ($25,000), or twenty-five thousand dollars ($25,000) per day when the violation is of a continuing nature, against any person who is required but fails to apply for or to secure a permit required by G.S. 143-215.1. Penalties may also be assessed for any damage to the surface waters of the State that may result from the unpermitted discharge. Joyi will he sidyised of ally anforcemgnt rorammendatinn, NpOn�en Cara ina NCDENR Naturally Mooresville Regional Office Division of Water Quality Phone 704-663-1699 Customer Service Internet: svww.nctivatergkQljlY_org 610 East Center Ave, Suite 301 Mooresville, NC 281 15 Fax 704-663-6040 1-877-623-6748 An Equal Opportunity/Atfrmalive Action Employer— 50% Recycledl10% Post Consumer Paper Mr. Lindsey Toole February 16, 2007 NOV-2007-DV-0014 Page 2 To comply with the law, it will be necessary to immediately discontinue all illegal discharge activity. It is also recommended that you implement corrective actions to eliminate the potential for recurrent illegal discharges. f It is requested that you respond, in writing, to this Notice, indicating the actions you have taken to correct the violation and to prevent future discharges. Please address your response to me by nn later than March 7. 2007_ Also, please send a copy of this response to Mr. Rusty Rozzelle of MCWQP at 700 North Tryon Street, Charlotte, North Carolina, 28202. Should you have questions, please do not hesitate to contact Ms. Marcia Allocco or me at 704-663-1699. Sincerely, John Lesley Acting Regional Supervisor Surface Water Protection cc: Rusty Rozzelle, MCWQP Danny Smith -- NPS 'Assistance and Compliance Oversight JRM/MA 1 y�lAT R0 Incident Report ��04 G � y r d r Report Number: 200700650 Incident Type: Spill (Oil, Chemical, non -sewage) On -Site Contact: Category: Incident First/Mid/Last Name: Incident Started: 01/11/2007 Company Name: County: Mecklenburg Phone: City: Charlotte Pager/Mobile Phone: 1 Farm #: Responsible Party: Reported By: Owner: Frito Lay Inc First/Mid/Last Name: Lindsey Toole Permit: NCG060175 Company Name: Facility: Frito Lay Incorporated Address: 2911 Nevada Blvd First Name: Middle Name: City/State/Zip: Charlotte NC 28273 Last Name: Phone'. Address 2911 Nevada Blvd Pager/Mobile Phone: I City/State/Zip: Charlotte NC 28273 Phone. Material Category: Estimated City: UOM Chemical Name Reportable Qty. Ibs, Reportable City. kgs. Sewage 650 gal DD:MM:SS Decimal Position Method: Latitude: Position Accuracy: Longitude: Position Datum: 'Location of Incident: Frito-Lay, Inc., Charlotte Operations Address: 2911 Nevada Blvd City/State/Zip Charlotte NC 28273 Report Created 02/14/07 0412 PM Page I Cause/Observation: Facility personnel reported a wastewater, discharge from the facility's pretreatment plant. Pumps contained in a sump associated with the pretreatment works had failed resulting in the sump overflowing. The discharge was entering. a storm water drainage feature and flowing to an unnamed tributary to Steele Creek. Ms. Toole stated that the wastewater was comprised of process water including NaOH (from Chembrite and Powerfoam) used in the cleaning of stainless steel fryers in the facility. Total volume initially estimated at 650 gallons. Spill was ongoing at 17:00 when MCWQP arrived on site but had ceased by the end of the site visit. While inspecting the receiving stream the MCWQP personnel noticed another tributarylstormwater oulfall that appeared to be impacted by wastewater. Action Taken: A vacuum truck arrived on -site the afternoon of 1/11 /07 and pumped out wastewater sump. MCWQP personnel instructed that the vacuum truck clean the stream as far as the truck hose could reach. Follow-up on 1112I07 found the clean-up to be ongoing. The second impacted stormwaler outfall discovered during the previous inspection still appeared to be impacted with wastewater but not associated with the original spill. Source of discharge not apparent and MCWQP plans to visit site again in 2 weeks Incident Questions: Directions: Comments: Water quality monitoring was conducted and the following was noted: Raw wastewater- pH=9.5 SU, Conductivity=803, Temp.=21 degrees C. 00=5.84 mg/l ' Wastewater just before entering tributary - pH=9.0 SU, conductivity=710, Temp.=13.19 degrees C, DO=7,02 mgll Tributary upstream of discharge - pH=8.67 SU, Conductivity=283, Temp. 7.0 degrees C, DO=11.40 mg/1 and Tributary downstream of discharge - pH=8.89 SU, Conductivity=6.22, Temp.=11.76 degrees C, and DO=8.07 mg/l Did the Material reach the Surface Water? Yes Conveyance: Storm Drain Surface Water Name? UT to Steele Creek (Class C) Did the Spill result in a Fish Kill?! Unknown Estimated Number of fish? If the Spill was from a storage tank indicate type. (Above Ground or Under Ground) Containment? Yes Cleanup Complete? Yes Water Supply Wells within 1500ft : Unknown Groundwater Impacted : Unknown Event Type Event Date Due Date Comment Incident closed Requested Additional Information Report Created 02/14/07 0412 PM Page 2 e Report Entered 2007-02-14 03:16:00 Report Received 2007-01-11 04:30:00 Referred to Regional Office - Primary Contact 2007-01-11 04:30:00 Incident Start 2007-01-11 08:00:00 Standard Agencies Notified: Agency Name Phone First Name M.I. Last Name Contact Date Mecklenburg County DEP Other Agencies Notified: Agency Name Phone First Name M.I, Last Name Contact Date DWQ Information: Report Taken By: Report Entered By: Regional Contact: Marcia Allocco Marcia Allocco Marcia Allocco Phone: Date/Time: 2007-01-11 04:30:00 PM 2007-02-14 03:16:00 PM 2007-01-11 04:30:00 PM Referred Via: Phone Phone Did DWQ request an additional written report? If yes, What additional information Is needed? 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T t`S �`1 .n,i •'i.�•,:.� p � v: n.{� , ��wy t., �� r e� • � y ''.•, .,a+"""'y.- "'`'F ;• •`/'t ljr{ r��il 1' }', �- 4 ' � �'.-..,f.tl: P4yiw�� :.I,�.V � ... '4� t"K F�• .,.m „nt'"jP'�� ,�e �k % '�lM l l'7 r i ••,r}•1S r fi�� II ' r�'M1 i 5jjt{T• ;Y'�r + ;, d"1'K�ntt ��r^' . -`'r• _ ' t����Y! '.�{ y �%��f .��5,'a k t �•f +s3`� '�f � 14' .* T`� � 7�f: � ` r � .. �,.1,A .��ir`r'X, ,r �'�',. �,� ' 3� �� � •! ri tl �liz , �a�, ,5, ,'i r � r1•�,< r4[� � .:r+•i'°" 1'� '1 � -�4 � �N5 �1}l�vt,i�}.1rJ`'�, "".' d,F ``� rSS';lt .',1(a _ f+�• i! % 1t. '1 i w ... '1't� ,�;.�nr •K. 3 " fi. 1 t�.sr�, ,• 6, �7h'L�1�T'�C.. S,i.n ,l 1 `'i �} h;.l'� -�°: ►v.. q odl s 1l. j:l-.j- , . - ` Rc p_+- Cra 50 Service Request #! 9755 Work Order 4 71800 Received 1/11/07 Responder: John McCulloch 1/1 1/07 (16:15). MCWQP received a call from Ms. Lindsey Toole (Regulatory Compliance Manager) at Frito Lay. The facility is located at 2911 Nevada Boulevard in Charlotte. Ms. Toole reported a wastewater discharge from the facility's pre-treatment plant. The discharge was discovered early in the morning on 1/11/07 and was reported to have been stopped between 0800 and 0900. John McCulloch responded. McCulloch arrived onsite at approximately 16:50. Met with Lindsey Toole who escorted me to the spill location at the rear of the Frito Lay Facility (see attached aerial map). The discharge was continuing at 17:00 and had not been stopped as reported. According to Ms. Toole, pumps in a sump associated with the pretreatment works had failed resulting in the sump overflowing. The discharge was entering a storm water drainage feature and flowing to an unnamed tributary to Steele Creek (Class C). Ms. Toole stated that the wastewater was comprised of process water including NAOH used in the cleaning of stainless steel fryers in the plant. The total volume of wastewater discharged was unknown. While inspecting the receiving stream, I noticed another tributary/storm water outfall that appeared to be impacted by wastewater. By the time I had completed my investigation, a vacuum truck had arrived to pump out the sump and the discharge had ceased. l instructed Ms. Toole to have the pump truck clean the stream as far as the vacuum truck could reach. The facility requested that I not take photos but they would provide me the photos they took. I collected the following field measurements: Raw Wastewater PH = 9.5 Conductivity = 803 Temp. = 21c DO = 5.84 Wastewater just before it entered tributary PH = 9.0 Conductivity = 710 Temp. = 13.19c DO = 7.02 L. Tributary upstream of discharge PH = 8.67 Conductivity = 283 Temp. = 7.Oc DO = 11.40 Tributary downstream of discharge PH = 8.89 Conductivity = 622 Temp. = 11.76 DO = 8.07 I left the site at approximately 18:20. 1 /12/07 John McCulloch and Olivia Hutchins returned to the Frito Lay facility to reinspect in daylight. Cleanup was ongoing. The storm water outfall discovered during the previous inspection still appeared to be impacted with wastewater but not associated with the original spill. We began looking for the source of the discharge along with Frito Lay personnel. The discharge was originating from an underground storm pipe so we got the infrastructure plans for the facility. We searched for a couple of hours but could not determine where the discharge was coming from. The storm maps were not of much help because they were not accurate. We instructed the facility to continue looking for the source of the discharge and we would reinspect in about 2 weeks. Olivia and John left the facility at around 12:00. 2i8/07 After being told they could not provide the photos, i went ahead and drafted an NOV for discharge without a permit. Draft was forwarded to Meredith for review and submittal to MRO. ■ Complete kerns 1,1'2,la'nd 3.jAlso.'complet_e 1 Item 4 if Restricted Delivery Is desired. ■ Print your name and address on the reverse so that we can return the card to you. ■ Attach this card to the back of the maiipiece, or on the front if space permits. 1. Article Addressed to: MS-LINDSEY TOOLS, REG. COMP. MGR. FRITO LAY, INC. 2911 NEVADA BLVD. CHARLOTTE NC 28273 swplma 2/ 16/07 7006 2760 0001 8493 6999 IV I� V11lIl I it f i lfl, i 0 Agent ❑ Addre lame) C. Date of Dell D. Is delivery address different froffl item 17 ❑ Yes If YES, enter delivery address below: ❑ No rvice Type Se Certified Mail ❑ Express Mail ❑ Registered ❑ Return Receipt for Merchandise ❑ Insured Mail ❑ C.O.D. 4. Restricted Delivery? (Extra Fee) ❑ Yes PS Forrri 381,1,,February'i2dd4 1 l i i Domestic Return Receipt 102595-02-M-1540 UNITED STATE ��Q��}Y�F�RViC,I~�E��t�I�I�; '�i�l����� First -Class Mall I . j j) Postage $, Fees Paid LISPS Permit No. G-10 • Sender: Please print your name, address, and ZIP+4 in this box • NCDENR SURFACE WATER PROT� TION G 10 EAST CENTER AV E .' rxz w SUITE 301 aA" O MOORESVILLE- NC Zl tj V T V- rr V N c r n w�■.� ✓mot'!. l.e� �; _'[?� t�ti�Ll�, �100RE-S'�r� , - s MID t,!4rt XURCE � DIAL OFFIcE Frito Lay, Inc Charlotte Operations APR 2 3 2007 Date: April 19, 2007 601 East Center Avenue �Y Mooresville, NC 28115 To: Marcia Allocco, NCDENR cc: John McCulloch, Steve Capps, Torrey Harding From: Lindsey Toole Subject: NOV-2007-PC-0167 A Notice of Violation was issued to Frito Lay, dated March 16, 2007, in relation to a spill that occurred onsite at the waste water treatment facility. In response to that situation, a large clean-up took place of the immediate and surrounding areas equaling $37,000. Other corrective measures were identified and completed, as stated in the January 30, 2007 response provided by Frito Lay. In response to the Notice of Violation issued to Frito Lay on March 16, 2007, detailed corrective measures have been completed and/or currently taking place to ensure that the identified regulatory compliance issues are addressed in a manner to prevent recurrence. Each paragraph below is relative to the findings noted in the NOV inspection follow-up based on the February 23, 2007 inspection. Inspection Summary Response: During the above mentioned inspection, it was unsure what was impacting each of the stormwater outfalls. In response to the raised concern, stormwater pipes throughout the facility were identified, as well as, other potential non- stormwater discharges. Current stormwater and spill prevention trained employees have also been identified to ensure the proper awareness and/or specific training is understood. Annual stormwater and spill prevention training is conducted, with 2007 training to take place in July. This training will include what Charlotte's potential sources to each stormwater outfall are and what are the impacts of each. Stormwater Pollution Prevention Plan Response: A coal boiler is located on the facility, and it was observed during the February 23, 2007 inspection that coal ash was present in and upstream of the stormwater outfall #2. A $165,000 capital project was approved and implemented for updating the coal boiler ash loading/unloading system. This system will prevent the ash from getting into the outfall and was completed March 17, 2007-. Additional cleaning in the immediate surroundings, the concrete culvert, and discharge area is scheduled for clean up May 25, 2007. Regular inspections of the area have been added as requirement to the operator Preventive Maintenance process. Permit and Outfalls Response: All stormwater discharge areas were assessed and reviewed during the February 23, 2007 inspection to determine the most appropriate outfall sampling points. Based upon the inspection review, as well as, further assessments of the area, stormwater outfall sampling points #3 has been relocated. The relocation will ensure that the sampling is representative of Frito Lay, Charlotte's discharge is accurate. Vehicle Maintenance is conducted on -site in the Traffic Center. The traffic department was contacted to determine what amounts of motor oil was used on a monthly basis. When averaged over a 12 month period, more than 55 gal/month was used during 2006. Based on that determination, further monitoring requirements are necessary for stormwater outfall #1. In closing, please note that both Charlotte's Spill Prevention Control and Countermeasures (SPCC) Plan and Stormwater Pollution Prevention Plan are currently being updated by an outside consultant. Completion is scheduled for July 2007; therefore an updated SWPPP is not included in this file. Upon completion, we will follow up with your office to provide any further needed information. I would like to express our continued appreciation for all of your help during this situation and for helping us gain insight to ensuring our compliance concerns are taken care of in an appropriate and timely manner. p in ey Tool Regulatory Compliance Manager npestic mail Only; No Insurance Coverage Provided) Postage S Certmed Fee Return Redept Fee WiWorserne, RegWZ M RwftWpei wre .� ddl u u i ony Mattei ri rito-Lay, Inc, 3 11 Nevada Blvd. harlotte NC 29273 i A mailing receipt ■ A unique identifier toryour mallpiece / r A nx)W of delivery kept by the Postal Service for two years Important Reminders: ■ Certified Mail may ONLY be combined with First -Class Mali® or Priority Maio ■ Certified Mae Is notavailable for any class of International mail. ■ NO INSURANCE COVERAGE IS PROVIDED with Certified Mall. Fo valuables, please consider Insure,d or Registered Mall, ■ For an additional fee a Refum Rewiptmay be requested to provide proof o deilvery. To obtain Re4um Receipt service, please complete and attach a Retvn Receipt (PS Form 3811) to the article and add applicable postage to cover th tee. Endorse maiiplec a Refum Receipt Requested". To receive fee waiver fa ra dduupiiepts return receipt, a LISPS® postmark on your Certified Mail receipt I ■ For iindd aaadditional fee, delivery may be restricted to the addressee c addreasae's authorized agent. Advise the clerk or mark the mallpiece with it endorsement 'Restricted Velfveiy'. r It a poWnark on the Certified Mail receipt Is desired, pplease present the at cle at the post office for postmarking. If a postmark on the Certified Mi receipt is not needed, detach and affix label with postage and mail. IMPORTANT* Save this receipt and present it when making an inquiry Internet access to delivery information Is not available an mail addressed to APOs and FPOs. June 15, 2006 CERTIFIED MAIL RETURN RECEIPT REQUESTED Tony Mattei, Plant Manager Frito-Lay, Inc. 2911 Nevada Boulevard Charlotte, NC 28273 F f� Michael F. Easley, Govcmo L William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality 7003 2260 0001 3493 5889 Subject: Compliance Sampling Inspection Results Frito-Lay, Inc. NPDES General Permit No. NCG060000 Certificate of Coverage No. NCG060175 Mecklenburg County, NC Dear Mr. Mattei: Enclosed is a copy of the sample analysis results relative to the Compliance Sampling Inspection conducted at the subject facility on April 7, 2006 by Mr. Brian G. Sikes of the Mecklenburg County Water Quality Program (MCWQP). The samples analyzed were grab samples collected on April 26, 2006 by Mr. Sikes. The sampling was conducted as part of a cooperative working agreement between Mecklenburg County and the Division of Water Quality. The report should be self-explanatory; however, should you have any questions concerning this report, please do not hesitate to contact Mr. Lesley or me at (704) 663-1699, St rely, Rex Gleason, P.E. Surface Water Protec ionegiofial Supervisor Attachment cc: Rusty Rozzelle, MCWQP bgs File: MAEPICIWQINPDES\Frito-Lay CSI Results.doc �N°iohCaroina � )aturally NCDENR Mooresville Regional Office Division of Water Quality Phone 704.663-1699 Customer Service Internet: www.ncwaterquality.ore 610 East Center Ave, Suite 301 Mooresville, NC 28115 Fax 704-663-6040 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer— 50% Recyded/10% Post Consumer Paper ANALYTICAL RESULTS SHEET NAME OF FACILITY: Frito-Lay, Inc. Sample Date(s): April 26, 2006 Grab: ® Composite: ❑ NPDES Permit No. NCS060000 Sample Location: Outfall 003 County: Mecklenburg BOD5, mg/l Phenols, ug/l COD: High, mg/1 50.1 Sulfate, mg/I COD: Low, mg/l Sulfide, mg/l Coliform: Fecal, #/100 ml Biomass: Dry Weight Coliform: Total, #/100 ml Biomass: Peri Ash Free Coliform: Tube Fecal, MPN NTh-N, mg/l Coliform: Tube Total, MPN TKN, mg/I Residue: Total, mg/l 29 NO2 + NO,, mg/l Volatile, mg/1 PO4, mg/l Fixed, mg/l P: Total, mg/l Residue: Suspended, mg/l P: Dissolved, mg/l Volatile, mg/l Ag-Silver, ug/1 Fixed, mg/l Al -Aluminum, ug/l Settleable Solids, ml/1 Be -Beryllium, ug/l PH, s.u. Ca -Calcium, ug/l TOC, mg/l Cd-Cadmium, ug/l Turbidity, NTU Co -Cobalt, ug/l Chloride, mg/1 Cr-Chromium: Total, ug/l Oil and Grease, mg/l <5.0 Cu-Copper, ug/l Cyanide, ug/l Fe -Iron, mg/l Fluoride, mg/l Pb-Lead, ug/l Hardness: Total, mg/l Hg-Mercury, ug/I MBAS, ug/l Ni-Nickel, ug/l Conductivity, umhos/cm Semivolatiles Dissolved Oxygen, mg/1 VOC Temperature, °C 19.58 Selenium, ug/l Silver, ug/l "Thallium, ug/l Zinc, ug/l denotes a violation of a permit limitation. �Gre� denotes that sample was collected by grab method. A Complete Items 1, 2, and 3. Also complete Item 4 If Restricted Delivery is desired. ■ Print your name and address on the reverse so that we can return the card to you. ttr Attach this card to the back of the mallpiece, or on the front if space permits. Article Addressed to: my Mattei ito-Lay, Inc. I I Nevada Blvd. iarlotte NC 2827o A. e. .AJ C. ❑ Agent D. Is del —Wry address different from Item 11 ❑ Yes If YES, enter delivery address below: ❑ No 3. Se ce Type Certified Mail ❑ jdcpress Mail ❑ Registered W Return Recelpt for Merchandlst ❑ Insured Mall ❑ C.D.D. 4. Restricted DellVW (Extra Fee) ❑ Yes 2. ArllcleNumber , .7003 2260 0001. 349`3 58189 (Transfer froin seMce !a P5 Form 3$11, February 2004. , Domestic Return Receipt 702595 o2-M•tea UNITED STATES POSTAL SERVICE First -Class Mail Postag USPSe &Fees Paid Permit No. G-10 • Sender: Please print your name, dress; and ZIP+4 in thls'boxp• G SURFACE LVA'f EEZ l'RO'!'I:4N SECTION 601 EAS'r CENTER AVE, SUITE 301 �J MOORESVILLE NC ? t 8115 f ' u hill lillt1till Ifililiiltlf1iii1iliIII il 11111tiIIIflitl J1 Yl � 0F W A TF O G r t7 � Tony Maffei, Plant Manager Frito-Lay, Inc. 2911 Nevada Boulevard Charlotte, NC 28273 SUBJECT: Dear Mr. Maffei: Michael F. Easley, Gbvemor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources May 9, 2006 Compliance Evaluation Inspection Frito-Lay, Inc. NPDES General Permit No. NCG060000 Certificate of Coverage No. NCG060175 Mecklenburg County, NC Alan W. Klimek, RE. Director Division of Water Quality On April 7, 2006, Mr. Brian G: Sikes of the Mecklenburg County Water Quality Program (MC WQP) conducted an inspection of the subject facility. This inspection was conducted as part of a cooperative working agreement between Mecklenburg County and the North Carolina Division of Water Quality. The enclosed report should be self-explanatory. If you have any questions concerning this report or any other matters, please do not hesitate to call Mr. John Lesley or me at (704) 663-1699. Enclosure cc; Rusty Rozzelle, MCWQP bgs FILE: M:\EPlCIWQINPDES\Frito_L-ay.isp Sincerely, r,T�7D. Rex Gleason, P.E. :•Surface Water Protection Regional Supervisor Nam` Carolina NCDENR Va&rally Mooresville Regional Office Division of Water Quality Phone 704-663-1699 Customer Service ]ntemet: www.ncwatcrgaalitv_.ore 610 East Center Ave, Suite 301 Mooresville, NC 28115 Fax 704-663-6040 1-877-623-6748 An Equal OpportunitylAffirmative Action Employer— 50% Recycled110% Post Consumer Paper I ,soar„►r United States Environmental Protection Agency, Washington, DC 20460 Form Approved A NPDES Compliance Inspection Report ®� OMB No. 2040-0003 North Carolina Department of Environment and Natural Resources NCDENR Approval Expires Division of Water Quality, Mooresville Regional Office NC �.. 7/31/85 Section A: National Data S stem Coding Transaction Code NPDES Permit,No. YR/MOIDAY Inspection Type Inspector Facility Type N 5 NCG060000 06/04/07 C C 2 NCO060175 T Remarks: Inspector: Mecklenburg County Water Quality Program Inspection Work Days Facility Self -Monitoring Evaluation Rating BI QA ...........Reserved............ 3.0 4 N N 4 Section B: Facility Data 4 Name and Location of Facility Inspected: Entry Time: Permit Effective Date: Frito-Lay, Inc. 3:00 pm September 1, 2002 2911 Nevada Blvd. Exit Time: Permit Expiration Date: Mecklenburg County, NC 4:30 pm Date: August 31, 2007 April 7, 2006 Name(s) of On -Site Representative 1 Title(s) / Phone No(s): Mr. Greg Hucko / Regulatory Compliance Manager / (704) 588-2840 ext. 3293 Name and Address of Responsible Official: Title: Mr. Tony Mattei Plant Manager Frito-Lay, Inc. Phone No. Contacted? 2911 Nevada Blvd. (704) 588-2840 ext. Yes Charlotte, NC 28273 3333 Section'C: Areas Evaluated During Inspection,"',,...,,. ® Permit ❑ Flow Measurement ® Operations & Maintenance ❑ Sewer Overflow ® Records/Reports ® Self -Monitoring Program ❑ Sludge Hand I ing/Disposal ® Pollution Prevention ® Facility Site Review ❑ Compliance Schedules ❑ Pretreatment Program ❑ Multimedia ® Effluent/Receiving Waters ❑ Laboratory ® Stormwater ❑ Other: Section;D: Summary of Findings/Comments All areas are rated satisfactory unless otherwise indicated. See Attached Sheet(s) for Summary Signature(s) of Inspector(s): Agency/Office/Telephone: Date: Brian G. Sikes MCWQP / (704) 336-5500 April 25, 2006 Signature of Reviewer: Agency/Office: Date: John Lesley SWPIMooresville Regional Office1704-663-1699 May 9, 2006 EPA Form 3560-3 (Revised 3-85) Previous Editions are Obsolete GENERAL: The Mecklenburg County Water Quality Program (MCWQP) has conducted no previous NPDES inspections of the Frito-Lay, Inc. facility. PERMIT: Frito-Lay, Inc. holds a general NPDES Stormwater Permit, NCG06000, Certificate of Coverage No. NCG060175. The permit became effective on September 1, 2002 and will expire on August 31, 2007. The permit authorizes the permittee to discharge stormwater associated with industrial activities, to the surface waters of the State or to the Municipal Separate Storm Sewer System, providing that the permittee treats, controls, limits and monitors the discharge as specified in the permit. RECORDS/REPORTS: All documents maintained by Frito-Lay were organized and available for inspection upon request. It was noted that the Stormwater Pollution Prevention Plan (SPPP) was current, included updated employee training records, and also included updated Qualitative Monitoring Reports. The documentation maintained by Frito-Lay in accordance with permit conditions. FACILITY SITE REVIEW: Frito-Lay, Inc, is located south of the intersection of Nevada Boulevard and Cordage Street in Charlotte, NC, The SPPP Site Plan - Narrative Description and Site Map, as required in Part II, Sections A. 1'. (b) and (c) of the permit describes the Frito-Lay facility as a manufacturing plant of corn and potato food products, warehouse, and traffic center. The outdoor operations observed during the inspection included the unloading of bulk liquid materials from railcar tankers; unloading of bulk material from semi -trucks via hydraulic lifts, and material transfer from above ground storage tanks (AST) via pumps and hoses. Materials transported and/or stored outdoors include, but not limited to, vegetable oil (AST), fuel oil (AST and UST), waste oil (AST), hydraulic oil (AST), and process waste (WWTP). The structural spill basin / stormwater control system employed at the facility appeared to be effective. Also, the facility's outdoor housekeeping observed during the inspection appeared to be excellent. Stored materials were out of the path of traffic and containers were closed or covered where,possible. Three (3) stormwater outfalls are located on the property. Outfall 1: This outfall is located on the northwestern corner of the property and discharges to a drainage ditch, before being directed to Steele Creek. The outfall drains the traffic center and adjacent parking areas. The traffic center is comprised of a fuel oil storage and refueling area. In the event of a spill, spillage would flow to the stormwater system or to the drainage ditch via overland flow. Outfall 2: This point is located on the southern corner of the property and discharges to a drainage ditch, before being directed to Steele Creek. This outfall drains the fuel oil storage area. If a spill occurred, spillage would flow to the drainage ditch. Outfall 3: This point is located on the southern corner of the property and discharges to an unnamed tributary of Steele Creek. The outfall drains the roofs, vegetable oil storage area, unloading area, and adjacent parking areas. The storage area is equipped with an emergency shut-off valve. Stormwater drains in the unloading area are controlled by two valves that can be closed should a spill occur. EFFLUENTIRECEIVING WATERS: This inspection was conducted during clear, dry weather conditions. No discharge was observed at any of the 3 identified outfalls during the inspection. Steele Creek was not evaluated during this inspection. SELF -MONITORING PROGRAM: The facility's permit requires that qualitative monitoring be conducted twice per year. The records indicate that monitoring has been conducted per permit guidelines. OPERATIONS & MAINTENANCE: The overall operation and maintenance strategy for this facility appears to be appropriate. Good housekeeping practices were evident in the appearance of the buildings and grounds during the inspection. Periodic inspections of the secondary containment structures (dike drain logs) and employee training were documented. STORMWATERIPOLLUTION PREVENTION: The permittee has successfully developed and implemented a plan that is adequate and innovative. Documentation appeared accurate and up-to-date. r . A Incident Report Report Number: 200700650 Incident Type: Spill (Oil, Chemical, non -sewage) Category: Incident Incident Started: 01/11/2007 County: Mecklenburg City: Charlotte Farm #: Responsible Party: Owner: Frito Lay Inc Permit: NCGO60175 Facility: Frito Lay Incorporated First Name: Middle Name: Last Name: Address 2911 Nevada Blvd City/State/Zip: Charlotte NC 28273 Phone: Material Category: Estimated Qty: UOM Other 18937 gal On -Site Contact: First/Mid/Last Name: Company Name: Phone: Pager/Mobile Phone: / Reported By: First/Mid/Last Name: Lindsey Toole Company Name: Address: 2911 Nevada Bivd City/State/Zip: Charlotte NC 28273 Phone: Pager/Mobile Phone: I Chemical Name Reportable Qty. lbs. Reportable Qty. kgs. DD:MM:SS Decimal Position Method: Latitude: Position Accuracy: Longitude: Position Datum: Location of Incident: Frito-Lay, Inc., Charlotte Operations Address: 2911 Nevada Blvd City/StateRip Charlotte NC 28273 Report Created 02/23/07 08:35 AM Page I Cause/Observation: Facility personnel reported a wastewater discharge from the facility's pretreatment plant. Pumps contained in a sump associated with the pretreatment works had failed resulting in the sump overflowing. The discharge was entering. a storm water drainage feature and flowing to an unnamed tributary to Steele Creek. Frito Lay personnel stated that the wastewater was comprised of process water including NaOH and KOH (from Chembrite and Powerfoam) used in the cleaning of stainless steel fryers in the facility. Spill was ongoing at 17:00 when MCWQP arrived on site but had ceased by the and of the site visit While inspecting the receiving stream the MCWQP personnel noticed another thbutarylstormwater outfall that appeared to be impacted by wastewater. Action Taken: A vacuum truck arrived on -site the afternoon of 1111/07 and pumped out wastewater sump. MCWQP personnel instructed that the vacuum truck clean the stream as far as the truck hose could reach. Follow-up on 1112/07 found the clean-up to be ongoing. The second impacted stormwater outfall discovered during the previous inspection still appeared to be impacted with wastewater but not associated with the original spill. Source of discharge not apparent and MCWQP plans to visit site again in 2 weeks Incident Questions: Did the Material reach the Surface Water? Yes Surface Water Name? UT to Steele Creek (Class C) Did the Spill result in a Fish Kill? Unknown If the Spill was from a storage tank indicate type. Containment? Yes Directions: Comments: Total volume released is 18,937 gallons. Majority is thought to be process water (water containing potato/corn dirt) with 80 gallons of Chembrite (44% NaOH) and 25 gallons of Powerfoam (10-15% each of NaOH and KOH). Water quality monitoring was conducted and the following was noted: Raw wastewater - pH=9.5 SU, Conductivity=803, Temp.=21 degrees C. 00=5.84 mgh Wastewater just before entering tributary - pH=9.0 SU, conductivity=710, Temp.=13.19 degrees C, DO=7.02 mgll Tributary upstream of discharge - pH=8.67 SU, Conductivity=283, Temp. 7.0 degrees C, DO=11.40 mgll and Tributary downstream of. dischargge - pH=8.89 SU, Conductivity=6.22, Temp.=11.76 degrees C, and DO=8.07 mgll Conveyance Storm Drain Estimated Number offish? (Above Ground or Under Ground) Cleanup Complete? Yes Water Supply Wells within 1500ft : Unknown Groundwater Impacted ; Unknown Report Created 02/23/07 08:35 AM Page 2 Event Type Incident closed Requested Additional Information Report Entered Report Received Referred to Regional Office - Primary Contact Incident Start Standard Agencies Notified: Agency Name Phone Mecklenburg County DEP Other Agencies Notified: Agency Name Phone DWQ Information: Report Taken By: Marcia Allocco Phone: Daterrime: 2007-01-11 04:30:00 PM Referred Via: Phone Did DWQ request an additional written report? If yes, What additional Information is needed? 0 Event Date Due Date 2007-02-14 03:16:00 2007-01-11 04:30:00 2007-01-11 04:30:00 2007-01-11 08:00:00 First Name M.I. First Name M.I. Comment Last Name Contact Date Last Name Contact Date Report Entered By: Regional Contact: Marcia Allocco Marcia Allocco 2007-02-14 03:16:00 PM 2007-01-11 04:30:00 PM Phone Report Created 02/23/07 08:35 AM Page 3 1 lay NOTIFICATION Date: January 30, 2007 601 East Center Avenue Mooresville, NC 28115 To: Marcia Allocco, cc: John McCulloch, From: Lindsey Toole NCDENR Steve Kapps, Torrey Harding Subject: Incident Number 200604350 Frito Lay, Inc Charlotte Operations MAR 0 7 2007 YJATEKQ 0't IP`t ATY SEVIN Incident Notification: On January 11, 2007 at 6:45am, it was identified that the PC/Corn Sump, located outside of the Waste Water Facility, was overflowing. The potato pump had tripped out and was back in operation within 5 minutes. At that time, no flow was lost to the storm drain, as it remained puddled in the area. At 7:30am, the sump began overflowing again because of a second pump failure. The overflow continued until 8:30am, when the pump regained function. Due to the amount of overflow, the process water was being released to the storm drains and then, to off the property into Steele Creek. Based on the flow rate of incoming process water to the sumps, the efficiency of the pump, and the length of time of the spill, it was determined that 4500 gal of process water was lost to the storm drain. During the one hour period, Sunbelt was contacted and a small pump was rented to assist in the sumps operation. The pump arrived on site at 10:00am. A large diesel pump was also ordered, however it did not arrive on site until 6:30pm. At appx. 2:00pm, it was identified that the sumps were slowly overflowing again. The pump that had faulted previously, faulted again, and the small pump was not able to maintain the incoming water flow. From 2:00pm -- 4:00pm, the faulty pump came in and out of service due to improper seating. Again, based on pump efficiency and flow rate, it was determined that appx. 5,250 gal of process water was lost. From 4:00pm - 5;30pm the faulty pump was completely out of service, therefore the overflow continued, with an estimated loss of 6,562 gal. Mecklenburg County and the NCDENR were contacted around 4:20pm. Haz Mat was also contacted to conduct a clean up. The Mecklenburg County official arrived on site at 5:00pm, where he witnessed the overflow. Upon Haz Mats arrival at 5:30pm, they were able to prevent further release to the storm drain. At 6:30pm, the overflow began reaching the storm drain due to Haz Mat having filled up their truck and not has the diesel pump in operation. This flow off -site continued for appx. 30min, until Haz Mat delivered a second truck. The assumed water loss during that time was 2,625 gal. Haz Mat was able to stop flow from leaving the facility, however the water overflow from the sump was continuing. At 8:30pm, the diesel pump was in operation all overflowing from the sump was stopped. Haz Mat then cleaned up what water was left in the area. A total of 18,937 gal. was estimated to have reached the storm drain. The contents of the lost process water and the respective times of loss are described below. 7:30am - 8:30am: 4500 gal Process Water - 80 gal of a Sanitation chemical containing 44% NaOH, 25 gal foam containing 10-15% NaOH and 10-15% KOH, potato/corn dirt, trace vegetable oil amounts, and water. 2:00pm - 4:00pm: 5250 gal Process Water - Potato/corn dirt, trace vegetable oil amounts, and water. 4:00pm - 5,30pm: 6562 gal Process Water - Potato/corn dirt, trace vegetable oil amounts, and water. 6:30pm - 7:00pm: 2625 gal Process Water - Potato/corn dirt, trace vegetable oil amounts, and water. Root Cause: 1, The biotower sump had a buildup of solids, which allowed potato dirt to clog the overflow line. Process error, miscommunication, and the lack of needed repair in the affected area were the contributing factors to this spill event. 2. Potato pump failure due to improper seating. 3. It was identified that the corn pump in this sump was clogged and had not been operational. Corrective Actions: Containment Actions: Potato pump was re -seated properly 1/12/07. Corn line was unclogged 1/12/07. Roto-Rooter to clean overflow line 2/18/07. Preventive Measures: Level control upgrade to be completed. A quarterly PM has been added to ensuring the Biotower sump remains free from blockage. Thank you for you assistance during this situation, and helping us resolve this in a timely and appropriate manner. Regards, Lindsey Too e Regulatory Compliance Manager 04 W AL4Z9 o -c Incident Report Report Number: 200604350 Incident Type: Spill (Oil, Chemical, non -sewage) Category: Incident Incident Started: 12/06/2006 County: Mecklenburg City: Charlotte Faun #: Responsible Party: Owner: Frito Lay Inc Permit: NCG060175 Facility: Frito Lay Incorporated First Name: Middle Name: Last Name: Address 2911 Nevada Blvd City/State/Zip: Charlotte NC 28273 Phone: Material Category: Estimated Qty: UOM Petroleum 12500 pounds DD:MM:SS Decimal Latitude: Longitude: Location of Incident: Address: City/StatelZip On -Site Contact: FirstlMid/Last Name: Lindsey Toole Company Name: Frito-Lay Inc Phone: (704)369-8572 Pager/Mobile Phone: 1 (980)581-1438 Reported By: First/Mid/Last Name: Lindsey Toole Company Name: Address: City/State/Zip: Phone: (704)369-8572 Pager/Mobile Phone: 1 (980)581-1438 Chemical Name Reportable Qty. tbs. Reportable City. kgs. Position Method: Position Accuracy: Position Datum: Frito-Lay Charlotte 2911 Nevada Blvd Charlotte NC 28273 Report Created 12/07/06 09:28 AM Page i � 4w Cause/Observation: Fryer at facility is rinsed out regularly after cleaning. The facility's 2nd shift had rinsed the fryer but did not verify that valve had been closed fully. 3rd shift proceeded to use fryer also not verifying that the valve was shut. This resulted in a loss of the entire contents of fryer. Containment around fryer had been breached by the facility's maintenance crew cutting a hole in the side, Vegetable oil left facility through nearby bay doors and entered storm drain. Storm drain leads to a catch basin. Entire spill contained between storm drain and catch basin and did not reach surface waters. Facility estimated that —1166 gals of vegetable oil or 12,500 lbs had been released. Action Taken: Oil remediation company hired to cleanup vegetable oil release. Incident Questions: Did the Material reach the Surface Water? No Surface Water Name? Did the Spill result in a Fish Kill? No If the Spill was from a storage tank indicate type. Containment? Yes Cleanup Complete? No Water Supply Wells within 1500ft : Unknown Directions: Comments: Facility spill response plan was not up to date as it did not contain the correct reporting numbers for either MCWQP or MRO. Conveyance: Estimated Number of fish? (Above Ground or Under Ground) Groundwater Impacted : No Event Type Event Date Due Date Comment Incident closed Report Entered 2006-12-07 08:34:55 Referred to Regional Office - Primary Contact 2006-12-07 08:05:00 Requested Additional Information 2006-12-07 12:00:00 Corrective actions report due by 0 Report Created 12/07/0B 09:28 AM Page 2 Report Received Incident Start Standard Agencies Notified: Agency Name Mecklenburg County DEP 2006-12-06 03:58:00 2006-12-06 06:00:00 Phone First Name Meredith M.I. Last Name Contact Date Moore 2006-12-0612:00:00 AM Other Agencies Notified: Agency Name Phone First Name M.I. Last Name Contact Date DWQ Information: Report taken By: Report Entered By: Regional Contact: Marcia Allocco Marcia Allocco Marcia Allocco Phone, Date/Time: 2006-12-06 03:58:00 PM 2006-12-07 08:34:55 AM 2006-12-07 08:05:00 AM Referred Via: Voice mail Voice mail Did DWQ request an additional written report? 2006-12-07 12:00:00 AM If yes, What additional Information is needed? Corrective actions report due by 01/08/07. Report Created 12/07/06 0928 AM Page 3 Frito Lay, Inc Charlotte Operations,. if;rt�f1VrQ:N. NOTIFICATION Date: January 5, 2007 601 East Center Avenue Mooresville, NC 28115 ' JAN 1 7 2007 n To: Marcia Ailocco, NCDENR cc: Meredith Moore, Mike Korzeiius, Steve Capps, Torrey Harding From: Lindsey Toole Subject: Incident Number 200604350 Incident Notification: On December 6, 2006 at 7:45am, there was a spill of a vegetable oil/water mixture at the Frito Lay, Inc. Charlotte Operations located at 2911 Nevada Blvd., Charlotte, NC 28273. This oil/water mixture exited the manufacturing building by the dock doors located near the Receiving area and reached the primary on -site stormwater drain located at the north west corner of the property. However, it appeared that there was no release from the site or into any receiving streams. Upon recognition of the spill, Haz-Mat, a company out of Charlotte, NC, was contacted for emergency spill response. Clean-up procedures began taking place at 9:30am. Through a very extensive investigation, it was determined that approximately 800-1000 gallons of total liquid left the building, with 200 gallons being water. Based on the fact that there was no visible runoff from the facility it is believed that all of the material was recovered by Haz- Mat or was delivered to the on -site wastewater treatment plant. Note: these are only estimations. Initial notification of this event did occur on December 6, the date of the incident. The National Response Center, NCDENR, Mecklenburg County, and the City of Charlotte were all contacted. Due to the amount of oil released from the building, Frito-Lay was initially uncertain if a reportable amount of oil had been released from the property into a receiving stream. Proactive measures were thus taken with the communications. A representative from Mecklenburg County, Meredith Moore, conducted a site inspection on December 7, and verified that there was no visible evidence of a loss of any oil to a receiving body of water. In follow-up to this incident, this further notification and summary of corrective measures has been prepared to ensure that this will not occur in the future. Incident Description: PC Fryer #2 was taken off-line around 9:00pm on December 5. When this occurs, the fryer must be hot -rinsed. Once rinsed, valves must be opened to allow the water to drain through the system. This hot -rinse was taking place during 2"d and 3rd shift exchange. It is standard procedure that all valves must be closed prior to fryer start-up. The third shift operator was instructed to verify that all valves had been closed upon completion of the hot rinse and before the restart, however, through investigation, it appears that the valves were not verified. One valve had been left open. This does not pose a concern during fryer operation as there are automatic valves that become engaged during operation that would have not allowed any leakage. At around 7:15am, the same fryer was taken off-line again for a changeover. Before a changeover occurs, the oil must be cooled. When that happens, the automatic valves mentioned previously, will open back up, allowing liquid flow through any manually operated valves that may be open. When this fryer was turned off for cooling, a mass amount of vegetable oil, along with cooling water, flowed into a containment area. Due to the drains not being able to withstand the flow of that large amount of oil/water, and due to a section of the containment wall being removed, the mixture flowed onto the floor and out of the dock doors located in the area onto the parking lot leading to the stormwater drain. Root Cause: Process error, miscommunication, and the lack of needed repair in the affected area were the contributing factors to this spill event. Preventive Measures: All employees were made aware of the incident immediately. A valve checklist was created and added to the Standard Operating Procedures for any shut down situations. This was implemented by December 15, 2006. The containment wall was repaired December 9, 2006. An investigation for enhanced controls is currently in progress to determine if a system can be developed to prevent oil cooling unless all valves are in the closed position. Thank you for you assistance during this situation, and helping us resolve this in a timely and appropriate manner. Very Sincerely, Lindsey Toole Regulatory Compliance Manager Frito-Lay, Inc. Charlotte Manufacturing Plant Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources o�0� WA7"4�9 Q� r GREG HUCKO FRITO LAY INCORPORATED 2911 NEVADA BLVD CHARLOTTE, NC 28273 Dear Permittee: Alan W. Klimek, P.E., Director Division of Water Quality August 23, 2002 Subject: NPDES Stormwater Permit Renewal Frito Lay Incorporated COC Number NCG060175 Mecklenburg County In response to your renewal application for continued coverage under general permit NCG060000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: A new Certificate of Coverage A copy of General Stormwater Permit NCG060000 A copy of a Technical Bulletin for the general permit Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 578 cc: Central Files Stormwater & General Permits Unit Files Mooresville Regional Office Sincerely, Bradley Bennett, Supervisor Stormwater and General Permits Unit AUG 2 9 2002 N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 TA;1 WU R Customer Service 1- 800-623-7748 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Gregory J. Thorpe, Ph.D. Acting Director Division of Water Quality December 27, 2001 DENNIS D ZITO FRITO LAY INCORPORATE-11) 2911 NFIVADA BLVD CHARLOT FE, NC 29273 Subject: NPDErS Stormwuler Permit Renewal FRITO LAY INCORPORATED COC Number NCG060175 Mecklenburg County [)car Pernliltce: Your racility is currently covcrccl ror siorntwaier discharge under General Permit NCG060000. This hermit expires on August 31, 2002. The Division staff is currently in the Process of rewriting this permit and is scheduled to have the hermit reissued by late summer ol'2002. Once the Permit is reissued, your facility would be eligible For continued coverage under the reissued hermit. in order to assure your continued coverage under the general permit, you must apply to the Division or Water Quality (DWQ) for renewal ol'your permit coverage. To make this renewal process easier, we are informing you in advance that your permit will he expiring. Enclosed you will rind a General Permit Coverage Renewal Appiication Form. The application must he comPlcicd and returned by March 4, 2002 in order to assure continual coverage under the general permit. Failure to request renewal within this time period may result in a civil assessment of at least $250.00. Larger penalties may be assessed depending on the delinquency or the requeSI. Discharge or storrnwater from your facility without coverage under a valid stornlwater NPDEaS permit would constitute a violation of NCGS 143-215.1 and could result in assessments ol'civil pcnaltieS ol' up to $ 1O,O(H) Per day. Please note that recent federal legislation has extended the "no exposure exclusion" to all operators of industrial racilities in any of the I I categories or "storm water discharges associalcd with industrial activity," (except construction activities). ll'you reel your racility can certify a condition or "no exposure", i.e. the racil(y industrial materials and operations arc not exposed to stormwater, you can apply ror the no exposure exclusion. For additional inrorntation contact the Central 01'Iice Slorniwater Starr incmher listed below or check the Storinwaier & General Permits Unit Web Site at hltp://ti2c).ciir.state.iic.iis/su/storriiw iter.litntl Ir the subject stormwater discharge to waters of the state has been terminated, please complete the enclosed Rescission Request Forin. Mailing instructions are listed oil the bottom of the Itxm. You will he notified when the rescission process has been completed. lr you have ally questions regarding the permit renewal proccdurCS please contact Mike Parker of the Mooresville Regional Orrice at 704-663-1699 or Aisha Lau of the Central Office Stormwater Unit al (919) 733-5083, cxt. 579 Sincerely, Bradley Bennett, Supervisor Slormwater and General Permits Unit cc: Central } ides Mooresville Regional Orrice ern NCDENR N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733.7015 Customer Service 1- 800-623-7748 0� W A Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources D vqql:� `C GREG HUCKO FRITO LAY INCORPORATED 2911 NEVADA BLVD CHARLOTTE, NC 28273 Dear Permittee: Alan W. Klimek, P.E., Director Division of Water Quality August 23, 2002 Subject: NPDES Stormwater Permit Renewal Frito Lay Incorporated COC Number NCG060175 Mecklenburg County In response to your renewal application for continued coverage under general permit NCG060000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: A new Certificate of Coverage A copy of General Stormwater Permit NCO060000 A copy of a Technical Bulletin for the general permit Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 578 Sincerely, Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Central Files Stormwater & General Permits Unit Files Mooresville Regional Office IVA NCDENR N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 Customer Service 1- 800-623-7748 Michael R Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Gregory J. Thorpe, Ph.D. Acting Director Division of Water Quality December 27, 2001 DENNIS D ZITO FRITO LAY INCORPORATED 2911 NEVADA BLVD CHART-01-11E, NC 28273 Suh_fcct; NPDES Storntwater Permit Renewal FRITO LAY INCORPORATED COC Number NCG060175 Mecklenburg Cnunly Dear Permiuee: Your facility is currently covered for storrnwalw• discharge under General Permit NCG060000, This permit expires on August 31, 2002. The Division slalT is currently in the process of rewriting this permit and is scheduled to have the permit reissued by late summer ol' 2002. Once the permil is reissued, your facility would he eligible for continued coverage under the reissued permit. In order to assure your continued coverage under the general permit, your must apply to file Division of Water Quality (DWQ) for renewal ol'•your permit coverage, To make this renewal process easier, we arc infornning you in advance that your permit will be expiring. Enclosed you will find a General Permit Coverage Renewal Application Form. The applicatirnn must he completed and returned by March 4, 2002 in order to assure continued coverage under the general permit. Failure to reclucst renewal within this time period may result in a civil assessment of al least $250.00. Larger penalties may he assessed depending On the delinquency of the request. Discharge of stormwater from your facility without coverage under a valid storntwaler NPDES permit would constitute a violation of NCCS 143-215.1 and Could result in assessments ol, civil penalties of up to $10,000 per day. Please note that recent federal legrslitlion has extended the "no exposure exclusion" to all operators of industrial facilities in any of the I I rrlcgories of "stor'rn water discharges associalcd Willi industrial activily," (except construction activities). If you feel your facility can certify a condition of "no exposure", i.e, the facilty industrial materials and operations are not exposed to slormwater, you can apply for Ile no exposure exclusion. for additional infornnation contact the Central Office Slormwatcr Slaff member listed below or check the Stormwatcr & General Permits Unit Web Site at httpalh2o.enr.state.nc.us/su/storm water, lit ml If the subject Stormwatcr discharge to waters ol'tlle stale has been lcrnninaied, please complete the unclosed Rescission Request Norm. Mailing instructions are IiSICCI on the bottom of the torn. You will be notilied when the rescission process has been completed. ll' you have any questions regarding the permit renewal procedures please contact Mike Parker of the Mooresville Regional Ol'IICC at 704-663-1699 or Aisha Lau ol' the Central Office Stornnwater Unit at (919) 733-5083, ext. 578 Sincerely, Bradley Bennett, Supervisor Storntwater and General Permits Unit cc: Central Files Mooresville Regional Office N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 APA NCDENR Customer Service 1-800-623.7748 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG060000 CERTIFICATE OF COVERAGE No. NCG060175 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, FRITO LAY INC is hereby authorized to discharge slormwater from a facility located at FRITO LAY INCORPORATED 2911 NEVADA BLVD. CHARLOTTE MECKLENBURG COUNTY to receiving waters designated as the Charlotte MSSS to a UT to Steele Creek, a class C stream, in the Catawba River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, 11, III, IV, V, and VI of General Permit No. NCG060000 as attached. This certificate of coverage shall become effective September 1, 2002. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day August 23, 2002. for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director DENNIS D. ZITO FRITO-LAY, INC. 2911 NEVADA BLVD. CHARLOTTE, NC 28273 L19WA 'qT 0 0 �EHNFl September 11, 1997 Subject: Reissued Stormwater General Permit for Certificate of Coverage No. NCG060175 Mecklenburg County Dear Permittee: In response to your renewal application for continued coverage under the subject permit, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. The following information is included with your permit package: ■ A copy of the stormwater general permit. ■ A Stormwater Pollution Prevention Plan Certification Form. This form certifies that you have developed and implemented the Stormwater Pollution Prevention Plan (SPPP) required in your permit. This form must be completed and returned to the Division within 30 days of receipt of this letter. DO NOT send the SPPP with the signed form. r Five copies of Analytical Monitoring forms. ■ Five copies of Qualitative Monitoring forms. ■ A copy of a Technical Bulletin on the stormwater program with outlines program components and addresses frequently asked questions. ■ A corrected Certificate of Coverage if you indicated a name or address change on the Renewal Form returned to the Division. Your certificate of coverage is not transferable except after notice to DWQ. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DWQ or permits required by the Division of Land Resources, Division of Air Quality, Coastal Area Management Act or any other Federal or Local governmental permits that may be required. If you have any questions concerning this permit or other attached documents, please contact the Stormwater Group at telephone number (919) 733-5083 Sincerely,/ &ItAy 1 llwld' — for . Preston Howard, Jr., P. E. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director October 28, 1994 Dennis D. Zito Frito-Lay, Inc. P.O.Box 660634 Dallas, TX 75266 h�'�V TJ4 I a 1:3EHNR Subject: General Permit No. NCG060000 Frito-Lay, Inc. COC NCG060175 Mecklenburg County Dear Dennis D. Zito: In accordance with your application for discharge permit received on 06/06194, we are forwarding herewith the -subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is'issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Environmental Management. The Division of Environmental Management may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any question concerning this permit, please contact Ms. Aisha Lau at telephone number 919/733-5083. cc: Mooresville Regional Office P.O. Box 29635, Raleigh, North Carolina 27626-0535 An Equal Opportunity Affirmative Action Employer Sincerely, Original Sighed By David A. Goodrich A. Preston Howard, Jr. P.E. Telephone 919-733-7015 FAX 919-733-2496 501. recycled/ 10% post -consumer paper j STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT GENERAL PERMIT NO. NCG060000 CERTIFICATE OF ER STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Frito-Lay, Inc. is hereby authorized to discharge stormwater from a facility Iocated at Frito-Lay, Inc. 2911 Nevada Blvd. Charlotte Mecklenburg County to receiving waters designated as the Charlotte municipal storm sewer system to an unnamed tributary to Steele Creek in the Catawba River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No. NCGO60000 as attached. This certificate of coverage shall become effective October 28,1994. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day October 28, 1994. Original Signed BY David p- Goodrich A. Preston Howard, Jr., P.E., Director Division of Environmental Management By Authority of the Environmental Management Commission ` v V. / Y` \, �\ { 1.7N rA 6g0 �f 1 1 r J 0 „ op i• e25��• R 441 C) 1122 yf NT ,�A J mw`���� 171f,��ll I - T--�t FACILITY Z- it 14 COUNTY e- C11e .1� NPDES c,2 & 0 1 ? MAP " If G DSN FLOW LOTNIG,"!'E REG Ei!%'-;_ 'Ni] STREAM CA4 N /V 71'e C � e- e- k STREAM CLASS f DISCHARGE CLASS .EXPIRATION DATE V/ 3/17 1415 5 J- -7-,, S-�e- e, le-